WO2018088102A1 - Cleaning machine - Google Patents

Cleaning machine Download PDF

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Publication number
WO2018088102A1
WO2018088102A1 PCT/JP2017/036891 JP2017036891W WO2018088102A1 WO 2018088102 A1 WO2018088102 A1 WO 2018088102A1 JP 2017036891 W JP2017036891 W JP 2017036891W WO 2018088102 A1 WO2018088102 A1 WO 2018088102A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
cleaning
booth
jig
drying
Prior art date
Application number
PCT/JP2017/036891
Other languages
French (fr)
Japanese (ja)
Inventor
行央 武田
Original Assignee
株式会社中農製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社中農製作所 filed Critical 株式会社中農製作所
Priority to JP2018507664A priority Critical patent/JP6363815B1/en
Publication of WO2018088102A1 publication Critical patent/WO2018088102A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Definitions

  • the present invention relates to a cleaning machine, for example, a vehicle part formed from a metal material, a plastic material, a ceramic material, and machined or molded as an object to be cleaned (hereinafter also referred to as “work”),
  • the present invention relates to a washing machine for washing various parts such as machine parts and precision parts.
  • the present invention is particularly suitable for a cleaning machine suitable for carrying out an efficient cleaning without leaving a residue on a workpiece having a complicated uneven shape including a step part, a groove part, a hole part, a notch part, a gap, and the like.
  • a cleaning machine for example, a vehicle part formed from a metal material, a plastic material, a ceramic material, and machined or molded as an object to be cleaned (hereinafter also referred to as “work”)
  • the present invention relates to a washing machine for washing various parts such as machine parts and precision parts.
  • the present invention is particularly suitable for a cleaning machine suitable for carrying out an efficient cleaning without leaving a residue on
  • a cleaning liquid spray nozzle for spraying a cleaning liquid and an air spray nozzle for spraying air are arranged around a work (object to be cleaned) so that the cleaning liquid and air are sprayed toward the work.
  • a so-called injection-type workpiece cleaning apparatus configured as described above is known.
  • the workpiece cleaning apparatus 10 is configured to apply a cleaning liquid toward a workpiece support base 11 that rotatably supports a blade 30 as a workpiece, and the blade 30 supported by the workpiece support base 11.
  • the nozzle 30 is provided with a nozzle 20 that discharges and applies a rotational force to the blade 30 by the discharge pressure of the cleaning liquid, and the blade 30 is cleaned using a centrifugal force generated by the rotation of the blade 30.
  • At least one nozzle 20 is disposed below the blade 30 supported by the workpiece support 11 and exposed from the core 33.
  • the cleaning liquid 21 is discharged toward the surface 34 a of the blade portion 34 that performs the cleaning.
  • the point where the cleaning liquid 21 hits the surface 34 a of the blade portion 34 is the contact point P of the cleaning liquid 21.
  • the blade 30 is applied with a rotational force by the discharge pressure of the cleaning liquid 21, and rotates in the direction indicated by the arrow in FIG.
  • the cleaning liquid 21 hits the blade portions 34 of the blades 30 arranged in the circumferential direction.
  • a part of the cleaning liquid 21 that hits the surface 34a of the blade part 34 also scatters to the back surface 34b of the adjacent blade part 34 as shown in FIG. Further, as shown in FIG. 3B, the cleaning liquid 21 that has hit the surface 34a of the blade 34 moves the surface 34a of the blade 34 from the radially outer side (contact point P) toward the radially inner side by the discharge pressure. The foreign matter adhering to the surface 34 a is removed by the physical cleaning power and the chemical cleaning power of the cleaning liquid 21 by the discharge pressure of the cleaning liquid 21. Thereby, the first cleaning is performed.
  • the cleaning liquid 21 flowing inward in the radial direction is eventually reversed in flow direction, and flows on the surface 34a of the blade 34 from the radially inner side toward the radially outer side as shown in FIG. Foreign matter adhering to the surface 34a is removed. Thereby, the second cleaning is performed. Further, the cleaning liquid 21 which hits the front surface 34a of the blade portion 34 and scatters on the back surface 34b of the adjacent blade portion 34 causes the back surface 34b of the blade portion 34 to radially inward by the action of centrifugal force, as shown in FIG. The foreign matter that flows toward the outside in the radial direction and adheres to the back surface 34b is removed and cleaned.
  • the discharged cleaning liquid 21 flows radially inward from the contact point P with the blade 30, and then flows again through the contact point P due to the centrifugal force generated by the rotation of the blade 30.
  • the second cleaning is performed by the cleaning liquid 21 that flows by centrifugal force, and the blade 30 can be cleaned twice. It can be removed well.
  • a robot cleaning apparatus in which a spray device for injecting a cleaning liquid is attached to the arm tip.
  • the nozzle body of the spray device has a plurality of nozzle chips with different spray patterns and spray angles, and each nozzle chip is sprayed with a cleaning liquid from nozzle chips with a desired spray pattern and spray angle.
  • It has means for controlling the opening and closing of the connected liquid supply pipe (for example, see Patent Document 2).
  • the robot cleaning apparatus is installed at a predetermined position, the robot cleaning apparatus is operated, and the spray apparatus is positioned at a predetermined washable location according to a preset program. Next, in accordance with the degree and range of dirt, the liquid feed pipe connected to the nozzle tip in a desired jetting pattern and jetting direction is opened, and cleaning is performed by jetting cleaning liquid from the nozzle tip. .
  • Japanese Patent Application Laid-Open No. 2014-188411 (refer to pages 5-7, FIGS. 1-3)
  • Japanese Patent No. 3113536 (refer to page 1, page 2, FIG. 1, FIG. 2, FIG. 4, etc.)
  • the conventional robot cleaning apparatus described in Patent Document 2 is equipped with a cleaning nozzle A having a plurality of spray nozzle tips at its tip.
  • the robot cleaning device has a single spray device.
  • the main purpose of the present invention is to sufficiently remove foreign matter such as cutting oil and chips adhering to a workpiece having a complicated shape having uneven portions including stepped portions, grooves, holes, notches, and gaps. It is providing the washing machine which can be washed.
  • the present invention according to claim 1 is a cleaning machine for cleaning a workpiece having at least a part thereof having an uneven portion, a cleaning booth for cleaning the workpiece, and a drying booth for drying the workpiece cleaned in the cleaning booth.
  • Openable and closable partition doors that separate the cleaning booth from the drying booth, a workpiece transfer device that transports the workpiece to the cleaning booth and the drying booth while rotatably supporting the workpiece, and a rotational force applied to the workpiece.
  • the first rotation imparting means for imparting the cleaning liquid and the cleaning booth are disposed in the cleaning booth, and the cleaning liquid is separately sprayed from the upper side and the lower side of the workpiece to the uneven portion of the workpiece and the boundary of the uneven portion.
  • It is a washing machine characterized by being changeable according to a size and the shape of an uneven part. Since the washing machine according to the first aspect has the above-described configuration, the workpiece is washed in the washing booth, and the washed workpiece is dried in the drying booth.
  • the washing booth and the drying booth are partitioned by a partition door, and the partition door can be freely opened and closed.
  • the work in a rotatable state is appropriately transported to the washing booth and the drying booth by the work transport device.
  • a rotational force is applied to the workpiece by the first rotation applying unit
  • the rotational force is applied to the workpiece by the second rotation applying unit.
  • the cleaning liquid is separately sprayed from the upper side and the lower side of the workpiece toward the concave portion, the convex portion, and the boundary between the concave portion and the convex portion of the workpiece, respectively.
  • the drying booth by a plurality of blow nozzles, from the upper side and the lower side of the workpiece cleaned in the previous cleaning booth, respectively toward the concave portion, convex portion, concave portion and convex portion boundary of the workpiece, respectively. Air is injected. Therefore, in the cleaning machine according to the present invention, foreign matter such as cutting oil and chips adhering to a workpiece having a complicated shape having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, etc. It can be washed and dried. In this case, according to the size of the workpiece and the shape of the concavo-convex portion, the number, arrangement, and ejection direction of the cleaning nozzle and the blow nozzle can be changed as appropriate.
  • the present invention according to claim 2 is an invention dependent on the invention according to claim 1, wherein the first rotation applying means sprays the cleaning liquid onto the workpiece and applies a rotational force to the workpiece by the injection pressure.
  • the second rotation imparting means includes a rotation imparting blow nozzle for injecting air onto the cleaned workpiece and imparting a rotational force to the workpiece cleaned by the injection pressure, and the rotation imparting cleaning nozzle;
  • the number of the rotation imparting blow nozzles, the arrangement, and the jetting direction can be changed according to the size of the workpiece and the shape of the concavo-convex portion.
  • the cleaning machine according to claim 2 Since the cleaning machine according to claim 2 has the above-described configuration, in the cleaning booth, the cleaning liquid is sprayed from the rotation imparting cleaning nozzle to the workpiece, and the injection pressure is higher than that of the cleaning machine according to claim 1. A rotational force is applied to the workpiece. In the drying booth, air is jetted from the rotation imparting blow nozzle to the workpiece, and rotational force is imparted to the workpiece by the jet pressure.
  • the invention according to claim 2 has the same effect as the invention according to claim 1.
  • the present invention according to claim 3 is an invention dependent on the invention according to claim 1, wherein the work conveying device includes a jig for positioning and guiding the work, and a jig for receiving the jig and rotatably supporting the work.
  • the jig includes a blade portion that rotationally drives the workpiece, and the first rotation imparting means is disposed in the cleaning booth, injects cleaning liquid onto the blade portion, and rotates to the jig by the injection pressure.
  • the second rotation imparting means is disposed in the drying booth, applies air to the blades, and applies the rotational force to the jig by the injection pressure. It is a washing machine characterized by including the rotation grant blow nozzle for jigs which gives and rotates the washed work. Since the cleaning machine according to the third aspect has the above-described configuration, the workpiece is positioned and guided by the jig and held in the workpiece transfer device as compared with the cleaning machine according to the first aspect.
  • the jig is rotatably supported by a jig receiving support portion. Further, the workpiece is rotationally driven by the blades of the jig.
  • the cleaning liquid is sprayed from the jig rotation imparting cleaning nozzle to the blades of the jig, and rotational force is applied to the workpiece through the jig by the spray pressure.
  • air is sprayed from the rotation imparting blow nozzle to the work, and the rotational force is imparted to the work via the jig by the spray pressure.
  • the invention according to claim 3 has the same effect as the invention according to claim 1.
  • the present invention according to claim 4 is an invention dependent on the invention according to claim 2, wherein the workpiece transfer device includes a jig for positioning and guiding the workpiece, and a jig for receiving the jig and rotatably supporting the workpiece.
  • the jig includes a blade portion that rotationally drives the workpiece, and the first rotation imparting means is disposed in the cleaning booth, injects cleaning liquid onto the blade portion, and rotates to the jig by the injection pressure.
  • the second rotation imparting means is disposed in the drying booth, applies air to the blades, and applies the rotational force to the jig by the injection pressure. It is a washing machine characterized by including the rotation grant blow nozzle for jigs which gives and rotates the washed work.
  • the cleaning machine according to the fourth aspect has the above-described configuration, the workpiece is positioned and guided and held by the jig in the workpiece transfer device as compared with the cleaning machine according to the second aspect.
  • the jig is rotatably supported by a jig receiving support portion.
  • the cleaning liquid is further applied from the jig rotation imparting cleaning nozzle to the jig blade. Is injected, and the rotation pressure is applied to the workpiece through the jig by the injection pressure.
  • air is sprayed from the rotation imparting blow nozzle to the workpiece, and in addition to the configuration in which the rotational pressure is imparted to the workpiece by the spray pressure, air is further applied from the jig rotation imparting blow nozzle to the jig blade. It has a structure in which a rotational force is applied to the workpiece via the jig by the injection pressure.
  • the rotational force of the work is increased by the synergistic effect of the rotation applying cleaning nozzle and the jig rotation applying cleaning nozzle
  • the rotational force of the workpiece is increased by the synergistic effect of the rotation imparting blow nozzle and the jig rotation imparting blow nozzle.
  • the present invention according to claim 5 is an invention subordinate to the invention according to any one of claims 1 to 4, wherein the work disposed in the cleaning booth and cleaned in the cleaning booth is transferred to the drying booth.
  • the cleaning booth further includes one or more pre-drying blow nozzles that are pre-dried in the cleaning booth before at least one of the pre-drying blow nozzles pre-drys the cleaned workpiece with the pre-drying blow nozzle.
  • the cleaning machine has a function of injecting air onto the cleaned workpiece and applying a rotational force to the cleaned workpiece by the injection pressure. Since the cleaning machine according to the fifth aspect has the above-described configuration, compared with the invention according to any one of the first to fourth aspects, the cleaned work is removed from the cleaning booth in the cleaning booth. Prior to being transported to the drying booth, the workpiece is previously dried by one or more pre-drying blow nozzles.
  • At least one of the pre-drying blow nozzles also has a function of injecting air onto the cleaned workpiece and applying a rotational force to the cleaned workpiece by the injection pressure.
  • the invention according to claim 5 is preliminarily dried before the cleaned workpiece is transferred from the cleaning booth to the drying booth. Since the workpiece is dried in advance by the blow nozzle, the workpiece can be dried more effectively in the drying booth.
  • this pre-drying blow nozzle also has a function of imparting a rotational force to the workpiece, it is not necessary to provide a rotation imparting blow nozzle that imparts a rotational force to the workpiece.
  • the present invention according to claim 6 is an invention dependent on the invention according to any one of claims 3 to 5, wherein the jig has an axial shape having an insertion hole into which the jig receiving support portion is inserted. And a workpiece pedestal portion disposed on the shaft-shaped portion so as to be orthogonal to the axial direction of the shaft-shaped portion, and disposed on the workpiece pedestal portion, and the workpiece is disposed on the workpiece pedestal portion. And a spacer member disposed on the shaft portion so as to have a gap between the bottom surface of the workpiece and the workpiece pedestal portion.
  • the cleaning machine according to claim 6 Since the cleaning machine according to claim 6 has the above-described configuration, the workpiece is placed on the workpiece pedestal portion of the jig as compared with the invention according to any one of claims 3 to 5.
  • the space member has a gap between the bottom surface of the workpiece and the workpiece pedestal. Therefore, when cleaning the workpiece at the cleaning booth and drying the workpiece at the drying booth, there is no so-called blind spot where the bottom surface of the workpiece is hidden by the workpiece pedestal, and the cleaning booth removes the cleaning liquid from the cleaning nozzle. Air can be injected from the blow nozzle into the gap between the bottom surface of the workpiece and the workpiece pedestal, respectively, and cutting fluid and chips (foreign matter) adhering to the bottom surface of the workpiece are removed.
  • the present invention according to claim 7 is an invention dependent on the invention according to any one of claims 1 to 6, wherein the cleaning nozzle, the blow nozzle, the rotation imparting cleaning nozzle, the rotation imparting blow nozzle, and the preliminary drying
  • Each of the blow nozzles is a washing machine characterized in that the tip side is formed of a flexible tube that can be bent. Since the washing machine according to the seventh aspect has the above-described configuration, it is possible to appropriately adjust the direction in which the washing liquid is ejected from the washing nozzle and the rotation imparting washing nozzle in the washing booth, and the work is efficiently performed. It is possible to wash it.
  • the present invention according to claim 8 is an invention dependent on the invention according to any one of claims 1 to 7, wherein the mist generated in the drying booth is connected to the drying booth via a pipe.
  • a washing machine comprising a mist collecting device for collecting by suction, wherein the drying booth is provided with a vent hole. Since the washing machine according to the eighth aspect has the above-described configuration, the mist generated in the drying booth is sucked and collected by the mist collecting device.
  • the present invention according to claim 9 is an invention dependent on the invention according to claim 2 or claim 4, wherein a cleaning liquid supply piping unit that is piped to the cleaning booth and pumps the cleaning liquid to the cleaning nozzle and the rotation imparting cleaning nozzle is provided.
  • the cleaning liquid supply piping unit includes a cleaning liquid upper supply pipe disposed above the workpiece, An air supply pipe unit, an air upper supply pipe provided on the upper side of the work, and an air lower supply pipe provided on the lower side of the work.
  • the air upper supply pipe is movably disposed so as to be close to and away from the work. Since the washing machine according to claim 9 has the above-described configuration, the air upper supply pipe can approach and separate from the workpiece as compared with the invention according to claim 2 or claim 4. .
  • the air upper supply pipe can be moved away from the work to a position where the air upper supply pipe does not become an obstacle on the work transport path.
  • the air upper supply pipe can be brought close to the work up to a position where the work is effectively dried.
  • the present invention according to claim 10 is an invention dependent on the invention according to any one of claims 1 to 9, wherein the workpiece is a stator wheel of a torque converter that transmits power via a fluid. And an inner diameter portion having a through hole at the center thereof, an outer diameter portion disposed concentrically with the center of the inner diameter portion, and a plurality of stator blades connecting the inner diameter portion and the outer diameter portion.
  • a washing machine Since the washing machine according to the tenth aspect has the above-described configuration, it is possible to efficiently wash the stator wheel of the torque converter having a complicated shape. In this case, for example, foreign substances such as cutting oil and chips adhering to the stator wheel of a complicatedly shaped torque converter having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, etc. are sufficiently cleaned. And can be dried.
  • the present invention according to claim 11 is an invention dependent on the invention according to any one of claims 1 to 10, wherein the washing machine further includes a moving means for making the washing machine movable, It is a washing machine characterized by being unitized so that a work may be integrated into a production line.
  • the washing machine can be appropriately moved by the moving means. Therefore, this washing machine can be unitized so that the washing machine is incorporated in a production line where workpieces are produced.
  • the workpiece manufactured on the manufacturing line is separately supplied to the cleaning line for cleaning the workpiece on the pallet and the transport cart. For example, it is transported by human power by a method such as transporting the workpiece through a transporting device (transportation path) such as a conveyor provided from the production line to the cleaning line.
  • this cleaning machine when the cleaning machine is unitized in the production line on which the workpiece is manufactured, it is possible to shorten the workpiece conveyance direction in the manufacturing line. And it is possible to shorten the length of the conveyance path of the entire cleaning line. Therefore, it contributes to a reduction in space and personnel required for the entire production line and cleaning line, and a reduction in processing time.
  • FIG. 1A is a schematic front view which shows an example of embodiment of the washing machine which concerns on this invention.
  • B is a partially omitted front view showing a state in which the front door of the washer shown in FIG. 1A is closed
  • C is a perspective view of a main part showing a state in which the front door is opened
  • D is a sectional view taken along line AA in (C).
  • It is a schematic right side view of the washing machine shown in FIGS. 1A and 1B.
  • (A) is the schematic front view
  • (B) is the schematic plan view. It is a schematic right view which shows the other principal part of this washing machine.
  • (A) is a schematic front view showing the main part of the opening / closing structure of the inner door (partition door) of this washing machine
  • (B) is a sectional view taken along line BB in (A).
  • FIG. 10 is a schematic exploded perspective view schematically showing a main part of the transport apparatus shown in FIG. 9.
  • (A) is explanatory drawing which shows typically an example of the washing
  • (B) is a key figure which shows an example of each nozzle. It is a fragmentary perspective view
  • (C) is a principal part perspective view which shows an example of the attachment structure of each nozzle. It is explanatory drawing which shows typically an example of the drying means which blows and dry
  • FIG. 15 is an explanatory view schematically showing an example of a cleaning means when the work shown in FIG. 7 is attached to the jig shown in FIG.
  • FIG. 14 It is a schematic front view which shows an example and arrangement
  • the cleaning machine according to the present invention sufficiently cleans foreign matter such as cutting oil and chips adhering to a workpiece having a complicated shape having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, and the like.
  • a cleaning machine for cleaning a workpiece having at least part of it having an uneven portion a cleaning booth for cleaning the workpiece, a drying booth for drying the workpiece cleaned in the cleaning booth, and a cleaning An openable and closable partition door that divides the booth and the drying booth, a workpiece transfer device that transports the workpiece to the cleaning booth and the drying booth with the workpiece supported rotatably, and a rotational force applied to the workpiece.
  • the first rotation applying means and the cleaning booth are arranged in the cleaning booth, and each of the plurality of rotation jets separately injects the cleaning liquid from the upper side and the lower side of the workpiece to the uneven portion of the workpiece and the boundary of the uneven portion.
  • a plurality of blow nozzles for injecting air separately with respect to the concavo-convex portion and the boundary between the concavo-convex portions are the size of the workpiece and the concavo-convex This is realized by having a configuration that can be changed according to the shape of the part.
  • FIG. 1A is a schematic front view showing an example of an embodiment of a washing machine according to the present invention
  • FIG. 1B shows a front door of the washing machine shown in (A) of FIG. 1A
  • FIG. 1C is a partially omitted front view showing a closed state
  • FIG. 1B is a perspective view of a main part showing a state where the front door is opened
  • FIG. Is a cross-sectional view taken along line AA of FIG. 2 is a schematic right side view of the cleaning machine shown in FIGS. 1A and 1B
  • FIG. 3 is a schematic perspective view showing a main part of the cleaning machine shown in FIGS. 1A, 1B, and 2.
  • FIG. 1C is a partially omitted front view showing a closed state
  • FIG. 1B is a perspective view of a main part showing a state where the front door is opened
  • FIG. Is a cross-sectional view taken along line AA of FIG. 2 is a schematic right side view of the cleaning machine shown in
  • the cleaning machine 10 is a cleaning machine that houses and cleans, as a cleaning object, a workpiece W having at least a part of the projections and depressions inside the cleaning machine 10.
  • a cleaning booth 22 for cleaning while rotating, a drying booth 24 for drying the workpiece W cleaned in the cleaning booth 22, an openable / closable partition door 28 for partitioning the cleaning booth 22 and the drying booth 24, and a workpiece W Is connected to the washing booth 22 and the drying booth 24 via a pipe, and is connected to the washing booth 24 and the drying booth 24 through a pipe.
  • a mist collecting device 30 that sucks and collects mist is included, and the cleaning booth 22 includes an uneven portion of the workpiece W and the uneven portion from above and below the workpiece W.
  • a plurality of cleaning nozzles for spraying the cleaning liquid are provided separately from the boundary of the workpiece, and the drying booth 24 includes a workpiece uneven portion and a boundary between the concave and convex portions from above and below the workpiece W.
  • a plurality of blow nozzles for injecting air are provided separately.
  • the number, arrangement, and jetting direction of the cleaning nozzle and the blow nozzle can be appropriately changed according to the size of the workpiece W and the shape of the uneven portion.
  • the cleaning machine 10 includes a housing 16, and the housing 16 includes a lower booth 18 and an upper booth 20.
  • the lower surface of the lower booth 18 is supported by the front support bases 12A and 12B, and the lower surface of the rear booth 18 is supported by the rear support bases 14A and 14B.
  • As the front support bases 12A and 12B and the rear support bases 14A and 14B a combination of various steel materials such as grooved steel and square pipe, or C-shaped steel, such as equilateral angles and unequal side angles, is used as appropriate.
  • moving casters 52A and 52B are disposed on the front support bases 12A and 12B, and moving casters are mounted on the rear support bases 14A and 14B. 52A and 52B are provided.
  • the upper booth 20 has a box-shaped cleaning booth 22 and a drying booth 24.
  • the drying booth 24 is disposed on the front side of the upper booth 20, and the cleaning booth 22 is disposed on the rear side of the upper booth 20.
  • the lower booth 18 is provided with a cleaning liquid storage tank 32 for supplying the cleaning liquid to the plurality of cleaning nozzles 148 to 160 provided in the cleaning booth 22.
  • the cleaning liquid in the cleaning liquid storage tank 32 is supplied to the cleaning nozzles 148 to 160 of the cleaning booth 22 via the cleaning liquid pump 38, the piping unit 46, and the filtration filter 40.
  • the piping unit 46 includes a suction valve 36, flange joints 48A and 48B, an elbow 48C, a delivery pipe 48D, an elbow 48E, a tee 48F, sockets 48G and 48H, a delivery pipe 48J and a socket 48K.
  • a cleaning liquid pump 38 is connected between the flange joints 48A and 48B.
  • a first pressure gauge is connected between the elbow 46 and the socket 48G via a tee 48F.
  • a filtration filter 40 is connected between the sockets 48G and 48H.
  • a second pressure gauge 44 is connected between the socket 48H and one end of the delivery pipe 48J.
  • a socket 48K is connected to one end of the delivery tube 48J.
  • sewage mixed with cutting fluid, chips and dust in the cleaning fluid removed at the cleaning booth 22 and the drying booth 24 is sent to the cleaning fluid storage tank 32. Then, it is circulated to the cleaning booth 22 via the piping unit 46.
  • the cleaning liquid containing sewage is filtered by the filter 40 and then sent to the cleaning booth 22.
  • the filtration filter 40 is appropriately replaced.
  • the value of the first pressure gauge 42 and the value of the second pressure gauge 24 are compared, and the value of the second pressure gauge exceeds the predetermined range than the value of 42 of the first pressure gauge. When it becomes low, it becomes a standard of the replacement time of the filtration filter 40.
  • the front part of the upper booth 20 is provided with a front door 26 that can be opened and closed, for example, a vertically long rectangular shape when viewed from the front, and can be opened and closed between the washing booth 22 and the drying booth 24 so as to partition the washing booth 22 and the drying booth 24.
  • a partition door 28 is provided.
  • the front door 26 appropriately closes the front side opening 24A of the drying booth 24 of the upper booth 20.
  • the front door 26 can be opened and closed in the vertical direction by a front door opening / closing device 56.
  • the front door opening / closing device 56 includes, for example, an air cylinder 58 as an actuator for opening and closing the front door.
  • the air cylinder 58 for opening and closing the front door is supported on the front side of the lower booth 18 by a support member 60 on the main body side, as shown in FIG.
  • the support member 60 is made of, for example, angle steel having an appropriate length.
  • the air cylinder 58 is attached to the support member 60 by means of L-shaped mounting brackets 62a and 62b, for example.
  • the main body side of the air cylinder 58 is attached to the upper side in the longitudinal direction of the support member 60 by one mounting bracket 62a, and the lower side in the axial direction.
  • the side is attached to the lower side in the longitudinal direction of the support member 60 by the other mounting bracket 62b. Further, the rod 58a of the air cylinder 58 is attached to the top front side in the longitudinal direction of the front door 26 by a mounting bracket 64 having a rectangular shape in plan view, for example. As shown in FIG. 1B (D), the front door 26 has protruding pieces 68 that protrude from both ends of the front door 26 in the width direction.
  • the frame 66 on both sides in the width direction of the upper booth 20 is provided with a guide groove portion 69 having a rectangular shape in cross section.
  • the protruding piece 68 of the front door 26 is inserted into the guide groove portion 69 of the frame body 66 and guides the front door 26 in the vertical direction along the guide groove portion 69.
  • the front door 26 can open and close the front opening 24A of the drying booth 24 as appropriate by driving an air cylinder 58 for opening and closing the front door.
  • a partition member 25 for partitioning a part between the cleaning booth 22 and the drying booth 24 is disposed at an intermediate portion of the upper booth 20 in the longitudinal direction, for example, as shown in FIGS. .
  • the partition member 25 is disposed from the upper side of the upper booth 20 to a substantially central portion in the height direction of the upper booth 20. Therefore, as shown in FIG. 6A, the upper booth 20 has an open portion 27 that is rectangular in a front view between the cleaning booth 22 and the drying booth 24.
  • the partition door 28 closes the opening 27 as appropriate.
  • the partition door 28 can be opened and closed vertically by a partition door opening and closing device 70.
  • the partition door opening / closing device 70 includes, for example, an air cylinder 72 as an actuator for opening and closing the partition door.
  • the main body side of the air cylinder 72 for opening and closing the partition door is attached to the upper surface side of the upper booth 20 by a mounting bracket 74.
  • the mounting bracket 74 is, for example, an inverted U-shaped bracket body 74a and outward from both ends of the bracket body 74a.
  • the mounting pieces 74b and 74c are extended.
  • the bracket main body 74a has a through hole (not shown) having a circular shape in plan view at the approximate center thereof.
  • the main body side of the air cylinder 72 is inserted through the through hole of the bracket main body 74a and supported by the mounting bracket.
  • the main body side of the air cylinder 72 is provided with a screw surface (not shown) on the outer peripheral surface on the lower end side in the axial direction, and a mounting bracket 75 by a mounting nut 75 having a screw surface screwed with the screw surface.
  • 74 is fixed to the bracket body 74a.
  • the mounting pieces 74 b and 74 c of the mounting bracket 74 are fixed to the upper surface side of the upper booth 20 by mounting bolts 76 and mounting nuts 78.
  • the rod 72a of the air cylinder 72 is attached to the partition door 28 with the tip side penetrating the upper surface of the upper booth 20.
  • the partition door 28 includes an extending piece 29 that extends from the upper end of the partition door 28 at a substantially right angle to the front side of the upper booth 20.
  • the extended piece 29 has a mounting hole (not shown) having a circular shape in plan view at the approximate center thereof.
