WO2018086369A1 - 扫描式数码高速喷墨印花机 - Google Patents
扫描式数码高速喷墨印花机 Download PDFInfo
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- WO2018086369A1 WO2018086369A1 PCT/CN2017/092832 CN2017092832W WO2018086369A1 WO 2018086369 A1 WO2018086369 A1 WO 2018086369A1 CN 2017092832 W CN2017092832 W CN 2017092832W WO 2018086369 A1 WO2018086369 A1 WO 2018086369A1
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- Prior art keywords
- tension
- swing arm
- hinged
- digital
- arm
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/048—Registering, tensioning, smoothing or guiding webs longitudinally by positively actuated movable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
- B41J15/04—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles
- B41J15/046—Supporting, feeding, or guiding devices; Mountings for web rolls or spindles for the guidance of continuous copy material, e.g. for preventing skewed conveyance of the continuous copy material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J15/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, specially adapted for supporting or handling copy material in continuous form, e.g. webs
- B41J15/16—Means for tensioning or winding the web
- B41J15/165—Means for tensioning or winding the web for tensioning continuous copy material by use of redirecting rollers or redirecting nonrevolving guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/1806—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in reel-to-reel type web winding and unwinding mechanism, e.g. mechanism acting on web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
- B41J11/0021—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
- B41J11/00216—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/449—Features of movement or transforming movement of handled material
- B65H2301/4493—Features of movement or transforming movement of handled material intermittent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/15—Digital printing machines
Definitions
- the invention relates to the field of textile and printing, in particular to a reciprocating scanning type digital high speed inkjet printing machine.
- the reciprocating scanning digital inkjet printing machine currently used has occupied the field of textile transfer printing gravure printing machine with a trend of encroaching, and the development trend is strong.
- there are shortcomings such as slow production speed, low replenishment and preparation, and weak drying support; especially due to the inertia of the digital nozzle's reciprocating intermittent motion, it is difficult to increase the diameter of the rolled print, and the diameter and quantity of the receiving and discharging are limited, so Production efficiency is not high.
- most users use multiple machines to increase production; but in terms of quality, the same product produced by multiple machines has a very different hue (due to the slight difference between each machine, multiple inkjet printers) Producing a batch of varieties will produce a hue difference).
- the machine's receiving mechanism and discharging mechanism also limit the amount of stocking due to the intermittent characteristics. Therefore, it takes a short time to prepare the materials in production, resulting in a large waste of materials and labor.
- the technical problem to be solved by the present invention is to overcome the deficiencies of the above background art and provide an improvement of a digital reciprocating inkjet printing machine which has the advantages of improving the quality of printing products, improving production efficiency, reducing waste and reducing production cost. specialty.
- a digital reciprocating inkjet printing machine comprising: a discharging portion, a pulling portion, a digital ink discharging portion, a drying portion and a winding portion which are arranged in the direction of the printed matter through the guide rollers;
- the discharge portion is provided with a discharge tension constant mechanism for maintaining a constant tension of the printed matter
- the discharge tension constant mechanism comprises two first tension swing arms respectively swingably hinged on both sides of the frame, and two ends respectively With two first tension pendulum a first tension swing arm guide roller hinged at an oscillating end of the arm and two first swing arm tension cylinders driving the two first tension swing arms to rotate;
- the winding portion is configured to hold a constant tension of the printed matter a tension constant mechanism
- the winding tension constant mechanism comprises two second tension swing arms respectively swingably hinged on both sides of the frame, and a second tension swing hinged at two ends to the swing ends of the two second tension swing arms respectively
- the arm guide roller and the two second swing arm tension cylinders respectively drive the rotation of the two second tension swing arms.
- first hinge shaft Two ends of the first hinge shaft are rotatably positioned on the frame, the first tension swing arm is fixed to the first hinge shaft, and one end of the first power arm is also fixed to the first hinge shaft; the first swing arm tension cylinder The cylinder is hinged to the frame, and the piston rod of the first swing arm tension cylinder is hinged at the other end of the first power arm.
- the two ends of the second hinge shaft are rotatably positioned on the frame, the second tension swing arm is fixed to the second hinge shaft, and one end of the first power arm is also fixed to the first hinge shaft; the second swing arm tension cylinder
- the cylinder block is hinged on the frame, and the piston rod of the second swing arm tension cylinder is hinged at the other end of the second power arm.
- the outer oven in the dryer section uses an electrical energy heating oven.
- the digital ink jet unit is provided with a combined ink jet head.
