WO2017202245A1 - Multi-position processing apparatus and multi-position processing method for silicon boule - Google Patents

Multi-position processing apparatus and multi-position processing method for silicon boule Download PDF

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Publication number
WO2017202245A1
WO2017202245A1 PCT/CN2017/085048 CN2017085048W WO2017202245A1 WO 2017202245 A1 WO2017202245 A1 WO 2017202245A1 CN 2017085048 W CN2017085048 W CN 2017085048W WO 2017202245 A1 WO2017202245 A1 WO 2017202245A1
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WIPO (PCT)
Prior art keywords
silicon rod
processing
silicon
location
rod
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Application number
PCT/CN2017/085048
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French (fr)
Chinese (zh)
Inventor
卢建伟
Original Assignee
上海日进机床有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201610345607.2A external-priority patent/CN105835247B/en
Priority claimed from CN201610345641.XA external-priority patent/CN105946126B/en
Priority claimed from CN201610786297.8A external-priority patent/CN106181610B/en
Application filed by 上海日进机床有限公司 filed Critical 上海日进机床有限公司
Publication of WO2017202245A1 publication Critical patent/WO2017202245A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor

Definitions

  • the application relates to the technical field of silicon workpiece processing, in particular to a silicon rod multi-station processing machine and a silicon rod multi-station processing method.
  • the field of photovoltaic solar power is getting more and more attention and development.
  • the usual crystalline silicon solar cells are fabricated on high quality silicon wafers which are cut and subsequently processed by a multi-wire saw after pulling or casting a silicon ingot.
  • the production process of the existing silicon wafer is exemplified by a single crystal silicon product.
  • the approximate working process may include: first cutting off the original long silicon rod by using a silicon rod cutting machine to form a plurality of short silicon rods; After that, a silicon rod opener is used to form a single crystal silicon rod after the cut short silicon rod is opened, and then the single crystal silicon rod is subjected to rounding, grinding, etc., so that the surface of the single crystal silicon rod is made.
  • the shaping achieves the corresponding flatness and dimensional tolerance requirements; after subsequent slicing of the single crystal silicon rod by the microtome, a single crystal silicon wafer is obtained.
  • the approximate working process may include: first performing a square processing of a primary silicon ingot (large-sized silicon ingot) using a silicon ingot opening machine to form a secondary silicon ingot (small size silicon ingot) After the opening is completed, the secondary ingot is cut by a silicon ingot cutting machine to form a polycrystalline silicon rod; then the polycrystalline silicon rod is chamfered, barreled, etc., so that the surface of the polycrystalline silicon rod is shaped to a corresponding level. Degree and dimensional tolerance requirements; subsequent use of the slicer to slice the polycrystalline silicon rod to obtain a polycrystalline silicon wafer.
  • the purpose of the present application is to disclose a silicon rod multi-station processing machine and a silicon rod multi-station processing method for solving the inefficiency between the various processes existing in the related art.
  • a silicon rod multi-station processing machine including: a base, a silicon rod processing platform; a silicon rod loading and unloading device disposed in a pretreatment zone of the silicon rod processing platform for loading a silicon rod to be processed into a pretreatment location of the silicon rod processing platform and processing the processed
  • the silicon rod is unloaded from the pretreatment location of the silicon rod processing platform;
  • the first processing device is disposed in the first processing location of the silicon rod processing platform for performing the first processing operation on the silicon rod;
  • the second processing The device is disposed in a second processing location of the silicon bar processing platform for performing a second processing operation on the silicon rod after the first processing operation by the first processing device;
  • the silicon rod switching device is rotated and disposed at the
  • the silicon rod processing platform is configured to convert a silicon rod loaded by the silicon rod loading and unloading device between a pretreatment position on the silicon rod processing platform, a first processing position, and a second processing position.
  • the silicon rod multi-station processing machine of the present application integrates a plurality of processing devices, and the silicon rod loading and unloading device can use the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod can be used to process the silicon rod in each processing device.
  • the process is transferred in an orderly and seamless manner and automated to realize the multiple process operations of the silicon rod processing.
  • the plurality of processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
  • the silicon rod loading and unloading device comprises: a silicon rod loading and unloading location, a silicon rod carrying platform for carrying the silicon rod to be placed upright; a reversing carrier for reversing motion; and a silicon rod a clamping device disposed on the first mounting surface of the reversing carrier; wherein, by driving the reversing carrier for reversing movement, the silicon rod clamp of the reversing carrier is in the loading and unloading position of the silicon rod The pretreatment zone is switched between transfers to transfer the silicon rod.
  • the silicon rod clamp comprises: a clamp mounting member disposed on the commutating carrier; at least two silicon rod clamping members disposed along a distance of the clamp mounting member;
  • the silicon rod clamping member comprises: a clamping arm mounting seat disposed on the clamp mounting member; at least two clamping arms disposed on the clamping arm mounting seat; and a clamping arm driving mechanism for driving the at least The two clamp arms act as opening and closing.
  • At least one of the at least two silicon rod holders is provided with a guide drive mechanism for driving it to move along the clamp mount to adjust the The spacing of at least two of the silicon rod holders is described.
  • the silicon rod handling device further includes a height detector disposed on the commutation carrier for detecting a height of the silicon rod.
  • the silicon rod multi-station processing machine further includes a flatness detector disposed on the second mounting surface of the reversing carrier for planar flatness detection of the silicon rod.
  • the flatness detector includes: a contact detecting structure; a detector shifting mechanism; a detecting controller connected to the contact detecting structure and the detector shifting mechanism for controlling
  • the detector shifting mechanism drives the contact detecting structure to shift and controls the contact detecting structure to sequentially detect the relative distances of the detecting points on the surface to be tested in the silicon rod.
  • the silicon rod switching device comprises: a disc-shaped or a circular conveying body; a silicon rod positioning machine The utility model is disposed on the conveying body for positioning the silicon rod, and a switching driving mechanism for driving the conveying body to rotate to drive the silicon rod switching position of the silicon rod positioning mechanism.
  • the silicon rod positioning mechanism comprises: a rotating carrier disposed on the disc-shaped or circular conveying body for carrying the silicon rod; a rotary pressing device, a relative setting Above the rotating stage, for pressing the silicon rod; lifting driving device for driving the rotating pressing device to perform lifting movement in a vertical direction; and rotating driving device for driving the rotating pressure The device is tightened and drives the rotary pressing device to perform a rotary motion.
  • the first processing device includes: a first frame; at least one pair of first abrasive tools disposed oppositely on the first frame for facing the first processing location
  • the silicon rod on the silicon rod switching device performs the first processing operation.
  • the first grinding tool comprises: a first spindle; at least one first grinding wheel disposed at a working end of the first spindle; the first grinding wheel has a first size particle of a first abrasive grain .
  • the second processing device includes: a second frame; at least one pair of second abrasive tools disposed oppositely on the second frame for facing the second processing location
  • the silicon rod on the silicon rod switching device performs a second processing operation.
  • the second grinding tool comprises: a second main shaft; at least one second grinding wheel disposed at a working end of the second main shaft; and the second grinding wheel has a second coarse particle of a second granularity .
  • the silicon rod multi-station processing machine further includes a guard door for isolating the pretreatment location from the first processing zone and the second processing zone.
  • the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120°, and the rotation angle of the silicon bar switching device is ⁇ 240°.
  • the silicon rod multi-station processing machine further includes a third processing device disposed at a third processing location of the silicon rod processing platform; a pretreatment location on the silicon rod processing platform, The first processing zone, the second machining zone, and the third machining zone are distributed at a 90° relationship between the two adjacent portions, and the rotation angle of the silicon bar switching device ranges from ⁇ 270°.
  • the silicon rod switching device has a range of rotation angles of ⁇ 360° or the silicon rod switching device employs a one-way infinite rotation.
  • the present application in another aspect, discloses a silicon rod multi-station processing method, comprising the steps of: loading a first silicon rod to be processed into a pretreatment location of a silicon rod processing platform by a silicon rod handling device; Pre-treating the first silicon rod at the pre-processing location; rotating the silicon rod switching device by a first predetermined angle to convert the pre-processed first silicon rod from the pre-processing location to the first processing location; Performing a first processing operation on the first silicon rod in the first processing location, at this stage, causing the silicon rod loading and unloading device to load the second silicon rod to be processed in the pretreatment position and performing pretreatment; and rotating the silicon rod switching device a second preset angle for converting the first silicon bar that completes the first processing operation from the first processing location to the second processing location and converting the pre-processed second silicon gate from the pre-processing location to the first processing location; Second processing device for the second plus The first silicon rod on the work area performs the second processing operation. At this stage, the first processing device performs
  • the silicon rod multi-station processing method of the present application can utilize the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod switching device can order the silicon rod between the processing devices without any order.
  • the seam is transferred and automated to realize multiple process operations of the silicon rod processing, and multiple processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
  • the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform have a 120° distribution between the two; in accordance with the pretreatment zone, the first processing zone And the sequence of the second processing zone is defined as the forward direction, the first predetermined angle for rotating the silicon rod switching device is 120° in the forward direction; and the silicon rod switching device is rotated to the second predetermined angle to the positive direction Rotate 120°.
  • the silicon rod multi-station processing method further comprises: rotating the silicon rod switching device by a third predetermined angle to convert the first silicon rod that completes the second processing operation from the second processing location to the pre-processing Processing the location and the second silicon rod that will complete the first processing operation is converted from the first processing location to the second processing location and the third silicon rod that completes the pre-processing is converted from the pre-processing location to the first processing location;
  • the device unloads the first silicon rod on the pretreatment location and loads the fourth silicon rod to be processed into the pretreatment location and pretreats the fourth silicon rod located at the pretreatment location, at this stage,
  • the second processing device performs a second processing operation on the second silicon rod on the second processing location and causes the first processing device to perform a first processing operation on the third silicon rod on the first processing location.
  • the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform have a 120° distribution between the two; in accordance with the pretreatment zone, the first processing zone And the direction of the sequence of the second processing location is defined as the forward direction, the first predetermined angle for rotating the silicon rod switching device is 120° in the forward direction; the silicon rod switching device is rotated second The preset angle is 120° in the forward direction; the third predetermined angle of rotation of the silicon rod switching device is 120° in the forward direction or 240° in the reverse direction.
  • FIG. 1 is a schematic perspective view showing the structure of a silicon rod multi-station processing machine in a certain viewing angle according to an embodiment of the present application.
  • FIG. 2 is a top plan view of a silicon rod multi-station processing machine in an embodiment of the present application.
  • FIG 3 is a side view showing a silicon rod multi-station processing machine in an embodiment of the present application.
  • FIG. 4 is a schematic view showing the structure of a silicon rod holding member in a silicon rod multi-station processing machine of the present application in an embodiment.
  • FIG. 5 is a schematic view showing the structure of a silicon rod holding member in a silicon rod multi-station processing machine of the present application in another embodiment.
  • Figure 6 is a rear elevational view of the silicon rod clamp in the silicon rod multi-station processing machine of the present application.
  • FIG. 7 is a schematic flow chart showing an embodiment of a silicon rod multi-station processing method of the present application in an embodiment.
  • FIG. 8 is a schematic flow chart showing another embodiment of the silicon rod multi-station processing method of the present application.
  • Fig. 9 is a view showing a state in which a silicon rod is placed upright on a silicon rod carrier.
  • Fig. 10 is a view showing a state in which a silicon rod is held by a silicon rod holder.
  • Figure 11 is a schematic view showing a state in which a silicon rod is placed in a pretreatment position by a reversing carrier.
  • Figure 12 is a schematic view showing the state in which the height detector detects the height of the silicon rod on the loading and unloading platform.
  • 13 and 14 are views showing a state in which the flatness detector detects the flatness of the silicon rod.
  • Figure 15 is a schematic view showing the operation of correcting a single crystal silicon rod.
  • Figure 16 is a schematic view showing the operation of correcting the polycrystalline silicon rod.
  • Fig. 17 is a view showing a state in which the first silicon bar is subjected to the first processing operation and the second silicon bar is loaded.
  • Fig. 18 is a view showing a state change of a single crystal silicon rod in a dicing operation.
  • Fig. 19 is a view showing a state change of a single crystal silicon rod in a rough grinding operation.
  • Figure 20 is a schematic view showing the state change of the polycrystalline silicon rod in the rough grinding operation.
  • Fig. 21 is a view showing a state in which the silicon rod multi-station processing machine of the present application simultaneously processes three silicon rods.
  • Fig. 22 is a view showing the state of a single crystal silicon rod in a spheronization process.
  • Figure 23 is a view showing the state of a single crystal silicon rod in a refining operation.
  • Figure 24 is a view showing the state of the polycrystalline silicon rod in the chamfering operation.
  • Figure 25 is a view showing the state of the polycrystalline silicon rod in the refining operation.
  • Fig. 26 is a view showing a state in which the silicon bar is discharged to complete the processing operation.
  • Fig. 27 is a view showing the state of the three-station processing operation of the silicon rod multi-station processing machine of the present application.
  • FIG. 28 is a schematic view showing the state of the silicon rod multi-station processing machine of the present application in a four-station processing operation.
  • the inventors of the present application have found that in the related processing technology for the silicon rod, the processing devices such as grinding, chamfering, and barreling are dispersed and independently arranged, and the conversion of the silicon rods for performing different process operations is required. Pre-treatment before handling and processing has problems such as complicated processes and low efficiency.
  • the present application proposes a multi-station processing machine for silicon rods and a multi-station processing method for silicon rods.
  • a multi-station processing machine for silicon rods Through equipment modification, a plurality of processing devices are assembled in one device, and the silicon rods are fast, stable and non-damaged.
  • the conversion between the various processing areas can automatically realize multiple processing operations of the silicon rod processing and can simultaneously perform corresponding processing operations on the corresponding silicon rods, seamlessly connecting the various processing operations, saving labor costs and improving production efficiency. Improve the quality of silicon rod processing operations.
  • FIG. 1 is a schematic structural view of a silicon rod multi-station processing machine according to an embodiment of the present invention.
  • FIG. 1 is a perspective view of a silicon rod multi-station processing machine according to an embodiment of the present application.
  • FIG. 2 is a top view of a silicon rod multi-station processing machine in an embodiment of the present application
  • FIG. 3 is a side view of the silicon rod multi-station processing machine in the embodiment of the present application.
  • the silicon rod multi-station processing machine of the present application is used for processing a silicon rod, where the silicon rod is a rectangular-shaped silicon rod, which may be a single crystal silicon rod or a polycrystalline silicon rod. , should all fall within the scope of protection of this application.
  • the forming process of the single crystal silicon rod may include: first cutting off the original long silicon rod by using a silicon rod cutting machine to form a plurality of short silicon rods; after the truncation is completed, using the silicon rod to open the square The machine performs a square operation on the short silicon rod after the truncation to form a single crystal silicon rod having a rectangular cross section.
  • a silicon rod cutting machine to cut off the original long silicon rod to form a plurality of short silicon rods
  • patent publications such as CN105856445A, CN105946127A, and CN105196433A, using a silicon rod square machine to cut off.
  • the forming process of the single crystal silicon rod is not limited to the foregoing technology.
  • the forming process of the single crystal silicon rod may further include: first performing the opening operation of the original long silicon rod by using a full silicon rod square machine A long single crystal silicon rod having a rectangular cross section is formed; after the opening is completed, the long single crystal silicon rod after the opening is cut off by a silicon rod cutting machine to form a short crystal silicon rod.
  • a patent publication such as CN106003443A.
  • the forming process of the polycrystalline silicon rod may include: first performing a square processing of a primary silicon ingot or a silicon square body (large size silicon ingot) using a silicon ingot squarer to form a secondary silicon ingot (small size silicon ingot) Ingot); after the opening is completed, the secondary ingot is cut by a silicon ingot cutting machine to form a polycrystalline silicon rod.
  • a specific implementation manner of forming a secondary silicon ingot (large-sized silicon ingot) by using a silicon ingot squarer to form a secondary silicon ingot (small-sized silicon ingot) can be referred to, for example, as Patent publications such as CN102172997A, CN105216128A, CN105690582A, etc., and a specific implementation manner of cutting a secondary silicon ingot using a silicon ingot cutter to form a polycrystalline silicon rod can be referred to, for example, a patent publication such as CN105196434A.
  • the silicon rod multi-station processing machine of the present application comprises: a base 1, a silicon rod loading and unloading device 2, a first processing device 3, a second processing device 4, and a silicon rod switching device 5.
  • the base 1 has a silicon rod processing platform, wherein the silicon rod processing platform can be divided into a plurality of functional locations according to the specific operation content of the silicon rod processing operation.
  • the silicon rod processing platform includes at least a pretreatment location, a first processing location, and a second processing location.
  • a silicon rod switching device 5 is disposed in a central region of the silicon rod processing platform for pretreating the first processing area of the silicon rod 100 loaded by the silicon rod handling device 2 on the silicon rod processing platform, and Conversion between the second processing zone.
  • the silicon rod switching device 5 is rotatably disposed on the silicon rod processing platform, and the silicon rod switching device 5 includes: a disc-shaped or circular conveying body 51; the silicon rod positioning mechanism 53 is disposed on the conveying body 51 is used for positioning the silicon rod; the conversion driving mechanism is used for driving the conveying body 51 to rotate to drive the silicon rod switching position of the silicon rod positioning mechanism 53.
  • the silicon rod processing platform in one embodiment includes a pre-processing location, a first processing location, and a second processing location, and the silicon rod positioning mechanism on the delivery body 51 is adapted to the functional locations.
  • the number of 53 can be set to three, and each of the silicon rod positioning mechanisms 53 can position a silicon rod. Further, the angles set between the two silicon rod positioning mechanisms 53 are also consistent with the angular distribution between the two functional areas. Thus, when a certain silicon rod positioning mechanism 53 corresponds to a certain functional position, inevitably, the other two silicon rod positioning mechanisms 53 also correspond to the other two functional areas, respectively.
  • the silicon rods are located at a corresponding one.
  • the processing area performs the corresponding processing operations.
  • the silicon rods in the pretreatment area can be pre-processed
  • the silicon rods in the first processing area can perform the first processing operation
  • the silicon rods in the second processing area can be processed. The second processing operation.
  • the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120° between the two, so correspondingly, the disk is
  • the three silicon rod positioning mechanisms 53 on the shaped or toroidal delivery body 51 are also distributed 120[deg.] between each other.
  • the number of the silicon rod positioning mechanisms 53 can be changed according to actual needs. Not limited to this, for example, the number of the silicon rod positioning mechanisms 53 may be determined according to the number of functional locations set by the silicon rod processing platform.
  • the silicon rod positioning mechanism 53 may further include a rotation bearing table 531, a rotation pressing device 533, a lifting drive device (not shown), and a rotation driving device (not shown).
  • the rotating stage 531 is disposed on the disc-shaped or circular conveying body 51 of the silicon rod switching device 5 for carrying the silicon rod 100 and placing the silicon rod 100 in an upright position, that is, the bottom of the silicon rod 100 is located at the rotation On the carrying platform 531.
  • the stage 531 is rotated and rotated together when the disk-shaped or circular-shaped conveying body 51 is rotated in the silicon-bar switching device 531.
  • the rotation stage 531 can also be designed to be rotatable, for example, the rotation stage 531 has a rotation axis with respect to the delivery body 51 to achieve a rotation motion, such that after the rotation stage 531 supports the silicon rod 100, the rotation stage The 531 and the silicon rod 100 thereon can be rotated together.
  • the contact surface of the rotating carrier 531 for contacting the silicon rod has damping to provide a certain frictional force that can drive the silicon rod.
  • the rotating carrier 531 is adapted to the silicon rod 100.
  • the rotating stage 531 can be a circular carrier that is adapted to the cross-sectional dimensions of the silicon rod 100.
  • a rotary pressing device 533 is disposed opposite the rotating carriage 531 for pressing against the top of the silicon rod 100 to compress the silicon rod 100.
  • the rotary hold down device 533 can further include an erected abutment 532 and a push-on movable block 534 disposed at the bottom of the support 532.
  • the support 532 is movably disposed on a central mounting frame 13 that is located in a central region of the transport body 51 and that rotates along with the transport body 51.
  • the central mounting frame 13 can include at least six mounting posts 131 disposed vertically, and is divided into three groups in a manner of two in each group, wherein two mounting posts 131 in each group are used to set up a support for the movable 532, each of the supports 532 is driven by a lifting drive to move up and down along the mounting post 131.
  • the mounting post 131 is a relatively smooth cylindrical structure. If necessary, lubricating oil may be applied to the surface of the mounting post 131 to facilitate the smooth movement of the support 532.
  • a protective sleeve may be sleeved on the mounting post 131 to protect the mounting post 131 from dust, debris and the like.
  • the pressing active block 534 is adapted to the silicon rod 100.
  • the pressing active block 534 can be a pie-shaped compact corresponding to the cross-sectional dimensions of the silicon rod 100.
  • the pressing movable block 534 in the rotary pressing device 533 is pivotally coupled to the abutment 532 and is rotatable relative to the abutment 532.
  • the rotating carrier 531 is designed to be able to rotate and the pressing block 534 of the rotary pressing device 533 is pivotally connected to the support 532. Therefore, the rotating carrier 531 or the pressing movable block 534 can be linked to each other.
  • a rotary drive In one case, when the rotating stage 531 is linked to a rotary driving device, the rotating movable table 531 acts as a driving rotating member and the pressing movable block 534 acts as a driven rotating member; in another case, when the top When the pressing movable block 534 is interlocked with a rotary driving device, the pressing movable block 534 is used as the active rotating member, and the rotating stage 531 is used as the driven rotating member.
  • the rotary pressing device 533 can cooperate with the rotating loading platform 531 under it. Specifically, after the silicon rod 100 is vertically placed on the rotating bearing platform 531, the support 532 is driven by the lifting drive device along The mounting post 131 is lowered for movement until the pressing block 534 on the holder 532 is pressed against the top of the silicon rod 100. Subsequently, when the silicon rod 100 needs to be rotated, the rotating rotating platform 531 or the pressing movable block 534 driven by the rotary driving device rotates, and the friction between the rotating bearing table 531, the silicon rod 100, and the pressing movable block 534 is utilized.
  • the force drives the silicon rod 100 to rotate together to realize the adjustment of the working surface or the working area in the silicon rod 100, thereby performing processing on the adjusted working surface or working area in the silicon rod 100.
  • the rotational speed and angle of rotation of the silicon rod 100 can be controlled by a rotary drive.
  • the lifting drive device can be, for example, a cylinder or a lifting motor
  • the rotary driving device can be, for example, a rotating electrical machine.
  • the rotating carrier 531 or the pressing movable block 534 can be controlled to rotate by the rotating driving device to drive the silicon rod 100 to rotate to change the working surface or the working area, sometimes when silicon
  • the silicon rod positioning mechanism may be configured with a locking mechanism if necessary.
  • a carrier lock mechanism (not shown) may be disposed at the bottom of the center mount 13 adjacent to the spin platform 531, the deck lock mechanism may include a lock latch And a locking cylinder connected to the locking bolt.
  • the locking cylinder in the carrier locking mechanism drives the locking latch to protrude and acts on the bottom or neck of the rotating carrier 531, ensuring that the rotating carrier 531 is stable.
  • the locking cylinder in the loading table locking mechanism drives the locking pin to contract, unlocking the rotating carrier 531, so that the rotating carrier 531 can Turn.
  • the disc-shaped or toroidal conveying body 51 is rotated by the driving of the switching drive mechanism, and the silicon rod positioning mechanism 53 on the conveying body 51 is realized by the rotation of the disc-shaped or circular conveying body 51 and The silicon rods 100 positioned by the silicon rod positioning mechanism 53 are switched between different functional locations.
  • the conversion drive mechanism further includes: a conversion tooth belt disposed on a circumference side of the disc-shaped or circular conveying body 51; a driving motor and a linkage structure connected to the driving motor and driven by the driving motor, It is disposed on the silicon rod processing platform of the base 1, and the linkage structure includes a rotating gear that meshes with the conversion toothed belt.
  • the rotating gear drives the disc-shaped or circular conveying body 51 to rotate under the driving of the driving motor to drive the silicon rod positioning mechanism 53 and the silicon rod 100 thereon to switch to other functional positions to complete the conveying.
  • the drive motor can be a servo motor.
  • the silicon rod loading and unloading device 2 is disposed in a pretreatment position of the silicon rod processing platform for loading the silicon rod to be processed into a pretreatment position of the silicon rod processing platform and processing the processed silicon rod from the silicon rod processing platform.
  • the preprocessing location is unloaded.
  • the silicon rod loading and unloading device 2 is used for loading the silicon rod to be processed into the pretreatment position of the silicon rod processing platform and unloading the processed silicon rod from the pretreatment position of the silicon rod processing platform.
  • Loading the silicon rod to be processed to the transport body 51 The rotating stage 531 corresponding to the pretreatment zone of the silicon bar processing platform and the processed silicon bar are unloaded from the rotating carrier 531 corresponding to the pretreatment zone of the silicon bar processing platform in the conveying body 51.
  • the silicon rod loading and unloading device 2 further includes: a silicon rod loading and unloading position, a reversing carrier 23, and a silicon rod clamp 25.
  • the silicon rod loading and unloading area is provided with a silicon rod carrying platform 21 for carrying the vertical placement of the silicon rod 100; the reversing carrier 23 is used for the reversing movement; and the silicon rod clamp 25 is disposed on the first mounting surface of the reversing carrier 23.
  • the silicon rod clamp 25 of the reversing carrier 23 is switched between the silicon rod loading and unloading position and the pretreatment position to transfer the silicon rod 100.
  • the silicon rod loading and unloading device is disposed on a bottom mounting structure, and the bottom mounting structure is protruded from the base 1.
  • One side of the bottom mounting structure serves as a silicon rod loading and unloading location, and a silicon rod carrying platform 21 is provided on the silicon rod loading and unloading location, and the silicon rod carrying platform 21 is used to carry the silicon rod 100.
  • the silicon rod carrier 21 is rotated.
  • the silicon rod carrier 21 is provided with a rotating shaft and a driving motor. The silicon rod carrier 21 is rotated about the rotating shaft under the control of the driving motor to adjust the angle of the silicon rod 100 on the silicon rod carrier 21.
  • the silicon rod carrier 21 can further adopt a lifting design, that is, the rotating shaft below the silicon rod carrier 21 can be controlled to perform a telescopic action to drive the silicon rod carrier. 21 is used for lifting movement to adjust the height of the silicon rod on the silicon rod carrier 21.
  • the reverse carrier 23 is disposed on the bottom mounting structure and is reversible relative to the bottom mounting structure.
  • the reversing carrier 23 is operated by a reversing mechanism to effect a reversing motion.
  • the reversing mechanism that causes the reversing carrier 23 to effect the reversing motion may include a rotating shaft and a reversing motor, and the reversing carrier 23 is coupled to the bottom mounting structure therethrough by the rotating shaft.
  • the reversing motor is started to drive the rotating shaft to rotate to drive the reversing carrier 23 to rotate to realize the reversing motion.
  • the rotation of the driving rotating shaft can be designed to be a one-way rotation or a two-way rotation.
  • the one-way rotation can be, for example, a clockwise rotation or a counterclockwise rotation
  • the two-way rotation can be, for example, a clockwise rotation and a counterclockwise rotation
  • the angle of the rotation of the driving rotating shaft can be set according to the actual configuration of the silicon rod loading and unloading device, etc., wherein the actual configuration of the silicon rod loading and unloading device can be, for example, the angle of rotation of the driving rotating shaft, according to the loading and unloading position of the silicon rod and the pretreatment.
  • the central position of the reversing base 231 in the reversing carrier 23 is connected to the rotating shaft.
  • the shape of the reversing base 231 can adopt the structure of the disc, but not limited thereto, and the square disc or ellipse can also be used. plate.
  • the silicon rod handling device may further include a translation mechanism for driving the translational movement of the reversing carrier 23 relative to the bottom mounting structure toward/away from the pretreatment position.
  • the silicon rod loading and unloading device is changing
  • a conversion chassis 241 is further provided between the carrier 23 and the bottom mounting structure, wherein the reversing carrier 23 is coupled to the conversion chassis 241 via a rotating shaft, and the conversion chassis 241 is mounted on the bottom mounting structure by a translating mechanism.
  • the translation mechanism further includes: a translational rack disposed on the bottom mounting structure along the translation direction; a translational rotating gear disposed on the conversion chassis 241 and engaged with the translational rack; A motor (not shown) is used to drive the translational gear rotation such that the conversion chassis 241 and the commutating carrier 23 thereon move along the translational rack to advance and retreat relative to the bottom mounting structure.
  • the translational rack can be, for example, at least one rack having a length that can be mounted to the bottom mounting structure.
  • at least two translational gears may be provided for each of the racks, at least two of which are spaced apart.
  • the translation gear can be connected to the translation drive motor via a drive shaft.
  • the translation drive motor can be, for example, a servo motor.
  • the translation mechanism includes a translational rack, a translational gear, and a translational drive motor, and the translational drive motor drives the translational gear to rotate so that the conversion chassis 241 and the reverse carrier 23 thereon Move along the translational rack for precise movement.
  • the above-mentioned translation mechanism is only an example, but is not intended to limit the present application.
  • the translation mechanism may include: a lead screw and a servo motor, and the lead screw has high precision and reversibility.
  • the translation mechanism may further include a translation guide rail and a translation.
  • a sliding seat wherein the translational guide rail is disposed at a bottom of the conversion chassis 241 in a translation direction, and the translation sliding seat is mounted on the bottom mounting structure, and the translational guide rail and the translation sliding seat cooperate to assist the conversion chassis 241 and the reversing carrier thereon 23 moves in the translation direction.
  • the translational drive motor is driven to rotate the translational gear to move the conversion chassis 241 and the reversing carrier 23 thereon along the translational rack.
  • the translation guide rail Sliding in the translational slide causes the conversion chassis 241 and the reversing carrier 23 thereon to move in the translational direction.
  • the translation mechanism may further include a translation rail and a translation slider, wherein the translation rail is disposed on the bottom mounting structure in the translation direction, and the translation slider is mounted on the bottom of the conversion chassis 241. The cooperation of the translational rail with the translational slider can cause the translational slider to slide along the translational rail, thereby assisting the conversion of the chassis 241 and the reversing carrier 23 thereon in the translational direction.
  • a silicon rod clamp 25 is used to hold the silicon rod.
  • the silicon rod clamp 25 includes a clamp mount 251 and at least two silicon rod clamps 253.
  • the jig mount 251 is provided on the reversing carrier 23. At least two of the silicon rod holders 253 are spaced apart along the clamp mount 251.
  • the workpiece carrier at the location of the silicon rod loading and unloading area can carry silicon The rods are placed upright so that at least two of the silicon rod holders 253 are vertically spaced apart, i.e., at least two of the silicon rod holders 253 are disposed one above the other.
  • each of the silicon rod holders 253 further includes: a clamp arm mount 252 and at least two clamp arms 254, wherein the clamp arm mount 252 is disposed on the clamp mounting member 251, at least two clamps The arm 254 is movable on the clamp arm mount 252.
  • the cross section of the silicon rod is polygonal.
  • the cross section of the silicon rod is mostly rectangular, and therefore, in one embodiment, the silicon rod clamp
  • the holding member 253 is a square workpiece holder as a whole, and the clamping arms 254 constituting the silicon rod holding member 253 are two symmetrically designed.
  • the single clamping arm 254 is designed to have a single flat clamping surface (see Fig. 4) or a corner clip. Holding the face (see Fig. 5), the folding face is composed of two consecutive straight clamping faces with a chamfer between the two clamping faces.
  • a cushion pad may be additionally added to the flat clamping surface of the clamp arm 254 for avoiding damage to the surface of the silicon rod during the process of clamping the silicon rod, thereby achieving a good effect of protecting the silicon rod.
  • the use of the silicon rod holder 253 can also serve as a centering adjustment.
  • the clamp arm 254 in the silicon rod holder 253 is in the sandwiched state, and the center of the clamp space formed by the two clamp arms 254 coincides with the center of the silicon rod carrier 21 . Therefore, taking the silicon rod holder 253 having the clamp arm 254 shown in FIG. 5 as an example, when the silicon rod 100 placed upright on the silicon rod carrier 21 is held by the silicon rod holder 253, the silicon rod holder The clamp arm 254 in the holder 253 is contracted, and the folding surface of the clamp arm 254 abuts against the silicon rod 100, wherein two of the flat clamping surfaces correspond to the silicon rod 100, respectively. Two adjacent sides in the middle.
  • the silicon rod 100 is pushed by the two clamp arms 254 on both sides and moved toward the central area of the clamping space until the silicon rod 100 is held by the silicon rod holder 253.
  • the two clamp arms 254 are clamped, and at this time, the center of the silicon rod 100 can be located at the center of the holding space of the silicon rod holder 253.
  • the silicon rod holder 253 further includes a clamping arm driving mechanism for At least two clamping arms 254 are driven to open and close.
  • FIG. 6 is a rear view of the silicon rod clamp 25 .
  • the clamp arm driving mechanism further includes: an opening and closing gear 255, a gear driving member 256, and a driving source 257.
  • the opening and closing gear 255 is disposed on the corresponding clamping arm 254.
  • the gear drive member 256 has a tooth pattern that engages with the opening and closing gear 255 on the clamp arm 254.
  • the drive source is coupled to the gear drive 256 for driving the gear drive member 256 to move.
  • the gear drive member 256 is a rack, and the rack 256 is located in the middle of the two clamp arms 254, and the two outer sides of the rack arms 254 facing the two sides respectively are respectively provided with
  • the opening and closing gears 255 on the two clamping arms 254 engage corresponding tooth patterns, and the driving source 257 can be, for example, a drive motor or a cylinder.
  • the rack 256 as the gear driving member is driven upward by the driving motor or the cylinder as the driving source, and the two sides are driven by the rack 256.
  • Opening and closing The gear 255 is externally rotated, and the opening and closing gear 255 drives the clamping arm 254 during the external rotation (the opening and closing gear 255 and the clamping arm 254 can be connected through the rotating shaft) to perform a lowering motion to be transferred from the released state to the clamping state;
  • the rack motor 256 as a gear drive member is driven downward by the drive motor (or cylinder) as a drive source, and the split gear 255 meshed by the rack 256 is internally rotated.
  • the opening and closing gear 255 drives the clamping arm 254 during the internal rotation (the opening and closing gear 255 and the clamping arm 254 can be connected through the rotating shaft) to perform a lifting action to shift from the clamping state to the released state.
  • the original long silicon rod or the primary silicon ingot (large size silicon ingot) has different specifications, and the original long silicon rod is cut off or Different starting and cutting operations of the primary silicon ingot are bound to make the difference in size between the single crystal silicon rod and the polycrystalline silicon rod, between the individual single crystal silicon rods, and between the individual polycrystalline silicon rods, in view of the silicon rod clamp 25 being For clamping the silicon rod 100 in an upright position, therefore, for the silicon rod clamp 25, the influence of the aforementioned dimensional difference is mainly manifested in the difference in length of the silicon rod to the silicon rod clamp in the silicon rod clamp 25. Whether the holding member 253 can correspond to the hidden worry of the silicon rod. In order to reduce or even eliminate the above-mentioned silicon rod holder 253, there is a risk that the silicon rod may not be clamped.
  • the silicon rod clamp 25 employs a fixed silicon rod holder, that is, a plurality of silicon rod holders 253 are vertically disposed on the first mounting surface of the reverse carrier 23 in a vertical manner. Moreover, the spacing of two adjacent silicon rod holders 253 of the silicon rod holders 253 is as small as possible, and thus, the silicon rod holders 253 can cover various types of lengths of silicon rods. For example, if the length of the silicon rod is long, more silicon rod holders 253 on the reversing carrier 23 are used for clamping; if the length of the silicon rod is shorter, less use of the reversing carrier 23 is used. The silicon rod holder 253 participates in the clamping.
  • the silicon rod clamp 25 employs a movable silicon rod holder, that is, the silicon rod holder 253 is vertically disposed on the first mounting surface of the reverse carrier 23, since, silicon The rod holder 253 is of a movable design, so that the number of the silicon rod holders 253 can be greatly reduced, generally two or three.
  • the use of these movable silicon rod holders 253 can cover silicon rods of various gauge lengths. For example, if the length of the silicon rod is long, the silicon rod holder 253 is moved to extend the clamping pitch of the two silicon rod holding members 253; if the length of the silicon rod is short, the silicon rod holding member 253 is moved, The clamping pitch of the two silicon rod holding members 253 is shortened.
  • the clamp mounting member 251 in the silicon rod clamp 25 can be utilized.
  • the guiding action of the movable silicon rod holder 253 is guided.
  • the clamp mounting member 251 can adopt a guiding column structure, and the clamping arm mounting seat 252 adopts a movable block structure that is sleeved on the guiding column structure.
  • the guide post structure as the clamp mount 251 includes two guide posts that are erected and parallel, as the clamp mount 252
  • the movable block structure is provided with two through holes or two clips corresponding to the two guiding columns in the guiding column structure. If a through hole is used, the movable block is sleeved on the guide post and can be slid along the guide post. If a clip is used, the movable block is clamped to the guide post and can be slid along the guide post, wherein in practical applications, the clip can be clamped to at least half of the guide post section.
  • the silicon rod clamp 25 for the movable silicon rod holder 253.
  • one of the two silicon rod holders 253 is movable and another silicon rod holder 253 is designed. It is a fixed design, so that in practical applications, the clamping distance between the fixed and designed silicon rod holders 253 is adjusted by moving the movable silicon rod holder 253.
  • the silicon rods 100 are placed upright, and therefore, regardless of the gauge length of the silicon rods, the bottom of the silicon rods 100 can always be relatively easily determined.
  • the two silicon rod holders 253 can be
  • the silicon rod holder 253 located above is designed to be movable so that only the position of the upper silicon rod holder 253 is adjusted.
  • the movable design of the silicon rod holder 253 may be provided with a guide drive mechanism.
  • the silicon rod holder 253, which is capable of driving the movable design, is moved up and down along the clamp mounting member 251 by a guide drive mechanism.
  • the guiding drive mechanism may include, for example, a lead screw 258 and a guiding motor 259, wherein the guiding screw 258 is erected, and one end of the guiding screw 258 is connected to the clamping arm mounting 252, the guiding screw The other end of the 258 is connected to the guiding motor 259, and the guiding motor 259 can be disposed at the top of the reversing carrier 23, but not limited thereto, and the guiding motor 259 can also be disposed at the bottom of the reversing carrier 23.
  • the lead screw 258 has the characteristics of high precision, reversibility and high efficiency.
  • the guide motor 259 drives the guide screw 258 to rotate, and the lead screw 258 rotates.
  • the middle driving silicon rod clamping member 253 moves up and down along the clamp mounting member 251.
  • the guiding motor 259 drives the guiding screw 258 to rotate in the forward direction, thereby driving the upper silicon rod clamping member 253 to move upward along the clamp mounting member 251.
  • the guiding motor 259 drives the guiding screw 258 to rotate in the reverse direction, thereby driving the upper silicon rod clamping member 253 to move downward along the clamp mounting member 251 to approach the lower silicon rod holding member 253.
  • the nip distance between the two silicon rod holders 253 is adjusted to effectively clamp the silicon rods 100 of different gauge lengths.
  • the two silicon rod holders 253 are of a movable design such that, in practical applications, the movement of the two silicon rod holders 253 of the movable design can be adjusted to each other.
  • the two silicon rod holders 253 in the silicon rod clamp 25 are movable, there will be two silicon rod clamping
  • One of the silicon rod holders 253 of the member 253 is provided with a guide drive mechanism or a guide drive mechanism is provided on both of the silicon rod holders 253.
  • the upper silicon rod holder 253 of the member 253 is provided with a guide driving mechanism as an example, in which case, between the clamp arm mount 252 and the clamp mounting member 251 in the two silicon rod holding members 253
  • the guide drive mechanism is provided to include the guide screw 258 and a guiding motor, wherein one end of the guiding screw 258 is connected to the clamping arm mounting 252 of the upper silicon rod clamping member 253, and the other end of the guiding screw 258 is connected to the guiding motor 259, and the guiding motor 259 can be disposed at The top of the carrier 23 is reversed.
  • the guide screw 258 is driven to rotate by the guide motor 259, and the rod holder 253 is driven during the rotation of the lead screw 258.
  • the guiding motor 259 drives the guiding screw 258 to rotate in the forward direction, thereby driving the upper silicon rod clamping member 253 to move upward along the clamp mounting member 251 to move away from the lower silicon rod clamping member.
  • guide motor 259 drive guide Reverse rotation of the screw 258, the silicon drive member above the rod holder 253 moves downward along the mounting member 251 to be close to the clamp member holding the silicon rod 253 downward.
  • the silicon rod holding member 253 moves up and down along the clamp mounting member 251 to adjust the clamping distance between the two silicon rod holding members 253, thereby effectively clamping the silicon rods 100 of different gauge lengths.
  • the guiding drive mechanism can be used to adjust not only the clamping distance between the two silicon rod holding members 253 but also different lengths of silicon rods.
  • the clamped silicon rod 100 can also be lifted and lowered. After the two silicon rod holding members 253 are effectively clamped to the silicon rod, the movement of the silicon rod holding member 253 is driven. Lift the silicon rod 100.
  • the guiding mechanism is further provided by the upper silicon rod clamping member 253. First, the upper silicon rod clamping member 253 is adjusted up and down along the clamp mounting member 251 by the guiding driving mechanism to adjust the lower silicon rod.
  • the clamping arm driving mechanism in each of the silicon rod clamping members 253 drives the corresponding two clamping arms to perform a clamping action to smoothly and stably hold the silicon rods;
  • the upper silicon rod holder 253 is further driven to move upward along the clamp mounting member 251 by the guide driving mechanism.
  • the held silicon rod 100 and the lower silicon rod holding member 253 due to the frictional force.
  • the upward movement is accompanied by the upward movement of the held silicon rod 100 by the friction between the upper silicon rod clamping member 253 and the silicon rod 100, and the silicon rod clamping member 253 is moved upward to utilize It is the frictional force between the silicon rod 100 and the underlying silicon rod holder 253.
  • the downward movement of the upper silicon rod holder 253 by the driving drive mechanism to drive the silicon rod 100 and the lower silicon rod holder 253 downward is also the same process, and will not be described herein.
  • a guiding drive mechanism is disposed on the lower silicon rod holding member 253 of the two silicon rod holding members 253, and the structure, arrangement, and driving operation mode of the guiding driving mechanism are
  • the guiding drive mechanism of the upper silicon rod holder 253 is similar, for example, by the lower silicon rod holder 253 being driven up and down along the clamp mounting member 251 by the driving mechanism to adjust the upper silicon rod clamping member.
  • the clamping gap between 253, and the lower silicon rod holder 253 drives the silicon rod 100 and the upper silicon rod holder 253 along the clip under the driving of the guiding drive mechanism
  • the mounting member 251 is moved up and down.
  • the two silicon rod clamping members 253 are provided with guiding driving mechanisms, and the manner of setting and driving the guiding driving mechanism and the movement manner of the two silicon rod clamping members 253 are not mentioned here, and will not be described herein.
  • the silicon rod holder 253 is movable structure design, silicon.
  • the rod holder 253 needs to be provided with a guide driving mechanism or the like, and it is necessary to know the specification length of the silicon rod currently required to be clamped.
  • the silicon rod loading and unloading device in the present application may further include a height detector 7 for detecting the height of the vertically placed silicon rod carried by the silicon rod carrier 21, thereby serving as the movable silicon rod holder 253. Subsequent movement along the silicon rod clamp mount 251 to move up or down and to move the distance.
  • the silicon rod multi-station processing machine of the present application may further comprise a flatness detector for at least flatness detection of the silicon rod 100 to be processed.
  • the flatness detector is disposed on the second mounting surface of the reversing carrier 23, and specifically includes: a contact detecting structure, a detector shifting mechanism, and a detecting controller.
  • the contact detecting structure in the flatness detector is used to perform flatness detection of the surface to be tested by contacting the surface to be tested of the silicon rod.
  • the contact detection structure performs the flatness detection of the surface to be tested by contacting the surface to be tested of the silicon rod, which specifically refers to: detecting, by the contact detection structure, each detection point of the surface to be tested of the silicon rod is sequentially detected.
  • the flatness of the surface to be tested is determined according to the relative distance values.
  • determining the flatness of the surface to be tested according to the relative distance value of each detection point is determined by comparing the difference between the maximum value and the minimum value among the measured relative distance values, If the difference is less than the standard value or falls within the standard range, it indicates that the flatness of the surface to be tested conforms to the specification.
  • the contact detecting structure 61 may further include: a telescopic contact probe and an on/off switch.
  • a telescopic contact probe is used to contact the surface to be tested of the silicon rod 100.
  • the on/off switch is associated with the telescopic contact probe and is coupled to the detection controller for transmitting a corresponding on-off signal to the detection controller upon contact of the telescopic contact probe with the surface to be tested of the silicon rod 100 for detection control Based on this, the relative distance of the detection point in the surface to be tested currently touched by the telescopic contact probe relative to the reference point is converted.
  • the telescopic contact probe in the contact detection structure may further include: a contact probe, a probe base for providing the contact probe, at least partially built into the probe base and used for the top support Elastic support for the probe.
  • the contact probe can be, for example, a rod having a cylindrical shape, and the top end of the rod can be sharpened and rounded or additionally provided with a bump. In practical applications, the contact probe can adopt high hardness and high wear resistance. Made of cemented carbide.
  • the probe base can be, for example, a cylindrical table that is hollow and can accommodate a contact probe in the form of a rod. When the probe base is in contact with the contact probe, the top end of the contact probe protrudes from the probe base.
  • the elastic support member is built into the probe base and is used for the top support contact probe, and the elastic support member is also associated with the on/off switch.
  • the elastic support member is mainly embodied in the conduction of force.
  • the conduction of the force is at least in two aspects as follows: 1. Receiving the contact pressure of the contact probe due to contact with the surface to be tested and The pressing force is transmitted to the on/off switch for the on/off switch to generate a corresponding on/off signal according to the pressing force. 2.
  • the returning probe is provided with a restoring force to restore the original shape, and the receiving contact probe is retracted relative to the probe base due to contact with the surface to be tested, and the elastic supporting member is subjected to the force to provide the original contact to the contact probe according to the force.
  • the restoring force causes the contact probe to move outward relative to the probe base according to the restoring force to return to the original state.
  • the elastic support member may employ, for example, a pressure spring, and the opposite ends of the pressure spring may correspond to the contact probe and the on/off switch, respectively.
  • the components of the contact detecting structure and the structure of each component are not limited to the foregoing embodiments.
  • the contact detection structure can still be changed.
  • the contact probe can be, for example, a tetrahedral rod, and the probe base can also be a tetrahedral tubular table.
  • the elastic support member can also adopt a flexible elastic piece, and the opposite ends of the flexible elastic piece can respectively correspond to the contact probe and the on-off switch.
  • the on/off switch is a high-precision switch with high sensitivity, which can be perceived even with very small forces.
  • the signal transmission device or the signal transmission circuit may be further included between the on-off switch and the detection controller, such that the on-off signal generated by the on-off switch can pass through the signal transmission device. Or the signal transmission circuit is transmitted to the detection controller.
  • the telescopic contact probe contacts the surface to be tested of the silicon rod 100
  • the telescopic contact probe is opposite to the probe base under the blocking of the surface to be tested of the silicon rod 100.
  • the elastic support member receives the abutting pressure of the contact probe through the pedestal contact probe and conducts the abutting pressure to the on/off switch, so that the on/off switch generates a corresponding conduction signal according to the abutting pressure.
  • the conduction signal or the disconnection signal is transmitted to the detection controller through the signal transmission device or the signal transmission circuit, and the detection controller can convert the current contact probe according to the conduction signal or the disconnection signal The relative distance of the detected points in the surface to be tested that are in contact with the reference point.
  • the detector shifting mechanism in the flatness detector is used to drive the displacement of the contact detecting structure 61.
  • the detector shifting mechanism may be, for example, a three-dimensional shifting mechanism.
  • the three-dimensional shifting mechanism may include: a first direction shifting mechanism, a second direction shifting mechanism, and a third
  • the direction shifting mechanism indicates the first direction as an X-axis, the second direction as a Y-axis, and the third direction as a Z-axis.
  • the Y-axis in the second direction is consistent with the translational direction of the translation mechanism in the silicon rod loading and unloading device. Therefore, in an optional embodiment, the second direction shifting mechanism can be coupled with the aforementioned translation mechanism.
  • the second direction shifting mechanism is constituted by the aforementioned translation mechanism
  • the structure of the translation mechanism and the operation mode thereof can be referred to the foregoing description, so the second direction moving mechanism will not be described again.
  • the first direction shifting mechanism further includes: a side shifting base 243 and a first direction shifting unit, and the shifting of the side shifting base 243 in the first direction (for example, the X-axis direction) can be provided by the first direction shifting unit .
  • the first direction shifting unit further includes: a first direction rack disposed on the bottom mounting structure in the first direction; a first rotating gear disposed on the side shifting base 243 and meshing with the first direction rack; The driving motor is configured to drive the first rotating gear to rotate so that the side shifting base 243 advances and retreats along the first direction rack.
  • the first direction rack can be, for example, at least one rack having a length that is mounted to the bottom mounting structure.
  • At least two first rotating gears may be disposed for each of the racks, and at least two of the first rotating gears are spaced apart.
  • the first rotating gear may be drivingly coupled to the first drive motor via a drive shaft, the first drive motor being coupled to the detection controller and controlled by the detection controller.
  • the first drive motor can be, for example, a servo motor.
  • the first direction shifting unit includes a first direction rack, a first rotating gear, and a first driving motor, and the first driving motor receives a shift control command from the detecting controller, and The first rotating gear is rotated according to the shift control command to shift the side shift base 243 along the first direction rack until the shift value is satisfied, so as to achieve precise displacement.
  • the shift control command includes at least a shift value or a parameter related to the shift value.
  • the first direction shifting unit is merely an example, but is not intended to limit the application.
  • the first direction shifting unit may include: a lead screw and a servo motor, a lead screw With high precision, reversibility and high efficiency, the accuracy of the horizontal movement of the side-shifting base 243 in the first direction is improved by the cooperation of the servo motor and the lead screw.
  • the first direction shifting unit may further include a first direction rail and a first slider, wherein the first direction rail is disposed on the bottom mounting structure in the first direction, and the first slider is disposed on the side shifting base 243 and Cooperating with the first direction guide rail, the auxiliary side shift base 243 is displaced along the first direction by the cooperation of the first direction rail and the first slider.
  • the first drive motor receives a shift control command from the detection controller (the shift control command includes at least a shift value or a parameter related to the shift value) and according to the shift control command Driving the first rotating gear to rotate to displace the side shifting base 243 along the first direction pinion, wherein the shift control command includes at least a shift value or a parameter related to the shift value, and at the same time, as an auxiliary facility A direction guide rail and a first slider, the first slider slides along the first direction rail, thereby displace the side shift base 243 in the first direction.
  • the first direction shifting unit may further include a first direction rail and a first sliding seat, wherein the first direction rail is disposed in the first direction on the side shifting base 243, the first sliding seat Mounted on the bottom mounting structure, the auxiliary side shifting base 243 is displaced in the first direction by the cooperation of the first direction rail and the first sliding seat.
  • the flatness check The measuring instrument is used for surface flatness detection of the silicon rod. Therefore, in general, the flatness measuring instrument can be used together with other processing equipment.
  • This type of processing equipment can be a single function processing equipment (for example, a cutting machine,
  • the surface finishing machine or the polishing machine can also be a multi-function composite processing device, which can be, for example, a cutting machine, a surface finishing machine, or a polishing machine, etc., the composite processing
  • the device can be, for example, a face polishing machine.
  • the conversion chassis 241 passes through the translation mechanism.
  • the mounting on the bottom mounting structure is essentially that the conversion chassis 241 is mounted on the side shifting base of the first direction shifting mechanism by the translation mechanism, which is specifically described herein.
  • the third direction shifting mechanism can provide the contact detecting structure 61 with respect to the reversing carrier 23 in the third direction (for example, the Z-axis direction, in the following, for the third-direction shift, which will also be customary in this document. It is called up and down shift).
  • the contact detection structure 61 is disposed on the commutation carrier 23 by a detection structure mount 63.
  • the detecting structure mounting member 63 can adopt a guiding post structure, and the contact detecting structure adopts a movable block structure that is sleeved on the guiding post structure.
  • the guide post structure as the detecting structure mounting member 63 includes two guiding columns that are erected and parallel, and the contact detecting structure 61 is provided with two corresponding to the two guiding columns in the guiding post structure. Through holes or two clips.
  • the contact detecting structure is sleeved on the guiding column and can be slid along the guiding column. If a clip is used, the contact detecting structure is clipped to the guide post and can be slid along the guide post, wherein the clip can be clamped to at least a half of the guide post.
  • the third direction shifting mechanism may further include: a lead screw and a lifting motor, wherein the lead screw is erected, and the lead screw is One end is connected to the contact detecting structure 61, and the other end of the lead screw is connected to the lifting motor, and the lifting motor can be disposed at the top of the reversing carrier 23, but not limited thereto, the lifting motor can also be set in the reverse loading With the bottom of 23.
