WO2021199301A1 - Washing machine - Google Patents

Washing machine Download PDF

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Publication number
WO2021199301A1
WO2021199301A1 PCT/JP2020/014865 JP2020014865W WO2021199301A1 WO 2021199301 A1 WO2021199301 A1 WO 2021199301A1 JP 2020014865 W JP2020014865 W JP 2020014865W WO 2021199301 A1 WO2021199301 A1 WO 2021199301A1
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WO
WIPO (PCT)
Prior art keywords
work
booth
cleaning
rotation
jig
Prior art date
Application number
PCT/JP2020/014865
Other languages
French (fr)
Japanese (ja)
Inventor
行央 武田
Original Assignee
株式会社中農製作所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社中農製作所 filed Critical 株式会社中農製作所
Priority to PCT/JP2020/014865 priority Critical patent/WO2021199301A1/en
Priority to JP2022513010A priority patent/JP7479452B2/en
Publication of WO2021199301A1 publication Critical patent/WO2021199301A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Definitions

  • the present invention relates to a washing machine, and as an object to be cleaned (hereinafter, also referred to as a "work"), for example, a vehicle part formed of a metal material, a plastic material, a ceramic material, and machined or molded.
  • a washing machine that cleans various parts such as mechanical parts and precision parts.
  • the present invention is particularly suitable for performing efficient cleaning with no unwashed residue on a work having a complicated uneven shape including a step portion, a groove portion, a hole portion, a notch portion, a gap and the like.
  • the washing machine is particularly suitable for performing efficient cleaning with no unwashed residue on a work having a complicated uneven shape including a step portion, a groove portion, a hole portion, a notch portion, a gap and the like.
  • the work cleaning device 10 rotatably supports the blade 30 as a work, and the cleaning liquid is directed toward the work support 11 and the blade 30 supported by the work support 11. It is provided with a nozzle 20 that discharges and applies a rotational force to the blade 30 by the discharge pressure of the cleaning liquid, and is characterized in that the blade 30 is cleaned by utilizing the centrifugal force generated by the rotation of the blade 30.
  • a part of the cleaning liquid 21 that hits the front surface 34a of the blade portion 34 also scatters on the back surface 34b of the adjacent blade portion 34. Further, as shown in FIG. 3B, the cleaning liquid 21 that hits the surface 34a of the blade portion 34 directs the surface 34a of the blade portion 34 from the radial outer side (contact point P) to the radial inner side by the discharge pressure. The foreign matter adhering to the surface 34a is removed by the physical cleaning power of the cleaning liquid 21 and the chemical cleaning power of the cleaning liquid 21. As a result, the first cleaning is performed.
  • the cleaning liquid 21 flowing inward in the radial direction eventually reverses its flow direction and flows on the surface 34a of the blade portion 34 from the inner diameter in the radial direction to the outer diameter in the radial direction as shown in FIG. 3C. Removes foreign matter adhering to the surface 34a. This causes a second wash.
  • the cleaning liquid 21 that hits the front surface 34a of the blade portion 34 and is scattered on the back surface 34b of the adjacent blade portion 34 causes the back surface 34b of the blade portion 34 to be radially inside by the action of centrifugal force. It flows outward in the radial direction from the surface, and removes foreign matter adhering to the back surface 34b for cleaning.
  • the discharged cleaning liquid 21 flows inward in the radial direction from the contact point P with the blade 30, and then flows again at the contact point P due to the centrifugal force generated by the rotation of the blade 30.
  • the second cleaning is performed by the cleaning liquid 21 flowing by centrifugal force, and the blade 30 can be cleaned twice, and the foreign matter adhering to the blade 30 can be efficiently removed. It is mentioned that since it can be removed well, the cleaning power per unit time can be improved and the amount of the cleaning liquid 21 used can be reduced.
  • this conventional work cleaning device 10 is not suitable for incorporating the work cleaning device 10 into the automation of a production line in order to improve productivity, stabilize product quality, reduce labor costs, and the like. It was a thing. That is, when a large number of workpieces are continuously washed and the washed workpieces are handled by, for example, an industrial robot and moved to the next process, the rotation of the cleaned workpieces is stopped and then the workpieces are moved to the next process.
  • the conventional work cleaning device 10 does not have a braking mechanism for forcibly stopping the rotation of the work after cleaning, but naturally stops the work, so that the production efficiency per unit time is low. Become. In some cases, the worker forcibly stops the rotation of the work by hand, but in this case, there is a risk of injury to the worker, which is problematic in terms of safety.
  • the lower end of the lock lever 52 is pivotally supported on the outer surface of the cleaning booth 1, and can be pulled forward from the upright state shown in FIGS. 4 and 6 of Patent Document 2 and rotated downward (Patent Document 2).
  • Patent Document 2 The state of FIG. 1), the tip of the wire 50 fixed to the lock lever 52 is pulled and becomes tense during this downward rotation.
  • the rotating plate 11 is pressed by the wire 50 in this tense state, and its rotation is forcibly stopped.
  • an air nozzle or a liquid nozzle that exerts a force in the reverse direction on the rotating element of the work receiver that rotates in the normal direction, and an air nozzle or a liquid nozzle that are installed on the inner surface of the cleaning nozzle are installed.
  • Proposed ones include a leaf spring that allows only the forward rotation of the rotating element of the work receiver and prevents the reverse rotation.
  • the forced stop means installs a work braking air nozzle 48 (or a cleaning liquid nozzle), and uses the work braking air nozzle 48 in the cleaning booth 1.
  • Japanese Unexamined Patent Publication No. 2014-188411 see pages 5-7, FIGS. 1 to 3, etc.
  • Japanese Unexamined Patent Publication No. 2008-253960 see pages 4-5, FIG. 3, FIG. 4, FIG. 5, FIG. 6, etc.
  • the opening / closing lid is manually opened each time the work after cleaning is moved to the next process in either the forced stopping means or another forced stopping means. Since it is necessary to take out the work from the cleaning booth, even if this conventional cleaning device for mechanical parts is incorporated into the automation of the production line, it is still unsuitable for increasing the productivity. Further, in another forced stop means of the conventional cleaning device for mechanical parts, a work braking air nozzle (or a cleaning liquid nozzle) is used to apply a force in the reverse direction to the rotating element of the work receiver that rotates in the normal direction.
  • one conventional work cleaning device has, in particular, a through hole of a blade, a step portion provided around a shell and a core, or a shadow portion which overlaps with another blade portion or a core and becomes a shadow in the blade portion.
  • the air nozzle 13 and the cleaning liquid nozzle 14 are paired or a plurality of pairs on the inner surface of the cleaning booth 1 so that the tips thereof face the work 70 set in the work receiver. Since the opening / closing lid 4 is also provided with an air nozzle 13 and a cleaning liquid nozzle 14 for injecting air and cleaning liquid from above onto the work 70 (see FIG. 3 of Patent Document 2), the lower surface of the work and the lower surface of the work and the cleaning liquid nozzle 14 are installed. Foreign matter adhering to the lower side of the inner surface could not be sufficiently removed, and there was a risk of uneven cleaning.
  • the present invention according to claim 1 is a washing machine for washing a work having uneven portions at least in a part thereof, and includes a washing booth for washing the work and a drying booth for drying the work washed in the washing booth.
  • An openable and closable partition door that separates the cleaning booth from the drying booth, a first rotation-imparting means that is arranged in the cleaning booth to apply rotational force to the work, and an arrangement in the cleaning booth that injects cleaning liquid onto the work.
  • the blow nozzle, the work transfer device that transports the work to the washing booth and the drying booth while rotatably supporting the work, and the drying booth are stopped by the brake mechanism that stops the rotation of the work and the brake mechanism.
  • It is a washing machine characterized in that a positioning mechanism for positioning a work at a predetermined position is provided. Since the washing machine according to claim 1 has the above-described configuration, the work is washed in the washing booth, and the washed work is dried in the drying booth. The washing booth and the drying booth are separated by a partition door, and the partition door can be opened and closed. The work in the rotatable state is appropriately transported to the washing booth and the drying booth by the work transport device.
  • the first rotation applying means applies the rotational force to the work
  • the second rotation applying means applies the rotational force to the work.
  • the cleaning liquid is sprayed onto the work by a plurality of cleaning nozzles, and the work is cleaned.
  • the washed work is blown with air by a plurality of blow nozzles, and the washed work is dried.
  • the dried work is stopped from rotating by the brake mechanism. The work whose rotation is stopped is positioned at a predetermined position by the positioning mechanism.
  • the work after cleaning can be forcibly stopped at a fixed stop position, and a washing machine suitable for incorporation into automation of a production line can be obtained.
  • the present invention according to claim 2 is an invention dependent on the invention according to claim 1, and a plurality of cleaning nozzles are used from the upper side and the lower side of the work with respect to the uneven portion and the boundary between the uneven portions of the work.
  • the cleaning liquid is sprayed separately, and the plurality of blow nozzles separately blow air from the upper side and the lower side of the cleaned work to the uneven portion and the boundary of the uneven portion of the cleaned work, respectively.
  • the washing machine is arranged so as to inject, and the number and arrangement of cleaning nozzles and blow nozzles and the injection direction can be changed according to the size of the work and the shape of the uneven portion. Since the washing machine according to claim 2 has the above-described configuration, as compared with the washing machine according to claim 1, particularly in the washing booth, a plurality of washing nozzles are used from the upper side and the lower side of the work. The cleaning liquid is separately sprayed toward the concave portion, the convex portion, and the boundary between the concave portion and the convex portion of the work.
  • a plurality of blow nozzles are used to separately perform the work washed in the previous washing booth from the upper side and the lower side toward the boundary of the concave portion, the convex portion, the concave portion and the convex portion of the work.
  • Air is injected. Therefore, in the washing machine according to claim 2, foreign matters such as cutting oil and chips adhering to a work having a complicated shape having uneven portions including stepped portions, grooves, holes, notches, gaps and the like are removed. It can be thoroughly washed and dried. In this case, the number, arrangement, and injection direction of the cleaning nozzles and blow nozzles can be appropriately changed according to the size of the work and the shape of the uneven portion.
  • the invention according to claim 2 has the effect of the invention according to claim 1 described above, and has a complicated shape provided with an uneven portion including a step portion, a groove portion, a hole portion, a notch portion, a gap, and the like.
  • a cleaning machine capable of sufficiently cleaning foreign substances such as cutting oil and chips adhering to the work can be obtained.
  • the present invention according to claim 3 is an invention subordinate to the invention according to claim 1 or 2, wherein the work transfer device has a jig for positioning and holding the work and a jig that receives and holds the jig and is rotatable.
  • the jig Including a jig receiving support portion that supports the jig, the jig has an axial portion having an insertion hole into which the jig receiving supporting portion is inserted and a shaft-shaped portion that has a larger shaft diameter than the shaft-shaped portion and is intermediate in the axial direction of the shaft-shaped portion.
  • the second rotation imparting means is arranged in the drying booth and is provided on the blade portion, including a positioning blade portion having a length longer than that of the other blade portions when viewed in the axial direction of the axial portion.
  • the brake mechanism rotatably supports the pivot portion and the pivot portion, including a rotation imparting blow nozzle for the jig that injects air and applies a rotational force to the jig by the injection pressure to rotate the washed workpiece.
  • the brake piece includes a pivot support, a brake piece fixed to the pivot support, and a pressing means for pressing the brake piece and rotating the brake piece with the pivot as a fulcrum, and the brake piece is pressed via the pressing means.
  • the jig is rotated and the brake piece is brought into contact with the shaft-shaped portion of the jig to stop the rotation of the jig.
  • a positioning claw operating means for inserting a positioning claw is included in the orbiting space above the lower end, and the positioning claw is inserted into the orbiting space by the positioning claw operating means at a position where the rotation of the jig is stopped by the brake mechanism for the jig.
  • the washing machine is characterized in that the jig is rotated to a position where the positioning claw abuts on the positioning blade portion by the rotation imparting blow nozzle to position the work at a predetermined position.
  • the work is positioned and guided by a jig to be held, especially in the work transfer device, as compared with the washer according to claim 1 or 2.
  • the jig is rotatably supported by the jig receiving support portion.
  • the work can be freely removed from the seating surface of the work pedestal.
  • air is injected from the jig rotation imparting blow nozzle to the jig blades, and the injection pressure applies rotational force to the work through the jig blades.
  • the brake mechanism the pivot portion is rotatably supported by the pivot portion support, and the brake piece is fixed to the pivot portion support.
  • the brake piece When the brake piece is pressed by the pressing means, the brake piece can rotate around the pivot portion in the circumferential direction (rotation direction) of the pivot portion. In this case, by rotating the brake piece and bringing the brake piece into contact with the shaft-shaped portion of the jig, the rotation of the jig is dampened and stopped, so that the rotation of the work is stopped. Then, in the work whose rotation has been stopped by the brake mechanism, the positioning claw is inserted into the peripheral space of the jig by the positioning claw operating means at the rotation stop position. In this case, when the jig is rotated by the jig rotation imparting blow nozzle, the rotation of the jig is stopped at the position where the positioning claw is in contact with the positioning blade portion.
  • the invention according to claim 3 exerts this positioning effect and also exhibits the same effect as the invention according to claim 1 or 2.
  • the present invention according to claim 4 is an invention subordinate to the invention according to any one of claims 1 to 3, and the first rotation imparting means injects a cleaning liquid onto the work and its injection pressure.
  • the second rotation-giving means includes a rotation-giving cleaning nozzle that imparts a rotational force to the work by, and a second rotation-giving means is a rotation-giving blow that injects air into the cleaned work to apply the rotational force to the work washed by the injection pressure.
  • the washing machine further includes a nozzle, and the number, arrangement, and injection direction of the rotation-imparting cleaning nozzle and the rotation-imparting blow nozzle can be changed according to the size of the work and the shape of the uneven portion. be. Since the cleaning machine according to claim 4 has the above-described configuration, the cleaning liquid is ejected from the rotation-imparting cleaning nozzle to the work at the cleaning booth, and the injection pressure imparts rotational force to the work. Further, in the drying booth, air is ejected from the rotation imparting blow nozzle to the work, and the rotational force is applied to the work by the injection pressure.
  • the invention according to claim 4 also has the same effect as the invention according to any one of claims 1 to 3.
  • the present invention according to claim 5 is an invention dependent on the invention according to claim 3 or 4, wherein the first rotation imparting means is arranged in a cleaning booth and injects a cleaning liquid onto the blades of the jig.
  • a jig rotation applying cleaning nozzle for applying a rotational force to the jig by its injection pressure to rotate the work is included, and a second rotation applying means is arranged in a drying booth and injects air into the blades of the jig.
  • the washing machine is characterized by including a rotation applying blow nozzle for a jig that applies a rotational force to the jig by its injection pressure to rotate the washed work.
  • the cleaning machine according to claim 5 Since the cleaning machine according to claim 5 has the above-described configuration, the cleaning liquid is ejected from the jig rotation imparting cleaning nozzle to the jig blades at the cleaning booth, and the injection pressure causes the work to be driven through the jig. Rotational force is applied. Further, in the drying booth, air is injected from the rotation imparting blow nozzle to the work, and the injection pressure applies a rotational force to the work through the jig.
  • the invention according to claim 5 also has the same effect as the invention according to claim 3 or 4.
  • the present invention according to claim 6 is an invention subordinate to the invention according to any one of claims 1 to 5, and the work disposed in the washing booth and washed in the washing booth is dried in the drying booth.
  • one or more pre-drying blow nozzles are further included, and at least one of the pre-drying blow nozzles pre-drys the cleaned workpiece with the pre-drying blow nozzle.
  • the washing machine is characterized in that it also has a function of injecting air onto the washed work and imparting a rotational force to the washed work by the injection pressure. Since the washing machine according to claim 6 has the above-described configuration, the washed work can be used in the washing booth, in particular, as compared with the washing machine according to any one of claims 1 to 5.
  • the work is pre-dried by one or more pre-drying blow nozzles prior to transport from the washing booth to the drying booth.
  • At least one of the pre-drying blow nozzles also has a function of injecting air into the washed work and applying a rotational force to the washed work by the injection pressure.
  • the washed work is reserved before being transported from the washing booth to the drying booth. Since the work is pre-dried by the drying blow nozzle, the work can be dried more effectively in the drying booth. Further, since this pre-drying blow nozzle also has a function of applying a rotational force to the work, it is not necessary to separately provide a rotation imparting blow nozzle for applying the rotational force to the work.
  • the present invention according to claim 7 is an invention subordinate to the invention according to claim 3 or 5, wherein the jig is arranged on the work pedestal portion and the work is placed on the work pedestal portion.
  • the washing machine is characterized by including a spacer member arranged in a shaft shape portion so as to have a space between a bottom surface of the work and a work pedestal portion. Since the washing machine according to claim 7 has the above-described configuration, a space is required when the work is placed on the work pedestal portion of the jig as compared with the washing machine according to claim 3 or 5. Depending on the member, there is a gap between the bottom surface of the work and the work pedestal.
  • the bottom surface of the work is a work pedestal in washing the work in the washing booth and drying the work in the drying booth.
  • the cleaning liquid can be injected from the cleaning nozzle in the cleaning booth, and the air from the blow nozzle in the drying booth can be injected into the gap between the bottom surface of the work and the work pedestal. This makes it possible to remove deposits (foreign matter) such as cutting liquid and chips adhering to the bottom surface of the work from the gap.
  • the present invention according to claim 8 is an invention subordinate to the invention according to any one of claims 3 to 7, and is a cleaning nozzle, a blow nozzle, a rotation-imparting cleaning nozzle, a rotation-imparting blow nozzle, and pre-drying.
  • the blow nozzle, the rotation-imparting cleaning nozzle for jigs, and the rotation-imparting blow nozzle for jigs are cleaning machines, each of which is characterized in that its tip side is formed of a bendable flexible tube.
  • the cleaning machine according to claim 8 has the above-described configuration, it is possible to appropriately adjust the injection direction of the cleaning liquid from the cleaning nozzle, the rotation-imparting cleaning nozzle, and the rotation-imparting cleaning nozzle for jigs in the cleaning booth. Therefore, it is possible to efficiently rotate and clean the work. Further, in the drying booth, it is possible to appropriately adjust the injection direction of air from the blow nozzle, the rotation imparting blow nozzle, the pre-drying blow nozzle, and the rotation imparting blow nozzle for the jig, so that the work can be efficiently rotated and dried. It is possible to make it.
  • the present invention according to claim 9 is an invention subordinate to the invention according to any one of claims 4 to 8, and is piped to a cleaning booth to pump a cleaning liquid to a cleaning nozzle and a rotation-imparting cleaning nozzle.
  • the cleaning liquid supply piping unit includes an air supply piping unit that is piped to the drying booth and pumps air to the blow nozzle and the rotation imparting blow nozzle.
  • the air supply piping unit includes an air upper supply pipe arranged on the upper side of the work and an air arranged on the lower side of the work.
  • the washing machine includes a lower supply pipe, and the air upper supply pipe is movably arranged so as to be able to approach and separate from the work.
  • the washing machine according to claim 9 Since the washing machine according to claim 9 has the above-described configuration, the air upper supply pipe can be approached and separated from the work. Therefore, when the work is transported from the cleaning booth to the drying booth by the work transfer device and arranged, the air upper supply pipe can be kept away from the work until the air upper supply pipe does not interfere with the work transfer path. It has become. Further, when the work is dried in the drying booth, it is possible to bring the work close to the position where the work is effectively dried, that is, the position where the air upper supply pipe is closest to the work, so that the work can be efficiently dried. It can be dried.
  • the present invention according to claim 10 is an invention subordinate to the invention according to any one of claims 1 to 9, and the washing machine further includes a moving means for making the washing machine movable.
  • washing machine characterized in that the work is unitized so as to be incorporated in a manufacturing line where the work is manufactured. Since the washing machine according to claim 10 has the above-described configuration, the washing machine can be appropriately moved by means of moving means. Therefore, this washing machine can be unitized so as to incorporate the washing machine into the production line where the work is manufactured.
  • a pallet and a transporting trolley are used to separately wash the work manufactured on the manufacturing line to a washing line for washing the work.
  • the work has been transported by human power, or the work has been transported via a transport device (conveyor path) such as a conveyor provided from the production line to the cleaning line.
  • the washing machine when the washing machine is unitized in the production line where the work is manufactured, the transport direction of the work in the production line can be shortened, and the work can be extended. It is possible to shorten the length of the transport path of the entire production line and cleaning line. Therefore, it contributes to the reduction of space and personnel required for the entire production line and cleaning line, and the reduction of processing time.
  • the present invention it is possible to forcibly stop the work after cleaning at a fixed stop position, which is the main object thereof, and a washing machine suitable for incorporation into the automation of a production line can be obtained. Further, according to the present invention, while achieving the above-mentioned main object, cutting oil and cutting adhering to a work having a complicated shape having uneven portions including a step portion, a groove portion, a hole portion, a notch portion, a gap and the like. A washing machine capable of sufficiently washing foreign substances such as powder can be obtained.
  • FIG. 1 It is a schematic diagram which shows an example of the brake mechanism used for the washing machine which concerns on this invention and the arrangement thereof
  • (A) is the side diagram which shows the main part
  • (B) is the bottom illustration which shows the main part. Is. It is a side view of the main part of the state before the operation of the brake mechanism shown in FIG. 1. It is a side view of the main part of the state after the operation of the brake mechanism shown in FIG. 1. It is a perspective diagram which shows the main part of the brake mechanism shown in FIGS. 1 to 3.
  • A) is a diagram of the arrow A in FIG. 4
  • (B) is a diagram of the arrow B in FIG.
  • FIG. 6 is a vertical center sectional view of the jig shown in FIG. It is a bottom view of the jig shown in FIGS. 6 and 7. It is a front view which shows the main part of the peripheral part of the brake mechanism shown in FIGS. 1 to 3 and 4 to 5 (A) and 5 (B). It is a top view which shows an example of the positioning mechanism used in the washing machine which concerns on this invention, and its arrangement. It is a front view which made a part of the positioning mechanism shown in FIG. 10 a cross section.
  • (A) is a plan view showing the state of the main part before the operation of the positioning mechanism shown in FIGS. 10 and 11, and (B) is a plan view showing the state of the main part after the operation of the positioning mechanism.
  • be. 10 is an explanatory diagram showing a state of another main part before the operation of the positioning mechanism shown in FIGS. 10 and 11. It is explanatory drawing which enlarged the part A of FIG. It is explanatory drawing which shows the state of the other main part before the operation of the positioning mechanism shown in FIG. 10 and FIG. It is explanatory drawing which enlarged the part B of FIG. 10 is an explanatory diagram showing a state of other main parts after the operation of the positioning mechanism shown in FIGS. 10 and 11. It is explanatory drawing which enlarged the part A of FIG.
  • FIG. 21 is a schematic view of the left side of a partial notch of the washing machine shown in FIG.
  • FIG. 23 is a partially omitted front view showing a state in which the front door of the washing machine shown in FIGS.
  • (B) is a perspective view of a main part showing a state in which the front door is opened. It is a figure, (C) is a cross-sectional schematic diagram in line AA of (B). 21 is an enlarged right side view of a main part of the opening / closing structure of the middle door (partition door) of the washing machine shown in FIGS. 21 to 24.
  • (A) is a front view showing another main part of the opening / closing structure of the middle door (partition door) of this washing machine, and (B) is a cross-sectional view taken along line BB of (A). ..
  • FIG. 8 is an exploded perspective view schematically showing a main part of the transport device shown in FIG. 28.
  • 6 is an illustrated diagram when the work is attached to the jig shown in FIGS. 6 to 8, in which FIG. 6A is an illustrated diagram showing a state when the work (object to be cleaned) is attached to the jig, and FIG. , Is an illustrated diagram showing a state after the work (object to be cleaned) is attached to the jig.
  • FIG. 1 It is a schematic diagram which shows an example of the work (cleaning object) to be washed by this washing machine, (A) is the perspective figure, and (B) is the work (cleaning object) shown in (A). ) Is an enlarged perspective view, (C) is a bottom view of the work (cleaning object) shown in (A), and (D) is a work (D) shown in (A). It is a side view of the object to be cleaned).
  • FIG. 1 It is a schematic diagram which shows an example of the cleaning booth of this washing machine and the cleaning means arranged in the cleaning booth, (A) is the front view of the main part, and (B) is the plan view of the main part. be.
  • (A) is an explanatory diagram schematically showing a cleaning means when cleaning the work (object to be cleaned) shown in FIG. 31 in the cleaning booth of this cleaning machine
  • (B) is an explanatory diagram of each nozzle. It is the main part perspective view which shows an example
  • (C) is the main part perspective disassembled drawing which shows an example of the mounting structure of each nozzle.
  • an explanatory diagram schematically showing a cleaning means when the work (object to be cleaned) shown in FIG. 31 is attached to the jig shown in FIG. 30 to clean the work (object to be cleaned). It is a figure.
  • Explanatory drawing which shows typically an example of the drying means which blows and dries the work (the object to be cleaned) after being washed by the cleaning means shown in FIGS. 32 to 34 with air in the drying booth of this washing machine. It is a schematic front view which shows the state before the work (the object to be cleaned) is dried. Explanatory drawing which shows typically an example of the drying means which blows and dries the work (the object to be cleaned) after being washed by the cleaning means shown in FIGS. 32 to 34 with air in the drying booth of this washing machine. It is a front view of a main part showing a state in which a work (object to be cleaned) is dried.
  • (A) is an enlarged explanatory view of a main part of the ventilation means (for example, see FIG. 21) arranged in the drying booth of this washing machine
  • (B) is a perspective view of the main part of (A). Is. It is a flow chart which shows an example of the working process of the washing machine which concerns on this invention. It is a flow chart which shows the continuation of the work process shown in FIG. 38.
  • FIG. 1A and 1B are schematic views showing an example of a brake mechanism used in the washing machine according to the present invention and its arrangement
  • FIG. 1A is a side view showing a main part thereof
  • FIG. 1B is a side view showing the main part thereof. It is the bottom diagram which shows.
  • FIG. 2 is a side view of the main part of the state before the operation of the brake mechanism shown in FIG. 1
  • FIG. 3 is a side view of the main part of the state after the operation of the brake mechanism shown in FIG.
  • the brake mechanism 10 includes the pivot portion 12 as shown in FIGS. 4, 5 (A) and 5 (B).
  • the pivot portion 12 includes a columnar rotating shaft 14.
  • the rotating shaft 14 has a head portion 14a on one end side in the axial direction and a screw surface 14b on the other end side in the axial direction.
  • the head 14a is formed with a plus (+) groove, a minus (-) groove, and the like that are engaged with the screwdriver.
  • a rotating cylinder 16 is fitted on the rotating shaft 14.
  • the rotating cylinder 16 is formed in a cylindrical shape, and the rotating shaft 14 is fitted in the rotating cylinder 16.
  • the pivot portion 12 is rotatably supported by the pivot portion support 18.
  • the Axis support 18 includes, for example, a rectangular or rectangular main face piece 20, and on both sides of the main face piece 20 in the width direction, a vertically long rectangular side piece 22a and a vertically long rectangular side piece 22a and 22b is formed.
  • the side surface pieces 22a and 22b are provided substantially perpendicular to both ends in the width direction of the main surface piece 20.
  • the side surface pieces 22a and 22b have circular insertion holes 24a and 24b on one side in the longitudinal direction thereof, respectively.
  • the screw surface 14b of the rotating shaft 14 is inserted into the insertion hole 24b from, for example, the insertion hole 24a side.
  • the rotating cylinder 16 is rotatably supported between the side pieces 22a and 22b of the pivot support body 18.
  • the length of the rotating cylinder 16 is shorter than that of the rotating shaft 14, and in this case, the length is substantially the same as the length between the side pieces 22a and 22b.
  • the main surface piece 20 of the pivot support 18 is formed with, for example, a horizontally long rectangular connecting piece 26 at the center in the longitudinal direction.
  • the connecting piece 26 is provided substantially perpendicular to the intermediate portion in the longitudinal direction of the main surface piece 20.
  • the connecting piece 26 has a notch 28 at one end in the longitudinal direction thereof, and has a circular through hole 30 in a plan view at an intermediate portion in the longitudinal direction thereof.
  • the connecting piece 26 has, for example, four mounting holes 32a, 32b, 32c, 32d.
  • mounting holes 32b and 32c are arranged on one end side in the longitudinal direction of the connecting piece 26 and near both ends in the width direction, and are in the middle portion in the longitudinal direction of the connecting piece 26 and near both ends in the width direction.
  • Mounting holes 32a and 32d are arranged in the.
  • the jig receiving support portion 208 (see FIG. 30) of the jig receiving portion 204 that rotatably supports the jig 52 described later is inserted into the mounting holes 32, and the four mounting holes 32a and 32b are inserted.
  • 32c and 32d are for mounting the base plate 80 on which the positioning mechanism 50 described later is set.
  • the main surface piece 20 of the pivot support 18 is provided with, for example, a pin cylinder 34 as a pressing means for pressing the brake piece 36, which will be described later.
  • the pin cylinder 34 is arranged on the outer surface of the main surface piece 20 on the lower end side in the longitudinal direction.
  • the pisin cylinder 34 is arranged so that its piston rod 34A is located on the inner surface side of the main surface piece 20.
  • the brake piece 36 is fixed to the rotating cylinder 16 of the pivot portion 12.
  • the brake piece 36 includes, for example, a Y-shaped first piece portion 38A.
  • the brake piece 36 includes, for example, a Y-shaped first piece portion 38A.
  • bifurcated second pieces 36B and 38C extending substantially perpendicular to the upper end are arranged.
  • the second piece portions 36B and 38 have third piece portions 40A and 40B that bend downward, respectively, on the tip side thereof.
  • the brake mechanism 10 is arranged in the drying booth 124 of the washing machine 110, which will be described later, shown in FIGS. 21, 22, 24, and the like. In this case, the brake mechanism 10 is transported by the work transfer device 190, which will be described later, so that the brake mechanism 10 acts on the jig 52 (see FIGS. 3 and 30) that holds the work W. 26, 27, 28, 29, etc.) are arranged near the tip.
  • the jig 52 includes a first axial portion 54a and a second axial portion 54b, as shown in FIGS. 6 and 7.
  • the first shaft-shaped portion 54a and the second shaft-shaped portion 54b are formed concentrically, and the diameter of the shaft diameter of the second shaft-shaped portion 54b is larger than the shaft diameter of the first shaft-shaped portion 54a. Is formed larger. Further, between the first shaft-shaped portion 54a and the second shaft-shaped portion 54b, for example, as shown in FIG. 7, the shaft diameter is larger than that of the second shaft-shaped portion 54b, and the first shaft-shaped portion has a larger shaft diameter.
  • a ring-shaped seating surface 56A on which the work W (see, for example, FIG. 3) is seated is formed on the upper surface of the work pedestal portion 56.
  • a plurality of blade portions 58, ..., 58 are formed on the outer peripheral surface of the work pedestal portion 56 at intervals in the circumferential direction.
  • blade portions 58 are formed between the plurality of adjacent notch groove portions 59, respectively.
  • NS As shown in FIGS. 6 and 7, one of the plurality of blades 58 has an axial length as compared with the other blades 58 when viewed in the axial direction of the jig.
  • One positioning blade 60 that constitutes a long blade is included.
  • a circumferential space SP is provided between the lower surface 61A of one positioning blade 60 and the lower surface 58A of the other plurality of blades 58.
  • a jig receiving support portion 208 (see FIG. 30), which will be described later, can be inserted into the jig 52 on the lower end surface side of the second axial portion 54b in the axial direction. It has an insertion hole portion 62.
  • the insertion hole 62 has a hole length that extends from the lower end of the second shaft-shaped portion 54b through the second shaft-shaped portion 54b and the work pedestal portion 56 to reach the intermediate portion in the axial direction of the first shaft-shaped portion 54a. have.
  • the jig 52 and the jig receiving bearing portion 212 of the jig receiving supporting portion 208 are fixed by screwing, for example, a fool hole 64.
  • the fool hole 64 includes a shaft hole portion 64a into which the shaft portion of the screw (not shown) for screwing is inserted and a seat surface hole portion 64b in which the screw neck portion is seated. And have.
  • each of the plurality of blade portions 58 of the jig 52 has a dog 68 attached to its top surface 58B.
  • each of the plurality of blade portions 58 has a dog mounting screw hole 66 on its top surface 58B.
  • the dog 68 is formed of, for example, a disk-shaped dog piece 68a and a screw shaft 68b made of metal, respectively. The dog 68 is attached and fixed to the top surface 58B of the blade portion 58 by screwing the screw shaft 68b into the dog mounting screw hole 66.
  • the first shaft-shaped portion 54a, the second shaft-shaped portion 54b, and the work pedestal portion 56 are integrally formed of, for example, a plastic material having lubricity.
  • the jig 52 is formed of, for example, Duracon (POM), which is a kind of thermoplastic resin called polyacetal.
  • This Duracon (POM) has self-lubricating properties and is excellent in wear resistance and slidability in addition to chemical thermal properties and molding processability, so that it can be used as a material for forming the jig 52. Is suitable.
  • a rotation detection sensor 70 such as a proximity sensor is arranged as a rotation detection unit for detecting the rotation speed of the jig 52 holding the work W.
  • the rotation detection sensor 70 is attached to the rotation detection sensor 70 on the base plate 80 of the positioning mechanism described later by, for example, an L-shaped sensor attachment 72.
  • the sensor attachment 72 includes a long side portion 72a and a short side portion 72b, and is integrally formed in an L shape.
  • the long side portion 72a has a mounting hole (not shown) for mounting the sensor mounting tool 72 on the tip side in the longitudinal direction thereof, and the short side portion 72b has, for example, two mountings spaced apart from each other in the longitudinal direction.
  • the sensor mounting tool 72 is fixed to the base plate 80 by a mounting means such as a bolt 74, and the rotation detection sensor 70 is a mounting nut 73 or the like as shown in FIGS. 9 and 10. It is fixed by the mounting means.
  • the rotation detection sensor 70 is "ON” when it detects the dog 68 arranged on the work pedestal portion 56, and is “OFF” when it detects the dog 68.
  • the rotation speed of the jig 52 and, by extension, the rotation speed of the work W are managed by the set values of the "ON" and "OFF" cycles.
  • the brake piece 36 When the brake mechanism 10 described above is operated, that is, the piston cylinder 34 is operated and the piston rod 34A presses the brake piece 36, the brake piece 36 is formed around the pivot portion 12 by the circle of the pivot portion 12. It can rotate in the circumferential direction (rotation direction). In this case, for example, the brake piece 36 is rotated counterclockwise so that the state shown in FIG. 2 changes to the state shown in FIG. By bringing it into contact with the portion, the rotation of the jig 52 is braked and stopped. Therefore, the rotation of the work W is stopped. The work W whose rotation is stopped is positioned at a predetermined position by the positioning mechanism 50.
  • the positioning mechanism 50 includes a base plate 80. On the upper surface side of the base plate 80, there are a positioning claw 82, a positioning claw holding piece 84 for holding the positioning claw 82, a positioning support column 86 for supporting the positioning claw holding piece 84 on the base plate 80, and a positioning claw operating means 88 for operating the positioning claw 82. Further, a positioning claw operating means fixing tool 90 or the like for fixing the positioning claw operating means 88 to the base plate 80 is arranged.
  • the positioning claw 82 is formed of a rod-shaped rod-shaped body having an arc-shaped portion R at its tip and having a rectangular cross section.
  • the positioning claw 82 is held by, for example, a positioning claw holding piece 84 having an L-shape in a plan view.
  • the positioning claw holding piece 84 includes a short side portion 84a and a long side portion 84b, and is formed in an L shape.
  • the short side portion 84a has, for example, two mounting screw holes (not shown) for mounting the positioning claw 82 on one end side in the longitudinal direction and on the lower end surface side thereof.
  • the positioning claw 82 is attached to the short side portion 84a by two mounting screws (not shown) through the two mounting screw holes.
  • the short side portion 84a has a mounting hole (not shown) on the other end side in the longitudinal direction thereof, and the mounting hole is a first connecting tool for connecting to the positioning claw operating means 88 described later. 92A is connected.
  • the long side portion 84b of the positioning claw holding piece 84 has a mounting hole (not shown) for mounting the positioning claw holding piece 84 on the positioning column 86 at an intermediate portion in the longitudinal direction thereof.
  • the positioning column 86 is formed in a columnar shape, for example.
  • the positioning support column 86 is formed with a mounting piece 86a on the upper end surface in the axial direction for rotatably mounting the positioning support column 86 on the long side portion 84b of the positioning claw holding piece 84.
  • a mounting piece 86b for mounting the positioning support 86 to the base plate 80 is formed on the lower end surface of the positioning support 86 in the axial direction.
  • the mounting piece 86a and the mounting piece 86b are each formed of a cylindrical pin and have a screw hole (not shown) on the inner peripheral surface thereof.
  • the positioning support column 86 is formed by fitting the mounting piece 86a into the mounting hole of the long side portion 84b of the positioning claw holding piece 84 and screwing the mounting screw 87 into the screw hole of the mounting piece 86a.
  • the mounting piece 86a is rotatably mounted on the long side portion 84b.
  • the mounting piece 86b of the positioning support column 86 is fitted into a mounting hole (not shown) provided in the base plate 80, and a mounting screw (not shown) is screwed into the screw hole of the mounting piece 86b.
  • the mounting piece 86b is mounted on the base plate 80.
  • the short side portion 84a of the positioning claw holding piece 84 has a mounting hole (not shown) on the other end side in the longitudinal direction thereof, as described above, and the positioning claw operating means 88 is provided in the mounting hole.
  • a first connector 92A for connecting to is connected.
  • an air cylinder (hereinafter, also referred to as an air cylinder 88) is used as the positioning claw operating means 88.
  • the air cylinder 88 has a piston rod 88A that can reciprocate on one side in the length direction (axial direction).
  • the air cylinder 88 has a built-in sensor switch (not shown) that detects the reciprocating movement of the piston rod 88A.
  • the piston rod 88A is extended, the sensor switch is turned on at the position where the forward / extension (forward) of the piston rod 88A is completed, and the sensor is at the position where the piston rod 88A is completed at the position where the return / shorten (reverse) is completed.
  • the reciprocating movement of the piston rod 88A is detected so that the switch is turned off.
  • the tip end portion of the piston rod 88A is rotatably connected to the short side portion 84a of the positioning claw holding piece 84 via the first connecting tool 92A.
  • the other side of the air cylinder 88 in the length direction (axial direction) is connected to the positioning actuating means fixing tool 90 via the second connecting tool 92B, and the operating means fixing tool 90 is fixed to the base plate 80.
  • the actuating means fixture 90 includes, for example, a rectangular vertical piece 90a, as shown in FIGS. 10 and 11, with mounting pieces 90b and 90c at the upper and lower ends of the vertical piece 90a, respectively. It is arranged.
