WO2018050067A1 - 一种耐高温多层复合锂离子电池隔膜及其涂覆装置和制备方法 - Google Patents
一种耐高温多层复合锂离子电池隔膜及其涂覆装置和制备方法 Download PDFInfo
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- WO2018050067A1 WO2018050067A1 PCT/CN2017/101564 CN2017101564W WO2018050067A1 WO 2018050067 A1 WO2018050067 A1 WO 2018050067A1 CN 2017101564 W CN2017101564 W CN 2017101564W WO 2018050067 A1 WO2018050067 A1 WO 2018050067A1
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
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- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/086—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith
- B05C1/0865—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith the cooperating element being a roller, e.g. a coating roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C71/00—After-treatment of articles without altering their shape; Apparatus therefor
- B29C71/02—Thermal after-treatment
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4235—Safety or regulating additives or arrangements in electrodes, separators or electrolyte
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/431—Inorganic material
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/431—Inorganic material
- H01M50/434—Ceramics
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/44—Fibrous material
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/451—Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/457—Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the invention belongs to the technical field of lithium ion batteries, and particularly relates to a high temperature resistant multilayer composite lithium ion battery separator, a coating device for preparing the high temperature resistant multilayer composite lithium ion battery separator, and the high temperature resistant multilayer composite lithium A method of preparing an ion battery separator.
- the basic function of the battery separator in the lithium battery is to separate the positive and negative electrodes, and the adsorption of the electrolyte allows lithium ions to pass.
- 3C products include Computer, Communication and Consumer Electronics, which are the main areas of lithium battery applications.
- PP diaphragm and PE diaphragm can be used, and the performance can be better satisfied.
- the performance of lithium batteries must be further improved to meet the requirements of electric vehicles, such as safety, charge and discharge performance, cycle performance and rate, etc., lithium batteries for electric vehicles are more than 3C products.
- Lithium batteries have more stringent requirements.
- the main research direction is the diaphragm coating treatment, that is, coating a layer of ceramic material on the surface of the diaphragm.
- the ceramic coated diaphragm is the most effective way to improve the safety of the lithium battery. After coating the ceramic, the heat shrinkage resistance, safety, thermal stability and mechanical strength of the separator can be effectively improved, thereby prolonging the service life of the separator.
- Non-woven fabrics have many types of substrates, including PP nonwoven fabrics, cellulose nonwoven fabrics, PET nonwoven fabrics, etc.
- PET nonwoven fabrics have the best heat resistance and mechanical properties, so they are suitable for PET.
- the product can not meet the requirements, and the combination of PET non-woven fabric and ceramic coated diaphragm can greatly improve the heat resistance stability and heat shrinkage rate of the lithium battery separator, thereby improving the market competitiveness, but There is no more mature method of preparing the composite membrane in the prior art.
- the present invention provides a high temperature resistant multilayer composite lithium ion battery separator, the high temperature resistant multilayer composite lithium ion battery separator coating device, and the high temperature resistant multilayer composite lithium A method of preparing an ion battery separator.
- the battery separator of the invention has better high temperature resistance and high temperature shrinkage resistance, and has greatly improved safety, and is suitable for use in a lithium battery for an electric vehicle.
- the coating device can be provided with a composite film on both sides of the base film, and can form a multilayer composite structure separator after bonding and heat drying, and the composite structure is relatively stable and the production efficiency is high.
- the preparation method of the invention using the coating device saves time and labor, has high production efficiency, and has high product quality and good stability.
- a high temperature resistant multilayer composite lithium ion battery separator comprising a base film having a coating slurry adhered to both end faces thereof, wherein the both ends of the base film are coated with a coating slurry
- the composite material is bonded to the composite layer, and the composite layer comprises one, two or more composite membranes, and a coating slurry is disposed between the composite membranes for bonding and fixing.
- the present invention provides a coating apparatus for the high temperature resistant multilayer lithium ion battery separator, which comprises a base film reel, a rubberizing roller, and a heating and drying mechanism which are sequentially disposed. And a winding reel on which a base film is wound, and one end of the base film protrudes from the base film and is wound on a reel, and the surface of the applicator roll is provided with a coating slurry, wherein A composite film unwinding mechanism wound with a composite film is disposed between the rubberizing roller and the heating and drying mechanism, and the rubberizing roller and the composite film unwinding mechanism are disposed in a one-to-one correspondence on the same side of the base film to form the composite film
- the bonding unit is two sets disposed on both sides of the base film, and the composite film unwinding mechanism comprises a composite film discharge reel and a pressing shaft, and the composite film protrudes from the composite film and passes through the reel After the shaft is pressed, it is attached to the base film,
- the present invention provides a method for preparing the high temperature resistant multilayer composite lithium ion battery separator, which is carried out by means of the coating device, and is resistant by the coating device of the above structure.