  • the lead screw has the characteristics of high precision, reversibility and high efficiency.
  • the lifting screw drives the screw to rotate, and the contact detecting structure 61 drives the detection along the lead screw during the rotation.
  • the structural mounting member 63 moves up and down, for example, the driving motor drives the screw to rotate in the forward direction, and then drives the upper contact detecting structure 61 to move upward along the detecting structure mounting member 63; the driving motor drives the screw to rotate in the reverse direction to drive the contact detecting Structure 61 moves downward along detection structure mount 63.
  • the lift motor receives a shift control command from the detection controller that includes at least a shift value or a parameter related to the shift value and drives the screw rotation to drive the contact according to the shift control command.
  • the type detecting structure 61 moves up and down along the detecting structure mounting member 63 until the requirement of the shift value is satisfied, and the purpose of accurate shifting is achieved. It should be noted that the combination of the lead screw and the driving motor in the third direction shifting mechanism is only an example, and is not intended to limit the third direction shifting mechanism of the present application.
  • the third direction shifting mechanism can also adopt teeth
  • the belt shifting mechanism may include a timing belt, a rotating gear, and a drive motor in the belt shifting mechanism, wherein the timing belt is disposed on the second mounting surface of the reverse carrier 23, and the contact detecting structure 61
  • the connecting gear can be coupled to the timing belt, and the rotating gear meshes with the timing belt.
  • the driving motor is used to drive the rotation of the rotating gear to drive the contact detecting structure 61 up and down along the detecting structure mounting member 63 by the timing belt.
  • the detecting controller is connected with the contact detecting structure and the shifting mechanism of the detecting device for controlling the shifting mechanism of the detecting device to drive the displacement of the contact detecting structure and controlling the contact detecting structure to sequentially detect the detecting points on the surface to be tested in the silicon rod Relative distance.
  • the detector shifting mechanism may include a first direction shifting mechanism, a second direction shifting mechanism, and a third direction shifting mechanism, and thus, the detecting controller and the first direction shifting mechanism, the second a direction shifting mechanism and a third direction shifting mechanism for respectively transmitting respective shift control commands to the first direction shifting mechanism, the second direction shifting mechanism, and the third direction shifting mechanism to drive the control contact type
  • the detection structure reaches a predetermined detection position by three-dimensional displacement and can contact the detection point in the surface to be tested of the silicon rod 100 at the detection position.
  • the contact detection structure may include: a telescopic contact probe and an on/off switch, wherein the on/off switch is connected to the detection controller, and the on/off switch is inspected and controlled when the telescopic contact probe contacts the surface to be tested of the silicon rod 100.
  • the device sends an on/off signal, and the detection controller converts the relative distance of the detection point in the to-be-measured surface currently contacted by the contact probe with respect to the reference point according to the on-off signal.
  • the setting of the reference point may be determined according to a structural characteristic or a detection manner of the flatness detector, such as a first direction shifting mechanism in the detector shifting mechanism, and a second direction shifting.
  • the relative distance obtained by converting the reference point is related to the reference point and the displacement distance of the contact detecting structure along the second direction by the second direction shifting mechanism.
  • the displacement distance along the second direction is the initial position of the contact detecting structure in the unactivated state of the second direction shifting mechanism and the second detection position after the contact detecting structure touches the detecting side of the silicon rod 100 The distance between the contact positions of the contact detecting structures in the state in which the direction shifting mechanism is suspended.
  • the simple processing method is: setting the reference point directly to the initial position of the contact detecting structure in the unactivated state of the second direction shifting mechanism, so that the relative distance of the detecting point in the surface to be tested relative to the reference point is The displacement direction of the contact detecting structure along the second direction is driven by the second direction shifting mechanism.
  • the flatness detector is disposed on the second mounting surface of the reversing carrier 23, and the silicon rod clamp is disposed on the first mounting surface of the reversing carrier 23, where
  • the first mounting surface and the second mounting surface can be set according to the actual device structure.
  • the first mounting surface and the second mounting surface are two mounting faces that are disposed away from each other in the reversing carrier 23, and further, the first mounting surface and the second mounting surface may be different by 180°, so that the silicon rod is loaded and unloaded.
  • the position of the silicon rod carrier 21 is connected to the rotating stage 531 of the silicon rod switching device 5 at the pretreatment position, so that when the reversing carrier 23 is rotated by 180, the original first mounting surface can be switched to The second mounting surface or the original second mounting surface can be switched to the first mounting surface, but the setting relationship for the first mounting surface or the second mounting surface in the actual application is not so demanding, the first installation
  • the face and the second mounting surface may also differ by, for example, 90°, that is, the silicon rod carrier 21 located in the silicon bar loading and unloading position is 90° out of phase with the rotating stage 531 in the pretreatment zone of the silicon rod switching device 5, even
  • the first mounting surface and the second mounting surface may be in any position within a suitable range as long as the silicon rod carrier 21 and the silicon rod switching device 5 between the first mounting surface and the second mounting surface or in the silicon rod loading and unloading position In the middle of the rotating stage 531 located in the pre-processing area, it is ensured that no unnecessary interference occurs.
  • the silicon rod 100 can be subjected to a correcting operation by the cooperation of the flatness detector 7 and the silicon rod holder 25.
  • the silicon rod 100 can be held by the silicon rod clamp 25 and transferred to the rotation of the silicon rod positioning mechanism 53 at the pretreatment position after the reversing movement of the reversing carrier 23.
  • the rotation stage 531 is not located in the central area of the silicon rod 100. In this case, the silicon rod products after subsequent processing operations are likely to fail to meet the workpiece specifications.
  • the silicon rod 100 before the subsequent processing of the silicon rod, the silicon rod 100 can be subjected to the correcting operation, and in the correcting operation, it is easy to operate, and ideally, the center of the silicon rod 100 is coincident with the center of the rotating stage 531.
  • the flatness detection of the silicon rod 100 carried on the rotating stage 531 is performed by the flatness detector 7, thereby obtaining an overall positional overview of the silicon rod 100; the overall position and rotation of the obtained silicon rod 100 is obtained.
  • the position of the stage 531 is subjected to comparative analysis, thereby obtaining deviation information between the center of the silicon rod 100 and the center of the rotating stage 531; the commutation carrier 23 is rotated by 180° for the reversing motion, by the reversing carrier 23
  • the silicon rod clamp 25 corresponds to the silicon rod 100 on the rotating stage 531 and clamps the silicon rod 100;
  • the reverse direction carrier is driven by the first direction shifting mechanism and the second direction shifting mechanism in the three-dimensional shifting mechanism Moving in the first direction and/or the second direction, thereby driving the silicon rod clamp 25 and the silicon rod 100 held by the silicon rod clamp 25 to be positionally adjusted with respect to the rotation bearing stage 531, and finally the center of the silicon rod 100 is obtained. It coincides with the center of the rotating stage 531, and the correct
  • the first processing device 3 is disposed in the first processing zone of the silicon bar processing platform 11 for performing the first processing operation on the silicon bar 100.
  • the second processing device 4 is disposed in the second processing zone of the silicon bar processing platform 11 for performing a second processing operation on the silicon rod 100 after the first processing operation by the first processing device 3.
  • the silicon rod 100 can be positioned in an upright position by the silicon rod positioning mechanism 53. Therefore, the first processing apparatus 3 performs the first processing operation on the silicon rod 100 placed upright and the first processing The second processing device 4 performs the second processing operation on the silicon rod 100 placed upright, which is a vertical processing method.
  • the first processing device 3 and the second processing device 4 may have different combinations of variations for different types of silicon rods.
  • the silicon rod 100 is a single crystal silicon rod
  • the first processing device 3 may be a tangential and coarse grinding device and the second processing device 4 may be a spheronization and refining device
  • the silicon rod 100 is a polycrystalline silicon rod
  • a processing device 3 can be The coarse grinding device and the second processing device may be chamfering and refining devices.
  • a protective door may be added between the pre-processing location and the first processing location and between the second processing location and the pre-processing location for The pretreatment location is isolated from the first processing zone and the second processing zone to protect the silicon rod from contamination or damage.
  • the silicon rod 100 will be described in detail as an example of a single crystal silicon rod.
  • the first processing device 3 is a tangential and coarse grinding device
  • the second processing device 4 is a spheronization and refining device.
  • the tangential and coarse grinding device 3 as the first processing device is disposed on the machine base 1 and located in the first processing area of the silicon rod processing platform for performing rounding and rough grinding operations on the single crystal silicon rod.
  • the dicing and roughing device 3 has a first accommodating space for receiving a single crystal silicon rod which is transported through the transport body 51 in the silicon rod switching device 5.
  • the tangential and rough grinding device 3 mainly comprises a first frame 31 and at least one pair of first grinding tools 33, at least one pair of first grinding tools 33 are oppositely disposed on the first frame 31 for the first processing
  • the single crystal silicon rod on the silicon rod switching device 5 at the location performs rounding and rough grinding operations.
  • each of the first grinding tools 33 further includes a first main shaft 32 and a first grinding wheel 34, wherein the mounting surface of the first main shaft 32 and the first frame 31 is provided with a lateral sliding guiding mechanism and a longitudinal sliding guide
  • the mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider
  • the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider.
  • At least one pair of first abrasive tools 33 are disposed on a grinding tool base, and the grinding tool base is longitudinally slidably coupled to the first frame 31 by a longitudinal sliding guiding mechanism, at least one pair a grinding tool 33 is slidably coupled to the grinding tool base by a lateral sliding guiding mechanism, wherein the grinding tool base is controlled by a lifting motor and the longitudinal sliding guiding mechanism is longitudinally slid to the first frame 31,
  • Each of the at least one pair of first abrasives 33 is independently controlled by an advance and retreat motor to slide laterally to the abrasive base.
  • the first grinding wheel 34 is disposed at the working end of the first main shaft 32 and has a first size of first frosted particles.
  • the single crystal silicon rod to be processed is a silicon square body having a substantially rectangular cross section, and has four side faces, and a connecting face surface having an R angle is formed between adjacent two side faces. Therefore, the pair of first grinding tools 33 in the tangential and rough grinding device 3 are disposed oppositely with a first accommodating space for accommodating the single crystal silicon rods, and the single crystal silicon rods are transported to the first After accommodating between the pair of first grinding wheels 34 in the space, the first grinding wheel 34 can contact the opposite pair of side faces or a pair of connecting facets of the single crystal silicon rod for corresponding processing operations.
  • the single crystal silicon rod is first transferred to the first processing location of the silicon rod processing platform by the silicon rod conversion device 5, and the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 to make the single crystal silicon rod
  • the pair of connecting facets correspond to the pair of first grindstones 33, and the first grindstone 33 performs a rounding operation on the connecting facets of the single crystal silicon rods.
  • the rounding processing operation can be For example, it is matched with the positioning adjustment of the single crystal silicon rod by the silicon rod positioning mechanism 53, and the first grinding wheel 34 of the first grinding tool 33 is rotated according to the feeding amount, and the first grinding tool 33 is driven to move up and down to perform grinding.
  • the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53, so that a pair of side surfaces of the single crystal silicon rod correspond to a pair of first grinding tools 33, and the side surface of the single crystal silicon rod is performed by the first grinding tool 33. Rough grinding operation.
  • the rough grinding operation may be, for example, positioning adjustment of the single crystal silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side faces of the single crystal silicon rod correspond to the pair of first abrasive tools 33, and the pair of first abrasive tools 33
  • the first grinding wheel 34 performs a rough grinding operation on the first pair of side faces of the single crystal silicon rod; then, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 so that the second pair of side faces of the single crystal silicon rod correspond to In the pair of first grinding tools 33, the second pair of side faces of the single crystal silicon rods are rough-grounded by the first grinding wheel 34 of the pair of first grinding tools 33.
  • the rough grinding operation of any pair of sides may include, for example, providing a feed amount, driving the first grinding wheel 34 of the pair of first grinding tools 33 to move from top to bottom to grind a pair of sides of the single crystal silicon rod
  • the pair of first grinding wheels 34 are ground to the bottom of the single crystal silicon rod and pass through the single crystal silicon rod, stay at the lower limit position, and then add a feed amount to drive the pair of first grinding wheels 34 to move from bottom to top to grind the single a crystalline silicon rod;
  • a pair of first grinding wheels 34 are ground to the top of the single crystal silicon rod and pass through the single crystal silicon rod to stay at the upper limit position, continue to increase a feed amount, and drive a pair of first grinding wheels 34 to move from top to bottom
  • the single crystal silicon rod is ground; thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, and after repeating several times, the pair of sides of the single crystal silicon rod can be ground to a predetermined size.
  • the spheronization and refining device as the second processing device is disposed on the machine base 1 and located in the second processing position of the silicon rod processing platform for the tangential and rough grinding operation of the tangential and rough grinding device 3
  • the single crystal silicon rod is subjected to rounding and fine grinding operations.
  • the spheronization and refining device 4 has a second receiving space for receiving a single crystal silicon rod conveyed by the conveying body 51 in the silicon rod switching device 5.
  • the spheronization and refining device 4 mainly comprises a second frame 41 and at least one pair of second grinding tools 43. At least one pair of second grinding tools 43 are oppositely disposed on the second frame 41 for positioning in the second processing zone.
  • the single crystal silicon rod on the silicon rod switching device 5 is subjected to rounding and fine grinding operations.
  • each of the second grinding tools 43 further includes a second main shaft 42 and a second grinding wheel 44, wherein the mounting surfaces of the second main shaft 42 and the second main frame 41 are provided with a lateral sliding guiding mechanism and a longitudinal sliding guide
  • the mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider
  • the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider.
  • the second main shaft 42 or the second grinding wheel 44 can be moved forward and backward relative to the second frame 41 by using the lateral sliding guiding mechanism, and the second main shaft 42 can be opposite to the second frame by the longitudinal sliding guiding mechanism. 41 for vertical movement up and down.
  • At least one pair of second grinding tools 43 are disposed on a base of the grinding tool, and the base of the grinding tool is longitudinally slidably coupled to the second frame 41 by a longitudinal sliding guiding mechanism, at least one pair Two grinding tools 43 through the lateral sliding guide
  • the shank base is controlled to be laterally slidably coupled to the grinding tool base, wherein the grinding tool base is controlled by a lifting motor and the longitudinal sliding guiding mechanism is longitudinally slid to the second frame 41, at least one pair of second grinding tools 43
  • Each of the second grinding tools 43 is independently controlled by an advance and retreat motor to slide laterally to the base of the grinding tool.
  • the second grinding wheel 44 is disposed at the working end of the second main shaft 42 and has a second size of second frosted particles.
  • the second frosted particles in the second grinding wheel 44 have a particle size smaller than that of the first frosting particles in the first grinding wheel 34 in the tangential and coarse grinding device 3. Therefore, the pair of second grinding tools 43 in the spheronization and refining device 4 are disposed oppositely with a second accommodating space for accommodating the single crystal silicon rods, and the single crystal silicon rods are transported to the second After accommodating between the pair of second grinding wheels 44 in the space, the second grinding wheel 44 can contact the single crystal silicon rod for corresponding processing operations.
  • the single crystal silicon rod is first transferred to the second processing position of the silicon rod processing platform by the silicon rod switching device 5, and the single crystal silicon rod is positioned by the silicon rod positioning mechanism 53 and the single crystal silicon rod is rotated.
  • the second grindstone 43 performs a rounding operation on the joint facet of the single crystal silicon rod.
  • the spheronization processing operation may include, for example, positioning the single crystal silicon rod by the silicon rod positioning mechanism 53 such that a pair of the second grinding wheel 44 of the second grinding tool 43 is facing the side of the single crystal silicon rod, a pair of second The spacing between the grinding wheels 44 is smaller than the current diagonal spacing of the single crystal silicon rods, the difference between the two spacings being the feed amount of the at least one pair of second grinding wheels 44; the single crystal silicon rods in the second receiving The space is driven by the silicon rod positioning mechanism 53 to rotate, and the pair of second grinding wheels 44 grind a pair of connecting prism faces corresponding to a pair of chamfers of the single crystal silicon rod in the rotation into an arc shape, wherein When the crystal silicon rod is contacted and ground by the second grinding wheel 44, the rotation speed is slow, and the single crystal silicon rod is rotated by the second grinding wheel 44 after the connecting prism face is ground, and the rotation speed is faster, and the single crystal silicon rod continues to rotate.
  • the pair of second grinding wheels 44 continue downward, as in the foregoing steps, for the single crystal Grinding and rounding of each joint facet of the lower section of the silicon rod until the grinding is rounded to a single
  • the feed amount is continuously increased, the pair of second grinding wheels 44 are driven to move from the bottom to the top, and the single grinding wheel 44 is ground by the second grinding wheel 44.
  • each connecting facet thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, after repeated several times, the joint facet of the single crystal silicon rod can be ground to a predetermined size and integrally rounded, That is, the connecting facet and the side are smoothly transitioned. Then, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53, so that a pair of side surfaces of the single crystal silicon rod correspond to a pair of second grinding tools 43, and the side surface of the single crystal silicon rod is performed by the second grinding tool 43. Fine grinding operations.
  • the refining processing operation may be, for example, positioning adjustment of the single crystal silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side surfaces of the single crystal silicon rod correspond to the pair of second grinding tools 43 and the pair of second grinding tools
  • the second grinding wheel 44 of 43 performs a finishing grinding operation on the first pair of side faces of the single crystal silicon rod; subsequently, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 so that the second pair of sides of the single crystal silicon rod Corresponding to the pair of second grindstones 43, the second pair of side faces of the single crystal silicon rods are subjected to a finish grinding operation by the second grinding wheel 44 of the pair of second grindstones 43.
  • the finishing grinding operation of any pair of sides may include, for example, providing a feed And driving a second grinding wheel 44 of the pair of second grinding tools 43 to move from top to bottom to grind a pair of sides of the single crystal silicon rod; a pair of second grinding wheels 44 are ground to the bottom of the single crystal silicon rod and pass through the single After the crystalline silicon rod stays at the lower limit position, a feed amount is further increased, and the pair of second grinding wheels 44 are driven to move from bottom to top to grind the single crystal silicon rod; after the pair of second grinding wheels 44 are ground to the top of the single crystal silicon rod, After passing through the single crystal silicon rod, staying at the upper limit position, continue to increase a feed amount, driving a pair of second grinding wheels 44 to move from top to bottom to grind the single crystal silicon rod; thus, grinding, increasing the feed amount, and back grinding The feed amount is increased, and after repeated several times, a pair of sides of the single crystal silicon rod can be ground to a predetermined size.
  • the spheronization and refining device 4 as the second processing device performs rounding and fine grinding on the single crystal silicon rod by first joining the face grinding and then grinding the side surface.
  • the polishing process is not limited thereto.
  • the spheronization and refining operation of the spheronization and refining device 4 on the single crystal silicon rod may also be performed by first side grinding and then joining the face grinding. The grinding process should have the same technical effect.
  • the silicon rod 100 will be described as an example of a polycrystalline silicon rod.
  • the first processing device 3 is a coarse grinding device
  • the second processing device 4 is a chamfering and refining device.
  • the coarse grinding device 3 as the first processing device is disposed on the machine base 1 and located in the first processing zone of the silicon bar processing platform for rough grinding the polycrystalline silicon rod.
  • the rough grinding device 3 has a first receiving space for receiving a polycrystalline silicon rod conveyed by the conveying body 51 in the silicon rod switching device 5.
  • the coarse grinding device 3 mainly includes a first frame 31 and at least one pair of first grinding tools 33, and at least one pair of first grinding tools 33 are oppositely disposed on the first frame 31 for facing the first processing area.
  • the polycrystalline silicon rod on the silicon rod switching device 5 performs a rough grinding operation.
  • each of the first grinding tools 33 further includes a first main shaft 32 and a first grinding wheel 34, wherein the mounting surface of the first main shaft 32 and the first frame 31 is provided with a lateral sliding guiding mechanism and a longitudinal sliding guide
  • the mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider
  • the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider.
  • At least one pair of first abrasive tools 33 are disposed on a grinding tool base, and the grinding tool base is longitudinally slidably coupled to the first frame 31 by a longitudinal sliding guiding mechanism, at least one pair a grinding tool 33 is slidably coupled to the grinding tool base by a lateral sliding guiding mechanism, wherein the grinding tool base is controlled by a lifting motor and the longitudinal sliding guiding mechanism is longitudinally slid to the first frame 31,
  • Each of the at least one pair of first abrasives 33 is independently controlled by an advance and retreat motor to slide laterally to the abrasive base.
  • the first grinding wheel 34 is disposed at the working end of the first main shaft 32 and has a first size of first frosted particles.
  • the polycrystalline silicon rod to be processed is a silicon square body having a rectangular cross section, and has four side faces and four corners. Therefore, a pair of first grinding tools 33 in the rough grinding device 3 are disposed oppositely, and a polycrystalline silicon rod is reserved between the two.
  • the first receiving space when the polycrystalline silicon rod is transported between the pair of first grinding wheels 34 in the first receiving space, the first grinding wheel 34 can contact the opposite pair of sides or a pair of corners of the polycrystalline silicon rod Corresponding rough grinding operations.
  • the polysilicon rod is first transferred to the first processing location of the silicon rod processing platform by the silicon rod switching device 5, and the polysilicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 so that a pair of sides in the polycrystalline silicon rod correspond to The pair of first grindstones 33 perform rough grinding processing on the side faces of the polycrystalline silicon rods by the first grindstone 33.
  • the rough grinding processing operation may be, for example, positioning adjustment of the polycrystalline silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side faces of the polycrystalline silicon rod correspond to the pair of first abrasive tools 33, and the first one of the pair of first abrasive tools 33 a grinding wheel 34 performs a rough grinding operation on the first pair of sides of the polysilicon rod; then, the polysilicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 such that the second pair of sides of the polycrystalline rod correspond to the pair of first abrasives 33, The second pair of sides of the polysilicon rod are rough-milled by the first grinding wheel 34 of the pair of first grinding tools 33, wherein the rough grinding operation of any pair of sides may include, for example, providing a feed amount, driving The first grinding wheel 34 of the pair of first grinding tools 33 moves from top to bottom to grind a pair of sides of the polycrystalline silicon rod; a pair of first grinding wheels 34 are ground to the bottom of the polycrystalline silicon rod and pass through the polycrystalline silicon rod
  • Adding a feed amount driving a pair of first grinding wheels 34 to move from bottom to top to grind the polycrystalline silicon rod; after grinding a pair of first grinding wheels 34 to the top of the polycrystalline silicon rod and passing through the polycrystalline silicon rod, staying at the upper limit position, continue to increase one Giving a quantity, driving a pair of first grinding wheels 34 to move from top to bottom to grind the polycrystalline silicon rod; thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, and after repeating several times, one of the polycrystalline silicon rods can be Grind the side to the preset size.
  • the chamfering and refining device as the second processing device is disposed on the machine base 1 and located in the second processing position of the silicon rod processing platform for inverting the polycrystalline silicon rod after the coarse grinding processing operation by the rough grinding device 3 Corner and fine grinding operations.
  • the chamfering and refining device 4 has a second receiving space for receiving the polycrystalline silicon rods conveyed by the conveying body 51 in the silicon rod switching device 5.
  • the chamfering and refining device 4 mainly comprises a second frame 41 and at least one pair of second grinding tools 43.
  • the at least one pair of second grinding tools 43 are oppositely disposed on the second frame 41 for the second processing.
  • the polycrystalline silicon rods on the silicon rod switching device 5 at the location are chamfered and finished.
  • each of the second grinding tools 43 further includes a second main shaft 42 and a second grinding wheel 44, wherein the mounting surfaces of the second main shaft 42 and the second main frame 41 are provided with a lateral sliding guiding mechanism and a longitudinal sliding guide
  • the mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider
  • the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider.
  • the second main shaft 42 or the second grinding wheel 44 can be moved forward and backward relative to the second frame 41 by using the lateral sliding guiding mechanism, and the second main shaft 42 can be opposite to the second frame by the longitudinal sliding guiding mechanism. 41 for vertical movement up and down.
  • At least one pair of second grinding tools 43 are disposed on a base of the grinding tool, and the base of the grinding tool is longitudinally slidably coupled to the second frame 41 by a longitudinal sliding guiding mechanism, at least one pair The two grinding tools 43 are laterally slidably coupled to the grinding tool base by a lateral sliding guiding mechanism, wherein the grinding tool base is controlled by a lifting motor and longitudinally sliding
  • the guiding mechanism slides longitudinally on the second frame 41, and each of the at least one pair of second grinding tools 43 is independently controlled by an advance and retreat motor to slide laterally to the grinding tool base.
  • the second grinding wheel 44 is disposed at the working end of the second main shaft 42 and has a second size of second frosted particles.
  • the second frosted particles in the second grinding wheel 44 have a smaller granularity than the coarse grinding device 3
  • the particle size of the first matte particles in a grinding wheel 34. Therefore, the pair of second grinding tools 43 in the chamfering and refining device 4 are disposed oppositely with a second receiving space for accommodating the polycrystalline silicon rods, and the polycrystalline silicon rods are transported into the second receiving space. After the pair of second grinding wheels 44, the second grinding wheel 44 can contact the polycrystalline silicon rods for corresponding chamfering operations.
  • the polysilicon rod is first transferred to the second processing location of the silicon rod processing platform by the silicon rod switching device 5, and the polysilicon rod is positioned by the silicon rod positioning mechanism 53 and the polycrystalline silicon rod is rotated so that the corners of the polycrystalline silicon rod correspond to one For the second grinding wheel 44 of the second grinding tool 43, the polycrystalline silicon rod is chamfered by the second grinding tool 43.
  • the chamfering operation may include, for example, first rotating the silicon rod positioning mechanism 53 by a certain angle when chamfering such that the first pair of corners of the polysilicon rod correspond to the second grinding wheel 44 of the pair of second grinding tools 43; The second grinding wheel 44 is lowered to the grinding position. At this time, the spacing between the pair of second grinding wheels 44 is smaller than the current diagonal spacing of the first pair of corners in the polycrystalline silicon rod, and the difference between the two spacings is the pair.
  • the first pair of corners of the silicon rod 100 are ground to a predetermined size to form a first pair of chamfered faces.
  • the pair of second grinding wheels 44 move downward to grind the second pair of corners in the silicon rod 100 to form a chamfered surface; the pair of second grinding wheels 44 continue Downward, as in the foregoing steps, the second pair of corners of the lower section of the silicon rod 100 is ground until grinding to the bottom of the silicon rod 100, completing the single angular grinding of the silicon rod 100; continuing to increase the feed amount Driving the second grinding tool 43 from bottom to top, grinding the second pair of corners of the silicon rod 100 by the second grinding wheel 44; thus, grinding, increasing the feed amount, reverse grinding, increasing the feed amount, repeating After a few times, the second pair of corners of the silicon rod 100 can be ground to a predetermined size to form a second pair of chamfers. .
  • the polysilicon rod is positioned by the silicon rod positioning mechanism 53 and the polysilicon rod is rotated so that the side surface of the polysilicon rod corresponds to the second grinding wheel 44 of the pair of second grinding tools 43 and the polycrystalline silicon rod is refined by the second grinding tool 43. Grinding operations.
  • the grinding operation may include, for example, positioning adjustment of the polycrystalline silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side faces of the polycrystalline silicon rod correspond to a pair of second abrasive tools 43 and the second of the pair of second abrasive tools 43
  • the grinding wheel 44 performs a finishing grinding operation on the first pair of sides of the polysilicon rod; then, the polysilicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 such that the second pair of sides of the polycrystalline rod correspond to the pair of second grinding tools 43
  • the second grinding wheel 44 of the pair of second grinding tools 43 performs a finishing grinding operation on the second pair of side faces of the polycrystalline silicon rod, wherein the finishing operation of any pair of side surfaces may include, for example, providing a feed amount, driving one
  • the second grinding wheel 44 of the second grinding tool 43 is moved from top to bottom to grind a pair of sides of the polycrystalline silicon rod; a pair of second grinding wheels 44 are ground to the bottom of the polycrystalline silicon rod and pass through the polycrystalline silicon rod
  • the above is merely an exemplary description, and is not intended to limit the scope of protection of the present application, for example, in the description of the machining operation of the chamfering and refining device as the second processing device.
  • the chamfering operation of the polycrystalline silicon rod is performed first, and then the refining processing operation of the polycrystalline silicon rod is performed, but not limited thereto.
  • the polycrystalline silicon rod is first subjected to the finishing processing operation and then the polycrystalline silicon is executed.
  • Rod chamfering operations are also possible and should still fall within the scope of this application.
  • the silicon rod switching device 5 converts the silicon rod from the second processing position to the pretreatment position, and then the silicon rod loading and unloading device The processed silicon rods are unloaded from the pretreatment zone of the silicon rod processing platform.
  • the flatness detection of the silicon rod 100 after the processing operation can still be performed by the flatness detector.
  • the flatness detector on the one hand, it is possible to check whether the silicon rod meets the product requirements after each processing operation by detecting the flatness of the silicon rod 100 to determine the effect of each processing operation; on the other hand, through the silicon rod
  • the flatness measurement of 100 can also indirectly obtain the wear condition of the processed parts in each processing device, so as to facilitate calibration or correction, or even repair or replacement in real time.
  • a silicon rod polishing device may also be included.
  • the silicon rod polishing device can be disposed on the base for polishing the silicon rod.
  • the silicon rod polishing device For the silicon rod polishing device, generally, after the silicon rod is processed by the first processing device and the second processing device, the surface of the silicon rod still has some unevenness such as depressions and protrusions, and therefore, the silicon rod is required. Perform corresponding polishing operations to improve the surface of the silicon rod to achieve high flatness and smooth surface finish.
  • the silicon rod polishing device mainly comprises a polishing frame and at least one pair of polishing units, and at least one pair of polishing units are oppositely disposed on the polishing frame for polishing the silicon rods on the silicon rod conversion device located at the polishing processing position. operation.
  • each polishing unit further includes a polishing spindle and a polishing brush, wherein the polishing spindle and the mounting surface of the polishing frame are provided with a lateral sliding guiding mechanism and a longitudinal sliding guiding mechanism, and the lateral sliding guiding mechanism can be
  • the longitudinal sliding guide mechanism may employ, for example, a combination of a slide rail and a slider, or the like, using, for example, a combination of a slide rail and a slider.
  • the polishing operation of the single crystal silicon rod by the silicon rod polishing apparatus may further include: firstly transferring the single crystal silicon rod to the polishing processing of the silicon rod processing platform by using the silicon rod conversion device.
  • the positioning of the single crystal silicon rods is adjusted by the silicon rod positioning mechanism, The first pair of sides of the single crystal silicon rod are corresponding to a pair of polishing units, and the first pair of sides of the single crystal silicon rod are polished by a polishing brush in a pair of polishing units; then, the single rod is positioned by the silicon rod positioning mechanism The silicon rod is positioned and adjusted such that the second pair of sides of the single crystal silicon rod correspond to a pair of polishing units, and the second pair of sides of the single crystal silicon rod are polished by a polishing brush in a pair of polishing units.
  • the single crystal silicon rod when polishing the connecting facet of the single crystal silicon rod: the single crystal silicon rod is always rotating, the polishing brush is also always rotated, and the pair of polishing brushes continue downward, the next section of the single crystal silicon rod
  • Each joint facet is polished until it is polished to the bottom of the single crystal silicon rod, and the single-crystal silicon rod is single-joined and polished; then a pair of polishing brushes are driven to move from bottom to top, and the polishing brush continues to polish the single
  • the connecting facets of the crystalline silicon rods thus, after repeated several times, the joint faces of the single crystal silicon rods can be polished to a high flatness and a smooth surface; when polishing the sides of the single crystal silicon rods,
  • the polishing of any pair of sides may include, for example, the single crystal silicon rod being positioned by the silicon rod positioning mechanism to provide a feed amount, driving the polishing brush in the pair of polishing units to move from top to bottom to polish the single crystal silicon.
  • each of the single crystal silicon rods can be Side polished to a high flatness and surface finish effect.
  • the polishing process of the silicon rod polishing apparatus for the single crystal silicon rod is performed by first connecting the surface polishing after the prism surface polishing, but not by this.
  • the polishing operation of the silicon rod polishing apparatus on the single crystal silicon rod may also be performed by the process of first side polishing and connecting the prism surface polishing, and the same technical effect should be obtained.
  • the polishing operation of the polycrystalline silicon rod by the silicon rod polishing apparatus may further include: first transferring the polycrystalline silicon rod to the polishing processing position of the silicon rod processing platform by using the silicon rod conversion device, and positioning by the silicon rod Institution Positioning and adjusting the polysilicon rod such that the first pair of sides of the polysilicon rod correspond to a pair of polishing units, and the first pair of sides of the polysilicon rod are polished by a polishing brush in a pair of polishing units; and then, the silicon rod positioning mechanism is used The polycrystalline silicon rod is positioned and adjusted such that the second pair of sides of the polycrystalline silicon rod correspond to a pair of polishing units, and the second pair of sides of the polycrystalline silicon rod are polished by a polishing brush in a pair of polishing units.
  • the polishing of any pair of sides may include, for example, the polysilicon rod being positioned by the silicon rod positioning mechanism to provide a feed amount, driving the polishing brush in the pair of polishing units to move from top to bottom to polish the polycrystalline silicon rod. a pair of sides; a pair of polishing brushes are polished to the bottom of the polycrystalline silicon rod and passed through the polycrystalline silicon rods, and then a pair of polishing brushes are driven to move from bottom to top to polish the polycrystalline silicon rods; thus, after repeated times, the polycrystalline silicon rods can be Each side is polished to a high flatness and a smooth surface.
  • the respective chamfered surfaces of the polycrystalline silicon rods may be subjected to a polishing operation.
  • the polysilicon rod is first positioned and adjusted by the silicon rod positioning mechanism, so that the first pair of chamfered surfaces of the polycrystalline silicon rod correspond to a pair of polishing units, and are polished by a pair of polishing units.
  • a silicon rod cleaning device may also be included.
  • the silicon rod cleaning device can be disposed on the base for performing and cleaning the silicon rod.
  • the silicon rod cleaning device generally, after the silicon rod is processed by the first processing device and the second processing device, or the first processing device, the second processing device, and the third processing device, the cutting process is generated during the operation. The chips adhere to the surface of the silicon rod, so if necessary, the silicon rod needs to be cleaned as necessary.
  • the silicon rod cleaning device includes a cleaning brush head and a cleaning liquid spraying device matched with the cleaning brush head.
  • the cleaning liquid spraying device sprays the cleaning liquid against the silicon rod, and at the same time,
  • the motor-driven cleaning brush head acts on the silicon rod to complete the cleaning operation.
  • the cleaning liquid may be, for example, pure water
  • the cleaning brush head may be, for example, a rotary brush head.
  • the silicon rod multi-station processing machine adds a corresponding processing device
  • the functional location on the silicon rod processing platform and the number of the silicon rod positioning mechanisms on the transport body and their positional relationship need to be corresponding. Adjustment. Assume that a silicon rod multi-station processing machine adds a processing device (for example, a silicon rod polishing device), and a functional position (for example, a polishing processing position) is added to the silicon rod processing platform, and the conveying body is also increased by one. Silicon rod positioning mechanism. Further, preferably, the angles set between the two silicon rod positioning mechanisms are also consistent with the angular distribution between the two functional areas.
  • the other three silicon rod positioning mechanisms also correspond to the other three functional positions, respectively.
  • the silicon rods are located at a corresponding functional position to perform corresponding processing operations.
  • the four functional zones on the silicon rod processing platform are distributed at a 90° angle between each other, and accordingly, corresponding to the disc-shaped or circular transport body.
  • the four silicon rod positioning mechanisms are also distributed at 90° between the two.
  • the silicon rod multi-station processing machine of the present application integrates a plurality of processing devices, and the silicon rod loading and unloading device can use the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod can be used to process the silicon rod in each processing device.
  • the process is transferred in an orderly and seamless manner and automated to realize the multiple process operations of the silicon rod processing.
  • the plurality of processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
  • the present application further discloses a silicon rod multi-station processing method for performing multi-station processing on a silicon rod.
  • the silicon rod multi-station processing method is applied to a silicon rod multi-station processing machine, and the silicon rod multi-station processing machine includes a silicon rod processing platform, a silicon rod loading and unloading device, a first processing device, A second processing apparatus, and a silicon rod converting apparatus, wherein the silicon rod processing platform has a pretreatment location, a first processing location, and a second processing location.
  • FIG. 7 is a schematic flowchart of an embodiment of a silicon rod multi-station processing method according to the present application.
  • the method for processing a silicon rod multi-station of the present application comprises the following steps:
  • Step S101 is a pretreatment step of the first silicon rod: the silicon rod loading and unloading device loads the first silicon rod to be processed into a pretreatment position of the silicon rod processing platform, and the first silicon rod located at the pretreatment position Pretreatment is performed. Through step S101, loading and pretreatment of the first silicon rod can be completed.
  • Step S103 performing a first processing operation on the first silicon rod and a pre-processing step of the second silicon rod: rotating the silicon rod switching device by a first predetermined angle to convert the pre-processed first silicon rod from the pre-processing position to the first a processing location; causing the first processing device to perform a first processing operation on the first silicon rod on the first processing location; at this stage, the silicon rod loading and unloading device loads the second silicon rod to be processed into the pretreatment location and performs Pretreatment.
  • the first processing operation is performed on the first silicon rod converted to the first processing location, and at the same time, the loading and pre-processing of the second silicon rod are completed.
  • Step S105 performing a second processing operation on the first silicon rod, a first processing of the second silicon rod, and a pre-processing step of the third silicon rod: rotating the silicon rod switching device by a second predetermined angle to complete the first processing operation Converting the first silicon rod from the first processing location to the second processing location and converting the pre-processed second silicon rod from the pre-processing location to the first processing location; causing the second processing device to be the first in the second processing location
  • the silicon rod performs a second processing operation.
  • the first processing device performs a first processing operation on the second silicon rod on the first processing location and causes the silicon rod loading and unloading device to load the third silicon rod to be processed in the pre-process.
  • the location is processed and pre-processed.
  • Step S105 performing a second processing operation on the first silicon rod converted to the second processing location, performing a first processing operation on the second silicon rod converted to the first processing location, and simultaneously completing loading of the third silicon rod and Pretreatment.
  • the silicon rod can perform the loading, the first processing operation, and the second processing operation in an orderly and seamless manner, and the plurality of processing steps can be
  • the completion of a multi-station processing machine has effectively improved the integrity and production efficiency of the silicon rod processing operation, and ensured the quality of product processing operations.
  • a plurality of silicon rods can perform corresponding processing operations at different processing locations at the same time, independently and without mutual interference, forming a processing operation of the pipeline, which greatly improves the efficiency of the silicon rod processing operation.
  • the silicon rod multi-station processing method of the present application may further include other subsequent steps.
  • the silicon rod multi-station processing method of the present application may further include:
  • Step S107 discharging the first silicon rod, performing the second processing operation of the second silicon rod, and performing the first processing operation of the third silicon rod: rotating the silicon rod switching device by a third predetermined angle to complete the second processing operation Converting the first silicon rod from the second processing location to the pre-processing location and converting the second silicon rod that completes the first processing operation from the first processing location to the second processing location and the third silicon rod that will complete the pre-processing Processing the location to be converted to the first processing location; causing the silicon rod handling device to unload the first silicon rod on the pretreatment location and loading the fourth silicon rod to be processed into the pretreatment location and located at the pretreatment location The fourth silicon rod is pretreated, at this stage, the second processing device performs a second processing operation on the second silicon rod on the second processing location and the third processing rod on the first processing location Perform the first machining operation.
  • step S107 the first silicon rod that completes the second processing operation is converted to the pretreatment location and then unloaded, and the second silicon processing rod converted to the second processing location is subjected to the second processing operation, and the second processing operation is performed on the second processing location.
  • the third silicon rod performs the first processing operation, and at the same time, the loading and pre-processing of the fourth silicon rod is completed, and the corresponding processing operations are performed in an orderly manner in each processing area.
  • the first processing operation of the silicon rod by the first processing device and the second processing operation of the silicon rod by the second processing device may be different.
  • the change combination example if the silicon rod 100 is a single crystal silicon rod, the first processing device 3 may be a tangential and coarse grinding device and the second processing device 4 may be a spheronization and refining device; if the silicon rod 100 is a polycrystalline silicon rod, then A processing device 3 can be a coarse grinding device and a second processing device can be a chamfering and refining device.
  • pre-processing the first silicon rod located at the pre-processing location includes: causing the flatness detector to perform planar flatness detection on the first silicon rod.
  • the first processing device performs a first processing operation on the first silicon rod on the first processing location, including: circumcising the first silicon rod on the first processing location by the tangential and coarse grinding device And rough grinding processing.
  • the tangential and rough grinding operations further include: first using a tangential and coarse grinding device to join the joint facets in the first silicon rod at the first processing location
  • the circular cutting operation is performed such that the connection between the respective connecting facets and the adjacent side faces forms a preliminary curved connection; afterwards, the side faces of the first silicon rod are rough-grounded by a tangential and coarse grinding device.
  • the second processing device performs a second processing operation on the first silicon rod on the second processing location, including: spheronizing and refining the first silicon rod on the second processing location. Grinding operations.
  • the spheronization and refining operations further include: first performing a spheronization operation on the first silicon rod by using a spheronization and refining device, and grinding the joint facets in the first silicon rod so that the joint facets in the first silicon rod are The side is smooth and smooth; afterwards, the side of the first silicon rod is subjected to a fine grinding operation by means of a spheronization and a refining device.
  • pre-processing the first silicon rod located at the pre-processing location includes: causing the flatness detector to perform planar flatness detection on the first silicon rod.
  • step S103 the first processing device is caused to perform a first processing operation on the first silicon rod on the first processing location, including: causing the coarse grinding device to perform a rough grinding operation on the first silicon rod on the first processing location.
  • the second processing device performs a second processing operation on the first silicon rod on the second processing location, including: chamfering and refining the first silicon rod on the second processing location And fine grinding operations.
  • the chamfering and finishing operations further include: first performing a rounding operation on the first silicon rod by using a chamfering and refining device, grinding the corners of the first silicon rod to form a chamfered surface; and then using chamfering and finening The grinding device performs a finishing grinding operation on the side surface of the first silicon rod.
  • the silicon rod multi-station processing method of the present application can utilize the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod switching device can order the silicon rods between the processing devices in an orderly and seamless manner.
  • the ground transfer and automation realize the multiple process operations of the silicon rod processing, and the plurality of processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
  • the silicon rod multi-station processing machine of the present application is described in detail in some examples to perform a silicon rod multi-station processing operation.
  • the first setting is as follows: the silicon rod may be a single crystal silicon rod or a polycrystalline silicon rod, wherein: the single crystal silicon rod to be processed is a substantially square rectangular silicon square body having four sides. A connecting facet having an R angle is formed between the adjacent two side faces; the polycrystalline silicon rod to be processed is a silicon square body having a rectangular cross section, and has four sides and four corners.
  • the silicon rod multi-station processing machine used includes a silicon rod processing platform, a silicon rod loading and unloading device, a first processing device, a second processing device, and a silicon rod conversion device.
  • the silicon rod multi-station processing machine may further comprise Height detector, flatness detector, etc.
  • the silicon rod processing platform is provided with a pretreatment position, a first processing position, and a second processing position, and the pretreatment position, the first processing position, and the second processing position are sequentially set according to the process of the silicon rod processing operation
  • the silicon rod switching device is also provided with three silicon rod positioning mechanisms, wherein the pretreatment position, the first processing position, and the second processing position are distributed at 120° between the two, so that three silicon rod positioning mechanisms are provided. There is also a 120° distribution between the two.
  • the first silicon rod to be processed is placed on the workpiece carrier of the silicon rod handling device.
  • the first silicon rod 101 is placed upright on the silicon rod carrier 21, and the operation of placing the first silicon rod 101 on the silicon rod carrier 21 in the silicon rod loading and unloading position can be manually performed.
  • It can be implemented with a corresponding jig, which can be, for example, a silicon rod transfer jig.
  • the angle of the first silicon rod 101 on the silicon rod carrier 21 can be adjusted by rotating the silicon rod carrier 21, which can be placed, for example, at 45°, that is, two of the first silicon rods 101.
  • the diagonal lines correspond to the side shift direction (X-axis direction) and the translation direction (Y-axis direction), respectively.
  • FIG. 9 is a schematic view showing a state in which the silicon rod is placed upright on the silicon rod carrier.
  • the first silicon rod to be processed is loaded into the pretreatment zone of the silicon rod processing platform.
  • the first silicon rod 101 to be processed is loaded into the pretreatment position of the silicon rod processing platform 11 by the silicon rod holder 25 in the silicon rod handling device 2.
  • the silicon rod jig 25 in the silicon rod loading and unloading device 2 corresponds to the silicon rod loading and unloading position, for example, by driving the reversing carrier 23 for the reversing movement, so that the silicon rod jig 25 of the reversing carrier 23 is caused.
  • FIG. 10 is a schematic view showing a state in which the silicon rod is clamped by the silicon rod clamp; then, the first silicon rod 101 is detached from the silicon rod loading and unloading position.
  • the silicon rod holder 253 is kept in a clamped state, and the silicon rod carrier 21 in the silicon rod loading and unloading position is used for the descending movement, so that the first silicon rod 101 is separated from the silicon rod.
  • the carrier 21 in another alternative embodiment, the driving movement of the silicon rod holder 253 (the silicon rod holder 253 is a movable design) to drive the first silicon rod 101 away from the silicon rod carrier 21; then, the commutation carrier 23 is driven to perform a reversing motion (for example, 180° rotation), so that the silicon rod clamp 25 on the reversing carrier 23 is switched from the silicon rod loading and unloading position to the pretreatment position; then, the first silicon is The rod 101 is placed on the rotating stage 531 of the first silicon rod positioning mechanism 53 at the pre-processing position, and is rotated by the rotary pressing device 533 of the first silicon rod positioning mechanism 53 by the lifting driving device to press the first A silicon rod 101 is positioned, and the state of the silicon rod multi-station processing machine after performing the above operation can be specifically seen in FIG. 11.
  • FIG. 11 is a schematic view showing a state in which the silicon rod is placed in the pretreatment position by the reversing carrier.
  • the height of the first silicon rod 101 may also be detected by the height detector 7 before the first silicon rod is clamped by the silicon rod clamp 25, such that the silicon rod clamp 25
  • the silicon rod holder 253 can be moved upward or downward according to the detection result of the height detector 7 to adjust the nip distance between the plurality of silicon rod holders 253, and the silicon rod is more than the above operation.
  • the state of the station processing machine can be specifically seen in FIG. 12, and FIG. 12 shows a state in which the height detector detects the height of the silicon rod on the loading and unloading platform.
  • step 3 planar flatness detection is performed on the first silicon rod at the pretreatment location.
  • the state of the silicon rod multi-station processing machine after the above operation is specifically shown in FIG. 13 and FIG. 14, which is a schematic diagram showing the state in which the flatness detector detects the flatness of the silicon rod.
  • the planar flatness detection of the first silicon rod 101 at the pretreatment location is performed by a flatness detector.
  • the reversing carrier 23 is driven to perform a reversing motion (for example, 180° rotation), so that the flatness detector on the reversing carrier 23 is switched from the silicon rod loading and unloading position to the pretreatment position, wherein the silicon rod clamp 25 and The flatness detectors are respectively disposed on the first mounting surface and the second mounting surface disposed opposite to each other in the reversing carrier 23, and at this stage, if necessary, by driving the rotary pressing device 533 of the first silicon rod positioning mechanism 53 Rotating motion to adjust the angle of the first silicon rod 101, for example, driving the first silicon rod 101 to rotate by 45°, so that the first silicon rod 101 corresponds to the lateral direction (X-axis direction) and the translation direction by the original two diagonal lines, respectively.
  • a reversing motion for example, 180° rotation
  • the device performs planar flatness detection on the four sides of the first silicon rod 101, and the planar flatness detection of any one of the sides further includes: controlling the detector shifting mechanism by the detecting controller to drive the contact detector 61 to shift and control the contact Type detector 61 in order Measuring a first silicon rod in each detection point on the side surface 101 of the current to be measured.
  • detecting, for each of the detection points in any one of the to-be-measured surfaces includes: controlling, by the detection controller, a detector displacement mechanism (including a first direction shifting mechanism, a second direction shifting mechanism, and The third direction shifting mechanism drives the contact type detector to shift in the moving plane such that the contact type detector corresponds to the current detection point to be tested; the detection controller controls the detector shifting mechanism (mainly the second direction shift) The positional mechanism drives the contact detector to move toward the current detection point to be tested until it contacts the silicon rod.
  • a detector displacement mechanism including a first direction shifting mechanism, a second direction shifting mechanism, and
  • the third direction shifting mechanism drives the contact type detector to shift in the moving plane such that the contact type detector corresponds to the current detection point to be tested
  • the detection controller controls the detector shifting mechanism (mainly the second direction shift)
  • the positional mechanism drives the contact detector to move toward the current detection point to be tested until it contacts the silicon rod.
  • the detection controller receives the conduction signal (or the disconnection signal) sent from the contact detector and Suspension detection controller controls the operation of the detector shifting mechanism according to the conduction signal (or disconnection signal), and passes the reference point information and the detector shifting mechanism (mainly the second direction shifting mechanism) in the second direction
  • the moving distance on the upper side is used to calculate the relative distance of the detection point in the surface to be tested that the contact detector is currently in contact with the reference point; the detection controller controls the shift mechanism of the detector to drive the contact detection
  • the meter moves away from the current detection point to be tested to reset, and completes the detection of one detection point.
  • the contact detector is to be moved through the detector.
  • the position mechanism is reset, the position of the next detection point is shifted by the detector shifting mechanism, wherein the plurality of detection points belonging to one side to be tested can be arranged in a regular lattice manner.
  • the switching of the sides can be achieved by transferring the first silicon rod 101, for example, in the workpiece loading structure, by rotating the rotary pressing device 533 of the first silicon rod positioning mechanism 53. The movement is switched to the adjacent next side by adjusting the angle of the first silicon rod 101 (for example, driving the first silicon rod 101 to rotate by 90°).
  • step 3 in addition to the flatness detection of the first silicon rod 101 at the pretreatment location by the flatness detector 7, the fit of the flatness detector 7 and the silicon rod clamp 25 may be used.
  • the first silicon rod 101 is subjected to a correcting operation.
  • the center of the first silicon rod 101 is mainly coincident with the center of the rotation stage 531.
  • the specific operation of the correcting operation may include: performing planar flatness detection on the first silicon rod 101 carried on the rotating carrying platform 531 by the flatness detector 7, thereby obtaining an overall positional overview of the first silicon rod 101;
  • the overall positional overview of the first silicon rod 101 is compared with the position of the rotating stage 531, thereby obtaining deviation information between the center of the first silicon rod 101 and the center of the rotating stage 531; the reversing carrier 23 is rotated 180.
  • the silicon rod clamp 25 on the reversing carrier 23 corresponds to the first silicon rod 101 on the rotating stage 531 and holds the first silicon rod 101; the detector is controlled by the detection controller
  • the first direction shifting mechanism and/or the second direction shifting mechanism in the mechanism drives the commutation carrier 23 to move in the first direction and/or the second direction, thereby driving the silicon rod clamp 25 and the silicon rod clamp 25
  • the clamped first silicon rod 101 is positionally adjusted with respect to the rotation stage 531, and finally the center of the first silicon rod 101 is coincident with the center of the rotation stage 531 to complete the correcting operation for the first silicon rod 101.
  • FIG. 15 is a schematic diagram showing a rectifying operation of a single crystal silicon rod.
  • the single crystal silicon rod to be processed is a silicon square body having a substantially rectangular cross section, and has four side faces, and a connecting face surface having an R angle is formed between adjacent two side faces.
  • the correcting operation for the single crystal silicon rod may specifically include: flatness detection of four sides of the single crystal silicon rod carried on the rotating stage by the flatness detector, thereby obtaining a single sheet composed of four sides
  • the center O1 of the side of the crystalline silicon rod ; the flatness test is performed on the four connecting facets of the single crystal silicon rod carried on the rotating stage by the flatness detector, thereby obtaining single crystal silicon composed of four connecting facets
  • the rod is connected to the center O2 of the facet; the size of the finished single crystal silicon rod after the single-crystal silicon rod is processed by the multi-station is calculated; according to the size of the finished single crystal silicon rod, the center of the side of the single crystal silicon rod O1, single crystal
  • the silicon rod is connected to the center O2 of the facet, and the center O3 of the finished single crystal silicon rod is calculated; the center O3 of the obtained single crystal silicon rod finished product is compared with the center O of the rotating stage, and the deviation information of the two is further analyzed;
  • FIG. 16 is a schematic diagram showing the correcting operation of the polycrystalline silicon rod.
  • the polycrystalline silicon rod to be processed is a silicon square body having a rectangular cross section, and has four side faces and four corners. Therefore, the correcting operation for the polycrystalline silicon rod may specifically include: flatness detection of the four sides of the polycrystalline silicon rod carried on the rotating carrying platform by the flatness detector, thereby obtaining the center O1 of the polycrystalline silicon rod composed of four sides.
