WO2017148187A1 - Système de production automatique pour des chaînes à rouleaux - Google Patents

Système de production automatique pour des chaînes à rouleaux Download PDF

Info

Publication number
WO2017148187A1
WO2017148187A1 PCT/CN2016/107214 CN2016107214W WO2017148187A1 WO 2017148187 A1 WO2017148187 A1 WO 2017148187A1 CN 2016107214 W CN2016107214 W CN 2016107214W WO 2017148187 A1 WO2017148187 A1 WO 2017148187A1
Authority
WO
WIPO (PCT)
Prior art keywords
automatic
chain
production system
roller
detection
Prior art date
Application number
PCT/CN2016/107214
Other languages
English (en)
Chinese (zh)
Inventor
何汉朝
Original Assignee
苏州椿盟智能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州椿盟智能科技有限公司 filed Critical 苏州椿盟智能科技有限公司
Publication of WO2017148187A1 publication Critical patent/WO2017148187A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21L—MAKING METAL CHAINS
    • B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
    • B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
    • B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
    • B21L9/065—Assembling or disassembling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21L—MAKING METAL CHAINS
    • B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
    • B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
    • B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21L—MAKING METAL CHAINS
    • B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
    • B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type

Definitions

  • the invention relates to the field of chain production, in particular to an automatic production system of roller chains.
  • the chain is a multi-purpose mechanical basic part composed of rigid members and a flexible system. It is mainly used to meet the functional requirements of transmission, transportation and pulling.
  • Roller chain is a widely used type of chain, which mainly consists of upper and lower outer sheets (outer chain plates), upper and lower inner sheets (internal link plates), pins, and large and small tubes (rollers and sleeves).
  • the domestic market uses manual or semi-automatic operation mode, and the chain parts are repeatedly turned over, causing parts to be scattered or mixed during the turnover process, resulting in waste of raw materials and labor; in addition, the assembly and its production efficiency are low, and it is easy to be missed by visual inspection.
  • the phenomenon of wrong inspection, the quality of the chain is unstable, and can not meet the requirements of high-end chain at home and abroad.
  • the technical problem to be solved by the present invention is to overcome the defects of the foregoing technology and provide an automatic roller chain production system, which is convenient to operate and has high integration, and can realize high-efficiency, automatic and systematic production of the roller chain. .
  • An automatic production system for a roller chain sequentially comprises an automatic assembly device, an automatic detection device, an automatic rivet device, an automatic pre-tensioning device, an automatic oiling device and an automatic packaging and packing device;
  • the automatic assembly device is configured to assemble each component into a whole chain;
  • the automatic detecting device includes a missing component detecting device and an image detecting device, and the missing component detecting device and the image detecting device are respectively configured to Whole chain is missing Piece detection and defect detection;
  • the automatic rivet device is configured to perform rivet processing on a pin on the entire chain;
  • the automatic pre-tensioning device is configured to pre-pull the entire chain Debris discharge inside;
  • the automatic oiling device is arranged to control the amount of oil when the oil is applied to the whole chain to reduce pollution of the environment by the oil smoke;
  • the automatic packaging and packing device is arranged for After the entire chain is unfolded at an appropriate length, it is then attached into a chain loop, and the roller chain is formed and packaged and packaged.
  • the automatic assembly device includes an automatic part online detecting device, an automatic blanking device, and an automatic component orientation assembling device, wherein the automatic component online detecting device is configured to perform on-line detection on the respective components and is unqualified The parts are ejected, and the automatic blanking device is configured to fit qualified parts into the automatic part orientation assembly to assemble to form the entire chain.
  • the automatic rivet head device is a hydraulic rivet machine, and the hydraulic rivet machine is provided for performing a four-faced rivet on the top of the pin on the entire chain.
  • the automatic pre-tensioning device comprises a dynamic pre-tensioning device and a static pre-tensioning device, wherein the dynamic pre-tensioning device is configured to saturate loading the entire chain to cause debris to be discharged therein;
  • the pretensioning device is configured to perform tensile force detection and length detection on the entire chain.
  • the automatic oiling device further includes an oil blowing system configured to control an oil quantity during oiling, and a soot purification system configured to treat the waste oil.
  • the automatic packaging and packing device comprises an automatic detaching device, an automatic binding device and an automatic packaging and packing device, wherein the automatic detaching device is arranged to detach the entire chain at an appropriate length.
