WO2018088152A1 - 熱収縮性多層フィルム - Google Patents
熱収縮性多層フィルム Download PDFInfo
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- WO2018088152A1 WO2018088152A1 PCT/JP2017/037723 JP2017037723W WO2018088152A1 WO 2018088152 A1 WO2018088152 A1 WO 2018088152A1 JP 2017037723 W JP2017037723 W JP 2017037723W WO 2018088152 A1 WO2018088152 A1 WO 2018088152A1
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- resin
- multilayer film
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- shrinkable multilayer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
- B32B2307/736—Shrinkable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2377/00—Polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2553/00—Packaging equipment or accessories not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1379—Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
Definitions
- the present invention relates to a heat-shrinkable multilayer film, and more particularly, to a heat-shrinkable multilayer film having high strength and excellent flexibility.
- Patent Document 1 describes an outer surface layer (a) made of a thermoplastic resin and an intermediate layer made of a polyamide-based resin. (B) and at least three layers including an inner surface layer (c) made of a sealable resin, and the thermoplastic resin constituting the outer surface layer (a) is a polyester resin or a polyolefin resin, Aromatic copolymer polyamide resin 15 in which the polyamide resin constituting the layer (b) is a copolymer of 85 to 60% by weight of aliphatic polyamide resin and aliphatic diamine / isophthalic acid and aliphatic diamine / terephthalic acid The sealable resin constituting the inner surface layer (c) is essentially a copolymer of ethylene and ⁇ -olefin having a density of less than 0.915.
- a heat-shrinkable multilayer film that has been heat-treated after biaxial stretching treatment, and has a hot water shrinkage at 80 ° C. of 30% or more in both longitudinal and transverse directions and 35% or more in at least one longitudinal / lateral direction. Has been.
- the heat-shrinkable multilayer film described in Patent Document 1 has high strength but is not necessarily sufficiently flexible. A higher strength film was also desired.
- Patent Document 2 includes an outer surface layer (a) made of a thermoplastic resin, a first intermediate layer (b1) made of a polyamide-based resin having a very limited composition, and a specific composition.
- the second intermediate layer (b2) made of thermoplastic resin and the inner surface layer (c) made of polyolefin resin heat shrinkability, tensile strength, heat resistance, moldability, various packaging suitability, gas barrier Technology for obtaining a heat-shrinkable multilayer film that satisfies various properties such as heat resistance, water vapor barrier property, and visibility and that is particularly excellent in heat resistance and high-temperature creep resistance is disclosed.
- the present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to provide a heat-shrinkable multilayer film having high strength and excellent flexibility.
- the present inventor found that the strength and flexibility were good from the thickness of the entire film, the thickness of the polyamide resin layer as the intermediate layer and the thickness of the inner surface layer, and the ratio between the thickness of the entire film and the thickness of the intermediate layer. We found that it was possible to achieve a balance and succeeded in developing a film with high strength and flexibility.
- the present invention comprises at least three layers including an outer surface layer made of a thermoplastic resin, an intermediate layer made of a polyamide-based resin, and an inner surface layer made of a sealable resin,
- the overall thickness is 95-160 ⁇ m
- the thickness of the intermediate layer made of polyamide resin is 17 to 47 ⁇ m
- the inner surface layer is 55 ⁇ m or more
- the heat-shrinkable multi-layer film has a puncture strength of 21 N or more from the inner surface layer side at 23 ° C. and 50% RH, and 2.5% Secret modulus in the vertical direction (MD) and the transverse direction (TD). Both are preferably 100 to 520 MPa.
- the heat-shrinkable multilayer film preferably includes a barrier layer made of EVOH.
- an aromatic copolymer polyamide in which the polyamide resin constituting the intermediate layer is an aliphatic polyamide resin and a copolymer of aliphatic diamine / isophthalic acid and aliphatic diamine / terephthalic acid A mixture with resin,
- the sealable resin constituting the inner surface layer is preferably a polyethylene resin.
- the heat-shrinkable multilayer film can be suitably used for packaging.
- the heat-shrinkable multilayer film of the present invention has high strength and excellent flexibility. For this reason, the heat-shrinkable multilayer film of the present invention can be easily stretched and can be suitably used as various packaging materials including food packaging materials.
