WO2018062282A1 - 液晶パネル、及び、画像表示装置 - Google Patents
液晶パネル、及び、画像表示装置 Download PDFInfo
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- WO2018062282A1 WO2018062282A1 PCT/JP2017/034981 JP2017034981W WO2018062282A1 WO 2018062282 A1 WO2018062282 A1 WO 2018062282A1 JP 2017034981 W JP2017034981 W JP 2017034981W WO 2018062282 A1 WO2018062282 A1 WO 2018062282A1
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- adhesive layer
- liquid crystal
- sensitive adhesive
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- crystal panel
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/28—Metal sheet
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- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
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- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/0006—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 with means to keep optical surfaces clean, e.g. by preventing or removing dirt, stains, contamination, condensation
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- G—PHYSICS
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- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/10—Presence of inorganic materials
- C09J2400/16—Metal
- C09J2400/163—Metal in the substrate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2323/00—Functional layers of liquid crystal optical display excluding electroactive liquid crystal layer characterised by chemical composition
- C09K2323/03—Viewing layer characterised by chemical composition
- C09K2323/035—Ester polymer, e.g. polycarbonate, polyacrylate or polyester
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2323/00—Functional layers of liquid crystal optical display excluding electroactive liquid crystal layer characterised by chemical composition
- C09K2323/05—Bonding or intermediate layer characterised by chemical composition, e.g. sealant or spacer
- C09K2323/057—Ester polymer, e.g. polycarbonate, polyacrylate or polyester
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- G—PHYSICS
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- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
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- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
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- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
Definitions
- the present invention relates to a liquid crystal panel in which a liquid crystal cell with a transparent conductive layer containing metal is bonded through an adhesive layer of a polarizing film with an adhesive layer, and an image display device including the liquid crystal panel.
- a polarizing film is laminated on a liquid crystal cell with a transparent conductive layer via an adhesive layer.
- an adhesive layer for optical use such as a liquid crystal panel is required to have high transparency.
- a transparent conductive layer obtained by forming a metal oxide layer such as ITO (indium-tin composite oxide) on a transparent resin film is frequently used as an electrode of a touch sensor.
- an acrylic adhesive containing a (meth) acrylic polymer is widely used, for example, an adhesive layer of a transparent conductive layer with an adhesive layer, A pressure-sensitive adhesive layer containing an acrylic polymer containing an alkyl (meth) acrylate having an alkyl group having 2 to 14 carbon atoms as a monomer unit is known (for example, see Patent Document 1).
- An adhesive composition for an optical film comprising a (meth) acrylic polymer obtained by polymerizing a monomer component containing an alkyl (meth) acrylate having a C 4-18 alkyl group as a main component and a phosphate ester compound A thing etc. are also known (for example, refer patent document 2).
- JP 2011-016908 A Japanese Patent Laid-Open No. 2015-028138
- the transparent conductive layer may be corroded, particularly in a wet heat environment. . It has been newly found that the transparent conductive layer is corroded by moisture contained in the pressure-sensitive adhesive layer that comes into contact with the conductive agent for imparting an antistatic function. Furthermore, corrosion of the transparent conductive layer has caused problems such as peeling at the contact interface between the pressure-sensitive adhesive layer and the transparent conductive layer, and deterioration of surface resistance.
- the transparent conductive layer which is likely to cause corrosion problem due to moisture or conductive agent.
- a metal (single species) or an alloy can be considered.
- the pressure-sensitive adhesive layer described in Patent Document 1 is provided on a surface of a transparent plastic substrate that does not have a transparent conductive layer, and is not a contact between the pressure-sensitive adhesive layer and the transparent conductive layer. Corrosion due to corrosion has not been studied at all. In Patent Document 2, although the corrosion of the transparent conductive layer has been studied, the addition of a phosphoric ester compound to the pressure-sensitive adhesive layer suppresses the corrosion. It was not described.
- the pressure-sensitive adhesive layer becomes cloudy (Whitening). This white turbidity phenomenon occurs when moisture absorbed in the pressure-sensitive adhesive layer in a moist heat environment aggregates when it is returned to room temperature.
- the present invention is a case where a polarizing film including a transparent protective film having a specific moisture permeability and a liquid crystal cell with a transparent conductive layer are laminated via an adhesive layer containing an ionic compound as a conductive agent.
- a polarizing film including a transparent protective film having a specific moisture permeability and a liquid crystal cell with a transparent conductive layer are laminated via an adhesive layer containing an ionic compound as a conductive agent.
- it suppresses the white turbidity phenomenon caused by humidification (wet heat) of the adhesive layer, improves the durability of the adhesive layer (suppression of foaming / peeling), suppresses the increase in surface resistance on the surface of the adhesive layer.
- An object of the present invention is to provide a liquid crystal panel capable of suppressing an increase in surface resistance of a transparent conductive layer including the liquid crystal panel and further suppressing corrosion of the transparent conductive layer, and an image display device including the liquid crystal panel.
- the liquid crystal panel of the present invention includes a polarizer, a polarizing film having a transparent protective film on at least one side of the polarizer, and an adhesive having an adhesive layer formed from an adhesive composition on at least one side of the polarizing film.
- the pressure-sensitive adhesive composition contains an ionic compound, and the difference in haze value represented by the following formula of the pressure-sensitive adhesive layer Is 5.0% or less.
- Formula [(Attached to glass, haze value (%) after 60 minutes at 60 ° C. ⁇ 95% RH, taken out to room temperature and 30 minutes later) ⁇ (initial haze value (%))]
- the transparent conductive layer containing metal is preferably a transparent conductive layer containing a metal mesh.
- the molecular weight of the ionic compound is preferably 290 or more.
- the pressure-sensitive adhesive composition contains a (meth) acrylic polymer, and the (meth) acrylic polymer contains a carboxyl group-containing monomer, a hydroxyl group-containing monomer, and an amide group as monomer units. It is preferable to contain at least one monomer selected from the group consisting of monomers and an alkyl (meth) acrylate.
- the image display device of the present invention preferably includes the liquid crystal panel.
- the liquid crystal panel of the present invention contains a polarizing film having a transparent protective film having a specific moisture permeability and an ionic compound that is a conductive agent, and a haze value under a specific condition is exposed to a moist heat environment.
- the polarizing film with the pressure-sensitive adhesive layer using the pressure-sensitive adhesive layer that is not greatly changed is bonded to the liquid crystal cell with a transparent conductive layer containing metal via the pressure-sensitive adhesive layer, Even if it exists, it suppresses the white turbidity phenomenon due to humidification (humid heat) of the pressure-sensitive adhesive layer, improves the durability of the pressure-sensitive adhesive layer (inhibition of foaming / peeling), suppresses the increase in surface resistance on the surface of the pressure-sensitive adhesive layer, and eventually metal (In particular, a liquid crystal panel that suppresses an increase in surface resistance of a transparent conductive layer including a metal (single species) or a metal mesh composed of an alloy) and further suppresses corrosion of the transparent conductive layer, and the liquid crystal panel is included. Provide an image display device It can be useful.
- the pressure-sensitive adhesive composition used in the present invention is a pressure-sensitive adhesive composition for forming a pressure-sensitive adhesive layer of a polarizing film with a pressure-sensitive adhesive layer used by being bonded to a liquid crystal cell with a transparent conductive layer containing metal.
- the pressure-sensitive adhesive layer used in the present invention is preferably formed from a pressure-sensitive adhesive composition containing a base polymer and a crosslinking agent.
- the pressure-sensitive adhesive composition may be an acrylic, synthetic rubber-based, rubber-based, or silicone-based pressure-sensitive adhesive, but is based on a (meth) acrylic polymer from the viewpoint of transparency and heat resistance.
- An acrylic pressure-sensitive adhesive as a polymer is preferred.
- the pressure-sensitive adhesive composition preferably contains a (meth) acrylic polymer.
- the (meth) acrylic polymer usually contains an alkyl (meth) acrylate as a main component as a monomer unit.
- (Meth) acrylate refers to acrylate and / or methacrylate, and (meth) of the present invention has the same meaning.
- alkyl (meth) acrylate constituting the main skeleton of the (meth) acrylic polymer examples include those having a linear or branched alkyl group having 1 to 18 carbon atoms.
- the alkyl group includes methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group, decyl group.
- alkyl (meth) acrylates having a linear or branched alkyl group having 1 to 4 carbon atoms are more hydrophilic, so that moisture that penetrates into the pressure-sensitive adhesive (layer) under wet heat is removed from the pressure-sensitive adhesive ( Layer) and is effective for suppressing corrosion and clouding, and for durability.
- the alkyl (meth) acrylate is a main component in all monomers constituting the (meth) acrylic polymer.
- the main component means that the alkyl (meth) acrylate is 70% by weight or more in all monomers constituting the (meth) acrylic polymer, preferably 80 to 99.9% by weight, 90 to 99 More preferred is 8% by weight.
- the (meth) acrylic polymer contains, as a monomer unit, at least one monomer selected from the group consisting of a carboxyl group-containing monomer, a hydroxyl group-containing monomer, and an amide group-containing monomer.
