CN204321081U - A kind of chain automation slivering assembling device - Google Patents
A kind of chain automation slivering assembling device Download PDFInfo
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- CN204321081U CN204321081U CN201420697999.5U CN201420697999U CN204321081U CN 204321081 U CN204321081 U CN 204321081U CN 201420697999 U CN201420697999 U CN 201420697999U CN 204321081 U CN204321081 U CN 204321081U
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Abstract
The utility model discloses a kind of chain automation slivering assembling device, comprise chain assembly machine, chain assembly machine is connected with distribution carrier bar in turn, and more changing device, Rivet head device, checkout gear, prestretching running in machine, chain tear regulating device and automatic ring connection device open.The utility model can improve the efficiency of chain Automated assembly greatly, greatly improves the quality of product simultaneously.
Description
Technical field
The utility model relates to a kind of engine chain processing equipment, particularly a kind of chain automation slivering assembling device.
Background technology
Engine chain is generally made up of five kinds of parts, be respectively outer plate, bearing pin, inner plate, sleeve, roller forms, part will load prestretching running-in through mechanical type manual after having been assembled by special assembly machine, tear open whole by hand, manual replacing distribution carrier bar (the outer plate color of the chain fixed position of same specification is different from other carrier bars), manual die and manual articulating, measure length, finally clean after manually carrying out total inspection, the packaging that oils warehouse-in, above operation is not only disperseed, all chain will be carried when entering next process after each procedure completes, and manual operations is loaded down with trivial details, process velocity is slow, the precision detected is not high yet, product quality is low.
Publication number is that the Chinese patent of CN103272986A discloses a kind of chain automation slivering assembling device, and specifically disclose this system and comprise chain assembly machine, distribution carrier bar successively more changing device, Rivet head device, checkout gear, prestretching running in machine, chain tear regulating device and automatic ring connection device open, but existing distribution carrier bar more changing device and automatic ring connection device more unreasonable in structure and operation method, have impact on the quality of the efficiency of processing and chain processing.
Utility model content
The purpose of this utility model is, provides a kind of chain automation slivering assembling device and assembly method thereof.The utility model can improve the efficiency of chain Automated assembly greatly, greatly improves the quality of product simultaneously.
The technical solution of the utility model: a kind of chain automation slivering assembling device, more changing device, Rivet head device, checkout gear, prestretching running in machine, chain tear regulating device, automatic ring connection device and online center distance measurement and distribution chain Board position on-line measuring device open to comprise chain assembly machine, distribution carrier bar successively;
Described distribution carrier bar more changing device comprises base, the surface of base is provided with the first chain channel, holder is provided with above first chain channel, holder is provided with carrier bar cylinder and changes carrier bar cylinder, go the external part of carrier bar cylinder to be provided with carrier bar frock, go carrier bar frock to be provided with and remove carrier bar pin for a pair; Go respectively to be provided with resigning hole below carrier bar pin, resigning hole comprises the diameter holes being positioned at top and the hole, large footpath being positioned at below, and large footpath is provided with top flat in hole, is provided with spring below top flat; Below carrier bar pin and the both sides of the first chain channel of going of described holder are also respectively equipped with blowning installation and the first counting device; The described external part changing carrier bar cylinder is provided with and changes carrier bar frock, and the below changing carrier bar frock is provided with changes carrier bar locating pin; Described below carrier bar locating pin and the both sides of the first chain channel of changing also are respectively equipped with delivery gas chain plate device and the second counting device.
Described automatic ring connection device comprises articulating base, the below of articulating base is provided with the second chain channel, the top of articulating base is provided with riveting cylinder and articulating cylinder, the external part of riveting cylinder is provided with riveting briquetting, the external part of articulating cylinder is provided with articulating frock, articulating frock is provided with a pair articulating shop bolt, and below articulating shop bolt and the side of the second chain channel is provided with the second delivery gas chain plate device; The second described chain channel side is other is also provided with chain mobile device, and chain mobile device comprises chain alignment, and the bottom of chain alignment is fixed with mobile cylinder.
