CN105598355B - A kind of Automatic Production System of roller chain - Google Patents
A kind of Automatic Production System of roller chain Download PDFInfo
- Publication number
- CN105598355B CN105598355B CN201610114806.2A CN201610114806A CN105598355B CN 105598355 B CN105598355 B CN 105598355B CN 201610114806 A CN201610114806 A CN 201610114806A CN 105598355 B CN105598355 B CN 105598355B
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- CN
- China
- Prior art keywords
- automatic
- chain
- whole
- production system
- roller chain
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
- B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
- B21L9/065—Assembling or disassembling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
- B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
Abstract
The invention discloses a kind of Automatic Production System of roller chain, the roller chain Automatic Production System includes automatic assembling apparatus, automatic detection device, automatic Rivet head device, packs from movable pre-stretching device, automatic oiling device and automatically boxing apparatus；Wherein described automatic assembling apparatus is provided for each parts being assembled into whole chain；The automatic detection device includes Short Item detection means and image detection device, and the Short Item detection means and image detection device are respectively arranged to carry out Short Item detection and defects detection to the whole chain；The automatic Rivet head device is provided for carrying out die processing to the bearing pin on the whole chain；It is described to be provided for carrying out the whole chain prestretching by the chip discharge in chain from movable pre-stretching device.The system features in convenient, integrated level is high, can realize the high efficiency to roller chain, automation, the production of systematization.
Description
Technical field
The present invention relates to chain production field, and in particular to a kind of roller chain Automatic Production System.
Background technology
Chain is a kind of multi-purpose machinery basic part that flexible system is made up of rigid member, be mainly used in meet transmission,
The functional requirements such as conveying, pulling.Roller chain is a kind of widely used chain type, and it is mainly by upper and lower outer plate (exterior chain
Plate), upper and lower inner sheet (inner plate), bearing pin, big tubule (roller and sleeve) composition.Domestic market uses manual work or half
Automatic job pattern, chain part repeat to have enough to meet the need, cause part to be scattered or batch mixing in circular flow, cause raw material and artificial waves
Take；In addition, assembling and its low production efficiency, are detected using naked eyes and phenomena such as missing inspection, false retrieval easily occur, chain quality is unstable
It is fixed, domestic and international high-grade chain requirement can not be met.
As can be seen here, urgently there is a kind of production system of new roller chain in the market, can realize to roller chain
The high efficiency of bar, automation, the production of systematization.
The content of the invention
The defects of technical problems to be solved by the invention are to overcome aforementioned techniques to exist, there is provided a kind of roller chain is certainly
Dynamic production system, the system features in convenient, integrated level is high, can realize the high efficiency to roller chain, automation, systematization
Production.
In order to solve the above technical problems, the technical scheme that the present invention takes is as follows：
A kind of Automatic Production System of roller chain, the roller chain Automatic Production System include automatic assembling and filled successively
Put, automatic detection device, automatic Rivet head device, pack from movable pre-stretching device, automatic oiling device and automatically boxing apparatus；Wherein
The automatic assembling apparatus is provided for each parts being assembled into whole chain；The automatic detection device is examined including Short Item
Survey device and image detection device, the Short Item detection means and image detection device are respectively arranged to the whole chain
Carry out Short Item detection and defects detection；The automatic Rivet head device is provided for carrying out die to the bearing pin on the whole chain
Processing；It is described to be provided for carrying out the whole chain prestretching by the chip discharge in chain from movable pre-stretching device；It is described from
Dynamic oiling device is provided for being controlled upper oil mass to reduce dirt of the oil smoke to environment when to the whole chain oiling
Dye；The automatic packaging boxing apparatus, which is provided for refilling the whole chain after suitable length tear open and saved, is connected into chain
Circle, is packed and is cased after forming the roller chain.
Further, the automatic assembling apparatus includes automated part on-line measuring device, automatic blanking device and automatic
Part assembled orientation device, wherein the automated part on-line measuring device is provided for carrying out online each parts
Detect and be simultaneously discharged underproof parts, the automatic blanking device be provided for by qualified parts fall into it is described from
Assembled in dynamic component assembled orientation device, to form the whole chain.
Further, the automatic Rivet head device is oil pressure head riveter, and the oil pressure head riveter is provided for described whole
The top of bearing pin on root chain carries out four sides die.