  • the automatic fitting device is arranged to attach the disassembled chain into the chain loop, and the automatic packaging and boxing device is arranged to package and box the roller chain formed by the chain loop.
  • the automatic fitting device is provided with a servo motor robot.
  • the roller chain automatic production system organically integrates all the links in the production of the roller chain, and carries out quality inspection on the chain manufacturing link, thereby effectively improving the product quality of the chain and reducing the quality of the chain.
  • the amount of labor required for production reduces the number of artificial This, and the integrated production line is more efficient and safer.
  • Figure 1 is a diagram of the automatic chain production system of the present invention.
  • an intelligent automatic production system for a roller chain includes: an automatic assembly device for detecting and assembling various parts into a chain; and an automatic detecting device for vacating the semi-finished chain, positioning the sleeve, and sizing Tube, long and short shaft, poor appearance for detection and alarm; automatic rivet head device for rivet processing of the pin of the chain passing through the automatic detecting device; automatic pre-tensioning device for pre-treating the chain processed by the rivet head Pulling treatment; automatic oiling device for oil cooling of the pre-drawn chain; automatic packaging device for stripping and packaging the chain through the automatic oiling device.
  • the automatic assembly device further comprises: an automatic component online detecting device for discharging the defective parts of each component; and an automatic blanking device for sending the qualified parts passing the automatic component online detecting device to the preset position; Component oriented assembly device for assembling chain components such as sleeves and inner tubes;
  • the automatic detecting device further includes: a missing piece detecting device for detecting whether a part is missing through a chain of the automatic assembling device; and an image detecting system for performing sleeve orientation, a long and short axis, and a large and small tube on the chain passing through the missing piece detecting device Poor appearance, computer analysis, when the defect is found, the system automatically stops the alarm and displays the defect position on the display.
  • the automatic rivet head device is a hydraulic rivet head machine, and the hydraulic rivet head machine rivet head method is four-sided rivet, to rivet the four sides of the top surface of the pin of the complete chain.
  • the automatic pre-tensioning device further comprises: a dynamic pre-tensioning device for loading and saturating the chain chain passing through the four-sided rivet head to discharge wastes such as debris and burrs in the chain; and a static pre-tensioning device for performing the chain Pull force detection, online chain length detection;
  • the automatic oiling device is provided with an oil blowing system to control the oil quantity on the chain; a soot purification system to reduce the pollution of the soot to the environment;
  • the automatic packaging device further comprises: an automatic dismounting device for disassembling the entire chain passing through the automatic oiling device; an automatic fitting device for attaching the two ends of the chain after the disassembly to form a chain Circle; automatic packaging and packing device for packaging and packaging finished products;
  • the automatic fitting device is provided with a servo motor robot.
  • Step 1 Pour each component into the corresponding storage chute, and discharge the parts that do not meet the requirements by inspection, and pass the track into the automatic blanking device;
  • Step 2 each component enters the assembly machine from the automatic blanking device for assembly, and the various components are connected and assembled into a whole chain through a strip assembly machine;
  • Step 3 The assembled complete chain enters the missing component detecting device and the image detecting device through the transmission device, detects whether the strip device is defective, and finds a defective shutdown alarm;
  • Step 4 after the tested complete chain enters the hydraulic rivet head machine, the hydraulic rivet head machine rivet head method is four-sided rivet, to rivet head on the four sides of the top surface of the pin of the complete chain;
  • Step 5 pre-pulling the chain through the four-sided rivet head and oiling, pre-pulling the debris of the chain, and using the oil blowing system to control the amount of oil in the oiling process and opening the soot purification system to treat the waste oil; Pre-pulling and then oiling can increase the friction between the parts during the pre-tensioning process, so that the burr debris can be discharged.
  • step 6 the whole chain of the oil pre-tensioning process in step 5 is disassembled and assembled into a finished chain, and the automatic packaging and packaging is performed.
  • the roller chain automatic production system provided by the invention integrates the various links in the production of the roller chain organically, and the manufactured chain is more stable through the close connection and cooperation of the various manufacturing links.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