- the preparation of the high temperature multilayer composite lithium ion battery separator comprises the following steps:
- the base film unwinding the base film release reel releases the base film, the base film moves toward the take-up reel, and the unwinding tension of the base film reel to the base film is 15-30N;
- Base film coating the base film passes through the rubberizing rollers on both sides, and the coating roller is pressed against the corresponding end surface of the base film, and the coating slurry is adhered to the corresponding end surface of the base film to form Coating the membrane;
- Multi-layer composite the coated membrane passes through the composite film unwinding mechanism disposed on both sides thereof, the composite film discharge reel rotates and releases the composite film, and the unwinding tension of the composite film discharge reel to the composite film is 15-30N, composite film After pressing the shaft, the end surface corresponding to the coating diaphragm is attached, and the top of the shaft is tightly fitted to form a multilayer composite diaphragm;
- the multi-layer composite lithium ion battery separator is wound up by winding the reel, and the tension of the winding is 4-12N.
- the invention adheres the composite film to the base film by means of the coating slurry to form a multi-layer composite lithium ion battery separator, which has the high safety of the ceramic coated diaphragm and is resistant to the battery.
- High temperature reduces the shrinkage of the diaphragm under high temperature conditions and increases the overall life of the battery.
- the invention provides a mature and stable coating device for the high temperature resistant multi-layer composite lithium ion battery separator.
- the device has a simple structure, and each component unit is a relatively common device, and the cost is low.
- the shaping device is finalized. The finished product is of high quality and stable.
- the traditional high-temperature resistant multi-layer composite diaphragm needs to be coated with a slurry such as alumina on a common diaphragm to form a high-temperature resistant separator, and then the desired composite film is formed with high temperature resistance by the use of an adhesive.
- Layer composite diaphragm adopts the preparation method of the coating device because the base film is coated with the ceramic slurry, and the desired composite separator is directly bonded together by the adhesiveness of the slurry, and is directly formed after drying in an oven.
- the high-temperature resistant multi-layer composite lithium ion separator can complete the processes of coating, bonding and compounding in one process, and the production efficiency is greatly improved.
- the preparation method of the invention provides a relatively mature and efficient process for preparing a high temperature resistant multilayer lithium ion battery separator, and has a high degree of automation during operation, and can stably and continuously provide a diaphragm raw material for battery processing, and finally obtain a multilayer composite diaphragm.
- the finished product has high quality and stable performance, especially in the lithium ion battery used in electric vehicles.
- the diaphragm can withstand higher temperatures, and the diaphragm shrinkage rate is significantly higher than that of the existing ceramic coated diaphragm.
- the lowering of the battery life is significantly extended, the safety is greatly improved, and the convenience, safety, and stability of the electric vehicle are also improved.
- FIG. 1 is a schematic structural view of a coating apparatus for a high temperature resistant multilayer lithium ion battery separator of the present invention
- Figure 2 is a schematic illustration of a supply apparatus for coating a slurry of the present invention.
- a high temperature resistant multilayer composite lithium ion battery separator as shown in FIG. 1, the battery separator comprising a base film 12 having a coating slurry adhered to both end faces thereof, wherein The two ends of the base film 12 are bonded with a composite layer by means of a coating slurry, and the composite layer comprises one, two or more layers of composite film 13, and the composite film 13 is provided with a coating slurry for adhesion. The knot is fixed.
- the base film 12 and the composite film 13 are each selected from the group consisting of a PP separator, a PE separator, a nonwoven fabric or a fiber.
- the coating slurry comprises an Al 2 O 3 ceramic slurry, a PVDF slurry, a ZrO 2 ceramic slurry or a SiO 2 slurry, and further, the coating slurry is further added with a glue.
- Adhesives, dispersants, gels, plasticizers, anti-aging agents, cross-linking agents, and deionized water are examples of Adhesives, dispersants, gels, plasticizers, anti-aging agents, cross-linking agents, and deionized water.
- the percentage of the Al 2 O 3 ceramic slurry, the PVDF slurry, the ZrO 2 ceramic slurry or the SiO 2 slurry is 20-40% by weight, and the adhesive is 3-6%, dispersant is 0.2-0.5%, gelling agent is 0.2-0.5%, plasticizer is 0.05-0.2%, anti-aging agent is 0.05-0.2%, cross-linking agent is 0.05-0.2%, and the rest Part is deionized water.
- the coating slurry also contains a combination of two or more of an Al 2 O 3 ceramic slurry, a PVDF slurry, a ZrO 2 ceramic slurry, and a SiO 2 slurry.
- the invention relates to the adhesive, dispersant, gel, plasticizer, anti-aging agent and cross-linking agent It is not particularly limited and can be selected with reference to the prior art.
- the adhesive is selected, for example, from a polyacrylate aqueous binder.
- the dispersant is selected from the group consisting of ammonium polyacrylate and/or polyamide.
- the gelling agent is, for example, agarose.
- the plasticizer is, for example, a phthalic acid diester.
- the anti-aging agent is, for example, 2-hydroxy-4-n-octyloxybenzophenone.
- the crosslinking agent is, for example, trimethylolpropane tripropionate.
- the multilayer composite lithium ion battery separator of the invention has high high temperature resistance: the conventional wet or dry coated membrane is severely deformed at 200 ° C, and the battery separator of the invention can maintain a good shape at 200 ° C. : The shrinkage after 1 h at 200 ° C is MD ⁇ 2.0, TD ⁇ 1.5, and the thermal performance is significantly better than that of the conventional coated separator.