- the carboxyl group-containing monomer, the hydroxyl group-containing monomer, and the amide group-containing monomer may be any one of these, and may be used in combination, but from the viewpoint of corrosion resistance, Most preferably, it contains an amide group-containing monomer, next preferably contains a hydroxyl group-containing monomer, and more preferably contains a carboxyl group-containing monomer.
- the addition of an N-vinyl group-containing lactam monomer among the amide group-containing monomers has a high effect of suppressing segregation of the conductive agent in the pressure-sensitive adhesive. In addition, the corrosion resistance is good.
- carboxyl group-containing monomer a monomer having a polymerizable functional group having an unsaturated double bond such as a (meth) acryloyl group or a vinyl group and having a carboxyl group can be used without particular limitation.
- the carboxyl group-containing monomer include (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid. Can be used alone or in combination. These anhydrides can be used for itaconic acid and maleic acid. Among these, acrylic acid and methacrylic acid are preferable, and acrylic acid is particularly preferable.
- a pressure-sensitive adhesive layer containing a polymer containing a carboxyl group-containing monomer as a monomer unit is a layer containing a metal such as a transparent conductive layer containing a metal (particularly, a metal mesh composed of a metal (single species) or an alloy).
- the metal layer may be corroded due to the carboxyl group. Therefore, normally, a carboxyl group-containing monomer is not used for an adhesive intended for corrosion resistance.
- the dispersibility of the conductive agent can be improved by including a carboxyl group-containing monomer, a hydroxyl group-containing monomer and / or an amide group-containing monomer, which will be described later, in the pressure-sensitive adhesive composition.
- the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition with improved dispersibility of the conductive agent is preferable because the conductive agent does not segregate (is unevenly distributed), and a higher corrosion inhibiting effect on the transparent conductive layer can be obtained.
- the ratio of the carboxyl group-containing monomer is preferably 5% by weight or less, more preferably 0.1 to 3% by weight, and more preferably 0.1 to 1% by weight in the total monomers constituting the (meth) acrylic polymer. Is more preferable. If the proportion of the carboxyl group-containing monomer exceeds 5% by weight, the crosslinking of the pressure-sensitive adhesive is promoted and the physical properties of the pressure-sensitive adhesive become extremely hard (the storage elastic modulus becomes high), causing problems such as peeling in the durability test, which is not preferable. . Moreover, in this invention, since the higher corrosion inhibitory effect is acquired by containing the said carboxyl group containing monomer trace amount about 5 weight% or less, it is preferable.
- the hydroxyl group-containing monomer is a compound containing a hydroxyl group in its structure and a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- Examples thereof include hydroxyalkyl (meth) acrylate and (4-hydroxymethylcyclohexyl) -methyl acrylate, such as acrylate, 10-hydroxydecyl (meth) acrylate, and 12-hydroxylauryl (meth) acrylate.
- 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate are used from the viewpoint of durability, uniform dispersibility of the ionic compound as a conductive agent, and the effect of inhibiting corrosion.
- 4-hydroxybutyl (meth) acrylate is particularly preferred.
- the proportion of the hydroxyl group-containing monomer is preferably from 0.01 to 10% by weight, more preferably from 0.03 to 5% by weight, and more preferably from 0.05 to 3% by weight, based on the total monomer constituting the (meth) acrylic polymer. Is more preferable.
- the amide group-containing monomer is a compound containing an amide group in its structure and a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- Specific examples of the amide group-containing monomer include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropylacrylamide, N-methyl (meth) acrylamide, N- Butyl (meth) acrylamide, N-hexyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylol-N-propane (meth) acrylamide, aminomethyl (meth) acrylamide, aminoethyl (meth) acrylamide, mercaapt Acrylamide monomers such as methyl (meth) acrylamide and mercaptoethyl (meth) acrylamide; N-acrylates such as N-
- the ratio of the amide group-containing monomer is preferably from 0.01 to 10% by weight, more preferably from 0.03 to 7% by weight, and more preferably from 0.05 to 5% by weight in the total monomers constituting the (meth) acrylic polymer. Is particularly preferred.
- the (meth) acrylic polymer in addition to the alkyl (meth) acrylate, the carboxyl group-containing monomer, the amide group-containing monomer, and the hydroxyl group-containing monomer, in addition to the monomers other than the above monomers, as long as the effects of the present invention are not impaired.
- Copolymerized monomers can be introduced.
- the blending ratio is not particularly limited, but is preferably about 10% by weight or less in the total monomer constituting the (meth) acrylic polymer.
- the (meth) acrylic polymer of the present invention usually has a weight average molecular weight in the range of 500,000 to 3,000,000.
- the weight average molecular weight is a value measured by GPC (gel permeation chromatography) and calculated in terms of polystyrene.
- the production of such a (meth) acrylic polymer can be appropriately selected from known production methods such as solution polymerization, bulk polymerization, emulsion polymerization, and various radical polymerizations. Further, the (meth) acrylic polymer obtained may be a random copolymer, a block copolymer, a graft copolymer or the like.
- solution polymerization for example, ethyl acetate, toluene or the like is used as a polymerization solvent.
- a polymerization initiator is added under an inert gas stream such as nitrogen, and the reaction is usually performed at about 50 to 70 ° C. under reaction conditions for about 5 to 30 hours.
- the polymerization initiator, chain transfer agent, emulsifier and the like used for radical polymerization are not particularly limited and can be appropriately selected and used.
- the weight average molecular weight of a (meth) acrylic-type polymer can be controlled by the usage-amount of a polymerization initiator and a chain transfer agent, and reaction conditions, The usage-amount is suitably adjusted according to these kinds.
- polymerization initiator examples include 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis [2- (5-methyl-2 -Imidazolin-2-yl) propane] dihydrochloride, 2,2'-azobis (2-methylpropionamidine) disulfate, 2,2'-azobis (N, N'-dimethyleneisobutylamidine), 2,2 Azo initiators such as' -azobis [N- (2-carboxyethyl) -2-methylpropionamidine] hydrate (trade name: VA-057, manufactured by Wako Pure Chemical Industries, Ltd.), potassium persulfate, Persulfates such as ammonium sulfate, di (2-ethylhexyl) peroxydicarbonate, di (4-tert-butylcyclohexyl) peroxydicarbonate, di-se -Butylperoxydicarbon
- the polymerization initiator may be used alone or in combination of two or more, but the total content is 100 parts by weight of the total monomers constituting the (meth) acrylic polymer.
- the amount is preferably about 0.005 to 1 part by weight, more preferably about 0.02 to 0.5 part by weight.
- the amount of the polymerization initiator used is (The amount is preferably about 0.06 to 0.2 parts by weight, more preferably about 0.08 to 0.175 parts by weight with respect to 100 parts by weight of all monomers constituting the (meth) acrylic polymer.
- the pressure-sensitive adhesive composition contains an ionic compound (conductive agent).
- an ionic compound conductive agent
- the antistatic function of the pressure-sensitive adhesive layer can be secured.
- the transparent conductive layer containing a metal in particular, a metal mesh composed of a metal (single species) or an alloy
- the ionic compound in the pressure-sensitive adhesive layer may segregate (is unevenly distributed) on the contact side with the transparent conductive layer containing metal, and may be corroded.
- the ionic compound preferably has a molecular weight (molar molecular weight) of 290 or more, preferably 380 or more, more preferably 400 or more, further preferably 500 or more, and particularly preferably 600 or more. .
- a molecular weight molecular weight of 290 or more
- corrosion of the transparent conductive layer can be suppressed, and an increase in the surface resistance of the pressure-sensitive adhesive layer surface can be suppressed.
- the surface of the transparent conductive layer containing metal Resistance rise can be suppressed.
- the upper limit of the molecular weight of the ionic compound is not particularly limited, but is preferably 2000 or less from the viewpoint of ensuring the antistatic function of the pressure-sensitive adhesive layer and achieving both durability.
- the molecular weight of the ionic compound (conductive agent) is less than 290, it is considered that the water absorption of the pressure-sensitive adhesive layer increases and the corrosion of the transparent conductive layer proceeds due to moisture contained in the pressure-sensitive adhesive layer.
- the molecular weight of the ionic compound is less than 290, the molecular weight is small, so that the ionic compound easily moves to the vicinity of the interface with the transparent conductive layer in the pressure-sensitive adhesive layer, and thus segregates (is unevenly distributed). It is considered that corrosion is caused by an ionic compound in the vicinity of the interface.
- the ionic compound tends to segregate in the vicinity of the interface with the transparent conductive layer, and it is considered that the progress of corrosion is accelerated by the ionic compound in the vicinity of the interface. These phenomena are remarkable in the transparent conductive layer. Moreover, it is particularly remarkable even in a humid heat environment.
- the molecular weight is large by using an ionic compound having a molecular weight of 290 or more, the ionic compound is difficult to move and segregate in the pressure-sensitive adhesive layer even in a humid heat environment. As a result, it is considered that corrosion of the transparent conductive layer can be suppressed.
- the ionic compound (conductive agent) is preferably an ionic compound having an anionic component and a cationic component.