L'invention concerne un système de production automatique, pour des chaînes à rouleaux, qui comprend un appareil d'assemblage automatique, un appareil de détection automatique, un appareil de rivetage automatique, un appareil de mise en pré-tension automatique, un appareil de lubrification automatique et un appareil d'emballage et de mise en caisse automatique. L'appareil d'assemblage automatique est conçu pour assembler toutes les pièces en une chaîne complète; l'appareil de détection automatique comprend un moyen de détection de pièces manquantes et un moyen de détection d'images qui sont respectivement conçus pour la détection de pièces manquantes et la détection de défauts de la chaîne complète; l'appareil de rivetage automatique est conçu pour riveter des axes de charnière sur la chaîne complète; l'appareil de mise en pré-tension automatique est conçu pour mettre en pré-tension la chaîne complète pour évacuer les déchets dans la chaîne; l'appareil de lubrification automatique est conçu pour régler la quantité d'huile lubrifiante pendant la lubrification de la chaîne complète pour réduire la pollution de l'environnement provoquée par la fumée d'huile; l'appareil d'emballage et de mise en caisse automatique est conçu pour désassembler la chaîne complète en sections à une bonne longueur, puis pour assembler les sections en un anneau de chaîne pour former une chaîne à rouleaux pour l'emballage et la mise en caisse. Le système est d'utilisation pratique, possède un niveau d'intégration élevé et permet de mettre en œuvre une production de haute efficacité, automatique et systématique de chaînes à rouleaux.
PCT/CN2016/107214 2016-03-01 2016-11-25 Système de production automatique pour des chaînes à rouleaux WO2017148187A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610114806.2 2016-03-01
CN201610114806.2A CN105598355B (zh) 2016-03-01 2016-03-01 一种滚子链条的自动生产系统

Publications (1)

Publication Number Publication Date
WO2017148187A1 true WO2017148187A1 (fr) 2017-09-08

Family

ID=55978991

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/107214 WO2017148187A1 (fr) 2016-03-01 2016-11-25 Système de production automatique pour des chaînes à rouleaux

Country Status (2)

Country Link
CN (1) CN105598355B (fr)
WO (1) WO2017148187A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109807283A (zh) * 2019-03-11 2019-05-28 杭州自强链传动有限公司 一种扶梯链条销轴铆头模具
CN114714075A (zh) * 2022-03-10 2022-07-08 杭州东华链条集团有限公司 一种用于长销轴链条的自动化装配设备及装配工艺

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598355B (zh) * 2016-03-01 2018-03-02 苏州椿盟智能科技有限公司 一种滚子链条的自动生产系统
CN105921678B (zh) * 2016-06-14 2018-01-30 苏州椿盟智能科技有限公司 一种链条预拉系统
CN105834350B (zh) * 2016-06-14 2018-03-02 苏州椿盟智能科技有限公司 一种链条的自动生产系统
CN107971449B (zh) * 2016-10-21 2019-06-25 南京利民机械有限责任公司 一种正时链条的装配方法
CN108557157A (zh) * 2018-01-19 2018-09-21 湖州众诚链传动制造厂 一种链条生产加工过程中的接料装置
CN109060823A (zh) * 2018-08-03 2018-12-21 珠海格力智能装备有限公司 散热器的散热膏涂覆质量检测方法以及装置

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3977180A (en) * 1975-08-07 1976-08-31 S. G. Taylor Chain Company, Inc. Automatic chain manufacturing system
CN101786138A (zh) * 2010-01-29 2010-07-28 南京聚星机械装备股份有限公司 汽车链自动化生产线
JP2011083802A (ja) * 2009-10-16 2011-04-28 Ito Kogyo Kk Ｏリングチェーン自動製造装置
CN102451878A (zh) * 2011-11-22 2012-05-16 太仓椿盟链传动有限公司 一种链条自动制造系统及制造方法
CN202824507U (zh) * 2011-12-29 2013-03-27 杭州顺峰链业有限公司 链条自动生产线
CN103272986A (zh) * 2013-06-25 2013-09-04 湖州求精汽车链传动有限公司 一种链条自动化装配系统
CN105598355A (zh) * 2016-03-01 2016-05-25 太仓椿盟链传动有限公司 一种滚子链条的自动生产系统
CN205380249U (zh) * 2016-03-01 2016-07-13 太仓椿盟链传动有限公司 一种滚子链条的自动生产系统