  • the distal end side of the rod 72a of the air cylinder 72 is supported on the upper end in the vertical direction of the partition door 28 via a rod support plate 80 having a rectangular shape in plan view, for example.
  • the rod support plate 80 has a through hole (not shown) at the center in the longitudinal direction.
  • Both sides of the rod support plate in the longitudinal direction are fixed to the extending pieces 29 of the partition door 28 by mounting screws 82.
  • the tip of the rod 72 a of the air cylinder 72 is inserted into the mounting hole of the extending piece 29 and the rod support plate 80 and fixed by the mounting nut 84.
  • the both ends of the partition door 28 in the width direction are inserted into guide groove portions 87 provided between the partition member 25 and the guide plate 86 as shown in FIGS. 6 (A) and 6 (B).
  • a vertically long rectangular guide plate 86 is provided on both sides in the width direction of the open portion 27 below the partition member 25, particularly as shown in FIG. It is disposed on the front side of the partition member 25 via 85.
  • the partition member 25, the spacing piece 85, and the guide plate 86 are connected and fixed by a mounting screw 88a and a mounting nut 88b. Therefore, a guide groove portion 87 extending in the height direction of the upper booth 20 is formed between the partition member 25 and the guide plate 86.
  • the partition door 28 is formed to have a length in the height direction so that the opening 27 can be substantially closed. Further, at the lower end of the partition door 28 in the vertical direction, for example, as shown in FIG. 6A, for example, a horizontally-long rectangular buffer sealing member 89 is disposed.
  • the buffer sealing member 89 is formed of a buffer material such as rubber, and has a notch 89a having a rectangular shape in front view, for example, in the center in the width direction.
  • the notch 89a is a member (for example, a member constituting the workpiece transfer device 90, which is located below the partition door 28 when the workpiece W is transferred from the cleaning booth 22 to the drying booth 24 by the workpiece transfer device 90 described later.
  • the partition door 28 allows the opening 27 to be opened and closed substantially by driving an air cylinder 72 for opening and closing the partition door.
  • the partition door 28 includes, for example, a horizontally-long rectangular window portion 28 ⁇ / b> A in the approximate center of the partition door 28. .
  • the window portion 28A is formed of a transparent plastic material such as polycarbonate. Therefore, in this washing machine 10, when the front door 26 is open, the inside of the washing booth 22 can be visually observed from the front side opening portion 24A of the drying booth 24 through the window portion 28A. The dry state of the workpiece W at 22 can be confirmed as appropriate.
  • the workpiece transfer device 90 includes, for example, a rail portion 94 as a transfer path as shown in FIGS. 3, 5, 6, and 9, for example.
  • the rail portion 94 is formed of, for example, C-shaped steel and has a fitting groove portion 95 having a C-shape in cross section.
  • the fitting groove 95 is provided extending in the length direction of the rail portion 94.
  • the rail portion 94 has a plurality of mounting holes 94a spaced apart in the length direction.
  • the rail portion 94 is supported by, for example, an H-shaped support frame 92 disposed on the upper booth 20.
  • the support frame 92 has a plurality of attachment holes 92 a for attaching the support frame 92 to the upper surface of the upper booth 20.
  • the rail portion 94 is attached to the upper surface of the upper booth 20 by bolts and screws (not shown) through a plurality of attachment holes 92a.
  • a carriage portion 96 that is movable along the rail portion 94 is fitted in the fitting groove portion 95 in the rail portion 94.
  • the carriage portion 96 includes a fitting base portion 98 having a rectangular cross section and having a length direction, and a fitting seat portion 100 is integrally formed on the upper surface of the fitting base portion 98.
  • the fitting seat portion 100 is formed narrower than the fitting base portion 98, and overhang portions 98 a and 98 b that protrude outward from both sides in the width direction of the fitting base 98 are formed in the fitting groove portion 95 of the rail portion 94. Mated.
  • the fitting seat portion 100 has, for example, two mounting screw holes 102 at intervals in the length direction of the upper surface thereof.
  • a jig receiving support portion 104 is disposed on the upper surface of the carriage portion 96 fitted to the rail portion 94.
  • the jig receiving / supporting portion 104 is fixed to the upper surface of the fitting seat portion 100 with a set screw (not shown) or the like through the mounting screw hole 102 of the carriage portion 96.
  • the jig receiving support portion 104 includes, for example, a rectangular block-shaped jig receiving base base 106.
  • a disk-shaped jig receiving seat 110 is disposed on one side of the jig receiving base 106 in the length direction.
  • a columnar jig receiving bearing 112 is disposed at the center of the upper surface of the jig receiving seat 110.
  • the jig receiving / supporting portion 104 can reciprocate along the rail portion 94 by an air cylinder 114 as a transfer actuator, for example. It has become.
  • the main body side of the air cylinder 114 for transportation is inserted into the wall surface on the back side of the upper booth 20 and is supported by the wall surface.
  • the tip end of the rod 114a is fixed to the other end surface of the jig receiving base 106 in the length direction.
  • the jig receiving base 106 has a screw hole (not shown) on the other end surface in the length direction, and a screw surface (threaded to be screwed into the screw hole on the outer peripheral surface on the distal end side of the rod 114a). (Not shown) is formed.
  • the jig 120 includes, for example, a shaft-shaped portion 122 having a circular cross section.
  • a work pedestal portion 124 having a ring-shaped flange surface 124 a is disposed at an intermediate portion in the axial direction of the shaft-shaped portion 122.
  • an insertion hole 126 through which the jig receiving bearing portion 112 of the jig receiving support portion 104 can be inserted is provided on one end surface side in the axial direction of the shaft-shaped portion 122.
  • the shaft-shaped portion 122 and the work base portion 124 having the flange surface 124a are integrally formed of, for example, a plastic material having lubricity.
  • the jig 120 is formed of Duracon (POM) which is a kind of thermoplastic resin called polyacetal. This Duracon (POM) is self-lubricating and has excellent wear resistance and slidability in addition to chemical and thermal properties and molding processability. Is preferred.
  • a spacer member 130 is detachably disposed on the jig 120 on the flange surface 124a of the work base 124.
  • the spacer member 130 is formed, for example, in an annular shape, and is formed of a material having excellent slip resistance such as rubber. In this embodiment, for example, a rubber O-ring is used as the spacer member 130.
  • This spacer member 130 is used to provide a gap portion 132 between the bottom surface of the workpiece W and the workpiece pedestal portion 124 by the space member 120 when a workpiece W described later is placed on the workpiece pedestal portion 124 of the jig 120. It has the function of.
  • a stator wheel of an automotive torque converter that transmits power via a fluid is a workpiece W as an object to be cleaned.
  • the work W is formed, for example, in a ring shape having a circular shape in plan view, and has an inner diameter portion b having a through hole a at the center thereof, and a concentric shape with the center of the inner diameter portion b.
  • the plurality of stator blades d are arranged radially from the center of the inner diameter portion b in the radial direction. As shown in FIGS. 7A and 7B, the stator blades d are inclined in the same direction at a predetermined angle.
  • the inner peripheral edge of the through hole a of the inner diameter portion b has a plurality of cutout portions e that are equally spaced in the circumferential direction. Furthermore, there is an uneven portion boundary i between the plurality of inner diameter portions b and the stator blade d, between the outer diameter portion c and the stator blade d, and between each stator blade d. Further, as shown in FIG.
  • a groove portion f communicating with the plurality of notches e is disposed on the bottom surface side of the workpiece w.
  • a plurality of concave portions g and convex portions h are also arranged inside the inner diameter portion b of the workpiece W.
  • a plurality of concave portions g and convex portions h are also provided on the outer peripheral surface of the workpiece W.
  • the cleaning means includes a cleaning liquid supply piping unit 140, particularly as shown in FIGS. 2 and 4 (A) and (B), for example.
  • the cleaning liquid supply piping unit 140 includes a cleaning liquid lower supply piping 142,
  • the cleaning liquid upper supply pipe 144, the cleaning liquid lower supply pipe 142, and the connection pipe 146 connecting the cleaning liquid upper supply pipe 144 are included.
  • the cleaning liquid lower supply pipe 142 includes a lower cleaning liquid supply pipe 142a, a tee 142b connected to an intermediate portion in the length direction of the lower cleaning liquid supply pipe 142a, and one end portion in the length direction of the lower cleaning liquid supply pipe 142a.
  • a tee 142c connected to the tee 142c.
  • the cleaning liquid upper supply pipe 144 includes an upper cleaning liquid supply pipe 144a.
  • a cross 144b is connected to an intermediate portion of the upper cleaning liquid supply pipe 144a in the length direction, and one end portion of the upper cleaning liquid supply pipe 144a in the length direction. Is connected with a cross 144c.
  • the upper cleaning liquid supply pipe 144a is connected to two opposing connection ports of the cross 144b, and elbows 144d and 144e are connected to the other two opposing connection ports of the cross 144b, respectively.
  • the upper cleaning liquid supply pipe 144a is connected to two opposing connection ports of the cross 144c, and elbows 144f and 144g are connected to the other two opposing connection ports of the cross 144c, respectively.
  • the connecting pipe 146 includes a tee 146a connected to the other end in the length direction of the lower cleaning liquid supply pipe 142a, a tee 146e connected to the other end in the length direction of the upper cleaning liquid supply pipe 144a, A linking tube 146b and a tee 146d are connected between the tee 146a and the tee 146e via a tee 146c.
  • the tee 146c is connected to the above-described piping unit 46 via the socket 48K.
  • the first cleaning nozzle 148 is detachably connected to the tee 142b of the lower cleaning liquid supply pipe 142, and the second cleaning nozzle 150 is detachably connected to the tee 142c.
  • the first cleaning nozzle 148 sprays the cleaning liquid toward the corner of the lower outer peripheral portion of the workpiece W.
  • the cleaning liquid is jetted onto the concave portion g and convex portion h of the lower outer diameter portion c of the workpiece W and the boundary i between the concave and convex portions.
  • the second cleaning nozzle 150 injects the cleaning liquid toward the inner peripheral portion below the stator blade d of the workpiece W.
  • the second cleaning nozzle 150 is formed so as to spray the cleaning liquid in a wide and uniform manner toward the spray target. Therefore, as shown in FIG. 7D, the cleaning liquid is jetted onto the concave portion g and convex portion h of the lower inner diameter portion b of the workpiece W and the boundary i between the concave and convex portions. In this case, as shown in FIG. 11, the cleaning liquid flows into the gap portion 132 between the bottom surface of the workpiece W and the workpiece base portion 124 of the jig 120 by the spacer member 130 of the jig 120.
  • the third cleaning nozzle 152 is detachably connected to the elbow 144d of the cross 144b of the cleaning liquid upper supply pipe 144, and the fourth cleaning nozzle 154 is detachably connected to the elbow 144e of the cross 144b.
  • the third cleaning nozzle 152 injects the cleaning liquid toward the corner of the upper outer peripheral portion of the workpiece W.
  • the cleaning liquid is jetted onto the concave portion g and convex portion h of the upper outer diameter portion c of the workpiece W and the boundary i between the concave and convex portions. Further, as shown in FIG.
  • the fourth cleaning nozzle 154 sprays the cleaning liquid toward the substantially central portion on the upper side of the stator blade d of the workpiece W.
  • the cleaning liquid is sprayed to the center portion of the stator blade d as shown by an arrow ⁇ in FIGS. 7A and 7B to rotate the workpiece W. Therefore, the fourth cleaning nozzle 154 has a function as a first rotation imparting unit that imparts a rotational force to the workpiece W.
  • the fifth cleaning nozzle 156 sprays the cleaning liquid toward the boundary i of the uneven portion on the upper inner peripheral portion of the workpiece W.
  • the cleaning liquid is sprayed to the boundary i between the press-fitting ring R and the inner diameter portion b of the workpiece W.
  • the sixth spray nozzle 158 sprays the cleaning liquid toward the inside of the upper inner peripheral portion of the workpiece W. In this case, the cleaning liquid is injected inside the press-fitting ring R of the workpiece W, as shown in FIGS. Further, as shown in FIG.
  • the seventh injection nozzle 160 injects the cleaning liquid toward the inner base side peripheral portion of the stator blade d of the workpiece W.
  • the cleaning liquid is sprayed to the boundary i of the concavo-convex portion on the outer peripheral surface side of the inner diameter portion b of the workpiece W and its periphery.
  • the cleaning liquid supply piping unit 140 further includes a preliminary drying air supply piping 162.
  • the preliminary dry air supply pipe 162 includes a socket 162a, an elbow 162b, a socket 162c, an elbow 162d, a preliminary dry air supply pipe 162e, a tee 162f, and an elbow 162g.
  • Connected to the socket 162a is an air delivery pipe 163 for sending preliminary drying air to the cleaning liquid supply piping unit 140.
  • a first preliminary drying blow nozzle 164 is connected to the tee 162f of the preliminary drying air supply pipe 162, and a second preliminary drying blow nozzle 166 is connected to the elbow 162g.
  • the first pre-drying blow nozzle 164 sprays the cleaning liquid toward the boundary i of the uneven portion of the outer peripheral portion of the inner diameter portion b on the upper side of the work W.
  • the cleaning liquid is sprayed to the inner base side of the stator blade d of the workpiece W, as shown in (A), (B), and (D) of FIG.
  • This first pre-drying blow nozzle 164 preliminarily blows off the cleaning liquid adhering to the inner root side of the stator blade d and its periphery as shown by an arrow ⁇ in FIG. 7A and rotates the workpiece W. It also has a function to make it. Further, the first pre-drying blow nozzle 164 preliminarily blows away the cleaning liquid adhering to the surface of the inner diameter portion b of the workpiece W and its periphery as shown by an arrow ⁇ in FIG. Yes.
  • the nozzle includes a flexible tube 172 having a foldable flexibility.
  • the flexible tube 172 is formed of, for example, a cylindrical copper tube.
  • the distal end of the flexible tube 172 is formed in a flat portion 173 having a fan shape in plan view.
  • the flat portion 173 is formed by flattening the tip of the flexible tube 172 by an appropriate method such as pressing.
  • the flexible tube 172 includes, for example, a nut 176 having an internal thread surface 176a on its inner peripheral surface and at least one of its outer peripheral surfaces from one end side in the axial direction.
  • a caulking ring 174 provided with a bulging part 174a at the part and a nipple 178 provided with male screw faces 178a and 178b on the outer peripheral surface thereof are sequentially fitted.
  • the caulking ring 174 is made of a flexible material, for example, brass.
  • the swollen portion 174 a of the caulking ring 174 is caulked by tightening the caulking ring 174 fitted to the flexible tube 172 from both sides in the axial direction of the flexible tube 172 with the nut 176 and the nipple 178.
  • the internal thread surface 176a of the nut 176 and one external thread surface 178a of the nipple 178 are screwed together to connect the flexible tube 172, the nut 176, and the nipple 178.
  • each nozzle is configured, and in order to attach the nozzle to the piping of each piping unit, the other male threaded surface 176b of the nipple 178 and various elbows, tees, crosses, sockets, etc. provided in each piping What is necessary is just to make it attach suitably to each nozzle and each piping unit by screwing together the internal thread surface of the connection port of a pipe joint.
  • the nozzle mounting structure described above it is possible to easily attach and detach each nozzle to various pipe joints provided in each piping unit.
  • the drying means includes an air supply pipe unit 180 as shown in FIG. 13, for example, and the air supply pipe unit 180 includes an air lower supply pipe 182 and an air upper supply pipe 190.
  • the air lower supply pipe 182 includes an air lower supply pipe 182a, a tee 182b, an elbow 182c, an air lower supply pipe 182d, a tee 182e, an elbow 182f, and a socket 182g, and the front door 26 side.
  • it is arranged in an L shape.
  • an air lower supply relay box 184 is connected to one end side of the air lower supply pipe 182a.
  • the air upper supply pipe 190 includes a connecting portion 186 that connects the air upper supply pipe 190 and the air lower supply pipe 182 described above.
  • One end side of the connecting portion 186 is connected to the air lower supply relay box 184, and the other end side is rotatably connected to the movable connecting arm 192 via the pivot portion 188.
  • An air upper supply relay box 194 is connected to the movable connecting arm 192, and a connection pipe 195 is connected to the air upper supply relay box 194.
  • An elbow 196b is connected to the connection pipe 195 via a socket 196a.
  • a first blow nozzle 198 is detachably connected to the socket 182g of the lower air supply pipe 182.
  • a second blow nozzle 200 is detachably connected to the tee 182e.
  • a third blow nozzle 202 is detachably connected to the tee 182b.
  • the first blow nozzle 198 injects air toward the corner of the lower inner diameter portion b of the work W and the lower side of the stator blade d.
  • the air is injected to the lower inner diameter portion b concave portion g, convex portion h, and boundary i of the concave and convex portions of the workpiece W. Yes.
  • the 2nd blow nozzle 200 injects air toward the inner peripheral part under the stator blade d of the workpiece
  • the second blow nozzle 200 is formed so as to inject a wide and uniform air toward the injection target. Therefore, as shown in FIG. 7D, air is jetted to the concave portion g and convex portion h of the lower inner diameter portion b of the work W and the boundary i between the concave and convex portions. In this case, as shown in FIGS. 12 and 13, the air flows into the gap portion 132 between the bottom surface of the workpiece W and the workpiece base portion 124 of the jig 120 by the spacer member 130 of the jig 120. Yes.
  • the third blow nozzle 202 injects air toward the corner of the outer peripheral portion on the lower side of the work W.
  • the air is injected to the concave portion g, the convex portion h, and the boundary i between the concave and convex portions of the lower outer diameter portion b of the work W. It has become.
  • a fourth blow nozzle 204 is detachably connected to the elbow 196b of the air upper supply pipe 190. Further, in the air upper supply relay box 194, a fifth blow nozzle 206, a sixth blow nozzle 208, a seventh blow nozzle 210, and an eighth blow nozzle 212 are respectively connected to a pipe joint such as an elbow (not shown). ) Is detachably connected. As shown in FIGS. 12 and 13, the fourth blow nozzle 204 injects air toward the corner of the upper inner diameter portion b of the workpiece W and the upper side of the stator blade d. In this case, as shown in FIGS.
  • the air is jetted onto the upper inner diameter portion b concave portion g and convex portion h of the workpiece W and the boundary i between the concave and convex portions. .
  • the fifth blow nozzle 206 and the sixth blow nozzle 208 inject air toward the corner of the step portion of the upper inner diameter portion b.
  • the air is compressed into the press-fitting ring R and its peripheral concave portion g, convex portion h, boundary i of the concave-convex portion, press-fit ring R, and inner diameter. It is injected into the gap j between the parts b.
  • the seventh blow nozzle 210 injects air toward the corner of the upper outer diameter portion of the workpiece W.
  • the air is jetted to the concave portion g and convex portion h of the upper outer diameter portion b of the workpiece W and the boundary i between the concave and convex portions.
  • the eighth blow nozzle 212 injects air toward a substantially central portion on the upper side of the stator blade d of the workpiece W. In this case, as shown by arrows ⁇ in FIGS.
  • the eighth blow nozzle 212 has a function as a second rotation imparting unit that imparts a rotational force to the workpiece W.
  • the air upper supply pipe 190 is movably disposed so as to be able to approach and separate from the workpiece W in particular.
  • the air upper supply pipe 190 is formed to be rotatable by a movable device 220 for the air upper supply pipe.
  • the movable device 220 for the air upper supply pipe includes, for example, an air cylinder 222 as an actuator.
  • the main body of the air cylinder 222 is supported on, for example, the left inner wall surface 24 ⁇ / b> B of the drying booth 24 by a clevis-shaped cylinder support portion 224.
  • one end of the air cylinder 222 on the main body side is rotatably supported by the cylinder support portion 224 by the support shaft 224a.
  • the tip of the rod 222 a of the air cylinder 222 is rotatably supported by the knuckle joint 226 by a support pin 228.
  • the air upper supply pipe 190 can swing at a predetermined angle so as to be able to approach and separate from the workpiece W as shown in FIGS. 12 and 13. It has become.
  • the air upper supply pipe 190 can be rotated upward at an angle of 45 °, for example, so as to be separated from the workpiece W. From this state, as shown in FIG. It is possible to turn the air upper supply pipe 190 in a horizontal state so that the upper supply pipe 190 is brought close to the workpiece W and opposed to the air lower supply pipe 182.
  • a control panel 50 for appropriately controlling the various devices and various mechanisms described above is disposed on the side of the booth 20 above.
  • FIG. 2 FIG. 3, FIG.
  • cleaning and adhering substances foreign matter
  • FIG. 2 FIG. 3, FIG.
  • FIG. 2 the work W is placed in the drying booth 24.
  • the front door 26 is opened and the jig 120 is set on the jig 120 arranged on the jig receiving support portion 104 of the work transfer device 90 arranged at a predetermined position of the drying booth 24.
  • the start button on the control panel is pressed, the workpiece W is transferred from the drying booth 24 to the cleaning booth 22 by the workpiece transfer device 90.
  • the partition door 28 and the front door are closed.
  • air is supplied by the first preliminary drying blow nozzle 164 and the second preliminary drying blow nozzle 166.
  • the work W is sprayed and a preliminary drying process is performed.
  • the partition door 28 is opened, and the cleaned workpiece W is again conveyed to the drying booth 24 by the workpiece conveying device 90.
  • the air upper supply pipe 190 is rotated downward by the movable device 220 and approaches the workpiece W side.
  • an air upper supply pipe 190 is disposed above the work W
  • an air lower supply pipe 182 is disposed below the work W
  • air is supplied to the work by a plurality of blow nozzles 198 to 212.
  • the cleaning liquid sprayed on W and remaining on the workpiece W is blown off, and the workpiece W is dried.
  • the mist collecting device 30 is activated, and the mist in the cleaning booth 22 and the drying booth 24 is sucked and collected.
  • FIG. 14 is a view showing another example of a jig that rotatably supports a workpiece to be cleaned by this cleaning machine, wherein (A) is a schematic perspective view thereof, and (B) is a schematic front view thereof. (C) is a schematic bottom view with a part thereof omitted.
  • the jig 230 includes, for example, a shaft-shaped portion 232 having a circular cross section.
  • a ring-shaped work pedestal portion 234 is disposed at an intermediate portion in the axial direction of the shaft-shaped portion 232.
  • the work pedestal portion 234 has a plurality of notched groove portions 236a at intervals on the outer peripheral surface thereof, and a blade portion 236 is disposed between the notched groove portions 236a.
  • an insertion hole 238 into which the jig receiving bearing portion 112 of the jig receiving support portion 104 can be inserted is provided on one end surface side in the axial direction of the shaft-shaped portion 232.
  • the other end surface in the axial direction of the shaft-like portion 232 is provided with a blow hole 240 for fixing the jig 230 and the jig receiving bearing portion 112 of the jig receiving support portion 104 by, for example, screwing. ing.
  • the shaft-like portion 232 and the work base portion 234 are integrally formed of, for example, a plastic material having lubricity.
  • the jig 230 is formed of Duracon (POM) which is a kind of thermoplastic resin called polyacetal.
  • This Duracon (POM) has a self-lubricating property, and also has excellent wear resistance and sliding properties in addition to chemical and thermal properties and molding processability. Is preferred.
  • a spacer member 242 is detachably disposed on the upper surface of the work base 234 in the jig 230.
  • the spacer member 242 is formed in an annular shape, for example, and is formed of a material having excellent slip resistance such as rubber. In this embodiment, for example, a rubber O-ring is used as the spacer member 242.
  • the spacer member 242 has a function for providing a gap 244 between the bottom surface of the work W and the work base 234 by the spacer member 242 when the work W is placed on the work base 234 of the jig 230. It has become.
  • FIG. 15 is an explanatory view schematically showing an example of a cleaning means when the work shown in FIG. 7 is attached to the jig shown in FIG. 14 to wash the work in the washing booth of this washing machine.
  • this cleaning unit in particular has a rotation-applying cleaning nozzle 256 that sprays cleaning liquid onto the blade portion 236 of the jig 230 and applies a rotational force to the work W, and an air flow to the blade portion 236.
  • a rotation imparting blow nozzle 258 for injecting a pressure to impart a rotational force to the workpiece W is provided.
  • the cleaning means of the cleaning machine 10 includes a cleaning liquid supply piping unit 250, and the cleaning liquid supply piping unit 250 includes a cleaning liquid lower supply pipe 252 and a cleaning liquid upper supply pipe 254.
  • the cleaning liquid lower supply pipe 252 includes a first cleaning nozzle 260, a second cleaning nozzle 262, a third cleaning nozzle 264, a fourth cleaning nozzle 266, and a fifth cleaning nozzle 268.
  • the first cleaning nozzle 260 injects the cleaning liquid into the gap 244 between the bottom surface of the work W and the work base 234 of the jig 230 by the spacer member 242 of the jig 230.
  • the second cleaning nozzle 262, the third cleaning nozzle 264, the fourth cleaning nozzle 266, and the fifth cleaning nozzle 268 are respectively injected into the concave portion g, the convex portion h, and the boundary i of the concave and convex portion of the workpiece W. Has become.
  • the jig rotation is further imparted.
  • the cleaning liquid is sprayed from the cleaning nozzle 256 onto the blade portion 236 of the jig 230, and the rotational pressure is applied to the workpiece W via the jig 230 by the spray pressure.
  • the jig rotation imparting blow nozzle 258 to the jig 230 are further added.
  • the air is jetted onto the blade portion 236 of the blade, and the rotational pressure is applied to the work W via the jig 230 by the jet pressure.
  • the mist collecting device 30 includes a collecting device main body 270 as shown in FIGS. 1A, 1B, 2 and 3 and the like.
  • the drying booth 24 has a suction port 272 on the inner wall upper surface.
  • a suction duct hose 274 is disposed between the suction port 272 and the collection device main body 270.
  • the mist collecting device 30 separates mist and dust contained in the sucked air from the air, and the separated mist and dust are made into droplets and discharged from a drain (not shown). The Further, the separated air is exhausted from the exhaust port to the atmosphere.
  • the collection device body 270 of the mist collection device 30 is supported by a support portion 292 having an L-shaped cross section.
  • the support portion 292 includes a horizontal plate 294 and a vertical plate 296.
  • the horizontal plate 294 protrudes from the upper end of the back wall 292 of the cleaning booth 22 in a direction opposite to the front door 26 side at a substantially right angle.
  • the horizontal plate 294 has a length in the width direction that is approximately half the length in the width direction of the top plate 290 of the upper booth 20.
  • the vertical plate 296 protrudes downward substantially vertically from the other end side in the length direction of the horizontal plate 294.
  • FIG. 16 is a schematic front view showing an example of the ventilation means arranged in the drying booth of this washing machine and its arrangement.
  • FIG. 17 is an explanatory view showing a main part of the ventilation means shown in FIG. 16, wherein (A) is a partially cutaway enlarged view showing a portion X in FIG. 16, and (B) is an enlarged view of (A). It is a schematic perspective view of the principal part.
  • the ventilation means 280 has a ventilation hole 282 on the right inner wall of the drying booth 24 of the upper booth 20, and the ventilation hole 282 is covered with a ventilation hole cover 284.
  • the vent cover 284 includes a front wall 284a, a left side wall 284b, a right side wall 284c, and an upper surface wall 284d.
  • An attachment piece 284e for attaching the vent cover 284 to the inner wall on the right side surface of the drying booth 24 is integrally formed on the upper surface wall 284d.
  • the vent cover 284 has an outside air inlet 286 for taking in outside air from the vent 282 below the vent cover 284.
  • the suction force when suctioning mist from the inside of the drying booth 24 via the suction duct hose 274 may cause deformation of the inner wall surface of the drying booth 24 and suction sound. Since the air is ventilated by the vent 282, the deformation of the drying booth 24 due to such a change in air pressure is prevented, and a silencing effect on the suction sound is also obtained. Furthermore, since fresh air can be taken into the drying booth 24 from the outside through the vent 282, the drying effect in the drying booth 24 is also high.
  • the plurality of cleaning nozzles 148 to 160 from the upper side and the lower side of the work W, the concave portion g, the convex portion h, the concave portion g and the boundary i of the convex portion h
  • the cleaning liquid is sprayed separately for each.
  • the concave portion g, the convex portion h, the concave g portion and the convex portion of the workpiece W from above and below the workpiece W cleaned in the previous cleaning booth 22 by the plurality of blow nozzles 198 to 212. Air is separately jetted toward the boundary i of the part h.
  • the cleaning liquid is sprayed to the workpiece W from the cleaning nozzle 154 that functions as a rotation imparting cleaning nozzle, and rotational force is applied to the workpiece W by the spray pressure.
  • air is jetted from the blow nozzle 212 having a function as a rotation imparting blow nozzle to the workpiece, and rotational force is imparted to the workpiece by the jet pressure.
  • the preliminary drying blow nozzle 164 also has a function of injecting air onto the cleaned workpiece W and applying a rotational force to the cleaned workpiece W by the injection pressure. That is, in this cleaning machine 10, the cleaned work W is dried in advance by the preliminary drying blow nozzles 164 and 166 before being transferred from the cleaning booth 22 to the drying booth 24. 24 can be more effectively dried. Further, since the preliminary drying blow nozzle 164 also has a function of applying a rotational force to the workpiece W, it is not necessary to separately provide a rotation imparting blow nozzle for applying a rotational force to the workpiece W.