- the cation component and the anion component will be described.
- the total carbon number of the anion component is preferably 6 or more, and more preferably 8 or more.
- the upper limit of the total number of carbon atoms of the anion component is not particularly limited, but is preferably 16 or less, and more preferably 10 or less.
- the anion component preferably has an organic group, and the organic group is preferably an organic group having 3 or more carbon atoms, and more preferably an organic group having 4 or more carbon atoms.
- the molecular weight of the anionic component is not particularly limited, and the molecular weight of the ionic compound is preferably 290 or more, preferably 100 or more, more preferably 200 or more, 300 More preferably, it is the above.
- the molecular weight of the anionic component is within the above range, the hydrophobicity of the ionic compound itself is increased, so that the pressure-sensitive adhesive layer hardly contains moisture, and as a result, corrosion of the transparent conductive layer can be suppressed, which is preferable.
- the upper limit of the molecular weight of the anion component is not particularly limited, but is preferably 1000 or less from the viewpoint of ensuring the antistatic function of the pressure-sensitive adhesive layer and achieving compatibility with durability.
- the following general formula (1) (C n F 2n + 1 SO 2 ) 2 N ⁇ (1) (In general formula (1), n is an integer of 1 to 10 (preferably n is an integer of 3 to 10)), The following general formula (2): CF 2 (C m F 2m SO 2 ) 2 N ⁇ (2) (In the general formula (2), m is an integer of 1 to 10 (preferably m is an integer of 2 to 10)), and the following general formula (3): - O 3 S (CF 2) l SO 3 - (3) (In general formula (3), l is an integer of 1 to 10 (preferably l is an integer of 3 to 10)), and is preferably from the viewpoint of corrosion inhibition.
- anion component represented by the general formula (1) include bis (trifluoromethanesulfonyl) imide anion, bis (heptafluoropropanesulfonyl) imide anion, bis (nonafluorobutanesulfonyl) imide anion, bis (Undecafluoropentanesulfonyl) imide anion, bis (tridecafluorohexanesulfonyl) imide anion, bis (pentadecafluoroheptanesulfonyl) imide anion, and the like.
- bis (trifluoromethanesulfonyl) imide anion and bis (nonafluorobutanesulfonyl) imide anion are preferable, and bis (nonafluorobutanesulfonyl) imide anion is particularly preferable.
- anion component represented by the general formula (2) examples include cyclo-hexafluoropropane-1,3-bis (sulfonyl) imide anion, which can be preferably used.
- anion component represented by the general formula (3) examples include hexafluoropropane-1,3-disulfonic acid anion, which can be preferably used.
- the cation component is preferably an organic cation.
- the total number of carbon atoms of the cation is preferably 6 or more, more preferably 8 or more, and further preferably 10 or more.
- the upper limit of the total number of carbon atoms of the cation is not particularly limited, but is preferably 40 or less, and more preferably 30 or less.
- the cationic component preferably has an organic group, and the organic group is preferably an organic group having 3 or more carbon atoms, and more preferably an organic group having 7 or more carbon atoms.
- the organic cation is preferably used, but the ionic compound having a molecular weight of 290 or more is preferable, and a small amount of cation component can be obtained by using alkali metal ions such as lithium, sodium, and potassium. It is preferable because the effect of lowering the surface resistance value is high with the addition amount.
- Organic cation-anion salts are also referred to as ionic liquids and ionic solids.
- Specific examples of the organic cation include a pyridinium cation, a piperidinium cation, a pyrrolidinium cation, a cation having a pyrroline skeleton, a cation having a pyrrole skeleton, an imidazolium cation, a tetrahydropyrimidinium cation, and a dihydropyrimidinium cation.
- Pyrazolium cation pyrazolinium cation, tetraalkylammonium cation, trialkylsulfonium cation, tetraalkylphosphonium cation and the like.
- a compound comprising a combination of the above cation component and anion component is appropriately selected and used.
- alkali metal salt containing an alkali metal ion as a cation component examples include bis (heptafluoropropanesulfonyl) imide lithium, bis (heptafluoropropanesulfonyl) imide sodium, and bis (heptafluoropropanesulfonyl) imide potassium.
- the amount of the ionic compound used in the pressure-sensitive adhesive composition of the present invention is preferably 0.001 to 10 parts by weight, more preferably 0.1 to 5 parts by weight, with respect to 100 parts by weight of the (meth) acrylic polymer. More preferably, it is 0.3 to 3 parts by weight.
- the ionic compound is less than 0.001 part by weight, the effect of reducing the surface resistance value becomes poor.
- the amount is more than 10 parts by weight, the corrosion resistance and durability may be deteriorated.
- the pressure-sensitive adhesive composition of the present invention may contain a crosslinking agent.
- a cross-linking agent is preferable because it can impart cohesive force related to the durability of the pressure-sensitive adhesive.
- an organic crosslinking agent or a polyfunctional metal chelate can be used as the crosslinking agent.
- the organic crosslinking agent include an isocyanate crosslinking agent, a peroxide crosslinking agent, an epoxy crosslinking agent, and an imine crosslinking agent.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinately bonded to an organic compound.
- Examples of polyvalent metal atoms include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti, and the like. Can be mentioned.
- Examples of the atom in the organic compound to be covalently bonded or coordinated include an oxygen atom, and examples of the organic compound include alkyl esters, alcohol compounds, carboxylic acid compounds, ether compounds, and ketone compounds.
- the amount of the crosslinking agent used in the pressure-sensitive adhesive composition of the present invention is preferably 0.01 to 5 parts by weight, more preferably 0.03 to 2 parts by weight, based on 100 parts by weight of the (meth) acrylic polymer.
- the pressure-sensitive adhesive composition of the present invention may contain other known additives, such as various silane coupling agents, polyether compounds of polyalkylene glycols such as polypropylene glycol, and coloring. Powders, dyes, surfactants, plasticizers, tackifiers, surface lubricants, leveling agents, softeners, antioxidants, anti-aging agents, light stabilizers, UV absorbers, polymerization prohibited An agent, an inorganic or organic filler, a metal powder, a particulate shape, a foil-like material, and the like can be appropriately added depending on the use.
- Pressure-sensitive adhesive layer The pressure-sensitive adhesive layer of the present invention is formed from the pressure-sensitive adhesive composition.
- Examples of the method for forming the pressure-sensitive adhesive layer include a method in which the pressure-sensitive adhesive composition is applied to a release-treated separator and the like, and the polymerization solvent is dried and removed to form the pressure-sensitive adhesive layer. Moreover, it can also produce by the method etc. which apply
- a silicone release liner is preferably used as the release-treated separator.
- an appropriate method can be adopted as a method for drying the pressure-sensitive adhesive depending on the purpose.
- a method of heating and drying the coating film is used.
- the heating and drying temperature is preferably 40 ° C to 200 ° C, more preferably 50 ° C to 180 ° C, and particularly preferably 70 ° C to 170 ° C. By setting the heating temperature within the above range, an adhesive having excellent adhesive properties can be obtained.
- the drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.
- Various methods are used as a method for applying the pressure-sensitive adhesive composition. Specifically, for example, by roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method.
- the thickness of the pressure-sensitive adhesive layer (after drying) is not particularly limited and is, for example, about 1 to 100 ⁇ m, preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and further preferably 5 to 35 ⁇ m. It is. When the thickness of the pressure-sensitive adhesive layer is less than 1 ⁇ m, the adhesion to the adherend tends to be poor, and the durability in a wet heat environment tends to be insufficient. On the other hand, when the thickness of the pressure-sensitive adhesive layer exceeds 100 ⁇ m, the pressure-sensitive adhesive composition is not sufficiently dried at the time of forming and drying the pressure-sensitive adhesive layer, and bubbles remain or the pressure-sensitive adhesive layer has a thickness. There is a tendency for unevenness to occur and the appearance problems to be easily manifested.
- the pressure-sensitive adhesive layer used in the present invention is characterized in that a difference in haze value represented by the following formula is 5.0% or less.
- the difference in haze value of the pressure-sensitive adhesive layer (haze difference) is as small as 5.0%, so that even when it is exposed to a humid heat environment for a long time, the change in haze value is small.
- Corrosion of the transparent conductive layer containing a metal (particularly a metal mesh composed of a metal (single species) or an alloy) in contact with the pressure-sensitive adhesive layer can be suppressed.
- a cloudiness phenomenon due to humidification (wet heat) of the layer can be suppressed, which is a preferred embodiment.
- a haze difference Preferably it is 4.0% or less, More preferably, it is 3.0% or less. By reducing the haze difference, corrosion of the transparent conductive layer can be further suppressed, which is useful. If the haze difference exceeds 5.0%, the visibility (suppression of white turbidity) is inferior and it may be difficult to suppress corrosion, which is not preferable.
