WO2018040242A1 - 一种采用pu胶、pur胶的双用面料复合机 - Google Patents

一种采用pu胶、pur胶的双用面料复合机 Download PDF

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Publication number
WO2018040242A1
WO2018040242A1 PCT/CN2016/102018 CN2016102018W WO2018040242A1 WO 2018040242 A1 WO2018040242 A1 WO 2018040242A1 CN 2016102018 W CN2016102018 W CN 2016102018W WO 2018040242 A1 WO2018040242 A1 WO 2018040242A1
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Prior art keywords
roller
glue
oil
fabric
disposed
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PCT/CN2016/102018
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English (en)
French (fr)
Inventor
陈尚明
郭宏兵
徐炜
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江苏远华轻化装备有限公司
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Priority claimed from CN201610774005.9A external-priority patent/CN106183352B/zh
Priority claimed from CN201621000986.3U external-priority patent/CN206170821U/zh
Application filed by 江苏远华轻化装备有限公司 filed Critical 江苏远华轻化装备有限公司
Publication of WO2018040242A1 publication Critical patent/WO2018040242A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

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  • the invention relates to the field of fabric laminating machines, in particular to a dual-purpose fabric laminating machine using PU glue and PUR glue.
  • Composite fabric is a new type of material that combines one or more layers of textile materials, non-woven materials and other functional materials. It is suitable for textiles such as sofas and garments. It is one of the indispensable fabrics for people's home life. .
  • the compound machine is mainly used for the production process of two or more layers of various types of fabrics, leather, film, paper and sponge. Specifically, it is divided into a rubber composite and a rubber-free composite, and a rubber composite is further divided into water glue, PU glue, hot melt glue and the like.
  • PU glue is widely used because of its low price.
  • PUR glue is widely used in high-end fabrics because of its environmental protection. The properties of PU glue and PUR glue are different.
  • PU glue has a thick viscosity and is not easy to cure, but it needs heat pressing and the consistency of PUR glue. It is low and easy to cure, but does not require heat pressing. For example, composite fabrics that produce PU glue and PUR glue require different equipment and increase production costs.
  • the object of the present invention is to solve the above problems and provide a dual-purpose fabric laminating machine using PU glue and PUR glue.
  • a dual-purpose fabric laminating machine using PU glue and PUR glue comprising a frame, and a fabric unwinding mechanism and a bottom material unwinding mechanism are arranged on the frame , gluing mechanism, thermocompression mechanism, traction mechanism and winding mechanism;
  • the fabric unwinding mechanism comprises a fabric unwinding device, the fabric unwinding device is passed through a stretcher, a guide roller, a wire wound opening roller, and a pneumatic device.
  • the hot pressing mechanism performs hot pressing;
  • the gluing mechanism includes a gluing bracket, and the rubberizing bracket is provided with a rubber roller, a pressing roller and a scraping blade device, wherein the scraping blade device comprises a base a mounting roller is disposed on the base, the mounting roller is rotated by a motor and a belt, and a cutting surface is disposed on the mounting roller, and a shovel blade is mounted on the cutting surface.
  • the shovel blade includes a cutter body and a symmetrical cutter head disposed at both ends of the cutter body, and a heat transfer oil groove is disposed in the installation roller, and an oil inlet port and an oil outlet port are respectively disposed at the axial center of the front and rear end faces of the installation roller.
  • the oil port and the oil outlet are connected to the oil guiding pipe through a rotary joint, and a control valve is disposed on the oil guiding pipe; a hot air device is further disposed between the bottom material from the gluing device and the heat pressing mechanism, the hot air
  • the device comprises a hot air box, and the hot air box is fixed by a cylinder
  • the hot pressing mechanism includes a hot pressing roller and a pressing roller that is attached to the hot pressing roller, and an oil guiding groove is disposed inside the hot pressing roller, and the hot pressing roller is disposed on the hot pressing roller.
