CN111661631A - Full-automatic bottle cap detection and cleaning all-in-one machine - Google Patents
Full-automatic bottle cap detection and cleaning all-in-one machine Download PDFInfo
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- CN111661631A CN111661631A CN202010710787.6A CN202010710787A CN111661631A CN 111661631 A CN111661631 A CN 111661631A CN 202010710787 A CN202010710787 A CN 202010710787A CN 111661631 A CN111661631 A CN 111661631A
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- cleaning
- station
- bottle cap
- cabinet
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a full-automatic bottle cap detecting and cleaning integrated machine in the technical field of bottle cap processing, which comprises a feeding mechanism, a cleaning cabinet and a cleaning cabinet in sequence according to the moving track of a bottle cap, the cleaning cabinet comprises a cleaning cabinet body, a rotating disk, a plurality of pneumatic manipulators which are fixedly connected with the surface of the rotating disk and are uniformly distributed along the center of the rotating disk, and a workbench fixed on the inner wall of the cleaning cabinet, wherein the rotating disk is driven by a rotating motor arranged below the rotating disk, and the center of the output shaft of the rotating motor is matched with the center of the rotating disk, the invention completes a series of processes of leakage detection, cleaning, adsorption, inner cover cleaning, outer cover cleaning and blanking in sequence after feeding through the bottle cover, the bottle cap is automatically cleaned, the cleaning process is free from manual operation, the bottle cap is thoroughly cleaned by using alcohol, the secondary pollution caused by manual operation is avoided, meanwhile, compared with manual operation, the mechanical treatment not only accelerates the production progress, but also saves the labor cost.
Description
Technical Field
The invention relates to the technical field of bottle cap processing, in particular to a full-automatic bottle cap detecting and cleaning integrated machine.
Background
In the production process of the bottle cap, the bottle cap is subjected to a plurality of production processes, so that the bottle cap is often stained with various stains besides material powder produced by processing, and inconvenience and pollution are caused to the next process, especially cleaning of the inner side of the bottle cap if the powder or the stains are not removed.
At present, in the production industry of bottle caps, the cleaning procedure of the bottle caps is generally carried out manually, which not only consumes manpower, but also is not thorough in cleaning; in order to reduce manpower, enterprises also adopt machines to clean bottle caps to form a cleaning production line, but manual treatment is still needed in the production line, full-automatic cleaning of the bottle caps after feeding of the bottle caps cannot be realized, secondary pollution to the bottle caps is easily caused by manual work, and the purpose of cleaning cannot be achieved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a full-automatic bottle cap detection and cleaning integrated machine.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-automatic bottle cap detection and cleaning integrated machine comprises a feeding mechanism, a cleaning cabinet and a cleaning cabinet;
the feeding mechanism is used for conveying the bottle caps to be treated to a feeding position of the cleaning cabinet according to regular arrangement;
the cleaning cabinet comprises a cleaning cabinet body, a cleaning device for cleaning stains on the inner side of the bottle cap and a conveying mechanism, the cleaning cabinet is used for preprocessing the bottle cap before cleaning and removing sundries and dust in the bottle cap, a conveying track is arranged between a discharge port of the cleaning cabinet and a feed port of the cleaning cabinet, the conveying mechanism comprises regularly arranged tool fixtures, the tool fixtures are used for clamping and fixing the outer wall of the bottle cap, and the conveying mechanism conveys the bottle cap cleaned by the cleaning device to the feed port of the cleaning cabinet along the conveying track;
the cleaning cabinet comprises a cleaning cabinet body, a rotating disk, a plurality of pneumatic manipulators which are fixedly connected with the surface of the rotating disk and are uniformly distributed along the center of the rotating disk, and a workbench installed in the cleaning cabinet, wherein a rotating shaft is installed in the middle of the lower end face of the rotating disk and driven by a rotating motor at the bottom end of the rotating shaft, the workbench is positioned below the pneumatic manipulators, the upper surface of the workbench is respectively provided with a plurality of execution stations for feeding, discharging, cleaning and detecting bottle caps, and the plurality of execution stations are respectively used for discharging and taking materials from the pneumatic manipulators above the workbench.