- FIG. 1 is a schematic view showing an example of an apparatus for producing a heat-shrinkable multilayer film of the present invention.
- the heat-shrinkable multilayer film of the present invention comprises at least three layers including an outer surface layer made of a thermoplastic resin, an intermediate layer made of a polyamide-based resin, and an inner surface layer made of a sealable resin,
- the overall thickness is 95-160 ⁇ m
- the thickness of the intermediate layer made of polyamide resin is 17 to 47 ⁇ m
- the inner surface layer is 55 ⁇ m or more
- the ratio of the thickness of the intermediate layer made of polyamide resin to the total thickness is 18 to 29%.
- the strength of the film can be increased by increasing the thickness of the film.
- increasing the thickness of the film decreases the flexibility, so that pinholes are generated during low-temperature transport, and the film is hard and the operability is poor.
- the inventor should increase the thickness of the entire film and also increase the thickness of the polyamide resin layer as an intermediate layer.
- the polyamide resin layer is thin. Further, it was found that the strength can be maintained even if the intermediate layer is thinned by increasing the thickness of the inner surface layer serving as the sealant layer. Moreover, it was thought that the stretch ratio of the film can be increased by increasing the inner surface layer ratio, and therefore the strength of the film can be increased. Specifically, in a film having a specific thickness, it was found that when the polyamide resin layer serving as an intermediate layer is thinned by 1 ⁇ m, the balance between strength and flexibility can be ensured by thickening the inner surface layer by about 3 ⁇ m.
- the thickness of the entire film, the thickness of the polyamide-based resin layer as the intermediate layer and the thickness of the inner surface layer, and the ratio between the thickness of the entire film and the thickness of the intermediate layer were determined as follows:
- the total thickness of the heat-shrinkable multilayer film of the present invention is 95 to 160 ⁇ m, preferably 95 to 150 ⁇ m, more preferably 95 to 140 ⁇ m. If it is less than 95 ⁇ m, it is difficult to ensure the strength. If it is thicker than 160 ⁇ m, problems may occur during manufacturing.
- the thickness of the intermediate layer made of polyamide resin is 17 to 47 ⁇ m, preferably 18 to 44 ⁇ m, more preferably 19 to 41 ⁇ m. When the thickness is less than 17 ⁇ m, the strength cannot be secured, and when it is thicker than 47 ⁇ m, the flexibility cannot be secured.
- the thickness of the inner surface layer is 55 ⁇ m or more, preferably 55 to 102 ⁇ m, more preferably 55 to 87 ⁇ m. When the inner surface layer is less than 55 ⁇ m, it is difficult to ensure flexibility.
- the ratio of the thickness of the intermediate layer made of polyamide resin to the total thickness is 18 to 29%, preferably 18 to 28%, more preferably 18 to 27%.
- the most preferable configuration of the present invention is that the total thickness is 95 to 140 ⁇ m, the thickness of the intermediate layer made of polyamide resin is 19 to 41 ⁇ m, the thickness of the inner surface layer is 55 to 87 ⁇ m, and the total thickness is The thickness ratio of the intermediate layer made of polyamide resin is 18 to 27%.
- thermoplastic resin constituting the outer surface layer
- thermoplastic resins include polyester resins and polyolefin resins, and polyester resins are particularly preferable from the viewpoints of transparency, heat resistance, surface gloss, strength, flexibility, mechanical suitability, and moldability. .
- polyester resin examples include aliphatic polyester resins and aromatic polyester resins.
- the polyester resin can be obtained, for example, by polymerizing dicarboxylic acid and diol.
- the dicarboxylic acid is not particularly limited as long as the polyester can be synthesized by an ordinary production method.
- These dicarboxylic acids may be used alone or in combination of two or more.
- the diol component is not particularly limited as long as the polyester can be synthesized by an ordinary production method.
- ethylene glycol, propylene glycol, tetramethylene glycol, neopentyl glycol, hexamethylene glycol, diethylene glycol, polyalkylene glycol, 1,4- Examples include cyclohexanedimethanol and 2-alkyl-1,3-propanediol. These diols may be used alone or in combination of two or more.