- the machine is also equipped with a universal wheel for the user's workshop, a adjusting bolt for adjusting the horizontal fixed position, and a vertical and horizontal level.
- the invention has the beneficial effects that the number of package printed matter in the discharge portion and the take-up take-up portion can be effectively increased (by the original 100-200) because the tension swing arm guide roller driven by the swing arm tension cylinder is disposed.
- the meter/roll is increased to 1000--1500 m/roll, and the stock preparation is increased by 7.5 times or more), so that the intermittent movement of the original discharge and the receipt is changed to constant speed movement, and the intermittent inertia generated during the large-diameter operation is solved.
- Figure 1 is a schematic front view of the structure of the present invention.
- Figure 2 is a schematic view of the left side structure of the present invention.
- Fig. 3 is an enlarged schematic view showing the mechanism of constant discharge tension and the mechanism for winding tension in Fig. 2;
- the digital inkjet printing unit When the inkjet printing is performed, the digital inkjet printing unit needs to be kept in a stationary state by the printed matter (packaged printed matter). After completing one round of inkjet printing, the printed matter is driven to move forward by a printing process for a second round of inkjet printing. Printing; the printed matter is always in a state of intermittent movement. Therefore, in the conventional digital inkjet printer, the discharge portion and the winding portion can only be intermittently moved accordingly, thereby causing many drawbacks.
- a digital reciprocating inkjet printer includes a discharge portion 4, a tractor portion 8, a digital inkjet portion 9, a drying portion, and a winding which are arranged along the direction of the printed material and are sequentially connected by a guide roller.
- the discharging portion and the winding portion are all arranged in a fixed bracket main body frame 1 and equipped with a driving reduction motor, so that the discharging roller and the receiving roller are respectively fixed by the air rising shaft 20, and then unwinding. The winding runs synchronously.
- the improvement of the present invention is that a discharge tension constant mechanism is arranged in the discharge portion, so that the discharge portion becomes a constant speed discharge portion;
- the discharge tension constant mechanism includes two swinging hinges respectively on both sides of the frame a first tension swing arm 3 (the two ends of the first hinge shaft 3-2 are rotatably respectively positioned on the wall plates on both sides of the frame by bearings, and the bottoms of the two first tension swing arms are fixed to the first hinge shaft 3-2 upper), the first tension swing arm guide roller 3-1 hinged at both ends to the swing ends of the two first tension swing arms respectively (the two ends of the first tension swing arm guide roller are rotatably respectively positioned by bearings On the oscillating end of the top of the first tension swing arm) and two first swing arm tension cylinders 3-3 for urging the two first tension swing arms (the cylinder of the cylinder is hinged on the frame, the piston of the cylinder The rod is hinged to the right end of the first power arm 3-4; the left end of the first power arm is fixed to the first hinge
- the first swing arm tension cylinder 3-3 and the first power arm are blocked by the wall panel Therefore, it is indicated by a broken line in FIG. 3; the tension swing arm guide roller can utilize the frictionless air pressure in the cylinder as the elastic tension, so that A print material reel to be output is adjusted in tension between two lateral guide rollers 6, so that the printed material is held at a constant tension; and each discharge During the period of ink printing, the first tension swing arm is swung around counterclockwise to absorb the unloaded matter Z to be discharged on the discharge reel and keep the tension of the object to be printed constant; and the previous inkjet printing ends After the second inkjet printing start period, the reverse swing causes the printed matter to move forward into the digital inkjet portion at a higher speed than the discharge portion discharge speed.
- a winding tension constant mechanism is disposed in the winding portion, so that the winding portion becomes a constant speed winding portion;
- the winding tension constant mechanism includes two second portions that are swingably hinged on both sides of the frame, respectively.
