CN202343850U - Automatic manufacturing system of chain - Google Patents
Automatic manufacturing system of chain Download PDFInfo
- Publication number
- CN202343850U CN202343850U CN201120466158XU CN201120466158U CN202343850U CN 202343850 U CN202343850 U CN 202343850U CN 201120466158X U CN201120466158X U CN 201120466158XU CN 201120466158 U CN201120466158 U CN 201120466158U CN 202343850 U CN202343850 U CN 202343850U
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- chain
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- internal segment
- oil pressure
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Abstract
The utility model relates to an automatic manufacturing system of a chain, which comprises a working bench, a bench track arranged on the working bench, a chain assembling device, a chain detecting device, an oil pressure riveting device, an oiling pre-stretching device, a tight-section detecting and cutting device and a conveying device. The automatic manufacturing system of the chain integrates all links in chain production organically, conducts quality detecting on chain manufacturing links, effectively improves product quality of the chain, reduces labor quantity required by production simultaneously, reduces labor cost, and is higher in efficiency of an integrated production line and better in safety performance. The manufactured chain is more stable through close joining and matching of all manufacturing links.
Description
Technical field
The utility model relates to the chain technical field, relates in particular to a kind of chain automated manufacturing system.
Background technology
Chain is a kind ofly to form the multi-purpose machinery basic part of flexible system by rigid member, is mainly used in functional requirements such as satisfying transmission, conveying, towing.Wherein, roller chain is a kind of widely used chain type, its mainly by outer plate up and down, up and down in sheet, bearing pin, big tubule (roller and sleeve) form.At present, most domestic chain manufacturing enterprise does not also realize the automation process that chain is produced fully, and each link that chain is made is independently of one another.In addition; Owing to adopt manual type that big tubule and interior up and down sheet are fitted together the internal segment that forms chain usually; Make the quality and the reliability of internal segment can not get guaranteeing, and detect link at follow-up chain and adopt the mode of naked eyes discriminating that the chain of producing is carried out Quality Identification, not only need a large amount of manual works; And being easy to occur the omission phenomenon, the detection quality of chain also is difficult to be guaranteed.Therefore, chain production line of the prior art not only needs a large amount of manual works to participate in, and cause manpower and waste of time, and the accuracy of detection of manual type is low, and the quality of the finished product chain that assembling is come out also is difficult to be guaranteed.
The utility model content
The purpose of the utility model provides a kind of chain automated manufacturing system, and compact, the convenient maintenance fast of this system architecture has realized the increasingly automated of chain manufacture process, has saved manpower and materials.
In order to achieve the above object, the utility model adopts following technical scheme:
A kind of chain automated manufacturing system comprises the work board, is positioned at the board runway on the said work board, also comprises:
The chain apparatus for assembling is used for materials and parts are assembled into complete chain;
Chain detection apparatus is used for the complete chain that said chain apparatus for assembling is assembled into is detected;
Oil pressure die device is used for bearing pin to the complete chain that detects through chain detection apparatus and carries out the oil pressure die and handle;
The pretension fixing device that oils is used for the complete chain through oil pressure die apparatus processes is oiled and prestretching;
Tightly joint detection and shearing device are used for the complete chain of handling through the pretension fixing device that oils is tightly saved detection and cuts off processing, to process the finished product chain;
Transport, it is used for materials and parts are delivered to the chain apparatus for assembling, will be delivered to chain detection apparatus through the complete chain that the chain apparatus for assembling is assembled into, the complete chain after chain detection apparatus detects is delivered to oil pressure die device, will be delivered to the pretension fixing device that oils through the complete chain after oil pressure die device die is handled, will be delivered to tight joint detection and shearing device through the complete chain after the pretension fixing device that oils oils the prestretching processing.
Further, said feed arrangement comprises:
Choose the pipe machine, be used for the charging of big tubule;
Machine for stringing is used for interior up and down sheet, the charging of outer plate up and down;
The bearing pin charger is used for the charging of bearing pin.