  • the mounting pieces 90b and 90c are provided so as to extend vertically from the upper end and the lower end of the vertical piece 90a toward the longitudinal direction of the base plate 80, respectively.
  • a knuckle joint is used for the first connecting tool 92A and the second connecting tool 92B, respectively.
  • One connector 92A is rotatably connected to the short side portion 84a of the positioning claw holding piece 84 by a knuckle pin 94.
  • the other connecting tool 92B is rotatably connected to the upper mounting piece 90c of the positioning operating means fixing tool 90 by a knuckle pin 95.
  • the piston rod 88A is covered and covered with, for example, a cylinder cover 96 having an inverted U-shaped cross section.
  • a claw stopper 98 of the positioning claw 82 is arranged in the vicinity of the positioning support column 86a.
  • the claw stopper 98 is formed of, for example, an adjust bolt having a threaded surface on the peripheral surface of the shaft portion thereof.
  • FIG. 12B for example, when the positioning claw actuating means 88 is activated and the positioning claw holding piece 84 is rotated in the clockwise direction in a plan view with the mounting piece 86a of the positioning column 86 as a pivot axis.
  • it has a stopper function to prevent it from rotating clockwise more than necessary.
  • the claw stopper 98 is attached to the base plate 80 by, for example, an L-shaped claw stopper attachment 100.
  • the claw stopper attachment 100 includes a long side portion 100a and a short side portion 100b, and is formed in an L shape.
  • the long side portion 100a has a screw hole (not shown) through which the claw stopper 98 can be screwed, and the short side portion 100b is spaced apart in the longitudinal direction thereof, for example, two screw holes (not shown). have.
  • the claw stopper attachment 100 is attached to the base plate 80 by screwing the attachment screw 99 into the screw hole of the short side portion 100 thereof.
  • a claw stopper 98 is attached to the long side portion 100a of the claw stopper attachment 100 so as to be reciprocating in the axial direction in the screw hole.
  • the positioning mechanism 50 When the positioning mechanism 50 is not operating, as shown in FIGS. 13 and 14, even if the positioning blade portion 60 of one of the plurality of blade portions 58 and the positioning claw 82 are at opposite positions, the positioning blade The arcuate portion R at the tip of the positioning claw 82 does not come into contact with the top surface 61B of the portion 60. Further, even if one of the blade portions 58 and the positioning claw 82 are at positions facing each other, as shown in FIGS. 15 and 16, the positioning claw 82 is placed on the top surface 58B of the blade portion 58. The arcuate portion R at the tip of the tip is not in contact with the arcuate portion R.
  • the air cylinder 88 positioning claw operating means of the positioning mechanism 50 at the position where the rotation of the jig 52 is stopped by the brake mechanism 10, for example, as shown in FIGS.
  • the positioning claw 82 is inserted into the circumferential space SP (particularly, see FIG. 7, for example) by the air cylinder 88, as shown in FIGS. 19 and 20, for example, the arcuate portion R at the tip of the positioning claw 82 is formed.
  • the accelerator air blow nozzle 313 see, for example, FIGS. 21, 35 and 36 as a jig rotation imparting blow nozzle is operated.
  • the jig 52 can be rotated clockwise or counterclockwise to bring the positioning claw 82 into contact with one side 61C or the other side 61D of the positioning blade 60, for example as shown in FIGS. 17 and 18. .. In this case, the rotation of the jig 52 is stopped at the position where the positioning claw 82 abuts on the side surface 61C or the side surface 61D of the positioning blade portion 60. Thereby, the work W can be positioned at a predetermined position.
  • the brake mechanism 10 and the positioning mechanism 50 described above are suitable for being arranged in, for example, the drying booth 124 of the washing machine 110 shown in FIGS. 21 to 24 and the like. Therefore, for example, a washing machine 110 as an example of a washing machine to which the brake mechanism 10 and the positioning mechanism 50 according to the embodiment of the present invention can be applied, with reference to FIGS. 21 to 37 and 38 to 39, the following ,explain.
  • the cleaning machine according to the present invention sufficiently cleans foreign substances such as cutting oil and chips adhering to a work having a complicated shape having uneven portions including steps, grooves, holes, notches, gaps and the like.
  • a work transfer device that transports the work to the cleaning booth and the drying booth in a freely supported state, a first rotation imparting means that is arranged in the cleaning booth to apply a rotational force to the work, and a work that is arranged in the cleaning booth.
  • a plurality of cleaning nozzles that separately inject cleaning liquid from the upper side and the lower side with respect to the concavo-convex portion of the work and the boundary between the concavo-convex portions, and a rotating force applied to the cleaned work provided in the drying booth.
  • a second rotation-imparting means for imparting air, and air separately from the upper and lower sides of the work placed in the drying booth and washed with respect to the uneven portion of the work and the boundary between the uneven portions.
  • the cleaning nozzle, the number of blow nozzles, the arrangement, and the injection direction can be changed according to the size of the work and the shape of the uneven portion.
  • FIG. 21 is a partially cutaway front view showing an example of a washing machine in which the brake mechanism and the positioning mechanism according to the present invention are used
  • FIG. 22 is an enlarged schematic view of a main part of FIG. 23 is a left side view of a partial notch of the washing machine shown in FIG. 21,
  • FIG. 24 is an enlarged schematic view of a main part of FIG. 23.
  • the washing machine 110 is a washing machine 110 for cleaning by accommodating a work W having an uneven portion at least a part thereof inside the washing machine 110 as a cleaning target.
  • a washing booth 122 that cleans while rotating W
  • a drying booth 124 that dries the work W washed by the washing booth 122 while rotating
  • a partition door 128 that can be opened and closed to partition the washing booth 122 and the drying booth 124
  • a work transfer device 190 that conveys the work W to the cleaning booth 122 and the drying booth 124 while the W is rotatably supported is connected to the drying booth 124 via a pipe, and is inside the cleaning booth 122 and the drying booth 124.
  • the cleaning booth 122 includes a mist collecting device 130 that sucks and collects the generated mist from the upper side and the lower side of the work W with respect to the uneven portion of the work W and the boundary between the uneven portions, respectively.
  • a plurality of cleaning nozzles for injecting cleaning liquid are separately arranged, and the drying booth 124 is separately provided from the upper side and the lower side of the work W with respect to the uneven portion of the work W and the boundary between the uneven portions.
  • a plurality of blow nozzles for injecting air are arranged.
  • the number, arrangement, and injection direction of the washing nozzles and blow nozzles can be appropriately changed according to the size of the work W and the shape of the uneven portion.
  • the washer 110 includes a housing 116, which includes a lower booth 118 and an upper booth 120.
  • the lower surface of the lower booth 118 is supported by the front support bases 112A and 112B, and the lower surface of the lower booth 118 is supported by the rear support bases 114A and 114B.
  • the front support bases 112A and 112B and the rear support bases 114A and 114B channel steels and square pipes, C-shaped steels and the like, and various steel materials such as equilateral angles and unequal angles are appropriately used.
  • moving casters 152A and 152B are arranged on the front side support bases 112A and 112B as moving means for making the washing machine 110 movable, and moving casters are arranged on the rear side support bases 114A and 114B. 152A and 152B are arranged.
  • the upper booth 120 has a box-shaped washing booth 122 and a drying booth 124.
  • the drying booth 124 is arranged on the front side of the upper booth 120
  • the cleaning booth 122 is arranged on the back side of the upper booth 120.
  • the lower booth 118 is provided with a cleaning liquid storage tank 132 for supplying the cleaning liquid to the plurality of cleaning nozzles 248 to 260 arranged in the cleaning booth 122.
  • the cleaning liquid of the cleaning liquid storage tank 132 is supplied to the cleaning nozzles 248 to 260 of the cleaning booth 122 via the cleaning liquid pump 138, the piping unit 146, and the filtration filter 140.
  • sewage mixed with cutting fluid, chips, dust, etc. in the cleaning liquid removed in the cleaning booth 122 and the drying booth 124 is sent to the cleaning liquid storage tank 132. Then, it is circulated to the cleaning booth 122 via the piping unit 146.
  • the cleaning liquid containing sewage is filtered by the filtration filter 140 and then sent to the cleaning booth 122.
  • the filtration filter 140 is clogged with sewage, the filtration filter 140 is replaced as appropriate.
  • the front part of the upper booth 120 is provided with a vertically elongated rectangular front door 126 that can be opened and closed, and the washing booth 122 and the drying booth 124 can be opened and closed between the washing booth 122 and the drying booth 124.
  • Partition door 128 is provided. As shown in FIGS. 21 and 25, for example, the front door 126 appropriately closes the front opening portion 124A of the drying booth 124 of the upper booth 120.
  • the front door 126 can be opened and closed in the vertical direction by the front door opening / closing device 156.
  • the front door opening / closing device 156 includes, for example, an air cylinder 158 as an actuator for opening / closing the front door.
  • an air cylinder 158 as an actuator for opening / closing the front door.
  • the main body side of the air cylinder 158 for opening and closing the front door is supported by the support member 160 on the front side of the lower booth 118.
  • the support member 160 is made of, for example, angle steel having an appropriate length.
  • the air cylinder 158 is attached to the support member 160 by, for example, L-shaped mounting brackets 162a and 162b on the main body side. As shown in FIG.
  • the main body side of the air cylinder 158 is attached to the upper side in the axial direction by one mounting bracket 162a on the upper side in the longitudinal direction of the support member 160, and the lower side in the axial direction is the other. It is attached to the lower side of the support member 160 in the longitudinal direction by the attachment bracket 162b. Further, the rod 158a of the air cylinder 158 is attached to the upper front side of the front door 126 in the longitudinal direction with its tip end side, for example, by a mounting bracket 164 having a rectangular shape in a plan view.
  • the front door 126 has protruding pieces 168 protruding from both ends in the width direction of the front door 126. Further, guide groove portions 169 having a rectangular cross-sectional view are arranged on the frame bodies 166 on both sides in the width direction of the upper booth 120. The protruding piece 168 of the front door 126 is inserted into the guide groove portion 169 of the frame body 166, and guides the front door 126 in the vertical direction along the guide groove portion 169.
  • the front door 126 allows the front side opening portion 124A of the drying booth 124 to be opened and closed as appropriate by driving an air cylinder 158 for opening and closing the front door.
  • a partition member 125 that partially partitions between the washing booth 122 and the drying booth 124 is arranged.
  • the partition member 125 is arranged from the upper side of the upper booth 120 to a substantially central portion in the height direction of the upper booth 120. Therefore, as shown in FIG. 27A, the upper booth 120 has an open portion 127 having a horizontally long rectangular shape in front view between the washing booth 122 and the drying booth 124.
  • the partition door 128 appropriately substantially closes the opening portion 127.
  • the partition door 128 can be opened and closed in the vertical direction by the partition door opening / closing device 170.
  • the partition door opening / closing device 170 includes, for example, an air cylinder 172 as an actuator for opening / closing the partition door.
  • the main body side of the partition door opening / closing air cylinder 172 is attached to the upper surface side of the upper booth 120 by a mounting bracket 174.
  • the bracket body 174a has a circular through hole (not shown) in a substantially central portion thereof. The main body side of the air cylinder 172 is inserted into the through hole of the bracket main body 174a and supported by the mounting bracket.
  • the main body side of the air cylinder 172 is provided with a screw surface (not shown) on the outer peripheral surface on the lower end side in the axial direction, and the mounting bracket is provided by a mounting nut 175 having a screw surface screwed with the screw surface. It is fixed to the bracket body 174a of 174.
  • the mounting pieces 174b and 174c of the mounting bracket 174 are fixed to the upper surface side of the upper booth 120 by the mounting bolts 176 and the mounting nuts 178.
  • the rod 172a of the air cylinder 172 is attached to the partition door 128 with its tip side penetrating the upper surface of the upper booth 120.
  • the partition door 128 includes an extension piece 129 extending from the upper end portion thereof at a substantially right angle to the front side of the upper booth 120.
  • the extension piece 129 has a mounting hole (not shown) having a circular shape in a plan view at substantially the center thereof.
  • the tip end side of the rod 172a of the air cylinder 172 is supported by the upper end of the partition door 128 in the vertical direction, for example, via a rod support plate 180 having a rectangular shape in a plan view.
  • the rod support plate 180 has a through hole (not shown) in the central portion in the longitudinal direction thereof.
  • Both sides of the rod support plate in the longitudinal direction are fixed to the extension piece 129 of the partition door 128 by the mounting screws 182.
  • the tip of the rod 172a of the air cylinder 172 is inserted into the mounting hole of the extension piece 129 and the rod support plate 180, and is fixed by the mounting nut 184.
  • Both ends of the partition door 128 in the width direction are inserted into the guide groove portion 187 provided between the partition member 125 and the guide plate 186, as shown in FIGS. 27A and 27B.
  • a vertically long rectangular guide plate 186 is provided, in particular, as shown in FIG. 27 (B), for example, a vertically long rectangular spacing piece. It is arranged on the front side of the partition member 125 via 185.
  • the partition member 125, the spacing piece 185, and the guide plate 186 are connected and fixed by a mounting screw 188a and a mounting nut 188b.
  • a guide groove portion 187 extending in the height direction of the upper booth 120 is formed between the partition member 125 and the guide plate 186.
  • the partition door 128 is formed to have a length in the height direction so that the opening portion 127 can be substantially closed.
  • a horizontally long rectangular buffer sealing member 189 is arranged, as shown in FIG. 27 (A).
  • the cushioning sealing member 189 is made of a cushioning material such as rubber, and has, for example, a rectangular cutout portion 189a in the front view at the center portion in the width direction thereof.
  • the notch portion 189a is buffered by a member constituting the work transporting device 190 located below the partition door 128. It has an avoiding action for avoiding hitting the stop member 189.
  • the partition door 128 allows the opening portion 127 to be substantially opened and closed by driving an air cylinder 172 for opening and closing the partition door.
  • the partition door 128 is provided with, for example, a horizontally long rectangular window portion 128A at substantially the center of the partition door 128.
  • the window portion 128A is made of a transparent plastic material such as polycarbonate.
  • this washing machine 110 when the front door 126 is open, the inside of the washing booth 122 can be visually observed from the front side opening portion 124A of the drying booth 124 through the window portion 128A, and the washing booth The dry state of the work W at 122 can be confirmed as appropriate.
  • the work transfer device 190 includes, for example, a rail portion 194 as a transfer path, as shown in FIGS. 26, 27, and 28, for example.
  • the rail portion 194 is made of, for example, C-shaped steel, and has a fitting groove portion 195 having a C-shaped cross section.
  • the fitting groove portion 195 is provided so as to extend in the length direction of the rail portion 194.
  • the rail portion 194 has a plurality of mounting holes 194a at intervals in the length direction thereof.
  • the rail portion 194 is supported by, for example, an H-shaped support frame 192 arranged on the upper booth 120.
  • the support frame 192 has a plurality of mounting holes 192a for mounting the support frame 192 on the upper surface of the upper booth 120.
  • the rail portion 194 is attached to the upper surface of the upper booth 120 by bolts, screws (not shown) or the like via a plurality of mounting holes 192a.
  • the carriage portion 196 includes a fitting base portion 198 having a rectangular cross section and a length direction, and a fitting seat portion 200 is integrally formed on the upper surface of the fitting base portion 198.
  • the fitting seat portion 200 is formed to be narrower than the fitting base portion 198, and the overhanging portions 198a and 198b protruding outward from both sides in the width direction of the fitting base 198 are formed in the fitting groove portion 195 of the rail portion 194. Be fitted.
  • the fitting seat portion 200 has, for example, two mounting screw holes 202 spaced apart from each other in the length direction of the upper surface thereof.
  • a jig receiving portion 204 is arranged on the upper surface of the carriage portion 196 fitted to the rail portion 194.
  • the jig receiving portion 204 is fixed to the upper surface of the fitting seat portion 200 with a set screw (not shown) or the like via the mounting screw hole 202 of the carriage portion 196.
  • the jig receiving portion 204 includes, for example, a rectangular block-shaped jig receiving base base 206.
  • a jig receiving support portion 208 is arranged on the upper surface of the jig receiving base base 206.
  • the jig receiving support portion 208 includes a jig receiving base base 206, and for example, a disk-shaped jig receiving seat portion 210 is arranged on one side of the jig receiving base base 206 in the length direction.
  • a cylindrical jig receiving bearing portion 212 is arranged at the center of the upper surface of the jig receiving seat portion 210.
  • the jig 52 shown in FIGS. 6 to 8 is detachably attached to the jig receiving portion 204. As shown in FIG. 30, the jig 52 is detachably attached to the jig receiving bearing portion 212 of the jig receiving supporting portion 208.
  • a spacer member (not shown) may be detachably arranged on the seat surface 56A of the work pedestal portion 58.
  • This spacer member is formed in an annular shape, for example, and is made of a material having excellent anti-slip properties such as rubber.
  • a rubber O-ring is used as the spacer member.
  • the jig receiving portion 204 can be reciprocally moved along the rail portion 194 by, for example, a rodless cylinder 214 as a transfer actuator. It has become.
  • the main body side of the transport rodless cylinder 214 is arranged on the back side of the upper booth 120.
  • the rodless cylinder 214 particularly includes a cylinder tube 214a, head covers 214b, 214c and sliders 216 provided on both ends in the axial direction of the cylinder tube 214a, as shown in FIG. 24, by means of a rodless cylinder fitting 215. It is arranged on the back side of the upper booth 120.
  • the rodless cylinder attachment 215 is attached to the back side of the upper booth 120 by bracket pieces 215A, 215B, 215C, 215D, 215E. Further, a rod-shaped mover 218 is connected to the slider 216 of the rodless cylinder 214. The mover 218 becomes movable in the drying booth 124 of the upper booth 120 as the slider 216 moves.
  • a stator wheel of a torque converter for an automobile which transmits power via a fluid
  • a work W as an example of an object to be cleaned.
  • the work W is formed in a ring shape having a circular shape in a plan view, and has an inner diameter portion b having a through hole a at the center thereof and a concentric circle shape with the center of the inner diameter portion b.
  • each of the stator blades d is inclined in the same direction at a predetermined angle.
  • the inner peripheral edge of the through hole a of the inner diameter portion b has a plurality of notched portions e at equal intervals in the circumferential direction.
  • the boundary i of the uneven portion is provided between the plurality of inner diameter portions b and the stator blade d, between the outer diameter portion c and the stator blade d, and between each stator blade d.
  • a groove portion f communicating with a plurality of notch portions e is provided on the bottom surface side of the work w.
  • a plurality of concave portions g and convex portions h are also arranged inside the inner diameter portion b of the work W.
  • a plurality of concave portions g and convex portions h are also arranged on the outer peripheral surface of the work W.
  • the cleaning means particularly includes, for example, as shown in FIGS. 32 (A) and 32 (B), the cleaning liquid supply piping unit 240 includes the cleaning liquid lower supply pipe 242 and the cleaning liquid upper supply. Includes a pipe 244 and a connecting pipe 246 that connects the cleaning liquid lower supply pipe 242 and the cleaning liquid upper supply pipe 244.
  • the cleaning liquid lower supply pipe 242 includes a tee 242b connected to an intermediate portion between the lower cleaning liquid supply pipe 242a and the lower cleaning liquid supply pipe 242a in the length direction, and one end portion of the lower cleaning liquid supply pipe 242a in the length direction. It has a tee 242c connected to.
  • the cleaning liquid upper supply pipe 244 includes the upper cleaning liquid supply pipe 244a, and a cross 244b is connected to the middle portion in the length direction of the upper cleaning liquid supply pipe 244a, and one end portion of the upper cleaning liquid supply pipe 244a in the length direction.
  • a cross 244c is connected to the.
  • the upper cleaning liquid supply pipe 244a is connected to the two opposing connection ports of the cloth 244b, and the elbows 244d and 244e are connected to the other two facing connection ports of the cloth 244b, respectively.
  • the connecting pipe 246 includes a Tetti 246a connected to the other end of the lower cleaning liquid supply pipe 242a in the length direction and a tee 246e connected to the other end of the upper cleaning liquid supply pipe 244a in the length direction. It is composed of a connecting pipe 246b and a tee 246d connected via a tee 246c between the tee 246a and the tee 246e. In this case, the tee 246c is connected to the above-described piping unit 146 via a socket or the like (not shown).
  • the first cleaning nozzle 248 is detachably connected to the tee 242b of the lower cleaning liquid supply pipe 242, and the second cleaning nozzle 250 is detachably connected to the tee 242c.
  • the first cleaning nozzle 248 injects the cleaning liquid toward the corner of the lower outer peripheral portion of the work W.
  • the cleaning liquid is sprayed onto the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower outer diameter portion c of the work W.
  • the second cleaning nozzle 250 injects the cleaning liquid toward the inner peripheral portion on the lower side of the stator blade d of the work W.
  • the second cleaning nozzle 250 is particularly formed so as to eject the cleaning liquid widely and uniformly toward the injection target. Therefore, as shown in FIG. 31D, the cleaning liquid is sprayed onto the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower inner diameter portion b of the work W. In this case, as shown in FIG. 33, the cleaning liquid also flows into the gap between the bottom surface of the work W and the work pedestal portion 56 of the jig 52 by the spacer member of the jig 52.
  • a third cleaning nozzle 252 is detachably connected to the elbow 244d of the cross 244b of the cleaning liquid upper supply pipe 244, and a fourth cleaning nozzle 254 is detachably connected to the elbow 244e of the cross 244b.
  • the third cleaning nozzle 252 injects the cleaning liquid toward the corner of the upper outer peripheral portion of the work W.
  • the cleaning liquid is sprayed onto the concave portion g, the convex portion h, and the boundary i of the uneven portion of the upper outer diameter portion c of the work W. Further, as shown in FIG.
  • the fourth cleaning nozzle 254 injects the cleaning liquid toward the substantially central portion on the upper side of the stator blade d of the work W.
  • the cleaning liquid is sprayed onto the central portion of the stator blade d as shown by arrows ⁇ in FIGS. 31A and 31B to rotate the work W. Therefore, the fourth cleaning nozzle 254 has a function as a first rotation applying means for applying a rotational force to the work W.
  • the fifth cleaning nozzle 256 injects the cleaning liquid toward the boundary i of the uneven portion on the upper inner peripheral portion of the work W.
  • the cleaning liquid is sprayed onto the boundary i between the press-fit ring R of the work W and the inner diameter portion b.
  • the sixth injection nozzle 258 injects the cleaning liquid toward the inside of the upper inner peripheral portion of the work W. In this case, the cleaning liquid is sprayed inside the press-fit ring R of the work W as shown in FIGS. 31A and 31D. Further, as shown in FIG.
  • the seventh injection nozzle 260 injects the cleaning liquid toward the inner root side peripheral portion of the stator blade d of the work W.
  • the cleaning liquid is sprayed onto the boundary i and its periphery of the uneven portion on the outer peripheral surface side of the inner diameter portion b of the work W.
  • the cleaning liquid supply piping unit 240 further includes a preliminary drying air supply piping 262.
  • the pre-drying air supply pipe 262 includes a socket 262a, an elbow 262b, a socket 262c, an elbow 262d, a pre-drying air supply pipe 262e, a tee 262f, and an elbow 262g.
  • An air delivery pipe 263 that sends pre-drying air to the cleaning liquid supply piping unit 240 is connected to the socket 262a.
  • a first pre-drying blow nozzle 264 is connected to the tee 262f of the pre-drying air supply pipe 262, and a second pre-drying blow nozzle 266 is connected to the elbow 262g.
  • the first pre-drying blow nozzle 264 injects the cleaning liquid toward the boundary i of the uneven portion on the outer peripheral portion of the inner diameter portion b on the upper side of the work W.
  • the cleaning liquid is sprayed to the inner root side of the stator blade d of the work W as shown in FIGS. 31 (A), (B), and (D).
  • the first pre-drying blow nozzle 264 preliminarily blows off the cleaning liquid adhering to the inner root side of the stator blade d and its periphery, and rotates the work W. It also has a function to make it.
  • the first pre-drying blow nozzle 264 also preliminarily blows off the cleaning liquid adhering to the surface of the inner diameter portion b of the work W and its periphery. There is.
  • the nozzle includes a flexible tube 272 that is bendable and flexible.
  • the flexible tube 272 is formed of, for example, a cylindrical copper tube.
  • the tip of the flexible tube 272 is formed in a flat portion 273 having a fan shape in a plan view.
  • the flat portion 273 is formed by flattening the tip end portion of the flexible tube 272 by an appropriate method such as pressing. As shown in FIG.
  • the flexible pipe 272 includes a nut 276 having a female threaded surface 276a on its inner peripheral surface, and at least one of its outer peripheral surfaces, from one end side in the axial direction thereof.
  • a caulking ring 274 having a bulging portion 274a on the portion and a nipple 278 having male screw surfaces 278a and 278b on the outer peripheral surface thereof are sequentially fitted.
  • the caulking ring 274 is made of a flexible material, such as brass.
  • the bulging portion 274a of the caulking ring 274 is crimped by tightening the caulking ring 274 fitted to the flexible tube 272 with the nut 276 and the nipple 278 from both sides in the axial direction of the flexible tube 272. ..
  • the flexible tube 272, the nut 276, and the nipple 278 are connected by screwing the female thread surface 276a of the nut 276 and one male thread surface 278a of the nipple 278.
  • Each nozzle is configured in this way, and in order to attach the nozzle to the piping of each piping unit, the other male thread surface 276b of the nipple 278 and various elbows, tees, cloths, sockets, etc. provided in each piping are provided. By screwing the female thread surface of the connection port of the pipe joint, it may be appropriately attached to each nozzle and each piping unit. According to the nozzle mounting structure described above, each nozzle can be easily attached to and detached from various pipe joints provided in each piping unit.
  • the drying means includes, for example, as shown in FIG. 35, the air supply piping unit 280, and the air supply piping unit 280 includes an air lower supply piping 282 and an air upper supply piping 290.
  • the air lower supply pipe 282 includes an air lower supply pipe 282a, a tee 282b, an elbow 282c, an air lower supply pipe 282d, a tee 282e, an elbow 282f, and a socket 282g, and includes a front door 126 side. Seen from the above, they are arranged in an L shape, for example.
  • the air lower supply relay box 284 is connected to one end side of the air lower supply pipe 282a.
  • the air upper supply pipe 290 includes a connecting portion 286 that connects the air upper supply pipe 290 and the air lower supply pipe 282 described above.
  • One end side of the connecting portion 286 is connected to the air lower supply relay box 284, and the other end side is rotatably connected to the movable connecting arm 292 via the pivot portion 288.
  • An air upper supply relay box 294 is connected to the movable connecting arm 292, and a connection pipe 295 is connected to the air upper supply relay box 294.
  • An elbow 296b is connected to the connecting pipe 295 via a socket 296a.
  • the first blow nozzle 298 is detachably connected to the socket 282 g of the air lower supply pipe 282.
  • a second blow nozzle 300 is detachably connected to the tee 282e.
  • a third blow nozzle 302 is detachably connected to the tee 282b.
  • the first blow nozzle 298 injects air toward the corner of the lower inner diameter portion b of the work W and the lower side of the stator blade d.
  • FIGS. 31 (C) and 31 (D) the air is injected into the lower inner diameter portion b of the work W, the concave portion g, the convex portion h, and the boundary i of the uneven portion thereof. There is.
  • the second blow nozzle 300 injects air toward the inner peripheral portion under the stator blade d of the work W.
  • the second blow nozzle 300 is particularly formed so as to inject air widely and uniformly toward the injection target. Therefore, as shown in FIG. 31 (D), the air is injected into the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower inner diameter portion b of the work W.
  • the spacer member 230 of the jig 52 also causes the air to flow into the gap 232 between the bottom surface of the work W and the work pedestal portion 56 of the jig 52. There is. Further, as shown in FIGS.
  • the third blow nozzle 302 injects air toward the corner of the lower outer peripheral portion of the work W.
  • the air is injected into the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower outer diameter portion b of the work W. It has become.
  • a fourth blow nozzle 304 is detachably connected to the elbow 296b of the air upper supply pipe 290. Further, in the air upper supply relay box 294, a fifth blow nozzle 306, a sixth blow nozzle 308, a seventh blow nozzle 310, and an eighth blow nozzle 312 are respectively pipe joints such as elbows (shown). It is detachably connected via a nozzle. As shown in FIGS. 35 and 36, the fourth blow nozzle 304 injects air toward the corner of the upper inner diameter portion b of the work W and the upper side of the stator blade d. In this case, as shown in FIGS.
  • the air is injected into the upper inner diameter portion b of the work W, the concave portion g, the convex portion h, and the boundary i of the uneven portion thereof. ..
  • the fifth blow nozzle 306 and the sixth blow nozzle 308 inject air toward the corner of the stepped portion of the upper inner diameter portion b.
  • the air is the press-fit ring R and the concave portion g around the press-fit ring R, the convex portion h, the boundary i of the concave-convex portion, the press-fit ring R and the inner diameter. It is sprayed into the gap j between the parts b.
  • the seventh blow nozzle 310 injects air toward the corner of the upper outer diameter portion of the work W.
  • the air is injected into the concave portion g, the convex portion h, and the boundary i of the uneven portion of the upper outer diameter portion b of the work W.
  • the eighth blow nozzle 312 injects air toward the substantially central portion on the upper side of the stator blade d of the work W.
  • air is injected into the central portion of the stator blade d as shown by the arrows ⁇ of 317 (A) and (B) to rotate the work W. Therefore, the eighth blow nozzle 312 has a function as a second rotation applying means for applying a rotational force to the work W.
  • the air upper supply pipe 190 is movably arranged so as to be able to approach and separate from the work W in particular.
  • the air upper supply pipe 290 is rotatably formed by the movable device 320 for the air upper supply pipe. That is, the movable device 320 for the air upper supply pipe includes, for example, an air cylinder 322 as an actuator.
  • the main body of the air cylinder 322 is supported by, for example, a clevis-shaped cylinder support portion 324 on, for example, the left inner wall surface 124B of the drying booth 124.
  • one end of the air cylinder 322 on the main body side is rotatably supported by the cylinder support portion 324 by the support shaft 324a.
  • the tip of the rod 322a of the air cylinder 322 is rotatably supported by the knuckle joint 326 by the support pin 328.
  • the air upper supply pipe 290 can swing at a predetermined angle so as to be able to approach and separate from the work W as shown in FIGS. 35 and 36. It has become.
  • the air upper supply pipe 290 can rotate upward at an angle of, for example, 45 ° so as to be separated from the work W, and from that state, as shown in FIG. 36, air can be rotated. It is possible to rotate the air upper supply pipe 290 in a horizontal state so that the upper supply pipe 290 is brought close to the work W and is arranged so as to face the air lower side supply pipe 122.
  • the washing machine 110 is provided with a control panel 150 that appropriately controls the above-mentioned various devices and various mechanisms on the side surface side of the booth 120.
  • FIGS. 21 to 36, 37 and 38 With respect to a series of movements in which the above-mentioned washing machine 110 cleans the deposits (foreign matter) such as cutting fluid and chips adhering to the work W and further dries them, FIGS. 21 to 36, 37 and 38. Etc. will be briefly explained with reference to. That is, first, the work W is arranged in the drying booth 124 of the washing machine 110. In the washing machine 110, the work W is initially placed on the jig 52 arranged in the jig receiving portion 204 of the work transfer device 190 arranged at a predetermined position in the drying booth 124 with the front door 126 open. It is set (see step S1 in FIG. 38). Next, the start button of the control panel 150 is pressed (see step S2 in FIG.
  • step S3 in FIG. 38 the operation of the brake mechanism 10 is released and the state is turned off. Then, the work W is transported from the drying booth 124 to the cleaning booth 122 by the work transport device 190, and the partition door 128 and the front door are closed (see step S4, step S5, step S6 and step S7 of FIG. 38). ).
  • the cleaning liquid pump 138 is started, and in the cleaning booth 122, the cleaning liquid is ejected by the plurality of cleaning nozzles 248 to 260 to start cleaning (see step S8 in FIG. 38).
  • the cleaning combination pump 138 is stopped, and cleaning of the work W is completed (see step S9 in FIG. 38).
  • the first pre-drying blow nozzle 264 and the second pre-drying blow nozzle 266 start rough blow / pre-drying, that is, after air is injected into the work W, rough blow / pre-drying ends. (See step S10 and step S11 in FIG. 38).
  • the partition door 128 is opened (see step S12 in FIG. 38), the washed work W is again conveyed to the drying booth 124 by the work transfer device 190, and then the partition door 128 is closed (FIG. 38). See step S13, step S14 and step S15 of.).
  • the air upper supply pipe 290 is rotated downward by the movable device 320 and approaches the work W side (see step S16 in FIG. 38). Then, in the drying booth 124, the main drying of the work W is started (see S17 in FIG. 38), the air upper supply pipe 290 is arranged above the work W, and the air lower supply pipe is arranged below the work W. 282 is arranged, air is jetted to the work W by a plurality of blow nozzles 298 to 312, the cleaning liquid remaining on the work W is blown off, and the work W is dried.
  • the work W is rotated by the first blow nozzles 298 to the sixth blow nozzles 312 and the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle) for drying the work W. Further, the rotation speed of the work W is managed by the set value of the ON / OFF cycle of the rotation detection sensor 70. In this case, the injection of the air blow by the jig rotation imparting blow nozzle 313 is stopped at the upper limit of the set value, and the injection of the air blow by the jig rotation imparting blow nozzle 313 is started at the set value limit.
  • the mist collecting device 130 is activated, and the mist in the washing booth 122 and the drying booth 124 is sucked and collected.
  • the injection of air from the jig rotation imparting blow nozzle 313 is stopped, and the main drying is completed (see step S18 in FIG. 39).
  • the brake mechanism 10 is turned on, that is, the brake mechanism 10 is activated (see step S19 in FIG. 39), and the rotation of the jig 52 becomes low, for example, 30 rotations or less per minute (see step S19 in FIG. 39). (See step S20 in FIG. 39), after that, the rotation of the jig 52 is stopped and the rotation of the work W is also stopped. Then, the operation of the brake mechanism 10 is released, and the state is turned off (see step S21 in FIG. 39).
  • the positioning mechanism 50 is operated, and the positioning claw 82 advances toward the blade portion 58 of the jig 52 by the positioning claw operating means 88, and at the same time, air is injected from the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle). (See step S22 in FIG. 39). Then, when the positioning claw 82 enters the peripheral space SP below the jig 52 (see, for example, FIG. 7) and the positioning claw 82 does not abut on the top surface 61B of the positioning blade portion 60 (step S23 in FIG. 39).
  • the sensor (cylinder switch) of the air cylinder detects that the extension of the piston rod 88A of the positioning claw operating means 88 (air cylinder) is completed and the advancement of the piston rod 88A is completed (FIG. 39). See step S24.). At this time, the jig 52 is rotated, that is, the work W is rotated (see step S25 in FIG. 39).
  • the positioning claw 82 hits the side surface 61C of the positioning blade portion 60
  • the positioning claw 82 hits the side surface 61D of the positioning blade portion 60.
  • the injection of air from the jig rotation imparting blow nozzle 313 is stopped (see step S27 in FIG. 39), and further.
  • the brake mechanism 10 is turned on, and the brake mechanism 10 is activated (see S28 in FIG. 39).
  • the positioning claw 82 of the positioning mechanism 50 is retracted by the positioning claw operating means 88. Then, when the piston rod 88A of the positioning claw operating means 88 (air cylinder) is reduced and the retreat of the piston rod 88A is completed, the front door 126 opens (see step S29 in FIG. 39). At this time, the work W held by the jig 52 is stopped at a predetermined position in the drying booth 124 and is positioned at a predetermined position (see the end of FIG. 39). ). In this case, when the rotation of the work W is stopped, the rotation detection sensor 70 is maintained in the ON state, so that the work W is held at a predetermined position positioned by the positioning mechanism 50. It has become.
  • the positioning claw 82 advances toward the blade portion 58 of the jig 52 by the positioning claw operating means 88, and at the same time, air is also discharged from the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle).
  • the positioning claw 82 enters the circumferential space SP below the jig 52 (see, for example, FIG. 7), and the positioning claw 82 comes into contact with the top surface 61B of the positioning blade portion 60 (FIG. 39).
  • step S31 the extension of the piston rod 88A of the positioning claw operating means 88 (air cylinder) is not completed, and the sensor (cylinder switch) of the air cylinder does not detect that the advance of the piston rod 88A is completed. (See step S32 of FIG. 39.). At this time, whether or not the sensor (cylinder switch) of the air cylinder detects that the extension of the piston rod 88A is completed even after a predetermined time (for example, 2 seconds) has elapsed by the timer (see step S33 in FIG. 39).
  • a predetermined time for example, 2 seconds
  • the process returns to step S24 of FIG. 39.
  • the positioning claw is used.
  • the 82 is retracted by the positioning claw operating means 88 (air cylinder) (see step S35 in FIG. 39), and returns to step S22 in FIG. 39.
  • the pivot portion 12 is rotatable by the pivot portion support 18. It is supported, and a brake 36 piece is fixed to the pivot support 18.
  • the brake piece 36 can rotate around the pivot portion 12 in the circumferential direction (rotation direction) of the pivot portion 12. Therefore, by rotating the brake piece 36 and bringing the brake piece 36 into contact with the second shaft-shaped portion 54b of the jig 52, the rotation of the jig 52 is dampened and stopped. Therefore, the rotation of the work W can be stopped.
  • the positioning claw 82 is rotated around the jig 52 by the air cylinder of the positioning claw operating means 88 at the rotation stop position. It is inserted into the space SP.
  • the rotation of the jig 52 is stopped at the position where the positioning claw 82 is in contact with the positioning blade portion 60.
  • the work W can be stopped at a position where it comes into contact with the side surfaces 61C to 61D of the positioning blade portion 60 of the positioning jig 52, and can be positioned at a predetermined position. Therefore, in the washing machine 110 according to the embodiment of the present invention, the work W after washing can be stopped at a constant stop position, and the handling of the industrial robot can be surely and stabilized. It is suitable for automation.
  • FIG. 34 schematically shows an example of cleaning means for cleaning the work W by attaching the work W shown in FIG. 31 to the jigs shown in FIGS. 6 to 8 in the cleaning booth 122 of the cleaning machine 110. It is explanatory drawing which shows.
  • this cleaning means has, in particular, a rotation imparting cleaning nozzle 356 that injects a cleaning liquid onto the blade portion 58 of the jig 52 to apply a rotational force to the work W, and air to the blade portion 58.
  • a rotation imparting blow nozzle 358 that injects the work W to impart a rotational force to the work W is provided.
  • the cleaning means of the cleaning machine 110 includes a cleaning liquid supply piping unit 350, and the cleaning liquid supply piping unit 350 includes a cleaning liquid lower supply pipe 352 and a cleaning liquid upper supply pipe 354.