- Formula [(Attached to glass, haze value (%) after 60 minutes at 60 ° C. ⁇ 95% RH, taken out to room temperature and 30 minutes later) ⁇ (initial haze value (%))]
- the pressure-sensitive adhesive layer (including ionic compound) used in the present invention the water content (saturated water content) of the pressure-sensitive adhesive layer in a state not including the ionic compound as the conductive agent is 23 ° C. ⁇ 55. It is preferably 3% by weight or less after standing at% RH for 5 hours and after standing at 60 ° C. ⁇ 90% RH for 5 hours, and the composition is not particularly limited.
- the moisture content of the pressure-sensitive adhesive layer in the state containing no ionic compound is more preferably 2% by weight or less, still more preferably 1.3% by weight or less.
- the moisture content of the pressure-sensitive adhesive layer in the state containing no ionic compound exceeds 3% by weight, the amount of water in the pressure-sensitive adhesive layer increases in the state containing the ionic compound, the corrosion resistance deteriorates, or the heat and humidity There are cases where foaming occurs in the environment, and the durability tends to deteriorate.
- Polarizing film with pressure-sensitive adhesive layer used in the present invention comprises a polarizer, a polarizing film having a transparent protective film on at least one side of the polarizer, and a pressure-sensitive adhesive composition on at least one side of the polarizing film. It has the polarizing film with an adhesive layer which has an adhesive layer formed more, It is characterized by the above-mentioned.
- a polarizing film 3 with a pressure-sensitive adhesive layer used in the present invention is a laminate of a polarizing film 1 and a pressure-sensitive adhesive layer 2. As shown in FIGS.
- the polarizing film 3 with the pressure-sensitive adhesive layer used in the present invention is a transparent conductive layer of a liquid crystal cell (glass substrate 5 + liquid crystal layer 6 + glass substrate 5) with a transparent conductive layer containing metal. 4 are used together.
- the method for forming the pressure-sensitive adhesive layer is as described above.
- the polarizing film with the pressure-sensitive adhesive layer used in the present invention is formed on the separator from which the pressure-sensitive adhesive layer has been peeled off, the pressure-sensitive adhesive layer on the separator is transferred to the transparent protective film surface of the polarizing film with the pressure-sensitive adhesive layer.
- a polarizing film can be formed.
- the said adhesive composition can be apply
- the pressure-sensitive adhesive layer can be formed after forming an anchor layer on the surface of the polarizing film to which the pressure-sensitive adhesive composition is applied, or performing various easy adhesion treatments such as corona treatment and plasma treatment. Moreover, you may perform an easily bonding process on the surface of an adhesive layer.
- the pressure-sensitive adhesive layer when the pressure-sensitive adhesive layer is exposed in the polarizing film with the pressure-sensitive adhesive layer, the pressure-sensitive adhesive layer may be protected with a sheet (separator) that has been subjected to a release treatment until it is bonded to a transparent conductive layer containing metal.
- constituent material of the separator examples include, for example, plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
- porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- a plastic film is used suitably from the point which is excellent in surface smoothness.
- the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride film are used.
- examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the separator is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- silicone type, fluorine type, long chain alkyl type or fatty acid amide type release agent, release by a silica powder and antifouling treatment, coating type, kneading type, vapor deposition type, if necessary It is also possible to perform antistatic treatment such as.
- the release property from the pressure-sensitive adhesive layer can be further improved by appropriately performing a release treatment such as silicone treatment, long-chain alkyl treatment, and fluorine treatment on the surface of the separator.
- seat which carried out the peeling process used in preparation of said polarizing film with an adhesive layer can be used as a separator of the polarizing film with an adhesive layer as it is, and can simplify in the surface of a process.
- polarizing film a polarizer and a film having a transparent protective film on at least one side of the polarizer are used.
- the polarizer is not particularly limited, and various types can be used.
- polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- a polarizer composed of a polyvinyl alcohol film and a dichroic substance such as iodine is preferable, and an iodine polarizer containing iodine and / or iodine ions is more preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 5 to 80 ⁇ m.
- a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be produced, for example, by dyeing polyvinyl alcohol in an aqueous iodine solution and stretching it 3 to 7 times the original length. If necessary, it can be immersed in an aqueous solution of potassium iodide or the like which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
- the polyvinyl alcohol film In addition to washing the polyvinyl alcohol film surface with stains and antiblocking agents by washing the polyvinyl alcohol film with water, the polyvinyl alcohol film is also swollen to prevent unevenness such as uneven coloring. is there. Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching. The film can be stretched even in an aqueous solution of boric acid or potassium iodide or in a water bath.
- a thin polarizer having a thickness of 10 ⁇ m or less can also be used.
- the thickness is preferably 1 to 7 ⁇ m.
- Such a thin polarizer is preferable in that the thickness unevenness is small, the visibility is excellent, the dimensional change is small, the durability is excellent, and the thickness of the polarizing film can be reduced.
- the thin polarizer typically, Japanese Patent Application Laid-Open No. 51-069644, Japanese Patent Application Laid-Open No. 2000-338329, International Publication No. 2010/100917, International Publication No. 2010/100917, or a patent.
- the thin polarizing film described in the specification of 4751481 and Unexamined-Japanese-Patent No. 2012-0753563 can be mentioned.
- These thin polarizing films can be obtained by a production method including a step of stretching and dyeing a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a stretching resin substrate in the state of a laminate. With this production method, even if the PVA-based resin layer is thin, it can be stretched without problems such as breakage due to stretching by being supported by the stretching resin substrate.
- PVA-based resin polyvinyl alcohol-based resin
- the thin polarizing film can be stretched at a high magnification and can improve the polarization performance among the production methods including a step of stretching in the state of a laminate and a step of dyeing.
- WO2010 / 100917 Pamphlet In particular, those obtained by a production method including a step of stretching in an aqueous boric acid solution as described in International Publication No. 2010/100917 pamphlet or Japanese Patent No. 47514881 and Japanese Patent Application Laid-Open No. 2012-0753563 are preferable. Those obtained by a production method including a step of stretching in the air before stretching in a boric acid aqueous solution described in the specification of 4751481 and Japanese Patent Application Laid-Open No. 2012-0753563 are preferable.
- the moisture permeability of the transparent protective film used in the present invention at 40 ° C. ⁇ 92% RH is 1000 g / (m 2 ⁇ 24 h) or less.
- the transparent protective film can be used without particular limitation as long as it has a moisture permeability within the above range. By adjusting the moisture permeability of the transparent protective film within the above range, it is possible to prevent moisture from entering the pressure-sensitive adhesive layer in contact with the transparent protective film, thereby further suppressing the clouding phenomenon, and thus the pressure-sensitive adhesive. Corrosion of the transparent conductive layer containing a metal in contact with the layer (in particular, a metal mesh composed of a metal (single species) or an alloy) can be prevented, which is useful.
- the moisture permeability of the transparent protective film is preferably 600 g / (m 2 ⁇ 24 h) or less, more preferably 300 g / (m 2 ⁇ 24 h) or less, further preferably 200 g / (m 2 ⁇ 24 h) or less, particularly Preferably, it is 100 g / (m 2 ⁇ 24 h) or less.
- the water vapor permeability of the transparent protective film exceeds 1000 g / (m 2 ⁇ 24 h)
- the amount of moisture entering the pressure-sensitive adhesive layer increases, and the transparent conductive layer may be corroded, which deteriorates the durability of the liquid crystal panel itself. In some cases, it is not preferable.
- the moisture permeability of the transparent protective film is increased, the dimensional change rate of the transparent protective film itself in a moist heat environment is increased, which is not preferable from the viewpoint of humidification durability. Moreover, the raise of the surface resistance value of the adhesive layer surface which contacts a transparent protective film can be suppressed, so that the water vapor transmission rate of a transparent protective film is low. For example, when the water that has entered the pressure-sensitive adhesive layer circulates in a humidified (humid heat) environment, it is considered that the water volatilizes from the polarizing film side including the transparent protective film.
- the conductive agent component (ionic compound) moves to the polarizing film side, the conductive agent component on the pressure-sensitive adhesive layer surface in contact with the polarizing film is reduced, and the surface resistance value on the pressure-sensitive adhesive layer surface is increased.
- the water vapor permeability of the transparent protective film constituting the polarizing film is low, it is possible to prevent water from entering the pressure-sensitive adhesive layer, so that an increase in the surface resistance value of the pressure-sensitive adhesive layer surface can be suppressed. It is presumed that the surface resistance value of the surface of the transparent conductive layer containing a metal in contact with the layer surface (particularly, a metal mesh composed of a metal (single species) or an alloy) can be suppressed.
- ITO of the metal oxide layer tends not to be affected (corrosion) by the ionic compound contained in the pressure-sensitive adhesive layer, but in the use of ITO etc. from the viewpoint of thinning and ease of pattern formation. It is more preferable to use a transparent conductive layer containing the metal.
- thermoplastic resins excellent in transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like are used in addition to the moisture permeability.
- thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, cyclic Examples thereof include polyolefin resins (norbornene resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof.
- One or more kinds of arbitrary appropriate additives may be contained in the transparent protective film.
- the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, a coloring inhibitor, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent.
- the content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .
- content of the said thermoplastic resin in a transparent protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has cannot fully be expressed.
- a transparent protective film is bonded to at least one side of the polarizer by an adhesive layer.