- an aromatic polyester resin produced using an aromatic dicarboxylic acid is preferable from the viewpoint of moldability and film forming property, and the dicarboxylic acid is selected from the group consisting of terephthalic acid and isophthalic acid.
- An aromatic polyester resin obtained by using ethylene glycol as a diol for example, “Bellpet IFG-8L” manufactured by Bell Polyester Products, is particularly preferable. These polyester resins may be used alone or in combination of two or more.
- the polyester resin preferably has an intrinsic viscosity of about 0.6 to 1.2.
- polyolefin resin examples include ethylene homopolymer; propylene homopolymer; VLDPE (linear very low density polyethylene), LLDPE (linear low density polyethylene), etc. 8 linear ⁇ -olefin copolymer; propylene-ethylene copolymer, propylene-ethylene-butene-1 copolymer, EVA (ethylene-vinyl acetate copolymer), EAA (ethylene-acrylic acid copolymer) ), EMAA (ethylene-methacrylic acid copolymer), EMA (ethylene-methyl acrylate copolymer), EEA (ethylene-ethyl acrylate copolymer), EBA (ethylene-butyl acrylate copolymer), etc.
- the catalyst used for the production of these polyolefin resins include known conventional catalysts (Ziegler-Natta catalysts), single-site catalysts (metallocene catalysts), and the like.
- the polyamide-based resin ("PA") constituting the intermediate layer is not particularly limited as long as a film layer can be formed.
- PA polyamide-based resin
- the aliphatic polyamide resin and the co-polymerization of aliphatic diamine / isophthalic acid and aliphatic diamine / terephthalic acid A mixture with an aromatic copolymerized polyamide resin (sometimes referred to as “nylon 6I-6T”) which is a coalescence is preferred.
- nylon 6I-6T aromatic copolymerized polyamide resin
- the heat-shrinkable multilayer film of the present invention can stably obtain a high hot water shrinkage at a temperature of 80 ° C. to 90 ° C.
- the content of the aliphatic polyamide resin is preferably 90 to 85% by weight, more preferably 88 to 86% by weight.
- the content ratio of the aromatic copolymer polyamide resin is preferably 10 to 15% by weight, more preferably 12 to 14% by weight. If the content ratio of the aliphatic polyamide resin is too high, it is difficult to obtain a sufficient hot water shrinkage rate. Conversely, if the content ratio is too low, it is difficult to obtain sufficient flexibility.
- the aliphatic polyamide resin includes an aliphatic polyamide homopolymer and an aliphatic polyamide copolymer.
- Examples of the aliphatic polyamide homopolymer include nylon 6 and nylon 66.
- Examples of the aliphatic polyamide copolymer include nylon 6-66, nylon 6-69, nylon 6-610, nylon 66-610, nylon 6-12 and the like.
- nylon 6-66 is particularly preferable in terms of good compatibility with the aromatic copolymer polyamide resin.
- the aliphatic polyamide resin can be used alone or in combination of two or more.
- the aromatic copolymer polyamide resin comprises an acid component composed of 40 to 98 mol% isophthalic acid and 2 to 60 mol% terephthalic acid, 50 to 100 mol% hexamethylenediamine and optionally bis (p-aminocyclohexyl) methane.
- a copolymer obtained from an aliphatic diamine consisting of ⁇ 50 mol% is preferred.
- This aromatic copolymer polyamide resin is usually amorphous, and even if it has crystallinity, the crystallinity is very small and the melting point is not clear.
- Nylon 6I-6T is preferred as the aromatic copolymer polyamide resin.
- the aromatic copolymer polyamide resin can be used singly or in combination of two or more.
- the resin constituting the inner surface layer is not particularly limited as long as it is a resin that can be sealed, but preferably has a suitable sealing strength in the range of 90 to 250 ° C., and examples thereof include polyolefin resins such as polyethylene resins. It is done.
- the polyolefin resin (“PO”) include the same polyolefin resins exemplified as the thermoplastic resin component constituting the outer surface layer described above.
- the heat-shrinkable multilayer film of the present invention can have a barrier layer having gas barrier properties.