Preferably, the pneumatic manipulator comprises a liftable connecting plate, the connecting plate is connected with the rotating disk in a guiding mode through a guide rod, the connecting plate is lifted and lowered and driven by a lifting cylinder in the middle of the connecting plate respectively, the lifting cylinder is mounted on the rotating disk, the extending end of a piston rod of the lifting cylinder penetrates through the rotating disk to be connected with the connecting plate, a plurality of pneumatic clamps are mounted on the lower surface of the connecting plate, the plurality of pneumatic clamps are correspondingly matched with the arrangement mode of the tool clamps on the conveying mechanism, and two clamping jaws of each pneumatic clamp are used for clamping the bottle cap.
Preferably, eight pneumatic manipulators are uniformly distributed along the center of the rotating disc, the number of the execution stations is seven, the seven execution stations sequentially comprise a feeding station, a leakage detection station, a cleaning station, an adsorption station, an inner cover cleaning station, an outer cover cleaning station and a blanking station in a clockwise direction, and an idle station is arranged between the feeding station and the blanking station.
Preferably, install the mechanism that leaks hunting on the detection station that leaks hunting, the mechanism that leaks hunting includes mounting panel one, it has a plurality of shower nozzles that leak hunting to distribute on the mounting panel one, the size and the cooperation of bottle lid inner wall of shower nozzle outer wall that leak hunting, the quantity and the range distribution of shower nozzle that leak hunting and the cooperation of bottle lid on the pneumatic manipulator, be connected with pressure detector on the lateral conduit of shower nozzle inlet line that leaks hunting respectively.
Preferably, install wiper mechanism on the washing station, wiper mechanism includes mounting panel two, the baffle has been closed around mounting panel two, fixed mounting has a plurality of alcohol shower nozzles on the mounting panel two, the through-hole has been seted up on the workstation, the alcohol shower nozzle is all installed in the through-hole, the lower extreme of alcohol shower nozzle passes through the pipeline and is connected with the alcohol storage chamber.
Preferably, an adsorption mechanism is installed on the adsorption station and comprises a third installation plate, a plurality of hollow first installation seats are installed on the upper surface and the lower surface of the third installation plate respectively, air suction pipes are installed in the first installation seats, and the lower ends of the air suction pipes are connected with an air suction pump.
Preferably, the inner cover cleaning station and the outer cover cleaning station are respectively and correspondingly provided with an inner cover cleaning mechanism and an outer cover cleaning mechanism, the inner cover cleaning mechanism comprises a mounting plate IV, the mounting plate IV is provided with a plurality of first pneumatic nozzles, and the outer diameters of the first pneumatic nozzles are smaller than the inner diameter of the bottle cover; the outer cover cleaning mechanism is arranged on a fifth mounting plate, a plurality of second pneumatic nozzles are arranged on the fifth mounting plate, the outer diameters of the second pneumatic nozzles are larger than that of the bottle caps, and air holes formed in the upper surfaces of the second pneumatic nozzles are close to the outer edges of the second pneumatic nozzles.
Preferably, the blanking mechanism is installed on the blanking station, a discharge port is formed in the side wall corresponding to the blanking station of the cleaning cabinet, the blanking mechanism comprises a conveyor belt, the feed end of the conveyor belt is located on the feeding station, and the discharge end of the conveyor belt is fixed to the outer side of the cleaning cabinet through an external fixing piece.
As preferred, still including picking the material mechanism, pick the material mechanism including installing in the inboard fixed plate of discharge gate, fixed plate surface fixed mounting has the outlet duct, the upper surface of outlet duct is provided with the coupling that is used for connecting outside trachea, the branch pipe of giving vent to anger is all installed to the both sides lateral wall of outlet duct, and when the bottle lid after the washing was transported through the conveyer belt, the center pin of the branch pipe of giving vent to anger was located the coplanar with the geometric center of bottle lid, upper surface open-ended collection box has been placed to the below of conveyer belt, the both sides of conveyer belt are provided with cavity and both ends open-ended L type guiding channel respectively, guiding channel's upper end corresponds with the position of the branch pipe of giving vent to anger of both sides respectively, guiding channel's.