  • the cleaning liquid lower supply pipe 352 includes a first cleaning nozzle 360, a second cleaning nozzle 362, a third cleaning nozzle 364, a fourth cleaning nozzle 366, and a fifth cleaning nozzle 368.
  • the first cleaning nozzle 360 sprays the cleaning liquid into the gap 344 between the bottom surface of the work W and the work pedestal portion 56 of the jig 52 by the spacer member 342 of the jig 52.
  • the second cleaning nozzle 362, the third cleaning nozzle 364, the fourth cleaning nozzle 366, and the fifth cleaning nozzle 368 are sprayed onto the concave portion g, the convex portion h, and the boundary i of the concave-convex portion of the work W, respectively. It has become a thing.
  • the jig rotation is further imparted.
  • the cleaning liquid is ejected from the cleaning nozzle 356 to the blade portion 58 of the jig 52, and the injection pressure is used to apply a rotational force to the work W via the jig 52.
  • the blades of the jig 52 are further applied from the rotation imparting blow nozzle 358. Air is injected into the portion 58, and the injection pressure gives the work W a rotational force via the jig 52.
  • the mist collecting device 130 includes the collecting device main body 370 as shown in FIGS. 21 and 25 (A) and the like.
  • the drying booth 124 has a suction port 372 on the upper surface of its inner wall.
  • a suction duct hose 374 is arranged between the suction port 372 and the collection device main body 370.
  • the mist collecting device 130 separates the mist and dust contained in the sucked air from the air, and the separated mist and dust are dropletized and discharged from the drain (not shown). NS. Further, the separated air is exhausted to the atmosphere from the exhaust port.
  • FIG. 21 is a schematic front view showing an example of ventilation means arranged in the drying booth of this washing machine and its arrangement.
  • 37 is an explanatory view showing a main part of the ventilation means shown in FIG. 21,
  • FIG. 37A is an enlarged view of a partial notch of FIG. 21, and
  • FIG. 37B is an outline of the main part of FIG. 21A.
  • the ventilation means 380 has a ventilation port 382 on the inner wall on the right side surface of the drying booth 124 of the upper booth 120, and the ventilation port 382 is covered with a ventilation port cover 384.
  • the vent cover 384 includes a front wall 384a, a left side wall 384b, a right side wall 384c, and an upper surface wall 384d.
  • a mounting piece 384e for mounting the vent cover 384 on the inner wall on the right side surface of the drying booth 124 is integrally formed. Further, the vent cover 384 has an outside air introduction port 386 for taking in outside air from the vent 382 below the vent cover 384.
  • the suction force when sucking mist from the inside of the drying booth 124 via the suction duct hose 374 may cause deformation of the inner wall surface of the drying booth 124 and suction noise. Since the air is ventilated by the vent 382, the drying booth 124 is prevented from being deformed due to such a change in air pressure, and a sound deadening effect on the suction sound can be obtained. Further, since fresh air can be taken into the drying booth 124 from the outside through the vent 382, the drying effect in the drying booth 124 is also high.
  • the boundary i between the concave portion g, the convex portion h, the concave portion g and the convex portion h of the work W from the upper side and the lower side of the work W by the plurality of cleaning nozzles 248 to 260.
  • the cleaning liquid is separately sprayed toward the surface.
  • the concave portion g, the convex portion h, the concave g portion and the convex portion of the work W are cleaned from the upper side and the lower side of the work W washed by the plurality of blow nozzles 298 to 312 in the previous cleaning booth 122. Air is separately injected toward the boundary i of the portion h.
  • this cleaning machine 110 sufficiently cleans foreign substances such as cutting oil and chips adhering to a work W having a complicated shape having uneven portions including steps, grooves, holes, notches, gaps, and the like. And can be dried.
  • the number, arrangement, and injection direction of the cleaning nozzles and blow nozzles can be appropriately changed according to the size of the work W and the shape of the uneven portion.
  • a cleaning liquid is ejected from the cleaning nozzle 254 having a function as a rotation-imparting cleaning nozzle to the work W, and a rotational force is applied to the work W by the injection pressure.
  • air is injected into the work from the blow nozzle 312 having a function as a rotation imparting blow nozzle, and a rotational force is applied to the work by the injection pressure.
  • the pre-drying blow nozzle 164 also has a function of injecting air into the washed work W and applying a rotational force to the washed work W by the injection pressure. That is, in this washing machine 110, the washed work W is pre-dried by the pre-drying blow nozzles 264 and 266 before being conveyed from the washing booth 122 to the drying booth 124, so that the work W is dried in the drying booth. At 124, it can be dried more effectively. Further, since the pre-drying blow nozzle 264 also has a function of applying a rotational force to the work W, it is not necessary to separately provide a rotation imparting blow nozzle for applying a rotational force to the work W.
  • the spacer member 342 causes the bottom surface of the work W and the work pedestal portion 56 to be connected to each other. It is configured to have a gap 344 between them. Therefore, in cleaning the work W in the cleaning booth 122 and drying the work W in the drying booth 124, there is no so-called blind spot where the bottom surface of the work W is hidden by the work pedestal portion 56, and the cleaning nozzle in the cleaning booth 122.
  • the cleaning liquid can be injected from 248 to 260 and the air from the blow nozzles 298 to 312 in the drying booth 124 can be injected into the gap portion 344 between the bottom surface of the work W and the work pedestal portion 56, respectively, the bottom surface of the work W can be injected. It is possible to cleanly remove the adhering matter (foreign matter) such as cutting fluid and chips adhering to the gap 344 from the gap portion 344.
  • the cleaning nozzles 248 to 260, the blow nozzles 298 to 312, the rotation-imparting cleaning nozzle 356, the rotation-imparting blow nozzle 358, and the pre-drying blow nozzles 264 and 266 are flexible tubes whose tips are bendable.
  • the cleaning booth 122 it is possible to appropriately adjust the injection direction of the cleaning liquid from the cleaning nozzles 248 to 260 and the rotation-imparting cleaning nozzle 356, and the work W can be efficiently cleaned.
  • the drying booth 124 the injection direction of air from the blow nozzles 298 to 312 and the rotation imparting blow nozzle 358 can be appropriately adjusted, and the work W can be dried efficiently.
  • the air upper supply pipe 290 can approach and separate from the work W, the work W is transported from the cleaning booth 122 to the drying booth 124 by the work transfer device 190 and arranged. Occasionally, the air upper supply pipe 290 can be moved away from the work W to a position where the air upper supply pipe 290 does not interfere with the rail portion 194 of the work W, and when the work W is dried in the drying booth 124, the work The air upper supply pipe 290 can be brought close to the work until the position where W is effectively dried.
  • the washing machine 110 is provided with front side casters 152A and 152B and rear side casters 154A and 154B as moving means for making the washing machine 110 movable, it is incorporated into the production line where the work W is manufactured. It can be unitized so that it can be used.
  • a gradient is formed on the bottom surfaces of the washing booth 122 and the drying booth 124 of the upper booth 120 so as to be lowered from the back side to the front side when viewed in the longitudinal direction. ..
  • the bottom surface of the drying booth 124 is formed with a slope that inclines so as to decrease from both sides in the width direction toward the center.
  • the drying booth 124 has, for example, a through hole (not shown) having a rectangular shape in a plan view in the central portion of the bottom surface thereof.
  • the sewage when the foreign matter adhering to the work W is removed flows into the drying booth 124 from the back side to the front side of the upper booth 120, and further, through the through hole. Therefore, it flows into the cleaning liquid storage tank 132 of the lower booth 118.
  • the cleaning machine 110 since the amount of liquid in the cleaning liquid storage tank 132 is detected and managed by a sensor (not shown), it is possible to prevent temperature abnormality and empty operation due to empty heating when the cleaning liquid is insufficient. .. Moreover, the cleaning liquid in the tank can be automatically heated by calculating back from the start time. Further, in the washing machine 110, for example, the washing time and the drying time are set by back calculation from the time from the start to the end of processing / washing of one work W.
  • Brake mechanism 12 Axis 14 Rotating shaft 14a Head 14b Screw surface 15 Nut 16 Rotating cylinder 18 Axis support 20 Main face pieces 22a, 22b Side pieces 24a, 24b Insertion holes 26 Connecting pieces 28 Notches 30 Through holes 32a, 32b, 32c, 32d Mounting holes 34-pin cylinder (pressing means) 34A Pin cylinder piston rod 36 Brake piece 38A First piece 38B, 38C Second piece 40A, 40B Third piece 50 Positioning mechanism 52 Jig 54a First shaft 54b Second shaft 56 Work pedestal Part 56A Seat surface 58, ..., 58 Blade part 58A Bottom surface 58B Top surface 59 Notch groove 60 Positioning blade part 61A Bottom surface 61B Top surface of positioning blade part 61C, 61D Side surface 62 Insertion hole part 64 Fool hole part 64a Shaft part Hole part 64b Seat surface hole part 66 Dog mounting screw hole 68 Dog 70 Rotation detection sensor (rotation detection part) 72 Sensor mounting tool 72a Long side 72b Short side 72c Mounting hole 73

Landscapes

  • Cleaning By Liquid Or Steam (AREA)

Abstract

The main purpose of the present invention is to provide a washing machine that is capable of forcibly stopping a washed workpiece at a fixed stopping position and that is suitable for incorporation into automation of a production line. Another purpose of the present invention, together with achieving the above purpose, is to provide a washing machine that is capable of adequately washing foreign matter such as cutting oil and chips that have adhered to a workpiece having a complex shape provided with irregularities, including steps, grooves, holes, notches, gaps, etc. A washing machine (110) for washing a workpiece (W), at least one portion of which has irregularities, wherein the washing machine (110) is characterized by being provided with: a washing booth (122) for washing a workpiece (W); a drying booth (124) for drying the workpiece (W) washed by the washing booth (122); an openable and closable partition door (128) that partitions the washing booth (122) and drying booth (124); a first rotation-imparting means (154) for imparting rotational force to the workpiece (W), the first rotation-imparting means (154) being provided in the washing booth (122); a plurality of washing nozzles (148-160) for spraying wash solution on the workpiece (W), the washing nozzles (148-160) being provided in the washing booth (122); a second rotation-imparting means (212) for imparting rotational force to the washed workpiece (W), the second rotation-imparting means (212) being provided in the drying booth (124); a plurality of blow nozzles (198-213) for spraying air on the washed workpiece (W), the blow nozzles (198-213) being provided in the drying booth (124); a workpiece transfer device (90) for transferring the workpiece (W) to the washing booth (122) and the drying booth (124) in a rotatably supported state; a brake mechanism (10) in the drying booth (124) for stopping rotation of the workpiece (W); and a positioning mechanism (50) that positions the workpiece (W), the rotation of which has been stopped by the brake mechanism (10), at a prescribed position.

Description

洗浄機washing machine
 本発明は、洗浄機に関し、被洗浄物(以下、「ワーク」と称することもある。)として、例えば、金属材料、プラスチック材料、セラミック材料で形成され、機械加工ないし成形加工された車輌部品、機械部品、精密部品等の各種部品を洗浄する洗浄機に関する。また、本発明は、特に、段差部、溝部、穴部、切欠き部、隙間等を含む複雑な凹凸形状を有するワークに対して、洗い残しが無い効率の良い洗浄を実施するのに好適な洗浄機に関する。 The present invention relates to a washing machine, and as an object to be cleaned (hereinafter, also referred to as a "work"), for example, a vehicle part formed of a metal material, a plastic material, a ceramic material, and machined or molded. Related to a washing machine that cleans various parts such as mechanical parts and precision parts. Further, the present invention is particularly suitable for performing efficient cleaning with no unwashed residue on a work having a complicated uneven shape including a step portion, a groove portion, a hole portion, a notch portion, a gap and the like. Regarding the washing machine.
 一般的に、例えば機械加工の中でも、切削加工の際には切り屑や切り粉が発生し、発生した切り屑や切り粉は、そのままにするとワークに付着して、不良品発生の原因となる。また、切削加工の際には、通常、切削油が用いられる場合が多いので、切削油によって切り屑および切り粉がワ-クに付着しやすいものとなっている。そのため、切削加工した後に、ワ-クを洗浄して、切削油と共に切り屑や切り粉をワークから取り除く必要がある。
 そこで、従来、洗浄液を噴射する洗浄液用噴射ノズルおよびエアーを噴射するエアー用噴射ノズルをワ-ク(被洗浄物)の周囲に配設し、ワ-クに向かって洗浄液およびエアーを噴射するように構成した、所謂、噴射方式のワーク洗浄装置が知られている。
In general, for example, even in machining, chips and chips are generated during cutting, and if the generated chips and chips are left as they are, they will adhere to the work and cause defective products. .. Further, since cutting oil is usually used in the cutting process, chips and chips are likely to adhere to the work due to the cutting oil. Therefore, after cutting, it is necessary to wash the work to remove chips and chips from the work together with cutting oil.
Therefore, conventionally, a cleaning liquid injection nozzle for injecting a cleaning liquid and an air injection nozzle for injecting air are arranged around a work (object to be cleaned), and the cleaning liquid and air are injected toward the work. A so-called injection type work cleaning device having the above structure is known.
 ところが、この噴射方式のワーク洗浄装置では、段差部、溝部、穴部、切欠き部、隙間等の形状が変化する部分を含む、複雑な凹凸形状を有するワークに対しては、切削油や切り粉等の異物を十分に除去することができず、洗浄ムラが生じるなどの問題点を有するものであった。この場合、特に、凹凸形状の形状が変化する境界部およびその周辺部には洗浄液が十分に入り込まない虞が多分にあって、その結果、当該ワークの隅々まで洗浄して異物を充分に除去することは困難なものとなっていた。 However, in this injection type work cleaning device, cutting oil or cutting is applied to a work having a complicated uneven shape including a step portion, a groove portion, a hole portion, a notch portion, a gap, and other portions whose shape changes. Foreign substances such as powder could not be sufficiently removed, and there were problems such as uneven cleaning. In this case, in particular, there is a possibility that the cleaning liquid does not sufficiently enter the boundary portion where the shape of the uneven shape changes and the peripheral portion thereof, and as a result, the cleaning liquid is sufficiently removed by cleaning every corner of the work. It was difficult to do.
 また、本発明の背景となる従来技術としては、複雑な凹凸形状を有するワークに付着した異物を除去する、ワーク洗浄装置が提案されている(例えば、特許文献1参照。)。このワーク洗浄装置10は、特許文献1の図1に示すように、ワークとしてのブレード30を回転可能に支持するワーク支持台11と、ワーク支持台11に支持されたブレード30に向けて洗浄液を吐出し、洗浄液の吐出圧によりブレード30に回転力を付与するノズル20とを備え、ブレード30の回転によって生じる遠心力を利用してブレード30を洗浄することを特徴としている。 Further, as a conventional technique which is the background of the present invention, a work cleaning device has been proposed that removes foreign matter adhering to a work having a complicated uneven shape (see, for example, Patent Document 1). As shown in FIG. 1 of Patent Document 1, the work cleaning device 10 rotatably supports the blade 30 as a work, and the cleaning liquid is directed toward the work support 11 and the blade 30 supported by the work support 11. It is provided with a nozzle 20 that discharges and applies a rotational force to the blade 30 by the discharge pressure of the cleaning liquid, and is characterized in that the blade 30 is cleaned by utilizing the centrifugal force generated by the rotation of the blade 30.
 すなわち、このワーク洗浄装置10は、特許文献1の図3(a)に示すように、ノズル20が、ワーク支持台11に支持されたブレード30の下方に少なくとも1つ配置され、コア33から露出する羽根部34の表面34aに向けて洗浄液21を吐出する。洗浄液21が羽根部34の表面34aに当たる点が、洗浄液21の接触点Pとなる。
 これによって、ブレード30は、洗浄液21の吐出圧により回転力が付与されてワーク支持台11の軸部13を中心として図3(a)中の矢印で示す方向に回転する。ブレード30が回転することで、洗浄液21は周方向に整列配置されたブレード30の羽根部34に当たる。また、羽根部34の表面34aに当たった洗浄液21の一部は、図3(d)に示すように、隣り合う羽根部34の裏面34bにも飛散する。
 さらに、羽根部34の表面34aに当たった洗浄液21は、図3(b)に示すように、吐出圧により羽根部34の表面34aを、径方向外側(接触点P)から径方向内側に向かって流れ、洗浄液21の吐出圧により物理的洗浄力と、洗浄液21の化学的洗浄力とにより、表面34aに付着する異物を除去する。これにより、1回目の洗浄が行われる。
That is, in this work cleaning device 10, as shown in FIG. 3A of Patent Document 1, at least one nozzle 20 is arranged below the blade 30 supported by the work support base 11, and is exposed from the core 33. The cleaning liquid 21 is discharged toward the surface 34a of the blade portion 34. The point where the cleaning liquid 21 hits the surface 34a of the blade portion 34 is the contact point P of the cleaning liquid 21.
As a result, the blade 30 is given a rotational force by the discharge pressure of the cleaning liquid 21, and rotates around the shaft portion 13 of the work support 11 in the direction indicated by the arrow in FIG. 3A. As the blade 30 rotates, the cleaning liquid 21 hits the blades 34 of the blades 30 arranged in the circumferential direction. Further, as shown in FIG. 3D, a part of the cleaning liquid 21 that hits the front surface 34a of the blade portion 34 also scatters on the back surface 34b of the adjacent blade portion 34.
Further, as shown in FIG. 3B, the cleaning liquid 21 that hits the surface 34a of the blade portion 34 directs the surface 34a of the blade portion 34 from the radial outer side (contact point P) to the radial inner side by the discharge pressure. The foreign matter adhering to the surface 34a is removed by the physical cleaning power of the cleaning liquid 21 and the chemical cleaning power of the cleaning liquid 21. As a result, the first cleaning is performed.
 また、ブレード30が回転しているので、羽根部34の表面34aを径方向内側に向かって流れる洗浄液21には、遠心力が作用する。そのため、径方向内側に向かって流れる洗浄液21は、やがて流れ方向が逆転して、図3(c)に示すように、羽根部34の表面34aを径方向内側から径方向外側に向かって流れ、表面34aに付着する異物を除去する。これにより2回目の洗浄が行われる。
 また、羽根部34の表面34aに当たって、隣り合う羽根部34の裏面34bに飛散した洗浄液21は、図3(d)に示すように、遠心力の作用により羽根部34の裏面34bを径方向内側から径方向外側に向かって流れ、裏面34bに付着する異物を除去して洗浄する。
Further, since the blade 30 is rotating, a centrifugal force acts on the cleaning liquid 21 flowing inward in the radial direction on the surface 34a of the blade portion 34. Therefore, the cleaning liquid 21 flowing inward in the radial direction eventually reverses its flow direction and flows on the surface 34a of the blade portion 34 from the inner diameter in the radial direction to the outer diameter in the radial direction as shown in FIG. 3C. Removes foreign matter adhering to the surface 34a. This causes a second wash.
Further, as shown in FIG. 3D, the cleaning liquid 21 that hits the front surface 34a of the blade portion 34 and is scattered on the back surface 34b of the adjacent blade portion 34 causes the back surface 34b of the blade portion 34 to be radially inside by the action of centrifugal force. It flows outward in the radial direction from the surface, and removes foreign matter adhering to the back surface 34b for cleaning.
 この従来のワーク洗浄装置10によれば、吐出した洗浄液21は、ブレード30との接触点Pから径方向内側に流れた後、ブレード30の回転により生じる遠心力により再度接触点Pを流れるので、洗浄液21の圧力により1回目の洗浄を行った後、遠心力で流れる洗浄液21により2回目の洗浄を行い、ブレード30を2回洗浄することができ、効率的にブレード30に付着した異物を効率よく除去することができるため、単位時間当たりの洗浄力が向上すると共に、洗浄液21の使用量を低減することができる、と言及している。 According to the conventional work cleaning device 10, the discharged cleaning liquid 21 flows inward in the radial direction from the contact point P with the blade 30, and then flows again at the contact point P due to the centrifugal force generated by the rotation of the blade 30. After the first cleaning is performed by the pressure of the cleaning liquid 21, the second cleaning is performed by the cleaning liquid 21 flowing by centrifugal force, and the blade 30 can be cleaned twice, and the foreign matter adhering to the blade 30 can be efficiently removed. It is mentioned that since it can be removed well, the cleaning power per unit time can be improved and the amount of the cleaning liquid 21 used can be reduced.
 ところが、この従来のワーク洗浄装置10では、生産性の向上、製品の品質の安定、人件費の削減等を図るために、当該ワーク洗浄装置10を生産ラインの自動化に組み込む場合には、不向きなものであった。すなわち、数多くのワークを連続して洗浄し、洗浄されたワークをたとえば産業用ロボットによりハンドリングして次の工程に移す場合、洗浄を終えたワークの回転を停止させた後、次の工程に移す必要があるが、この従来のワーク洗浄装置10では、洗浄を終えたワークの回転を強制停止させるブレーキ機構を有するものではなく自然停止させるものであるため、単位時間当たりの生産効率が低いものとなる。
 なお、作業者が手で強制的にワークの回転を停止させるケースも見受けられるが、この場合、作業者が怪我をする危険性があり安全性の点で問題がある。
However, this conventional work cleaning device 10 is not suitable for incorporating the work cleaning device 10 into the automation of a production line in order to improve productivity, stabilize product quality, reduce labor costs, and the like. It was a thing. That is, when a large number of workpieces are continuously washed and the washed workpieces are handled by, for example, an industrial robot and moved to the next process, the rotation of the cleaned workpieces is stopped and then the workpieces are moved to the next process. Although it is necessary, the conventional work cleaning device 10 does not have a braking mechanism for forcibly stopping the rotation of the work after cleaning, but naturally stops the work, so that the production efficiency per unit time is low. Become.
In some cases, the worker forcibly stops the rotation of the work by hand, but in this case, there is a risk of injury to the worker, which is problematic in terms of safety.
 一方で、本発明の背景となる従来技術として、洗浄ブース内に、開閉蓋を開けたときの安全対策として、ワークの回転を強制的に停止させる強制停止手段が組み込まれた機械部品の洗浄装置が提案されている(例えば、特許文献2参照。)。このワーク洗浄装置10において、特許文献2の図4および図6に示すように、一端を洗浄ブース1の内側面に固定したワイヤー50を、回転プレート11とベース板9上に設置されたローラー51とに掛け回した後、その先端を洗浄ブース1外に出し、洗浄ブース1の外側面に取り付けたロックレバー52に固定したものである。
 ロックレバー52は下端部が洗浄ブース1の外側面に軸支されていて、特許文献2の図4、図6に示す直立状態から手前に引いて下方に回動させることができ(特許文献2の図1の状態)、この下方回動時に、ロックレバー52に固定されているワイヤー50の先端が引っ張られて緊張する。かくして回転プレート11は、この緊張状態のワイヤー50に押さえられて、その回転が強制的に止められる。
On the other hand, as a conventional technique behind the present invention, as a safety measure when the opening / closing lid is opened, a cleaning device for machine parts incorporating a forced stopping means for forcibly stopping the rotation of the work is incorporated in the cleaning booth. Has been proposed (see, for example, Patent Document 2). In this work cleaning device 10, as shown in FIGS. 4 and 6 of Patent Document 2, a wire 50 having one end fixed to the inner surface of the cleaning booth 1 is placed on a rotating plate 11 and a base plate 9 with a roller 51. After hanging around the wire, the tip of the tip is taken out of the cleaning booth 1 and fixed to a lock lever 52 attached to the outer surface of the cleaning booth 1.
The lower end of the lock lever 52 is pivotally supported on the outer surface of the cleaning booth 1, and can be pulled forward from the upright state shown in FIGS. 4 and 6 of Patent Document 2 and rotated downward (Patent Document 2). The state of FIG. 1), the tip of the wire 50 fixed to the lock lever 52 is pulled and becomes tense during this downward rotation. Thus, the rotating plate 11 is pressed by the wire 50 in this tense state, and its rotation is forcibly stopped.
 さらに、この従来の機械部品の洗浄装置では、別の強制停止手段として、正転するワーク受けの回転要素に逆転方向の力を及ぼすエアノズル又は液ノズルと、洗浄ノズルの内側面に設置されて、ワーク受けの回転要素の正転のみ許容して逆転を阻止する板バネとを含むものが提案されている。この強制停止手段は、特許文献2の図5の(A)および(B)に示すように、ワーク制動用エアノズル48(又は洗浄液ノズル)を設置し、このワーク制動用エアノズル48を、洗浄ブース1の上部に設置される図示せぬスイッチ(センサ)の開閉蓋4の開動作に伴う動作に基いて駆動させ、例えば正転状態にある羽根車25に逆転方向の制動力を短時間与えるようにしている。 Further, in this conventional cleaning device for mechanical parts, as another forced stopping means, an air nozzle or a liquid nozzle that exerts a force in the reverse direction on the rotating element of the work receiver that rotates in the normal direction, and an air nozzle or a liquid nozzle that are installed on the inner surface of the cleaning nozzle are installed. Proposed ones include a leaf spring that allows only the forward rotation of the rotating element of the work receiver and prevents the reverse rotation. As shown in FIGS. 5A and 5B of Patent Document 2, the forced stop means installs a work braking air nozzle 48 (or a cleaning liquid nozzle), and uses the work braking air nozzle 48 in the cleaning booth 1. It is driven based on the operation accompanying the opening operation of the opening / closing lid 4 of the switch (sensor) (not shown) installed on the upper part of the above, so that, for example, the impeller 25 in the normal rotation state is given a braking force in the reverse direction for a short time. ing.
特開2014-188411号公報(第5頁-7頁、図1-図3等参照。)Japanese Unexamined Patent Publication No. 2014-188411 (see pages 5-7, FIGS. 1 to 3, etc.) 特開2008-253960号公報(第4頁-5頁、図3、図4、図5、図6等参照。)Japanese Unexamined Patent Publication No. 2008-253960 (see pages 4-5, FIG. 3, FIG. 4, FIG. 5, FIG. 6, etc.)
 しかしながら、上記した従来の機械部品の洗浄装置では、強制停止手段および別の強制停止手段のいずれの場合でも、洗浄後のワークを次の工程に移す際に、その都度、開閉蓋を手で開けて当該ワークを洗浄ブースから取り出す必要があるため、この従来の機械部品の洗浄装置を生産ラインの自動化に組み込んだとしても、未だ生産性を高めることには不向きなものである。
 また、この従来の機械部品の洗浄装置の別の強制停止手段では、ワーク制動用エアノズル(又は洗浄液ノズル)を用いて、正転する前記ワーク受けの回転要素に逆転方向の力を及ぼすようにしているので、洗浄液ノズル洗浄後のワークの乾燥が不十分な場合、あるいは、ワークを逆回転させたときに洗浄ブース内の支柱、ベース板、固定軸、回転プレート、アダプターワーク受け等に付着した洗浄液を跳ね上げてしまい、折角、乾燥させたワークに洗浄液の滴が付着する虞があった。さらに、この強制停止手段によりワークを停止させた場合、ワークの停止位置はその都度変わる可能性が高く、停止位置を常に一定にすることは極めて困難であった。
 さらに、一方の従来のワーク洗浄装置は、特に、ブレードの貫通孔、シェルおよびコアの周辺部に設けられた段差部、あるいは、羽根部において他の羽根部やコアと重なって影となる影部分、羽根部とシェルとの境界部となる結合部分、および、羽根部とコアとの境界部となる結合部分などに付着した異物を、未だ、十分に除去することができず、所謂、洗浄ムラが生じる虞があった。また、他方の従来の機械部品の洗浄装置において、エアノズル13と洗浄液ノズル14とは、その先端がワーク受けにセットされたワーク70に向くようにして、洗浄ブース1の内側面に一対又は複数対突設され、開閉蓋4にも、上方からワーク70にエアと洗浄液を噴射するためのエアノズル13と洗浄液ノズル14とが設置されているため(特許文献2の図3参照)、ワークの下面および内面下側に付着した異物を、十分に除去することができず、洗浄ムラが生じる虞があった。
However, in the conventional cleaning device for mechanical parts described above, the opening / closing lid is manually opened each time the work after cleaning is moved to the next process in either the forced stopping means or another forced stopping means. Since it is necessary to take out the work from the cleaning booth, even if this conventional cleaning device for mechanical parts is incorporated into the automation of the production line, it is still unsuitable for increasing the productivity.
Further, in another forced stop means of the conventional cleaning device for mechanical parts, a work braking air nozzle (or a cleaning liquid nozzle) is used to apply a force in the reverse direction to the rotating element of the work receiver that rotates in the normal direction. Therefore, if the work is not sufficiently dried after cleaning the nozzle, or if the work is rotated in the reverse direction, the cleaning liquid that adheres to the columns, base plate, fixed shaft, rotating plate, adapter work receiver, etc. in the cleaning booth. There was a risk that the cleaning liquid would adhere to the dried work. Further, when the work is stopped by this forced stop means, the stop position of the work is likely to change each time, and it is extremely difficult to keep the stop position constant.
Further, one conventional work cleaning device has, in particular, a through hole of a blade, a step portion provided around a shell and a core, or a shadow portion which overlaps with another blade portion or a core and becomes a shadow in the blade portion. Foreign matter adhering to the joint portion that is the boundary between the blade and the shell and the joint that is the boundary between the blade and the core cannot be sufficiently removed, so-called uneven cleaning. Was likely to occur. Further, in the other conventional cleaning device for mechanical parts, the air nozzle 13 and the cleaning liquid nozzle 14 are paired or a plurality of pairs on the inner surface of the cleaning booth 1 so that the tips thereof face the work 70 set in the work receiver. Since the opening / closing lid 4 is also provided with an air nozzle 13 and a cleaning liquid nozzle 14 for injecting air and cleaning liquid from above onto the work 70 (see FIG. 3 of Patent Document 2), the lower surface of the work and the lower surface of the work and the cleaning liquid nozzle 14 are installed. Foreign matter adhering to the lower side of the inner surface could not be sufficiently removed, and there was a risk of uneven cleaning.
 それゆえに、本発明の主たる目的は、洗浄後のワークを一定の停止位置で停止させることができ、生産ラインの自動化に組み込むのに好適な洗浄機を提供することである。また、本発明の他の目的は、上記した主たる目的を達成すると共に、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することが可能な洗浄機を提供することである。 Therefore, a main object of the present invention is to provide a washing machine capable of stopping a work after washing at a fixed stop position and suitable for incorporation into the automation of a production line. Another object of the present invention is to achieve the above-mentioned main object, and to obtain cutting oil adhering to a work having a complicated shape including uneven portions including steps, grooves, holes, notches, gaps and the like. It is also an object of the present invention to provide a cleaning machine capable of sufficiently cleaning foreign substances such as chips.