  • the spacer member 130 has the gap portion 132 between the bottom surface of the workpiece W and the workpiece pedestal portion 124. It has become. Therefore, in the cleaning of the workpiece W in the cleaning booth 22 and the drying of the workpiece W in the drying booth 24, there is no so-called blind spot where the bottom surface of the workpiece W is hidden by the workpiece pedestal portion 124.
  • the cleaning liquid from 148 to 160 and the air from the blow nozzles 198 to 212 at the drying booth 24 can be sprayed to the gap portion 132 between the bottom surface of the workpiece W and the workpiece pedestal portion 124, respectively, It is possible to cleanly remove deposits (foreign matter) such as cutting fluid and chips adhering to the gap portion 132. Also, in the cleaning means shown in FIG. 15, when the work W is placed on the work base 234 of the jig 230, the spacer member 242 causes the gap 244 between the bottom surface of the work W and the work base 234. Since it has the function for providing, it has an effect similar to the above-described effect.
  • the cleaning nozzles 148 to 160, the blow nozzles 198 to 212, the rotation imparting cleaning nozzle 256, the rotation imparting blow nozzle 258, and the pre-drying blow nozzles 164 and 166 are flexible tubes whose front ends can be bent. Therefore, in the cleaning booth 22, it is possible to appropriately adjust the spraying direction of the cleaning liquid from the cleaning nozzles 148 to 160 and the rotation applying cleaning nozzle 256, and the workpiece W can be cleaned efficiently. Further, in the drying booth 24, it is possible to appropriately adjust the air injection direction from the blow nozzles 198 to 212 and the rotation imparting blow nozzle 258, and the work W can be efficiently dried.
  • the air upper supply pipe 190 can approach and separate from the workpiece W, the workpiece W is transferred from the cleaning booth 22 to the drying booth 24 by the workpiece transfer device 90 and arranged. Sometimes, the air upper supply pipe 190 can be moved away from the work W to a position where the air upper supply pipe 190 does not become an obstacle on the rail portion 94 of the work W. When the work W is dried by the drying booth 24, The air upper supply pipe 190 can be brought close to the workpiece up to a position where W is effectively dried.
  • the cleaning machines 10 are incorporated in a production line on which the workpiece W is manufactured. Can be unitized.
  • the bottom surface of the cleaning booth 22 and the drying booth 24 of the upper booth 20 is formed with a slope that inclines so as to decrease from the back side to the front side when viewed in the longitudinal direction.
  • the bottom surface of the drying booth 24 is formed with a slope that inclines so as to decrease from both sides in the width direction toward the center.
  • the drying booth 24 has a through hole (not shown) having a rectangular shape in plan view, for example, at the center of the bottom surface. Therefore, in the cleaning liquid booth 22 and the drying booth 24, the sewage when the foreign matter adhering to the workpiece W is removed flows into the drying booth 24 from the back side to the front side of the upper booth 20, and further through the through holes. Thus, the liquid flows into the cleaning liquid storage tank 32 of the lower booth 18.
  • the cleaning liquid in the tank 32 can be automatically heated by calculating backward from the start time.
  • the cleaning time and the drying time are set by calculating backward from the time from the start to the end of processing / cleaning of one workpiece W.
  • FIG. 18 is a schematic perspective view showing another example of the embodiment of the cleaning machine according to the present invention
  • FIG. 19 is a view as viewed from the arrow ⁇ of the cleaning machine shown in FIG.
  • the cleaning machine 300 shown in FIGS. 18 and 19 is, in particular, in addition to the window 28A of the partition door 28, in addition to the front door 26 and the cleaning machine 10 shown in FIGS. 1A, 1B, 2 and 3, for example.
  • a window is also provided on the back wall 298 of the cleaning booth 22. That is, in the washing machine 300 shown in FIGS. 18 and 19, two windows 26 ⁇ / b> A that are arranged side by side, for example, a vertically long rectangular shape, are arranged in the approximate center of the front door 26.
  • one vertically long rectangular window portion 298A is disposed in the substantially center of the back wall 298 of the cleaning booth 22 in the substantially center of the back wall 298 of the cleaning booth 22.
  • the window portion 26A of the front door 26 and the window portion 298A of the back wall 298 of the cleaning booth 22 are formed of a transparent plastic material such as polycarbonate. Therefore, in the washing machine 300 according to this embodiment, the inside of the drying booth 24 can be visually observed through the window portion 28A of the front door 26 from the outside on the front door 26 side of the washing machine 300. The dry state of the workpiece W can be confirmed as appropriate. Further, the inside of the cleaning booth 22 can be visually observed from the outside on the back side of the cleaning machine 300, and the cleaning state of the workpiece W in the cleaning booth 22 can be appropriately confirmed.
  • the cleaning machine 300 shown in FIGS. 18 and 19 is provided with a support portion 292 for the collector main body 272, in particular, compared with the cleaning machine 10 shown in FIGS. 1A, 1B, 2 and 3, for example.
  • the collection device main body 272 of the mist collection device 30 is disposed on the top surface of the top plate 290 of the upper booth 20. That is, in this washing machine 300, the weight is reduced because the support part 292 of the collection device main body 272 is not provided.

Landscapes

  • Cleaning By Liquid Or Steam (AREA)

Abstract

Provided is a cleaning machine capable of sufficiently cleaning a workpiece to which cutting oil, fragments, etc. have adhered, the workpiece being provided with a protruding/recessed section and having a complicated shape. This cleaning machine 10 includes: a cleaning booth 22; a drying booth 24; an openable/closable partition door 28 separating between the cleaning booth 22 and the drying booth 24; a workpiece conveying device 90; a first rotation imparting means 154 for imparting a rotation force to a workpiece W; a plurality of cleaning nozzles 148-160 for jetting a cleaning liquid to a boundary i of the protruding/recessed section and the protruding/recessed section of the workpiece W; a second rotation imparting means 164 for imparting a rotation force to the cleaned workpiece W; and a plurality of blow nozzles 198-212 for blowing air to the boundary i of the protruding/recessed section and to the protruding/recessed section of the cleaned workpiece W, wherein the numbers, arrangements, and jetting directions of the cleaning nozzles 148-160 and the blow nozzles 198-212 are changed in accordance with the size of the workpiece W and the shape of the protruding/recessed section.

Description

洗浄機washing machine
 本発明は、洗浄機に関し、被洗浄物(以下、「ワーク」と称することもある。)として、例えば、金属材料、プラスチック材料、セラミック材料で形成され、機械加工ないし成形加工された車輌部品、機械部品、精密部品等の各種部品を洗浄する洗浄機に関する。本発明は、特に、段差部、溝部、穴部、切欠き部、隙間等を含む複雑な凹凸形状を有するワークに対して、洗い残しが無い効率の良い洗浄を実施するのに好適な洗浄機に関する。 The present invention relates to a cleaning machine, for example, a vehicle part formed from a metal material, a plastic material, a ceramic material, and machined or molded as an object to be cleaned (hereinafter also referred to as “work”), The present invention relates to a washing machine for washing various parts such as machine parts and precision parts. The present invention is particularly suitable for a cleaning machine suitable for carrying out an efficient cleaning without leaving a residue on a workpiece having a complicated uneven shape including a step part, a groove part, a hole part, a notch part, a gap, and the like. About.
 一般的に、例えば機械加工の中でも、切削加工の際には切り屑や切り粉が発生し、発生した切り屑や切り粉は、そのままにするとワークに付着して、不良品発生の原因となる。また、切削加工の際には、通常、切削油が用いられる場合が多いので、切削油によって切り屑および切り粉がワ-クに付着しやすいものとなっている。そのため、切削加工した後に、ワ-クを洗浄して、切削油と共に切り屑や切り粉をワークから取り除く必要がある。
 そこで、従来、洗浄液を噴射する洗浄液用噴射ノズルおよびエアーを噴射するエアー用噴射ノズルをワ-ク(被洗浄物)の周囲に配設し、ワ-クに向かって洗浄液およびエアーを噴射するように構成した、所謂、噴射方式のワーク洗浄装置が知られている。
Generally, even during machining, for example, chips and chips are generated during cutting, and the generated chips and chips adhere to the workpiece if left as it is, causing defective products. . Further, since cutting oil is usually used in the cutting process, chips and chips are likely to adhere to the workpiece by the cutting oil. Therefore, after cutting, it is necessary to clean the workpiece and remove chips and chips together with the cutting oil from the workpiece.
Therefore, conventionally, a cleaning liquid spray nozzle for spraying a cleaning liquid and an air spray nozzle for spraying air are arranged around a work (object to be cleaned) so that the cleaning liquid and air are sprayed toward the work. A so-called injection-type workpiece cleaning apparatus configured as described above is known.
 ところが、この噴射方式のワーク洗浄装置では、段差部、溝部、穴部、切欠き部、隙間等の形状が変化する部分を含む、複雑な凹凸形状を有するワークに対しては、切削油や切り粉等の異物を十分に除去することができず、洗浄ムラが生じるなどの問題点を有するものであった。この場合、特に、凹凸形状の形状が変化する境界部およびその周辺部には洗浄液が十分に入り込まない虞が多分にあって、その結果、当該ワークの隅々まで洗浄して異物を充分に除去することは困難なものとなっていた。 However, with this spray type workpiece cleaning device, cutting oil or cutting is required for workpieces with complex irregularities, including parts with varying shapes such as steps, grooves, holes, notches, and gaps. Foreign matter such as powder could not be sufficiently removed, resulting in problems such as uneven cleaning. In this case, in particular, there is a possibility that the cleaning liquid may not sufficiently enter the boundary portion and the peripheral portion where the shape of the uneven shape changes, and as a result, the foreign matter is sufficiently removed by cleaning every corner of the workpiece. It was difficult to do.
 また、本発明の背景となる従来技術としては、複雑な凹凸形状を有するワークに付着した異物を除去する、ワーク洗浄装置が提案されている(例えば、特許文献1参照。)。このワーク洗浄装置10は、特許文献1の図1に示すように、ワークとしてのブレード30を回転可能に支持するワーク支持台11と、ワーク支持台11に支持されたブレード30に向けて洗浄液を吐出し、洗浄液の吐出圧によりブレード30に回転力を付与するノズル20とを備え、ブレード30の回転によって生じる遠心力を利用してブレード30を洗浄することを特徴としている。 Also, as a prior art that is the background of the present invention, a workpiece cleaning apparatus that removes foreign matters adhering to a workpiece having a complicated uneven shape has been proposed (for example, see Patent Document 1). As shown in FIG. 1 of Patent Document 1, the workpiece cleaning apparatus 10 is configured to apply a cleaning liquid toward a workpiece support base 11 that rotatably supports a blade 30 as a workpiece, and the blade 30 supported by the workpiece support base 11. The nozzle 30 is provided with a nozzle 20 that discharges and applies a rotational force to the blade 30 by the discharge pressure of the cleaning liquid, and the blade 30 is cleaned using a centrifugal force generated by the rotation of the blade 30.
 すなわち、このワーク洗浄装置10は、特許文献1の図3(a)に示すように、ノズル20が、ワーク支持台11に支持されたブレード30の下方に少なくとも1つ配置され、コア33から露出する羽根部34の表面34aに向けて洗浄液21を吐出する。洗浄液21が羽根部34の表面34aに当たる点が、洗浄液21の接触点Pとなる。
 これによって、ブレード30は、洗浄液21の吐出圧により回転力が付与されてワーク支持台11の軸部13を中心として図3(a)中の矢印で示す方向に回転する。ブレード30が回転することで、洗浄液21は周方向に整列配置されたブレード30の羽根部34に当たる。また、羽根部34の表面34aに当たった洗浄液21の一部は、図3(d)に示すように、隣り合う羽根部34の裏面34bにも飛散する。
 さらに、羽根部34の表面34aに当たった洗浄液21は、図3(b)に示すように、吐出圧により羽根部34の表面34aを、径方向外側(接触点P)から径方向内側に向かって流れ、洗浄液21の吐出圧により物理的洗浄力と、洗浄液21の化学的洗浄力とにより、表面34aに付着する異物を除去する。これにより、1回目の洗浄が行われる。
That is, in the workpiece cleaning device 10, as shown in FIG. 3A of Patent Document 1, at least one nozzle 20 is disposed below the blade 30 supported by the workpiece support 11 and exposed from the core 33. The cleaning liquid 21 is discharged toward the surface 34 a of the blade portion 34 that performs the cleaning. The point where the cleaning liquid 21 hits the surface 34 a of the blade portion 34 is the contact point P of the cleaning liquid 21.
As a result, the blade 30 is applied with a rotational force by the discharge pressure of the cleaning liquid 21, and rotates in the direction indicated by the arrow in FIG. As the blade 30 rotates, the cleaning liquid 21 hits the blade portions 34 of the blades 30 arranged in the circumferential direction. Further, a part of the cleaning liquid 21 that hits the surface 34a of the blade part 34 also scatters to the back surface 34b of the adjacent blade part 34 as shown in FIG.
Further, as shown in FIG. 3B, the cleaning liquid 21 that has hit the surface 34a of the blade 34 moves the surface 34a of the blade 34 from the radially outer side (contact point P) toward the radially inner side by the discharge pressure. The foreign matter adhering to the surface 34 a is removed by the physical cleaning power and the chemical cleaning power of the cleaning liquid 21 by the discharge pressure of the cleaning liquid 21. Thereby, the first cleaning is performed.
 また、ブレード30が回転しているので、羽根部34の表面34aを径方向内側に向かって流れる洗浄液21には、遠心力が作用する。そのため、径方向内側に向かって流れる洗浄液21は、やがて流れ方向が逆転して、図3(c)に示すように、羽根部34の表面34aを径方向内側から径方向外側に向かって流れ、表面34aに付着する異物を除去する。これにより2回目の洗浄が行われる。
 また、羽根部34の表面34aに当たって、隣り合う羽根部34の裏面34bに飛散した洗浄液21は、図3(d)に示すように、遠心力の作用により羽根部34の裏面34bを径方向内側から径方向外側に向かって流れ、裏面34bに付着する異物を除去して洗浄する。
Further, since the blade 30 is rotating, centrifugal force acts on the cleaning liquid 21 that flows radially inward on the surface 34a of the blade portion 34. Therefore, the cleaning liquid 21 flowing inward in the radial direction is eventually reversed in flow direction, and flows on the surface 34a of the blade 34 from the radially inner side toward the radially outer side as shown in FIG. Foreign matter adhering to the surface 34a is removed. Thereby, the second cleaning is performed.
Further, the cleaning liquid 21 which hits the front surface 34a of the blade portion 34 and scatters on the back surface 34b of the adjacent blade portion 34 causes the back surface 34b of the blade portion 34 to radially inward by the action of centrifugal force, as shown in FIG. The foreign matter that flows toward the outside in the radial direction and adheres to the back surface 34b is removed and cleaned.
 この従来のワーク洗浄装置10によれば、吐出した洗浄液21は、ブレード30との接触点Pから径方向内側に流れた後、ブレード30の回転により生じる遠心力により再度接触点Pを流れるので、洗浄液21の圧力により1回目の洗浄を行った後、遠心力で流れる洗浄液21により2回目の洗浄を行い、ブレード30を2回洗浄することができ、効率的にブレード30に付着した異物を効率よく除去することができる、と言及している。 According to this conventional workpiece cleaning apparatus 10, the discharged cleaning liquid 21 flows radially inward from the contact point P with the blade 30, and then flows again through the contact point P due to the centrifugal force generated by the rotation of the blade 30. After the first cleaning is performed by the pressure of the cleaning liquid 21, the second cleaning is performed by the cleaning liquid 21 that flows by centrifugal force, and the blade 30 can be cleaned twice. It can be removed well.
 一方で、アーム先端部に洗浄液を噴射するスプレー装置を取り付けたロボット洗浄装置も知られている。このロボット洗浄装置は、スプレー装置のノズル本体が、噴射パターンおよび噴射角度の異なる複数のノズルチップを有し、所望の噴射パターンおよび噴射角度のノズルチップから洗浄液を噴射するように、各ノズルチップに連結された送液管を開閉制御する手段を有するものである(例えば、特許文献2参照。)。
 この従来のロボット洗浄装置では、当該ロボット洗浄装置を所定位置に設置し、ロボット洗浄装置を作動させ、予め設定されているプログラムに従い、所定の洗浄可能な箇所にスプレー装置を位置決めしている。次いで、汚れの程度や範囲に応じて、所望の噴射パターン及び噴射方向のノズルチップに連結された送液管を開状態にし、そのノズルチップから洗浄液を噴射して洗浄を行うものとなっている。
On the other hand, there is also known a robot cleaning apparatus in which a spray device for injecting a cleaning liquid is attached to the arm tip. In this robot cleaning device, the nozzle body of the spray device has a plurality of nozzle chips with different spray patterns and spray angles, and each nozzle chip is sprayed with a cleaning liquid from nozzle chips with a desired spray pattern and spray angle. It has means for controlling the opening and closing of the connected liquid supply pipe (for example, see Patent Document 2).
In this conventional robot cleaning apparatus, the robot cleaning apparatus is installed at a predetermined position, the robot cleaning apparatus is operated, and the spray apparatus is positioned at a predetermined washable location according to a preset program. Next, in accordance with the degree and range of dirt, the liquid feed pipe connected to the nozzle tip in a desired jetting pattern and jetting direction is opened, and cleaning is performed by jetting cleaning liquid from the nozzle tip. .
特開2014-188411号公報(第5頁-7頁、図1-図3等参照。)Japanese Patent Application Laid-Open No. 2014-188411 (refer to pages 5-7, FIGS. 1-3) 特許第3113536号公報(第1頁-2頁、図1、図2、図4等参照。)Japanese Patent No. 3113536 (refer to page 1, page 2, FIG. 1, FIG. 2, FIG. 4, etc.)
 しかしながら、上記した特許文献1に記載の従来のワーク洗浄装置では、特に、ブレード30の貫通孔31、シェル32およびコア33の周辺部に設けられた段差部、あるいは、羽根部34において他の羽根部34やコア33と重なって影となる影部分、また、羽根部34とシェル32との境界部となる結合部分、および、羽根部34とコア33との境界部となる結合部分などに付着した異物を、未だ、十分に除去することができず、所謂、洗浄ムラが生じる虞があった。 However, in the conventional workpiece cleaning apparatus described in Patent Document 1 described above, in particular, other blades in the stepped portion provided in the peripheral portion of the through hole 31 of the blade 30, the shell 32 and the core 33, or the blade portion 34. It adheres to the shadow part which overlaps with the part 34 and the core 33 and becomes a shadow, the joint part which becomes the boundary part between the blade part 34 and the shell 32, the joint part which becomes the boundary part between the blade part 34 and the core 33, etc. However, the foreign matter still cannot be sufficiently removed, and so-called cleaning unevenness may occur.
 一方、上記した特許文献2に記載の従来のロボット洗浄装置は、特許文献2の図1および図2に示すように、その先端部に複数のスプレーノズルチップを備えた洗浄用ノズルAが装着された、単一のスプレー装置を有するロボット洗浄装置となっている。この従来のロボット洗浄装置を用いて、複雑な凹凸形状を有するワークの全ての部位を広範囲に洗浄する場合、旋回可能な多数の回転アームを必要とし、複雑な制御が必要となるので、ロボット洗浄装置自体が複雑で且つ大型の構造を有する高価なものとなって、製造コストが高く付き、また、洗浄に要する時間も長くなるという問題点があった。 On the other hand, as shown in FIGS. 1 and 2 of Patent Document 2, the conventional robot cleaning apparatus described in Patent Document 2 is equipped with a cleaning nozzle A having a plurality of spray nozzle tips at its tip. In addition, the robot cleaning device has a single spray device. When using this conventional robot cleaning device to clean all parts of a workpiece with a complex uneven shape extensively, a large number of swivelable rotating arms are required and complicated control is required. The apparatus itself is complicated and expensive, having a large structure, resulting in high manufacturing costs and long cleaning time.
 それゆえに、本発明の主たる目的は、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することが可能な洗浄機を提供することである。 Therefore, the main purpose of the present invention is to sufficiently remove foreign matter such as cutting oil and chips adhering to a workpiece having a complicated shape having uneven portions including stepped portions, grooves, holes, notches, and gaps. It is providing the washing machine which can be washed.
 請求項1に係る本発明は、少なくともその一部に凹凸部を備えたワークを洗浄する洗浄機であって、ワークを洗浄する洗浄ブースと、洗浄ブースで洗浄されたワークを乾燥させる乾燥ブースと、洗浄ブースと乾燥ブースとを仕切る開閉自在の仕切扉と、ワークを回動自在に支持した状態で洗浄ブースおよび乾燥ブースに搬送するワーク搬送装置と、洗浄ブースに配設され、ワークに回転力を付与する第1の回転付与手段と、洗浄ブースに配設され、ワークの上側および下側から、そのワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射する複数の洗浄ノズルと、乾燥ブースに配設され、洗浄されたワークに回転力を付与する第2の回転付与手段と、乾燥ブースに配設され、洗浄されたワークの上側および下側から、そのワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、エアーを噴射する複数のブローノズルとを含み、洗浄ノズル、ブローノズルの数、配置および噴射方向は、ワークの大きさおよび凹凸部の形状に応じて変更可能となっていることを特徴とする、洗浄機である。
 請求項1に係る洗浄機では、上記した構成を有しているため、洗浄ブースでワークが洗浄され、洗浄されたワークは、乾燥ブースで乾燥される。洗浄ブースおよび乾燥ブース間は、仕切扉で仕切られていて、仕切扉は、開閉自在となっている。回動自在の状態のワークは、ワーク搬送装置によって、洗浄ブースおよび乾燥ブースに適宜搬送される。洗浄ブースでは、第1の回転付与手段により、ワークに回転力が付与され、乾燥ブースでは、第2の回転付与手段により、ワークに回転力が付与される。洗浄ブースにおいて、複数の洗浄ノズルにより、ワークの上側および下側から、ワークの凹部、凸部、凹部および凸部の境界に向けて、それぞれ、別個に、洗浄液が噴射される。また、乾燥ブースにおいて、複数のブローノズルにより、先の洗浄ブースで洗浄されたワークの上側および下側から、当該ワークの凹部、凸部、凹部および凸部の境界に向けて、それぞれ、別個に、エアーが噴射される。
 そのため、本発明に係る洗浄機では、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄し、乾燥させることが可能となっている。この場合、ワークの大きさおよび凹凸部の形状に応じて、洗浄ノズル、ブローノズルの数、配置および噴射方向は、適宜、変更され得るものである。
 請求項2に係る本発明は、請求項1に係る発明に従属する発明であって、第1の回転付与手段は、ワークに洗浄液を噴射してその噴射圧によりワークに回転力を付与する回転付与洗浄ノズルを含み、第2の回転付与手段は、洗浄されたワークにエアーを噴射してその噴射圧により洗浄されたワークに回転力を付与する回転付与ブローノズルを含み、回転付与洗浄ノズルおよび回転付与ブローノズルの数、配置および噴射方向は、ワークの大きさおよび凹凸部の形状に応じて変更可能となっていることを特徴とする、洗浄機である。
 請求項2に係る洗浄機では、上記した構成を有しているため、請求項1に係る洗浄機と比べて、洗浄ブースにおいて、回転付与洗浄ノズルからワークに洗浄液が噴射され、その噴射圧によりワークに回転力が付与される。また、乾燥ブースにおいて、回転付与ブローノズルからワークにエアーが噴射され、その噴射圧によりワークに回転力が付与される。この請求項2に係る発明は、請求項1に係る発明と同様の効果を奏するものとなっている。
 請求項3に係る本発明は、請求項1に係る発明に従属する発明であって、ワーク搬送装置は、ワークを位置決め案内して保持するジグと、ジグを受けて回動自在に支持するジグ受け支持部とを含み、ジグは、ワークを回転駆動させる羽根部を備え、第1の回転付与手段は、洗浄ブースに配設され、羽根部に洗浄液を噴射してその噴射圧によりジグに回転力を付与し、ワークを回転させるジグ用回転付与洗浄ノズルを含み、第2の回転付与手段は、乾燥ブースに配設され、羽根部にエアーを噴射してその噴射圧によりジグに回転力を付与し、洗浄されたワークを回転させるジグ用回転付与ブローノズルを含むことを特徴とする、洗浄機である。
 請求項3に係る洗浄機では、上記した構成を有しているため、請求項1に係る洗浄機と比べて、ワーク搬送装置において、ワークがジグにより位置決め案内されて保持されている。ジグは、ジグ受け支持部により回動自在に支持されている。また、ワークは、ジグの羽根部によって回転駆動されるものとなっている。この場合、洗浄ブースでは、ジグ用回転付与洗浄ノズルからジグの羽根部に洗浄液が噴射され、その噴射圧によりジグを介してワークに回転力が付与される。また、乾燥ブースでは、回転付与ブローノズルからワークにエアーが噴射され、その噴射圧によりジグを介してワークに回転力が付与される。この請求項3に係る発明は、請求項1に係る発明と同様の効果を奏するものとなっている。
 請求項4に係る本発明は、請求項2に係る発明に従属する発明であって、ワーク搬送装置は、ワークを位置決め案内して保持するジグと、ジグを受けて回動自在に支持するジグ受け支持部とを含み、ジグは、ワークを回転駆動させる羽根部を備え、第1の回転付与手段は、洗浄ブースに配設され、羽根部に洗浄液を噴射してその噴射圧によりジグに回転力を付与し、ワークを回転させるジグ用回転付与洗浄ノズルを含み、第2の回転付与手段は、乾燥ブースに配設され、羽根部にエアーを噴射してその噴射圧によりジグに回転力を付与し、洗浄されたワークを回転させるジグ用回転付与ブローノズルを含むことを特徴とする、洗浄機である。
 請求項4に係る洗浄機では、上記した構成を有しているため、請求項2に係る洗浄機と比べて、ワーク搬送装置において、ワークがジグにより位置決め案内されて保持されている。ジグは、ジグ受け支持部により回動自在に支持されている。この場合、洗浄ブースでは、回転付与洗浄ノズルからワークに洗浄液が噴射され、その噴射圧によりワークに回転力を付与する構成に加えて、さらに、ジグ用回転付与洗浄ノズルからジグの羽根部に洗浄液が噴射され、その噴射圧によりジグを介してワークに回転力を付与する構成を有するものとなっている。また、乾燥ブースでは、回転付与ブローノズルからワークにエアーが噴射され、その噴射圧によりワークに回転力を付与する構成に加えて、さらに、ジグ用回転付与ブローノズルからジグの羽根部にエアーが噴射され、その噴射圧によりジグを介してワークに回転力を付与する構成を有するものとなっている。
 この請求項4に係る発明は、請求項2に係る発明の効果に加えて、洗浄ブースでは、回転付与洗浄ノズルおよびジグ用回転付与洗浄ノズルの相乗効果により、ワークの回転力が増大され、また、乾燥ブースでは、回転付与ブローノズルおよびジグ用回転付与ブローノズルの相乗効果により、ワークの回転力が増大されるものとなっている。
 請求項5に係る本発明は、請求項1~請求項4のいずれか1項に係る発明に従属する発明であって、洗浄ブースに配設され、洗浄ブースで洗浄されたワークを、乾燥ブースに搬送する前に、洗浄ブースにおいて、前もって乾燥させる1つ以上の予備乾燥ブローノズルをさらに含み、予備乾燥ブローノズルの内の少なくとも1つは、洗浄されたワークを予備乾燥ブローノズルで前もって乾燥させるときに、洗浄されたワークにエアーを噴射してその噴射圧により洗浄されたワークに回転力を付与する機能を兼用していることを特徴とする、洗浄機である。
 請求項5に係る洗浄機では、上記した構成を有しているため、請求項1~請求項4のいずれか1項に係る発明に比べて、洗浄ブースにおいて、洗浄されたワークを洗浄ブースから乾燥ブースに搬送する前に、当該ワークが、1つ以上の予備乾燥ブローノズルにより、前もって乾燥される。この場合、予備乾燥ブローノズルの少なくとも1つは、洗浄されたワークにエアーを噴射して、その噴射圧により、洗浄されたワークに回転力を付与する機能を兼用している。
 この請求項5に係る発明は、請求項1~請求項4のいずれか1項に係る発明の効果に加えて、洗浄されたワークが、洗浄ブースから乾燥ブースに搬送される前に、予備乾燥ブローノズルにより事前に乾燥されるため、当該ワークは、乾燥ブースでより効果的に乾燥させることが可能となっている。また、この予備乾燥ブローノズルは、ワークに回転力を付与する機能も併せ持っているので、別途、ワークに回転力を付与する回転付与ブローノズルを設ける必要が無い。
 請求項6に係る本発明は、請求項3~請求項5のいずれか1項に係る発明に従属する発明であって、ジグは、ジグ受け支持部が挿入される挿入孔を備えた軸状部と、軸状部の軸線方向に直交するように軸状部に配設され、ワークが載置されるワーク台座部と、ワーク台座部に配設され、ワークがワーク台座部に載置されたときに、ワークの底面とワーク台座部との間に間隔を有するように、軸状部に配設されるスペーサ部材とを含むことを特徴とする、洗浄機である。
 請求項6に係る洗浄機では、上記した構成を有しているため、請求項3~請求項5のいずれか1項に係る発明と比べて、ジグのワーク台座部にワークが載置されたときに、スペース部材によって、ワークの底面とワーク台座部との間に隙間を有する構成となっている。そのため、洗浄ブースでのワークの洗浄および乾燥ブースでのワークの乾燥において、ワークの底面がワーク台座部で隠れる、所謂、死角となる部位が無くなり、洗浄ブースでは洗浄ノズルから洗浄液を、乾燥ブースではブローノズルからエアーを、それぞれ、ワークの底面とワーク台座部との間の隙間に噴射することが可能となって、ワークの底面に付着した切削液および切粉等の付着物(異物)を当該隙間から除去することが可能となっている。
 請求項7に係る本発明は、請求項1~請求項6のいずれか1項に係る発明に従属する発明であって、洗浄ノズル、ブローノズル、回転付与洗浄ノズル、回転付与ブローノズル、予備乾燥ブローノズルは、それぞれ、その先端側が折り曲げ自在の可撓管で形成されていることを特徴とする、洗浄機である。
 請求項7に係る洗浄機では、上記した構成を有しているため、洗浄ブースにおいて、洗浄ノズルおよび回転付与洗浄ノズルからの洗浄液の噴射方向を適宜調整することが可能になり、ワークを効率的に洗浄することが可能になっている。また、乾燥ブースにおいて、ブローノズル、回転付与ブローノズルおよび予備乾燥ブローノズルからのエアーの噴射方向を適宜調整することが可能になり、ワークを効率的に乾燥させることが可能になっている。
 請求項8に係る本発明は、請求項1~請求項7のいずれか1項に係る発明に従属する発明であって、乾燥ブースと配管を介して接続され、乾燥ブース内に発生したミストを吸引して捕集するミスト捕集装置を含み、前記乾燥ブースには、通気口が備えられていることを特徴とする、洗浄機である。
 請求項8に係る洗浄機では、上記した構成を有しているため、ミスト捕集装置によって、乾燥ブース内に発生したミストが吸引されて捕集される。この場合、配管を介して乾燥ブース内からミストを吸引するときの吸引力により、乾燥ブースの内壁面の変形および吸引音が発生する虞があるが、乾燥ブースに配設された通気口により通気されるため、このような空気圧の変化による乾燥ブースの変形が防止され、また、吸引音に対する消音効果も得られる。さらに、この通気口を介して外部から新鮮な空気を乾燥ブース内に取り込むことが可能となるため、乾燥ブース内における乾燥効果も高いものとなっている。
 請求項9に係る本発明は、請求項2または請求項4に係る発明に従属する発明であって、洗浄ブースに配管され、洗浄ノズルおよび回転付与洗浄ノズルに洗浄液を圧送する洗浄液供給配管ユニットを含み、乾燥ブースに配管され、ブローノズルおよび回転付与ブローノズルにエアーを圧送するエアー供給配管ユニットを含み、洗浄液供給配管ユニットは、ワークの上側に配設される洗浄液上側供給配管と、ワークの下側に配設される洗浄液下側供給配管とを備え、エアー供給配管ユニットは、ワークの上側に配設されるエアー上側供給配管と、ワークの下側に配設されるエアー下側供給配管とを備え、エアー上側供給配管は、ワークに対して接近および離間可能となるように、可動自在に配設されていることを特徴とする、洗浄機である。
 請求項9に係る洗浄機では、上記した構成を有しているため、請求項2または請求項4に係る発明と比べて、エアー上側供給配管は、ワークに対する接近および離間が可能となっている。そのため、ワークをワーク搬送装置で洗浄ブースから乾燥ブースに搬送して配置するときには、エアー上側供給配管がワークの搬送路上において障害とならない位置まで、当該エアー上側供給配管をワークから遠ざけることが可能となり、ワークを乾燥ブースで乾燥させるときには、ワークを効果的に乾燥させる位置まで、当該エアー上側供給配管をワークに近づけることが可能となっている。
 請求項10に係る本発明は、請求項1~請求項9のいずれか1項に係る発明に従属する発明であって、ワークは、流体を介して動力を伝達するトルクコンバータのステータホイールであり、その中心に貫通穴を有する内径部と、内径部の中心と同心円状に配設される外径部と、内径部および外径部を連結する複数のステータブレードとを含むことを特徴とする、洗浄機である。
 請求項10に係る洗浄機では、上記した構成を有しているため、複雑な形状を有するトルクコンバータのステータホイールを効率的に洗浄することが可能となっている。この場合、例えば、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のトルクコンバータのステータホイールに付着した切削油および切粉等の異物を十分に洗浄し、乾燥させることが可能となっている。
 請求項11に係る本発明は、請求項1~請求項10のいずれか1項に係る発明に従属する発明であって、洗浄機は、当該洗浄機を移動可能にする移動手段をさらに含み、ワークが製造される製造ラインに組み込まれるようにユニット化されることを特徴とする、洗浄機である。
 請求項11に係る洗浄機では、上記した構成を有しているため、当該洗浄機は、移動手段により適宜移動自在となっている。したがって、この洗浄機は、ワークが製造される製造ラインに当該洗浄機を組み込むようにユニット化することが可能となっている。
 一方、従来では、ワークを製造する製造ラインで製造された後のワークを洗浄する場合、例えば、当該製造ラインで製造されたワークを、別途、当該ワークを洗浄する洗浄ラインまで、パレットおよび運搬台車等により人力により運搬する、あるいは、製造ラインから洗浄ラインまで設けられたコンベア等の搬送装置(搬送路)を経由して当該ワークを搬送するなどの手段を取っていた。
 それに比べて、この洗浄機では、ワークが製造される製造ラインに、当該洗浄機がユニット化された場合、当該製造ラインにおけるワークの搬送方向を短くすることが可能となり、延いては、製造ラインおよび洗浄ライン全体の搬送路の長さを短くすることが可能となっている。したがって、製造ラインおよび洗浄ライン全体に要するスペースおよび人員の削減、処理時間の短縮に貢献するものとなっている。
The present invention according to claim 1 is a cleaning machine for cleaning a workpiece having at least a part thereof having an uneven portion, a cleaning booth for cleaning the workpiece, and a drying booth for drying the workpiece cleaned in the cleaning booth. Openable and closable partition doors that separate the cleaning booth from the drying booth, a workpiece transfer device that transports the workpiece to the cleaning booth and the drying booth while rotatably supporting the workpiece, and a rotational force applied to the workpiece. The first rotation imparting means for imparting the cleaning liquid and the cleaning booth are disposed in the cleaning booth, and the cleaning liquid is separately sprayed from the upper side and the lower side of the workpiece to the uneven portion of the workpiece and the boundary of the uneven portion. A plurality of cleaning nozzles, a second rotation imparting means disposed in the drying booth for applying a rotational force to the cleaned work, and upper and lower sides of the cleaned work disposed in the drying booth Each of the uneven portion of the workpiece and the boundary between the uneven portions, and a plurality of blow nozzles for injecting air separately. It is a washing machine characterized by being changeable according to a size and the shape of an uneven part.