  • the commutation vehicle is used for the reversing motion
  • the silicon rod clamp on the reversing carrier corresponds to the rotation Carrying the polysilicon rod on the stage and holding the polysilicon rod, and controlling the first direction shifting mechanism and/or the second direction shifting mechanism in the shifting mechanism of the detector to drive the commutating vehicle in the first direction by using the detecting controller And/or moving in the second direction, thereby driving the silicon rod clamp and the polycrystalline silicon rod clamped by the silicon rod clamp to adjust the position relative to the rotating carrier, and finally, the center O1 of the polycrystalline silicon rod and the center O of the rotating carrier are correspondingly overlapped. Correction of the polysilicon rod is completed.
  • Step 4 converting the first silicon rod that completes the planar flatness detection from the pre-processing location to the first processing location and performing the first processing operation on the first silicon rod in the first processing location, at this stage,
  • the second silicon rod to be processed is loaded in the pretreatment zone and pretreated.
  • the state of the silicon rod multi-station processing machine after performing the above operation can be specifically seen in FIG. 17, which is a schematic view showing a state in which the first silicon bar is subjected to the first processing operation and the second silicon rod is loaded.
  • converting the first silicon rod that completes the planar flatness detection from the pre-processing location to the first processing location is accomplished by rotating the silicon rod switching device by a first predetermined angle, as before
  • the pre-processing location, the first processing location, and the second processing location are 120° between the two, and the three silicon rod positioning mechanisms 53 are also distributed at 120° between the two, so that the silicon rod switching device 5 rotating the first predetermined angle is actually rotating the silicon rod switching device 5 by 120°, and the first silicon rod positioning mechanism 53 originally located in the pretreatment position and the first silicon rod 101 positioned therein are switched to the first The processing location is up.
  • the first processing operation of the first silicon rod 101 on the first processing location is performed by the first processing device 3.
  • the first processing device 3 is a tangential and coarse grinding device.
  • the tangential and rough grinding operations of the single crystal silicon rod by the dicing and rough grinding device can generally include: a rounding operation and a rough grinding operation.
  • the rounding operation further includes: first transferring the first silicon rod 101 to the first processing location by using the silicon rod switching device 5, and positioning and adjusting the first silicon rod 101 by the first silicon rod positioning mechanism 53; initially, in silicon When the rod converting device 5 transfers the first silicon rod 101 to the first processing position, the side surface of the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the tangential and rough grinding device, and therefore, the first silicon
  • the positioning adjustment of the first silicon rod 101 by the rod positioning mechanism 53 may include, for example, driving the first silicon rod 101 to rotate forward (or reverse) by 45°, so that the first pair of connecting facets in the first silicon rod 101 corresponds to the cutting.
  • first grinding tools 33 in the circular and coarse grinding device
  • the first grinding tool 33 is fed transversely with respect to the first frame 31 according to the feed amount, and the first grinding wheel 34 of the first grinding tool 33 is rotated and driven.
  • the first grinding tool 33 moves up and down to the first pair in the first silicon rod 101
  • the first surface of the first grinding tool 33 is rotated by 5°, and the first grinding wheel 34 of the first grinding tool 33 is rotated by the first silicon rod positioning mechanism 53 to drive the first grinding wheel 33 up and down.
  • the first silicon rod 101 is driven to rotate forward by 80° by the first silicon rod positioning mechanism 53 so that the first silicon rod 101 is in the middle
  • the second pair of connecting facets correspond to a pair of first grinding tools 33 in the tangential and coarse grinding device, rotate the first grinding wheel 34 of the first grinding tool 33 and drive the first grinding tool 33 to move up and down to
  • a second pair of connecting facets in a silicon rod 101 is subjected to a first rough cut; the first silicon rod 101 is rotated by 5° by the first silicon rod positioning mechanism 53 to rotate the first grinding wheel in the first grinding tool 33.
  • the first silicon bar positioning mechanism 53 drives the first silicon bar 101 to rotate in the forward direction 5 °, rotating the first grinding wheel 34 of the first grinding tool 33 and driving the first grinding tool 33 to move up and down to perform the third rough cutting of the second pair of connecting facets in the first silicon bar 101
  • the first silicon rod 101 is rotated by 80° by the first silicon rod positioning mechanism 53 to rotate the first grinding wheel 34 of the first grinding tool 33 and drive the first grinding tool 33 to move up and down to be in the first silicon rod 101.
  • the first pair of connecting facets is subjected to a third rough cut.
  • FIG. 18 is a schematic view showing a state change of the single crystal silicon rod in the dicing processing operation.
  • the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate by a corresponding angle.
  • the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate in the forward direction.
  • the adjustment angle can be adapted, for example 3° to 7°, including 3°, 4°, 5°, 6°, 7° or other angles, correspondingly
  • the angle is adaptively adjusted. Refer to Table 1 below. Table 1 shows an example of the values for the angle of rotation in the range of 3° to 7°.
  • the above-mentioned sizing processing operation is only one embodiment in the sizing processing operation, but is not limited thereto.
  • the first silicon rod 101 is first transferred to the first processing location by the silicon rod switching device 5,
  • a silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 40°, so that the first pair of connecting prism faces in the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the tangential and rough grinding device.
  • the mechanism 53 drives the first silicon rod 101 forward Rotating 5°, rotating the first grinding wheel 34 of the first grinding tool 33 and driving the first grinding tool 33 to move up and down to perform a second rough cutting on the first pair of connecting facets in the first silicon bar 101;
  • the silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 5°, rotates the first grinding wheel 34 of the first grinding tool 33 and drives the first grinding tool 33 to move up and down to the first pair in the first silicon rod 101.
  • the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 80°, rotates the first grinding wheel 34 of the first grinding tool 33 and drives the first grinding tool 33 up and down.
  • the first rough cutting is performed on the second pair of connecting prism faces in the first silicon rod 101; the first silicon rod 101 is rotated by 5° in the forward direction by the first silicon rod positioning mechanism 53 to rotate the first grinding tool 33.
  • the first grinding wheel 34 drives the first grinding tool 33 to move up and down to perform a second rough cutting on the second pair of connecting prism faces in the first silicon rod 101; the first silicon rod 101 is driven by the first silicon rod positioning mechanism 53. Rotating 5° in the forward direction, rotating the first grinding wheel 34 in the first grinding tool 33 and driving the first grinding tool 33 to move up and down to enter the second pair of connecting facets in the first silicon bar 101 Third rough cut.
  • the rough grinding processing further includes: first transferring the first silicon rod 101 to the first processing location by using the silicon rod switching device 5, and positioning and adjusting the first silicon rod 101 by the first silicon rod positioning mechanism 53 to make the first silicon rod
  • the first pair of sides in the 101 corresponds to a pair of first grinding tools 33 in the tangential and rough grinding device, so that the first grinding tool 33 is fed transversely with respect to the first frame 31 according to the feed amount, and the first grinding wheel is rotated.
  • the first grinding wheel 34 of the 33 is driven to drive the first grinding tool 33 up and down to coarsely grind the first pair of sides in the first silicon rod 101; the first silicon rod 101 is driven by the first silicon rod positioning mechanism 53 Rotating (or inversely) 90° such that the second pair of sides in the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the tangential and coarse grinding device, rotating the first grinding wheel 34 in the first grinding tool 33
  • the first grinding tool 33 is driven to move up and down to roughly grind the second pair of sides in the first silicon rod 101.
  • FIG. 19 is a schematic view showing a state change of the single crystal silicon rod in the rough grinding processing operation.
  • the first processing device 3 is a rough grinding device.
  • the rough grinding operation of the polycrystalline silicon rod by the coarse grinding device may generally include: first transferring the first silicon rod 101 to the first processing location by using the silicon rod switching device 5, and the first silicon rod 101 by the first silicon rod positioning mechanism 53 Positioning adjustment is performed such that the first pair of side faces of the first silicon rod 101 correspond to a pair of first grinding tools 33 in the rough grinding device 3, so that the first grinding tool 33 is laterally oriented with respect to the first frame 31 according to the feed amount.
  • FIG. 20 is a schematic view showing a state change of the polycrystalline silicon rod in the rough grinding processing operation.
  • step 4 the second silicon rod to be processed is loaded into the pretreatment zone and the pretreatment process can be referred to before The descriptions in steps 2 and 3 will not be repeated here.
  • Step 5 converting the first silicon rod that completes the first processing operation from the first processing location to the second processing location and converting the pre-processed second silicon rod from the pre-processing location to the first processing location;
  • the first silicon rod on the location performs a second processing operation, at which stage the first processing operation is performed on the second silicon rod on the first processing location and the third silicon rod to be processed is loaded in the pretreatment location and performed Pretreatment.
  • the state of the silicon rod multi-station processing machine after the above operation is specifically shown in FIG. 21, and FIG. 21 is a schematic view showing the state in which the silicon rod multi-station processing machine of the present application simultaneously processes three silicon rods.
  • the first silicon rod 101 that completes the first processing operation is converted from the first processing location to the second processing location
  • the second silicon rod 102 that has completed the pre-processing is converted from the pre-processing location to the first processing location.
  • the method is performed by rotating the silicon rod switching device 5 by a second predetermined angle.
  • the pretreatment position, the first processing position, and the second processing position are distributed at 120° between the two, three silicon rods.
  • the positioning mechanism 53 also has a 120° distribution between the two, so that rotating the silicon rod switching device 5 by the second predetermined angle actually turns the silicon rod switching device 5 forward by 120°, which is originally located in the first processing position.
  • the first silicon rod positioning mechanism 53 and its positioned first silicon rod 101 are switched to the second processing position, and the second silicon rod positioning mechanism 53 originally located in the preprocessing position and the second silicon rod 102 positioned therein are converted. To the first processing location.
  • the second processing operation of the first silicon rod 101 on the second processing zone is performed by the second processing apparatus 4.
  • the second processing device 4 is a spheronization and refining device.
  • the rounding and fine grinding operations of the single crystal silicon rod by the spheronization and refining device can roughly include: spheronization processing and fine grinding processing.
  • the spheronization processing further includes transferring the first silicon rod 101 as a single crystal silicon rod to a second processing location of the silicon rod processing platform by the silicon rod switching device 5, and the first silicon rod 101 is aligned by the first silicon rod positioning mechanism 53 Positioning and rotating the first silicon rod 101, causing the second grinding tool 43 to feed transversely according to the feed amount with respect to the second frame 41, rotating the second grinding wheel 44 of the second grinding tool 43 and driving the second grinding tool 43
  • the upper and lower movements are performed to grind and round the respective joint faces of the first silicon rod 101, so that the joint facets of the first silicon rods 101 are ground to a predetermined size and are integrally rounded, that is, the joint facets and the sides are smoothly transitioned.
  • FIG. 22 is a schematic view showing the state of the single crystal silicon rod in the rounding processing operation.
  • the finishing processing operation further includes: positioning and adjusting the first silicon rod 101 by the first silicon rod positioning mechanism 53 such that the first pair of sides in the first silicon rod 101 corresponds to a pair of the rounding and refining device 4
  • the second grinding tool 43 causes the second grinding tool 43 to feed the second frame 41 relative to the second frame 41 according to the feed amount, rotates the second grinding wheel 44 of the second grinding tool 43 and drives the second grinding tool 43 to move up and down to
  • the first pair of sides of a silicon rod 101 are finely ground; the first silicon rod 101 is rotated by 90° in the forward (or reverse) direction by the first silicon rod positioning mechanism 53 so that the second pair of sides in the first silicon rod 101 Corresponding to spheronization and fine grinding
  • a pair of second grinding tools 43 in 4 rotates the second grinding wheel 44 of the second grinding tool 43 and drives the second grinding tool 43 to move up and down to finish grinding the second pair of sides in the first silicon rod 101.
  • the second processing device 4 is a chamfering and refining device.
  • the chamfering and finishing operations of the polycrystalline silicon rod by the chamfering and refining device can generally include: chamfering processing and fine grinding processing.
  • the chamfering operation further includes transferring the first silicon rod 101 as a polycrystalline silicon rod to a second processing location of the silicon rod processing platform by the silicon rod switching device 5, and performing the first silicon rod 101 by the first silicon rod positioning mechanism 53.
  • Positioning adjustment for example, driving the first silicon rod 101 to rotate 45°, so that the first pair of corners in the first silicon rod 101 corresponds to the chamfering and the pair of second grinding tools 43 in the refining device, so that the second grinding tool 43 Relative to the second frame 41 for lateral feeding according to the feed amount, the second grinding wheel 44 of the second grinding tool 43 is rotated and the second grinding tool 43 is driven to move up and down to grind the first pair of edges of the first silicon rod 101.
  • the first pair of edges of the first silicon rod 101 are ground to form a chamfered surface; the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward (or reverse) by 90°, so that the first silicon
  • the second pair of corners in the rod 101 corresponds to the pair of second grinding tools 43 in the chamfering and refining device 4, rotates the second grinding wheel 44 in the second grinding tool 43 and drives the second grinding tool 43 to move up and down to
  • the second pair of corners of the first silicon rod 101 are ground such that the second pair of edges of the first silicon rod 101 are ground to form a reverse Surface.
  • FIG. 24 is a schematic view showing a state in which the polycrystalline silicon rod is in a chamfering processing operation.
  • the refining operation further includes: positioning and adjusting the polysilicon rod as the first silicon rod 101 by the first silicon rod positioning mechanism 53, for example, driving the first silicon rod 101 to rotate by 45°, so that the first one of the first silicon rods 101
  • the pair of second grinding tools 43 corresponding to the chamfering and refining device on the side, the second grinding tool 43 is fed transversely with respect to the second frame 41 according to the feed amount, and the second grinding tool 43 is rotated.
  • the second grinding wheel 44 drives the second grinding tool 43 to move up and down to finish the first pair of sides of the first silicon rod 101; the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate in the forward (or reverse) direction.
  • FIG. 25 is a schematic view showing the state of the polycrystalline silicon rod in the refining processing operation.
  • step 5 the second silicon rod that completes the planar flatness detection is converted from the pre-processing location to the first processing location and the second processing operation of the second silicon rod 102 in the first processing location is performed.
  • the implementation of the third silicon rod to be processed in the pretreatment position and the pretreatment may be referred to the descriptions of the foregoing steps 2 and 3, and details are not described herein again.
  • Step 6 Converting the first silicon rod that completes the second processing operation from the second processing location to the pre-processing location and will complete
  • the second silicon rod of the first processing operation is converted from the first processing location to the second processing location and the third silicon rod that completes the pre-processing is converted from the pre-processing location to the first processing location;
  • the first silicon in the pre-processing location is The rod is unloaded and the fourth silicon rod to be processed is loaded in the pretreatment zone and the fourth silicon rod located at the pretreatment zone is pretreated, at this stage, the second silicon rod on the second processing zone Performing a second processing operation and performing a first processing operation on the third silicon rod on the first processing location.
  • the state of the silicon rod multi-station processing machine after the above operation is specifically shown in Fig. 26, and Fig. 26 is a schematic view showing the state of discharging the silicon rod for completing the processing operation.
  • the first silicon rod 101 that completes the second processing operation is converted from the second processing location to the pre-processing location and the second silicon rod that completes the first processing operation is converted from the first processing location to the second processing.
  • the conversion of the location and the third silicon rod that will complete the pretreatment from the pretreatment location to the first processing location is accomplished by rotating the silicon rod switching device 5 by a third predetermined angle, as previously described, the pretreatment location, first The processing location and the second processing zone are distributed at 120° between the two, and the three silicon rod positioning mechanisms 53 are also distributed at 120° between the two, so that the silicon rod switching device 5 is rotated by a third predetermined angle.
  • the silicon rod switching device 5 is reversely rotated by 240° or the silicon rod switching device 5 is rotated by 120° in the forward direction.
  • the first silicon rod positioning mechanism 53 originally located in the second processing position and the first silicon rod positioned therein are realized. 101, the second silicon rod positioning mechanism 53 which is transferred to the pre-processing area and originally located in the first processing position, and the second silicon rod 102 which is positioned thereon are switched to the second processing position, and are originally located in the pre-processing area.
  • Third silicon rod The positioning mechanism 53 and the third silicon rod 103 is converted to a location on the first processing zone.
  • the silicon rod switching device 5 is rotatably disposed on the silicon rod processing platform for converting the silicon rod between the pretreatment position, the first processing position, and the second processing position, and detailed description is necessary.
  • FIG. 27 is a schematic view showing the state of the silicon rod multi-station processing machine of the present application in a three-station processing operation.
  • the pretreatment location, the first processing location, and the second processing location on the silicon bar processing platform are sequentially disposed, wherein the pretreatment location is correspondingly provided with a silicon rod loading and unloading
  • the device has a first processing device corresponding to the first processing location, a second processing device corresponding to the second processing location, and a 120° distribution between the pre-processing location, the first processing location, and the second processing location.
  • the three silicon rod positioning mechanisms on the circular or circular conveying body are also distributed at 120° between the two.
  • the process of performing the silicon rod multi-station processing may substantially include: in the initial condition, the silicon rod loading and unloading device 2 loads the first silicon rod 101 to be processed into the pretreatment area of the silicon rod processing platform, and is located The first silicon rod 101 at the pretreatment position is pretreated; the silicon rod switching device 5 is rotated forward by 120° to convert the preprocessed first silicon rod 101 from the pretreatment position to the first processing position, The first processing device 3 performs a first processing operation on the first silicon rod 101 on the first processing location, and at this stage, the silicon rod handling device 2 is to be processed.
  • the second silicon rod 102 is loaded in the pretreatment zone and pretreated; the silicon rod switching device 5 is rotated 120° in the forward direction to convert the first silicon rod 101 that completes the first processing operation from the first processing location to the second processing location. And converting the pre-processed second silicon rod 102 from the pre-processing location to the first processing location, causing the second processing device 4 to perform a second processing operation on the first silicon rod 101 on the second processing location, at this stage, Having the first processing device 3 perform a first processing operation on the second silicon rod 102 on the first processing location and the silicon rod handling device 5 loading the third silicon rod 103 to be processed in the pretreatment location and performing pretreatment; The silicon rod switching device 5 rotates 120° in the forward direction or 240° in the reverse direction to convert the first silicon rod 101 that completes the second processing operation from the second processing location to the pretreatment location and the second silicon rod that will complete the first processing operation.
  • the first silicon bar 101 on the pretreatment zone is unloaded by converting the first processing zone to the second processing zone and
  • a cable such as a power line or a signal line disposed in the silicon rod multi-station processing machine does not excessively entangle the cables due to excessive rotation of the silicon rod switching device, thereby causing the cables to be broken.
  • the technical solution provided by the present application considers limiting the maximum rotation angle of the silicon rod switching device, that is, causing the silicon rod switching device to convert the first silicon rod 101 from the second processing position to the pretreatment position. In the process, you can include the following two situations:
  • the rotation angle of the silicon rod switching device 5 is ⁇ 240°, specifically, the silicon rod switching device 5 is returned to the original position after being rotated by 120° in the forward direction and 240° in the reverse direction.
  • the first silicon rod 101 that completes the second processing operation is converted from the second processing location to the pre-processing location.
  • the beneficial effects of this situation also include a more flexible design space for the internal structural design of the entire silicon rod multi-station processing machine, for example, it can be considered to be set between the second processing area and the preprocessing area. Other components need not be considered to hinder the rotation of the silicon rod switching device.
  • the rotation angle of the silicon rod switching device ranges from ⁇ 360°, so that the first silicon rod 101 of the second processing operation is completed by the second processing location after the silicon rod switching device 5 rotates 360°. Switch to the pre-processing zone and then reverse the 360° rotation to release the cable that was wound during the forward rotation.
  • the above two rotation modes can achieve substantially the same effect, but the setting of the silicon rod conversion device is still limited thereto, as long as the silicon rod for processing can smoothly and smoothly perform various processing operations. Then, the conversion mode of the silicon rod switching device (such as the direction of rotation and the angle of rotation, etc.) can be changed.
  • the silicon rod switching device can continue to adopt this one-way infinite rotation mode without considering the above-mentioned risk of excessive cable winding or the problem of providing other components between the second processing zone and the pretreatment zone.
  • the silicon rod multi-station processing machine adds a corresponding processing operation device, the functional location on the silicon rod processing platform and the silicon rod on the transport body Number of positioning mechanisms and The positional relationship needs to be adjusted accordingly. Subsequently, in the process of multi-station processing of the silicon rod to be processed by the silicon rod multi-station processing machine, the silicon rod is rotated by a predetermined angle to realize the function of the silicon rod. The conversion of the location will also be adjusted accordingly. Assuming that a third processing device is added to the silicon rod multi-station processing machine, a third processing position is added to the silicon rod processing platform and the silicon rod switching device also adds a silicon rod positioning mechanism to the conveying body.
  • the third processing device is, for example, a silicon rod polishing device.
  • the silicon rod polishing device can be disposed on the base for polishing the silicon rod.
  • the specific implementation refer to the foregoing description for the silicon rod polishing apparatus.
  • the pretreatment location, the first processing location, the second processing location, and the third processing location on the silicon bar processing platform are sequentially disposed, wherein the preprocessing location is correspondingly provided with silicon
  • the bar loading and unloading device has a first processing device corresponding to the first processing zone, a second processing device corresponding to the second processing zone, and a third processing device corresponding to the third processing zone, and the pretreatment zone and the first processing zone
  • the second processing zone and the third processing zone are respectively disposed at a 90° relationship between the two adjacent positions, and correspondingly, the four silicon rod positioning mechanisms on the circular or circular conveying body are adjacent to each other. It is also distributed at 90°.
  • FIG. 28 is a schematic diagram showing the state of the silicon rod multi-station processing machine of the present application in a four-station processing operation.
  • the process of performing the silicon rod multi-station processing may substantially include: in the initial condition, the silicon rod loading and unloading device 2 loads the first silicon rod 101 to be processed into a pretreatment position of the silicon rod processing platform. And pretreating the first silicon rod 101 located at the pretreatment position; rotating the silicon rod switching device 5 forward by 90° to convert the preprocessed first silicon rod 101 from the pretreatment position to the first processing The first processing device 3 performs a first processing operation on the first silicon rod 101 on the first processing location.
  • the silicon rod loading and unloading device 2 loads the second silicon rod 102 to be processed into the pretreatment location.
  • the silicon rod switching device 5 is rotated forward by 90° to convert the first silicon rod 101 that completes the first processing operation from the first processing location to the second processing location and the second silicon rod that will complete the pre-processing 102: converting the pre-processing location to the first processing location, causing the second processing device 4 to perform a second processing operation on the first silicon rod 101 on the second processing location, and at this stage, causing the first processing device 3 to perform the first processing
  • the second silicon rod 102 on the location performs the first The working industry and the silicon rod loading and unloading device 5 load the third silicon rod 103 to be processed in the pretreatment position and perform pretreatment; the silicon rod switching device 5 is rotated 90° in the forward direction to complete the first silicon for the second processing operation.
  • the rod 101 is converted from the second processing zone to the third processing zone and the second silicon bar 102 that completes the first processing operation is converted from the first processing zone to the second processing zone and the third silicon bar 103 that will complete the pretreatment is pre-
  • the processing location is switched to the first processing location, and the third processing device 8 performs a third processing operation on the first silicon rod 101 on the third processing location.
  • the second processing device 4 is placed on the second processing location.
  • the second silicon rod 102 performs a second processing operation and causes the first processing device 3 to perform a first processing operation on the third silicon rod 103 on the first processing location and the fourth silicon rod 104 to be processed by the silicon rod loading and unloading device 5.
  • a cable such as a power line or a signal line disposed in the silicon rod multi-station processing machine does not excessively entangle the cables due to excessive rotation of the silicon rod switching device, thereby causing the cables to be broken.
  • the technical solution provided by the present application considers limiting the maximum rotation angle of the silicon rod switching device, that is, the silicon rod switching device converts the first silicon rod 101 from the third processing position to the pretreatment position. In the process, you can include the following two situations:
  • the rotation angle of the silicon rod switching device 5 is ⁇ 270°, specifically, the silicon rod switching device 5 is returned to the original position after three times of positive rotation by 90° and one reverse rotation by 270°.
  • the first silicon rod 101 that completes the third processing operation is switched from the third processing location to the pre-processing location.
  • the beneficial effects of this situation include that it can provide a more flexible design space for the internal structure design of the entire silicon rod multi-station processing machine, for example, it can be considered to be set between the third processing area and the preprocessing area. Other components need not be considered to hinder the rotation of the silicon rod switching device.
  • the rotation angle of the silicon rod switching device ranges from ⁇ 360°, so that the first silicon rod 101 of the third processing operation is completed by the third processing location after the silicon rod switching device 5 rotates 360°. Switch to the pre-processing zone and then reverse the 360° rotation to release the cable that was wound during the forward rotation.
  • the above two rotation modes can achieve substantially the same effect, but the setting of the silicon rod conversion device is still limited thereto, as long as the silicon rod for processing can smoothly and smoothly perform various processing operations. Then, the conversion mode of the silicon rod switching device (such as the direction of rotation and the angle of rotation, etc.) can be changed.
  • the processing devices on the respective processing stations perform their respective duties, and the processing devices are transferred in an orderly and seamless manner and automatically realize the multiple process operations of the silicon rod processing to form an assembly line operation. Improve production efficiency and quality of product processing operations.

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Abstract

A multi-position processing apparatus for a silicon boule. The apparatus comprising: a machine base (1) provided with a silicon boule processing platform; a silicon boule loading and unloading device (2) for loading and unloading a silicon boule at a pre-treatment area of the silicon boule processing platform; a first processing device (3) for performing a first processing operation on the silicon boule at a first processing area of the silicon boule processing platform; a second processing device (4) for performing a second processing operation on the silicon boule at a second processing area of the silicon boule processing platform; and a silicon boule transfer device (5) for transferring the silicon boule between the pre-treatment area, the first processing area, and the second processing area. The multi-position processing apparatus combines a plurality of processing devices, allowing the apparatus to automatically perform multiple processing tasks. The invention thereby reduces labor costs, increases production efficiency, and improves processing quality. The invention further provides a multi-position processing method for a silicon boule.

Description

硅棒多工位加工机及硅棒多工位加工方法Silicon rod multi-station processing machine and silicon rod multi-station processing method 技术领域Technical field
本申请涉及硅工件加工技术领域,特别是涉及硅棒多工位加工机及硅棒多工位加工方法。The application relates to the technical field of silicon workpiece processing, in particular to a silicon rod multi-station processing machine and a silicon rod multi-station processing method.
背景技术Background technique
目前,随着社会对绿色可再生能源利用的重视和开放,光伏太阳能发电领域越来越得到重视和发展。光伏发电领域中,通常的晶体硅太阳能电池是在高质量硅片上制成的,这种硅片从提拉或浇铸的硅锭后通过多线锯切割及后续加工而成。At present, with the emphasis and opening up of green renewable energy utilization, the field of photovoltaic solar power is getting more and more attention and development. In the field of photovoltaic power generation, the usual crystalline silicon solar cells are fabricated on high quality silicon wafers which are cut and subsequently processed by a multi-wire saw after pulling or casting a silicon ingot.
现有硅片的制作流程,以单晶硅产品为例,一般地,大致的作业工序可包括:先使用硅棒截断机对原初的长硅棒进行截断作业以形成多段短硅棒;截断完成后,又使用硅棒开方机对截断后的短硅棒进行开方作业后形成单晶硅棒;再对各个单晶硅棒进行滚圆、磨面等加工作业,使得单晶硅棒的表面整形达到相应的平整度及尺寸公差要求;后续再使用切片机对单晶硅棒进行切片作业,则得到单晶硅片。而以多晶硅产品为例,一般地,大致的作业工序可包括:先使用硅锭开方机对初级硅锭(大尺寸硅锭)进行开方加工以形成次级硅锭(小尺寸硅锭);开方完毕后,再使用硅锭截断机对次级硅锭进行截断加工以形成多晶硅棒;再对各个多晶硅棒进行倒角、滚磨等加工作业,使得多晶硅棒的表面整形达到相应的平整度及尺寸公差要求;后续再使用切片机对多晶硅棒进行切片作业,则得到多晶硅片。The production process of the existing silicon wafer is exemplified by a single crystal silicon product. Generally, the approximate working process may include: first cutting off the original long silicon rod by using a silicon rod cutting machine to form a plurality of short silicon rods; After that, a silicon rod opener is used to form a single crystal silicon rod after the cut short silicon rod is opened, and then the single crystal silicon rod is subjected to rounding, grinding, etc., so that the surface of the single crystal silicon rod is made. The shaping achieves the corresponding flatness and dimensional tolerance requirements; after subsequent slicing of the single crystal silicon rod by the microtome, a single crystal silicon wafer is obtained. Taking a polysilicon product as an example, generally, the approximate working process may include: first performing a square processing of a primary silicon ingot (large-sized silicon ingot) using a silicon ingot opening machine to form a secondary silicon ingot (small size silicon ingot) After the opening is completed, the secondary ingot is cut by a silicon ingot cutting machine to form a polycrystalline silicon rod; then the polycrystalline silicon rod is chamfered, barreled, etc., so that the surface of the polycrystalline silicon rod is shaped to a corresponding level. Degree and dimensional tolerance requirements; subsequent use of the slicer to slice the polycrystalline silicon rod to obtain a polycrystalline silicon wafer.
不过,在一般情形下,在相关技术中,每个工序作业(例如磨削、倒角、滚磨或滚圆等)所需的作业是独立布置,相应的加工装置分散在不同的生产单位或生产车间或生产车间的不同生产区域,执行不同工序作业的工件的转换需要进行搬运调配,且在执行每一工序作业之前可能都需要进行预处理工作,这样,工序繁杂,效率低下,且易影响硅棒加工作业的品质,需更多的人力或转运设备,安全隐患大,另外,各个工序的作业设备之间的流动环节多,在工件转移过程中提高了工件损伤的风险,易产生非生产因素造成的不合格,降低了产品的合格率及现有的加工方式所带来的不合理损耗,是各个公司面临的重大改善课题。However, in the general case, in the related art, the operations required for each process operation (such as grinding, chamfering, barreling, spheronization, etc.) are independently arranged, and the corresponding processing devices are dispersed in different production units or production. In different production areas of the workshop or production workshop, the conversion of workpieces performing different process operations needs to be handled and adjusted, and pre-treatment work may be required before each operation is performed. Thus, the process is complicated, the efficiency is low, and the silicon is easily affected. The quality of the bar processing operation requires more manpower or transfer equipment, and the safety hazard is large. In addition, there are many flow links between the operation equipments in each process, which increases the risk of workpiece damage during the workpiece transfer process, and is prone to non-productive factors. The resulting unqualified, reduced product qualification rate and unreasonable loss caused by existing processing methods are major improvement issues faced by various companies.
申请内容Application content
鉴于以上现有相关技术的种种缺失,本申请的目的在于公开一种硅棒多工位加工机及硅棒多工位加工方法,用于解决现有相关技术中存在的各个工序作业间效率低下、硅棒移送繁杂及硅棒加工作业效果欠佳等问题。In view of the above various related technologies, the purpose of the present application is to disclose a silicon rod multi-station processing machine and a silicon rod multi-station processing method for solving the inefficiency between the various processes existing in the related art. The problem of complicated transfer of silicon rods and poor processing performance of silicon rods.
为实现上述目的及其他目的,本申请在一方面公开一种硅棒多工位加工机,包括:机座, 具有硅棒加工平台;硅棒装卸装置,设于所述硅棒加工平台的预处理区位,用于将待加工的硅棒装载至所述硅棒加工平台的预处理区位以及将经加工后的硅棒自所述硅棒加工平台的预处理区位卸载;第一加工装置,设于所述硅棒加工平台的第一加工区位,用于对所述硅棒进行第一加工作业;第二加工装置,设于所述硅棒加工平台的第二加工区位,用于对通过所述第一加工装置的第一加工作业后的硅棒进行第二加工作业;硅棒转换装置,旋转设置于所述硅棒加工平台上,用于将由所述硅棒装卸装置装载来的硅棒在所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位之间转换。To achieve the above and other objects, the present application discloses, in one aspect, a silicon rod multi-station processing machine, including: a base, a silicon rod processing platform; a silicon rod loading and unloading device disposed in a pretreatment zone of the silicon rod processing platform for loading a silicon rod to be processed into a pretreatment location of the silicon rod processing platform and processing the processed The silicon rod is unloaded from the pretreatment location of the silicon rod processing platform; the first processing device is disposed in the first processing location of the silicon rod processing platform for performing the first processing operation on the silicon rod; the second processing The device is disposed in a second processing location of the silicon bar processing platform for performing a second processing operation on the silicon rod after the first processing operation by the first processing device; the silicon rod switching device is rotated and disposed at the The silicon rod processing platform is configured to convert a silicon rod loaded by the silicon rod loading and unloading device between a pretreatment position on the silicon rod processing platform, a first processing position, and a second processing position.
本申请硅棒多工位加工机,集合了多个加工装置,可利用硅棒装卸装置能将硅棒快速、平稳且无损伤地进行装卸,利用硅棒转换装置能将硅棒在各个加工装置之间有序且无缝地进行转移并自动化实现硅棒加工的多个工序作业,多个加工装置可同时对相应的硅棒进行相应的加工作业,提高生产效率及产品加工作业的品质。The silicon rod multi-station processing machine of the present application integrates a plurality of processing devices, and the silicon rod loading and unloading device can use the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod can be used to process the silicon rod in each processing device. The process is transferred in an orderly and seamless manner and automated to realize the multiple process operations of the silicon rod processing. The plurality of processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
在某些实施方式中,所述硅棒装卸装置包括:硅棒装卸区位,设有用于承载所述硅棒竖立放置的硅棒承载台;换向载具,用于作换向运动;硅棒夹具,设于所述换向载具的第一安装面;其中,通过驱动所述换向载具作换向运动,使得所述换向载具的硅棒夹具在所述硅棒装卸区位和所述预处理区位之间转换以移送所述硅棒。In some embodiments, the silicon rod loading and unloading device comprises: a silicon rod loading and unloading location, a silicon rod carrying platform for carrying the silicon rod to be placed upright; a reversing carrier for reversing motion; and a silicon rod a clamping device disposed on the first mounting surface of the reversing carrier; wherein, by driving the reversing carrier for reversing movement, the silicon rod clamp of the reversing carrier is in the loading and unloading position of the silicon rod The pretreatment zone is switched between transfers to transfer the silicon rod.
在某些实施方式中,所述硅棒夹具包括:夹具安装件,设于所述换向载具上;至少两个硅棒夹持件,沿着所述夹具安装件间距设置;每一个所述硅棒夹持件包括:夹臂安装座,设于所述夹具安装件上;至少两个夹臂,活动设于所述夹臂安装座上;夹臂驱动机构,用于驱动所述至少两个夹臂作开合动作。In some embodiments, the silicon rod clamp comprises: a clamp mounting member disposed on the commutating carrier; at least two silicon rod clamping members disposed along a distance of the clamp mounting member; The silicon rod clamping member comprises: a clamping arm mounting seat disposed on the clamp mounting member; at least two clamping arms disposed on the clamping arm mounting seat; and a clamping arm driving mechanism for driving the at least The two clamp arms act as opening and closing.
在某些实施方式中,所述至少两个硅棒夹持件中的至少一个硅棒夹持件设有导向驱动机构,用于驱动其沿着所述夹具安装件运动,以调节所述所述至少两个硅棒夹持件的间距。In some embodiments, at least one of the at least two silicon rod holders is provided with a guide drive mechanism for driving it to move along the clamp mount to adjust the The spacing of at least two of the silicon rod holders is described.
在某些实施方式中,所述硅棒装卸装置还包括:高度检测仪,设于所述换向载具上,用于检测所述硅棒的高度。In some embodiments, the silicon rod handling device further includes a height detector disposed on the commutation carrier for detecting a height of the silicon rod.
在某些实施方式中,所述硅棒多工位加工机还包括平整度检测仪,设于所述换向载具的第二安装面,用于对所述硅棒进行平面平整度检测。In some embodiments, the silicon rod multi-station processing machine further includes a flatness detector disposed on the second mounting surface of the reversing carrier for planar flatness detection of the silicon rod.
在某些实施方式中,所述平整度检测仪包括:接触式检测结构;检测仪移位机构;检测控制器,与所述接触式检测结构和所述检测仪移位机构连接,用于控制所述检测仪移位机构带动所述接触式检测结构移位以及控制所述接触式检测结构依序检测所述硅棒中待测面上各个检测点的相对距离。In some embodiments, the flatness detector includes: a contact detecting structure; a detector shifting mechanism; a detecting controller connected to the contact detecting structure and the detector shifting mechanism for controlling The detector shifting mechanism drives the contact detecting structure to shift and controls the contact detecting structure to sequentially detect the relative distances of the detecting points on the surface to be tested in the silicon rod.
在某些实施方式中,所述硅棒转换装置包括:圆盘形或圆环形的输送本体;硅棒定位机 构,设于所述输送本体上,用于对所述硅棒进行定位;转换驱动机构,用于驱动所述输送本体转动以带动所述硅棒定位机构所定位的硅棒转换位置。In some embodiments, the silicon rod switching device comprises: a disc-shaped or a circular conveying body; a silicon rod positioning machine The utility model is disposed on the conveying body for positioning the silicon rod, and a switching driving mechanism for driving the conveying body to rotate to drive the silicon rod switching position of the silicon rod positioning mechanism.
在某些实施方式中,所述硅棒定位机构包括:旋转承载台,设于所述圆盘形或圆环形的输送本体上,用于承载所述硅棒;旋转压紧装置,相对设置于所述旋转承载台的上方,用于压紧所述硅棒;升降驱动装置,用于驱动所述旋转压紧装置沿竖直方向作升降运动;旋转驱动装置,用于驱动所述旋转压紧装置并带动所述旋转压紧装置作旋转运动。In some embodiments, the silicon rod positioning mechanism comprises: a rotating carrier disposed on the disc-shaped or circular conveying body for carrying the silicon rod; a rotary pressing device, a relative setting Above the rotating stage, for pressing the silicon rod; lifting driving device for driving the rotating pressing device to perform lifting movement in a vertical direction; and rotating driving device for driving the rotating pressure The device is tightened and drives the rotary pressing device to perform a rotary motion.
在某些实施方式中,所述第一加工装置包括:第一机架;至少一对第一磨具,对向设置于所述第一机架上,用于对位于第一加工区位处的硅棒转换装置上的硅棒进行第一加工作业。In some embodiments, the first processing device includes: a first frame; at least one pair of first abrasive tools disposed oppositely on the first frame for facing the first processing location The silicon rod on the silicon rod switching device performs the first processing operation.
在某些实施方式中,所述第一磨具包括:第一主轴;至少一第一砂轮,设置于所述第一主轴的作业端;所述第一砂轮具有第一粒度的第一磨砂颗粒。In some embodiments, the first grinding tool comprises: a first spindle; at least one first grinding wheel disposed at a working end of the first spindle; the first grinding wheel has a first size particle of a first abrasive grain .
在某些实施方式中,所述第二加工装置包括:第二机架;至少一对第二磨具,对向设置于所述第二机架上,用于对位于第二加工区位处的硅棒转换装置上的硅棒进行第二加工作业。In some embodiments, the second processing device includes: a second frame; at least one pair of second abrasive tools disposed oppositely on the second frame for facing the second processing location The silicon rod on the silicon rod switching device performs a second processing operation.
在某些实施方式中,所述第二磨具包括:第二主轴;至少一第二砂轮,设置于所述第二主轴的作业端;所述第二砂轮具有第二粒度的第二磨砂颗粒。In some embodiments, the second grinding tool comprises: a second main shaft; at least one second grinding wheel disposed at a working end of the second main shaft; and the second grinding wheel has a second coarse particle of a second granularity .
在某些实施方式中,所述硅棒多工位加工机还包括防护门,用于将预处理区位与所述第一加工区位和所述第二加工区位相隔离。In certain embodiments, the silicon rod multi-station processing machine further includes a guard door for isolating the pretreatment location from the first processing zone and the second processing zone.
在某些实施方式中,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,所述硅棒转换装置的旋转角度范围为±240°。In some embodiments, the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120°, and the rotation angle of the silicon bar switching device is ± 240°.
在某些实施方式中,所述的硅棒多工位加工机还包括第三加工装置,设于所述硅棒加工平台的第三加工区位;所述硅棒加工平台上的预处理区位、第一加工区位、第二加工区位、以及第三加工区两两相邻之间呈90°分布,所述硅棒转换装置的旋转角度范围为±270°。In some embodiments, the silicon rod multi-station processing machine further includes a third processing device disposed at a third processing location of the silicon rod processing platform; a pretreatment location on the silicon rod processing platform, The first processing zone, the second machining zone, and the third machining zone are distributed at a 90° relationship between the two adjacent portions, and the rotation angle of the silicon bar switching device ranges from ±270°.
在某些实施方式中,所述硅棒转换装置的旋转角度范围为±360°或者所述硅棒转换装置采用单向无限旋转方式。In some embodiments, the silicon rod switching device has a range of rotation angles of ±360° or the silicon rod switching device employs a one-way infinite rotation.
本申请在另一方面公开一种硅棒多工位加工方法,包括以下步骤:令硅棒装卸装置将待加工的第一硅棒装载于硅棒加工平台的预处理区位,并对位于所述预处理区位处的第一硅棒进行预处理;令硅棒转换装置转动第一预设角度以将完成预处理的第一硅棒由预处理区位转换至第一加工区位;令第一加工装置对第一加工区位上的第一硅棒进行第一加工作业,在此阶段,令硅棒装卸装置将待加工的第二硅棒装载于预处理区位并进行预处理;令硅棒转换装置转动第二预设角度以将完成第一加工作业的第一硅棒由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒由预处理区位转换至第一加工区位;令第二加工装置对第二加 工区位上的第一硅棒进行第二加工作业,在此阶段,令第一加工装置对第一加工区位上的第二硅棒进行第一加工作业以及令硅棒装卸装置将待加工的第三硅棒装载于预处理区位并进行预处理。The present application, in another aspect, discloses a silicon rod multi-station processing method, comprising the steps of: loading a first silicon rod to be processed into a pretreatment location of a silicon rod processing platform by a silicon rod handling device; Pre-treating the first silicon rod at the pre-processing location; rotating the silicon rod switching device by a first predetermined angle to convert the pre-processed first silicon rod from the pre-processing location to the first processing location; Performing a first processing operation on the first silicon rod in the first processing location, at this stage, causing the silicon rod loading and unloading device to load the second silicon rod to be processed in the pretreatment position and performing pretreatment; and rotating the silicon rod switching device a second preset angle for converting the first silicon bar that completes the first processing operation from the first processing location to the second processing location and converting the pre-processed second silicon gate from the pre-processing location to the first processing location; Second processing device for the second plus The first silicon rod on the work area performs the second processing operation. At this stage, the first processing device performs the first processing operation on the second silicon rod on the first processing position and the first processing unit of the silicon rod loading and unloading device The three silicon rods are loaded in the pretreatment zone and pretreated.
本申请的硅棒多工位加工方法,可利用硅棒装卸装置能将硅棒快速、平稳且无损伤地进行装卸,利用硅棒转换装置能将硅棒在各个加工装置之间有序且无缝地进行转移并自动化实现硅棒加工的多个工序作业,多个加工装置可同时对相应的硅棒进行相应的加工作业,提高生产效率及产品加工作业的品质。The silicon rod multi-station processing method of the present application can utilize the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod switching device can order the silicon rod between the processing devices without any order. The seam is transferred and automated to realize multiple process operations of the silicon rod processing, and multiple processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
在某些实施方式中,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布;当依照所述预处理区位、第一加工区位、以及第二加工区位的顺序的走向被定义为正向时,令硅棒转换装置转动的第一预设角度为正向转动120°;令硅棒转换装置转动第二预设角度为正向转动120°。In some embodiments, the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform have a 120° distribution between the two; in accordance with the pretreatment zone, the first processing zone And the sequence of the second processing zone is defined as the forward direction, the first predetermined angle for rotating the silicon rod switching device is 120° in the forward direction; and the silicon rod switching device is rotated to the second predetermined angle to the positive direction Rotate 120°.
在某些实施方式中,所述硅棒多工位加工方法还包括:令硅棒转换装置转动第三预设角度以将完成第二加工作业的第一硅棒由第二加工区位转换至预处理区位以及将完成第一加工作业的第二硅棒由第一加工区位转换至第二加工区位和将完成预处理的第三硅棒由预处理区位转换至第一加工区位;令硅棒装卸装置将预处理区位上的第一硅棒进行卸载以及将待加工的第四硅棒装载于预处理区位并对位于所述预处理区位处的第四硅棒进行预处理,在此阶段,令第二加工装置对第二加工区位上的第二硅棒进行第二加工作业以及令第一加工装置对第一加工区位上的第三硅棒进行第一加工作业。In some embodiments, the silicon rod multi-station processing method further comprises: rotating the silicon rod switching device by a third predetermined angle to convert the first silicon rod that completes the second processing operation from the second processing location to the pre-processing Processing the location and the second silicon rod that will complete the first processing operation is converted from the first processing location to the second processing location and the third silicon rod that completes the pre-processing is converted from the pre-processing location to the first processing location; The device unloads the first silicon rod on the pretreatment location and loads the fourth silicon rod to be processed into the pretreatment location and pretreats the fourth silicon rod located at the pretreatment location, at this stage, The second processing device performs a second processing operation on the second silicon rod on the second processing location and causes the first processing device to perform a first processing operation on the third silicon rod on the first processing location.
在某些实施方式中,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布;当依照所述预处理区位、第一加工区位、以及第二加工区位的顺序的走向被定义为正向时,所述的令硅棒转换装置转动的第一预设角度为正向转动120°;所述的令硅棒转换装置转动第二预设角度为正向转动120°;所述的令硅棒转换装置转动第三预设角度为正向转动120°或者逆向转动240°。In some embodiments, the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform have a 120° distribution between the two; in accordance with the pretreatment zone, the first processing zone And the direction of the sequence of the second processing location is defined as the forward direction, the first predetermined angle for rotating the silicon rod switching device is 120° in the forward direction; the silicon rod switching device is rotated second The preset angle is 120° in the forward direction; the third predetermined angle of rotation of the silicon rod switching device is 120° in the forward direction or 240° in the reverse direction.
附图说明DRAWINGS
图1显示为本申请实施方式中硅棒多工位加工机在某一视角下的立体结构示意图。FIG. 1 is a schematic perspective view showing the structure of a silicon rod multi-station processing machine in a certain viewing angle according to an embodiment of the present application.
图2显示为本申请实施方式中硅棒多工位加工机的俯视图。2 is a top plan view of a silicon rod multi-station processing machine in an embodiment of the present application.
图3显示为本申请实施方式中硅棒多工位加工机的侧视图。3 is a side view showing a silicon rod multi-station processing machine in an embodiment of the present application.
图4显示为本申请硅棒多工位加工机中硅棒夹持件在一种实施例中的结构示意图。4 is a schematic view showing the structure of a silicon rod holding member in a silicon rod multi-station processing machine of the present application in an embodiment.
图5显示为本申请硅棒多工位加工机中硅棒夹持件在另一种实施例中的结构示意图。FIG. 5 is a schematic view showing the structure of a silicon rod holding member in a silicon rod multi-station processing machine of the present application in another embodiment.
图6显示为本申请硅棒多工位加工机中硅棒夹具的后视图。 Figure 6 is a rear elevational view of the silicon rod clamp in the silicon rod multi-station processing machine of the present application.
图7显示为本申请硅棒多工位加工方法在一实施方式中的流程示意图。FIG. 7 is a schematic flow chart showing an embodiment of a silicon rod multi-station processing method of the present application in an embodiment.
图8显示为本申请硅棒多工位加工方法在另一实施方式中的流程示意图。FIG. 8 is a schematic flow chart showing another embodiment of the silicon rod multi-station processing method of the present application.
图9显示为硅棒被竖立放置于硅棒承载台上的状态示意图。Fig. 9 is a view showing a state in which a silicon rod is placed upright on a silicon rod carrier.
图10显示为硅棒被硅棒夹具夹持的状态示意图。Fig. 10 is a view showing a state in which a silicon rod is held by a silicon rod holder.
图11显示为硅棒被换向载具放置于预处理区位的状态示意图。Figure 11 is a schematic view showing a state in which a silicon rod is placed in a pretreatment position by a reversing carrier.
图12显示为高度检测仪检测位于装卸承载台上硅棒高度的状态示意图。Figure 12 is a schematic view showing the state in which the height detector detects the height of the silicon rod on the loading and unloading platform.
图13和图14显示为平整度检测仪检测硅棒平面平整度的状态示意图。13 and 14 are views showing a state in which the flatness detector detects the flatness of the silicon rod.
图15显示为对单晶硅棒进行纠偏作业的示意图。Figure 15 is a schematic view showing the operation of correcting a single crystal silicon rod.
图16显示为对多晶硅棒进行纠偏作业的示意图。Figure 16 is a schematic view showing the operation of correcting the polycrystalline silicon rod.
图17显示为对第一硅棒进行第一加工作业及第二硅棒进行装载的状态示意图。Fig. 17 is a view showing a state in which the first silicon bar is subjected to the first processing operation and the second silicon bar is loaded.
图18显示为单晶硅棒在切圆加工作业中的状态变化示意图。Fig. 18 is a view showing a state change of a single crystal silicon rod in a dicing operation.
图19显示为单晶硅棒在粗磨加工作业中的状态变化示意图。Fig. 19 is a view showing a state change of a single crystal silicon rod in a rough grinding operation.
图20显示为多晶硅棒在粗磨加工作业中的状态变化示意图。Figure 20 is a schematic view showing the state change of the polycrystalline silicon rod in the rough grinding operation.
图21显示本申请的硅棒多工位加工机同时对三个硅棒进行加工作业的状态示意图。Fig. 21 is a view showing a state in which the silicon rod multi-station processing machine of the present application simultaneously processes three silicon rods.
图22显示为单晶硅棒在滚圆加工作业中的状态示意图。Fig. 22 is a view showing the state of a single crystal silicon rod in a spheronization process.
图23显示为单晶硅棒在精磨加工作业中的状态示意图。Figure 23 is a view showing the state of a single crystal silicon rod in a refining operation.
图24显示为多晶硅棒在倒角加工作业中的状态示意图。Figure 24 is a view showing the state of the polycrystalline silicon rod in the chamfering operation.
图25显示为多晶硅棒在精磨加工作业中的状态示意图。Figure 25 is a view showing the state of the polycrystalline silicon rod in the refining operation.
图26显示为完成加工作业的硅棒卸料的状态示意图。Fig. 26 is a view showing a state in which the silicon bar is discharged to complete the processing operation.
图27显示为本申请硅棒多工位加工机为三工位加工作业中的状态示意图。Fig. 27 is a view showing the state of the three-station processing operation of the silicon rod multi-station processing machine of the present application.
图28显示为本申请硅棒多工位加工机为四工位加工作业中的状态示意图。FIG. 28 is a schematic view showing the state of the silicon rod multi-station processing machine of the present application in a four-station processing operation.
具体实施方式detailed description
以下通过特定的具体实例说明本申请的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本申请的其他优点与功效。本申请还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本申请的精神下进行各种修饰或改变。The embodiments of the present application are described below by specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present application by the contents disclosed in the present specification. The present invention may be embodied or applied in various other specific embodiments, and various modifications and changes may be made without departing from the spirit and scope of the invention.
需要说明的是,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本申请可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本申请所能产生的功效及所能达成的目的下,均应仍落在本申请所揭示的技术内容得能涵盖的范 围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本申请可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本申请可实施的范畴。It should be noted that the structures, the proportions, the sizes, and the like of the drawings in the present specification are only used to cooperate with the content disclosed in the specification for understanding and reading by those skilled in the art, and are not intended to limit the present application. The qualifications that can be implemented are not technically meaningful. Any modification of the structure, change of the proportional relationship or adjustment of the size should be continued without affecting the effects and objectives of the application. The scope of the technical content disclosed in the present application can be covered Inside. In the meantime, the terms "upper", "lower", "left", "right", "intermediate" and "one" as used in this specification are also for convenience of description, and are not intended to limit the present. The scope of the application can be implemented, and the change or adjustment of the relative relationship is considered to be within the scope of the application.
本申请的发明人发现,在相关的针对硅棒的加工作业技术中,涉及的磨削、倒角、滚磨等加工装置是彼此分散及独立布置的,执行不同工序作业的硅棒的转换需要进行搬运调配及加工前的预处理,存在工序繁杂及效率低下等问题。The inventors of the present application have found that in the related processing technology for the silicon rod, the processing devices such as grinding, chamfering, and barreling are dispersed and independently arranged, and the conversion of the silicon rods for performing different process operations is required. Pre-treatment before handling and processing has problems such as complicated processes and low efficiency.
有鉴于此,本申请提出了一种硅棒多工位加工机及硅棒多工位加工方法,通过设备改造,在一个设备中集合了多个加工装置,将硅棒快速、平稳且无损伤地在各个加工区位间进行转换,能自动化实现硅棒加工的多个加工作业并可同时对相应的硅棒进行相应的加工作业,各个加工作业之间无缝衔接,节省人工成本且提高生产效率,提高硅棒加工作业的品质。In view of this, the present application proposes a multi-station processing machine for silicon rods and a multi-station processing method for silicon rods. Through equipment modification, a plurality of processing devices are assembled in one device, and the silicon rods are fast, stable and non-damaged. The conversion between the various processing areas can automatically realize multiple processing operations of the silicon rod processing and can simultaneously perform corresponding processing operations on the corresponding silicon rods, seamlessly connecting the various processing operations, saving labor costs and improving production efficiency. Improve the quality of silicon rod processing operations.