  • An oil inlet port and a oil return port are respectively arranged on the end faces of the two sides, and the oil inlet port and the oil return port are connected to the oil pipe through a rotary joint, and a valve is arranged on the oil guiding pipe; the fabric and the bottom material are subjected to a thermocompression bonding mechanism. After pressing, the device is cooled by the cooling device, pulled by the traction mechanism, and the counter is counted and sent to the winding device for winding.
  • a humidifier is disposed between the hot pressing mechanism and the cooling device.
  • the cooling device consists of two chill rolls and a press roll.
  • the press rolls which are attached to the heat-pressing rolls are provided in at least three groups.
  • the base can be moved on the glue holder by pushing the cylinder.
  • the utility model provides a dual-purpose fabric laminating machine using PU glue and PUR glue, and pre-treating, wrinkle-removing and removing the curling of the fabric by setting a wire wound opening roller, a pneumatic correcting roller and a stripping device. Improve the flatness of the fabric, set the shovel scraper device that can be automatically adjusted and replaced, and automatically switch to the scraper and blade according to the demand.
  • By heating the hot press roller with heat transfer oil it can be based on PU glue and PUR glue. Different ways of heating or common heat-conducting oil can be used to achieve hot pressing or ordinary pressing, which can adapt to the compounding of PU glue and PUR rubber fabric, without the need to purchase new equipment and save cost.
  • Figure 1 is a schematic structural view of a unwinding portion of the present invention
  • Figure 2 is a schematic structural view of a nip portion of the present invention.
  • FIG. 3 is a schematic structural view of a sizing portion of a PUR adhesive according to the present invention.
  • FIG. 4 is a schematic structural view of a sizing portion of a PU glue according to the present invention.
  • Figure 5 is a schematic structural view of a mounting roller of the present invention.
  • Fig. 6 is a schematic view showing the structure of a scraper blade of the present invention.
  • a dual-purpose fabric laminating machine using PU glue and PUR glue includes a frame, and a fabric unwinding mechanism, a bottom material unwinding mechanism, a gluing mechanism, and heat are disposed on the frame.
  • the pressing mechanism, the pulling mechanism and the winding mechanism; the fabric unwinding mechanism comprises a fabric unwinding device 7, the fabric unwinding device 7 is passed through the stretcher 2, the guide roller 3, the wire wound opening roller 4, and the pneumatic correction
  • the device 5 and the edge stripper 6 pretreat the fabric and then feed it into a thermocompression bonding mechanism for thermal compression bonding.
  • the bottom material unwinding mechanism is sent to the gluing mechanism through the stretcher 2, the guide roller 3, the wire wound opening roller 4, and the pneumatic correcting device 5 to perform the gluing, and then sent to the hot pressing mechanism for hot pressing.
  • the squeezing mechanism includes a sizing bracket, and the squeegee holder is provided with a rubber roller 11, a pressure roller 10 and a squeegee device 9, the squeegee device 9 including a pedestal 91,
  • the base 91 is provided with a mounting roller 92.
  • the mounting roller 92 is rotated by the inverting motor 94 and the belt, and a cutting surface is disposed on the mounting roller 92, and a scraper blade 93 is mounted on the cutting surface.
  • the scraper blade 93 includes a cutter body 931 and a cutter head 932 disposed symmetrically at both ends of the cutter body 931.
  • a heat conducting oil groove is disposed in the mounting roller 92, and an oil inlet port and an oil outlet port are respectively disposed at the axial center of the front and rear end faces of the mounting roller 92, and the oil inlet port and the oil outlet port are connected to the oil guiding pipe through the rotary joint, and the oil guiding pipe is connected
  • a control valve is provided on the upper side.
  • the mounting roller 92 is turned over by the inverting motor 94 to At the position shown in FIG. 3, the scraper blade 93 functions as a blade.
  • the control valve on the heat transfer oil pipe is opened, and the heat transfer oil is supplied to the mounting roller 92.