- the tension swing arm 13 (the two ends of the second hinge shaft 13-2 are respectively rotatably positioned on the wall plates on both sides of the frame by bearings, and the tops of the two second tension swing arms are fixed to the second hinge shaft 13-2 a second tension swing arm guide roller 13-1 hinged to the swing ends of the two second tension swing arms respectively (the two ends of the second tension swing arm guide roller are rotatably positioned in the second by bearings respectively) a swinging end of the bottom of the tension swing arm) and two second swing arm tension cylinders 13-3 for respectively swinging the two second tension swing arms (the cylinder of the cylinder is hinged to the frame, and the piston rod of the cylinder is The left end of the second power arm 13-4 is hinged; the right end of the second power arm is fixed on
- the second swing arm tension cylinder 13-3 and the second tension swing arm are powered by the wall
- the plate is occluded, so it is indicated by a broken line in Fig. 3;
- the tension swing arm guide roller can apply a constant tension to the printed matter W (utilizing The frictionless air pressure in the cylinder acts as an elastic tension, so that the printed matter outputted by the digital inkjet portion is tensioned between the digital inkjet portion guide roller and the longitudinal adjustment guide roller 16, thereby maintaining the printed matter in a constant tension state), and
- the second tension swing arm moves around the counterclockwise direction during each ink jet printing period, so that the take-up reel absorbs the printed matter that has been discharged by the digital ink-jet portion and maintains a constant tension of the printed matter;
- the reverse swing is performed to absorb the printed matter released from the digital inkjet portion at a line speed higher than the constant speed winding portion.
- the discharge line speed of the constant speed discharge section should be substantially the same as the discharge line speed of the constant speed winding section.
- the traction portion is accurately fed according to the demand of the digital inkjet portion according to the instruction movement of the digital inkjet portion 9.
- the main traction member of the traction portion (existing structure) is a rubber roller 8, which is driven by the 8-1 push cylinder to push the pressure roller 8-3 through the fixed arm bracket 8-2.
- the constant speed discharging section transmits the discharging signal to the discharging motor in the constant speed discharging section under the dynamic swing of the first tension swing arm to operate, and releases the required supply amount from the discharging reel (the first)
- a tension swing arm functions to convert the intermittent discharge into a constant speed discharge. Among them, the tension is set by the cylinder air pressure, and the feed deviation is adjusted by the lateral adjustment component 6-1 (conventional structure).
- the structure of the constant speed winding portion is the same as that of the constant speed discharging portion; the printed matter is guided from the outlet of the oven portion to the second tension swing arm guide roller through the guide roller, and then passed through the guide roller 16 of the longitudinal adjustment assembly 15
- the reel is taken up.
- the constant speed winding section also changes the intermittent winding to the constant speed winding by the dynamic swing of the second tension swing arm driven by the second swing arm tension cylinder.
- the second tension swing arm functions to convert the intermittent take-up to constant speed take-up).
- the winding tension is determined by the cylinder air pressure, and the deviation of the material can be adjusted by the longitudinal adjustment assembly 15 (conventional structure).
- the digital inkjet head 10 disposed in the digital inkjet unit is a large-area combined inkjet head (outsourced); it can be equipped with a super large-speed high-speed digital inkjet unit.
- the lateral adjustment assembly and the longitudinal adjustment assembly are the same prior art structures; wherein the lateral adjustment assembly structure (the structure of the longitudinal adjustment assembly is the same) includes a lateral adjustment guide roller 6 for pressing the printed matter, and a lateral adjustment guide Two support blocks hinged at both ends of the roller and slidably positioned on the frame by a guide rail and a manual adjustment screw that urges the support block by a threaded structure.
- the drying part is of a conventional structure, and adopts an internal and external oven combination.
- the outer oven 14 is an electric heating oven, and the inner oven 12 is provided with a guide roller and a suction and exhaust vent, so that the printing material with moisture (for example, decorative paper) after inkjet is heated and distributed through the oven.
- the water is dried, and the dry boiled gas is discharged from the machine through the middle suction port of the inner oven through the exhaust fan.
- the outer oven can be opened and closed during operation, and the temperature control is set by the ink ejection amount requirement.
- the whole machine casing 25 is provided with personal safety, device protection, beautiful appearance, simple and humanized operation, and the like, and provides a large computer input platform and bright and clear control parts (switching operating system) and an electric control box for providing simple and safe maintenance. And the ink cartridge application console 23.
- the machine is also equipped with a universal wheel 18 for positioning in the user's workshop and an adjusting bolt 2 and a horizontal and horizontal level for adjusting the horizontal fixed position.
- transition guide roller 5 Also shown in the figure is a transition guide roller 5.