Preferably, the feeding mechanism comprises a fixing frame and a placing table arranged along two sides of the upper surface of the fixing frame in a sliding mode, a plurality of positioning seats matched with the bottle caps to be processed are installed on the upper surface of the placing table, the placing table is driven to move through rodless feeding cylinders on two sides of the placing table, the rodless feeding cylinders are installed on guide rods I on two sides of the fixing frame and move along the guide rods I in a guiding mode, and one ends of the guide rods I penetrate through the conveying window and extend into the cleaning cabinet.
The invention has the advantages of
According to the invention, the feeding mechanism, the cleaning cabinet and the cleaning cabinet are arranged, the bottle cap passes through the feeding mechanism, the cleaning cabinet and the cleaning cabinet, a series of processes of leakage detection, alcohol cleaning and blow-drying of the bottle cap are completed, the inner side of the bottle cap is thoroughly cleaned, the rotating disc is driven to rotate by rotating the motor, so that the bottle cap sequentially completes a series of processes of leakage detection, cleaning, adsorption, inner cap cleaning, outer cap cleaning and blanking after feeding, the bottle cap is automatically cleaned, the cleaning process has no manual operation, the alcohol cleaning is thorough, secondary pollution caused by manual operation is avoided, and meanwhile, the mechanical treatment not only accelerates the production progress but also saves the labor cost compared with manual work.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the conveying mechanism of the present invention;
FIG. 3 is a schematic view of the inner chamber structure of the cleaning cabinet of the present invention;
FIG. 4 is a schematic view of a rotary disk structure according to the present invention;
FIG. 5 is an enlarged view of a portion of the present invention at A;
FIG. 6 is a schematic view of the upper surface structure of the worktable according to the present invention;
FIG. 7 is a schematic view of the material rejecting mechanism according to the present invention;
FIG. 8 is an enlarged view of a portion of the present invention at B;
FIG. 9 is a schematic view of the structure of the feeding portion of the cleaning cabinet of the present invention;
FIG. 10 is a schematic view of the cleaning mechanism of the present invention;
FIG. 11 is a schematic view of the adsorption mechanism of the present invention;
FIG. 12 is a schematic view of the outer lid cleaning mechanism according to the present invention.
The attached drawings are marked as follows: 1-feeding mechanism, 2-cleaning cabinet, 3-cleaning cabinet, 4-rejecting mechanism, 5-conveying mechanism, 6-conveying track, 7-rotating disk, 8-pneumatic manipulator, 9-workbench, 10-rotating motor, 11-fixed rod, 12-pneumatic telescopic rod, 13-connecting plate, 14-pneumatic clamp, 15-mounting plate I, 16-leakage detection spray head, 17-mounting plate II, 18-baffle, 19-alcohol spray head, 20-alcohol storage chamber, 21-mounting plate III, 22-mounting seat I, 23-fixing plate, 24-air suction pipe, 25-mounting plate IV, 26-pneumatic spray head I, 27-mounting plate V, 28-pneumatic spray head II, 29-discharge port, 30-conveying belt, 31-an air outlet pipe, 32-an air outlet branch pipe, 33-a recovery box and 34-a guide channel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "first", "second", "third", etc. are used only for distinguishing the description, and are not intended to indicate or imply relative importance.