请参阅图1至图3,显示为本申请硅棒多工位加工机在一个实施方式中的结构示意图,其中,图1为本申请实施方式中硅棒多工位加工机在某一视角下的立体结构示意图,图2为本申请实施方式中硅棒多工位加工机的俯视图,图3为本申请实施方式中硅棒多工位加工机的侧视图。在一实施方式中,本申请硅棒多工位加工机是用于对硅棒进行加工作业,在这里,所述硅棒为类矩形硅棒,其既可以是单晶硅棒也可以多晶硅棒,应都属于本申请的保护范围。Referring to FIG. 1 to FIG. 3 , FIG. 1 is a schematic structural view of a silicon rod multi-station processing machine according to an embodiment of the present invention. FIG. 1 is a perspective view of a silicon rod multi-station processing machine according to an embodiment of the present application. FIG. 2 is a top view of a silicon rod multi-station processing machine in an embodiment of the present application, and FIG. 3 is a side view of the silicon rod multi-station processing machine in the embodiment of the present application. In one embodiment, the silicon rod multi-station processing machine of the present application is used for processing a silicon rod, where the silicon rod is a rectangular-shaped silicon rod, which may be a single crystal silicon rod or a polycrystalline silicon rod. , should all fall within the scope of protection of this application.
以单晶硅棒为例,单晶硅棒的形成工艺可包括:先使用硅棒截断机对原初的长硅棒进行截断作业以形成多段短硅棒;截断完成后,又使用硅棒开方机对截断后的短硅棒进行开方作业形成截面呈类矩形的单晶硅棒。其中,使用硅棒截断机对原初的长硅棒进行截断作业以形成多段短硅棒的具体实现方式可参考例如为CN105856445A、CN105946127A、以及CN105196433A等专利公开文献,使用硅棒开方机对截断后的短硅棒进行开方作业后形成截面呈类矩形的单晶硅棒的具体实施方式则可参考CN105818285A等专利公开文献。但单晶硅棒的形成工艺并不见限于前述技术,在可选实例中,单晶硅棒的形成工艺还可包括:先使用全硅棒开方机对原初的长硅棒进行开方作业以形成截面呈类矩形的长单晶硅棒;开方完成后,又使用硅棒截断机对开方后的长单晶硅棒进行截断作业形成短晶硅棒。其中,上述中使用全硅棒开方机对原初的长硅棒进行开方作业以形成呈类矩形的长单晶硅棒的具体实现方式可参考例如为CN106003443A等专利公开文献。Taking a single crystal silicon rod as an example, the forming process of the single crystal silicon rod may include: first cutting off the original long silicon rod by using a silicon rod cutting machine to form a plurality of short silicon rods; after the truncation is completed, using the silicon rod to open the square The machine performs a square operation on the short silicon rod after the truncation to form a single crystal silicon rod having a rectangular cross section. For a specific implementation manner of using a silicon rod cutting machine to cut off the original long silicon rod to form a plurality of short silicon rods, reference may be made to patent publications such as CN105856445A, CN105946127A, and CN105196433A, using a silicon rod square machine to cut off. For a specific implementation of forming a single-crystal silicon rod having a rectangular cross section after the short silicon rod is opened, reference can be made to the patent publications such as CN105818285A. However, the forming process of the single crystal silicon rod is not limited to the foregoing technology. In an alternative example, the forming process of the single crystal silicon rod may further include: first performing the opening operation of the original long silicon rod by using a full silicon rod square machine A long single crystal silicon rod having a rectangular cross section is formed; after the opening is completed, the long single crystal silicon rod after the opening is cut off by a silicon rod cutting machine to form a short crystal silicon rod. For the specific implementation of the above-described long silicon rod in the above-mentioned long silicon rod to form a rectangular-shaped long single crystal silicon rod, reference may be made to a patent publication such as CN106003443A.
而以多晶硅棒为例,多晶硅棒的形成工艺可包括:先使用硅锭开方机对初级硅锭或硅方体(大尺寸硅锭)进行开方加工以形成次级硅锭(小尺寸硅锭);开方完毕后,再使用硅锭截断机对次级硅锭进行截断加工以形成多晶硅棒。其中,使用硅锭开方机对初级硅锭(大尺寸硅锭)进行开方加工以形成次级硅锭(小尺寸硅锭)的具体实现方式可参考例如为 CN102172997A、CN105216128A、CN105690582A等专利公开文献,使用硅锭截断机对次级硅锭进行截断加工以形成多晶硅棒的具体实现方式可参考例如为CN105196434A等专利公开文献。Taking a polycrystalline silicon rod as an example, the forming process of the polycrystalline silicon rod may include: first performing a square processing of a primary silicon ingot or a silicon square body (large size silicon ingot) using a silicon ingot squarer to form a secondary silicon ingot (small size silicon ingot) Ingot); after the opening is completed, the secondary ingot is cut by a silicon ingot cutting machine to form a polycrystalline silicon rod. Wherein, a specific implementation manner of forming a secondary silicon ingot (large-sized silicon ingot) by using a silicon ingot squarer to form a secondary silicon ingot (small-sized silicon ingot) can be referred to, for example, as Patent publications such as CN102172997A, CN105216128A, CN105690582A, etc., and a specific implementation manner of cutting a secondary silicon ingot using a silicon ingot cutter to form a polycrystalline silicon rod can be referred to, for example, a patent publication such as CN105196434A.
无论是单晶硅棒亦或是多晶硅棒,都还得进行相应的后续加工作业,这些后续加工作业可例如为磨削、倒角、滚磨或滚圆等,而这些后续加工作业即可通过本申请描述的硅棒多工位加工机来实施。Whether it is a single crystal silicon rod or a polycrystalline silicon rod, it is necessary to carry out corresponding subsequent processing operations, such as grinding, chamfering, barreling or spheronization, etc., and these subsequent processing operations can pass the present The silicon rod multi-station processing machine described in the application is implemented.
结合图1至图3,本申请硅棒多工位加工机包括:机座1、硅棒装卸装置2、第一加工装置3、第二加工装置4、以及硅棒转换装置5。1 to 3, the silicon rod multi-station processing machine of the present application comprises: a base 1, a silicon rod loading and unloading device 2, a first processing device 3, a second processing device 4, and a silicon rod switching device 5.
以下对本申请硅棒多工位加工机进行详细说明。The silicon rod multi-station processing machine of the present application will be described in detail below.
机座1作为本申请硅棒多工位加工机的主体部件,具有硅棒加工平台,其中,所述硅棒加工平台可根据硅棒加工作业的具体作业内容而划分为多个功能区位。具体地,在本实施例中,所述硅棒加工平台至少包括预处理区位、第一加工区位、以及第二加工区位。As the main component of the silicon rod multi-station processing machine of the present application, the base 1 has a silicon rod processing platform, wherein the silicon rod processing platform can be divided into a plurality of functional locations according to the specific operation content of the silicon rod processing operation. Specifically, in the embodiment, the silicon rod processing platform includes at least a pretreatment location, a first processing location, and a second processing location.
硅棒转换装置5设于所述硅棒加工平台的居中区域,用于将由硅棒装卸装置2装载上来的硅棒100在所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位之间转换。在一实施方式中,硅棒转换装置5旋转设置于所述硅棒加工平台上,硅棒转换装置5包括:圆盘形或圆环形的输送本体51;硅棒定位机构53设于输送本体51上,用于对硅棒进行定位;转换驱动机构用于驱动输送本体51转动以带动硅棒定位机构53所定位的硅棒转换位置。a silicon rod switching device 5 is disposed in a central region of the silicon rod processing platform for pretreating the first processing area of the silicon rod 100 loaded by the silicon rod handling device 2 on the silicon rod processing platform, and Conversion between the second processing zone. In one embodiment, the silicon rod switching device 5 is rotatably disposed on the silicon rod processing platform, and the silicon rod switching device 5 includes: a disc-shaped or circular conveying body 51; the silicon rod positioning mechanism 53 is disposed on the conveying body 51 is used for positioning the silicon rod; the conversion driving mechanism is used for driving the conveying body 51 to rotate to drive the silicon rod switching position of the silicon rod positioning mechanism 53.
如前所述,在一实施方式中的硅棒加工平台包括有预处理区位、第一加工区位、以及第二加工区位,为与这些功能区位相适配,输送本体51上的硅棒定位机构53的数量可设置为三个,每一个硅棒定位机构53均可定位一个硅棒。进一步地,这三个硅棒定位机构53两两之间所设置的角度也是与三个功能区位两两之间的角度分布相一致。如此,当某一个硅棒定位机构53对应于某一个功能区位时,必然地,其他两个硅棒定位机构53也是分别与其他两个功能区位相对应。这样,在流水作业中,任一时刻,当每一个硅棒定位机构53上均定位有一个硅棒且硅棒定位机构53是与功能区位相对应时,则这些硅棒就位于对应的某一功能区位处执行着相应的加工作业,例如:位于预处理区位的硅棒可进行预处理作业,位于第一加工区位的硅棒可进行第一加工作业,位于第二加工区位的硅棒可进行第二加工作业。在一种可选实施例中,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,因此,与之对应地,为圆盘形或圆环形的输送本体51上的三个硅棒定位机构53两两之间也呈120°分布。当然,硅棒定位机构53的数量可根据实际需求加以变化而 并非以此为限,例如,硅棒定位机构53的数量可根据硅棒加工平台设置的功能区位的数量而定。As described above, the silicon rod processing platform in one embodiment includes a pre-processing location, a first processing location, and a second processing location, and the silicon rod positioning mechanism on the delivery body 51 is adapted to the functional locations. The number of 53 can be set to three, and each of the silicon rod positioning mechanisms 53 can position a silicon rod. Further, the angles set between the two silicon rod positioning mechanisms 53 are also consistent with the angular distribution between the two functional areas. Thus, when a certain silicon rod positioning mechanism 53 corresponds to a certain functional position, inevitably, the other two silicon rod positioning mechanisms 53 also correspond to the other two functional areas, respectively. Thus, at any time in the flow operation, when each of the silicon rod positioning mechanisms 53 is positioned with a silicon rod and the silicon rod positioning mechanism 53 corresponds to the functional position, the silicon rods are located at a corresponding one. The processing area performs the corresponding processing operations. For example, the silicon rods in the pretreatment area can be pre-processed, the silicon rods in the first processing area can perform the first processing operation, and the silicon rods in the second processing area can be processed. The second processing operation. In an optional embodiment, the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120° between the two, so correspondingly, the disk is The three silicon rod positioning mechanisms 53 on the shaped or toroidal delivery body 51 are also distributed 120[deg.] between each other. Of course, the number of the silicon rod positioning mechanisms 53 can be changed according to actual needs. Not limited to this, for example, the number of the silicon rod positioning mechanisms 53 may be determined according to the number of functional locations set by the silicon rod processing platform.
在一实施方式中,硅棒定位机构53更可包括:旋转承载台531、旋转压紧装置533、升降驱动装置(图中未标示)、以及旋转驱动装置(图中未标示)。In an embodiment, the silicon rod positioning mechanism 53 may further include a rotation bearing table 531, a rotation pressing device 533, a lifting drive device (not shown), and a rotation driving device (not shown).
旋转承载台531设置于硅棒转换装置5中圆盘形或圆环形的输送本体51上,用于承载硅棒100并使得硅棒100为竖立放置,即,硅棒100的底部坐落于旋转承载台531上。在本实施方式中,旋转承载台531并在硅棒转换装置531中圆盘形或圆环形的输送本体51转动时一并转动。特别地,旋转承载台531还可设计为可自转运动,例如旋转承载台531相对于输送本体51具有转轴以实现自转运动,如此,当旋转承载台531承托了硅棒100之后,旋转承载台531及其上的硅棒100可一同作转动。进一步地,旋转承载台531中用于与硅棒接触的接触面具有阻尼,以提供能带动硅棒一定的摩擦力。旋转承载台531与硅棒100适配,在一可选实施例中,旋转承载台531可以是与硅棒100的截面尺寸相适配的圆形承载台。The rotating stage 531 is disposed on the disc-shaped or circular conveying body 51 of the silicon rod switching device 5 for carrying the silicon rod 100 and placing the silicon rod 100 in an upright position, that is, the bottom of the silicon rod 100 is located at the rotation On the carrying platform 531. In the present embodiment, the stage 531 is rotated and rotated together when the disk-shaped or circular-shaped conveying body 51 is rotated in the silicon-bar switching device 531. In particular, the rotation stage 531 can also be designed to be rotatable, for example, the rotation stage 531 has a rotation axis with respect to the delivery body 51 to achieve a rotation motion, such that after the rotation stage 531 supports the silicon rod 100, the rotation stage The 531 and the silicon rod 100 thereon can be rotated together. Further, the contact surface of the rotating carrier 531 for contacting the silicon rod has damping to provide a certain frictional force that can drive the silicon rod. The rotating carrier 531 is adapted to the silicon rod 100. In an alternative embodiment, the rotating stage 531 can be a circular carrier that is adapted to the cross-sectional dimensions of the silicon rod 100.
旋转压紧装置533相对设置于旋转承载台531的上方,用于顶压于硅棒100的顶部以压紧硅棒100。旋转压紧装置533可进一步包括活动设置的支座532以及设置于支座532底部的顶压活动块534。支座532是活动设置于一中央安装架13上,该中央安装架13是位于输送本体51的中央区域且跟随着输送本体51一起转动。在具体实现上,中央安装架13可至少包括竖直设置的六根安装柱131,以每组两根的方式分成三组,其中,每组中的两根安装柱131用于活动设置一个支座532,每一个支座532受一升降驱动装置驱动而沿着安装柱131而作升降运动。在一可选实施例中,安装柱131为表面较为光滑的圆柱结构,必要时,可在安装柱131表面涂覆润滑油,以利于支座532升降运动的顺畅性。额外地,安装柱131上可套设有防护套筒,以对安装柱131予以防护,避免灰尘、杂物等污染。顶压活动块534与硅棒100适配,在一可选实施例中,顶压活动块534可以是与硅棒100的截面尺寸相适配的圆饼形压块。更进一步地,旋转压紧装置533中的顶压活动块534轴转连接于支座532并可相对支座532而能作旋转运动。A rotary pressing device 533 is disposed opposite the rotating carriage 531 for pressing against the top of the silicon rod 100 to compress the silicon rod 100. The rotary hold down device 533 can further include an erected abutment 532 and a push-on movable block 534 disposed at the bottom of the support 532. The support 532 is movably disposed on a central mounting frame 13 that is located in a central region of the transport body 51 and that rotates along with the transport body 51. In a specific implementation, the central mounting frame 13 can include at least six mounting posts 131 disposed vertically, and is divided into three groups in a manner of two in each group, wherein two mounting posts 131 in each group are used to set up a support for the movable 532, each of the supports 532 is driven by a lifting drive to move up and down along the mounting post 131. In an alternative embodiment, the mounting post 131 is a relatively smooth cylindrical structure. If necessary, lubricating oil may be applied to the surface of the mounting post 131 to facilitate the smooth movement of the support 532. In addition, a protective sleeve may be sleeved on the mounting post 131 to protect the mounting post 131 from dust, debris and the like. The pressing active block 534 is adapted to the silicon rod 100. In an alternative embodiment, the pressing active block 534 can be a pie-shaped compact corresponding to the cross-sectional dimensions of the silicon rod 100. Further, the pressing movable block 534 in the rotary pressing device 533 is pivotally coupled to the abutment 532 and is rotatable relative to the abutment 532.
在前述中可知,旋转承载台531设计为能自转运动且旋转压紧装置533中的顶压活动块534轴转连接于支座532,因此,旋转承载台531或者顶压活动块534可联动于一旋转驱动装置。在一种情形下,当旋转承载台531联动于一旋转驱动装置时,由旋转承载台531作为主动转动部件而顶压活动块534则作为从动转动部件;在另一种情形下,当顶压活动块534联动于一旋转驱动装置时,由顶压活动块534作为主动转动部件而旋转承载台531则作为从动转动部件。 In the foregoing, the rotating carrier 531 is designed to be able to rotate and the pressing block 534 of the rotary pressing device 533 is pivotally connected to the support 532. Therefore, the rotating carrier 531 or the pressing movable block 534 can be linked to each other. A rotary drive. In one case, when the rotating stage 531 is linked to a rotary driving device, the rotating movable table 531 acts as a driving rotating member and the pressing movable block 534 acts as a driven rotating member; in another case, when the top When the pressing movable block 534 is interlocked with a rotary driving device, the pressing movable block 534 is used as the active rotating member, and the rotating stage 531 is used as the driven rotating member.
在实际应用中,旋转压紧装置533可与其下的旋转承载台531相互配合,具体地,当将硅棒100立式放置于旋转承载台531上之后,由升降驱动装置驱动支座532沿着安装柱131作下降运动直至支座532上的顶压活动块534抵压于硅棒100的顶部。后续,在需要转动硅棒100时,由旋转驱动装置驱动联动的旋转承载台531或者顶压活动块534转动,利用旋转承载台531、硅棒100、以及顶压活动块534相互之间的摩擦力,顺势带动硅棒100也一并转动,实现硅棒100中作业面或作业区域的调整,从而使得对硅棒100中调整后的作业面或作业区域进行加工作业。硅棒100的转动速度以及转动角度可由旋转驱动装置来控制。在具体实现方式上,升降驱动装置可例如为气缸或升降电机,旋转驱动装置则可例如为旋转电机。In practical applications, the rotary pressing device 533 can cooperate with the rotating loading platform 531 under it. Specifically, after the silicon rod 100 is vertically placed on the rotating bearing platform 531, the support 532 is driven by the lifting drive device along The mounting post 131 is lowered for movement until the pressing block 534 on the holder 532 is pressed against the top of the silicon rod 100. Subsequently, when the silicon rod 100 needs to be rotated, the rotating rotating platform 531 or the pressing movable block 534 driven by the rotary driving device rotates, and the friction between the rotating bearing table 531, the silicon rod 100, and the pressing movable block 534 is utilized. The force drives the silicon rod 100 to rotate together to realize the adjustment of the working surface or the working area in the silicon rod 100, thereby performing processing on the adjusted working surface or working area in the silicon rod 100. The rotational speed and angle of rotation of the silicon rod 100 can be controlled by a rotary drive. In a specific implementation, the lifting drive device can be, for example, a cylinder or a lifting motor, and the rotary driving device can be, for example, a rotating electrical machine.
进一步地,由上可知,在某些情形下,旋转承载台531或顶压活动块534可受控于旋转驱动装置而转动以带动硅棒100转动来改变作业面或作业区域,有时,当硅棒100转动到所需的作业面或作业区域时则需要停止作动并定位下来以接受相应功能区位中加工装置的加工作业。因此,在本申请中,所述硅棒定位机构若有必要还可配置一锁止机构。在一种实现方式中,可在中央安装架13的底部且邻近旋转承载台531处配置一承载台锁止机构(未在图式中显示),所述承载台锁止机构可包括锁止插销和与锁止插销连接的锁止气缸。在实际应用中,当需要锁定旋转承载台531时,承载台锁止机构中的锁止气缸就驱动锁止插销伸出并作用于旋转承载台531的底部或颈部,确保旋转承载台531稳固不动;待需要转动硅棒以改变作业面或作业区域时,再由所述承载台锁止机构中的锁止气缸驱动锁止插销收缩,解锁旋转承载台531,从而使得旋转承载台531能转动。Further, it can be seen from the above that in some cases, the rotating carrier 531 or the pressing movable block 534 can be controlled to rotate by the rotating driving device to drive the silicon rod 100 to rotate to change the working surface or the working area, sometimes when silicon When the rod 100 is rotated to the desired work surface or work area, it is necessary to stop the operation and position it to accept the processing operation of the processing device in the corresponding functional position. Therefore, in the present application, the silicon rod positioning mechanism may be configured with a locking mechanism if necessary. In one implementation, a carrier lock mechanism (not shown) may be disposed at the bottom of the center mount 13 adjacent to the spin platform 531, the deck lock mechanism may include a lock latch And a locking cylinder connected to the locking bolt. In practical applications, when it is required to lock the rotating carrier 531, the locking cylinder in the carrier locking mechanism drives the locking latch to protrude and acts on the bottom or neck of the rotating carrier 531, ensuring that the rotating carrier 531 is stable. When the silicon bar is required to be rotated to change the working surface or the working area, the locking cylinder in the loading table locking mechanism drives the locking pin to contract, unlocking the rotating carrier 531, so that the rotating carrier 531 can Turn.
圆盘形或圆环形的输送本体51是受控于转换驱动机构的驱动而转动,通过圆盘形或圆环形的输送本体51的转动而实现输送本体51上的硅棒定位机构53及由硅棒定位机构53所定位的硅棒100在不同的功能区位之间进行转换。The disc-shaped or toroidal conveying body 51 is rotated by the driving of the switching drive mechanism, and the silicon rod positioning mechanism 53 on the conveying body 51 is realized by the rotation of the disc-shaped or circular conveying body 51 and The silicon rods 100 positioned by the silicon rod positioning mechanism 53 are switched between different functional locations.
在一实施方式中,所述转换驱动机构进一步包括:转换齿带,设于圆盘形或圆环形的输送本体51的周侧;驱动电机及连接驱动电机而受驱动电机驱动的联动结构,设于机座1的硅棒加工平台上,所述联动结构包括与所述转换齿带相啮合的转动齿轮。如此,所述转动齿轮在所述驱动电机驱动下带动圆盘形或圆环形的输送本体51旋转以带动硅棒定位机构53及其上的硅棒100转换至其他功能区位完成输送,所述驱动电机可以为伺服电机。In one embodiment, the conversion drive mechanism further includes: a conversion tooth belt disposed on a circumference side of the disc-shaped or circular conveying body 51; a driving motor and a linkage structure connected to the driving motor and driven by the driving motor, It is disposed on the silicon rod processing platform of the base 1, and the linkage structure includes a rotating gear that meshes with the conversion toothed belt. In this manner, the rotating gear drives the disc-shaped or circular conveying body 51 to rotate under the driving of the driving motor to drive the silicon rod positioning mechanism 53 and the silicon rod 100 thereon to switch to other functional positions to complete the conveying. The drive motor can be a servo motor.
硅棒装卸装置2设于所述硅棒加工平台的预处理区位,用于将待加工的硅棒装载至硅棒加工平台的预处理区位以及将经加工后的硅棒自硅棒加工平台的预处理区位卸载。更进一步地,硅棒装卸装置2用于将待加工的硅棒装载至硅棒加工平台的预处理区位以及将经加工后的硅棒自硅棒加工平台的预处理区位卸载具体指的是用于将待加工的硅棒装载至输送本体51 中与硅棒加工平台的预处理区位对应的旋转承载台531上以及将经加工后的硅棒自输送本体51中与硅棒加工平台的预处理区位对应的旋转承载台531上予以卸载。The silicon rod loading and unloading device 2 is disposed in a pretreatment position of the silicon rod processing platform for loading the silicon rod to be processed into a pretreatment position of the silicon rod processing platform and processing the processed silicon rod from the silicon rod processing platform. The preprocessing location is unloaded. Further, the silicon rod loading and unloading device 2 is used for loading the silicon rod to be processed into the pretreatment position of the silicon rod processing platform and unloading the processed silicon rod from the pretreatment position of the silicon rod processing platform. Loading the silicon rod to be processed to the transport body 51 The rotating stage 531 corresponding to the pretreatment zone of the silicon bar processing platform and the processed silicon bar are unloaded from the rotating carrier 531 corresponding to the pretreatment zone of the silicon bar processing platform in the conveying body 51.
在一实施方式中,硅棒装卸装置2更包括:硅棒装卸区位,换向载具23,以及硅棒夹具25。In one embodiment, the silicon rod loading and unloading device 2 further includes: a silicon rod loading and unloading position, a reversing carrier 23, and a silicon rod clamp 25.
硅棒装卸区位设有用于承载硅棒100竖向放置的硅棒承载台21;换向载具23用于作换向运动;硅棒夹具25设于换向载具23的第一安装面。通过驱动换向载具23作换向运动,使得换向载具23的硅棒夹具25在所述硅棒装卸区位和所述预处理区位之间转换以移送硅棒100。The silicon rod loading and unloading area is provided with a silicon rod carrying platform 21 for carrying the vertical placement of the silicon rod 100; the reversing carrier 23 is used for the reversing movement; and the silicon rod clamp 25 is disposed on the first mounting surface of the reversing carrier 23. By driving the reversing carrier 23 for the reversing motion, the silicon rod clamp 25 of the reversing carrier 23 is switched between the silicon rod loading and unloading position and the pretreatment position to transfer the silicon rod 100.
硅棒装卸装置设置在一底部安装结构上,所述底部安装结构凸设于机座1。底部安装结构的一侧则作为硅棒装卸区位,在硅棒装卸区位上设有硅棒承载台21,硅棒承载台21用于承载硅棒100。在一种优选的实施方式中,为便于硅棒夹具25的夹持,若能使得承载的硅棒100能适时调整位置以适配于硅棒夹具25,因此,硅棒承载台21为旋转式设计,硅棒承载台21设有转动轴和驱动电机,硅棒承载台21在驱动电机的控制下绕着转动轴旋转以调整硅棒承载台21上的硅棒100的角度。除此之外,在一可选实施例中,硅棒承载台21更可采用升降式设计,即,硅棒承载台21下方的的转动轴受控后可作伸缩动作以带动硅棒承载台21作升降运动,从而调整硅棒承载台21上的硅棒的高度。The silicon rod loading and unloading device is disposed on a bottom mounting structure, and the bottom mounting structure is protruded from the base 1. One side of the bottom mounting structure serves as a silicon rod loading and unloading location, and a silicon rod carrying platform 21 is provided on the silicon rod loading and unloading location, and the silicon rod carrying platform 21 is used to carry the silicon rod 100. In a preferred embodiment, in order to facilitate the clamping of the silicon rod holder 25, if the loaded silicon rod 100 can be adjusted in time to fit the silicon rod holder 25, the silicon rod carrier 21 is rotated. The silicon rod carrier 21 is provided with a rotating shaft and a driving motor. The silicon rod carrier 21 is rotated about the rotating shaft under the control of the driving motor to adjust the angle of the silicon rod 100 on the silicon rod carrier 21. In addition, in an alternative embodiment, the silicon rod carrier 21 can further adopt a lifting design, that is, the rotating shaft below the silicon rod carrier 21 can be controlled to perform a telescopic action to drive the silicon rod carrier. 21 is used for lifting movement to adjust the height of the silicon rod on the silicon rod carrier 21.
换向载具23设置于底部安装结构上且可相对底部安装结构作换向运动。在一实施方式中,换向载具23是通过一换向机构来实现换向运动的。使得换向载具23实现换向运动的换向机构可包括转动轴和换向电机,换向载具23通过转动轴轴连接于其下的底部安装结构。在实施转向运动时,则启动换向电机,驱动转动轴转动以带动换向载具23作转动以实现换向运动。前述驱动转动轴转动可设计为单向转动也可设计为双向转动,所述单向转动可例如为顺时针转动或逆时针转动,所述双向转动则可例如为顺时针转动和逆时针转动。另外,驱动转动轴转动的角度可根据硅棒装卸装置的实际构造等设定,其中,所述硅棒装卸装置的实际构造可例如为驱动转动轴转动的角度可根据硅棒装卸区位与预处理区位之间的位置关系或者换向载具23的结构等。换向载具23中的换向底座231中央位置与转动轴连接,一般地,换向底座231的形状可采用圆盘的结构,但并不以此为限,其也可采用方形盘或椭圆盘。The reverse carrier 23 is disposed on the bottom mounting structure and is reversible relative to the bottom mounting structure. In one embodiment, the reversing carrier 23 is operated by a reversing mechanism to effect a reversing motion. The reversing mechanism that causes the reversing carrier 23 to effect the reversing motion may include a rotating shaft and a reversing motor, and the reversing carrier 23 is coupled to the bottom mounting structure therethrough by the rotating shaft. When the steering motion is implemented, the reversing motor is started to drive the rotating shaft to rotate to drive the reversing carrier 23 to rotate to realize the reversing motion. The rotation of the driving rotating shaft can be designed to be a one-way rotation or a two-way rotation. The one-way rotation can be, for example, a clockwise rotation or a counterclockwise rotation, and the two-way rotation can be, for example, a clockwise rotation and a counterclockwise rotation. In addition, the angle of the rotation of the driving rotating shaft can be set according to the actual configuration of the silicon rod loading and unloading device, etc., wherein the actual configuration of the silicon rod loading and unloading device can be, for example, the angle of rotation of the driving rotating shaft, according to the loading and unloading position of the silicon rod and the pretreatment. The positional relationship between the locations or the structure of the commutation carrier 23, and the like. The central position of the reversing base 231 in the reversing carrier 23 is connected to the rotating shaft. Generally, the shape of the reversing base 231 can adopt the structure of the disc, but not limited thereto, and the square disc or ellipse can also be used. plate.
另外,在必要的情形下,由于机械结构设计的原因,硅棒装卸区位和预处理区位之间的位置关系不能满足换向载具23通过换向运动使得换向载具23上的硅棒夹具25能恰好对应于硅棒装卸区和预处理区位,此时,硅棒装卸装置还可包括平移机构,用于驱动换向载具23相对底部安装结构作朝向/远离预处理区位的平移运动。在一实施方式中,硅棒装卸装置在换 向载具23与底部安装结构之间另提供有一转换底盘241,其中,换向载具23通过转动轴轴连接于转换底盘241,转换底盘241通过平移机构架设于底部安装结构上。In addition, if necessary, due to the mechanical structure design, the positional relationship between the silicon rod loading and unloading position and the pre-processing position cannot satisfy the silicon rod clamp on the reversing carrier 23 by the reversing movement of the reversing carrier 23. 25 can correspond exactly to the silicon rod loading and unloading area and the pretreatment position. At this time, the silicon rod handling device may further include a translation mechanism for driving the translational movement of the reversing carrier 23 relative to the bottom mounting structure toward/away from the pretreatment position. In an embodiment, the silicon rod loading and unloading device is changing A conversion chassis 241 is further provided between the carrier 23 and the bottom mounting structure, wherein the reversing carrier 23 is coupled to the conversion chassis 241 via a rotating shaft, and the conversion chassis 241 is mounted on the bottom mounting structure by a translating mechanism.
在一种可实现的方式中,所述平移机构进一步包括:平移齿轨,沿平移方向布设于底部安装结构上;平移转动齿轮,设置于转换底盘241上且与平移齿轨相啮合;平移驱动电机(未予以图示),用于驱动平移齿轮转动以使得转换底盘241及其上的换向载具23沿着平移齿轨以相对于底部安装结构而进退。In an achievable manner, the translation mechanism further includes: a translational rack disposed on the bottom mounting structure along the translation direction; a translational rotating gear disposed on the conversion chassis 241 and engaged with the translational rack; A motor (not shown) is used to drive the translational gear rotation such that the conversion chassis 241 and the commutating carrier 23 thereon move along the translational rack to advance and retreat relative to the bottom mounting structure.
在实际应用中,平移齿轨可例如为具有一定长度的至少一个齿条,这至少一个齿条可安装于底部安装结构上。为使得转换底盘241及其上的换向载具23更平稳地沿着平移方向移动,针对每一个齿条可配置至少两个平移齿轮,至少两个平移齿轮间隔设置。平移齿轮可通过传动轴与平移驱动电机传动连接。平移驱动电机可例如为伺服电机。In a practical application, the translational rack can be, for example, at least one rack having a length that can be mounted to the bottom mounting structure. In order to cause the shifting chassis 241 and the reversing carrier 23 thereon to move more smoothly along the translational direction, at least two translational gears may be provided for each of the racks, at least two of which are spaced apart. The translation gear can be connected to the translation drive motor via a drive shaft. The translation drive motor can be, for example, a servo motor.
在实际应用中,如前所述,所述平移机构包括平移齿轨、平移齿轮、及平移驱动电机,由平移驱动电机来驱动平移齿轮转动以使得转换底盘241及其上的换向载具23沿着平移齿轨移动,实现精准移动的目的。上述平移机构仅为一示例说明,但并非用于限制本申请,可变更地,在其他可选实施例中,所述平移机构可包括:丝杠和伺服电机,丝杠具有高精度、可逆性和高效率的特点,如此,通过伺服电机与丝杠的配合,提高转换底盘241及其上的换向载具23在平移方向上水平行进的精准度,即,使得转换底盘241及其上的换向载具23在平移向上水平行进的距离更精准。In a practical application, as described above, the translation mechanism includes a translational rack, a translational gear, and a translational drive motor, and the translational drive motor drives the translational gear to rotate so that the conversion chassis 241 and the reverse carrier 23 thereon Move along the translational rack for precise movement. The above-mentioned translation mechanism is only an example, but is not intended to limit the present application. Alternatively, in other alternative embodiments, the translation mechanism may include: a lead screw and a servo motor, and the lead screw has high precision and reversibility. And high efficiency, in this way, by the cooperation of the servo motor and the lead screw, the accuracy of the horizontal conversion of the conversion chassis 241 and the reversing carrier 23 thereon in the translation direction is improved, that is, the conversion chassis 241 and the upper portion thereof are The distance that the reversing carrier 23 travels horizontally in translation is more precise.
进一步地,在本实施例中,为使得转换底盘241及其上的换向载具23相对底部安装结构沿着平移方向移动能更平稳及更顺畅,所述平移机构还可包括平移导轨和平移滑座,其中,平移导轨沿平移方向布设于转换底盘241的底部,平移滑座安装于底部安装结构上,通过平移导轨与平移滑座的配合,辅助转换底盘241及其上的换向载具23沿着平移方向移动。在实际应用中,由平移驱动电机来驱动平移齿轮转动以使得转换底盘241及其上的换向载具23沿着平移齿轨移动,同时,作为辅助设施的平移导轨和平移滑座,平移导轨在平移滑座中滑移,从而实现转换底盘241及其上的换向载具23沿着平移方向移动。可变更地,在其他实施例中,所述平移机构还可包括平移导轨和平移滑块,其中,平移导轨沿平移方向布设于底部安装结构上,平移滑座安装于转换底盘241的底部,通过平移导轨与平移滑块的配合可使得平移滑块沿着平移导轨滑移,从而辅助转换底盘241及其上的换向载具23沿着平移方向移动。Further, in the embodiment, in order to make the conversion chassis 241 and the reversing carrier 23 thereon move more smoothly and smoothly with respect to the bottom mounting structure in the translation direction, the translation mechanism may further include a translation guide rail and a translation. a sliding seat, wherein the translational guide rail is disposed at a bottom of the conversion chassis 241 in a translation direction, and the translation sliding seat is mounted on the bottom mounting structure, and the translational guide rail and the translation sliding seat cooperate to assist the conversion chassis 241 and the reversing carrier thereon 23 moves in the translation direction. In a practical application, the translational drive motor is driven to rotate the translational gear to move the conversion chassis 241 and the reversing carrier 23 thereon along the translational rack. At the same time, as a translational guide and translation slide of the auxiliary device, the translation guide rail Sliding in the translational slide causes the conversion chassis 241 and the reversing carrier 23 thereon to move in the translational direction. Alternatively, in other embodiments, the translation mechanism may further include a translation rail and a translation slider, wherein the translation rail is disposed on the bottom mounting structure in the translation direction, and the translation slider is mounted on the bottom of the conversion chassis 241. The cooperation of the translational rail with the translational slider can cause the translational slider to slide along the translational rail, thereby assisting the conversion of the chassis 241 and the reversing carrier 23 thereon in the translational direction.
硅棒夹具25用于夹持硅棒。在一实施方式中,硅棒夹具25包括:夹具安装件251和至少两个硅棒夹持件253。夹具安装件251设于换向载具23上。至少两个硅棒夹持件253是沿着夹具安装件251间距设置。在一实施方式中,前述硅棒装卸区位处的工件承载台可承载硅 棒竖立放置,因此,至少两个硅棒夹持件253为竖向间隔设置,即,至少两个硅棒夹持件253为上下设置。A silicon rod clamp 25 is used to hold the silicon rod. In an embodiment, the silicon rod clamp 25 includes a clamp mount 251 and at least two silicon rod clamps 253. The jig mount 251 is provided on the reversing carrier 23. At least two of the silicon rod holders 253 are spaced apart along the clamp mount 251. In an embodiment, the workpiece carrier at the location of the silicon rod loading and unloading area can carry silicon The rods are placed upright so that at least two of the silicon rod holders 253 are vertically spaced apart, i.e., at least two of the silicon rod holders 253 are disposed one above the other.
在具体实现方式上,每一个硅棒夹持件253更包括:夹臂安装座252和至少两个夹臂254,其中,夹臂安装座252是设于夹具安装件251上,至少两个夹臂254是活动设于夹臂安装座252上。鉴于作为待加工的硅棒无论是单晶硅棒还是多晶硅棒,硅棒的截面均为多边形,在相关技术中,硅棒的截面多呈类矩形,因此,在一实施方式中,硅棒夹持件253整体而言为方形工件夹具,组成硅棒夹持件253的夹臂254为对称设计的两个,单个夹臂254设计为具有单一平直夹持面(参见图4)或折角夹持面(参见图5),所述折角夹持面是由连续的两个平直夹持面组成,两个平直夹持面之间具有一折角。当然,夹臂254中的平直夹持面上还可额外增设缓冲垫,用于避免在夹持硅棒的过程中造成对硅棒表面的损伤,起到保护硅棒的良好效果。额外地,利用硅棒夹持件253更可兼具定中心调节的作用。In a specific implementation, each of the silicon rod holders 253 further includes: a clamp arm mount 252 and at least two clamp arms 254, wherein the clamp arm mount 252 is disposed on the clamp mounting member 251, at least two clamps The arm 254 is movable on the clamp arm mount 252. In view of the silicon rod to be processed, whether it is a single crystal silicon rod or a polycrystalline silicon rod, the cross section of the silicon rod is polygonal. In the related art, the cross section of the silicon rod is mostly rectangular, and therefore, in one embodiment, the silicon rod clamp The holding member 253 is a square workpiece holder as a whole, and the clamping arms 254 constituting the silicon rod holding member 253 are two symmetrically designed. The single clamping arm 254 is designed to have a single flat clamping surface (see Fig. 4) or a corner clip. Holding the face (see Fig. 5), the folding face is composed of two consecutive straight clamping faces with a chamfer between the two clamping faces. Of course, a cushion pad may be additionally added to the flat clamping surface of the clamp arm 254 for avoiding damage to the surface of the silicon rod during the process of clamping the silicon rod, thereby achieving a good effect of protecting the silicon rod. Additionally, the use of the silicon rod holder 253 can also serve as a centering adjustment.
一般情形下,硅棒夹持件253中的夹臂254在夹合状态下,两个夹臂254所构成的夹持空间的中心是与硅棒承载台21的中心相重合的。因此,以具有图5所示的夹臂254的硅棒夹持件253为例,当利用硅棒夹持件253去夹持硅棒承载台21上竖立放置的硅棒100时,硅棒夹持件253中的夹臂254收缩,由夹臂254中的折角夹持面抵靠于硅棒100,其中,所述折角夹持面中的两个平直夹持面分别对应于硅棒100中相邻的两个侧面。在夹臂254收缩并夹合硅棒100的过程中,硅棒100被两旁的两个夹臂254所推动并朝向夹持空间的中央区域移动,直至硅棒100被硅棒夹持件253中的两个夹臂254夹紧住,此时,硅棒100的中心就可位于硅棒夹持件253的夹持空间的中心。特别地,为使得硅棒夹持件253中的至少两个夹臂254能顺畅且稳固地夹持住不同类型不同尺寸规格的硅棒,硅棒夹持件253还包括夹臂驱动机构,用于驱动至少两个夹臂254作开合动作。In general, the clamp arm 254 in the silicon rod holder 253 is in the sandwiched state, and the center of the clamp space formed by the two clamp arms 254 coincides with the center of the silicon rod carrier 21 . Therefore, taking the silicon rod holder 253 having the clamp arm 254 shown in FIG. 5 as an example, when the silicon rod 100 placed upright on the silicon rod carrier 21 is held by the silicon rod holder 253, the silicon rod holder The clamp arm 254 in the holder 253 is contracted, and the folding surface of the clamp arm 254 abuts against the silicon rod 100, wherein two of the flat clamping surfaces correspond to the silicon rod 100, respectively. Two adjacent sides in the middle. During the process of shrinking and clamping the silicon rod 100 by the clamp arm 254, the silicon rod 100 is pushed by the two clamp arms 254 on both sides and moved toward the central area of the clamping space until the silicon rod 100 is held by the silicon rod holder 253. The two clamp arms 254 are clamped, and at this time, the center of the silicon rod 100 can be located at the center of the holding space of the silicon rod holder 253. In particular, in order to enable the at least two clamping arms 254 of the silicon rod holder 253 to smoothly and stably hold different types of different sizes of silicon rods, the silicon rod holder 253 further includes a clamping arm driving mechanism for At least two clamping arms 254 are driven to open and close.
请参阅图6,其绘示为硅棒夹具25的后视图。在具体实现上,如图6所示,夹臂驱动机构进一步包括:开合齿轮255、齿轮驱动件256、以及驱动源257。Please refer to FIG. 6 , which is a rear view of the silicon rod clamp 25 . In a specific implementation, as shown in FIG. 6, the clamp arm driving mechanism further includes: an opening and closing gear 255, a gear driving member 256, and a driving source 257.
开合齿轮255是设置于对应的夹臂254上。齿轮驱动件256具有与夹臂254上的开合齿轮255啮合的齿纹。驱动源连接于齿轮驱动件256,用于驱动齿轮驱动件256运动。在一种实现方式上,齿轮驱动件256为齿条,该齿条256位于两个夹臂254的中间,齿条中分别面向于两侧的夹臂254的两个外侧面上分别设有与两个夹臂254上的开合齿轮255啮合对应的齿纹,驱动源257可例如为驱动电机或或气缸。The opening and closing gear 255 is disposed on the corresponding clamping arm 254. The gear drive member 256 has a tooth pattern that engages with the opening and closing gear 255 on the clamp arm 254. The drive source is coupled to the gear drive 256 for driving the gear drive member 256 to move. In one implementation, the gear drive member 256 is a rack, and the rack 256 is located in the middle of the two clamp arms 254, and the two outer sides of the rack arms 254 facing the two sides respectively are respectively provided with The opening and closing gears 255 on the two clamping arms 254 engage corresponding tooth patterns, and the driving source 257 can be, for example, a drive motor or a cylinder.
这样,根据上述实现方式,在实际应用中,当需实现夹臂254夹合时,由作为驱动源的驱动电机或气缸驱动作为齿轮驱动件的齿条256向上移动,由齿条256带动两旁啮合的开合 齿轮255作外旋动作,开合齿轮255在外旋过程中带动夹臂254(开合齿轮255与夹臂254可通过转轴连接)作下放动作以由松开状态转入夹合状态;反之,当需实现夹臂254松开时,由作为驱动源的驱动电机(或气缸)驱动作为齿轮驱动件的齿条256向下移动,由齿条256带动两旁啮合的开合齿轮255作内旋动作,开合齿轮255在内旋过程中带动夹臂254(开合齿轮255与夹臂254可通过转轴连接)作上扬动作以由夹合状态转入松开状态。当然,上述仅为一实施例,并非用于限制硅棒夹持件253的工作状态,实际上,前述中的“向上”、“外旋”、“下放”、“向下”、“内旋”、“上扬”、以及“松开”和“夹合”状态变化均可根据夹臂254的结构和运作方式、夹臂驱动机构的构造而有其他的变更。Thus, according to the above implementation, in the actual application, when the clamping arm 254 needs to be clamped, the rack 256 as the gear driving member is driven upward by the driving motor or the cylinder as the driving source, and the two sides are driven by the rack 256. Opening and closing The gear 255 is externally rotated, and the opening and closing gear 255 drives the clamping arm 254 during the external rotation (the opening and closing gear 255 and the clamping arm 254 can be connected through the rotating shaft) to perform a lowering motion to be transferred from the released state to the clamping state; When the clamp arm 254 is loosened, the rack motor 256 as a gear drive member is driven downward by the drive motor (or cylinder) as a drive source, and the split gear 255 meshed by the rack 256 is internally rotated. The opening and closing gear 255 drives the clamping arm 254 during the internal rotation (the opening and closing gear 255 and the clamping arm 254 can be connected through the rotating shaft) to perform a lifting action to shift from the clamping state to the released state. Of course, the above is only an embodiment, and is not intended to limit the working state of the silicon rod holder 253. In fact, the above-mentioned "upward", "outer rotation", "downward", "downward", "inner rotation" The "upward", and "release" and "clamp" state changes may vary depending on the configuration and mode of operation of the clamp arm 254, and the configuration of the clamp arm drive mechanism.
诚如本领域技术人员所知,针对单晶硅棒或是多晶硅棒,由于原初的长硅棒或初级硅锭(大尺寸硅锭)的规格各异,对原初的长硅棒进行截断作业或对初级硅锭进行开方作业及截断作业不同,势必使得单晶硅棒与多晶硅棒之间、单晶硅棒个体之间、以及多晶硅棒个体之间的尺寸差异迥异,鉴于硅棒夹具25是用于对竖立放置状态下的硅棒100进行夹持,因此,对于硅棒夹具25而言,前述尺寸差异的影响主要就表现在硅棒的长度差异性对硅棒夹具25中的硅棒夹持件253是否能对应夹持到硅棒的隐忧。为减少甚至是免除上述硅棒夹持件253可能会无法夹持到硅棒的风险。As is known to those skilled in the art, for a single crystal silicon rod or a polycrystalline silicon rod, the original long silicon rod or the primary silicon ingot (large size silicon ingot) has different specifications, and the original long silicon rod is cut off or Different starting and cutting operations of the primary silicon ingot are bound to make the difference in size between the single crystal silicon rod and the polycrystalline silicon rod, between the individual single crystal silicon rods, and between the individual polycrystalline silicon rods, in view of the silicon rod clamp 25 being For clamping the silicon rod 100 in an upright position, therefore, for the silicon rod clamp 25, the influence of the aforementioned dimensional difference is mainly manifested in the difference in length of the silicon rod to the silicon rod clamp in the silicon rod clamp 25. Whether the holding member 253 can correspond to the hidden worry of the silicon rod. In order to reduce or even eliminate the above-mentioned silicon rod holder 253, there is a risk that the silicon rod may not be clamped.
在一种实现方式中,硅棒夹具25采用固定式硅棒夹持件,即,在换向载具23的第一安装面上以竖向方式固定设置尽可能多的硅棒夹持件253,且,这些硅棒夹持件253中相邻两个硅棒夹持件253的间距尽可能地小,如此,利用这些硅棒夹持件253可涵盖各类规格长度的硅棒。例如,若硅棒的长度较长,则使用换向载具23上较多的硅棒夹持件253参与夹持;若硅棒的长度较短,则使用换向载具23上较少的硅棒夹持件253参与夹持。In one implementation, the silicon rod clamp 25 employs a fixed silicon rod holder, that is, a plurality of silicon rod holders 253 are vertically disposed on the first mounting surface of the reverse carrier 23 in a vertical manner. Moreover, the spacing of two adjacent silicon rod holders 253 of the silicon rod holders 253 is as small as possible, and thus, the silicon rod holders 253 can cover various types of lengths of silicon rods. For example, if the length of the silicon rod is long, more silicon rod holders 253 on the reversing carrier 23 are used for clamping; if the length of the silicon rod is shorter, less use of the reversing carrier 23 is used. The silicon rod holder 253 participates in the clamping.
而在其他实现方式中,硅棒夹具25采用活动式硅棒夹持件,即,在换向载具23的第一安装面上以竖向方式活动设置硅棒夹持件253,由于,硅棒夹持件253为活动式设计,因此,硅棒夹持件253的数量就可大幅减少,一般为两个或三个即可满足。如此,利用这些活动式硅棒夹持件253可涵盖各类规格长度的硅棒。例如,若硅棒的长度较长,则移动硅棒夹持件253,延长两个硅棒夹持件253的夹持间距;若硅棒的长度较短,则移动硅棒夹持件253,缩短两个硅棒夹持件253的夹持间距。在硅棒夹具25采用活动式硅棒夹持件的实现方式中,为便于活动式硅棒夹持件顺畅平稳的上下活动以调整位置,可利用硅棒夹具25中的夹具安装件251起到引导活动式硅棒夹持件253的导向作用,一种可实现的方式中,夹具安装件251可采用导向柱结构,夹臂安装座252则采用套接于导向柱结构的活动块结构。具体地,作为夹具安装件251的所述导向柱结构包括竖立设置且并行的两个导向柱,作为夹臂安装座252的 所述活动块结构中则设有与所述导向柱结构中的两个导向柱对应的两个贯孔或两个夹扣。若采用贯孔,所述活动块套设于所述导向柱并可实现沿着所述导向柱滑移。若采用夹扣,所述活动块夹扣于所述导向柱并可实现沿着所述导向柱滑移,其中,在实际应用中,所述夹扣可夹扣于所述导向柱的至少一半部分。In other implementations, the silicon rod clamp 25 employs a movable silicon rod holder, that is, the silicon rod holder 253 is vertically disposed on the first mounting surface of the reverse carrier 23, since, silicon The rod holder 253 is of a movable design, so that the number of the silicon rod holders 253 can be greatly reduced, generally two or three. As such, the use of these movable silicon rod holders 253 can cover silicon rods of various gauge lengths. For example, if the length of the silicon rod is long, the silicon rod holder 253 is moved to extend the clamping pitch of the two silicon rod holding members 253; if the length of the silicon rod is short, the silicon rod holding member 253 is moved, The clamping pitch of the two silicon rod holding members 253 is shortened. In the implementation manner in which the silicon rod clamp 25 adopts the movable silicon rod clamping member, in order to facilitate the smooth and smooth upper and lower movement of the movable silicon rod clamping member to adjust the position, the clamp mounting member 251 in the silicon rod clamp 25 can be utilized. The guiding action of the movable silicon rod holder 253 is guided. In an achievable manner, the clamp mounting member 251 can adopt a guiding column structure, and the clamping arm mounting seat 252 adopts a movable block structure that is sleeved on the guiding column structure. Specifically, the guide post structure as the clamp mount 251 includes two guide posts that are erected and parallel, as the clamp mount 252 The movable block structure is provided with two through holes or two clips corresponding to the two guiding columns in the guiding column structure. If a through hole is used, the movable block is sleeved on the guide post and can be slid along the guide post. If a clip is used, the movable block is clamped to the guide post and can be slid along the guide post, wherein in practical applications, the clip can be clamped to at least half of the guide post section.
针对活动式硅棒夹持件253的硅棒夹具25,亦会有不同的变化例。以两个硅棒夹持件253为例,在一种可选实施例中,两个硅棒夹持件253中的一个硅棒夹持件253为活动式设计另一个硅棒夹持件253则为固定式设计,这样,在实际应用中,都是通过移动活动式设计的那一个硅棒夹持件253来调整与固定式设计的硅棒夹持件253之间的夹持间距。由上可知,硅棒100为竖立放置,因此,不论硅棒的规格长度,硅棒100的底部总是可相对易于确定的,因此,较佳地,可将两个硅棒夹持件253中位于上方的那一个硅棒夹持件253设计为活动式,这样,只需调节上方的硅棒夹持件253的位置即可。为实现硅棒夹持件253的移动,所述活动式设计的硅棒夹持件253可设有导向驱动机构。利用导向驱动机构可驱动活动式设计的硅棒夹持件253沿着夹具安装件251上下运动。There are also variations to the silicon rod clamp 25 for the movable silicon rod holder 253. Taking two silicon rod holders 253 as an example, in an alternative embodiment, one of the two silicon rod holders 253 is movable and another silicon rod holder 253 is designed. It is a fixed design, so that in practical applications, the clamping distance between the fixed and designed silicon rod holders 253 is adjusted by moving the movable silicon rod holder 253. As can be seen from the above, the silicon rods 100 are placed upright, and therefore, regardless of the gauge length of the silicon rods, the bottom of the silicon rods 100 can always be relatively easily determined. Therefore, preferably, the two silicon rod holders 253 can be The silicon rod holder 253 located above is designed to be movable so that only the position of the upper silicon rod holder 253 is adjusted. To achieve movement of the silicon rod holder 253, the movable design of the silicon rod holder 253 may be provided with a guide drive mechanism. The silicon rod holder 253, which is capable of driving the movable design, is moved up and down along the clamp mounting member 251 by a guide drive mechanism.
