WO2018030288A1 - 硬化性粒状シリコーン組成物、それからなる半導体用部材、およびその成型方法 - Google Patents
硬化性粒状シリコーン組成物、それからなる半導体用部材、およびその成型方法 Download PDFInfo
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- WO2018030288A1 WO2018030288A1 PCT/JP2017/028386 JP2017028386W WO2018030288A1 WO 2018030288 A1 WO2018030288 A1 WO 2018030288A1 JP 2017028386 W JP2017028386 W JP 2017028386W WO 2018030288 A1 WO2018030288 A1 WO 2018030288A1
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- 239000012756 surface treatment agent Substances 0.000 description 1
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 1
- WYKYCHHWIJXDAO-UHFFFAOYSA-N tert-butyl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)C WYKYCHHWIJXDAO-UHFFFAOYSA-N 0.000 description 1
- PFBLRDXPNUJYJM-UHFFFAOYSA-N tert-butyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(C)(C)C PFBLRDXPNUJYJM-UHFFFAOYSA-N 0.000 description 1
- VNJISVYSDHJQFR-UHFFFAOYSA-N tert-butyl 4,4-dimethylpentaneperoxoate Chemical compound CC(C)(C)CCC(=O)OOC(C)(C)C VNJISVYSDHJQFR-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- CSKKAINPUYTTRW-UHFFFAOYSA-N tetradecoxycarbonyloxy tetradecyl carbonate Chemical compound CCCCCCCCCCCCCCOC(=O)OOC(=O)OCCCCCCCCCCCCCC CSKKAINPUYTTRW-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- RSNQKPMXXVDJFG-UHFFFAOYSA-N tetrasiloxane Chemical compound [SiH3]O[SiH2]O[SiH2]O[SiH3] RSNQKPMXXVDJFG-UHFFFAOYSA-N 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Images
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Definitions
- the present invention relates to a curable granular silicone composition particularly suitable for overmold molding, a pellet molded from the curable granular silicone composition, and the like. Furthermore, this invention relates to the hardened
- the curable silicone composition is cured and forms a cured product having excellent heat resistance, cold resistance, electrical insulation, weather resistance, water repellency, and transparency, and thus is used in a wide range of industrial fields.
- a cured product of such a curable silicone composition is less likely to be discolored than other organic materials and has a small decrease in physical properties, and thus is suitable as an encapsulant for optical materials and semiconductor devices.
- the present applicant has proposed so-called hot-melt curable granular silicone compositions and reactive silicone compositions in Patent Document 1 and Patent Document 2. While these hot-melt silicone compositions are easy to use for handling workability, particularly overmolding, etc., cured products obtained by curing these silicone compositions are particularly average lines at room temperature to about 150 ° C. The expansion coefficient is large, and the hardness and toughness may be insufficient. Furthermore, the cured products obtained by curing these silicone compositions have a large change in storage elastic modulus particularly at high temperatures of about 250 ° C., so that they are expected to operate at high temperatures, particularly power semiconductor applications. Further improvement in physical properties has been desired for application to the above.
- liquid (paste-like) curable silicone composition having an average linear expansion coefficient (average linear expansion coefficient) of 200 ppm / ° C. or less at 25 ° C. to 200 ° C. in Patent Document 3. Yes.
- these liquid or paste-like curable silicone compositions are excellent in physical properties such as an average linear expansion coefficient, but are difficult to be used for molding by an overmold method because they are liquid, and Insufficient mechanical strength of the cured product may cause warpage or damage.
- the object of the present invention is to provide a cured product having hot melt properties, excellent handling workability such as overmold molding and curing properties, and excellent hardness and toughness from room temperature to 250 ° C.
- the object is to provide a granular silicone composition and pellets formed by molding the curable granular silicone composition.
- Another object of the present invention is to provide a member for a semiconductor device comprising such a curable granular silicone composition and a cured product such as a pellet, a semiconductor device having the cured product, and a method for molding the cured product. is there.
- the curable granular silicone composition of the present invention comprises: (A) 100 parts by mass of hot-melt silicone fine particles having a softening point of 30 ° C. or higher and having a hydrosilylation reactive group and / or a radical reactive group, (B) inorganic filler (fine particles) 100 to 4000 parts by mass, and (C) a curing agent, By curing, the average linear expansion coefficient in the range of 25 ° C. to 200 ° C. is 30 ppm / ° C.
- the component (B) is preferably a filler that does not have a softening point or does not soften below the softening point of the component (A), and is substantially an inorganic filler having an average particle diameter of 10.0 ⁇ m or more. It is preferable.
- the component (B) is a reinforcing filler, a white pigment, a thermally conductive filler, a conductive filler, a phosphor, or a mixture of at least two of these.
- the component (B) is particularly preferably a spherical inorganic filler having an average particle diameter of 10.0 ⁇ m or more.
- Component (A) is (A 1 ) resinous organopolysiloxane, (A 2 ) crosslinked organopolysiloxane formed by partially crosslinking at least one organopolysiloxane, (A 3 ) resinous organosiloxane block and chain It is preferable to be a silicone fine particle composed of a block copolymer composed of a linear organosiloxane block, or a mixture of at least two of these.
- the component (A) is particularly preferably spherical silicone fine particles in which 10 mol% or more of the silicon-bonded organic groups in the component (A) are aryl groups, and the average primary particle size is 1 to 10 ⁇ m. Such spherical silicone fine particles are preferably obtained by using a spray dryer or the like.
- the content of the component (B) is preferably in the range of 100 to 4000 parts by mass, particularly preferably in the range of 500 to 4000 parts by mass with respect to 100 parts by mass of the component (A).
- the composition of the present invention can contain a large amount of the component (B), and the component (B) is in a quantitative range of 80% by mass or more, 85% by mass or more, 90% by mass or more of the entire composition. It can be blended and is suitable.
- the cured product obtained by curing the composition of the present invention has a clear inflection point in the change of the linear expansion coefficient in the range of 20 ° C. to 300 ° C., preferably in the range of 25 ° C. to 200 ° C. Preferably not. More preferably, even when the storage elastic modulus changes in the range of ⁇ 50 ° C. to 250 ° C., it is desirable that there is no clear inflection point.
- Such a curable granular silicone composition of the present invention is preferably in the form of pellets or sheets.
- the curable granular silicone composition of the present invention can be used in the form of a cured product and can be used as a member for a semiconductor device.
- the curable granular silicone composition of the present invention and the cured product thereof can be used in a semiconductor device, and a power semiconductor device is provided in which a sealing material is formed from the cured product.
- the curable granular silicone composition of the present invention can be suitably used for overmolding, and the cured product is excellent in toughness at room temperature to high temperature and is tough.
- the molding method of the curable granular silicone composition of the present invention includes at least the following steps.
- the molding method includes transfer molding, compression molding or injection molding, and the curable granular silicone composition of the present invention. Is suitably used as these molding materials.
- the curable granular silicone composition of the present invention can be suitably used as a so-called overmolding molding material, which is a process in which a semiconductor element or a semiconductor circuit board is coated with a cured product by overmolding. .
- the curable granular silicone composition (including pellets) of the present invention has hot melt properties, is excellent in handling workability and curing characteristics such as overmolding, and is hard at high temperatures from room temperature to about 250 ° C. Gives a cured product with excellent toughness. Further, the cured product of the present invention is useful as a member of a semiconductor device, and by using the molding method of the present invention, particularly overmold molding, these cured products can be efficiently produced according to the application.
- the curable granular silicone composition of the present invention contains the following components (A) to (C), and is characterized by giving a cured product having excellent hardness and toughness from room temperature to high temperature by curing. .
- Component (A) gives good hot melt properties to the composition, and (C) cures with a curing agent, has a softening point of 30 ° C. or higher, and has a hydrosilylation reactive group and / or a radical reactive group. Hot-melt silicone fine particles.
- the hydrosilylation reactive group in the component (A) is a carbon number such as vinyl group, allyl group, butenyl group, pentenyl group, hexenyl group, heptenyl group, octenyl group, nonenyl group, decenyl group, undecenyl group, dodecenyl group, etc. Examples are 2 to 20 alkenyl groups and silicon-bonded hydrogen atoms.
- the hydrosilylation reactive group is preferably an alkenyl group.
- the alkenyl group may be linear or branched, and is preferably a vinyl group or a hexenyl group.
- the component (A) preferably has at least two hydrosilylation reactive groups in one molecule.
- the group bonded to the silicon atom other than the hydrosilylation reactive group in the component (A) includes an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, and an aryl group having 6 to 20 carbon atoms. And a halogen-substituted aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, an alkoxy group, and a hydroxyl group.
- alkyl groups such as methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group; phenyl group, tolyl group Aryl groups such as xylyl group, naphthyl group, anthracenyl group, phenanthryl group and pyrenyl group; aralkyl groups such as phenethyl group and phenylpropyl group; and some or all of hydrogen atoms bonded to these groups as chlorine atoms And a group substituted by a halogen atom such as a bromine atom; and an alkoxy group such as a methoxy group, an ethoxy group, and a propoxy group.
- a phenyl group and a hydroxyl group are preferable.
- radical reactive group in the component (A) methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group
- An alkyl group having 1 to 20 carbon atoms such as vinyl group, allyl group, butenyl group, pentenyl group, hexenyl group, heptenyl group, octenyl group, nonenyl group, decenyl group, undecenyl group, dodecenyl group, etc.
- Acryl-containing groups such as 3-acryloxypropyl group and 4-acryloxybutyl group; methacryl-containing groups such as 3-methacryloxypropyl group and 4-methacryloxybutyl group; and silicon-bonded hydrogen atoms Is done.
- this radical reactive group an alkenyl group is preferred.
- the alkenyl group may be linear or branched, and is preferably a vinyl group or a hexenyl group.
- the component (A) preferably has at least two radical reactive groups in one molecule.
- the group bonded to the silicon atom other than the radical reactive group in component (A) includes a halogen-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, and a halogen-substituted aryl having 6 to 20 carbon atoms.
- Group, an aralkyl group having 7 to 20 carbon atoms, an alkoxy group, and a hydroxyl group are exemplified, and the same groups as described above are exemplified.
- a phenyl group and a hydroxyl group are preferable.
- the component (A) preferably has 10 mol% or more of all organic groups in the molecule as an aryl group, particularly a phenyl group.
- the component (A) itself has hot melt properties and is cured by a curing agent (C) described later.
- a curing agent (C) described later.
- Such component (A) (A 1 ) resinous organopolysiloxane, (A 2) organopolysiloxane crosslinked product obtained by crosslinking at least one organopolysiloxane, (A 3 ) a block copolymer comprising a resinous organosiloxane block and a chain organosiloxane block; Alternatively, silicone fine particles made of a mixture of at least two of these are preferred.
- the component (A 1 ) is a resinous organopolysiloxane having a hydrosilylation reactive group and / or a radical reactive group, a hot-melt resinous organopolysiloxane having many T units or Q units and an aryl group. Siloxane is preferred.
- triorganosiloxy unit (M unit) organo group is only methyl group, methyl group and vinyl group or phenyl group
- diorganosiloxy unit (D unit) organo
- the group is a methyl group only, a methyl group and a vinyl group or a phenyl group.
- a monoorganosiloxy unit (T unit) an organo group is a methyl group, a vinyl group, or a phenyl group
- the component (A 1 ) has at least two hydrosilylation reactive groups and / or radical reactive groups in the molecule, and 10 mol% or more of all organic groups in the molecule are aryl groups, particularly phenyl. It is preferably a group.
- crosslinking means that the organopolysiloxane is linked by a hydrosilylation reaction, a condensation reaction, a radical reaction, a high energy ray reaction, or the like.
- hydrosilylation reactive group and radical reactive group include the same groups as described above, and examples of the condensation reactive group include a hydroxyl group, an alkoxy group, and an acyloxy group. Is done.
- the unit constituting the component (A 2 ) is not limited, and examples thereof include a siloxane unit and a silalkylene group-containing siloxane unit. Further, since the obtained cured product is given sufficient hardness and mechanical strength, It preferably has a resinous polysiloxane unit and a chain polysiloxane unit. That is, the component (A 2 ) is preferably a cross-linked product of a resinous (resin-like) organopolysiloxane and a chain-like (including linear or branched) organopolysiloxane.
- a resinous organopolysiloxane in the molecule is subjected to a hydrosilylation reaction between an organopolysiloxane having at least two alkenyl groups in one molecule and an organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule.
- Siloxane structure-chain-organopolysiloxane structure linked by an alkylene bond (2) Through a radical reaction by an organic peroxide of at least two types of organopolysiloxane having at least two radical reactive groups in one molecule , A resinous organopolysiloxane structure-chain organopolysiloxane structure linked by a siloxane bond or an alkylene bond in the molecule (3) through a condensation reaction of at least two types of organopolysiloxane, Siloxane structure-chain organopoly Is any of those of Rokisan structure linked by siloxane (-Si-O-Si-) bonds.
- a component (A 2 ) has a structure in which the organopolysiloxane portion of the resin structure-chain structure is connected by an alkylene group or a new siloxane bond, so that the hot melt property is remarkably improved.
- examples of the alkylene group contained in the component (A 2 ) include alkenyl groups having 2 to 20 carbon atoms such as ethylene group, propylene group, butylene group, pentylene group and hexylene group. These may be linear or branched, and are preferably an ethylene group or a hexylene group.