Further, it is described to include dynamic pretension fixing device and static pretension fixing device from movable pre-stretching device, wherein the dynamic
Pretension fixing device is provided for carrying out saturation loading to the whole chain so that chip discharge therein；The static state loads in advance
Put and be provided for carrying out pull force calculation and length detection to the whole chain.
Further, the automatic oiling device also includes blowing oil system and lampblack purifying system, and the oil system that blows is set
It is set to during oiling and controls oil mass, the lampblack purifying system is arranged to handle waste oil.
Further, the automatic packaging boxing apparatus includes tearing regulating device, automatic joint device and automatic bag open automatically
Fill boxing apparatus, wherein the automatic regulating device of tearing open is arranged to tear open section in suitable length by the whole chain, it is described oneself
Dynamic joint device is arranged to tear open chain attaching after section into the chain circle, the automatic packaging boxing apparatus be arranged to by
The roller chain formed by the chain circle is packed and cased.
Further, the automatic joint device is provided with servomotor manipulator.
A kind of roller chain Automatic Production System provided by the invention has by the links during roller chain is produced
Combine machine, and quality testing is carried out to chain manufacture link, be effectively improved the product quality of chain, while
Reduce the artificial quantity needed for production, reduce cost of labor, and it is integrated after production line efficiency it is higher, security performance
More preferably.
Brief description of the drawings
Fig. 1 is the chain Automatic Production System figure of the present invention.
Embodiment
For abundant disclosed purpose, the present invention is described in further details below with reference to embodiment.It should be appreciated that with
Lower described specific embodiment is only used for explaining the present invention, is not intended to limit the scope of the present invention.
As shown in figure 1, a kind of roller chain intelligence Automatic Production System includes：Automatic assembling apparatus, for by each part
Detect and be assembled into chain；Automatic detection device, for carrying out semi-finished product chain to lack piece, sleeve orientation, big tubule, length
Axle, bad order are detected and alarmed；Automatic Rivet head device, for being carried out to the bearing pin of the chain by automatic detection device
Die processing；From movable pre-stretching device, for carrying out prestretching processing to the chain by die processing；Automatic oiling device, it is used for
The radiating that oils is carried out to the chain by prestretching processing；Automatic packing apparatus, for entering by the chain of automatic oiling device
Row slitting assembling packaging.
Wherein, the automatic assembling apparatus further comprises：Automated part on-line measuring device, for entering to all parts
The bad part discharge of row；Automatic blanking device, for default position will to be delivered to by the qualified parts of automated part on-line measuring device
Put；Self-winding parts assembled orientation device, for being assembled to chain parts such as sleeve, inner tubes；
The automatic detection device further comprises：Short Item detection device, for being examined by the chain of automatic assembling apparatus
Whether survey lacks part；Image detection system, for by Short Item detection device chain carry out sleeve orientation, major and minor axis,
Big tubule, bad order carry out computer for analysis, and when finding defect, system autostop is alarmed and display is fallen vacant on a display screen
Fall into position.
The automatic Rivet head device is oil pressure head riveter, and oil pressure head riveter die mode is four sides riveting, with to complete chain
Bearing pin top surface four sides carry out die.
It is described to further comprise from movable pre-stretching device：Dynamic pretension fixing device, for the chain chain by four sides die
Loading saturation is carried out, discharges the rubbish such as the debris in chain, burr；Static pretension fixing device, for carrying out pulling force inspection to chain
Survey, online chain length detection；
The automatic oiling device, which is provided with, blows oil system, to control the attached oil mass on chain；It is additionally provided with fume purifying system
System, to reduce pollution of the oil smoke to environment；
The automatic packing apparatus further comprises：Automatically regulating device is torn open, for whole of automatic oiling device will to be passed through
Chain carries out tearing section open；Automatic joint device, chain circle is ultimately formed for the chain both ends progress attaching after saving will to be torn open；Automatically
Boxing apparatus is packed, for finished product chain to be carried out into packaging vanning；
Wherein, the automatic joint device is provided with servomotor manipulator.