 請求項1に係る本発明は、少なくともその一部に凹凸部を備えたワークを洗浄する洗浄機であって、ワークを洗浄する洗浄ブースと、洗浄ブースで洗浄されたワークを乾燥させる乾燥ブースと、洗浄ブースと乾燥ブースとを仕切る開閉自在の仕切扉と、洗浄ブースに配設され、ワークに回転力を付与する第1の回転付与手段と、洗浄ブースに配設され、ワークに洗浄液を噴射する複数の洗浄ノズルと、乾燥ブースに配設され、洗浄されたワークに回転力を付与する第2の回転付与手段と、乾燥ブースに配設され、洗浄されたワークにエアーを噴射する複数のブローノズルと、ワークを回動自在に支持した状態で洗浄ブースおよび乾燥ブースに搬送するワーク搬送装置と、乾燥ブースには、ワークの回転を停止させるブレーキ機構と、ブレーキ機構により回転が停止されたワークを所定の位置に位置決めする位置決め機構とが配設されていることを特徴とする、洗浄機である。
 請求項1に係る洗浄機では、上記した構成を有しているため、洗浄ブースでワークが洗浄され、洗浄されたワークは、乾燥ブースで乾燥される。洗浄ブースおよび乾燥ブース間は、仕切扉で仕切られていて、仕切扉は、開閉自在となっている。回動自在の状態のワークは、ワーク搬送装置によって、洗浄ブースおよび乾燥ブースに適宜搬送される。洗浄ブースでは、第1の回転付与手段により、ワークに回転力が付与され、乾燥ブースでは、第2の回転付与手段により、ワークに回転力が付与される。また、洗浄ブースでは、複数の洗浄ノズルによりワークに洗浄液が噴射され、当該ワークが洗浄される。そして、洗浄されたワークは、乾燥ブースにおいて、複数のブローノズルによりエアーが噴射され、当該洗浄されたワークが乾燥される。さらに、乾燥ブースにおいて、乾燥されたワークは、ブレーキ機構によって当該ワークの回転が停止される。この回転が停止されたワークは、位置決め機構によって所定の位置に位置決めされる。そのため、この請求項1に係る発明では、洗浄後のワークを一定の停止位置で強制停止させることができ、生産ラインの自動化に組み込むのに好適な洗浄機が得られる。
 請求項2に係る本発明は、請求項1に係る発明に従属する発明であって、複数の洗浄ノズルは、ワークの上側および下側から、ワークの凹凸部および凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射し、複数のブローノズルは、洗浄されたワークの上側および下側から、洗浄されたワークの凹凸部および凹凸部の境界に対して、それぞれ、別個に、エアーを噴射するように配置され、洗浄ノズルおよびブローノズルの数と配置と噴射方向は、ワークの大きさおよび凹凸部の形状に応じて変更可能となっていることを特徴とする、洗浄機である。
 請求項2に係る洗浄機では、上記した構成を有しているため、請求項1に係る洗浄機と比べて、特に、洗浄ブースにおいて、複数の洗浄ノズルにより、ワークの上側および下側から、ワークの凹部、凸部、凹部および凸部の境界に向けて、それぞれ、別個に、洗浄液が噴射される。また、乾燥ブースにおいて、複数のブローノズルにより、先の洗浄ブースで洗浄されたワークの上側および下側から、当該ワークの凹部、凸部、凹部および凸部の境界に向けて、それぞれ、別個に、エアーが噴射される。
 そのため、この請求項2に係る洗浄機では、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄し、乾燥させることが可能となっている。この場合、ワークの大きさおよび凹凸部の形状に応じて、洗浄ノズル、ブローノズルの数、配置および噴射方向は、適宜、変更され得るものである。したがって、この請求項2に係る発明では、上記した請求項1に係る発明の効果を奏すると共に、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することが可能な洗浄機が得られる。
 請求項3に係る本発明は、請求項1または請求項2に係る発明に従属する発明であって、ワーク搬送装置は、ワークを位置決め案内して保持するジグと、ジグを受けて回動自在に支持するジグ受け支持部とを含み、ジグは、ジグ受け支持部が挿入される挿入穴部を備えた軸状部と、軸状部よりも軸径が大きく軸状部の軸方向の中間部に同心円状に配設され、ワークが載置されるワーク台座部と、ワーク台座部の外周面に間隔を隔てて配設される複数の羽根部と、複数の羽根部のうちの1つであって、軸状部の軸方向に見て、他の羽根部よりも長さの長い位置決め羽根部と、を含み、第2の回転付与手段は、乾燥ブースに配設され、羽根部にエアーを噴射してその噴射圧によりジグに回転力を付与し、洗浄されたワークを回転させるジグ用回転付与ブローノズルを含み、ブレーキ機構は、枢軸部と、枢軸部を回動自在に支持する枢軸部支持体と、枢軸部支持体に固定されるブレーキ片と、ブレーキ片を押圧し、枢軸部を支点としてブレーキ片を回転させる押圧手段と、を含み、押圧手段を介して、ブレーキ片を回転させ、ブレーキ片をジグの軸状部に当接させることによりジグの回転を停止させることを特徴とし、位置決め機構は、位置決め羽根部の下端より上方で、且つ、他の複数の羽根部の下端より上方の周回空間に、位置決め爪を挿入させる位置決め爪作動手段を含み、ブレーキ機構によりジグの回動を停止させた位置で、位置決め爪作動手段により位置決め爪を周回空間に挿入し、ジグ用回転付与ブローノズルにより位置決め爪が位置決め羽根部に当接する位置までジグを回転させて、ワークを所定の位置に位置決めすることを特徴とする、洗浄機である。
 請求項3に係る洗浄機では、上記した構成を有しているため、請求項1または請求項2に係る洗浄機と比べて、特に、ワーク搬送装置において、ワークがジグにより位置決め案内されて保持されている。ジグは、ジグ受け支持部により回動自在に支持されている。ワーク台座部の座面には、取外し自在にワークが載置され得る。乾燥ブースでは、ジグ用回転付与ブローノズルからジグの羽根部にエアーが噴射され、その噴射圧によりジグの羽根部を介してワークに回転力が付与される。
 一方で、ブレーキ機構においては、枢軸部が枢軸部支持体により回動自在に支持され、当該枢軸部支持体にはブレーキ片が固定される。ブレーキ片は、押圧手段により押圧されると、枢軸部を中心に当該枢軸部の周方向(回転方向)に回動可能となる。この場合、ブレーキ片を回転させて当該ブレーキ片をジグの軸状部に当接させることによって、ジグの回転が制動されて停止されるため、ワークの回転が停止される。
 そして、ブレーキ機構により回転が停止されたワークは、回転停止位置において、位置決め爪作動手段により位置決め爪がジグの周回空間に挿入される。この場合、ジグ用回転付与ブローノズルによりジグを回転させると、位置決め爪が位置決め羽根部に当接した位置でジグの回転は停止する。つまり、ワークは、位置決めジグの羽根部に当接した位置で停止し、所定の位置に位置決めされる。請求項3に係る発明は、この位置決め効果を奏すると共に、請求項1または請求項2に係る発明と同様の効果も奏するものとなっている。
 請求項4に係る本発明は、請求項1~請求項3のいずれか1項に係る発明に従属する発明であって、第1の回転付与手段は、ワークに洗浄液を噴射してその噴射圧によりワークに回転力を付与する回転付与洗浄ノズルを含み、第2の回転付与手段は、洗浄されたワークにエアーを噴射してその噴射圧により洗浄されたワークに回転力を付与する回転付与ブローノズルをさらに含み、回転付与洗浄ノズルおよび回転付与ブローノズルの数、配置および噴射方向は、ワークの大きさおよび凹凸部の形状に応じて変更可能となっていることを特徴とする、洗浄機である。
 請求項4に係る洗浄機では、上記した構成を有しているため、洗浄ブースにおいて、回転付与洗浄ノズルからワークに洗浄液が噴射され、その噴射圧によりワークに回転力が付与される。また、乾燥ブースにおいて、回転付与ブローノズルからワークにエアーが噴射され、その噴射圧によりワークに回転力が付与される。この請求項4に係る発明においても、請求項1~請求項3のいずれか1項に係る発明と同様の効果を奏するものとなっている。
 請求項5に係る本発明は、請求項3または請求項4に係る発明に従属する発明であって、第1の回転付与手段は、洗浄ブースに配設され、ジグの羽根部に洗浄液を噴射してその噴射圧によりジグに回転力を付与し、ワークを回転させるジグ用回転付与洗浄ノズルを含み、第2の回転付与手段は、乾燥ブースに配設され、ジグの羽根部にエアーを噴射してその噴射圧によりジグに回転力を付与し、洗浄されたワークを回転させるジグ用回転付与ブローノズルを含むことを特徴とする、洗浄機である。
 請求項5に係る洗浄機では、上記した構成を有しているため、洗浄ブースにおいて、ジグ用回転付与洗浄ノズルからジグの羽根部に洗浄液が噴射され、その噴射圧によりジグを介してワークに回転力が付与される。また、乾燥ブースでは、回転付与ブローノズルからワークにエアーが噴射され、その噴射圧によりジグを介してワークに回転力が付与される。この請求項5に係る発明においても、請求項3または請求項4に係る発明と同様の効果を奏するものとなっている。
 請求項6に係る本発明は、請求項1~請求項5のいずれか1項に係る発明に従属する発明であって、洗浄ブースに配設され、洗浄ブースで洗浄されたワークを、乾燥ブースに搬送する前に、洗浄ブースにおいて、前もって乾燥させる1つ以上の予備乾燥ブローノズルをさらに含み、予備乾燥ブローノズルの内の少なくとも1つは、洗浄されたワークを予備乾燥ブローノズルで前もって乾燥させるときに、洗浄されたワークにエアーを噴射してその噴射圧により洗浄されたワークに回転力を付与する機能を兼用していることを特徴とする、洗浄機である。
 請求項6に係る洗浄機では、上記した構成を有しているため、請求項1~請求項5のいずれか1項に係る洗浄機と比べて、特に、洗浄ブースにおいて、洗浄されたワークを洗浄ブースから乾燥ブースに搬送する前に、当該ワークが、1つ以上の予備乾燥ブローノズルにより、前もって乾燥される。この場合、予備乾燥ブローノズルの少なくとも1つは、洗浄されたワークにエアーを噴射して、その噴射圧により、洗浄されたワークに回転力を付与する機能を兼用している。
 この請求項6に係る洗浄機では、請求項1~請求項5のいずれか1項に係る発明の効果に加えて、洗浄されたワークが、洗浄ブースから乾燥ブースに搬送される前に、予備乾燥ブローノズルにより事前に乾燥されるため、当該ワークは、乾燥ブースでより効果的に乾燥させることが可能となっている。また、この予備乾燥ブローノズルは、ワークに回転力を付与する機能も併せ持っているので、別途、ワークに回転力を付与する回転付与ブローノズルを設ける必要が無い。
 請求項7に係る本発明は、請求項3または請求項5に係る発明に従属する発明であって、ジグは、ワーク台座部に配設され、ワークがワーク台座部に載置されたときに、ワークの底面とワーク台座部との間に間隔を有するように、軸状部に配設されるスペーサ部材を含むことを特徴とする、洗浄機である。
 請求項7に係る洗浄機では、上記した構成を有しているため、請求項3または請求項5に係る洗浄機と比べて、ジグのワーク台座部にワークが載置されたときに、スペース部材によって、ワークの底面とワーク台座部との間に隙間を有する構成となっている。そのため、この請求項7に係る洗浄機では、請求項3または請求項5に係る発明の効果に加え、洗浄ブースでのワークの洗浄および乾燥ブースでのワークの乾燥において、ワークの底面がワーク台座部で隠れる、所謂、死角となる部位が無くなり、洗浄ブースでは洗浄ノズルから洗浄液を、乾燥ブースではブローノズルからエアーを、それぞれ、ワークの底面とワーク台座部との間の隙間に噴射することが可能となって、ワークの底面に付着した切削液および切粉等の付着物(異物)を当該隙間から除去することが可能となっている。
 請求項8に係る本発明は、請求項3~請求項7のいずれか1項に係る発明に従属する発明であって、洗浄ノズル、ブローノズル、回転付与洗浄ノズル、回転付与ブローノズル、予備乾燥ブローノズル、ジグ用回転付与洗浄ノズルおよびジグ用回転付与ブローノズルは、それぞれ、その先端側が折り曲げ自在の可撓管で形成されていることを特徴とする、洗浄機である。
 請求項8に係る洗浄機では、上記した構成を有しているため、洗浄ブースにおいて、洗浄ノズル、回転付与洗浄ノズルおよびジグ用回転付与洗浄ノズルからの洗浄液の噴射方向を適宜調整することが可能になり、ワークを効率的に回転させて洗浄することが可能になっている。また、乾燥ブースにおいて、ブローノズル、回転付与ブローノズル、予備乾燥ブローノズルおよびジグ用回転付与ブローノズルからのエアーの噴射方向を適宜調整することが可能になり、ワークを効率的に回転させて乾燥させることが可能になっている。
 請求項9に係る本発明は、請求項4~請求項8のいずれか1項に係る発明に従属する発明であって、洗浄ブースに配管され、洗浄ノズルおよび回転付与洗浄ノズルに洗浄液を圧送する洗浄液供給配管ユニットを含み、乾燥ブースに配管され、ブローノズルおよび回転付与ブローノズルにエアーを圧送するエアー供給配管ユニットを含み、洗浄液供給配管ユニットは、ワークの上側に配設される洗浄液上側供給配管と、ワークの下側に配設される洗浄液下側供給配管とを備え、エアー供給配管ユニットは、ワークの上側に配設されるエアー上側供給配管と、ワークの下側に配設されるエアー下側供給配管と、を備え、エアー上側供給配管は、ワークに対して接近および離間可能となるように、可動自在に配設されていることを特徴とする、洗浄機である。
 請求項9に係る洗浄機では、上記した構成を有しているため、エアー上側供給配管は、ワークに対する接近および離間が可能となっている。そのため、ワークをワーク搬送装置で洗浄ブースから乾燥ブースに搬送して配置するときには、エアー上側供給配管がワークの搬送路上において障害とならない位置まで、当該エアー上側供給配管をワークから遠ざけることが可能となっている。また、ワークを乾燥ブースで乾燥させるときには、ワークを効果的に乾燥させる位置まで、つまり、当該エアー上側供給配管を最接近する位置までワークに近づけることが可能となっているため、ワークを効率よく乾燥させることが可能となる。
 請求項10に係る本発明は、請求項1~請求項9のいずれか1項に係る発明に従属する発明であって、洗浄機は、当該洗浄機を移動可能にする移動手段をさらに含み、ワークが製造される製造ラインに組み込まれるようにユニット化されることを特徴とする、洗浄機である。
 請求項10に係る洗浄機では、上記した構成を有しているため、当該洗浄機は、移動手段により適宜移動自在となっている。したがって、この洗浄機は、ワークが製造される製造ラインに当該洗浄機を組み込むようにユニット化することが可能となっている。
 一方、従来では、ワークを製造する製造ラインで製造された後のワークを洗浄する場合、例えば、当該製造ラインで製造されたワークを、別途、当該ワークを洗浄する洗浄ラインまで、パレットおよび運搬台車等により人力により運搬する、あるいは、製造ラインから洗浄ラインまで設けられたコンベア等の搬送装置(搬送路)を経由して当該ワークを搬送するなどの手段を取っていた。
 それに比べて、請求項10に係る洗浄機では、ワークが製造される製造ラインに、当該洗浄機がユニット化された場合、当該製造ラインにおけるワークの搬送方向を短くすることが可能となり、延いては、製造ラインおよび洗浄ライン全体の搬送路の長さを短くすることが可能となっている。したがって、製造ラインおよび洗浄ライン全体に要するスペースおよび人員の削減、処理時間の短縮に貢献するものとなっている。
The present invention according to claim 1 is a washing machine for washing a work having uneven portions at least in a part thereof, and includes a washing booth for washing the work and a drying booth for drying the work washed in the washing booth. , An openable and closable partition door that separates the cleaning booth from the drying booth, a first rotation-imparting means that is arranged in the cleaning booth to apply rotational force to the work, and an arrangement in the cleaning booth that injects cleaning liquid onto the work. A plurality of washing nozzles arranged in a drying booth, a second rotation applying means for applying a rotational force to the washed work, and a plurality of cleaning nozzles arranged in the drying booth to inject air into the washed work. The blow nozzle, the work transfer device that transports the work to the washing booth and the drying booth while rotatably supporting the work, and the drying booth are stopped by the brake mechanism that stops the rotation of the work and the brake mechanism. It is a washing machine characterized in that a positioning mechanism for positioning a work at a predetermined position is provided.
Since the washing machine according to claim 1 has the above-described configuration, the work is washed in the washing booth, and the washed work is dried in the drying booth. The washing booth and the drying booth are separated by a partition door, and the partition door can be opened and closed. The work in the rotatable state is appropriately transported to the washing booth and the drying booth by the work transport device. In the washing booth, the first rotation applying means applies the rotational force to the work, and in the drying booth, the second rotation applying means applies the rotational force to the work. Further, in the cleaning booth, the cleaning liquid is sprayed onto the work by a plurality of cleaning nozzles, and the work is cleaned. Then, in the drying booth, the washed work is blown with air by a plurality of blow nozzles, and the washed work is dried. Further, in the drying booth, the dried work is stopped from rotating by the brake mechanism. The work whose rotation is stopped is positioned at a predetermined position by the positioning mechanism. Therefore, in the invention according to claim 1, the work after cleaning can be forcibly stopped at a fixed stop position, and a washing machine suitable for incorporation into automation of a production line can be obtained.
The present invention according to claim 2 is an invention dependent on the invention according to claim 1, and a plurality of cleaning nozzles are used from the upper side and the lower side of the work with respect to the uneven portion and the boundary between the uneven portions of the work. The cleaning liquid is sprayed separately, and the plurality of blow nozzles separately blow air from the upper side and the lower side of the cleaned work to the uneven portion and the boundary of the uneven portion of the cleaned work, respectively. The washing machine is arranged so as to inject, and the number and arrangement of cleaning nozzles and blow nozzles and the injection direction can be changed according to the size of the work and the shape of the uneven portion.
Since the washing machine according to claim 2 has the above-described configuration, as compared with the washing machine according to claim 1, particularly in the washing booth, a plurality of washing nozzles are used from the upper side and the lower side of the work. The cleaning liquid is separately sprayed toward the concave portion, the convex portion, and the boundary between the concave portion and the convex portion of the work. Further, in the drying booth, a plurality of blow nozzles are used to separately perform the work washed in the previous washing booth from the upper side and the lower side toward the boundary of the concave portion, the convex portion, the concave portion and the convex portion of the work. , Air is injected.
Therefore, in the washing machine according to claim 2, foreign matters such as cutting oil and chips adhering to a work having a complicated shape having uneven portions including stepped portions, grooves, holes, notches, gaps and the like are removed. It can be thoroughly washed and dried. In this case, the number, arrangement, and injection direction of the cleaning nozzles and blow nozzles can be appropriately changed according to the size of the work and the shape of the uneven portion. Therefore, the invention according to claim 2 has the effect of the invention according to claim 1 described above, and has a complicated shape provided with an uneven portion including a step portion, a groove portion, a hole portion, a notch portion, a gap, and the like. A cleaning machine capable of sufficiently cleaning foreign substances such as cutting oil and chips adhering to the work can be obtained.
The present invention according to claim 3 is an invention subordinate to the invention according to claim 1 or 2, wherein the work transfer device has a jig for positioning and holding the work and a jig that receives and holds the jig and is rotatable. Including a jig receiving support portion that supports the jig, the jig has an axial portion having an insertion hole into which the jig receiving supporting portion is inserted and a shaft-shaped portion that has a larger shaft diameter than the shaft-shaped portion and is intermediate in the axial direction of the shaft-shaped portion. One of a plurality of blade portions, a work pedestal portion that is concentrically arranged on the portions and on which a work is placed, a plurality of blade portions that are arranged at intervals on the outer peripheral surface of the work pedestal portion, and a plurality of blade portions. The second rotation imparting means is arranged in the drying booth and is provided on the blade portion, including a positioning blade portion having a length longer than that of the other blade portions when viewed in the axial direction of the axial portion. The brake mechanism rotatably supports the pivot portion and the pivot portion, including a rotation imparting blow nozzle for the jig that injects air and applies a rotational force to the jig by the injection pressure to rotate the washed workpiece. The brake piece includes a pivot support, a brake piece fixed to the pivot support, and a pressing means for pressing the brake piece and rotating the brake piece with the pivot as a fulcrum, and the brake piece is pressed via the pressing means. The jig is rotated and the brake piece is brought into contact with the shaft-shaped portion of the jig to stop the rotation of the jig. A positioning claw operating means for inserting a positioning claw is included in the orbiting space above the lower end, and the positioning claw is inserted into the orbiting space by the positioning claw operating means at a position where the rotation of the jig is stopped by the brake mechanism for the jig. The washing machine is characterized in that the jig is rotated to a position where the positioning claw abuts on the positioning blade portion by the rotation imparting blow nozzle to position the work at a predetermined position.
Since the washer according to claim 3 has the above-described configuration, the work is positioned and guided by a jig to be held, especially in the work transfer device, as compared with the washer according to claim 1 or 2. Has been done. The jig is rotatably supported by the jig receiving support portion. The work can be freely removed from the seating surface of the work pedestal. In the drying booth, air is injected from the jig rotation imparting blow nozzle to the jig blades, and the injection pressure applies rotational force to the work through the jig blades.
On the other hand, in the brake mechanism, the pivot portion is rotatably supported by the pivot portion support, and the brake piece is fixed to the pivot portion support. When the brake piece is pressed by the pressing means, the brake piece can rotate around the pivot portion in the circumferential direction (rotation direction) of the pivot portion. In this case, by rotating the brake piece and bringing the brake piece into contact with the shaft-shaped portion of the jig, the rotation of the jig is dampened and stopped, so that the rotation of the work is stopped.
Then, in the work whose rotation has been stopped by the brake mechanism, the positioning claw is inserted into the peripheral space of the jig by the positioning claw operating means at the rotation stop position. In this case, when the jig is rotated by the jig rotation imparting blow nozzle, the rotation of the jig is stopped at the position where the positioning claw is in contact with the positioning blade portion. That is, the work stops at a position where it comes into contact with the blade portion of the positioning jig, and is positioned at a predetermined position. The invention according to claim 3 exerts this positioning effect and also exhibits the same effect as the invention according to claim 1 or 2.
The present invention according to claim 4 is an invention subordinate to the invention according to any one of claims 1 to 3, and the first rotation imparting means injects a cleaning liquid onto the work and its injection pressure. The second rotation-giving means includes a rotation-giving cleaning nozzle that imparts a rotational force to the work by, and a second rotation-giving means is a rotation-giving blow that injects air into the cleaned work to apply the rotational force to the work washed by the injection pressure. The washing machine further includes a nozzle, and the number, arrangement, and injection direction of the rotation-imparting cleaning nozzle and the rotation-imparting blow nozzle can be changed according to the size of the work and the shape of the uneven portion. be.
Since the cleaning machine according to claim 4 has the above-described configuration, the cleaning liquid is ejected from the rotation-imparting cleaning nozzle to the work at the cleaning booth, and the injection pressure imparts rotational force to the work. Further, in the drying booth, air is ejected from the rotation imparting blow nozzle to the work, and the rotational force is applied to the work by the injection pressure. The invention according to claim 4 also has the same effect as the invention according to any one of claims 1 to 3.
The present invention according to claim 5 is an invention dependent on the invention according to claim 3 or 4, wherein the first rotation imparting means is arranged in a cleaning booth and injects a cleaning liquid onto the blades of the jig. A jig rotation applying cleaning nozzle for applying a rotational force to the jig by its injection pressure to rotate the work is included, and a second rotation applying means is arranged in a drying booth and injects air into the blades of the jig. The washing machine is characterized by including a rotation applying blow nozzle for a jig that applies a rotational force to the jig by its injection pressure to rotate the washed work.
Since the cleaning machine according to claim 5 has the above-described configuration, the cleaning liquid is ejected from the jig rotation imparting cleaning nozzle to the jig blades at the cleaning booth, and the injection pressure causes the work to be driven through the jig. Rotational force is applied. Further, in the drying booth, air is injected from the rotation imparting blow nozzle to the work, and the injection pressure applies a rotational force to the work through the jig. The invention according to claim 5 also has the same effect as the invention according to claim 3 or 4.
The present invention according to claim 6 is an invention subordinate to the invention according to any one of claims 1 to 5, and the work disposed in the washing booth and washed in the washing booth is dried in the drying booth. In the cleaning booth, one or more pre-drying blow nozzles are further included, and at least one of the pre-drying blow nozzles pre-drys the cleaned workpiece with the pre-drying blow nozzle. The washing machine is characterized in that it also has a function of injecting air onto the washed work and imparting a rotational force to the washed work by the injection pressure.
Since the washing machine according to claim 6 has the above-described configuration, the washed work can be used in the washing booth, in particular, as compared with the washing machine according to any one of claims 1 to 5. The work is pre-dried by one or more pre-drying blow nozzles prior to transport from the washing booth to the drying booth. In this case, at least one of the pre-drying blow nozzles also has a function of injecting air into the washed work and applying a rotational force to the washed work by the injection pressure.
In the washing machine according to claim 6, in addition to the effect of the invention according to any one of claims 1 to 5, the washed work is reserved before being transported from the washing booth to the drying booth. Since the work is pre-dried by the drying blow nozzle, the work can be dried more effectively in the drying booth. Further, since this pre-drying blow nozzle also has a function of applying a rotational force to the work, it is not necessary to separately provide a rotation imparting blow nozzle for applying the rotational force to the work.
The present invention according to claim 7 is an invention subordinate to the invention according to claim 3 or 5, wherein the jig is arranged on the work pedestal portion and the work is placed on the work pedestal portion. The washing machine is characterized by including a spacer member arranged in a shaft shape portion so as to have a space between a bottom surface of the work and a work pedestal portion.
Since the washing machine according to claim 7 has the above-described configuration, a space is required when the work is placed on the work pedestal portion of the jig as compared with the washing machine according to claim 3 or 5. Depending on the member, there is a gap between the bottom surface of the work and the work pedestal. Therefore, in the washing machine according to claim 7, in addition to the effect of the invention according to claim 3 or 5, the bottom surface of the work is a work pedestal in washing the work in the washing booth and drying the work in the drying booth. There is no so-called blind spot hidden in the part, and the cleaning liquid can be injected from the cleaning nozzle in the cleaning booth, and the air from the blow nozzle in the drying booth can be injected into the gap between the bottom surface of the work and the work pedestal. This makes it possible to remove deposits (foreign matter) such as cutting liquid and chips adhering to the bottom surface of the work from the gap.
The present invention according to claim 8 is an invention subordinate to the invention according to any one of claims 3 to 7, and is a cleaning nozzle, a blow nozzle, a rotation-imparting cleaning nozzle, a rotation-imparting blow nozzle, and pre-drying. The blow nozzle, the rotation-imparting cleaning nozzle for jigs, and the rotation-imparting blow nozzle for jigs are cleaning machines, each of which is characterized in that its tip side is formed of a bendable flexible tube.
Since the cleaning machine according to claim 8 has the above-described configuration, it is possible to appropriately adjust the injection direction of the cleaning liquid from the cleaning nozzle, the rotation-imparting cleaning nozzle, and the rotation-imparting cleaning nozzle for jigs in the cleaning booth. Therefore, it is possible to efficiently rotate and clean the work. Further, in the drying booth, it is possible to appropriately adjust the injection direction of air from the blow nozzle, the rotation imparting blow nozzle, the pre-drying blow nozzle, and the rotation imparting blow nozzle for the jig, so that the work can be efficiently rotated and dried. It is possible to make it.
The present invention according to claim 9 is an invention subordinate to the invention according to any one of claims 4 to 8, and is piped to a cleaning booth to pump a cleaning liquid to a cleaning nozzle and a rotation-imparting cleaning nozzle. The cleaning liquid supply piping unit includes an air supply piping unit that is piped to the drying booth and pumps air to the blow nozzle and the rotation imparting blow nozzle. The air supply piping unit includes an air upper supply pipe arranged on the upper side of the work and an air arranged on the lower side of the work. The washing machine includes a lower supply pipe, and the air upper supply pipe is movably arranged so as to be able to approach and separate from the work.
Since the washing machine according to claim 9 has the above-described configuration, the air upper supply pipe can be approached and separated from the work. Therefore, when the work is transported from the cleaning booth to the drying booth by the work transfer device and arranged, the air upper supply pipe can be kept away from the work until the air upper supply pipe does not interfere with the work transfer path. It has become. Further, when the work is dried in the drying booth, it is possible to bring the work close to the position where the work is effectively dried, that is, the position where the air upper supply pipe is closest to the work, so that the work can be efficiently dried. It can be dried.
The present invention according to claim 10 is an invention subordinate to the invention according to any one of claims 1 to 9, and the washing machine further includes a moving means for making the washing machine movable. It is a washing machine characterized in that the work is unitized so as to be incorporated in a manufacturing line where the work is manufactured.
Since the washing machine according to claim 10 has the above-described configuration, the washing machine can be appropriately moved by means of moving means. Therefore, this washing machine can be unitized so as to incorporate the washing machine into the production line where the work is manufactured.
On the other hand, conventionally, when cleaning a work after being manufactured on a manufacturing line for manufacturing a work, for example, a pallet and a transporting trolley are used to separately wash the work manufactured on the manufacturing line to a washing line for washing the work. The work has been transported by human power, or the work has been transported via a transport device (conveyor path) such as a conveyor provided from the production line to the cleaning line.
On the other hand, in the washing machine according to claim 10, when the washing machine is unitized in the production line where the work is manufactured, the transport direction of the work in the production line can be shortened, and the work can be extended. It is possible to shorten the length of the transport path of the entire production line and cleaning line. Therefore, it contributes to the reduction of space and personnel required for the entire production line and cleaning line, and the reduction of processing time.
 本発明によれば、その主たる目的である、洗浄後のワークを一定の停止位置で強制停止させることができ、生産ラインの自動化に組み込むのに好適な洗浄機が得られる。また、本発明によれば、上記した主たる目的を達成すると共に、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することが可能な洗浄機が得られる。 According to the present invention, it is possible to forcibly stop the work after cleaning at a fixed stop position, which is the main object thereof, and a washing machine suitable for incorporation into the automation of a production line can be obtained. Further, according to the present invention, while achieving the above-mentioned main object, cutting oil and cutting adhering to a work having a complicated shape having uneven portions including a step portion, a groove portion, a hole portion, a notch portion, a gap and the like. A washing machine capable of sufficiently washing foreign substances such as powder can be obtained.
 本発明の上述の目的、その他の目的、特徴および利点は、図面を参照して行う以下の発明を実施するための形態の説明から一層明らかとなろう。 The above-mentioned object, other object, feature and advantage of the present invention will be further clarified from the description of the embodiment for carrying out the following invention with reference to the drawings.
本発明に係る洗浄機に用いられるブレーキ機構の一例およびその配置を示す図解図であり、(A)はその要部を示す側面図解図であり、(B)はその要部を示す底面図解図である。It is a schematic diagram which shows an example of the brake mechanism used for the washing machine which concerns on this invention and the arrangement thereof, (A) is the side diagram which shows the main part, (B) is the bottom illustration which shows the main part. Is. 図1に示すブレーキ機構の作動前の状態の要部側面図解図である。It is a side view of the main part of the state before the operation of the brake mechanism shown in FIG. 1. 図1に示すブレーキ機構の作動後の状態の要部側面図解図である。It is a side view of the main part of the state after the operation of the brake mechanism shown in FIG. 1. 図1~図3に示すブレーキ機構の要部を示す斜視図解図である。It is a perspective diagram which shows the main part of the brake mechanism shown in FIGS. 1 to 3. (A)は図4のA矢視図解図であり、(B)は図4のB矢視図解図である。(A) is a diagram of the arrow A in FIG. 4, and (B) is a diagram of the arrow B in FIG. 本発明に係る洗浄機により洗浄されるワーク(洗浄対象物)を回動自在に支持するジグの一例を示す斜視図解図である。It is a perspective diagram which shows an example of the jig which rotatably supports the work (the object to be cleaned) to be cleaned by the washing machine which concerns on this invention. 図6に示すジグの縦中央断面図解図である。FIG. 6 is a vertical center sectional view of the jig shown in FIG. 図6および図7に示すジグの底面図解図である。It is a bottom view of the jig shown in FIGS. 6 and 7. 図1~図3および図4~図5(A),(B)に示すブレーキ機構の周辺部の要部を示す正面図解図である。It is a front view which shows the main part of the peripheral part of the brake mechanism shown in FIGS. 1 to 3 and 4 to 5 (A) and 5 (B). 本発明に係る洗浄機に用いられる位置決め機構の一例およびその配置を示す平面図解図である。It is a top view which shows an example of the positioning mechanism used in the washing machine which concerns on this invention, and its arrangement. 図10に示す位置決め機構の一部を断面にした正面図解図である。It is a front view which made a part of the positioning mechanism shown in FIG. 10 a cross section. (A)は図10および図11に示す位置決め機構の作動前の要部の状態を示す平面図解図であり、(B)はその位置決め機構の作動後の要部の状態を示す平面図解図である。(A) is a plan view showing the state of the main part before the operation of the positioning mechanism shown in FIGS. 10 and 11, and (B) is a plan view showing the state of the main part after the operation of the positioning mechanism. be. 図10および図11に示す位置決め機構の作動前の他の要部の状態を示す説明図解図である。10 is an explanatory diagram showing a state of another main part before the operation of the positioning mechanism shown in FIGS. 10 and 11. 図13のA部を拡大した説明図解図である。It is explanatory drawing which enlarged the part A of FIG. 図10および図11に示す位置決め機構の作動前のさらに他の要部の状態を示す説明図解図である。It is explanatory drawing which shows the state of the other main part before the operation of the positioning mechanism shown in FIG. 10 and FIG. 図15のB部を拡大した説明図解図である。It is explanatory drawing which enlarged the part B of FIG. 図10および図11に示す位置決め機構の作動後の他の要部の状態を示す説明図解図である。10 is an explanatory diagram showing a state of other main parts after the operation of the positioning mechanism shown in FIGS. 10 and 11. 図17のA部を拡大した説明図解図である。It is explanatory drawing which enlarged the part A of FIG. 図10および図11に示す位置決め機構の作動後のさらに他の要部の状態を示す説明図解図である。It is explanatory drawing which shows the state of the other main part after the operation of the positioning mechanism shown in FIG. 10 and FIG. 図19のB部を拡大した説明図解図である。It is explanatory drawing which enlarged the part B of FIG. 本発明に係るブレーキ機構および位置決め機構が用いられる洗浄機の一例を示す一部切欠き正面図解図である。It is a partially cutout front view which shows an example of the washing machine which uses the brake mechanism and the positioning mechanism which concerns on this invention. 図21の要部を拡大した図解図である。It is an enlarged schematic diagram of the main part of FIG. 図21に示す洗浄機の一部切欠き左側面図解図である。FIG. 21 is a schematic view of the left side of a partial notch of the washing machine shown in FIG. 図23の要部を拡大した図解図である。It is an enlarged schematic diagram of the main part of FIG. 23. (A)は、図21~図24に示す洗浄機の正面扉を閉めた状態を示す一部省略正面図解図であり、(B)は、この正面扉を開けた状態を示す要部斜視図解図であり、(C)は、(B)の線A-Aにおける断面図解図である。(A) is a partially omitted front view showing a state in which the front door of the washing machine shown in FIGS. 21 to 24 is closed, and (B) is a perspective view of a main part showing a state in which the front door is opened. It is a figure, (C) is a cross-sectional schematic diagram in line AA of (B). 図21~図24に示す洗浄機の中扉(仕切り扉)の開閉構造の要部を拡大した右側面図解図である。21 is an enlarged right side view of a main part of the opening / closing structure of the middle door (partition door) of the washing machine shown in FIGS. 21 to 24. (A)は、この洗浄機の中扉(仕切り扉)の開閉構造の他の要部を示す正面図解図であり、(B)は、(A)の線B-Bにおける断面図解図である。(A) is a front view showing another main part of the opening / closing structure of the middle door (partition door) of this washing machine, and (B) is a cross-sectional view taken along line BB of (A). .. この洗浄機で洗浄されるワーク(洗浄対象物)を洗浄ブースおよび乾燥ブースに搬送する搬送装置の一例の要部を示す右側面図解図である。It is a right side view which shows the main part of an example of the transport device which transports a work (cleaning object) to be washed by this washing machine to a washing booth and a drying booth. 図28に示した搬送装置の要部を模式的に示す分解斜視図解図である。FIG. 8 is an exploded perspective view schematically showing a main part of the transport device shown in FIG. 28. 図6~図8に示すジグにワークを装着するときの図解図であって、(A)は、ワーク(洗浄対象物)をジグに取付けるときの状態を示す図解図であり、(B)は、ワーク(洗浄対象物)をジグに取付けた後の状態を示す図解図である。6 is an illustrated diagram when the work is attached to the jig shown in FIGS. 6 to 8, in which FIG. 6A is an illustrated diagram showing a state when the work (object to be cleaned) is attached to the jig, and FIG. , Is an illustrated diagram showing a state after the work (object to be cleaned) is attached to the jig. この洗浄機で洗浄されるワーク(洗浄対象物)の一例を示す図解図であって、(A)はその斜視図解図であり、(B)は、(A)に示したワーク(洗浄対象物)の一部を拡大した斜視図解図であり、(C)は、(A)に示したワーク(洗浄対象物)の底面図解図であり、(D)は、(A)に示したワーク(洗浄対象物)の側面図解図である。It is a schematic diagram which shows an example of the work (cleaning object) to be washed by this washing machine, (A) is the perspective figure, and (B) is the work (cleaning object) shown in (A). ) Is an enlarged perspective view, (C) is a bottom view of the work (cleaning object) shown in (A), and (D) is a work (D) shown in (A). It is a side view of the object to be cleaned). この洗浄機の洗浄ブースおよび洗浄ブースに配設される洗浄手段の一例を示す図解図であって、(A)はその要部正面図解図であり、(B)はその要部平面図解図である。It is a schematic diagram which shows an example of the cleaning booth of this washing machine and the cleaning means arranged in the cleaning booth, (A) is the front view of the main part, and (B) is the plan view of the main part. be. (A)は、この洗浄機の洗浄ブースにおいて、図31に示したワーク(洗浄対象物)を洗浄するときの洗浄手段を模式的に示す説明図解図であり、(B)は、各ノズルの一例を示す要部斜視図解図であり、(C)は、各ノズルの取付け構造の一例を示す要部斜視分解図解図である。(A) is an explanatory diagram schematically showing a cleaning means when cleaning the work (object to be cleaned) shown in FIG. 31 in the cleaning booth of this cleaning machine, and (B) is an explanatory diagram of each nozzle. It is the main part perspective view which shows an example, and (C) is the main part perspective disassembled drawing which shows an example of the mounting structure of each nozzle. この洗浄機の洗浄ブースにおいて、図31に示したワーク(洗浄対象物)を図30に示したジグに取付けて、ワーク(洗浄対象物)を洗浄するときの洗浄手段を模式的に示す説明図解図である。In the cleaning booth of this cleaning machine, an explanatory diagram schematically showing a cleaning means when the work (object to be cleaned) shown in FIG. 31 is attached to the jig shown in FIG. 30 to clean the work (object to be cleaned). It is a figure. 図32~図34で示した洗浄手段で洗浄された後のワーク(洗浄対象物)を、この洗浄機の乾燥ブースにおいて、エアーでブローして乾燥させる乾燥手段の一例を模式的に示す説明図であって、ワーク(洗浄対象物)を乾燥させる前の状態を示す概略正面図である。Explanatory drawing which shows typically an example of the drying means which blows and dries the work (the object to be cleaned) after being washed by the cleaning means shown in FIGS. 32 to 34 with air in the drying booth of this washing machine. It is a schematic front view which shows the state before the work (the object to be cleaned) is dried. 図32~図34で示した洗浄手段で洗浄された後のワーク(洗浄対象物)を、この洗浄機の乾燥ブースにおいて、エアーでブローして乾燥させる乾燥手段の一例を模式的に示す説明図であって、ワーク(洗浄対象物)を乾燥させている状態を示す要部正面図解図である。Explanatory drawing which shows typically an example of the drying means which blows and dries the work (the object to be cleaned) after being washed by the cleaning means shown in FIGS. 32 to 34 with air in the drying booth of this washing machine. It is a front view of a main part showing a state in which a work (object to be cleaned) is dried. (A)はこの洗浄機の乾燥ブースに配設された通気手段(例えば図21参照)の要部を拡大した説明図解図であって、(B)は(A)の要部の斜視図解図である。(A) is an enlarged explanatory view of a main part of the ventilation means (for example, see FIG. 21) arranged in the drying booth of this washing machine, and (B) is a perspective view of the main part of (A). Is. 本発明に係る洗浄機の作業工程の一例を示す流れ図である。It is a flow chart which shows an example of the working process of the washing machine which concerns on this invention. 図38に示す作業工程の続きを示す流れ図である。It is a flow chart which shows the continuation of the work process shown in FIG. 38.
 図1は、本発明に係る洗浄機に用いられるブレーキ機構の一例およびその配置を示す図解図であり、(A)はその要部を示す側面図解図であり、(B)はその要部を示す底面図解図である。図2は、図1に示すブレーキ機構の作動前の状態の要部側面図解図であり、図3は、図1に示すブレーキ機構の作動後の状態の要部側面図解図である。
 ブレーキ機構10は、図4、図5(A),(B)に示すように、枢軸部12を含む。枢軸部12は、円柱状の回動軸14を含む。回動軸14は、その軸方向の一端側に頭部14aを有し、その軸方向の他端側には、ネジ面14bを有している。頭部14aには、ネジ回しに係合されるプラス(+)溝およびマイナス(-)溝等が形成されている。回動軸14には、回動筒体16が嵌装されている。回動筒体16は円筒状に形成され、回動筒体16の中に回動軸14が嵌入されている。
1A and 1B are schematic views showing an example of a brake mechanism used in the washing machine according to the present invention and its arrangement, FIG. 1A is a side view showing a main part thereof, and FIG. 1B is a side view showing the main part thereof. It is the bottom diagram which shows. FIG. 2 is a side view of the main part of the state before the operation of the brake mechanism shown in FIG. 1, and FIG. 3 is a side view of the main part of the state after the operation of the brake mechanism shown in FIG.
The brake mechanism 10 includes the pivot portion 12 as shown in FIGS. 4, 5 (A) and 5 (B). The pivot portion 12 includes a columnar rotating shaft 14. The rotating shaft 14 has a head portion 14a on one end side in the axial direction and a screw surface 14b on the other end side in the axial direction. The head 14a is formed with a plus (+) groove, a minus (-) groove, and the like that are engaged with the screwdriver. A rotating cylinder 16 is fitted on the rotating shaft 14. The rotating cylinder 16 is formed in a cylindrical shape, and the rotating shaft 14 is fitted in the rotating cylinder 16.
 さらに、この枢軸部12は、枢軸部支持体18により回動自在に支持されている。枢軸部支持体18は、図5(A)に示すように、たとえば矩形または方形状の主面片20を含み、主面片20の幅方向の両側には、縦長矩形状の側面片22aおよび22bが形成されている。側面片22aおよび22bは、主面片20の幅方向の両端部から略垂直に設けられている。また、側面片22aおよび22bは、それぞれ、その長手方向の一方側に円形の挿通孔24aおよび24bを有している。回動軸14は、そのネジ面14bがたとえば挿通孔24a側から挿通孔24bへと挿入される。そして、回動軸14のネジ面14bにはナット15が締結されることによって、回動筒体16は、枢軸部支持体18の側面片22aおよび22b間に回動自在に支持される。回動筒体16は、その長さが回動軸14よりも短く形成され、この場合、側面片22aおよび22b間の長さと略同じに形成されている。 Further, the pivot portion 12 is rotatably supported by the pivot portion support 18. As shown in FIG. 5A, the Axis support 18 includes, for example, a rectangular or rectangular main face piece 20, and on both sides of the main face piece 20 in the width direction, a vertically long rectangular side piece 22a and a vertically long rectangular side piece 22a and 22b is formed. The side surface pieces 22a and 22b are provided substantially perpendicular to both ends in the width direction of the main surface piece 20. Further, the side surface pieces 22a and 22b have circular insertion holes 24a and 24b on one side in the longitudinal direction thereof, respectively. The screw surface 14b of the rotating shaft 14 is inserted into the insertion hole 24b from, for example, the insertion hole 24a side. Then, by fastening the nut 15 to the screw surface 14b of the rotating shaft 14, the rotating cylinder 16 is rotatably supported between the side pieces 22a and 22b of the pivot support body 18. The length of the rotating cylinder 16 is shorter than that of the rotating shaft 14, and in this case, the length is substantially the same as the length between the side pieces 22a and 22b.
 枢軸部支持体18の主面片20には、図4および図5(B)に示すように、その長手方向の中央に、たとえば横長矩形状の連結片26が形成されている。連結片26は、主面片20の長手方向の中間部から略垂直に設けられている。連結片26は、その長手方向の一端に切欠き部28を有し、その長手方向の中間部に平面視円形の貫通孔30を有している。また、この連結片26は、図4に示すように、たとえば4つの取付け穴32a,32b,32c,32dを有している。この場合、連結片26の長手方向の一端側で且つその幅方向の両端側近傍に取付け穴32b,32cが配設され、連結片26の長手方向の中間部で且つその幅方向の両端側近傍に取付け穴32a,32dが配設されている。
 取付け穴32には、たとえば後述するジグ52を回動自在に支持するジグ受け部204のジグ受け支持部208(図30を参照。)が挿通されるものであり、4つの取付け穴32a,32b,32c,32dは、後述する位置決め機構50をセットするベースプレート80を取付けるためのものである。
As shown in FIGS. 4 and 5B, the main surface piece 20 of the pivot support 18 is formed with, for example, a horizontally long rectangular connecting piece 26 at the center in the longitudinal direction. The connecting piece 26 is provided substantially perpendicular to the intermediate portion in the longitudinal direction of the main surface piece 20. The connecting piece 26 has a notch 28 at one end in the longitudinal direction thereof, and has a circular through hole 30 in a plan view at an intermediate portion in the longitudinal direction thereof. Further, as shown in FIG. 4, the connecting piece 26 has, for example, four mounting holes 32a, 32b, 32c, 32d. In this case, mounting holes 32b and 32c are arranged on one end side in the longitudinal direction of the connecting piece 26 and near both ends in the width direction, and are in the middle portion in the longitudinal direction of the connecting piece 26 and near both ends in the width direction. Mounting holes 32a and 32d are arranged in the.