- the barrier layer is made of a gas barrier resin.
- gas barrier resin examples include ethylene-vinyl alcohol copolymer (ie, saponified ethylene-vinyl acetate copolymer, “EVOH”), polymetaxylylene adipamide resin (nylon “MXD6”), aliphatic diamine / isophthalate.
- EVOH saponified ethylene-vinyl acetate copolymer
- MXD6 polymetaxylylene adipamide resin
- An aromatic copolymer polyamide resin (“nylon 6I-6T”) which is a copolymer of an acid and an aliphatic diamine / terephthalic acid.
- nylon MXD6 and nylon 6I-6T are often used in a mixture from the viewpoint of stretchability.
- EVOH When EVOH is mixed with a polyamide-based resin and used as a barrier layer of a gas barrier resin, a high thermal contraction rate can be easily obtained.
- the polyamide resin used here crosslinks by reacting with EVOH, which may cause problems in extrusion processability. Usually, the polyamide resin suppresses reactivity with EVOH and prevents gelation. In some cases, the terminal functional group is sealed (for example, “Grillon® CF7” manufactured by EMS and “NOVAMID® EN nylon” manufactured by Mitsubishi Engineering Plastics Co., Ltd. used in the examples described later). etc). In addition, it is desirable to consider prevention of gelation in an extruder or a die.
- the heat-shrinkable multilayer film of the present invention may include an adhesive resin layer.
- the adhesive resin layer can be provided as an intermediate layer as necessary, for example, when the adhesive force between the above layers is not sufficient.
- An oxygen-containing olefin (co) polymer can be used as the adhesive resin.
- the adhesive resin is EVA, EEA, EAA, acid-modified polyolefin (olefin homopolymer or copolymer, unsaturated carboxylic acid such as maleic acid or fumaric acid, acid anhydride, ester or metal).
- a reaction product with a salt for example, acid-modified VLDPE, acid-modified LLDPE, acid-modified EVA) or the like can be used.
- Preferable examples include olefinic resins modified with acids such as maleic acid or anhydrides thereof.
- polyester resin / adhesive resin / polyamide resin / adhesive resin / sealable resin (2) polyester resin / adhesive resin / polyamide resin / gas barrier resin / adhesive resin / sealable resin (3) polyester resin / Adhesive resin / polyamide resin / gas barrier resin / polyamide resin / adhesive resin / sealable resin (4) polyolefin resin / adhesive resin / polyamide resin / adhesive resin / sealable resin (5) polyolefin resin / adhesive resin / Polyamide resin / gas barrier resin / adhesive resin / sealable resin (6) polyolefin resin / adhesive resin / polyamide resin / gas barrier resin / polyamide resin / adhesive resin / sealable resin In order to improve the sealing property, Between the adhesive resin layer and the sealing resin layer, (oxygen) polyolefin (copolymer) Combined) layers can also be arranged.
- (oxygen) polyolefin (copolymer) Combined) layers can also be arranged.
- a lubricant, an antistatic agent, or the like can be added to any of the above layers.
- the lubricant behenic acid amide, oleic acid amide, erucic acid amide or the like is preferably added in the form of a masterbatch.
- the lubricant is preferably added in an amount such that the lubricant concentration is 0.05 to 2% by weight of the layer using a master batch containing 5 to 20% by weight of the lubricant.
- An antistatic agent such as a surfactant is usually added in an amount of 0.05 to 2% by weight, preferably 0.1 to 1% by weight, based on the resin of the layer to be added.
- the heat-shrinkable multilayer film of the present invention has a puncture strength of 21 N or more from the inner surface layer side at 23 ° C. and 50% RH, and 2.5% Secant in the vertical direction (MD) and the horizontal direction (TD) Both modulus are preferably 100 to 520 MPa.
- MD vertical direction
- TD horizontal direction
- Both modulus are preferably 100 to 520 MPa.
- the piercing strength from the inner surface layer side is preferably 21 N or more, more preferably 24 N or more.
- the upper limit of the piercing strength is not particularly limited, but is usually about 50N.