- the cross-linked product of a resinous organopolysiloxane and a linear (including linear or branched) organopolysiloxane is composed of, for example, the following siloxane units and silalkylene group-containing siloxane units.
- D unit siloxane unit represented by R 1 R 2 SiO 2/2
- R 3 M / R 3 D unit Sil alkylene group-containing siloxane unit represented by R 3 1/2 R 2 2 SiO 1/2 and a silalkylene group represented by R 3 1/2 R 2 SiO 2/2
- each R 1 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, carbon A halogen-substituted aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, and the same groups as described above are exemplified.
- R 1 is preferably a methyl group, a vinyl group, or a phenyl group. However, it is preferable that at least two R 1 s of all siloxane units are alkenyl groups.
- each R 2 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen-substituted group having 6 to 20 carbon atoms.
- An aryl group or an aralkyl group having 7 to 20 carbon atoms is exemplified by the same groups as those described above for R 1 .
- R 2 is preferably a methyl group or a phenyl group.
- R 3 is a linear or branched alkylene group having 2 to 20 carbon atoms bonded to a silicon atom in another siloxane unit.
- alkylene group examples include the same groups as described above, and an ethylene group and a hexylene group are preferable.
- the M unit is a siloxane unit constituting the terminal of the component (A 2 ), and the D unit is a siloxane unit constituting a linear polysiloxane structure.
- the R 3 M unit and the R 3 D unit are bonded to a silicon atom in another siloxane unit through a silalkylene bond and bonded to a silicon atom in another siloxane unit through an oxygen atom. It is.
- the T / Q unit is a branched siloxane unit that gives a resinous structure to polysiloxane
- the (A 2 ) component is represented by a siloxane unit represented by R 2 SiO 3/2 and / or SiO 4/2. It preferably contains siloxane units.
- the component (A 2 ) is a siloxane represented by R 2 SiO 3/2 because the hot melt property of the component (A 2 ) is improved and the content of the aryl group in the component (A 2 ) is adjusted.
- R 2 includes a siloxane unit which is a phenyl group.
- the R 3 M / R 3 D unit is one of the characteristic structures of the component (A 2 ), and represents a structure in which silicon atoms are bridged via the alkylene group of R 3 .
- the alkylene group-containing siloxane unit represented by R 3 1/2 R 2 2 SiO 1/2 and the alkylene group-containing siloxane unit represented by R 3 1/2 R 2 SiO 2/2 are selected. It is at least one siloxane unit, and at least two of all siloxane units constituting the component (A 2 ) are preferably these alkylene group-containing siloxane units.
- the preferred bonding form between the siloxane units having an alkylene group of R 3 is as described above, and the number of R 3 between the two alkylene group-containing siloxane units is the same as that of oxygen in the M unit such as a valence “1 / 2 ”.
- each oxygen atom (O) has the above M , D, and bonded to silicon atoms contained in T / Q units.
- the component (A 2 ) can be designed relatively easily with a chain polysiloxane structure composed of D units and a structure having a resinous polysiloxane structure containing T / Q units in the molecule. , The physical properties are remarkably excellent.
- an organopolysiloxane having at least two alkenyl groups in one molecule and an organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule are [number of moles of alkenyl groups] / It can be obtained by a hydrosilylation reaction at a reaction ratio of [number of moles of silicon-bonded hydrogen atoms]> 1.
- At least two types of organopolysiloxane having at least two radical reactive groups in one molecule are combined with an amount of organic peroxidation that is insufficient for all radical reactive groups in the system to react. It can be obtained by radical reaction with a product.
- the component (A 2 ) is obtained by hydrosilylation reaction or radical reaction of organopolysiloxane having a resinous siloxane structure and organopolysiloxane having a chain siloxane structure.
- the component (A 2 ) is (A R ) A siloxane unit represented by R 2 SiO 3/2 (wherein R 2 is the same group as described above) and / or a siloxane unit represented by SiO 4/2 in the molecule.
- At least one resinous organopolysiloxane containing and having an alkenyl group having 2 to 20 carbon atoms, a silicon-bonded hydrogen atom, or a radical reactive group, and R 2 2 SiO in the molecule (A L ) A group containing a siloxane unit represented by 2/2 (wherein R 2 is the same group as described above) and capable of hydrosilylation reaction or radical reaction with the (A R ) component.
- At least one chain organopolysiloxane having an alkenyl group having 2 to 20 carbon atoms or a silicon-bonded hydrogen atom It is (A R) component or (A L) organopolysiloxane hydrosilylation reactive group and / or a radical reactive group in component obtained by reacting a ratio designed to remain after the reaction.
- the (A R ) component when at least a part of the (A R ) component is a resinous organopolysiloxane having an alkenyl group having 2 to 20 carbon atoms, at least a part of the (A L ) component is silicon-bonded hydrogen A chain organopolysiloxane having atoms is preferred.
- the (A R ) component is a resinous organopolysiloxane having a silicon atom-bonded hydrogen atom
- at least a part of the (A L ) component has an alkenyl group having 2 to 20 carbon atoms.
- a chain organopolysiloxane is preferred.
- Such (A 2 ) component is Component (a 1 ): Organic peroxidation of an organopolysiloxane having at least two alkenyl groups having 2 to 20 carbon atoms in the molecule comprising the following component (a 1-1 ) and / or the following component (a 1-2 ) A radical reaction with a product, or (a 1 ) component; (A 2 ) Organohydrogenpolysiloxane In the presence of the catalyst for hydrosilylation reaction, the molar ratio of silicon-bonded hydrogen atoms in the component (a 2 ) is 0 with respect to the alkenyl group having 2 to 20 carbon atoms contained in the component (a 1 ). Those obtained by hydrosilylation reaction in an amount of 0.2 to 0.7 mol are preferred.
- the component (a 1-1 ) is a polysiloxane having a relatively large amount of branch units, and has an average unit formula: (R 4 3 SiO 1/2 ) a (R 4 2 SiO 2/2 ) b (R 4 SiO 3/2 ) c (SiO 4/2 ) d (R 5 O 1/2 ) e
- each R 4 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, carbon A halogen-substituted aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, and examples thereof are the same groups as R 1 described above.
- R 4 is preferably a methyl group, a vinyl group, or a phenyl group. However, at least two of R 4 are alkenyl groups.
- R 4 of 10 mol% or more, or more than 20 mol% are phenyl groups.
- R 5 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and examples thereof include the same alkyl groups as described above.
- a is a number in the range of 0 to 0.7
- b is a number in the range of 0 to 0.7
- c is a number in the range of 0 to 0.9
- d is 0 to 0.0.
- e is a number in the range of 0 to 0.1
- c + d is a number in the range of 0.3 to 0.9
- a + b + c + d is 1, and preferably a is in the range of 0 to A number in the range of 0.6
- b is a number in the range of 0 to 0.6
- c is a number in the range of 0 to 0.9
- d is a number in the range of 0 to 0.5
- e is A number in the range of 0 to 0.05
- c + d is a number in the range of 0.4 to 0.9
- a + b + c + d is 1. This is because the hardness and mechanical strength of the
- Examples of such (a 1-1 ) component include the following organopolysiloxanes.
- Me, Ph, and Vi represent a methyl group, a phenyl group, and a vinyl group, respectively.
- the component (a 1-2 ) is a polysiloxane having a relatively large amount of chain siloxane units, and has an average unit formula: (R 4 3 SiO 1/2 ) a ′ (R 4 2 SiO 2/2 ) b ′ (R 4 SiO 3/2 ) c ′ (SiO 4/2 ) d ′ (R 5 O 1/2 ) e ′ And an organopolysiloxane having at least two alkenyl groups having 2 to 20 carbon atoms in one molecule.
- R 4 and R 5 are the same groups as described above.
- a ′ is a number in the range of 0.01 to 0.3
- b ′ is a number in the range of 0.4 to 0.99
- c ′ is a number in the range of 0 to 0.2
- D ′ is a number in the range of 0 to 0.2
- e ′ is a number in the range of 0 to 0.1
- c ′ + d ′ is a number in the range of 0 to 0.2
- a ′ + b '+ C' + d 'is 1 preferably a' is a number in the range of 0.02 to 0.20, b 'is a number in the range of 0.6 to 0.99, and c' is 0 to
- d ′ is a number in the range of 0 to 0.1
- j ′ is a number in the range of 0 to 0.05
- c ′ + d ′ is in the range of 0 to 0.1.
- the number in the range, a ′ + b ′ + c ′ + d ′, is 1. This is because toughness can be imparted to the resulting cured product when a ′, b ′, c ′, and d ′ are numbers within the above ranges.
- Examples of such a component (a 1-2 ) include the following organopolysiloxanes.
- Me, Ph, and Vi represent a methyl group, a phenyl group, and a vinyl group, respectively.
- the component (a 1-1 ) is preferably used from the viewpoint of imparting hardness and mechanical strength to the resulting cured product.
- the component (a 1-2 ) can be added as an optional component from the viewpoint that toughness can be imparted to the resulting cured product.
- a crosslinking agent having many chain siloxane units is used as the component (a 2 ) below, May be substituted.
- the mass ratio of the component having many branched siloxane units and the component having many chain siloxane units is in the range of 50:50 to 100: 0, or in the range of 60:40 to 100: 0.
- the (a 1 ) component undergoes a radical reaction with an organic peroxide, the (a 1-1 ) component and the (a 1-2 ) component are reacted in the range of 10:90 to 90:10, It is not necessary to use the component a 2 ).
- the component (a 2 ) is a component for crosslinking the component (a 1-1 ) and / or the component (a 1-2 ) in the hydrosilylation reaction, and contains at least 2 silicon-bonded hydrogen atoms in one molecule. It is an organopolysiloxane containing a single piece.
- Examples of the group bonded to a silicon atom other than a hydrogen atom in the component (a 2 ) include an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, carbon Examples are a halogen-substituted aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, an alkoxy group, an epoxy group-containing group, or a hydroxyl group, and the same groups as described above are exemplified.
- Such (a 2 ) component is not limited, but preferably the average composition formula: R 6 k H m SiO (4-km) / 2 It is the organohydrogen polysiloxane represented by these.
- R 6 represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, a halogen-substituted aryl group having 6 to 20 carbon atoms, or the number of carbon atoms 7 to 20 aralkyl groups, and the same groups as R 1 are exemplified, and a methyl group or a phenyl group is preferable.
- k is a number in the range of 1.0 to 2.5, preferably a number in the range of 1.2 to 2.3, and m is a number in the range of 0.01 to 0.9.
- the number is in the range of 0.05 to 0.8, and k + m is a number in the range of 1.5 to 3.0, preferably in the range of 2.0 to 2.7.
- the component (a 2 ) may be a resinous organohydrogenpolysiloxane having many branched siloxane units, or a chain organohydrogenpolysiloxane having many chain siloxane units.
- the component (a 2 ) is an organohydrogenpolysiloxane represented by the following (a 2-1 ), an organohydrogen polysiloxane represented by the following (a 2-2 ), or a mixture thereof: Is exemplified.
- the component (a 2-1 ) has an average unit formula: [R 7 3 SiO 1/2 ] f [R 7 2 SiO 2/2 ] g [R 7 SiO 3/2 ] h [SiO 4/2 ] i (R 5 O 1/2 ) j
- each R 7 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen-substituted aryl group having 6 to 20 carbon atoms.
- R 5 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and examples thereof include the same groups as described above.
- f is a number in the range of 0 to 0.7
- g is a number in the range of 0 to 0.7
- h is a number in the range of 0 to 0.9
- i is 0 to 0.7.
- j is a number in the range of 0 to 0.1
- h + i is a number in the range of 0.3 to 0.9
- f + g + h + i is 1, and preferably f is in the range of 0 to A number in the range of 0.6
- g is a number in the range of 0 to 0.6
- h is a number in the range of 0 to 0.9
- i is a number in the range of 0 to 0.5
- j is A number in the range of 0 to 0.05
- h + i is a number in the range of 0.4 to 0.9
- f + g + h + i is 1.
- the component ( a2-2 ) has an average unit formula: (R 7 3 SiO 1/2 ) f ′ (R 7 2 SiO 2/2 ) g ′ (R 7 SiO 3/2 ) h ′ (SiO 4/2 ) i ′ (R 5 O 1/2 ) j ′ And an organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule.
- R 7 and R 5 are the same groups as described above.
- f ′ is a number in the range of 0.01 to 0.3
- g ′ is a number in the range of 0.4 to 0.99
- h ′ is a number in the range of 0 to 0.2
- I ′ is a number in the range of 0 to 0.2
- j ′ is a number in the range of 0 to 0.1
- h ′ + i ′ is a number in the range of 0 to 0.2
- f ′ + g '+ H' + i 'is 1 preferably f' is a number in the range of 0.02 to 0.20, g 'is a number in the range of 0.6 to 0.99, and h' is 0 to
- i ′ is a number in the range of 0 to 0.1
- j ′ is a number in the range of 0 to 0.05
- h ′ + i ′ is in the range of 0 to 0.1.
- the resinous organopolysiloxane having many branched siloxane units gives the cured product hardness and mechanical strength, and the resulting organopolysiloxane has many chain siloxane units.
- (a 1) is less branched siloxane units in the component
- (a 2) (a 2-1 ) mainly it is preferred to use component as the component in (a 1) component
- the number of chain siloxane units is small, it is preferable to mainly use the component ( a2-2 ).
- Examples of such component (a 2 ) include the following organopolysiloxanes.