在一种实现方式中,导向驱动机构可例如包括:导向丝杠258和导向电机259,其中,导向丝杠258为竖立设置,导向丝杠258的一端连接于夹臂安装座252,导向丝杠258的另一端则连接于导向电机259,导向电机259可设置在换向载具23的顶部,但并不以此为限,导向电机259也可设置在换向载具23的底部。导向丝杠258具有高精度、可逆性和高效率的特点,如此,在需要调整上方的硅棒夹持件253的位置时,由导向电机259驱动导向丝杠258旋转,导向丝杠258旋转过程中带动硅棒夹持件253沿着夹具安装件251上下运动,例如:导向电机259驱动导向丝杠258正向旋转,则带动上方的硅棒夹持件253沿着夹具安装件251向上运动以远离下方的硅棒夹持件253;导向电机259驱动导向丝杠258逆向旋转,则带动上方的硅棒夹持件253沿着夹具安装件251向下运动以靠近下方的硅棒夹持件253。调整两个硅棒夹持件253之间的夹持间距,从而对不同规格长度的硅棒100进行有效夹持。In one implementation, the guiding drive mechanism may include, for example, a lead screw 258 and a guiding motor 259, wherein the guiding screw 258 is erected, and one end of the guiding screw 258 is connected to the clamping arm mounting 252, the guiding screw The other end of the 258 is connected to the guiding motor 259, and the guiding motor 259 can be disposed at the top of the reversing carrier 23, but not limited thereto, and the guiding motor 259 can also be disposed at the bottom of the reversing carrier 23. The lead screw 258 has the characteristics of high precision, reversibility and high efficiency. Thus, when the position of the upper silicon rod holder 253 needs to be adjusted, the guide motor 259 drives the guide screw 258 to rotate, and the lead screw 258 rotates. The middle driving silicon rod clamping member 253 moves up and down along the clamp mounting member 251. For example, the guiding motor 259 drives the guiding screw 258 to rotate in the forward direction, thereby driving the upper silicon rod clamping member 253 to move upward along the clamp mounting member 251. Along from the lower silicon rod clamping member 253; the guiding motor 259 drives the guiding screw 258 to rotate in the reverse direction, thereby driving the upper silicon rod clamping member 253 to move downward along the clamp mounting member 251 to approach the lower silicon rod holding member 253. . The nip distance between the two silicon rod holders 253 is adjusted to effectively clamp the silicon rods 100 of different gauge lengths.
在另一种可选实施例中,两个硅棒夹持件253均为活动式设计,这样,在实际应用中,可通过活动式设计的两个硅棒夹持件253的移动来调整相互之间的夹持间距。由于硅棒夹持件253为活动式设计,那么,两个硅棒夹持件253中的至少一个硅棒夹持件253需设置导向驱动机构,用于驱动两个硅棒夹持件253沿着夹具安装件251运动。In another alternative embodiment, the two silicon rod holders 253 are of a movable design such that, in practical applications, the movement of the two silicon rod holders 253 of the movable design can be adjusted to each other. The spacing between the grips. Since the silicon rod holder 253 is of a movable design, at least one of the two silicon rod holders 253 is provided with a guiding drive mechanism for driving the two silicon rod holders 253 along The clamp mounting member 251 is moved.
相对于前这一种可选实施例,在本可选实施例中,既然硅棒夹具25中的两个硅棒夹持件253均为活动式,那么就会存在在两个硅棒夹持件253中的某一个硅棒夹持件253上设置导向驱动机构还是在两个硅棒夹持件253上均设置导向驱动机构的情形。现以在两个硅棒夹持 件253中上方的硅棒夹持件253设置了导向驱动机构为例,在这种情形下,一来,两个硅棒夹持件253中的夹臂安装座252与夹具安装件251之间为活动连接,即,任一个硅棒夹持件253中夹臂安装座252及其上的夹臂254沿着夹具安装件251而上下活动,另外,设置的导向驱动机构包括导向丝杠258和导向电机,其中,导向丝杠258的一端连接于上方的硅棒夹持件253中的夹臂安装座252上,导向丝杠258的另一端则连接于导向电机259,导向电机259可设置在换向载具23的顶部,如此,在需要调整上方的硅棒夹持件253的位置时,由导向电机259驱动导向丝杠258旋转,导向丝杠258旋转过程中带动硅棒夹持件253沿着夹具安装件251上下运动,例如:导向电机259驱动导向丝杠258正向旋转,则带动上方的硅棒夹持件253沿着夹具安装件251向上运动以远离下方的硅棒夹持件253;导向电机259驱动导向丝杠258逆向旋转,则带动上方的硅棒夹持件253沿着夹具安装件251向下运动以靠近下方的硅棒夹持件253。所述硅棒夹持件253沿着夹具安装件251上下运动进而调整两个硅棒夹持件253之间的夹持间距,从而对不同规格长度的硅棒100进行有效夹持。In contrast to the foregoing alternative embodiment, in the alternative embodiment, since the two silicon rod holders 253 in the silicon rod clamp 25 are movable, there will be two silicon rod clamping One of the silicon rod holders 253 of the member 253 is provided with a guide drive mechanism or a guide drive mechanism is provided on both of the silicon rod holders 253. Now held in two silicon rods The upper silicon rod holder 253 of the member 253 is provided with a guide driving mechanism as an example, in which case, between the clamp arm mount 252 and the clamp mounting member 251 in the two silicon rod holding members 253 For the movable connection, that is, the clamp arm mount 252 and the clamp arm 254 thereon in any one of the silicon rod holders 253 move up and down along the clamp mounting member 251, and the guide drive mechanism is provided to include the guide screw 258 and a guiding motor, wherein one end of the guiding screw 258 is connected to the clamping arm mounting 252 of the upper silicon rod clamping member 253, and the other end of the guiding screw 258 is connected to the guiding motor 259, and the guiding motor 259 can be disposed at The top of the carrier 23 is reversed. Thus, when the position of the upper silicon rod holder 253 needs to be adjusted, the guide screw 258 is driven to rotate by the guide motor 259, and the rod holder 253 is driven during the rotation of the lead screw 258. Moving up and down along the clamp mounting member 251, for example, the guiding motor 259 drives the guiding screw 258 to rotate in the forward direction, thereby driving the upper silicon rod clamping member 253 to move upward along the clamp mounting member 251 to move away from the lower silicon rod clamping member. 253; guide motor 259 drive guide Reverse rotation of the screw 258, the silicon drive member above the rod holder 253 moves downward along the mounting member 251 to be close to the clamp member holding the silicon rod 253 downward. The silicon rod holding member 253 moves up and down along the clamp mounting member 251 to adjust the clamping distance between the two silicon rod holding members 253, thereby effectively clamping the silicon rods 100 of different gauge lengths.
实际上,在两个硅棒夹持件253均为活动式设计的情形下,利用导向驱动机构不仅可调整两个硅棒夹持件253之间的夹持间距来对不同规格长度的硅棒100进行有效夹持之外,还可对夹持的硅棒100实现升降的目的,当两个硅棒夹持件253有效夹持住硅棒之后,通过驱动硅棒夹持件253的运动而升降硅棒100。具体地,仍以上方的硅棒夹持件253设置了导向驱动机构为例,首先,上方的硅棒夹持件253通过导向驱动机构沿着夹具安装件251上下运动而调整了与下方硅棒夹持件253之间的夹持间距;接着,利用每一个硅棒夹持件253中的夹臂驱动机构驱动相应的两个夹臂作夹合动作以顺畅且稳固地夹持住硅棒;随后,上方的硅棒夹持件253再通过导向驱动机构驱动而沿着夹具安装件251向上运动,此时,由于摩擦力作用,夹持住的硅棒100及下方的硅棒夹持件253一并随之向上运动,其中,夹持住的硅棒100向上运动利用的是上方的硅棒夹持件253与硅棒100之间的摩擦力作用,硅棒夹持件253向上运动则利用的是硅棒100与下方的硅棒夹持件253之间的摩擦力作用。上方的硅棒夹持件253在导向驱动机构的驱动下带动硅棒100和下方的硅棒夹持件253向下运动亦是相同的过程,在此不再赘述。In fact, in the case where the two silicon rod holders 253 are both movable designs, the guiding drive mechanism can be used to adjust not only the clamping distance between the two silicon rod holding members 253 but also different lengths of silicon rods. In addition to the effective clamping, the clamped silicon rod 100 can also be lifted and lowered. After the two silicon rod holding members 253 are effectively clamped to the silicon rod, the movement of the silicon rod holding member 253 is driven. Lift the silicon rod 100. Specifically, the guiding mechanism is further provided by the upper silicon rod clamping member 253. First, the upper silicon rod clamping member 253 is adjusted up and down along the clamp mounting member 251 by the guiding driving mechanism to adjust the lower silicon rod. The clamping distance between the clamping members 253; then, the clamping arm driving mechanism in each of the silicon rod clamping members 253 drives the corresponding two clamping arms to perform a clamping action to smoothly and stably hold the silicon rods; Subsequently, the upper silicon rod holder 253 is further driven to move upward along the clamp mounting member 251 by the guide driving mechanism. At this time, the held silicon rod 100 and the lower silicon rod holding member 253 due to the frictional force. The upward movement is accompanied by the upward movement of the held silicon rod 100 by the friction between the upper silicon rod clamping member 253 and the silicon rod 100, and the silicon rod clamping member 253 is moved upward to utilize It is the frictional force between the silicon rod 100 and the underlying silicon rod holder 253. The downward movement of the upper silicon rod holder 253 by the driving drive mechanism to drive the silicon rod 100 and the lower silicon rod holder 253 downward is also the same process, and will not be described herein.
需说明的是,在其他变化例中,例如是在两个硅棒夹持件253中下方的硅棒夹持件253上设置导向驱动机构,导向驱动机构的结构、设置方式以及驱动工作方式与前述上方的硅棒夹持件253的导向驱动机构相类似,例如由下方的硅棒夹持件253在导向驱动机构的驱动下沿着夹具安装件251上下运动而调整与上方硅棒夹持件253之间的夹持间距,以及由下方的硅棒夹持件253在导向驱动机构的驱动下带动硅棒100和上方的硅棒夹持件253一起沿着夹 具安装件251上下运动等方式。再例如两个硅棒夹持件253均设置了导向驱动机构,则导向驱动机构的设置方式和驱动工作方式以及两个硅棒夹持件253的运动方式自不待言,在此不再赘述。It should be noted that, in other variations, for example, a guiding drive mechanism is disposed on the lower silicon rod holding member 253 of the two silicon rod holding members 253, and the structure, arrangement, and driving operation mode of the guiding driving mechanism are The guiding drive mechanism of the upper silicon rod holder 253 is similar, for example, by the lower silicon rod holder 253 being driven up and down along the clamp mounting member 251 by the driving mechanism to adjust the upper silicon rod clamping member. The clamping gap between 253, and the lower silicon rod holder 253 drives the silicon rod 100 and the upper silicon rod holder 253 along the clip under the driving of the guiding drive mechanism The mounting member 251 is moved up and down. For example, the two silicon rod clamping members 253 are provided with guiding driving mechanisms, and the manner of setting and driving the guiding driving mechanism and the movement manner of the two silicon rod clamping members 253 are not mentioned here, and will not be described herein.
在针对活动式硅棒夹持件253沿着夹具安装件251上下运动以适配于不同规格长度的硅棒进行夹持的情形中,除了硅棒夹持件253采用活动式的结构设计、硅棒夹持件253需设置导向驱动机构等之外,势必还需要获知当前需要夹持的硅棒的规格长度。有鉴于此,本申请中的硅棒装卸装置还可包括高度检测仪7,用于检测硅棒承载台21所承载的竖立放置的硅棒的高度,从而作为活动式硅棒夹持件253在后续沿着硅棒夹具安装件251向上移动或向下移动以及移动距离的依据。In the case where the movable silicon rod holder 253 is moved up and down along the clamp mounting member 251 to be fitted to the silicon rods of different gauge lengths, the silicon rod holder 253 is movable structure design, silicon. The rod holder 253 needs to be provided with a guide driving mechanism or the like, and it is necessary to know the specification length of the silicon rod currently required to be clamped. In view of this, the silicon rod loading and unloading device in the present application may further include a height detector 7 for detecting the height of the vertically placed silicon rod carried by the silicon rod carrier 21, thereby serving as the movable silicon rod holder 253. Subsequent movement along the silicon rod clamp mount 251 to move up or down and to move the distance.
当利用硅棒装卸装置2中的硅棒夹具25将待加工的硅棒由硅棒装卸区位装载至硅棒加工平台11的预处理区位以供后续的加工作业,在一实施方式中,例如第一加工装置3和第二加工装置4分别对硅棒100进行第一加工作业和第二加工作业,在后续加工作业中至少包括了相应的硅棒表面整形处理。因此,在对硅棒进行后续的加工作业之前,势必需要获知硅棒100当前的平整度状况。有鉴于此,本申请硅棒多工位加工机还可包括平整度检测仪,至少用于对待加工的硅棒100进行平面平整度检测。在一实施方式中,平整度检测仪设于换向载具23的第二安装面,具体包括:接触式检测结构、检测仪移位机构、以及检测控制器。When the silicon rod to be processed is loaded from the silicon rod loading and unloading position to the pretreatment position of the silicon rod processing platform 11 by the silicon rod clamp 25 in the silicon rod handling device 2, for subsequent processing operations, in an embodiment, for example, A processing device 3 and a second processing device 4 respectively perform a first processing operation and a second processing operation on the silicon rod 100, and at least include a corresponding silicon rod surface shaping treatment in the subsequent processing operation. Therefore, it is necessary to know the current flatness condition of the silicon rod 100 before performing subsequent processing operations on the silicon rod. In view of this, the silicon rod multi-station processing machine of the present application may further comprise a flatness detector for at least flatness detection of the silicon rod 100 to be processed. In one embodiment, the flatness detector is disposed on the second mounting surface of the reversing carrier 23, and specifically includes: a contact detecting structure, a detector shifting mechanism, and a detecting controller.
平整度检测仪中的接触式检测结构用于通过接触硅棒的待测面来实施待测面的平整度检测。一般来讲,接触式检测结构通过接触硅棒的待测面来实施待测面的平整度检测具体是指:由接触式检测结构依序接触硅棒的待测面的各个检测点以检测得到对应各个检测点的相对距离值,根据这些相对距离值来判定所述待测面的平整度。The contact detecting structure in the flatness detector is used to perform flatness detection of the surface to be tested by contacting the surface to be tested of the silicon rod. Generally speaking, the contact detection structure performs the flatness detection of the surface to be tested by contacting the surface to be tested of the silicon rod, which specifically refers to: detecting, by the contact detection structure, each detection point of the surface to be tested of the silicon rod is sequentially detected. Corresponding to the relative distance values of the respective detection points, the flatness of the surface to be tested is determined according to the relative distance values.
在本实施例中,根据各个检测点的相对距离值来判定所述待测面的平整度则是通过将测得的这些相对距离值中最大值与最小值之间的差值来判定的,若所述差值是小于标准值或落入标准范围内,则表明所述待测面的平整度符合规范。在具体实现上,接触式检测结构61更可包括:伸缩式接触探头和通断开关。In this embodiment, determining the flatness of the surface to be tested according to the relative distance value of each detection point is determined by comparing the difference between the maximum value and the minimum value among the measured relative distance values, If the difference is less than the standard value or falls within the standard range, it indicates that the flatness of the surface to be tested conforms to the specification. In a specific implementation, the contact detecting structure 61 may further include: a telescopic contact probe and an on/off switch.
伸缩式接触探头用于接触硅棒100的待测面。通断开关则关联于伸缩式接触探头且与检测控制器连接,用于在伸缩式接触探头一接触到硅棒100的待测面即向检测控制器发送相应的通断信号,以供检测控制器据此换算出伸缩式接触探头当前所接触到的待测面中的检测点相对于基准点的相对距离。A telescopic contact probe is used to contact the surface to be tested of the silicon rod 100. The on/off switch is associated with the telescopic contact probe and is coupled to the detection controller for transmitting a corresponding on-off signal to the detection controller upon contact of the telescopic contact probe with the surface to be tested of the silicon rod 100 for detection control Based on this, the relative distance of the detection point in the surface to be tested currently touched by the telescopic contact probe relative to the reference point is converted.
在一种可选实施例中,接触式检测结构中的伸缩式接触探头更可包括:接触式探头、供设置接触式探头的探头基座、至少部分内置于探头基座且用于顶撑接触式探头的弹性支撑件。 接触式探头可例如为呈圆柱体的棒状物,所述棒状物的顶端可作尖化及圆化处理或额外增设个凸点,在实际应用中,接触式探头可采用高硬度、高耐磨的硬质合金来制作。探头基座可例如为圆柱台,所述圆柱台为中空结构,可供容纳呈棒状物的接触式探头。当探头基座在容纳接触式探头后,接触式探头的顶端是凸出于探头基座的。弹性支撑件内置于探头基座内并用于顶撑接触式探头,且,弹性支撑件也关联于通断开关。弹性支撑件顶撑接触式探头主要体现在力的传导,在这里,力的传导至少体现在如下的两个方面:一、接收接触式探头因接触待测面而受到的抵压力并将所述抵压力传导至通断开关,以供通断开关根据所述抵压力而产生相应的通断信号。二、向接触式探头提供恢复原状的回复力,接收接触式探头因接触待测面而相对探头基座作内缩,弹性支撑件受力后根据力的作用而向接触式探头提供恢复原状的回复力,使得接触式探头根据所述回复力而相对探头基座朝外运动以回复原状。在实际应用中,弹性支撑件可采用例如压力弹簧,压力弹簧的相对两端可分别对应于接触式探头和通断开关。不过,接触式检测结构的组成部件及各个组成部件的结构并不仅限于前述实施方式,In an optional embodiment, the telescopic contact probe in the contact detection structure may further include: a contact probe, a probe base for providing the contact probe, at least partially built into the probe base and used for the top support Elastic support for the probe. The contact probe can be, for example, a rod having a cylindrical shape, and the top end of the rod can be sharpened and rounded or additionally provided with a bump. In practical applications, the contact probe can adopt high hardness and high wear resistance. Made of cemented carbide. The probe base can be, for example, a cylindrical table that is hollow and can accommodate a contact probe in the form of a rod. When the probe base is in contact with the contact probe, the top end of the contact probe protrudes from the probe base. The elastic support member is built into the probe base and is used for the top support contact probe, and the elastic support member is also associated with the on/off switch. The elastic support member is mainly embodied in the conduction of force. Here, the conduction of the force is at least in two aspects as follows: 1. Receiving the contact pressure of the contact probe due to contact with the surface to be tested and The pressing force is transmitted to the on/off switch for the on/off switch to generate a corresponding on/off signal according to the pressing force. 2. The returning probe is provided with a restoring force to restore the original shape, and the receiving contact probe is retracted relative to the probe base due to contact with the surface to be tested, and the elastic supporting member is subjected to the force to provide the original contact to the contact probe according to the force. The restoring force causes the contact probe to move outward relative to the probe base according to the restoring force to return to the original state. In practical applications, the elastic support member may employ, for example, a pressure spring, and the opposite ends of the pressure spring may correspond to the contact probe and the on/off switch, respectively. However, the components of the contact detecting structure and the structure of each component are not limited to the foregoing embodiments.
在其他实施方式中,接触式检测结构仍可作其他变化,例如:接触式探头可例如为呈四面体的棒状物,而,探头基座也可例如为四面体的管状台。弹性支撑件也可采用可挠性弹片,可挠性弹片的相对两端可分别对应于接触式探头和通断开关。通断开关为高精度开关,具有较高的灵敏度,即使是很细微的作用力都能感知得到。另外,在该可选实施例的其他实现方式中,通断开关与检测控制器之间还可包括信号传输器件或信号传输电路,如此,通断开关所产生的通断信号可通过信号传输器件或信号传输电路传输至检测控制器。In other embodiments, the contact detection structure can still be changed. For example, the contact probe can be, for example, a tetrahedral rod, and the probe base can also be a tetrahedral tubular table. The elastic support member can also adopt a flexible elastic piece, and the opposite ends of the flexible elastic piece can respectively correspond to the contact probe and the on-off switch. The on/off switch is a high-precision switch with high sensitivity, which can be perceived even with very small forces. In addition, in other implementation manners of the optional embodiment, the signal transmission device or the signal transmission circuit may be further included between the on-off switch and the detection controller, such that the on-off signal generated by the on-off switch can pass through the signal transmission device. Or the signal transmission circuit is transmitted to the detection controller.
本实施例中的接触式检测结构在实际应用中,当伸缩式接触探头接触到硅棒100的待测面时,伸缩式接触探头就在硅棒100的待测面的阻挡下相对探头基座作内缩,弹性支撑件通过顶撑接触式探头而接收接触式探头的抵压力并将所述抵压力传导至通断开关,以供通断开关根据所述抵压力而产生相应的导通信号或断开信号,所述导通信号或断开信号传输至检测控制器通过信号传输器件或信号传输电路,检测控制器根据所述导通信号或断开信号即可换算出接触式探头当前所接触到的待测面中的检测点相对于基准点的相对距离。In the practical application, when the telescopic contact probe contacts the surface to be tested of the silicon rod 100, the telescopic contact probe is opposite to the probe base under the blocking of the surface to be tested of the silicon rod 100. For retraction, the elastic support member receives the abutting pressure of the contact probe through the pedestal contact probe and conducts the abutting pressure to the on/off switch, so that the on/off switch generates a corresponding conduction signal according to the abutting pressure. Or disconnecting the signal, the conduction signal or the disconnection signal is transmitted to the detection controller through the signal transmission device or the signal transmission circuit, and the detection controller can convert the current contact probe according to the conduction signal or the disconnection signal The relative distance of the detected points in the surface to be tested that are in contact with the reference point.
平整度检测仪中的检测仪移位机构用于带动接触式检测结构61移位。在本实施例中,检测仪移位机构可例如为三维移位机构,在具体实现上,所述三维移位机构可包括:第一方向移位机构、第二方向移位机构、以及第三方向移位机构,为便于描述,将所述第一方向标示为X轴,将所述第二方向标示为Y轴,将所述第三方向标示为Z轴。结合图1可知,第二方向Y轴是与前述硅棒装卸装置中平移机构的平移方向相一致,因此,在可选的一种实施例中,第二方向移位机构可与前述的平移机构相重合,即,第二方向移位机构就由前述的平移机构 所兼任,所述平移机构的结构及其运作方式可参见前述说明,故对于第二方向移动机构不再赘述。The detector shifting mechanism in the flatness detector is used to drive the displacement of the contact detecting structure 61. In this embodiment, the detector shifting mechanism may be, for example, a three-dimensional shifting mechanism. In a specific implementation, the three-dimensional shifting mechanism may include: a first direction shifting mechanism, a second direction shifting mechanism, and a third The direction shifting mechanism, for convenience of description, indicates the first direction as an X-axis, the second direction as a Y-axis, and the third direction as a Z-axis. As can be seen from FIG. 1 , the Y-axis in the second direction is consistent with the translational direction of the translation mechanism in the silicon rod loading and unloading device. Therefore, in an optional embodiment, the second direction shifting mechanism can be coupled with the aforementioned translation mechanism. Coincidentally, that is, the second direction shifting mechanism is constituted by the aforementioned translation mechanism The structure of the translation mechanism and the operation mode thereof can be referred to the foregoing description, so the second direction moving mechanism will not be described again.
以下针对第一方向移位机构和第三方向移位机构着重进行详细描述。The following description focuses on the first direction shifting mechanism and the third direction shifting mechanism in detail.
所述第一方向移位机构更包括:侧移底座243和第一方向移位单元,通过第一方向移位单元可提供侧移底座243在第一方向(例如X轴方向)上的移位。第一方向移位单元进一步包括:第一方向齿轨,沿第一方向布设于底部安装结构上;第一转动齿轮,设置于侧移底座243上且与第一方向齿轨相啮合;第一驱动电机,用于驱动第一转动齿轮转动以使得侧移底座243沿着第一方向齿轨进退。具体地,第一方向齿轨可例如为具有一定长度的至少一个齿条,这至少一个齿条安装于底部安装结构上。为使得侧移底座243更平稳地沿着第一方向移动,针对每一个齿条可配置至少两个第一转动齿轮,至少两个第一转动齿轮间隔设置。第一转动齿轮可通过传动轴与第一驱动电机传动连接,第一驱动电机与检测控制器连接且受检测控制器控制。第一驱动电机可例如为伺服电机。在实际应用中,如前所述,第一方向移位单元包括第一方向齿轨、第一转动齿轮、及第一驱动电机,第一驱动电机接收来自检测控制器的移位控制指令,并根据所述移位控制指令来驱动第一转动齿轮转动以使得侧移底座243沿着第一方向齿轨移位直至满足移位数值的要求,实现精准移位的目的。所述移位控制指令中至少包括移位数值或与移位数值相关的参数。The first direction shifting mechanism further includes: a side shifting base 243 and a first direction shifting unit, and the shifting of the side shifting base 243 in the first direction (for example, the X-axis direction) can be provided by the first direction shifting unit . The first direction shifting unit further includes: a first direction rack disposed on the bottom mounting structure in the first direction; a first rotating gear disposed on the side shifting base 243 and meshing with the first direction rack; The driving motor is configured to drive the first rotating gear to rotate so that the side shifting base 243 advances and retreats along the first direction rack. In particular, the first direction rack can be, for example, at least one rack having a length that is mounted to the bottom mounting structure. In order to move the side shifting base 243 more smoothly in the first direction, at least two first rotating gears may be disposed for each of the racks, and at least two of the first rotating gears are spaced apart. The first rotating gear may be drivingly coupled to the first drive motor via a drive shaft, the first drive motor being coupled to the detection controller and controlled by the detection controller. The first drive motor can be, for example, a servo motor. In a practical application, as described above, the first direction shifting unit includes a first direction rack, a first rotating gear, and a first driving motor, and the first driving motor receives a shift control command from the detecting controller, and The first rotating gear is rotated according to the shift control command to shift the side shift base 243 along the first direction rack until the shift value is satisfied, so as to achieve precise displacement. The shift control command includes at least a shift value or a parameter related to the shift value.
另外,上述第一方向移位单元仅为一示例说明,但并非用于限制本申请,例如,在一可选实施例中,第一方向移位单元可包括:丝杠和伺服电机,丝杠具有高精度、可逆性和高效率的特点,如此,通过伺服电机与丝杠的配合,提高侧移底座243在第一方向上水平行进的精准度。另外,第一方向移位单元还可包括第一方向导轨和第一滑块,其中,第一方向导轨沿第一方向布设于底部安装结构上,第一滑块则设置于侧移底座243且与第一方向导轨相配合,通过第一方向导轨与第一滑块的配合,辅助侧移底座243沿着第一方向移位。In addition, the first direction shifting unit is merely an example, but is not intended to limit the application. For example, in an alternative embodiment, the first direction shifting unit may include: a lead screw and a servo motor, a lead screw With high precision, reversibility and high efficiency, the accuracy of the horizontal movement of the side-shifting base 243 in the first direction is improved by the cooperation of the servo motor and the lead screw. In addition, the first direction shifting unit may further include a first direction rail and a first slider, wherein the first direction rail is disposed on the bottom mounting structure in the first direction, and the first slider is disposed on the side shifting base 243 and Cooperating with the first direction guide rail, the auxiliary side shift base 243 is displaced along the first direction by the cooperation of the first direction rail and the first slider.
在实际应用中,第一驱动电机接收来自检测控制器的移位控制指令(所述移位控制指令中至少包括移位数值或与移位数值相关的参数)并根据所述移位控制指令来驱动第一转动齿轮转动以使得侧移底座243沿着第一方向齿轨移位,所述移位控制指令中至少包括移位数值或与移位数值相关的参数,同时,作为辅助设施的第一方向导轨和第一滑块,第一滑块沿着第一方向导轨滑移,从而实现侧移底座243沿着第一方向移位。In a practical application, the first drive motor receives a shift control command from the detection controller (the shift control command includes at least a shift value or a parameter related to the shift value) and according to the shift control command Driving the first rotating gear to rotate to displace the side shifting base 243 along the first direction pinion, wherein the shift control command includes at least a shift value or a parameter related to the shift value, and at the same time, as an auxiliary facility A direction guide rail and a first slider, the first slider slides along the first direction rail, thereby displace the side shift base 243 in the first direction.
可变更地,在其他实施例中,第一方向移位单元还可包括第一方向导轨和第一滑座,其中,第一方向导轨沿第一方向布设于侧移底座243,第一滑座安装于底部安装结构上,通过第一方向导轨与第一滑座的配合,辅助侧移底座243沿着第一方向移位。如前所述,平整度检 测仪是用于对硅棒进行表面平整度检测,因此,一般情形下,平整度检测仪可与其他加工设备配合使用的,这一类加工设备可以是单一功能加工设备(例如切削加工机、磨面加工机、或抛光加工机)也可以是多项功能的复合加工设备,所述单一功能加工设备可例如为如切削加工机、磨面加工机、或抛光加工机等,所述复合加工设备可例如为磨面抛光一体机。In a further embodiment, the first direction shifting unit may further include a first direction rail and a first sliding seat, wherein the first direction rail is disposed in the first direction on the side shifting base 243, the first sliding seat Mounted on the bottom mounting structure, the auxiliary side shifting base 243 is displaced in the first direction by the cooperation of the first direction rail and the first sliding seat. As mentioned above, the flatness check The measuring instrument is used for surface flatness detection of the silicon rod. Therefore, in general, the flatness measuring instrument can be used together with other processing equipment. This type of processing equipment can be a single function processing equipment (for example, a cutting machine, The surface finishing machine or the polishing machine can also be a multi-function composite processing device, which can be, for example, a cutting machine, a surface finishing machine, or a polishing machine, etc., the composite processing The device can be, for example, a face polishing machine.
由于,在一实施方式中,第二方向移位机构是由前述的平移机构所兼任,因此,为与第一方向平移机构的配合,在所述平移机构的结构中,转换底盘241通过平移机构架设于底部安装结构上实质上就是转换底盘241通过平移机构架设于第一方向移位机构的侧移底座上,在此特别说明。Since, in one embodiment, the second direction shifting mechanism is concurrently performed by the aforementioned translation mechanism, in order to cooperate with the first direction translation mechanism, in the structure of the translation mechanism, the conversion chassis 241 passes through the translation mechanism. The mounting on the bottom mounting structure is essentially that the conversion chassis 241 is mounted on the side shifting base of the first direction shifting mechanism by the translation mechanism, which is specifically described herein.
所述第三方向移位机构可提供接触式检测结构61相对换向载具23而在第三方向(例如Z轴方向,在后文中,针对第三方向上的移位,本文中也会通俗地称为上下移位)上移位。在一实施方式中,接触式检测结构61是通过一检测结构安装件63而设置于换向载具23上的。检测结构安装件63可采用导向柱结构,接触式检测结构则采用套接于导向柱结构的活动块结构。具体地,作为检测结构安装件63的所述导向柱结构包括竖立设置且并行的两个导向柱,而接触式检测结构61则设有与所述导向柱结构中的两个导向柱对应的两个贯孔或两个夹扣。The third direction shifting mechanism can provide the contact detecting structure 61 with respect to the reversing carrier 23 in the third direction (for example, the Z-axis direction, in the following, for the third-direction shift, which will also be customary in this document. It is called up and down shift). In one embodiment, the contact detection structure 61 is disposed on the commutation carrier 23 by a detection structure mount 63. The detecting structure mounting member 63 can adopt a guiding post structure, and the contact detecting structure adopts a movable block structure that is sleeved on the guiding post structure. Specifically, the guide post structure as the detecting structure mounting member 63 includes two guiding columns that are erected and parallel, and the contact detecting structure 61 is provided with two corresponding to the two guiding columns in the guiding post structure. Through holes or two clips.
若采用贯孔,所述接触式检测结构套设于所述导向柱并可实现沿着所述导向柱滑移。若采用夹扣,所述接触式检测结构夹扣于所述导向柱并可实现沿着所述导向柱滑移,其中,所述夹扣可夹扣于所述导向柱的至少一半部分。因此,为实现所述接触式检测结构61沿着检测结构安装件63而上下移位,第三方向移位机构可进一步包括:丝杠和升降电机,其中,丝杠为竖立设置,丝杠的一端连接于接触式检测结构61,丝杠的另一端则连接于升降电机,升降电机可设置在换向载具23的顶部,但并不以此为限,升降电机也可设置在换向载具23的底部。丝杠具有高精度、可逆性和高效率的特点,如此,在需要调整接触式检测结构61的位置时,由升降电机驱动丝杠旋转,丝杆旋转过程中带动接触式检测结构61沿着检测结构安装件63上下运动,例如:驱动电机驱动丝杠正向旋转,则带动上方的接触式检测结构61沿着检测结构安装件63向上运动;驱动电机驱动丝杠逆向旋转,则带动接触式检测结构61沿着检测结构安装件63向下运动。If a through hole is used, the contact detecting structure is sleeved on the guiding column and can be slid along the guiding column. If a clip is used, the contact detecting structure is clipped to the guide post and can be slid along the guide post, wherein the clip can be clamped to at least a half of the guide post. Therefore, in order to realize the up-and-down displacement of the contact detecting structure 61 along the detecting structure mounting member 63, the third direction shifting mechanism may further include: a lead screw and a lifting motor, wherein the lead screw is erected, and the lead screw is One end is connected to the contact detecting structure 61, and the other end of the lead screw is connected to the lifting motor, and the lifting motor can be disposed at the top of the reversing carrier 23, but not limited thereto, the lifting motor can also be set in the reverse loading With the bottom of 23. The lead screw has the characteristics of high precision, reversibility and high efficiency. Thus, when the position of the contact detecting structure 61 needs to be adjusted, the lifting screw drives the screw to rotate, and the contact detecting structure 61 drives the detection along the lead screw during the rotation. The structural mounting member 63 moves up and down, for example, the driving motor drives the screw to rotate in the forward direction, and then drives the upper contact detecting structure 61 to move upward along the detecting structure mounting member 63; the driving motor drives the screw to rotate in the reverse direction to drive the contact detecting Structure 61 moves downward along detection structure mount 63.
在实际应用中,升降电机接收来自检测控制器的所发出的至少包括移位数值或与移位数值相关的参数的移位控制指令并根据所述移位控制指令来驱动丝杠旋转以带动接触式检测结构61沿着检测结构安装件63上下运动直至满足移位数值的要求,实现精准移位的目的。需说明的是,上述第三方向移位机构采用丝杠和驱动电机的组合仅为一种示例,并非用于限制本申请第三方向移位机构,可变更地,在其他实施例中,所述第三方向移位机构也可采用齿 带移位机构,在齿带移位机构中,可包括同步齿带、转动齿轮、以及驱动电机,其中,同步齿带设于换向载具23的第二安装面上,接触式检测结构61可通过连接件与同步齿带连接,转动齿轮则与同步齿带相啮合,驱动电机则用于驱动转动齿轮转动以利用同步齿带带动接触式检测结构61沿着检测结构安装件63上下运动。In a practical application, the lift motor receives a shift control command from the detection controller that includes at least a shift value or a parameter related to the shift value and drives the screw rotation to drive the contact according to the shift control command. The type detecting structure 61 moves up and down along the detecting structure mounting member 63 until the requirement of the shift value is satisfied, and the purpose of accurate shifting is achieved. It should be noted that the combination of the lead screw and the driving motor in the third direction shifting mechanism is only an example, and is not intended to limit the third direction shifting mechanism of the present application. Alternatively, in other embodiments, The third direction shifting mechanism can also adopt teeth The belt shifting mechanism may include a timing belt, a rotating gear, and a drive motor in the belt shifting mechanism, wherein the timing belt is disposed on the second mounting surface of the reverse carrier 23, and the contact detecting structure 61 The connecting gear can be coupled to the timing belt, and the rotating gear meshes with the timing belt. The driving motor is used to drive the rotation of the rotating gear to drive the contact detecting structure 61 up and down along the detecting structure mounting member 63 by the timing belt.
检测控制器与接触式检测结构和检测仪移位机构连接,用于控制检测仪移位机构带动接触式检测结构移位以及控制接触式检测结构依序检测硅棒中待测面上各个检测点的相对距离。在一实施方式中,检测仪移位机构可包括第一方向移位机构、第二方向移位机构、以及第三方向移位机构,因此,检测控制器与第一方向移位机构、第二方向移位机构、以及第三方向移位机构,用于向第一方向移位机构、第二方向移位机构以及第三方向移位机构分别发送相应的移位控制指令,以驱动控制接触式检测结构通过三维移位而到达预定的检测位置并可在所述检测位置处得以接触硅棒100的待测面中的检测点。接触式检测结构可包括:伸缩式接触探头和通断开关,其中,通断开关与检测控制器连接,通断开关在伸缩式接触探头一接触到硅棒100的待测面时就向检测控制器发送通断信号,检测控制器根据所述通断信号换算出接触式探头当前所接触到的待测面中的检测点相对于基准点的相对距离。The detecting controller is connected with the contact detecting structure and the shifting mechanism of the detecting device for controlling the shifting mechanism of the detecting device to drive the displacement of the contact detecting structure and controlling the contact detecting structure to sequentially detect the detecting points on the surface to be tested in the silicon rod Relative distance. In an embodiment, the detector shifting mechanism may include a first direction shifting mechanism, a second direction shifting mechanism, and a third direction shifting mechanism, and thus, the detecting controller and the first direction shifting mechanism, the second a direction shifting mechanism and a third direction shifting mechanism for respectively transmitting respective shift control commands to the first direction shifting mechanism, the second direction shifting mechanism, and the third direction shifting mechanism to drive the control contact type The detection structure reaches a predetermined detection position by three-dimensional displacement and can contact the detection point in the surface to be tested of the silicon rod 100 at the detection position. The contact detection structure may include: a telescopic contact probe and an on/off switch, wherein the on/off switch is connected to the detection controller, and the on/off switch is inspected and controlled when the telescopic contact probe contacts the surface to be tested of the silicon rod 100. The device sends an on/off signal, and the detection controller converts the relative distance of the detection point in the to-be-measured surface currently contacted by the contact probe with respect to the reference point according to the on-off signal.
在实际应用中,所述基准点的设置可根据平整度检测仪的结构特性或检测方式而定,所述结构特性例如检测仪移位机构中的第一方向移位机构、第二方向移位机构、以及第三方向移位机构的结构。根据所述基准点换算得到的相对距离是与基准点以及利用第二方向移位机构带动接触式检测结构沿着第二方向的移位距离)相关的。所述沿着第二方向的移位距离即为第二方向移位机构未启动状态下接触式检测结构的初始位置与接触式检测结构触摸到硅棒100的待侧面中的检测点后第二方向移位机构暂停状态下接触式检测结构的接触位置之间的距离。当然,简便地处理方式是:将基准点直接设置为第二方向移位机构未启动状态下接触式检测结构的初始位置,如此,待测面中的检测点相对于基准点的相对距离即为利用第二方向移位机构带动接触式检测结构沿着第二方向的移位距离。In practical applications, the setting of the reference point may be determined according to a structural characteristic or a detection manner of the flatness detector, such as a first direction shifting mechanism in the detector shifting mechanism, and a second direction shifting. The structure of the mechanism and the third direction shifting mechanism. The relative distance obtained by converting the reference point is related to the reference point and the displacement distance of the contact detecting structure along the second direction by the second direction shifting mechanism. The displacement distance along the second direction is the initial position of the contact detecting structure in the unactivated state of the second direction shifting mechanism and the second detection position after the contact detecting structure touches the detecting side of the silicon rod 100 The distance between the contact positions of the contact detecting structures in the state in which the direction shifting mechanism is suspended. Of course, the simple processing method is: setting the reference point directly to the initial position of the contact detecting structure in the unactivated state of the second direction shifting mechanism, so that the relative distance of the detecting point in the surface to be tested relative to the reference point is The displacement direction of the contact detecting structure along the second direction is driven by the second direction shifting mechanism.
需说明的是,在一实施方式中,平整度检测仪设于换向载具23的第二安装面,而前述的硅棒夹具则设于换向载具23的第一安装面,在这里,第一安装面和第二安装面可依实际装置结构而设定。例如,第一安装面和第二安装面为换向载具23中背向设置的两个安装面,进一步地,第一安装面和第二安装面可相差180°,如此使得位于硅棒装卸区位的硅棒承载台21与硅棒转换装置5中位于预处理区位的旋转承载台531连成一线,这样,当将换向载具23转动180°之后,原先的第一安装面可切换为第二安装面或者原先的第二安装面可切换为第一安装面,但实际应用中针对第一安装面或第二安装面的设置关系并非须如此苛求,第一安装 面和第二安装面也可例如相差90°,即,位于硅棒装卸区位的硅棒承载台21与硅棒转换装置5中位于预处理区位的旋转承载台531呈90°相位差,甚至于,第一安装面和第二安装面可相差合适范围内的任一位置,只要第一安装面与第二安装面之间或者位于硅棒装卸区位的硅棒承载台21与硅棒转换装置5中位于预处理区位的旋转承载台531之间确保不会产生不必要干扰的话。另外,前述所提及的高度检测仪7,既可以设置于第一安装面上也可以设置于第二安装面上,甚至是换向载具23的其他部分。It should be noted that, in an embodiment, the flatness detector is disposed on the second mounting surface of the reversing carrier 23, and the silicon rod clamp is disposed on the first mounting surface of the reversing carrier 23, where The first mounting surface and the second mounting surface can be set according to the actual device structure. For example, the first mounting surface and the second mounting surface are two mounting faces that are disposed away from each other in the reversing carrier 23, and further, the first mounting surface and the second mounting surface may be different by 180°, so that the silicon rod is loaded and unloaded. The position of the silicon rod carrier 21 is connected to the rotating stage 531 of the silicon rod switching device 5 at the pretreatment position, so that when the reversing carrier 23 is rotated by 180, the original first mounting surface can be switched to The second mounting surface or the original second mounting surface can be switched to the first mounting surface, but the setting relationship for the first mounting surface or the second mounting surface in the actual application is not so demanding, the first installation The face and the second mounting surface may also differ by, for example, 90°, that is, the silicon rod carrier 21 located in the silicon bar loading and unloading position is 90° out of phase with the rotating stage 531 in the pretreatment zone of the silicon rod switching device 5, even The first mounting surface and the second mounting surface may be in any position within a suitable range as long as the silicon rod carrier 21 and the silicon rod switching device 5 between the first mounting surface and the second mounting surface or in the silicon rod loading and unloading position In the middle of the rotating stage 531 located in the pre-processing area, it is ensured that no unnecessary interference occurs. In addition, the height detector 7 mentioned above may be provided on the first mounting surface or on the second mounting surface, or even the other part of the commutation carrier 23.
特别地,通过平整度检测仪7和硅棒夹具25的配合,还可对硅棒100进行纠偏作业。在前文描述中可知,利用硅棒夹具25可将硅棒100夹持住并再通过换向载具23作换向运动后将硅棒100转移至预处理区位处的硅棒定位机构53的旋转承载台531上。但,如此这般,可能会出现如下情形:旋转承载台531并非位于硅棒100的中央区域。在此种情形下,经过后续加工作业之后的硅棒产品很可能会不符合工件规格要求。因此,在对硅棒进行后续加工作业之前,还可硅棒100进行纠偏作业,在纠偏作业中,易于操作且理想状况下就是将硅棒100的中心与旋转承载台531的中心对应重合。In particular, the silicon rod 100 can be subjected to a correcting operation by the cooperation of the flatness detector 7 and the silicon rod holder 25. As can be seen from the foregoing description, the silicon rod 100 can be held by the silicon rod clamp 25 and transferred to the rotation of the silicon rod positioning mechanism 53 at the pretreatment position after the reversing movement of the reversing carrier 23. On the carrying platform 531. However, as such, there may be a case where the rotation stage 531 is not located in the central area of the silicon rod 100. In this case, the silicon rod products after subsequent processing operations are likely to fail to meet the workpiece specifications. Therefore, before the subsequent processing of the silicon rod, the silicon rod 100 can be subjected to the correcting operation, and in the correcting operation, it is easy to operate, and ideally, the center of the silicon rod 100 is coincident with the center of the rotating stage 531.
在实际应用中,由平整度检测仪7对旋转承载台531上承载的硅棒100进行平面平整度检测,从而获得硅棒100的整体位置概况;将获得的硅棒100的整体位置概况与旋转承载台531的位置进行比对分析,进而获得硅棒100的中心与旋转承载台531的中心之间的偏差信息;换向载具23转动180°作换向运动,由换向载具23上的硅棒夹具25对应于旋转承载台531上的硅棒100并夹持住硅棒100;利用前述三维移位机构中的第一方向移位机构和第二方向移位机构驱动换向载具23在第一方向上和/或第二方向上移动,从而带动硅棒夹具25及由硅棒夹具25夹持的硅棒100相对旋转承载台531作位置调整,最终得以将硅棒100的中心与旋转承载台531的中心对应重合,完成针对硅棒100的纠偏作业。In practical applications, the flatness detection of the silicon rod 100 carried on the rotating stage 531 is performed by the flatness detector 7, thereby obtaining an overall positional overview of the silicon rod 100; the overall position and rotation of the obtained silicon rod 100 is obtained. The position of the stage 531 is subjected to comparative analysis, thereby obtaining deviation information between the center of the silicon rod 100 and the center of the rotating stage 531; the commutation carrier 23 is rotated by 180° for the reversing motion, by the reversing carrier 23 The silicon rod clamp 25 corresponds to the silicon rod 100 on the rotating stage 531 and clamps the silicon rod 100; the reverse direction carrier is driven by the first direction shifting mechanism and the second direction shifting mechanism in the three-dimensional shifting mechanism Moving in the first direction and/or the second direction, thereby driving the silicon rod clamp 25 and the silicon rod 100 held by the silicon rod clamp 25 to be positionally adjusted with respect to the rotation bearing stage 531, and finally the center of the silicon rod 100 is obtained. It coincides with the center of the rotating stage 531, and the correcting operation for the silicon rod 100 is completed.
第一加工装置3设于硅棒加工平台11的第一加工区位,用于对硅棒100进行第一加工作业。第二加工装置4设于硅棒加工平台11的第二加工区位,用于对通过第一加工装置3的第一加工作业后的硅棒100进行第二加工作业。在本实施方式中,如前所述,通过硅棒定位机构53可将硅棒100以竖立放置方式予以定位,因此,第一加工装置3对竖立放置的硅棒100进行第一加工作业以及第二加工装置4对竖立放置的硅棒100进行第二加工作业采用的就是立式加工方式。The first processing device 3 is disposed in the first processing zone of the silicon bar processing platform 11 for performing the first processing operation on the silicon bar 100. The second processing device 4 is disposed in the second processing zone of the silicon bar processing platform 11 for performing a second processing operation on the silicon rod 100 after the first processing operation by the first processing device 3. In the present embodiment, as described above, the silicon rod 100 can be positioned in an upright position by the silicon rod positioning mechanism 53. Therefore, the first processing apparatus 3 performs the first processing operation on the silicon rod 100 placed upright and the first processing The second processing device 4 performs the second processing operation on the silicon rod 100 placed upright, which is a vertical processing method.
需特别说明的是,针对不同型态的硅棒,第一加工装置3和第二加工装置4也会有不同的变化组合例。例如:若硅棒100为单晶硅棒,则第一加工装置3可以是切圆及粗磨装置而第二加工装置4可以是滚圆及精磨装置;若硅棒100为多晶硅棒,则第一加工装置3可以是 粗磨装置而第二加工装置可以是倒角及精磨装置。特别地,在一实施方式中,在所述预处理区位与所述第一加工区位之间以及所述第二加工区位与所述预处理区位之间还可增设防护门,用于将所述预处理区位与所述第一加工区位和所述第二加工区位相隔离,从而起到保护硅棒的作用,避免硅棒受到污染或损伤。It should be particularly noted that the first processing device 3 and the second processing device 4 may have different combinations of variations for different types of silicon rods. For example, if the silicon rod 100 is a single crystal silicon rod, the first processing device 3 may be a tangential and coarse grinding device and the second processing device 4 may be a spheronization and refining device; if the silicon rod 100 is a polycrystalline silicon rod, then A processing device 3 can be The coarse grinding device and the second processing device may be chamfering and refining devices. In particular, in an embodiment, a protective door may be added between the pre-processing location and the first processing location and between the second processing location and the pre-processing location for The pretreatment location is isolated from the first processing zone and the second processing zone to protect the silicon rod from contamination or damage.
以下先以硅棒100为单晶硅棒为例进行详细说明。Hereinafter, the silicon rod 100 will be described in detail as an example of a single crystal silicon rod.
在硅棒100为单晶硅棒的情形下,第一加工装置3为切圆及粗磨装置,第二加工装置4为滚圆及精磨装置。In the case where the silicon rod 100 is a single crystal silicon rod, the first processing device 3 is a tangential and coarse grinding device, and the second processing device 4 is a spheronization and refining device.
作为第一加工装置的切圆及粗磨装置3,设于机座1上且位于硅棒加工平台的第一加工区位,用于对单晶硅棒进行切圆及粗磨作业。切圆及粗磨装置3具有第一容纳空间,用于接纳通过硅棒转换装置5中的输送本体51输送来的单晶硅棒。切圆及粗磨装置3主要包括第一机架31和至少一对第一磨具33,至少一对第一磨具33对向设置于第一机架31上,用于对位于第一加工区位处的硅棒转换装置5上的单晶硅棒进行切圆及粗磨作业。更进一步地,每一个第一磨具33更包括第一主轴32和第一砂轮34,其中,第一主轴32与第一机架31的安装面设有横向滑动导引机构和纵向滑动导引机构,所述横向滑动导引机构可采用例如滑轨与滑块的组合等,所述纵向滑动导引机构可采用例如滑轨与滑块的组合等。利用横向滑动导引机构,可令第一主轴32或第一砂轮34能相对第一机架31作横向地进退运动。利用纵向滑动导引机构,可令第一主轴32能相对第一机架31作纵向地上下运动。The tangential and coarse grinding device 3 as the first processing device is disposed on the machine base 1 and located in the first processing area of the silicon rod processing platform for performing rounding and rough grinding operations on the single crystal silicon rod. The dicing and roughing device 3 has a first accommodating space for receiving a single crystal silicon rod which is transported through the transport body 51 in the silicon rod switching device 5. The tangential and rough grinding device 3 mainly comprises a first frame 31 and at least one pair of first grinding tools 33, at least one pair of first grinding tools 33 are oppositely disposed on the first frame 31 for the first processing The single crystal silicon rod on the silicon rod switching device 5 at the location performs rounding and rough grinding operations. Further, each of the first grinding tools 33 further includes a first main shaft 32 and a first grinding wheel 34, wherein the mounting surface of the first main shaft 32 and the first frame 31 is provided with a lateral sliding guiding mechanism and a longitudinal sliding guide The mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider, and the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider. With the lateral sliding guide mechanism, the first main shaft 32 or the first grinding wheel 34 can be moved forward and backward relative to the first frame 31. The first main shaft 32 can be vertically moved up and down with respect to the first frame 31 by the longitudinal sliding guide mechanism.
在一实际应用中,至少一对第一磨具33设置于一磨具底座上,所述磨具底座而通过纵向滑动导引机构而可纵向滑动连接于第一机架31,至少一对第一磨具33通过横向滑动导引机构而可横向滑动连接于所述磨具底座,其中,所述磨具底座受控于一升降电机而纵向滑动导引机构纵向滑动于第一机架31,至少一对第一磨具33中的每一个第一磨具33独立受控于一进退电机而横向滑动于所述磨具底座。第一砂轮34设置于第一主轴32的作业端,具有第一粒度的第一磨砂颗粒。在这里,待加工的单晶硅棒为截面大致呈类矩形的硅方体,具有四个侧面,相邻两个侧面之间形成有呈R角的连接棱面。因此,切圆及粗磨装置3中的一对第一磨具33为相对设置,两者间留有供容纳单晶硅棒的第一容纳空间,当单晶硅棒被输送至所述第一容纳空间中的一对第一砂轮34之间后,第一砂轮34即可接触单晶硅棒中相对的一对侧面或一对连接棱面进行相应的加工作业。In a practical application, at least one pair of first abrasive tools 33 are disposed on a grinding tool base, and the grinding tool base is longitudinally slidably coupled to the first frame 31 by a longitudinal sliding guiding mechanism, at least one pair a grinding tool 33 is slidably coupled to the grinding tool base by a lateral sliding guiding mechanism, wherein the grinding tool base is controlled by a lifting motor and the longitudinal sliding guiding mechanism is longitudinally slid to the first frame 31, Each of the at least one pair of first abrasives 33 is independently controlled by an advance and retreat motor to slide laterally to the abrasive base. The first grinding wheel 34 is disposed at the working end of the first main shaft 32 and has a first size of first frosted particles. Here, the single crystal silicon rod to be processed is a silicon square body having a substantially rectangular cross section, and has four side faces, and a connecting face surface having an R angle is formed between adjacent two side faces. Therefore, the pair of first grinding tools 33 in the tangential and rough grinding device 3 are disposed oppositely with a first accommodating space for accommodating the single crystal silicon rods, and the single crystal silicon rods are transported to the first After accommodating between the pair of first grinding wheels 34 in the space, the first grinding wheel 34 can contact the opposite pair of side faces or a pair of connecting facets of the single crystal silicon rod for corresponding processing operations.