- the 2.5% Secant ⁇ modulus in the vertical direction (MD) and the horizontal direction (TD) is preferably 100 to 520 MPa, and more preferably 100 to 500 MPa.
- the heat-shrinkable multilayer film of the present invention preferably has a puncture strength from the outer surface layer side at 23 ° C. and 50% RH of 30 N or more, and more preferably 35 N or more.
- the puncture strength from the outside of the film is within the above range, it is possible to secure a film strength sufficient to prevent the film from being damaged by a normal action received from the outside of the film.
- the heat-shrinkable multilayer film of the present invention preferably has a 2.5% second modulus of 100 to 500 MPa, a puncture strength from the inner surface layer side of 24 N or more, and a puncture strength from the outer surface layer side of 35 N or more. .
- the heat-shrinkable multilayer film of the present invention is produced by laminating and stretching the above layers.
- the heat-shrinkable multilayer film of the present invention is prepared by adjusting the thickness of the entire film, the thickness of the polyamide-based resin layer serving as the intermediate layer, and the thickness of the inner surface layer within the above numerical ranges according to the conventional multilayer film production method. It can manufacture by adjusting the ratio of the whole thickness and the thickness of an intermediate
- the heat-shrinkable multilayer film of the present invention can be produced, for example, using the apparatus shown in FIG.
- an outer surface layer, an intermediate layer, and an inner surface layer are passed through an annular die 2 from a number of extruders 1 (only one is shown) corresponding to the number of laminated resin types constituting the multilayer film.
- the tubular body (parison) 3a having the same structure is coextruded, and the molten tubular body 3a immediately after the coextrusion is cooled by the water bath 4 below the melting point of the main resin, preferably 20 ° C or lower, more preferably 15 ° C or lower. Take it up with the roller 5.
- the film-like tubular body 3b (multilayer film) taken up is sealed with an opening agent represented by soybean oil, glycerin fatty acid ester, propylene glycol, etc. It is introduced into a hot water bath 6 having a melting point or lower, for example, 80 to 95 ° C., and the heated film-like tubular body 3b is drawn upward. Then, the fluid-like air introduced between the pair of pinch rollers 7 and 8 makes the film-like tubular body 3b into a bubble shape to form a tubular body film 3c during inflation, and the air is cooled by a cold air ring 9 at 10 to 20 ° C.
- an opening agent represented by soybean oil, glycerin fatty acid ester, propylene glycol, etc.
- the stretched tubular body film 3d is drawn downward, and is bubbled again with fluid air introduced between the pair of pinch rollers 10 and 11 to form a tubular body film 3e that is being heat treated, and is held in the heat treated cylinder 12 To do.
- steam alone or with air is blown from the outlet 13 of the heat treatment cylinder 12, and the tubular film 3e being heat treated is preferably 50 to 100 ° C., more preferably 60 to 95 ° C. for 1 to 20 seconds.
- Heat treatment is preferably performed for about 1.5 to 10 seconds.
- the tubular film 3e during the heat treatment is relaxed so that the relaxation rate is 2 to 40%, preferably 5 to 30% in the machine direction (MD) and the transverse direction (TD).
- the tubular body film 3 f after such a relaxation heat treatment corresponds to the heat-shrinkable multilayer film of the present invention, and is wound on the winding roll 14.
- Example 1 Using the apparatus shown in FIG. 1, the layer composition is from the outside to the inside: Co-PET 88% by weight and MB-112% by weight / ad / Ny6-66 85% by weight and A-Ny 15% by weight. / EVOH / ad / VLDPE Each resin is extruded and melted by a plurality of extruders 1 so as to be in the order of a mixture of 90% by weight and 10% by weight of MB-2 and each layer having a predetermined thickness. The obtained resin was introduced into the annular die 2, where it was melt-bonded and coextruded so as to have the above layer structure.
- the melted tubular body 3a flowing out from the outlet of the annular die 2 was taken up with a pinch roller 5 into a film shape while being rapidly cooled to about 16 ° C. in a water bath 4.
- the bubble-shaped tubular body film 3c is blown and is cooled by the air ring 9 at 15 to 20 ° C. by the inflation method.
- Simultaneous biaxial stretching was performed at a draw ratio of 3.1 times in the machine direction (MD) and 3.4 times in the transverse direction (TD).