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- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Ink Jet (AREA)
Abstract
公开了一种数码往复喷墨印花机,包括放料部(4)、牵引部(8)、数码喷墨部(9)、干燥部以及收卷部(17);放料部(4)配置了放料张力恒定机构,该放料张力恒定机构包括两个第一张力摆臂(3)、两端分别与两个第一张力摆臂(3)的摆动端铰接的第一张力摆臂导辊(3-1)以及两个第一摆臂张力气缸(3-3);收卷部(17)配置了用于保持被印刷物张力恒定的收卷张力恒定机构,收卷张力恒定机构包括分别可摆动地铰接在机架两侧的两个第二张力摆臂(13)、两端分别与两个第二张力摆臂(13)的摆动端铰接的第二张力摆臂导辊(13-1)以及分别驱使两个第二张力摆臂(13)转动的两个第二摆臂张力气缸(13-3)。该数码往复喷墨印花机具有提升印刷产品质量、提高生产效率、降低生产成本的特点。
Description
相关申请的交叉引用
本申请要求于2016年11月14日提交中国专利局的申请号为201611001364.7、名称为“扫描式数码高速喷墨印花机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本发明涉及纺织、印刷领域,具体是往复扫描式数码高速喷墨印花机械。
目前使用的往复扫描式数码喷墨印花机,已蚕食式趋势占据了纺织品转移印花凹版印刷机领域,发展趋势强劲。但存在着生产速度慢,收放备料少、干燥配套弱等不足;尤其是由于数码喷头往复间断运动产生惯性,难以加大卷状印刷物直径,限制了收料和放料的直径和数量,因此生产效率不高。为此用户大多采用多台机增加生产量;但从质量来讲,多台机生产的同一个产品色相变差很大(因每台机都存在极微小的差异,多台喷墨印花机生产一个批量的品种就会产生色相差异)。另外,该机的收料机构和放料机构也因具有间断性特点而限制了备料量,因此在生产中需要短时间经常性备料造成材料与人工的较大浪费。
发明内容
本发明所要解决的技术问题是克服上述背景技术的不足,提供一种数码往复喷墨印花机的改进,该数码往复喷墨印花机应具有提升印刷产品质量、提高生产效率、减少浪费降低生产成本的特点。
本发明采用的技术方案是:一种数码往复喷墨印花机,包括被印物走向布置通过导辊依序连接的放料部、牵引部、数码喷墨部、干燥部以及收卷部;其特征在于:
所述放料部配置了用于保持被印刷物张力恒定的放料张力恒定机构,该放料张力恒定机构包括分别可摆动地铰接在机架两侧的两个第一张力摆臂、两端分别与两个第一张力摆
臂的摆动端铰接的第一张力摆臂导辊以及驱使两个第一张力摆臂转动的两个第一摆臂张力气缸;所述收卷部配置了用于保持被印刷物张力恒定的收卷张力恒定机构,该收卷张力恒定机构包括分别可摆动地铰接在机架两侧的两个第二张力摆臂、两端分别与两个第二张力摆臂的摆动端铰接的第二张力摆臂导辊以及分别驱使两个第二张力摆臂转动的两个第二摆臂张力气缸。
第一铰接轴的两端可转动地定位在机架上,第一张力摆臂与第一铰接轴固接,第一动力臂的一端也与第一铰接轴固接;第一摆臂张力气缸的缸体铰接在机架上,第一摆臂张力气缸的活塞杆铰接在第一动力臂的另一端。
第二铰接轴的两端可转动地定位在机架上,第二张力摆臂与第二铰接轴固接,第一动力臂的一端也与第一铰接轴固接;第二摆臂张力气缸的缸体铰接在机架上,第二摆臂张力气缸的活塞杆铰接在第二动力臂的另一端。
所述干燥部中的外烘箱采用电能加热烘箱。
所述数码喷墨部配置了组合式喷墨机头。
该机还配置了利于用户车间就位用的万向轮、调节水平固定机位用的调节螺栓以及纵横水平仪。
