WO2017148187A1 - Automatic production system for roller chains - Google Patents
Automatic production system for roller chains Download PDFInfo
- Publication number
- WO2017148187A1 WO2017148187A1 PCT/CN2016/107214 CN2016107214W WO2017148187A1 WO 2017148187 A1 WO2017148187 A1 WO 2017148187A1 CN 2016107214 W CN2016107214 W CN 2016107214W WO 2017148187 A1 WO2017148187 A1 WO 2017148187A1
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- WIPO (PCT)
- Prior art keywords
- automatic
- chain
- production system
- roller
- detection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
- B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
- B21L9/065—Assembling or disassembling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
- B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
Definitions
- the invention relates to the field of chain production, in particular to an automatic production system of roller chains.
- the chain is a multi-purpose mechanical basic part composed of rigid members and a flexible system. It is mainly used to meet the functional requirements of transmission, transportation and pulling.
- Roller chain is a widely used type of chain, which mainly consists of upper and lower outer sheets (outer chain plates), upper and lower inner sheets (internal link plates), pins, and large and small tubes (rollers and sleeves).
- the domestic market uses manual or semi-automatic operation mode, and the chain parts are repeatedly turned over, causing parts to be scattered or mixed during the turnover process, resulting in waste of raw materials and labor; in addition, the assembly and its production efficiency are low, and it is easy to be missed by visual inspection.
- the phenomenon of wrong inspection, the quality of the chain is unstable, and can not meet the requirements of high-end chain at home and abroad.
- the technical problem to be solved by the present invention is to overcome the defects of the foregoing technology and provide an automatic roller chain production system, which is convenient to operate and has high integration, and can realize high-efficiency, automatic and systematic production of the roller chain. .
- An automatic production system for a roller chain sequentially comprises an automatic assembly device, an automatic detection device, an automatic rivet device, an automatic pre-tensioning device, an automatic oiling device and an automatic packaging and packing device;
- the automatic assembly device is configured to assemble each component into a whole chain;
- the automatic detecting device includes a missing component detecting device and an image detecting device, and the missing component detecting device and the image detecting device are respectively configured to Whole chain is missing Piece detection and defect detection;
- the automatic rivet device is configured to perform rivet processing on a pin on the entire chain;
- the automatic pre-tensioning device is configured to pre-pull the entire chain Debris discharge inside;
- the automatic oiling device is arranged to control the amount of oil when the oil is applied to the whole chain to reduce pollution of the environment by the oil smoke;
- the automatic packaging and packing device is arranged for After the entire chain is unfolded at an appropriate length, it is then attached into a chain loop, and the roller chain is formed and packaged and packaged.
- the automatic assembly device includes an automatic part online detecting device, an automatic blanking device, and an automatic component orientation assembling device, wherein the automatic component online detecting device is configured to perform on-line detection on the respective components and is unqualified The parts are ejected, and the automatic blanking device is configured to fit qualified parts into the automatic part orientation assembly to assemble to form the entire chain.
- the automatic rivet head device is a hydraulic rivet machine, and the hydraulic rivet machine is provided for performing a four-faced rivet on the top of the pin on the entire chain.
- the automatic pre-tensioning device comprises a dynamic pre-tensioning device and a static pre-tensioning device, wherein the dynamic pre-tensioning device is configured to saturate loading the entire chain to cause debris to be discharged therein;
- the pretensioning device is configured to perform tensile force detection and length detection on the entire chain.
- the automatic oiling device further includes an oil blowing system configured to control an oil quantity during oiling, and a soot purification system configured to treat the waste oil.
- the automatic packaging and packing device comprises an automatic detaching device, an automatic binding device and an automatic packaging and packing device, wherein the automatic detaching device is arranged to detach the entire chain at an appropriate length.
- the automatic fitting device is arranged to attach the disassembled chain into the chain loop, and the automatic packaging and boxing device is arranged to package and box the roller chain formed by the chain loop.
- the automatic fitting device is provided with a servo motor robot.
- the roller chain automatic production system organically integrates all the links in the production of the roller chain, and carries out quality inspection on the chain manufacturing link, thereby effectively improving the product quality of the chain and reducing the quality of the chain.
- the amount of labor required for production reduces the number of artificial This, and the integrated production line is more efficient and safer.
- Figure 1 is a diagram of the automatic chain production system of the present invention.