Since the washing machine according to the first aspect has the above-described configuration, the workpiece is washed in the washing booth, and the washed workpiece is dried in the drying booth. The washing booth and the drying booth are partitioned by a partition door, and the partition door can be freely opened and closed. The work in a rotatable state is appropriately transported to the washing booth and the drying booth by the work transport device. In the cleaning booth, a rotational force is applied to the workpiece by the first rotation applying unit, and in the drying booth, the rotational force is applied to the workpiece by the second rotation applying unit. In the cleaning booth, the cleaning liquid is separately sprayed from the upper side and the lower side of the workpiece toward the concave portion, the convex portion, and the boundary between the concave portion and the convex portion of the workpiece, respectively. Also, in the drying booth, by a plurality of blow nozzles, from the upper side and the lower side of the workpiece cleaned in the previous cleaning booth, respectively toward the concave portion, convex portion, concave portion and convex portion boundary of the workpiece, respectively. Air is injected.
Therefore, in the cleaning machine according to the present invention, foreign matter such as cutting oil and chips adhering to a workpiece having a complicated shape having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, etc. It can be washed and dried. In this case, according to the size of the workpiece and the shape of the concavo-convex portion, the number, arrangement, and ejection direction of the cleaning nozzle and the blow nozzle can be changed as appropriate.
The present invention according to claim 2 is an invention dependent on the invention according to claim 1, wherein the first rotation applying means sprays the cleaning liquid onto the workpiece and applies a rotational force to the workpiece by the injection pressure. The second rotation imparting means includes a rotation imparting blow nozzle for injecting air onto the cleaned workpiece and imparting a rotational force to the workpiece cleaned by the injection pressure, and the rotation imparting cleaning nozzle; The number of the rotation imparting blow nozzles, the arrangement, and the jetting direction can be changed according to the size of the workpiece and the shape of the concavo-convex portion.
Since the cleaning machine according to claim 2 has the above-described configuration, in the cleaning booth, the cleaning liquid is sprayed from the rotation imparting cleaning nozzle to the workpiece, and the injection pressure is higher than that of the cleaning machine according to claim 1. A rotational force is applied to the workpiece. In the drying booth, air is jetted from the rotation imparting blow nozzle to the workpiece, and rotational force is imparted to the workpiece by the jet pressure. The invention according to claim 2 has the same effect as the invention according to claim 1.
The present invention according to claim 3 is an invention dependent on the invention according to claim 1, wherein the work conveying device includes a jig for positioning and guiding the work, and a jig for receiving the jig and rotatably supporting the work. The jig includes a blade portion that rotationally drives the workpiece, and the first rotation imparting means is disposed in the cleaning booth, injects cleaning liquid onto the blade portion, and rotates to the jig by the injection pressure. The second rotation imparting means is disposed in the drying booth, applies air to the blades, and applies the rotational force to the jig by the injection pressure. It is a washing machine characterized by including the rotation grant blow nozzle for jigs which gives and rotates the washed work.
Since the cleaning machine according to the third aspect has the above-described configuration, the workpiece is positioned and guided by the jig and held in the workpiece transfer device as compared with the cleaning machine according to the first aspect. The jig is rotatably supported by a jig receiving support portion. Further, the workpiece is rotationally driven by the blades of the jig. In this case, at the cleaning booth, the cleaning liquid is sprayed from the jig rotation imparting cleaning nozzle to the blades of the jig, and rotational force is applied to the workpiece through the jig by the spray pressure. In the drying booth, air is sprayed from the rotation imparting blow nozzle to the work, and the rotational force is imparted to the work via the jig by the spray pressure. The invention according to claim 3 has the same effect as the invention according to claim 1.
The present invention according to claim 4 is an invention dependent on the invention according to claim 2, wherein the workpiece transfer device includes a jig for positioning and guiding the workpiece, and a jig for receiving the jig and rotatably supporting the workpiece. The jig includes a blade portion that rotationally drives the workpiece, and the first rotation imparting means is disposed in the cleaning booth, injects cleaning liquid onto the blade portion, and rotates to the jig by the injection pressure. The second rotation imparting means is disposed in the drying booth, applies air to the blades, and applies the rotational force to the jig by the injection pressure. It is a washing machine characterized by including the rotation grant blow nozzle for jigs which gives and rotates the washed work.
Since the cleaning machine according to the fourth aspect has the above-described configuration, the workpiece is positioned and guided and held by the jig in the workpiece transfer device as compared with the cleaning machine according to the second aspect. The jig is rotatably supported by a jig receiving support portion. In this case, in the cleaning booth, in addition to the configuration in which the cleaning liquid is sprayed from the rotation imparting cleaning nozzle to the work and the rotational pressure is applied to the work by the injection pressure, the cleaning liquid is further applied from the jig rotation imparting cleaning nozzle to the jig blade. Is injected, and the rotation pressure is applied to the workpiece through the jig by the injection pressure. In addition, in the drying booth, air is sprayed from the rotation imparting blow nozzle to the workpiece, and in addition to the configuration in which the rotational pressure is imparted to the workpiece by the spray pressure, air is further applied from the jig rotation imparting blow nozzle to the jig blade. It has a structure in which a rotational force is applied to the workpiece via the jig by the injection pressure.
In the invention according to claim 4, in addition to the effect of the invention according to claim 2, in the cleaning booth, the rotational force of the work is increased by the synergistic effect of the rotation applying cleaning nozzle and the jig rotation applying cleaning nozzle, and In the drying booth, the rotational force of the workpiece is increased by the synergistic effect of the rotation imparting blow nozzle and the jig rotation imparting blow nozzle.
The present invention according to claim 5 is an invention subordinate to the invention according to any one of claims 1 to 4, wherein the work disposed in the cleaning booth and cleaned in the cleaning booth is transferred to the drying booth. In addition, the cleaning booth further includes one or more pre-drying blow nozzles that are pre-dried in the cleaning booth before at least one of the pre-drying blow nozzles pre-drys the cleaned workpiece with the pre-drying blow nozzle. In some cases, the cleaning machine has a function of injecting air onto the cleaned workpiece and applying a rotational force to the cleaned workpiece by the injection pressure.
Since the cleaning machine according to the fifth aspect has the above-described configuration, compared with the invention according to any one of the first to fourth aspects, the cleaned work is removed from the cleaning booth in the cleaning booth. Prior to being transported to the drying booth, the workpiece is previously dried by one or more pre-drying blow nozzles. In this case, at least one of the pre-drying blow nozzles also has a function of injecting air onto the cleaned workpiece and applying a rotational force to the cleaned workpiece by the injection pressure.
In addition to the effect of the invention according to any one of claims 1 to 4, the invention according to claim 5 is preliminarily dried before the cleaned workpiece is transferred from the cleaning booth to the drying booth. Since the workpiece is dried in advance by the blow nozzle, the workpiece can be dried more effectively in the drying booth. In addition, since this pre-drying blow nozzle also has a function of imparting a rotational force to the workpiece, it is not necessary to provide a rotation imparting blow nozzle that imparts a rotational force to the workpiece.
The present invention according to claim 6 is an invention dependent on the invention according to any one of claims 3 to 5, wherein the jig has an axial shape having an insertion hole into which the jig receiving support portion is inserted. And a workpiece pedestal portion disposed on the shaft-shaped portion so as to be orthogonal to the axial direction of the shaft-shaped portion, and disposed on the workpiece pedestal portion, and the workpiece is disposed on the workpiece pedestal portion. And a spacer member disposed on the shaft portion so as to have a gap between the bottom surface of the workpiece and the workpiece pedestal portion.
Since the cleaning machine according to claim 6 has the above-described configuration, the workpiece is placed on the workpiece pedestal portion of the jig as compared with the invention according to any one of claims 3 to 5. Sometimes, the space member has a gap between the bottom surface of the workpiece and the workpiece pedestal. Therefore, when cleaning the workpiece at the cleaning booth and drying the workpiece at the drying booth, there is no so-called blind spot where the bottom surface of the workpiece is hidden by the workpiece pedestal, and the cleaning booth removes the cleaning liquid from the cleaning nozzle. Air can be injected from the blow nozzle into the gap between the bottom surface of the workpiece and the workpiece pedestal, respectively, and cutting fluid and chips (foreign matter) adhering to the bottom surface of the workpiece are removed. It is possible to remove from the gap.
The present invention according to claim 7 is an invention dependent on the invention according to any one of claims 1 to 6, wherein the cleaning nozzle, the blow nozzle, the rotation imparting cleaning nozzle, the rotation imparting blow nozzle, and the preliminary drying Each of the blow nozzles is a washing machine characterized in that the tip side is formed of a flexible tube that can be bent.
Since the washing machine according to the seventh aspect has the above-described configuration, it is possible to appropriately adjust the direction in which the washing liquid is ejected from the washing nozzle and the rotation imparting washing nozzle in the washing booth, and the work is efficiently performed. It is possible to wash it. Further, in the drying booth, it is possible to appropriately adjust the air injection direction from the blow nozzle, the rotation imparting blow nozzle, and the preliminary drying blow nozzle, and the workpiece can be efficiently dried.
The present invention according to claim 8 is an invention dependent on the invention according to any one of claims 1 to 7, wherein the mist generated in the drying booth is connected to the drying booth via a pipe. A washing machine comprising a mist collecting device for collecting by suction, wherein the drying booth is provided with a vent hole.
Since the washing machine according to the eighth aspect has the above-described configuration, the mist generated in the drying booth is sucked and collected by the mist collecting device. In this case, there is a risk of deformation of the inner wall of the drying booth and suction sound due to the suction force when sucking mist from inside the drying booth through the piping. Therefore, the deformation of the drying booth due to such a change in air pressure is prevented, and a silencing effect on the suction sound can be obtained. Furthermore, since fresh air can be taken into the drying booth from the outside through this vent, the drying effect in the drying booth is also high.
The present invention according to claim 9 is an invention dependent on the invention according to claim 2 or claim 4, wherein a cleaning liquid supply piping unit that is piped to the cleaning booth and pumps the cleaning liquid to the cleaning nozzle and the rotation imparting cleaning nozzle is provided. Including an air supply piping unit that is piped to the drying booth and pumps air to the blow nozzle and the rotation imparting blow nozzle. The cleaning liquid supply piping unit includes a cleaning liquid upper supply pipe disposed above the workpiece, An air supply pipe unit, an air upper supply pipe provided on the upper side of the work, and an air lower supply pipe provided on the lower side of the work. The air upper supply pipe is movably disposed so as to be close to and away from the work.
Since the washing machine according to claim 9 has the above-described configuration, the air upper supply pipe can approach and separate from the workpiece as compared with the invention according to claim 2 or claim 4. . Therefore, when the work is transported from the washing booth to the drying booth by the work transport device, the air upper supply pipe can be moved away from the work to a position where the air upper supply pipe does not become an obstacle on the work transport path. When the work is dried in the drying booth, the air upper supply pipe can be brought close to the work up to a position where the work is effectively dried.
The present invention according to claim 10 is an invention dependent on the invention according to any one of claims 1 to 9, wherein the workpiece is a stator wheel of a torque converter that transmits power via a fluid. And an inner diameter portion having a through hole at the center thereof, an outer diameter portion disposed concentrically with the center of the inner diameter portion, and a plurality of stator blades connecting the inner diameter portion and the outer diameter portion. , A washing machine.
Since the washing machine according to the tenth aspect has the above-described configuration, it is possible to efficiently wash the stator wheel of the torque converter having a complicated shape. In this case, for example, foreign substances such as cutting oil and chips adhering to the stator wheel of a complicatedly shaped torque converter having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, etc. are sufficiently cleaned. And can be dried.
The present invention according to claim 11 is an invention dependent on the invention according to any one of claims 1 to 10, wherein the washing machine further includes a moving means for making the washing machine movable, It is a washing machine characterized by being unitized so that a work may be integrated into a production line.
Since the washing machine according to the eleventh aspect has the above-described configuration, the washing machine can be appropriately moved by the moving means. Therefore, this washing machine can be unitized so that the washing machine is incorporated in a production line where workpieces are produced.
On the other hand, conventionally, when a workpiece after being manufactured on a manufacturing line for manufacturing a workpiece is cleaned, for example, the workpiece manufactured on the manufacturing line is separately supplied to the cleaning line for cleaning the workpiece on the pallet and the transport cart. For example, it is transported by human power by a method such as transporting the workpiece through a transporting device (transportation path) such as a conveyor provided from the production line to the cleaning line.
On the other hand, in this cleaning machine, when the cleaning machine is unitized in the production line on which the workpiece is manufactured, it is possible to shorten the workpiece conveyance direction in the manufacturing line. And it is possible to shorten the length of the conveyance path of the entire cleaning line. Therefore, it contributes to a reduction in space and personnel required for the entire production line and cleaning line, and a reduction in processing time.
 本発明によれば、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することが可能な洗浄機が得られる。 According to the present invention, it is possible to sufficiently clean foreign matters such as cutting oil and chips adhering to a workpiece having a complicated shape including uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, and the like. A possible washer is obtained.
 本発明の上述の目的、その他の目的、特徴および利点は、図面を参照して行う以下の発明を実施するための形態の説明から一層明らかとなろう。 The above-described object, other objects, features, and advantages of the present invention will become more apparent from the following description of embodiments for carrying out the invention with reference to the drawings.
(A)は、本発明に係る洗浄機の実施の形態の一例を示す概略正面図である。(A) is a schematic front view which shows an example of embodiment of the washing machine which concerns on this invention. (B)は、図1Aに示す洗浄機の正面扉を閉めた状態を示す一部省略正面図であの、(C)は、この正面扉を開けた状態を示す要部斜視図であり、(D)は、(C)の線A-Aにおける断面図である。(B) is a partially omitted front view showing a state in which the front door of the washer shown in FIG. 1A is closed, (C) is a perspective view of a main part showing a state in which the front door is opened, (D) is a sectional view taken along line AA in (C). 図1A、図1Bに示した洗浄機の概略右側面図である。It is a schematic right side view of the washing machine shown in FIGS. 1A and 1B. 図1A、図1Bおよび図2に示した洗浄機の要部を示す概略斜視図である。It is a schematic perspective view which shows the principal part of the washing machine shown to FIG. 1A, FIG. 1B, and FIG. この洗浄機の洗浄室内部を示す概略図であって、(A)はその概略正面図であり、(B)はその概略平面図である。It is the schematic which shows the washing | cleaning chamber inside of this washing machine, Comprising: (A) is the schematic front view, (B) is the schematic plan view. この洗浄機の他の要部を示す概略右側面図である。It is a schematic right view which shows the other principal part of this washing machine. (A)は、この洗浄機の中扉(仕切り扉)の開閉構造の要部を示す概略正面図であり、(B)は、(A)の線B-Bにおける断面図である。(A) is a schematic front view showing the main part of the opening / closing structure of the inner door (partition door) of this washing machine, and (B) is a sectional view taken along line BB in (A). この洗浄機で洗浄されるワーク(洗浄対象物)の一例を示す概略図であって、(A)はその平面側から見た概略斜視図であり、(B)は、(A)に示したワークの一部を拡大した概略斜視図であり、(C)は、(A)に示したワークの概略底面図であり、(D)は、(A)に示したワークの概略側面図である。It is the schematic which shows an example of the workpiece | work (cleaning target object) wash | cleaned with this washing machine, Comprising: (A) is the schematic perspective view seen from the plane side, (B) was shown to (A) It is the schematic perspective view which expanded a part of workpiece | work, (C) is a schematic bottom view of the workpiece | work shown to (A), (D) is a schematic side view of the workpiece | work shown to (A). . この洗浄機で洗浄されるワークを回動自在に支持するジグの一例およびジグの取付け構造の一例を模式的に示す説明図であって、(A)は、ワークをジグに取付ける前の状態を示す説明図であり、(B)は、ワークをジグに取付けた後の状態を示す説明図である。It is explanatory drawing which shows typically an example of the jig which rotatably supports the workpiece | work wash | cleaned with this washing machine, and an example of the attachment structure of a jig | tool, Comprising: (A) is a state before attaching a workpiece | work to a jig. It is explanatory drawing shown, (B) is explanatory drawing which shows the state after attaching a workpiece | work to a jig. この洗浄機で洗浄されるワークを洗浄ブースおよび乾燥ブースに搬送する搬送装置の一例の要部を示す概略右側面図である。It is a schematic right view which shows the principal part of an example of the conveying apparatus which conveys the workpiece | work wash | cleaned with this washing machine to a washing booth and a drying booth. 図9に示した搬送装置の要部を模式的に示す概略分解斜視図である。FIG. 10 is a schematic exploded perspective view schematically showing a main part of the transport apparatus shown in FIG. 9. (A)は、この洗浄機の洗浄ブースにおいて、図7に示したワークを洗浄するときの洗浄手段の一例を模式的に示す説明図であり、(B)は、各ノズルの一例を示す要部斜視図であり、(C)は、各ノズルの取付け構造の一例を示す要部斜視図である。(A) is explanatory drawing which shows typically an example of the washing | cleaning means when wash | cleaning the workpiece | work shown in FIG. 7 in the washing | cleaning booth of this washing machine, (B) is a key figure which shows an example of each nozzle. It is a fragmentary perspective view, (C) is a principal part perspective view which shows an example of the attachment structure of each nozzle. 図11で示した洗浄手段で洗浄された後のワークを、この洗浄機の乾燥ブースにおいて、エアーでブローして乾燥させる乾燥手段の一例を模式的に示す説明図であって、ワークを乾燥させる前の状態を示す概略正面図である。It is explanatory drawing which shows typically an example of the drying means which blows and dry | swells the workpiece | work after washing | cleaning with the washing | cleaning means shown in FIG. 11 with air in the drying booth of this washing machine, Comprising: It is a schematic front view which shows the previous state. 図11で示した洗浄手段で洗浄された後のワークを、この洗浄機の乾燥ブースにおいて、エアーでブローして乾燥させる乾燥手段の一例を模式的に示す説明図であって、ワークを乾燥している状態を示す概略正面図である。It is explanatory drawing which shows typically an example of the drying means which blows and dry | swells the workpiece | work after the washing | cleaning means shown in FIG. 11 by air in the drying booth of this washing machine, Comprising: It is a schematic front view which shows the state. この洗浄機で洗浄されるワークを回動自在に支持するジグの他の例を示す図であって、(A)はその概略斜視図であり、(B)はその概略正面図であり、(C)はその一部を省略した概略底面図である。It is a figure which shows the other example of the jig which rotatably supports the workpiece | work wash | cleaned with this washing machine, Comprising: (A) is the schematic perspective view, (B) is the schematic front view, C) is a schematic bottom view with a part thereof omitted. この洗浄機の洗浄ブースにおいて、図7に示したワークを図14に示したジグに取付けて、ワークを洗浄するときの洗浄手段の一例を模式的に示す説明図である。FIG. 15 is an explanatory view schematically showing an example of a cleaning means when the work shown in FIG. 7 is attached to the jig shown in FIG. 14 to clean the work in the cleaning booth of this cleaning machine. この洗浄機の乾燥ブースに配設される通気手段の一例およびその配置を示す概略正面図である。It is a schematic front view which shows an example and arrangement | positioning of the ventilation means arrange | positioned in the drying booth of this washing machine. 図16に示した通気手段の要部を示す説明図であって、(A)は図16のX部分を示す一部切欠き拡大図であり、(B)は(A)の要部の概略斜視図である。It is explanatory drawing which shows the principal part of the ventilation means shown in FIG. 16, Comprising: (A) is a partially notched enlarged view which shows X part of FIG. 16, (B) is the outline of the principal part of (A). It is a perspective view. 本発明に係る洗浄機の実施の形態の他の例を示す概略斜視図である。It is a schematic perspective view which shows the other example of embodiment of the washing machine which concerns on this invention. 図18に示す洗浄機のα矢視図である。It is the (alpha) arrow line view of the washing machine shown in FIG.
 本発明に係る洗浄機は、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することができるという目的を、少なくともその一部に凹凸部を備えたワークを洗浄する洗浄機であって、ワークを洗浄する洗浄ブースと、洗浄ブースで洗浄されたワークを乾燥させる乾燥ブースと、洗浄ブースと乾燥ブースとを仕切る開閉自在の仕切扉と、ワークを回動自在に支持した状態で洗浄ブースおよび乾燥ブースに搬送するワーク搬送装置と、洗浄ブースに配設され、ワークに回転力を付与する第1の回転付与手段と、洗浄ブースに配設され、ワークの上側および下側から、そのワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射する複数の洗浄ノズルと、乾燥ブースに配設され、洗浄されたワークに回転力を付与する第2の回転付与手段と、乾燥ブースに配設され、洗浄されたワークの上側および下側から、そのワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、エアーを噴射する複数のブローノズルとを含み、洗浄ノズル、ブローノズルの数、配置および噴射方向は、ワークの大きさおよび凹凸部の形状に応じて変更可能となっている構成を有することによって、実現した。 The cleaning machine according to the present invention sufficiently cleans foreign matter such as cutting oil and chips adhering to a workpiece having a complicated shape having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, and the like. A cleaning machine for cleaning a workpiece having at least part of it having an uneven portion, a cleaning booth for cleaning the workpiece, a drying booth for drying the workpiece cleaned in the cleaning booth, and a cleaning An openable and closable partition door that divides the booth and the drying booth, a workpiece transfer device that transports the workpiece to the cleaning booth and the drying booth with the workpiece supported rotatably, and a rotational force applied to the workpiece. The first rotation applying means and the cleaning booth are arranged in the cleaning booth, and each of the plurality of rotation jets separately injects the cleaning liquid from the upper side and the lower side of the workpiece to the uneven portion of the workpiece and the boundary of the uneven portion. The cleaning nozzle, the second rotation imparting means disposed on the drying booth for applying a rotational force to the cleaned work, and the work disposed on the drying booth from above and below the cleaned work. And a plurality of blow nozzles for injecting air separately with respect to the concavo-convex portion and the boundary between the concavo-convex portions, the number of the cleaning nozzles, the blow nozzles, the arrangement, and the jetting direction are the size of the workpiece and the concavo-convex This is realized by having a configuration that can be changed according to the shape of the part.