  • the roll surface of the mounting roll is heated together with the squeegee blade 93 to start the sizing.
  • the mounting roller 92 is turned by the inverting motor 94 to the position shown in FIG. 4, at which time the scraper blade 93 functions as a scraper, and the scraper blade 93 is adjusted by the push cylinder 8 to adjust the knife.
  • the control valve on the heat transfer oil pipe is closed, the heat transfer oil does not pass into the installation roller 92, and the scraper blade 93 is not heated.
  • a hot air device is further disposed between the primer from the gluing device to the thermocompression mechanism, the hot air device includes a hot air box 18, and the hot air box 18 is fixed to the frame by the air cylinder 19;
  • the box 18 blows hot air to prevent the PUR glue from solidifying on the primer during the conveying process, which affects the subsequent pressing effect.
  • the distance between the hot bellows 18 and the primer can be adjusted by the cylinder 19 to achieve different hot air effects, while the hot bellows 18 is withdrawn through the cylinder 19 when it is not needed.
  • the thermocompression bonding mechanism includes a thermal lamination roller 13 and a pressure roller 10 that is bonded to the thermal compression roller 13, and the pressure roller 10 that is bonded to the thermal compression roller 13 is provided in at least three groups.
  • An oil guiding groove 12 is disposed inside the hot pressing roller 13 , and an oil inlet port and a oil return port are respectively disposed on end faces of the heat pressing roller 13 , and the oil inlet port and the oil return port are respectively provided. It is connected to the oil pipe through a rotary joint, and a valve is arranged on the oil guide pipe.
  • the valve on the oil guide tube is opened, and the roll surface of the heat-bonding roll 13 is heated by the heat transfer oil, thereby achieving the purpose of thermal compression bonding.
  • the PUR glue is required, close the valve on the oil pipe.
  • the cooling device is composed of two cooling rollers 15 and a pressure roller 10 composition.
  • a humidifier 20 is provided between the thermal compression mechanism and the cooling device.
  • the humidifier 20 When the PUR glue is used, the humidifier 20 needs to be opened, and the humidifier 20 is passed through so that the pressed PUR glue contacts the water molecules to form a solidification.
  • the utility model provides a dual-purpose fabric laminating machine using PU glue and PUR glue, and pre-treating, wrinkle-removing and removing the curling of the fabric by setting a wire wound opening roller, a pneumatic correcting roller and a stripping device. Improve the flatness of the fabric, set the shovel scraper device that can be automatically adjusted and replaced, and automatically switch to the scraper and blade according to the demand.
  • By heating the hot press roller with heat transfer oil it can be based on PU glue and PUR glue. Different ways of heating or common heat-conducting oil can be used to achieve hot pressing or ordinary pressing, which can adapt to the compounding of PU glue and PUR rubber fabric, without the need to purchase new equipment and save cost.
  • the technical means disclosed in the solution of the present invention is not limited to the technical means disclosed in the above embodiments, and includes a technical solution composed of any combination of the above technical features.
  • the above is a substrate embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. These improvements and retouchings are also considered as The scope of protection of the invention.