Further, said chain apparatus for assembling comprises:
Internal segment assembly machine, one of which side joint are received the charging from the big tubule of choosing the pipe machine, opposite side receive from machine for stringing up and down in the charging of sheet, and the big tubule that will receive, up and down in sheet be assembled into internal segment;
Internal segment die machine is used for that the internal segment through internal segment assembly machine assembled formation is carried out die and handles;
The slivering assembly machine, it links to each other respectively with said machine for stringing, bearing pin charger and internal segment die machine, and with the outer plate up and down that comes from machine for stringing respectively, be assembled into complete chain from the bearing pin of bearing pin charger and from the internal segment of internal segment die machine.
Further, said internal segment die machine is provided with at least one group of taper rivet that internal segment is carried out die.
Further, said chain detection apparatus comprises:
Interior up and down sheet, up and down the outer plate machines and with said up and down in sheet, the big tubule machines and the bearing pin machines that link to each other successively of outer plate machines up and down.
Further, said oil pressure die device is an oil pressure die machine, and the die of said oil pressure die machine is the four sides riveting, carries out die with the four sides to said bearing pin.
Further, said oil pressure die machine is provided with as required jumps the joint number order, to reduce the percent defective of back segment operation.
Further, said transport is movable plate or transport tape.
The utility model provides a kind of chain automatic manufacturing approach, and said method comprises the steps:
Step 1, will be equipped with up and down in advance in sheet, the machine for stringing of outer plate is connected with the slivering assembly machine with the internal segment assembly machine respectively up and down;
Step 2, will choose the pipe machine and choose the big tubule that comes and be delivered to movable hopper; And be arranged to hopper on the internal segment assembly machine through small-sized elevator; Through vibration mode, big tubule get into the board system and and by machine for stringing carry up and down in sheet assemble to form independently internal segment;
Step 3, the internal segment of moulding in the step 2 is made it get into internal segment die machine and internal segment is carried out die through the board runway, the internal segment behind die is delivered into the slivering assembly machine by corresponding board movable plate along the board runway;
Outer plate up and down that step 4, slivering assembly machine are carried with the internal segment behind die in the step 3, through machine for stringing and the bearing pin of carrying through the bearing pin charger are assembled into the whole piece chain;
The whole piece chain that step 5, slivering assembly machine are assembled out gets into chain detection apparatus through drawing materials device, with sheet in detecting up and down, and outer plate up and down, the defective of big tubule and bearing pin is so that in time fix a breakdown;
Step 6, the complete chain after detecting get into oil pressure die machine, and oil pressure die riveting by machine head mode be riveting on four sides, carry out die with the four sides to the bearing pin end face of complete chain;
Step 7, the complete chain after the riveting of four sides are delivered to the pretension fixing device that oils and carry out oiling treatment and carry out prestretching;
Step 8, get into tight joint and detect and shearing device, detect complete chain and it is cut off processing through oil complete chain that prestretching handles of step 7;
Step 9, the chain that cut-out in the step 8 is handled carry out the manual detection packing and process the finished product chain.
Advantage of the utility model and beneficial effect:
A kind of chain automated manufacturing system that the utility model provides and manufacturing approach are through organically combining each link in the chain production; And chain is made link carry out quality testing; Improve the product quality of chain effectively, also reduced simultaneously and produced required artificial quantity, reduced cost of labor; And the production line efficiency after integrated is higher, and security performance is better.Through each tight linking of making link with cooperate, make produced chain have more stability.
Description of drawings
Fig. 1 is the structural representation of the chain automated manufacturing system of the utility model;
Fig. 2 is the structural representation of a preferred embodiment of the chain automated manufacturing system of the utility model.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
As depicted in figs. 1 and 2, the utility model provides a kind of chain automated manufacturing system, comprises the work board, is positioned at the board runway on the said work board, also comprises:
The chain apparatus for assembling is used for materials and parts are assembled into complete chain;
Chain detection apparatus is used for the complete chain that said chain apparatus for assembling is assembled into is detected;
Oil pressure die device is used for bearing pin to the complete chain that detects through chain detection apparatus and carries out the oil pressure die and handle;
The pretension fixing device that oils is used for the complete chain through oil pressure die apparatus processes is oiled and prestretching;
Tightly joint detection and shearing device are used for the complete chain of handling through the pretension fixing device that oils is tightly saved detection and cuts off processing, to process the finished product chain;
The transport (not shown), it is used for materials and parts are delivered to the chain apparatus for assembling, will be delivered to chain detection apparatus through the complete chain that the chain apparatus for assembling is assembled into, the complete chain after chain detection apparatus detects is delivered to oil pressure die device, will be delivered to the pretension fixing device that oils through the complete chain after oil pressure die device die is handled, will be delivered to tight joint detection and shearing device through the complete chain after the pretension fixing device that oils oils the prestretching processing.