For example, the jig receiving support portion 208 (see FIG. 30) of the jig receiving portion 204 that rotatably supports the jig 52 described later is inserted into the mounting holes 32, and the four mounting holes 32a and 32b are inserted. , 32c and 32d are for mounting the base plate 80 on which the positioning mechanism 50 described later is set.
 また、枢軸部支持体18の主面片20には、後述するブレーキ片36を押圧する押圧手段としてのたとえばピンシリンダ34が配設されている。ピンシリンダ34は、たとえば図5(A),(B)に示すように、主面片20の長手方向の下端側の外面に配設される。この場合、ピシンシリンダ34は、そのピストンロッド34Aが主面片20の内面側に位置するように配設される。 Further, the main surface piece 20 of the pivot support 18 is provided with, for example, a pin cylinder 34 as a pressing means for pressing the brake piece 36, which will be described later. As shown in FIGS. 5A and 5B, for example, the pin cylinder 34 is arranged on the outer surface of the main surface piece 20 on the lower end side in the longitudinal direction. In this case, the pisin cylinder 34 is arranged so that its piston rod 34A is located on the inner surface side of the main surface piece 20.
 一方、枢軸部12の回動筒体16には、図4および図5(B)に示すように、ブレーキ片36が固定される。ブレーキ片36は、図5(A)に示すように、たとえばY字状の第一片部38Aを含む。第一片部38Aの上端部には、当該上端部に対して略垂直に延び設けられる二股状の第二片部36B,38Cが配設されている。第二片部36B,38は、それぞれ、その先端側に、下側に屈曲する第三片部40A,40Bを有している。 On the other hand, as shown in FIGS. 4 and 5 (B), the brake piece 36 is fixed to the rotating cylinder 16 of the pivot portion 12. As shown in FIG. 5A, the brake piece 36 includes, for example, a Y-shaped first piece portion 38A. At the upper end of the first piece 38A, bifurcated second pieces 36B and 38C extending substantially perpendicular to the upper end are arranged. The second piece portions 36B and 38 have third piece portions 40A and 40B that bend downward, respectively, on the tip side thereof.
 このブレーキ機構10は、図21、図22および図24等に示す後述する洗浄機110の乾燥ブース124に配設される。この場合、後述するワーク搬送装置190により搬送され、ワークWを保持するジグ52(図3、図30を参照。)に作用するように、ブレーキ機構10は、ワーク搬送装置190のレール部194(図26、図27、図28、図29等を参照。)の先端部近傍に配設される。 The brake mechanism 10 is arranged in the drying booth 124 of the washing machine 110, which will be described later, shown in FIGS. 21, 22, 24, and the like. In this case, the brake mechanism 10 is transported by the work transfer device 190, which will be described later, so that the brake mechanism 10 acts on the jig 52 (see FIGS. 3 and 30) that holds the work W. 26, 27, 28, 29, etc.) are arranged near the tip.
 そこで、次に、ジグ52について、図3、図6、図7および図8を参照しながら以下、説明する。
 ジグ52は、図6および図7に示すように、第一の軸状部54aおよび第二の軸状部54bを含む。第一の軸状部54aおよび第二の軸状部54bは、同心円状に形成され、第一の軸状部54aの軸径よりも第二の軸状部54bの軸径の方の直径の方が大きく形成されている。また、この第一の軸状部54aおよび第二の軸状部54b間には、たとえば図7に示すように、第二の軸状部54bよりも軸径が大きく、第一の軸状部54aおよび第二の軸状部54bと同心円状に配設されるリング状のワーク台座部56が形成されている。ワーク台座部56の上面には、ワークW(例えば図3参照。)が着座するリング状の座面56Aが形成されている。
Therefore, the jig 52 will be described below with reference to FIGS. 3, 6, 7, and 8.
The jig 52 includes a first axial portion 54a and a second axial portion 54b, as shown in FIGS. 6 and 7. The first shaft-shaped portion 54a and the second shaft-shaped portion 54b are formed concentrically, and the diameter of the shaft diameter of the second shaft-shaped portion 54b is larger than the shaft diameter of the first shaft-shaped portion 54a. Is formed larger. Further, between the first shaft-shaped portion 54a and the second shaft-shaped portion 54b, for example, as shown in FIG. 7, the shaft diameter is larger than that of the second shaft-shaped portion 54b, and the first shaft-shaped portion has a larger shaft diameter. A ring-shaped work pedestal portion 56 arranged concentrically with the 54a and the second shaft-shaped portion 54b is formed. A ring-shaped seating surface 56A on which the work W (see, for example, FIG. 3) is seated is formed on the upper surface of the work pedestal portion 56.
 さらに、このワーク台座部56の外周面には、図6~図8に示すように、その円周方向に間隔を隔てて複数の羽根部58,・・・,58が形成されている。この場合、ワーク台座部56の外周面に間隔を隔てて複数の切欠き溝部59,・・・59を配設することにより、複数の隣り合う切欠き溝部59間にそれぞれ羽根部58が形成される。複数の羽根部58のうちの1つには、図6および図7に示すように、このジグの軸線方向で見て、他の複数の羽根部58と比べて、その軸方向の長さが長い羽根部を構成する1つの位置決め羽根部60が含まれている。このジグ52の第二の軸状部54bの外周面側には、特に、たとえば図7に示すように、第一の軸状部54aおよび第二の軸状部54bの軸線方向に見て、1つの位置決め羽根部60の下面61Aと、他の複数の羽根部58の下面58Aと、の間に周回空間SPが具備されるものとなっている。 Further, as shown in FIGS. 6 to 8, a plurality of blade portions 58, ..., 58 are formed on the outer peripheral surface of the work pedestal portion 56 at intervals in the circumferential direction. In this case, by arranging a plurality of notch groove portions 59, ... 59 on the outer peripheral surface of the work pedestal portion 56 at intervals, blade portions 58 are formed between the plurality of adjacent notch groove portions 59, respectively. NS. As shown in FIGS. 6 and 7, one of the plurality of blades 58 has an axial length as compared with the other blades 58 when viewed in the axial direction of the jig. One positioning blade 60 that constitutes a long blade is included. On the outer peripheral surface side of the second axial portion 54b of the jig 52, particularly, as shown in FIG. 7, when viewed in the axial direction of the first axial portion 54a and the second axial portion 54b, A circumferential space SP is provided between the lower surface 61A of one positioning blade 60 and the lower surface 58A of the other plurality of blades 58.
 このジグ52には、特に、図7に示すように、第二の軸状部54bの軸方向の下端面側に、後述するジグ受け支持部208(図30を参照。)が挿通可能となる挿入穴部62を有している。挿入穴部62は、第二の軸状部54bの下端から第二の軸状部54bおよびワーク台座部56を貫通して、第一の軸状部54aの軸方向の中間部に至る穴長を有している。また、第一の軸状部54aの軸方向の上端面側には、当該ジグ52と、ジグ受け支持部208のジグ受け軸受部212とを、たとえばネジ止めして固定するためのばか穴64が備えられている。ばか穴64は、図7に示すように、ネジ止めするときのネジ(図示せず)の軸部が挿入される軸部用穴部64aと、ネジの首部が着座する座面用穴部64bと、を備えている。 In particular, as shown in FIG. 7, a jig receiving support portion 208 (see FIG. 30), which will be described later, can be inserted into the jig 52 on the lower end surface side of the second axial portion 54b in the axial direction. It has an insertion hole portion 62. The insertion hole 62 has a hole length that extends from the lower end of the second shaft-shaped portion 54b through the second shaft-shaped portion 54b and the work pedestal portion 56 to reach the intermediate portion in the axial direction of the first shaft-shaped portion 54a. have. Further, on the upper end surface side of the first shaft-shaped portion 54a in the axial direction, the jig 52 and the jig receiving bearing portion 212 of the jig receiving supporting portion 208 are fixed by screwing, for example, a fool hole 64. Is provided. As shown in FIG. 7, the stupid hole 64 includes a shaft hole portion 64a into which the shaft portion of the screw (not shown) for screwing is inserted and a seat surface hole portion 64b in which the screw neck portion is seated. And have.
 また、このジグ52の複数の羽根部58は、図6に示すように、それぞれ、その頂面58Bにドグ68が取付けられている。この場合、複数の羽根部58は、それぞれ、その頂面58Bにドグ取付け用ネジ穴66を有している。ドグ68は、それぞれ、金属からなるたとえば円板状のドグ片68aとネジ軸68bとで形成されている。ドグ68は、当該ネジ軸68bがドグ取付け用ネジ穴66に螺合されることにより、羽根部58の頂面58Bに取付けられて固定される。
 このジグ52は、第一の軸状部54aおよび第二の軸状部54bと、ワーク台座部56とが、たとえば潤滑性を有するプラスチック材料で一体的に形成される。本発明に係る実施形態では、ジグ52が、たとえばポリアセタールと呼ばれる熱可塑性樹脂の一種であるジュラコン(POM)により形成されている。このジュラコン(POM)は、自己潤滑性を有するとともに、化学的熱的特性、成形加工性などに加えて、耐摩耗性、摺動性にも優れているので、当該ジグ52を形成する材料としては好適なものである。
Further, as shown in FIG. 6, each of the plurality of blade portions 58 of the jig 52 has a dog 68 attached to its top surface 58B. In this case, each of the plurality of blade portions 58 has a dog mounting screw hole 66 on its top surface 58B. The dog 68 is formed of, for example, a disk-shaped dog piece 68a and a screw shaft 68b made of metal, respectively. The dog 68 is attached and fixed to the top surface 58B of the blade portion 58 by screwing the screw shaft 68b into the dog mounting screw hole 66.
In the jig 52, the first shaft-shaped portion 54a, the second shaft-shaped portion 54b, and the work pedestal portion 56 are integrally formed of, for example, a plastic material having lubricity. In the embodiment of the present invention, the jig 52 is formed of, for example, Duracon (POM), which is a kind of thermoplastic resin called polyacetal. This Duracon (POM) has self-lubricating properties and is excellent in wear resistance and slidability in addition to chemical thermal properties and molding processability, so that it can be used as a material for forming the jig 52. Is suitable.
 一方、ジグ52の近傍には、たとえば図9に示すように、ワークWを保持するジグ52の回転数を検出する回転検出部として、近接センサ等の回転検出センサ70が配置されている。回転検出センサ70は、たとえばL字状のセンサ取付け具72により、後述する位置決め機構のベースプレート80にこの回転検出センサ70に取付けられる。センサ取付け具72は、長辺部72aと短辺部72bとを含み、L字状に一体的に形成されている。長辺部72aは、その長手方向の先端側にセンサ取付け具72を取付けるための取付け孔(図示せず)を有し、短辺部72bは、その長手方向に間隔を隔ててたとえば2つの取付け孔72cを有する。センサ取付け具72は、図10および図12に示すように、ボルト74等の取付け手段によりベースプレート80に固定され、回転検出センサ70は、図9および図10に示すように、取付けナット73等の取付け手段により固定される。
 本発明に係る実施形態では、回転検出センサ70が、ワーク台座部56に配設されたドグ68を検出したときに「ON」となり、ドグ68を検出したときに「OFF」となるものであり、この「ON」および「OFF」の周期の設定値でジグ52の回転数、延いては、ワークWの回転数を管理する構成となっている。
On the other hand, in the vicinity of the jig 52, for example, as shown in FIG. 9, a rotation detection sensor 70 such as a proximity sensor is arranged as a rotation detection unit for detecting the rotation speed of the jig 52 holding the work W. The rotation detection sensor 70 is attached to the rotation detection sensor 70 on the base plate 80 of the positioning mechanism described later by, for example, an L-shaped sensor attachment 72. The sensor attachment 72 includes a long side portion 72a and a short side portion 72b, and is integrally formed in an L shape. The long side portion 72a has a mounting hole (not shown) for mounting the sensor mounting tool 72 on the tip side in the longitudinal direction thereof, and the short side portion 72b has, for example, two mountings spaced apart from each other in the longitudinal direction. It has a hole 72c. As shown in FIGS. 10 and 12, the sensor mounting tool 72 is fixed to the base plate 80 by a mounting means such as a bolt 74, and the rotation detection sensor 70 is a mounting nut 73 or the like as shown in FIGS. 9 and 10. It is fixed by the mounting means.
In the embodiment according to the present invention, the rotation detection sensor 70 is "ON" when it detects the dog 68 arranged on the work pedestal portion 56, and is "OFF" when it detects the dog 68. The rotation speed of the jig 52 and, by extension, the rotation speed of the work W are managed by the set values of the "ON" and "OFF" cycles.
 上記したブレーキ機構10を作動させることによって、すなわち、ピシンシリンダ34を作動させて、そのピストンロッド34Aがブレーキ片36を押圧すると、ブレーキ片36は、枢軸部12を中心に当該枢軸部12の円周方向(回転方向)に回動可能となる。この場合、たとえば図2に示す状態から図3に示す状態となるように、ブレーキ片36を反時計方向に回転させて当該ブレーキ片36をジグ52の第二の軸状部54bの下面の一部に当接させることによって、ジグ52の回転が制動されて停止される。そのため、ワークWの回転が停止されるものとなっている。この回転が停止されたワークWは、位置決め機構50によって所定の位置に位置決めされる。 When the brake mechanism 10 described above is operated, that is, the piston cylinder 34 is operated and the piston rod 34A presses the brake piece 36, the brake piece 36 is formed around the pivot portion 12 by the circle of the pivot portion 12. It can rotate in the circumferential direction (rotation direction). In this case, for example, the brake piece 36 is rotated counterclockwise so that the state shown in FIG. 2 changes to the state shown in FIG. By bringing it into contact with the portion, the rotation of the jig 52 is braked and stopped. Therefore, the rotation of the work W is stopped. The work W whose rotation is stopped is positioned at a predetermined position by the positioning mechanism 50.
 そこで、次に、図10、図11および図12等を参照しながら、位置決め機構50について、以下説明する。
 位置決め機構50は、ベースプレート80を含む。ベースプレート80の上面側には、位置決め爪82、位置決め爪82を保持する位置決め爪保持片84、位置決め爪保持片84をベースプレート80に支持する位置決め支柱86、位置決め爪82を作動させる位置決め爪作動手段88および位置決め爪作動手段88をベースプレート80に固定する位置決め爪作動手段固定具90等が配設されている。
Therefore, next, the positioning mechanism 50 will be described below with reference to FIGS. 10, 11, 12, and the like.
The positioning mechanism 50 includes a base plate 80. On the upper surface side of the base plate 80, there are a positioning claw 82, a positioning claw holding piece 84 for holding the positioning claw 82, a positioning support column 86 for supporting the positioning claw holding piece 84 on the base plate 80, and a positioning claw operating means 88 for operating the positioning claw 82. Further, a positioning claw operating means fixing tool 90 or the like for fixing the positioning claw operating means 88 to the base plate 80 is arranged.
 すなわち、位置決め爪82は、たとえば図12に示すように、その先端部に弧状部Rを備えた棒状の断面矩形状の棒状体で形成されている。この位置決め爪82は、たとえば平面視L字状の位置決め爪保持片84に保持されている。位置決め爪保持片84は、短辺部84aおよび長辺部84bを含み、L字状に形成されている。短辺部84aは、その長手方向の一端側で且つその下端面側に、位置決め爪82を取付けるためのたとえば2つの取付けネジ穴(図示せず)を有する。この2つの取付けネジ穴を介して、2つの取付けネジ(図示せず)により当該短辺部84aに位置決め爪82が取付けられている。また、短辺部84aは、その長手方向の他端側に取付け孔(図示せず)を有し、当該取付け孔には、後述する位置決め爪作動手段88に連結するための第1の連結具92Aが連結される。 That is, as shown in FIG. 12, for example, the positioning claw 82 is formed of a rod-shaped rod-shaped body having an arc-shaped portion R at its tip and having a rectangular cross section. The positioning claw 82 is held by, for example, a positioning claw holding piece 84 having an L-shape in a plan view. The positioning claw holding piece 84 includes a short side portion 84a and a long side portion 84b, and is formed in an L shape. The short side portion 84a has, for example, two mounting screw holes (not shown) for mounting the positioning claw 82 on one end side in the longitudinal direction and on the lower end surface side thereof. The positioning claw 82 is attached to the short side portion 84a by two mounting screws (not shown) through the two mounting screw holes. Further, the short side portion 84a has a mounting hole (not shown) on the other end side in the longitudinal direction thereof, and the mounting hole is a first connecting tool for connecting to the positioning claw operating means 88 described later. 92A is connected.
 さらに、この位置決め爪保持片84の長辺部84bは、その長手方向の中間部に、この位置決め爪保持片84を位置決め支柱86に取付けるための取付け孔(図示せず)を有する。位置決め支柱86は、図11に示すように、たとえば円柱状に形成されている。位置決め支柱86は、たとえば図13に示すように、その軸方向の上端面に、当該位置決め支柱86を位置決め爪保持片84の長辺部84bに回動自在に取付けるための取付け片86aが形成されている。位置決め支柱86の軸方向の下端面には、当該位置決め支柱86をベースプレート80に取付けるための取付け片86bが形成されている。取付け片86aおよび取付け片86bは、それぞれ、円筒状のピンで形成され、その内周面にネジ穴(図示せず)を有するものである。 Further, the long side portion 84b of the positioning claw holding piece 84 has a mounting hole (not shown) for mounting the positioning claw holding piece 84 on the positioning column 86 at an intermediate portion in the longitudinal direction thereof. As shown in FIG. 11, the positioning column 86 is formed in a columnar shape, for example. As shown in FIG. 13, for example, the positioning support column 86 is formed with a mounting piece 86a on the upper end surface in the axial direction for rotatably mounting the positioning support column 86 on the long side portion 84b of the positioning claw holding piece 84. ing. A mounting piece 86b for mounting the positioning support 86 to the base plate 80 is formed on the lower end surface of the positioning support 86 in the axial direction. The mounting piece 86a and the mounting piece 86b are each formed of a cylindrical pin and have a screw hole (not shown) on the inner peripheral surface thereof.
 この場合、位置決め支柱86は、その取付け片86aが位置決め爪保持片84の長辺部84bの取付け穴に嵌合され、且つ、取付け片86aのネジ穴に取付けネジ87が螺合されることにより、当該取付け片86aは長辺部84bに回動自在に取付けられている。また、位置決め支柱86の取付け片86bは、ベースプレート80に設けられた取付け穴(図示せず)に嵌合され、且つ、取付け片86bのネジ穴に取付けネジ(図示せず)が螺合されることにより、当該取付け片86bはベースプレート80に取付けられている。
 一方、位置決め爪保持片84の短辺部84aは、既述したように、その長手方向の他端側に取付け孔(図示せず)を有し、当該取付け孔には、位置決め爪作動手段88に連結するための第1の連結具92Aが連結される。
In this case, the positioning support column 86 is formed by fitting the mounting piece 86a into the mounting hole of the long side portion 84b of the positioning claw holding piece 84 and screwing the mounting screw 87 into the screw hole of the mounting piece 86a. The mounting piece 86a is rotatably mounted on the long side portion 84b. Further, the mounting piece 86b of the positioning support column 86 is fitted into a mounting hole (not shown) provided in the base plate 80, and a mounting screw (not shown) is screwed into the screw hole of the mounting piece 86b. As a result, the mounting piece 86b is mounted on the base plate 80.
On the other hand, the short side portion 84a of the positioning claw holding piece 84 has a mounting hole (not shown) on the other end side in the longitudinal direction thereof, as described above, and the positioning claw operating means 88 is provided in the mounting hole. A first connector 92A for connecting to is connected.
 そこで、本発明の実施の形態に係る位置決め機構50に用いられる位置決め爪作動手段88の取付け構造の一例について、以下、説明する。
 この位置決め爪作動手段88には、たとえばエアーシリンダ(以下、エアーシリンダ88とも言う。)が用いられている。このエアーシリンダ88は、その長さ方向(軸方向)の一方側に往復動可能なピストンロッド88Aを有している。このエアーシリンダ88は、ピストンロッド88Aの往復動を検知するセンサスイッチ(図示せず)を内蔵している。この場合、ピストンロッド88Aが伸長し、ピストンロッド88Aの往動・伸長(前進)が完了した位置でセンサスイッチがONになり、ピストンロッド88Aが復動・縮短(後退)が完了した位置でセンサスイッチがOFFとなるように、ピストンロッド88Aの往復動を検知している。
Therefore, an example of the mounting structure of the positioning claw operating means 88 used in the positioning mechanism 50 according to the embodiment of the present invention will be described below.
For example, an air cylinder (hereinafter, also referred to as an air cylinder 88) is used as the positioning claw operating means 88. The air cylinder 88 has a piston rod 88A that can reciprocate on one side in the length direction (axial direction). The air cylinder 88 has a built-in sensor switch (not shown) that detects the reciprocating movement of the piston rod 88A. In this case, the piston rod 88A is extended, the sensor switch is turned on at the position where the forward / extension (forward) of the piston rod 88A is completed, and the sensor is at the position where the piston rod 88A is completed at the position where the return / shorten (reverse) is completed. The reciprocating movement of the piston rod 88A is detected so that the switch is turned off.
 また、当該ピストンロッド88Aの先端部は、第1の連結具92Aを介して位置決め爪保持片84の短辺部84aに回動自在に連結されている。また、エアーシリンダ88は、その長さ方向(軸方向)の他方側が第2の連結具92Bを介して、位置決め作動手段固定具90に連結され、当該作動手段固定具90は、ベースプレート80に固定されている。この場合、作動手段固定具90は、図10および図11に示すように、たとえば矩形状の垂直片90aを含み、垂直片90aの上端部および下端部には、それぞれ、取付け片90bおよび90cが配設されている。取付け片90bおよび90cは、それぞれ、垂直片90aの上端部および下端部から垂直にベースプレート80の長手方向に向かって延び設けられている。 Further, the tip end portion of the piston rod 88A is rotatably connected to the short side portion 84a of the positioning claw holding piece 84 via the first connecting tool 92A. Further, the other side of the air cylinder 88 in the length direction (axial direction) is connected to the positioning actuating means fixing tool 90 via the second connecting tool 92B, and the operating means fixing tool 90 is fixed to the base plate 80. Has been done. In this case, the actuating means fixture 90 includes, for example, a rectangular vertical piece 90a, as shown in FIGS. 10 and 11, with mounting pieces 90b and 90c at the upper and lower ends of the vertical piece 90a, respectively. It is arranged. The mounting pieces 90b and 90c are provided so as to extend vertically from the upper end and the lower end of the vertical piece 90a toward the longitudinal direction of the base plate 80, respectively.
 第1の連結具92Aおよび第2の連結具92Bには、それぞれ、たとえばナックル継手が用いられている。一方の連結具92Aは、ナックルピン94により、位置決め爪保持片84の短辺部84aに回動自在に連結されている。また、他方の連結具92Bは、ナックルピン95により、位置決め作動手段固定具90の上側の取付け片90cに回動自在に連結されている。さらに、このピストンロッド88Aは、図10および図11に示すように、たとえば断面逆U字状箱形のシリンダカバー96により覆われてカバーされている。 For example, a knuckle joint is used for the first connecting tool 92A and the second connecting tool 92B, respectively. One connector 92A is rotatably connected to the short side portion 84a of the positioning claw holding piece 84 by a knuckle pin 94. Further, the other connecting tool 92B is rotatably connected to the upper mounting piece 90c of the positioning operating means fixing tool 90 by a knuckle pin 95. Further, as shown in FIGS. 10 and 11, the piston rod 88A is covered and covered with, for example, a cylinder cover 96 having an inverted U-shaped cross section.
 また、位置決め機構50には、位置決め支柱86aの近傍に、位置決め爪82の爪ストッパ98が配設されている。爪ストッパ98は、図10および図12に示すように、たとえばその軸部の周面にネジ面を有するアジャストボルトで形成されている。この爪ストッパ98は、たとえば図12(B)に示すように、位置決め爪作動手段88が作動し、位置決め爪保持片84が位置決め支柱86の取付け片86aを枢軸として平面視時計方向に回転したときに、必要以上に時計方向に回転するのを防止するストッパ機能を有するものとなっている。 Further, in the positioning mechanism 50, a claw stopper 98 of the positioning claw 82 is arranged in the vicinity of the positioning support column 86a. As shown in FIGS. 10 and 12, the claw stopper 98 is formed of, for example, an adjust bolt having a threaded surface on the peripheral surface of the shaft portion thereof. As shown in FIG. 12B, for example, when the positioning claw actuating means 88 is activated and the positioning claw holding piece 84 is rotated in the clockwise direction in a plan view with the mounting piece 86a of the positioning column 86 as a pivot axis. In addition, it has a stopper function to prevent it from rotating clockwise more than necessary.
 この爪ストッパ98は、たとえばL字状の爪ストッパ取付け具100によりベースプレート80に取付けられている。爪ストッパ取付け具100は、たとえば図10、図11および図12に示すように、長辺部100aおよび短辺部100bを含み、L字状に形成されている。長辺部100aは、爪ストッパ98が螺合可能となるネジ孔(図示せず)を有し、短辺部100bはその長手方向に間隔を隔てて、たとえば2つのネジ孔(図示せず)を有している。この場合、爪ストッパ取付け具100は、その短辺部100のネジ孔に取付けネジ99が螺合されることにより、ベースプレート80に取付けられている。また、爪ストッパ取付け具100の長辺部100aには、そのネジ孔に爪ストッパ98がその軸方向に往復動可能に取付けられている。 The claw stopper 98 is attached to the base plate 80 by, for example, an L-shaped claw stopper attachment 100. As shown in FIGS. 10, 11 and 12, for example, the claw stopper attachment 100 includes a long side portion 100a and a short side portion 100b, and is formed in an L shape. The long side portion 100a has a screw hole (not shown) through which the claw stopper 98 can be screwed, and the short side portion 100b is spaced apart in the longitudinal direction thereof, for example, two screw holes (not shown). have. In this case, the claw stopper attachment 100 is attached to the base plate 80 by screwing the attachment screw 99 into the screw hole of the short side portion 100 thereof. Further, a claw stopper 98 is attached to the long side portion 100a of the claw stopper attachment 100 so as to be reciprocating in the axial direction in the screw hole.
 この位置決め機構50が作動していないときには、図13および図14に示すように、複数の羽根部58のうちの1つの位置決め羽根部60と位置決め爪82が対向する位置にあっても、位置決め羽根部60の頂面61Bに、位置決め爪82の先端部の弧状部Rは当接しない状態となっている。また、複数の羽根部58のうちの1つの羽根部58と位置決め爪82が対向する位置にあっても、図15および図16に示すように、羽根部58の頂面58Bに、位置決め爪82の先端部の弧状部Rは当接しない状態となっている。 When the positioning mechanism 50 is not operating, as shown in FIGS. 13 and 14, even if the positioning blade portion 60 of one of the plurality of blade portions 58 and the positioning claw 82 are at opposite positions, the positioning blade The arcuate portion R at the tip of the positioning claw 82 does not come into contact with the top surface 61B of the portion 60. Further, even if one of the blade portions 58 and the positioning claw 82 are at positions facing each other, as shown in FIGS. 15 and 16, the positioning claw 82 is placed on the top surface 58B of the blade portion 58. The arcuate portion R at the tip of the tip is not in contact with the arcuate portion R.
 一方、ブレーキ機構10によりジグ52の回動を停止させた位置において、この位置決め機構50のエアーシリンダ88(位置決め爪作動手段)を作動させることによって、たとえば図10~図12に示すように、当該エアーシリンダ88により位置決め爪82を周回空間SP(特に、例えば図7参照。)に挿入させたときに、たとえば図19および図20に示すように、当該位置決め爪82の先端部の弧状部Rが位置決め羽根部60の頂面61Bに当接しない位置にある場合、ジグ用回転付与ブローノズルとしてのたとえばアクセルエアーブローノズル313(例えば図21、図35および図36を参照。)を作動させることによりジグ52を時計方向または反時計方向に回転させて、たとえば図17および図18に示すように、位置決め爪82を位置決め羽根部60の一方の側面61Cまたは他方の側面61Dに当接させることができる。
 この場合、位置決め爪82が位置決め羽根部60の側面61Cまたは側面61Dに当接した位置で、ジグ52の回転が停止する。それによって、ワークWを所定の位置に位置決めすることができる。
On the other hand, by operating the air cylinder 88 (positioning claw operating means) of the positioning mechanism 50 at the position where the rotation of the jig 52 is stopped by the brake mechanism 10, for example, as shown in FIGS. When the positioning claw 82 is inserted into the circumferential space SP (particularly, see FIG. 7, for example) by the air cylinder 88, as shown in FIGS. 19 and 20, for example, the arcuate portion R at the tip of the positioning claw 82 is formed. When the positioning blade portion 60 is in a position where it does not abut on the top surface 61B, the accelerator air blow nozzle 313 (see, for example, FIGS. 21, 35 and 36) as a jig rotation imparting blow nozzle is operated. The jig 52 can be rotated clockwise or counterclockwise to bring the positioning claw 82 into contact with one side 61C or the other side 61D of the positioning blade 60, for example as shown in FIGS. 17 and 18. ..
In this case, the rotation of the jig 52 is stopped at the position where the positioning claw 82 abuts on the side surface 61C or the side surface 61D of the positioning blade portion 60. Thereby, the work W can be positioned at a predetermined position.
 上記したブレーキ機構10および位置決め機構50は、図21~図24等に示す、たとえば洗浄機110の乾燥ブース124に配設されて好適なものである。
 そこで、本発明の実施の形態に係るブレーキ機構10および位置決め機構50が適用され得る洗浄機の一例としてのたとえば洗浄機110について、図21~図37および図38~図39を参照しながら、以下、説明する。
 本発明に係る洗浄機は、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークに付着した切削油および切粉等の異物を十分に洗浄することができる洗浄機であって、ワークを洗浄する洗浄ブースと、洗浄ブースで洗浄されたワークを乾燥させる乾燥ブースと、洗浄ブースと乾燥ブースとを仕切る開閉自在の仕切扉と、ワークを回動自在に支持した状態で洗浄ブースおよび乾燥ブースに搬送するワーク搬送装置と、洗浄ブースに配設され、ワークに回転力を付与する第1の回転付与手段と、洗浄ブースに配設され、ワークの上側および下側から、そのワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射する複数の洗浄ノズルと、乾燥ブースに配設され、洗浄されたワークに回転力を付与する第2の回転付与手段と、乾燥ブースに配設され、洗浄されたワークの上側および下側から、そのワークの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、エアーを噴射する複数のブローノズルとを含み、洗浄ノズル、ブローノズルの数、配置および噴射方向は、ワークの大きさおよび凹凸部の形状に応じて変更可能となっている構成を有するものである。
The brake mechanism 10 and the positioning mechanism 50 described above are suitable for being arranged in, for example, the drying booth 124 of the washing machine 110 shown in FIGS. 21 to 24 and the like.
Therefore, for example, a washing machine 110 as an example of a washing machine to which the brake mechanism 10 and the positioning mechanism 50 according to the embodiment of the present invention can be applied, with reference to FIGS. 21 to 37 and 38 to 39, the following ,explain.
The cleaning machine according to the present invention sufficiently cleans foreign substances such as cutting oil and chips adhering to a work having a complicated shape having uneven portions including steps, grooves, holes, notches, gaps and the like. It is a washing machine that can rotate the work, a washing booth that cleans the work, a drying booth that dries the work washed in the washing booth, an openable and closable partition door that separates the washing booth and the drying booth, and the work. A work transfer device that transports the work to the cleaning booth and the drying booth in a freely supported state, a first rotation imparting means that is arranged in the cleaning booth to apply a rotational force to the work, and a work that is arranged in the cleaning booth. A plurality of cleaning nozzles that separately inject cleaning liquid from the upper side and the lower side with respect to the concavo-convex portion of the work and the boundary between the concavo-convex portions, and a rotating force applied to the cleaned work provided in the drying booth. A second rotation-imparting means for imparting air, and air separately from the upper and lower sides of the work placed in the drying booth and washed with respect to the uneven portion of the work and the boundary between the uneven portions. The cleaning nozzle, the number of blow nozzles, the arrangement, and the injection direction can be changed according to the size of the work and the shape of the uneven portion.
 図21は、本発明に係るブレーキ機構および位置決め機構が用いられる洗浄機の一例を示す一部切欠き正面図解図であり、図22は、図21の要部を拡大した図解図であり、図23は、図21に示す洗浄機の一部切欠き左側面図解図であり、図24は、図23の要部を拡大した図解図である。
 この洗浄機110は、概略的に言うと、洗浄対象物として、少なくともその一部に凹凸部を備えたワークWを当該洗浄機110の内部に収容して洗浄する洗浄機110であって、ワークWを回転させながら洗浄する洗浄ブース122と、洗浄ブース122で洗浄されたワークWを回転させながら乾燥させる乾燥ブース124と、洗浄ブース122および乾燥ブース124を仕切る開閉自在の仕切扉128と、ワークWを回動自在に支持した状態で、洗浄ブース122および乾燥ブース124にワークWを搬送するワーク搬送装置190と、乾燥ブース124と配管を介して接続され、洗浄ブース122および乾燥ブース124内に発生したミストを吸引して捕集するミスト捕集装置130を含み、洗浄ブース122には、ワークWの上側および下側から、ワークWの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射する複数の洗浄ノズルが配設され、乾燥ブース124には、ワークWの上側および下側から、ワークWの凹凸部および当該凹凸部の境界に対して、それぞれ、別個に、エアーを噴射する複数のブローノズルが配設されている。
 この洗浄機110では、洗浄ノズルとブローノズルの数、配置および噴射方向は、ワークWの大きさおよび凹凸部の形状に応じて、適宜、変更され得るものとなっている。
FIG. 21 is a partially cutaway front view showing an example of a washing machine in which the brake mechanism and the positioning mechanism according to the present invention are used, and FIG. 22 is an enlarged schematic view of a main part of FIG. 23 is a left side view of a partial notch of the washing machine shown in FIG. 21, and FIG. 24 is an enlarged schematic view of a main part of FIG. 23.
Roughly speaking, the washing machine 110 is a washing machine 110 for cleaning by accommodating a work W having an uneven portion at least a part thereof inside the washing machine 110 as a cleaning target. A washing booth 122 that cleans while rotating W, a drying booth 124 that dries the work W washed by the washing booth 122 while rotating, a partition door 128 that can be opened and closed to partition the washing booth 122 and the drying booth 124, and a work. A work transfer device 190 that conveys the work W to the cleaning booth 122 and the drying booth 124 while the W is rotatably supported is connected to the drying booth 124 via a pipe, and is inside the cleaning booth 122 and the drying booth 124. The cleaning booth 122 includes a mist collecting device 130 that sucks and collects the generated mist from the upper side and the lower side of the work W with respect to the uneven portion of the work W and the boundary between the uneven portions, respectively. A plurality of cleaning nozzles for injecting cleaning liquid are separately arranged, and the drying booth 124 is separately provided from the upper side and the lower side of the work W with respect to the uneven portion of the work W and the boundary between the uneven portions. , A plurality of blow nozzles for injecting air are arranged.
In the washing machine 110, the number, arrangement, and injection direction of the washing nozzles and blow nozzles can be appropriately changed according to the size of the work W and the shape of the uneven portion.
 この洗浄機110は、ハウジング116を含み、ハウジング116は、下ブース118および上ブース120を含む。下ブース118は、その前側の下面が前側支持ベース112A,112Bにより支持され、その後側の下面が後側支持ベース114A,114Bにより支持されている。前側支持ベース112A,112Bおよび後側支持ベース114A,114Bは、それぞれ、溝型鋼および角パイプ、または、C型鋼等,等辺アングル,不等辺アングル等の各種鋼材を組み合わせたものが適宜用いられる。
 また、この洗浄機110は、当該洗浄機110を移動自在とする移動手段として、前側支持ベース112A,112Bに、移動キャスター152A,152Bが配設され、後側支持ベース114A,114Bに、移動キャスター152A,152Bが配設されている。
The washer 110 includes a housing 116, which includes a lower booth 118 and an upper booth 120. The lower surface of the lower booth 118 is supported by the front support bases 112A and 112B, and the lower surface of the lower booth 118 is supported by the rear support bases 114A and 114B. As the front support bases 112A and 112B and the rear support bases 114A and 114B, channel steels and square pipes, C-shaped steels and the like, and various steel materials such as equilateral angles and unequal angles are appropriately used.
Further, in this washing machine 110, moving casters 152A and 152B are arranged on the front side support bases 112A and 112B as moving means for making the washing machine 110 movable, and moving casters are arranged on the rear side support bases 114A and 114B. 152A and 152B are arranged.
 一方、上ブース120は、ボックス状の洗浄ブース122および乾燥ブース124を有する。乾燥ブース124は、上ブース120の正面側に配設され、洗浄ブース122は、上ブース120の背面側に配設されている。また、下ブース118には、洗浄ブース122に配設された複数の洗浄ノズル248~260に洗浄液を供給するための洗浄液貯留タンク132が配設されている。洗浄液貯留タンク132の洗浄液は、洗浄液ポンプ138、配管ユニット146およびろ過フィルタ140を経由して、洗浄ブース122の洗浄ノズル248~260に供給されている。 On the other hand, the upper booth 120 has a box-shaped washing booth 122 and a drying booth 124. The drying booth 124 is arranged on the front side of the upper booth 120, and the cleaning booth 122 is arranged on the back side of the upper booth 120. Further, the lower booth 118 is provided with a cleaning liquid storage tank 132 for supplying the cleaning liquid to the plurality of cleaning nozzles 248 to 260 arranged in the cleaning booth 122. The cleaning liquid of the cleaning liquid storage tank 132 is supplied to the cleaning nozzles 248 to 260 of the cleaning booth 122 via the cleaning liquid pump 138, the piping unit 146, and the filtration filter 140.
 この洗浄機110では、洗浄ブース122および乾燥ブース124で除去された洗浄液中の切削液、切粉および塵埃等の混合した汚水が、洗浄液貯留タンク132に送られる。そして、配管ユニット146を経由して、洗浄ブース122へと循環される。汚水を含む洗浄液は、ろ過フィルタ140によってろ過された後、洗浄ブース122へと送られる。ろ過フィルタ140が汚水により目詰まりしたときには、ろ過フィルタ140が適宜交換される。 In this cleaning machine 110, sewage mixed with cutting fluid, chips, dust, etc. in the cleaning liquid removed in the cleaning booth 122 and the drying booth 124 is sent to the cleaning liquid storage tank 132. Then, it is circulated to the cleaning booth 122 via the piping unit 146. The cleaning liquid containing sewage is filtered by the filtration filter 140 and then sent to the cleaning booth 122. When the filtration filter 140 is clogged with sewage, the filtration filter 140 is replaced as appropriate.