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  • Treatment Of Fiber Materials (AREA)

Abstract

一种采用PU胶、PUR胶的双用面料复合机，包括在机架上设置有放卷机构、上胶机构、热压合机构等机构；上胶机构包括上胶支架，在上胶支架上设置有导胶辊（11）、压辊（10）以及铲刮刀装置，铲刮刀装置包括基座，在基座上设置有安装辊（92），在安装辊（92）上设置铲刮刀（93），铲刮刀（93）包括刀体（931）和设置在刀体两端对称的刀头（932），在安装辊（92）内设置有导油槽（12）。所述的双用面料复合机，通过设置可以自动调节更换的铲刮刀装置，能够根据需求自动切换成刮刀和铲刀，热压合辊采用通导热油进行加热，可以根据需要采用相同或者不同导热油进行加热的方式来实现压合，能够适应PU胶、PUR胶面料的复合，无需新购设备，节约了成本。

Description

一种采用PU胶、PUR胶的双用面料复合机 技术领域
本发明涉及面料复合机领域，特别涉及一种采用PU胶、PUR胶的双用面料复合机。
背景技术
复合面料是将一层或多层纺织材料、无纺材料及其他功能材料经粘结贴合而成的一种新型材料，适合做沙发、服装等纺织品，是人们居家生活不可缺少的面料之一。复合机主要用于各类布料、皮革、膜、纸、海绵等二层或多层的贴合生产工艺。具体又分为有胶复合和无胶复合，有胶复合又分为水胶、PU胶、热熔胶等。PU胶因其价格低廉，而被广泛使用。PUR胶因其环保，被广泛使用在高端的面料中，而PU胶和PUR胶的特性不一样，PU胶的粘稠度较大，不易固化，但是需要加热压合，PUR胶的粘稠度较低，容易固化，但不需要加热压合，如生产PU胶和PUR胶的复合面料需要不同的设备，提高了生产成本。
发明内容
本发明的目的是为解决上述问题，提供了一种采用PU胶、PUR胶的双用面料复合机。
为了达到上述目的，本发明提供如下技术方案：一种采用PU胶、PUR胶的双用面料复合机，包括机架，在所述的机架上设置有面料放卷机构、底料放卷机构、上胶机构、热压合机构、牵引机构以及收卷机构；所述的面料放卷机构包括面料放卷装置，面料放卷装置经绷布器、导布辊、绕丝开幅辊、气动纠偏装置以及剥边器对面料进行进行 预处理后送入热压合机构进行热压合；所述的底料放卷机构经绷布器、导布辊、绕丝开幅辊、气动纠偏装置送入上胶机构进行上胶后送入热压合机构进行热压合；所述的上胶机构包括上胶支架，在所述的上胶支架上设置有导胶辊、压辊以及铲刮刀装置，所述的铲刮刀装置包括基座，在所述的基座上设置有安装辊，所述的安装辊通过电机及皮带带动旋转，在所述的安装辊上设置与一个切面，在所述的切面上安装有铲刮刀，所述的铲刮刀包括刀体和设置在刀体两端对称的刀头，在安装辊内设置有导热油槽，在安装辊的前后端面的轴心处分别设有进油口和出油口，进油口和出油口通过旋转接头与导油管相连，在导油管上设置有控制阀；在所述底料从上胶装置到热压合机构之间还设置有一个热风装置，所述的热风装置包括热风箱，所述的热风箱通过气缸固定在机架上；所述的热压合机构包括热压合辊以及与热压合辊贴合的压辊，在所述的热压合辊的内部设置有导油槽，在热压合辊的两侧的端面上分别设有进油口和回油口，所述的进油口和回油口通过旋转接头与油管相连，在导油管上设置有阀门；面料、底料经热压合机构压合后，通过冷却装置冷却后，经牵引机构牵引，计数器计数后送入收卷装置进行收卷，在所述的热压合机构与冷却装置之间设有加湿器。
作为本发明的一种改进，所述的冷却装置由两个冷却辊以及压辊组成。
作为本发明的一种改进，所述的与热压合辊贴合的压辊至少设有3组。
作为本发明的一种改进，所述的基座可通过推动气缸在上胶支架上移动。
有益效果：