- the stretched tubular body film 3d is guided into a heat treatment tube 12 having a tube length of about 2 m to form a tubular body film 3e undergoing bubble-shaped heat treatment, and heated to 68 ° C. by steam blown from the blow-out port 13. Then, heat treatment was performed for about 2 seconds while relaxing 10% in the vertical direction and 10% in the horizontal direction to produce a heat treated tubular film 3f (heat-shrinkable multilayer film).
- Table 2 shows the overall thickness of the obtained heat-shrinkable multilayer film and the thickness of each layer.
- Example 2 and 3 Comparative Examples 1 to 7
- the tubular film 3f after heat treatment heat shrinkability
- Example 2 and 3 and Comparative Examples 1 to 7 the tubular film 3f after heat treatment (heat shrinkability) was obtained in the same manner as in Example 1 except that the film production conditions were changed as shown in Table 2.
- Multilayer film was obtained.
- Table 2 shows the overall thickness of the obtained heat-shrinkable multilayer film and the thickness of each layer.
- the total thickness is 95 to 160 ⁇ m
- the thickness of the third layer that is, the intermediate layer made of polyamide resin is 19 to 35 ⁇ m
- the sixth layer that is, the inner surface layer is 59 ⁇ m or more.
- the heat-shrinkable multilayer film in which the ratio of the thickness of the intermediate layer made of polyamide resin to the total thickness is 18 to 29% has a high piercing strength, which is an index of film strength, has high strength, and is flexible. It was confirmed that the index 2.5% Secant modulus was small and excellent in flexibility.
- the heat-shrinkable multilayer film of the present invention fills the contents after bag making into a bag or pouch with a bag making machine, or supplies the contents directly on the tray or on the tray while carrying out bag making processing to automatic packaging. It can be applied to technology, and can be widely used as a packaging material for foods such as raw meat, ham and sausage, and other products, and a packaging machine material.