- An adhesive is used for the adhesion treatment between the polarizer and the transparent protective film.
- the adhesive include isocyanate adhesives, polyvinyl alcohol adhesives, gelatin adhesives, vinyl latexes, and water-based polyesters.
- the adhesive is usually used as an adhesive made of an aqueous solution, and usually contains 0.5 to 60% by weight of a solid content.
- examples of the adhesive between the polarizer and the transparent protective film include an ultraviolet curable adhesive and an electron beam curable adhesive.
- the electron beam curable polarizing film adhesive exhibits suitable adhesiveness to the various transparent protective films.
- the adhesive used in the present invention can contain a metal compound filler.
- the polarizing film with the pressure-sensitive adhesive layer used in the present invention is, for example, the above pressure-sensitive adhesive layer on the transparent conductive layer of the liquid crystal cell with a transparent conductive layer containing a metal (particularly, a metal mesh composed of a metal (single species) or an alloy).
- a transparent conductive layer containing a metal particularly, a metal mesh composed of a metal (single species) or an alloy.
- the shape of the metal used for the transparent conductive layer include, but are not particularly limited to, a flat plate without voids, a pattern with voids, and a metal mesh patterned with fine lines.
- a transparent conductive layer containing a metal mesh is obtained by forming a metal mesh in which fine metal wires are formed in a lattice pattern. The effect of corrosion resistance according to the present invention is remarkable.
- the metal constituting the metal mesh any appropriate metal can be used as long as it is a highly conductive metal.
- the metal constituting the metal mesh is preferably one or more metals selected from the group consisting of gold, platinum, silver, aluminum, and copper. From the viewpoint of conductivity, aluminum, silver, copper, or gold It is preferable that In particular, in the structure containing aluminum as a metal, the effect of corrosion resistance is remarkable, which is preferable.
- the transparent conductive layer containing a metal mesh can be formed by any appropriate method.
- the transparent conductive layer is formed by, for example, applying a photosensitive composition (a composition for forming a transparent conductive layer) containing a silver salt on an adherend such as a release film, and thereafter performing an exposure process and a development process, It can be obtained by forming fine lines in a predetermined pattern.
- the line width and shape of the fine metal wire are not particularly limited, but the line width is preferably 10 ⁇ m or less.
- the transparent conductive layer can also be obtained by printing a paste containing metal fine particles (a composition for forming a transparent conductive layer) in a predetermined pattern.
- a transparent conductive layer and a method for forming the transparent conductive layer are described in, for example, Japanese Patent Application Laid-Open No. 2012-18634, and the description thereof is incorporated herein by reference.
- Another example of the transparent conductive layer containing a metal mesh (consisting of a metal mesh) and a method for forming the transparent conductive layer is described in JP-A No. 2003-331654 and the method for forming the transparent conductive layer.
- the metal mesh may be formed by a sputtering method, an inkjet method, or the like, and it is particularly preferable to use a sputtering method.
- the thickness of the transparent conductive layer is preferably about 0.01 to 10 ⁇ m, more preferably about 0.05 to 3 ⁇ m, and further preferably 0.1 to 1 ⁇ m.
- an overcoat (OC) layer (not shown) may be provided on the transparent conductive layer.
- overcoat layer those usually used in this field can be used without particular limitation, and examples thereof include layers formed from alkyd resins, acrylic resins, epoxy resins, urethane resins, isocyanate resins, and the like. Can do.
- the thickness of the overcoat layer is not particularly limited, but is preferably 0.1 to 10 ⁇ m, for example.
- Liquid crystal panel The liquid crystal panel of the present invention includes a polarizer, a polarizing film having a transparent protective film on at least one side of the polarizer, and an adhesive having an adhesive layer formed from an adhesive composition on at least one side of the polarizing film.
- the present invention by setting the moisture permeability of the transparent protective film constituting the polarizing film, the haze difference of the pressure-sensitive adhesive layer, and the like to an appropriate range, it is possible to suppress the white turbidity phenomenon as a whole liquid crystal panel, improve durability, etc. You can plan.
- Image Display Device The image display device of the present invention preferably includes the liquid crystal panel.
- a liquid crystal display device will be described as an example, but the present invention can be applied to any display device that requires a liquid crystal panel.
- the image display device to which the liquid crystal panel of the present invention can be applied include a liquid crystal display device, an electroluminescence (EL) display, a plasma display (PD), a field emission display (FED: Field Emission Display), and the like. .
- EL electroluminescence
- PD plasma display
- FED Field Emission Display
- the image display device of the present invention only needs to include the liquid crystal panel of the present invention, and other configurations are the same as those of the conventional image display device.
- Production Example 2 (Preparation of acrylic polymer (A-2))
- a monomer mixture containing 96.9 parts of butyl acrylate, 3 parts of acrylic acid, and 0.1 part of hydroxyethyl acrylate was used, in the same manner as in Production Example 1, A solution of an acrylic polymer (A-2) having a weight average molecular weight of 2 million was prepared.
- Production Example 3 (Preparation of acrylic polymer (A-3))
- a monomer mixture containing 98 parts of butyl acrylate and 2 parts of 4-hydroxybutyl acrylate was used in the same manner as in Production Example 1, except that a weight average molecular weight of 1.7 million was used.
- a solution of acrylic polymer (A-3) was prepared.
- Production Example 4 (Preparation of acrylic polymer (A-4)
- the same procedure as in Production Example 1 was used except that a monomer mixture containing 99.8 parts of 2-ethylhexyl acrylate and 0.2 part of hydroxyethyl acrylate was used as the monomer mixture.
- a solution of an acrylic polymer (A-4) having a weight average molecular weight of 1.6 million was prepared.
- the weight average molecular weight of the obtained (meth) acrylic polymer was measured by the following method. ⁇ Measurement of weight average molecular weight of (meth) acrylic polymer> The weight average molecular weight of the (meth) acrylic polymer was measured by GPC (gel permeation chromatography).
- Production Example 5 (Preparation of polarizing film) A polyvinyl alcohol film having a thickness of 80 ⁇ m was stretched up to 3 times while being dyed for 1 minute in an iodine solution of 0.3% concentration at 30 ° C. between rolls having different speed ratios. Thereafter, the film was stretched so that the total stretch ratio was 6 times while immersed in an aqueous solution containing 60% at 4% concentration of boric acid and 10% concentration of potassium iodide for 0.5 minutes. Next, after washing by immersing in an aqueous solution containing potassium iodide at 30 ° C. and 1.5% concentration for 10 seconds, drying was performed at 50 ° C. for 4 minutes to obtain a polarizer having a thickness of 20 ⁇ m. Each of the transparent protective films described in Table 1 used in Examples and Comparative Examples was bonded to both surfaces of the polarizer with a polyvinyl alcohol adhesive to produce a polarizing film.
- Production Example 6 (Preparation of pressure-sensitive adhesive composition using acrylic polymer (A-1)) With respect to 100 parts of the solid content of the acrylic polymer (A-1) solution obtained in Production Example 1, an isocyanate crosslinking agent (product: Takenate D160N, trimethylolpropane hexamethylene diisocyanate, manufactured by Mitsui Chemicals, Inc.) 15 parts, 0.3 parts of benzoyl peroxide (trade name: Niper BMT, manufactured by NOF Corporation), and ⁇ -glycidoxypropylmethoxysilane (trade name: KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.) ) 0.2 parts was blended to prepare an adhesive composition.
- an isocyanate crosslinking agent product: Takenate D160N, trimethylolpropane hexamethylene diisocyanate, manufactured by Mitsui Chemicals, Inc.
- benzoyl peroxide trade name: Niper BMT, manufactured by NOF Corporation
- Production Example 7 (Preparation of pressure-sensitive adhesive composition using acrylic polymer (A-2))
- the pressure-sensitive adhesive composition prepared from the acrylic polymer (A-2) solution obtained in Production Example 2 is an isocyanate crosslinking agent (commercial product: Coronate L, trimethylolpropane / tolylene diisocyanate, manufactured by Nippon Polyurethane Industry Co., Ltd.)
- the pressure-sensitive adhesive composition was prepared in the same manner as in Production Example 6 except that the content was changed to 0.5 part and changed to 0.2 part of benzoyl peroxide (trade name: Nyper BMT, manufactured by NOF Corporation).
- Production Example 8 (Preparation of pressure-sensitive adhesive composition using acrylic polymer (A-3))
- the pressure-sensitive adhesive composition prepared from the acrylic polymer (A-3) solution obtained in Production Example 3 is an isocyanate-based crosslinking agent (trade name: Takenate D110N, trimethylolpropane xylylene diisocyanate, manufactured by Mitsui Chemicals, Inc.)
- a pressure-sensitive adhesive composition was prepared in the same manner as in Production Example 6 except that the content was changed to 0.1 part.
- Production Example 9 (Preparation of pressure-sensitive adhesive composition using acrylic polymer (A-4))
- the pressure-sensitive adhesive composition prepared from the acrylic polymer (A-4) solution obtained in Production Example 4 is an isocyanate crosslinking agent (trade name: Takenate D110N, trimethylolpropane xylylene diisocyanate, manufactured by Mitsui Chemicals, Inc.)