- Me and Ph represent a methyl group and a phenyl group, respectively.
- Ph 2 Si (OSiMe 2 H) 2 ie, Ph 0.67 Me 1.33 H 0.67 SiO 0.67 HMe 2 SiO (Me 2 SiO) 20 SiMe 2 H, ie, Me 2.00 H 0.09 SiO 0.95 HMe 2 SiO (Me 2 SiO) 55 SiMe 2 H, ie, Me 2.00 H 0.04 SiO 0.98 PhSi (OSiMe 2 H) 3 , ie, Ph 0.25 Me 1.50 H 0.75 SiO 0.75 (HMe 2 SiO 1/2 ) 0.6 (PhSiO 3/2 ) 0.4 , ie Ph 0.40 Me 1.20 H 0.60 SiO 0.90
- the amount of component (a 2 ) added is such that the molar ratio of silicon atom-bonded hydrogen atoms in component (a 2 ) to alkenyl groups in component (a 1 ) is 0.2 to 0.7. Yes, and preferably in an amount of 0.3 to 0.6. This is because the initial hardness and mechanical strength of the obtained cured product are good when the amount of the component (a 2 ) is within the above range.
- the organic peroxide used for the radical reaction of the component (a 1 ) is not limited, and organic peroxides exemplified by the following component (C) can be used.
- the component (a 1 ) is preferably a mixture having a mass ratio of the component (a 1-1 ) to the component (a 1-2 ) in the range of 10:90 to 90:10.
- the amount of the organic peroxide added is not limited, but is within the range of 0.1 to 5 parts by mass, within the range of 0.2 to 3 parts by mass, or 0 with respect to 100 parts by mass of the component (a 1 ). It is preferably in the range of 0.2 to 1.5 parts by mass.
- the hydrosilylation reaction catalyst used for the hydrosilylation reaction of the (a 1 ) component and the (a 2 ) component is not limited, and the hydrosilylation reaction catalyst exemplified in the following component (C) can be used. .
- the addition amount of the hydrosilylation reaction catalyst is 0.01 to from the total amount of the (a 1 ) component and the (a 2 ) component, and the platinum metal atom in the hydrosilylation reaction catalyst is in mass units.
- the amount is preferably in the range of 500 ppm, in the range of 0.01 to 100 ppm, or in the range of 0.01 to 50 ppm.
- the following (a 3 ) component and the following (a 4 ) component are subjected to a condensation reaction using a condensation reaction catalyst.
- each R 8 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, carbon A halogen-substituted aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, and the same groups as described above are exemplified.
- R 9 in the formula is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an acyl group having 2 to 5 carbon atoms, and examples thereof include an alkoxy group such as a methoxy group and an ethoxy group; an acyloxy group.
- the component (a 3 ) has at least one silicon atom-bonded hydroxyl group, silicon atom-bonded alkoxy group, or silicon atom-bonded acyloxy group in one molecule.
- at least two R 8 in one molecule are alkenyl groups, and it is preferable that 10 mol% or more, or 20 mol% or more of all R 8 are phenyl groups.
- p is a number in the range of 0 to 0.7
- q is a number in the range of 0 to 0.7
- r is a number in the range of 0 to 0.9
- s is in the range of 0 to 0.7.
- a number in the range, t is a number in the range of 0.01 to 0.10
- r + s is a number in the range of 0.3 to 0.9
- p + q + r + s is 1, and preferably p is 0 to A number in the range of 0.6
- q is a number in the range of 0 to 0.6
- r is a number in the range of 0 to 0.9
- s is a number in the range of 0 to 0.5
- t is A number in the range of 0.01 to 0.05
- r + s is a number in the range of 0.4 to 0.9.
- the component (a 4 ) is an average unit formula: (R 8 3 SiO 1/2 ) p ′ (R 8 2 SiO 2/2 ) q ′ (R 8 SiO 3/2 ) r ′ (SiO 4/2 ) s ′ (R 9 O 1/2 ) t ′ It is a condensation-reactive organopolysiloxane represented by: In the formula, R 8 and R 9 are the same groups as described above.
- the component (a 4 ) has at least one silicon atom-bonded hydroxyl group, silicon atom-bonded alkoxy group, or silicon atom-bonded acyloxy group in one molecule.
- p ′ is a number in the range of 0.01 to 0.3
- q ′ is a number in the range of 0.4 to 0.99
- r ′ is a number in the range of 0 to 0.2
- S ′ is a number in the range of 0 to 0.2
- t ′ is a number in the range of 0 to 0.1
- r ′ + s ′ is a number in the range of 0 to 0.2
- p' is a number in the range of 0.02 to 0.20
- r' is 0 to A number in the range of 0.1
- s ′ is a number in the range of 0 to 0.1
- t ′ is a number in the range of 0 to 0.05
- r ′ + s ′ is in the range of 0 to 0.1.
- the condensation reaction catalyst for performing the condensation reaction of the component (a 3 ) and the component (a 4 ) is not limited, and examples thereof include dibutyltin dilaurate, dibutyltin diacetate, tin octenoate, dibutyltin dioctate, and tin laurate.
- Organic tin compounds organic titanium compounds such as tetrabutyl titanate, tetrapropyl titanate, dibutoxybis (ethyl acetoacetate); other acidic compounds such as hydrochloric acid, sulfuric acid, dodecylbenzenesulfonic acid; alkaline compounds such as ammonia and sodium hydroxide; 1 , 8-diazabicyclo [5.4.0] undecene (DBU), 1,4-diazabicyclo [2.2.2] octane (DABCO), and the like, preferably an organic tin compound, an organic titanium A compound.
- organic titanium compounds such as tetrabutyl titanate, tetrapropyl titanate, dibutoxybis (ethyl acetoacetate); other acidic compounds such as hydrochloric acid, sulfuric acid, dodecylbenzenesulfonic acid; alkaline compounds such as ammonia and sodium hydroxide; 1 , 8-diazabicyclo
- the component (A 3 ) is a block copolymer composed of a resinous organosiloxane block and a chain organosiloxane block.
- Such (A 3 ) component is preferably 40 to 90 mol% of the disiloxy unit of the formula [R 1 2 SiO 2/2 ], 10 to 60 mol% of the trisiloxy of the formula [R 1 SiO 3/2 ]. It is preferably composed of units and contains 0.5 to 35 mol% of a silanol group [ ⁇ SiOH].
- each R 1 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, carbon A halogen-substituted aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, and the same groups as described above are exemplified.
- at least two R 1 are alkenyl groups.
- the disiloxy unit [R 1 2 SiO 2/2 ] forms an average linear block having 100 to 300 disiloxy units per one linear block
- the trisiloxy unit [R 1 SiO 3 / 2 ] forms a non-linear block having a molecular weight of at least 500 g / mol, wherein at least 30% of the non-linear blocks are linked together, each linear block comprising at least one non-linear block and Resinous organosiloxanes bonded via —Si—O—Si— bonds, having a weight average molecular weight of at least 20000 g / mol and containing from 0.5 to 4.5 mol% of at least one alkenyl group It is a block copolymer.
- the component (A 3 ) is a condensation reaction of (a 5 ) a resinous organosiloxane or resinous organosiloxane block copolymer, (a 6 ) a chain organosiloxane, and (a 7 ) a siloxane compound as required. Prepared.
- the component (a 5 ) is an average unit formula: [R 1 2 R 2 SiO 1/2 ] i [R 1 R 2 SiO 2/2 ] ii [R 1 SiO 3/2 ] iii [R 2 SiO 3/2 ] iv [SiO 4/2 ] v It is resinous organosiloxane represented by these.
- each R 1 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, carbon A halogen-substituted aryl group having 6 to 20 carbon atoms or an aralkyl group having 7 to 20 carbon atoms, and the same groups as described above are exemplified.
- each R 2 independently represents an alkyl group having 1 to 20 carbon atoms, a halogen-substituted alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen-substituted group having 6 to 20 carbon atoms.
- An aryl group or an aralkyl group having 7 to 20 carbon atoms is exemplified by the same groups as those described above for R 1 .
- i, ii, iii, iv, and v represent the mole fraction of each siloxy unit
- i is a number from 0 to 0.6
- ii is a number from 0 to 0.6
- Iii is a number from 0 to 1
- iv is a number from 0 to 1
- v is a number from 0 to 0.6
- the component (a 5 ) preferably contains 0 to 35 mol% of a silanol group [ ⁇ SiOH] in one molecule.
- the component (a 6 ) has the general formula: R 1 3- ⁇ (X) ⁇ SiO (R 1 2 SiO) ⁇ Si (X) ⁇ R 1 3- ⁇ It is the linear organosiloxane represented by these.
- R 1 is the same as described above, and examples thereof include the same groups as described above.
- X represents —OR 5 , F, Cl, Br, I, —OC (O) R 5 , —N (R 5 ) 2 , or —ON ⁇ CR 5 2 (where R 5 represents A hydrogen atom or an alkyl group having 1 to 6 carbon atoms).
- ⁇ is independently 1, 2, or 3, and ⁇ is an integer of 50 to 300.
- (A 7) component has the general formula: R 1 R 2 2 SiX It is a siloxane compound represented by these.
- R 1 , R 2 , and X are the same groups as described above.
- the condensation reaction catalyst for the condensation reaction of the component (a 5 ) with the component (a 6 ) and / or the component (a 7 ) is not limited.
- alkaline compounds such as sodium oxide
- amine compounds such as 1,8-diazabicyclo [5.4.0] undecene (DBU) and 1,4-diazabicyclo [2.2.2] octane (DABCO).
- the component (A) preferably exhibits hot melt properties, specifically non-flowable at 25 ° C., and preferably has a melt viscosity at 100 ° C. of 8000 Pa ⁇ s or less.
- Non-fluidity means that it does not flow in an unloaded state.
- the softening point of a hot melt adhesive by the ring and ball method specified in JIS K 6863-1994 “Testing method for softening point of hot melt adhesive” The state below the softening point measured by the test method is shown. That is, in order to be non-flowable at 25 ° C., the softening point needs to be higher than 25 ° C.
- the component (A) preferably has a melt viscosity at 100 ° C. of 8000 Pa ⁇ s or less, 5000 Pa ⁇ s or less, or 10 to 3000 Pa ⁇ s.
- the melt viscosity at 100 ° C. is within the above range, the adhesiveness after cooling to 25 ° C. after hot melting is good.
- the particle diameter is not limited, but the average primary particle diameter is in the range of 1 to 5000 ⁇ m, in the range of 1 to 500 ⁇ m, in the range of 1 to 100 ⁇ m, and in the range of 1 to 20 ⁇ m. Or in the range of 1 to 10 ⁇ m.
- This average primary particle diameter can be determined by observing with an optical microscope or SEM, for example.
- the shape of the component (A) is not limited, and examples thereof include a spherical shape, a spindle shape, a plate shape, a needle shape, and an indefinite shape, and are preferably spherical or true spherical because they melt uniformly. In particular, when the component (A) is made into a true sphere of 1 to 10 ⁇ m, the melt characteristics of this composition can be improved and the average linear expansion coefficient after curing can be reduced.
- the method for producing the component (A) is not limited, and a known method can be used. For example, a method in which the component (A) is simply formed into fine particles, or a method in which at least two types of organopolysiloxanes are crosslinked and a step in which the reactants are formed into fine particles are performed simultaneously or separately.
- Examples of a method for micronizing the obtained silicone after crosslinking at least two types of organopolysiloxane include, for example, a method of pulverizing the silicone using a pulverizer, or a method of directly micronizing in the presence of a solvent. Is mentioned.
- the pulverizer is not limited, and examples thereof include a roll mill, a ball mill, a jet mill, a turbo mill, and a planetary mill.
- Examples of the method for directly microparticulating the silicone in the presence of a solvent include spraying with a spray dryer, or micronizing with a biaxial kneader or a belt dryer.
- the use of true spherical hot-melt silicone fine particles obtained by spraying with a spray dryer makes it possible to improve the melting characteristics of the hard granular compound, the average linear expansion coefficient of the cured product, the efficiency during production, and the composition. This is particularly preferable from the viewpoint of handling workability.
- the component (A) having a spherical shape and an average primary particle diameter of 1 to 10 ⁇ m can be produced.
- the heating / drying temperature of the spray dryer needs to be appropriately set based on the heat resistance of the silicone fine particles.
- the silicone fine particles thus obtained can be collected with a cyclone, a bag filter or the like.
- a solvent may be used in the above step within a range not inhibiting the curing reaction.
- Solvents are not limited, but aliphatic hydrocarbons such as n-hexane, cyclohexane and n-heptane; aromatic hydrocarbons such as toluene, xylene and mesitylene; ethers such as tetrahydrofuran and dipropyl ether; hexamethyldisiloxane, octa Examples thereof include silicones such as methyltrisiloxane and decamethyltetrasiloxane; esters such as ethyl acetate, butyl acetate and propylene glycol monomethyl ether; ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone.
- (B) component of this invention is an inorganic filler, and can provide the curable granular silicone composition which hardens
- Such component (B) is preferably at least one filler that does not have a softening point or does not soften below the softening point of component (A), and improves the handling workability of the composition. It may also be a component that imparts mechanical properties and other properties to the cured product of the composition.
- the component (B) include inorganic fillers, organic fillers, and mixtures thereof, and inorganic fillers are preferable.
- the inorganic filler include a reinforcing filler, a white pigment, a heat conductive filler, a conductive filler, a phosphor, and a mixture of at least two of these, and particularly a reinforcing filler having an average particle diameter of 10.0 ⁇ m or more.