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Abstract
Description
全体の厚みが95~160μmであり、
ポリアミド系樹脂からなる中間層の厚みが17~47μmであり、
内表面層が55μm以上であり、
全体の厚みに対するポリアミド系樹脂からなる中間層の厚みの比率が18~29%である熱収縮性多層フィルムである。
前記内表面層を構成するシール可能な樹脂が、ポリエチレン系樹脂であることが好ましい。
全体の厚みが95~160μmであり、
ポリアミド系樹脂からなる中間層の厚みが17~47μmであり、
内表面層が55μm以上であり、
全体の厚みに対するポリアミド系樹脂からなる中間層の厚みの比率が18~29%である。
本発明の最も好ましい構成は、全体の厚みが95~140μmであり、ポリアミド系樹脂からなる中間層の厚みが19~41μmであり、内表面層の厚みが55~87μmであり、全体の厚みに対するポリアミド系樹脂からなる中間層の厚みの比率は18~27%である。
(熱可塑性樹脂からなる外表面層)
外表面層を構成する熱可塑性樹脂としては、後述するポリアミド系樹脂からなる中間層との積層状態において、適当な延伸性を有し、且つ前記中間層への水分の浸透を妨げるような樹脂を用いることが好ましい。このような熱可塑性樹脂を用いることにより、水分を吸収しやすいポリアミド系樹脂からなる中間層への水分の浸透を妨げ、冷凍、冷蔵したときに水分が凍って多層フィルムの強度が低下するという問題を抑制することができる。このような熱可塑性樹脂としては、ポリエステル系樹脂、ポリオレフィン系樹脂等が挙げられ、透明性、耐熱性、表面光沢、強度、柔軟性、機械適性、成型性の観点から、特にポリエステル系樹脂が好ましい。
(ポリアミド系樹脂からなる中間層)
中間層を構成するポリアミド系樹脂(「PA」)としては、フィルム層を形成できれば特に制限はないが、脂肪族ポリアミド樹脂と、脂肪族ジアミン/イソフタル酸と脂肪族ジアミン/テレフタル酸との共重合体である芳香族共重合ポリアミド樹脂(「ナイロン6I-6T」と称されることがある)との混合物が好ましい。ポリアミド系樹脂としてこのような混合物を使用すると、本発明の熱収縮性多層フィルムは、80℃ないし90℃の温度で高い熱水収縮率を安定して得ることができる。
(内表面層)
内表面層を構成する樹脂としては、シール可能な樹脂であれば特に制限はないが、90~250℃の範囲において適当なシール強度を有するものが好ましく、例えばポリエチレン樹脂等のポリオレフィン系樹脂が挙げられる。このようなポリオレフィン系樹脂(「PO」)としては、前述した外表面層を構成する熱可塑性樹脂成分として例示されたポリオレフィン系樹脂と同様のものを挙げることができる。これらのポリオレフィン系樹脂の中でも、水蒸気バリア性とシール性の観点から、エチレン単独重合体;プロピレン単独重合体;VLDPE(超低密度ポリエチレン)、LLDPE(直鎖状低密度ポリエチレン)等の炭素数2~8のα-オレフィンの重合体が好ましく、VLDPEがより好ましい。
(その他の層)
本発明の熱収縮性多層フィルムは、ガスバリア性を有するバリア層を有することができる。バリア層はガスバリア性樹脂からなる。ガスバリア性樹脂としては、エチレン-ビニルアルコール共重合体(すなわちエチレン-酢酸ビニル共重合体のけん化物、「EVOH」)、ポリメタキシリレンアジパミド樹脂(ナイロン「MXD6」)、脂肪族ジアミン/イソフタル酸と脂肪族ジアミン/テレフタル酸との共重合体である芳香族共重合ポリアミド樹脂(「ナイロン6I-6T」)などが挙げられる。
(1)ポリエステル樹脂/接着性樹脂/ポリアミド樹脂/接着性樹脂/シール性樹脂
(2)ポリエステル樹脂/接着性樹脂/ポリアミド樹脂/ガスバリア性樹脂/接着性樹脂/シール性樹脂
(3)ポリエステル樹脂/接着性樹脂/ポリアミド樹脂/ガスバリア性樹脂/ポリアミド樹脂/接着性樹脂/シール性樹脂
(4)ポリオレフィン樹脂/接着性樹脂/ポリアミド樹脂/接着性樹脂/シール性樹脂(5)ポリオレフィン樹脂/接着性樹脂/ポリアミド樹脂/ガスバリア性樹脂/接着性樹脂/シール性樹脂
(6)ポリオレフィン樹脂/接着性樹脂/ポリアミド樹脂/ガスバリア性樹脂/ポリアミド樹脂/接着性樹脂/シール性樹脂
シール性を改善するために、接着性樹脂の層とシール性樹脂の層の間に、更に(含酸素)ポリオレフィン(共重合体)層を配置することもできる。
(熱収縮性多層フィルム)
本発明の熱収縮性多層フィルムは、前述のとおり、高強度であり、かつ柔軟性に優れる。
(熱収縮性多層フィルムの製造方法)
本発明の熱収縮性多層フィルムは、上記各層を積層して延伸することにより製造される。
本発明の熱収縮性多層フィルムは、従来の多層フィルムの製造方法に従い、フィルム全体の厚み、中間層となるポリアミド系樹脂層の厚みおよび内表面層の厚みを上記数値範囲に調整し、さらにフィルム全体の厚みと中間層の厚みとの比率を上記数値範囲に調整することによって製造することができる。