- a pressure-sensitive adhesive composition was prepared in the same manner as in Production Example 6 except that the content was changed to 0.15 part.
- the acrylic pressure-sensitive adhesive solution is uniformly applied to the surface of a polyethylene terephthalate film (separator film) treated with a silicone-based release agent with a fountain coater, and dried in an air circulation type thermostatic oven at 155 ° C. for 2 minutes. Then, an adhesive layer having a thickness of 20 ⁇ m was formed on the surface of the separator film. Subsequently, the adhesive layer formed on the separator film was transcribe
- Examples 2 to 13 and Comparative Examples 1 to 5 the ionic compounds listed in Table 1 were added to the pressure-sensitive adhesive compositions obtained in the above Production Examples 6 to 9 in the same molar concentration as in Example 1.
- An acrylic pressure-sensitive adhesive solution was prepared by blending with the above.
- the polarizing film and the polarizing film with an adhesive layer it produced similarly to Example 1 except having changed as shown in Table 1.
- Table 2 also shows the evaluation of a sample in which a polarizing film with an adhesive layer is bonded to conductive glass corresponding to a liquid crystal cell with a transparent conductive layer.
- ⁇ Surface resistance value> The separator film of the polarizing film with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples was peeled off and left standing at room temperature for 1 minute, and then the surface resistance value of the pressure-sensitive adhesive layer surface was measured.
- the measurement result was defined as a surface resistance value ( ⁇ / ⁇ ) after wet heat.
- the surface resistance value is preferably less than 3.0 ⁇ 10 12 ⁇ / ⁇ (less than 3.0E + 12 ⁇ / ⁇ ), and more preferably less than 1.0 ⁇ 10 12 ⁇ / ⁇ .
- ⁇ Durability test> Samples obtained by cutting the polarizing film with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples into 15-inch sizes were used as samples. After the separator film was peeled off from the sample, it was attached to a non-alkali glass (EG-XG, manufactured by Corning) using a laminator with a thickness of 0.7 mm. Subsequently, the sample was autoclaved at 50 ° C. and 0.5 MPa for 15 minutes to completely adhere the sample to the acrylic-free glass. The sample subjected to such treatment was treated for 500 hours in each atmosphere of 60 ° C. ⁇ 95% RH (humidification test), and then the appearance between the polarizing film and the glass was visually evaluated according to the following criteria.
- EG-XG non-alkali glass
- Polarizing films with pressure-sensitive adhesive layers obtained in Examples and Comparative Examples were formed on conductive glass in which an aluminum-based metal layer having a thickness of 0.1 ⁇ m formed by a sputtering method was formed on a glass (non-alkali glass) surface. Cut to 15 mm x 15 mm, peel off the separator film, and paste together, then autoclaved for 15 minutes at 50 ° C, 5 atm.
- Corrosion resistance measurement sample adheresive to conductive glass corresponding to liquid crystal cell with transparent conductive layer
- a sample obtained by laminating a polarizing film with an agent layer The obtained sample for measurement was placed in an environment of 60 ° C.
- Example 13 instead of the conductive glass, non-crystalline ITO (on one surface of non-alkali glass, an ITO film (manufactured by Geomatic, 50 nm thick, Sn of non-crystalline ITO thin film) was formed by sputtering. The ratio was 3 wt%)) to evaluate the corrosion resistance. (Evaluation criteria) 5: No defect. 4: Although there is a slight defect in the part of the periphery (the size of the defect is less than 0.5 mm), there is no defect inside and there is no practical problem.
- MTOA-NFSI Methyltrioctylammonium bis (nonafluorobutanesulfonyl) imide
- MTOA-FSI Methyltrioctylammonium bis (fluorosulfonyl) imide
- Li-NFSI Lithium bis (nonafluorobutanesulfonyl) imide
- Li-TFSI Lithium bis ( Trifluoromethanesulfonyl) imide
- Dcpy-TFSI 1-decylpyridinium bis (trifluoromethanesulfonyl) imide
- EMI-FSI ethylmethylimidazolium bis (fluorosulfonyl) imide
- EMI-TFSI ethylmethylimidazolium bis (trifluoromethanesulfonyl) imide
- EMI-TFSI ethylmethylimidazolium bis (tri
- Acrylic (40) was used after the corona treatment having a lactone ring structure having a thickness of 40 [mu] m (meth) acrylic resin (moisture permeability 110g / m 2 / 24h).
- Acrylic (25) was used after the corona treatment having a lactone ring structure having a thickness of 25 [mu] m (meth) acrylic resin (moisture permeability 240g / m 2 / 24h).
- TAC (40) triacetyl cellulose film having a thickness of 40 ⁇ m to (manufactured by Fuji Photo Film Co., Ltd., moisture permeability 1100g / m 2 / 24h), was used after the saponification process.