- a conventional double-coated film having a thickness of about 22 ⁇ m (for example, 20 to 24 ⁇ m) generally has a gas permeability value of less than 380 s/100 mL, and the battery separator of the present invention generally has a gas permeability value of less than 300 s/100 mL.
- the value of the gas permeability value is the time required for a certain area of the membrane to pass a certain amount of gas under a certain pressure.
- the internal resistance of the battery separator is significantly smaller than that of a conventional coated diaphragm.
- the liquid absorption rate of the battery separator of the invention is significantly improved compared with the conventional coated membrane, and the amount of the electrolyte absorbed per unit volume is relatively high, so that the ionic conductivity of the battery is higher, and the charge and discharge performance of the battery is better.
- the coating apparatus includes a base film reel 1 and a coating which are sequentially disposed. a rubber roller 2, a heating and drying mechanism, and a take-up reel 6, wherein the base film reel 1 is wound with a base film 12, and one end of the base film 12 protrudes from the base film reel 1 and is wound on a take-up reel 6, which is coated
- the surface of the rubber roller 2 is provided with the coating slurry;
- a composite film unwinding mechanism wound with the composite film 13 is additionally disposed between the rubberizing roller 2 and the heating and drying mechanism, and the rubberizing roller 2 and the composite film unwinding mechanism are formed in one-to-one correspondence on the same side of the base film 12.
- a laminating unit of the composite film 13 the bonding unit being two sets disposed on both sides of the base film 12
- the composite film unwinding mechanism comprising a composite film discharge reel 3 and a pressing shaft 4
- the composite film 13 is extended from the composite film discharge reel 3 and passed through the pressing shaft 4 to be adhered to the base film 12, and the applicator roller 2 and the pressing shaft 4 are pressed against the end surface of the base film 12 on the corresponding side.
- the coating slurry may be the coating slurry of the first aspect of the invention.
- the base film 12 and the composite film 13 are each a PP separator, a PE separator, a nonwoven fabric or a fiber.
- a tensioning shaft 11 is disposed between the base film take-up reel 1 and the applicator roll 2, in which case, after the base film release reel 1 releases the base film 12, the base film 12 may be tensioned first. The tensioning of the shaft 11 is then passed through the applicator roll 2.
- a plurality of sets of rubberized rolls 2 and composite film can be disposed on both sides of the coated ceramic coated separator in the coating device.
- the winding mechanism, each of the rubberizing rollers 2 and the corresponding composite film unwinding mechanism can realize the coating and bonding of a composite film, and can form a double-sided composite, three-sided composite or more composite battery separator.
- the rubber roller 2 is uniformly arranged with grooves of a certain depth, number of lines, shapes and angles.
- the depth of the groove is 10-120 ⁇ m
- the number of lines of the groove (LPI) is generally 100-1400
- the shape of the groove may be a honeycomb type, a diamond shape, a Gulf flow type or a diagonal line type, preferably a diagonal line type.
- the angle of the diagonal line may be 30°, 45° or 60°.
- the composite film unwinding mechanism is provided with a tension speed control device and a correcting device.
- the power of the composite film discharge reel 3 is derived from a unwinding servo motor
- the tension speed control device is a tension sensor mounted on the composite film discharge reel 3, and the information input end of the tension sensor and the composite film release reel 3 connected, the output end thereof is connected to the unwinding servo motor, the tension sensor can detect and feed back the speed and tension of the composite film discharge reel 3, and when the detected value is different from the set value, the unwinding
- the servo motor is adjusted accordingly to change the torque and speed of the motor to ensure that the actual tension and speed are consistent with the set value.
- the rectifying device is a rectifying device commonly used in the existing strip production line.
- the tension speed controlling device can ensure the line speed of the composite film reel 3 and the base film 12 to be maintained. Consistent and capable of controlling the unwinding tension of the composite film take-up reel 3, the correcting device can It is sufficient to ensure a higher degree of coincidence when the composite film 13 is bonded to the end faces of the ceramic coated separator, and a multilayer composite separator is formed after bonding.
- the heating and drying mechanism may include a plurality of ovens connected in series, and the specific number of ovens may be selected according to the diaphragm conveying speed in production.
- the heating and drying mechanism comprises three ovens 5 connected in series.
- the three ovens 5 can be respectively provided with an inlet fan and an exhaust fan.
- the three ovens 5 are arranged in a vertical corner shape, and the intermediate shaft 14 is disposed in the oven at the corners, and the base film 12 passes through the intermediate shaft 14 and sequentially passes through three ovens 5.
- Both sides of the multilayer composite membrane need to be composited, and the multilayer composite membrane does not contact any roller surface before entering the heating and drying mechanism, and is suspended and has a long distance before drying, and the multilayer composite membrane is subjected to
- the influence of gravity is large, and the multi-layer composite diaphragm changes direction through the intermediate shaft 14 after the second oven is basically dried and shaped, which can reduce the influence of the gravity of the multilayer composite diaphragm and make the equipment more compact.
- the length of the heating and drying mechanism is related to the linear velocity (i.e., conveying speed) of the base film discharge reel 1 during operation, and the conveying speed and the length of the heating and drying mechanism can be positive
- the correlation that is, the faster the conveying speed, the longer the length of the heating and drying mechanism, the linear speed is generally 5-30 m/min.