A kind of chain automated manufacturing system that the utility model provides and manufacturing approach are through organically combining each link in the chain production; And chain is made link carry out quality testing; Improve the product quality of chain effectively, also reduced simultaneously and produced required artificial quantity, reduced cost of labor; And the production line efficiency after integrated is higher, and security performance is better.Through each tight linking of making link with cooperate, make produced chain have more stability.
In order to be provided for making the materials and parts of chain, the chain automated manufacturing system of the utility model also comprises feed arrangement, and particularly, feed arrangement comprises: choose the pipe machine, be used for the charging of big tubule; Machine for stringing is used for interior up and down sheet, the charging of outer plate up and down; The bearing pin charger is used for the charging of bearing pin.
In the utility model, the chain apparatus for assembling can comprise:
Internal segment assembly machine, one of which side joint are received the charging from the big tubule of choosing the pipe machine, opposite side receive from machine for stringing up and down in the charging of sheet, with the big tubule that receives, up and down in sheet be assembled into internal segment;
Internal segment die machine is used for that the internal segment through internal segment assembly machine assembled formation is carried out die and handles;
The slivering assembly machine, it links to each other respectively with machine for stringing, bearing pin charger and internal segment die machine, and with the outer plate up and down that comes from machine for stringing respectively, be assembled into complete chain from the bearing pin of bearing pin charger and from the internal segment of internal segment die machine.
For internal segment is carried out die, the internal segment die machine of the utility model is provided with at least one group of taper rivet, and as a kind of optimal way, the quantity of the taper rivet in the utility model can be set to three groups.
The chain detection apparatus of the utility model record can comprise: sheet up and down, up and down the outer plate machines and with up and down in sheet, the big tubule machines and the bearing pin machines that link to each other successively of outer plate machines up and down; Through sheet in detecting up and down respectively; Outer plate up and down; Big tubule, the defective of bearing pin is so that in time fix a breakdown.
For the complete chain that detects through chain detection apparatus is carried out die, the oil pressure die device of the utility model can be oil pressure die machine, and particularly, the die of oil pressure die machine is the four sides riveting, carries out die with the four sides to bearing pin.The oil pressure die machine of the utility model is provided with as required jumps the joint number order, and purpose is to reduce the percent defective of back segment operation.Such as; Production has the finished product chain of 30 pitch chain bars, interval 30 joints can be set in oil pressure die machine in advance abandon die one time, so that the shearing device of back can be after the bearing pin of process die eject; Relevant bearing pin and the outer plate of recycling saved resource smoothly.
The transport that the utility model is put down in writing can be movable plate or transport tape, transports with the materials and parts between the implement device.Those skilled in the art will be appreciated that except movable plate or transport tape, and other equipment that transport task between can finishing device also should be included the protection domain of the utility model in.
The chain automated manufacturing system of the utility model can adopt the unified circuit control device; Control the production run of the chain automated manufacturing system of the utility model through this circuit control system; Or each workshop section's board also can all have the independent controling circuit of oneself; What generally adopt is discrete conventional circuit structure, convenient maintenance fast.The chain automated manufacturing system compact conformation of the utility model, floor space is compared traditional approach and is greatly reduced.Automation Chengdu is high, and two workman's operations are arranged in the whole production line design, personal responsibility chain assembling and die, and personal responsibility inspection and packing, and traditional chain production line generally needs 7-8 people, has saved manpower.