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- Mathematical Physics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Abstract
Description
式=[(ガラスに貼付し、60℃×95%RHで120時間投入後、室温に取り出して30分経過後のヘイズ値(%))-(初期のヘイズ値(%))]
本発明で用いられる粘着剤組成物は、金属を含む透明導電層付液晶セルに貼り合わされて用いられる粘着剤層付偏光フィルムの粘着剤層を形成するための粘着剤組成物であり、導電剤として、イオン性化合物を含有することを特徴とする。
前記粘着剤組成物は、(メタ)アクリル系ポリマーを含むことが好ましい。(メタ)アクリル系ポリマーは、通常、モノマー単位として、アルキル(メタ)アクリレートを主成分として含有する。なお、(メタ)アクリレートは、アクリレート及び/又はメタクリレートをいい、本発明の(メタ)とは同様の意味である。
前記粘着剤組成物は、イオン性化合物(導電剤)を含有することを特徴とする。前記イオン性化合物を使用することにより、粘着剤層の帯電防止機能を確保できる。なお、粘着剤層中にイオン性化合物を含有することで、前記粘着剤層を接触する金属(特に、金属(単独種)や合金から構成される金属メッシュ)を含む透明導電層が腐食する恐れがあり、特に湿熱環境下では、粘着剤層中のイオン性化合物が金属を含む透明導電層と接触側に偏析(偏在)し、腐食される恐れがある。このため、イオン性化合物としては、分子量(モル分子量)が、290以上のものが好ましく、380以上のものを用いることが好ましく、400以上がより好ましく、500以上がさらに好ましく、600以上が特に好ましい。分子量が290以上のイオン性化合物を使用することで、透明導電層の腐食を抑制することができ、かつ、粘着剤層表面の表面抵抗の上昇を抑え、ひいては、金属を含む透明導電層の表面抵抗上昇などを抑制できる。イオン性化合物の分子量が大きいほど、イオン性化合物を含む粘着剤層の吸水率が低くなり、かつ、粘着剤層と透明導電層が接触する界面での前記イオン性化合物の偏析が起こりにくいため、透明導電層の腐食を抑制できる。また、イオン性化合物の分子量の上限値としては特に限定されるものではないが、2000以下であることが粘着剤層の帯電防止機能を確保し、耐久性との両立を図る点から好ましい。
本発明においては、特に限定されないが、アニオン成分の総炭素数が6以上であることが好ましく、8以上であることがより好ましい。また、アニオン成分の総炭素数の上限値は特に限定されるものではないが、16以下であることが好ましく、10以下であることがより好ましい。アニオン成分の総炭素数が6以上であることで、イオン性化合物自体の疎水性が高くなるため、粘着剤層中に水分を含みにくくなり、その結果、透明導電層の腐食が抑制できるため好ましい。
(CnF2n+1SO2)2N- (1)
(一般式(1)中、nは1~10の整数(好ましくはnは3~10の整数))、
下記一般式(2):
CF2(CmF2mSO2)2N- (2)
(一般式(2)中、mは1~10の整数(好ましくはmは2~10の整数))、及び、下記一般式(3):
-O3S(CF2)lSO3 - (3)
(一般式(3)中、lは1~10の整数(好ましくはlは3~10の整数))で表される少なくとも1種のアニオン成分であることが、腐食抑制の観点から好ましい。
本発明においては、カチオン成分としては、有機カチオンが好ましい。カチオンの総炭素数は6以上であることが好ましく、8以上であることがより好ましく、10以上であることがさらに好ましい。また、カチオンの総炭素数の上限値は特に限定されないが、40以下であることが好ましく、30以下であることがより好ましい。カチオン成分の総炭素数が6以上であることで、イオン性化合物自体の疎水性が高くなるため、粘着剤層中に水分を含みにくくなり、その結果、透明導電層の腐食が抑制できるため好ましい。
本発明の粘着剤組成物には、前記以外にも、架橋剤を含有することできる。架橋剤を使用することで、粘着剤の耐久性に関係する凝集力を付与できるため好ましい。架橋剤としては、有機系架橋剤や多官能性金属キレートを用いることができる。有機系架橋剤としては、イソシアネート系架橋剤、過酸化物系架橋剤、エポキシ系架橋剤、イミン系架橋剤等が挙げられる。多官能性金属キレートは、多価金属が有機化合物と共有結合又は配位結合しているものである。多価金属原子としては、Al、Cr、Zr、Co、Cu、Fe、Ni、V、Zn、In、Ca、Mg、Mn、Y、Ce、Sr、Ba、Mo、La、Sn、Ti等が挙げられる。共有結合又は配位結合する有機化合物中の原子としては酸素原子等が挙げられ、有機化合物としてはアルキルエステル、アルコール化合物、カルボン酸化合物、エーテル化合物、ケトン化合物等が挙げられる。
さらに本発明の粘着剤組成物には、その他の公知の添加剤を含有していてもよく、たとえば、各種シランカップリング剤、ポリプロピレングリコール等のポリアルキレングリコールのポリエーテル化合物、着色剤、顔料等の粉体、染料、界面活性剤、可塑剤、粘着性付与剤、表面潤滑剤、レベリング剤、軟化剤、酸化防止剤、老化防止剤、光安定剤、紫外線吸収剤、重合禁止剤、無機又は有機の充填剤、金属粉、粒子状、箔状物等を使用する用途に応じて適宜添加することができる。
本発明の粘着剤層は、前記粘着剤組成物から形成されることを特徴とする。
式=[(ガラスに貼付し、60℃×95%RHで500時間投入後、室温に取り出して30分経過後のヘイズ値(%))-(初期のヘイズ値(%))]
本発明に用いられる粘着剤層付偏光フィルムは、偏光子及び前記偏光子の少なくとも片面に透明保護フィルムを有する偏光フィルム、及び、前記偏光フィルムの少なくとも片面に粘着剤組成物より形成される粘着剤層を有する粘着剤層付偏光フィルムを有することを特徴とする。例えば、図1に示すように、本発明で用いられる粘着剤層付偏光フィルム3は、偏光フィルム1と粘着剤層2が積層されたものである。また、図2~4に示すように、本発明で用いられる粘着剤層付偏光フィルム3は、金属を含む透明導電層付きの液晶セル(ガラス基板5+液晶層6+ガラス基板5)の透明導電層4に貼り合わされて用いられる。
本発明の液晶パネルは、偏光子及び前記偏光子の少なくとも片面に透明保護フィルムを有する偏光フィルム、及び、前記偏光フィルムの少なくとも片面に粘着剤組成物より形成される粘着剤層を有する粘着剤層付偏光フィルムを有し、かつ、前記粘着剤層を介して、前記偏光フィルムが、金属(特に、金属(単独種)や合金から構成される金属メッシュ)を含む透明導電層付液晶セルに貼り合わされていることを特徴とする。なお、その他の構成については特に限定されるものではない。本発明においては、偏光フィルムを構成する透明保護フィルムの透湿度、粘着剤層のヘイズ差などを適切な範囲とすることで、液晶パネル全体としての白濁現象の抑制や、耐久性の向上などを図ることができる。
本発明の画像表示装置は、前記液晶パネルを含むことが好ましい。以下、一例として、液晶表示装置について説明するが、本発明は、液晶パネルを必要とするあらゆる表示装置に適用され得るものである。
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート95.5部、N-ビニルピロリドン4部、アクリル酸4-ヒドロキシブチル0.4部、及び、アクリル酸0.1部を含有するモノマー混合物を仕込んだ。さらに、前記モノマー混合物(固形分)100部に対して、重合開始剤として2,2´-アゾビスイソブチロニトリル0.2部を酢酸エチルと共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を55℃付近に保って8時間重合反応を行った。その後、得られた反応液に、酢酸エチルを加えて、固形分濃度16%に調整した、重量平均分子量180万のアクリル系ポリマー(A-1)の溶液を調製した。
製造例1において、モノマー混合物として、ブチルアクリレート96.9部、アクリル酸3部、及びアクリル酸ヒドロキシエチル0.1部を含有するモノマー混合物を用いたこと以外は、製造例1と同様にして、重量平均分子量200万のアクリル系ポリマー(A-2)の溶液を調製した。
製造例1において、モノマー混合物として、ブチルアクリレート98部、及び、アクリル酸4-ヒドロキシブチル2部を含有するモノマー混合物を用いたこと以外は、製造例1と同様にして、重量平均分子量170万のアクリル系ポリマー(A-3)の溶液を調製した。
製造例1において、モノマー混合物として、アクリル酸2-エチルへキシル99.8部、及び、アクリル酸ヒドロキエチル0.2部を含有するモノマー混合物を用いたこと以外は、製造例1と同様にして、重量平均分子量160万のアクリル系ポリマー(A-4)の溶液を調製した。
<(メタ)アクリル系ポリマーの重量平均分子量の測定>
(メタ)アクリル系ポリマーの重量平均分子量は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定した。
・分析装置:東ソー社製、HLC-8120GPC
・カラム:東ソー社製、G7000HXL+GMHXL+GMHXL
・カラムサイズ:各7.8mmφ×30cm 計90cm
・カラム温度:40℃
・流量:0.8ml/min
・注入量:100μl
・溶離液:テトラヒドロフラン
・検出器:示差屈折計(RI)
・標準試料:ポリスチレン
厚さ80μmのポリビニルアルコールフィルムを、速度比の異なるロール間において、30℃、0.3%濃度のヨウ素溶液中で1分間染色しながら、3倍まで延伸した。その後、60℃、4%濃度のホウ酸、10%濃度のヨウ化カリウムを含む水溶液中に0.5分間浸漬しながら総合延伸倍率が6倍になるように延伸した。次いで、30℃、1.5%濃度のヨウ化カリウムを含む水溶液中に10秒間浸漬することで洗浄した後、50℃で4分間乾燥を行い、厚さ20μmの偏光子を得た。当該偏光子の両面に、実施例、及び、比較例で使用する表1中に記載の各透明保護フィルムを、それぞれ、ポリビニルアルコール系接着剤により貼り合せて偏光フィルムを作製した。
製造例1で得られたアクリル系ポリマー(A-1)溶液の固形分100部に対して、イソシアネート架橋剤(商品:タケネートD160N、トリメチロールプロパンヘキサメチレンジイソシアネート、三井化学(株)製)0.15部、ベンゾイルパーオキサイド(商品名:ナイパーBMT、日本油脂(株)製)0.3部、及び、γーグリシドキシプロピルメトキシシラン(商品名:KBM-403、信越化学工業(株)製)0.2部を配合して、粘着剤組成物を調製した。
製造例2で得られたアクリル系ポリマー(A-2)溶液から調製する粘着剤組成物は、イソシアネート架橋剤(商品:コロネートL、トリメチロールプロパン/トリレンジイソシアネート、日本ポリウレタン工業(株)製)0.5部へ変更し、ベンゾイルパーオキサイド(商品名:ナイパーBMT、日本油脂(株)製)0.2部へ変更した以外は、製造例6と同様に、粘着剤組成物を調製した。
製造例3で得られたアクリル系ポリマー(A-3)溶液から調製する粘着剤組成物は、イソシアネート系架橋剤(商品名:タケネートD110N、トリメチロールプロパンキシリレンジイソシアネート、三井化学(株)製)0.1部へ変更した以外は、製造例6と同様に、粘着剤組成物を調製した。
