CN208976406U - Full-automatic clamp cylinder holes scavenging machine - Google Patents
Full-automatic clamp cylinder holes scavenging machine Download PDFInfo
- Publication number
- CN208976406U CN208976406U CN201821137583.2U CN201821137583U CN208976406U CN 208976406 U CN208976406 U CN 208976406U CN 201821137583 U CN201821137583 U CN 201821137583U CN 208976406 U CN208976406 U CN 208976406U
- Authority
- CN
- China
- Prior art keywords
- full
- cylinder holes
- dust
- scavenging machine
- clamp cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000002000 scavenging effect Effects 0.000 title claims abstract description 22
- 238000000605 extraction Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 43
- 238000005498 polishing Methods 0.000 claims description 31
- 238000002347 injection Methods 0.000 claims description 23
- 239000007924 injection Substances 0.000 claims description 23
- 239000000428 dust Substances 0.000 claims description 22
- 238000004140 cleaning Methods 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000010408 sweeping Methods 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 239000003595 mist Substances 0.000 claims 1
- 238000004886 process control Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 19
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The utility model relates to technical field of automation equipment, more particularly to a kind of full-automatic clamp cylinder holes scavenging machine, including lathe and PLC programming Control system, turntable is installed on the lathe, quartering divider is equipped in the middle part of turntable, the quartering divider is connected with motor and frequency converter；Station there are four being uniformly arranged on the turntable, each station is mounted on frock clamp, station is loading and unloading station, clearing apparatus is separately installed on the lathe of other three station opposite positions, dust-extraction unit and Rustproofing apparatus, the full-automatic clamp cylinder holes scavenging machine of the utility model can automatically clean clamp cylinder holes inner wall, dedusting, antirust operation, a possibility that utmostly having contained employee's operation error in production process, it is easy to operate, it is high-efficient and simple with structure, overall quality is small, the advantages that low cost, meet light-weight design, improve product quality, reduce product cost.
Description
Technical field
The utility model relates to technical field of automation equipment, and in particular to a kind of full-automatic clamp cylinder holes scavenging machine.
Background technique
The cylinder holes of auto-parts, requires clean in assembly, and no dust and swarf, leakproofness are strong and be not easy to get rusty
Deng, therefore need to carry out product cleaning and antirust treatment, assembly technology relatively earlier, generally by manual before assembling
Mode cleans cylinder holes, oil spout antirust treatment, this method beat is slow, do not wash clean clearly and oil spout it is uneven and
The problems such as causing lubricating oil waste big, for these features, subsequent have automatic cleaning equipment and an automatic oil spout mechanism successively, but
These treatment process be all it is separated, the time of waiting is shut down in workpiece loading and unloading and tool changing, causes long processing time, production efficiency
Low disadvantage.In addition, workpiece loading and unloading and replacement cutter repeatedly will cause, operator's physical strength expenditure is big, is easy to fatigue, labour
Enthusiasm decline.
Utility model content
The utility model provides a kind of full-automatic clamp cylinder holes scavenging machine aiming at the shortcomings in the prior art.
The utility model is achieved through the following technical solutions the purpose:
A kind of full-automatic clamp cylinder holes scavenging machine, including lathe are equipped with turntable on the lathe, set in the middle part of turntable
There is quartering divider, the quartering divider is connected with the motor and frequency converter being used to provide power；
It is uniformly arranged on the turntable there are four station, each station is separately installed with frock clamp, one of work
Position is loading and unloading station, respectively corresponds on the lathe on the outside of the other three frock clamp and is equipped with clearing apparatus, dust-extraction unit
And Rustproofing apparatus；
It further include working for controlling turntable, quartering divider, clearing apparatus, dust-extraction unit and Rustproofing apparatus
PLC programming Control system.
Wherein, it is provided on lathe corresponding with the loading and unloading station for opening the tooling folder at loading and unloading station
The cylinder of tool.
Wherein, the frock clamp includes bottom plate, is connected with by support rod for pressing workpiece on the bottom plate
The elastic compression clamp system fastened is additionally provided with the positioning for being clamped positioning to workpiece from two sides on the bottom plate
Column.
Preferably, being provided with dowel hole on the bottom plate, the frock clamp is by positioning pin or screw and determines
Position pin hole cooperation, is detachably connected with turntable.