The utility model also provides a kind of chain automatic manufacturing approach, and this method comprises the steps:
Step 1, will be equipped with up and down in advance in sheet, the machine for stringing of outer plate is connected with the slivering assembly machine with the internal segment assembly machine respectively up and down,
Wherein, preferably be installed in machine for stringing near the position of internal segment assembly machine and slivering assembly machine, be used for interior up and down sheet, the charging of outer plate up and down; And the needs by actual conditions carry out the switching on and shutting down operation; When adopting artificial material loading, after the string bar of machine for stringing has been expired, shut down and wait for; Sheet in the operator has expired string up and down, the string bar of outer plate assigns into respectively on internal segment assembly machine and the slivering assembly machine for chain production up and down;
Step 2, will choose the pipe machine and choose the big tubule that comes and be delivered to movable hopper; And be arranged to hopper on the internal segment assembly machine through small-sized elevator; Through vibration mode, big tubule get into the board system and and by machine for stringing carry up and down in sheet assemble to form independently internal segment;
Step 3, the internal segment of moulding in the step 2 is made it get into internal segment die machine and it is carried out die through the board runway, the internal segment behind die is delivered into the slivering assembly machine by corresponding board movable plate along the board runway;
Outer plate up and down that step 4, slivering assembly machine are carried with the internal segment behind die in the step 3, through machine for stringing and the bearing pin of carrying through the bearing pin charger are assembled into the whole piece chain;
The whole piece chain that step 5, slivering assembly machine are assembled out gets into chain detection apparatus through drawing materials device, with sheet in detecting up and down, and outer plate up and down, the defective of big tubule and bearing pin is so that in time fix a breakdown;
Step 6, the complete chain after detecting get into oil pressure die machine, and oil pressure die riveting by machine head mode be riveting on four sides, carry out die with the four sides to the bearing pin end face of complete chain;
Step 7, the complete chain after the riveting of four sides are delivered to the pretension fixing device that oils and carry out oiling treatment and carry out prestretching,
Particularly, adopt the mode that oils continuously, twist on the guide pillar of top tank through chain and run, oil effective and on speed oil fast; Oil in the unit interval more chain, reduce the electric power of heating, reach purpose of energy saving, add the oily device of blowing of upper outlet in addition; Chain has reduced the loss of oil plant drying up with compressed air through the fuel-tank outlet place, oils simultaneously evenly, has reached the purpose of energy-conserving and environment-protective; And traditional mode that oils, oil box is huge, and the heating power consumption is high, is immersed in the inside to whole dish chain; Soak time is long, and production efficiency is low, and the chain of producing oil inhomogeneous, the effect that does not reach;
To carrying out prestretching through the chain after oiling; Promptly adopt the mode of dynamic prestretching to increase flexibility earlier, adopt the mode of static prestretching to guarantee the length precision again, the pretension fixing device that oils can freely be set each prestretching joint number and prestretching retention time; Static prestretching can use the twin axle oil cylinder; Traditional single prestretching is compared in convenient adjusting, location, can produce higher-quality chain;
Step 8, get into tight joint and detect and shearing device, detect complete chain and it is cut off processing through oil complete chain that prestretching handles of step 7,
Particularly, tight joint detects and shearing device adopts the oil pressure mode, and it mainly is to detect dying for the sake of honour of chain automatically; And traditional detection mode needs a large amount of testing staff, and not only production efficiency is low; Cost of labor is high, and relies on testing staff's experience to judge, especially checks chain to die for the sake of honour in the process; Be easy to occur the omission phenomenon, chain detects quality and is difficult to be guaranteed, in addition; Compare with traditional mechanical stamping, can be safer, reliable when tight joint detection of the utility model and shearing device cut off chain, and the noise that produces in process of production is also very low;
Step 9, the chain that cut-out in the step 8 is handled carry out the manual detection packing and process the finished product chain.
The preferred embodiment that the above is merely the utility model is not the practical range that is used for limiting the utility model; If do not break away from the spirit and the scope of the utility model, the utility model is made amendment or is equal to replacement, all should be encompassed in the middle of the protection domain of the utility model claim.
Claims (8)
1. a chain automated manufacturing system comprises the work board, is positioned at the board runway on the said work board, it is characterized in that, also comprises:
The chain apparatus for assembling is used for materials and parts are assembled into complete chain;
Chain detection apparatus is used for the complete chain that said chain apparatus for assembling is assembled into is detected;
Oil pressure die device is used for bearing pin to the complete chain that detects through chain detection apparatus and carries out the oil pressure die and handle;
The pretension fixing device that oils is used for the complete chain through oil pressure die apparatus processes is oiled and prestretching;
Tightly joint detection and shearing device are used for the complete chain of handling through the pretension fixing device that oils is tightly saved detection and cuts off processing, to process the finished product chain;
Transport, it is used for materials and parts are delivered to the chain apparatus for assembling, will be delivered to chain detection apparatus through the complete chain that the chain apparatus for assembling is assembled into, the complete chain after chain detection apparatus detects is delivered to oil pressure die device, will be delivered to the pretension fixing device that oils through the complete chain after oil pressure die device die is handled, will be delivered to tight joint detection and shearing device through the complete chain after the pretension fixing device that oils oils the prestretching processing.