- the base film discharge reel 1 has a linear velocity of 5-15 m/min and the heating and drying mechanism has a length of 9 m.
- the base film take-up reel 1 has a linear velocity of 15-30 m/min and the heating and drying mechanism has a length of 18 m.
- a flattening roller 9 and a tensioning roller 10 are sequentially added, and the flattening roller 9 is located at the output end of the heating and drying mechanism.
- the flattening roller 9 can flatten the multi-layer composite diaphragm, and after being flattened, it is held by the tension of the tension roller 10, and a relatively flat multilayer diaphragm can be obtained.
- the coating apparatus in order to supply the coating slurry to the coating roller 2, the coating apparatus further includes the coating apparatus for coating the slurry shown in Fig. 2.
- Supply of the coating slurry The device comprises a feed pump 7, a glue application tank 8, a raw material tank 16, and a recovery tank 17, wherein the input end of the rubber feed pump 7 is sucked by the coating slurry by connecting the raw material barrel 16, and through the output end thereof
- the coating slurry 8 conveys a coating slurry, and the open end of the coating tank 8 is provided with two scraping blades 15, and the two scraping blades 15 are parallel to the opening and contact with the outer surface of the rubberizing roller 2 to form a closed cavity.
- the coating roller 2 rotates and adheres the coating slurry through the coating tank 8, and the squeegee of the two scrapers 15 is also passed through the process to make the coating slurry on the rubberizing roller 2 have a uniform thickness;
- the tank 8 is also provided with an overflow port 18, and when the rotation speed of the glue pump 7 is excessively large, the supplied coating slurry overflows along the overflow port 18, and the overflow coating slurry can be stored in the recovery tank 17 Recycling in the middle.
- the appropriate rotation speed of the glue pump 7 can be generally selected according to the amount of glue applied and the production speed. The thicker the glue is, the faster the production speed is, and the larger the amount of glue required is, and the glue is sufficient when the glue is sufficient. When the glue amount is too high, the excess glue can be collected and reused through the overflow port 18. Therefore, the rotation speed of the glue pump 7 can be adjusted at any time according to the overflow condition of the overflow port 18 during the operation.
- the feed pump 7 may have a rotational speed of 15-45 rpm and a rubber roller speed ratio of 50-90%.
- the coating device of the invention has simple structure and provides a relatively mature device for preparing the multilayer composite battery separator, can greatly improve the production efficiency of the lithium ion battery separator, and the quality of the produced diaphragm product is relatively stable.
- the present invention provides a method for producing a high temperature resistant multilayer composite lithium ion battery separator according to the first aspect of the present invention, which is carried out by the coating apparatus according to the second aspect of the present invention.
- the preparation device of the high temperature resistant multilayer lithium ion battery separator is prepared by using the coating device of the above structure, and the preparation method comprises the following steps:
- the base film unwinding the base film release reel 1 releases the base film 12, the base film 12 moves in the direction of the take-up reel 6, the unwinding tension of the base film reel 1 to the base film 12 is 15-30N;
- Base film coating the base film 12 passes through the rubberizing rolls 2 on both sides, and the applicator roll 2 is pressed against the end surface of the corresponding side of the base film 12 while the coating slurry is adhered to the base film 12 Forming a coated diaphragm on the corresponding end surface;
- Multi-layer composite the coated membrane passes through a composite film unwinding mechanism disposed on both sides thereof, and the composite film The reel 3 rotates and releases the composite film 13, and the unwinding tension of the composite film reel 3 to the composite film 13 is 15-30 N, and the composite film 13 passes through the pressing shaft 4, and is attached to the end surface of the coating film, and is pressed.
- the shaft 4 is tightly fitted to the top to form a multi-layer composite diaphragm;
- the finished product of the multi-layer composite lithium ion battery separator is wound by the reel 6 and the tension of the winding is 4-12N.
- a tensioning shaft 11 is disposed between the base film reel 1 and the applicator roll 2, and after the base film reel 1 releases the base film 12, the base film 12 passes through the tensioning axis. The tension of 11 is then applied to the rubber roller.
- step CD when the composite film 13 is selected from a non-woven fabric, since the non-woven fabric membrane has a strong liquid absorption rate, the coating layer is absorbed by the non-woven fabric without exhibiting the thickness of the coating layer during the compounding process, thereby making it possible to manufacture A thinner multi-layer composite lithium ion battery separator.
- the heating and drying mechanism comprises three ovens 5 connected in sequence, three ovens 5 are arranged in a vertical corner shape, and an intermediate shaft 14 is arranged in the oven at the corner, the plurality of layers
- the composite membrane passes through the intermediate shaft and is sequentially dried and shaped through three ovens 5.
- the temperatures of the three ovens 5 are sequentially set to 50-60 ° C, 60-70 ° C, and 50-60 ° C.
- the inlet and exhaust fans in the three ovens 5 are set to 12-25 Hz in each of the three ovens 5.
- step F a flattening roller 9 and a tensioning roller 10 are sequentially added between the output end of the heating and drying mechanism and the take-up reel 6, and the flattening roller 9 will heat the multi-layer composite diaphragm
- the finished product is flattened, flattened and held by the tension roller 10, and finally the relatively flat multi-layer composite diaphragm finished product is wound up by the take-up reel 6.