- organic fillers include silicone resin fillers, fluororesin fillers, and polybutadiene resin fillers. Note that the shape of these fillers is not particularly limited, and may be spherical, spindle-shaped, flat-shaped, needle-shaped, indeterminate, or the like.
- the component (B) is preferably an inorganic filler having an average particle size of 10.0 ⁇ m or more, and particularly has an average particle size of 10.0 ⁇ m or more because of a small change in hardness and storage elastic modulus from room temperature to high temperature.
- the spherical inorganic filler is particularly preferable. Further, by using an inorganic filler larger than the particle size of the component (A), the inorganic filler particles can form a good packing at the time of melting, so that the average linear expansion coefficient can be greatly reduced.
- Such an inorganic filler can be blended or filled in a relatively large amount with respect to the component (A), and has the advantage of further improving the mechanical strength of the cured product.
- an inorganic filler or an organic filler having an average particle diameter of 5 ⁇ m or less may be added for the purpose of imparting or improving the light reflection characteristics, conductivity, thermal conductivity, fluorescence characteristics, stress relaxation characteristics, etc. of the composition of the present invention. It is possible and preferable.
- this composition When this composition is used in applications such as a sealant, a protective agent, an adhesive, and a light reflecting material, it imparts mechanical strength to the cured product and improves the protective property or adhesiveness. It is preferable to add a reinforcing filler as a component.
- the reinforcing filler include fumed silica, precipitated silica, fused silica, calcined silica, fumed titanium dioxide, quartz, calcium carbonate, diatomaceous earth, aluminum oxide, aluminum hydroxide, zinc oxide, and zinc carbonate. .
- these reinforcing fillers include organoalkoxysilanes such as methyltrimethoxysilane; organohalosilanes such as trimethylchlorosilane; organosilazanes such as hexamethyldisilazane; ⁇ , ⁇ -silanol-blocked dimethylsiloxane oligomers, ⁇ , ⁇ Surface treatment may be performed with a siloxane oligomer such as a silanol group-capped methylphenylsiloxane oligomer or an ⁇ , ⁇ -silanol group-capped methylvinylsiloxane oligomer.
- fibrous fillers such as calcium metasilicate, potassium titanate, magnesium sulfate, sepiolite, zonolite, aluminum borate, rock wool, and glass fiber may be used as the reinforcing filler.
- the component (B) is preferably spherical silica or aluminum oxide (alumina) having an average particle size of 10.0 ⁇ m or more. .
- the component (B) may contain silicone fine particles that do not correspond to the component (A), and can improve the stress relaxation characteristics or the like as desired.
- silicone fine particles include non-reactive silicone resin fine particles and silicone elastomer fine particles. From the viewpoint of improving flexibility or stress relaxation properties, silicone elastomer fine particles are preferably exemplified.
- Silicone elastomer fine particles are a crosslinked product of linear diorganopolysiloxane mainly composed of diorganosiloxy units (D units).
- Silicone elastomer fine particles can be prepared by a diorganopolysiloxane cross-linking reaction such as a hydrosilylation reaction or a silanol group condensation reaction, among which an organohydrogenpolysiloxane having a silicon-bonded hydrogen atom at its side chain or terminal and a side.
- a diorganopolysiloxane having an unsaturated hydrocarbon group such as an alkenyl group at the chain or terminal can be suitably obtained by crosslinking reaction under a hydrosilylation reaction catalyst.
- the silicone elastomer fine particles can take various shapes such as a spherical shape, a flat shape, and an indefinite shape, but are preferably spherical from the viewpoint of dispersibility, and more preferably spherical.
- Examples of such commercially available silicone elastomer fine particles include “Torefill E series”, “EP powder series” manufactured by Toray Dow Corning, and “KMP series” manufactured by Shin-Etsu Chemical Co., Ltd.
- the silicone elastomer fine particles may be surface-treated.
- the surface treatment agent examples include, for example, methyl hydrogen polysiloxane, silicone resin, metal soap, silane coupling agent, silica, inorganic oxide such as titanium oxide, perfluoroalkyl silane, and perfluoroalkyl phosphate ester salt.
- fluorine compounds such as
- blend fluorescent substance as (B) component.
- the phosphor is not particularly limited, and is widely used for light emitting diodes (LEDs). Oxide phosphors, oxynitride phosphors, nitride phosphors, sulfide phosphors, oxysulfides Examples are yellow, red, green, and blue light emitting phosphors composed of physical phosphors.
- oxide phosphors include yttrium, aluminum, and garnet-based YAG green to yellow light-emitting phosphors that include cerium ions; terbium, aluminum, and garnet-based TAG-based yellow light-emitting phosphors that include cerium ions; Examples include silicate green to yellow light emitting phosphors containing europium ions.
- the oxynitride phosphor include silicon, aluminum, oxygen, and nitrogen sialon red to green light emitting phosphors containing europium ions.
- nitride-based phosphors include calcium, strontium, aluminum, silicon, and nitrogen-based casoon-based red light-emitting phosphors containing europium ions.
- Examples of sulfide-based phosphors include ZnS-based green color phosphors including copper ions and aluminum ions.
- Examples of oxysulfide phosphors include Y 2 O 2 S red light-emitting phosphors containing europium ions. In the present composition, two or more of these phosphors may be used in combination.
- the present composition may contain a heat conductive filler or a conductive filler in order to impart thermal conductivity or electrical conductivity to the cured product.
- the thermally conductive filler or conductive filler include fine metal powders such as gold, silver, nickel, copper, and aluminum; fine powder surfaces such as ceramic, glass, quartz, and organic resin, such as gold, silver, nickel, and copper.
- examples thereof include fine powders obtained by vapor deposition or plating of metals; metal compounds such as aluminum oxide, magnesium oxide, aluminum nitride, boron nitride, and zinc oxide; graphite, and a mixture of two or more of these.
- a metal oxide powder or a metal nitride powder is preferable, and an aluminum oxide powder, a zinc oxide powder, or an aluminum nitride powder is particularly preferable.
- component (B) is blended within the range of 100 to 4000 parts by weight, within the range of 250 to 4000 parts by weight, or within the range of 500 to 4000 parts by weight with respect to 100 parts by weight of component (A).
- the component (B) of the present invention preferably contains an inorganic filler having an average particle diameter of 10.0 ⁇ m or more, particularly a spherical inorganic filler. Since the handling operability of the product does not deteriorate, and the average linear expansion coefficient and mechanical strength of the obtained cured product from room temperature to high temperature are excellent, the composition of the present invention comprises 80% by mass or more, 85% of the total. It is preferable that at least 90% by mass and 90% by mass are the component (B).
- the component (C) is a curing agent for curing the component (A), and is not limited as long as the component (A) can be cured.
- the component (C) is an organohydrogenpolysiloxane having at least two silicon atom-bonded hydrogen atoms in one molecule and a hydrosilylation reaction catalyst.
- the component (C) may be only an organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule. You may use together the catalyst for hydrosilylation reaction.
- the component (C) when the component (A) has an alkenyl group, the component (C) may be an organic peroxide, or an organopolysiloxane having at least two silicon-bonded hydrogen atoms in one molecule may be used in combination. Good.
- the component (A) when the component (A) has a silicon atom-bonded hydrogen atom, the component (C) is an organopolysiloxane having at least two alkenyl groups in one molecule and a catalyst for hydrosilylation reaction, (A In the case where the component has a silicon-bonded hydrogen atom and contains a hydrosilylation reaction catalyst, the component (C) may be only an organopolysiloxane having at least two alkenyl groups in one molecule. A catalyst for hydrosilylation reaction may be used in combination
- the silicon atom bond hydrogen atom containing organopolysiloxane represented by these is illustrated.
- the content thereof is not limited.
- the silicon atom-bonded hydrogen atom is zero per mole of the alkenyl group in the composition.
- the amount is preferably in the range of 0.5 to 20 mol, or in the range of 1.0 to 10 mol.
- Examples of the hydrosilylation reaction catalyst include a platinum-based catalyst, a rhodium-based catalyst, and a palladium-based catalyst, and a platinum-based catalyst is preferable because curing of the composition can be significantly accelerated.
- Examples of the platinum catalyst include fine platinum powder, chloroplatinic acid, an alcohol solution of chloroplatinic acid, a platinum-alkenylsiloxane complex, a platinum-olefin complex, a platinum-carbonyl complex, and a platinum resin such as silicone resin, polycarbonate
- Examples thereof include catalysts dispersed or encapsulated with thermoplastic resins such as resins and acrylic resins, and platinum-alkenylsiloxane complexes are particularly preferred.
- alkenylsiloxane examples include 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane, Examples thereof include alkenyl siloxanes in which part of the methyl groups of these alkenyl siloxanes are substituted with ethyl groups, phenyl groups, and the like, and alkenyl siloxanes in which the vinyl groups of these alkenyl siloxanes are substituted with allyl groups, hexenyl groups, and the like.
- 1,3-divinyl-1,1,3,3-tetramethyldisiloxane is preferred because the platinum-alkenylsiloxane complex has good stability.
- a fine platinum-containing hydrosilylation reaction catalyst dispersed or encapsulated with a thermoplastic resin may be used.
- stimulates hydrosilylation reaction you may use non-platinum type metal catalysts, such as iron, ruthenium, and iron / cobalt.
- the addition amount of the hydrosilylation reaction catalyst is such that the amount of metal atoms in the mass unit is in the range of 0.01 to 500 ppm, the amount in the range of 0.01 to 100 ppm, or the component (A). The amount is preferably in the range of 0.01 to 50 ppm.
- organic peroxide examples include alkyl peroxides, diacyl peroxides, peroxide esters, and carbonates.
- alkyl peroxides examples include dicumyl peroxide, di-tert-butyl peroxide, di-tert-butylcumyl peroxide, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, , 5-dimethyl-2,5-di (tert-butylperoxy) hexyne-3, tert-butylcumyl, 1,3-bis (tert-butylperoxyisopropyl) benzene, 3,6,9-triethyl-3, An example is 6,9-trimethyl-1,4,7-triperoxonane.
- diacyl peroxides examples include benzoyl peroxide, lauroyl peroxide, and decanoyl peroxide.
- Peroxyesters include 1,1,3,3-tetramethylbutylperoxyneodecanoate, ⁇ -cumylperoxyneodecanoate, tert-butylperoxyneodecanoate, tert-butylperoxy Neoheptanoate, tert-butylperoxypivalate, tert-hexylperoxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, tert-amylperoxyl-2- Ethylhexanoate, tert-butylperoxy-2-ethylhexanoate, tert-butylperoxyisobutyrate, di-tert-butylperoxyhexahydroterephthalate, tert-amylperoxy-3,5,5- Trimethylhexanoate, tert-butylperoxy-3,5,5 Trimethyl hexanoate, tert
- peroxide carbonates examples include di-3-methoxybutyl peroxydicarbonate, di (2-ethylhexyl) peroxydicarbonate, diisopropyl peroxycarbonate, tert-butylperoxyisopropyl carbonate, and di (4-tert-butylcyclohexyl).
- Peroxydicarbonate, dicetyl peroxydicarbonate, and dimyristyl peroxydicarbonate are exemplified.
- This organic peroxide preferably has a half-life of 10 hours at a temperature of 90 ° C. or higher, or 95 ° C. or higher.
- organic peroxides include dicumyl peroxide, di-t-butyl peroxide, di-t-hexyl peroxide, t-butylcumyl peroxide, 2,5-dimethyl-2,5-di ( tert-butylperoxy) hexane, 1,3-bis (tert-butylperoxyisopropyl) benzene, di- (2-tert-butylperoxyisopropyl) benzene, 3,6,9-triethyl-3,6,9- An example is trimethyl-1,4,7-triperoxonan.
- the content of the organic peroxide is not limited, but is within the range of 0.05 to 10 parts by mass, or within the range of 0.10 to 5.0 parts by mass with respect to 100 parts by mass of component (A). Is preferred.
- composition may contain a curing retarder or an adhesion-imparting agent as other optional components as long as the object of the present invention is not impaired.
- Curing retarders include 2-methyl-3-butyn-2-ol, 3,5-dimethyl-1-hexyn-3-ol, 2-phenyl-3-butyn-2-ol, 1-ethynyl-1- Alkyne alcohols such as cyclohexanol; Enyne compounds such as 3-methyl-3-penten-1-yne, 3,5-dimethyl-3-hexen-1-yne; Tetramethyltetravinylcyclotetrasiloxane, Tetramethyltetrahexenylcyclo Examples include alkenyl group-containing low molecular weight siloxanes such as tetrasiloxane; alkynyloxysilanes such as methyl-tris (1,1-dimethylpropynyloxy) silane and vinyl-tris (1,1-dimethylpropynyloxy) silane.
- the content of the curing retarder is not limited, but is preferably in the range of 10 to 10,000 ppm by mass
- an organosilicon compound having at least one alkoxy group bonded to a silicon atom in one molecule is preferable.
- the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, a butoxy group, and a methoxyethoxy group, and a methoxy group is particularly preferable.
- a halogen-substituted or unsubstituted monovalent hydrocarbon group such as an alkyl group, an alkenyl group, an aryl group, an aralkyl group, and a halogenated alkyl group
- Glycidoxyalkyl groups such as 3-glycidoxypropyl group and 4-glycidoxybutyl group
- Examples include epoxycyclohexylalkyl groups; epoxyalkyl groups such as 3,4-epoxybutyl groups and 7,8-epoxyoctyl groups; acrylic group-containing monovalent organic groups such as 3-methacryloxypropyl groups; and hydrogen atoms.