 図1Aの(A)は、本発明に係る洗浄機の実施の形態の一例を示す概略正面図であり、図1Bの(B)は、図1Aの(A)に示す洗浄機の正面扉を閉めた状態を示す一部省略正面図であり、図1Bの(C)は、この正面扉を開けた状態を示す要部斜視図であり、図1Bの(D)は、図1Bの(C)の線A-Aにおける断面図である。図2は、図1Aおよび図1Bに示した洗浄機の概略右側面図であり、図3は、図1A、図1Bおよび図2に示した洗浄機の要部を示す概略斜視図である。
 この洗浄機10は、概略的に言うと、洗浄対象物として、少なくともその一部に凹凸部を備えたワークWを当該洗浄機10の内部に収容して洗浄する洗浄機であって、ワークWを回転させながら洗浄する洗浄ブース22と、洗浄ブース22で洗浄されたワークWを回転させながら乾燥させる乾燥ブース24と、洗浄ブース22および乾燥ブース24を仕切る開閉自在の仕切扉28と、ワークWを回動自在に支持した状態で、洗浄ブース22および乾燥ブース24にワークWを搬送するワーク搬送装置90と、乾燥ブース24と配管を介して接続され、洗浄ブースおよび乾燥ブース24内に発生したミストを吸引して捕集するミスト捕集装置30を含み、洗浄ブース22には、ワークWの上側および下側から、ワークWの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射する複数の洗浄ノズルが配設され、乾燥ブースに24には、ワークWの上側および下側から、ワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、エアーを噴射する複数のブローノズルが配設されている。
 この洗浄機10では、洗浄ノズルとブローノズルの数、配置および噴射方向は、ワークWの大きさおよび凹凸部の形状に応じて、適宜、変更され得るものとなっている。
(A) of FIG. 1A is a schematic front view showing an example of an embodiment of a washing machine according to the present invention, and (B) of FIG. 1B shows a front door of the washing machine shown in (A) of FIG. 1A. FIG. 1C is a partially omitted front view showing a closed state, FIG. 1B is a perspective view of a main part showing a state where the front door is opened, and FIG. Is a cross-sectional view taken along line AA of FIG. 2 is a schematic right side view of the cleaning machine shown in FIGS. 1A and 1B, and FIG. 3 is a schematic perspective view showing a main part of the cleaning machine shown in FIGS. 1A, 1B, and 2. FIG.
Generally speaking, the cleaning machine 10 is a cleaning machine that houses and cleans, as a cleaning object, a workpiece W having at least a part of the projections and depressions inside the cleaning machine 10. A cleaning booth 22 for cleaning while rotating, a drying booth 24 for drying the workpiece W cleaned in the cleaning booth 22, an openable / closable partition door 28 for partitioning the cleaning booth 22 and the drying booth 24, and a workpiece W Is connected to the washing booth 22 and the drying booth 24 via a pipe, and is connected to the washing booth 24 and the drying booth 24 through a pipe. A mist collecting device 30 that sucks and collects mist is included, and the cleaning booth 22 includes an uneven portion of the workpiece W and the uneven portion from above and below the workpiece W. A plurality of cleaning nozzles for spraying the cleaning liquid are provided separately from the boundary of the workpiece, and the drying booth 24 includes a workpiece uneven portion and a boundary between the concave and convex portions from above and below the workpiece W. On the other hand, a plurality of blow nozzles for injecting air are provided separately.
In the cleaning machine 10, the number, arrangement, and jetting direction of the cleaning nozzle and the blow nozzle can be appropriately changed according to the size of the workpiece W and the shape of the uneven portion.
 この洗浄機10は、ハウジング16を含み、ハウジング16は、下ブース18および上ブース20を含む。下ブース18は、その前側の下面が前側支持ベース12A,12Bにより支持され、その後側の下面が後側支持ベース14A,14Bにより支持されている。前側支持ベース12A,12Bおよび後側支持ベース14A,14Bは、それぞれ、溝型鋼および角パイプ、または、C型鋼等,等辺アングル,不等辺アングル等の各種鋼材を組み合わせたものが適宜用いられる。
 また、この洗浄機10は、当該洗浄機10を移動自在とする移動手段として、前側支持ベース12A,12Bに、移動キャスター52A,52Bが配設され、後側支持ベース14A,14Bに、移動キャスター52A,52Bが配設されている。
The cleaning machine 10 includes a housing 16, and the housing 16 includes a lower booth 18 and an upper booth 20. The lower surface of the lower booth 18 is supported by the front support bases 12A and 12B, and the lower surface of the rear booth 18 is supported by the rear support bases 14A and 14B. As the front support bases 12A and 12B and the rear support bases 14A and 14B, a combination of various steel materials such as grooved steel and square pipe, or C-shaped steel, such as equilateral angles and unequal side angles, is used as appropriate.
Further, in this cleaning machine 10, as moving means for making the cleaning machine 10 movable, moving casters 52A and 52B are disposed on the front support bases 12A and 12B, and moving casters are mounted on the rear support bases 14A and 14B. 52A and 52B are provided.
 一方、上ブース20は、ボックス状の洗浄ブース22および乾燥ブース24を有する。乾燥ブース24は、上ブース20の正面側に配設され、洗浄ブース22は、上ブース20の背面側に配設されている。また、下ブース18には、洗浄ブース22に配設された複数の洗浄ノズル148~160に洗浄液を供給するための洗浄液貯留タンク32が配設されている。洗浄液貯留タンク32の洗浄液は、洗浄液ポンプ38、配管ユニット46およびろ過フィルタ40を経由して、洗浄ブース22の洗浄ノズル148~160に供給されている。配管ユニット46は、吸込みバルブ36、フランジ継手48A,48B、エルボ48C、送出管48D、エルボ48E、ティー48F、ソケット48G,48H、送出管48Jおよびソケット48Kを含む。フランジ継手48Aおよび48B間には、洗浄液ポンプ38が接続される。エルボ46およびソケット48G間には、ティー48Fを介して、第1の圧力計が接続される。ソケット48Gおよび48H間には、ろ過フィルタ40が接続される。ソケット48Hと送出管48Jの一端との間には、第2の圧力計44が接続される。送出管48Jの一端には、ソケット48Kが接続される。 On the other hand, the upper booth 20 has a box-shaped cleaning booth 22 and a drying booth 24. The drying booth 24 is disposed on the front side of the upper booth 20, and the cleaning booth 22 is disposed on the rear side of the upper booth 20. The lower booth 18 is provided with a cleaning liquid storage tank 32 for supplying the cleaning liquid to the plurality of cleaning nozzles 148 to 160 provided in the cleaning booth 22. The cleaning liquid in the cleaning liquid storage tank 32 is supplied to the cleaning nozzles 148 to 160 of the cleaning booth 22 via the cleaning liquid pump 38, the piping unit 46, and the filtration filter 40. The piping unit 46 includes a suction valve 36, flange joints 48A and 48B, an elbow 48C, a delivery pipe 48D, an elbow 48E, a tee 48F, sockets 48G and 48H, a delivery pipe 48J and a socket 48K. A cleaning liquid pump 38 is connected between the flange joints 48A and 48B. A first pressure gauge is connected between the elbow 46 and the socket 48G via a tee 48F. A filtration filter 40 is connected between the sockets 48G and 48H. A second pressure gauge 44 is connected between the socket 48H and one end of the delivery pipe 48J. A socket 48K is connected to one end of the delivery tube 48J.
 この洗浄機10では、洗浄ブース22および乾燥ブース24で除去された洗浄液中の切削液、切粉および塵埃等の混合した汚水が、洗浄液貯留タンク32に送られる。そして、配管ユニット46を経由して、洗浄ブース22へと循環される。汚水を含む洗浄液は、ろ過フィルタ40によってろ過された後、洗浄ブース22へと送られる。ろ過フィルタ40が汚水により目詰まりしたときには、ろ過フィルタ40が適宜交換される。この場合、第1の圧力計42の値と第2の圧力計24の値とを比較して、第2の圧力計の値が第1の圧力計の42の値よりも所定の範囲を超えて低くなったときが、ろ過フィルタ40の交換時期の目安となっている。 In this cleaning machine 10, sewage mixed with cutting fluid, chips and dust in the cleaning fluid removed at the cleaning booth 22 and the drying booth 24 is sent to the cleaning fluid storage tank 32. Then, it is circulated to the cleaning booth 22 via the piping unit 46. The cleaning liquid containing sewage is filtered by the filter 40 and then sent to the cleaning booth 22. When the filtration filter 40 is clogged with dirty water, the filtration filter 40 is appropriately replaced. In this case, the value of the first pressure gauge 42 and the value of the second pressure gauge 24 are compared, and the value of the second pressure gauge exceeds the predetermined range than the value of 42 of the first pressure gauge. When it becomes low, it becomes a standard of the replacement time of the filtration filter 40.
 上ブース20の正面部には、開閉自在のたとえば正面視縦長矩形状の正面扉26が備えられ、洗浄ブース22と乾燥ブース24との間には、洗浄ブース22および乾燥ブース24を仕切る開閉自在の仕切り扉28が備えられている。
 正面扉26は、たとえば図1Aの(A)および図1Bの(B)に示すように、上ブース20の乾燥ブース24の正面側開放部24Aを適宜閉塞するものとなっている。この正面扉26は、正面扉開閉装置56によって上下方向に開閉自在となっている。
The front part of the upper booth 20 is provided with a front door 26 that can be opened and closed, for example, a vertically long rectangular shape when viewed from the front, and can be opened and closed between the washing booth 22 and the drying booth 24 so as to partition the washing booth 22 and the drying booth 24. A partition door 28 is provided.
For example, as shown in FIG. 1A (A) and FIG. 1B (B), the front door 26 appropriately closes the front side opening 24A of the drying booth 24 of the upper booth 20. The front door 26 can be opened and closed in the vertical direction by a front door opening / closing device 56.
 すなわち、正面扉開閉装置56は、正面扉開閉用のアクチュエータとして、たとえばエアーシリンダ58を含む。この正面扉開閉用のエアーシリンダ58は、図1Aの(A)に示すように、その本体側が支持部材60により、下ブース18の正面側に支持されている。支持部材60は、適宜の長さを有するたとえばアングル鋼で形成されている。
 このエアーシリンダ58は、図1Bの(C)に示すように、その本体側がたとえばL字状の取付けブラケット62a,62bにより、支持部材60に取付けられている。エアーシリンダ58の本体側は、図1Aの(A)に示すように、その軸方向の上側が、一方の取付けブラケット62aにより、支持部材60の長手方向の上側に取り付けられ、その軸方向の下側が、他方の取付けブラケット62bにより、支持部材60の長手方向の下側に取り付けられている。また、このエアーシリンダ58のロッド58aは、その先端側が正面扉26の長手方向の上部正面側に、たとえば平面視矩形状の取付けブラケット64により取り付けられている。
 この正面扉26は、図1Bの(D)に示すように、当該正面扉26の幅方向の両端部から突出する突出片68を有する。また、上ブース20の幅方向両側の枠体66には、断面視矩形状の案内溝部69が配設されている。正面扉26の突出片68は、この枠体66の案内溝部69に挿入され、案内溝部69に沿って、正面扉26を上下方向に案内するものとなっている。正面扉26は、正面扉開閉用のエアーシリンダ58を駆動させることによって、乾燥ブース24の正面側開放部24Aを適宜開閉自在としている。
That is, the front door opening / closing device 56 includes, for example, an air cylinder 58 as an actuator for opening and closing the front door. The air cylinder 58 for opening and closing the front door is supported on the front side of the lower booth 18 by a support member 60 on the main body side, as shown in FIG. The support member 60 is made of, for example, angle steel having an appropriate length.
As shown in FIG. 1C (C), the air cylinder 58 is attached to the support member 60 by means of L-shaped mounting brackets 62a and 62b, for example. As shown in FIG. 1A, the main body side of the air cylinder 58 is attached to the upper side in the longitudinal direction of the support member 60 by one mounting bracket 62a, and the lower side in the axial direction. The side is attached to the lower side in the longitudinal direction of the support member 60 by the other mounting bracket 62b. Further, the rod 58a of the air cylinder 58 is attached to the top front side in the longitudinal direction of the front door 26 by a mounting bracket 64 having a rectangular shape in plan view, for example.
As shown in FIG. 1B (D), the front door 26 has protruding pieces 68 that protrude from both ends of the front door 26 in the width direction. The frame 66 on both sides in the width direction of the upper booth 20 is provided with a guide groove portion 69 having a rectangular shape in cross section. The protruding piece 68 of the front door 26 is inserted into the guide groove portion 69 of the frame body 66 and guides the front door 26 in the vertical direction along the guide groove portion 69. The front door 26 can open and close the front opening 24A of the drying booth 24 as appropriate by driving an air cylinder 58 for opening and closing the front door.
 上ブース20の長手方向の中間部には、たとえば図2,図3および図5に示すように、洗浄ブース22と乾燥ブース24との間の一部を仕切る仕切り部材25が配設されている。仕切り部材25は、上ブース20の上側から当該上ブース20の高さ方向の略中央部に亘って配設されている。そのため、上ブース20は、図6の(A)に示すように、洗浄ブース22と乾燥ブース24との間に、正面視横長矩形状の開放部27を有している。仕切り扉28は、この開放部27を適宜略閉塞するものとなっている。仕切り扉28は、仕切り扉開閉装置70によって上下方向に開閉自在となっている。 A partition member 25 for partitioning a part between the cleaning booth 22 and the drying booth 24 is disposed at an intermediate portion of the upper booth 20 in the longitudinal direction, for example, as shown in FIGS. . The partition member 25 is disposed from the upper side of the upper booth 20 to a substantially central portion in the height direction of the upper booth 20. Therefore, as shown in FIG. 6A, the upper booth 20 has an open portion 27 that is rectangular in a front view between the cleaning booth 22 and the drying booth 24. The partition door 28 closes the opening 27 as appropriate. The partition door 28 can be opened and closed vertically by a partition door opening and closing device 70.
 すなわち、仕切り扉開閉装置70は、仕切り扉開閉用のアクチュエータとして、たとえばエアーシリンダ72を含む。この仕切り扉開閉用のエアーシリンダ72は、図5および図6の(A)に示すように、その本体側が取付けブラケット74により、上ブース20の上面側に取り付けられている。取付けブラケット74は、図5および図6の(A)の一点鎖線で囲まれた拡大図に示すように、たとえば断面逆U字状のブラケット本体74aと、ブラケット本体74aの両端部から外方に延設される取付け片74b,74cとを有する。ブラケット本体74aは、その略中央に平面視円形の貫通孔(図示せず)を有する。エアーシリンダ72の本体側は、ブラケット本体74aの貫通孔に挿通され、取付けブラケットに支持される。この場合、エアーシリンダ72の本体側は、その軸方向の下端側の外周面にねじ面(図示せず)を備え、当該ねじ面と螺合するネジ面を備えた取付けナット75によって、取付けブラケット74のブラケット本体74aに固定される。取付けブラケット74の取付け片74b,74cは、取付けボルト76,取付けナット78によって、上ブース20の上面側に固定される。 That is, the partition door opening / closing device 70 includes, for example, an air cylinder 72 as an actuator for opening and closing the partition door. As shown in FIGS. 5 and 6A, the main body side of the air cylinder 72 for opening and closing the partition door is attached to the upper surface side of the upper booth 20 by a mounting bracket 74. As shown in the enlarged view surrounded by the one-dot chain line in FIGS. 5 and 6A, the mounting bracket 74 is, for example, an inverted U-shaped bracket body 74a and outward from both ends of the bracket body 74a. The mounting pieces 74b and 74c are extended. The bracket main body 74a has a through hole (not shown) having a circular shape in plan view at the approximate center thereof. The main body side of the air cylinder 72 is inserted through the through hole of the bracket main body 74a and supported by the mounting bracket. In this case, the main body side of the air cylinder 72 is provided with a screw surface (not shown) on the outer peripheral surface on the lower end side in the axial direction, and a mounting bracket 75 by a mounting nut 75 having a screw surface screwed with the screw surface. 74 is fixed to the bracket body 74a. The mounting pieces 74 b and 74 c of the mounting bracket 74 are fixed to the upper surface side of the upper booth 20 by mounting bolts 76 and mounting nuts 78.
 また、このエアーシリンダ72のロッド72aは、その先端側が上ブース20の上面を貫通して、仕切り扉28に取り付けられる。仕切り扉28は、その上端部から略直角に上ブース20の正面側に延び設けられる延設片29を備えている。この延設片29は、その略中央に平面視円形の取付け孔(図示せず)を有している。エアーシリンダ72のロッド72aの先端側は、仕切り扉28の上下方向の上端部に、たとえば平面視矩形状のロッド支持プレート80を介して支持される。ロッド支持プレート80は、その長手方向の中央部に貫通孔(図示せず)を有している。ロッド支持プレートの長手方向の両側は、取付けビス82により、仕切り扉28の延設片29に固定される。エアーシリンダ72のロッド72aの先端部は、延設片29の取付け孔およびロッド支持プレート80に挿通され、取付けナット84により固定される。 Further, the rod 72a of the air cylinder 72 is attached to the partition door 28 with the tip side penetrating the upper surface of the upper booth 20. The partition door 28 includes an extending piece 29 that extends from the upper end of the partition door 28 at a substantially right angle to the front side of the upper booth 20. The extended piece 29 has a mounting hole (not shown) having a circular shape in plan view at the approximate center thereof. The distal end side of the rod 72a of the air cylinder 72 is supported on the upper end in the vertical direction of the partition door 28 via a rod support plate 80 having a rectangular shape in plan view, for example. The rod support plate 80 has a through hole (not shown) at the center in the longitudinal direction. Both sides of the rod support plate in the longitudinal direction are fixed to the extending pieces 29 of the partition door 28 by mounting screws 82. The tip of the rod 72 a of the air cylinder 72 is inserted into the mounting hole of the extending piece 29 and the rod support plate 80 and fixed by the mounting nut 84.
 仕切り扉28は、その幅方向の両端側が、図6の(A)および(B)に示すように、仕切り部材25と案内プレート86の間に設けた案内溝部87に挿入されるものとなっている。すなわち、仕切り部材25の下方の開放部27の幅方向の両側には、たとえば縦長矩形状の案内プレート86が、特に、図6の(B)に示すように、たとえば縦長矩形状の間隔保持片85を介して、仕切り部材25の正面側に配設される。仕切り部材25と間隔保持片85と案内プレート86とは、取付けねじ88aおよび取付けナット88bにより接続固定されている。
 そのため、仕切り部材25および案内プレート86間には、上ブース20の高さ方向に延びる案内溝部87が形成されるものとなっている。仕切り扉28は、その高さ方向の長さが、開放部27を略閉塞可能とすると長さに形成されている。また、仕切り扉28の上下方向の下端部には、特に、図6の(A)に示すように、たとえば横長矩形状の緩衝封止部材89が配設されている。緩衝封止部材89は、ゴム等の緩衝材で形成され、その幅方向の中央部に、たとえば正面視矩形状の切欠き部89aを有している。この切欠き部89aは、後述するワーク搬送装置90でワークWを洗浄ブース22から乾燥ブース24に搬送させるときに、仕切り扉28の下方に位置する、ワーク搬送装置90を構成する部材(例えば、エアーシリンダ114のロッド114a、ジグ受けベース台106等)が緩衝封止部材88に当たることを回避するための回避作用を有するものである。
 仕切り扉28は、仕切り扉開閉用のエアーシリンダ72を駆動させることによって、開放部27を略開閉自在としている。
 なお、この発明の実施の形態では、仕切り扉28が、図1A、図3および図16に示すように、当該仕切り扉28の略中央に、たとえば横長矩形状の窓部28Aを具備している。この窓部28Aは、ポリカーボネイト等の透明なプラスチック材料で形成されている。そのため、この洗浄機10では、正面扉26が開いているとき、乾燥ブース24の正面側開放部24Aから、当該窓部28Aを介して、洗浄ブース22の中を目視することができ、洗浄ブース22でのワークWの乾燥状態を適宜確認することができる。
The both ends of the partition door 28 in the width direction are inserted into guide groove portions 87 provided between the partition member 25 and the guide plate 86 as shown in FIGS. 6 (A) and 6 (B). Yes. That is, for example, a vertically long rectangular guide plate 86 is provided on both sides in the width direction of the open portion 27 below the partition member 25, particularly as shown in FIG. It is disposed on the front side of the partition member 25 via 85. The partition member 25, the spacing piece 85, and the guide plate 86 are connected and fixed by a mounting screw 88a and a mounting nut 88b.
Therefore, a guide groove portion 87 extending in the height direction of the upper booth 20 is formed between the partition member 25 and the guide plate 86. The partition door 28 is formed to have a length in the height direction so that the opening 27 can be substantially closed. Further, at the lower end of the partition door 28 in the vertical direction, for example, as shown in FIG. 6A, for example, a horizontally-long rectangular buffer sealing member 89 is disposed. The buffer sealing member 89 is formed of a buffer material such as rubber, and has a notch 89a having a rectangular shape in front view, for example, in the center in the width direction. The notch 89a is a member (for example, a member constituting the workpiece transfer device 90, which is located below the partition door 28 when the workpiece W is transferred from the cleaning booth 22 to the drying booth 24 by the workpiece transfer device 90 described later. The rod 114a of the air cylinder 114, the jig receiving base 106, etc.) have an avoiding action to avoid hitting the buffer sealing member 88.
The partition door 28 allows the opening 27 to be opened and closed substantially by driving an air cylinder 72 for opening and closing the partition door.
In the embodiment of the present invention, as shown in FIGS. 1A, 3, and 16, the partition door 28 includes, for example, a horizontally-long rectangular window portion 28 </ b> A in the approximate center of the partition door 28. . The window portion 28A is formed of a transparent plastic material such as polycarbonate. Therefore, in this washing machine 10, when the front door 26 is open, the inside of the washing booth 22 can be visually observed from the front side opening portion 24A of the drying booth 24 through the window portion 28A. The dry state of the workpiece W at 22 can be confirmed as appropriate.
 ワーク搬送装置90は、たとえば図3、図5、図6および図9に示すように、搬送路としてのたとえばレール部94を含む。レール部94は、図10に示すように、たとえばC型鋼で形成され、断面視C字状の嵌合溝部95を有する。嵌合溝部95は、当該レール部94の長さ方向に延び設けられている。また、レール部94は、その長さ方向に間隔を隔てて、複数の取付け用孔94aを有している。このレール部94は、上ブース20の上に配設された例えばH字状の支持枠92に支持されている。支持枠92は、当該支持枠92を上ブース20の上面に取付けるための複数の取付け用孔92aを有している。レール部94は、複数の取付け用孔92aを介してボルトおよびビス(図示せず)等により、上ブース20の上面に取り付けられている。 The workpiece transfer device 90 includes, for example, a rail portion 94 as a transfer path as shown in FIGS. 3, 5, 6, and 9, for example. As shown in FIG. 10, the rail portion 94 is formed of, for example, C-shaped steel and has a fitting groove portion 95 having a C-shape in cross section. The fitting groove 95 is provided extending in the length direction of the rail portion 94. The rail portion 94 has a plurality of mounting holes 94a spaced apart in the length direction. The rail portion 94 is supported by, for example, an H-shaped support frame 92 disposed on the upper booth 20. The support frame 92 has a plurality of attachment holes 92 a for attaching the support frame 92 to the upper surface of the upper booth 20. The rail portion 94 is attached to the upper surface of the upper booth 20 by bolts and screws (not shown) through a plurality of attachment holes 92a.
 レール部94には、特に、図10に示すように、レール部94に沿って移動自在のキャリッジ部96が、嵌合溝部95に嵌合されている。キャリッジ部96は、断面矩形状で長さ方向を有する嵌合ベース部98を含み、嵌合ベース部98の上面には、嵌合座部100が一体的に形成されている。嵌合座部100は、嵌合ベース部98よりも幅狭に形成され、嵌合ベース98の幅方向の両側より外側に張り出した張り出し部98a,98bが、レール部94の嵌合溝部95に嵌合される。嵌合座部100は、その上面の長さ方向に間隔を隔てて、たとえば2つの取付け用ねじ穴102を有している。 In particular, as shown in FIG. 10, a carriage portion 96 that is movable along the rail portion 94 is fitted in the fitting groove portion 95 in the rail portion 94. The carriage portion 96 includes a fitting base portion 98 having a rectangular cross section and having a length direction, and a fitting seat portion 100 is integrally formed on the upper surface of the fitting base portion 98. The fitting seat portion 100 is formed narrower than the fitting base portion 98, and overhang portions 98 a and 98 b that protrude outward from both sides in the width direction of the fitting base 98 are formed in the fitting groove portion 95 of the rail portion 94. Mated. The fitting seat portion 100 has, for example, two mounting screw holes 102 at intervals in the length direction of the upper surface thereof.
 レール部94に嵌合されたキャリッジ部96の上面には、ジグ受け支持部104が配設される。ジグ受け支持部104は、キャリッジ部96の取付け用ねじ穴102を介して、止めねじ(図示せず)等で嵌合座部100の上面に固定される。ジグ受け支持部104は、たとえば矩形ブロック状のジグ受けベース台106を含む。ジグ受けベース台106ジグ受けベース台106の長さ方向の一方側には、たとえば円板状のジグ受け座部110が配設されている。ジグ受け座部110の上面の中心部には、たとえば円柱状のジグ受け軸受部112が配設されている。 A jig receiving support portion 104 is disposed on the upper surface of the carriage portion 96 fitted to the rail portion 94. The jig receiving / supporting portion 104 is fixed to the upper surface of the fitting seat portion 100 with a set screw (not shown) or the like through the mounting screw hole 102 of the carriage portion 96. The jig receiving support portion 104 includes, for example, a rectangular block-shaped jig receiving base base 106. For example, a disk-shaped jig receiving seat 110 is disposed on one side of the jig receiving base 106 in the length direction. For example, a columnar jig receiving bearing 112 is disposed at the center of the upper surface of the jig receiving seat 110.
 このジグ受け支持部104は、たとえば図2、図3、図5および図9等に示すように、搬送用のアクチュエータとしてのたとえばエアーシリンダ114により、レール部94に沿って往復動自在に移動可能となっている。この搬送用のエアーシリンダ114は、その本体側が上ブース20の背面側の壁面に貫装され、当該壁面に支持されている。エアーシリンダ114は、そのロッド114aの先端部が、ジグ受けベース台106の長さ方向の他端面に固定されている。ジグ受けベース台106は、その長さ方向の他端面にねじ穴(図示せず)を有し、また、ロッド114aの先端側の外周面には、当該ねじ穴に螺合されるねじ面(図示せず)が形成されている。 For example, as shown in FIG. 2, FIG. 3, FIG. 5, FIG. 9 and the like, the jig receiving / supporting portion 104 can reciprocate along the rail portion 94 by an air cylinder 114 as a transfer actuator, for example. It has become. The main body side of the air cylinder 114 for transportation is inserted into the wall surface on the back side of the upper booth 20 and is supported by the wall surface. In the air cylinder 114, the tip end of the rod 114a is fixed to the other end surface of the jig receiving base 106 in the length direction. The jig receiving base 106 has a screw hole (not shown) on the other end surface in the length direction, and a screw surface (threaded to be screwed into the screw hole on the outer peripheral surface on the distal end side of the rod 114a). (Not shown) is formed.
 ここで、ジグ受け支持部104に回動自在に装着されるジグ120の一例について、たとえば図8を参照しながら説明する。
 ジグ120は、図8の(A)に示すように、たとえば断面円形状の軸状部122を含む。軸状部122の軸方向の中間部には、たとえばリング状の鍔面124aを有するワーク台座部124が配設されている。また、この軸状部122の軸方向の一端面側には、上記したジグ受け支持部104のジグ受け軸受部112が挿通可能となる挿入穴126を有している。さらに、軸状部122の軸方向の他端面側には、当該ジグ120と、ジグ受け支持部104のジグ受け軸受部112とを、たとえばねじ止めして固定するためのばか穴128が備えられている。このジグ120は、軸状部122と、鍔面124aを有するワーク台座部124とが、たとえば潤滑性を有するプラスチック材料で一体的に形成される。この実施形態例では、たとえばポリアセタールと呼ばれる熱可塑性樹脂の一種であるジュラコン(POM)により、ジグ120が形成されている。このジュラコン(POM)は、自己潤滑性を有するとともに、化学的熱的特性、成形加工性などに加えて、耐摩耗性、摺動性にも優れているので、当該ジグ120を形成する材料としては、好適である。
Here, an example of the jig 120 that is rotatably mounted on the jig receiving support 104 will be described with reference to FIG.