- the distance between the pressing shaft 4 and the rubberizing roller 2 is as close as possible, so that the conveying time can be shortened, and the distance between the pressing shaft 4 and the heating and drying mechanism can be appropriately long. It is ensured that the composite film 13 and the base film 12 are adhered to a transport time of 0.2 s to 0.5 s, and then reach the heating and drying mechanism, and the transport time of 0.2-0.5 s can ensure the composite film 13 and the coating slurry.
- the contact time allows the composite film 13, the coating slurry, and the base film 12 to be sufficiently wetted, which facilitates adhesion between the base film 12 and the composite film 13.
- the coating device employed in the preparation method is the coating device of the second aspect of the invention, and therefore, in addition to the description in the third aspect of the invention, other descriptions of the coating device are as in the invention The second aspect is not repeated here.
- the preparation method provided by the invention provides a relatively mature and stable production process for producing a high temperature resistant multi-layer composite lithium ion battery separator, wherein the arrangement of the various processes for the high temperature multilayer lithium ion ion mechanism is performed, and the interval between the processes Time can make the final product quality and stable.
- the adhesive used is a polyacrylate aqueous binder
- the dispersant is polyamide
- the gelling agent is agar
- the plasticizer is phthalic acid.
- the formic acid diester the anti-aging agent is 2-hydroxy-4-n-octyloxybenzophenone
- the crosslinking agent is trimethylolpropane tripropionate
- the coating thickness refers to the designed dry film thickness.
- the heating and drying mechanism is three ovens 5, three ovens 5 are arranged in a vertical corner shape, the oven is a vertical infrared heating oven, and the oven at the corner is provided with a rotating shaft 14, the length of each oven Set to 3m, the total length of the three ovens 5 is 9m, and the three ovens 5 are equipped with an inlet fan and an exhaust fan.
- the composite film unwinding mechanism is provided with a tension speed control device and a rectifying device, and the specific description of the tension speed control device and the rectifying device As described above.
- the air permeability of the battery separator was tested according to ISO 5636 using a Gurley 4340 gas permeability meter; the heat shrinkage rate was tested according to ISO 14616.
- the base film used in this embodiment is a PE separator having a thickness of 6 ⁇ m; the composite film is a PET nonwoven separator, and each layer has a thickness of 9 ⁇ m.
- composition of the coating slurry is: PVDF slurry + alumina (mass ratio: 3:7) 22%, adhesive 5%, dispersant 0.4%, gelling agent 0.3%, plasticizer 0.1%, anti-aging The agent was 0.1%, the cross-linking agent was 0.1%, and the rest was deionized water.
- the preparation of the multilayer composite lithium ion battery separator comprises the following steps:
- the base film release reel 1 releases the base film 12, and the base film 12 moves in the direction of the take-up reel 6.
- the line speed of the base film release reel 1, the composite film discharge reel 3 and the take-up reel 6 is the same, and the linear velocity is selected to be 10 m/min.
- a tensioning shaft 11 is further disposed between the film discharge reel 1 and the applicator roller 2.
- the tensioning shaft 11 also serves as a tension detecting roller for detecting the tension.
- the thickness, width and moving linear velocity of the base film 12 jointly affect the unwinding. Tension, adjust the tensioning shaft 11 so that the unwinding tension of the base film reel 1 to the base film 12 is 20N;
- the tensioned base film 12 passes through the rubberized rolls 2 on both sides, and the applicator roll 2 abuts the end faces of the corresponding ones of the base films 12 while adhering the coating slurry to the corresponding end faces of the base film 12.
- the coating thickness of the coating slurry on each end surface is 2.0 ⁇ m
- the coating roller 2 is evenly arranged with grooves
- the coating roller 2 is evenly arranged with grooves
- the groove depth is 50 ⁇ m
- the number LPI is 180
- the shape of the groove is oblique
- the line type, the angle of the oblique line is 30°
- the rubber roller 2 continuously supplies the coating slurry by the glue pump 7 and the glue application tank 8.
- the rotation speed of the glue pump 7 is set to 30 rpm, and the speed of the rubber roller is set. Set to 70%;
- the coating membrane passes through a composite film unwinding mechanism disposed on both sides thereof, the composite film discharge reel 3 rotates and releases the composite film 13, the unwinding tension is 25N, and the composite film 13 passes through the pressing shaft 4 and corresponds to the coating film.
- the surface is bonded, and the pressing shaft 4 is tightly attached to the top to form a multi-layer composite diaphragm.
- the conveying time is 0.4 s, and then the next step is performed. Since the conveying speed is 10 m/min, it is calculated and compacted.
- the distance from the shaft 4 to the heating and drying mechanism is 1/15m;
- the multi-layer composite diaphragm enters the heating and drying mechanism, and the time of transporting through the heating and drying mechanism is 0.9 min, the tension of the multi-layer composite diaphragm in the oven is 10 N, and the temperatures of the three ovens 5 are set to 55 ° C, 65 ° C, and At 55 °C, the inlet and exhaust frequencies of the oven were set to 20 Hz, and the multilayer composite membrane was baked and shaped to obtain a multilayer composite lithium ion battery separator;
- a flattening roller 9 and a tensioning roller 10 are sequentially added between the oven 5 and the take-up reel 6, and the multilayer composite diaphragm is flattened by the direction of the flattening roller 9, and the multilayer composite diaphragm is completed through two corners.