- an intelligent automatic production system for a roller chain includes: an automatic assembly device for detecting and assembling various parts into a chain; and an automatic detecting device for vacating the semi-finished chain, positioning the sleeve, and sizing Tube, long and short shaft, poor appearance for detection and alarm; automatic rivet head device for rivet processing of the pin of the chain passing through the automatic detecting device; automatic pre-tensioning device for pre-treating the chain processed by the rivet head Pulling treatment; automatic oiling device for oil cooling of the pre-drawn chain; automatic packaging device for stripping and packaging the chain through the automatic oiling device.
- the automatic assembly device further comprises: an automatic component online detecting device for discharging the defective parts of each component; and an automatic blanking device for sending the qualified parts passing the automatic component online detecting device to the preset position; Component oriented assembly device for assembling chain components such as sleeves and inner tubes;
- the automatic detecting device further includes: a missing piece detecting device for detecting whether a part is missing through a chain of the automatic assembling device; and an image detecting system for performing sleeve orientation, a long and short axis, and a large and small tube on the chain passing through the missing piece detecting device Poor appearance, computer analysis, when the defect is found, the system automatically stops the alarm and displays the defect position on the display.
- the automatic rivet head device is a hydraulic rivet head machine, and the hydraulic rivet head machine rivet head method is four-sided rivet, to rivet the four sides of the top surface of the pin of the complete chain.
- the automatic pre-tensioning device further comprises: a dynamic pre-tensioning device for loading and saturating the chain chain passing through the four-sided rivet head to discharge wastes such as debris and burrs in the chain; and a static pre-tensioning device for performing the chain Pull force detection, online chain length detection;
- the automatic oiling device is provided with an oil blowing system to control the oil quantity on the chain; a soot purification system to reduce the pollution of the soot to the environment;
- the automatic packaging device further comprises: an automatic dismounting device for disassembling the entire chain passing through the automatic oiling device; an automatic fitting device for attaching the two ends of the chain after the disassembly to form a chain Circle; automatic packaging and packing device for packaging and packaging finished products;
- the automatic fitting device is provided with a servo motor robot.
- Step 1 Pour each component into the corresponding storage chute, and discharge the parts that do not meet the requirements by inspection, and pass the track into the automatic blanking device;
- Step 2 each component enters the assembly machine from the automatic blanking device for assembly, and the various components are connected and assembled into a whole chain through a strip assembly machine;
- Step 3 The assembled complete chain enters the missing component detecting device and the image detecting device through the transmission device, detects whether the strip device is defective, and finds a defective shutdown alarm;
- Step 4 after the tested complete chain enters the hydraulic rivet head machine, the hydraulic rivet head machine rivet head method is four-sided rivet, to rivet head on the four sides of the top surface of the pin of the complete chain;
- Step 5 pre-pulling the chain through the four-sided rivet head and oiling, pre-pulling the debris of the chain, and using the oil blowing system to control the amount of oil in the oiling process and opening the soot purification system to treat the waste oil; Pre-pulling and then oiling can increase the friction between the parts during the pre-tensioning process, so that the burr debris can be discharged.
- step 6 the whole chain of the oil pre-tensioning process in step 5 is disassembled and assembled into a finished chain, and the automatic packaging and packaging is performed.
- the roller chain automatic production system provided by the invention integrates the various links in the production of the roller chain organically, and the manufactured chain is more stable through the close connection and cooperation of the various manufacturing links.
Abstract
An automatic production system for roller chains, comprising an automatic assembly apparatus, an automatic detection apparatus, an automatic riveting apparatus, an automatic pre-tensioning apparatus, an automatic lubricating apparatus, and an automatic packaging and boxing apparatus. The automatic assembly apparatus is configured to assemble all parts into a whole chain; the automatic detection apparatus comprises a missing part detection means and an image detection means that are respectively configured for missing part detection and defect detection of the whole chain; the automatic riveting apparatus is configured to rivet hinge pins on the whole chain; the automatic pre-tensioning apparatus is configured to pre-tension the whole chain to discharge scraps in the chain; the automatic lubricating apparatus is configured to control the amount of lubricating oil during lubrication of the whole chain to reduce environment pollution caused by oil smoke; the automatic packaging and boxing apparatus is configured to disassemble the whole chain into sections at a proper length and then assemble the sections into a chain ring to form a roller chain for packaging and boxing. The system is convenient to operate, has high integration level, and can implement high-efficiency, automatic, and systematic production of roller chains.