製造例4で得られたアクリル系ポリマー(A-4)溶液から調製する粘着剤組成物は、イソシアネート系架橋剤(商品名:タケネートD110N、トリメチロールプロパンキシリレンジイソシアネート、三井化学(株)製)0.15部へ変更した以外は、製造例6と同様に、粘着剤組成物を調製した。
(粘着剤組成物の調製)
上記製造例6の粘着剤組成物に、更に、イオン性化合物(導電剤)として、リチウムビス(ノナフルオロブタンスルホニル)イミド(商品名:EF-N445、三菱マテリアル(株)製)1部を配合して、アクリル系粘着剤溶液を調製した。
次いで、上記アクリル系粘着剤溶液を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレータフィルム)の表面に、ファウンテンコータで均一に塗工し、155℃の空気循環式恒温オーブンで2分間乾燥し、セパレータフィルムの表面に厚さ20μmの粘着剤層を形成した。次いで、表1に記載の透明保護フィルムを使用し、製造例5に沿って作製した偏光フィルムに、セパレータフィルム上に形成した粘着剤層を転写して、粘着剤層付偏光フィルムを作製した。
実施例2~13、及び、比較例1~5において、上記製造例6~9において得られた粘着剤組成物に、表1に記載のイオン性化合物を実施例1と同じモル濃度となる量で配合してアクリル系粘着剤溶液を調製した。また、偏光フィルム、及び、粘着剤層付偏光フィルムについては、表1に示すように変更したこと以外は、実施例1と同様にして作製した。
水蒸気透過率測定装置(PERMATRAN-W、MOCON社製)を用いて、40℃×92%RH雰囲気下において24時間測定し、偏光フィルムを構成する透明保護フィルムの水蒸気透過度(透湿度)(g/(m2・24h)を測定した。測定は、JIS K7129Bに準じて行った。
実施例及び比較例において作製した粘着剤層付偏光フィルムの粘着剤層に対して、導電剤であるイオン性化合物を添加していない状態の粘着剤層を製造例6~9で調製した粘着剤組成物を用いて、上記粘着剤層付偏光フィルムの作製方法と同様の条件にて、粘着剤層を調製し、前記粘着剤層から、約50mgのサンプルを採取した。当該サンプルを、水分吸脱着測定装置(IGA-Sorp、Hiden社製)を用いて、100℃で1時間の条件にて完全に水分を除去した状態の重量(W1)を測定し、次いで、23℃、55%RHで5時間、60℃、90%RHで5時間放置し、重量変化を観察した。サンプルの重量変化がなくなった時点(飽和した状態)において、その重量(W2)を測定した。以下式より、水分率(飽和水分率)(重量%)を測定した。
実施例、比較例で得られた粘着剤層付偏光フィルムを50mm×50mmのサイズに切断し、セパレータフィルムを剥がした後、アルカリガラス(松浪硝子社製、厚みは1.1mm)に粘着剤層表面を貼り合せた後、50℃、5atmで15分間オートクレーブにかけたものを白濁試験用の測定サンプルとし、室温放置条件にて、30分間放置した後、初期値のヘイズ値を測定した(測定結果:0.7%)。続いて、前記測定用サンプルを60℃×95%RHの環境に500時間投入した後、室温下に取り出して10分後のヘイズ値(%)を測定(加熱白濁後)した。ヘイズ値は、村上色彩技術研究所社製のヘイズメーターHM150を用いて測定した。なお、表2中のヘイズ差(%)は、下記式で示されるヘイズ値の差から求めた。
式=[(ガラスに貼付し、60℃×95%RHで500時間投入後、室温に取り出して30分経過後のヘイズ値(%))-(初期のヘイズ値(%))]
実施例、比較例で得られた粘着剤層付偏光フィルムのセパレータフィルムを剥がし、室温放置条件にて、1分間放置した後、粘着剤層表面の表面抵抗値を測定し、これを初期値の表面抵抗値(Ω/□)とし、続いて、60℃×95%RHの加湿環境下に500時間投入し、さらに40℃で1時間乾燥させた後の粘着剤層表面の表面抵抗値を、(株)三菱化学アナリテック製、MCP-HT450を用いて測定した。この測定結果を湿熱後の表面抵抗値(Ω/□)とした。なお、表面抵抗値は、3.0×1012Ω/□未満(3.0E+12Ω/□未満)であることが好ましく、1.0×1012Ω/□未満であるのがより好ましい。
実施例、比較例で得られた粘着剤層付偏光フィルムを15インチサイズに切断したものをサンプルとした。当該サンプルからセパレータフィルムを剥がした後、厚さ0.7mmの無アルカリガラス(コーニング社製、EG-XG)にラミネーターを用いて貼着した。次いで、50℃、0.5MPaで15分間オートクレーブ処理して、上記サンプルを完全に無アクリルガラスに密着させた。かかる処理の施されたサンプルに、60℃×95%RHの各雰囲気下で500時間処理を施した後(加湿試験)、偏光フィルムとガラスの間の外観を下記基準で目視にて評価した。
(評価基準)
◎:剥がれ等の外観上の変化が全くなし。
○:わずかながら端部に剥がれがあるが、実用上問題なし。
△:端部に剥がれがあるが、特別な用途でなければ、実用上問題なし。
×:端部に著しい剥がれあり、実用上問題あり。
ガラス(無アルカリガラス)表面に、スパッタリング法にて形成された厚さ0.1μmのアルミニウム系金属層を形成した導電性ガラスに、実施例及び比較例で得られた粘着剤層付偏光フィルムを15mm×15mmに切断し、セパレータフィルムを剥がして貼り合わせた後、50℃、5atmで15分間オートクレーブにかけたものを耐腐食性の測定サンプル(透明導電層付液晶セルに相当する導電性ガラスに粘着剤層付偏光フィルムを貼り合わせたサンプル)とした。得られた測定用サンプルを60℃×95%RHの環境下に、500時間投入した後(湿熱後)に、目視及び光学顕微鏡にてアルミニウム系金属層の外観を評価した。なお、欠陥の大きさは、欠陥の一番長い部分を測定した。
また、実施例13においては、上記導電性ガラスに代えて、非結晶性ITO(無アルカリガラスの一方の面に、スパッタリング法によりITO膜(ジオマテック社製、50nm厚み、非結晶性ITO薄膜のSn比率は、3重量%))を使用して、耐腐食性を評価した。
(評価基準)
5:欠陥なし。
4:周辺の一部に僅かに欠陥(欠陥の大きさは0.5mm未満)あるが、内部には欠陥がなく、実用上問題なし。
3:周辺部に断続的な欠陥(欠陥の大きさは0.5mm以上、1mm未満)があるが、内部には欠陥がなく、実用上問題なし。
2:周辺部に断続的な欠陥(欠陥の大きさは1mm以上、2mm未満)があるが、内部には欠陥がなく、実用上問題なし。
1:周辺部に連続的な欠陥(欠陥の大きさは2mm以上)があるか、又は内部に欠陥があり、実用上問題あり。
<イオン性化合物(導電剤)>
MTOA-NFSI:メチルトリオクチルアンモニウムビス(ノナフルオロブタンスルホニル)イミド
MTOA-FSI:メチルトリオクチルアンモニウムビス(フルオロスルホニル)イミド
Li-NFSI:リチウムビス(ノナフルオロブタンスルホニル)イミド
Li-TFSI:リチウムビス(トリフルオロメタンスルホニル)イミド
Dcpy-TFSI:1-デシルピリジニウムビス(トリフルオロメタンスルホニル)イミド
EMI-FSI:エチルメチルイミダゾリウムビス(フルオロスルホニル)イミド
EMI-TFSI:エチルメチルイミダゾリウムビス(トリフルオロメタンスルホニル)イミド
<透明保護フィルム>
COP:厚み25μmの環状ポリオレフィン(シクロオレフィンポリマー)フィルム(日本ゼオン社製、ZEONOR、透湿度6.5g/m2/24h)にコロナ処理を施して用いた。
アクリル(40):厚み40μmのラクトン環構造を有する(メタ)アクリル樹脂(透湿度110g/m2/24h)にコロナ処理を施して用いた。
アクリル(25):厚み25μmのラクトン環構造を有する(メタ)アクリル樹脂(透湿度240g/m2/24h)にコロナ処理を施して用いた。
TAC(40):厚み40μmのトリアセチルセルロースフィルム(富士フィルム社製、透湿度1100g/m2/24h)を、ケン化処理を施して用いた。
2 粘着剤層
3 粘着剤層付偏光フィルム
4 金属を含む透明導電層
5 ガラス基板
6 液晶層
7 駆動電極
8 粘着剤層
9 偏光フィルム
10 駆動電極兼センサー層
11 センサー層
Claims (5)
- 偏光子及び前記偏光子の少なくとも片面に透明保護フィルムを有する偏光フィルム、及び、前記偏光フィルムの少なくとも片面に粘着剤組成物より形成される粘着剤層を有する粘着剤層付偏光フィルムを有し、かつ、前記粘着剤層を介して、前記偏光フィルムが、金属を含む透明導電層付液晶セルに貼り合わされている液晶パネルであって、
前記透明保護フィルムの40℃×92%RHにおける透湿度が、1000g/(m2・24h)以下であり、
前記粘着剤組成物が、イオン性化合物を含有し、
前記粘着剤層の下記式で示されるヘイズ値の差が、5.0%以下であることを特徴とする液晶パネル。
式=[(ガラスに貼付し、60℃×95%RHで500時間投入後、室温に取り出して30分経過後のヘイズ値(%))-(初期のヘイズ値(%))] - 前記金属を含む透明導電層が、金属メッシュを含む透明導電層であることを特徴とする請求項1に記載の液晶パネル。
- 前記イオン性化合物の分子量が、290以上であることを特徴とする請求項1又は2に記載の液晶パネル。
- 前記粘着剤組成物が、(メタ)アクリル系ポリマーを含有し、
前記(メタ)アクリル系ポリマーが、モノマー単位として、カルボキシル基含有モノマー、ヒドロキシル基含有モノマー及びアミド基含有モノマーからなる群から選択される1種以上のモノマー、並びに、アルキル(メタ)アクリレートを含有することを特徴とする請求項1~3のいずれかに記載の液晶パネル。 - 請求項1~4のいずれかに記載の液晶パネルを含むことを特徴とする画像表示装置。
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US16/338,141 US20190271879A1 (en) | 2016-09-30 | 2017-09-27 | Liquid crystal panel and image display device |
KR1020197011985A KR102409278B1 (ko) | 2016-09-30 | 2017-09-27 | 액정 패널, 및, 화상 표시 장치 |
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TW201825628A (zh) | 2018-07-16 |
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TWI760369B (zh) | 2022-04-11 |
JPWO2018062282A1 (ja) | 2019-07-18 |
US20190271879A1 (en) | 2019-09-05 |
KR102409278B1 (ko) | 2022-06-15 |
KR20190053945A (ko) | 2019-05-20 |
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