The terms "upper", "lower", "left", "right", "front", "back", "inner", "outer", and the like, refer to an orientation or positional relationship based on that shown in the drawings, or that which is conventionally used to place the product of the invention, merely to facilitate the description of the invention and to simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "provided", "connected" and "connected" are to be interpreted broadly, e.g., as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 to 12, a full-automatic bottle cap detecting and cleaning integrated machine comprises a feeding mechanism 1, a cleaning cabinet 2 and a cleaning cabinet 3; the feeding mechanism 1 is used for conveying bottle caps to be treated to a feeding position of the cleaning cabinet 2 according to regular arrangement;
the cleaning cabinet 2 comprises a cleaning cabinet body, a cleaning device for cleaning stains on the inner side of the bottle caps and a conveying mechanism 5, the cleaning cabinet 2 is used for preprocessing the bottle caps before cleaning and removing sundries and dust in the bottle caps, a conveying rail 6 is arranged between a discharge port of the cleaning cabinet 2 and a feed port of the cleaning cabinet 3, the conveying mechanism 5 comprises regularly arranged tool fixtures, the tool fixtures are used for clamping and fixing the outer walls of the bottle caps, the conveying mechanism 5 conveys the bottle caps cleaned by the cleaning device to the feed port of the cleaning cabinet 3 along the conveying rail 6, and the cleaning cabinet 2 is used for preprocessing the bottle caps before cleaning and removing the sundries and dust in the bottle caps;
The pneumatic manipulator 8 comprises a liftable connecting plate, the connecting plate is connected with the rotating disk in a guiding mode through a guide rod, the connecting plate is lifted and lowered and driven by a lifting cylinder in the middle of the connecting plate, the lifting cylinder is mounted on the rotating disk, the extending end of a piston rod of the lifting cylinder penetrates through the rotating disk to be connected with the connecting plate, a plurality of pneumatic clamps 14 are mounted on the lower surface of the connecting plate 13, the pneumatic clamps 14 are correspondingly matched with the arrangement modes of the tool clamps on the conveying mechanism 5, the clamping action of the pneumatic clamps 14 is synchronously driven through a double-head cylinder at the upper end of the pneumatic clamps 14, eight pneumatic manipulators 8 are uniformly distributed along the center of the rotating disk 7, the number of execution stations is seven, and the seven execution stations sequentially comprise a feeding station, a leakage detection station, a cleaning station, an adsorption station, a feeding, The inner cover cleaning station, the outer cover cleaning station and the blanking station are arranged, an idle station is arranged between the feeding station and the blanking station, the rotating motor 10 drives the rotating disc 7 to rotate intermittently, the rotating disc 7 rotates at an angle of 45 degrees every time, the rotating disc 7 moves to a corresponding station, different processes are completed corresponding to the action of the pneumatic manipulator 8 on the station, a leakage detection mechanism is installed on the leakage detection station and comprises a first mounting plate 15, a plurality of leakage detection nozzles 16 are distributed on the first mounting plate 15, the size of the outer wall of each leakage detection nozzle 16 is matched with the inner wall of a bottle cap, the number and the arrangement distribution of the leakage detection nozzles 16 are matched with the bottle caps on the pneumatic manipulator 8, branch pipelines of an air inlet pipeline of each leakage detection nozzle 16 are respectively connected with a pressure detector, a cleaning mechanism is installed on the cleaning station and comprises a second mounting plate 17, the periphery of the second mounting plate 17 is surrounded by a baffle 18, the second mounting plate 17 is fixedly provided with a plurality of alcohol spray heads 19, the workbench 9 is provided with a through hole, the alcohol spray heads 19 are all mounted in the through hole, the lower ends of the alcohol spray heads 19 are connected with an alcohol storage chamber 20 through pipelines, an adsorption mechanism is mounted on an adsorption station and comprises a third mounting plate 21, the upper surface and the lower surface of the third mounting plate 21 are respectively provided with a plurality of hollow first mounting seats 22, the first mounting seats 22 are internally provided with air suction pipes 24, the lower ends of the air suction pipes 24 are connected with an air suction pump, the inner cover cleaning station and the outer cover cleaning station are respectively correspondingly provided with an inner cover cleaning mechanism and an outer cover cleaning mechanism, the inner cover cleaning mechanism is mounted on a fourth mounting plate 25, and the fourth mounting plate 25 is provided with a plurality of first pneumatic spray heads 26, the outer diameter of the first pneumatic nozzle 26 is smaller than the inner diameter of the bottle cap; the outer cover cleaning mechanism comprises an outer cover mounting plate five 27, a plurality of pneumatic nozzles two 28 are mounted on the mounting plate five 27, the outer diameter of each pneumatic nozzle two 28 is larger than the outer diameter of a bottle