- This organosilicon compound preferably has an alkenyl group or a group capable of reacting with a silicon atom-bonded hydrogen atom in the composition, and specifically, preferably has a silicon atom-bonded hydrogen atom or an alkenyl group. Moreover, since it can provide favorable adhesiveness to various types of substrates, the organosilicon compound preferably has at least one epoxy group-containing monovalent organic group in one molecule. Examples of such organosilicon compounds include organosilane compounds, organosiloxane oligomers, and alkyl silicates.
- organosiloxane oligomer or alkyl silicate examples include linear, partially branched linear, branched, cyclic, and network, particularly linear, branched, and network.
- organosilicon compounds include silane compounds such as 3-glycidoxypropyltrimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and 3-methacryloxypropyltrimethoxysilane; silicon atoms in one molecule Siloxane compound having at least one bonded alkenyl group or silicon atom bonded hydrogen atom, and silicon atom bonded alkoxy group, silane compound or siloxane compound having at least one silicon atom bonded alkoxy group and silicon atom bonded hydroxy in one molecule Examples thereof include a mixture of a group and a siloxane compound each having at least one silicon-bonded alkenyl group, methyl polysilicate,
- This adhesion-imparting agent is preferably a low-viscosity liquid, and the viscosity is not limited, but it is preferably in the range of 1 to 500 mPa ⁇ s at 25 ° C. Further, the content of the adhesion-imparting agent is not limited, but is preferably in the range of 0.01 to 10 parts by mass with respect to 100 parts by mass in total of the present composition.
- the present composition contains at least one liquid organopolysiloxane of the above (a1) to (a4); iron oxide (Bengara), cerium oxide as long as the object of the present invention is not impaired.
- Cerium dimethylsilanolate, fatty acid cerium salt, cerium hydroxide, zirconium compound and other heat-resistant agents carnauba wax, montan wax, calcium stearate, calcium montanate, magnesium stearate, magnesium montanate, zinc stearate, zinc montanate Release agents such as ester waxes and olefin waxes; in addition, dyes, pigments other than white, flame retardants, and the like may also be included.
- the cured product obtained by curing the above composition has an average linear expansion coefficient in the range of 25 ° C. to 200 ° C. of 30 ppm / ° C. or less,
- the cured product obtained by curing the above composition has a low average linear expansion coefficient in the range of 25 ° C. to 200 ° C., so that the cured product is not easily deformed from room temperature to high temperature and maintains a certain degree of hardness. Means that. For this reason, the cured product obtained by curing the composition according to the present invention is hard at both room temperature (25 ° C.) and high temperature (200 ° C.), tough, and has a small change in hardness. It is useful in that it does not easily cause defects such as breakage, deformation, peeling, and gap (void) during molding.
- the above composition is particularly suitable for overmolding applications, and the average linear expansion coefficient of the cured product in the range of 25 ° C. to 200 ° C. is preferably 25 ppm / ° C. or less, and preferably 20 ppm / ° C. or less. More preferred.
- the cured product obtained by curing the above composition further has a ratio of storage elastic modulus (G ′ -50 ) at ⁇ 50 ° C. and storage elastic modulus (G ′ 250 ) at 250 ° C .: (G ′ ⁇ 50 / G ′ 250 ) is in the range of 1/1 to 1/50 . That is, in the cured product, the change in elastic modulus does not change greatly from low temperature ( ⁇ 50 ° C.) to high temperature (250 ° C.), and the decrease in storage elastic modulus remains in the range of 1/50 or less. The property does not change from low temperature to high temperature.
- the cured product has a ratio of storage elastic modulus (G ′ -50 ) at ⁇ 50 ° C. to storage elastic modulus (G ′ 250 ) at 250 ° C .: ( G ′ ⁇ 50 / G ′ 250 ) is preferably in the range of 1/5 to 1/45, particularly preferably in the range of 1/10 to 1/40.
- a cured product obtained by curing the above composition has a clear inflection point in the change of linear expansion coefficient (TMA curve) in the range of 20 ° C. to 300 ° C., preferably in the range of 25 ° C. to 200 ° C. It is preferable not to have. More preferably, even when the storage elastic modulus changes in the range of ⁇ 50 ° C. to 250 ° C., it does not have a clear inflection point.
- the change in hardness and softness with respect to temperature is constant, it is difficult to cause defects such as breakage, cracks, deformation, peeling, and gaps (voids) of the cured product during molding or temperature shock. For this reason, even when used as a sealing material or protective material for power semiconductor devices used under harsh temperature conditions, the initial overmolding can be performed stably and efficiently over a long period of time. It is possible to protect the semiconductor element and the circuit board, suppress the deterioration thereof, and realize a long life.
- This composition may be used in the form of pellets.
- the pellet of the present composition is obtained by tableting the present composition, and is excellent in handling workability and curability.
- the “pellet” may also be referred to as “tablet”.
- the shape of the pellet is not limited, but is usually spherical, elliptical, or cylindrical.
- size of a pellet is not limited, For example, it has an average particle diameter of 500 micrometers or more, or a circle equivalent diameter.
- This composition may be used after being molded into a sheet.
- a sheet made of a curable granular silicone composition having an average thickness of 500 ⁇ m or more, preferably several millimeters, has hot melt properties and heat curable properties at high temperatures. It is advantageous in that it is excellent in handling workability and melting characteristics.
- non-flowable means that it does not deform or flow in an unloaded state, and preferably, when it is molded into pellets or tablets, it does not deform or flow in an unloaded state at 25 ° C. It is.
- Such non-flowability can be evaluated by, for example, placing the present composition molded on a hot plate at 25 ° C. and substantially not deforming or flowing even when no load or a constant load is applied. This is because when it is non-flowable at 25 ° C., shape retention at this temperature is good and surface tackiness is low.
- the softening point of the composition is preferably 100 ° C. or lower. Such a softening point is that when the deformation amount of the composition is measured after the load is removed from the hot plate for 10 seconds from the top with a load of 100 grams, the deformation amount in the height direction is 1 mm or more. Means the temperature at which
- the composition preferably has a melt viscosity at 100 ° C. of 8000 Pa ⁇ s or less, 6000 Pa ⁇ s or less, or 5000 Pa ⁇ s or less.
- the melt viscosity at 100 ° C. is preferably 10 Pa ⁇ s or more. This is because the adhesiveness to the substrate after the composition is hot melted and then cooled to 25 ° C. is good.
- the melt viscosity mentioned here can be measured at a shear rate of 5 [1 / s] using a rheometer AR2000EX (manufactured by TA Instruments Japan Co., Ltd.) or the like.
- the composition can fill the component (B) with a relatively large amount and a high amount with respect to the component (A), the composition is excellent in handling workability, particularly in handling workability and moldability during overmold molding.
- Such a composition preferably does not have a clear glass transition point (Tg) in the range of 25 ° C. to 200 ° C., and preferably does not cause breakage or defects during overmolding due to rapid liquefaction.
- the composition has excellent curing characteristics.
- the curing characteristics of the composition can be evaluated using a rheometer.
- the curing characteristics of the composition are as follows: when the torque value after 3 minutes at a constant temperature of 150 to 180 ° C. is defined as 100, the time (seconds) for obtaining the 1% torque value and the 90% torque value is T 1 , respectively. It can be evaluated based on the value of the T 90.
- the composition preferably has a T 1 of 20 seconds or longer, or 25 seconds or longer when measured at a constant temperature of 150 to 180 ° C. Further, T 90 when measured at 150 to 180 ° C. is preferably 145 seconds or less, or 140 seconds or less.
- rheometer MDR2000 made by Alpha Technologies
- the present composition can be produced by mixing the components (A) to (C) and any other optional components at a temperature lower than the softening point of the component (A).
- the powder mixer used in this production method is not limited, and is a single or twin screw continuous mixer, two rolls, loss mixer, Hobart mixer, dental mixer, planetary mixer, kneader mixer, lab miller, small pulverizer, Henschel mixer. And is preferably a lab miller or a Henschel mixer.
- the present composition can be cured by a method comprising at least the following steps (I) to (III).
- steps (I) to (III) A step of heating and melting the composition above the softening point of the component (A);
- (II) A step of injecting the curable silicone composition obtained in the step (I) into a mold, or a step of spreading the curable silicone composition obtained in the step (I) to the mold by clamping.
- the present composition is hard and tough at low to high temperatures of the cured product, exhibits a characteristic average linear expansion coefficient and storage elastic modulus, and has handling workability and curing characteristics. Therefore, it is particularly suitable for overmold molding of semiconductor elements and the like.
- a transfer molding machine a compression molding machine, an injection molding machine, an auxiliary ram molding machine, a slide molding machine, a double ram molding machine, a low pressure sealing molding machine, or the like can be used.
- the composition of the present invention can be suitably used for the purpose of obtaining a cured product by transfer molding and compression molding.
- the composition of the present invention formed into a sheet is useful as a material for compression molding.
- step (III) the curable silicone composition injected (applied) in step (II) is cured.
- heating temperature is 150 degreeC or more or 170 degreeC or more.
- the cured product obtained by curing the composition has a Type D durometer hardness of 60 or more, or 70 or more at 25 ° C.
- the type D durometer hardness is determined by a type D durometer according to JIS K 6253-1997 “Hardness test method for vulcanized rubber and thermoplastic rubber”.
- the cured product measured by the method specified in JIS K 6911-1995 “General Test Method for Thermosetting Plastics”.
- the bending strength is preferably 15 MPa or more, or 20 MPa or more.
- composition Since this composition has hot melt properties and is excellent in handling workability and curability at the time of melting (hot melt), it is a sealing agent and underfill agent for semiconductors; for power semiconductors such as SiC and GaN. Suitable as an electrical / electronic adhesive, potting agent, protective agent, and coating agent. Moreover, since this composition has hot-melt property, it is suitable also as a material for transfer molding, compression molding, or injection molding. In particular, it is suitable to use as a sealing agent for semiconductors that uses an overmold molding method at the time of molding.
- the use of the cured product of the present invention is not particularly limited, but the composition of the present invention has hot melt properties, excellent moldability and mechanical properties, and the cured product has the characteristics described above at room temperature to high temperature. It shows the behavior of typical average linear expansion coefficient and storage elastic modulus.
- a cured product obtained by curing the composition can be suitably used as a member for a semiconductor device, and is suitably used as a sealing material for a semiconductor element, an IC chip, or the like, and as an adhesive / bonding member for a conductor device. Can be used.
- the semiconductor device provided with a member made of the cured product of the present invention is not particularly limited, but is particularly preferably a power semiconductor device.
- a cured product obtained by curing the composition of the present invention exhibits a characteristic average linear expansion coefficient and storage elastic modulus behavior, so that it does not easily cause defects in the cured product at the time of molding or temperature shock. It is possible to protect the semiconductor element and the circuit board, suppress the deterioration thereof, and realize a long life.
- melt viscosity The melt viscosity at 100 ° C. of the hot-melt silicone and the curable granular silicone composition is measured at a shear rate of 5 (1 / s) using a rheometer AR2000EX (manufactured by TA Instruments Japan Ltd.). did.
- the curable granular silicone composition was integrally formed with a copper lead frame using a transfer molding machine to produce a molded product having a length of 35 mm ⁇ width of 25 mm ⁇ height of 1 mm.
- the molding conditions in Examples 1 to 2, 5 to 7 and Comparative Examples 1 and 2 were a mold temperature of 150 ° C. and a mold clamping time of 120 seconds, and in Examples 3 and 4 (peroxide curing). Used a mold temperature of 180 ° C. and a mold clamping time of 120 seconds. After taking out the molded product from the mold, it was cooled to 25 ° C., and then visually checked for the presence of cracks and molding defects such as peeling from the lead frame. Further, one side of the lead frame after molding was fixed to a horizontal desk with tape, and the lifting distance from the other side desk was measured using a ruler to obtain the warpage value of the molded product.
- Reference Example 3 The toluene solution of the resinous organopolysiloxane (1) prepared in Reference Example 1 was microparticulated while removing toluene by spray drying at 40 ° C. to prepare spherical hot melt silicone microparticles (1). When the fine particles were observed with an optical microscope, the particle diameter was 5 to 10 ⁇ m, and the average particle diameter was 7.9 ⁇ m.
- a branched organopolysiloxane having a viscosity of 25 mPa ⁇ s and having 2 or more silicon atom-bonded hydrogen atoms in one molecule (content of silicon atom-bonded hydrogen atoms 0.65% by mass) 2g ⁇ Amount of 1.0 mol of silicon-bonded hydrogen atoms in the diphenylsiloxane and the organopolysiloxane with respect to 1 mol of vinyl groups in the silicone fine particles (1) ⁇ , 1-ethynyl-1-cyclohexanol ( 1181.1 g of fused silica having an average particle size of 15 ⁇ m (HS-202 manufactured by Nippon Steel Materials Micron Co., Ltd.) is charged into a small pulverizer at a room temperature (25 ppm).
- Hot-melt silicone fine particles (1) 100.0 g, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane (temperature at which half-life is 10 hours is 118 ° C.) 2.5 g , And 1050.0 g of spherical silica with an average particle size of 15 ⁇ m (HS-202 manufactured by Nippon Steel Materials Micron Co., Ltd.) are charged all at once into a small pulverizer and stirred at room temperature (25 ° C.) for 1 minute to uniformly cure in white A granular silicone composition was prepared. Next, this composition was tableted with a tableting machine to produce cylindrical pellets having a diameter of 14 mm and a height of 22 mm.