In above-mentioned chain automation slivering assembling device, described delivery gas chain plate device comprises the pedestal being arranged on the first chain channel side, and the surface of pedestal is provided with chain sheet locating slot, is provided with stand above pedestal, stand is provided with side channel, is placed with the carrier bar group folded in side channel; The side of described pedestal is provided with propelling movement cylinder, and the external part pushing cylinder is provided with propelling movement clamp.
In aforesaid chain automation slivering assembling device, described propelling movement clamp comprises main body, and the front portion of main body is provided with the carrier bar locating slot of chain side edge shape, and the front portion of carrier bar locating slot is provided with supporting plate.
In aforesaid chain automation slivering assembling device, the end of described chain alignment is provided with profile of tooth chuck.
In aforesaid chain automation slivering assembling device, described chain assembly machine and distribution carrier bar more between changing device, distribution carrier bar more between changing device and Rivet head device, prestretching running in machine and chain tear open between regulating device and be equipped with chain Yu Cun district.
Compared with prior art, to distribution carrier bar, more changing device and automatic ring connection device have done improvement to the utility model, solve existing distribution carrier bar more changing device and automatic ring connection device more unreasonable in structure and operation method, have impact on the efficiency of processing and the quality of chain processing, thus greatly increase the efficiency of chain Automated assembly, greatly reduce production defect rate simultaneously, improve the quality of product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of distribution carrier bar more changing device;
Fig. 3 is the structural representation of resigning hole;
Fig. 4 is the structural representation of automatic ring connection device;
Fig. 5 is the structural representation of delivery gas chain plate device;
Fig. 6 is the structural representation pushing clamp;
Fig. 7 is the top view of automatic ring connection device.。
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described, but not as the foundation limited the utility model.
Embodiment.A kind of chain automation slivering assembling device, form as shown in Figure 1, comprise chain assembly machine 1, chain assembly machine 1 is connected with distribution carrier bar more changing device 3 in turn, Rivet head device 5, checkout gear 7, prestretching running in machine 9, regulating device 11 torn open by chain, automatic ring connection device 12 and online center distance measurement and distribution chain Board position on-line checkingi, online center distance measurement and distribution chain Board position on-line measuring device position are placed by demand, because online center distance measurement and distribution chain Board position on-line measuring device to associate little and comparatively opening is placed in position with the utility model, therefore do not mark in the accompanying drawings.
Chain assembly machine 1 and distribution carrier bar more between changing device 3, distribution carrier bar more between changing device 3 and Rivet head device 5, prestretching running in machine 9 and chain tear open between regulating device 11 and be equipped with chain Yu Cun district, be respectively the first chain Yu Cun district 2, second chain Yu Cun district 4,3rd chain Yu Cun district of chain Yu Cun district the 6, four 10.Chain Yu Cun district is used for temporarily depositing from upper one machine operation chain out, makes chain mutually not intersect knotting, and maintenance fluent motion, is convenient to the processing of lower one machine operation.
Chain cleaning device 8 is provided with between checkout gear 7 and prestretching running in machine 9.Chain cleaning device 8 is supersonic wave cleaning machines, and KeYu can be used to believe the model KYX-1730T supersonic wave cleaning machine that company produces.
As shown in accompanying drawing 2,3,5,6, described distribution carrier bar more changing device 3 comprises base 301, the surface of base 301 is provided with the first chain channel 302, holder 303 is provided with above first chain channel 302, holder 303 is provided with carrier bar cylinder 304 and changes carrier bar cylinder 305, go the external part of carrier bar cylinder 304 to be provided with carrier bar frock 306, go carrier bar frock 306 to be provided with and remove carrier bar pin 307 for a pair; Go respectively to be provided with resigning hole 308 below carrier bar pin 307, resigning hole 308 comprises the diameter holes 309 being positioned at top and the hole, large footpath 310 being positioned at below, is provided with top flat 311, is provided with spring 312 below top flat 311 in hole, large footpath 310; Below carrier bar the pin 307 and both sides of the first chain channel 302 of going of institute's holder 303 are also respectively equipped with blowning installation 313 and the first counting device 314; The described external part changing carrier bar cylinder 305 is provided with and changes carrier bar frock 315, and the below changing carrier bar frock 315 is provided with changes carrier bar locating pin 316; Described below carrier bar the locating pin 316 and both sides of the first chain channel 302 of changing also are respectively equipped with delivery gas chain plate device 317 and the second counting device 318.Described delivery gas chain plate device 317 comprises the pedestal 319 being arranged on the first chain channel 302 side, the surface of pedestal 319 is provided with chain sheet locating slot 320, be provided with stand 321 above pedestal 319, stand 321 is provided with side channel 322, is placed with the carrier bar group 323 folded in side channel 322; The side of described pedestal 319 is provided with and pushes cylinder 324, and the external part pushing cylinder 324 is provided with and pushes clamp 325.Described propelling movement clamp 325 comprises main body 326, and the front portion of main body 326 is provided with the carrier bar locating slot 327 of chain side edge shape, and the front portion of carrier bar locating slot 327 is provided with supporting plate 328.