The job step of whole Automatic Production System is as follows：
Step 1, each parts are poured into corresponding stock chest, arranged the parts for being unsatisfactory for requiring by detecting
Go out, it is qualified that automatic blanking device is entered by track；
Step 2, each parts are assembled from automatic blanking device into assembly machine, and all parts are connected, and are passed through
Whole chain is assembled into bar assembly machine；
Step 3, the whole chain assembled enters Short Item detection device and image detection equipment by transmitting device, detection
It is whether defective into bar equipment, find defective stopping alarm；
Step 4, after testing after complete chain enter oil pressure head riveter, oil pressure head riveter die mode is four sides riveting, with
Die is carried out to the four sides of the bearing pin top surface of complete chain；
Step 5, carrying out prestretching processing by the chain of four sides die and oil, prestretching discharges the chip of chain, on
Waste oil can be handled with blowing the attached oil mass of oil system control and opening lampblack purifying system during oil；First prestretching is reoiled can
To increase the friction during prestretching between parts, discharge burr chip etc.,
Step 6, whole chain of the prestretching processing that oils in step 5 is carried out tearing section open and is assembled into finished product chain, and carried out
Automatic packaging vanning.
Roller chain Automatic Production System provided by the present invention, it is organic by the links during roller chain is produced
Ground combines, by the close linking of each manufacture link with coordinating so that the chain manufactured has more stability.
Embodiment described above only expresses embodiments of the present invention, and its description is more specific and detailed, but can not
Therefore it is interpreted as the limitation to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art,
Without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection model of the present invention
Enclose.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (5)
1. a kind of Automatic Production System of roller chain, it is characterised in that the roller chain Automatic Production System includes automatic
Assemble device, automatic detection device, automatic Rivet head device, dress of being cased from movable pre-stretching device, automatic oiling device and automatic packaging
Put；Wherein described automatic assembling apparatus is provided for each parts being assembled into whole chain；The automatic detection device bag
Short Item detection means and image detection device are included, the Short Item detection means and image detection device are respectively arranged to described
Whole chain carries out Short Item detection and defects detection；The automatic Rivet head device is provided for the bearing pin on the whole chain
Carry out die processing；It is described to be provided for carrying out the whole chain prestretching by the chip row in chain from movable pre-stretching device
Go out；The automatic oiling device is provided for being controlled to reduce oil smoke pair upper oil mass when to the whole chain oiling
The pollution of environment；The automatic packaging boxing apparatus is provided for refilling the whole chain after suitable length carries out tearing section open
Chain circle is connected into, is packed and is cased after forming the roller chain；
The automatic assembling apparatus includes automated part on-line measuring device, automatic blanking device and self-winding parts assembled orientation dress
Put, wherein the automated part on-line measuring device is provided for carrying out on-line checking to each parts and will be unqualified
Parts be discharged, the automatic blanking device is provided for qualified parts falling into the self-winding parts assembled orientation
Assembled in device, to form the whole chain；
The automatic Rivet head device is oil pressure head riveter, and the oil pressure head riveter is provided for the bearing pin on the whole chain
Top carry out four sides die.
2. roller chain Automatic Production System according to claim 1, it is characterised in that described to include from movable pre-stretching device
Dynamic pretension fixing device and static pretension fixing device, wherein the dynamic pretension fixing device is provided for carrying out saturation to the whole chain
Loading so that chip discharge therein；The static pretension fixing device be provided for the whole chain carry out pull force calculation and
Length detection.
3. the Automatic Production System of roller chain according to claim 1, it is characterised in that the automatic oiling device is also
Including blowing oil system and lampblack purifying system, the oil system that blows is arranged to during oiling oil mass, the oil smoke in control
Cleaning system is arranged to handle waste oil.
4. the Automatic Production System of roller chain according to claim 1, it is characterised in that the automatic packaging vanning dress
Put including tearing regulating device, automatic joint device open automatically and packing boxing apparatus automatically, wherein the automatic regulating device of tearing open is set
To carry out the whole chain in suitable length to tear section open, the automatic joint device is arranged to that the chain attaching after saving will be torn open
Into the chain circle, the automatic packaging boxing apparatus is arranged to be wrapped the roller chain formed by the chain circle
Dress and vanning.