図1に示す装置を用い、層構成が外側から内側へ、Co-PET 88重量%とMB-112重量%との混合物/ad/Ny6-66 85重量%とA-Ny 15重量%との混合物/EVOH/ad/VLDPE 90重量%とMB-2 10重量%との混合物の順になるように、且つ各層が所定の厚みになるように、各樹脂を複数の押出機1でそれぞれ押し出し、溶融された樹脂を環状ダイ2に導入し、ここで上記層構成となるように溶融接合し、共押出した。環状ダイ2の出口から流出した溶融した管状体3aを水浴4中で、約16℃に急冷しつつピンチローラ5で引き取りフィルム状にした。次に、フィルム状の管状体3bを90℃の温水浴6中を通過させた後、バブル形状のインフレーション中の管状体フィルム3cとし、15~20℃のエアリング9で冷却しながらインフレーション法により縦方向(MD)に3.1倍、横方向(TD)に3.4倍の延伸倍率で同時二軸延伸した。次いで、延伸後の管状体フィルム3dを、約2mの筒長を有する熱処理筒12中に導き、バブル形状の熱処理中の管状体フィルム3eとし、吹き出し口13より吹き出させたスチームにより68℃に加熱し、縦方向に10%緩和、横方向に10%緩和させながら約2秒間熱処理し、熱処理後の管状体フィルム3f(熱収縮性多層フィルム)を製造した。得られた熱収縮性多層フィルムの全体の厚みおよび各層の厚みを表2に示す。
実施例2、3、比較例1~7については、フィルムの製造条件をそれぞれ表2に記載の通りに変更する以外は実施例1と同様にして、熱処理後の管状体フィルム3f(熱収縮性多層フィルム)を得た。得られた熱収縮性多層フィルムの全体の厚みおよび各層の厚みを表2に示す。
以下の方法によって、実施例および比較例で得られた熱収縮性多層フィルムの突き刺し強度および2.5% Secant modulusを測定した。突き刺し強度は、フィルムの第1層側および第6層側から、2.5% Secant modulusは、フィルムの垂直方向(MD)および横方向(TD)についてそれぞれ測定を行った。結果を表2に示す。
23℃、50%RHの雰囲気下において、曲率半径0.5mmの半球状先端部を有する突き刺し用ピンを取り付けたテンシロン万能材料試験機(オリエンテック社製「RTC-1210型」)を用いて、該突き刺しピンを50m/分の速度で試料多層フィルムの内表面層から突き刺し、破断にいたるまでの最大点の値(N)を内表面層側からの突き刺し強度とした。前記突き刺しピンを外表面層側から前記と同条件で突き刺し、破断にいたるまでの最大点の値(N)を外表面層側からの突き刺し強度とした。
幅20mm、長さ150mmの短冊状のフィルム試料をテンシロン万能材料試験機(オリエンテック社製「RTC-1210型」)に、チャック間距離が100mmになるように装着し、23℃50%RH下で、垂直方向(MD)に引張速度10mm/minで伸張させ、伸度2.5%伸長時の応力を測定した。1試料について5回試験を行い、得られた応力を40倍して得られた値の平均値を垂直方向(MD)の2.5% Secant modulusとした。横方向(TD)についても、前記と同様の測定を行い、横方向(TD)の2.5% Secant modulusを求めた。
2 環状ダイ
3a、3b 管状体
3c、3d、3e、3f 管状体フィルム
4 水浴
5、7、8、10、11 ピンチローラ
6 温水浴
9 冷風エアリング
12 熱処理筒
13 吹出し口
14 巻き取りロール
Claims (5)
- 熱可塑性樹脂からなる外表面層、ポリアミド系樹脂からなる中間層およびシール可能な樹脂からなる内表面層を含む少なくとも3層からなり、
全体の厚みが95~160μmであり、
ポリアミド系樹脂からなる中間層の厚みが17~47μmであり、
内表面層が55μm以上であり、
全体の厚みに対するポリアミド系樹脂からなる中間層の厚みの比率が18~29%である
熱収縮性多層フィルム。 - 23℃、50%RHにおける、内表面層側からの突き刺し強度が21N以上であり、かつ垂直方向(MD)および横方向(TD)の2.5% Secant modulusがともに100~520MPaである請求項1に記載の熱収縮性多層フィルム。
- EVOHからなるバリア層を含む請求項1または2に記載の熱収縮性多層フィルム。
- 前記中間層を構成するポリアミド系樹脂が、脂肪族ポリアミド樹脂と、脂肪族ジアミン/イソフタル酸と脂肪族ジアミン/テレフタル酸との共重合体である芳香族共重合ポリアミド樹脂との混合物であり、
前記内表面層を構成するシール可能な樹脂が、ポリエチレン系樹脂である
請求項1~3のいずれかに記載の熱収縮性多層フィルム。 - 包装用である請求項1~4のいずれかに記載の熱収縮性多層フィルム。
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