Distribution carrier bar is changed operation and is specifically comprised the following steps:
(1) the whole piece chain that chain assembly process assembles is transmitted through base through the first chain channel, first counting device detects the carrier bar number of chain in real time, etc. when particular link being detected, first chain channel shuts down, push away under going carrier bar cylinder startup promotion to go carrier bar frock, go carrier bar frock removes carrier bar pin impacting pin axle, and chain hinge pin is headed in resigning hole, bearing pin and chain sheet are departed from, chain sheet blows out by now blowning installation startup, carrier bar cylinder is gone to reply, chain-plate pin is gone to nail on liter, chain hinge pin is ejected by the spring in resigning hole, complete the removal of carrier bar,
(2) first chain channels remain in operation, second counting device detects that this chain link transfers to and changes below carrier bar cylinder, change under carrier bar frock is changed in carrier bar cylinder startup promotion and push away, now distribution carrier bar is delivered to change and carrier bar frock is changed in carrier bar locating pin by delivery gas chain plate device, change carrier bar locating pin to stretch in chain barrel, and distribution carrier bar is depressed on this chain link, change carrier bar cylinder and reply, change carrier bar locating pin to rise, complete the replacing of distribution carrier bar.
Rivet head device 5 comprises chain intermittent conveyer and is located at the hydraulic pressure head riveter on die station, and chain interval is sent into hydraulic pressure head riveter by chain intermittent conveyer.。
Checkout gear 7 comprises detection transmission device, defect detector and defect record device, and detect transmission device and chain is sent into checkout gear 7, defect detector is arranged on chain drive path, and defect detector connects defect record device, and defect record device connects PLC.
Prestretching running in machine 9 comprises deceleration device and pre-drawing wearing in machine.
Chain tear open regulating device 11 comprise counter, be located at both sides, chain movement path tear joint fixture and hydraulic detachment regulating device open, counter determines to tear open the position of joint for recording the chain joint number passed through, tear joint fixture open for fixing chain, hydraulic detachment regulating device is used for tearing joint open to chain.
As shown in accompanying drawing 4,7, described automatic ring connection device 12 comprises articulating base 201, the below of articulating base 201 is provided with the second chain channel 202, the top of articulating base 201 is provided with riveting cylinder 203 and articulating cylinder 204, the external part of riveting cylinder 203 is provided with riveting briquetting 205, the external part of articulating cylinder 204 is provided with articulating frock 206, articulating frock 206 is provided with a pair articulating shop bolt 207, and below articulating the shop bolt 207 and side of the second chain channel 202 is provided with the second delivery gas chain plate device 208; The second described chain channel 202 side is other is also provided with chain mobile device 209, and chain mobile device 209 comprises chain alignment 210, and the bottom of chain alignment 210 is fixed with mobile cylinder 211.The end of described chain alignment 210 is provided with profile of tooth chuck 212.The structure of the second described delivery gas chain plate device is identical with the structure of delivery gas chain plate device.