As shown in FIG. 8A, the jig 120 includes, for example, a shaft-shaped portion 122 having a circular cross section. For example, a work pedestal portion 124 having a ring-shaped flange surface 124 a is disposed at an intermediate portion in the axial direction of the shaft-shaped portion 122. Further, an insertion hole 126 through which the jig receiving bearing portion 112 of the jig receiving support portion 104 can be inserted is provided on one end surface side in the axial direction of the shaft-shaped portion 122. Furthermore, a flaw hole 128 for fixing the jig 120 and the jig receiving bearing portion 112 of the jig receiving support portion 104, for example, by screwing, is provided on the other end surface side of the axial portion 122 in the axial direction. ing. In the jig 120, the shaft-shaped portion 122 and the work base portion 124 having the flange surface 124a are integrally formed of, for example, a plastic material having lubricity. In this embodiment, for example, the jig 120 is formed of Duracon (POM) which is a kind of thermoplastic resin called polyacetal. This Duracon (POM) is self-lubricating and has excellent wear resistance and slidability in addition to chemical and thermal properties and molding processability. Is preferred.
 さらに、ジグ120には、そのワーク台座部124の鍔面124aの上に、スペーサ部材130が着脱自在に配設されている。このスペーサ部材130は、たとえば円環状に形成され、ゴム等の防滑性に優れた材料で形成されている。この実施形態例では、スペーサ部材130として、たとえばゴム製のOリングが用いられている。このスペーサ部材130は、ジグ120のワーク台座部124に後述するワークWが載置されたときに、スペース部材120によって、ワークWの底面とワーク台座部124との間に隙間部132を設けるための機能を有するものとなっている。 Furthermore, a spacer member 130 is detachably disposed on the jig 120 on the flange surface 124a of the work base 124. The spacer member 130 is formed, for example, in an annular shape, and is formed of a material having excellent slip resistance such as rubber. In this embodiment, for example, a rubber O-ring is used as the spacer member 130. This spacer member 130 is used to provide a gap portion 132 between the bottom surface of the workpiece W and the workpiece pedestal portion 124 by the space member 120 when a workpiece W described later is placed on the workpiece pedestal portion 124 of the jig 120. It has the function of.
 上記したジグ120で位置決め案内されて保持され、且つ、この洗浄機10により洗浄されるワークWについて、たとえば図7を参照しながら、以下に説明する。この実施形態例では、流体を介して動力を伝達する、たとえば自動車用トルクコンバータのステータホイールが、洗浄対象物としてのワークWとなっている。
 このワークWは、図7の(A)に示すように、全体がたとえば平面視円形のリング状に形成され、その中心に貫通穴aを有する内径部bと、内径部bの中心と同心円状に配設される外径部cと、内径部bと外径部cとを連結する複数のステータブレードdとを含む。複数のステータブレードdは、内径部bの中心から径方向にみて放射状に配設されている。複数のステータブレードdは、図7の(A),(B)に示すように、各ステータブレードdが所定の角度をもって同方向に傾斜している。
 また、内径部bの貫通穴aの内周端縁には、円周方向に等分に間隔を隔てて、複数の切欠き部eを有している。さらに、複数の内径部bとステータブレードdとの間、外径部cとステータブレードdとの間、各ステータブレードd間には、それぞれ、凹凸部の境界iを有するものとなっている。また、このワークwの底面側には、図7の(C)に示すように、複数の切欠き部eと連通する溝部fが配設されている。そして、ワークWの内径部bの内側にも、複数の凹部gおよび凸部hが配設されている。さらに、ワークWの外周面にも、図7の(D)に示すように、複数の凹部gおよび凸部hが配設されている。
The workpiece W that is positioned and guided by the jig 120 and cleaned by the cleaning machine 10 will be described below with reference to FIG. In this embodiment, for example, a stator wheel of an automotive torque converter that transmits power via a fluid is a workpiece W as an object to be cleaned.
As shown in FIG. 7A, the work W is formed, for example, in a ring shape having a circular shape in plan view, and has an inner diameter portion b having a through hole a at the center thereof, and a concentric shape with the center of the inner diameter portion b. And a plurality of stator blades d connecting the inner diameter part b and the outer diameter part c. The plurality of stator blades d are arranged radially from the center of the inner diameter portion b in the radial direction. As shown in FIGS. 7A and 7B, the stator blades d are inclined in the same direction at a predetermined angle.
In addition, the inner peripheral edge of the through hole a of the inner diameter portion b has a plurality of cutout portions e that are equally spaced in the circumferential direction. Furthermore, there is an uneven portion boundary i between the plurality of inner diameter portions b and the stator blade d, between the outer diameter portion c and the stator blade d, and between each stator blade d. Further, as shown in FIG. 7C, a groove portion f communicating with the plurality of notches e is disposed on the bottom surface side of the workpiece w. A plurality of concave portions g and convex portions h are also arranged inside the inner diameter portion b of the workpiece W. Furthermore, as shown in FIG. 7D, a plurality of concave portions g and convex portions h are also provided on the outer peripheral surface of the workpiece W.
 次に、洗浄ブース22に配設される洗浄機構の一例について、図2、図3、図4および図11等を参照しながら説明する。
 すなわち、洗浄手段は、特に、たとえば図2、図4の(A)および(B)に示すように、洗浄液供給配管ユニット140を含み、洗浄液供給配管ユニット140は、洗浄液下側供給配管142と、洗浄液上側供給配管144と、洗浄液下側供給配管142および洗浄液上側供給配管144を連結する連結配管146とを含む。洗浄液下側供給配管142は、下側洗浄液供給管142aと、下側洗浄液供給管142aの長さ方向の中間部に接続されるティー142bと、下側洗浄液供給管142aの長さ方向の一端部に接続されるティー142cとを備えている。
Next, an example of the cleaning mechanism disposed in the cleaning booth 22 will be described with reference to FIGS. 2, 3, 4 and 11.
That is, the cleaning means includes a cleaning liquid supply piping unit 140, particularly as shown in FIGS. 2 and 4 (A) and (B), for example. The cleaning liquid supply piping unit 140 includes a cleaning liquid lower supply piping 142, The cleaning liquid upper supply pipe 144, the cleaning liquid lower supply pipe 142, and the connection pipe 146 connecting the cleaning liquid upper supply pipe 144 are included. The cleaning liquid lower supply pipe 142 includes a lower cleaning liquid supply pipe 142a, a tee 142b connected to an intermediate portion in the length direction of the lower cleaning liquid supply pipe 142a, and one end portion in the length direction of the lower cleaning liquid supply pipe 142a. And a tee 142c connected to the tee 142c.
 一方、洗浄液上側供給配管144は、上側洗浄液供給管144aを含み、上側洗浄液供給管144aの長さ方向の中間部には、クロス144bが接続され、上側洗浄液供給管144aの長さ方向の一端部には、クロス144cが接続されている。この場合、クロス144bの対向する2つの接続口には、上側洗浄液供給管144aが接続され、クロス144bの他の対向する2つの接続口には、それぞれ、エルボ144dおよび144eが接続されている。また、クロス144cの対向する2つの接続口には、上側洗浄液供給管144aが接続され、クロス144cの他の対向する2つの接続口には、それぞれ、エルボ144fおよび144gが接続されている。
 そして、連結配管146は、下側洗浄液供給管142aの長さ方向の他端部に接続されるテティー146aと、上側洗浄液供給管144aの長さ方向の他端部に接続されるティー146eと、ティー146aおよびティー146e間にティー146cを介して接続される連結管146bおよびティー146dとで構成されている。この場合、ティー146cは、図2に示すように、ソケット48Kを介して、既述した配管ユニット46に接続されている。
On the other hand, the cleaning liquid upper supply pipe 144 includes an upper cleaning liquid supply pipe 144a. A cross 144b is connected to an intermediate portion of the upper cleaning liquid supply pipe 144a in the length direction, and one end portion of the upper cleaning liquid supply pipe 144a in the length direction. Is connected with a cross 144c. In this case, the upper cleaning liquid supply pipe 144a is connected to two opposing connection ports of the cross 144b, and elbows 144d and 144e are connected to the other two opposing connection ports of the cross 144b, respectively. Further, the upper cleaning liquid supply pipe 144a is connected to two opposing connection ports of the cross 144c, and elbows 144f and 144g are connected to the other two opposing connection ports of the cross 144c, respectively.
The connecting pipe 146 includes a tee 146a connected to the other end in the length direction of the lower cleaning liquid supply pipe 142a, a tee 146e connected to the other end in the length direction of the upper cleaning liquid supply pipe 144a, A linking tube 146b and a tee 146d are connected between the tee 146a and the tee 146e via a tee 146c. In this case, as shown in FIG. 2, the tee 146c is connected to the above-described piping unit 46 via the socket 48K.
 下側洗浄液供給配管142のティー142bには、第1の洗浄ノズル148が着脱自在に接続され、ティー142cには第2の洗浄ノズル150が着脱自在に接続されている。第1の洗浄ノズル148は、図11に示すように、ワークWの下側外周部の隅部に向かって洗浄液を噴射する。この場合、洗浄液は、図7の(D)に示すように、ワークWの下側外径部cの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。また、第2の洗浄ノズル150は、図11に示すように、ワークWのステータブレードdの下側で内周部寄りに向かって洗浄液を噴射する。第2の洗浄ノズル150は、特に、洗浄液を噴射対象に向かって幅広で且つ均一に噴射するように形成されている。そのため、洗浄液は、図7の(D)に示すように、ワークWの下側内径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。この場合、洗浄液は、図11に示すように、ジグ120のスペーサ部材130により、ワークWの底面とジグ120のワーク台座部124との間の隙間部132にも流れ込むものとなっている。 The first cleaning nozzle 148 is detachably connected to the tee 142b of the lower cleaning liquid supply pipe 142, and the second cleaning nozzle 150 is detachably connected to the tee 142c. As shown in FIG. 11, the first cleaning nozzle 148 sprays the cleaning liquid toward the corner of the lower outer peripheral portion of the workpiece W. In this case, as shown in FIG. 7D, the cleaning liquid is jetted onto the concave portion g and convex portion h of the lower outer diameter portion c of the workpiece W and the boundary i between the concave and convex portions. Further, as shown in FIG. 11, the second cleaning nozzle 150 injects the cleaning liquid toward the inner peripheral portion below the stator blade d of the workpiece W. In particular, the second cleaning nozzle 150 is formed so as to spray the cleaning liquid in a wide and uniform manner toward the spray target. Therefore, as shown in FIG. 7D, the cleaning liquid is jetted onto the concave portion g and convex portion h of the lower inner diameter portion b of the workpiece W and the boundary i between the concave and convex portions. In this case, as shown in FIG. 11, the cleaning liquid flows into the gap portion 132 between the bottom surface of the workpiece W and the workpiece base portion 124 of the jig 120 by the spacer member 130 of the jig 120.
 洗浄液上側供給配管144のクロス144bのエルボ144dには、第3の洗浄ノズル152が着脱自在に接続され、クロス144bのエルボ144eには、第4の洗浄ノズル154が着脱自在に接続されている。第3の洗浄ノズル152は、図11に示すように、ワークWの上側外周部の隅部に向かって洗浄液を噴射する。この場合、洗浄液は、図7の(D)に示すように、ワークWの上側外径部cの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。また、第4の洗浄ノズル154は、図11に示すように、ワークWのステータブレードdの上側の略中央部に向かって洗浄液を噴射する。この場合、洗浄液は、図7の(A),(B)の矢印αに示すように、ステータブレードdの中央部に噴射され、ワークWを回転させる。そのため、第4の洗浄ノズル154は、ワークWに回転力を付与する第1の回転付与手段としての機能を有するものとなっている。 The third cleaning nozzle 152 is detachably connected to the elbow 144d of the cross 144b of the cleaning liquid upper supply pipe 144, and the fourth cleaning nozzle 154 is detachably connected to the elbow 144e of the cross 144b. As shown in FIG. 11, the third cleaning nozzle 152 injects the cleaning liquid toward the corner of the upper outer peripheral portion of the workpiece W. In this case, as shown in FIG. 7D, the cleaning liquid is jetted onto the concave portion g and convex portion h of the upper outer diameter portion c of the workpiece W and the boundary i between the concave and convex portions. Further, as shown in FIG. 11, the fourth cleaning nozzle 154 sprays the cleaning liquid toward the substantially central portion on the upper side of the stator blade d of the workpiece W. In this case, the cleaning liquid is sprayed to the center portion of the stator blade d as shown by an arrow α in FIGS. 7A and 7B to rotate the workpiece W. Therefore, the fourth cleaning nozzle 154 has a function as a first rotation imparting unit that imparts a rotational force to the workpiece W.
 第5の洗浄ノズル156は、図11に示すように、ワークWの上側内周部の凹凸部の境界iに向かって洗浄液を噴射する。この場合、洗浄液は、図7の(A),(D)に示すように、ワークWの圧入リングRと内径部bの境界iに噴射される。また、第6の噴射ノズル158は、図11に示すように、ワークWの上側内周部の内側に向って洗浄液を噴射する。この場合、洗浄液は、図7の(A),(D)に示すように、ワークWの圧入リングRの内側に噴射される。
さらに、第7の噴射ノズル160は、図11に示すように、ワークWのステータブレードdの内側根元側周辺部に向って洗浄液を噴射する。この場合、洗浄液は、図7の(A),(D)に示すように、ワークWの内径部bの外周面側の凹凸部の境界iおよびその周辺に噴射される。
As shown in FIG. 11, the fifth cleaning nozzle 156 sprays the cleaning liquid toward the boundary i of the uneven portion on the upper inner peripheral portion of the workpiece W. In this case, as shown in FIGS. 7A and 7D, the cleaning liquid is sprayed to the boundary i between the press-fitting ring R and the inner diameter portion b of the workpiece W. Further, as shown in FIG. 11, the sixth spray nozzle 158 sprays the cleaning liquid toward the inside of the upper inner peripheral portion of the workpiece W. In this case, the cleaning liquid is injected inside the press-fitting ring R of the workpiece W, as shown in FIGS.
Further, as shown in FIG. 11, the seventh injection nozzle 160 injects the cleaning liquid toward the inner base side peripheral portion of the stator blade d of the workpiece W. In this case, as shown in FIGS. 7A and 7D, the cleaning liquid is sprayed to the boundary i of the concavo-convex portion on the outer peripheral surface side of the inner diameter portion b of the workpiece W and its periphery.
 洗浄液供給配管ユニット140は、予備乾燥エアー供給配管162をさらに含む。予備乾燥エアー供給配管162は、ソケット162aと、エルボ162bと、ソケット162cと、エルボ162dと、予備乾燥エアー供給管162eと、ティー162fとエルボ162gとを含む。ソケット162aには、この洗浄液供給配管ユニット140に予備乾燥エアーを送るエアー送出管163が接続されている。この予備乾燥エアー供給配管162のティー162fには、第1の予備乾燥ブローノズル164が接続され、また、エルボ162gには、第2の予備乾燥ブローノズル166が接続されている。 The cleaning liquid supply piping unit 140 further includes a preliminary drying air supply piping 162. The preliminary dry air supply pipe 162 includes a socket 162a, an elbow 162b, a socket 162c, an elbow 162d, a preliminary dry air supply pipe 162e, a tee 162f, and an elbow 162g. Connected to the socket 162a is an air delivery pipe 163 for sending preliminary drying air to the cleaning liquid supply piping unit 140. A first preliminary drying blow nozzle 164 is connected to the tee 162f of the preliminary drying air supply pipe 162, and a second preliminary drying blow nozzle 166 is connected to the elbow 162g.
 第1の予備乾燥ブローノズル164は、図11に示すように、ワークWの上側の内径部bの外周部の凹凸部の境界iに向って洗浄液を噴射する。この場合、洗浄液は、図7の(A),(B),(D)に示すように、ワークWのステータブレードdの内側根元側に噴射される。この第1の予備乾燥ブローノズル164は、図7の(A)の矢印βに示すように、ステータブレードdの内側根元側およびその周辺に付着した洗浄液を予備的に吹き飛ばすと共に、ワークWを回転させる機能も兼用している。また、第1の予備乾燥ブローノズル164は、図7の(A)の矢印γに示すように、ワークWの内径部bの表面およびその周辺に付着した洗浄液も予備的に吹き飛ばすものとなっている。 As shown in FIG. 11, the first pre-drying blow nozzle 164 sprays the cleaning liquid toward the boundary i of the uneven portion of the outer peripheral portion of the inner diameter portion b on the upper side of the work W. In this case, the cleaning liquid is sprayed to the inner base side of the stator blade d of the workpiece W, as shown in (A), (B), and (D) of FIG. This first pre-drying blow nozzle 164 preliminarily blows off the cleaning liquid adhering to the inner root side of the stator blade d and its periphery as shown by an arrow β in FIG. 7A and rotates the workpiece W. It also has a function to make it. Further, the first pre-drying blow nozzle 164 preliminarily blows away the cleaning liquid adhering to the surface of the inner diameter portion b of the workpiece W and its periphery as shown by an arrow γ in FIG. Yes.
 上記した各ノズルを各配管ユニットの配管に取付けるためのノズル取付け構造の一例について、たとえば図11の(B)および(C)を参照しながら、以下に説明する。
 すなわち、当該ノズルは、折り曲げ自在の可撓性を有する可撓管172を含む。可撓管172は、たとえば円筒状の銅管で形成されている。可撓管172は、その先端部が平面視扇形の偏平部173に形成されている。この偏平部173は、可撓管172の先端部をプレス等の適宜な方法で偏平させることによって形成される。
 この可撓管172には、図11の(C)に示すように、その軸方向の一端側から、例えば、その内周面に雌ねじ面176aを備えたナット176と、その外周面の少なくとも一部に膨出部174aを備えたカシメリング174と、その外周面に雄ねじ面178a,178bを備えたニップル178とが、順次、嵌合される。カシメリング174は、可撓性を有する材料、たとえば真鍮で形成されている。
An example of the nozzle mounting structure for mounting each nozzle described above to the piping of each piping unit will be described below with reference to FIGS. 11B and 11C, for example.
That is, the nozzle includes a flexible tube 172 having a foldable flexibility. The flexible tube 172 is formed of, for example, a cylindrical copper tube. The distal end of the flexible tube 172 is formed in a flat portion 173 having a fan shape in plan view. The flat portion 173 is formed by flattening the tip of the flexible tube 172 by an appropriate method such as pressing.
As shown in FIG. 11C, the flexible tube 172 includes, for example, a nut 176 having an internal thread surface 176a on its inner peripheral surface and at least one of its outer peripheral surfaces from one end side in the axial direction. A caulking ring 174 provided with a bulging part 174a at the part and a nipple 178 provided with male screw faces 178a and 178b on the outer peripheral surface thereof are sequentially fitted. The caulking ring 174 is made of a flexible material, for example, brass.
 この場合、可撓管172に嵌合されたカシメリング174を当該可撓管172の軸方向の両側から、ナット176およびニップル178で締め付けることによって、カシメリング174の膨出部174aが、かしめられる。それと同時に、ナット176の雌ねじ面176aとニップル178の一方の雄ねじ面178aとが螺合されることによって、可撓管172とナット176とニップル178とが連結される。このようにして各ノズルが構成され、当該ノズルを各配管ユニットの配管に取付けるためには、ニップル178の他方の雄ねじ面176bと、各配管に備えられたエルボ、ティー、クロス、ソケット等の各種管継手の接続口の雌ねじ面とを螺合させることによって、各ノズルと各配管ユニットに適宜取付けるようにすればよい。
 上記したノズル取り付け構造によれば、各ノズルを各配管ユニットに備えられた各種管継手に簡単に各ノズルを着脱自在に取付けることが可能となっている。
In this case, the swollen portion 174 a of the caulking ring 174 is caulked by tightening the caulking ring 174 fitted to the flexible tube 172 from both sides in the axial direction of the flexible tube 172 with the nut 176 and the nipple 178. . At the same time, the internal thread surface 176a of the nut 176 and one external thread surface 178a of the nipple 178 are screwed together to connect the flexible tube 172, the nut 176, and the nipple 178. In this way, each nozzle is configured, and in order to attach the nozzle to the piping of each piping unit, the other male threaded surface 176b of the nipple 178 and various elbows, tees, crosses, sockets, etc. provided in each piping What is necessary is just to make it attach suitably to each nozzle and each piping unit by screwing together the internal thread surface of the connection port of a pipe joint.
According to the nozzle mounting structure described above, it is possible to easily attach and detach each nozzle to various pipe joints provided in each piping unit.
 次に、乾燥ブース24に配設される乾燥手段の一例について、図12および図13を参照しながら説明する。
 すなわち、乾燥手段は、たとえば図13に示すように、エアー供給配管ユニット180を含み、エアー供給配管ユニット180は、エアー下側供給配管182と、エアー上側供給配管190とを含む。エアー下側供給配管182は、エアー下側供給管182aと、ティー182bと、エルボ182cと、エアー下側供給管182dと、ティー182eと、エルボ182fと、ソケット182gとを備え、正面扉26側から見て、たとえばL字状に配置されている。この場合、エアー下側供給管182aの一端側には、エアー下側供給中継ボックス184が接続されている。
Next, an example of the drying means disposed in the drying booth 24 will be described with reference to FIGS.
That is, the drying means includes an air supply pipe unit 180 as shown in FIG. 13, for example, and the air supply pipe unit 180 includes an air lower supply pipe 182 and an air upper supply pipe 190. The air lower supply pipe 182 includes an air lower supply pipe 182a, a tee 182b, an elbow 182c, an air lower supply pipe 182d, a tee 182e, an elbow 182f, and a socket 182g, and the front door 26 side. For example, it is arranged in an L shape. In this case, an air lower supply relay box 184 is connected to one end side of the air lower supply pipe 182a.
 一方、エアー上側供給配管190は、当該エアー上側供給配管190と上記したエアー下側供給管182とを連結する連結部186を含む。この連結部186には、その一端側がエアー下側供給中継ボックス184に接続され、その他端側が枢軸部188を介して、可動連結アーム192に回動自在に接続されている。可動連結アーム192には、エアー上側供給中継ボックス194が接続され、エアー上側供給中継ボックス194には、接続管195が接続されている。接続管195には、ソケット196aを介して、エルボ196bが接続されている。 On the other hand, the air upper supply pipe 190 includes a connecting portion 186 that connects the air upper supply pipe 190 and the air lower supply pipe 182 described above. One end side of the connecting portion 186 is connected to the air lower supply relay box 184, and the other end side is rotatably connected to the movable connecting arm 192 via the pivot portion 188. An air upper supply relay box 194 is connected to the movable connecting arm 192, and a connection pipe 195 is connected to the air upper supply relay box 194. An elbow 196b is connected to the connection pipe 195 via a socket 196a.
 エアー下側供給配管182のソケット182gには、第1のブローノズル198が着脱自在に接続されている。また、ティー182eには、第2のブローノズル200が着脱自在に接続されている。さらに、ティー182bには、第3のブローノズル202が着脱自在に接続されている。
 第1のブローノズル198は、図12および図13に示すように、ワークWの下側内径部bの隅部とステータブレードdの下側に向かってエアーを噴射する。この場合、エアーは、図7の(C)および(D)に示すように、ワークWの下側内径部b凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
A first blow nozzle 198 is detachably connected to the socket 182g of the lower air supply pipe 182. A second blow nozzle 200 is detachably connected to the tee 182e. Further, a third blow nozzle 202 is detachably connected to the tee 182b.
As shown in FIGS. 12 and 13, the first blow nozzle 198 injects air toward the corner of the lower inner diameter portion b of the work W and the lower side of the stator blade d. In this case, as shown in FIGS. 7C and 7D, the air is injected to the lower inner diameter portion b concave portion g, convex portion h, and boundary i of the concave and convex portions of the workpiece W. Yes.
 また、第2のブローノズル200は、図12および図13に示すように、ワークWのステータブレードdの下側で内周部寄りに向かってエアーを噴射する。第2のブローノズル200は、特に、エアーを噴射対象に向かって幅広で且つ均一に噴射するように形成されている。そのため、エアーは、図7の(D)に示すように、ワークWの下側内径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。この場合、エアーは、図12および図13に示すように、ジグ120のスペーサ部材130により、ワークWの底面とジグ120のワーク台座部124との間の隙間部132にも流れ込むものとなっている。
 さらに、第3のブローノズル202は、図12および図13に示すように、ワークWの下側の外周部の隅部に向ってエアーを噴射する。この場合、エアーは、図7の(A)および(D)に示すように、ワークWの下側外径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
Moreover, the 2nd blow nozzle 200 injects air toward the inner peripheral part under the stator blade d of the workpiece | work W, as shown in FIG. 12 and FIG. In particular, the second blow nozzle 200 is formed so as to inject a wide and uniform air toward the injection target. Therefore, as shown in FIG. 7D, air is jetted to the concave portion g and convex portion h of the lower inner diameter portion b of the work W and the boundary i between the concave and convex portions. In this case, as shown in FIGS. 12 and 13, the air flows into the gap portion 132 between the bottom surface of the workpiece W and the workpiece base portion 124 of the jig 120 by the spacer member 130 of the jig 120. Yes.
Furthermore, as shown in FIGS. 12 and 13, the third blow nozzle 202 injects air toward the corner of the outer peripheral portion on the lower side of the work W. In this case, as shown in (A) and (D) of FIG. 7, the air is injected to the concave portion g, the convex portion h, and the boundary i between the concave and convex portions of the lower outer diameter portion b of the work W. It has become.
 エアー上側供給配管190のエルボ196bには、第4のブローノズル204が着脱自在に接続されている。また、エアー上側供給中継ボックス194には、第5のブローノズル206、第6のブローノズル208、第7のブローノズル210および第8のブローノズル212が、それぞれ、エルボ等の管継手(図示せず)を介して、着脱自在に接続されている。
 第4のブローノズル204は、図12および図13に示すように、ワークWの上側内径部bの隅部とステータブレードdの上側に向かってエアーを噴射する。この場合、エアーは、図7の(C)および(D)に示すように、ワークWの上側内径部b凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
 また、第5のブローノズル206および第6のブローノズル208は、図12および図13に示すように、上側の内径部bの段差部の隅部に向ってエアーを噴射する。この場合、エアーは、図7の(A)および(D)に示すように、圧入リングRおよびその周辺の凹部gと、凸部hと、当該凹凸部の境界iと、圧入リングRと内径部bの間の隙間jとに噴射されるものとなっている。
A fourth blow nozzle 204 is detachably connected to the elbow 196b of the air upper supply pipe 190. Further, in the air upper supply relay box 194, a fifth blow nozzle 206, a sixth blow nozzle 208, a seventh blow nozzle 210, and an eighth blow nozzle 212 are respectively connected to a pipe joint such as an elbow (not shown). ) Is detachably connected.
As shown in FIGS. 12 and 13, the fourth blow nozzle 204 injects air toward the corner of the upper inner diameter portion b of the workpiece W and the upper side of the stator blade d. In this case, as shown in FIGS. 7C and 7D, the air is jetted onto the upper inner diameter portion b concave portion g and convex portion h of the workpiece W and the boundary i between the concave and convex portions. .
Further, as shown in FIGS. 12 and 13, the fifth blow nozzle 206 and the sixth blow nozzle 208 inject air toward the corner of the step portion of the upper inner diameter portion b. In this case, as shown in FIGS. 7A and 7D, the air is compressed into the press-fitting ring R and its peripheral concave portion g, convex portion h, boundary i of the concave-convex portion, press-fit ring R, and inner diameter. It is injected into the gap j between the parts b.
 さらに、第7のブローノズル210は、図12および図13に示すように、ワークWの上側外径部の隅部に向ってエアーを噴射する。この場合、エアーは、図7の(A)および(D)に示すように、ワークWの上側外径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
 さらに、第8のブローノズル212は、図12および図13に示すように、ワークWのステータブレードdの上側の略中央部に向かってエアーを噴射する。この場合、エアーは、図7の(A),(B)の矢印αに示すように、ステータブレードdの中央部に噴射され、ワークWを回転させる。そのため、第8のブローノズル212は、ワークWに回転力を付与する第2の回転付与手段としての機能を有するものとなっている。
Furthermore, as shown in FIGS. 12 and 13, the seventh blow nozzle 210 injects air toward the corner of the upper outer diameter portion of the workpiece W. In this case, as shown in FIGS. 7A and 7D, the air is jetted to the concave portion g and convex portion h of the upper outer diameter portion b of the workpiece W and the boundary i between the concave and convex portions. ing.
Further, as shown in FIGS. 12 and 13, the eighth blow nozzle 212 injects air toward a substantially central portion on the upper side of the stator blade d of the workpiece W. In this case, as shown by arrows α in FIGS. 7A and 7B, the air is injected to the center portion of the stator blade d to rotate the workpiece W. Therefore, the eighth blow nozzle 212 has a function as a second rotation imparting unit that imparts a rotational force to the workpiece W.