Wherein, the clearing apparatus include ball-screw slide unit, the polishing that is slidably arranged on the ball-screw slide unit
Mechanism, and the servo motor that is moved along ball-screw slide unit of driving workpiece polishing mechanism, the workpiece polishing mechanism include polishing steel brush and
The polishing motor for driving the polishing steel brush to work.
Further, the workpiece polishing mechanism further includes a pedestal, and cleaning rotary shaft, the polishing are equipped on the pedestal
Steel brush is mounted on the end of cleaning rotary shaft, and the polishing motor is mounted on the base, and the pedestal is slidably arranged in ball wire
On thick stick slide unit.
Further, the pedestal is provided with the linear slide rail vertical with ball-screw slide unit direction, the cleaning rotation
The quantity of shaft is two, and described two cleaning rotary shafts are slidably arranged on linear slide rail, are additionally provided with use on the pedestal
In the locking mechanism being locked to two cleaning rotary shafts.
Wherein, the dust-extraction unit includes dedusting bracket, drifting dust mechanism, dust-collecting mechanism, the drifting dust mechanism, dust-collecting mechanism
It is connect by the first driving cylinder with dedusting bracket slide, the drifting dust mechanism includes sweeping head and the air inlet that connect with sweeping head
Pipe, the dust-collecting mechanism includes the collection tray that dust catcher and dust catcher are connected by conduit, and the collection tray is fixed on sweeping head
Rear portion.
Wherein, the Rustproofing apparatus includes antirust bracket, oil injection mechanism, the oil injection mechanism by the second driving cylinder with
The connection of antirust bracket slide, the oil injection mechanism include oil injection head and the injection pump that is connect with oil injection head by conduit.
Preferably, the oil injection head is two-nozzle atomization nozzle tip.
Compared with the existing technology, the utility model has the following beneficial effects:
1, the utility model is by using full-automatic clamp cylinder holes scavenging machine, a feeding can be rapidly completed cleaning, drifting dust,
Antirust treatment, easy to operate, high-efficient and have many advantages, such as that structure is simple, overall quality is small, low cost, meets lightweight
Design, improves product quality, reduces product cost, meet human engineering, artificial intelligence designer trends.
2, the utility model is connected on frock clamp by positioning pin, screw by using full-automatic clamp cylinder holes scavenging machine
Mode is connect, it can be achieved that single, double cylinder holes brake caliper cylinder holes cleans, different clamp are quickly remodeled, practical.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the full-automatic clamp cylinder holes scavenging machine of the utility model.
Fig. 2 is the structural schematic diagram of the turntable of the utility model.
Fig. 3 is the structural schematic diagram of the frock clamp of the utility model.
Fig. 4 is the structural schematic diagram of the clearing apparatus of the utility model.
Fig. 5 is the structural schematic diagram of the dust-extraction unit of the utility model.
Fig. 6 is the structural schematic diagram of the Rustproofing apparatus of the utility model.
Specific embodiment
The utility model is described in detail below in conjunction with drawings and the specific embodiments.
Embodiment 1.
As shown in Figure 1, the present embodiment provides a kind of full-automatic clamp cylinder holes scavenging machine, including lathe 1, on the lathe 1
Turntable 2 is installed, is equipped with quartering divider 3 in the middle part of turntable 2, the quartering divider 3 is connected with dynamic for providing
The motor 4 and frequency converter of power；
It being uniformly arranged on the turntable 2 there are four station, each station is separately installed with frock clamp 5, one of them
Station is loading and unloading station, respectively corresponds on the lathe 1 in 5 outside of the other three frock clamp and is equipped with clearing apparatus, dedusting
Device and Rustproofing apparatus；
It further include working for controlling turntable 2, quartering divider 3, clearing apparatus, dust-extraction unit and Rustproofing apparatus
PLC programming Control system.
The full-automatic clamp cylinder holes scavenging machine of the utility model can automatically clean clamp cylinder holes inner wall, be removed
Dirt, antirust operation, a loading and unloading clean caliper body cylinder holes, drifting dust, antirust treatment multi-process operate, and utmostly hold back
A possibility that having made employee's operation error in production process, easy to operate, high-efficient and simple with structure, overall quality
The advantages that small, low cost, meet light-weight design, improve product quality, reduce product cost, meet human engineering,
Artificial intelligence designer trends.