本发明提供的一种采用PU胶、PUR胶的双用面料复合机，通过设置绕丝开幅辊、气动纠偏辊、剥边器等对面料进行纠偏、除皱、除卷边等的预处理，提高了面料的平整度，设置可以自动调节更换的铲刮刀装置，能够根据需求自动切换成刮刀和铲刀，通过将热压合辊采用通导热油进行加热，可以根据PU胶、PUR胶的不同采用通或者不同导热油进行加热的方式来实现热压合或者普通压合，能够适应PU胶、PUR胶面料的复合，无需新购设备，节约了成本。
附图说明
图1为本发明的放卷部分的结构示意图；
图2为本发明的压合部分的结构示意图；
图3为本发明采用PUR胶的上胶部分结构示意图；
图4为本发明采用PU胶的上胶部分结构示意图；
图5为本发明的安装辊的结构示意图；
图6为本发明的铲刮刀的结构示意图。
图中各部件为：
1底料放卷装置、2绷布器、3导布辊、4绕丝开幅辊、5气动纠偏装置、6剥边器、7面料放卷装置、8推动气缸、9刮刀、10压辊、11导胶辊、12导油槽、13热压合辊、14计数器、15冷却辊、16牵引机构、17收卷装置、91基座、92安装辊、93铲刮刀、94翻转电机、95旋转接头、931刀体、932刀头。
具体实施方式
以下将结合具体实施例对本发明提供的技术方案进行详细说明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。
实施例1：
如图1所示的一种采用PU胶、PUR胶的双用面料复合机，包括机架，在所述的机架上设置有面料放卷机构、底料放卷机构、上胶机构、热压合机构、牵引机构以及收卷机构；所述的面料放卷机构包括面料放卷装置7，面料放卷装置7经绷布器2、导布辊3、绕丝开幅辊4、气动纠偏装置5以及剥边器6对面料进行进行预处理后送入热压合机构进行热压合。
所述的底料放卷机构经绷布器2、导布辊3、绕丝开幅辊4、气动纠偏装置5送入上胶机构进行上胶后送入热压合机构进行热压合。
所述的上胶机构包括上胶支架，在所述的上胶支架上设置有导胶辊11、压辊10以及铲刮刀装置9，所述的铲刮刀装置9包括基座91，在所述的基座91上设置有安装辊92，所述的安装辊92通过翻转电机94及皮带带动旋转，在所述的安装辊92上设置与一个切面，在所述的切面上安装有铲刮刀93，所述的铲刮刀93包括刀体931和设置在刀体931两端对称的刀头932。在安装辊92内设置有导热油槽，在安装辊92的前后端面的轴心处分别设有进油口和出油口，进油口和出油口通过旋转接头与导油管相连，在导油管上设置有控制阀。
当需要使用PUR胶的时候，通过翻转电机94将安装辊92翻转到 如图3所示的位置，此时铲刮刀93起到铲刀的作用，将铲刮刀93通过推动气缸8调整对刀好后，打开导热油管上的控制阀，向安装辊92内通导热油，将安装辊的辊面连同铲刮刀93一起加热，从而开始上胶。
当需要使用PU胶的时候，通过翻转电机94将安装辊92翻转到如图4所示的位置，此时铲刮刀93起到刮刀的作用，将铲刮刀93通过推动气缸8调整对刀好后，关闭导热油管上的控制阀，导热油不通入安装辊92内，铲刮刀93不加热。
在所述底料从上胶装置到热压合机构之间还设置有一个热风装置，所述的热风装置包括热风箱18，所述的热风箱18通过气缸19固定在机架上；通过热风箱18吹热风，防止了在传送过程中，PUR胶在底料上凝固，影响后续的压合效果。通过气缸19可以调节热风箱18与底料之间的距离，来达到不同的热风效果，同时在不需要使用的时候，通过气缸19将热风箱18收回去。
所述的热压合机构包括热压合辊13以及与热压合辊13贴合的压辊10，所述的与热压合辊13贴合的压辊10至少设有3组。在所述的热压合辊13的内部设置有导油槽12，在热压合辊13的两侧的端面上分别设有进油口和回油口，所述的进油口和回油口通过旋转接头与油管相连，在导油管上设置有阀门。
在使用PU胶时，打开导油管上的阀门，通过导热油来讲热压合辊13的辊面加热，从而来实现热压合的目的。在需要使用PUR胶的时候，关闭导油管上的阀门。