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5882621A (ja) * 1981-11-09 1983-05-18 オ−マ−ク・インダストリ−ズ・インコ−ポレ−テツド チエン及びその製造方法
US4941316A (en) * 1987-09-15 1990-07-17 Bechtold Stephen K Chain assembly

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3977180A (en) * 1975-08-07 1976-08-31 S. G. Taylor Chain Company, Inc. Automatic chain manufacturing system
JP2011083802A (ja) * 2009-10-16 2011-04-28 Ito Kogyo Kk Ｏリングチェーン自動製造装置
CN101786138A (zh) * 2010-01-29 2010-07-28 南京聚星机械装备股份有限公司 汽车链自动化生产线
CN102451878A (zh) * 2011-11-22 2012-05-16 太仓椿盟链传动有限公司 一种链条自动制造系统及制造方法
CN202824507U (zh) * 2011-12-29 2013-03-27 杭州顺峰链业有限公司 链条自动生产线
CN103272986A (zh) * 2013-06-25 2013-09-04 湖州求精汽车链传动有限公司 一种链条自动化装配系统
CN105598355A (zh) * 2016-03-01 2016-05-25 太仓椿盟链传动有限公司 一种滚子链条的自动生产系统
CN205380249U (zh) * 2016-03-01 2016-07-13 太仓椿盟链传动有限公司 一种滚子链条的自动生产系统

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109807283A (zh) * 2019-03-11 2019-05-28 杭州自强链传动有限公司 一种扶梯链条销轴铆头模具
CN114714075A (zh) * 2022-03-10 2022-07-08 杭州东华链条集团有限公司 一种用于长销轴链条的自动化装配设备及装配工艺

Also Published As

Publication number Publication date
CN105598355A (zh) 2016-05-25
CN105598355B (zh) 2018-03-02

Similar Documents

Publication Publication Date Title
WO2017148187A1 (fr) Système de production automatique pour des chaînes à rouleaux
CN105834350B (zh) 一种链条的自动生产系统
CN103272986B (zh) 一种链条自动化装配系统
CN204843494U (zh) 一种l型二通接头自动装配机
CN205789481U (zh) 变压器自动化生产线
CN104308070A (zh) 链条自动化成条装配装置及其装配方法
CN102004057A (zh) 基于机器视觉的三环链拉伸检测系统
CN205650761U (zh) 一种输送链u型附板装配装置
CN111570298A (zh) 一种口罩坏件剔除装置
CN102451877A (zh) 一种链条自动制造系统及方法
CN205380249U (zh) 一种滚子链条的自动生产系统
CN203497690U (zh) 转盘铆接设备自动下料装置
CN201304409Y (zh) 一种从废弃电路板上分离和拆卸电子元件的装置
CN209471062U (zh) 动力锂电池正负极安装防错视觉检测装置
CN205390174U (zh) 饼干生产系统
Dabade et al. Automatic Sorting Machine Using Conveyor Belt
CN206842311U (zh) 一种多功能食品输送机
EP2543836B1 (fr) Method and device for cleaning filters and catalytic converters
CN203292420U (zh) 一种链条自动化装配系统
CN203109156U (zh) 密封圈链条检验包装生产线
CN210907017U (zh) 一种注射器灯检筛选机
CN208442165U (zh) 一种轴承套圈探伤检查、清洗、涂油用工艺设备
CN208840271U (zh) 一种特种钢铸造用便于固定的冲压装置
CN103111580B (zh) 密封圈链条检验包装生产线
CN103769498A (zh) 一种自动卸料装置

Legal Events

Date Code Title Description
NENP Non-entry into the national phase

Ref country code: DE

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16892365

Country of ref document: EP

Kind code of ref document: A1

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 25/01/2019)

122 Ep: pct application non-entry in european phase

Ref document number: 16892365

Country of ref document: EP

Kind code of ref document: A1