cap, air holes formed in the upper surfaces of the pneumatic nozzles two 28 are close to the outer edges of the pneumatic nozzles two 28, a discharging mechanism is mounted on a discharging station, a discharging hole 29 is formed in the side wall corresponding to the discharging station of the cleaning cabinet 3, the discharging mechanism comprises a conveying belt 30, the conveying belt 30 moves at a constant speed to convey the bottle caps to the outer side of the cleaning cabinet 3, the feeding end of the conveying belt 30 is located on the feeding station, the discharging end of the conveying belt 30 is fixed to the outer side of the cleaning cabinet 3 through an external fixing piece, the outer cover cleaning mechanism further comprises a material rejecting mechanism 4, the material rejecting mechanism 4 comprises a fixing plate 23 mounted on the inner side of the discharging hole 29, an air outlet pipe 31 is fixedly mounted, the bottle cap feeding mechanism comprises a feeding mechanism 1, a conveying belt 30, an outlet pipe 31, a feeding mechanism 30, a feeding mechanism and a feeding mechanism, wherein the outlet pipe 32 is arranged on the side wall of two sides of the outlet pipe 31, when the cleaned bottle cap is conveyed by the conveying belt 30, the central shaft of the outlet pipe 32 and the geometric center of the bottle cap are positioned on the same plane, a recovery box 33 with an opening on the upper surface is placed below the conveying belt 30, L-shaped guide channels 34 with hollow and two openings at two ends are respectively arranged on two sides of the conveying belt 30, the upper ends of the guide channels 34 respectively correspond to the positions of the outlet pipe 32 on two sides, the lower ends of the guide channels 34 are respectively fixed on the side wall of the recovery box 33, the feeding mechanism comprises a fixing frame and a placing table which is arranged in a sliding mode along two sides of the upper surface of the fixing frame, a plurality of positioning seats matched with the bottle cap, and moves along the guide of the first guide rod, and one end of the first guide rod passes through the conveying window and extends into the cleaning cabinet.
One specific application of this embodiment is:
the feeding mechanism 1 is provided with two rows of 12 uniformly distributed placing seats for placing bottle caps to be treated, a cylinder drives a feeding plate below the placing seats to enable the feeding plate to transversely move to a feeding position of a cleaning cabinet, a feeding assembly in the cleaning cabinet conveys the bottle caps to a cleaning device, the cleaning device is provided with a high-pressure gas spray head, impurities and residues remained in the bottle caps are preliminarily cleaned by the cleaning device, the cleaned bottle caps are conveyed to the feeding position of the cleaning cabinet 3 along a conveying rail 6 through a conveying mechanism 5, the lower surface of a rotary disk 7 is provided with eight groups of pneumatic manipulators 8, the pneumatic manipulators 8 are provided with 12 pneumatic clamps 14 corresponding to the placing seats, the pneumatic clamps 14 clamp the bottle caps out of the conveying mechanism 5 and sequentially rotate to a leakage detection mechanism, a cleaning mechanism, an adsorption mechanism, an inner cap cleaning mechanism and an outer cap cleaning mechanism along the center of the rotary disk 7, The station of the blanking mechanism finishes the cleaning of the bottle cap;
the leakage detection mechanism detects the tightness of the inner side of the bottle cap through a numerical value reflected by the pressure detector, when unqualified products appear, the system feeds information back to the alarm and the material rejecting mechanism, the information is fed back to the alarm and used for workers to master the processing qualification condition of the bottle cap, the subsequent material rejecting mechanism rejects the unqualified products, the cleaning mechanism is provided with an alcohol spray head for spraying alcohol to wash the bottle cap, the bottle cap can be sterilized and disinfected by adopting alcohol cleaning, the bottle cap is ensured to be clean, the alcohol is volatile, the subsequent air drying is facilitated, after the bottle cap is cleaned, the rotating disk 7 drives the bottle cap to rotate to a station of the next adsorption mechanism, the adsorption mechanism is used for absorbing and removing the alcohol on the surface of the bottle cap after being treated by the cleaning mechanism, and the inner cap cleaning mechanism and the outer cap cleaning mechanism are used for further air drying and cleaning the inner side, finally, the bottle caps enter a conveying belt 30 of the blanking mechanism to be discharged, an electromagnetic valve is arranged at the material rejecting mechanism 4, and the speed of the rotating disk 7 and the speed of the conveying belt 30 are fixed, so that the time for the bottle caps detected by the leakage detecting mechanism to move to the gas outlet branch pipes 32 of the material rejecting mechanism 4 is fixed, the leakage detecting mechanism detects that the bottle caps reach unqualified products, after the fixed time, the electromagnetic valve acts, compressed gas is sprayed from the gas outlet branch pipes 32 to reject the unqualified products, the unqualified products move into a recovery box 33 through an L-shaped guide channel 34, and the material rejecting of the unqualified products is completed.