在实际应用中,先利用硅棒转换装置5将单晶硅棒转送至硅棒加工平台的第一加工区位,由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒中的一对连接棱面对应于一对第一磨具33,由第一磨具33对单晶硅棒的连接棱面进行切圆加工作业。所述切圆加工作业可 例如包括:与硅棒定位机构53对单晶硅棒进行定位调整相配合,根据进给量,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以实施研磨,对第一对连接棱面及其邻近区域进行多次粗切以及对第二对连接棱面及其邻近区域进行多次粗切,使得各个连接棱面与相邻的侧面之间的连接形成初步弧形连接。再由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒中的一对侧面对应于一对第一磨具33,由第一磨具33对单晶硅棒的侧面进行粗磨加工作业。In practical applications, the single crystal silicon rod is first transferred to the first processing location of the silicon rod processing platform by the silicon rod conversion device 5, and the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 to make the single crystal silicon rod The pair of connecting facets correspond to the pair of first grindstones 33, and the first grindstone 33 performs a rounding operation on the connecting facets of the single crystal silicon rods. The rounding processing operation can be For example, it is matched with the positioning adjustment of the single crystal silicon rod by the silicon rod positioning mechanism 53, and the first grinding wheel 34 of the first grinding tool 33 is rotated according to the feeding amount, and the first grinding tool 33 is driven to move up and down to perform grinding. Performing a plurality of rough cuts on the first pair of connecting facets and adjacent regions and performing a plurality of rough cuts on the second pair of connecting facets and adjacent regions thereof, so that the connection between the respective connecting facets and the adjacent sides forms a preliminary Curved connection. Then, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53, so that a pair of side surfaces of the single crystal silicon rod correspond to a pair of first grinding tools 33, and the side surface of the single crystal silicon rod is performed by the first grinding tool 33. Rough grinding operation.
粗磨作业可例如为:由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒的第一对侧面对应于一对第一磨具33,由一对第一磨具33中的第一砂轮34对单晶硅棒的第一对侧面进行粗磨加工作业;随后,由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒的第二对侧面对应于一对第一磨具33,由一对第一磨具33中的第一砂轮34对单晶硅棒的第二对侧面进行粗磨加工作业。其中,任一对侧面的粗磨加工作业可例如包括:提供一进给量,驱动一对第一磨具33中的第一砂轮34从上往下运动来研磨单晶硅棒的一对侧面;一对第一砂轮34研磨到单晶硅棒底部之后并穿过单晶硅棒之后停留于下限位,再增加一进给量,驱动一对第一砂轮34从下往上运动来研磨单晶硅棒;一对第一砂轮34研磨到单晶硅棒顶部之后并穿过单晶硅棒之后停留于上限位,继续增加一进给量,驱动一对第一砂轮34从上往下运动来研磨单晶硅棒;如此,研磨,增加进给量,反向研磨,增加进给量,反复数次之后,即可将单晶硅棒的一对侧面研磨至预设的尺寸。The rough grinding operation may be, for example, positioning adjustment of the single crystal silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side faces of the single crystal silicon rod correspond to the pair of first abrasive tools 33, and the pair of first abrasive tools 33 The first grinding wheel 34 performs a rough grinding operation on the first pair of side faces of the single crystal silicon rod; then, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 so that the second pair of side faces of the single crystal silicon rod correspond to In the pair of first grinding tools 33, the second pair of side faces of the single crystal silicon rods are rough-grounded by the first grinding wheel 34 of the pair of first grinding tools 33. Wherein, the rough grinding operation of any pair of sides may include, for example, providing a feed amount, driving the first grinding wheel 34 of the pair of first grinding tools 33 to move from top to bottom to grind a pair of sides of the single crystal silicon rod After the pair of first grinding wheels 34 are ground to the bottom of the single crystal silicon rod and pass through the single crystal silicon rod, stay at the lower limit position, and then add a feed amount to drive the pair of first grinding wheels 34 to move from bottom to top to grind the single a crystalline silicon rod; a pair of first grinding wheels 34 are ground to the top of the single crystal silicon rod and pass through the single crystal silicon rod to stay at the upper limit position, continue to increase a feed amount, and drive a pair of first grinding wheels 34 to move from top to bottom The single crystal silicon rod is ground; thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, and after repeating several times, the pair of sides of the single crystal silicon rod can be ground to a predetermined size.
作为第二加工装置的滚圆及精磨装置,设于机座1上且位于硅棒加工平台的第二加工区位,用于对经切圆及粗磨装置3切圆及粗磨加工作业之后的单晶硅棒进行滚圆及精磨加工作业。滚圆及精磨装置4具有第二容纳空间,用于接纳通过硅棒转换装置5中的输送本体51输送来的单晶硅棒。滚圆及精磨装置4主要包括第二机架41和至少一对第二磨具43,至少一对第二磨具43对向设置于第二机架41上,用于对位于第二加工区位处的硅棒转换装置5上的单晶硅棒进行滚圆及精磨加工作业。The spheronization and refining device as the second processing device is disposed on the machine base 1 and located in the second processing position of the silicon rod processing platform for the tangential and rough grinding operation of the tangential and rough grinding device 3 The single crystal silicon rod is subjected to rounding and fine grinding operations. The spheronization and refining device 4 has a second receiving space for receiving a single crystal silicon rod conveyed by the conveying body 51 in the silicon rod switching device 5. The spheronization and refining device 4 mainly comprises a second frame 41 and at least one pair of second grinding tools 43. At least one pair of second grinding tools 43 are oppositely disposed on the second frame 41 for positioning in the second processing zone. The single crystal silicon rod on the silicon rod switching device 5 is subjected to rounding and fine grinding operations.
更进一步地,每一个第二磨具43更包括第二主轴42和第二砂轮44,其中,第二主轴42与第二机架41的安装面设有横向滑动导引机构和纵向滑动导引机构,所述横向滑动导引机构可采用例如滑轨与滑块的组合等,所述纵向滑动导引机构可采用例如滑轨与滑块的组合等。利用横向滑动导引机构,可令第二主轴42或第二砂轮44能相对第二机架41作横向地进退运动,利用纵向滑动导引机构,可令第二主轴42能相对第二机架41作纵向地上下运动。Further, each of the second grinding tools 43 further includes a second main shaft 42 and a second grinding wheel 44, wherein the mounting surfaces of the second main shaft 42 and the second main frame 41 are provided with a lateral sliding guiding mechanism and a longitudinal sliding guide The mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider, and the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider. The second main shaft 42 or the second grinding wheel 44 can be moved forward and backward relative to the second frame 41 by using the lateral sliding guiding mechanism, and the second main shaft 42 can be opposite to the second frame by the longitudinal sliding guiding mechanism. 41 for vertical movement up and down.
在一实际应用中,至少一对第二磨具43设置于一磨具底座上,所述磨具底座而通过纵向滑动导引机构而可纵向滑动连接于第二机架41,至少一对第二磨具43通过横向滑动导引机 构而可横向滑动连接于所述磨具底座,其中,所述磨具底座受控于一升降电机而纵向滑动导引机构纵向滑动于第二机架41,至少一对第二磨具43中的每一个第二磨具43独立受控于一进退电机而横向滑动于所述磨具底座。第二砂轮44设置于第二主轴42的作业端,具有第二粒度的第二磨砂颗粒。相对而言,第二砂轮44中的第二磨砂颗粒的颗粒度是要小于切圆及粗磨装置3中第一砂轮34中的第一磨砂颗粒的颗粒度。因此,滚圆及精磨装置4中的一对第二磨具43为相对设置,两者间留有供容纳单晶硅棒的第二容纳空间,当单晶硅棒被输送至所述第二容纳空间中的一对第二砂轮44之间后,第二砂轮44即可接触单晶硅棒进行相应的加工作业。In a practical application, at least one pair of second grinding tools 43 are disposed on a base of the grinding tool, and the base of the grinding tool is longitudinally slidably coupled to the second frame 41 by a longitudinal sliding guiding mechanism, at least one pair Two grinding tools 43 through the lateral sliding guide The shank base is controlled to be laterally slidably coupled to the grinding tool base, wherein the grinding tool base is controlled by a lifting motor and the longitudinal sliding guiding mechanism is longitudinally slid to the second frame 41, at least one pair of second grinding tools 43 Each of the second grinding tools 43 is independently controlled by an advance and retreat motor to slide laterally to the base of the grinding tool. The second grinding wheel 44 is disposed at the working end of the second main shaft 42 and has a second size of second frosted particles. In contrast, the second frosted particles in the second grinding wheel 44 have a particle size smaller than that of the first frosting particles in the first grinding wheel 34 in the tangential and coarse grinding device 3. Therefore, the pair of second grinding tools 43 in the spheronization and refining device 4 are disposed oppositely with a second accommodating space for accommodating the single crystal silicon rods, and the single crystal silicon rods are transported to the second After accommodating between the pair of second grinding wheels 44 in the space, the second grinding wheel 44 can contact the single crystal silicon rod for corresponding processing operations.
在实际应用中,先利用硅棒转换装置5将单晶硅棒转送至硅棒加工平台的第二加工区位,由硅棒定位机构53对单晶硅棒进行定位并旋转单晶硅棒,由第二磨具43对单晶硅棒的连接棱面进行滚圆加工作业。In practical applications, the single crystal silicon rod is first transferred to the second processing position of the silicon rod processing platform by the silicon rod switching device 5, and the single crystal silicon rod is positioned by the silicon rod positioning mechanism 53 and the single crystal silicon rod is rotated. The second grindstone 43 performs a rounding operation on the joint facet of the single crystal silicon rod.
所述滚圆加工作业可例如包括:由硅棒定位机构53对单晶硅棒进行定位,使得第二磨具43中的一对第二砂轮44正对于单晶硅棒的侧面,一对第二砂轮44之间的间距是要小于单晶硅棒当前的对角间距,这两个间距的差距即为这至少一对第二砂轮44的进给量;单晶硅棒在所述第二容纳空间中被硅棒定位机构53驱动自转,一对第二砂轮44将所述旋转中的单晶硅棒截面的一对倒角对应的一对连接棱面磨削成圆弧状,其中,单晶硅棒在被第二砂轮44接触研磨时转速较慢,单晶硅棒在其连接棱面被第二砂轮44研磨后通过第二砂轮44后转速较快,并且,单晶硅棒继续旋转并使得其另一对倒角对应的另一对连接棱面接触第二砂轮44并被第二砂轮44研磨成圆弧状;一对第二砂轮44继续向下,如同前述步骤,对单晶硅棒的下一段的各个连接棱面进行研磨滚圆,直至研磨滚圆到单晶硅棒的底部,完成单晶硅棒的单次连接棱面研磨滚圆;继续增加一进给量,驱动一对第二砂轮44从下往上运动,由第二砂轮44研磨单晶硅棒的各个连接棱面;如此,研磨,增加进给量,反向研磨,增加进给量,反复数次之后,即可将单晶硅棒的连接棱面研磨至预设的尺寸并整体磨圆,即,连接棱面与侧面圆滑过渡。再由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒中的一对侧面对应于一对第二磨具43,由第二磨具43对单晶硅棒的侧面进行精磨加工作业。The spheronization processing operation may include, for example, positioning the single crystal silicon rod by the silicon rod positioning mechanism 53 such that a pair of the second grinding wheel 44 of the second grinding tool 43 is facing the side of the single crystal silicon rod, a pair of second The spacing between the grinding wheels 44 is smaller than the current diagonal spacing of the single crystal silicon rods, the difference between the two spacings being the feed amount of the at least one pair of second grinding wheels 44; the single crystal silicon rods in the second receiving The space is driven by the silicon rod positioning mechanism 53 to rotate, and the pair of second grinding wheels 44 grind a pair of connecting prism faces corresponding to a pair of chamfers of the single crystal silicon rod in the rotation into an arc shape, wherein When the crystal silicon rod is contacted and ground by the second grinding wheel 44, the rotation speed is slow, and the single crystal silicon rod is rotated by the second grinding wheel 44 after the connecting prism face is ground, and the rotation speed is faster, and the single crystal silicon rod continues to rotate. And causing another pair of connecting facets corresponding to the other pair of chamfers to contact the second grinding wheel 44 and being ground into a circular arc shape by the second grinding wheel 44; the pair of second grinding wheels 44 continue downward, as in the foregoing steps, for the single crystal Grinding and rounding of each joint facet of the lower section of the silicon rod until the grinding is rounded to a single At the bottom of the silicon rod, a single connection of the single crystal silicon rod is completed, and the rounding is performed; the feed amount is continuously increased, the pair of second grinding wheels 44 are driven to move from the bottom to the top, and the single grinding wheel 44 is ground by the second grinding wheel 44. Each connecting facet; thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, after repeated several times, the joint facet of the single crystal silicon rod can be ground to a predetermined size and integrally rounded, That is, the connecting facet and the side are smoothly transitioned. Then, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53, so that a pair of side surfaces of the single crystal silicon rod correspond to a pair of second grinding tools 43, and the side surface of the single crystal silicon rod is performed by the second grinding tool 43. Fine grinding operations.
精磨加工作业可例如为:由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒的第一对侧面对应于一对第二磨具43,由一对第二磨具43中的第二砂轮44对单晶硅棒的第一对侧面进行精磨加工作业;随后,由硅棒定位机构53对单晶硅棒进行定位调整,使得单晶硅棒的第二对侧面对应于一对第二磨具43,由一对第二磨具43中的第二砂轮44对单晶硅棒的第二对侧面进行精磨加工作业。其中,任一对侧面的精磨加工作业可例如包括:提供一进给 量,驱动一对第二磨具43中的第二砂轮44从上往下运动来研磨单晶硅棒的一对侧面;一对第二砂轮44研磨到单晶硅棒底部之后并穿过单晶硅棒之后停留于下限位,再增加一进给量,驱动一对第二砂轮44从下往上运动来研磨单晶硅棒;一对第二砂轮44研磨到单晶硅棒顶部之后并穿过单晶硅棒之后停留于上限位,继续增加一进给量,驱动一对第二砂轮44从上往下运动来研磨单晶硅棒;如此,研磨,增加进给量,反向研磨,增加进给量,反复数次之后,即可将单晶硅棒的一对侧面研磨至预设的尺寸。The refining processing operation may be, for example, positioning adjustment of the single crystal silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side surfaces of the single crystal silicon rod correspond to the pair of second grinding tools 43 and the pair of second grinding tools The second grinding wheel 44 of 43 performs a finishing grinding operation on the first pair of side faces of the single crystal silicon rod; subsequently, the single crystal silicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 so that the second pair of sides of the single crystal silicon rod Corresponding to the pair of second grindstones 43, the second pair of side faces of the single crystal silicon rods are subjected to a finish grinding operation by the second grinding wheel 44 of the pair of second grindstones 43. Wherein, the finishing grinding operation of any pair of sides may include, for example, providing a feed And driving a second grinding wheel 44 of the pair of second grinding tools 43 to move from top to bottom to grind a pair of sides of the single crystal silicon rod; a pair of second grinding wheels 44 are ground to the bottom of the single crystal silicon rod and pass through the single After the crystalline silicon rod stays at the lower limit position, a feed amount is further increased, and the pair of second grinding wheels 44 are driven to move from bottom to top to grind the single crystal silicon rod; after the pair of second grinding wheels 44 are ground to the top of the single crystal silicon rod, After passing through the single crystal silicon rod, staying at the upper limit position, continue to increase a feed amount, driving a pair of second grinding wheels 44 to move from top to bottom to grind the single crystal silicon rod; thus, grinding, increasing the feed amount, and back grinding The feed amount is increased, and after repeated several times, a pair of sides of the single crystal silicon rod can be ground to a predetermined size.
由以上描述可知,在一种可选实施例中,作为第二加工装置的滚圆及精磨装置4对单晶硅棒进行的滚圆及精磨加工作业采用的是先连接棱面研磨后侧面研磨的研磨工序,但并不以此为限,在其他变更实施例中,滚圆及精磨装置4对单晶硅棒进行的滚圆及精磨加工作业也可采用先侧面研磨后连接棱面研磨的研磨工序,应具有相同的技术效果。As can be seen from the above description, in an alternative embodiment, the spheronization and refining device 4 as the second processing device performs rounding and fine grinding on the single crystal silicon rod by first joining the face grinding and then grinding the side surface. The polishing process is not limited thereto. In other modified embodiments, the spheronization and refining operation of the spheronization and refining device 4 on the single crystal silicon rod may also be performed by first side grinding and then joining the face grinding. The grinding process should have the same technical effect.
以下再以硅棒100为多晶硅棒为例进行详细说明。Hereinafter, the silicon rod 100 will be described as an example of a polycrystalline silicon rod.
在硅棒100为多晶硅棒的情形下,第一加工装置3为粗磨装置,第二加工装置4为倒角及精磨装置。In the case where the silicon rod 100 is a polycrystalline silicon rod, the first processing device 3 is a coarse grinding device, and the second processing device 4 is a chamfering and refining device.
作为第一加工装置的粗磨装置3,设于机座1上且位于硅棒加工平台的第一加工区位,用于对多晶硅棒进行粗磨作业。粗磨装置3具有第一容纳空间,用于接纳通过硅棒转换装置5中的输送本体51输送来的多晶硅棒。粗磨装置3主要包括第一机架31和至少一对第一磨具33,至少一对第一磨具33对向设置于第一机架31上,用于对位于第一加工区位处的硅棒转换装置5上的多晶硅棒进行粗磨作业。更进一步地,每一个第一磨具33更包括第一主轴32和第一砂轮34,其中,第一主轴32与第一机架31的安装面设有横向滑动导引机构和纵向滑动导引机构,所述横向滑动导引机构可采用例如滑轨与滑块的组合等,所述纵向滑动导引机构可采用例如滑轨与滑块的组合等。利用横向滑动导引机构,可令第一主轴32或第一砂轮34能相对第一机架31作横向地进退运动,利用纵向滑动导引机构,可令第一主轴32能相对第一机架31作纵向地上下运动。The coarse grinding device 3 as the first processing device is disposed on the machine base 1 and located in the first processing zone of the silicon bar processing platform for rough grinding the polycrystalline silicon rod. The rough grinding device 3 has a first receiving space for receiving a polycrystalline silicon rod conveyed by the conveying body 51 in the silicon rod switching device 5. The coarse grinding device 3 mainly includes a first frame 31 and at least one pair of first grinding tools 33, and at least one pair of first grinding tools 33 are oppositely disposed on the first frame 31 for facing the first processing area. The polycrystalline silicon rod on the silicon rod switching device 5 performs a rough grinding operation. Further, each of the first grinding tools 33 further includes a first main shaft 32 and a first grinding wheel 34, wherein the mounting surface of the first main shaft 32 and the first frame 31 is provided with a lateral sliding guiding mechanism and a longitudinal sliding guide The mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider, and the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider. By using the lateral sliding guiding mechanism, the first main shaft 32 or the first grinding wheel 34 can be moved forward and backward relative to the first frame 31, and the longitudinal sliding guiding mechanism can make the first main shaft 32 relatively opposite to the first frame. 31 for vertical movement up and down.
在一实际应用中,至少一对第一磨具33设置于一磨具底座上,所述磨具底座而通过纵向滑动导引机构而可纵向滑动连接于第一机架31,至少一对第一磨具33通过横向滑动导引机构而可横向滑动连接于所述磨具底座,其中,所述磨具底座受控于一升降电机而纵向滑动导引机构纵向滑动于第一机架31,至少一对第一磨具33中的每一个第一磨具33独立受控于一进退电机而横向滑动于所述磨具底座。第一砂轮34设置于第一主轴32的作业端,具有第一粒度的第一磨砂颗粒。在这里,待加工的多晶硅棒为截面呈矩形的硅方体,具有四个侧面及四个棱角。因此,粗磨装置3中的一对第一磨具33为相对设置,两者间留有供容纳多晶硅棒 的第一容纳空间,当多晶硅棒被输送至所述第一容纳空间中的一对第一砂轮34之间后,第一砂轮34即可接触多晶硅棒中相对的一对侧面或一对棱角进行相应的粗磨加工作业。In a practical application, at least one pair of first abrasive tools 33 are disposed on a grinding tool base, and the grinding tool base is longitudinally slidably coupled to the first frame 31 by a longitudinal sliding guiding mechanism, at least one pair a grinding tool 33 is slidably coupled to the grinding tool base by a lateral sliding guiding mechanism, wherein the grinding tool base is controlled by a lifting motor and the longitudinal sliding guiding mechanism is longitudinally slid to the first frame 31, Each of the at least one pair of first abrasives 33 is independently controlled by an advance and retreat motor to slide laterally to the abrasive base. The first grinding wheel 34 is disposed at the working end of the first main shaft 32 and has a first size of first frosted particles. Here, the polycrystalline silicon rod to be processed is a silicon square body having a rectangular cross section, and has four side faces and four corners. Therefore, a pair of first grinding tools 33 in the rough grinding device 3 are disposed oppositely, and a polycrystalline silicon rod is reserved between the two. The first receiving space, when the polycrystalline silicon rod is transported between the pair of first grinding wheels 34 in the first receiving space, the first grinding wheel 34 can contact the opposite pair of sides or a pair of corners of the polycrystalline silicon rod Corresponding rough grinding operations.
在实际应用中,先利用硅棒转换装置5将多晶硅棒转送至硅棒加工平台的第一加工区位,由硅棒定位机构53对多晶硅棒进行定位调整,使得多晶硅棒中的一对侧面对应于一对第一磨具33,由第一磨具33对多晶硅棒的侧面进行粗磨加工加工作业。In practical applications, the polysilicon rod is first transferred to the first processing location of the silicon rod processing platform by the silicon rod switching device 5, and the polysilicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 so that a pair of sides in the polycrystalline silicon rod correspond to The pair of first grindstones 33 perform rough grinding processing on the side faces of the polycrystalline silicon rods by the first grindstone 33.
粗磨加工作业可例如为:由硅棒定位机构53对多晶硅棒进行定位调整,使得多晶硅棒的第一对侧面对应于一对第一磨具33,由一对第一磨具33中的第一砂轮34对多晶硅棒的第一对侧面进行粗磨加工作业;随后,由硅棒定位机构53对多晶硅棒进行定位调整,使得多晶硅棒的第二对侧面对应于一对第一磨具33,由一对第一磨具33中的第一砂轮34对多晶硅棒的第二对侧面进行粗磨加工作业,其中,任一对侧面的粗磨加工作业可例如包括:提供一进给量,驱动一对第一磨具33中的第一砂轮34从上往下运动来研磨多晶硅棒的一对侧面;一对第一砂轮34研磨到多晶硅棒底部之后并穿过多晶硅棒之后停留于下限位,再增加一进给量,驱动一对第一砂轮34从下往上运动来研磨多晶硅棒;一对第一砂轮34研磨到多晶硅棒顶部之后并穿过多晶硅棒之后停留于上限位,继续增加一进给量,驱动一对第一砂轮34从上往下运动来研磨多晶硅棒;如此,研磨,增加进给量,反向研磨,增加进给量,反复数次之后,即可将多晶硅棒的一对侧面研磨至预设的尺寸。The rough grinding processing operation may be, for example, positioning adjustment of the polycrystalline silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side faces of the polycrystalline silicon rod correspond to the pair of first abrasive tools 33, and the first one of the pair of first abrasive tools 33 a grinding wheel 34 performs a rough grinding operation on the first pair of sides of the polysilicon rod; then, the polysilicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 such that the second pair of sides of the polycrystalline rod correspond to the pair of first abrasives 33, The second pair of sides of the polysilicon rod are rough-milled by the first grinding wheel 34 of the pair of first grinding tools 33, wherein the rough grinding operation of any pair of sides may include, for example, providing a feed amount, driving The first grinding wheel 34 of the pair of first grinding tools 33 moves from top to bottom to grind a pair of sides of the polycrystalline silicon rod; a pair of first grinding wheels 34 are ground to the bottom of the polycrystalline silicon rod and pass through the polycrystalline silicon rod to stay at the lower limit. Adding a feed amount, driving a pair of first grinding wheels 34 to move from bottom to top to grind the polycrystalline silicon rod; after grinding a pair of first grinding wheels 34 to the top of the polycrystalline silicon rod and passing through the polycrystalline silicon rod, staying at the upper limit position, continue to increase one Giving a quantity, driving a pair of first grinding wheels 34 to move from top to bottom to grind the polycrystalline silicon rod; thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, and after repeating several times, one of the polycrystalline silicon rods can be Grind the side to the preset size.
作为第二加工装置的倒角及精磨装置,设于机座1上且位于硅棒加工平台的第二加工区位,用于对经粗磨装置3粗磨加工加工作业之后的多晶硅棒进行倒角及精磨加工作业。倒角及精磨装置4具有第二容纳空间,用于接纳通过硅棒转换装置5中的输送本体51输送来的多晶硅棒。倒角及精磨装置4主要包括第二机架41和至少一对第二磨具43,至少一对第二磨具43对向设置于第二机架41上,用于对位于第二加工区位处的硅棒转换装置5上的多晶硅棒进行倒角及精磨加工作业。The chamfering and refining device as the second processing device is disposed on the machine base 1 and located in the second processing position of the silicon rod processing platform for inverting the polycrystalline silicon rod after the coarse grinding processing operation by the rough grinding device 3 Corner and fine grinding operations. The chamfering and refining device 4 has a second receiving space for receiving the polycrystalline silicon rods conveyed by the conveying body 51 in the silicon rod switching device 5. The chamfering and refining device 4 mainly comprises a second frame 41 and at least one pair of second grinding tools 43. The at least one pair of second grinding tools 43 are oppositely disposed on the second frame 41 for the second processing. The polycrystalline silicon rods on the silicon rod switching device 5 at the location are chamfered and finished.
更进一步地,每一个第二磨具43更包括第二主轴42和第二砂轮44,其中,第二主轴42与第二机架41的安装面设有横向滑动导引机构和纵向滑动导引机构,所述横向滑动导引机构可采用例如滑轨与滑块的组合等,所述纵向滑动导引机构可采用例如滑轨与滑块的组合等。利用横向滑动导引机构,可令第二主轴42或第二砂轮44能相对第二机架41作横向地进退运动,利用纵向滑动导引机构,可令第二主轴42能相对第二机架41作纵向地上下运动。Further, each of the second grinding tools 43 further includes a second main shaft 42 and a second grinding wheel 44, wherein the mounting surfaces of the second main shaft 42 and the second main frame 41 are provided with a lateral sliding guiding mechanism and a longitudinal sliding guide The mechanism, the lateral sliding guide mechanism may employ, for example, a combination of a slide rail and a slider, and the longitudinal slide guide mechanism may employ, for example, a combination of a slide rail and a slider. The second main shaft 42 or the second grinding wheel 44 can be moved forward and backward relative to the second frame 41 by using the lateral sliding guiding mechanism, and the second main shaft 42 can be opposite to the second frame by the longitudinal sliding guiding mechanism. 41 for vertical movement up and down.
在一实际应用中,至少一对第二磨具43设置于一磨具底座上,所述磨具底座而通过纵向滑动导引机构而可纵向滑动连接于第二机架41,至少一对第二磨具43通过横向滑动导引机构而可横向滑动连接于所述磨具底座,其中,所述磨具底座受控于一升降电机而纵向滑动导 引机构纵向滑动于第二机架41,至少一对第二磨具43中的每一个第二磨具43独立受控于一进退电机而横向滑动于所述磨具底座。第二砂轮44设置于第二主轴42的作业端,具有第二粒度的第二磨砂颗粒,相对而言,第二砂轮44中的第二磨砂颗粒的颗粒度是要小于粗磨装置3中第一砂轮34中的第一磨砂颗粒的颗粒度。因此,倒角及精磨装置4中的一对第二磨具43为相对设置,两者间留有供容纳多晶硅棒的第二容纳空间,当多晶硅棒被输送至所述第二容纳空间中的一对第二砂轮44之间后,第二砂轮44即可接触多晶硅棒进行相应的倒角加工作业。In a practical application, at least one pair of second grinding tools 43 are disposed on a base of the grinding tool, and the base of the grinding tool is longitudinally slidably coupled to the second frame 41 by a longitudinal sliding guiding mechanism, at least one pair The two grinding tools 43 are laterally slidably coupled to the grinding tool base by a lateral sliding guiding mechanism, wherein the grinding tool base is controlled by a lifting motor and longitudinally sliding The guiding mechanism slides longitudinally on the second frame 41, and each of the at least one pair of second grinding tools 43 is independently controlled by an advance and retreat motor to slide laterally to the grinding tool base. The second grinding wheel 44 is disposed at the working end of the second main shaft 42 and has a second size of second frosted particles. In contrast, the second frosted particles in the second grinding wheel 44 have a smaller granularity than the coarse grinding device 3 The particle size of the first matte particles in a grinding wheel 34. Therefore, the pair of second grinding tools 43 in the chamfering and refining device 4 are disposed oppositely with a second receiving space for accommodating the polycrystalline silicon rods, and the polycrystalline silicon rods are transported into the second receiving space. After the pair of second grinding wheels 44, the second grinding wheel 44 can contact the polycrystalline silicon rods for corresponding chamfering operations.
在实际应用中,先利用硅棒转换装置5将多晶硅棒转送至硅棒加工平台的第二加工区位,由硅棒定位机构53对多晶硅棒进行定位并转动多晶硅棒使得多晶硅棒的棱角对应于一对第二磨具43中的第二砂轮44,由第二磨具43对多晶硅棒进行倒角加工作业。In practical applications, the polysilicon rod is first transferred to the second processing location of the silicon rod processing platform by the silicon rod switching device 5, and the polysilicon rod is positioned by the silicon rod positioning mechanism 53 and the polycrystalline silicon rod is rotated so that the corners of the polycrystalline silicon rod correspond to one For the second grinding wheel 44 of the second grinding tool 43, the polycrystalline silicon rod is chamfered by the second grinding tool 43.
倒角加工作业可例如包括:在倒角时,先利用硅棒定位机构53旋转一定角度以使得多晶硅棒的第一对棱角对应于一对第二磨具43中的第二砂轮44;一对第二砂轮44下降至磨削位置,此时,一对第二砂轮44之间的间距是要小于多晶硅棒中第一对棱角当前的对角间距,这两个间距的差距即为这一对第二砂轮44的进给量,一对第二砂轮44向下移动对硅棒100中的第一对棱角进行磨削以形成倒角面;一对第二砂轮44继续向下,如同前述步骤,对硅棒100的下一段的第一对棱角进行磨削,直至磨削到硅棒100的底部,完成硅棒100的单次棱角磨削;继续增加一进给量,驱动第二磨具43从下往上运动,由第二砂轮44磨削硅棒100的第一对棱角;如此,磨削,增加进给量,反向磨削,增加进给量,反复数次之后,即可将硅棒100的第一对棱角磨削至预设的尺寸以形成第一对倒角面。再对第二对棱角进行倒角及精磨:在倒角时,先利用硅棒定位机构53旋转一定角度以使得多晶硅棒的第二对棱角对应于一对第二磨具43中的第二砂轮44;一对第二砂轮44下降至磨削位置,此时,一对第二砂轮44之间的间距是要小于硅棒100中第二对棱角当前的对角间距,这两个间距的差距即为这一对第二砂轮44的进给量,一对第二砂轮44向下移动对硅棒100中的第二对棱角进行磨削以形成倒角面;一对第二砂轮44继续向下,如同前述步骤,对硅棒100的下一段的第二对棱角进行磨削,直至磨削到硅棒100的底部,完成硅棒100的单次棱角磨削;继续增加一进给量,驱动第二磨具43从下往上运动,由第二砂轮44磨削硅棒100的第二对棱角;如此,磨削,增加进给量,反向磨削,增加进给量,反复数次之后,即可将硅棒100的第二对棱角磨削至预设的尺寸以形成第二对倒角面。The chamfering operation may include, for example, first rotating the silicon rod positioning mechanism 53 by a certain angle when chamfering such that the first pair of corners of the polysilicon rod correspond to the second grinding wheel 44 of the pair of second grinding tools 43; The second grinding wheel 44 is lowered to the grinding position. At this time, the spacing between the pair of second grinding wheels 44 is smaller than the current diagonal spacing of the first pair of corners in the polycrystalline silicon rod, and the difference between the two spacings is the pair. The feed amount of the second grinding wheel 44, the pair of second grinding wheels 44 move downward to grind the first pair of corners in the silicon rod 100 to form a chamfered surface; the pair of second grinding wheels 44 continue downward, as in the foregoing steps Grinding the first pair of corners of the lower section of the silicon rod 100 until grinding to the bottom of the silicon rod 100, completing the single angular grinding of the silicon rod 100; continuing to increase the feed amount and driving the second grinding tool 43 moving from bottom to top, grinding the first pair of corners of the silicon rod 100 by the second grinding wheel 44; thus, grinding, increasing the feed amount, reverse grinding, increasing the feed amount, after repeated several times, The first pair of corners of the silicon rod 100 are ground to a predetermined size to form a first pair of chamfered faces. Then chamfering and fine grinding the second pair of corners: when chamfering, first rotating the silicon rod positioning mechanism 53 by a certain angle so that the second pair of corners of the polysilicon rod correspond to the second of the pair of second abrasives 43 The grinding wheel 44; the pair of second grinding wheels 44 are lowered to the grinding position, at which time the spacing between the pair of second grinding wheels 44 is smaller than the current diagonal spacing of the second pair of corners in the silicon rod 100, the two spacings The gap is the feed amount of the pair of second grinding wheels 44. The pair of second grinding wheels 44 move downward to grind the second pair of corners in the silicon rod 100 to form a chamfered surface; the pair of second grinding wheels 44 continue Downward, as in the foregoing steps, the second pair of corners of the lower section of the silicon rod 100 is ground until grinding to the bottom of the silicon rod 100, completing the single angular grinding of the silicon rod 100; continuing to increase the feed amount Driving the second grinding tool 43 from bottom to top, grinding the second pair of corners of the silicon rod 100 by the second grinding wheel 44; thus, grinding, increasing the feed amount, reverse grinding, increasing the feed amount, repeating After a few times, the second pair of corners of the silicon rod 100 can be ground to a predetermined size to form a second pair of chamfers. .
随后,再利用硅棒定位机构53对多晶硅棒进行定位并转动多晶硅棒使得多晶硅棒的侧面对应于一对第二磨具43中的第二砂轮44,由第二磨具43对多晶硅棒进行精磨加工作业。精 磨加工作业可例如包括:由硅棒定位机构53对多晶硅棒进行定位调整,使得多晶硅棒的第一对侧面对应于一对第二磨具43,由一对第二磨具43中的第二砂轮44对多晶硅棒的第一对侧面进行精磨加工作业;随后,由硅棒定位机构53对多晶硅棒进行定位调整,使得多晶硅棒的第二对侧面对应于一对第二磨具43,由一对第二磨具43中的第二砂轮44对多晶硅棒的第二对侧面进行精磨加工作业,其中,任一对侧面的精磨加工作业可例如包括:提供一进给量,驱动一对第二磨具43中的第二砂轮44从上往下运动来研磨多晶硅棒的一对侧面;一对第二砂轮44研磨到多晶硅棒底部之后并穿过多晶硅棒之后停留于下限位,再增加一进给量,驱动一对第二砂轮44从下往上运动来研磨多晶硅棒;一对第二砂轮44研磨到多晶硅棒顶部之后并穿过多晶硅棒之后停留于上限位,继续增加一进给量,驱动一对第二砂轮44从上往下运动来研磨多晶硅棒;如此,研磨,增加进给量,反向研磨,增加进给量,反复数次之后,即可将多晶硅棒的一对侧面研磨至预设的尺寸。Then, the polysilicon rod is positioned by the silicon rod positioning mechanism 53 and the polysilicon rod is rotated so that the side surface of the polysilicon rod corresponds to the second grinding wheel 44 of the pair of second grinding tools 43 and the polycrystalline silicon rod is refined by the second grinding tool 43. Grinding operations. Fine The grinding operation may include, for example, positioning adjustment of the polycrystalline silicon rod by the silicon rod positioning mechanism 53 such that the first pair of side faces of the polycrystalline silicon rod correspond to a pair of second abrasive tools 43 and the second of the pair of second abrasive tools 43 The grinding wheel 44 performs a finishing grinding operation on the first pair of sides of the polysilicon rod; then, the polysilicon rod is positioned and adjusted by the silicon rod positioning mechanism 53 such that the second pair of sides of the polycrystalline rod correspond to the pair of second grinding tools 43 The second grinding wheel 44 of the pair of second grinding tools 43 performs a finishing grinding operation on the second pair of side faces of the polycrystalline silicon rod, wherein the finishing operation of any pair of side surfaces may include, for example, providing a feed amount, driving one The second grinding wheel 44 of the second grinding tool 43 is moved from top to bottom to grind a pair of sides of the polycrystalline silicon rod; a pair of second grinding wheels 44 are ground to the bottom of the polycrystalline silicon rod and pass through the polycrystalline silicon rod to stay at the lower limit position, and then Increasing a feed amount, driving a pair of second grinding wheels 44 to move from bottom to top to grind the polycrystalline silicon rod; after grinding a pair of second grinding wheels 44 to the top of the polycrystalline silicon rod and passing through the polycrystalline silicon rod, staying at the upper limit position, continue to increase one Giving a quantity, driving a pair of second grinding wheels 44 to move from top to bottom to grind the polycrystalline silicon rod; thus, grinding, increasing the feed amount, back grinding, increasing the feed amount, and after repeating several times, one of the polycrystalline silicon rods can be Grind the side to the preset size.
需说明的是,上述仅为示例性说明,并非用于限制本申请的保护范围,例如,在针对作为第二加工装置的倒角及精磨装置的倒角及精磨装置的加工作业描述中,是先执行了多晶硅棒的倒角加工作业再执行了多晶硅棒的精磨加工作业,但并不以此为限,在其他实施方式中,先执行多晶硅棒的精磨加工作业后再执行多晶硅棒的倒角加工作业也是可行的,仍应属于本申请的保护范围。It should be noted that the above is merely an exemplary description, and is not intended to limit the scope of protection of the present application, for example, in the description of the machining operation of the chamfering and refining device as the second processing device. The chamfering operation of the polycrystalline silicon rod is performed first, and then the refining processing operation of the polycrystalline silicon rod is performed, but not limited thereto. In other embodiments, the polycrystalline silicon rod is first subjected to the finishing processing operation and then the polycrystalline silicon is executed. Rod chamfering operations are also possible and should still fall within the scope of this application.
后续,硅棒100经第一加工装置3和第二加工装置4的加工作业后,则由硅棒转换装置5将硅棒自第二加工区位转换至预处理区位,并再由硅棒装卸装置将经加工后的硅棒自硅棒加工平台的预处理区位卸载。当然,在卸载硅棒100之前,如有必要,在预处理区位,仍可由平整度检测仪对经加工作业之后的硅棒100进行平面平整度检测。利用平整度检测仪,一方面,可通过对硅棒100的平面平整度检测来检验硅棒经过各个加工作业后是否符合产品要求,以确定各个加工作业的效果;另一方面,通过对硅棒100的平面平整度检测,也能间接获得各个加工装置中加工部件的磨损状况,以利于实时进行校准或修正,甚至维修或更换。Subsequently, after the silicon rod 100 is processed by the first processing device 3 and the second processing device 4, the silicon rod switching device 5 converts the silicon rod from the second processing position to the pretreatment position, and then the silicon rod loading and unloading device The processed silicon rods are unloaded from the pretreatment zone of the silicon rod processing platform. Of course, before unloading the silicon rod 100, if necessary, in the pretreatment position, the flatness detection of the silicon rod 100 after the processing operation can still be performed by the flatness detector. Using the flatness detector, on the one hand, it is possible to check whether the silicon rod meets the product requirements after each processing operation by detecting the flatness of the silicon rod 100 to determine the effect of each processing operation; on the other hand, through the silicon rod The flatness measurement of 100 can also indirectly obtain the wear condition of the processed parts in each processing device, so as to facilitate calibration or correction, or even repair or replacement in real time.
需补充的是,在本申请硅棒多工位加工机中,还可包括硅棒抛光装置。所述硅棒抛光装置可设于机座上,用于对硅棒进行抛光加工作业。It should be added that in the silicon rod multi-station processing machine of the present application, a silicon rod polishing device may also be included. The silicon rod polishing device can be disposed on the base for polishing the silicon rod.
针对硅棒抛光装置而言,一般,硅棒经第一加工装置和第二加工装置的加工作业后,硅棒的表面仍会存在些凹陷、凸起等不平整问题,因此,需要对硅棒进行相应的抛光加工作业,以改善硅棒的表面,获得高平坦度及光洁表面的效果。硅棒抛光装置主要包括抛光机架和至少一对抛光单元,至少一对抛光单元对向设置于抛光机架上,用于对位于抛光加工区位处的硅棒转换装置上的硅棒进行抛光加工作业。 For the silicon rod polishing device, generally, after the silicon rod is processed by the first processing device and the second processing device, the surface of the silicon rod still has some unevenness such as depressions and protrusions, and therefore, the silicon rod is required. Perform corresponding polishing operations to improve the surface of the silicon rod to achieve high flatness and smooth surface finish. The silicon rod polishing device mainly comprises a polishing frame and at least one pair of polishing units, and at least one pair of polishing units are oppositely disposed on the polishing frame for polishing the silicon rods on the silicon rod conversion device located at the polishing processing position. operation.
更进一步地,每一个抛光单元更包括抛光主轴和抛光毛刷,其中,抛光主轴与抛光机架的安装面设有横向滑动导引机构和纵向滑动导引机构,所述横向滑动导引机构可采用例如滑轨与滑块的组合等,所述纵向滑动导引机构可采用例如滑轨与滑块的组合等。利用横向滑动导引机构,可令抛光主轴或抛光毛刷能相对抛光机架作横向地进退运动,利用纵向滑动导引机构,可令抛光主轴能相对抛光机架作纵向地上下运动。抛光毛刷设置于抛光主轴的作业端,在一种可选实施例中,所述抛光毛刷可例如为环形毛刷,能受控而旋转。Further, each polishing unit further includes a polishing spindle and a polishing brush, wherein the polishing spindle and the mounting surface of the polishing frame are provided with a lateral sliding guiding mechanism and a longitudinal sliding guiding mechanism, and the lateral sliding guiding mechanism can be The longitudinal sliding guide mechanism may employ, for example, a combination of a slide rail and a slider, or the like, using, for example, a combination of a slide rail and a slider. By using the lateral sliding guiding mechanism, the polishing spindle or the polishing brush can be moved forward and backward transversely with respect to the polishing frame, and the longitudinal sliding guiding mechanism can be used to vertically move the polishing spindle vertically relative to the polishing frame. The polishing brush is disposed at the working end of the polishing spindle. In an alternative embodiment, the polishing brush can be, for example, an annular brush that can be controlled to rotate.
在硅棒为单晶硅棒的情形下,由硅棒抛光装置对单晶硅棒进行抛光加工作业可进一步包括:先利用硅棒转换装置将单晶硅棒转送至硅棒加工平台的抛光加工区位,由硅棒定位机构对单晶硅棒进行定位并旋转单晶硅棒,驱动至少一对抛光单元中的抛光毛刷旋转,并由抛光毛刷对单晶硅棒的连接棱面进行抛光,其中,至少一对抛光单元中的抛光毛刷之间的间距是要小于呈对角的两个连接棱面之间的间距;随后,由硅棒定位机构对单晶硅棒进行定位调整,使得单晶硅棒的第一对侧面对应于一对抛光单元,由一对抛光单元中的抛光毛刷对单晶硅棒的第一对侧面进行抛光;接着,由硅棒定位机构对单晶硅棒进行定位调整,使得单晶硅棒的第二对侧面对应于一对抛光单元,由一对抛光单元中的抛光毛刷对单晶硅棒的第二对侧面进行抛光。In the case where the silicon rod is a single crystal silicon rod, the polishing operation of the single crystal silicon rod by the silicon rod polishing apparatus may further include: firstly transferring the single crystal silicon rod to the polishing processing of the silicon rod processing platform by using the silicon rod conversion device. Positioning, positioning the single crystal silicon rod by the silicon rod positioning mechanism and rotating the single crystal silicon rod, driving the polishing brush in at least one pair of polishing units to rotate, and polishing the connecting prism surface of the single crystal silicon rod by the polishing brush , wherein the spacing between the polishing brushes in the at least one pair of polishing units is smaller than the spacing between the two connecting prism faces that are diagonal; then, the positioning of the single crystal silicon rods is adjusted by the silicon rod positioning mechanism, The first pair of sides of the single crystal silicon rod are corresponding to a pair of polishing units, and the first pair of sides of the single crystal silicon rod are polished by a polishing brush in a pair of polishing units; then, the single rod is positioned by the silicon rod positioning mechanism The silicon rod is positioned and adjusted such that the second pair of sides of the single crystal silicon rod correspond to a pair of polishing units, and the second pair of sides of the single crystal silicon rod are polished by a polishing brush in a pair of polishing units.
其中,在对单晶硅棒的连接棱面进行抛光时:单晶硅棒始终在旋转着,抛光毛刷也始终旋转着,一对抛光毛刷继续向下,对单晶硅棒的下一段的各个连接棱面进行抛光,直至抛光到单晶硅棒的底部,完成单晶硅棒单次连接棱面抛光;再驱动一对抛光毛刷从下往上运动,由抛光毛刷继续抛光单晶硅棒的各个连接棱面;如此,反复数次之后,即可将单晶硅棒的各个连接棱面抛光至高平坦度及光洁表面的效果;在对单晶硅棒的侧面进行抛光时,任一对侧面的抛光可例如包括:单晶硅棒由硅棒定位机构定位不动着,提供一进给量,驱动一对抛光单元中的抛光毛刷从上往下运动来抛光单晶硅棒的一对侧面;一对抛光毛刷抛光到单晶硅棒底部之后并穿过单晶硅棒之后再驱动一对抛光毛刷从下往上运动来抛光单晶硅棒;如此,反复数次之后,即可将单晶硅棒的各个侧面抛光至高平坦度及光洁表面的效果。Wherein, when polishing the connecting facet of the single crystal silicon rod: the single crystal silicon rod is always rotating, the polishing brush is also always rotated, and the pair of polishing brushes continue downward, the next section of the single crystal silicon rod Each joint facet is polished until it is polished to the bottom of the single crystal silicon rod, and the single-crystal silicon rod is single-joined and polished; then a pair of polishing brushes are driven to move from bottom to top, and the polishing brush continues to polish the single The connecting facets of the crystalline silicon rods; thus, after repeated several times, the joint faces of the single crystal silicon rods can be polished to a high flatness and a smooth surface; when polishing the sides of the single crystal silicon rods, The polishing of any pair of sides may include, for example, the single crystal silicon rod being positioned by the silicon rod positioning mechanism to provide a feed amount, driving the polishing brush in the pair of polishing units to move from top to bottom to polish the single crystal silicon. a pair of sides of the rod; a pair of polishing brushes are polished to the bottom of the single crystal silicon rod and passed through the single crystal silicon rod, and then a pair of polishing brushes are driven to move from bottom to top to polish the single crystal silicon rod; thus, the number of repetitions After each time, each of the single crystal silicon rods can be Side polished to a high flatness and surface finish effect.
另外,由以上描述可知,在一种可选实施例中,硅棒抛光装置对单晶硅棒进行的抛光加工作业采用的是先连接棱面抛光后侧面抛光的工序,但并不以此为限,在其他变更实施例中,硅棒抛光装置对单晶硅棒进行的抛光加工作业也可采用先侧面抛光后连接棱面抛光的工序,应具有相同的技术效果。In addition, as can be seen from the above description, in an alternative embodiment, the polishing process of the silicon rod polishing apparatus for the single crystal silicon rod is performed by first connecting the surface polishing after the prism surface polishing, but not by this. In other modified embodiments, the polishing operation of the silicon rod polishing apparatus on the single crystal silicon rod may also be performed by the process of first side polishing and connecting the prism surface polishing, and the same technical effect should be obtained.
在硅棒为多晶硅棒的情形下,由硅棒抛光装置对多晶硅棒进行抛光加工作业可进一步包括:先利用硅棒转换装置将多晶硅棒转送至硅棒加工平台的抛光加工区位,由硅棒定位机构 对多晶硅棒进行定位调整,使得多晶硅棒的第一对侧面对应于一对抛光单元,由一对抛光单元中的抛光毛刷对多晶硅棒的第一对侧面进行抛光;接着,由硅棒定位机构对多晶硅棒进行定位调整,使得多晶硅棒的第二对侧面对应于一对抛光单元,由一对抛光单元中的抛光毛刷对多晶硅棒的第二对侧面进行抛光。其中,任一对侧面的抛光可例如包括:多晶硅棒由硅棒定位机构定位不动着,提供一进给量,驱动一对抛光单元中的抛光毛刷从上往下运动来抛光多晶硅棒的一对侧面;一对抛光毛刷抛光到多晶硅棒底部之后并穿过多晶硅棒之后再驱动一对抛光毛刷从下往上运动来抛光多晶硅棒;如此,反复数次之后,即可将多晶硅棒的各个侧面抛光至高平坦度及光洁表面的效果。In the case where the silicon rod is a polycrystalline silicon rod, the polishing operation of the polycrystalline silicon rod by the silicon rod polishing apparatus may further include: first transferring the polycrystalline silicon rod to the polishing processing position of the silicon rod processing platform by using the silicon rod conversion device, and positioning by the silicon rod Institution Positioning and adjusting the polysilicon rod such that the first pair of sides of the polysilicon rod correspond to a pair of polishing units, and the first pair of sides of the polysilicon rod are polished by a polishing brush in a pair of polishing units; and then, the silicon rod positioning mechanism is used The polycrystalline silicon rod is positioned and adjusted such that the second pair of sides of the polycrystalline silicon rod correspond to a pair of polishing units, and the second pair of sides of the polycrystalline silicon rod are polished by a polishing brush in a pair of polishing units. The polishing of any pair of sides may include, for example, the polysilicon rod being positioned by the silicon rod positioning mechanism to provide a feed amount, driving the polishing brush in the pair of polishing units to move from top to bottom to polish the polycrystalline silicon rod. a pair of sides; a pair of polishing brushes are polished to the bottom of the polycrystalline silicon rod and passed through the polycrystalline silicon rods, and then a pair of polishing brushes are driven to move from bottom to top to polish the polycrystalline silicon rods; thus, after repeated times, the polycrystalline silicon rods can be Each side is polished to a high flatness and a smooth surface.
更进一步地,在一可选实施例中,除了对多晶硅棒的各个侧面进行抛光加工作业之外,还可对多晶硅棒的各个倒角面进行抛光加工作业。在对倒角面进行抛光加工作业时,先由硅棒定位机构对多晶硅棒进行定位调整,使得多晶硅棒的第一对倒角面对应于一对抛光单元,由一对抛光单元中的抛光毛刷对多晶硅棒的第一对侧面进行抛光;接着,由硅棒定位机构对多晶硅棒进行定位调整,使得多晶硅棒的第二对侧面对应于一对抛光单元,由一对抛光单元中的抛光毛刷对多晶硅棒的第二对侧面进行抛光。对对角面进行抛光的具体作业过程可参见前述对侧面进行抛光的过程描述,在此不再赘述。Furthermore, in an alternative embodiment, in addition to the polishing operations on the respective sides of the polycrystalline silicon rods, the respective chamfered surfaces of the polycrystalline silicon rods may be subjected to a polishing operation. When performing the polishing operation on the chamfered surface, the polysilicon rod is first positioned and adjusted by the silicon rod positioning mechanism, so that the first pair of chamfered surfaces of the polycrystalline silicon rod correspond to a pair of polishing units, and are polished by a pair of polishing units. Brushing the first pair of sides of the polysilicon rod; then, positioning the polysilicon rod by the silicon rod positioning mechanism, so that the second pair of sides of the polysilicon rod correspond to a pair of polishing units, polished by a pair of polishing units The brush polishes the second pair of sides of the polysilicon rod. For the specific operation process of polishing the diagonal surface, refer to the foregoing description of the process of polishing the side surface, which will not be described herein.
再有,在本申请硅棒多工位加工机中,在一可选实施例中,还可包括硅棒清洗装置。所述硅棒清洗装置可设于机座上,用于对硅棒进行及清洗。针对硅棒清洗装置而言,一般,硅棒经第一加工装置和第二加工装置,或第一加工装置、第二加工装置及第三加工装置的加工作业后,作业过程中产生的切割碎屑会附着于硅棒表面,因此,必要时,需要对硅棒进行必要的清洗。一般地,所述硅棒清洗装置包括有清洗刷头及与所述清洗刷头配合的清洗液喷洒装置,在清洗时,由所述清洗液喷洒装置对着硅棒喷洒清洗液,同时,由电机驱动清洗刷头作用于硅棒,完成清洗作业。在实际应用中,所述清洗液可例如为纯水,所述清洗刷头可例如为旋转式刷头。Further, in the silicon rod multi-station processing machine of the present application, in an alternative embodiment, a silicon rod cleaning device may also be included. The silicon rod cleaning device can be disposed on the base for performing and cleaning the silicon rod. For the silicon rod cleaning device, generally, after the silicon rod is processed by the first processing device and the second processing device, or the first processing device, the second processing device, and the third processing device, the cutting process is generated during the operation. The chips adhere to the surface of the silicon rod, so if necessary, the silicon rod needs to be cleaned as necessary. Generally, the silicon rod cleaning device includes a cleaning brush head and a cleaning liquid spraying device matched with the cleaning brush head. When cleaning, the cleaning liquid spraying device sprays the cleaning liquid against the silicon rod, and at the same time, The motor-driven cleaning brush head acts on the silicon rod to complete the cleaning operation. In a practical application, the cleaning liquid may be, for example, pure water, and the cleaning brush head may be, for example, a rotary brush head.