本发明的有益效果是:由于配置了由摆臂张力气缸驱动的张力摆臂导辊,因而放料部和收料卷取部中的卷装印刷物的数量能够有效增加(由原先的100-200米/卷提高至1000--1500米/卷,提高备料7.5倍以上),使得原先放料和收料的间断性运动改变为恒速运动,解决了大卷径运转时产生的间断惯性,解决了不必要的材料和人工损耗,同时显著提高了生产效率(由原先的80-200平方米/小时提升至400-800平方米/小时,提高生产效率4倍以上),显著降低了生产成本;并且,采用电能加热烘箱作为快速干燥系统,还成倍提高了干燥效率(干燥200平方米/小时,该专利为800平方米/小时,提高干燥效率4倍);此外,干燥工序中还配置了废气排除装置,净化了车间生产环境。
图1是本发明的主视结构示意图。
图2是本发明的左视结构示意图。
图3是图2中的放料张力恒定机构及收卷张力恒定机构的放大结构示意图。
数码喷墨部在进行喷墨印花时,需要被印刷物(卷装被印刷物)保持静止状态,完成一轮喷墨印花后,再驱动被印刷物往前运动一个印花过程的距离进行第二轮喷墨印花;被印刷物始终处于间断性运动的状态。因此,常规的数码喷墨印花机,放料部和收卷部也只能相应地间断性运动,由此带来诸多的弊端。
本发明为此作了改进,现以下结合附图所示的实施例进一步说明。
如图所示,一种数码往复喷墨印花机,包括沿着被印物料走向布置且通过导辊依序连接的放料部4、牵引部8、数码喷墨部9、干燥部以及收卷部17;所述放料部、收卷部均以固定托架连体主机架1作工位,配备驱动减速电机,使放料卷和收料卷分别通过气涨轴20固定后进行放卷收卷的同步运转。
这些机构均与常规的数码往复喷墨印花机类同。
本发明的改进,是在所述放料部配置了放料张力恒定机构,使得放料部成为恒速放料部;该放料张力恒定机构包括分别可摆动地铰接在机架两侧的两个第一张力摆臂3(第一铰接轴3-2的两端分别通过轴承可转动地定位在机架两侧的墙板上,两个第一张力摆臂的底部固定在第一铰接轴3-2上)、两端分别与两个第一张力摆臂的摆动端铰接的第一张力摆臂导辊3-1(第一张力摆臂导辊的两端分别通过轴承可转动地定位在第一张力摆臂顶部的摆动端上)以及驱使两个第一张力摆臂摆动的两个第一摆臂张力气缸3-3(该气缸的缸体铰接在机架上,该气缸的活塞杆则与第一动力臂3-4的右端铰接;第一动力臂的左端则固定在第一铰接轴3-2上。第一摆臂张力气缸3-3以及第一动力臂被墙板遮挡,故图3中用虚线表示);该张力摆臂导辊可利用气缸中的无摩擦气压作为弹性张力,使得放料卷轴输出的待印刷物在两个横向调节导辊6之间张紧,从而将被印刷物保持在恒定张力状态;并且在每一次喷
墨印花的时间段内跟随绕逆时针摆动的第一张力摆臂运动,以吸纳放料卷轴上退绕释放的待印刷物Z且使这些待印刷物保持恒定的张力;而在前一次喷墨印花结束后至第二次喷墨印花开始前的这段时间内,则反向摆动使得被印刷物能以高于放料部放料线速度的方式往前运动进入数码喷墨部。
本发明又在所述收卷部配置了收卷张力恒定机构,使得收卷部成为恒速收卷部;该收卷张力恒定机构包括分别可摆动地铰接在机架两侧的两个第二张力摆臂13(第二铰接轴13-2的两端分别通过轴承可转动地定位在机架两侧的墙板上,两个第二张力摆臂的顶部固定在第二铰接轴13-2上)、两端分别与两个第二张力摆臂的摆动端铰接的第二张力摆臂导辊13-1(第二张力摆臂导辊的两端分别通过轴承可转动地定位在第二张力摆臂底部的摆动端上)以及分别驱使两个第二张力摆臂摆动的两个第二摆臂张力气缸13-3(该气缸的缸体铰接在机架上,该气缸的活塞杆则与第二动力臂13-4的左端铰接;第二动力臂的右端则固定在第二铰接轴13-2上。第二摆臂张力气缸13-3以及第二张力摆臂的动力臂被墙板遮挡,故图3中用虚线表示);该张力摆臂导辊可对已印刷物W施加恒定的张力(利用气缸中的无摩擦气压作为弹性张力,使得数码喷墨部输出的已印刷物在数码喷墨部导辊与纵向调节导辊16之间张紧,从而将已印刷物保持在恒定张力状态),并且在每一次喷墨印花的时间段内跟随绕逆时针摆动的第二张力摆臂运动,以使收料卷轴吸纳数码喷墨部已放出的已印刷物且使这些已印刷物保持恒定的张力;而在前一次喷墨印花结束后至第二次喷墨印花开始前的这段时间内,则反向摆动以吸纳以高于恒速收卷部收料线速度从数码喷墨部释放的已印刷物。
显然,恒速放料部的放料线速度与恒速收卷部的收料线速度应基本相同。