 エアー上側供給配管190は、特に、ワークWに対して接近および離間可能となるように、可動自在に配設されている。エアー上側供給配管190は、図12および図13に示すように、エアー上側供給管用の可動装置220によって、回動自在に形成されている。
 すなわち、このエアー上側供給管用の可動装置220は、アクチュエータとしてのたとえばエアーシリンダ222を含む。エアーシリンダ222の本体は、たとえばクレビス形のシリンダ支持部224によって、乾燥ブース24のたとえば左内壁面24Bに支持されている。この場合、エアーシリンダ222の本体側の一端部は、支持軸224aにより、シリンダ支持部224に回動自在に支持されている。また、エアーシリンダ222のロッド222aの先端部は、支持ピン228により、ナックル継手226に回動自在に支持されている。
The air upper supply pipe 190 is movably disposed so as to be able to approach and separate from the workpiece W in particular. As shown in FIGS. 12 and 13, the air upper supply pipe 190 is formed to be rotatable by a movable device 220 for the air upper supply pipe.
That is, the movable device 220 for the air upper supply pipe includes, for example, an air cylinder 222 as an actuator. The main body of the air cylinder 222 is supported on, for example, the left inner wall surface 24 </ b> B of the drying booth 24 by a clevis-shaped cylinder support portion 224. In this case, one end of the air cylinder 222 on the main body side is rotatably supported by the cylinder support portion 224 by the support shaft 224a. Further, the tip of the rod 222 a of the air cylinder 222 is rotatably supported by the knuckle joint 226 by a support pin 228.
 そのため、可動装置220を駆動させることによって、エアー上側供給配管190は、図12および図13に示すように、ワークWに対して、接近および離間可能となるように所定の角度で揺動自在となっている。この場合、エアー上側供給配管190は、図12に示すように、ワークWと離間するように、たとえば45°の角度で上方に回動可能となり、その状態から、図13に示すように、エアー上側供給配管190をワークWと接近させ、且つ、エアー下側供給配管182と対向配置されるように、当該エアー上側供給配管190を水平状態に回動させることが可能となっている。 Therefore, by driving the movable device 220, the air upper supply pipe 190 can swing at a predetermined angle so as to be able to approach and separate from the workpiece W as shown in FIGS. 12 and 13. It has become. In this case, as shown in FIG. 12, the air upper supply pipe 190 can be rotated upward at an angle of 45 °, for example, so as to be separated from the workpiece W. From this state, as shown in FIG. It is possible to turn the air upper supply pipe 190 in a horizontal state so that the upper supply pipe 190 is brought close to the workpiece W and opposed to the air lower supply pipe 182.
 なお、この洗浄機10には、その上ブース20の側面側に、上記した各種装置および各種機構を適宜制御する制御盤50が配設されている。 In this cleaning machine 10, a control panel 50 for appropriately controlling the various devices and various mechanisms described above is disposed on the side of the booth 20 above.
 次に、上述した洗浄機10でワークWに付着した切削液および切粉等の付着物(異物)を洗浄し、さらに、乾燥させる一連の動きについて、図2、図3、図4、図11、図12および図13等を参照しながら簡単に説明する。
 すなわち、この洗浄機10では、先ず、ワークWが乾燥ブース24に配置される。この洗浄機10では、初期的に、正面扉26が開かれた状態で乾燥ブース24の所定の位置に配置されたワーク搬送装置90のジグ受け支持部104に配置されたジグ120にセットされる。
 それから、制御盤のスタートボタンを押すとワークWが、ワーク搬送装置90により、乾燥ブース24から洗浄ブース22に搬送される。そして、仕切り扉28および正面扉が閉じられる。それから、洗浄ブース22では、複数の洗浄ノズル148~160により、洗浄液が噴射され、ワークWが洗浄された後、第1の予備乾燥ブローノズル164および第2の予備乾燥ブローノズル166により、エアーがワークWに噴射され、予備的な乾燥処理が実施される。その後、仕切り扉28が開かれ、洗浄されたワークWが、再び、ワーク搬送装置90により乾燥ブース24に搬送される。
 そして、乾燥ブース24では、エアー上側供給配管190が可動装置220により下方に回動され、ワークW側に接近する。この場合、乾燥ブース24では、ワークWの上方にエアー上側供給配管190が配置され、当該ワークWの下方にエアー下側供給配管182が配置され、複数のブローノズル198~212により、エアーがワークWに噴射され、ワークWに残った洗浄液が吹き飛ばされて、ワークWを乾燥させる。このとき、ミスト捕集装置30が起動され、洗浄ブース22および乾燥ブース24内のミストが吸引・捕集される。
Next, with respect to a series of movements of cleaning and adhering substances (foreign matter) such as cutting fluid and chips adhering to the workpiece W with the cleaning machine 10 described above, and further drying, FIG. 2, FIG. 3, FIG. This will be briefly described with reference to FIGS.
That is, in the cleaning machine 10, first, the work W is placed in the drying booth 24. In the cleaning machine 10, initially, the front door 26 is opened and the jig 120 is set on the jig 120 arranged on the jig receiving support portion 104 of the work transfer device 90 arranged at a predetermined position of the drying booth 24. .
Then, when the start button on the control panel is pressed, the workpiece W is transferred from the drying booth 24 to the cleaning booth 22 by the workpiece transfer device 90. Then, the partition door 28 and the front door are closed. Then, in the cleaning booth 22, after the cleaning liquid is sprayed by the plurality of cleaning nozzles 148 to 160 and the workpiece W is cleaned, air is supplied by the first preliminary drying blow nozzle 164 and the second preliminary drying blow nozzle 166. The work W is sprayed and a preliminary drying process is performed. Thereafter, the partition door 28 is opened, and the cleaned workpiece W is again conveyed to the drying booth 24 by the workpiece conveying device 90.
In the drying booth 24, the air upper supply pipe 190 is rotated downward by the movable device 220 and approaches the workpiece W side. In this case, in the drying booth 24, an air upper supply pipe 190 is disposed above the work W, an air lower supply pipe 182 is disposed below the work W, and air is supplied to the work by a plurality of blow nozzles 198 to 212. The cleaning liquid sprayed on W and remaining on the workpiece W is blown off, and the workpiece W is dried. At this time, the mist collecting device 30 is activated, and the mist in the cleaning booth 22 and the drying booth 24 is sucked and collected.
 図14は、この洗浄機で洗浄されるワークを回動自在に支持するジグの他の例を示す図であって、(A)はその概略斜視図であり、(B)はその概略正面図であり、(C)はその一部を省略した概略底面図である。
 ジグ230は、図14の(A)に示すように、たとえば断面円形状の軸状部232を含む。軸状部232の軸方向の中間部には、たとえばリング状のワーク台座部234が配設されている。このワーク台座部234は、特に、その外周面に、間隔を隔てて複数の切欠き溝部236aを有し、これらの切欠き溝部236aの間には、羽根部236が配設されている。
 また、この軸状部232の軸方向の一端面側には、上記したジグ受け支持部104のジグ受け軸受部112が挿通可能となる挿入穴238を有している。さらに、軸状部232の軸方向の他端面側には、当該ジグ230と、ジグ受け支持部104のジグ受け軸受部112とを、たとえばねじ止めして固定するためのばか穴240が備えられている。このジグ230は、軸状部232と、ワーク台座部234とが、たとえば潤滑性を有するプラスチック材料で一体的に形成される。この実施形態例では、たとえばポリアセタールと呼ばれる熱可塑性樹脂の一種であるジュラコン(POM)により、ジグ230が形成されている。このジュラコン(POM)は、自己潤滑性を有するとともに、化学的熱的特性、成形加工性などに加えて、耐摩耗性、摺動性にも優れているので、当該ジグ230を形成する材料としては、好適である。
FIG. 14 is a view showing another example of a jig that rotatably supports a workpiece to be cleaned by this cleaning machine, wherein (A) is a schematic perspective view thereof, and (B) is a schematic front view thereof. (C) is a schematic bottom view with a part thereof omitted.
As shown in FIG. 14A, the jig 230 includes, for example, a shaft-shaped portion 232 having a circular cross section. For example, a ring-shaped work pedestal portion 234 is disposed at an intermediate portion in the axial direction of the shaft-shaped portion 232. In particular, the work pedestal portion 234 has a plurality of notched groove portions 236a at intervals on the outer peripheral surface thereof, and a blade portion 236 is disposed between the notched groove portions 236a.
Further, an insertion hole 238 into which the jig receiving bearing portion 112 of the jig receiving support portion 104 can be inserted is provided on one end surface side in the axial direction of the shaft-shaped portion 232. Further, the other end surface in the axial direction of the shaft-like portion 232 is provided with a blow hole 240 for fixing the jig 230 and the jig receiving bearing portion 112 of the jig receiving support portion 104 by, for example, screwing. ing. In the jig 230, the shaft-like portion 232 and the work base portion 234 are integrally formed of, for example, a plastic material having lubricity. In this embodiment, for example, the jig 230 is formed of Duracon (POM) which is a kind of thermoplastic resin called polyacetal. This Duracon (POM) has a self-lubricating property, and also has excellent wear resistance and sliding properties in addition to chemical and thermal properties and molding processability. Is preferred.
 さらに、ジグ230には、そのワーク台座部234の上面に、スペーサ部材242が着脱自在に配設されている。このスペーサ部材242は、たとえば円環状に形成され、ゴム等の防滑性に優れた材料で形成されている。この実施形態例では、スペーサ部材242として、たとえばゴム製のOリングが用いられている。このスペーサ部材242は、ジグ230のワーク台座部234にワークWが載置されたときに、スペーサ部材242によって、ワークWの底面とワーク台座部234との間に隙間部244を設けるための機能を有するものとなっている。 Further, a spacer member 242 is detachably disposed on the upper surface of the work base 234 in the jig 230. The spacer member 242 is formed in an annular shape, for example, and is formed of a material having excellent slip resistance such as rubber. In this embodiment, for example, a rubber O-ring is used as the spacer member 242. The spacer member 242 has a function for providing a gap 244 between the bottom surface of the work W and the work base 234 by the spacer member 242 when the work W is placed on the work base 234 of the jig 230. It has become.
 図15は、この洗浄機の洗浄ブースにおいて、図7に示したワークを図14に示したジグに取付けて、ワークを洗浄するときの洗浄手段の一例を模式的に示す説明図である。
 この洗浄手段は、図11に示す洗浄手段と比べて、特に、ジグ230の羽根部236に洗浄液を噴射してワークWに回転力を付与する回転付与洗浄ノズル256と、当該羽根部236にエアーを噴射してワークWに回転力を付与する回転付与ブローノズル258とが配設されている点が相違している。
 この洗浄機10の洗浄手段は、洗浄液供給配管ユニット250を含み、洗浄液供給配管ユニット250は、洗浄液下側供給配管252および洗浄液上側供給配管254とで構成されている。洗浄液下側供給配管252は、第1の洗浄ノズル260、第2の洗浄ノズル262、第3の洗浄ノズル264、第4の洗浄ノズル266および第5の洗浄ノズル268を備えている。この場合、第1の洗浄ノズル260は、ジグ230のスペーサ部材242により、ワークWの底面とジグ230のワーク台座部234との間の隙間部244に、洗浄液を噴射するものである。第2の洗浄ノズル262、第3の洗浄ノズル264、第4の洗浄ノズル266および第5の洗浄ノズル268は、それぞれ、ワークWの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
FIG. 15 is an explanatory view schematically showing an example of a cleaning means when the work shown in FIG. 7 is attached to the jig shown in FIG. 14 to wash the work in the washing booth of this washing machine.
Compared with the cleaning unit shown in FIG. 11, this cleaning unit in particular has a rotation-applying cleaning nozzle 256 that sprays cleaning liquid onto the blade portion 236 of the jig 230 and applies a rotational force to the work W, and an air flow to the blade portion 236. The difference is that a rotation imparting blow nozzle 258 for injecting a pressure to impart a rotational force to the workpiece W is provided.
The cleaning means of the cleaning machine 10 includes a cleaning liquid supply piping unit 250, and the cleaning liquid supply piping unit 250 includes a cleaning liquid lower supply pipe 252 and a cleaning liquid upper supply pipe 254. The cleaning liquid lower supply pipe 252 includes a first cleaning nozzle 260, a second cleaning nozzle 262, a third cleaning nozzle 264, a fourth cleaning nozzle 266, and a fifth cleaning nozzle 268. In this case, the first cleaning nozzle 260 injects the cleaning liquid into the gap 244 between the bottom surface of the work W and the work base 234 of the jig 230 by the spacer member 242 of the jig 230. The second cleaning nozzle 262, the third cleaning nozzle 264, the fourth cleaning nozzle 266, and the fifth cleaning nozzle 268 are respectively injected into the concave portion g, the convex portion h, and the boundary i of the concave and convex portion of the workpiece W. Has become.
 この洗浄手段を用いた場合、洗浄ブース22では、回転付与洗浄ノズル154からワークWに洗浄液が噴射され、その噴射圧によりワークWに回転力を付与する構成に加えて、さらに、ジグ用回転付与洗浄ノズル256からジグ230の羽根部236に洗浄液が噴射され、その噴射圧によりジグ230を介してワークWに回転力を付与する構成を有するものとなっている。また、乾燥ブース24では、回転付与ブローノズル212からワークWにエアーが噴射され、その噴射圧によりワークWに回転力を付与する構成に加えて、さらに、ジグ用回転付与ブローノズル258からジグ230の羽根部236にエアーが噴射され、その噴射圧によりジグ230を介してワークWに回転力を付与する構成を有するものとなっている。
 そのため、この洗浄手段を用いた場合、回転付与洗浄ノズル154およびジグ用回転付与洗浄ノズル256の相乗効果により、ワークの回転力が増大され、また、乾燥ブース24では、回転付与ブローノズル212およびジグ用回転付与ブローノズル258の相乗効果により、ワークWの回転力が増大されるものとなっている。
When this cleaning means is used, in the cleaning booth 22, in addition to the configuration in which the cleaning liquid is sprayed from the rotation imparting cleaning nozzle 154 to the workpiece W, and the rotational force is imparted to the workpiece W by the spray pressure, the jig rotation is further imparted. The cleaning liquid is sprayed from the cleaning nozzle 256 onto the blade portion 236 of the jig 230, and the rotational pressure is applied to the workpiece W via the jig 230 by the spray pressure. In addition, in the drying booth 24, in addition to a configuration in which air is sprayed from the rotation imparting blow nozzle 212 to the workpiece W and rotational force is imparted to the workpiece W by the spray pressure, the jig rotation imparting blow nozzle 258 to the jig 230 are further added. The air is jetted onto the blade portion 236 of the blade, and the rotational pressure is applied to the work W via the jig 230 by the jet pressure.
Therefore, when this cleaning means is used, the rotational force of the workpiece is increased by the synergistic effect of the rotation imparting cleaning nozzle 154 and the jig rotation imparting cleaning nozzle 256, and in the drying booth 24, the rotation imparting blow nozzle 212 and the jig The rotational force of the workpiece W is increased by the synergistic effect of the rotation applying blow nozzle 258 for use.
 ミスト捕集装置30は、図1A、図1B、図2および図3等に示すように、捕集装置本体270を含む。乾燥ブース24は、その内壁上面に吸引口272を有している。この吸引口272と捕集装置本体270との間には、吸引ダクトホース274が配設されている。このミスト捕集装置30は、吸引された空気中に含まれるミストおよびダストを空気から分離するものであり、分離されたミストおよびダストは、液滴化され、ドレン(図示せず)から排出される。また、分離された空気は、排気口から大気中に排気される。
 なお、この発明の実施の形態では、特に、図2および図3に示すように、ミスト捕集装置30の捕集装置本体270が、断面L字状の支持部292により支持されている。すなわち、支持部292は、水平板294および垂直板296を含む。水平板294は、洗浄ブース22の背面壁292の上端から、正面扉26側とは反対方向に、略直角に突設されている。水平板294は、その幅方向の長さが、図3に示すように、上ブース20の天板290の幅方向の長さの略半分程度の長さに形成されている。垂直板296は、水平板294の長さ方向の他端側から略垂直に下方に突設されている。
The mist collecting device 30 includes a collecting device main body 270 as shown in FIGS. 1A, 1B, 2 and 3 and the like. The drying booth 24 has a suction port 272 on the inner wall upper surface. A suction duct hose 274 is disposed between the suction port 272 and the collection device main body 270. The mist collecting device 30 separates mist and dust contained in the sucked air from the air, and the separated mist and dust are made into droplets and discharged from a drain (not shown). The Further, the separated air is exhausted from the exhaust port to the atmosphere.
In the embodiment of the present invention, particularly, as shown in FIGS. 2 and 3, the collection device body 270 of the mist collection device 30 is supported by a support portion 292 having an L-shaped cross section. That is, the support portion 292 includes a horizontal plate 294 and a vertical plate 296. The horizontal plate 294 protrudes from the upper end of the back wall 292 of the cleaning booth 22 in a direction opposite to the front door 26 side at a substantially right angle. As shown in FIG. 3, the horizontal plate 294 has a length in the width direction that is approximately half the length in the width direction of the top plate 290 of the upper booth 20. The vertical plate 296 protrudes downward substantially vertically from the other end side in the length direction of the horizontal plate 294.
 図16は、この洗浄機の乾燥ブースに配設される通気手段の一例およびその配置を示す概略正面図である。図17は、図16に示した通気手段の要部を示す説明図であって、(A)は図16のX部分を示す一部切欠き拡大図であり、(B)は(A)の要部の概略斜視図である。
 通気手段280は、上ブース20の乾燥ブース24の右側面内壁に通気口282を有し、通気口282には、通気口カバー284が覆われている。通気口カバー284は、正面壁284aと、左側面壁284bと、右側面壁284cと、上面壁284dとを含む。上面壁284dには、当該通気口カバー284を乾燥ブース24の右側面内壁に取り付けるための取り付け片284eが一体的に形成されている。また、この通気口カバー284は、その下方に、通気口282から外気を取り込むための外気導入口286を有するものとなっている。
FIG. 16 is a schematic front view showing an example of the ventilation means arranged in the drying booth of this washing machine and its arrangement. FIG. 17 is an explanatory view showing a main part of the ventilation means shown in FIG. 16, wherein (A) is a partially cutaway enlarged view showing a portion X in FIG. 16, and (B) is an enlarged view of (A). It is a schematic perspective view of the principal part.
The ventilation means 280 has a ventilation hole 282 on the right inner wall of the drying booth 24 of the upper booth 20, and the ventilation hole 282 is covered with a ventilation hole cover 284. The vent cover 284 includes a front wall 284a, a left side wall 284b, a right side wall 284c, and an upper surface wall 284d. An attachment piece 284e for attaching the vent cover 284 to the inner wall on the right side surface of the drying booth 24 is integrally formed on the upper surface wall 284d. The vent cover 284 has an outside air inlet 286 for taking in outside air from the vent 282 below the vent cover 284.
 この場合、吸引ダクトホース274を介して乾燥ブース24内からミストを吸引するときの吸引力により、乾燥ブース24の内壁面の変形および吸引音が発生する虞があるが、乾燥ブース24に配設された通気口282により通気されるため、このような空気圧の変化による乾燥ブース24の変形が防止され、また、吸引音に対する消音効果も得られる。さらに、この通気口282を介して外部から新鮮な空気を乾燥ブース24内に取り込むことが可能となるため、乾燥ブース24内における乾燥効果も高いものとなっている。 In this case, the suction force when suctioning mist from the inside of the drying booth 24 via the suction duct hose 274 may cause deformation of the inner wall surface of the drying booth 24 and suction sound. Since the air is ventilated by the vent 282, the deformation of the drying booth 24 due to such a change in air pressure is prevented, and a silencing effect on the suction sound is also obtained. Furthermore, since fresh air can be taken into the drying booth 24 from the outside through the vent 282, the drying effect in the drying booth 24 is also high.
 この洗浄機10では、特に、洗浄ブース22において、複数の洗浄ノズル148~160により、ワークWの上側および下側から、ワークWの凹部g、凸部h、凹部gおよび凸部hの境界iに向けて、それぞれ、別個に、洗浄液が噴射される。また、乾燥ブース24において、複数のブローノズル198~212により、先の洗浄ブース22で洗浄されたワークWの上側および下側から、当該ワークWの凹部g、凸部h、凹g部および凸部hの境界iに向けて、それぞれ、別個に、エアーが噴射される。
 そのため、この洗浄機10では、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークWに付着した切削油および切粉等の異物を十分に洗浄し、乾燥させることができる。この場合、ワークWの大きさおよび凹凸部の形状に応じて、洗浄ノズル、ブローノズルの数、配置および噴射方向は、適宜、変更され得るものとなっている。
In this cleaning machine 10, in particular, in the cleaning booth 22, the plurality of cleaning nozzles 148 to 160, from the upper side and the lower side of the work W, the concave portion g, the convex portion h, the concave portion g and the boundary i of the convex portion h The cleaning liquid is sprayed separately for each. Further, in the drying booth 24, the concave portion g, the convex portion h, the concave g portion and the convex portion of the workpiece W from above and below the workpiece W cleaned in the previous cleaning booth 22 by the plurality of blow nozzles 198 to 212. Air is separately jetted toward the boundary i of the part h.
Therefore, in this cleaning machine 10, foreign matter such as cutting oil and chips adhering to the workpiece W having a complicated shape having uneven portions including stepped portions, groove portions, hole portions, notched portions, gaps, etc. are sufficiently cleaned. And can be dried. In this case, according to the size of the workpiece W and the shape of the concavo-convex portion, the number, arrangement, and ejection direction of the cleaning nozzle and the blow nozzle can be changed as appropriate.
 また、この洗浄機10では、洗浄ブース22において、回転付与洗浄ノズルとしての機能を有する洗浄ノズル154からワークWに洗浄液が噴射され、その噴射圧によりワークWに回転力が付与される。また、乾燥ブース24において、回転付与ブローノズルとしての機能を有するブローノズル212からワークにエアーが噴射され、その噴射圧によりワークに回転力が付与される。 Further, in the cleaning machine 10, in the cleaning booth 22, the cleaning liquid is sprayed to the workpiece W from the cleaning nozzle 154 that functions as a rotation imparting cleaning nozzle, and rotational force is applied to the workpiece W by the spray pressure. In the drying booth 24, air is jetted from the blow nozzle 212 having a function as a rotation imparting blow nozzle to the workpiece, and rotational force is imparted to the workpiece by the jet pressure.
 さらに、この洗浄ブース10では、洗浄されたワークWを洗浄ブース22から乾燥ブース24に搬送する前に、当該ワークWが、予備乾燥ブローノズル164,166により、前もって乾燥される。この場合、予備乾燥ブローノズル164は、洗浄されたワークWにエアーを噴射して、その噴射圧により、洗浄されたワークWに回転力を付与する機能を兼用している。
 すなわち、この洗浄機10では、洗浄されたワークWが、洗浄ブース22から乾燥ブース24に搬送される前に、予備乾燥ブローノズル164,166により事前に乾燥されるため、ワークWは、乾燥ブース24でより効果的に乾燥させることができる。また、予備乾燥ブローノズル164は、ワークWに回転力を付与する機能も併せ持っているので、別途、ワークWに回転力を付与する回転付与ブローノズルを設ける必要が無い。
Further, in the cleaning booth 10, before the cleaned work W is transported from the cleaning booth 22 to the drying booth 24, the work W is previously dried by the preliminary drying blow nozzles 164 and 166. In this case, the preliminary drying blow nozzle 164 also has a function of injecting air onto the cleaned workpiece W and applying a rotational force to the cleaned workpiece W by the injection pressure.
That is, in this cleaning machine 10, the cleaned work W is dried in advance by the preliminary drying blow nozzles 164 and 166 before being transferred from the cleaning booth 22 to the drying booth 24. 24 can be more effectively dried. Further, since the preliminary drying blow nozzle 164 also has a function of applying a rotational force to the workpiece W, it is not necessary to separately provide a rotation imparting blow nozzle for applying a rotational force to the workpiece W.
 さらに、この洗浄機10では、ジグ120のワーク台座部124にワークWが載置されたときに、スペーサ部材130によって、ワークWの底面とワーク台座部124との間に隙間部132を有する構成となっている。そのため、洗浄ブース22でのワークWの洗浄および乾燥ブース24でのワークWの乾燥において、ワークWの底面がワーク台座部124で隠れる、所謂、死角となる部位が無くなり、洗浄ブース22では洗浄ノズル148~160から洗浄液を、乾燥ブース24ではブローノズル198~212からエアーを、それぞれ、ワークWの底面とワーク台座部124との間の隙間部132に噴射することができるため、ワークWの底面に付着した切削液および切粉等の付着物(異物)を当該隙間部132からきれいに除去することができる。また、図15に示す洗浄手段においても、ジグ230のワーク台座部234にワークWが載置されたときに、スペーサ部材242によって、ワークWの底面とワーク台座部234との間に隙間部244を設けるための機能を有するものとなっているため、上記した効果と同様の効果を奏するものとなっている。 Further, in the cleaning machine 10, when the workpiece W is placed on the workpiece pedestal portion 124 of the jig 120, the spacer member 130 has the gap portion 132 between the bottom surface of the workpiece W and the workpiece pedestal portion 124. It has become. Therefore, in the cleaning of the workpiece W in the cleaning booth 22 and the drying of the workpiece W in the drying booth 24, there is no so-called blind spot where the bottom surface of the workpiece W is hidden by the workpiece pedestal portion 124. Since the cleaning liquid from 148 to 160 and the air from the blow nozzles 198 to 212 at the drying booth 24 can be sprayed to the gap portion 132 between the bottom surface of the workpiece W and the workpiece pedestal portion 124, respectively, It is possible to cleanly remove deposits (foreign matter) such as cutting fluid and chips adhering to the gap portion 132. Also, in the cleaning means shown in FIG. 15, when the work W is placed on the work base 234 of the jig 230, the spacer member 242 causes the gap 244 between the bottom surface of the work W and the work base 234. Since it has the function for providing, it has an effect similar to the above-described effect.
 この洗浄機10では、洗浄ノズル148~160、ブローノズル198~212、回転付与洗浄ノズル256、回転付与ブローノズル258、予備乾燥ブローノズル164,166が、それぞれ、その先端側が折り曲げ自在の可撓管で形成されているため、洗浄ブース22において、洗浄ノズル148~160および回転付与洗浄ノズル256からの洗浄液の噴射方向を適宜調整することが可能となり、ワークWを効率的に洗浄することができる。また、乾燥ブース24において、ブローノズル198~212および回転付与ブローノズル258からのエアーの噴射方向を適宜調整することが可能となり、ワークWを効率的に乾燥させることができる。 In this cleaning machine 10, the cleaning nozzles 148 to 160, the blow nozzles 198 to 212, the rotation imparting cleaning nozzle 256, the rotation imparting blow nozzle 258, and the pre-drying blow nozzles 164 and 166 are flexible tubes whose front ends can be bent. Therefore, in the cleaning booth 22, it is possible to appropriately adjust the spraying direction of the cleaning liquid from the cleaning nozzles 148 to 160 and the rotation applying cleaning nozzle 256, and the workpiece W can be cleaned efficiently. Further, in the drying booth 24, it is possible to appropriately adjust the air injection direction from the blow nozzles 198 to 212 and the rotation imparting blow nozzle 258, and the work W can be efficiently dried.
 さらに、この洗浄機10では、エアー上側供給配管190が、ワークWに対する接近および離間が可能となっているため、ワークWをワーク搬送装置90で洗浄ブース22から乾燥ブース24に搬送して配置するときには、エアー上側供給配管190がワークWのレール部94上において障害とならない位置まで、当該エアー上側供給配管190をワークWから遠ざけることが可能となり、ワークWを乾燥ブース24で乾燥させるときには、ワークWを効果的に乾燥させる位置まで、当該エアー上側供給配管190をワークに近づけることが可能となっている。 Further, in this cleaning machine 10, since the air upper supply pipe 190 can approach and separate from the workpiece W, the workpiece W is transferred from the cleaning booth 22 to the drying booth 24 by the workpiece transfer device 90 and arranged. Sometimes, the air upper supply pipe 190 can be moved away from the work W to a position where the air upper supply pipe 190 does not become an obstacle on the rail portion 94 of the work W. When the work W is dried by the drying booth 24, The air upper supply pipe 190 can be brought close to the workpiece up to a position where W is effectively dried.
 さらに、この洗浄機10では、当該洗浄機10を移動可能にする移動手段として、前側キャスター52A,52Bおよび後側キャスター54A,54Bが設けられているため、ワークWが製造される製造ラインに組み込まれるようにユニット化することができる。 Further, in the cleaning machine 10, since the front casters 52A and 52B and the rear casters 54A and 54B are provided as moving means for making the cleaning machine 10 movable, the cleaning machines 10 are incorporated in a production line on which the workpiece W is manufactured. Can be unitized.