Description
本发明涉及链条生产领域，具体涉及一种滚子链条自动生产系统。The invention relates to the field of chain production, in particular to an automatic production system of roller chains.
链条是一种由刚性构件组成挠性系统的多用途机械基础件，主要用于满足传动、输送、拉曳等功能要求。滚子链条是一种广泛使用的链条类型，其主要由上下外片(外链板)、上下内片(内链板)、销轴、大小管(滚子和套筒)组成。目前国内市场使用人工作业或半自动作业模式，链条零件重复周转，在周转过程中导致零件散落或混料，造成原料及人工浪费；此外，装配及其生产效率低，采用肉眼检测容易出现漏检、错检等现象，链条品质不稳定，无法满足国内外高档链条要求。The chain is a multi-purpose mechanical basic part composed of rigid members and a flexible system. It is mainly used to meet the functional requirements of transmission, transportation and pulling. Roller chain is a widely used type of chain, which mainly consists of upper and lower outer sheets (outer chain plates), upper and lower inner sheets (internal link plates), pins, and large and small tubes (rollers and sleeves). At present, the domestic market uses manual or semi-automatic operation mode, and the chain parts are repeatedly turned over, causing parts to be scattered or mixed during the turnover process, resulting in waste of raw materials and labor; in addition, the assembly and its production efficiency are low, and it is easy to be missed by visual inspection. The phenomenon of wrong inspection, the quality of the chain is unstable, and can not meet the requirements of high-end chain at home and abroad.
由此可见，市场上亟待出现一种新型的滚子链条的生产系统，能够实现对滚子链条的高效率、自动化、系统化的生产。It can be seen that a new type of roller chain production system is urgently needed in the market, which can realize high efficiency, automation and systematic production of the roller chain.
发明内容Summary of the invention
本发明所要解决的技术问题在于克服前述技术存在的缺陷，提供一种滚子链条自动生产系统，该系统操作方便，集成度高，能够实现对滚子链条的高效率、自动化、系统化的生产。The technical problem to be solved by the present invention is to overcome the defects of the foregoing technology and provide an automatic roller chain production system, which is convenient to operate and has high integration, and can realize high-efficiency, automatic and systematic production of the roller chain. .
为解决上述技术问题，本发明采取的技术方案如下：In order to solve the above technical problems, the technical solution adopted by the present invention is as follows:
一种滚子链条的自动生产系统，所述滚子链条自动生产系统依次包括自动装配装置、自动检测装置、自动铆头装置、自动预拉装置、自动上油装置和自动包装装箱装置；其中所述自动装配装置设置用于将各个零部件组装成整根链条；所述自动检测装置包括缺件检测装置和影像检测装置，所述缺件检测装置和影像检测装置分别设置用于对所述整根链条进行缺
件检测和缺陷检测；所述自动铆头装置设置用于对所述整根链条上的销轴进行铆头处理；所述自动预拉装置设置用于对所述整根链条进行预拉将链条内的碎屑排出；所述自动上油装置设置用于当对所述整根链条上油时对上油量进行控制以减少油烟对环境的污染；所述自动包装装箱装置设置用于将所述整根链条在适当长度进行拆节后再装接成链条圈，形成所述滚子链条后进行包装和装箱。An automatic production system for a roller chain, the roller chain automatic production system sequentially comprises an automatic assembly device, an automatic detection device, an automatic rivet device, an automatic pre-tensioning device, an automatic oiling device and an automatic packaging and packing device; The automatic assembly device is configured to assemble each component into a whole chain; the automatic detecting device includes a missing component detecting device and an image detecting device, and the missing component detecting device and the image detecting device are respectively configured to Whole chain is missing
Piece detection and defect detection; the automatic rivet device is configured to perform rivet processing on a pin on the entire chain; the automatic pre-tensioning device is configured to pre-pull the entire chain Debris discharge inside; the automatic oiling device is arranged to control the amount of oil when the oil is applied to the whole chain to reduce pollution of the environment by the oil smoke; the automatic packaging and packing device is arranged for After the entire chain is unfolded at an appropriate length, it is then attached into a chain loop, and the roller chain is formed and packaged and packaged.