 上ブース120の正面部には、開閉自在のたとえば正面視縦長矩形状の正面扉126が備えられ、洗浄ブース122と乾燥ブース124との間には、洗浄ブース122および乾燥ブース124を仕切る開閉自在の仕切り扉128が備えられている。
 正面扉126は、たとえば図21および図25に示すように、上ブース120の乾燥ブース124の正面側開放部124Aを適宜閉塞するものとなっている。この正面扉126は、正面扉開閉装置156によって上下方向に開閉自在となっている。
The front part of the upper booth 120 is provided with a vertically elongated rectangular front door 126 that can be opened and closed, and the washing booth 122 and the drying booth 124 can be opened and closed between the washing booth 122 and the drying booth 124. Partition door 128 is provided.
As shown in FIGS. 21 and 25, for example, the front door 126 appropriately closes the front opening portion 124A of the drying booth 124 of the upper booth 120. The front door 126 can be opened and closed in the vertical direction by the front door opening / closing device 156.
 すなわち、正面扉開閉装置156は、正面扉開閉用のアクチュエータとして、たとえばエアーシリンダ158を含む。この正面扉開閉用のエアーシリンダ158は、図21に示すように、その本体側が支持部材160により、下ブース118の正面側に支持されている。支持部材160は、適宜の長さを有するたとえばアングル鋼で形成されている。
 このエアーシリンダ158は、図25の(C)に示すように、その本体側がたとえばL字状の取付けブラケット162a,162bにより、支持部材160に取付けられている。エアーシリンダ158の本体側は、図21に示すように、その軸方向の上側が、一方の取付けブラケット162aにより、支持部材160の長手方向の上側に取り付けられ、その軸方向の下側が、他方の取付けブラケット162bにより、支持部材160の長手方向の下側に取り付けられている。また、このエアーシリンダ158のロッド158aは、その先端側が正面扉126の長手方向の上部正面側に、たとえば平面視矩形状の取付けブラケット164により取り付けられている。
That is, the front door opening / closing device 156 includes, for example, an air cylinder 158 as an actuator for opening / closing the front door. As shown in FIG. 21, the main body side of the air cylinder 158 for opening and closing the front door is supported by the support member 160 on the front side of the lower booth 118. The support member 160 is made of, for example, angle steel having an appropriate length.
As shown in FIG. 25 (C), the air cylinder 158 is attached to the support member 160 by, for example, L-shaped mounting brackets 162a and 162b on the main body side. As shown in FIG. 21, the main body side of the air cylinder 158 is attached to the upper side in the axial direction by one mounting bracket 162a on the upper side in the longitudinal direction of the support member 160, and the lower side in the axial direction is the other. It is attached to the lower side of the support member 160 in the longitudinal direction by the attachment bracket 162b. Further, the rod 158a of the air cylinder 158 is attached to the upper front side of the front door 126 in the longitudinal direction with its tip end side, for example, by a mounting bracket 164 having a rectangular shape in a plan view.
 この正面扉126は、図25の(C)に示すように、当該正面扉126の幅方向の両端部から突出する突出片168を有する。また、上ブース120の幅方向両側の枠体166には、断面視矩形状の案内溝部169が配設されている。正面扉126の突出片168は、この枠体166の案内溝部169に挿入され、案内溝部169に沿って、正面扉126を上下方向に案内するものとなっている。正面扉126は、正面扉開閉用のエアーシリンダ158を駆動させることによって、乾燥ブース124の正面側開放部124Aを適宜開閉自在としている。 As shown in FIG. 25C, the front door 126 has protruding pieces 168 protruding from both ends in the width direction of the front door 126. Further, guide groove portions 169 having a rectangular cross-sectional view are arranged on the frame bodies 166 on both sides in the width direction of the upper booth 120. The protruding piece 168 of the front door 126 is inserted into the guide groove portion 169 of the frame body 166, and guides the front door 126 in the vertical direction along the guide groove portion 169. The front door 126 allows the front side opening portion 124A of the drying booth 124 to be opened and closed as appropriate by driving an air cylinder 158 for opening and closing the front door.
 上ブース120の長手方向の中間部には、たとえば図26に示すように、洗浄ブース122と乾燥ブース124との間の一部を仕切る仕切り部材125が配設されている。仕切り部材125は、上ブース120の上側から当該上ブース120の高さ方向の略中央部に亘って配設されている。そのため、上ブース120は、図27の(A)に示すように、洗浄ブース122と乾燥ブース124との間に、正面視横長矩形状の開放部127を有している。仕切り扉128は、この開放部127を適宜略閉塞するものとなっている。仕切り扉128は、仕切り扉開閉装置170によって上下方向に開閉自在となっている。 In the middle portion in the longitudinal direction of the upper booth 120, for example, as shown in FIG. 26, a partition member 125 that partially partitions between the washing booth 122 and the drying booth 124 is arranged. The partition member 125 is arranged from the upper side of the upper booth 120 to a substantially central portion in the height direction of the upper booth 120. Therefore, as shown in FIG. 27A, the upper booth 120 has an open portion 127 having a horizontally long rectangular shape in front view between the washing booth 122 and the drying booth 124. The partition door 128 appropriately substantially closes the opening portion 127. The partition door 128 can be opened and closed in the vertical direction by the partition door opening / closing device 170.
 すなわち、仕切り扉開閉装置170は、仕切り扉開閉用のアクチュエータとして、たとえばエアーシリンダ172を含む。この仕切り扉開閉用のエアーシリンダ172は、図26および図27の(A)に示すように、その本体側が取付けブラケット174により、上ブース120の上面側に取り付けられている。取付けブラケット174は、図26および図27の(A)の一点鎖線で囲まれた拡大図に示すように、たとえば断面逆U字状のブラケット本体174aと、ブラケット本体174aの両端部から外方に延設される取付け片174b,174cとを有する。ブラケット本体174aは、その略中央に平面視円形の貫通孔(図示せず)を有する。エアーシリンダ172の本体側は、ブラケット本体174aの貫通孔に挿通され、取付けブラケットに支持される。この場合、エアーシリンダ172の本体側は、その軸方向の下端側の外周面にねじ面(図示せず)を備え、当該ねじ面と螺合するネジ面を備えた取付けナット175によって、取付けブラケット174のブラケット本体174aに固定される。取付けブラケット174の取付け片174b,174cは、取付けボルト176,取付けナット178によって、上ブース120の上面側に固定される。 That is, the partition door opening / closing device 170 includes, for example, an air cylinder 172 as an actuator for opening / closing the partition door. As shown in FIGS. 26 and 27 (A), the main body side of the partition door opening / closing air cylinder 172 is attached to the upper surface side of the upper booth 120 by a mounting bracket 174. As shown in the enlarged view surrounded by the alternate long and short dash line in FIG. 26 and FIG. It has mounting pieces 174b and 174c that are extended. The bracket body 174a has a circular through hole (not shown) in a substantially central portion thereof. The main body side of the air cylinder 172 is inserted into the through hole of the bracket main body 174a and supported by the mounting bracket. In this case, the main body side of the air cylinder 172 is provided with a screw surface (not shown) on the outer peripheral surface on the lower end side in the axial direction, and the mounting bracket is provided by a mounting nut 175 having a screw surface screwed with the screw surface. It is fixed to the bracket body 174a of 174. The mounting pieces 174b and 174c of the mounting bracket 174 are fixed to the upper surface side of the upper booth 120 by the mounting bolts 176 and the mounting nuts 178.
 また、このエアーシリンダ172のロッド172aは、その先端側が上ブース120の上面を貫通して、仕切り扉128に取り付けられる。仕切り扉128は、その上端部から略直角に上ブース120の正面側に延び設けられる延設片129を備えている。この延設片129は、その略中央に平面視円形の取付け孔(図示せず)を有している。エアーシリンダ172のロッド172aの先端側は、仕切り扉128の上下方向の上端部に、たとえば平面視矩形状のロッド支持プレート180を介して支持される。ロッド支持プレート180は、その長手方向の中央部に貫通孔(図示せず)を有している。ロッド支持プレートの長手方向の両側は、取付けビス182により、仕切り扉128の延設片129に固定される。エアーシリンダ172のロッド172aの先端部は、延設片129の取付け孔およびロッド支持プレート180に挿通され、取付けナット184により固定される。 Further, the rod 172a of the air cylinder 172 is attached to the partition door 128 with its tip side penetrating the upper surface of the upper booth 120. The partition door 128 includes an extension piece 129 extending from the upper end portion thereof at a substantially right angle to the front side of the upper booth 120. The extension piece 129 has a mounting hole (not shown) having a circular shape in a plan view at substantially the center thereof. The tip end side of the rod 172a of the air cylinder 172 is supported by the upper end of the partition door 128 in the vertical direction, for example, via a rod support plate 180 having a rectangular shape in a plan view. The rod support plate 180 has a through hole (not shown) in the central portion in the longitudinal direction thereof. Both sides of the rod support plate in the longitudinal direction are fixed to the extension piece 129 of the partition door 128 by the mounting screws 182. The tip of the rod 172a of the air cylinder 172 is inserted into the mounting hole of the extension piece 129 and the rod support plate 180, and is fixed by the mounting nut 184.
 仕切り扉128は、その幅方向の両端側が、図27の(A)および(B)に示すように、仕切り部材125と案内プレート186の間に設けた案内溝部187に挿入されるものとなっている。すなわち、仕切り部材125の下方の開放部127の幅方向の両側には、たとえば縦長矩形状の案内プレート186が、特に、図27の(B)に示すように、たとえば縦長矩形状の間隔保持片185を介して、仕切り部材125の正面側に配設される。仕切り部材125と間隔保持片185と案内プレート186とは、取付けねじ188aおよび取付けナット188bにより接続固定されている。
 そのため、仕切り部材125および案内プレート186間には、上ブース120の高さ方向に延びる案内溝部187が形成されるものとなっている。仕切り扉128は、その高さ方向の長さが、開放部127を略閉塞可能とすると長さに形成されている。また、仕切り扉128の上下方向の下端部には、特に、図27の(A)に示すように、たとえば横長矩形状の緩衝封止部材189が配設されている。緩衝封止部材189は、ゴム等の緩衝材で形成され、その幅方向の中央部に、たとえば正面視矩形状の切欠き部189aを有している。この切欠き部189aは、後述するワーク搬送装置190でワークWを洗浄ブース122から乾燥ブース124に搬送させるときに、仕切り扉128の下方に位置する、ワーク搬送装置190を構成する部材が緩衝封止部材189に当たることを回避するための回避作用を有するものである。
 仕切り扉128は、仕切り扉開閉用のエアーシリンダ172を駆動させることによって、開放部127を略開閉自在としている。
 なお、この発明の実施の形態では、仕切り扉128が、図27に示すように、当該仕切り扉128の略中央に、たとえば横長矩形状の窓部128Aを具備している。この窓部128Aは、ポリカーボネイト等の透明なプラスチック材料で形成されている。そのため、この洗浄機110では、正面扉126が開いているとき、乾燥ブース124の正面側開放部124Aから、当該窓部128Aを介して、洗浄ブース122の中を目視することができ、洗浄ブース122でのワークWの乾燥状態を適宜確認することができる。
Both ends of the partition door 128 in the width direction are inserted into the guide groove portion 187 provided between the partition member 125 and the guide plate 186, as shown in FIGS. 27A and 27B. There is. That is, on both sides of the opening portion 127 below the partition member 125 in the width direction, for example, a vertically long rectangular guide plate 186 is provided, in particular, as shown in FIG. 27 (B), for example, a vertically long rectangular spacing piece. It is arranged on the front side of the partition member 125 via 185. The partition member 125, the spacing piece 185, and the guide plate 186 are connected and fixed by a mounting screw 188a and a mounting nut 188b.
Therefore, a guide groove portion 187 extending in the height direction of the upper booth 120 is formed between the partition member 125 and the guide plate 186. The partition door 128 is formed to have a length in the height direction so that the opening portion 127 can be substantially closed. Further, at the lower end of the partition door 128 in the vertical direction, for example, a horizontally long rectangular buffer sealing member 189 is arranged, as shown in FIG. 27 (A). The cushioning sealing member 189 is made of a cushioning material such as rubber, and has, for example, a rectangular cutout portion 189a in the front view at the center portion in the width direction thereof. When the work W is transported from the washing booth 122 to the drying booth 124 by the work transporting device 190 described later, the notch portion 189a is buffered by a member constituting the work transporting device 190 located below the partition door 128. It has an avoiding action for avoiding hitting the stop member 189.
The partition door 128 allows the opening portion 127 to be substantially opened and closed by driving an air cylinder 172 for opening and closing the partition door.
In the embodiment of the present invention, as shown in FIG. 27, the partition door 128 is provided with, for example, a horizontally long rectangular window portion 128A at substantially the center of the partition door 128. The window portion 128A is made of a transparent plastic material such as polycarbonate. Therefore, in this washing machine 110, when the front door 126 is open, the inside of the washing booth 122 can be visually observed from the front side opening portion 124A of the drying booth 124 through the window portion 128A, and the washing booth The dry state of the work W at 122 can be confirmed as appropriate.
 ワーク搬送装置190は、たとえば図26、図27および図28に示すように、搬送路としてのたとえばレール部194を含む。レール部194は、図29に示すように、たとえばC型鋼で形成され、断面視C字状の嵌合溝部195を有する。嵌合溝部195は、当該レール部194の長さ方向に延び設けられている。また、レール部194は、その長さ方向に間隔を隔てて、複数の取付け用孔194aを有している。このレール部194は、上ブース120の上に配設された例えばH字状の支持枠192に支持されている。支持枠192は、当該支持枠192を上ブース120の上面に取付けるための複数の取付け用孔192aを有している。レール部194は、複数の取付け用孔192aを介してボルトおよびビス(図示せず)等により、上ブース120の上面に取り付けられている。 The work transfer device 190 includes, for example, a rail portion 194 as a transfer path, as shown in FIGS. 26, 27, and 28, for example. As shown in FIG. 29, the rail portion 194 is made of, for example, C-shaped steel, and has a fitting groove portion 195 having a C-shaped cross section. The fitting groove portion 195 is provided so as to extend in the length direction of the rail portion 194. Further, the rail portion 194 has a plurality of mounting holes 194a at intervals in the length direction thereof. The rail portion 194 is supported by, for example, an H-shaped support frame 192 arranged on the upper booth 120. The support frame 192 has a plurality of mounting holes 192a for mounting the support frame 192 on the upper surface of the upper booth 120. The rail portion 194 is attached to the upper surface of the upper booth 120 by bolts, screws (not shown) or the like via a plurality of mounting holes 192a.
 レール部194には、特に、図29に示すように、レール部194に沿って移動自在のキャリッジ部196が、嵌合溝部195に嵌合されている。キャリッジ部196は、断面矩形状で長さ方向を有する嵌合ベース部198を含み、嵌合ベース部198の上面には、嵌合座部200が一体的に形成されている。嵌合座部200は、嵌合ベース部198よりも幅狭に形成され、嵌合ベース198の幅方向の両側より外側に張り出した張り出し部198a,198bが、レール部194の嵌合溝部195に嵌合される。嵌合座部200は、その上面の長さ方向に間隔を隔てて、たとえば2つの取付け用ねじ穴202を有している。 In the rail portion 194, in particular, as shown in FIG. 29, a carriage portion 196 that is movable along the rail portion 194 is fitted into the fitting groove portion 195. The carriage portion 196 includes a fitting base portion 198 having a rectangular cross section and a length direction, and a fitting seat portion 200 is integrally formed on the upper surface of the fitting base portion 198. The fitting seat portion 200 is formed to be narrower than the fitting base portion 198, and the overhanging portions 198a and 198b protruding outward from both sides in the width direction of the fitting base 198 are formed in the fitting groove portion 195 of the rail portion 194. Be fitted. The fitting seat portion 200 has, for example, two mounting screw holes 202 spaced apart from each other in the length direction of the upper surface thereof.
 レール部194に嵌合されたキャリッジ部196の上面には、図29および図30に示すように、ジグ受け部204が配設される。ジグ受け部204は、キャリッジ部196の取付け用ねじ穴202を介して、止めねじ(図示せず)等で嵌合座部200の上面に固定される。ジグ受け部204は、たとえば矩形ブロック状のジグ受けベース台206を含む。ジグ受けベース台206の上面には、ジグ受け支持部208が配設される。ジグ受け支持部208は、ジグ受けベース台206を含み、ジグ受けベース台206の長さ方向の一方側には、たとえば円板状のジグ受け座部210が配設されている。ジグ受け座部210の上面の中心部には、たとえば円柱状のジグ受け軸受部212が配設されている。
 このジグ受け部204には、図6~図8で示されたジグ52が着脱自在に装着される。ジグ52は、図30に示すように、ジグ受け支持部208のジグ受け軸受部212に着脱自在に装着される。
 さらに、ジグ52には、そのワーク台座部58の座面56Aの上に、スペーサ部材(図示せず)が着脱自在に配設され得る。このスペーサ部材は、たとえば円環状に形成され、ゴム等の防滑性に優れた材料で形成される。スペーサ部材としては、たとえばゴム製のOリングが用いられる。このスペーサ部材は、ジグ52のワーク台座部58に後述するワークWが載置されたときに、スペース部材によって、ワークWの底面とワーク台座部58の座面56Aとの間に隙間部(図示せず)を設けるための機能を有するものとなっている。
As shown in FIGS. 29 and 30, a jig receiving portion 204 is arranged on the upper surface of the carriage portion 196 fitted to the rail portion 194. The jig receiving portion 204 is fixed to the upper surface of the fitting seat portion 200 with a set screw (not shown) or the like via the mounting screw hole 202 of the carriage portion 196. The jig receiving portion 204 includes, for example, a rectangular block-shaped jig receiving base base 206. A jig receiving support portion 208 is arranged on the upper surface of the jig receiving base base 206. The jig receiving support portion 208 includes a jig receiving base base 206, and for example, a disk-shaped jig receiving seat portion 210 is arranged on one side of the jig receiving base base 206 in the length direction. For example, a cylindrical jig receiving bearing portion 212 is arranged at the center of the upper surface of the jig receiving seat portion 210.
The jig 52 shown in FIGS. 6 to 8 is detachably attached to the jig receiving portion 204. As shown in FIG. 30, the jig 52 is detachably attached to the jig receiving bearing portion 212 of the jig receiving supporting portion 208.
Further, on the jig 52, a spacer member (not shown) may be detachably arranged on the seat surface 56A of the work pedestal portion 58. This spacer member is formed in an annular shape, for example, and is made of a material having excellent anti-slip properties such as rubber. As the spacer member, for example, a rubber O-ring is used. When the work W described later is placed on the work pedestal portion 58 of the jig 52, the spacer member has a gap portion between the bottom surface of the work W and the seat surface 56A of the work pedestal portion 58 by the space member (FIG. It has a function to provide (not shown).
 このジグ受け部204は、たとえば図23、図24、図26および図28等に示すように、搬送用のアクチュエータとしてのたとえばロッドレスシリンダ214により、レール部194に沿って往復動自在に移動可能となっている。この搬送用のロッドレスシリンダ214は、その本体側が上ブース120の背面側に配設されている。このロッドレスシリンダ214は、特に、たとえば図24に示すように、シリンダチューブ214a、シリンダチューブ214aの軸方向の両端側に設けられるヘッドカバー214b,214cおよびスライダ216を含み、ロッドレスシリンダ取付具215により上ブース120の背面側に配設されている。ロッドレスシリンダ取付具215は、ブラケット片215A,215B,215C,215D,215Eにより、上ブース120の背面側に取り付けられている。また、ロッドレスシリンダ214のスライダ216には、ロッド状の移動子218が連結されている。移動子218は、スライダ216の移動と共に、上ブース120の乾燥ブース124内で移動自在となる。 As shown in FIGS. 23, 24, 26, 28, etc., the jig receiving portion 204 can be reciprocally moved along the rail portion 194 by, for example, a rodless cylinder 214 as a transfer actuator. It has become. The main body side of the transport rodless cylinder 214 is arranged on the back side of the upper booth 120. The rodless cylinder 214 particularly includes a cylinder tube 214a, head covers 214b, 214c and sliders 216 provided on both ends in the axial direction of the cylinder tube 214a, as shown in FIG. 24, by means of a rodless cylinder fitting 215. It is arranged on the back side of the upper booth 120. The rodless cylinder attachment 215 is attached to the back side of the upper booth 120 by bracket pieces 215A, 215B, 215C, 215D, 215E. Further, a rod-shaped mover 218 is connected to the slider 216 of the rodless cylinder 214. The mover 218 becomes movable in the drying booth 124 of the upper booth 120 as the slider 216 moves.
 上記したジグ52で位置決め案内されて保持され、且つ、この洗浄機110により洗浄されるワークWについて、たとえば図31を参照しながら、以下に説明する。本発明の実施形態では、流体を介して動力を伝達する、たとえば自動車用トルクコンバータのステータホイールが、洗浄対象物の一例としてのワークWとなっている。
 このワークWは、図31の(A)に示すように、全体がたとえば平面視円形のリング状に形成され、その中心に貫通穴aを有する内径部bと、内径部bの中心と同心円状に配設される外径部cと、内径部bと外径部cとを連結する複数のステータブレードdとを含む。複数のステータブレードdは、内径部bの中心から径方向にみて放射状に配設されている。複数のステータブレードdは、図31の(A),(B)に示すように、各ステータブレードdが所定の角度をもって同方向に傾斜している。
 また、内径部bの貫通穴aの内周端縁には、円周方向に等分に間隔を隔てて、複数の切欠き部eを有している。さらに、複数の内径部bとステータブレードdとの間、外径部cとステータブレードdとの間、各ステータブレードd間には、それぞれ、凹凸部の境界iを有するものとなっている。また、このワークwの底面側には、図31の(C)に示すように、複数の切欠き部eと連通する溝部fが配設されている。そして、ワークWの内径部bの内側にも、複数の凹部gおよび凸部hが配設されている。さらに、ワークWの外周面にも、図31の(D)に示すように、複数の凹部gおよび凸部hが配設されている。
The work W that is positioned and held by the jig 52 and is cleaned by the washer 110 will be described below with reference to, for example, FIG. 31. In the embodiment of the present invention, for example, a stator wheel of a torque converter for an automobile, which transmits power via a fluid, is a work W as an example of an object to be cleaned.
As shown in FIG. 31A, the work W is formed in a ring shape having a circular shape in a plan view, and has an inner diameter portion b having a through hole a at the center thereof and a concentric circle shape with the center of the inner diameter portion b. Includes an outer diameter portion c arranged in the above, and a plurality of stator blades d for connecting the inner diameter portion b and the outer diameter portion c. The plurality of stator blades d are arranged radially from the center of the inner diameter portion b in the radial direction. As shown in FIGS. 31A and 31B, each of the stator blades d is inclined in the same direction at a predetermined angle.
Further, the inner peripheral edge of the through hole a of the inner diameter portion b has a plurality of notched portions e at equal intervals in the circumferential direction. Further, the boundary i of the uneven portion is provided between the plurality of inner diameter portions b and the stator blade d, between the outer diameter portion c and the stator blade d, and between each stator blade d. Further, as shown in FIG. 31 (C), a groove portion f communicating with a plurality of notch portions e is provided on the bottom surface side of the work w. A plurality of concave portions g and convex portions h are also arranged inside the inner diameter portion b of the work W. Further, as shown in FIG. 31 (D), a plurality of concave portions g and convex portions h are also arranged on the outer peripheral surface of the work W.
 次に、洗浄ブース122に配設される洗浄機構の一例について、図32、図33および図34等を参照しながら説明する。
 すなわち、洗浄手段は、特に、たとえば図32の(A)および(B)に示すように、洗浄液供給配管ユニット240を含み、洗浄液供給配管ユニット240は、洗浄液下側供給配管242と、洗浄液上側供給配管244と、洗浄液下側供給配管242および洗浄液上側供給配管244を連結する連結配管246とを含む。洗浄液下側供給配管242は、下側洗浄液供給管242aと、下側洗浄液供給管242aの長さ方向の中間部に接続されるティー242bと、下側洗浄液供給管242aの長さ方向の一端部に接続されるティー242cとを備えている。
Next, an example of the cleaning mechanism arranged in the cleaning booth 122 will be described with reference to FIGS. 32, 33, 34, and the like.
That is, the cleaning means particularly includes, for example, as shown in FIGS. 32 (A) and 32 (B), the cleaning liquid supply piping unit 240 includes the cleaning liquid lower supply pipe 242 and the cleaning liquid upper supply. Includes a pipe 244 and a connecting pipe 246 that connects the cleaning liquid lower supply pipe 242 and the cleaning liquid upper supply pipe 244. The cleaning liquid lower supply pipe 242 includes a tee 242b connected to an intermediate portion between the lower cleaning liquid supply pipe 242a and the lower cleaning liquid supply pipe 242a in the length direction, and one end portion of the lower cleaning liquid supply pipe 242a in the length direction. It has a tee 242c connected to.
 一方、洗浄液上側供給配管244は、上側洗浄液供給管244aを含み、上側洗浄液供給管244aの長さ方向の中間部には、クロス244bが接続され、上側洗浄液供給管244aの長さ方向の一端部には、クロス244cが接続されている。この場合、クロス244bの対向する2つの接続口には、上側洗浄液供給管244aが接続され、クロス244bの他の対向する2つの接続口には、それぞれ、エルボ244dおよび244eが接続されている。また、クロス244cの対向する2つの接続口には、上側洗浄液供給管244aが接続され、クロス244cの他の対向する2つの接続口には、それぞれ、エルボ244fおよび244gが接続されている。
 そして、連結配管246は、下側洗浄液供給管242aの長さ方向の他端部に接続されるテティー246aと、上側洗浄液供給管244aの長さ方向の他端部に接続されるティー246eと、ティー246aおよびティー246e間にティー246cを介して接続される連結管246bおよびティー246dとで構成されている。この場合、ティー246cは、ソケット等(図示せず)を介して、既述した配管ユニット146に接続されている。
On the other hand, the cleaning liquid upper supply pipe 244 includes the upper cleaning liquid supply pipe 244a, and a cross 244b is connected to the middle portion in the length direction of the upper cleaning liquid supply pipe 244a, and one end portion of the upper cleaning liquid supply pipe 244a in the length direction. A cross 244c is connected to the. In this case, the upper cleaning liquid supply pipe 244a is connected to the two opposing connection ports of the cloth 244b, and the elbows 244d and 244e are connected to the other two facing connection ports of the cloth 244b, respectively. Further, the upper cleaning liquid supply pipe 244a is connected to the two opposing connection ports of the cloth 244c, and the elbows 244f and 244g are connected to the other two facing connection ports of the cloth 244c, respectively.
The connecting pipe 246 includes a Tetti 246a connected to the other end of the lower cleaning liquid supply pipe 242a in the length direction and a tee 246e connected to the other end of the upper cleaning liquid supply pipe 244a in the length direction. It is composed of a connecting pipe 246b and a tee 246d connected via a tee 246c between the tee 246a and the tee 246e. In this case, the tee 246c is connected to the above-described piping unit 146 via a socket or the like (not shown).
 下側洗浄液供給配管242のティー242bには、第1の洗浄ノズル248が着脱自在に接続され、ティー242cには第2の洗浄ノズル250が着脱自在に接続されている。第1の洗浄ノズル248は、図33に示すように、ワークWの下側外周部の隅部に向かって洗浄液を噴射する。この場合、洗浄液は、図31の(D)に示すように、ワークWの下側外径部cの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。また、第2の洗浄ノズル250は、図33に示すように、ワークWのステータブレードdの下側で内周部寄りに向かって洗浄液を噴射する。第2の洗浄ノズル250は、特に、洗浄液を噴射対象に向かって幅広で且つ均一に噴射するように形成されている。そのため、洗浄液は、図31の(D)に示すように、ワークWの下側内径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。この場合、洗浄液は、図33に示すように、ジグ52のスペーサ部材により、ワークWの底面とジグ52のワーク台座部56との間の隙間部にも流れ込むものとなっている。 The first cleaning nozzle 248 is detachably connected to the tee 242b of the lower cleaning liquid supply pipe 242, and the second cleaning nozzle 250 is detachably connected to the tee 242c. As shown in FIG. 33, the first cleaning nozzle 248 injects the cleaning liquid toward the corner of the lower outer peripheral portion of the work W. In this case, as shown in FIG. 31 (D), the cleaning liquid is sprayed onto the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower outer diameter portion c of the work W. Further, as shown in FIG. 33, the second cleaning nozzle 250 injects the cleaning liquid toward the inner peripheral portion on the lower side of the stator blade d of the work W. The second cleaning nozzle 250 is particularly formed so as to eject the cleaning liquid widely and uniformly toward the injection target. Therefore, as shown in FIG. 31D, the cleaning liquid is sprayed onto the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower inner diameter portion b of the work W. In this case, as shown in FIG. 33, the cleaning liquid also flows into the gap between the bottom surface of the work W and the work pedestal portion 56 of the jig 52 by the spacer member of the jig 52.
 洗浄液上側供給配管244のクロス244bのエルボ244dには、第3の洗浄ノズル252が着脱自在に接続され、クロス244bのエルボ244eには、第4の洗浄ノズル254が着脱自在に接続されている。第3の洗浄ノズル252は、図33に示すように、ワークWの上側外周部の隅部に向かって洗浄液を噴射する。この場合、洗浄液は、図31の(D)に示すように、ワークWの上側外径部cの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。また、第4の洗浄ノズル254は、図33に示すように、ワークWのステータブレードdの上側の略中央部に向かって洗浄液を噴射する。この場合、洗浄液は、図31の(A),(B)の矢印αに示すように、ステータブレードdの中央部に噴射され、ワークWを回転させる。そのため、第4の洗浄ノズル254は、ワークWに回転力を付与する第1の回転付与手段としての機能を有するものとなっている。 A third cleaning nozzle 252 is detachably connected to the elbow 244d of the cross 244b of the cleaning liquid upper supply pipe 244, and a fourth cleaning nozzle 254 is detachably connected to the elbow 244e of the cross 244b. As shown in FIG. 33, the third cleaning nozzle 252 injects the cleaning liquid toward the corner of the upper outer peripheral portion of the work W. In this case, as shown in FIG. 31 (D), the cleaning liquid is sprayed onto the concave portion g, the convex portion h, and the boundary i of the uneven portion of the upper outer diameter portion c of the work W. Further, as shown in FIG. 33, the fourth cleaning nozzle 254 injects the cleaning liquid toward the substantially central portion on the upper side of the stator blade d of the work W. In this case, the cleaning liquid is sprayed onto the central portion of the stator blade d as shown by arrows α in FIGS. 31A and 31B to rotate the work W. Therefore, the fourth cleaning nozzle 254 has a function as a first rotation applying means for applying a rotational force to the work W.
 第5の洗浄ノズル256は、図33に示すように、ワークWの上側内周部の凹凸部の境界iに向かって洗浄液を噴射する。この場合、洗浄液は、図31の(A),(D)に示すように、ワークWの圧入リングRと内径部bの境界iに噴射される。また、第6の噴射ノズル258は、図33に示すように、ワークWの上側内周部の内側に向って洗浄液を噴射する。この場合、洗浄液は、図31の(A),(D)に示すように、ワークWの圧入リングRの内側に噴射される。さらに、第7の噴射ノズル260は、図33に示すように、ワークWのステータブレードdの内側根元側周辺部に向って洗浄液を噴射する。この場合、洗浄液は、図31の(A),(D)に示すように、ワークWの内径部bの外周面側の凹凸部の境界iおよびその周辺に噴射される。 As shown in FIG. 33, the fifth cleaning nozzle 256 injects the cleaning liquid toward the boundary i of the uneven portion on the upper inner peripheral portion of the work W. In this case, as shown in FIGS. 31A and 31D, the cleaning liquid is sprayed onto the boundary i between the press-fit ring R of the work W and the inner diameter portion b. Further, as shown in FIG. 33, the sixth injection nozzle 258 injects the cleaning liquid toward the inside of the upper inner peripheral portion of the work W. In this case, the cleaning liquid is sprayed inside the press-fit ring R of the work W as shown in FIGS. 31A and 31D. Further, as shown in FIG. 33, the seventh injection nozzle 260 injects the cleaning liquid toward the inner root side peripheral portion of the stator blade d of the work W. In this case, as shown in FIGS. 31A and 31D, the cleaning liquid is sprayed onto the boundary i and its periphery of the uneven portion on the outer peripheral surface side of the inner diameter portion b of the work W.
 洗浄液供給配管ユニット240は、予備乾燥エアー供給配管262をさらに含む。予備乾燥エアー供給配管262は、ソケット262aと、エルボ262bと、ソケット262cと、エルボ262dと、予備乾燥エアー供給管262eと、ティー262fとエルボ262gとを含む。ソケット262aには、この洗浄液供給配管ユニット240に予備乾燥エアーを送るエアー送出管263が接続されている。この予備乾燥エアー供給配管262のティー262fには、第1の予備乾燥ブローノズル264が接続され、また、エルボ262gには、第2の予備乾燥ブローノズル266が接続されている。 The cleaning liquid supply piping unit 240 further includes a preliminary drying air supply piping 262. The pre-drying air supply pipe 262 includes a socket 262a, an elbow 262b, a socket 262c, an elbow 262d, a pre-drying air supply pipe 262e, a tee 262f, and an elbow 262g. An air delivery pipe 263 that sends pre-drying air to the cleaning liquid supply piping unit 240 is connected to the socket 262a. A first pre-drying blow nozzle 264 is connected to the tee 262f of the pre-drying air supply pipe 262, and a second pre-drying blow nozzle 266 is connected to the elbow 262g.
 第1の予備乾燥ブローノズル264は、図33に示すように、ワークWの上側の内径部bの外周部の凹凸部の境界iに向って洗浄液を噴射する。この場合、洗浄液は、図31の(A),(B),(D)に示すように、ワークWのステータブレードdの内側根元側に噴射される。この第1の予備乾燥ブローノズル264は、図31の(A)の矢印βに示すように、ステータブレードdの内側根元側およびその周辺に付着した洗浄液を予備的に吹き飛ばすと共に、ワークWを回転させる機能も兼用している。また、第1の予備乾燥ブローノズル264は、図31の(A)の矢印γに示すように、ワークWの内径部bの表面およびその周辺に付着した洗浄液も予備的に吹き飛ばすものとなっている。 As shown in FIG. 33, the first pre-drying blow nozzle 264 injects the cleaning liquid toward the boundary i of the uneven portion on the outer peripheral portion of the inner diameter portion b on the upper side of the work W. In this case, the cleaning liquid is sprayed to the inner root side of the stator blade d of the work W as shown in FIGS. 31 (A), (B), and (D). As shown by the arrow β in FIG. 31A, the first pre-drying blow nozzle 264 preliminarily blows off the cleaning liquid adhering to the inner root side of the stator blade d and its periphery, and rotates the work W. It also has a function to make it. Further, as shown by the arrow γ in FIG. 31A, the first pre-drying blow nozzle 264 also preliminarily blows off the cleaning liquid adhering to the surface of the inner diameter portion b of the work W and its periphery. There is.
 上記した各ノズルを各配管ユニットの配管に取付けるためのノズル取付け構造の一例について、たとえば図33の(B)および(C)を参照しながら、以下に説明する。
 すなわち、当該ノズルは、折り曲げ自在の可撓性を有する可撓管272を含む。可撓管272は、たとえば円筒状の銅管で形成されている。可撓管272は、その先端部が平面視扇形の偏平部273に形成されている。この偏平部273は、可撓管272の先端部をプレス等の適宜な方法で偏平させることによって形成される。
 この可撓管272には、図33の(C)に示すように、その軸方向の一端側から、例えば、その内周面に雌ねじ面276aを備えたナット276と、その外周面の少なくとも一部に膨出部274aを備えたカシメリング274と、その外周面に雄ねじ面278a,278bを備えたニップル278とが、順次、嵌合される。カシメリング274は、可撓性を有する材料、たとえば真鍮で形成されている。
An example of a nozzle mounting structure for mounting each of the above nozzles to the piping of each piping unit will be described below with reference to, for example, FIGS. 33 (B) and 33 (C).
That is, the nozzle includes a flexible tube 272 that is bendable and flexible. The flexible tube 272 is formed of, for example, a cylindrical copper tube. The tip of the flexible tube 272 is formed in a flat portion 273 having a fan shape in a plan view. The flat portion 273 is formed by flattening the tip end portion of the flexible tube 272 by an appropriate method such as pressing.
As shown in FIG. 33 (C), the flexible pipe 272 includes a nut 276 having a female threaded surface 276a on its inner peripheral surface, and at least one of its outer peripheral surfaces, from one end side in the axial direction thereof. A caulking ring 274 having a bulging portion 274a on the portion and a nipple 278 having male screw surfaces 278a and 278b on the outer peripheral surface thereof are sequentially fitted. The caulking ring 274 is made of a flexible material, such as brass.
 この場合、可撓管272に嵌合されたカシメリング274を当該可撓管272の軸方向の両側から、ナット276およびニップル278で締め付けることによって、カシメリング274の膨出部274aが、かしめられる。それと同時に、ナット276の雌ねじ面276aとニップル278の一方の雄ねじ面278aとが螺合されることによって、可撓管272とナット276とニップル278とが連結される。このようにして各ノズルが構成され、当該ノズルを各配管ユニットの配管に取付けるためには、ニップル278の他方の雄ねじ面276bと、各配管に備えられたエルボ、ティー、クロス、ソケット等の各種管継手の接続口の雌ねじ面とを螺合させることによって、各ノズルと各配管ユニットに適宜取付けるようにすればよい。
 上記したノズル取り付け構造によれば、各ノズルを各配管ユニットに備えられた各種管継手に簡単に各ノズルを着脱自在に取付けることが可能となっている。
In this case, the bulging portion 274a of the caulking ring 274 is crimped by tightening the caulking ring 274 fitted to the flexible tube 272 with the nut 276 and the nipple 278 from both sides in the axial direction of the flexible tube 272. .. At the same time, the flexible tube 272, the nut 276, and the nipple 278 are connected by screwing the female thread surface 276a of the nut 276 and one male thread surface 278a of the nipple 278. Each nozzle is configured in this way, and in order to attach the nozzle to the piping of each piping unit, the other male thread surface 276b of the nipple 278 and various elbows, tees, cloths, sockets, etc. provided in each piping are provided. By screwing the female thread surface of the connection port of the pipe joint, it may be appropriately attached to each nozzle and each piping unit.
According to the nozzle mounting structure described above, each nozzle can be easily attached to and detached from various pipe joints provided in each piping unit.
 次に、乾燥ブース124に配設される乾燥手段の一例について、図35および図36を参照しながら説明する。
 すなわち、乾燥手段は、たとえば図35に示すように、エアー供給配管ユニット280を含み、エアー供給配管ユニット280は、エアー下側供給配管282と、エアー上側供給配管290とを含む。エアー下側供給配管282は、エアー下側供給管282aと、ティー282bと、エルボ282cと、エアー下側供給管282dと、ティー282eと、エルボ282fと、ソケット282gとを備え、正面扉126側から見て、たとえばL字状に配置されている。この場合、エアー下側供給管282aの一端側には、エアー下側供給中継ボックス284が接続されている。
Next, an example of the drying means arranged in the drying booth 124 will be described with reference to FIGS. 35 and 36.