2. a kind of chain automated manufacturing system according to claim 1 is characterized in that said chain automated manufacturing system also comprises feed arrangement, and said feed arrangement comprises:
Choose the pipe machine, be used for the charging of big tubule;
Machine for stringing is used for interior up and down sheet, the charging of outer plate up and down;
The bearing pin charger is used for the charging of bearing pin.
3. a kind of chain automated manufacturing system according to claim 2 is characterized in that, said chain apparatus for assembling comprises:
Internal segment assembly machine, one of which side joint are received the charging from the big tubule of choosing the pipe machine, opposite side receive from machine for stringing up and down in the charging of sheet, and the big tubule that will receive, up and down in sheet be assembled into internal segment;
Internal segment die machine is used for that the internal segment through internal segment assembly machine assembled formation is carried out die and handles;
The slivering assembly machine, it links to each other respectively with said machine for stringing, bearing pin charger and internal segment die machine, and with the outer plate up and down that comes from machine for stringing respectively, be assembled into complete chain from the bearing pin of bearing pin charger and from the internal segment of internal segment die machine.
4. a kind of chain automated manufacturing system according to claim 3 is characterized in that, said internal segment die machine is provided with at least one group of taper rivet that internal segment is carried out die.
5. a kind of chain automated manufacturing system according to claim 1 is characterized in that said chain detection apparatus comprises:
Interior up and down sheet, up and down the outer plate machines and with said up and down in sheet, the big tubule machines and the bearing pin machines that link to each other successively of outer plate machines up and down.
6. a kind of chain automated manufacturing system according to claim 1 is characterized in that, said oil pressure die device is an oil pressure die machine, and the die of said oil pressure die machine is the four sides riveting, carries out die with the four sides to said bearing pin.
7. a kind of chain automated manufacturing system according to claim 6 is characterized in that, said oil pressure die machine is provided with as required jumps the joint number order, to reduce the percent defective of back segment operation.
8. a kind of chain automated manufacturing system according to claim 1 is characterized in that said transport is movable plate or transport tape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120466158XU CN202343850U (en) | 2011-11-22 | 2011-11-22 | Automatic manufacturing system of chain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120466158XU CN202343850U (en) | 2011-11-22 | 2011-11-22 | Automatic manufacturing system of chain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202343850U true CN202343850U (en) | 2012-07-25 |
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ID=46532878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120466158XU Withdrawn - After Issue CN202343850U (en) | 2011-11-22 | 2011-11-22 | Automatic manufacturing system of chain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202343850U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102451878A (en) * | 2011-11-22 | 2012-05-16 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN102861863A (en) * | 2012-09-26 | 2013-01-09 | 太仓椿盟链传动有限公司 | Oil-pressure chain rivet head machine |
| CN110919311A (en) * | 2019-10-26 | 2020-03-27 | 安徽黄山恒久链传动有限公司 | Efficient chain assembly production line |
-
2011
- 2011-11-22 CN CN201120466158XU patent/CN202343850U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102451878A (en) * | 2011-11-22 | 2012-05-16 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN102451878B (en) * | 2011-11-22 | 2013-07-10 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN102861863A (en) * | 2012-09-26 | 2013-01-09 | 太仓椿盟链传动有限公司 | Oil-pressure chain rivet head machine |
| CN102861863B (en) * | 2012-09-26 | 2014-11-26 | 太仓椿盟链传动有限公司 | Oil-pressure chain rivet head machine |
| CN110919311A (en) * | 2019-10-26 | 2020-03-27 | 安徽黄山恒久链传动有限公司 | Efficient chain assembly production line |
| CN110919311B (en) * | 2019-10-26 | 2021-07-27 | 安徽黄山恒久链传动有限公司 | Efficient chain assembly production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120725 Effective date of abandoning: 20130710 |
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| RGAV | Abandon patent right to avoid regrant |