Described automatic articulating operation specifically comprises the following steps:
(1) workman is by end to end for the two ends of tearing the chain after joint open and be fixed on chain alignment, mobile cylinder action, chain is delivered to below articulating cylinder, articulating cylinder starts and pushes away under promoting articulating frock, and now articulating carrier bar is delivered in the articulating shop bolt of articulating frock by the second delivery gas chain plate device, and articulating shop bolt stretches in chain barrel, and articulating carrier bar is depressed into this chain articulating place, articulating cylinder is replied, and articulating shop bolt rises, and completes installing additional of articulating carrier bar;
(2) mobile cylinder is replied, and is delivered to by chain below riveting cylinder, and riveting cylinder starts and pushes away under promoting riveting briquetting, and carry out riveting to the bearing pin at articulating carrier bar place, riveting cylinder is replied, and the rising of riveting briquetting, completes the articulating of chain.
Chain assembly machine 1 is the high-speed chain assembly machine that Zhuji doulbe-sides' victory machinery plant produces, and chain part is put into high-speed chain assembly machine and assembles; And part quality state and accordance are detected.
By chain gear transmission, chain is sent into outer plate and remove station, the sensor on sprocket wheel is adopted to count, PLC determines to tear joint position open according to the number of turns that sprocket wheel turns over, PLC sets the sprocket rotation number of turns in advance according to the joint position of tearing open of chain, when after the number of turns value reaching setting, sprocket wheel stops operating, chain two side pneumatic cylinder starts action, chain is fixed by push rod, now tear chain plate device open to remove outer plate, after dismounting, the given electronic valve signal of PLC, makes it open, connect compressed-air atomizer, blow away the outer plate of dismounting.Complete after this tears the work step of outer plate open, sprocket wheel is started working, and chain is transported to assembling gas carrier bar station, sprocket wheel stops transmission.At this moment, PLC controls Pneumatic manipulator and is placed into the top of chain by going here and there the distribution carrier bar be placed in magazine in advance, and then PLC hydraulic control cylinder starts, and promotes distribution carrier bar pressure head and is pressed on chain by distribution carrier bar.
After a certain joint distribution carrier bar has been assembled, sprocket wheel has operated again, is sent to by chain in the roundabout district of chain, carries out the work step of next distribution carrier bar that changes the outfit.Enter distribution carrier bar more changing device 3 by chain assembly machine 1 chain out through the first chain Yu Cun district 2, by distribution carrier bar more changing device 3 chain out enter Rivet head device 5 through the second chain Yu Cun district 4.
Rivet head device 5 comprises chain intermittent conveyer and is located at the hydraulic pressure head riveter on die station.Chain intermittent conveyer comprises the cam mechanism driven by motor.Rivet head device 5 is for carrying out riveted to the chain shaft pin changing distribution carrier bar, and riveting point is undertaken by the chain number of chain, and the pivot pin of one of them chain link does not need anchor head, is convenient to follow-up articulating operation.Interval feeding is realized by motor driving cam mechanism, chain is sent into hydraulic pressure die station, by PLC hydraulic control head riveter, riveted is carried out to chain hinge pin according to chain number, to one of them bearing pin realize jump riveting, for next step chain cut off and articulating operation ready.The die mould of hydraulic pressure head riveter can adopt carbide alloy, and it is adjustable to realize position, to improve the quality of products and service life.
After die completes, chain is sent to the 3rd chain Yu Cun district 6, then checkout gear 7 is entered by synchronous sprocket wheel, checkout gear 7 comprises detection transmission device, defect detector and defect record device, chain drive path is provided with defect detector, defect detector connects detection record device, and detection record device connects PLC.Defect detector can be photoelectric sensor, and photoelectric sensor can realize the detection of situation of tightly waiting indefinitely to chain part defect, bearing pin length, chain, and defect record device can be laser instrument or displacement transducer.If detect, chain goes wrong, and gets automatic record position ready by laser instrument, even can also feed back to PLC warning by defect detector and shut down.If defect record device displacement transducer, displacement transducer can detect passed through chain joint number, and can recording defect place node location.
Detect qualified after chain enter cleaning machine by chain wheel driving mechanism, chain is wrapped on two roller and rotates, adopt super ripple cleaning machine to clean, sprayed by high-pressure filteration oil pump after cleaning, then dry up with blower fan.