That is, the drying means includes, for example, as shown in FIG. 35, the air supply piping unit 280, and the air supply piping unit 280 includes an air lower supply piping 282 and an air upper supply piping 290. The air lower supply pipe 282 includes an air lower supply pipe 282a, a tee 282b, an elbow 282c, an air lower supply pipe 282d, a tee 282e, an elbow 282f, and a socket 282g, and includes a front door 126 side. Seen from the above, they are arranged in an L shape, for example. In this case, the air lower supply relay box 284 is connected to one end side of the air lower supply pipe 282a.
 一方、エアー上側供給配管290は、当該エアー上側供給配管290と上記したエアー下側供給管282とを連結する連結部286を含む。この連結部286には、その一端側がエアー下側供給中継ボックス284に接続され、その他端側が枢軸部288を介して、可動連結アーム292に回動自在に接続されている。可動連結アーム292には、エアー上側供給中継ボックス294が接続され、エアー上側供給中継ボックス294には、接続管295が接続されている。接続管295には、ソケット296aを介して、エルボ296bが接続されている。 On the other hand, the air upper supply pipe 290 includes a connecting portion 286 that connects the air upper supply pipe 290 and the air lower supply pipe 282 described above. One end side of the connecting portion 286 is connected to the air lower supply relay box 284, and the other end side is rotatably connected to the movable connecting arm 292 via the pivot portion 288. An air upper supply relay box 294 is connected to the movable connecting arm 292, and a connection pipe 295 is connected to the air upper supply relay box 294. An elbow 296b is connected to the connecting pipe 295 via a socket 296a.
 エアー下側供給配管282のソケット282gには、第1のブローノズル298が着脱自在に接続されている。また、ティー282eには、第2のブローノズル300が着脱自在に接続されている。さらに、ティー282bには、第3のブローノズル302が着脱自在に接続されている。第1のブローノズル298は、図35および図36に示すように、ワークWの下側内径部bの隅部とステータブレードdの下側に向かってエアーを噴射する。この場合、エアーは、図31の(C)および(D)に示すように、ワークWの下側内径部b凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。 The first blow nozzle 298 is detachably connected to the socket 282 g of the air lower supply pipe 282. A second blow nozzle 300 is detachably connected to the tee 282e. Further, a third blow nozzle 302 is detachably connected to the tee 282b. As shown in FIGS. 35 and 36, the first blow nozzle 298 injects air toward the corner of the lower inner diameter portion b of the work W and the lower side of the stator blade d. In this case, as shown in FIGS. 31 (C) and 31 (D), the air is injected into the lower inner diameter portion b of the work W, the concave portion g, the convex portion h, and the boundary i of the uneven portion thereof. There is.
 また、第2のブローノズル300は、図35および図36に示すように、ワークWのステータブレードdの下側で内周部寄りに向かってエアーを噴射する。第2のブローノズル300は、特に、エアーを噴射対象に向かって幅広で且つ均一に噴射するように形成されている。そのため、エアーは、図31の(D)に示すように、ワークWの下側内径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。この場合、エアーは、図35および図36に示すように、ジグ52のスペーサ部材230により、ワークWの底面とジグ52のワーク台座部56との間の隙間部232にも流れ込むものとなっている。
 さらに、第3のブローノズル302は、図35および図36に示すように、ワークWの下側の外周部の隅部に向ってエアーを噴射する。この場合、エアーは、図31の(A)および(D)に示すように、ワークWの下側外径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
Further, as shown in FIGS. 35 and 36, the second blow nozzle 300 injects air toward the inner peripheral portion under the stator blade d of the work W. The second blow nozzle 300 is particularly formed so as to inject air widely and uniformly toward the injection target. Therefore, as shown in FIG. 31 (D), the air is injected into the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower inner diameter portion b of the work W. In this case, as shown in FIGS. 35 and 36, the spacer member 230 of the jig 52 also causes the air to flow into the gap 232 between the bottom surface of the work W and the work pedestal portion 56 of the jig 52. There is.
Further, as shown in FIGS. 35 and 36, the third blow nozzle 302 injects air toward the corner of the lower outer peripheral portion of the work W. In this case, as shown in FIGS. 31A and 31D, the air is injected into the concave portion g, the convex portion h, and the boundary i of the uneven portion of the lower outer diameter portion b of the work W. It has become.
 エアー上側供給配管290のエルボ296bには、第4のブローノズル304が着脱自在に接続されている。また、エアー上側供給中継ボックス294には、第5のブローノズル306、第6のブローノズル308、第7のブローノズル310および第8のブローノズル312が、それぞれ、エルボ等の管継手(図示せず)を介して、着脱自在に接続されている。
 第4のブローノズル304は、図35および図36に示すように、ワークWの上側内径部bの隅部とステータブレードdの上側に向かってエアーを噴射する。この場合、エアーは、図31の(C)および(D)に示すように、ワークWの上側内径部b凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
 また、第5のブローノズル306および第6のブローノズル308は、図35および図36に示すように、上側の内径部bの段差部の隅部に向ってエアーを噴射する。この場合、エアーは、図31の(A)および(D)に示すように、圧入リングRおよびその周辺の凹部gと、凸部hと、当該凹凸部の境界iと、圧入リングRと内径部bの間の隙間jとに噴射されるものとなっている。
A fourth blow nozzle 304 is detachably connected to the elbow 296b of the air upper supply pipe 290. Further, in the air upper supply relay box 294, a fifth blow nozzle 306, a sixth blow nozzle 308, a seventh blow nozzle 310, and an eighth blow nozzle 312 are respectively pipe joints such as elbows (shown). It is detachably connected via a nozzle.
As shown in FIGS. 35 and 36, the fourth blow nozzle 304 injects air toward the corner of the upper inner diameter portion b of the work W and the upper side of the stator blade d. In this case, as shown in FIGS. 31 (C) and 31 (D), the air is injected into the upper inner diameter portion b of the work W, the concave portion g, the convex portion h, and the boundary i of the uneven portion thereof. ..
Further, as shown in FIGS. 35 and 36, the fifth blow nozzle 306 and the sixth blow nozzle 308 inject air toward the corner of the stepped portion of the upper inner diameter portion b. In this case, as shown in FIGS. 31 (A) and 31 (D), the air is the press-fit ring R and the concave portion g around the press-fit ring R, the convex portion h, the boundary i of the concave-convex portion, the press-fit ring R and the inner diameter. It is sprayed into the gap j between the parts b.
 さらに、第7のブローノズル310は、図35および図36に示すように、ワークWの上側外径部の隅部に向ってエアーを噴射する。この場合、エアーは、図31の(A)および(D)に示すように、ワークWの上側外径部bの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
 さらに、第8のブローノズル312は、図35および図36に示すように、ワークWのステータブレードdの上側の略中央部に向かってエアーを噴射する。この場合、エアーは、317の(A),(B)の矢印αに示すように、ステータブレードdの中央部に噴射され、ワークWを回転させる。そのため、第8のブローノズル312は、ワークWに回転力を付与する第2の回転付与手段としての機能を有するものとなっている。
Further, as shown in FIGS. 35 and 36, the seventh blow nozzle 310 injects air toward the corner of the upper outer diameter portion of the work W. In this case, as shown in FIGS. 31A and 31D, the air is injected into the concave portion g, the convex portion h, and the boundary i of the uneven portion of the upper outer diameter portion b of the work W. ing.
Further, as shown in FIGS. 35 and 36, the eighth blow nozzle 312 injects air toward the substantially central portion on the upper side of the stator blade d of the work W. In this case, air is injected into the central portion of the stator blade d as shown by the arrows α of 317 (A) and (B) to rotate the work W. Therefore, the eighth blow nozzle 312 has a function as a second rotation applying means for applying a rotational force to the work W.
 エアー上側供給配管190は、特に、ワークWに対して接近および離間可能となるように、可動自在に配設されている。エアー上側供給配管290は、図35および図36に示すように、エアー上側供給管用の可動装置320によって、回動自在に形成されている。
 すなわち、このエアー上側供給管用の可動装置320は、アクチュエータとしてのたとえばエアーシリンダ322を含む。エアーシリンダ322の本体は、たとえばクレビス形のシリンダ支持部324によって、乾燥ブース124のたとえば左内壁面124Bに支持されている。この場合、エアーシリンダ322の本体側の一端部は、支持軸324aにより、シリンダ支持部324に回動自在に支持されている。また、エアーシリンダ322のロッド322aの先端部は、支持ピン328により、ナックル継手326に回動自在に支持されている。
The air upper supply pipe 190 is movably arranged so as to be able to approach and separate from the work W in particular. As shown in FIGS. 35 and 36, the air upper supply pipe 290 is rotatably formed by the movable device 320 for the air upper supply pipe.
That is, the movable device 320 for the air upper supply pipe includes, for example, an air cylinder 322 as an actuator. The main body of the air cylinder 322 is supported by, for example, a clevis-shaped cylinder support portion 324 on, for example, the left inner wall surface 124B of the drying booth 124. In this case, one end of the air cylinder 322 on the main body side is rotatably supported by the cylinder support portion 324 by the support shaft 324a. Further, the tip of the rod 322a of the air cylinder 322 is rotatably supported by the knuckle joint 326 by the support pin 328.
 そのため、可動装置320を駆動させることによって、エアー上側供給配管290は、図35および図36に示すように、ワークWに対して、接近および離間可能となるように所定の角度で揺動自在となっている。この場合、エアー上側供給配管290は、図35に示すように、ワークWと離間するように、たとえば45°の角度で上方に回動可能となり、その状態から、図36に示すように、エアー上側供給配管290をワークWと接近させ、且つ、エアー下側供給配管122と対向配置されるように、当該エアー上側供給配管290を水平状態に回動させることが可能となっている。 Therefore, by driving the movable device 320, the air upper supply pipe 290 can swing at a predetermined angle so as to be able to approach and separate from the work W as shown in FIGS. 35 and 36. It has become. In this case, as shown in FIG. 35, the air upper supply pipe 290 can rotate upward at an angle of, for example, 45 ° so as to be separated from the work W, and from that state, as shown in FIG. 36, air can be rotated. It is possible to rotate the air upper supply pipe 290 in a horizontal state so that the upper supply pipe 290 is brought close to the work W and is arranged so as to face the air lower side supply pipe 122.
 なお、この洗浄機110には、その上ブース120の側面側に、上記した各種装置および各種機構を適宜制御する制御盤150が配設されている。 The washing machine 110 is provided with a control panel 150 that appropriately controls the above-mentioned various devices and various mechanisms on the side surface side of the booth 120.
 次に、上述した洗浄機110でワークWに付着した切削液および切粉等の付着物(異物)を洗浄し、さらに、乾燥させる一連の動きについて、図21~図36、図37および図38等を参照しながら簡単に説明する。
 すなわち、先ず、ワークWが洗浄機110の乾燥ブース124に配置される。この洗浄機110では、初期的に、正面扉126が開かれた状態で乾燥ブース124の所定の位置に配置されたワーク搬送装置190のジグ受け部204に配置されたジグ52に、ワークWがセットされる(図38のステップS1を参照。)。次に、制御盤150のスタートボタンが押される(図38のステップS2を参照。)。この場合、ブレーキ機構10の作動が解除され、OFF状態となる(図38のステップS3を参照。)。そして、ワークWは、ワーク搬送装置190により、乾燥ブース124から洗浄ブース122に搬送され、仕切り扉128および正面扉が閉じられる(図38のステップS4、ステップS5、ステップS6およびステップS7を参照。)。
Next, with respect to a series of movements in which the above-mentioned washing machine 110 cleans the deposits (foreign matter) such as cutting fluid and chips adhering to the work W and further dries them, FIGS. 21 to 36, 37 and 38. Etc. will be briefly explained with reference to.
That is, first, the work W is arranged in the drying booth 124 of the washing machine 110. In the washing machine 110, the work W is initially placed on the jig 52 arranged in the jig receiving portion 204 of the work transfer device 190 arranged at a predetermined position in the drying booth 124 with the front door 126 open. It is set (see step S1 in FIG. 38). Next, the start button of the control panel 150 is pressed (see step S2 in FIG. 38). In this case, the operation of the brake mechanism 10 is released and the state is turned off (see step S3 in FIG. 38). Then, the work W is transported from the drying booth 124 to the cleaning booth 122 by the work transport device 190, and the partition door 128 and the front door are closed (see step S4, step S5, step S6 and step S7 of FIG. 38). ).
 それから、洗浄液ポンプ138が起動され、洗浄ブース122では、複数の洗浄ノズル248~260により洗浄液が噴射されて、洗浄が開始される(図38のステップS8を参照。)。その後、所定の時間が経過すると、洗浄役ポンプ138が停止して、ワークWの洗浄が終了する(図38のステップS9を参照。)。
 次に、第1の予備乾燥ブローノズル264および第2の予備乾燥ブローノズル266により、荒ブロー・予備乾燥が開始され、つまり、エアーがワークWに噴射された後、荒ブロー・予備乾燥が終了される(図38のステップS10およびステップS11を参照。)。そして、仕切り扉128が開かれ(図38のステップS12を参照。)、洗浄されたワークWが、再び、ワーク搬送装置190により乾燥ブース124に搬送された後、仕切り扉128が閉まる(図38のステップS13、ステップS14およびステップS15を参照。)。
Then, the cleaning liquid pump 138 is started, and in the cleaning booth 122, the cleaning liquid is ejected by the plurality of cleaning nozzles 248 to 260 to start cleaning (see step S8 in FIG. 38). After that, when a predetermined time elapses, the cleaning combination pump 138 is stopped, and cleaning of the work W is completed (see step S9 in FIG. 38).
Next, the first pre-drying blow nozzle 264 and the second pre-drying blow nozzle 266 start rough blow / pre-drying, that is, after air is injected into the work W, rough blow / pre-drying ends. (See step S10 and step S11 in FIG. 38). Then, the partition door 128 is opened (see step S12 in FIG. 38), the washed work W is again conveyed to the drying booth 124 by the work transfer device 190, and then the partition door 128 is closed (FIG. 38). See step S13, step S14 and step S15 of.).
 そして、乾燥ブース124では、エアー上側供給配管290が可動装置320により下方に回動され、ワークW側に接近する(図38のステップS16を参照。)。それから、乾燥ブース124では、ワークWの本乾燥が開始(図38のS17を参照。)され、ワークWの上方にエアー上側供給配管290が配置され、当該ワークWの下方にエアー下側供給配管282が配置され、複数のブローノズル298~312により、エアーがワークWに噴射され、ワークWに残った洗浄液が吹き飛ばされて、ワークWの乾燥処理が施される。ワークWは、ワークWを乾燥させるための第1のブローノズル298~第6のブローノズル312およびジグ用回転付与ブローノズル313(アクセルエアーブローノズル)によって回転する。また、ワークWの回転速度は、回転検出センサ70のON・OFFの周期の設定値で管理されている。この場合、設定値上限でジグ用回転付与ブローノズル313によるエアーブローの噴射が停止され、設定値した限でジグ用回転付与ブローノズル313によるエアーブローの噴射が開始される。 Then, in the drying booth 124, the air upper supply pipe 290 is rotated downward by the movable device 320 and approaches the work W side (see step S16 in FIG. 38). Then, in the drying booth 124, the main drying of the work W is started (see S17 in FIG. 38), the air upper supply pipe 290 is arranged above the work W, and the air lower supply pipe is arranged below the work W. 282 is arranged, air is jetted to the work W by a plurality of blow nozzles 298 to 312, the cleaning liquid remaining on the work W is blown off, and the work W is dried. The work W is rotated by the first blow nozzles 298 to the sixth blow nozzles 312 and the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle) for drying the work W. Further, the rotation speed of the work W is managed by the set value of the ON / OFF cycle of the rotation detection sensor 70. In this case, the injection of the air blow by the jig rotation imparting blow nozzle 313 is stopped at the upper limit of the set value, and the injection of the air blow by the jig rotation imparting blow nozzle 313 is started at the set value limit.
 なお、乾燥処理が終了したとき、ミスト捕集装置130が起動され、洗浄ブース122および乾燥ブース124内のミストが吸引・捕集される。
 乾燥処理が終了するときには、ジグ用回転付与ブローノズル313(アクセルエアーブローノズル)からのエアーの噴射が停止され、本乾燥が終了される(図39のステップS18を参照。)。このとき、ブレーキ機構10がONとなり、つまり、ブレーキ機構10が作動され(図39のステップS19を参照。)、ジグ52の回転が低速になって、たとえば1分間に30回転以下となって(図39のステップS20を参照。)、その後、ジグ52の回転が停止されてワークWの回転も停止する。そして、ブレーキ機構10の作動が解除され、OFF状態となる(図39のステップS21を参照。)。
When the drying process is completed, the mist collecting device 130 is activated, and the mist in the washing booth 122 and the drying booth 124 is sucked and collected.
When the drying process is completed, the injection of air from the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle) is stopped, and the main drying is completed (see step S18 in FIG. 39). At this time, the brake mechanism 10 is turned on, that is, the brake mechanism 10 is activated (see step S19 in FIG. 39), and the rotation of the jig 52 becomes low, for example, 30 rotations or less per minute (see step S19 in FIG. 39). (See step S20 in FIG. 39), after that, the rotation of the jig 52 is stopped and the rotation of the work W is also stopped. Then, the operation of the brake mechanism 10 is released, and the state is turned off (see step S21 in FIG. 39).
 それから、位置決め機構50が作動され、位置決め爪作動手段88により位置決め爪82がジグ52の羽根部58に向って前進すると同時にジグ用回転付与ブローノズル313(アクセルエアーブローノズル)からもエアーが噴射される(図39のステップS22を参照。)。そして、位置決め爪82がジグ52の下方の周回空間SP(たとえば図7を参照。)に侵入し、位置決め爪82が位置決め羽根部60の頂面61Bに当接しないとき(図39のステップS23を参照。)には、位置決め爪作動手段88(エアーシリンダ)のピストンロッド88Aの伸長が完了し、ピストンロッド88Aの前進が完了したことをエアーシリンダのセンサ(シリンダスイッチ)が検知する(図39のステップS24を参照。)。このとき、ジグ52が回転され、つまり、ワークWが回転される(図39のステップS25を参照。)。 Then, the positioning mechanism 50 is operated, and the positioning claw 82 advances toward the blade portion 58 of the jig 52 by the positioning claw operating means 88, and at the same time, air is injected from the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle). (See step S22 in FIG. 39). Then, when the positioning claw 82 enters the peripheral space SP below the jig 52 (see, for example, FIG. 7) and the positioning claw 82 does not abut on the top surface 61B of the positioning blade portion 60 (step S23 in FIG. 39). In (see), the sensor (cylinder switch) of the air cylinder detects that the extension of the piston rod 88A of the positioning claw operating means 88 (air cylinder) is completed and the advancement of the piston rod 88A is completed (FIG. 39). See step S24.). At this time, the jig 52 is rotated, that is, the work W is rotated (see step S25 in FIG. 39).
 この場合、ジグ52をたとえば時計方向に回転させると、位置決め爪82が位置決め羽根部60の側面61Cに当たり、ジグ52をたとえば反時計方向に回転させると、位置決め爪82が位置決め羽根部60の側面61Dに当たる(図39のステップS26を参照。)。位置決め爪82が位置決め羽根部60の側面61Cまたは61Dに当たると、ジグ用回転付与ブローノズル313(アクセルエアーブローノズル)からのエアーの噴射がストップされ(図39のステップS27を参照。)、さらに、ブレーキ機構10がONとなり、当該ブレーキ機構10が作動される(図39のS28を参照。)。 In this case, when the jig 52 is rotated clockwise, for example, the positioning claw 82 hits the side surface 61C of the positioning blade portion 60, and when the jig 52 is rotated counterclockwise, for example, the positioning claw 82 hits the side surface 61D of the positioning blade portion 60. (See step S26 in FIG. 39). When the positioning claw 82 hits the side surface 61C or 61D of the positioning blade portion 60, the injection of air from the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle) is stopped (see step S27 in FIG. 39), and further. The brake mechanism 10 is turned on, and the brake mechanism 10 is activated (see S28 in FIG. 39).
 その後、位置決め機構50の位置決め爪82が位置決め爪作動手段88により後退する。そして、位置決め爪作動手段88(エアーシリンダ)のピストンロッド88Aが縮小され、ピストンロッド88Aの後退が完了すると、正面扉126が開く(図39のステップS29を参照。)。このとき、ジグ52に保持されたワークWは、乾燥ブース124内の所定の位置に停止しており、且つ、所定の位置に位置決めされた状態で停止している(図39の終了を参照。)。この場合、ワークWの回転が停止しているときは、回転検出センサ70がONの状態を維持しているので、ワークWは、位置決め機構50により位置決めされた所定の位置で保持されるものとなっている。 After that, the positioning claw 82 of the positioning mechanism 50 is retracted by the positioning claw operating means 88. Then, when the piston rod 88A of the positioning claw operating means 88 (air cylinder) is reduced and the retreat of the piston rod 88A is completed, the front door 126 opens (see step S29 in FIG. 39). At this time, the work W held by the jig 52 is stopped at a predetermined position in the drying booth 124 and is positioned at a predetermined position (see the end of FIG. 39). ). In this case, when the rotation of the work W is stopped, the rotation detection sensor 70 is maintained in the ON state, so that the work W is held at a predetermined position positioned by the positioning mechanism 50. It has become.
 一方、図39のステップ22に戻って、位置決め爪作動手段88により位置決め爪82がジグ52の羽根部58に向って前進すると同時にジグ用回転付与ブローノズル313(アクセルエアーブローノズル)からもエアーが噴射され、そして、位置決め爪82がジグ52の下方の周回空間SP(たとえば図7を参照。)に侵入し、位置決め爪82が位置決め羽根部60の頂面61Bに当接したとき(図39のステップS31を参照。)には、位置決め爪作動手段88(エアーシリンダ)のピストンロッド88Aの伸長が完了せず、ピストンロッド88Aの前進が完了したことをエアーシリンダのセンサ(シリンダスイッチ)が検知しない(図39のステップS32を参照。)。このとき、タイマーにより所定の時間(たとえば2秒間)経過しても(図39のステップS33を参照。)、エアーシリンダのセンサ(シリンダスイッチ)がピストンロッド88Aの伸長が完了を検知しないか否か、すなわち、位置決め爪作動手段88(エアーシリンダ)のピストンロッド88Aの伸長が完了してピストンロッド88Aの前進が完了したことをエアーシリンダのセンサ(シリンダスイッチ)が検知したか否か判断される(図39のステップS34を参照。)。 On the other hand, returning to step 22 of FIG. 39, the positioning claw 82 advances toward the blade portion 58 of the jig 52 by the positioning claw operating means 88, and at the same time, air is also discharged from the jig rotation imparting blow nozzle 313 (accelerator air blow nozzle). When the injection is performed, the positioning claw 82 enters the circumferential space SP below the jig 52 (see, for example, FIG. 7), and the positioning claw 82 comes into contact with the top surface 61B of the positioning blade portion 60 (FIG. 39). In step S31), the extension of the piston rod 88A of the positioning claw operating means 88 (air cylinder) is not completed, and the sensor (cylinder switch) of the air cylinder does not detect that the advance of the piston rod 88A is completed. (See step S32 of FIG. 39.). At this time, whether or not the sensor (cylinder switch) of the air cylinder detects that the extension of the piston rod 88A is completed even after a predetermined time (for example, 2 seconds) has elapsed by the timer (see step S33 in FIG. 39). That is, it is determined whether or not the sensor (cylinder switch) of the air cylinder has detected that the extension of the piston rod 88A of the positioning claw operating means 88 (air cylinder) is completed and the advancement of the piston rod 88A is completed ( See step S34 in FIG. 39).
 ここで、ピストンロッド88Aの前進が完了したことをエアーシリンダのセンサ(シリンダスイッチ)が検知すると、図39のステップS24に戻る。
 一方、ここで、位置決め爪作動手段88(エアーシリンダ)のピストンロッド88Aの伸長が完了せず、ピストンロッド88Aの前進が完了したことをエアーシリンダのセンサ(シリンダスイッチ)が検知しないと、位置決め爪82が位置決め爪作動手段88(エアーシリンダ)により後退し(図39のステップS35を参照。)、図39のステップS22に戻る。
Here, when the sensor (cylinder switch) of the air cylinder detects that the advancement of the piston rod 88A is completed, the process returns to step S24 of FIG. 39.
On the other hand, if the extension of the piston rod 88A of the positioning claw operating means 88 (air cylinder) is not completed and the sensor (cylinder switch) of the air cylinder does not detect that the advance of the piston rod 88A is completed, the positioning claw is used. The 82 is retracted by the positioning claw operating means 88 (air cylinder) (see step S35 in FIG. 39), and returns to step S22 in FIG. 39.
 本発明の実施の形態に係る洗浄機110では、特に、ブレーキ機構10および位置決め機構50が配設されているため、ブレーキ機構10においては、枢軸部12が枢軸部支持体18により回動自在に支持され、枢軸部支持体18にはブレーキ36片が固定されている。ブレーキ片36は、押圧手段としてのたとえばピンシリンダ34により押圧されると、枢軸部12を中心にして、枢軸部12の円周方向(回転方向)に回動可能となっている。したがって、ブレーキ片36を回転させて当該ブレーキ片36をジグ52の第二の軸状部54bに当接させることによって、ジグ52の回転が制動されて停止される。そのため、ワークWの回転を停止させることができる。 In the washing machine 110 according to the embodiment of the present invention, in particular, since the brake mechanism 10 and the positioning mechanism 50 are arranged, in the brake mechanism 10, the pivot portion 12 is rotatable by the pivot portion support 18. It is supported, and a brake 36 piece is fixed to the pivot support 18. When the brake piece 36 is pressed by, for example, a pin cylinder 34 as a pressing means, the brake piece 36 can rotate around the pivot portion 12 in the circumferential direction (rotation direction) of the pivot portion 12. Therefore, by rotating the brake piece 36 and bringing the brake piece 36 into contact with the second shaft-shaped portion 54b of the jig 52, the rotation of the jig 52 is dampened and stopped. Therefore, the rotation of the work W can be stopped.
 さらに、本発明の実施の形態に係る洗浄機110では、ブレーキ機構10により回転が停止されたワークWは、回転停止位置において、位置決め爪作動手段88のエアーシリンダにより位置決め爪82がジグ52の周回空間SPに挿入される。この場合、ジグ用回転付与ブローノズル313によりジグ52を回転させると、位置決め爪82が位置決め羽根部60に当接した位置でジグ52の回転が停止する。つまり、この洗浄機110によれば、ワークWを位置決めジグ52の位置決め羽根部60の側面61Cないし61Dに当接した位置で停止させ、所定の位置に位置決めすることができる。
 したがって、本発明の実施の形態に係る洗浄機110では、洗浄後のワークWを一定の停止位置で停止させることができ、産業用ロボットのハンドリングを確実且つ安定させることができるなど、生産ラインの自動化に好適なものとなっている。
Further, in the washing machine 110 according to the embodiment of the present invention, in the work W whose rotation is stopped by the brake mechanism 10, the positioning claw 82 is rotated around the jig 52 by the air cylinder of the positioning claw operating means 88 at the rotation stop position. It is inserted into the space SP. In this case, when the jig 52 is rotated by the jig rotation imparting blow nozzle 313, the rotation of the jig 52 is stopped at the position where the positioning claw 82 is in contact with the positioning blade portion 60. That is, according to the washing machine 110, the work W can be stopped at a position where it comes into contact with the side surfaces 61C to 61D of the positioning blade portion 60 of the positioning jig 52, and can be positioned at a predetermined position.
Therefore, in the washing machine 110 according to the embodiment of the present invention, the work W after washing can be stopped at a constant stop position, and the handling of the industrial robot can be surely and stabilized. It is suitable for automation.
 図34は、この洗浄機110の洗浄ブース122において、図31に示したワークWを図6~図8に示したジグに取付けて、ワークWを洗浄するときの洗浄手段の一例を模式的に示す説明図である。
 この洗浄手段は、図33に示す洗浄手段と比べて、特に、ジグ52の羽根部58に洗浄液を噴射してワークWに回転力を付与する回転付与洗浄ノズル356と、当該羽根部58にエアーを噴射してワークWに回転力を付与する回転付与ブローノズル358とが配設されている点が相違している。
 この洗浄機110の洗浄手段は、洗浄液供給配管ユニット350を含み、洗浄液供給配管ユニット350は、洗浄液下側供給配管352および洗浄液上側供給配管354とで構成されている。洗浄液下側供給配管352は、第1の洗浄ノズル360、第2の洗浄ノズル362、第3の洗浄ノズル364、第4の洗浄ノズル366および第5の洗浄ノズル368を備えている。この場合、第1の洗浄ノズル360は、ジグ52のスペーサ部材342により、ワークWの底面とジグ52のワーク台座部56との間の隙間部344に、洗浄液を噴射するものである。第2の洗浄ノズル362、第3の洗浄ノズル364、第4の洗浄ノズル366および第5の洗浄ノズル368は、それぞれ、ワークWの凹部g、凸部hおよびその凹凸部の境界iに噴射されるものとなっている。
FIG. 34 schematically shows an example of cleaning means for cleaning the work W by attaching the work W shown in FIG. 31 to the jigs shown in FIGS. 6 to 8 in the cleaning booth 122 of the cleaning machine 110. It is explanatory drawing which shows.
Compared with the cleaning means shown in FIG. 33, this cleaning means has, in particular, a rotation imparting cleaning nozzle 356 that injects a cleaning liquid onto the blade portion 58 of the jig 52 to apply a rotational force to the work W, and air to the blade portion 58. The difference is that a rotation imparting blow nozzle 358 that injects the work W to impart a rotational force to the work W is provided.
The cleaning means of the cleaning machine 110 includes a cleaning liquid supply piping unit 350, and the cleaning liquid supply piping unit 350 includes a cleaning liquid lower supply pipe 352 and a cleaning liquid upper supply pipe 354. The cleaning liquid lower supply pipe 352 includes a first cleaning nozzle 360, a second cleaning nozzle 362, a third cleaning nozzle 364, a fourth cleaning nozzle 366, and a fifth cleaning nozzle 368. In this case, the first cleaning nozzle 360 sprays the cleaning liquid into the gap 344 between the bottom surface of the work W and the work pedestal portion 56 of the jig 52 by the spacer member 342 of the jig 52. The second cleaning nozzle 362, the third cleaning nozzle 364, the fourth cleaning nozzle 366, and the fifth cleaning nozzle 368 are sprayed onto the concave portion g, the convex portion h, and the boundary i of the concave-convex portion of the work W, respectively. It has become a thing.
 この洗浄手段を用いた場合、洗浄ブース122では、回転付与洗浄ノズル254からワークWに洗浄液が噴射され、その噴射圧によりワークWに回転力を付与する構成に加えて、さらに、ジグ用回転付与洗浄ノズル356からジグ52の羽根部58に洗浄液が噴射され、その噴射圧によりジグ52を介してワークWに回転力を付与する構成を有するものとなっている。また、乾燥ブース124では、回転付与ブローノズル312からワークWにエアーが噴射され、その噴射圧によりワークWに回転力を付与する構成に加えて、さらに、回転付与ブローノズル358からジグ52の羽根部58にエアーが噴射され、その噴射圧によりジグ52を介してワークWに回転力を付与する構成を有するものとなっている。
 そのため、この洗浄手段を用いた場合、回転付与洗浄ノズル254およびジグ用回転付与洗浄ノズル356の相乗効果により、ワークの回転力が増大され、また、乾燥ブース124では、回転付与ブローノズル312および回転付与ブローノズル358の相乗効果により、ワークWの回転力が増大されるものとなっている。
When this cleaning means is used, in the cleaning booth 122, in addition to the configuration in which the cleaning liquid is ejected from the rotation imparting cleaning nozzle 254 to the work W and the injection pressure imparts a rotational force to the work W, the jig rotation is further imparted. The cleaning liquid is ejected from the cleaning nozzle 356 to the blade portion 58 of the jig 52, and the injection pressure is used to apply a rotational force to the work W via the jig 52. Further, in the drying booth 124, in addition to the configuration in which air is injected from the rotation imparting blow nozzle 312 to the work W to apply a rotational force to the work W by the injection pressure, the blades of the jig 52 are further applied from the rotation imparting blow nozzle 358. Air is injected into the portion 58, and the injection pressure gives the work W a rotational force via the jig 52.
Therefore, when this cleaning means is used, the rotational force of the work is increased by the synergistic effect of the rotation imparting cleaning nozzle 254 and the rotation imparting cleaning nozzle 356 for jigs, and in the drying booth 124, the rotation imparting blow nozzle 312 and rotation Due to the synergistic effect of the imparting blow nozzle 358, the rotational force of the work W is increased.
 ミスト捕集装置130は、図21、図25の(A)等に示すように、捕集装置本体370を含む。乾燥ブース124は、その内壁上面に吸引口372を有している。この吸引口372と捕集装置本体370との間には、吸引ダクトホース374が配設されている。このミスト捕集装置130は、吸引された空気中に含まれるミストおよびダストを空気から分離するものであり、分離されたミストおよびダストは、液滴化され、ドレン(図示せず)から排出される。また、分離された空気は、排気口から大気中に排気される。 The mist collecting device 130 includes the collecting device main body 370 as shown in FIGS. 21 and 25 (A) and the like. The drying booth 124 has a suction port 372 on the upper surface of its inner wall. A suction duct hose 374 is arranged between the suction port 372 and the collection device main body 370. The mist collecting device 130 separates the mist and dust contained in the sucked air from the air, and the separated mist and dust are dropletized and discharged from the drain (not shown). NS. Further, the separated air is exhausted to the atmosphere from the exhaust port.
 図21は、この洗浄機の乾燥ブースに配設される通気手段の一例およびその配置を示す概略正面図である。図37は、図21に示した通気手段の要部を示す説明図であって、(A)は図21の一部切欠き拡大図であり、(B)は(A)の要部の概略斜視図である。
 通気手段380は、上ブース120の乾燥ブース124の右側面内壁に通気口382を有し、通気口382には、通気口カバー384が覆われている。通気口カバー384は、正面壁384aと、左側面壁384bと、右側面壁384cと、上面壁384dとを含む。上面壁384dには、当該通気口カバー384を乾燥ブース124の右側面内壁に取り付けるための取り付け片384eが一体的に形成されている。また、この通気口カバー384は、その下方に、通気口382から外気を取り込むための外気導入口386を有するものとなっている。
FIG. 21 is a schematic front view showing an example of ventilation means arranged in the drying booth of this washing machine and its arrangement. 37 is an explanatory view showing a main part of the ventilation means shown in FIG. 21, FIG. 37A is an enlarged view of a partial notch of FIG. 21, and FIG. 37B is an outline of the main part of FIG. 21A. It is a perspective view.
The ventilation means 380 has a ventilation port 382 on the inner wall on the right side surface of the drying booth 124 of the upper booth 120, and the ventilation port 382 is covered with a ventilation port cover 384. The vent cover 384 includes a front wall 384a, a left side wall 384b, a right side wall 384c, and an upper surface wall 384d. On the upper surface wall 384d, a mounting piece 384e for mounting the vent cover 384 on the inner wall on the right side surface of the drying booth 124 is integrally formed. Further, the vent cover 384 has an outside air introduction port 386 for taking in outside air from the vent 382 below the vent cover 384.
 この場合、吸引ダクトホース374を介して乾燥ブース124内からミストを吸引するときの吸引力により、乾燥ブース124の内壁面の変形および吸引音が発生する虞があるが、乾燥ブース124に配設された通気口382により通気されるため、このような空気圧の変化による乾燥ブース124の変形が防止され、また、吸引音に対する消音効果も得られる。さらに、この通気口382を介して外部から新鮮な空気を乾燥ブース124内に取り込むことが可能となるため、乾燥ブース124内における乾燥効果も高いものとなっている。 In this case, the suction force when sucking mist from the inside of the drying booth 124 via the suction duct hose 374 may cause deformation of the inner wall surface of the drying booth 124 and suction noise. Since the air is ventilated by the vent 382, the drying booth 124 is prevented from being deformed due to such a change in air pressure, and a sound deadening effect on the suction sound can be obtained. Further, since fresh air can be taken into the drying booth 124 from the outside through the vent 382, the drying effect in the drying booth 124 is also high.
 この洗浄機110では、特に、洗浄ブース122において、複数の洗浄ノズル248~260により、ワークWの上側および下側から、ワークWの凹部g、凸部h、凹部gおよび凸部hの境界iに向けて、それぞれ、別個に、洗浄液が噴射される。また、乾燥ブース124において、複数のブローノズル298~312により、先の洗浄ブース122で洗浄されたワークWの上側および下側から、当該ワークWの凹部g、凸部h、凹g部および凸部hの境界iに向けて、それぞれ、別個に、エアーが噴射される。
 そのため、この洗浄機110では、段差部、溝部、穴部、切欠き部、隙間等を含む凹凸部を備えた複雑な形状のワークWに付着した切削油および切粉等の異物を十分に洗浄し、乾燥させることができる。この場合、ワークWの大きさおよび凹凸部の形状に応じて、洗浄ノズル、ブローノズルの数、配置および噴射方向は、適宜、変更され得るものとなっている。
In this washing machine 110, in particular, in the washing booth 122, the boundary i between the concave portion g, the convex portion h, the concave portion g and the convex portion h of the work W from the upper side and the lower side of the work W by the plurality of cleaning nozzles 248 to 260. The cleaning liquid is separately sprayed toward the surface. Further, in the drying booth 124, the concave portion g, the convex portion h, the concave g portion and the convex portion of the work W are cleaned from the upper side and the lower side of the work W washed by the plurality of blow nozzles 298 to 312 in the previous cleaning booth 122. Air is separately injected toward the boundary i of the portion h.
Therefore, this cleaning machine 110 sufficiently cleans foreign substances such as cutting oil and chips adhering to a work W having a complicated shape having uneven portions including steps, grooves, holes, notches, gaps, and the like. And can be dried. In this case, the number, arrangement, and injection direction of the cleaning nozzles and blow nozzles can be appropriately changed according to the size of the work W and the shape of the uneven portion.
 また、この洗浄機110では、洗浄ブース122において、回転付与洗浄ノズルとしての機能を有する洗浄ノズル254からワークWに洗浄液が噴射され、その噴射圧によりワークWに回転力が付与される。また、乾燥ブース124において、回転付与ブローノズルとしての機能を有するブローノズル312からワークにエアーが噴射され、その噴射圧によりワークに回転力が付与される。 Further, in the cleaning machine 110, in the cleaning booth 122, a cleaning liquid is ejected from the cleaning nozzle 254 having a function as a rotation-imparting cleaning nozzle to the work W, and a rotational force is applied to the work W by the injection pressure. Further, in the drying booth 124, air is injected into the work from the blow nozzle 312 having a function as a rotation imparting blow nozzle, and a rotational force is applied to the work by the injection pressure.