特别需要指出的是,若硅棒多工位加工机增设了相应的加工作业装置,那么硅棒加工平台上的功能区位以及输送本体上的硅棒定位机构的数量及其位置关系均需作相应调整。假设,硅棒多工位加工机增设了一个加工作业装置(例如:硅棒抛光装置),硅棒加工平台上也会相应增设一个功能区位(例如:抛光加工区位)且输送本体也相应增加一个硅棒定位机构。进一步地,优选地,这四个硅棒定位机构两两之间所设置的角度也是与四个功能区位两两之间的角度分布相一致。如此,当某一个硅棒定位机构对应于某一个功能区位时,其他三个硅棒定位机构也是分别与其他三个功能区位相对应。这样,在流水作业中,任一时刻,当每一个 硅棒定位机构上均定位有一个硅棒且硅棒定位机构是与功能区位相对应时,则这些硅棒就位于对应的某一功能区位处执行着相应的加工作业。在一种可选实施例中,所述硅棒加工平台上的四个功能区位两两之间呈90°分布,因此,与之对应地,为圆盘形或圆环形的输送本体上的四个硅棒定位机构两两之间也呈90°分布。In particular, if the silicon rod multi-station processing machine adds a corresponding processing device, the functional location on the silicon rod processing platform and the number of the silicon rod positioning mechanisms on the transport body and their positional relationship need to be corresponding. Adjustment. Assume that a silicon rod multi-station processing machine adds a processing device (for example, a silicon rod polishing device), and a functional position (for example, a polishing processing position) is added to the silicon rod processing platform, and the conveying body is also increased by one. Silicon rod positioning mechanism. Further, preferably, the angles set between the two silicon rod positioning mechanisms are also consistent with the angular distribution between the two functional areas. Thus, when one of the silicon rod positioning mechanisms corresponds to a certain functional position, the other three silicon rod positioning mechanisms also correspond to the other three functional positions, respectively. In this way, in the flow of work, at any time, when each When the silicon rod positioning mechanism is positioned with a silicon rod and the silicon rod positioning mechanism corresponds to the functional position, the silicon rods are located at a corresponding functional position to perform corresponding processing operations. In an alternative embodiment, the four functional zones on the silicon rod processing platform are distributed at a 90° angle between each other, and accordingly, corresponding to the disc-shaped or circular transport body. The four silicon rod positioning mechanisms are also distributed at 90° between the two.
本申请硅棒多工位加工机,集合了多个加工装置,可利用硅棒装卸装置能将硅棒快速、平稳且无损伤地进行装卸,利用硅棒转换装置能将硅棒在各个加工装置之间有序且无缝地进行转移并自动化实现硅棒加工的多个工序作业,多个加工装置可同时对相应的硅棒进行相应的加工作业,提高生产效率及产品加工作业的品质。The silicon rod multi-station processing machine of the present application integrates a plurality of processing devices, and the silicon rod loading and unloading device can use the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod can be used to process the silicon rod in each processing device. The process is transferred in an orderly and seamless manner and automated to realize the multiple process operations of the silicon rod processing. The plurality of processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
本申请另公开了一种硅棒多工位加工方法,用于对硅棒进行多工位的加工作业。在一实施方式中,硅棒多工位加工方法是应用于硅棒多工位加工机,所述硅棒多工位加工机包括有硅棒加工平台、硅棒装卸装置、第一加工装置、第二加工装置、以及硅棒转换装置,其中,所述硅棒加工平台具有预处理区位、第一加工区位、以及第二加工区位。The present application further discloses a silicon rod multi-station processing method for performing multi-station processing on a silicon rod. In one embodiment, the silicon rod multi-station processing method is applied to a silicon rod multi-station processing machine, and the silicon rod multi-station processing machine includes a silicon rod processing platform, a silicon rod loading and unloading device, a first processing device, A second processing apparatus, and a silicon rod converting apparatus, wherein the silicon rod processing platform has a pretreatment location, a first processing location, and a second processing location.
请参阅图7,为本申请硅棒多工位加工方法的在一实施方式中的流程示意图。如图7所示,本申请硅棒多工位加工方法包括以下步骤:Please refer to FIG. 7 , which is a schematic flowchart of an embodiment of a silicon rod multi-station processing method according to the present application. As shown in FIG. 7, the method for processing a silicon rod multi-station of the present application comprises the following steps:
步骤S101为第一硅棒的预处理步骤:令硅棒装卸装置将待加工的第一硅棒装载于硅棒加工平台的预处理区位,并对位于所述预处理区位处的第一硅棒进行预处理。通过步骤S101,可完成第一硅棒的装载及预处理。Step S101 is a pretreatment step of the first silicon rod: the silicon rod loading and unloading device loads the first silicon rod to be processed into a pretreatment position of the silicon rod processing platform, and the first silicon rod located at the pretreatment position Pretreatment is performed. Through step S101, loading and pretreatment of the first silicon rod can be completed.
步骤S103为第一硅棒进行第一加工作业及第二硅棒的预处理步骤:令硅棒转换装置转动第一预设角度以将完成预处理的第一硅棒由预处理区位转换至第一加工区位;令第一加工装置对第一加工区位上的第一硅棒进行第一加工作业,在此阶段,令硅棒装卸装置将待加工的第二硅棒装载于预处理区位并进行预处理。通过步骤S103,对转换至第一加工区位的第一硅棒进行第一加工作业,同时,完成第二硅棒的装载及预处理。Step S103: performing a first processing operation on the first silicon rod and a pre-processing step of the second silicon rod: rotating the silicon rod switching device by a first predetermined angle to convert the pre-processed first silicon rod from the pre-processing position to the first a processing location; causing the first processing device to perform a first processing operation on the first silicon rod on the first processing location; at this stage, the silicon rod loading and unloading device loads the second silicon rod to be processed into the pretreatment location and performs Pretreatment. Through the step S103, the first processing operation is performed on the first silicon rod converted to the first processing location, and at the same time, the loading and pre-processing of the second silicon rod are completed.
步骤S105为第一硅棒进行第二加工作业、第二硅棒的第一加工以及第三硅棒的预处理步骤:令硅棒转换装置转动第二预设角度以将完成第一加工作业的第一硅棒由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒由预处理区位转换至第一加工区位;令第二加工装置对第二加工区位上的第一硅棒进行第二加工作业,在此阶段,令第一加工装置对第一加工区位上的第二硅棒进行第一加工作业以及令硅棒装卸装置将待加工的第三硅棒装载于预处理区位并进行预处理。通过步骤S105,对转换至第二加工区位的第一硅棒进行第二加工作业,对转换至第一加工区位的第二硅棒进行第一加工作业,同时,完成第三硅棒的装载及预处理。 Step S105: performing a second processing operation on the first silicon rod, a first processing of the second silicon rod, and a pre-processing step of the third silicon rod: rotating the silicon rod switching device by a second predetermined angle to complete the first processing operation Converting the first silicon rod from the first processing location to the second processing location and converting the pre-processed second silicon rod from the pre-processing location to the first processing location; causing the second processing device to be the first in the second processing location The silicon rod performs a second processing operation. At this stage, the first processing device performs a first processing operation on the second silicon rod on the first processing location and causes the silicon rod loading and unloading device to load the third silicon rod to be processed in the pre-process. The location is processed and pre-processed. Step S105, performing a second processing operation on the first silicon rod converted to the second processing location, performing a first processing operation on the second silicon rod converted to the first processing location, and simultaneously completing loading of the third silicon rod and Pretreatment.
由上可知,针对硅棒加工作业而言(可参照第一硅棒),硅棒可有序且无缝衔接地执行装载、第一加工作业、以及第二加工作业,多个加工工序可在一个多工位加工机内完成,切实提高了硅棒加工作业的整体性及生产效率,确保了产品加工作业的品质。另外,多个硅棒可同时在不同的加工区位上执行相应的加工作业,各自独立且相互无干扰,形成流水线的加工作业,大大提升了硅棒加工作业的效率。As can be seen from the above, for the silicon rod processing operation (refer to the first silicon rod), the silicon rod can perform the loading, the first processing operation, and the second processing operation in an orderly and seamless manner, and the plurality of processing steps can be The completion of a multi-station processing machine has effectively improved the integrity and production efficiency of the silicon rod processing operation, and ensured the quality of product processing operations. In addition, a plurality of silicon rods can perform corresponding processing operations at different processing locations at the same time, independently and without mutual interference, forming a processing operation of the pipeline, which greatly improves the efficiency of the silicon rod processing operation.
实际上,本申请硅棒多工位加工方法还可包括其他后续步骤,请参阅图8,本申请硅棒多工位加工方法除了前述步骤之后还可包括:In fact, the silicon rod multi-station processing method of the present application may further include other subsequent steps. Referring to FIG. 8, the silicon rod multi-station processing method of the present application may further include:
步骤S107为第一硅棒进行卸料、第二硅棒的第二加工作业、第三硅棒的第一加工作业步骤:令硅棒转换装置转动第三预设角度以将完成第二加工作业的第一硅棒由第二加工区位转换至预处理区位以及将完成第一加工作业的第二硅棒由第一加工区位转换至第二加工区位和将完成预处理的第三硅棒由预处理区位转换至第一加工区位;令硅棒装卸装置将预处理区位上的第一硅棒进行卸载以及将待加工的第四硅棒装载于预处理区位并对位于所述预处理区位处的第四硅棒进行预处理,在此阶段,令第二加工装置对第二加工区位上的第二硅棒进行第二加工作业以及令第一加工装置对第一加工区位上的第三硅棒进行第一加工作业。通过步骤S107,将完成第二加工作业的第一硅棒转换至预处理区位后予以卸载,对转换至第二加工区位的第二硅棒进行第二加工作业,对转换至第一加工区位的第三硅棒进行第一加工作业,同时,完成第四硅棒的装载及预处理,各个加工区位井然有序地执行相应的加工作业。Step S107: discharging the first silicon rod, performing the second processing operation of the second silicon rod, and performing the first processing operation of the third silicon rod: rotating the silicon rod switching device by a third predetermined angle to complete the second processing operation Converting the first silicon rod from the second processing location to the pre-processing location and converting the second silicon rod that completes the first processing operation from the first processing location to the second processing location and the third silicon rod that will complete the pre-processing Processing the location to be converted to the first processing location; causing the silicon rod handling device to unload the first silicon rod on the pretreatment location and loading the fourth silicon rod to be processed into the pretreatment location and located at the pretreatment location The fourth silicon rod is pretreated, at this stage, the second processing device performs a second processing operation on the second silicon rod on the second processing location and the third processing rod on the first processing location Perform the first machining operation. In step S107, the first silicon rod that completes the second processing operation is converted to the pretreatment location and then unloaded, and the second silicon processing rod converted to the second processing location is subjected to the second processing operation, and the second processing operation is performed on the second processing location. The third silicon rod performs the first processing operation, and at the same time, the loading and pre-processing of the fourth silicon rod is completed, and the corresponding processing operations are performed in an orderly manner in each processing area.
在实际应用中,需特别说明的是,针对不同型态的硅棒,由第一加工装置对硅棒进行第一加工作业和由第二加工装置对硅棒进行第二加工作业也会有不同的变化组合例。例如:若硅棒100为单晶硅棒,则第一加工装置3可以是切圆及粗磨装置而第二加工装置4可以是滚圆及精磨装置;若硅棒100为多晶硅棒,则第一加工装置3可以是粗磨装置而第二加工装置可以是倒角及精磨装置。In practical applications, it should be specially noted that for different types of silicon rods, the first processing operation of the silicon rod by the first processing device and the second processing operation of the silicon rod by the second processing device may be different. The change combination example. For example, if the silicon rod 100 is a single crystal silicon rod, the first processing device 3 may be a tangential and coarse grinding device and the second processing device 4 may be a spheronization and refining device; if the silicon rod 100 is a polycrystalline silicon rod, then A processing device 3 can be a coarse grinding device and a second processing device can be a chamfering and refining device.
以下结合前述的图7,对前述实施方式中的硅棒多工位加工方法针对单晶硅棒和多晶硅棒的不同加工作业组合进行说明。Hereinafter, in combination with the above-described FIG. 7, the different processing operations of the single crystal silicon rod and the polycrystalline silicon rod will be described for the silicon rod multi-station processing method in the above embodiment.
以单晶硅棒为例:Take a single crystal silicon rod as an example:
在步骤S101中,对位于所述预处理区位处的第一硅棒进行预处理,包括:令平整度检测仪对第一硅棒进行平面平整度检测。In step S101, pre-processing the first silicon rod located at the pre-processing location includes: causing the flatness detector to perform planar flatness detection on the first silicon rod.
在步骤S103中,令第一加工装置对第一加工区位上的第一硅棒进行第一加工作业,包括:令切圆及粗磨装置对第一加工区位上的第一硅棒进行切圆及粗磨加工作业。切圆及粗磨加工作业进一步包括:先利用切圆及粗磨装置对第一加工区位上的第一硅棒中的连接棱面进 行切圆加工作业,使得各个连接棱面与相邻的侧面之间的连接形成初步弧形连接;后利用切圆及粗磨装置对第一硅棒中的侧面进行粗磨加工加工作业。In step S103, the first processing device performs a first processing operation on the first silicon rod on the first processing location, including: circumcising the first silicon rod on the first processing location by the tangential and coarse grinding device And rough grinding processing. The tangential and rough grinding operations further include: first using a tangential and coarse grinding device to join the joint facets in the first silicon rod at the first processing location The circular cutting operation is performed such that the connection between the respective connecting facets and the adjacent side faces forms a preliminary curved connection; afterwards, the side faces of the first silicon rod are rough-grounded by a tangential and coarse grinding device.
在步骤S105中,令第二加工装置对第二加工区位上的第一硅棒进行第二加工作业,包括:令滚圆及精磨装置对第二加工区位上的第一硅棒进行滚圆及精磨加工作业。滚圆及精磨加工作业进一步包括:先利用滚圆及精磨装置对第一硅棒进行滚圆加工作业,对第一硅棒中的连接棱面进行研磨,使得第一硅棒中的连接棱面与侧面圆滑过渡;后利用滚圆及精磨装置对第一硅棒的侧面进行精磨加工作业。In step S105, the second processing device performs a second processing operation on the first silicon rod on the second processing location, including: spheronizing and refining the first silicon rod on the second processing location. Grinding operations. The spheronization and refining operations further include: first performing a spheronization operation on the first silicon rod by using a spheronization and refining device, and grinding the joint facets in the first silicon rod so that the joint facets in the first silicon rod are The side is smooth and smooth; afterwards, the side of the first silicon rod is subjected to a fine grinding operation by means of a spheronization and a refining device.
以多晶硅棒为例:Take the polysilicon rod as an example:
在步骤S101中,对位于所述预处理区位处的第一硅棒进行预处理,包括:令平整度检测仪对第一硅棒进行平面平整度检测。In step S101, pre-processing the first silicon rod located at the pre-processing location includes: causing the flatness detector to perform planar flatness detection on the first silicon rod.
在步骤S103中,令第一加工装置对第一加工区位上的第一硅棒进行第一加工作业,包括:令粗磨装置对第一加工区位上的第一硅棒进行粗磨加工作业。In step S103, the first processing device is caused to perform a first processing operation on the first silicon rod on the first processing location, including: causing the coarse grinding device to perform a rough grinding operation on the first silicon rod on the first processing location.
在步骤S105中,令第二加工装置对第二加工区位上的第一硅棒进行第二加工作业,包括:令倒角及精磨装置对第二加工区位上的第一硅棒进行倒角及精磨加工作业。倒角及精磨加工作业进一步包括:先利用倒角及精磨装置对第一硅棒进行滚圆加工作业,对第一硅棒中的棱角进行研磨以形成倒角面;后利用倒角及精磨装置对第一硅棒的侧面进行精磨加工作业。In step S105, the second processing device performs a second processing operation on the first silicon rod on the second processing location, including: chamfering and refining the first silicon rod on the second processing location And fine grinding operations. The chamfering and finishing operations further include: first performing a rounding operation on the first silicon rod by using a chamfering and refining device, grinding the corners of the first silicon rod to form a chamfered surface; and then using chamfering and finening The grinding device performs a finishing grinding operation on the side surface of the first silicon rod.
本申请硅棒多工位加工方法,可利用硅棒装卸装置能将硅棒快速、平稳且无损伤地进行装卸,利用硅棒转换装置能将硅棒在各个加工装置之间有序且无缝地进行转移并自动化实现硅棒加工的多个工序作业,多个加工装置可同时对相应的硅棒进行相应的加工作业,提高生产效率及产品加工作业的品质。The silicon rod multi-station processing method of the present application can utilize the silicon rod loading and unloading device to load and unload the silicon rod quickly, smoothly and without damage, and the silicon rod switching device can order the silicon rods between the processing devices in an orderly and seamless manner. The ground transfer and automation realize the multiple process operations of the silicon rod processing, and the plurality of processing devices can simultaneously perform corresponding processing operations on the corresponding silicon rods, thereby improving production efficiency and quality of product processing operations.
以下结合图9至图24,对本申请硅棒多工位加工机在某些实例中执行硅棒多工位加工作业进行详细描述。在以下实例中,先作如下设定:硅棒可选为单晶硅棒也可为多晶硅棒,其中:待加工的单晶硅棒为截面大致呈类矩形的硅方体,具有四个侧面,相邻两个侧面之间形成有呈R角的连接棱面;待加工的多晶硅棒为截面呈矩形的硅方体,具有四个侧面及四个棱角。所采用的硅棒多工位加工机包括有硅棒加工平台、硅棒装卸装置、第一加工装置、第二加工装置、以及硅棒转换装置,当然,硅棒多工位加工机还可包括高度检测仪、平整度检测仪等。另外,硅棒加工平台上设有预处理区位、第一加工区位、以及第二加工区位,预处理区位、第一加工区位、以及第二加工区位根据硅棒加工作业的工序而顺序设置,与之对应地,硅棒转换装置也设有三个硅棒定位机构,其中,预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,因此,三个硅棒定位机构两两之间也呈120°分布。在这里,假 设依照预处理区位、第一加工区位、以及第二加工区位的顺序的走向为正向,与所述正向相反的顺序的走向为逆向。In the following, in conjunction with FIG. 9 to FIG. 24, the silicon rod multi-station processing machine of the present application is described in detail in some examples to perform a silicon rod multi-station processing operation. In the following examples, the first setting is as follows: the silicon rod may be a single crystal silicon rod or a polycrystalline silicon rod, wherein: the single crystal silicon rod to be processed is a substantially square rectangular silicon square body having four sides. A connecting facet having an R angle is formed between the adjacent two side faces; the polycrystalline silicon rod to be processed is a silicon square body having a rectangular cross section, and has four sides and four corners. The silicon rod multi-station processing machine used includes a silicon rod processing platform, a silicon rod loading and unloading device, a first processing device, a second processing device, and a silicon rod conversion device. Of course, the silicon rod multi-station processing machine may further comprise Height detector, flatness detector, etc. In addition, the silicon rod processing platform is provided with a pretreatment position, a first processing position, and a second processing position, and the pretreatment position, the first processing position, and the second processing position are sequentially set according to the process of the silicon rod processing operation, and Correspondingly, the silicon rod switching device is also provided with three silicon rod positioning mechanisms, wherein the pretreatment position, the first processing position, and the second processing position are distributed at 120° between the two, so that three silicon rod positioning mechanisms are provided. There is also a 120° distribution between the two. Here, fake It is assumed that the direction according to the order of the pre-processing area, the first processing area, and the second processing area is positive, and the direction opposite to the forward direction is reverse.
步骤1,将待加工的第一硅棒放置于硅棒装卸装置的工件承载台上。在本实施例中,第一硅棒101是竖立放置于硅棒承载台21上的,将第一硅棒101放置于硅棒装卸区位中的硅棒承载台21的操作可采用人工作业也可采用相应的治具来实施,所述治具可例如为硅棒转移治具。另外,必要时,可通过转动硅棒承载台21来调整硅棒承载台21上的第一硅棒101的角度,所述角度可例如为45°放置,即,第一硅棒101的两条对角线分别对应于侧移方向(X轴方向)和平移方向(Y轴方向)。实施上述操作后硅棒多工位加工机的状态具体可参见图9,图9显示为硅棒被竖立放置于硅棒承载台上的状态示意图。In step 1, the first silicon rod to be processed is placed on the workpiece carrier of the silicon rod handling device. In the present embodiment, the first silicon rod 101 is placed upright on the silicon rod carrier 21, and the operation of placing the first silicon rod 101 on the silicon rod carrier 21 in the silicon rod loading and unloading position can be manually performed. It can be implemented with a corresponding jig, which can be, for example, a silicon rod transfer jig. In addition, if necessary, the angle of the first silicon rod 101 on the silicon rod carrier 21 can be adjusted by rotating the silicon rod carrier 21, which can be placed, for example, at 45°, that is, two of the first silicon rods 101. The diagonal lines correspond to the side shift direction (X-axis direction) and the translation direction (Y-axis direction), respectively. For the state of the silicon rod multi-station processing machine after the above operation is implemented, refer to FIG. 9. FIG. 9 is a schematic view showing a state in which the silicon rod is placed upright on the silicon rod carrier.
步骤2,将待加工的第一硅棒装载于硅棒加工平台的预处理区位。在本实施例中,将待加工的第一硅棒101装载于硅棒加工平台11的预处理区位是通过硅棒装卸装置2中的硅棒夹具25实施的。具体地,首先,确保硅棒装卸装置2中的硅棒夹具25对应于硅棒装卸区位,例如,可通过驱动换向载具23作换向运动,使得换向载具23的硅棒夹具25转换至硅棒装卸区位;随后,驱动硅棒夹持件253中的夹臂254作下放动作以由松开状态转入夹合状态并得以夹持住第一硅棒101,实施上述操作后硅棒多工位加工机的状态具体可参见图10,图10显示为硅棒被硅棒夹具夹持的状态示意图;接着,将第一硅棒101脱离于硅棒装卸区位。该脱离操作,在一种可选实施例中,硅棒夹持件253保持夹合状态,利用硅棒装卸区位中的硅棒承载台21作下降运动,使得第一硅棒101脱离于硅棒承载台21;在另一种可选实施例中,通过驱动硅棒夹持件253的上升运动(硅棒夹持件253为活动式设计)以带动第一硅棒101脱离于硅棒承载台21;接着,驱动换向载具23作换向运动(例如转动180°),使得换向载具23上的硅棒夹具25由硅棒装卸区位转换至预处理区位;接着,将第一硅棒101放置于处于预处理区位处的第一硅棒定位机构53的旋转承载台531上,并由第一硅棒定位机构53的旋转压紧装置533通过升降驱动装置作下降运动以压紧第一硅棒101实现定位,实施上述操作后硅棒多工位加工机的状态具体可参见图11,图11显示为硅棒被换向载具放置于预处理区位的状态示意图。In step 2, the first silicon rod to be processed is loaded into the pretreatment zone of the silicon rod processing platform. In the present embodiment, the first silicon rod 101 to be processed is loaded into the pretreatment position of the silicon rod processing platform 11 by the silicon rod holder 25 in the silicon rod handling device 2. Specifically, first, it is ensured that the silicon rod jig 25 in the silicon rod loading and unloading device 2 corresponds to the silicon rod loading and unloading position, for example, by driving the reversing carrier 23 for the reversing movement, so that the silicon rod jig 25 of the reversing carrier 23 is caused. Switching to the silicon rod loading and unloading position; subsequently, driving the clamping arm 254 in the silicon rod holding member 253 to perform a lowering operation to be transferred from the released state to the clamping state and holding the first silicon rod 101, and performing the above operation of the silicon For the state of the bar multi-station processing machine, refer to FIG. 10, which is a schematic view showing a state in which the silicon rod is clamped by the silicon rod clamp; then, the first silicon rod 101 is detached from the silicon rod loading and unloading position. In the detachment operation, in an alternative embodiment, the silicon rod holder 253 is kept in a clamped state, and the silicon rod carrier 21 in the silicon rod loading and unloading position is used for the descending movement, so that the first silicon rod 101 is separated from the silicon rod. The carrier 21; in another alternative embodiment, the driving movement of the silicon rod holder 253 (the silicon rod holder 253 is a movable design) to drive the first silicon rod 101 away from the silicon rod carrier 21; then, the commutation carrier 23 is driven to perform a reversing motion (for example, 180° rotation), so that the silicon rod clamp 25 on the reversing carrier 23 is switched from the silicon rod loading and unloading position to the pretreatment position; then, the first silicon is The rod 101 is placed on the rotating stage 531 of the first silicon rod positioning mechanism 53 at the pre-processing position, and is rotated by the rotary pressing device 533 of the first silicon rod positioning mechanism 53 by the lifting driving device to press the first A silicon rod 101 is positioned, and the state of the silicon rod multi-station processing machine after performing the above operation can be specifically seen in FIG. 11. FIG. 11 is a schematic view showing a state in which the silicon rod is placed in the pretreatment position by the reversing carrier.
需说明的是,在一种可选实施例中,在利用硅棒夹具25夹持第一硅棒之前,还可利用高度检测仪7检测第一硅棒101的高度,这样,硅棒夹具25中的硅棒夹持件253可根据高度检测仪7的检测结果在后续进行向上移动或向下移动以调整多个硅棒夹持件253之间的夹持间距,实施上述操作后硅棒多工位加工机的状态具体可参见图12,图12显示为高度检测仪检测位于装卸承载台上硅棒高度的状态示意图。 It should be noted that, in an alternative embodiment, the height of the first silicon rod 101 may also be detected by the height detector 7 before the first silicon rod is clamped by the silicon rod clamp 25, such that the silicon rod clamp 25 The silicon rod holder 253 can be moved upward or downward according to the detection result of the height detector 7 to adjust the nip distance between the plurality of silicon rod holders 253, and the silicon rod is more than the above operation. The state of the station processing machine can be specifically seen in FIG. 12, and FIG. 12 shows a state in which the height detector detects the height of the silicon rod on the loading and unloading platform.
步骤3,对预处理区位处的第一硅棒进行平面平整度检测。实施上述操作后硅棒多工位加工机的状态具体可参见图13和图14,显示为平整度检测仪检测硅棒平面平整度的状态示意图。In step 3, planar flatness detection is performed on the first silicon rod at the pretreatment location. The state of the silicon rod multi-station processing machine after the above operation is specifically shown in FIG. 13 and FIG. 14, which is a schematic diagram showing the state in which the flatness detector detects the flatness of the silicon rod.
在本实施例中,对预处理区位处的第一硅棒101进行平面平整度检测是通过平整度检测仪实施的。具体地,驱动换向载具23作换向运动(例如转动180°),使得换向载具23上的平整度检测仪由硅棒装卸区位转换至预处理区位,其中,硅棒夹具25和平整度检测仪分别配置于换向载具23中背向设置的第一安装面和第二安装面,在此阶段,必要时,通过驱动第一硅棒定位机构53的旋转压紧装置533作旋转运动以调整第一硅棒101的角度,例如带动第一硅棒101转动45°,使得第一硅棒101由原先两条对角线分别对应于侧移方向(X轴方向)和平移方向(Y轴方向)而调整为相邻的两个侧面分别对应于侧移方向和平移方向,即,其中的一个侧面正对于换向载具23上的平整度检测仪;接着,利用平整度检测仪对第一硅棒101的四个侧面进行平面平整度检测,其中任一个侧面的平面平整度检测更包括:由检测控制器控制检测仪移位机构带动接触式检测仪61移位并控制接触式检测仪61依序检测第一硅棒101中当前的待测侧面上的各个检测点。In the present embodiment, the planar flatness detection of the first silicon rod 101 at the pretreatment location is performed by a flatness detector. Specifically, the reversing carrier 23 is driven to perform a reversing motion (for example, 180° rotation), so that the flatness detector on the reversing carrier 23 is switched from the silicon rod loading and unloading position to the pretreatment position, wherein the silicon rod clamp 25 and The flatness detectors are respectively disposed on the first mounting surface and the second mounting surface disposed opposite to each other in the reversing carrier 23, and at this stage, if necessary, by driving the rotary pressing device 533 of the first silicon rod positioning mechanism 53 Rotating motion to adjust the angle of the first silicon rod 101, for example, driving the first silicon rod 101 to rotate by 45°, so that the first silicon rod 101 corresponds to the lateral direction (X-axis direction) and the translation direction by the original two diagonal lines, respectively. (Y-axis direction) is adjusted so that the adjacent two sides correspond to the side shift direction and the translation direction, that is, one of the sides is opposite to the flatness detector on the reversing carrier 23; then, the flatness is detected The device performs planar flatness detection on the four sides of the first silicon rod 101, and the planar flatness detection of any one of the sides further includes: controlling the detector shifting mechanism by the detecting controller to drive the contact detector 61 to shift and control the contact Type detector 61 in order Measuring a first silicon rod in each detection point on the side surface 101 of the current to be measured.
具体地,一方面,针对任一个待测面中每一个检测点的检测,均包括:由检测控制器控制检测仪移位机构(包括第一方向移位机构、第二方向移位机构、以及第三方向移位机构)带动接触式检测仪在移动平面内移位以使得接触式检测仪对应于待测的当前检测点;由检测控制器控制检测仪移位机构(主要是第二方向移位机构)带动接触式检测仪面朝待测的当前检测点移动直至接触到硅棒,此时,检测控制器会收到来自接触式检测仪发送过来的导通信号(或断开信号)并根据所述导通信号(或断开信号)暂停检测控制器控制检测仪移位机构的运行,并通过基准点信息及检测仪移位机构(主要是第二方向移位机构)在第二方向上的移动距离来推算出接触式检测仪当前所接触到的待测面中的检测点相对于基准点的相对距离;由检测控制器控制检测仪移位机构带动接触式检测仪背离待测的当前检测点移动以复位,完成一个检测点的检测。Specifically, in one aspect, detecting, for each of the detection points in any one of the to-be-measured surfaces, includes: controlling, by the detection controller, a detector displacement mechanism (including a first direction shifting mechanism, a second direction shifting mechanism, and The third direction shifting mechanism drives the contact type detector to shift in the moving plane such that the contact type detector corresponds to the current detection point to be tested; the detection controller controls the detector shifting mechanism (mainly the second direction shift) The positional mechanism drives the contact detector to move toward the current detection point to be tested until it contacts the silicon rod. At this time, the detection controller receives the conduction signal (or the disconnection signal) sent from the contact detector and Suspension detection controller controls the operation of the detector shifting mechanism according to the conduction signal (or disconnection signal), and passes the reference point information and the detector shifting mechanism (mainly the second direction shifting mechanism) in the second direction The moving distance on the upper side is used to calculate the relative distance of the detection point in the surface to be tested that the contact detector is currently in contact with the reference point; the detection controller controls the shift mechanism of the detector to drive the contact detection The meter moves away from the current detection point to be tested to reset, and completes the detection of one detection point.
另一方面,针对待测面上的多个检测点的检测,势必需要在检测点之间进行位置切换,因此,在完成上一个检测点的检测之后,待将接触式检测仪通过检测仪移位机构复位之后再通过检测仪移位机构移位至下一个检测点的位置,其中,同属于一个待测侧面的多个检测点可采用规则的点阵方式排列。还需说明的是,当完成第一硅棒101的一个侧面的平整度检测之后,还需要切换至下一个侧面进行平整度检测。侧面的切换可通过转移第一硅棒101来实现,例如,在工件装载结构中,可通过驱动第一硅棒定位机构53的旋转压紧装置533作旋转 运动以调整第一硅棒101的角度(例如带动第一硅棒101转动90°)而切换至邻近的下一个侧面。On the other hand, for the detection of multiple detection points on the surface to be tested, it is necessary to perform position switching between the detection points. Therefore, after the detection of the previous detection point is completed, the contact detector is to be moved through the detector. After the position mechanism is reset, the position of the next detection point is shifted by the detector shifting mechanism, wherein the plurality of detection points belonging to one side to be tested can be arranged in a regular lattice manner. It should also be noted that after the flatness detection of one side of the first silicon rod 101 is completed, it is also necessary to switch to the next side for flatness detection. The switching of the sides can be achieved by transferring the first silicon rod 101, for example, in the workpiece loading structure, by rotating the rotary pressing device 533 of the first silicon rod positioning mechanism 53. The movement is switched to the adjacent next side by adjusting the angle of the first silicon rod 101 (for example, driving the first silicon rod 101 to rotate by 90°).
额外地,在步骤3中,除了利用平整度检测仪7对预处理区位处的第一硅棒101进行平面平整度检测之外,还可通过平整度检测仪7和硅棒夹具25的配合来对第一硅棒101进行纠偏作业。Additionally, in step 3, in addition to the flatness detection of the first silicon rod 101 at the pretreatment location by the flatness detector 7, the fit of the flatness detector 7 and the silicon rod clamp 25 may be used. The first silicon rod 101 is subjected to a correcting operation.
在本实施例中,在所述纠偏作业中,一般地,主要地是将第一硅棒101的中心与旋转承载台531的中心对应重合。所述纠偏作业的具体操作可包括:由平整度检测仪7对旋转承载台531上承载的第一硅棒101进行平面平整度检测,从而获得第一硅棒101的整体位置概况;将获得的第一硅棒101的整体位置概况与旋转承载台531的位置进行比对分析,进而获得第一硅棒101的中心与旋转承载台531的中心之间的偏差信息;换向载具23转动180°作换向运动,由换向载具23上的硅棒夹具25对应于旋转承载台531上的第一硅棒101并夹持住第一硅棒101;利用检测控制器控制检测仪移位机构中的第一方向移位机构和/或第二方向移位机构驱动换向载具23在第一方向上和/或第二方向上移动,从而带动硅棒夹具25及由硅棒夹具25夹持的第一硅棒101相对旋转承载台531作位置调整,最终得以将第一硅棒101的中心与旋转承载台531的中心对应重合,完成针对第一硅棒101的纠偏作业。In the present embodiment, in the correcting operation, generally, the center of the first silicon rod 101 is mainly coincident with the center of the rotation stage 531. The specific operation of the correcting operation may include: performing planar flatness detection on the first silicon rod 101 carried on the rotating carrying platform 531 by the flatness detector 7, thereby obtaining an overall positional overview of the first silicon rod 101; The overall positional overview of the first silicon rod 101 is compared with the position of the rotating stage 531, thereby obtaining deviation information between the center of the first silicon rod 101 and the center of the rotating stage 531; the reversing carrier 23 is rotated 180. ° for the reversing motion, the silicon rod clamp 25 on the reversing carrier 23 corresponds to the first silicon rod 101 on the rotating stage 531 and holds the first silicon rod 101; the detector is controlled by the detection controller The first direction shifting mechanism and/or the second direction shifting mechanism in the mechanism drives the commutation carrier 23 to move in the first direction and/or the second direction, thereby driving the silicon rod clamp 25 and the silicon rod clamp 25 The clamped first silicon rod 101 is positionally adjusted with respect to the rotation stage 531, and finally the center of the first silicon rod 101 is coincident with the center of the rotation stage 531 to complete the correcting operation for the first silicon rod 101.
另外,针对不同型态的硅棒,所述纠偏作业存在细节上的差异。In addition, there are differences in detail in the rectification work for different types of silicon rods.
以单晶硅棒为例,请参阅图15,显示为对单晶硅棒进行纠偏作业的示意图。如图15所示,待加工的单晶硅棒为截面大致呈类矩形的硅方体,具有四个侧面,相邻两个侧面之间形成有呈R角的连接棱面。因此,针对单晶硅棒的纠偏作业可具体包括:由平整度检测仪对旋转承载台上承载的单晶硅棒的四个侧面进行平面平整度检测,从而获得由四个侧面所构成的单晶硅棒侧面的中心O1;由平整度检测仪对旋转承载台上承载的单晶硅棒的四个连接棱面进行平面平整度检测,从而获得由四个连接棱面所构成的单晶硅棒连接棱面的中心O2;计算得出单晶硅棒经多工位加工之后的单晶硅棒成品的尺寸;根据单晶硅棒成品的尺寸、单晶硅棒侧面的中心O1、单晶硅棒连接棱面的中心O2,推算出单晶硅棒成品的中心O3;将获得的单晶硅棒成品的中心O3与旋转承载台的中心O进行比对分析,进而两者的偏差信息;换向载具作换向运动,由换向载具上的硅棒夹具对应于旋转承载台上的单晶硅棒并夹持住单晶硅棒,利用检测控制器控制检测仪移位机构中的第一方向移位机构和/或第二方向移位机构驱动换向载具在第一方向上和/或第二方向上移动,从而带动硅棒夹具及由硅棒夹具夹持的单晶硅棒相对旋转承载台作位置调整,最终得以将单晶硅棒成品的中心O3与旋转承载台的中心O对应重合,完成针对单晶硅棒的纠偏作业。 Taking a single crystal silicon rod as an example, please refer to FIG. 15 , which is a schematic diagram showing a rectifying operation of a single crystal silicon rod. As shown in FIG. 15, the single crystal silicon rod to be processed is a silicon square body having a substantially rectangular cross section, and has four side faces, and a connecting face surface having an R angle is formed between adjacent two side faces. Therefore, the correcting operation for the single crystal silicon rod may specifically include: flatness detection of four sides of the single crystal silicon rod carried on the rotating stage by the flatness detector, thereby obtaining a single sheet composed of four sides The center O1 of the side of the crystalline silicon rod; the flatness test is performed on the four connecting facets of the single crystal silicon rod carried on the rotating stage by the flatness detector, thereby obtaining single crystal silicon composed of four connecting facets The rod is connected to the center O2 of the facet; the size of the finished single crystal silicon rod after the single-crystal silicon rod is processed by the multi-station is calculated; according to the size of the finished single crystal silicon rod, the center of the side of the single crystal silicon rod O1, single crystal The silicon rod is connected to the center O2 of the facet, and the center O3 of the finished single crystal silicon rod is calculated; the center O3 of the obtained single crystal silicon rod finished product is compared with the center O of the rotating stage, and the deviation information of the two is further analyzed; The reversing carrier is used for the reversing movement, and the silicon rod clamp on the reversing carrier corresponds to the single crystal silicon rod on the rotating bearing platform and holds the single crystal silicon rod, and the detecting controller is used to control the shifting mechanism of the detector First direction shifting mechanism and / The second direction shifting mechanism drives the reversing carrier to move in the first direction and/or the second direction, thereby driving the silicon rod clamp and the single crystal silicon rod clamped by the silicon rod clamp to adjust the position relative to the rotating bearing platform. Finally, the center O3 of the finished single crystal silicon rod is overlapped with the center O of the rotating stage, and the correcting operation for the single crystal silicon rod is completed.
以多晶硅棒为例,请参阅图16,显示为对多晶硅棒进行纠偏作业的示意图。如图16所示,待加工的多晶硅棒为截面呈矩形的硅方体,具有四个侧面及四个棱角。因此,针对多晶硅棒的纠偏作业可具体包括:由平整度检测仪对旋转承载台上承载的多晶硅棒的四个侧面进行平面平整度检测,从而获得由四个侧面所构成的多晶硅棒的中心O1;将获得的多晶硅棒的中心O1与旋转承载台的中心O进行比对分析,进而两者的偏差信息;换向载具作换向运动,由换向载具上的硅棒夹具对应于旋转承载台上的多晶硅棒并夹持住多晶硅棒,利用检测控制器控制检测仪移位机构中的第一方向移位机构和/或第二方向移位机构驱动换向载具在第一方向上和/或第二方向上移动,从而带动硅棒夹具及由硅棒夹具夹持的多晶硅棒相对旋转承载台作位置调整,最终得以将多晶硅棒的中心O1与旋转承载台的中心O对应重合,完成针对多晶硅棒的纠偏作业。Taking a polycrystalline silicon rod as an example, please refer to FIG. 16 , which is a schematic diagram showing the correcting operation of the polycrystalline silicon rod. As shown in FIG. 16, the polycrystalline silicon rod to be processed is a silicon square body having a rectangular cross section, and has four side faces and four corners. Therefore, the correcting operation for the polycrystalline silicon rod may specifically include: flatness detection of the four sides of the polycrystalline silicon rod carried on the rotating carrying platform by the flatness detector, thereby obtaining the center O1 of the polycrystalline silicon rod composed of four sides. Comparing the center O1 of the obtained polycrystalline silicon rod with the center O of the rotating stage, and then the deviation information of the two; the commutation vehicle is used for the reversing motion, and the silicon rod clamp on the reversing carrier corresponds to the rotation Carrying the polysilicon rod on the stage and holding the polysilicon rod, and controlling the first direction shifting mechanism and/or the second direction shifting mechanism in the shifting mechanism of the detector to drive the commutating vehicle in the first direction by using the detecting controller And/or moving in the second direction, thereby driving the silicon rod clamp and the polycrystalline silicon rod clamped by the silicon rod clamp to adjust the position relative to the rotating carrier, and finally, the center O1 of the polycrystalline silicon rod and the center O of the rotating carrier are correspondingly overlapped. Correction of the polysilicon rod is completed.
步骤4,将完成平面平整度检测的第一硅棒由预处理区位由预处理区位转换至第一加工区位并对第一加工区位上的第一硅棒进行第一加工作业,在此阶段,将待加工的第二硅棒装载于预处理区位并进行预处理。实施上述操作后硅棒多工位加工机的状态具体可参见图17,显示为对第一硅棒进行第一加工作业及第二硅棒进行装载的状态示意图。 Step 4, converting the first silicon rod that completes the planar flatness detection from the pre-processing location to the first processing location and performing the first processing operation on the first silicon rod in the first processing location, at this stage, The second silicon rod to be processed is loaded in the pretreatment zone and pretreated. The state of the silicon rod multi-station processing machine after performing the above operation can be specifically seen in FIG. 17, which is a schematic view showing a state in which the first silicon bar is subjected to the first processing operation and the second silicon rod is loaded.
在本实施例中,将完成平面平整度检测的第一硅棒由预处理区位由预处理区位转换至第一加工区位是通过令硅棒转换装置转动第一预设角度实施完成的,如前所述,预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,三个硅棒定位机构53两两之间也呈120°分布,因此,令硅棒转换装置5转动第一预设角度实际上就是令硅棒转换装置5正向转动120°,原先位于预处理区位上的第一硅棒定位机构53及其定位的第一硅棒101就转换至第一加工区位上了。In this embodiment, converting the first silicon rod that completes the planar flatness detection from the pre-processing location to the first processing location is accomplished by rotating the silicon rod switching device by a first predetermined angle, as before The pre-processing location, the first processing location, and the second processing location are 120° between the two, and the three silicon rod positioning mechanisms 53 are also distributed at 120° between the two, so that the silicon rod switching device 5 rotating the first predetermined angle is actually rotating the silicon rod switching device 5 by 120°, and the first silicon rod positioning mechanism 53 originally located in the pretreatment position and the first silicon rod 101 positioned therein are switched to the first The processing location is up.
对第一加工区位上的第一硅棒101进行第一加工作业则是由第一加工装置3实施的。在第一硅棒101为单晶硅棒的情形下,第一加工装置3为切圆及粗磨装置。由切圆及粗磨装置对单晶硅棒进行切圆及粗磨加工作业可大致包括:切圆加工作业和粗磨加工作业。The first processing operation of the first silicon rod 101 on the first processing location is performed by the first processing device 3. In the case where the first silicon rod 101 is a single crystal silicon rod, the first processing device 3 is a tangential and coarse grinding device. The tangential and rough grinding operations of the single crystal silicon rod by the dicing and rough grinding device can generally include: a rounding operation and a rough grinding operation.
切圆加工作业进一步包括:先利用硅棒转换装置5将第一硅棒101转送至第一加工区位,由第一硅棒定位机构53对第一硅棒101进行定位调整;初始地,在硅棒转换装置5将第一硅棒101转送至第一加工区位时,第一硅棒101的侧面是对应于切圆及粗磨装置中的一对第一磨具33,因此,由第一硅棒定位机构53对第一硅棒101进行定位调整可例如包括带动第一硅棒101正向(或逆向)转动45°,使得第一硅棒101中的第一对连接棱面对应于切圆及粗磨装置中的一对第一磨具33,令第一磨具33相对第一机架31根据进给量作横向进给,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对连 接棱面进行第一次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对连接棱面进行第二次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动80°,使得第一硅棒101中的第二对连接棱面对应于切圆及粗磨装置中的一对第一磨具33,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对连接棱面进行第一次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对连接棱面进行第二次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对连接棱面进行第三次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动80°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对连接棱面进行第三次粗切。作为第一硅棒101的单晶硅棒实施上述切圆加工作业的状态具体可参见图18,图18显示为单晶硅棒在切圆加工作业中的状态变化示意图。The rounding operation further includes: first transferring the first silicon rod 101 to the first processing location by using the silicon rod switching device 5, and positioning and adjusting the first silicon rod 101 by the first silicon rod positioning mechanism 53; initially, in silicon When the rod converting device 5 transfers the first silicon rod 101 to the first processing position, the side surface of the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the tangential and rough grinding device, and therefore, the first silicon The positioning adjustment of the first silicon rod 101 by the rod positioning mechanism 53 may include, for example, driving the first silicon rod 101 to rotate forward (or reverse) by 45°, so that the first pair of connecting facets in the first silicon rod 101 corresponds to the cutting. a pair of first grinding tools 33 in the circular and coarse grinding device, the first grinding tool 33 is fed transversely with respect to the first frame 31 according to the feed amount, and the first grinding wheel 34 of the first grinding tool 33 is rotated and driven. The first grinding tool 33 moves up and down to the first pair in the first silicon rod 101 The first surface of the first grinding tool 33 is rotated by 5°, and the first grinding wheel 34 of the first grinding tool 33 is rotated by the first silicon rod positioning mechanism 53 to drive the first grinding wheel 33 up and down. Moving to perform a second rough cut on the first pair of connecting facets in the first silicon rod 101; the first silicon rod 101 is driven to rotate forward by 80° by the first silicon rod positioning mechanism 53 so that the first silicon rod 101 is in the middle The second pair of connecting facets correspond to a pair of first grinding tools 33 in the tangential and coarse grinding device, rotate the first grinding wheel 34 of the first grinding tool 33 and drive the first grinding tool 33 to move up and down to A second pair of connecting facets in a silicon rod 101 is subjected to a first rough cut; the first silicon rod 101 is rotated by 5° by the first silicon rod positioning mechanism 53 to rotate the first grinding wheel in the first grinding tool 33. 34 and driving the first grinding tool 33 to move up and down to perform a second rough cutting on the second pair of connecting prism faces in the first silicon bar 101; the first silicon bar positioning mechanism 53 drives the first silicon bar 101 to rotate in the forward direction 5 °, rotating the first grinding wheel 34 of the first grinding tool 33 and driving the first grinding tool 33 to move up and down to perform the third rough cutting of the second pair of connecting facets in the first silicon bar 101 The first silicon rod 101 is rotated by 80° by the first silicon rod positioning mechanism 53 to rotate the first grinding wheel 34 of the first grinding tool 33 and drive the first grinding tool 33 to move up and down to be in the first silicon rod 101. The first pair of connecting facets is subjected to a third rough cut. For the state in which the single-crystal silicon rod of the first silicon rod 101 is subjected to the above-described rounding processing operation, refer to FIG. 18, which is a schematic view showing a state change of the single crystal silicon rod in the dicing processing operation.
需要特别说明的是,前述切圆加工作业中,由第一硅棒定位机构53带动第一硅棒101转动相应角度,例如:第一硅棒定位机构53带动第一硅棒101正向转动5°,并非为唯一的实现方式,在其他可选实施例中,可适应调整角度,例如为3°至7°,包括3°、4°、5°、6°、7°或其他角度,相应地,由第一硅棒定位机构53带动第一硅棒101正向转动80°的情况则适应性调整角度。请参阅下表一,表一显示为转动角度在3°至7°范围内各个数值的示例情况。It should be noted that, in the foregoing rounding operation, the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate by a corresponding angle. For example, the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate in the forward direction. °, not the only implementation, in other alternative embodiments, the adjustment angle can be adapted, for example 3° to 7°, including 3°, 4°, 5°, 6°, 7° or other angles, correspondingly In the case where the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 80°, the angle is adaptively adjusted. Refer to Table 1 below. Table 1 shows an example of the values for the angle of rotation in the range of 3° to 7°.
表一Table I
Figure PCTCN2017085048-appb-000001
Figure PCTCN2017085048-appb-000001
上述切圆加工作业过程仅为切圆加工作业中的一实施例,但并不以此为限,例如:先利用硅棒转换装置5将第一硅棒101转送至第一加工区位,由第一硅棒定位机构53带动第一硅棒101正向转动40°,使得第一硅棒101中的第一对连接棱面对应于切圆及粗磨装置中的一对第一磨具33,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对连接棱面进行第一次粗切;由第一硅棒定位机构53带动第一硅棒101正向 转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对连接棱面进行第二次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对连接棱面进行第三次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动80°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对连接棱面进行第一次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对连接棱面进行第二次粗切;由第一硅棒定位机构53带动第一硅棒101正向转动5°,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对连接棱面进行第三次粗切。The above-mentioned sizing processing operation is only one embodiment in the sizing processing operation, but is not limited thereto. For example, the first silicon rod 101 is first transferred to the first processing location by the silicon rod switching device 5, A silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 40°, so that the first pair of connecting prism faces in the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the tangential and rough grinding device. Rotating the first grinding wheel 34 of the first grinding tool 33 and driving the first grinding tool 33 to move up and down to perform the first rough cutting of the first pair of connecting facets in the first silicon bar 101; positioning by the first silicon bar The mechanism 53 drives the first silicon rod 101 forward Rotating 5°, rotating the first grinding wheel 34 of the first grinding tool 33 and driving the first grinding tool 33 to move up and down to perform a second rough cutting on the first pair of connecting facets in the first silicon bar 101; The silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 5°, rotates the first grinding wheel 34 of the first grinding tool 33 and drives the first grinding tool 33 to move up and down to the first pair in the first silicon rod 101. Connecting the facet to perform the third rough cutting; the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward by 80°, rotates the first grinding wheel 34 of the first grinding tool 33 and drives the first grinding tool 33 up and down. The first rough cutting is performed on the second pair of connecting prism faces in the first silicon rod 101; the first silicon rod 101 is rotated by 5° in the forward direction by the first silicon rod positioning mechanism 53 to rotate the first grinding tool 33. The first grinding wheel 34 drives the first grinding tool 33 to move up and down to perform a second rough cutting on the second pair of connecting prism faces in the first silicon rod 101; the first silicon rod 101 is driven by the first silicon rod positioning mechanism 53. Rotating 5° in the forward direction, rotating the first grinding wheel 34 in the first grinding tool 33 and driving the first grinding tool 33 to move up and down to enter the second pair of connecting facets in the first silicon bar 101 Third rough cut.
粗磨加工作业进一步包括:先利用硅棒转换装置5将第一硅棒101转送至第一加工区位,由第一硅棒定位机构53对第一硅棒101进行定位调整,使得第一硅棒101中的第一对侧面对应于切圆及粗磨装置中的一对第一磨具33,令第一磨具33相对第一机架31根据进给量作横向进给,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对侧面进行粗磨;由第一硅棒定位机构53带动第一硅棒101正向(或逆向)转动90°,使得第一硅棒101中的第二对侧面对应于切圆及粗磨装置中的一对第一磨具33,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对侧面进行粗磨。作为第一硅棒101的单晶硅棒实施上述粗磨加工作业的状态具体可参见图19,图19显示为单晶硅棒在粗磨加工作业中的状态变化示意图。The rough grinding processing further includes: first transferring the first silicon rod 101 to the first processing location by using the silicon rod switching device 5, and positioning and adjusting the first silicon rod 101 by the first silicon rod positioning mechanism 53 to make the first silicon rod The first pair of sides in the 101 corresponds to a pair of first grinding tools 33 in the tangential and rough grinding device, so that the first grinding tool 33 is fed transversely with respect to the first frame 31 according to the feed amount, and the first grinding wheel is rotated. The first grinding wheel 34 of the 33 is driven to drive the first grinding tool 33 up and down to coarsely grind the first pair of sides in the first silicon rod 101; the first silicon rod 101 is driven by the first silicon rod positioning mechanism 53 Rotating (or inversely) 90° such that the second pair of sides in the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the tangential and coarse grinding device, rotating the first grinding wheel 34 in the first grinding tool 33 The first grinding tool 33 is driven to move up and down to roughly grind the second pair of sides in the first silicon rod 101. For the state in which the above-described rough grinding processing operation is performed on the single crystal silicon rod of the first silicon rod 101, refer to FIG. 19, which is a schematic view showing a state change of the single crystal silicon rod in the rough grinding processing operation.