- a branched organopolysiloxane having a viscosity of 25 mPa ⁇ s and having 2 or more silicon atom-bonded hydrogen atoms in one molecule (content of silicon atom-bonded hydrogen atoms 0.65% by mass) 2g ⁇ Amount in which the silicon atom-bonded hydrogen atom in the diphenylsiloxane and the organopolysiloxane is 1.0 mol with respect to 1 mol of the vinyl group in the silicone fine particles (2) ⁇ , 1-ethynyl-1-cyclohexanol ( 1181.1 g of fused silica having an average particle size of 15 ⁇ m (HS-202 manufactured by Nippon Steel Materials Micron Co., Ltd.) is charged into a small pulverizer at a room temperature (25 ppm). ) For 1 minute to prepare a uniform white curable granular silicone composition. Next, this composition was tableted with a tableting machine to produce cylindrical pellets having a diameter of 14 mm and a height
- a branched organopolysiloxane having a viscosity of 25 mPa ⁇ s and having two or more silicon-bonded hydrogen atoms in one molecule (content of silicon-bonded hydrogen atoms 0.65% by mass) 4 g ⁇ Amount of silicon atom-bonded hydrogen atoms in the above-mentioned diphenylsiloxane and organopolysiloxane to be 1.0 mol per mol of vinyl group in silicone fine particles (3) ⁇ , 1-ethynyl-1-cyclohexanol (Amount to be 300 ppm by mass with respect to the present composition) and 401.8 g of spherical silica having an average particle size of 15 ⁇ m (HS-202 manufactured by Nippon Steel Materials Micron) were charged into a small pulverizer at room temperature ( The mixture was stirred at 25 ° C. for 1 minute to prepare a uniform white curable granular silicone composition. Next, this composition was tableted with a tableting machine to produce cylindrical
- this composition When this composition was heated at 120 ° C. for 10 minutes, it was a solid whose viscosity could not be measured at 25 ° C., and had a hot melt property that fluidized when heated to 100 ° C. or higher. When this composition was fluidized at 100 ° C. or higher and then heated at 150 ° C. for 10 minutes, the hot melt property was lost.
- This composition was poured into a tube made of Teflon (registered trademark) having a diameter of 14 mm, and heated at 120 ° C. for 10 minutes to prepare a cylindrical pellet having a height of 22 mm.
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Abstract
Description
(A)軟化点が30℃以上であり、ヒドロシリル化反応性基および/またはラジカル反応性基を有するホットメルト性シリコーン微粒子 100質量部、
(B)無機フィラー(微粒子) 100~4000質量部、および
(C)硬化剤を含有してなり、
硬化により、25℃~200℃の範囲での平均線膨張係数が30ppm/℃以下であり、
-50℃における貯蔵弾性率(G'-50)と250℃における貯蔵弾性率(G'250)の値の比:
(G'-50/G'250) が1/1~1/50の範囲である硬化物を与えることを特徴とする。
(I)請求項1~請求項8のいずれか1項に記載の硬化性粒状シリコーン組成物を(A)成分の軟化点以上に加熱して、溶融する工程;
(II)前記工程(I)で得られた硬化性シリコーン組成物を金型に注入する工程 又は 型締めにより金型に前記工程(I)で得られた硬化性シリコーン組成物を行き渡らせる工程;および
(III)前記工程(II)で注入した硬化性シリコーン組成物を硬化する工程
なお、上記の成型方法は、トランスファー成型、コンプレッション成型、あるいはインジェクション成型を含み、本発明の硬化性粒状シリコーン組成物はこれらの成型用材料として好適に用いられる。さらに、本発明の硬化性粒状シリコーン組成物は、硬化物により、半導体素子または半導体回路基盤がオーバーモールド成型により被覆する工程である、いわゆるオーバーモールド方式の成型用材料として、好適に用いることができる。
本発明の硬化性粒状シリコーン組成物は、以下の(A)~(C)成分を含有し、かつ、硬化により室温から高温で硬質性および強靭性に優れた硬化物を与えることを特徴とする。
(A)軟化点が30℃以上であり、ヒドロシリル化反応性基および/またはラジカル反応性基を有するホットメルト性シリコーン微粒子 100質量部、
(B)無機フィラー(微粒子)100~4000質量部、および
(C)硬化剤
(A1)樹脂状オルガノポリシロキサン、
(A2)少なくとも1種のオルガノポリシロキサンを架橋してなるオルガノポリシロキサン架橋物、
(A3)樹脂状オルガノシロキサンブロックと鎖状オルガノシロキサンブロックからなるブロックコポリマー、
またはこれらの少なくとも2種の混合物
からなるシリコーン微粒子が好ましい。
(1)一分子中に少なくとも2個のアルケニル基を有するオルガノポリシロキサンと一分子中にケイ素原子結合水素原子を少なくとも2個有するオルガノポリシロキサンのヒドロシリル化反応を経て、分子中に樹脂状オルガノポリシロキサン構造-鎖状オルガノポリシロキサン構造をアルキレン結合により連結したもの
(2)一分子中に少なくとも2個のラジカル反応性基を有する少なくとも2種のオルガノポリシロキサンの有機過酸化物によるラジカル反応を経て、分子中に樹脂状オルガノポリシロキサン構造-鎖状オルガノポリシロキサン構造をシロキサン結合またはアルキレン結合により連結したもの
(3)少なくとも2種のオルガノポリシロキサンの縮合反応を経て、分子中に樹脂状オルガノポリシロキサン構造-鎖状オルガノポリシロキサン構造をシロキサン(-Si-O-Si-)結合により連結したもの
のいずれかである。このような(A2)成分は、樹脂構造-鎖状構造のオルガノポリシロキサン部分がアルキレン基または新たなシロキサン結合により連結された構造を有するので、ホットメルト性が著しく改善される。
M単位:R1R2 2SiO1/2で表されるシロキサン単位、
D単位:R1R2SiO2/2で表されるシロキサン単位、
R3M/R3D単位:R3 1/2R2 2SiO1/2で表されるシルアルキレン基含有シロキサン単位およびR3 1/2R2SiO2/2で表されるシルアルキレン基含有シロキサン単位から選ばれる少なくとも1種のシロキサン単位、ならびに
T/Q単位:R2SiO3/2で表されるシロキサン単位およびSiO4/2で表されるシロキサン単位から選ばれる少なくとも1種のシロキサン単位
(AR)分子中にR2SiO3/2(式中、R2は、前記と同様の基である。)で表されるシロキサン単位および/またはSiO4/2で表されるシロキサン単位を含有し、かつ、炭素数2~20のアルケニル基またはケイ素原子結合水素原子あるいはラジカル反応性の基を有する、少なくとも1種の樹脂状オルガノポリシロキサン、および
(AL)分子中にR2 2SiO2/2で表されるシロキサン単位(式中、R2は、前記と同様の基である。)を含有し、かつ、前記の(AR)成分とヒドロシリル化反応またはラジカル反応可能な基であって、炭素数2~20のアルケニル基またはケイ素原子結合水素原子を有する少なくとも1種の鎖状オルガノポリシロキサンを、
(AR)成分または(AL)成分中のヒドロシリル化反応性基および/またはラジカル反応性基が反応後に残存するように設計された比率で反応させて得たオルガノポリシロキサンである。
(a1)成分:下記(a1-1)成分および/または下記(a1-2)成分からなる分子中に炭素数2~20のアルケニル基を少なくとも2個有するオルガノポリシロキサンを有機過酸化物でラジカル反応させたもの、または
(a1)成分と、
(a2)オルガノハイドロジェンポリシロキサンを、
ヒドロシリル化反応用触媒の存在下において、上記(a1)成分に含まれる炭素原子数2~20のアルケニル基に対して、上記(a2)成分中のケイ素原子結合水素原子のモル比が0.2~0.7モルとなる量でヒドロシリル化反応させたものが好ましい。
(R4 3SiO1/2)a(R4 2SiO2/2)b(R4SiO3/2)c(SiO4/2)d(R5O1/2)e
で表される一分子中にアルケニル基を少なくとも2個有するオルガノポリシロキサンである。式中、R4は、各々独立に、炭素数1~20のアルキル基、炭素数1~20のハロゲン置換アルキル基、炭素数2~20のアルケニル基、炭素数6~20のアリール基、炭素数6~20のハロゲン置換アリール基、または炭素数7~20のアラルキル基であり、前記R1と同様の基が例示される。R4は、メチル基、ビニル基、またはフェニル基であることが好ましい。ただし、R4の少なくとも2個はアルケニル基である。また、ホットメルト性が良好であることから、全R4の10モル%以上、あるいは20モル%以上がフェニル基であることが好ましい。また、式中、R5は水素原子または炭素数1~6のアルキル基であり、前記と同様のアルキル基が例示される。
(ViMe2SiO1/2)0.25(PhSiO3/2)0.75(HO1/2)0.02
(ViMe2SiO1/2)0.25(PhSiO3/2)0.75
(ViMe2SiO1/2)0.20(PhSiO3/2)0.80
(ViMe2SiO1/2)0.15(Me3SiO1/2)0.38(SiO4/2)0.47(HO1/2)0.01
(ViMe2SiO1/2)0.13(Me3SiO1/2)0.45(SiO4/2)0.42(HO1/2)0.01
(ViMe2SiO1/2)0.15(PhSiO3/2)0.85(HO1/2)0.01
(Me2SiO2/2)0.15(MeViSiO2/2)0.10(PhSiO3/2)0.75(HO1/2)0.04
(MeViPhSiO1/2)0.20(PhSiO3/2)0.80(HO1/2)0.05
(ViMe2SiO1/2)0.15(PhSiO3/2)0.75(SiO4/2)0.10(HO1/2)0.02
(Ph2SiO2/2)0.25(MeViSiO2/2)0.30(PhSiO3/2)0.45(HO1/2)0.04
(Me3SiO1/2)0.20(ViMePhSiO1/2)0.40(SiO4/2)0.40(HO1/2)0.08
(R4 3SiO1/2)a'(R4 2SiO2/2)b'(R4SiO3/2)c'(SiO4/2)d'(R5O1/2)e'
で表される、一分子中に炭素数2~20のアルケニル基を少なくとも2個有するオルガノポリシロキサンである。式中、R4およびR5は前記と同様の基である。
ViMe2SiO(MePhSiO)18SiMe2Vi、すなわち、(ViMe2SiO1/2)0.10(MePhSiO2/2)0.90
ViMe2SiO(MePhSiO)30SiMe2Vi、すなわち、(ViMe2SiO1/2)0.063(MePhSiO2/2)0.937
ViMe2SiO(MePhSiO)150SiMe2Vi、すなわち、(ViMe2SiO1/2)0.013(MePhSiO2/2)0.987
ViMe2SiO(Me2SiO)18SiMe2Vi、すなわち、(ViMe2SiO1/2)0.10(Me2SiO2/2)0.90
ViMe2SiO(Me2SiO)30SiMe2Vi、すなわち、(ViMe2SiO1/2)0.063(Me2SiO2/2)0.937
ViMe2SiO(Me2SiO)35(MePhSiO)13SiMe2Vi、すなわち、(ViMe2SiO1/2)0.04(Me2SiO2/2)0.70(MePhSiO2/2)0.26
ViMe2SiO(Me2SiO)10SiMe2Vi、すなわち、(ViMe2SiO1/2)0.17(Me2SiO2/2)0.83
(ViMe2SiO1/2)0.10(MePhSiO2/2)0.80(PhSiO3/2)0.10(HO1/2)0.02
(ViMe2SiO1/2)0.20(MePhSiO2/2)0.70(SiO4/2)0.10(HO1/2)0.01
HOMe2SiO(MeViSiO)20SiMe2OH
Me2ViSiO(MePhSiO)30SiMe2Vi
Me2ViSiO(Me2SiO)150SiMe2Vi
R6 kHmSiO(4-k-m)/2
で表されるオルガノハイドロジェンポリシロキサンである。式中、R6は、炭素数1~20のアルキル基、炭素数1~20のハロゲン置換アルキル基、炭素数6~20のアリール基、炭素数6~20のハロゲン置換アリール基、または炭素数7~20のアラルキル基であり、前記R1と同様の基が例示され、好ましくは、メチル基、またはフェニル基である。
[R7 3SiO1/2]f[R7 2SiO2/2]g[R7SiO3/2]h[SiO4/2]i(R5O1/2)j
で表されるケイ素原子結合水素原子を有する樹脂状オルガノハイドロジェンポリシロキサンである。式中、R7は、各々独立に、炭素数1~20のアルキル基、炭素数1~20のハロゲン置換アルキル基、炭素数6~20のアリール基、炭素数6~20のハロゲン置換アリール基、炭素数7~20のアラルキル基、または水素原子であり、前記R1と同様の基が例示される。また、式中、R5は水素原子または炭素数1~6のアルキル基であり、前記と同様の基が例示される。
(R7 3SiO1/2)f'(R7 2SiO2/2)g'(R7SiO3/2)h'(SiO4/2)i'(R5O1/2)j'
で表される、一分子中にケイ素原子結合水素原子を少なくとも2個有するオルガノポリシロキサンである。式中、R7およびR5は前記と同様の基である。
Ph2Si(OSiMe2H)2、すなわち、Ph0.67Me1.33H0.67SiO0.67
HMe2SiO(Me2SiO)20SiMe2H、すなわち、Me2.00H0.09SiO0.95