- the process of first going up and down finally reaches the tension roller 10 and the take-up reel 6, and the flattened shape is stabilized.
- a relatively flat multi-layer composite lithium ion battery separator is collected on the take-up reel 6, and the tension of the winding is 10N.
- the base film used in this embodiment is a PE separator having a thickness of 6 ⁇ m; the composite film is a PET nonwoven separator, and each layer has a thickness of 9 ⁇ m.
- composition of the coating slurry is: Al 2 O 3 ceramic slurry 30%, adhesive 5%, dispersant 0.3%, gelling agent 0.4%, plasticizer 0.1%, anti-aging agent 0.1%, cross-linking 0.1% of the agent, the rest is deionized water.
- the preparation of the multilayer composite lithium ion battery separator comprises the following steps:
- the base film release reel 1 releases the base film 12, and the base film 12 moves in the direction of the take-up reel 6.
- the line speed of the base film release reel 1, the composite film discharge reel 3 and the take-up reel 6 is the same, and the linear velocity is selected to be 10 m/min.
- a tensioning shaft 11 is further disposed between the film discharge reel 1 and the applicator roller 2.
- the tensioning shaft 11 also serves as a tension detecting roller for detecting the tension.
- the thickness, width and moving linear velocity of the base film 12 jointly affect the unwinding. Tension, adjust the tensioning shaft 11 so that the unwinding tension of the base film reel 1 to the base film 12 is 22N;
- the tensioned base film 12 passes through the rubberized rolls 2 on both sides, and the applicator roll 2 abuts the end faces of the corresponding ones of the base films 12 while adhering the coating slurry to the corresponding end faces of the base film 12.
- the coating thickness of the coating slurry on each end surface is 2.0 ⁇ m
- the coating roller 2 is evenly arranged with grooves
- the groove depth is 55 ⁇ m
- the groove line number LPI is 170
- the groove shape is oblique.
- the angle of the oblique line is 60°
- the rubber roller 2 carries on the continuous supply of the coating slurry by the glue pump 7 and the glue application tank 8, and the rotation speed of the glue pump 7 is set to 30 rpm, and the speed of the rubber roller is set. 70%;
- the coating membrane passes through a composite film unwinding mechanism disposed on both sides thereof, the composite film discharge reel 3 rotates and releases the composite film 13, the unwinding tension is 22N, and the composite film 13 passes through the pressing shaft 4 and corresponds to the coating film.
- the surface is bonded, and the pressing shaft 4 is tightly attached to the top to form a multi-layer composite diaphragm.
- the conveying time is 0.4 s, and then the next step is performed. Since the conveying speed is 10 m/min, it is calculated and compacted.
- the distance from the shaft 4 to the heating and drying mechanism is 1/15m;
- the multi-layer composite membrane passes through the intermediate shaft 14 in sequence and passes through three ovens 5, and the time of transporting through the heating and drying mechanism is 0.9 min, the tension of the multilayer composite membrane in the oven is 10 N, and the temperatures of the three ovens 5 are sequentially set to 55 ° C, 65 ° C and 55 ° C, the inlet and exhaust frequency of the oven is set to 18 Hz, the multilayer composite membrane is baked and shaped to obtain a multilayer composite lithium ion battery separator;
- a flattening roller 9 and a tensioning roller 10 are sequentially added between the oven 5 and the take-up reel 6, and the multilayer composite diaphragm is flattened by the direction of the flattening roller 9, and the multilayer composite diaphragm is completed through two corners.
- the process of first going up and down finally reaches the tensioning roller 10 and the take-up reel 6, and the flattened shape is stabilized.
- a relatively flat multi-layer composite lithium ion separator is collected on the take-up reel 6, and the tension of the winding is 8N.
- This comparative example provides a method of preparing a conventional wet coated separator.
- the base film was a PE separator having a thickness of 20 ⁇ m, and the separator was prepared by the coating apparatus of the above example, except that the coating apparatus was not provided with a composite film unwinding mechanism for winding the composite film.
- the base film release reel 1 releases the base film 12, and the base film 12 moves in the direction of the take-up reel 6.
- the line speed of the base film release reel 1, the composite film discharge reel 3 and the take-up reel 6 is the same, and the linear velocity is selected to be 10 m/min.
- a tensioning shaft 11 is further disposed between the film discharge reel 1 and the applicator roller 2.
- the tensioning shaft 11 also serves as a tension detecting roller for detecting the tension.
- the thickness, width and moving linear velocity of the base film 12 jointly affect the unwinding. Tension, adjust the tensioning shaft 11 so that the unwinding tension of the base film reel 1 to the base film 12 is 22N;
- the tensioned base film 12 passes through the rubberized rolls 2 on both sides, and the applicator roll 2 abuts the end faces of the corresponding ones of the base films 12 while adhering the coating slurry to the corresponding end faces of the base film 12.