进一步地，所述自动装配装置包括自动零件在线检测装置、自动落料装置和自动部件定向装配装置，其中所述自动零件在线检测装置设置用于对所述各个零部件进行在线检测并将不合格的零部件被排出，所述自动落料装置设置用于将合格的零部件落入所述自动部件定向装配装置中进行装配，以形成所述整根链条。Further, the automatic assembly device includes an automatic part online detecting device, an automatic blanking device, and an automatic component orientation assembling device, wherein the automatic component online detecting device is configured to perform on-line detection on the respective components and is unqualified The parts are ejected, and the automatic blanking device is configured to fit qualified parts into the automatic part orientation assembly to assemble to form the entire chain.
进一步地，所述自动铆头装置为油压铆头机，所述油压铆头机设置用于对所述整根链条上的销轴的顶部进行四面铆头。Further, the automatic rivet head device is a hydraulic rivet machine, and the hydraulic rivet machine is provided for performing a four-faced rivet on the top of the pin on the entire chain.
进一步地，所述自动预拉装置包括动态预拉装置和静态预拉装置，其中所述动态预拉装置设置用于对所述整根链条进行饱和加载，使得其中的碎屑排出；所述静态预拉装置设置用于对所述整根链条进行拉力检测和长度检测。Further, the automatic pre-tensioning device comprises a dynamic pre-tensioning device and a static pre-tensioning device, wherein the dynamic pre-tensioning device is configured to saturate loading the entire chain to cause debris to be discharged therein; The pretensioning device is configured to perform tensile force detection and length detection on the entire chain.
进一步地，所述自动上油装置还包括吹油系统和油烟净化系统，所述吹油系统设置为在上油过程中控制上油量，所述油烟净化系统设置为对废油进行处理。Further, the automatic oiling device further includes an oil blowing system configured to control an oil quantity during oiling, and a soot purification system configured to treat the waste oil.
进一步地，所述自动包装装箱装置包括自动拆节装置、自动装接头装置和自动包装装箱装置，其中所述自动拆节装置设置为将所述整根链条在适当长度进行拆节，所述自动装接头装置设置为将拆节后的链条装接成所述链条圈，所述自动包装装箱装置设置为将由所述链条圈形成的所述滚子链条进行包装和装箱。Further, the automatic packaging and packing device comprises an automatic detaching device, an automatic binding device and an automatic packaging and packing device, wherein the automatic detaching device is arranged to detach the entire chain at an appropriate length. The automatic fitting device is arranged to attach the disassembled chain into the chain loop, and the automatic packaging and boxing device is arranged to package and box the roller chain formed by the chain loop.
进一步地，所述自动装接头装置设置有伺服电机机械手。Further, the automatic fitting device is provided with a servo motor robot.
本发明提供的一种滚子链条自动生产系统通过将滚子链条生产中的各个环节有机地整合在一起，并对链条制造环节进行质量检测，有效地提高了链条的产品质量，同时也减少了生产所需的人工数量，降低了人工成
本，并且集成之后的生产线效率更高，安全性能更好。The roller chain automatic production system provided by the invention organically integrates all the links in the production of the roller chain, and carries out quality inspection on the chain manufacturing link, thereby effectively improving the product quality of the chain and reducing the quality of the chain. The amount of labor required for production reduces the number of artificial
This, and the integrated production line is more efficient and safer.
图1为本发明的链条自动生产系统图。Figure 1 is a diagram of the automatic chain production system of the present invention.
为充分公开的目的，以下将结合实施例对本发明做进一步详细说明。应当理解，以下所述的具体实施例仅用于解释本发明，并非用于限定本发明的保护范围。For the purpose of full disclosure, the present invention will be further described in detail below with reference to the embodiments. It is understood that the specific embodiments described below are merely illustrative of the invention and are not intended to limit the scope of the invention.
如图1所示，一种滚子链条智能自动生产系统包括：自动装配装置，用于将各零件检测并且组装成链条；自动检测装置，用于将半成品链条进行缺片、套筒定向、大小管、长短轴、外观不良进行检测并报警；自动铆头装置，用于对经过自动检测装置的链条的销轴进行铆头处理；自动预拉装置，用于对经过铆头处理的链条进行预拉处理；自动上油装置，用于对经过预拉处理的链条进行上油散热；自动包装装置，用于对经过自动上油装置的链条进行分条组装包装。As shown in FIG. 1 , an intelligent automatic production system for a roller chain includes: an automatic assembly device for detecting and assembling various parts into a chain; and an automatic detecting device for vacating the semi-finished chain, positioning the sleeve, and sizing Tube, long and short shaft, poor appearance for detection and alarm; automatic rivet head device for rivet processing of the pin of the chain passing through the automatic detecting device; automatic pre-tensioning device for pre-treating the chain processed by the rivet head Pulling treatment; automatic oiling device for oil cooling of the pre-drawn chain; automatic packaging device for stripping and packaging the chain through the automatic oiling device.