5. the Automatic Production System of roller chain according to claim 4, it is characterised in that the automatic joint device
It is provided with servomotor manipulator.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610114806.2A CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
| PCT/CN2016/107214 WO2017148187A1 (en) | 2016-03-01 | 2016-11-25 | Automatic production system for roller chains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610114806.2A CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105598355A CN105598355A (en) | 2016-05-25 |
| CN105598355B true CN105598355B (en) | 2018-03-02 |
Family
ID=55978991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610114806.2A Active CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105598355B (en) |
| WO (1) | WO2017148187A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598355B (en) * | 2016-03-01 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of roller chain |
| CN105921678B (en) * | 2016-06-14 | 2018-01-30 | 苏州椿盟智能科技有限公司 | A kind of pre- pull system of chain |
| CN105834350B (en) * | 2016-06-14 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of chain |
| CN107971449B (en) * | 2016-10-21 | 2019-06-25 | 南京利民机械有限责任公司 | A kind of assembly method of timing chain |
| CN108557157A (en) * | 2018-01-19 | 2018-09-21 | 湖州众诚链传动制造厂 | A kind of material-receiving device in chain process of manufacture |
| CN109060823A (en) * | 2018-08-03 | 2018-12-21 | 珠海格力智能装备有限公司 | The thermal grease coating quality detection method and device of radiator |
| CN109807283A (en) * | 2019-03-11 | 2019-05-28 | 杭州自强链传动有限公司 | A kind of escalator chain pin shaft snap mold |
| CN114714075A (en) * | 2022-03-10 | 2022-07-08 | 杭州东华链条集团有限公司 | Automatic assembly equipment and assembly process for long-pin-shaft chain |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3241183A1 (en) * | 1981-11-09 | 1983-05-19 | Omark Industries, Inc.,, 97222 Portland, Oreg. | SAW CHAIN AND METHOD FOR THEIR PRODUCTION |
| US4941316A (en) * | 1987-09-15 | 1990-07-17 | Bechtold Stephen K | Chain assembly |
| CN101786138A (en) * | 2010-01-29 | 2010-07-28 | 南京聚星机械装备股份有限公司 | Automatic production line for automobile chains |
| CN102451878A (en) * | 2011-11-22 | 2012-05-16 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN205380249U (en) * | 2016-03-01 | 2016-07-13 | 太仓椿盟链传动有限公司 | Automatic production system of roller chain |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3977180A (en) * | 1975-08-07 | 1976-08-31 | S. G. Taylor Chain Company, Inc. | Automatic chain manufacturing system |
| JP5215973B2 (en) * | 2009-10-16 | 2013-06-19 | 伊藤工業株式会社 | O-ring chain automatic manufacturing equipment |
| CN202824507U (en) * | 2011-12-29 | 2013-03-27 | 杭州顺峰链业有限公司 | Automatic chain production line |
| CN103272986B (en) * | 2013-06-25 | 2015-08-19 | 湖州求精汽车链传动有限公司 | A kind of chain automatic assembly system |
| CN105598355B (en) * | 2016-03-01 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of roller chain |
-
2016
- 2016-03-01 CN CN201610114806.2A patent/CN105598355B/en active Active
- 2016-11-25 WO PCT/CN2016/107214 patent/WO2017148187A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3241183A1 (en) * | 1981-11-09 | 1983-05-19 | Omark Industries, Inc.,, 97222 Portland, Oreg. | SAW CHAIN AND METHOD FOR THEIR PRODUCTION |
| US4941316A (en) * | 1987-09-15 | 1990-07-17 | Bechtold Stephen K | Chain assembly |
| CN101786138A (en) * | 2010-01-29 | 2010-07-28 | 南京聚星机械装备股份有限公司 | Automatic production line for automobile chains |
| CN102451878A (en) * | 2011-11-22 | 2012-05-16 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN205380249U (en) * | 2016-03-01 | 2016-07-13 | 太仓椿盟链传动有限公司 | Automatic production system of roller chain |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017148187A1 (en) | 2017-09-08 |
| CN105598355A (en) | 2016-05-25 |
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| CB02 | Change of applicant information |
Address after: 215412 Jiangsu city of Suzhou province Taicang City Lu Du Zhen Zhu Jing Industrial Park No. 9 Applicant after: Suzhou Chunmeng Intelligent Technology Co., Ltd. Address before: 215412 Jiangsu city of Suzhou province Taicang City Lu Du Zhen Zhu Jing Industrial Park No. 9 Applicant before: Taicang Chunmeng Chain Drive Co.,Ltd. |
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