In the course of work, 2 station rotary of turntable use quartering divider 3, the mode of decelerating motor and frequency converter, by
PLC control, turntable 2, by artificial loading, under the action of motor and frequency converter, rotate a quarter at loading and unloading station,
Tooling is cleaned by clearing apparatus, cleaning finishes, and then rotates a quarter, and dust-extraction unit is started to work, dedusting
Finish, turntable rotate a quarter, Rustproofing apparatus start to tooling carry out oil spout antirust, finally rotate to origin station 1 by
Be accomplished manually blanking, turntable 2 rotates repeatedly, every time the supreme discharge station of automatic rotation a quarter circle, clean station,
Dedusting station and antirust station carry out operation of feeding and discharging, cleaning, dedusting and the operation of oil spout antirust, rotation and residence time respectively
Control is adjusted by frequency converter and PLC, whenever loading and unloading planning sheet hand starting button issues signal, rotation is automatically rotated four/
One circle.
Wherein, it is provided on lathe 1 corresponding with the loading and unloading station for opening the tooling at loading and unloading station
The cylinder of fixture 5, the cylinder top go into operation clamps 5, manually take out and general the workpiece for completing processing out of frock clamp 5
New workpiece is put into frock clamp 5, one hand starting.
Wherein, the frock clamp 5 includes bottom plate 51, is connected with by support rod 52 for workpiece on the bottom plate 51
The elastic compression clamp system 53 being fixed is additionally provided with for being clamped from two sides to workpiece on the bottom plate 51
The positioning column 54 of positioning, Workpiece clamping are worked using elastic compression formula Automatic-clamping, Workpiece clamping exist by spring compression force
On positioning column 54.
Preferably, being provided with dowel hole 55 on the bottom plate 51, the frock clamp 5 passes through positioning pin or screw
Cooperate with dowel hole 55, be detachably connected with turntable 2, workpiece positioning tool adds screw to connect fastening side using positioning pin
Formula is practical, it can be achieved that different product is quickly remodeled.
Wherein, the clearing apparatus includes ball-screw slide unit 6, is slidably arranged in beating on the ball-screw slide unit 6
Grinding machine structure, and the servo motor 7 that driving workpiece polishing mechanism is moved along ball-screw slide unit 6, the workpiece polishing mechanism include polishing steel
Brush 8 and the polishing motor 9 for driving the polishing steel brush 8 to work.
Further, the workpiece polishing mechanism further includes a pedestal 10, and cleaning rotary shaft 11, institute are equipped on the pedestal 10
The end that polishing steel brush 8 is mounted on cleaning rotary shaft 11 is stated, the polishing motor 9 is mounted on pedestal 10, and the pedestal 10 is sliding
It is dynamic to be arranged on ball-screw slide unit 6.
The servo motor 7 controls entire workpiece polishing mechanism along the feeding of 6 direction of motion of ball-screw slide unit, so that polishing steel
Brush 8, which protrudes into inside cylinder holes, to carry out polishing and cleaning or exits out of cylinder holes, feed, clean time and the servo rate of climb by
PLC programming Control.It can set on the touch screen, different product can be switched fast.
Further, the pedestal 10 is provided with the linear slide rail 12 vertical with 6 direction of ball-screw slide unit, described clear
The quantity for washing rotary shaft 11 is two, and described two cleaning rotary shafts 11 are slidably arranged on linear slide rail 12, the pedestal 10
On be additionally provided with for cleaning the locking mechanism 13 that is locked of rotary shafts 11 to two.Two steel brush centers are away from can basis
Actual needs manually is adjusted, and is passed through locking mechanism 13 after the completion of adjustment and is locked, to meet the cylinder holes of different pore size
Polishing cleaning demand.
Wherein, the dust-extraction unit includes dedusting bracket 14, drifting dust mechanism, dust-collecting mechanism, the drifting dust mechanism, precipitron
Structure by first driving cylinder 15 be slidably connected with dedusting bracket 14, the drifting dust mechanism include sweeping head 16 and with sweeping head 16
The air inlet pipe 17 of connection, the dust-collecting mechanism includes dust catcher 18, the collection tray 19 that is connect with dust catcher 18 by conduit, described
Collection tray 19 is fixed on the rear portion of sweeping head 16.