HMe2SiO(Me2SiO)55SiMe2H、すなわち、Me2.00H0.04SiO0.98
PhSi(OSiMe2H)3、すなわち、Ph0.25Me1.50H0.75SiO0.75
(HMe2SiO1/2)0.6(PhSiO3/2)0.4、すなわち、Ph0.40Me1.20H0.60SiO0.90
(R8 3SiO1/2)p(R8 2SiO2/2)q(R8SiO3/2)r(SiO4/2)s(R9O1/2)t
で表される縮合反応性のオルガノポリシロキサンである。式中、R8は、各々独立に、炭素数1~20のアルキル基、炭素数1~20のハロゲン置換アルキル基、炭素数2~20のアルケニル基、炭素数6~20のアリール基、炭素数6~20のハロゲン置換アリール基、または炭素数7~20のアラルキル基であり、前記と同様の基が例示される。また、式中のR9は水素原子、炭素数1~6のアルキル基、または炭素数2~5のアシル基であり、メトキシ基、エトキシ基等のアルコキシ基;アシルオキシ基が例示される。(a3)成分は、一分子中に少なくとも1個のケイ素原子結合水酸基、ケイ素原子結合アルコキシ基、またはケイ素原子結合アシロキシ基を有する。また、一分子中、少なくとも2個のR8はアルケニル基であり、全R8の10モル%以上、または20モル%以上がフェニル基であることが好ましい。
(R8 3SiO1/2)p'(R8 2SiO2/2)q'(R8SiO3/2)r'(SiO4/2)s'(R9O1/2)t'
で表される縮合反応性のオルガノポリシロキサンである。式中、R8およびR9は前記と同様の基である。(a4)成分は、一分子中に少なくとも1個のケイ素原子結合水酸基、ケイ素原子結合アルコキシ基、またはケイ素原子結合アシロキシ基を有する。また、式中、p'は0.01~0.3の範囲内の数、q'は0.4~0.99の範囲内の数、r'は0~0.2の範囲内の数、s'は0~0.2の範囲内の数、t'は0~0.1の範囲内の数、かつ、r'+s'は0~0.2の範囲内の数、p'+q'+r'+s'は1であり、好ましくは、p'は0.02~0.20の範囲内の数、q'は0.6~0.99の範囲内の数、r'は0~0.1の範囲内の数、s'は0~0.1の範囲内の数、t'は0~0.05の範囲内の数、かつ、r'+s'は0~0.1の範囲内の数である。これは、p'、q'、r'、s'がそれぞれ上記範囲内の数であると、25℃において柔軟性を持ちつつも、非流動性で、表面粘着性が低く、高温での溶融粘度が十分に低いホットメルト性のシリコーンが得られるからである。
[R1 2R2SiO1/2]i[R1R2SiO2/2]ii[R1SiO3/2]iii[R2SiO3/2]iv[SiO4/2]v
で表される樹脂状オルガノシロキサンである。式中、R1は、各々独立に、炭素数1~20のアルキル基、炭素数1~20のハロゲン置換アルキル基、炭素数2~20のアルケニル基、炭素数6~20のアリール基、炭素数6~20のハロゲン置換アリール基、または炭素数7~20のアラルキル基であり、前記と同様の基が例示される。また、式中、R2は、各々独立に、炭素数1~20のアルキル基、炭素数1~20のハロゲン置換アルキル基、炭素数6~20のアリール基、炭素数6~20のハロゲン置換アリール基、または炭素数7~20のアラルキル基であり、前記R1と同様の基が例示される。
R1 3-α(X)αSiO(R1 2SiO)βSi(X)αR1 3-α
で表される直鎖状のオルガノシロキサンである。式中、R1は前記と同じであり、前記と同様の基が例示される。また、式中、Xは、-OR5、F、Cl、Br、I、-OC(O)R5、-N(R5)2、または-ON=CR5 2(ここで、R5は水素原子または炭素数1~6のアルキル基である。)から選択される加水分解性基である。また、式中、αは、各々独立して、1、2、または3であり、βは50~300の整数である。
R1R2 2SiX
で表されるシロキサン化合物である。式中、R1、R2、およびXは前記と同様の基である。
-50℃における貯蔵弾性率(G'-50)と250℃における貯蔵弾性率(G'250)の値の比:
(G'-50/G'250) が1/1~1/50の範囲である硬化物を与えることを特徴とする。近年、特にパワー半導体の使途は急速に拡張しており、従来に比べて寒暖の差が激しい地域や用途でも適用が求められているが、本発明にかかる硬化物は、そのような低温~高温条件でも安定した物性を維持でき、半導体素子等の保護が可能である点で実益がある。
(G'-50/G'250) が1/1~1/50の範囲であることを特徴とする。すなわち、当該硬化物は、低温(-50℃)から高温(250度)において弾性率の変化が大きく変化せず、貯蔵弾性率の低下が1/50以下の範囲に留まるため、硬化物の強靭性が低温から高温において変化せず、例えば半導体や回路素子を封止した後の硬化物について、温度変化に伴う硬化物の破損、亀裂や変形、剥離、間隙(ボイド)等の欠陥を生じにくい点で有用である。半導体封止材等の用途および耐久性の見地から、当該硬化物は、-50℃における貯蔵弾性率(G'-50)と250℃における貯蔵弾性率(G'250)の値の比:(G'-50/G'250)が1/5~1/45の範囲であることが好ましく、1/10~1/40の範囲であることが特に好ましい。
本組成物は、(A)成分~(C)成分、さらにその他任意の成分を、(A)成分の軟化点未満の温度で粉体混合することにより製造することができる。本製造方法で用いる粉体混合機は限定されず、一軸または二軸の連続混合機、二本ロール、ロスミキサー、ホバートミキサー、デンタルミキサー、プラネタリミキサー、ニーダーミキサー、ラボミルサー、小型粉砕機、ヘンシェルミキサーが例示され、好ましくは、ラボミルサー、ヘンシェルミキサーである。
本組成物は、次の工程(I)~(III)から少なくともなる方法により硬化することができる。
(I)本組成物を(A)成分の軟化点以上に加熱して、溶融する工程;
(II)前記工程(I)で得られた硬化性シリコーン組成物を金型に注入する工程、又は型締めにより金型に前記工程(I)で得られた硬化性シリコーン組成物を行き渡らせる工程;および
(III)前記工程(II)で注入した硬化性シリコーン組成物を硬化する工程
本組成物は、ホットメルト性を有し、溶融(ホットメルト)時の取扱い作業性および硬化性が優れているので、半導体用の封止剤やアンダーフィル剤;SiC、GaN等のパワー半導体用の封止剤;電気・電子用の接着剤、ポッティング剤、保護剤、コーティング剤として好適である。また、本組成物は、ホットメルト性を有するので、トランスファー成型、コンプレッション成型、あるいはインジェクション成型用の材料としても好適である。特に、成型時にオーバーモールド成型法を用いる半導体用の封止剤として用いることが好適である。
本発明の硬化物の用途は特に制限されるものではないが、本発明組成物がホットメルト性を有し、成形性、機械的物性に優れ、かつ、硬化物は上記の室温~高温における特徴的な平均線膨張係数および貯蔵弾性率の挙動を示すものである。このため、本組成物を硬化してなる硬化物は、半導体装置用部材として好適に利用することができ、半導体素子やICチップ等の封止材、導体装置の接着剤・結合部材として好適に用いることができる。
ホットメルト性シリコーンを25℃~100℃に設定したホットプレート上に置き、スパチュラにて状態を確認しながら液状化した温度を軟化点とした。
硬化性粒状シリコーン組成物をφ14mm×22mmの円柱状のペレットに成型した。このペレットを25℃~100℃に設定したホットプレート上に置き、100グラム重の荷重で上から10秒間押し続け、荷重を取り除いた後、該ペレットの変形量を測定した。高さ方向の変形量が1mm以上となった温度を軟化点とした。
ホットメルト性シリコーン及び硬化性粒状シリコーン組成物の100℃における溶融粘度を、レオメーターAR2000EX(ティー・エイ・インスツルメント・ジャパン株式会社製)を用いて、せん断速度5(1/s)で測定した。
硬化性粒状シリコーン組成物を、トランスファー成形機を用いて銅製のリードフレームと一体成型し、縦35mm×横25mm×高さ1mmの成形物を作製した。成型条件は、実施例1~2,5~7、および比較例1,2においては、金型温度を150℃、型締め時間を120秒とし、実施例3,4(過酸化物硬化)においては、金型温度を180℃、型締め時間を120秒とした。金型から成形物を取り出した後、25℃まで冷ましてから、クラックの有無やリードフレームからの剥離等の成型不良の有無を目視で確認した。
また、成型後のリードフレームの片側をテープで水平な机に固定し、もう片側の机からの浮き上がり距離を定規を用いて測定し、成型物の反り値とした。
硬化性粒状シリコーン組成物を150℃で2時間加熱して硬化物を作製した。この硬化物の-50℃から250℃までの貯蔵弾性率をレオメーターARES(ティー・エイ・インスツルメント・ジャパン株式会社製)を用いて測定し、25℃及び150℃における値を読み取った。表1に、25℃および150℃における測定値の比率を示す。
硬化性シリコーン組成物を150℃で2時間加熱して硬化物を作製した。この硬化物の25℃~200℃の範囲での平均線膨張係数を、JIS K 7197-1991「プラスチックの熱機械分析による線膨張率の試験方法」に規定の方法により測定した。
[硬化物の曲げ強度]
硬化性シリコーン組成物を150℃で2時間加熱して硬化物を作製した。この硬化物の曲げ強度を、JIS K 6911-1995「熱硬化性プラスチック一般試験方法」に規定の方法により測定した。
[硬化物の線膨張係数曲線]
実施例1の硬化性シリコーン組成物を上記の方法により硬化して、硬化物を作成した。当該硬化物を真空理工(株)製のTM9200により、20℃~300℃の温度範囲において、線膨張係数を測定した。結果は図1に示すとおりであり、明確な変曲点は観測されなかった。
(x軸は温度で、y軸が寸法の変化)
なお、他の実施例についても、硬化物は、その線膨張係数曲線を描いた場合、20℃~300℃の温度範囲において明確な変曲点は観測されなかった。
1Lのフラスコに、25℃において白色固体状で、平均単位式:
(PhSiO3/2)0.80(Me2ViSiO1/2)0.20
で表される樹脂状オルガノポリシロキサンの55質量%-トルエン溶液 270.5g、および白金の1,3-ジビニルテトラメチルジシロキサン錯体の1,3-ジビニルテトラメチルジシロキサン溶液(白金金属の含有量=約4000ppm) 0.034gを投入し、室温(25℃)で均一に攪拌して、白金金属として質量単位で10ppm含有する樹脂状オルガノポリシロキサン(1)のトルエン溶液を調製した。また、この樹脂状オルガノポリシロキサン(1)の軟化点は100℃であり、その100℃での溶融粘度は100Pa・sであった。
1Lのフラスコに、25℃において白色固体状で、平均単位式:
(PhSiO3/2)0.80(Me2ViSiO1/2)0.20
で表される樹脂状オルガノポリシロキサンの55質量%-トルエン溶液 270.5g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 21.3g(前記樹脂状オルガノポリシロキサン中のビニル基1モルに対して、本成分中のケイ素原子結合水素原子が0.5モルとなる量)、および白金の1,3-ジビニルテトラメチルジシロキサン錯体の1,3-ジビニルテトラメチルジシロキサン溶液(白金金属の含有量=約4000ppm) 0.034g(本液状混合物に対して白金金属が質量単位で10ppmとなる量)を投入し、室温で均一に攪拌した。その後、オイルバスにてフラスコ内の温度を100℃まで上げて、トルエン還流下、2時間攪拌して、上記樹脂状オルガノポリシロキサンに由来する樹脂状オルガノシロキサンと上記ジフェニルシロキサンに由来する鎖状オルガノシロキサンからなり、上記反応に関与しなかったビニル基を有するオルガノシロキサン架橋物(2)のトルエン溶液を調製した。なお、このオルガノシロキサン架橋物(2)を、FT-IRにて分析したところ、ケイ素原子結合水素原子のピークは観測されなかった。また、このオルガノシロキサン架橋物(2)の軟化点は75℃であり、その100℃での溶融粘度は700Pa・sであった。
参考例1で調製した樹脂状オルガノポリシロキサン(1)のトルエン溶液を40℃のスプレードライによりトルエンを除去しながら微粒子化して、真球状のホットメルト性シリコーン微粒子(1)を調製した。この微粒子を光学顕微鏡で観測したところ、粒子径が5~10μmであり、平均粒子径は7.9μmであった。
参考例1で調製した樹脂状オルガノポリシロキサン(1)のトルエン溶液を150℃に加熱した二軸混練機に投入し、トルエンを除去し、得られた樹脂状オルガノポリシロキサン(1)を冷やしながらボールミルにより粉砕して、不定形状のホットメルト性シリコーン微粒子(2)を調製した。この微粒子を光学顕微鏡で観測したところ、粒子径が1000~3000μmであり、平均粒子径は1600μmであった。
参考例2で調製したオルガノシロキサン架橋物(2)のトルエン溶液を40℃のスプレードライによりトルエンを除去しながら微粒子化して、真球状のホットメルト性シリコーン微粒子(3)を調製した。この微粒子を光学顕微鏡で観測したところ、粒子径が5~10μmであり、平均粒子径は7.5μmであった。
ホットメルト性シリコーン微粒子(1) 78.7g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 9.1g、平均単位式:
(PhSiO3/2)0.4(HMe2SiO1/2)0.6
で表される、一分子中に2個以上のケイ素原子結合水素原子を有する、粘度25mPa・sの分岐鎖状オルガノポリシロキサン(ケイ素原子結合水素原子の含有量=0.65質量%) 12.2g
{シリコーン微粒子(1)中のビニル基1モルに対して、上記ジフェニルシロキサン及び上記オルガノポリシロキサン中のケイ素原子結合水素原子が1.0モルとなる量}、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、および平均粒子径15μmの溶融シリカ(新日鉄マテリアルズ マイクロン社製のHS-202)1181.1gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、均一な白色の硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により、打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
その硬化物の20℃~300℃における平均線膨張係数曲線は、図1に示すとおりであり、他の実施例同様に、明確な変曲点は観測されなかった。さらに、その硬化物の曲げ強度は47MPaであり、対応する比較例3に対して優れる結果であった。
ホットメルト性シリコーン微粒子(1) 71.4g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 21.4g、
粘度1,000mPa・sであり、
平均式 Me2ViSiO(MePhSiO)17.5SiMe2Vi
で表される分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン(ビニル基の含有量=2.1質量%) 7.1g
{シリコーン微粒子(1)と分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン中のビニル基1モルに対して、上記ジフェニルシロキサン中のケイ素原子結合水素原子が1.0モルとなる量}、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、平均粒子径15μmの溶融シリカ(新日鉄マテリアルズ マイクロン社製のHS-202)1214.3gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、均一な白色の硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により、打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