所述牵引部根据数码喷墨部9的指令运动,按照数码喷墨部的需求精准供料。牵引部(现有结构)的主要牵引部件为胶辊8,由8-1推动气缸通过定臂支架8-2推动压辊8-3实现牵引。同时,恒速放料部在第一张力摆臂的动态摆动下将放料信号传送到恒速放料部中的放料电机使其动作,从放料卷轴上释放出所需要的供给量(第一张力摆臂发挥的作用是将间断放料转化为恒速放料)。其中,张力大小由气缸气压调定,送料偏差由横向调节组件6-1(常规结构)调节。
所述恒速收卷部结构与恒速放料部相同;被印刷物从烘箱部出口通过导辊导向引至第二张力摆臂导辊上,再通过纵向调节组件15的导辊16后由收料卷轴卷取。恒速收卷部同样通过第二摆臂张力气缸驱动的第二张力摆臂的动态摆动,将间断性卷取改变为恒速卷取
(第二张力摆臂发挥的作用是将间断卷取转化为恒速卷取)。收卷张力大小气缸气压调节,走料偏差可通过纵向调节组件15(常规结构))调节。
所述数码喷墨部中配置的数码喷墨头10为大面积组合喷墨机头(外购);可配套超大型高速数码喷墨机组。
所述横向调节组件、纵向调节组件为结构相同的现有技术;其中,横向调节组件结构(纵向调节组件的结构相同)包括用于顶压被印刷物的横向调节导辊6、分别与横向调节导辊的两端铰接且通过导轨可滑动地定位在机架上的两个支撑块以及通过螺纹结构驱使支撑块滑动的手动调节螺杆。
所述干燥部为常规结构,采用内外烘箱组合,外烘箱14为电能加热烘箱,内烘箱12配置导辊和吸排风口,使喷墨后带有水分的印花材料(例如装饰纸)通过烘箱加热散发水分干燥,干燥蒸发气体由内烘箱中间吸口通过排风机将其排出机外处置。工作时外烘箱可开合,温度控制通过喷墨量要求进行设定。
所述整机外壳25具备人身安全、器件保护、美观、简便、人性化操作等特点提供宽大的电脑输入平台和明亮清晰的各控制部位(开关操作系统)以及提供维修简便安全的电控箱19和墨盒应用操作台23。
该机还配置了在用户车间就位用的万向轮18以及调节水平固定机位用的调节螺栓2和纵横水平仪。
图中还有:过渡导辊5。
Claims (6)
- 一种数码往复喷墨印花机,包括沿被印物料走向布置且通过导辊依序连接的放料部(4)、牵引部(8)、数码喷墨部(9)、干燥部以及收卷部(17);其特征在于:所述放料部配置了用于保持被印刷物张力恒定的放料张力恒定机构,所述放料张力恒定机构包括分别可摆动地铰接在机架两侧的两个第一张力摆臂(3)、两端分别与两个第一张力摆臂的摆动端铰接的第一张力摆臂导辊(3-1)以及驱使两个第一张力摆臂转动的两个第一摆臂张力气缸(3-3);所述收卷部配置了用于保持被印刷物张力恒定的收卷张力恒定机构,所述收卷张力恒定机构包括分别可摆动地铰接在机架两侧的两个第二张力摆臂(13)、两端分别与两个第二张力摆臂的摆动端铰接的第二张力摆臂导辊(13-1)以及分别驱使两个第二张力摆臂转动的两个第二摆臂张力气缸(13-3)。
- 根据权利要求1所述的数码往复喷墨印花机,其特征在于:第一铰接轴(3-2)可转动地定位在机架上,第一张力摆臂与第一铰接轴固接,第一动力臂(3-4)的一端也与第一铰接轴固接;第一摆臂张力气缸的缸体铰接在机架上,第一摆臂张力气缸的活塞杆铰接在第一动力臂的另一端。
- 根据权利要求2所述的数码往复喷墨印花机,其特征在于:第二铰接轴(13-2)可转动地定位在机架上,第二张力摆臂与第二铰接轴固接,第一动力臂(13-4)的一端也与第一铰接轴固接;第二摆臂张力气缸的缸体铰接在机架上,第二摆臂张力气缸的活塞杆铰接在第二动力臂的另一端。
- 根据权利要求3所述的数码往复喷墨印花机,其特征在于:所述干燥部中的外烘箱(14)采用电能加热烘箱。
- 根据权利要求4所述的数码往复喷墨印花机,其特征在于:所述数码喷墨部配置了大面积喷墨机头。
- 根据权利要求5所述的数码往复喷墨印花机,其特征在于:所述数码往复喷墨印花机还配置了利于用户车间就位用的万向轮(18)、调节水平固定机位用的调节螺栓(2)以及纵横水平仪。
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