其中，所述自动装配装置进一步包括：自动零件在线检测装置，用于对各个部件进行不良件排出；自动落料装置，用于将经过自动零件在线检测装置的合格零件送至预设位置；自动部件定向装配装置，用于对套筒、内管等链条部件进行组装；Wherein, the automatic assembly device further comprises: an automatic component online detecting device for discharging the defective parts of each component; and an automatic blanking device for sending the qualified parts passing the automatic component online detecting device to the preset position; Component oriented assembly device for assembling chain components such as sleeves and inner tubes;
所述自动检测装置进一步包括：缺件检测设备，用于经过自动装配装置的链条检测是否缺少零件；影像检测系统，用于对经过缺件检测设备的链条进行套筒定向、长短轴、大小管、外观不良进行电脑分析，发现缺陷时，系统自动停机报警并且在显示屏上显示出缺陷位置。The automatic detecting device further includes: a missing piece detecting device for detecting whether a part is missing through a chain of the automatic assembling device; and an image detecting system for performing sleeve orientation, a long and short axis, and a large and small tube on the chain passing through the missing piece detecting device Poor appearance, computer analysis, when the defect is found, the system automatically stops the alarm and displays the defect position on the display.
所述自动铆头装置为油压铆头机，油压铆头机铆头方式为四面铆，以对完整链条的销轴顶面的四面进行铆头。The automatic rivet head device is a hydraulic rivet head machine, and the hydraulic rivet head machine rivet head method is four-sided rivet, to rivet the four sides of the top surface of the pin of the complete chain.
所述自动预拉装置进一步包括：动态预拉装置，用于对经过四面铆头的链条链条进行加载饱和，使链条内的杂物、毛刺等垃圾排出；静态预拉装置，用于对链条进行拉力检测，在线链条长度检测；The automatic pre-tensioning device further comprises: a dynamic pre-tensioning device for loading and saturating the chain chain passing through the four-sided rivet head to discharge wastes such as debris and burrs in the chain; and a static pre-tensioning device for performing the chain Pull force detection, online chain length detection;
所述自动上油装置设置有吹油系统，以控制链条上的附油量；还设有
油烟净化系统，以减少油烟对环境的污染；The automatic oiling device is provided with an oil blowing system to control the oil quantity on the chain;
a soot purification system to reduce the pollution of the soot to the environment;
所述自动包装装置进一步包括：自动拆节装置，用于将通过自动上油装置的整根链条进行拆节；自动装接头装置，用于将拆节后的链条两端进行装接最终形成链条圈；自动包装装箱装置，用于将成品链条进行包装装箱；The automatic packaging device further comprises: an automatic dismounting device for disassembling the entire chain passing through the automatic oiling device; an automatic fitting device for attaching the two ends of the chain after the disassembly to form a chain Circle; automatic packaging and packing device for packaging and packaging finished products;
其中，所述自动装接头装置设置有伺服电机机械手。Wherein, the automatic fitting device is provided with a servo motor robot.