面料、底料经热压合机构压合后，通过冷却装置冷却后，经牵引机构16牵引，计数器计数后送入收卷装置17进行收卷，冷却装置由两个冷却辊15以及压辊10组成。在所述的热压合机构与冷却装置之间设有加湿器20。
在使用PUR胶时，需要将加湿器20打开，通过加湿器20，使得压合后的PUR胶与水分子接触，形成固化。
本发明提供的一种采用PU胶、PUR胶的双用面料复合机，通过设置绕丝开幅辊、气动纠偏辊、剥边器等对面料进行纠偏、除皱、除卷边等的预处理，提高了面料的平整度，设置可以自动调节更换的铲刮刀装置，能够根据需求自动切换成刮刀和铲刀，通过将热压合辊采用通导热油进行加热，可以根据PU胶、PUR胶的不同采用通或者不同导热油进行加热的方式来实现热压合或者普通压合，能够适应PU胶、PUR胶面料的复合，无需新购设备，节约了成本。
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段，还包括由以上技术特征任意组合所组成的技术方案。以上所述的是本发明的基体实施方式，应当指出，对本领域技术人员来说，在不脱离本发明原理的前提下，还可以做出若干的改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (4)

  1. 一种采用PU胶、PUR胶的双用面料复合机，其特征在于：包括机架，在所述的机架上设置有面料放卷机构、底料放卷机构、上胶机构、热压合机构、牵引机构以及收卷机构；所述的面料放卷机构包括面料放卷装置(7)，面料放卷装置(7)经绷布器(2)、导布辊(3)、绕丝开幅辊(4)、气动纠偏装置(5)以及剥边器(6)对面料进行进行预处理后送入热压合机构进行热压合；所述的底料放卷机构经绷布器(2)、导布辊(3)、绕丝开幅辊(4)、气动纠偏装置(5)送入上胶机构进行上胶后送入热压合机构进行热压合；所述的上胶机构包括上胶支架，在所述的上胶支架上设置有导胶辊(11)、压辊(10)以及铲刮刀装置(9)，所述的铲刮刀装置(9)包括基座(91)，在所述的基座(91)上设置有安装辊(92)，所述的安装辊(92)通过电机及皮带带动旋转，在所述的安装辊(92)上设置与一个切面，在所述的切面上安装有铲刮刀(93)，所述的铲刮刀(93)包括刀体(931)和设置在刀体(931)两端对称的刀头(932)，在安装辊(92)内设置有导热油槽，在安装辊(92)的前后端面的轴心处分别设有进油口和出油口，进油口和出油口通过旋转接头(95)与导油管相连，在导油管上设置有控制阀；在所述底料从上胶装置到热压合机构之间还设置有一个热风装置，所述的热风装置包括热风箱(18)，所述的热风箱(18)通过气缸(19)固定在机架上；所述的热压合机构包括热压合辊(13)以及与热压合辊(13)贴合的压辊(10)，在所述的热压合 辊(13)的内部设置有导油槽(12)，在热压合辊(13)的两侧的端面上分别设有进油口和回油口，所述的进油口和回油口通过旋转接头与油管相连，在导油管上设置有阀门；面料、底料经热压合机构压合后，通过冷却装置冷却后，经牵引机构(16)牵引，计数器计数后送入收卷装置(17)进行收卷，在所述的热压合机构与冷却装置之间设有加湿器(20)。
  2. 根据权利要求1所述的一种采用PU胶、PUR胶的双用面料复合机，其特征在于：所述的冷却装置由两个冷却辊(15)以及压辊(10)组成。
  3. 根据权利要求1所述的一种采用PU胶、PUR胶的双用面料复合机，其特征在于：所述的与热压合辊(13)贴合的压辊(10)至少设有3组。
  4. 根据权利要求1所述的一种采用PU胶、PUR胶的双用面料复合机，其特征在于：所述的基座(91)可通过推动气缸在上胶支架上移动。
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