 なお、この洗浄機10では、上ブース20の洗浄ブース22および乾燥ブース24の底面に、その長手方向で見て、背面側から正面側に向かって低くなるように傾斜する勾配が形成されている。また、乾燥ブース24の底面には、その幅方向の両側から中央に向かって低くなるように傾斜する勾配が形成されている。さらに、乾燥ブース24は、その底面の中央部に、たとえば平面視矩形状の貫通孔(図示せず)を有している。
 そのため、洗浄液ブース22および乾燥ブース24において、ワークWに付着した異物を除去したときの汚水は、上ブース20の背面側から正面側に向かって、乾燥ブース24に流れ込み、さらに、貫通孔を介して、下ブース18の洗浄液貯留タンク32に流れ込むものとなっている。
In the cleaning machine 10, the bottom surface of the cleaning booth 22 and the drying booth 24 of the upper booth 20 is formed with a slope that inclines so as to decrease from the back side to the front side when viewed in the longitudinal direction. . In addition, the bottom surface of the drying booth 24 is formed with a slope that inclines so as to decrease from both sides in the width direction toward the center. Furthermore, the drying booth 24 has a through hole (not shown) having a rectangular shape in plan view, for example, at the center of the bottom surface.
Therefore, in the cleaning liquid booth 22 and the drying booth 24, the sewage when the foreign matter adhering to the workpiece W is removed flows into the drying booth 24 from the back side to the front side of the upper booth 20, and further through the through holes. Thus, the liquid flows into the cleaning liquid storage tank 32 of the lower booth 18.
 また、この洗浄機10では、洗浄液貯留タンク32内の液量をセンサ(図示せず)で感知して管理するため、洗浄液の不足時の空焚きによる温度異常および空運転を防止することができる。しかも、始業時間から逆算して、自動でタンク内の洗浄液を加熱しておくことができる。
 また、この洗浄機10では、例えば、1つのワークWの加工/洗浄の開始から終了までの時間から逆算して、洗浄時間および乾燥時間を設定している。
Further, in this cleaning machine 10, since the amount of liquid in the cleaning liquid storage tank 32 is sensed and managed by a sensor (not shown), temperature abnormality due to emptying when the cleaning liquid is insufficient and idling can be prevented. . Moreover, the cleaning liquid in the tank can be automatically heated by calculating backward from the start time.
In the cleaning machine 10, for example, the cleaning time and the drying time are set by calculating backward from the time from the start to the end of processing / cleaning of one workpiece W.
 図18は、本発明に係る洗浄機の実施の形態の他の例を示す概略斜視図であり、図19は、図18に示す洗浄機のα矢視図である。
 図18および図19に示す洗浄機300は、たとえば図1A、図1B、図2および図3に示す洗浄機10と比べて、特に、仕切扉28の窓部28Aに加えて、正面扉26および洗浄ブース22の背面壁298にも窓部が配設されている。すなわち、図18および図19に示す洗浄機300では、正面扉26の略中央に、横並びに、たとえば縦長矩形状の2つの窓部26Aが配設されている。また、洗浄ブース22の背面壁298の略中央には、たとえば縦長矩形状の1つの窓部298Aが配設されている。正面扉26の窓部26Aおよび洗浄ブース22の背面壁298の窓部298Aは、仕切扉28の窓部28Aと同様に、ポリカーボネイト等の透明なプラスチック材料で形成されている。
 そのため、この実施の形態に係る洗浄機300では、当該洗浄機300の正面扉26側の外部から、正面扉26の窓部28Aを通して、乾燥ブース24の中を目視することができ、乾燥ブース24の中のワークWの乾燥状態を適宜確認することができる。また、当該洗浄機300の背面側の外部から、洗浄ブース22の中を目視することができ、洗浄ブース22の中のワークWの洗浄状態を適宜確認することができる。
18 is a schematic perspective view showing another example of the embodiment of the cleaning machine according to the present invention, and FIG. 19 is a view as viewed from the arrow α of the cleaning machine shown in FIG.
The cleaning machine 300 shown in FIGS. 18 and 19 is, in particular, in addition to the window 28A of the partition door 28, in addition to the front door 26 and the cleaning machine 10 shown in FIGS. 1A, 1B, 2 and 3, for example. A window is also provided on the back wall 298 of the cleaning booth 22. That is, in the washing machine 300 shown in FIGS. 18 and 19, two windows 26 </ b> A that are arranged side by side, for example, a vertically long rectangular shape, are arranged in the approximate center of the front door 26. In addition, in the substantially center of the back wall 298 of the cleaning booth 22, for example, one vertically long rectangular window portion 298A is disposed. Similar to the window portion 28A of the partition door 28, the window portion 26A of the front door 26 and the window portion 298A of the back wall 298 of the cleaning booth 22 are formed of a transparent plastic material such as polycarbonate.
Therefore, in the washing machine 300 according to this embodiment, the inside of the drying booth 24 can be visually observed through the window portion 28A of the front door 26 from the outside on the front door 26 side of the washing machine 300. The dry state of the workpiece W can be confirmed as appropriate. Further, the inside of the cleaning booth 22 can be visually observed from the outside on the back side of the cleaning machine 300, and the cleaning state of the workpiece W in the cleaning booth 22 can be appropriately confirmed.
 さらに、図18および図19に示す洗浄機300は、たとえば図1A、図1B、図2および図3に示す洗浄機10と比べて、特に、捕集装置本体272の支持部292が設けられておらず、ミスト捕集装置30の捕集装置本体272が、上ブース20の天板290の上面に配設されている。すなわち、この洗浄機300では、捕集装置本体272の支持部292が設けられていない分、軽量化が図られる。 Further, the cleaning machine 300 shown in FIGS. 18 and 19 is provided with a support portion 292 for the collector main body 272, in particular, compared with the cleaning machine 10 shown in FIGS. 1A, 1B, 2 and 3, for example. The collection device main body 272 of the mist collection device 30 is disposed on the top surface of the top plate 290 of the upper booth 20. That is, in this washing machine 300, the weight is reduced because the support part 292 of the collection device main body 272 is not provided.
 10 洗浄機
 12A,12B 前側支持ベース
 14A,14B 後側支持ベース
 16 ハウジング
 18 下ブース
 20 上ブース
 22 洗浄ブース
 24 乾燥ブース
 24A 乾燥ブースの正面側開放部
 25 仕切り部材
 26 正面扉
 26A 正面扉の窓部
 27 仕切り部材の下方の開放部
 28 仕切扉
 28A 仕切扉の窓部
 29 延設片
 30 ミスト捕集装置
 32 洗浄液貯留タンク
 34 ヒータ
 36 吸込バルブ
 38 洗浄液ポンプ
 40 ろ過フィルタ
 42 第1の圧力メータ
 44 第2の圧力メータ
 46 配管ユニット
 48A,48B フランジ継手
 48C,48E エルボ
 48D,48J 送出管
 48F,48I ティー
 48G,48H,48K ソケット
 50 制御盤
 52A,52B 前側キャスター
 54A,54B 後側キャスター
 56 正面扉開閉装置
 58 正面扉開閉用のエアーシリンダ
 58a 正面扉開閉用のエアーシリンダのロッド
 60 正面扉開閉用のエアーシリンダの支持部材
 62a,62b 正面扉開閉用のエアーシリンダの取付けブラケット
 64 正面扉開閉用のエアーシリンダのロッド支持ブラケット
 66 乾燥ブース正面側の枠部
 68 突出片
 69 案内溝部
 70 仕切扉用の開閉装置
 72 仕切り扉開閉用のエアーシリンダ
 72a 仕切り扉開閉用のエアーシリンダのロッド
 74 仕切り扉開閉用のエアーシリンダの取付けブラケット
 74a ブラケット本体
 74b,74c 取付け片
 75 取付けナット
 76 取付けボルト
 78 取付けナット
 80 仕切り扉開閉用のエアーシリンダのロッド支持プレート
 82 取付けビス
 84 取付けナット
 85 間隔保持片
 86 仕切り扉を案内支持する案内プレート
 87 案内溝部
 88a 取付けねじ
 88b 取付けナット
 89 緩衝封止部材
 89a 切欠き部
 90 ワーク搬送装置
 92 支持枠
 92a 取付け用孔
 94 レール部(搬送路)
 94a レール部取付け用孔
 95 嵌合溝部
 96 キャリッジ部
 98 嵌合ベース部
 100 嵌合座部
 102 取付け用ねじ孔
 104 ジグ受け支持部
 106 ジグ受けベース台
 108 ジグ受け支持部
 110 ジグ受け座部
 112 ジグ受け軸受部
 114 エアーシリンダ
 114a ロッド
 120 ジグ
 122 軸状部
 124 ワーク台座部
 126 挿入穴
 128 ばか穴
 128a 軸部用穴
 128b 座面用穴
 130 スペーサ部材
 132 隙間部
 W ワーク
  R 圧入リング
  a 貫通穴
  b 内径部
  c 外径部
  d ステータブレード
  e 切欠き部
  f 溝部
  g 凹部
  h 凸部
  i 凹凸部の境界
  j 隙間
 140 洗浄液供給配管ユニット
 142 洗浄液下側供給配管
 142a 下側洗浄液供給管
 142b,142c ティー
 144 洗浄液上側供給配管
 144a 上側洗浄液供給管
 144b,144c クロス
 144d,144e,144f,144g,144h エルボ
 146 連結配管
 146a,146e エルボ
 146b,146d 連結管
 146c ティー(チーズ)
 148 第1の洗浄ノズル
 150 第2の洗浄ノズル
 152 第3の洗浄ノズル
 154 第4の洗浄ノズル
 156 第5の洗浄ノズル
 158 第6の洗浄ノズル
 160 第7の洗浄ノズル
 162 予備乾燥エアー供給配管
 162a,162c ソケット
 162b,162d,162g エルボ
 162e 予備乾燥エアー供給管
 162f ティー
 164 第1の予備乾燥ブローノズル
 166 第2の予備乾燥ブローノズル
 170 各ノズルのノズル取付け構造
 172 可撓管
 173 偏平部
 174 カシメリング
 174a 膨出部
 176 ナット
 178 ニップル
 180 エアー供給配管ユニット
 182 エアー下側供給配管
 182a,182d エアー下側供給管
 182b,182e ティー
 182c,182f エルボ
 182g ソケット
 184 エアー下側供給中継ボックス
 186 連結部
 188 枢軸部
 190 エアー上側供給配管
 192 可動連結アーム
 194 エアー上側供給中継ボックス
 196a ソケット
 196b エルボ
 198 第1のブローノズル
 200 第2のブローノズル
 202 第3のブローノズル
 204 第4のブローノズル
 206 第5のブローノズル
 208 第6のブローノズル
 210 第7のブローノズル
 212 第6のブローノズル
 220 エアー上側供給配管用の可動装置
 222 エアーシリンダ
 224 シリンダ支持部
 224a 支持軸
 226 ナックル継手
 228 支持ピン
 230 他のジグ
 232 軸状部
 234 ワーク台座部
 236 羽根部
 236a 切欠き溝部
 238 挿入穴
 240 ばか穴
 240a 軸部用穴
 240b 座面用穴
 242 スペーサ部材
 250 洗浄液供給配管ユニット
 252 洗浄液下側供給配管
 254 洗浄液上側供給配管
 256 回転付与洗浄ノズル
 258 回転付与ブローノズル
 260 第1の洗浄ノズル
 262 第2の洗浄ノズル
 264 第3の洗浄ノズル
 266 第4の洗浄ノズル
 268 第5の洗浄ノズル
 270 捕集装置本体
 272 吸引口
 274 吸引ダクトホース
 280 通気手段
 282 通気口
 284 通気口カバー
 284a 正面壁
 284b 左側面壁
 284c 右側面壁
 284d 上面壁
 284e 取付け片
 286 外気導入口
 290 上ブースの天板
 292 捕集装置本体の支持部
 294 水平板
 296 垂直板
 298 洗浄ブースの背面壁
 298A 洗浄ブースの背面壁の窓部
 300 洗浄機(実施形態の他の例)
DESCRIPTION OF SYMBOLS 10 Washing machine 12A, 12B Front support base 14A, 14B Rear support base 16 Housing 18 Lower booth 20 Upper booth 22 Cleaning booth 24 Drying booth 24A Drying booth front side opening part 25 Partition member 26 Front door 26A Front door window part 27 Opening portion below partition member 28 Partition door 28A Partition door window 29 Extension piece 30 Mist collecting device 32 Cleaning liquid storage tank 34 Heater 36 Suction valve 38 Cleaning liquid pump 40 Filtration filter 42 First pressure meter 44 Second Pressure meter 46 Piping unit 48A, 48B Flange joint 48C, 48E Elbow 48D, 48J Delivery pipe 48F, 48I Tee 48G, 48H, 48K Socket 50 Control panel 52A, 52B Front caster 54A, 54B Rear caster 56 Front door opening / closing device 8 Front door opening / closing air cylinder 58a Front door opening / closing air cylinder rod 60 Front door opening / closing air cylinder support member 62a, 62b Front door opening / closing air cylinder mounting bracket 64 Front door opening / closing air cylinder Rod support bracket 66 Drying booth front side frame 68 Projection piece 69 Guide groove 70 Opening and closing device for partition door 72 Air cylinder for opening and closing the partition door 72a Rod of air cylinder for opening and closing the partition door 74 Air for opening and closing the partition door Cylinder mounting bracket 74a Bracket body 74b, 74c Mounting piece 75 Mounting nut 76 Mounting bolt 78 Mounting nut 80 Rod support plate of air cylinder for opening and closing the partition door 82 Mounting screw 84 Mounting nut 85 Spacing retaining piece 86 Spacing guide 86 Guide plate 87 guide groove 88a mounting screws 88b mounting nut 89 buffer sealing member 89a notch 90 work carrier 92 supporting frame 92a mounting hole 94 rail section for (transport path)
94a Rail part mounting hole 95 Fitting groove part 96 Carriage part 98 Fitting base part 100 Fitting seat part 102 Mounting screw hole 104 Jig receiving support part 106 Jig receiving base base 108 Jig receiving support part 110 Jig receiving seat part 112 Jig Receiving bearing portion 114 Air cylinder 114a Rod 120 Jig 122 Shaft-shaped portion 124 Work base portion 126 Insertion hole 128 Buff hole 128a Shaft portion hole 128b Seat surface hole 130 Spacer member 132 Clearance portion W Work R Press-fit ring a Through hole b Inner diameter Part c outer diameter part d stator blade e notch part f groove part g concave part h convex part i boundary of concave and convex part j gap 140 cleaning liquid supply piping unit 142 cleaning liquid lower supply pipe 142a lower cleaning liquid supply pipe 142b, 142c tee 144 upper cleaning liquid On supply piping 144a Cleaning liquid supply pipe 144b, 144c cross 144d, 144e, 144f, 144g, 144h elbow 146 connection pipe 146a, 146e elbow 146b, 146d connecting pipe 146c tea (cheese)
148 1st washing nozzle 150 2nd washing nozzle 152 3rd washing nozzle 154 4th washing nozzle 156 5th washing nozzle 158 6th washing nozzle 160 7th washing nozzle 162 Preliminary dry air supply piping 162a, 162c Socket 162b, 162d, 162g Elbow 162e Pre-drying air supply pipe 162f Tee 164 First pre-drying blow nozzle 166 Second pre-drying blow nozzle 170 Nozzle mounting structure for each nozzle 172 Flexible pipe 173 Flat part 174 Caulking ring 174a Expanded portion 176 Nut 178 Nipple 180 Air supply pipe unit 182 Air lower supply pipe 182a, 182d Air lower supply pipe 182b, 182e Tee 182c, 182f Elbow 182g Socket 184 Air lower supply Supply / relay box 186 Connecting portion 188 Pivot portion 190 Air upper supply pipe 192 Movable connecting arm 194 Air upper supply relay box 196a Socket 196b Elbow 198 First blow nozzle 200 Second blow nozzle 202 Third blow nozzle 204 Fourth Blow nozzle 206 Fifth blow nozzle 208 Sixth blow nozzle 210 Seventh blow nozzle 212 Sixth blow nozzle 220 Movable device for air upper supply pipe 222 Air cylinder 224 Cylinder support portion 224a Support shaft 226 Knuckle joint 228 Support Pin 230 Other jig 232 Shaft-shaped part 234 Work base part 236 Blade part 236a Notch groove part 238 Insertion hole 240 Flaw hole 240a Shaft part hole 240b Seat surface hole 242 Spacer member 250 Cleaning liquid supply distribution Tube unit 252 Cleaning liquid lower supply pipe 254 Cleaning liquid upper supply pipe 256 Rotation imparting cleaning nozzle 258 Rotation imparting blow nozzle 260 First cleaning nozzle 262 Second cleaning nozzle 264 Third cleaning nozzle 266 Fourth cleaning nozzle 268 Fifth Cleaning nozzle 270 Collecting device main body 272 Suction port 274 Suction duct hose 280 Ventilating means 282 Venting port 284 Venting port cover 284a Front wall 284b Left side wall 284c Right side wall 284d Upper surface wall 284e Mounting piece 286 Outside air inlet 290 292 Supporting portion of the collector main body 294 Horizontal plate 296 Vertical plate 298 Washing booth rear wall 298A Washing booth rear wall window 300 Washing machine (another example of embodiment)

Claims (11)

  1.  少なくともその一部に凹凸部を備えたワークを洗浄する洗浄機であって、
     前記ワークを洗浄する洗浄ブース、
     前記洗浄ブースで洗浄された前記ワークを乾燥させる乾燥ブース、
     前記洗浄ブースと前記乾燥ブースとを仕切る開閉自在の仕切扉、
     前記ワークを回動自在に支持した状態で前記洗浄ブースおよび前記乾燥ブースに搬送するワーク搬送装置、
     前記洗浄ブースに配設され、前記ワークに回転力を付与する第1の回転付与手段、
     前記洗浄ブースに配設され、前記ワークの上側および下側から、前記ワークの凹凸部および前記凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射する複数の洗浄ノズル、
     前記乾燥ブースに配設され、前記洗浄されたワークに回転力を付与する第2の回転付与手段、および
     前記乾燥ブースに配設され、前記洗浄されたワークの上側および下側から、前記ワークの凹凸部および前記凹凸部の境界に対して、それぞれ、別個に、エアーを噴射する複数のブローノズルを含み、
     前記洗浄ノズル、前記ブローノズルの数、配置および噴射方向は、前記ワークの大きさおよび前記凹凸部の形状に応じて変更可能となっていることを特徴とする、洗浄機。
    A washing machine for washing a workpiece having at least a part of which has an uneven portion,
    A cleaning booth for cleaning the workpiece,
    A drying booth for drying the workpieces cleaned in the cleaning booth;
    An openable / closable partition door that partitions the cleaning booth and the drying booth,
    A workpiece transfer device for transferring the workpiece to the washing booth and the drying booth in a state of rotatably supporting the workpiece;
    A first rotation imparting means disposed in the cleaning booth and imparting a rotational force to the workpiece;
    A plurality of cleaning nozzles that are disposed in the cleaning booth and spray the cleaning liquid separately from the upper and lower sides of the workpiece to the uneven portion of the workpiece and the boundary of the uneven portion,
    A second rotation applying means disposed in the drying booth for applying a rotational force to the cleaned work; and an upper side and a lower side of the cleaned work disposed in the drying booth. A plurality of blow nozzles that inject air separately for each of the uneven portions and the boundary between the uneven portions,
    The cleaning machine, wherein the number of the cleaning nozzles, the number of the blow nozzles, the arrangement, and the jetting direction can be changed according to the size of the workpiece and the shape of the uneven portion.
  2.  前記第1の回転付与手段は、前記ワークに洗浄液を噴射してその噴射圧により前記ワークに回転力を付与する回転付与洗浄ノズルを含み、
     前記第2の回転付与手段は、前記洗浄されたワークにエアーを噴射してその噴射圧により前記洗浄されたワークに回転力を付与する回転付与ブローノズルを含み、
     前記回転付与洗浄ノズルおよび前記回転付与ブローノズルの数、配置および噴射方向は、前記ワークの大きさおよび前記凹凸部の形状に応じて変更可能となっていることを特徴とする、請求項1に記載の洗浄機。
    The first rotation imparting means includes a rotation imparting cleaning nozzle that injects a cleaning liquid onto the workpiece and applies a rotational force to the workpiece by the injection pressure.
    The second rotation imparting means includes a rotation imparting blow nozzle that injects air to the cleaned work and applies a rotational force to the cleaned work by an injection pressure thereof,
    The number, arrangement, and jetting direction of the rotation imparting cleaning nozzle and the rotation imparting blow nozzle can be changed according to the size of the workpiece and the shape of the concavo-convex portion. The cleaning machine described.
  3.  前記ワーク搬送装置は、
      前記ワークを位置決め案内して保持するジグ、および
      前記ジグを受けて回動自在に支持するジグ受け支持部を含み、
     前記ジグは、前記ワークを回転駆動させる羽根部を備え、
     前記第1の回転付与手段は、前記洗浄ブースに配設され、前記羽根部に洗浄液を噴射してその噴射圧により前記ジグに回転力を付与し、前記ワークを回転させるジグ用回転付与洗浄ノズルを含み、
     前記第2の回転付与手段は、前記乾燥ブースに配設され、前記羽根部にエアーを噴射してその噴射圧により前記ジグに回転力を付与し、前記洗浄されたワークを回転させるジグ用回転付与ブローノズルを含むことを特徴とする、請求項1に記載の洗浄機。
    The workpiece transfer device is
    A jig for positioning and holding the workpiece, and a jig receiving support portion for receiving the jig and rotatably supporting the jig;
    The jig includes a blade portion that rotationally drives the workpiece,
    The first rotation imparting means is disposed in the cleaning booth, injects a cleaning liquid onto the blade portion, applies a rotational force to the jig by the injection pressure, and rotates the workpiece. Including
    The second rotation imparting means is disposed in the drying booth, injects air onto the blade portion, imparts a rotational force to the jig by the injection pressure, and rotates the cleaned workpiece. The washing machine according to claim 1, comprising an application blow nozzle.
  4.  前記ワーク搬送装置は、
      前記ワークを位置決め案内して保持するジグ、および
      前記ジグを受けて回動自在に支持するジグ受け支持部を含み、
     前記ジグは、前記ワークを回転駆動させる羽根部を備え、
     前記第1の回転付与手段は、前記洗浄ブースに配設され、前記羽根部に洗浄液を噴射してその噴射圧により前記ジグに回転力を付与し、前記ワークを回転させるジグ用回転付与洗浄ノズルを含み、
     前記第2の回転付与手段は、前記乾燥ブースに配設され、前記羽根部にエアーを噴射してその噴射圧により前記ジグに回転力を付与し、前記洗浄されたワークを回転させるジグ用回転付与ブローノズルを含むことを特徴とする、請求項2に記載の洗浄機。
    The workpiece transfer device is
    A jig for positioning and holding the workpiece, and a jig receiving support portion for receiving the jig and rotatably supporting the jig;
    The jig includes a blade portion that rotationally drives the workpiece,
    The first rotation imparting means is disposed in the cleaning booth, injects a cleaning liquid onto the blade portion, applies a rotational force to the jig by the injection pressure, and rotates the workpiece. Including
    The second rotation imparting means is disposed in the drying booth, injects air onto the blade portion, imparts a rotational force to the jig by the injection pressure, and rotates the cleaned workpiece. The washing machine according to claim 2, comprising an application blow nozzle.
  5.  前記洗浄ブースに配設され、前記洗浄ブースで洗浄された前記ワークを、前記乾燥ブースに搬送する前に、前記洗浄ブースにおいて、前もって乾燥させる1つ以上の予備乾燥ブローノズルをさらに含み、
     前記予備乾燥ブローノズルの内の少なくとも1つは、前記洗浄されたワークを前記予備乾燥ブローノズルで前もって乾燥させるときに、前記洗浄されたワークにエアーを噴射してその噴射圧により前記洗浄されたワークに回転力を付与する機能を兼用していることを特徴とする、請求項1~請求項4のいずれか1項に記載の洗浄機。
    One or more pre-drying blow nozzles that are disposed in the cleaning booth and are previously dried in the cleaning booth before transporting the workpieces cleaned in the cleaning booth to the drying booth;
    At least one of the pre-drying blow nozzles was cleaned by the jet pressure by injecting air into the cleaned work when the cleaned work was previously dried by the pre-drying blow nozzle. The washing machine according to any one of claims 1 to 4, wherein the washing machine also has a function of imparting a rotational force to the workpiece.
  6.  前記ジグは、
      前記ジグ受け支持部が挿入される挿入孔を備えた軸状部、
      前記軸状部の軸線方向に直交するように前記軸状部に配設され、前記ワークが載置されるワーク台座部、および
      前記ワーク台座部に配設され、前記ワークが前記ワーク台座部に載置されたときに、前記ワークの底面と前記ワーク台座部との間に間隔を有するように、前記軸状部に配設されるスペーサ部材を含むことを特徴とする、請求項3~請求項5のいずれか1項に記載の洗浄機。
    The jig is
    A shaft-like portion having an insertion hole into which the jig receiving support portion is inserted;
    The shaft-shaped portion is disposed on the shaft-shaped portion so as to be orthogonal to the axial direction of the shaft-shaped portion, the work pedestal portion on which the work is placed, and the work pedestal portion. A spacer member disposed on the shaft-like portion so as to have a gap between the bottom surface of the workpiece and the workpiece pedestal portion when mounted is provided. Item 6. The washer according to any one of Items5.
  7.  前記洗浄ノズル、前記ブローノズル、前記回転付与洗浄ノズル、前記回転付与ブローノズル、前記予備乾燥ブローノズルは、それぞれ、その先端側が折り曲げ自在の可撓管で形成されていることを特徴とする、請求項1~請求項6のいずれか1項に記載の洗浄機。 The cleaning nozzle, the blow nozzle, the rotation imparting cleaning nozzle, the rotation imparting blow nozzle, and the pre-drying blow nozzle are each formed of a flexible tube that can be bent. The washing machine according to any one of claims 1 to 6.
  8.  前記乾燥ブースと配管を介して接続され、前記乾燥ブース内に発生したミストを吸引して捕集するミスト捕集装置を含み、前記乾燥ブースには、通気口が備えられていることを特徴とする、請求項1~請求項7のいずれか1項に記載の洗浄機。 It includes a mist collecting device that is connected to the drying booth via a pipe and sucks and collects mist generated in the drying booth, and the drying booth is provided with a vent. The washer according to any one of claims 1 to 7.
  9.  前記洗浄ブースに配管され、前記洗浄ノズルおよび前記回転付与洗浄ノズルに前記洗浄液を圧送する洗浄液供給配管ユニットを含み、
     前記乾燥ブースに配管され、前記ブローノズルおよび前記回転付与ブローノズルに前記エアーを圧送するエアー供給配管ユニットを含み、
     前記洗浄液供給配管ユニットは、前記ワークの上側に配設される洗浄液上側供給配管と、前記ワークの下側に配設される洗浄液下側供給配管とを備え、
     前記エアー供給配管ユニットは、前記ワークの上側に配設されるエアー上側供給配管と、前記ワークの下側に配設されるエアー下側供給配管とを備え、
     前記エアー上側供給配管は、前記ワークに対して接近および離間可能となるように、可動自在に配設されていることを特徴とする、請求項2または請求項4に記載の洗浄機。
    A cleaning liquid supply piping unit that is piped to the cleaning booth and that pumps the cleaning liquid to the cleaning nozzle and the rotation imparting cleaning nozzle,
    An air supply piping unit that is piped to the drying booth and that pumps the air to the blow nozzle and the rotation-giving blow nozzle,
    The cleaning liquid supply piping unit includes a cleaning liquid upper supply pipe disposed on the upper side of the work, and a cleaning liquid lower supply pipe disposed on the lower side of the work,
    The air supply pipe unit includes an air upper supply pipe disposed on the upper side of the work, and an air lower supply pipe disposed on the lower side of the work.
    The washing machine according to claim 2 or 4, wherein the air upper supply pipe is movably disposed so as to be close to and away from the workpiece.
  10.  前記ワークは、流体を介して動力を伝達するトルクコンバータのステータホイールであって、
     その中心に貫通穴を有する内径部、
     前記内径部の中心と同心円状に配設される外径部、および
     前記内径部と前記外径部とを連結する複数のステータブレードを含むことを特徴とする、請求項1~請求項9のいずれか1項に記載の洗浄機。
    The work is a stator wheel of a torque converter that transmits power via a fluid,
    An inner diameter part having a through hole in its center,
    The outer diameter portion disposed concentrically with the center of the inner diameter portion, and a plurality of stator blades connecting the inner diameter portion and the outer diameter portion. The washing machine according to any one of the above.
  11.  前記洗浄機は、当該洗浄機を移動可能にする移動手段をさらに含み、前記ワークが製造される製造ラインに組み込まれるようにユニット化されることを特徴とする、請求項1~請求項10のいずれか1項に記載の洗浄機。 11. The washing machine according to claim 1, wherein the washing machine further includes moving means for making the washing machine movable, and is unitized so as to be incorporated in a production line on which the workpiece is manufactured. The washing machine according to any one of the above.
PCT/JP2017/036891 2016-11-14 2017-10-11 Cleaning machine WO2018088102A1 (en)

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