- the coating thickness per side is 2.0 ⁇ m
- the coating roller 2 is evenly arranged with grooves
- the groove depth is 55 ⁇ m
- the groove line number LPI is 180
- the shape of the groove is oblique
- the angle of the oblique line is 60°
- the rubber roller 2 carries on the continuous supply of the coating slurry by the glue pump 7 and the glue application tank 8, the rotation speed of the glue pump 7 is set to 30 rpm, and the speed ratio of the rubber roller is set to 70%;
- the single-layer coated separator passes through the intermediate shaft 14 in sequence and passes through three ovens 5, and the time of transporting through the heating and drying mechanism is 0.9 min, the tension of the single-layer coated separator in the oven is 10 N, and the temperatures of the three ovens 5 are sequentially set.
- a flattening roller 9 and a tensioning roller 10 are sequentially added between the oven 5 and the take-up reel 6, and the finished coating film is flattened by the direction of the flattening roller 9, and the coated diaphragm is completed by two corners.
- the subsequent process finally reaches the tensioning roller 10 and the take-up reel 6, and the flattened shape is stabilized.
- a relatively flat lithium ion coated membrane is collected on the take-up reel 6, and the winding tension is 8N.
- Example 1-2 Comparing Example 1-2 with Comparative Example 1, it can be seen from the data of Table 1, that the multilayer composite lithium ion battery separator of Example 1-2 has higher heat resistance, less internal resistance, and absorbs electrolyte per unit volume. The higher amount makes the battery charge and discharge performance better.
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Abstract
Description
Claims (16)
- 一种耐高温多层复合锂离子电池隔膜,包括两端面粘附有涂覆浆料的基膜(12),其特征在于:所述基膜(12)两端面借助涂覆浆料粘结有复合层,所述复合层中包括一层、两层或者多层复合膜(13),所述复合膜(13)之间设置有涂覆浆料进行粘结固定。
- 根据权利要求1所述的耐高温多层复合锂离子电池隔膜,其中,所述基膜(12)和所述复合膜(13)各自为PP隔膜、PE隔膜、无纺布或者纤维。
- 根据权利要求1所述的耐高温多层复合锂离子电池隔膜,其中,所述涂覆浆料包含Al2O3陶瓷浆料、PVDF浆料、ZrO2陶瓷浆料或SiO2浆料,所述涂覆浆料还添加有胶黏剂、分散剂、凝胶剂、增塑剂、抗老化剂、交联剂以及去离子水,Al2O3陶瓷浆料、PVDF浆料、ZrO2陶瓷浆料或SiO2浆料占涂覆浆料总质量的百分比为20-40%,胶黏剂为3-6%,分散剂为0.2-0.5%,胶凝剂为0.2-0.5%,增塑剂为0.05-0.2%,抗老化剂为0.05-0.2%,交联剂为0.05-0.2%,其余为去离子水。
- 一种耐高温多层复合锂离子电池隔膜的涂覆装置,所述涂覆装置包括依次设置的基膜放卷轴(1)、涂胶辊(2)、加热烘干机构和收卷轴(6),所述基膜放卷轴(1)上缠绕有基膜(12),基膜(12)一端伸出基膜放卷轴(1)并卷绕在收卷轴(6)上,所述涂胶辊(2)表面设置有涂覆浆料,其特征在于:所述涂胶辊(2)和加热烘干机构之间增设卷绕有复合膜(13)的复合膜放卷机构,所述涂胶辊(2)和复合膜放卷机构在基膜(12)同一侧一一对应设置形成所述复合膜(13)的贴合单元,所述贴合单元为设置 在基膜(12)两侧的两组,所述复合膜放卷机构包括复合膜放卷轴(3)和压紧轴(4),所述复合膜(13)伸出复合膜放卷轴(3)并经过压紧轴(4)后与基膜(12)相贴合,所述涂胶辊(2)和压紧轴(4)顶紧相对应一侧的基膜(12)端面。
- 根据权利要求4所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述基膜(12)和所述复合膜(13)各自为PP隔膜、PE隔膜、无纺布或者纤维。
- 根据权利要求4所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述基膜放卷轴(1)和涂胶辊(2)之间设置有张紧轴(11)。
- 根据权利要求4所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述加热烘干机构包括依次相连的三个烘箱(5)。
- 根据权利要求7所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述的三个烘箱(5)布置为竖向的拐角形状,拐角处的烘箱中设置有中转轴(14),所述基膜(12)经过中转轴(14)并依次经过三个烘箱(5)。
- 根据权利要求7或8所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,三个烘箱(5)中均设置有进风扇和排风扇。