ホットメルト性シリコーン微粒子(1) 100.0g、2,5-ジメチル-2,5-ジ(tert-ブチルパーオキシ)ヘキサン(半減期が10時間である温度が118℃である。) 2.5g、および平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202) 1050.0gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、白色で均一な硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
ホットメルト性シリコーン微粒子(1) 90.9g、
式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 9.1g、
2,5-ジメチル-2,5-ジ(tert-ブチルパーオキシ)ヘキサン(半減期が10時間である温度が118℃である。) 2.3g、および平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202) 1022.7gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、白色で均一な硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
ホットメルト性シリコーン微粒子(3) 74.1g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 11.1g、粘度1,000mPa・sであり、
平均式 Me2ViSiO(MePhSiO)17.5SiMe2Vi
で表される分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン(ビニル基の含有量=2.1質量%) 14.8g
{シリコーン微粒子(3)と分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン中のビニル基1モルに対して、上記ジフェニルシロキサン中のケイ素原子結合水素原子が1.0モルとなる量}、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202)1111.1gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、均一な白色の硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により、打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
ホットメルト性シリコーン微粒子(2) 78.7g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 9.1g、平均単位式:
(PhSiO3/2)0.4(HMe2SiO1/2)0.6
で表される、一分子中に2個以上のケイ素原子結合水素原子を有する、粘度25mPa・sの分岐鎖状オルガノポリシロキサン(ケイ素原子結合水素原子の含有量=0.65質量%) 12.2g
{シリコーン微粒子(2)中のビニル基1モルに対して、上記ジフェニルシロキサン及び上記オルガノポリシロキサン中のケイ素原子結合水素原子が1.0モルとなる量}、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、および平均粒子径15μmの溶融シリカ(新日鉄マテリアルズ マイクロン社製のHS-202)1181.1gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、均一な白色の硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により、打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
ホットメルト性シリコーン微粒子(1) 71.4g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 21.4g、
粘度1,000mPa・sであり、
平均式 Me2ViSiO(MePhSiO)17.5SiMe2Vi
で表される分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン(ビニル基の含有量=2.1質量%) 7.1g
{シリコーン微粒子(1)と分子鎖両末端ジメチルビニルシロキシ基封鎖メチルフェニルポリシロキサン中のビニル基1モルに対して、上記ジフェニルシロキサン中のケイ素原子結合水素原子が1.0モルとなる量}、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、平均粒子径12μmの球状アルミナ(昭和電工社製のAS-40)1571.4gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、均一な白色の硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により、打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
ホットメルト性シリコーン微粒子(3) 89.3g、式:
HMe2SiO(Ph2SiO)SiMe2H
で表される、粘度5mPa・sの分子鎖両末端ジメチルハイドロジェンシロキシ基封鎖ジフェニルシロキサン(ケイ素原子結合水素原子の含有量=0.6質量%) 5.4g、平均単位式:
(PhSiO3/2)0.4(HMe2SiO1/2)0.6
で表される、一分子中に2個以上のケイ素原子結合水素原子を有する、粘度25mPa・sの分岐鎖状オルガノポリシロキサン(ケイ素原子結合水素原子の含有量=0.65質量%) 5.4g{シリコーン微粒子(3)中のビニル基1モルに対して、上記ジフェニルシロキサンと上記オルガノポリシロキサン中のケイ素原子結合水素原子が1.0モルとなる量}、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、および平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202) 401.8gを小型粉砕機に一括投入し、室温(25℃)で1分間攪拌を行い、均一な白色の硬化性粒状シリコーン組成物を調製した。次に、この組成物を打錠機により、打錠して、直径14mm、高さ22mmの円柱状のペレットを作製した。
平均単位式:
(MeViSiO2/2)0.25(Ph2SiO2/2)0.30(PhSiO3/2)0.45(HO1/2)0.02
で表されるメチルビニルフェニルポリシロキサン 68.2g、平均式:
ViMe2SiO(MePhSiO)17.5SiViMe2
で表されるジメチルビニルシロキシ末端ポリメチルフェニルシロキサン 9.1g、式:
(HMe2SiO)2SiPh2
で表される1,1,5,5-テトラメチル-3,3-ジフェニルトリシロキサン 22.7g(上記のメチルビニルフェニルポリシロキサンおよびジメチルビニルシロキシ末端ポリメチルフェニルシロキサンのビニル基の合計1モルに対して、本成分中のケイ素原子結合水素原子が1.15モルとなる量)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン溶液(本組成物に対して白金金属が質量単位で5.0ppmとなる量)、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で300ppmとなる量)、平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202) 300.0g を混合して、25℃での粘度が620Pa・sであるペースト状の硬化性シリコーン組成物を調製した。
式:
-(MeViSiO2/2)6-
で表される直鎖状メチルビニルシロキサンブロックを有し、分子鎖両末端が水酸基で封鎖されたメチルビニルポリシロキサン 24.2g、式:
Me2ViSiO(Me2SiO)46SiMe2Vi
で表される分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルポリシロキサン 22.5g、平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202) 400.0g、n-オクチルトリエトキシシラン 11.0g、および粘度125mPa・sである、式:
Me3SiO(Me2SiO)110Si(OMe)3
で表される分子鎖片末端がトリメチルシロキシ基で封鎖され、他の分子鎖片末端がトリメトキシシロキシ基で封鎖されたジメチルポリシロキサン 11.0gをロスミキサーに投入し、室温で混合した後、減圧下、150℃に加熱しながら混練して、シリコーンベースを調製した。
-(MeHSiO2/2)50-
で表される直鎖状メチルハイドロジェンシロキサンブロックを有し、分子鎖両末端がトリメチルシロシキ基で封鎖されたメチルハイドロジェンポリシロキサン 22.5g(シリコーンベース中のメチルビニルポリシロキサンと分子鎖両末端ジメチルビニルシロキシ基封鎖ジメチルポリシロキサン中のビニル基の合計1モルに対して、本成分中のケイ素原子結合水素原子が1.5モルとなる量)、粘度20mPa・sの分子鎖両末端水酸基封鎖ジメチルシロキサン・メチルビニルシロキサン共重合オリゴマーと3-グリシドキシプロピルトリメトキシシランとの質量比1:2の縮合反応物 5.5g、および1-エチニル-1-シクロヘキサノール(本組成物に対して、質量単位で200ppmとなる量)を混合した後、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサンの1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン溶液(本組成物に対して、白金原子が質量単位で3ppmとなる量)を混合して、25℃での粘度が340Pa・sであるペースト状の硬化性シリコーン組成物を調製した。
ここで、当該液状硬化性シリコーン組成物を硬化してなる硬化物の曲げ強度は15MPaであり、実施例1の硬化物に対し、大きく劣るものであった。
平均単位式:
(MeViSiO2/2)0.15(Me2SiO2/2)0.15(Ph2SiO2/2)0.30(PhSiO3/2)0.40(HO1/2)0.04
で表されるメチルビニルフェニルポリシロキサン 55.2g、式:
(MeViSiO)4
で表される1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン 13.8g、式:
(HMe2SiO)2SiPh2
で表される1,1,5,5-テトラメチル-3,3-ジフェニルトリシロキサン 30.9g
(上記のメチルビニルフェニルポリシロキサンおよび1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン中のビニル基の合計1モルに対して、本成分中のケイ素原子結合水素原子が0.9モルとなる量)、白金の1,3-ジビニル-1,1,3,3-テトラメチルジシロキサンの1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン溶液(本組成物に対して白金金属が質量単位で3.5ppmとなる量)、1-エチニル-1-シクロヘキサノール(本組成物に対して質量単位で200ppmとなる量)、および平均粒子径15μmの球状シリカ(新日鉄マテリアルズ マイクロン社製のHS-202) 400.0gを混合して、粘度が104Pa・sであるペースト状の硬化性シリコーン組成物を調製した。
Claims (14)
- (A)軟化点が30℃以上であり、ヒドロシリル化反応性基および/またはラジカル反応性基を有するホットメルト性シリコーン微粒子 100質量部、
(B)無機フィラー 100~4000質量部、および
(C)硬化剤を含有してなり、
硬化により、25℃~200℃の範囲での平均線膨張係数が30ppm/℃以下であり、
-50℃における貯蔵弾性率(G'-50)と250℃における貯蔵弾性率(G'250)の値の比:
(G'-50/G'250) が1/1~1/50の範囲である硬化物を与えることを特徴とする、硬化性粒状シリコーン組成物。 - (B)成分が、軟化点を有さないか又は前記(A)成分の軟化点以下では軟化しないフィラーである、請求項1に記載の硬化性粒状シリコーン組成物。
- (B)成分が、実質的に、平均粒子径が10.0μm以上の無機フィラーである、請求項1または請求項2に記載の硬化性粒状シリコーン組成物。
- (B)成分が、補強性フィラー、白色顔料、熱伝導性フィラー、導電性フィラー、蛍光体、またはこれらの少なくとも2種の混合物である、請求項1~請求項3のいずれか1項に記載の硬化性粒状シリコーン組成物。
- (B)成分が、平均粒子径が10.0μm以上の球状の無機フィラーである、請求項1~請求項4のいずれか1項に記載の硬化性粒状シリコーン組成物。
- (A)成分が、(A1)樹脂状オルガノポリシロキサン、(A2)少なくとも1種のオルガノポリシロキサンを部分架橋してなるオルガノポリシロキサン架橋物、(A3)樹脂状オルガノシロキサンブロックと鎖状オルガノシロキサンブロックからなるブロックコポリマー、またはこれらの少なくとも2種の混合物からなるシリコーン微粒子である、請求項1に記載の硬化性粒状シリコーン組成物。
- (A)成分が、(A)成分中のケイ素原子結合有機基の10モル%以上がアリール基であり、その平均一次粒子径が1~10μmである真球状シリコーン微粒子である、請求項1または請求項6に記載の硬化性粒状シリコーン組成物。
- 硬化により得られる硬化物が、20℃~300℃の範囲での線膨張係数の変化において、明確な変曲点を有さないことを特徴とする、請求項1~請求項7のいずれか1項に記載の硬化性粒状シリコーン組成物。
- 硬化性粒状シリコーン組成物がペレット状またはシート状である、請求項1~請求項8のいずれか1項に記載の硬化性粒状シリコーン組成物。
- 請求項1~請求項9のいずれか1項に記載の硬化性粒状シリコーン組成物を硬化させてなる、硬化物。
- 請求項10に記載の硬化物の、半導体装置用部材としての使用。
- 請求項10に記載の硬化物を備えた半導体装置。
- 半導体素子または半導体回路基盤が、請求項10に記載の硬化物によりオーバーモールドされた構造を有する、パワー半導体装置。
- 下記工程(I)~(III)から少なくともなる硬化物の成型方法。
(I)請求項1~請求項9のいずれか1項に記載の硬化性粒状シリコーン組成物を(A)成分の軟化点以上に加熱して、溶融する工程;
(II)前記工程(I)で得られた硬化性シリコーン組成物を金型に注入する工程 又は 型締めにより金型に前記工程(I)で得られた硬化性シリコーン組成物を行き渡らせる工程;および
(III)前記工程(II)で注入した硬化性シリコーン組成物を硬化する工程
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JPWO2018030288A1 (ja) | 2019-06-13 |
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TW201817815A (zh) | 2018-05-16 |
US20190169398A1 (en) | 2019-06-06 |
KR20190039163A (ko) | 2019-04-10 |
EP3498780B1 (en) | 2021-06-09 |
CN109790384B (zh) | 2022-01-04 |
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CN109790384A (zh) | 2019-05-21 |
EP3498780A4 (en) | 2020-01-15 |
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