 さらに、この洗浄ブース110では、洗浄されたワークWを洗浄ブース22から乾燥ブース124に搬送する前に、当該ワークWが、予備乾燥ブローノズル264,266により、前もって乾燥される。この場合、予備乾燥ブローノズル164は、洗浄されたワークWにエアーを噴射して、その噴射圧により、洗浄されたワークWに回転力を付与する機能を兼用している。
 すなわち、この洗浄機110では、洗浄されたワークWが、洗浄ブース122から乾燥ブース124に搬送される前に、予備乾燥ブローノズル264,266により事前に乾燥されるため、ワークWは、乾燥ブース124でより効果的に乾燥させることができる。また、予備乾燥ブローノズル264は、ワークWに回転力を付与する機能も併せ持っているので、別途、ワークWに回転力を付与する回転付与ブローノズルを設ける必要が無い。
Further, in the washing booth 110, the work W is pre-dried by the pre-drying blow nozzles 264 and 266 before the washed work W is transported from the washing booth 22 to the drying booth 124. In this case, the pre-drying blow nozzle 164 also has a function of injecting air into the washed work W and applying a rotational force to the washed work W by the injection pressure.
That is, in this washing machine 110, the washed work W is pre-dried by the pre-drying blow nozzles 264 and 266 before being conveyed from the washing booth 122 to the drying booth 124, so that the work W is dried in the drying booth. At 124, it can be dried more effectively. Further, since the pre-drying blow nozzle 264 also has a function of applying a rotational force to the work W, it is not necessary to separately provide a rotation imparting blow nozzle for applying a rotational force to the work W.
 さらに、この洗浄機110では、たとえば図34に示すように、ジグ52のワーク台座部56にワークWが載置されたときに、スペーサ部材342によって、ワークWの底面とワーク台座部56との間に隙間部344を有する構成となっている。そのため、洗浄ブース122でのワークWの洗浄および乾燥ブース124でのワークWの乾燥において、ワークWの底面がワーク台座部56で隠れる、所謂、死角となる部位が無くなり、洗浄ブース122では洗浄ノズル248~260から洗浄液を、乾燥ブース124ではブローノズル298~312からエアーを、それぞれ、ワークWの底面とワーク台座部56との間の隙間部344に噴射することができるため、ワークWの底面に付着した切削液および切粉等の付着物(異物)を当該隙間部344からきれいに除去することができる。 Further, in this washing machine 110, for example, as shown in FIG. 34, when the work W is placed on the work pedestal portion 56 of the jig 52, the spacer member 342 causes the bottom surface of the work W and the work pedestal portion 56 to be connected to each other. It is configured to have a gap 344 between them. Therefore, in cleaning the work W in the cleaning booth 122 and drying the work W in the drying booth 124, there is no so-called blind spot where the bottom surface of the work W is hidden by the work pedestal portion 56, and the cleaning nozzle in the cleaning booth 122. Since the cleaning liquid can be injected from 248 to 260 and the air from the blow nozzles 298 to 312 in the drying booth 124 can be injected into the gap portion 344 between the bottom surface of the work W and the work pedestal portion 56, respectively, the bottom surface of the work W can be injected. It is possible to cleanly remove the adhering matter (foreign matter) such as cutting fluid and chips adhering to the gap 344 from the gap portion 344.
 この洗浄機110では、洗浄ノズル248~260、ブローノズル298~312、回転付与洗浄ノズル356、回転付与ブローノズル358、予備乾燥ブローノズル264,266が、それぞれ、その先端側が折り曲げ自在の可撓管で形成されているため、洗浄ブース122において、洗浄ノズル248~260および回転付与洗浄ノズル356からの洗浄液の噴射方向を適宜調整することが可能となり、ワークWを効率的に洗浄することができる。また、乾燥ブース124において、ブローノズル298~312および回転付与ブローノズル358からのエアーの噴射方向を適宜調整することが可能となり、ワークWを効率的に乾燥させることができる。 In this cleaning machine 110, the cleaning nozzles 248 to 260, the blow nozzles 298 to 312, the rotation-imparting cleaning nozzle 356, the rotation-imparting blow nozzle 358, and the pre-drying blow nozzles 264 and 266 are flexible tubes whose tips are bendable. In the cleaning booth 122, it is possible to appropriately adjust the injection direction of the cleaning liquid from the cleaning nozzles 248 to 260 and the rotation-imparting cleaning nozzle 356, and the work W can be efficiently cleaned. Further, in the drying booth 124, the injection direction of air from the blow nozzles 298 to 312 and the rotation imparting blow nozzle 358 can be appropriately adjusted, and the work W can be dried efficiently.
 さらに、この洗浄機110では、エアー上側供給配管290が、ワークWに対する接近および離間が可能となっているため、ワークWをワーク搬送装置190で洗浄ブース122から乾燥ブース124に搬送して配置するときには、エアー上側供給配管290がワークWのレール部194上において障害とならない位置まで、当該エアー上側供給配管290をワークWから遠ざけることが可能となり、ワークWを乾燥ブース124で乾燥させるときには、ワークWを効果的に乾燥させる位置まで、当該エアー上側供給配管290をワークに近づけることが可能となっている。 Further, in this cleaning machine 110, since the air upper supply pipe 290 can approach and separate from the work W, the work W is transported from the cleaning booth 122 to the drying booth 124 by the work transfer device 190 and arranged. Occasionally, the air upper supply pipe 290 can be moved away from the work W to a position where the air upper supply pipe 290 does not interfere with the rail portion 194 of the work W, and when the work W is dried in the drying booth 124, the work The air upper supply pipe 290 can be brought close to the work until the position where W is effectively dried.
 さらに、この洗浄機110では、当該洗浄機110を移動可能にする移動手段として、前側キャスター152A,152Bおよび後側キャスター154A,154Bが設けられているため、ワークWが製造される製造ラインに組み込まれるようにユニット化することができる。 Further, since the washing machine 110 is provided with front side casters 152A and 152B and rear side casters 154A and 154B as moving means for making the washing machine 110 movable, it is incorporated into the production line where the work W is manufactured. It can be unitized so that it can be used.
 なお、この洗浄機110では、上ブース120の洗浄ブース122および乾燥ブース124の底面に、その長手方向で見て、背面側から正面側に向かって低くなるように傾斜する勾配が形成されている。また、乾燥ブース124の底面には、その幅方向の両側から中央に向かって低くなるように傾斜する勾配が形成されている。さらに、乾燥ブース124は、その底面の中央部に、たとえば平面視矩形状の貫通孔(図示せず)を有している。
 そのため、洗浄液ブース122および乾燥ブース124において、ワークWに付着した異物を除去したときの汚水は、上ブース120の背面側から正面側に向かって、乾燥ブース124に流れ込み、さらに、貫通孔を介して、下ブース118の洗浄液貯留タンク132に流れ込むものとなっている。
In this washing machine 110, a gradient is formed on the bottom surfaces of the washing booth 122 and the drying booth 124 of the upper booth 120 so as to be lowered from the back side to the front side when viewed in the longitudinal direction. .. Further, the bottom surface of the drying booth 124 is formed with a slope that inclines so as to decrease from both sides in the width direction toward the center. Further, the drying booth 124 has, for example, a through hole (not shown) having a rectangular shape in a plan view in the central portion of the bottom surface thereof.
Therefore, in the cleaning liquid booth 122 and the drying booth 124, the sewage when the foreign matter adhering to the work W is removed flows into the drying booth 124 from the back side to the front side of the upper booth 120, and further, through the through hole. Therefore, it flows into the cleaning liquid storage tank 132 of the lower booth 118.
 また、この洗浄機110では、洗浄液貯留タンク132内の液量をセンサ(図示せず)で感知して管理するため、洗浄液の不足時の空焚きによる温度異常および空運転を防止することができる。しかも、始業時間から逆算して、自動でタンク内の洗浄液を加熱しておくことができる。さらに、この洗浄機110では、例えば、1つのワークWの加工/洗浄の開始から終了までの時間から逆算して、洗浄時間および乾燥時間を設定している。 Further, in this cleaning machine 110, since the amount of liquid in the cleaning liquid storage tank 132 is detected and managed by a sensor (not shown), it is possible to prevent temperature abnormality and empty operation due to empty heating when the cleaning liquid is insufficient. .. Moreover, the cleaning liquid in the tank can be automatically heated by calculating back from the start time. Further, in the washing machine 110, for example, the washing time and the drying time are set by back calculation from the time from the start to the end of processing / washing of one work W.
 10 ブレーキ機構
 12 枢軸部
 14 回動軸
 14a 頭部
 14b ネジ面
 15 ナット
 16 回動筒体
 18 枢軸部支持体
 20 主面片
 22a,22b 側面片
 24a,24b 挿通孔
 26 連結片
 28 切欠き部
 30 貫通孔
 32a,32b,32c,32d 取付け穴
 34 ピンシリンダ(押圧手段)
 34A ピンシリンダのピストンロッド
 36 ブレーキ片
 38A 第一片部
 38B,38C 第二片部
 40A,40B 第三片部
 50 位置決め機構
 52 ジグ
 54a 第一の軸状部
 54b 第二の軸状部
 56 ワーク台座部
 56A 座面
 58,・・・,58 羽根部
 58A 下面
 58B 頂面
 59 切欠き溝部
 60 位置決め羽根部
 61A 下面
 61B 位置決め羽根部の頂面
 61C,61D 側面
 62 挿入穴部
 64 ばか穴部
 64a 軸部用穴部
 64b 座面用穴部
 66 ドグ取付け用ネジ穴
 68 ドグ
 70 回転検出センサ(回転検出部)
 72 センサ取付け具
 72a 長辺部
 72b 短辺部
 72c 取付け孔
 73 取付けナット
 74 取付けボルト
 80 ベースプレート
 82 位置決め爪
 84 位置決め爪保持片
 84a 短辺部
 84b 長辺部
 86 位置決め支柱
 86a,86b 取付け片
 87 取付けネジ
 88 位置決め爪作動手段(エアーシリンダ)
 88A ピストンロッド
 90 位置決め爪作動手段固定具
 90a 垂直片
 90b,90c 取付け片
 92A 第1の連結具(ナックル継手)
 92B 第2の連結具(ナックル継手)
 94,95 ナックルピン
 96 シリンダカバー
 98 爪ストッパ(アジャストボルト)
 99,99 取付けネジ
 100 爪ストッパ取付け具
 100a 長辺部
 100b 短辺部
 110 洗浄機
 112A,112B 前側支持ベース
 114A,114B 後側支持ベース
 116 ハウジング
 118 下ブース
 120 上ブース
 122 洗浄ブース
 124 乾燥ブース
 124A 乾燥ブースの正面側開放部
 125 仕切り部材
 126 正面扉
 126A 正面扉の窓部
 127 仕切り部材の下方の開放部
 128 仕切扉
 128A 仕切扉の窓部
 129 延設片
 130 ミスト捕集装置
 132 洗浄液貯留タンク
 134 ヒータ
 136 吸込バルブ
 138 洗浄液ポンプ
 140 ろ過フィルタ
 142 第1の圧力メータ
 144 第2の圧力メータ
 146 配管ユニット
 148A,148B フランジ継手
 148C,148E エルボ
 148D,148J 送出管
 148F,148I ティー
 148G,148H,148K ソケット
 150 制御盤
 152A,152B 前側キャスター
 154A,154B 後側キャスター
 156 正面扉開閉装置
 158 正面扉開閉用のエアーシリンダ
 158a 正面扉開閉用のエアーシリンダのロッド
 160 正面扉開閉用のエアーシリンダの支持部材
 162a,162b 正面扉開閉用のエアーシリンダの取付けブラケット
 164 正面扉開閉用のエアーシリンダのロッド支持ブラケット
 166 乾燥ブース正面側の枠部
 168 突出片
 169 案内溝部
 170 仕切扉用の開閉装置
 172 仕切り扉開閉用のエアーシリンダ
 172a 仕切り扉開閉用のエアーシリンダのロッド
 174 仕切り扉開閉用のエアーシリンダの取付けブラケット
 174a ブラケット本体
 174b,174c 取付け片
 175 取付けナット
 176 取付けボルト
 178 取付けナット
 180 仕切り扉開閉用のエアーシリンダのロッド支持プレート
 182 取付けビス
 184 取付けナット
 185 間隔保持片
 186 仕切り扉を案内支持する案内プレート
 187 案内溝部
 188a 取付けねじ
 188b 取付けナット
 189 緩衝封止部材
 189a 切欠き部
 190 ワーク搬送装置
 192 支持枠
 192a 取付け用孔
 194 レール部(搬送路)
 194a レール部取付け用孔
 195 嵌合溝部
 196 キャリッジ部
 198 嵌合ベース部
 200 嵌合座部
 202 取付け用ねじ孔
 204 ジグ受け部
 206 ジグ受けベース台
 208 ジグ受け支持部
 210 ジグ受け座部
 212 ジグ受け軸受部
 214 ロッドレスシリンダ
 214a シリンダチューブ
 214b,214c ヘッドカバー
 215 エアーシリンダ取付具
 215A,215B,215C,215D,215E ブラケット片
 216 スライダ
 218 移動子
 240 洗浄液供給配管ユニット
 242 洗浄液下側供給配管
 242a 下側洗浄液供給管
 242b,242c ティー
 244 洗浄液上側供給配管
 244a 上側洗浄液供給管
 244b,244c クロス
 244d,244e,244f,244g,244h エルボ
 246 連結配管
 246a,246e エルボ
 246b,246d 連結管
 246c ティー(チーズ)
 248 第1の洗浄ノズル
 250 第2の洗浄ノズル
 252 第3の洗浄ノズル
 254 第4の洗浄ノズル
 256 第5の洗浄ノズル
 258 第6の洗浄ノズル
 260 第7の洗浄ノズル
 262 予備乾燥エアー供給配管
 262a,262c ソケット
 262b,262d,262g エルボ
 262e 予備乾燥エアー供給管
 262f ティー
 264 第1の予備乾燥ブローノズル
 266 第2の予備乾燥ブローノズル
 270 各ノズルのノズル取付け構造
 272 可撓管
 273 偏平部
 274 カシメリング
 274a 膨出部
 276 ナット
 278 ニップル
 280 エアー供給配管ユニット
 282 エアー下側供給配管
 282a,282d エアー下側供給管
 282b,282e ティー
 282c,282f エルボ
 282g ソケット
 284 エアー下側供給中継ボックス
 286 連結部
 288 枢軸部
 290 エアー上側供給配管
 292 可動連結アーム
 294 エアー上側供給中継ボックス
 296a ソケット
 296b エルボ
 298 第1のブローノズル
 300 第2のブローノズル
 302 第3のブローノズル
 304 第4のブローノズル
 306 第5のブローノズル
 308 第6のブローノズル
 310 第7のブローノズル
 312 第6のブローノズル
 313 ジグ用回転付与ブローノズル(アクセルエアーブローノズル)
 320 エアー上側供給配管用の可動装置
 322 エアーシリンダ
 324 シリンダ支持部
 324a 支持軸
 326 ナックル継手
 328 支持ピン
 330 他のジグ
 332 軸状部
 334 ワーク台座部
 336 羽根部
 336a 切欠き溝部
 338 挿入穴
 340 ばか穴
 340a 軸部用穴
 340b 座面用穴
 342 スペーサ部材
 350 洗浄液供給配管ユニット
 352 洗浄液下側供給配管
 354 洗浄液上側供給配管
 356 回転付与洗浄ノズル
 358 回転付与ブローノズル
 360 第1の洗浄ノズル
 362 第2の洗浄ノズル
 364 第3の洗浄ノズル
 366 第4の洗浄ノズル
 368 第5の洗浄ノズル
 370 捕集装置本体
 372 吸引口
 374 吸引ダクトホース
 380 通気手段
 382 通気口
 384 通気口カバー
 384a 正面壁
 384b 左側面壁
 384c 右側面壁
 384d 上面壁
 384e 取付け片
 386 外気導入口
 390 上ブースの天板
 392 捕集装置本体の支持部
 394 水平板
 396 垂直板
 398 洗浄ブースの背面壁
 398A 洗浄ブースの背面壁の窓部
 W ワーク
  R 圧入リング
  a 貫通穴
  b 内径部
  c 外径部
  d ステータブレード
  e 切欠き部
  f 溝部
  g 凹部
  h 凸部
  i 凹凸部の境界
  j 隙間
 SP 周回空間
10 Brake mechanism 12 Axis 14 Rotating shaft 14a Head 14b Screw surface 15 Nut 16 Rotating cylinder 18 Axis support 20 Main face pieces 22a, 22b Side pieces 24a, 24b Insertion holes 26 Connecting pieces 28 Notches 30 Through holes 32a, 32b, 32c, 32d Mounting holes 34-pin cylinder (pressing means)
34A Pin cylinder piston rod 36 Brake piece 38A First piece 38B, 38C Second piece 40A, 40B Third piece 50 Positioning mechanism 52 Jig 54a First shaft 54b Second shaft 56 Work pedestal Part 56A Seat surface 58, ..., 58 Blade part 58A Bottom surface 58B Top surface 59 Notch groove 60 Positioning blade part 61A Bottom surface 61B Top surface of positioning blade part 61C, 61D Side surface 62 Insertion hole part 64 Fool hole part 64a Shaft part Hole part 64b Seat surface hole part 66 Dog mounting screw hole 68 Dog 70 Rotation detection sensor (rotation detection part)
72 Sensor mounting tool 72a Long side 72b Short side 72c Mounting hole 73 Mounting nut 74 Mounting bolt 80 Base plate 82 Positioning claw 84 Positioning claw holding piece 84a Short side 84b Long side 86 Positioning support 86a, 86b Mounting piece 87 Mounting screw 88 Positioning claw operating means (air cylinder)
88A Piston rod 90 Positioning claw actuating means Fixture 90a Vertical piece 90b, 90c Mounting piece 92A First fitting (knuckle fitting)
92B Second connector (knuckle joint)
94,95 Knuckle pin 96 Cylinder cover 98 Claw stopper (Adjust bolt)
99,99 Mounting screw 100 Claw stopper mounting tool 100a Long side 100b Short side 110 Cleaning machine 112A, 112B Front support base 114A, 114B Rear support base 116 Housing 118 Lower booth 120 Upper booth 122 Cleaning booth 124 Drying booth 124A Drying Booth front side opening part 125 Partition member 126 Front door 126A Front door window part 127 Opening part below the partition member 128 Partition door 128A Partition door window part 129 Extension piece 130 Mist collector 132 Cleaning liquid storage tank 134 Heater 136 Suction valve 138 Cleaning liquid pump 140 Filter filter 142 First pressure meter 144 Second pressure meter 146 Piping unit 148A, 148B Flange joint 148C, 148E Elbow 148D, 148J Sending pipe 148F, 148I Tea 148G, 148H, 148K Boards 152A, 152B Front casters 154A, 154B Rear casters 156 Front door opening / closing device 158 Air cylinders for opening / closing front doors 158a Air cylinder rods for opening / closing front doors 160 Support members for air cylinders for opening / closing front doors 162a, 162b Front Mounting bracket for air cylinder for opening and closing the door 164 Rod support bracket for air cylinder for opening and closing the front door 166 Frame part on the front side of the drying booth 168 Projecting piece 169 Guide groove part 170 Opening and closing device for the partition door 172 Air cylinder for opening and closing the partition door 172a Air cylinder rod for opening and closing the partition door 174 Mounting bracket for air cylinder for opening and closing the partition door 174a Bracket body 174b, 174c Mounting piece 175 Mounting nut 176 Mounting bolt 178 Mounting nut 180 Rod support plate for air cylinder for opening and closing the partition door 182 Mounting screw 184 Mounting nut 185 Interval holding piece 186 Guide plate that guides and supports the partition door 187 Guide groove 188a Mounting screw 188b Mounting nut 189 Cushioning sealing member 189a Notch 190 Work transfer device 192 Support frame 192a Mounting hole 194 Rail Department (transportation path)
194a Rail part mounting hole 195 Fitting groove part 196 Carriage part 198 Fitting base part 200 Fitting seat part 202 Mounting screw hole 204 Jig receiving part 206 Jig receiving base base 208 Jig receiving support part 210 Jig receiving seat part 212 Jig receiving part Bearing part 214 Rodless cylinder 214a Cylinder tube 214b, 214c Head cover 215 Air cylinder fixture 215A, 215B, 215C, 215D, 215E Bracket piece 216 Slider 218 Mover 240 Cleaning liquid supply piping unit 242 Cleaning liquid lower supply piping 242a Lower cleaning liquid supply Pipe 242b, 242c Tea 244 Cleaning liquid upper supply pipe 244a Upper cleaning liquid supply pipe 244b, 244c Cross 244d, 244e, 244f, 244g, 244h Elbow 246 Connecting pipe 246a, 246e Elbow 246b, 246d Connecting pipe 246c Tea (cheese)
248 1st cleaning nozzle 250 2nd cleaning nozzle 252 3rd cleaning nozzle 254 4th cleaning nozzle 256 5th cleaning nozzle 258 6th cleaning nozzle 260 7th cleaning nozzle 262 Pre-drying air supply pipe 262a, 262c Socket 262b, 262d, 262g Elbow 262e Pre-drying air supply pipe 262f Tee 264 First pre-drying blow nozzle 266 Second pre-drying blow nozzle 270 Nozzle mounting structure of each nozzle 272 Flexible tube 273 Flattened part 274 Caulking 274a Swelling part 276 Nozzle 278 Nipple 280 Air supply piping unit 282 Air lower supply piping 282a, 282d Air lower supply pipe 282b, 282e Tea 282c, 282f Elbow 282g Socket 284 Air lower supply relay box 286 Connecting part 288 Air upper supply pipe 292 Movable connecting arm 294 Air upper supply relay box 296a Socket 296b Elbow 298 1st blow nozzle 300 2nd blow nozzle 302 3rd blow nozzle 304 4th blow nozzle 306 5th blow nozzle 308 6 blow nozzle 310 7th blow nozzle 312 6th blow nozzle 313 Rotation imparting blow nozzle for jig (accelerator air blow nozzle)
320 Movable device for air upper supply piping 322 Air cylinder 324 Cylinder support 324a Support shaft 326 Knuckle joint 328 Support pin 330 Other jig 332 Shaft 334 Work pedestal 336 Blade 336a Notch groove 338 Insertion hole 340 340a Shaft hole 340b Seat surface hole 342 Spacer member 350 Cleaning liquid supply piping unit 352 Cleaning liquid lower supply piping 354 Cleaning liquid upper supply piping 356 Rotation imparting cleaning nozzle 358 Rotation imparting blow nozzle 360 First cleaning nozzle 362 Second cleaning Nozzle 364 Third cleaning nozzle 366 Fourth cleaning nozzle 368 Fifth cleaning nozzle 370 Collection device body 372 Suction port 374 Suction duct hose 380 Ventilation means 382 Vent 384 Vent cover 384a Front wall 384b Left side wall 384c Right side wall 384d Top wall 384e Mounting piece 386 Outside air inlet 390 Top booth top plate 392 Collection device body support 394 Water plate 396 Vertical plate 398 Cleaning booth back wall 398A Cleaning booth back wall window W work R press-fit ring a Through hole b Inner diameter c Outer diameter d Stator blade e Notch f Groove g Recessed h Convex i Concavo-convex boundary j Gap SP Circulation space

Claims (10)

  1.  少なくともその一部に凹凸部を備えたワークを洗浄する洗浄機であって、
     前記ワークを洗浄する洗浄ブース、
     前記洗浄ブースで洗浄された前記ワークを乾燥させる乾燥ブース、
     前記洗浄ブースと前記乾燥ブースとを仕切る開閉自在の仕切扉、
     前記洗浄ブースに配設され、前記ワークに回転力を付与する第1の回転付与手段、
     前記洗浄ブースに配設され、前記ワークに洗浄液を噴射する複数の洗浄ノズル、
     前記乾燥ブースに配設され、前記洗浄されたワークに回転力を付与する第2の回転付与手段、
     前記乾燥ブースに配設され、前記洗浄されたワークにエアーを噴射する複数のブローノズル、
     前記ワークを回動自在に支持した状態で前記洗浄ブースおよび前記乾燥ブースに搬送するワーク搬送装置、
     前記乾燥ブースには、前記ワークの回転を停止させるブレーキ機構と、前記ブレーキ機構により回転が停止されたワークを所定の位置に位置決めする位置決め機構が配設されていることを特徴とする、洗浄機。
    A washing machine that cleans a workpiece having at least a part of it having irregularities.
    A cleaning booth for cleaning the work,
    A drying booth for drying the work washed in the washing booth,
    An openable and closable partition door that separates the washing booth from the drying booth,
    A first rotation applying means, which is arranged in the cleaning booth and applies a rotational force to the work.
    A plurality of cleaning nozzles arranged in the cleaning booth and ejecting cleaning liquid onto the work.
    A second rotation applying means, which is arranged in the drying booth and applies a rotational force to the washed work.
    A plurality of blow nozzles arranged in the drying booth and injecting air onto the washed workpiece,
    A work transfer device that transfers the work to the washing booth and the drying booth while rotatably supporting the work.
    The drying booth is provided with a brake mechanism for stopping the rotation of the work and a positioning mechanism for positioning the work whose rotation has been stopped by the brake mechanism at a predetermined position. ..
  2.  前記複数の洗浄ノズルは、前記ワークの上側および下側から、前記ワークの凹凸部および前記凹凸部の境界に対して、それぞれ、別個に、洗浄液を噴射し、前記複数のブローノズルは、前記洗浄されたワークの上側および下側から、前記洗浄されたワークの凹凸部および前記凹凸部の境界に対して、それぞれ、別個に、エアーを噴射するように配置され、
     前記洗浄ノズルおよび前記ブローノズルの数と配置と噴射方向は、前記ワークの大きさおよび前記凹凸部の形状に応じて変更可能となっていることを特徴とする、請求項1に記載の洗浄機。
    The plurality of cleaning nozzles separately inject cleaning liquid from the upper side and the lower side of the work toward the uneven portion of the work and the boundary between the uneven portions, respectively, and the plurality of blow nozzles perform the cleaning. Air is separately injected from the upper side and the lower side of the work piece to the uneven portion of the washed work and the boundary between the uneven portion.
    The washing machine according to claim 1, wherein the number, arrangement, and injection direction of the washing nozzle and the blow nozzle can be changed according to the size of the work and the shape of the uneven portion. ..
  3.  前記ワーク搬送装置は、
      前記ワークを位置決め案内して保持するジグ、および
      前記ジグを受けて回動自在に支持するジグ受け支持部を含み、
     前記ジグは、
      前記ジグ受け支持部が挿入される挿入穴部を備えた軸状部、
      前記軸状部よりも軸径が大きく、前記軸状部の軸方向の中間部に同心円状に配設され、前記ワークが載置されるワーク台座部、
      前記ワーク台座部の外周面に間隔を隔てて配設される複数の羽根部、および
      前記複数の羽根部のうちの1つであって、前記軸状部の軸方向に見て、他の羽根部よりも長さの長い位置決め羽根部を含み、
     前記第2の回転付与手段は、前記乾燥ブースに配設され、前記羽根部にエアーを噴射してその噴射圧により前記ジグに回転力を付与し、前記洗浄されたワークを回転させるジグ用回転付与ブローノズルを含み、
     前記ブレーキ機構は、
      枢軸部、
      前記枢軸部を回動自在に支持する枢軸部支持体、
      前記枢軸部支持体に固定されるブレーキ片、
      前記ブレーキ片を押圧し、前記枢軸部を支点として前記ブレーキ片を回転させる押圧手段を含み、
     前記押圧手段を介して、前記ブレーキ片を回転させ、前記ブレーキ片を前記ジグの軸状部に当接させることにより前記ジグの回転を停止させることを特徴とし、
     前記位置決め機構は、
     前記位置決め羽根部の下端より上方で、且つ、他の前記複数の羽根部の下端より上方の周回空間に、位置決め爪を挿入させる位置決め爪作動手段を含み、
     前記ブレーキ機構により前記ジグの回動を停止させた位置で、前記位置決め爪作動手段により前記位置決め爪を前記周回空間に挿入し、前記ジグ用回転付与ブローノズルにより前記位置決め爪が前記位置決め羽根部に当接する位置まで前記ジグを回転させて、前記ワークを所定の位置に位置決めすることを特徴とする、請求項1または請求項2に記載の洗浄機。
    The work transfer device is
    The jig includes a jig that positions and guides the work and holds the work, and a jig receiving support portion that receives and rotatably supports the jig.
    The jig is
    A shaft-shaped portion having an insertion hole into which the jig receiving support portion is inserted,
    A work pedestal portion having a larger shaft diameter than the shaft-shaped portion, arranged concentrically in the axially intermediate portion of the shaft-shaped portion, and on which the work is placed.
    A plurality of blades arranged on the outer peripheral surface of the work pedestal at intervals, and one of the plurality of blades, which is the other blade when viewed in the axial direction of the axial portion. Including the positioning blade part that is longer than the part,
    The second rotation applying means is arranged in the drying booth, and the jig rotation that injects air into the blade portion to apply a rotational force to the jig by the injection pressure to rotate the washed work. Including grant blow nozzle,
    The brake mechanism
    Axis,
    A pivot support that rotatably supports the pivot,
    A brake piece fixed to the Axis support,
    A pressing means for pressing the brake piece and rotating the brake piece with the pivot portion as a fulcrum is included.
    The brake piece is rotated via the pressing means, and the brake piece is brought into contact with the shaft-shaped portion of the jig to stop the rotation of the jig.
    The positioning mechanism is
    A positioning claw operating means for inserting a positioning claw into a circumferential space above the lower end of the positioning blade portion and above the lower ends of the other plurality of blade portions is included.
    At the position where the rotation of the jig is stopped by the brake mechanism, the positioning claw is inserted into the circumferential space by the positioning claw operating means, and the positioning claw is attached to the positioning blade portion by the rotation imparting blow nozzle for the jig. The washing machine according to claim 1 or 2, wherein the jig is rotated to a contact position to position the work at a predetermined position.
  4.  前記第1の回転付与手段は、前記ワークに洗浄液を噴射してその噴射圧により前記ワークに回転力を付与する回転付与洗浄ノズルを含み、
     前記第2の回転付与手段は、前記洗浄されたワークにエアーを噴射してその噴射圧により前記洗浄されたワークに回転力を付与する回転付与ブローノズルをさらに含み、
     前記回転付与洗浄ノズルおよび前記回転付与ブローノズルの数、配置および噴射方向は、前記ワークの大きさおよび前記凹凸部の形状に応じて変更可能となっていることを特徴とする、請求項1~請求項3のいずれか1項に記載の洗浄機。
    The first rotation-imparting means includes a rotation-imparting cleaning nozzle that injects a cleaning liquid onto the work and applies a rotational force to the work by the injection pressure.
    The second rotation-imparting means further includes a rotation-imparting blow nozzle that injects air into the washed work and applies a rotational force to the washed work by the injection pressure.
    Claims 1 to 1, wherein the number, arrangement, and injection direction of the rotation-imparting cleaning nozzle and the rotation-imparting blow nozzle can be changed according to the size of the work and the shape of the uneven portion. The washing machine according to any one of claims 3.
  5.  前記第1の回転付与手段は、前記洗浄ブースに配設され、前記ジグの羽根部に洗浄液を噴射してその噴射圧により前記ジグに回転力を付与し、前記ワークを回転させるジグ用回転付与洗浄ノズルを含み、
     前記第2の回転付与手段は、前記乾燥ブースに配設され、前記ジグの羽根部にエアーを噴射してその噴射圧により前記ジグに回転力を付与し、前記洗浄されたワークを回転させるジグ用回転付与ブローノズルを含み、
     前記ジグ用回転付与洗浄ノズルおよび前記ジグ用回転付与ブローノズルの数、配置および噴射方向は、前記ジグの大きさおよび形状に応じて変更可能となっていることを特徴とする、請求項3または請求項4に記載の洗浄機。
    The first rotation imparting means is arranged in the cleaning booth, sprays a cleaning liquid onto the blades of the jig, applies a rotational force to the jig by the injection pressure, and imparts rotation for the jig to rotate the work. Including cleaning nozzle
    The second rotation applying means is arranged in the drying booth, and a jig that injects air onto the blades of the jig to apply a rotational force to the jig by the injection pressure to rotate the washed work. Including rotation grant blow nozzle for
    3. The washing machine according to claim 4.
  6.  前記洗浄ブースに配設され、前記洗浄ブースで洗浄された前記ワークを、前記乾燥ブースに搬送する前に、前記洗浄ブースにおいて、前もって乾燥させる1つ以上の予備乾燥ブローノズルをさらに含み、
     前記予備乾燥ブローノズルの内の少なくとも1つは、前記洗浄されたワークを前記予備乾燥ブローノズルで前もって乾燥させるときに、前記洗浄されたワークにエアーを噴射してその噴射圧により前記洗浄されたワークに回転力を付与する機能を兼用していることを特徴とする、請求項1~請求項5のいずれか1項に記載の洗浄機。
    Further comprising one or more pre-drying blow nozzles disposed in the cleaning booth and having the workpieces cleaned in the cleaning booth being pre-dried in the cleaning booth prior to being transported to the drying booth.
    At least one of the pre-drying blow nozzles was washed by the injection pressure by injecting air into the washed work when the washed work was pre-dried by the pre-drying blow nozzle. The washing machine according to any one of claims 1 to 5, which also has a function of applying a rotational force to the work.
  7.  前記ジグは、前記ワーク台座部に配設され、前記ワークが前記ワーク台座部に載置されたときに、前記ワークの底面と前記ワーク台座部との間に間隔を有するように、前記軸状部に配設されるスペーサ部材を含むことを特徴とする、請求項3または請求項5に記載の洗浄機。 The jig is arranged on the work pedestal portion, and when the work is placed on the work pedestal portion, the jig has a shaft shape so as to have a space between the bottom surface of the work and the work pedestal portion. The washing machine according to claim 3 or 5, wherein the washing machine includes a spacer member arranged in the portion.
  8.  前記洗浄ノズル、前記ブローノズル、前記回転付与洗浄ノズル、前記回転付与ブローノズル、前記予備乾燥ブローノズル、前記ジグ用回転付与洗浄ノズルおよび前記ジグ用回転付与ブローノズルは、それぞれ、その先端側が折り曲げ自在の可撓管で形成されていることを特徴とする、請求項3~請求項7のいずれか1項に記載の洗浄機。 The tip side of each of the cleaning nozzle, the blow nozzle, the rotation-imparting cleaning nozzle, the rotation-imparting blow nozzle, the pre-drying blow nozzle, the jig rotation-imparting cleaning nozzle, and the jig rotation-imparting blow nozzle is bendable. The washing machine according to any one of claims 3 to 7, wherein the washing machine is formed of the flexible tube of the above.
  9.  前記洗浄ブースに配管され、前記洗浄ノズルおよび前記回転付与洗浄ノズルに前記洗浄液を圧送する洗浄液供給配管ユニットを含み、
     前記乾燥ブースに配管され、前記ブローノズルおよび前記回転付与ブローノズルに前記エアーを圧送するエアー供給配管ユニットを含み、
     前記洗浄液供給配管ユニットは、前記ワークの上側に配設される洗浄液上側供給配管と、前記ワークの下側に配設される洗浄液下側供給配管とを備え、
     前記エアー供給配管ユニットは、前記ワークの上側に配設されるエアー上側供給配管と、前記ワークの下側に配設されるエアー下側供給配管とを備え、
     前記エアー上側供給配管は、前記ワークに対して接近および離間可能となるように、可動自在に配設されていることを特徴とする、請求項4~請求項8のいずれか1項に記載の洗浄機。
    A cleaning liquid supply piping unit that is piped to the cleaning booth and pumps the cleaning liquid to the cleaning nozzle and the rotation imparting cleaning nozzle is included.
    It includes an air supply piping unit that is piped to the drying booth and pumps the air to the blow nozzle and the rotation imparting blow nozzle.
    The cleaning liquid supply piping unit includes a cleaning liquid upper supply pipe arranged on the upper side of the work and a cleaning liquid lower side supply pipe arranged on the lower side of the work.
    The air supply piping unit includes an air upper supply pipe arranged on the upper side of the work and an air lower side supply pipe arranged on the lower side of the work.
    The one according to any one of claims 4 to 8, wherein the air upper supply pipe is movably arranged so as to be able to approach and separate from the work. washing machine.
  10.  前記洗浄機は、当該洗浄機を移動可能にする移動手段をさらに含み、前記ワークが製造される製造ラインに組み込まれるようにユニット化されることを特徴とする、請求項1~請求項9のいずれか1項に記載の洗浄機。


                                                                                    
    The washing machine according to claim 1 to 9, further comprising a moving means for making the washing machine movable, and being unitized so as to be incorporated in a production line in which the work is manufactured. The washing machine according to any one item.


PCT/JP2020/014865 2020-03-31 2020-03-31 Washing machine WO2021199301A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4879130A (en) * 1972-01-27 1973-10-24
JPH07504118A (en) * 1991-12-03 1995-05-11 ロボウオッシュ ピー・ティー・ワイ エル・ティー・ディー cleaning equipment
JP2000074559A (en) * 1998-08-26 2000-03-14 Ahresty Corp Centrifugal dewatering device
JP2000126701A (en) * 1998-10-21 2000-05-09 Kito Machine Ind Co Ltd Cleaning equipment
JP2008253960A (en) * 2007-04-09 2008-10-23 J P C:Kk Cleaning apparatus for machine component
JP2008260000A (en) * 2007-04-13 2008-10-30 Toyota Motor Corp Cleaning apparatus
WO2018088102A1 (en) * 2016-11-14 2018-05-17 株式会社中農製作所 Cleaning machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4879130A (en) * 1972-01-27 1973-10-24
JPH07504118A (en) * 1991-12-03 1995-05-11 ロボウオッシュ ピー・ティー・ワイ エル・ティー・ディー cleaning equipment
JP2000074559A (en) * 1998-08-26 2000-03-14 Ahresty Corp Centrifugal dewatering device
JP2000126701A (en) * 1998-10-21 2000-05-09 Kito Machine Ind Co Ltd Cleaning equipment
JP2008253960A (en) * 2007-04-09 2008-10-23 J P C:Kk Cleaning apparatus for machine component
JP2008260000A (en) * 2007-04-13 2008-10-30 Toyota Motor Corp Cleaning apparatus
WO2018088102A1 (en) * 2016-11-14 2018-05-17 株式会社中農製作所 Cleaning machine

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