- 根据权利要求4所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述加热烘干机构的输出端和收卷轴(6)之间还依次增设有展平辊(9)和张紧辊(10),所述展平辊(9)位于加热烘干机构的输出端。
- 根据权利要求4所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述基膜放卷轴(1)的线速度为5-15m/min,加热烘干机构的长度为9m。
- 根据权利要求4所述的耐高温多层复合锂离子电池隔膜的涂覆装置,其中,所述基膜放卷轴(1)的线速度为15-30m/min,加热烘干机构的长度为18m。
- 权利要求1-3中任意一项所述耐高温多层复合锂离子电池隔膜的制备方法,该制备方法借助权利要求4所述的涂覆装置来实施,利用上述结构的涂覆装置来进行耐高温多层复合锂离子电池隔膜的制备,制备方法包括以下步骤:A、基膜放卷:基膜放卷轴(1)释放基膜(12),基膜(12)向收卷轴(6)的方向移动,基膜放卷轴(1)对基膜(12)的放卷张力为15-30N;B、基膜涂布:基膜(12)经过两侧的涂胶辊(2),涂胶辊(2)顶紧基膜(12)中相对应一侧的端面,同时将所述涂覆浆料粘附在基膜(12)的相对应端面上,形成涂布隔膜;C、多层复合:涂布隔膜经过设置在其两侧的复合膜放卷机构,复合膜放卷轴(3)转动并释放复合膜(13),复合膜放卷轴(3)对复合膜(13)的放卷张力为15-30N,复合膜(13)经过压紧轴(4)后与涂布隔膜相对应端面相贴合,压紧轴(4)顶紧贴合位置,形成多层复合隔膜;D、多次复合:当涂布隔膜端面上的复合膜(13)每多一层时,需要重复进行步骤B和C一次,最外层的复合膜贴合后,经过0.2-0.5s的输送时间后进入下一工序;E、烘烤定型:多层复合隔膜进入加热烘干机构,输送经过加热烘干机构的时间为0.6-1.8min,多层复合隔膜在加热烘干机构中的张力保持在 7-15N,多层复合隔膜经烘烤定型,得到多层复合锂离子电池隔膜成品;F、成品收卷:通过收卷轴(6)对多层复合锂离子电池隔膜成品进行收卷,收卷的张力为4-12N。
- 根据权利要求13所述的耐高温多层复合锂离子电池隔膜的制备方法,其中,步骤A中,所述基膜放卷轴(1)和涂胶辊(2)之间设置有张紧轴(11),基膜放卷轴(1)释放基膜(12)后,基膜(12)先经过张紧轴(11)的张紧作用,然后再经过涂胶辊(2)。
- 根据权利要求13所述的耐高温多层复合锂离子电池隔膜的制备方法,其中,步骤E中,所述加热烘干机构包括依次相连的三个烘箱(5),三个烘箱(5)布置为竖向的拐角形状,拐角处的烘箱(5)中设置有中转轴(14),多层复合隔膜经过中转轴(14)并依次经过三个烘箱(5)进行干燥定型;三个烘箱(5)的温度依次设定为50-60℃、60-70℃以及50-60℃,三个烘箱(5)中均设置有进风扇和排风扇,三个烘箱(5)中的进、排风频率设定为12-25Hz。
- 根据权利要求13所述的耐高温多层复合锂离子电池隔膜的制备方法,其中,步骤F中,所述加热烘干机构和收卷轴(6)之间还依次增设有展平辊(9)和张紧辊(10),所述展平辊(9)将加热后的多层复合隔膜成品进行展平,展平后经过张紧辊(10)的张紧保持,最后将较为平整的多层复合隔膜成品通过收卷轴(6)进行收卷。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/320,474 US11223089B2 (en) | 2016-09-13 | 2017-09-13 | Heat-resistant multi-layer composite lithium-ion battery separator, and coating device and manufacturing method for same |
JP2019526359A JP6851478B2 (ja) | 2016-09-13 | 2017-09-13 | 耐高温多層複合リチウムイオン電池セパレータのコーティング装置 |
EP17850269.6A EP3514855A4 (en) | 2016-09-13 | 2017-09-13 | HEAT-RESISTANT SEPARATOR MULTI-LAYER COMPOSITE FOR LITHIUM-ION BATTERY AND COATING DEVICE AND METHOD FOR THE PRODUCTION THEREOF |
KR1020197002536A KR102205116B1 (ko) | 2016-09-13 | 2017-09-13 | 내고온 다층 복합 리튬이온 배터리 격막 및 그 코팅장치와 제조방법 |
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CN201610817965.9A CN106207052B (zh) | 2016-09-13 | 2016-09-13 | 一种耐高温多层复合锂离子电池隔膜的涂覆装置 |
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EP (1) | EP3514855A4 (zh) |
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WO2019074925A1 (en) * | 2017-10-09 | 2019-04-18 | Optodot Corporation | SEPARATOR FOR ELECTROCHEMICAL CELLS AND METHOD OF MANUFACTURING SAME |
CN111785931A (zh) * | 2020-07-29 | 2020-10-16 | 吉林大学 | 一种涂覆烘干压延机构 |
JP2020177818A (ja) * | 2019-04-18 | 2020-10-29 | 住友化学株式会社 | 電池用セパレータの製造システム、及び電池用セパレータの製造方法 |
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CN208797098U (zh) * | 2018-11-09 | 2019-04-26 | 宁德时代新能源科技股份有限公司 | 极片辊压装置 |
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JP6851478B2 (ja) | 2021-03-31 |
KR102205116B1 (ko) | 2021-01-20 |
KR20190023097A (ko) | 2019-03-07 |
US11223089B2 (en) | 2022-01-11 |
EP3514855A4 (en) | 2020-04-01 |
US20190267598A1 (en) | 2019-08-29 |
EP3514855A1 (en) | 2019-07-24 |
JP2019522344A (ja) | 2019-08-08 |
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