The chain cleaned by reductor deceleration transmission, can enter prestretching running in machine 9.Prestretching running in machine 9 adopts pre-drawing wearing in machine, and pre-drawing wearing in machine is loaded by hydraulic way, and connects PLC, setting loading force and time, and actual loaded power shows in real time on the control panel of pre-drawing wearing in machine, loading force excessive or too small time can automatic alarm.
After the running-in of chain prestretching completes, chain enters the 4th chain Yu Cun district 10, then by chain gear transmission, chain is sent into chain and tears regulating device 11 open, chain tear open regulating device 11 comprise counter, tear open joint fixture and hydraulic chain tear regulating device open.Counter is the sensor connecting PLC; Tearing joint fixture open is the cylinder being located at chain both sides; Hydraulic chain is torn regulating device open and is comprised the hydraulic power unit torn open and save and sell and drive and tear joint pin open and move, and hydraulic power unit comprises the guide post that joint pin is torn in connection open, and the hydraulic cylinder driving guide post to move; Joint station is torn open when chain enters, sensor counts the chain passed through, after the chain joint number passed through reaches setting value, PLC controls sprocket wheel to be stopped, and starts cylinder and fixed by chain, and then PLC hydraulic control cylinder makes guide post move downward, drive and tear the bearing pin applying power of joint pin to chain open, the outer plate of upside and bearing pin are come off, and the lower outer plate of separation and bearing pin also split away off from chain, and chain is split into the joint number of needs.
Whole production line PLC controls, and ensures each station Coordination.Adopt computer control panel to show the running status of production line in real time, automatic alarm or autostop can be realized to the defect of chain.
The course of work of the present utility model: chain part is assembled by chain assembly machine 1 by the utility model, after assembling by distribution carrier bar more changing device carry out the dismounting of outer plate and the installation of distribution carrier bar, realized jumping riveting by Rivet head device subsequently, by checkout gear part Short Item defect, bearing pin length, chain tightly died for the sake of honour etc. and detect and mark, detect qualified after chain by prestretching running in machine load test, last chain is torn regulating device open and is torn open chain and save and count, and carries out link and die after tearing joint open by automatic ring connection device.The utility model chain automation slivering assembling device whole production line is automatically, production efficiency be 320 joints/minute, operating personnel at most only need 2, and operating efficiency improves more than 3 times than traditional approach, and substantially increase the stability of product turnaround speed and product quality.
Claims (5)
1. a chain automation slivering assembling device, comprise successively chain assembly machine (1), distribution carrier bar more changing device (3), Rivet head device (5), checkout gear (7), prestretching running in machine (9), chain tear regulating device (11) and automatic ring connection device (12) open, it is characterized in that:
Described distribution carrier bar more changing device (3) comprises base (301), the surface of base (301) is provided with the first chain channel (302), first chain channel (302) top is provided with holder (303), holder (303) is provided with carrier bar cylinder (304) and changes carrier bar cylinder (305), go the external part of carrier bar cylinder (304) to be provided with carrier bar frock (306), go carrier bar frock (306) to be provided with and remove carrier bar pin (307) for a pair; Carrier bar pin (307) below is gone to respectively to be provided with resigning hole (308), resigning hole (308) comprises the diameter holes (309) being positioned at top and the hole, large footpath (310) being positioned at below, be provided with top flat (311) in hole, large footpath (310), top flat (311) below is provided with spring (312); Institute's holder (303) go carrier bar pin (307) below and the both sides of the first chain channel (302) are also respectively equipped with blowning installation (313) and the first counting device (314); The described external part changing carrier bar cylinder (305) is provided with and changes carrier bar frock (315), and the below changing carrier bar frock (315) is provided with changes carrier bar locating pin (316); Described change carrier bar locating pin (316) below and the both sides of the first chain channel (302) are also respectively equipped with delivery gas chain plate device (317) and the second counting device (318);
Described automatic ring connection device (12) comprises articulating base (201), the below of articulating base (201) is provided with the second chain channel (202), the top of articulating base (201) is provided with riveting cylinder (203) and articulating cylinder (204), the external part of riveting cylinder (203) is provided with riveting briquetting (205), the external part of articulating cylinder (204) is provided with articulating frock (206), articulating frock (206) is provided with a pair articulating shop bolt (207), articulating shop bolt (207) below and the side of the second chain channel (202) is provided with second send chain plate device (208), described the second chain channel (202) side is other is also provided with chain mobile device (209), chain mobile device (209) comprises chain alignment (210), and the bottom of positioner (210) is fixed with mobile cylinder (211).