在第一硅棒101为多晶硅棒的情形下,第一加工装置3为粗磨装置。由粗磨装置对多晶硅棒进行粗磨加工作业可大致包括:先利用硅棒转换装置5将第一硅棒101转送至第一加工区位,由第一硅棒定位机构53对第一硅棒101进行定位调整,使得第一硅棒101中的第一对侧面对应于粗磨装置3中的一对第一磨具33,令第一磨具33相对第一机架31根据进给量作横向进给,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第一对侧面进行粗磨;由第一硅棒定位机构53带动第一硅棒101正向(或逆向)转动90°,使得第一硅棒101中的第二对侧面对应于粗磨装置3中的一对第一磨具33,旋转第一磨具33中的第一砂轮34并驱动第一磨具33上下运动以对第一硅棒101中的第二对侧面进行粗磨。作为第一硅棒101的多晶硅棒实施上述粗磨加工作业的状态具体可参见图20,图20显示为多晶硅棒在粗磨加工作业中的状态变化示意图。In the case where the first silicon rod 101 is a polycrystalline silicon rod, the first processing device 3 is a rough grinding device. The rough grinding operation of the polycrystalline silicon rod by the coarse grinding device may generally include: first transferring the first silicon rod 101 to the first processing location by using the silicon rod switching device 5, and the first silicon rod 101 by the first silicon rod positioning mechanism 53 Positioning adjustment is performed such that the first pair of side faces of the first silicon rod 101 correspond to a pair of first grinding tools 33 in the rough grinding device 3, so that the first grinding tool 33 is laterally oriented with respect to the first frame 31 according to the feed amount. Feeding, rotating the first grinding wheel 34 of the first grinding tool 33 and driving the first grinding tool 33 to move up and down to roughly grind the first pair of sides in the first silicon rod 101; being driven by the first silicon rod positioning mechanism 53 The first silicon rod 101 is rotated 90° in the forward direction (or reverse direction) such that the second pair of sides in the first silicon rod 101 corresponds to a pair of first grinding tools 33 in the rough grinding device 3, and the first grinding tool 33 is rotated. The first grinding wheel 34 drives the first grinding tool 33 up and down to coarsely grind the second pair of sides in the first silicon rod 101. For the state in which the above-mentioned rough grinding processing operation is performed on the polycrystalline silicon rod of the first silicon rod 101, reference can be made to FIG. 20, which is a schematic view showing a state change of the polycrystalline silicon rod in the rough grinding processing operation.
在步骤4中,将待加工的第二硅棒装载于预处理区位并进行预处理的实施过程可参照前 述步骤2和步骤3中的描述,在此不再赘述。In step 4, the second silicon rod to be processed is loaded into the pretreatment zone and the pretreatment process can be referred to before The descriptions in steps 2 and 3 will not be repeated here.
步骤5,将完成第一加工作业的第一硅棒由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒由预处理区位转换至第一加工区位;对第二加工区位上的第一硅棒进行第二加工作业,在此阶段,令对第一加工区位上的第二硅棒进行第一加工作业以及将待加工的第三硅棒装载于预处理区位并进行预处理。实施上述操作后硅棒多工位加工机的状态具体可参见图21,图21显示本申请的硅棒多工位加工机同时对三个硅棒进行加工作业的状态示意图。 Step 5, converting the first silicon rod that completes the first processing operation from the first processing location to the second processing location and converting the pre-processed second silicon rod from the pre-processing location to the first processing location; The first silicon rod on the location performs a second processing operation, at which stage the first processing operation is performed on the second silicon rod on the first processing location and the third silicon rod to be processed is loaded in the pretreatment location and performed Pretreatment. The state of the silicon rod multi-station processing machine after the above operation is specifically shown in FIG. 21, and FIG. 21 is a schematic view showing the state in which the silicon rod multi-station processing machine of the present application simultaneously processes three silicon rods.
在本实施例中,将完成第一加工作业的第一硅棒101由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒102由预处理区位转换至第一加工区位是通过令硅棒转换装置5转动第二预设角度实施完成的,如前所述,预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,三个硅棒定位机构53两两之间也呈120°分布,因此,令硅棒转换装置5转动第二预设角度实际上就是令硅棒转换装置5正向转动120°,原先位于第一加工区位上的第一硅棒定位机构53及其定位的第一硅棒101就转换至第二加工区位上以及原先位于预处理区位上的第二硅棒定位机构53及其定位的第二硅棒102就转换至第一加工区位上了。In this embodiment, the first silicon rod 101 that completes the first processing operation is converted from the first processing location to the second processing location, and the second silicon rod 102 that has completed the pre-processing is converted from the pre-processing location to the first processing location. The method is performed by rotating the silicon rod switching device 5 by a second predetermined angle. As described above, the pretreatment position, the first processing position, and the second processing position are distributed at 120° between the two, three silicon rods. The positioning mechanism 53 also has a 120° distribution between the two, so that rotating the silicon rod switching device 5 by the second predetermined angle actually turns the silicon rod switching device 5 forward by 120°, which is originally located in the first processing position. The first silicon rod positioning mechanism 53 and its positioned first silicon rod 101 are switched to the second processing position, and the second silicon rod positioning mechanism 53 originally located in the preprocessing position and the second silicon rod 102 positioned therein are converted. To the first processing location.
对第二加工区位上的第一硅棒101进行第二加工作业则是由第二加工装置4实施的。在第一硅棒101为单晶硅棒的情形下,第二加工装置4为滚圆及精磨装置。由滚圆及精磨装置对单晶硅棒进行滚圆及精磨加工作业可大致包括:滚圆加工作业和精磨加工作业。滚圆加工作业进一步包括:利用硅棒转换装置5将作为单晶硅棒的第一硅棒101转送至硅棒加工平台的第二加工区位,由第一硅棒定位机构53对第一硅棒101进行定位并旋转第一硅棒101,令第二磨具43相对第二机架41根据进给量作横向进给,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101的各个连接棱面进行研磨滚圆,使得第一硅棒101的连接棱面研磨至预设的尺寸并整体磨圆,即,连接棱面与侧面圆滑过渡。作为第一硅棒101的单晶硅棒实施上述滚圆加工作业的状态具体可参见图22,图22显示为单晶硅棒在滚圆加工作业中的状态示意图。The second processing operation of the first silicon rod 101 on the second processing zone is performed by the second processing apparatus 4. In the case where the first silicon rod 101 is a single crystal silicon rod, the second processing device 4 is a spheronization and refining device. The rounding and fine grinding operations of the single crystal silicon rod by the spheronization and refining device can roughly include: spheronization processing and fine grinding processing. The spheronization processing further includes transferring the first silicon rod 101 as a single crystal silicon rod to a second processing location of the silicon rod processing platform by the silicon rod switching device 5, and the first silicon rod 101 is aligned by the first silicon rod positioning mechanism 53 Positioning and rotating the first silicon rod 101, causing the second grinding tool 43 to feed transversely according to the feed amount with respect to the second frame 41, rotating the second grinding wheel 44 of the second grinding tool 43 and driving the second grinding tool 43 The upper and lower movements are performed to grind and round the respective joint faces of the first silicon rod 101, so that the joint facets of the first silicon rods 101 are ground to a predetermined size and are integrally rounded, that is, the joint facets and the sides are smoothly transitioned. For the state in which the above-described rounding processing operation is performed on the single crystal silicon rod of the first silicon rod 101, refer to FIG. 22, which is a schematic view showing the state of the single crystal silicon rod in the rounding processing operation.
精磨加工作业进一步包括:由第一硅棒定位机构53对第一硅棒101进行定位调整,使得第一硅棒101中的第一对侧面对应于滚圆及精磨装置4中的一对第二磨具43,令第二磨具43相对第二机架41根据进给量作横向进给,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101中的第一对侧面进行精磨;由第一硅棒定位机构53带动第一硅棒101正向(或逆向)转动90°,使得第一硅棒101中的第二对侧面对应于滚圆及精磨装 置4中的一对第二磨具43,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101中的第二对侧面进行精磨。作为第一硅棒101的单晶硅棒实施上述精磨加工作业的状态具体可参见图23,图23显示为单晶硅棒在精磨加工作业中的状态示意图。The finishing processing operation further includes: positioning and adjusting the first silicon rod 101 by the first silicon rod positioning mechanism 53 such that the first pair of sides in the first silicon rod 101 corresponds to a pair of the rounding and refining device 4 The second grinding tool 43 causes the second grinding tool 43 to feed the second frame 41 relative to the second frame 41 according to the feed amount, rotates the second grinding wheel 44 of the second grinding tool 43 and drives the second grinding tool 43 to move up and down to The first pair of sides of a silicon rod 101 are finely ground; the first silicon rod 101 is rotated by 90° in the forward (or reverse) direction by the first silicon rod positioning mechanism 53 so that the second pair of sides in the first silicon rod 101 Corresponding to spheronization and fine grinding A pair of second grinding tools 43 in 4 rotates the second grinding wheel 44 of the second grinding tool 43 and drives the second grinding tool 43 to move up and down to finish grinding the second pair of sides in the first silicon rod 101. For the state in which the above-described refining processing operation is performed as the single crystal silicon rod of the first silicon rod 101, see FIG. 23, which is a schematic view showing the state of the single crystal silicon rod in the refining processing operation.
在第一硅棒101为多晶硅棒的情形下,第二加工装置4为倒角及精磨装置。由倒角及精磨装置对多晶硅棒进行倒角及精磨加工作业可大致包括:倒角加工作业和精磨加工作业。In the case where the first silicon rod 101 is a polycrystalline silicon rod, the second processing device 4 is a chamfering and refining device. The chamfering and finishing operations of the polycrystalline silicon rod by the chamfering and refining device can generally include: chamfering processing and fine grinding processing.
倒角加工作业进一步包括:利用硅棒转换装置5将作为多晶硅棒的第一硅棒101转送至硅棒加工平台的第二加工区位,由第一硅棒定位机构53对第一硅棒101进行定位调整,例如带动第一硅棒101转动45°,使得第一硅棒101中的第一对棱角对应于倒角及精磨装置中的一对第二磨具43,令第二磨具43相对第二机架41根据进给量作横向进给,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101的第一对棱角进行磨削,使得第一硅棒101的第一对棱角经磨削而形成倒角面;由第一硅棒定位机构53带动第一硅棒101正向(或逆向)转动90°,使得第一硅棒101中的第二对棱角对应于倒角及精磨装置4中的一对第二磨具43,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101的第二对棱角进行磨削,使得第一硅棒101的第二对棱角经磨削而形成倒角面。作为第一硅棒101的多晶硅棒实施上述倒角加工作业的状态具体可参见图24,图24显示为多晶硅棒在倒角加工作业中的状态示意图。The chamfering operation further includes transferring the first silicon rod 101 as a polycrystalline silicon rod to a second processing location of the silicon rod processing platform by the silicon rod switching device 5, and performing the first silicon rod 101 by the first silicon rod positioning mechanism 53. Positioning adjustment, for example, driving the first silicon rod 101 to rotate 45°, so that the first pair of corners in the first silicon rod 101 corresponds to the chamfering and the pair of second grinding tools 43 in the refining device, so that the second grinding tool 43 Relative to the second frame 41 for lateral feeding according to the feed amount, the second grinding wheel 44 of the second grinding tool 43 is rotated and the second grinding tool 43 is driven to move up and down to grind the first pair of edges of the first silicon rod 101. Cutting, the first pair of edges of the first silicon rod 101 are ground to form a chamfered surface; the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate forward (or reverse) by 90°, so that the first silicon The second pair of corners in the rod 101 corresponds to the pair of second grinding tools 43 in the chamfering and refining device 4, rotates the second grinding wheel 44 in the second grinding tool 43 and drives the second grinding tool 43 to move up and down to The second pair of corners of the first silicon rod 101 are ground such that the second pair of edges of the first silicon rod 101 are ground to form a reverse Surface. For the state in which the above-described chamfering processing operation is performed on the polycrystalline silicon rod of the first silicon rod 101, refer to FIG. 24, which is a schematic view showing a state in which the polycrystalline silicon rod is in a chamfering processing operation.
精磨加工作业进一步包括:由第一硅棒定位机构53对作为第一硅棒101的多晶硅棒进行定位调整,例如带动第一硅棒101转动45°,使得第一硅棒101中的第一对侧面对应于倒角及精磨装置中的一对第二磨具43,令第二磨具43相对第二机架41根据进给量作横向进给,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101的第一对侧面进行精磨;由第一硅棒定位机构53带动第一硅棒101正向(或逆向)转动90°,使得第一硅棒101中的第二对侧面对应于倒角及精磨装置4中的一对第二磨具43,旋转第二磨具43中的第二砂轮44并驱动第二磨具43上下运动以对第一硅棒101的第二对侧面进行精磨。作为第一硅棒101的多晶硅棒实施上述精磨加工作业的状态具体可参见图25,图25显示为多晶硅棒在精磨加工作业中的状态示意图。The refining operation further includes: positioning and adjusting the polysilicon rod as the first silicon rod 101 by the first silicon rod positioning mechanism 53, for example, driving the first silicon rod 101 to rotate by 45°, so that the first one of the first silicon rods 101 The pair of second grinding tools 43 corresponding to the chamfering and refining device on the side, the second grinding tool 43 is fed transversely with respect to the second frame 41 according to the feed amount, and the second grinding tool 43 is rotated. The second grinding wheel 44 drives the second grinding tool 43 to move up and down to finish the first pair of sides of the first silicon rod 101; the first silicon rod positioning mechanism 53 drives the first silicon rod 101 to rotate in the forward (or reverse) direction. ° such that the second pair of sides in the first silicon rod 101 corresponds to the pair of second grinding tools 43 in the chamfering and refining device 4, rotates the second grinding wheel 44 in the second grinding tool 43 and drives the second grinding The 43 is moved up and down to finish the second pair of sides of the first silicon rod 101. The state in which the above-described refining processing operation is performed as the polycrystalline silicon rod of the first silicon rod 101 can be specifically seen in FIG. 25. FIG. 25 is a schematic view showing the state of the polycrystalline silicon rod in the refining processing operation.
在步骤5中,将完成平面平整度检测的第二硅棒由预处理区位由预处理区位转换至第一加工区位并对第一加工区位上的第二硅棒102进行第一加工作业的实施过程可参照前述步骤4的描述,而将待加工的第三硅棒装载于预处理区位并进行预处理的实施可参照前述步骤2和步骤3的描述,在此不再赘述。In step 5, the second silicon rod that completes the planar flatness detection is converted from the pre-processing location to the first processing location and the second processing operation of the second silicon rod 102 in the first processing location is performed. For the process of referring to the description of the foregoing step 4, the implementation of the third silicon rod to be processed in the pretreatment position and the pretreatment may be referred to the descriptions of the foregoing steps 2 and 3, and details are not described herein again.
步骤6,将完成第二加工作业的第一硅棒由第二加工区位转换至预处理区位以及将完成 第一加工作业的第二硅棒由第一加工区位转换至第二加工区位和将完成预处理的第三硅棒由预处理区位转换至第一加工区位;将预处理区位上的第一硅棒进行卸载以及将待加工的第四硅棒装载于预处理区位并对位于所述预处理区位处的第四硅棒进行预处理,在此阶段,对第二加工区位上的第二硅棒进行第二加工作业以及对第一加工区位上的第三硅棒进行第一加工作业。实施上述操作后硅棒多工位加工机的状态具体可参见图26,图26显示为完成加工作业的硅棒卸料的状态示意图。Step 6. Converting the first silicon rod that completes the second processing operation from the second processing location to the pre-processing location and will complete The second silicon rod of the first processing operation is converted from the first processing location to the second processing location and the third silicon rod that completes the pre-processing is converted from the pre-processing location to the first processing location; the first silicon in the pre-processing location is The rod is unloaded and the fourth silicon rod to be processed is loaded in the pretreatment zone and the fourth silicon rod located at the pretreatment zone is pretreated, at this stage, the second silicon rod on the second processing zone Performing a second processing operation and performing a first processing operation on the third silicon rod on the first processing location. The state of the silicon rod multi-station processing machine after the above operation is specifically shown in Fig. 26, and Fig. 26 is a schematic view showing the state of discharging the silicon rod for completing the processing operation.
在本实施例中,将完成第二加工作业的第一硅棒101由第二加工区位转换至预处理区位以及将完成第一加工作业的第二硅棒由第一加工区位转换至第二加工区位和将完成预处理的第三硅棒由预处理区位转换至第一加工区位是通过令硅棒转换装置5转动第三预设角度实施完成的,如前所述,预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,三个硅棒定位机构53两两之间也呈120°分布,因此,令硅棒转换装置5转动第三预设角度实际上是令硅棒转换装置5逆向转动240°或者令硅棒转换装置5正向转动120°即可实现,原先位于第二加工区位上的第一硅棒定位机构53及其定位的第一硅棒101就转换至预处理区位上、原先位于第一加工区位上的第二硅棒定位机构53及其定位的第二硅棒102就转换至第二加工区位上、以及原先位于预处理区位上的第三硅棒定位机构53及其定位的第三硅棒103就转换至第一加工区位上了。In this embodiment, the first silicon rod 101 that completes the second processing operation is converted from the second processing location to the pre-processing location and the second silicon rod that completes the first processing operation is converted from the first processing location to the second processing. The conversion of the location and the third silicon rod that will complete the pretreatment from the pretreatment location to the first processing location is accomplished by rotating the silicon rod switching device 5 by a third predetermined angle, as previously described, the pretreatment location, first The processing location and the second processing zone are distributed at 120° between the two, and the three silicon rod positioning mechanisms 53 are also distributed at 120° between the two, so that the silicon rod switching device 5 is rotated by a third predetermined angle. The silicon rod switching device 5 is reversely rotated by 240° or the silicon rod switching device 5 is rotated by 120° in the forward direction. The first silicon rod positioning mechanism 53 originally located in the second processing position and the first silicon rod positioned therein are realized. 101, the second silicon rod positioning mechanism 53 which is transferred to the pre-processing area and originally located in the first processing position, and the second silicon rod 102 which is positioned thereon are switched to the second processing position, and are originally located in the pre-processing area. Third silicon rod The positioning mechanism 53 and the third silicon rod 103 is converted to a location on the first processing zone.
特别地,针对硅棒转换装置5旋转设置于硅棒加工平台上,用于将硅棒在预处理区位、第一加工区位、以及第二加工区位之间转换,有必要进行详细说明。In particular, the silicon rod switching device 5 is rotatably disposed on the silicon rod processing platform for converting the silicon rod between the pretreatment position, the first processing position, and the second processing position, and detailed description is necessary.
请参阅图27,显示为本申请硅棒多工位加工机为三工位加工作业中的状态示意图。如图27所示,在该实施例中,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位依序设置,其中,预处理区位处对应设有硅棒装卸装置,第一加工区位对应设有第一加工装置,第二加工区位对应设有第二加工装置,且,预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,与之对应地,为圆形或圆环形的输送本体上的三个硅棒定位机构两两之间也呈120°分布。Please refer to FIG. 27 , which is a schematic view showing the state of the silicon rod multi-station processing machine of the present application in a three-station processing operation. As shown in FIG. 27, in this embodiment, the pretreatment location, the first processing location, and the second processing location on the silicon bar processing platform are sequentially disposed, wherein the pretreatment location is correspondingly provided with a silicon rod loading and unloading The device has a first processing device corresponding to the first processing location, a second processing device corresponding to the second processing location, and a 120° distribution between the pre-processing location, the first processing location, and the second processing location. Correspondingly, the three silicon rod positioning mechanisms on the circular or circular conveying body are also distributed at 120° between the two.
在这里,假设依照预处理区位、第一加工区位、以及第二加工区位的顺序的走向为正向,与所述正向相反的顺序的走向为逆向。相应地,执行硅棒多工位加工的过程可大致包括:在初始状况下,令硅棒装卸装置2将待加工的第一硅棒101装载于硅棒加工平台的预处理区位,并对位于所述预处理区位处的第一硅棒101进行预处理;令硅棒转换装置5正向转动120°以将完成预处理的第一硅棒101由预处理区位转换至第一加工区位,令第一加工装置3对第一加工区位上的第一硅棒101进行第一加工作业,在此阶段,令硅棒装卸装置2将待加工的 第二硅棒102装载于预处理区位并进行预处理;令硅棒转换装置5正向转动120°以将完成第一加工作业的第一硅棒101由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒102由预处理区位转换至第一加工区位,令第二加工装置4对第二加工区位上的第一硅棒101进行第二加工作业,在此阶段,令第一加工装置3对第一加工区位上的第二硅棒102进行第一加工作业以及令硅棒装卸装置5将待加工的第三硅棒103装载于预处理区位并进行预处理;令硅棒转换装置5正向转动120°或逆向转动240°以将完成第二加工作业的第一硅棒101由第二加工区位转换至预处理区位以及将完成第一加工作业的第二硅棒102由第一加工区位转换至第二加工区位、以及将完成预处理的第三硅棒103由预处理区位转换至第一加工区位,将预处理区位上的第一硅棒101进行卸载。Here, it is assumed that the course in the order of the pre-processing zone, the first machining zone, and the second machining zone is positive, and the course opposite to the forward direction is reverse. Correspondingly, the process of performing the silicon rod multi-station processing may substantially include: in the initial condition, the silicon rod loading and unloading device 2 loads the first silicon rod 101 to be processed into the pretreatment area of the silicon rod processing platform, and is located The first silicon rod 101 at the pretreatment position is pretreated; the silicon rod switching device 5 is rotated forward by 120° to convert the preprocessed first silicon rod 101 from the pretreatment position to the first processing position, The first processing device 3 performs a first processing operation on the first silicon rod 101 on the first processing location, and at this stage, the silicon rod handling device 2 is to be processed. The second silicon rod 102 is loaded in the pretreatment zone and pretreated; the silicon rod switching device 5 is rotated 120° in the forward direction to convert the first silicon rod 101 that completes the first processing operation from the first processing location to the second processing location. And converting the pre-processed second silicon rod 102 from the pre-processing location to the first processing location, causing the second processing device 4 to perform a second processing operation on the first silicon rod 101 on the second processing location, at this stage, Having the first processing device 3 perform a first processing operation on the second silicon rod 102 on the first processing location and the silicon rod handling device 5 loading the third silicon rod 103 to be processed in the pretreatment location and performing pretreatment; The silicon rod switching device 5 rotates 120° in the forward direction or 240° in the reverse direction to convert the first silicon rod 101 that completes the second processing operation from the second processing location to the pretreatment location and the second silicon rod that will complete the first processing operation. The first silicon bar 101 on the pretreatment zone is unloaded by converting the first processing zone to the second processing zone and converting the pre-processed third silicon bar 103 from the pre-processing zone to the first processing zone.
考虑到所述硅棒多工位加工机中布设的电源线或信号线等线缆不会因硅棒转换装置的过度旋转而带动该些线缆过度缠绕进而造成该些线缆绕断。在具体实施方式中,本申请提供的技术方案考虑对所述硅棒转换装置的最大旋转角度进行限制,即在令硅棒转换装置将第一硅棒101由第二加工区位转换至预处理区位的过程中,可以包括以下两种情况:It is considered that a cable such as a power line or a signal line disposed in the silicon rod multi-station processing machine does not excessively entangle the cables due to excessive rotation of the silicon rod switching device, thereby causing the cables to be broken. In a specific embodiment, the technical solution provided by the present application considers limiting the maximum rotation angle of the silicon rod switching device, that is, causing the silicon rod switching device to convert the first silicon rod 101 from the second processing position to the pretreatment position. In the process, you can include the following two situations:
第一种情况为,硅棒转换装置5的旋转角度范围为±240°,具体是指使硅棒转换装置5通过两次的正向转动120°和一次的逆向转动240°之后回到原位,将完成第二加工作业的第一硅棒101由第二加工区位转换至预处理区位。该种情况带来的有益效果还包括,可为整个硅棒多工位加工机的内部结构设计提供了更为灵活的设计空间,比如,可以考虑在第二加工区至预处理区之间设置其他构件而无需考虑阻碍硅棒转换装置旋转的情况。In the first case, the rotation angle of the silicon rod switching device 5 is ±240°, specifically, the silicon rod switching device 5 is returned to the original position after being rotated by 120° in the forward direction and 240° in the reverse direction. The first silicon rod 101 that completes the second processing operation is converted from the second processing location to the pre-processing location. The beneficial effects of this situation also include a more flexible design space for the internal structural design of the entire silicon rod multi-station processing machine, for example, it can be considered to be set between the second processing area and the preprocessing area. Other components need not be considered to hinder the rotation of the silicon rod switching device.
第二种情况为,所述硅棒转换装置的旋转角度范围为±360°,使硅棒转换装置5在旋转一周360°后将完成第二加工作业的第一硅棒101由第二加工区位转换至预处理区位,然后,再逆向360°旋转一周释放正向旋转过程中缠绕的线缆。In the second case, the rotation angle of the silicon rod switching device ranges from ±360°, so that the first silicon rod 101 of the second processing operation is completed by the second processing location after the silicon rod switching device 5 rotates 360°. Switch to the pre-processing zone and then reverse the 360° rotation to release the cable that was wound during the forward rotation.
总之,上述两种转动方式可达成基本相同的效果,但硅棒转换装置的设置仍并以此为限,只要能使得进行加工作业的硅棒能顺畅、平稳且高效率地完成各项加工作业,那么硅棒转换装置的转换方式(例如转动方向及转动角度等)可作其他的变化。In short, the above two rotation modes can achieve substantially the same effect, but the setting of the silicon rod conversion device is still limited thereto, as long as the silicon rod for processing can smoothly and smoothly perform various processing operations. Then, the conversion mode of the silicon rod switching device (such as the direction of rotation and the angle of rotation, etc.) can be changed.
当然,如果不考虑上述的线缆过度缠绕的风险或在第二加工区至预处理区之间设置其他构件的问题,所述硅棒转换装置也可继续采用这种单向无限旋转方式。Of course, the silicon rod switching device can continue to adopt this one-way infinite rotation mode without considering the above-mentioned risk of excessive cable winding or the problem of providing other components between the second processing zone and the pretreatment zone.
由于执行硅棒的装卸、平面平整度检测、第一加工作业、第二加工作业在前述均已有描述,不在此不再赘述。Since the loading and unloading of the silicon rod, the flatness detection, the first processing operation, and the second processing operation have been described above, they will not be described again.
在这里,想另行补充说明的是,在其他可选实施例中,若硅棒多工位加工机增设了相应的加工作业装置,那么硅棒加工平台上的功能区位以及输送本体上的硅棒定位机构的数量及 其位置关系均需作相应调整,后续,在利用硅棒多工位加工机对待加工的硅棒进行多工位加工的过程中,利用硅棒转换装置转动一预设角度以实现硅棒在功能区位进行转换也会有相应调整。假设,硅棒多工位加工机增设了一个第三加工装置,则,硅棒加工平台上也会增设一个第三加工区位且硅棒转换装置也会在输送本体上增加一个硅棒定位机构。Here, it is to be additionally noted that, in other alternative embodiments, if the silicon rod multi-station processing machine adds a corresponding processing operation device, the functional location on the silicon rod processing platform and the silicon rod on the transport body Number of positioning mechanisms and The positional relationship needs to be adjusted accordingly. Subsequently, in the process of multi-station processing of the silicon rod to be processed by the silicon rod multi-station processing machine, the silicon rod is rotated by a predetermined angle to realize the function of the silicon rod. The conversion of the location will also be adjusted accordingly. Assuming that a third processing device is added to the silicon rod multi-station processing machine, a third processing position is added to the silicon rod processing platform and the silicon rod switching device also adds a silicon rod positioning mechanism to the conveying body.
于具体的实施例中,所述第三加工装置例如硅棒抛光装置。所述硅棒抛光装置可设于机座上,用于对硅棒进行抛光加工作业,其具体实现方式可参照前述针对硅棒抛光装置的描述。In a specific embodiment, the third processing device is, for example, a silicon rod polishing device. The silicon rod polishing device can be disposed on the base for polishing the silicon rod. For the specific implementation, refer to the foregoing description for the silicon rod polishing apparatus.
在一种可选实施例中,所述硅棒加工平台上的预处理区位、第一加工区位、第二加工区位、以及第三加工区位依序设置,其中,预处理区位处对应设有硅棒装卸装置,第一加工区位对应设有第一加工装置,第二加工区位对应设有第二加工装置,第三加工区位对应设有第三加工装置,且,预处理区位、第一加工区位、第二加工区位、以及第三加工区位两两相邻之间呈90°分布,与之对应地,为圆形或圆环形的输送本体上的四个硅棒定位机构两两相邻之间也呈90°分布。In an optional embodiment, the pretreatment location, the first processing location, the second processing location, and the third processing location on the silicon bar processing platform are sequentially disposed, wherein the preprocessing location is correspondingly provided with silicon The bar loading and unloading device has a first processing device corresponding to the first processing zone, a second processing device corresponding to the second processing zone, and a third processing device corresponding to the third processing zone, and the pretreatment zone and the first processing zone The second processing zone and the third processing zone are respectively disposed at a 90° relationship between the two adjacent positions, and correspondingly, the four silicon rod positioning mechanisms on the circular or circular conveying body are adjacent to each other. It is also distributed at 90°.
请参阅图28,显示为本申请硅棒多工位加工机为四工位加工作业中的状态示意图。如图28所示,执行硅棒多工位加工的过程可大致包括:在初始状况下,令硅棒装卸装置2将待加工的第一硅棒101装载于硅棒加工平台的预处理区位,并对位于所述预处理区位处的第一硅棒101进行预处理;令硅棒转换装置5正向转动90°以将完成预处理的第一硅棒101由预处理区位转换至第一加工区位,令第一加工装置3对第一加工区位上的第一硅棒101进行第一加工作业,在此阶段,令硅棒装卸装置2将待加工的第二硅棒102装载于预处理区位并进行预处理;令硅棒转换装置5正向转动90°以将完成第一加工作业的第一硅棒101由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒102由预处理区位转换至第一加工区位,令第二加工装置4对第二加工区位上的第一硅棒101进行第二加工作业,在此阶段,令第一加工装置3对第一加工区位上的第二硅棒102进行第一加工作业以及令硅棒装卸装置5将待加工的第三硅棒103装载于预处理区位并进行预处理;令硅棒转换装置5正向转动90°以将完成第二加工作业的第一硅棒101由第二加工区位转换至第三加工区位以及将完成第一加工作业的第二硅棒102由第一加工区位转换至第二加工区位和将完成预处理的第三硅棒103由预处理区位转换至第一加工区位,令第三加工装置8对第三加工区位上的第一硅棒101进行第三加工作业,在此阶段,令第二加工装置4对第二加工区位上的第二硅棒102进行第二加工作业以及令第一加工装置3对第一加工区位上的第三硅棒103进行第一加工作业和令硅棒装卸装置5将待加工的第四硅棒104装载于预处理区位并进行预处理;令硅棒转换装置5正向转动90°或逆向转动270°以将完成第三加工作业的第一硅棒101由第三加工区位转 换至预处理区位以及将完成第二加工作业的第二硅棒102由第二加工区位转换至第三加工区位、将完成第一加工作业的第三硅棒103由第一加工区位转换至第二加工区位、和将完成预处理的第四硅棒104由预处理区位转换至第一加工区位,将预处理区位上的第一硅棒101进行卸载。Please refer to FIG. 28 , which is a schematic diagram showing the state of the silicon rod multi-station processing machine of the present application in a four-station processing operation. As shown in FIG. 28, the process of performing the silicon rod multi-station processing may substantially include: in the initial condition, the silicon rod loading and unloading device 2 loads the first silicon rod 101 to be processed into a pretreatment position of the silicon rod processing platform. And pretreating the first silicon rod 101 located at the pretreatment position; rotating the silicon rod switching device 5 forward by 90° to convert the preprocessed first silicon rod 101 from the pretreatment position to the first processing The first processing device 3 performs a first processing operation on the first silicon rod 101 on the first processing location. At this stage, the silicon rod loading and unloading device 2 loads the second silicon rod 102 to be processed into the pretreatment location. And pre-treating; the silicon rod switching device 5 is rotated forward by 90° to convert the first silicon rod 101 that completes the first processing operation from the first processing location to the second processing location and the second silicon rod that will complete the pre-processing 102: converting the pre-processing location to the first processing location, causing the second processing device 4 to perform a second processing operation on the first silicon rod 101 on the second processing location, and at this stage, causing the first processing device 3 to perform the first processing The second silicon rod 102 on the location performs the first The working industry and the silicon rod loading and unloading device 5 load the third silicon rod 103 to be processed in the pretreatment position and perform pretreatment; the silicon rod switching device 5 is rotated 90° in the forward direction to complete the first silicon for the second processing operation. The rod 101 is converted from the second processing zone to the third processing zone and the second silicon bar 102 that completes the first processing operation is converted from the first processing zone to the second processing zone and the third silicon bar 103 that will complete the pretreatment is pre- The processing location is switched to the first processing location, and the third processing device 8 performs a third processing operation on the first silicon rod 101 on the third processing location. At this stage, the second processing device 4 is placed on the second processing location. The second silicon rod 102 performs a second processing operation and causes the first processing device 3 to perform a first processing operation on the third silicon rod 103 on the first processing location and the fourth silicon rod 104 to be processed by the silicon rod loading and unloading device 5. Loading in the pretreatment zone and performing pretreatment; causing the silicon rod switching device 5 to rotate 90° in the forward direction or 270° in the reverse direction to rotate the first silicon rod 101 completing the third processing operation from the third processing zone Switching to the pre-processing location and converting the second silicon bar 102 that completes the second processing operation from the second processing location to the third processing location, and converting the third silicon bar 103 that completes the first processing operation from the first processing location to the first processing location The second processing zone, and the fourth silicon rod 104 to be pretreated, are converted from the pretreatment zone to the first processing zone, and the first silicon bar 101 on the pretreatment zone is unloaded.
考虑到所述硅棒多工位加工机中布设的电源线或信号线等线缆不会因硅棒转换装置的过度旋转而带动该些线缆过度缠绕进而造成该些线缆绕断。在具体实施方式中,本申请提供的技术方案考虑对所述硅棒转换装置的最大旋转角度进行限制,即在令硅棒转换装置将第一硅棒101由第三加工区位转换至预处理区位的过程中,可以包括以下两种情况:It is considered that a cable such as a power line or a signal line disposed in the silicon rod multi-station processing machine does not excessively entangle the cables due to excessive rotation of the silicon rod switching device, thereby causing the cables to be broken. In a specific embodiment, the technical solution provided by the present application considers limiting the maximum rotation angle of the silicon rod switching device, that is, the silicon rod switching device converts the first silicon rod 101 from the third processing position to the pretreatment position. In the process, you can include the following two situations:
第一种情况为,硅棒转换装置5的旋转角度范围为±270°,具体是指使硅棒转换装置5通过三次的正向转动90°和一次的逆向转动270°之后回到原位,将完成第三加工作业的第一硅棒101由第三加工区位转换至预处理区位。该种情况带来的有益效果还包括,可为整个硅棒多工位加工机的内部结构设计提供了更为灵活的设计空间,比如,可以考虑在第三加工区至预处理区之间设置其他构件而无需考虑阻碍硅棒转换装置旋转的情况。In the first case, the rotation angle of the silicon rod switching device 5 is ±270°, specifically, the silicon rod switching device 5 is returned to the original position after three times of positive rotation by 90° and one reverse rotation by 270°. The first silicon rod 101 that completes the third processing operation is switched from the third processing location to the pre-processing location. The beneficial effects of this situation include that it can provide a more flexible design space for the internal structure design of the entire silicon rod multi-station processing machine, for example, it can be considered to be set between the third processing area and the preprocessing area. Other components need not be considered to hinder the rotation of the silicon rod switching device.
第二种情况为,所述硅棒转换装置的旋转角度范围为±360°,使硅棒转换装置5在旋转一周360°后将完成第三加工作业的第一硅棒101由第三加工区位转换至预处理区位,然后,再逆向360°旋转一周释放正向旋转过程中缠绕的线缆。In the second case, the rotation angle of the silicon rod switching device ranges from ±360°, so that the first silicon rod 101 of the third processing operation is completed by the third processing location after the silicon rod switching device 5 rotates 360°. Switch to the pre-processing zone and then reverse the 360° rotation to release the cable that was wound during the forward rotation.
总之,上述两种转动方式可达成基本相同的效果,但硅棒转换装置的设置仍并以此为限,只要能使得进行加工作业的硅棒能顺畅、平稳且高效率地完成各项加工作业,那么硅棒转换装置的转换方式(例如转动方向及转动角度等)可作其他的变化。In short, the above two rotation modes can achieve substantially the same effect, but the setting of the silicon rod conversion device is still limited thereto, as long as the silicon rod for processing can smoothly and smoothly perform various processing operations. Then, the conversion mode of the silicon rod switching device (such as the direction of rotation and the angle of rotation, etc.) can be changed.
通过上述各个步骤,可以看到各个加工工位上的加工装置各司其职,各个加工装置之间有序且无缝地进行转移并自动化实现硅棒加工的多个工序作业,形成流水线作业,提高生产效率及产品加工作业的品质。Through the above various steps, it can be seen that the processing devices on the respective processing stations perform their respective duties, and the processing devices are transferred in an orderly and seamless manner and automatically realize the multiple process operations of the silicon rod processing to form an assembly line operation. Improve production efficiency and quality of product processing operations.
上述实施例仅例示性说明本申请的原理及其功效,而非用于限制本申请。任何熟悉此技术的人士皆可在不违背本申请的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本申请所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本申请的权利要求所涵盖。 The above embodiments are merely illustrative of the principles of the present application and its effects, and are not intended to limit the application. Any of the above-described embodiments may be modified or changed without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and scope of the invention will be covered by the appended claims.

Claims (21)

  1. 一种硅棒多工位加工机,其特征在于,包括:A silicon rod multi-station processing machine, characterized in that it comprises:
    机座,具有硅棒加工平台;a base with a silicon rod processing platform;
    硅棒装卸装置,设于所述硅棒加工平台的预处理区位,用于将待加工的硅棒装载至所述硅棒加工平台的预处理区位以及将经加工后的硅棒自所述硅棒加工平台的预处理区位卸载;a silicon rod loading and unloading device disposed in a pretreatment zone of the silicon rod processing platform for loading a silicon rod to be processed into a pretreatment zone of the silicon rod processing platform and processing the processed silicon rod from the silicon Pre-processing location unloading of the bar processing platform;
    第一加工装置,设于所述硅棒加工平台的第一加工区位,用于对所述硅棒进行第一加工作业;a first processing device disposed in a first processing location of the silicon bar processing platform for performing a first processing operation on the silicon bar;
    第二加工装置,设于所述硅棒加工平台的第二加工区位,用于对通过所述第一加工装置的第一加工作业后的硅棒进行第二加工作业;以及a second processing device disposed in the second processing location of the silicon bar processing platform for performing a second processing operation on the silicon rod after the first processing operation of the first processing device;
    硅棒转换装置,旋转设置于所述硅棒加工平台上,用于将所述硅棒在所述预处理区位、第一加工区位、以及第二加工区位之间转换。A silicon rod switching device is rotatably disposed on the silicon rod processing platform for converting the silicon rod between the pretreatment location, the first processing location, and the second processing location.
  2. 根据权利要求1述的硅棒多工位加工机,其特征在于,所述硅棒装卸装置包括:The silicon rod multi-station processing machine according to claim 1, wherein said silicon rod loading and unloading device comprises:
    硅棒装卸区位,设有用于承载所述硅棒竖立放置的硅棒承载台;a silicon rod loading and unloading location, and a silicon rod carrying platform for carrying the silicon rod to be placed upright;
    换向载具,用于作换向运动;以及a reversing carrier for reversing motion;
    硅棒夹具,设于所述换向载具的第一安装面;a silicon rod clamp disposed on the first mounting surface of the reversing carrier;
    其中,通过驱动所述换向载具作换向运动,使得所述换向载具的硅棒夹具在所述硅棒装卸区位和所述预处理区位之间转换以移送所述硅棒。Wherein, by driving the reversing carrier for the reversing motion, the silicon rod clamp of the reversing carrier is switched between the silicon rod loading and unloading position and the pretreatment position to transfer the silicon rod.
  3. 根据权利要求2述的硅棒多工位加工机,其特征在于,所述硅棒夹具包括:A silicon rod multi-station processing machine according to claim 2, wherein said silicon rod holder comprises:
    夹具安装件,设于所述换向载具上;以及a fixture mounting member disposed on the commutation carrier;
    至少两个硅棒夹持件,沿着所述夹具安装件间距设置;每一个所述硅棒夹持件包括:At least two silicon rod holders are disposed along the fixture mounting pitch; each of the silicon rod holders comprises:
    夹臂安装座,设于所述夹具安装件上;a clamp arm mount is disposed on the clamp mounting member;
    至少两个夹臂,活动设于所述夹臂安装座上;以及At least two clamp arms, the activity being disposed on the clamp arm mount;
    夹臂驱动机构,用于驱动所述至少两个夹臂作开合动作。a clamping arm driving mechanism for driving the at least two clamping arms for opening and closing.
  4. 根据权利要求3所述的硅棒多工位加工机,其特征在于,所述至少两个硅棒夹持件中的至少一个硅棒夹持件设有导向驱动机构,用于驱动其沿着所述夹具安装件运动,以调节所述所述至少两个硅棒夹持件的间距。A silicon rod multi-station processing machine according to claim 3, wherein at least one of said at least two silicon rod holders is provided with a guiding drive mechanism for driving it along The clamp mount moves to adjust a spacing of the at least two silicon rod clamps.
  5. 根据权利要求4所述的硅棒多工位加工机,其特征在于,所述硅棒装卸装置还包括:高度 检测仪,设于所述换向载具上,用于检测所述硅棒的高度。The silicon rod multi-station processing machine according to claim 4, wherein the silicon rod loading and unloading device further comprises: a height A detector is disposed on the commutation carrier for detecting a height of the silicon rod.
  6. 根据权利要求2所述的硅棒多工位加工机,其特征在于,还包括平整度检测仪,设于所述换向载具的第二安装面,用于对所述硅棒进行平面平整度检测。The silicon rod multi-station processing machine according to claim 2, further comprising a flatness detector disposed on the second mounting surface of the reversing carrier for planarly flattening the silicon rod Degree detection.
  7. 根据权利要求6所述的硅棒多工位加工机,其特征在于,所述平整度检测仪包括:The silicon rod multi-station processing machine according to claim 6, wherein the flatness detector comprises:
    接触式检测结构;Contact detection structure;
    检测仪移位机构;以及Detector shifting mechanism;
    检测控制器,与所述接触式检测结构和所述检测仪移位机构连接,用于控制所述检测仪移位机构带动所述接触式检测结构移位以及控制所述接触式检测结构依序检测所述硅棒中待测面上各个检测点的相对距离。a detection controller connected to the contact detecting structure and the detector shifting mechanism for controlling the shifting mechanism of the detector to drive the contact detecting structure to shift and controlling the contact detecting structure to be sequentially A relative distance of each detection point on the surface to be tested in the silicon rod is detected.
  8. 根据权利要求1所述的硅棒多工位加工机,其特征在于,所述硅棒转换装置包括:The silicon rod multi-station processing machine according to claim 1, wherein said silicon rod switching device comprises:
    圆盘形或圆环形的输送本体;a disc-shaped or circular conveying body;
    硅棒定位机构,设于所述输送本体上,用于对所述硅棒进行定位;以及a silicon rod positioning mechanism disposed on the transport body for positioning the silicon rod;
    转换驱动机构,用于驱动所述输送本体转动以带动所述硅棒定位机构所定位的硅棒转换位置。And a switching drive mechanism for driving the conveying body to rotate to drive the silicon rod switching position of the silicon rod positioning mechanism.
  9. 根据权利要求8所述的硅棒多工位加工机,其特征在于,所述硅棒定位机构包括:The silicon rod multi-station processing machine according to claim 8, wherein the silicon rod positioning mechanism comprises:
    旋转承载台,设于所述圆盘形或圆环形的输送本体上,用于承载所述硅棒;a rotating carrying platform disposed on the disc-shaped or circular conveying body for carrying the silicon rod;
    旋转压紧装置,相对设置于所述旋转承载台的上方,用于压紧所述硅棒;a rotary pressing device disposed opposite to the rotating carrier for pressing the silicon rod;
    升降驱动装置,用于驱动所述旋转压紧装置沿竖直方向作升降运动;以及a lifting drive for driving the rotary pressing device to move up and down in a vertical direction;
    旋转驱动装置,用于驱动所述旋转压紧装置并带动所述旋转压紧装置作旋转运动。a rotary driving device for driving the rotary pressing device and driving the rotary pressing device to perform a rotary motion.
  10. 根据权利要求1所述的硅棒多工位加工机,其特征在于,所述第一加工装置包括:The silicon rod multi-station processing machine according to claim 1, wherein said first processing means comprises:
    第一机架;以及First rack;
    至少一对第一磨具,对向设置于所述第一机架上,用于对位于第一加工区位处的硅棒转换装置上的硅棒进行第一加工作业。At least one pair of first abrasive tools are disposed opposite to the first frame for performing a first processing operation on the silicon rods on the silicon rod switching device located at the first processing location.
  11. 根据权利要求10所述的硅棒多工位加工机,其特征在于,所述第一磨具包括:The silicon rod multi-station processing machine according to claim 10, wherein the first abrasive tool comprises:
    第一主轴;以及 First spindle;
    至少一第一砂轮,设置于所述第一主轴的作业端;所述第一砂轮具有第一粒度的第一磨砂颗粒。At least one first grinding wheel is disposed at a working end of the first main shaft; the first grinding wheel has a first matte particle of a first size.
  12. 根据权利要求1所述的硅棒多工位加工机,其特征在于,所述第二加工装置包括:The silicon rod multi-station processing machine according to claim 1, wherein said second processing means comprises:
    第二机架;以及Second rack;
    至少一对第二磨具,对向设置于所述第二机架上,用于对位于第二加工区位处的硅棒转换装置上的硅棒进行第二加工作业。At least one pair of second abrasive tools are oppositely disposed on the second frame for performing a second processing operation on the silicon rods on the silicon rod switching device located at the second processing location.
  13. 根据权利要求12所述的硅棒多工位加工机,其特征在于,所述第二磨具包括:The silicon rod multi-station processing machine according to claim 12, wherein the second grinding tool comprises:
    第二主轴;以及Second spindle;
    至少一第二砂轮,设置于所述第二主轴的作业端;所述第二砂轮具有第二粒度的第二磨砂颗粒。At least one second grinding wheel is disposed at a working end of the second main shaft; the second grinding wheel has a second frosted particle of a second size.
  14. 根据权利要求1所述的硅棒多工位加工机,其特征在于,还包括防护门,用于将预处理区位与所述第一加工区位和所述第二加工区位相隔离。The silicon rod multi-station processing machine of claim 1 further comprising a guard door for isolating the pre-processing location from the first processing zone and the second processing zone.
  15. 根据权利要求1所述的硅棒多工位加工机,其特征在于,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布,所述硅棒转换装置的旋转角度范围为±240°。The silicon rod multi-station processing machine according to claim 1, wherein the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120°. The rotation angle of the silicon rod switching device ranges from ±240°.
  16. 根据权利要求1所述的硅棒多工位加工机,其特征在于,还包括第三加工装置,设于所述硅棒加工平台的第三加工区位;所述硅棒加工平台上的预处理区位、第一加工区位、第二加工区位、以及第三加工区两两相邻之间呈90°分布,所述硅棒转换装置的旋转角度范围为±270°。The silicon rod multi-station processing machine according to claim 1, further comprising a third processing device disposed at a third processing location of the silicon rod processing platform; and pretreatment on the silicon rod processing platform The location, the first processing zone, the second processing zone, and the third processing zone are distributed at a 90° angle between each other, and the rotation angle of the silicon bar switching device ranges from ±270°.
  17. 根据权利要求1、15或16所述的硅棒多工位加工机,其特征在于:A silicon rod multi-station processing machine according to claim 1, 15 or 16, wherein:
    所述硅棒转换装置的旋转角度范围为±360°;或The rotation angle of the silicon rod switching device ranges from ±360°; or
    所述硅棒转换装置采用单向无限旋转方式。The silicon rod switching device adopts a one-way infinite rotation mode.
  18. 一种硅棒多工位加工方法,其特征在于,包括以下步骤:A silicon rod multi-station processing method, characterized in that the method comprises the following steps:
    令硅棒装卸装置将待加工的第一硅棒装载于硅棒加工平台的预处理区位,并对位于所 述预处理区位处的第一硅棒进行预处理;The silicon rod loading and unloading device loads the first silicon rod to be processed into the pretreatment position of the silicon rod processing platform, and is located at the location Pre-processing of the first silicon rod at the pretreatment location;
    令硅棒转换装置以转动第一预设角度以将完成预处理的第一硅棒由预处理区位转换至第一加工区位;令第一加工装置对第一加工区位上的第一硅棒进行第一加工作业,在此阶段,令硅棒装卸装置将待加工的第二硅棒装载于预处理区位并进行预处理;以及Having the silicon rod switching device rotate a first predetermined angle to convert the pre-processed first silicon rod from the pre-processing location to the first processing location; causing the first processing device to perform the first silicon rod on the first processing location a first processing operation, in which a silicon rod handling device loads a second silicon rod to be processed in a pretreatment zone and performs pretreatment;
    令硅棒转换装置转动第二预设角度以将完成第一加工作业的第一硅棒由第一加工区位转换至第二加工区位以及将完成预处理的第二硅棒由预处理区位转换至第一加工区位;令第二加工装置对第二加工区位上的第一硅棒进行第二加工作业,在此阶段,令第一加工装置对第一加工区位上的第二硅棒进行第一加工作业以及令硅棒装卸装置将待加工的第三硅棒装载于预处理区位并进行预处理。Rotating the silicon rod switching device by a second predetermined angle to convert the first silicon rod that completes the first processing operation from the first processing location to the second processing location and converting the pre-processed second silicon rod from the pre-processing location to a first processing location; causing the second processing device to perform a second processing operation on the first silicon rod on the second processing location, at which stage the first processing device first performs the second silicon rod on the first processing location The processing operation and the silicon rod handling device load the third silicon rod to be processed into the pretreatment zone and perform pretreatment.
  19. 根据权利要求18所述的硅棒多工位加工方法,其特征在于,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布;当依照所述预处理区位、第一加工区位、以及第二加工区位的顺序的走向被定义为正向时,令硅棒转换装置转动的第一预设角度为正向转动120°;令硅棒转换装置转动第二预设角度为正向转动120°。The method of processing a silicon rod multi-station according to claim 18, wherein the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120°; When the course of the preprocessing zone, the first machining zone, and the second machining zone is defined as the forward direction, the first predetermined angle for rotating the silicon rod switching device is 120° in the forward direction; The rod switching device rotates the second predetermined angle to a forward rotation of 120°.
  20. 根据权利要求18所述的硅棒多工位加工方法,其特征在于,还包括步骤:The method of processing a silicon rod multi-station according to claim 18, further comprising the steps of:
    令硅棒转换装置转动第三预设角度以将完成第二加工作业的第一硅棒由第二加工区位转换至预处理区位以及将完成第一加工作业的第二硅棒由第一加工区位转换至第二加工区位和将完成预处理的第三硅棒由预处理区位转换至第一加工区位;令硅棒装卸装置将预处理区位上的第一硅棒进行卸载以及将待加工的第四硅棒装载于预处理区位并对位于所述预处理区位处的第四硅棒进行预处理,在此阶段,令第二加工装置对第二加工区位上的第二硅棒进行第二加工作业以及令第一加工装置对第一加工区位上的第三硅棒进行第一加工作业。Reversing the silicon rod switching device by a third predetermined angle to convert the first silicon rod that completes the second processing operation from the second processing location to the pre-processing location and the second silicon rod that completes the first processing operation from the first processing location Converting to the second processing zone and converting the third silicon rod to be pre-processed from the pre-processing zone to the first processing zone; causing the silicon bar handling device to unload the first silicon bar on the pre-treatment zone and to be processed The silicon rod is loaded in the pretreatment zone and the fourth silicon rod located at the pretreatment zone is pretreated, and at this stage, the second processing device performs the second processing on the second silicon rod on the second processing zone. Working and causing the first processing device to perform a first processing operation on the third silicon rod on the first processing location.
  21. 根据权利要求20所述的硅棒多工位加工方法,其特征在于,所述硅棒加工平台上的预处理区位、第一加工区位、以及第二加工区位两两之间呈120°分布;当依照所述预处理区位、第一加工区位、以及第二加工区位的顺序的走向被定义为正向时,所述的令硅棒转换装置转动的第一预设角度为正向转动120°;所述的令硅棒转换装置转动第二预设角度为正向转动120°;所述的令硅棒转换装置转动第三预设角度为正向转动120°或者逆向转动240°。 The method of processing a silicon rod multi-station according to claim 20, wherein the pretreatment zone, the first processing zone, and the second processing zone on the silicon bar processing platform are distributed at 120°; When the course of the preprocessing zone, the first machining zone, and the second machining zone is defined as the forward direction, the first predetermined angle for rotating the silicon bar switching device is 120° in the forward direction. The step of rotating the silicon rod switching device by a second predetermined angle is 120° in the forward direction; and the third predetermined angle of rotation of the silicon rod switching device is 120° in the forward direction or 240° in the reverse direction.
PCT/CN2017/085048 2016-05-23 2017-05-19 Multi-position processing apparatus and multi-position processing method for silicon boule WO2017202245A1 (en)

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CN201610345607.2A CN105835247B (en) 2016-05-23 2016-05-23 Silicon rod Combined machining machine
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CN201610345641.XA CN105946126B (en) 2016-05-23 2016-05-23 Silicon rod continuous operation system and silicon rod continuous productive process method
CN201610786297.8A CN106181610B (en) 2016-08-31 2016-08-31 Silicon rod Multistation processing machine
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