The dust-extraction unit is using mode is inhaled when blowing, and for blind hole workpiece, the sweeping head 16 protrudes into bottom hole shape nearby
The iron filings dust that Electrostatic Absorption on hole wall is cleaned out at outside air-flow, the dust hood for being mounted on 16 rear portion of sweeping head are absorbed from hole
The dust inside gone out；For through-hole workpiece, then the top of clean-out hatch is sealed with fixture gate, to form the court for being similar to blind hole
Downstream, the dust inside casing wall and slot after guaranteeing polishing siphon away completely, and purge to be programmed by PLC with the dust suction time and control
System.
Wherein, the Rustproofing apparatus includes antirust bracket 20, oil injection mechanism, and the oil injection mechanism passes through the second driving cylinder
21 are slidably connected with antirust bracket 20, and the oil injection mechanism includes oil injection head 22 and the spray that is connect with oil injection head 22 by conduit
Oil pump 23.
In the course of work, workpiece sensors in place feedback signal is acted to the second driving cylinder 21, the second driving cylinder 21
Oil injection head 22 is set to extend into predetermined position in nozzle opening, sensor issues signal electromagnet valve and opens commencement of fuel injection, and distributive value is by PLC
Programming setting injection time control, guarantees uniformly to spray lubricating oil inside casing wall and slot, and injection time can be programmed by PLC and be controlled
System.
Preferably, the oil injection head 22 is two-nozzle atomization nozzle tip.
It should be understood by those ordinary skilled in the art that: the discussion of any of the above embodiment is exemplary only, not
It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples；Under the thinking of the utility model, the above reality
Applying can also be combined between the technical characteristic in example or different embodiments, and there are the utility model as described above
Many other variations of different aspect, for simplicity, they are not provided in details.Therefore, all spirit in the utility model
Within principle, any omission, modification, equivalent replacement, improvement for being made etc. should be included in the protection scope of the utility model
Within.
Claims (10)
1. a kind of full-automatic clamp cylinder holes scavenging machine, including lathe, which is characterized in that be equipped with turntable on the lathe, revolve
Quartering divider is equipped in the middle part of turntable, the quartering divider is connected with the motor and frequency converter being used to provide power；
It is uniformly arranged on the turntable there are four station, each station is separately installed with frock clamp, and one of station is
Loading and unloading station respectively corresponds on the lathe on the outside of the other three frock clamp and is equipped with clearing apparatus, dust-extraction unit and prevents
Become rusty device；
It further include being compiled for controlling turntable, quartering divider, clearing apparatus, dust-extraction unit and the PLC of Rustproofing apparatus work
Process control system.
2. full-automatic clamp cylinder holes scavenging machine as described in claim 1, which is characterized in that corresponding with the loading and unloading station
Lathe on be provided with cylinder for opening the frock clamp at loading and unloading station.
3. full-automatic clamp cylinder holes scavenging machine as claimed in claim 1 or 2, which is characterized in that the frock clamp includes bottom
Plate is connected with the elastic compression clamp system for being fixed to workpiece, the bottom by support rod on the bottom plate
The positioning column for being clamped positioning to workpiece from two sides is additionally provided on plate.
4. full-automatic clamp cylinder holes scavenging machine as claimed in claim 3, which is characterized in that be provided with positioning pin on the bottom plate
Hole, the frock clamp are cooperated by positioning pin or screw and dowel hole, are detachably connected with turntable.
5. full-automatic clamp cylinder holes scavenging machine as claimed in claim 1 or 2, which is characterized in that the clearing apparatus includes rolling
Ballscrew slide unit, the workpiece polishing mechanism being slidably arranged on the ball-screw slide unit, and driving workpiece polishing mechanism is along ball-screw
The servo motor of slide unit movement, the workpiece polishing mechanism include polishing steel brush and the polishing motor for driving polishing steel brush work.