2. chain automation slivering assembling device according to claim 1, it is characterized in that: the described pedestal (319) sending chain plate device (317) to comprise to be arranged on the first chain channel (302) side, the surface of pedestal (319) is provided with chain sheet locating slot (320), pedestal (319) top is provided with stand (321), stand (321) is provided with side channel (322), is placed with the carrier bar group (323) folded in side channel (322); The side of described pedestal (319) is provided with and pushes cylinder (324), and the external part pushing cylinder (324) is provided with and pushes clamp (325).
3. chain automation slivering assembling device according to claim 1, it is characterized in that: described propelling movement clamp (325) comprises main body (326), the front portion of main body (326) is provided with the carrier bar locating slot (327) of chain side edge shape, and the front portion of carrier bar locating slot (327) is provided with supporting plate (328).
4. chain automation slivering assembling device according to claim 1, is characterized in that: the end of described chain alignment (210) is provided with profile of tooth chuck (212).
5. chain automation slivering assembling device according to claim 1, is characterized in that: described chain assembly machine (1) and distribution carrier bar more between changing device (3), distribution carrier bar more between changing device (3) and Rivet head device (5), prestretching running in machine (9) and chain tear open between regulating device (11) and be equipped with chain Yu Cun district.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420697999.5U CN204321081U (en) | 2014-11-19 | 2014-11-19 | A kind of chain automation slivering assembling device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420697999.5U CN204321081U (en) | 2014-11-19 | 2014-11-19 | A kind of chain automation slivering assembling device |
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| CN204321081U true CN204321081U (en) | 2015-05-13 |
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| CN201420697999.5U Active CN204321081U (en) | 2014-11-19 | 2014-11-19 | A kind of chain automation slivering assembling device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308070A (en) * | 2014-11-19 | 2015-01-28 | 湖州求精汽车链传动有限公司 | Automatic chain forming assembly device and assembly method thereof |
| CN107252868A (en) * | 2017-08-17 | 2017-10-17 | 青岛征和工业股份有限公司 | A kind of chain automatic ring connects head riveter |
| CN107282855A (en) * | 2017-08-08 | 2017-10-24 | 苏州顺革智能科技有限公司 | A kind of efficient splicing apparatus of chain |
| CN109822315A (en) * | 2019-03-25 | 2019-05-31 | 杭州盾牌链条有限公司 | A kind of chain circlip connection carrier bar automatic assembly equipment |
| CN113458318A (en) * | 2021-05-26 | 2021-10-01 | 安徽黄山恒久链传动有限公司 | Automatic assembling machine for chain forming |
-
2014
- 2014-11-19 CN CN201420697999.5U patent/CN204321081U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308070A (en) * | 2014-11-19 | 2015-01-28 | 湖州求精汽车链传动有限公司 | Automatic chain forming assembly device and assembly method thereof |
| CN107282855A (en) * | 2017-08-08 | 2017-10-24 | 苏州顺革智能科技有限公司 | A kind of efficient splicing apparatus of chain |
| CN107252868A (en) * | 2017-08-17 | 2017-10-17 | 青岛征和工业股份有限公司 | A kind of chain automatic ring connects head riveter |
| CN107252868B (en) * | 2017-08-17 | 2019-06-04 | 青岛征和工业股份有限公司 | A kind of chain automatic ring connects head riveter |
| CN109822315A (en) * | 2019-03-25 | 2019-05-31 | 杭州盾牌链条有限公司 | A kind of chain circlip connection carrier bar automatic assembly equipment |
| CN113458318A (en) * | 2021-05-26 | 2021-10-01 | 安徽黄山恒久链传动有限公司 | Automatic assembling machine for chain forming |
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