整个自动生产系统的工作步骤如下：The working steps of the entire automatic production system are as follows:
步骤1，将各个零部件倒入相应的储料槽中，通过检测将不满足要求的零部件排出，合格的通过轨道进入自动落料装置；Step 1. Pour each component into the corresponding storage chute, and discharge the parts that do not meet the requirements by inspection, and pass the track into the automatic blanking device;
步骤2，各零部件从自动落料装置进入装配机进行装配，将各个部件相连接，经过成条装配机装配成整根链条；Step 2, each component enters the assembly machine from the automatic blanking device for assembly, and the various components are connected and assembled into a whole chain through a strip assembly machine;
步骤3，装配好的整根链条通过传输装置进入缺件检测设备和影像检测设备，检测成条设备是否有缺陷，发现有缺陷停机报警；Step 3: The assembled complete chain enters the missing component detecting device and the image detecting device through the transmission device, detects whether the strip device is defective, and finds a defective shutdown alarm;
步骤4，经检测后的完整链条进入油压铆头机，油压铆头机铆头方式为四面铆，以对完整链条的销轴顶面的四面进行铆头；Step 4, after the tested complete chain enters the hydraulic rivet head machine, the hydraulic rivet head machine rivet head method is four-sided rivet, to rivet head on the four sides of the top surface of the pin of the complete chain;
步骤5，经过四面铆头的链条进行预拉处理并且上油，预拉将链条的碎屑排出，上油过程中会用吹油系统控制附油量并开启油烟净化系统对废油进行处理；先预拉再上油可以增大预拉过程中零部件之间的摩擦，使毛刺碎屑等排出，Step 5: pre-pulling the chain through the four-sided rivet head and oiling, pre-pulling the debris of the chain, and using the oil blowing system to control the amount of oil in the oiling process and opening the soot purification system to treat the waste oil; Pre-pulling and then oiling can increase the friction between the parts during the pre-tensioning process, so that the burr debris can be discharged.
步骤6，将步骤5中上油预拉处理的整根链条进行拆节组装成成品链条，并且进行自动包装装箱。In step 6, the whole chain of the oil pre-tensioning process in step 5 is disassembled and assembled into a finished chain, and the automatic packaging and packaging is performed.
本发明所提供的滚子链条自动生产系统，通过将滚子链条生产中的各个环节有机地整合在一起，通过各个制造环节的紧密衔接与配合，使得制造出来的链条更具有稳定性。The roller chain automatic production system provided by the invention integrates the various links in the production of the roller chain organically, and the manufactured chain is more stable through the close connection and cooperation of the various manufacturing links.
以上所述实施例仅表达了本发明的实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。
The above-mentioned embodiments are merely illustrative of the embodiments of the present invention, and the description thereof is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.
Claims (7)
- 一种滚子链条的自动生产系统，其特征在于，所述滚子链条自动生产系统包括自动装配装置、自动检测装置、自动铆头装置、自动预拉装置、自动上油装置和自动包装装箱装置；其中所述自动装配装置设置用于将各个零部件组装成整根链条；所述自动检测装置包括缺件检测装置和影像检测装置，所述缺件检测装置和影像检测装置分别设置用于对所述整根链条进行缺件检测和缺陷检测；所述自动铆头装置设置用于对所述整根链条上的销轴进行铆头处理；所述自动预拉装置设置用于对所述整根链条进行预拉将链条内的碎屑排出；所述自动上油装置设置用于当对所述整根链条上油时对上油量进行控制以减少油烟对环境的污染；所述自动包装装箱装置设置用于将所述整根链条在适当长度进行拆节后再装接成链条圈，形成所述滚子链条后进行包装和装箱。An automatic production system for a roller chain, characterized in that the automatic production system of the roller chain comprises an automatic assembly device, an automatic detection device, an automatic rivet device, an automatic pre-tensioning device, an automatic oiling device and an automatic packaging and packing a device; wherein the automatic assembly device is configured to assemble each component into a whole chain; the automatic detecting device includes a missing component detecting device and an image detecting device, and the missing component detecting device and the image detecting device are respectively provided for Performing a missing piece detection and defect detection on the entire chain; the automatic rivet head device is configured to perform a rivet processing on a pin on the entire chain; the automatic pre-tensioning device is configured to The entire chain is pre-pulled to discharge the debris in the chain; the automatic oiling device is arranged to control the amount of oil when the whole chain is oiled to reduce the pollution of the oil to the environment; The packaging and packing device is arranged to disassemble the whole chain after a proper length and then attach it into a chain loop, and form the roller chain to be packaged and packaged.
- 根据权利要求1所述的滚子链条的自动生产系统，其特征在于，所述自动装配装置包括自动零件在线检测装置、自动落料装置和自动部件定向装配装置，其中所述自动零件在线检测装置设置用于对所述各个零部件进行在线检测并将不合格的零部件被排出，所述自动落料装置设置用于将合格的零部件落入所述自动部件定向装配装置中进行装配，以形成所述整根链条。The automatic production system for a roller chain according to claim 1, wherein said automatic assembly device comprises an automatic component online detecting device, an automatic blanking device and an automatic component orientation assembling device, wherein said automatic component online detecting device Providing an on-line detection of the respective components and discharging the unqualified components, the automatic blanking device being arranged to drop the qualified components into the automatic component orientation assembly device for assembly The entire chain is formed.