6. full-automatic clamp cylinder holes scavenging machine as claimed in claim 5, which is characterized in that the workpiece polishing mechanism further includes a bottom
, cleaning rotary shaft is installed, the polishing steel brush is mounted on the end of cleaning rotary shaft, the polishing motor on the pedestal
It is mounted on the base, the pedestal is slidably arranged on ball-screw slide unit.
7. full-automatic clamp cylinder holes scavenging machine as claimed in claim 6, which is characterized in that the pedestal is provided with and ball wire
The quantity of the vertical linear slide rail in thick stick slide unit direction, the cleaning rotary shaft is two, and described two cleaning rotary shaft slidings are set
It sets on the linear slide rail, is additionally provided on the pedestal for cleaning the locking mechanism that rotary shaft is locked to two.
8. full-automatic clamp cylinder holes scavenging machine as claimed in claim 1 or 2, which is characterized in that the dust-extraction unit includes removing
Dirt bracket, drifting dust mechanism, dust-collecting mechanism, the drifting dust mechanism, dust-collecting mechanism pass through the first driving cylinder and dedusting bracket slide
Connection, the drifting dust mechanism include sweeping head and the air inlet pipe that connect with sweeping head, the dust-collecting mechanism include dust catcher, with suction
The collection tray that dirt device is connected by conduit, the collection tray are fixed on the rear portion of sweeping head.
9. full-automatic clamp cylinder holes scavenging machine as described in claim 1, which is characterized in that the Rustproofing apparatus includes antirust branch
Frame, oil injection mechanism, the oil injection mechanism are connect by the second driving cylinder with antirust bracket slide, and the oil injection mechanism includes note
Oil head and the injection pump being connect with oil injection head by conduit.
10. full-automatic clamp cylinder holes scavenging machine as claimed in claim 9, which is characterized in that the oil injection head is twin-jet nozzle mist
Change nozzle tip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821137583.2U CN208976406U (en) | 2018-07-17 | 2018-07-17 | Full-automatic clamp cylinder holes scavenging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821137583.2U CN208976406U (en) | 2018-07-17 | 2018-07-17 | Full-automatic clamp cylinder holes scavenging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208976406U true CN208976406U (en) | 2019-06-14 |
Family
ID=66780110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821137583.2U Expired - Fee Related CN208976406U (en) | 2018-07-17 | 2018-07-17 | Full-automatic clamp cylinder holes scavenging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208976406U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136064A (en) * | 2019-12-30 | 2020-05-12 | 采埃孚汽车科技(张家港)有限公司 | Cleaning device for sweeps and burrs in inner cavity of automobile caliper |
| CN111974596A (en) * | 2020-09-07 | 2020-11-24 | 上海良时智能科技股份有限公司 | System device for automatically cleaning and spraying mounting holes of large flange parts |
| CN115648025A (en) * | 2022-12-27 | 2023-01-31 | 邢台恒拓机械制造有限公司 | Horizontal lathe grinding device |
-
2018
- 2018-07-17 CN CN201821137583.2U patent/CN208976406U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136064A (en) * | 2019-12-30 | 2020-05-12 | 采埃孚汽车科技(张家港)有限公司 | Cleaning device for sweeps and burrs in inner cavity of automobile caliper |
| CN111136064B (en) * | 2019-12-30 | 2021-06-11 | 采埃孚汽车科技(张家港)有限公司 | Cleaning device for sweeps and burrs in inner cavity of automobile caliper |
| CN111974596A (en) * | 2020-09-07 | 2020-11-24 | 上海良时智能科技股份有限公司 | System device for automatically cleaning and spraying mounting holes of large flange parts |
| CN115648025A (en) * | 2022-12-27 | 2023-01-31 | 邢台恒拓机械制造有限公司 | Horizontal lathe grinding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210607 Address after: 510000 No. 10, 108 Hefeng street, Yonghe Economic Zone, Guangzhou economic and Technological Development Zone, Guangzhou, Guangdong Patentee after: GUANGZHOU ZHONGBO BRAKE SYSTEM Co.,Ltd. Address before: 510000 No.10, Hefeng 1st Street, Yonghe Economic Zone, Guangzhou Economic and Technological Development Zone, Guangzhou City, Guangdong Province Patentee before: GUANGDONG ZHONGBO AUTOMOBILE PARTS Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190614 |