Claims (10)
1. The utility model provides a full-automatic bottle lid detects washs all-in-one, including feed mechanism (1), clearance cabinet (2), washing cabinet (3), its characterized in that:
the feeding mechanism (1) is used for conveying bottle caps to be treated to a feeding position of the cleaning cabinet (2) according to regular arrangement;
the cleaning cabinet (2) comprises a cleaning cabinet body, a cleaning device for cleaning stains on the inner side of the bottle caps and a conveying mechanism (5), the cleaning cabinet (2) is used for pretreating and removing sundries and dust in the bottle caps before the bottle caps are cleaned, a conveying rail (6) is arranged between a discharge port of the cleaning cabinet (2) and a feed port of the cleaning cabinet (3), the conveying mechanism (5) comprises regularly arranged tool fixtures, the tool fixtures are used for clamping and fixing the outer walls of the bottle caps, and the conveying mechanism (5) conveys the bottle caps cleaned by the cleaning device to the feed port of the cleaning cabinet (3) along the conveying rail (6);
wash cabinet (3) including wasing the cabinet body, rotary disk (7), with rotary disk (7) fixed surface be connected and along a plurality of pneumatic manipulator (8) of rotary disk (7) center evenly distributed, install workstation (9) in wasing cabinet (3), the lower terminal surface mid-mounting of rotary disk (7) has the pivot, the pivot is driven by rotation motor (10) of its bottom portion, workstation (9) are located the below of a plurality of pneumatic manipulator (8), and the upper surface of workstation (9) is equipped with a plurality of execution stations that are used for bottle lid feeding, ejection of compact, washing and detection respectively, and a plurality of execution stations are its top respectively to pneumatic manipulator (8) blowing and the material of its position.
2. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 1, characterized in that: pneumatic manipulator (8) all include the connecting plate of liftable, be connected through the guide arm direction between connecting plate and the rotary disk, the lift of connecting plate is driven by the lift cylinder at its middle part respectively, the lift cylinder is all installed on the rotary disk, the piston rod of lift cylinder stretches out the end and passes the rotary disk and be connected with the connecting plate, the lower surface mounting of connecting plate (13) has a plurality of air clamper (14), a plurality of air clamper (14) correspond the cooperation with the arrangement of the frock clamp on conveying mechanism (5), and two clamping jaws of air clamper (14) are used for pressing from both sides tight bottle lid.
3. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 1, characterized in that: the pneumatic manipulator (8) is uniformly distributed with eight stations along the center of the rotating disk (7), the execution stations are seven, the seven execution stations sequentially comprise a feeding station, a leakage detection station, a cleaning station, an adsorption station, an inner cover cleaning station, an outer cover cleaning station and a discharging station in the clockwise direction, and an idle station is arranged between the feeding station and the discharging station.
4. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 3, characterized in that: the leak hunting detects and installs leak hunting mechanism on the station, leak hunting mechanism includes mounting panel (15), it has a plurality of shower nozzles (16) that leak hunting to distribute on mounting panel (15), the size and the cooperation of bottle lid inner wall of shower nozzle (16) outer wall that leak hunting, the quantity and the range of shower nozzle (16) that leak hunting distribute and pneumatic manipulator (8) go up the cooperation of bottle lid, be connected with pressure detector on the lateral conduit of shower nozzle (16) air inlet pipeline that leaks hunting respectively.
5. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 3, characterized in that: cleaning mechanism installs on the station, cleaning mechanism includes mounting panel two (17), baffle (18) have been closed to enclosing all around of mounting panel two (17), fixed mounting has a plurality of alcohol shower nozzles (19) on mounting panel two (17), the through-hole has been seted up on workstation (9), alcohol shower nozzle (19) are all installed in the through-hole, the lower extreme of alcohol shower nozzle (19) passes through the pipeline and is connected with alcohol storage chamber (20).
6. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 3, characterized in that: install adsorption apparatus on the adsorption station, adsorption apparatus includes mounting panel three (21), a plurality of hollow mount pads one (22) are installed respectively to mounting panel three (21) upper surface and lower surface, all install breathing pipe (24) in mount pad one (22), the lower extreme and the aspirator pump of breathing pipe (24) are connected.
7. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 3, characterized in that: the inner cover cleaning station and the outer cover cleaning station are respectively and correspondingly provided with an inner cover cleaning mechanism and an outer cover cleaning mechanism, the inner cover cleaning mechanism comprises a mounting plate IV (25), the mounting plate IV (25) is provided with a plurality of pneumatic nozzles I (26), and the outer diameters of the pneumatic nozzles I (26) are smaller than the inner diameter of the bottle cover; the outer cover cleaning mechanism comprises a mounting plate five (27), a plurality of pneumatic nozzles two (28) are mounted on the mounting plate five (27), the outer diameters of the pneumatic nozzles two (28) are larger than the outer diameter of the bottle cap, and air holes formed in the upper surface of the pneumatic nozzles two (28) are close to the outer edge of the pneumatic nozzles two (28).
8. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 3, characterized in that: the blanking mechanism is installed on the blanking station, a discharge port (29) is formed in the side wall corresponding to the blanking station of the cleaning cabinet (3), the blanking mechanism comprises a conveyor belt (30), the feed end of the conveyor belt (30) is located on the feeding station, and the discharge end of the conveyor belt (30) is fixed on the outer side of the cleaning cabinet (3) through an external fixing part.
9. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 8, characterized in that: also comprises a material rejecting mechanism (4), the material rejecting mechanism (4) comprises a fixing plate (23) arranged at the inner side of the discharge hole (29), an air outlet pipe (31) is fixedly arranged on the surface of the fixing plate (23), a pipe joint for connecting an external air pipe is arranged on the upper surface of the air outlet pipe (31), the side walls of the two sides of the air outlet pipe (31) are respectively provided with an air outlet branch pipe (32), when the cleaned bottle cap is transported by a conveyor belt (30), the central axis of the air outlet branch pipe (32) and the geometric center of the bottle cap are positioned on the same plane, a recovery box (33) with an opening on the upper surface is arranged below the conveyor belt (30), two sides of the conveyor belt (30) are respectively provided with a hollow L-shaped guide channel (34) with two open ends, the upper ends of the guide channels (34) respectively correspond to the positions of the gas outlet branch pipes (32) at two sides, the lower ends of the guide channels (34) are respectively fixed on the side walls of the recovery box (33).
10. The full-automatic bottle cap detecting and cleaning integrated machine according to claim 1, characterized in that: the feeding mechanism (1) comprises a fixing frame, a placing table is arranged along two sides of the upper surface of the fixing frame in a sliding mode, a plurality of positioning seats matched with the bottle caps to be processed are arranged on the upper surface of the placing table, the placing table is moved through rodless feeding cylinders on two sides of the placing table in a driving mode, the rodless feeding cylinders are installed on guide rods on two sides of the fixing frame and move along the guide rods in a guiding mode, and one end of each guide rod penetrates through a conveying window and extends into the cleaning cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010710787.6A CN111661631A (en) | 2020-07-22 | 2020-07-22 | Full-automatic bottle cap detection and cleaning all-in-one machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010710787.6A CN111661631A (en) | 2020-07-22 | 2020-07-22 | Full-automatic bottle cap detection and cleaning all-in-one machine |
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| CN111661631A true CN111661631A (en) | 2020-09-15 |
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| CN202010710787.6A Pending CN111661631A (en) | 2020-07-22 | 2020-07-22 | Full-automatic bottle cap detection and cleaning all-in-one machine |
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Cited By (3)
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| CN116298123A (en) * | 2023-03-20 | 2023-06-23 | 安徽瑞柏新材料有限公司 | Methyl acetate purity detection device with self-cleaning function |
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Application publication date: 20200915 |