- 根据权利要求1所述的滚子链条的自动生产系统，其特征在于，所述自动铆头装置为油压铆头机，所述油压铆头机设置用于对所述整根链条上的销轴的顶部进行四面铆头。The automatic production system for a roller chain according to claim 1, wherein said automatic rivet device is a hydraulic rivet machine, and said hydraulic rivet machine is provided for said entire chain The top of the pin carries a four-sided rivet head.
- 根据权利要求1所述的滚子链条自动生产系统，其特征在于，所述自动预拉装置包括动态预拉装置和静态预拉装置，其中所述动态预拉装置设置用于对所述整根链条进行饱和加载，使得其中的碎屑排出；所述静态预拉装置设置用于对所述整根链条进行拉力检测和长度检测。The roller chain automatic production system according to claim 1, wherein said automatic pretensioning device comprises a dynamic pretensioning device and a static pretensioning device, wherein said dynamic pretensioning device is provided for said whole root The chain is saturatedly loaded to cause debris therein to escape; the static pretensioning device is configured to perform tensile force detection and length detection on the entire chain.
- 根据权利要求1所述的滚子链条的自动生产系统，其特征在于，所述自动上油装置还包括吹油系统和油烟净化系统，所述吹油系统设置为在 上油过程中控制上油量，所述油烟净化系统设置为对废油进行处理。The automatic production system for a roller chain according to claim 1, wherein said automatic oiling device further comprises an oil blowing system and a soot purifying system, said oil blowing system being arranged to The amount of oil is controlled during the oiling process, and the soot purification system is configured to treat the waste oil.
- 根据权利要求1所述的滚子链条的自动生产系统，其特征在于，所述自动包装装箱装置包括自动拆节装置、自动装接头装置和自动包装装箱装置，其中所述自动拆节装置设置为将所述整根链条在适当长度进行拆节，所述自动装接头装置设置为将拆节后的链条装接成所述链条圈，所述自动包装装箱装置设置为将由所述链条圈形成的所述滚子链条进行包装和装箱。The automatic production system for a roller chain according to claim 1, wherein said automatic package packing device comprises an automatic detaching device, an automatic binding device, and an automatic packaging and packing device, wherein said automatic detaching device Provided to disassemble the entire chain at an appropriate length, the automatic fitting device being arranged to attach the detached chain into the chain loop, the automatic packaging and boxing device being arranged to be carried by the chain The roller chains formed by the loops are packaged and boxed.
- 根据权利要求6所述的滚子链条的自动生产系统，其特征在于，所述自动装接头装置设置有伺服电机机械手。 The automatic production system for a roller chain according to claim 6, wherein said automatic fitting device is provided with a servo motor robot.
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| CN201610114806.2A CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
| CN201610114806.2 | 2016-03-01 |
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| WO2017148187A1 true WO2017148187A1 (en) | 2017-09-08 |
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| PCT/CN2016/107214 WO2017148187A1 (en) | 2016-03-01 | 2016-11-25 | Automatic production system for roller chains |
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| WO (1) | WO2017148187A1 (en) |
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| CN109807283A (en) * | 2019-03-11 | 2019-05-28 | 杭州自强链传动有限公司 | A kind of escalator chain pin shaft snap mold |
| CN114714075A (en) * | 2022-03-10 | 2022-07-08 | 杭州东华链条集团有限公司 | Automatic assembly equipment and assembly process for long-pin-shaft chain |
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| CN105598355B (en) * | 2016-03-01 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of roller chain |
| CN105834350B (en) * | 2016-06-14 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of chain |
| CN105921678B (en) * | 2016-06-14 | 2018-01-30 | 苏州椿盟智能科技有限公司 | A kind of pre- pull system of chain |
| CN107971449B (en) * | 2016-10-21 | 2019-06-25 | 南京利民机械有限责任公司 | A kind of assembly method of timing chain |
| CN108557157A (en) * | 2018-01-19 | 2018-09-21 | 湖州众诚链传动制造厂 | A kind of material-receiving device in chain process of manufacture |
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| CN105598355A (en) | 2016-05-25 |
| CN105598355B (en) | 2018-03-02 |
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