CN201041704Y - Training device for automatic practice teaching - Google Patents
Training device for automatic practice teaching Download PDFInfo
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- CN201041704Y CN201041704Y CNU2007200234175U CN200720023417U CN201041704Y CN 201041704 Y CN201041704 Y CN 201041704Y CN U2007200234175 U CNU2007200234175 U CN U2007200234175U CN 200720023417 U CN200720023417 U CN 200720023417U CN 201041704 Y CN201041704 Y CN 201041704Y
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Abstract
The utility model provides an automated practice teaching training device which belongs to the technical filed of the teaching experiment device. The device includes a feeding unit, a test processing unit, a conveying unit, and a selecting unit. The units are connected through connecting pieces. The feeding unit, the test processing unit, the conveying unit, and the selecting unit are all provided with PLC programmable controllers, and the programmable controllers are connected with a computer. The utility mode works under the control of computer software, has the advantages that the design is rational, the producing is simple, the automated teaching experiment training device can embody the actual conditions of the industrial spot better, the vitality of the experiment training teaching is increased, the shortage of the participation of the students is overcome, and the industrial manufacturing condition can be embodied fully.
Description
One, technical field
It is the automated teaching field training device of mock-up with the automatic industrial manufacturing line that the utility model relates to a kind of, belongs to the experiment device for teaching technical field.
Two, background technology
The automated teaching actual training device is to be reference with real industrial production line, function is constant, the physical dimension ratio reduces, and mainly describes the actual training device of product from processes such as feed, check, processing, carrying, letter sorting warehouse-ins, and it is a kind of derivative form of automatic production line in the factory.The associated class like device structural design of Chu Xianing is too gaudy in recent years, very big with true technical grade structural difference, the teaching that do not gear to actual circumstances, mislead students easily; The typical case, practical inadequately of mechanical part design, transmission, swing part instability; Electrical design too integrated, few and type selecting of sensor kind and the on-the-spot difference of using of actual industrial are bigger, student's participation power deficiency; What host computer monitoring software was used all is general configuration software, and independent research is not strong, has lacked a real training content again for the student.
Three, summary of the invention
At the deficiencies in the prior art, the utility model provide a kind of reasonable in design, easy to manufacture, can make automated teaching real training equipment more can embody the actual conditions of industry spot, increase the vividness of practice-training teaching, overcome the deficiency that the student participates in power, and can embody the automated teaching field training device of commercial production situation fully.
A kind of automated teaching field training device, comprise feed unit, detect machining cell, carry unit and letter sorting unit, connect by web member between each unit, feed unit, detection machining cell, carrying unit and letter sorting unit all are provided with the PLC Programmable Logic Controller, and Programmable Logic Controller is connected with computing machine.
Described feed unit is made up of substrate, pendulous device and feeding device, described feeding device is made up of raw material supplying storehouse, supply barrel, promotion cylinder, raw material supplying storehouse and promotion cylinder are fixed on the substrate, both sides, raw material supplying storehouse are respectively equipped with photoelectric sensor, supply with barrel and are arranged at top, raw material supplying storehouse; Described pendulous device is made up of oscillating cylinder, oscillating cylinder support chip, swing arm, sucker web member, synchronous pulley and synchronous band thereof, the oscillating cylinder support chip is fixed on the substrate, be provided with proximity transducer in the oscillating cylinder, the end that the oscillating cylinder axle passes oscillating cylinder support chip and swing arm fixes, the other end of swing arm and sucker web member fix, and synchronous pulley is fixed in the two ends of swing arm by band connection synchronously; Photoelectric sensor and proximity transducer are connected with the PLC Programmable Logic Controller.
Described detection machining cell is made up of substrate, pillar, machine table and processing unit (plant), pillar is fixed on the substrate, processing unit (plant) and machine table are individually fixed in the top and the bottom of pillar, described worktable is made up of sliding rail bracket, activity machine table guide rail, activity machine table and promotion cylinder, sliding rail bracket is fixed in the bottom of pillar, the sliding rail bracket top is provided with activity machine table guide rail, activity machine table guide rail top is provided with the activity machine table, promotes the dead astern that cylinder is fixed on the pillar, is positioned at the activity machine table; Described processing unit (plant) is made up of electric drill, heavy cylinder, heavy cylinder is fixed in pillar top by web joint, electric drill is connected with heavy cylinder lower by brace, electric drill be positioned at the activity machine table directly over, on the pedestal of activity machine table photoelectric sensor is set, this photoelectric sensor is connected with the PLC Programmable Logic Controller, and magnetic sensor is arranged on the heavy cylinder, is connected with the PLC Programmable Logic Controller.
Described carrying unit is made up of substrate, locating device, pendulous device, grabbing device, and locating device is fixed on the substrate, and pendulous device and locating device fix, and grabbing device and pendulous device fix; Described locating device is by positioning motor, leading screw, feed rod, band and synchronous pulley are formed synchronously, positioning motor is fixed on the substrate by support chip, leading screw, feed rod are fixed on the substrate by pedestal, the positioning motor axle passes support chip and synchronizing wheel fixes, leading screw passes pedestal and another synchronizing wheel fixes, and two synchronizing wheels are connected by synchronous band; Described pendulous device is made up of carrying main frame, swing motor and swing arm, and the carrying main frame is fixed on the leading screw feed rod, and the swing motor shaft passes the carrying main frame, and to be positioned at the swing arm of carrying main frame top continuous; Described grabbing device is formed by grasping cylinder and gas pawl, grasps cylinder and fixes by brace and swing arm, and the gas pawl is connected with the extracting cylinder by brace; Be provided with travel switch around feed rod and the swing arm, grasp cylinder and be provided with magnetic sensor, this magnetic sensor is connected with the PLC Programmable Logic Controller.
Described letter sorting unit is by substrate, and feed bin and sorting equipment are formed, and described feed bin is made up of pedestal, cutting plate, and pedestal is fixed on the substrate, and cutting plate and pedestal flexibly connect; Sorting equipment is by the letter sorting motor, linear slide rail, the letter sorting bucket, be with synchronously, synchronous pulley, the letter sorting cylinder, the synchronous pulley pedestal is formed, linear slide rail is fixed on the substrate, the letter sorting bucket is arranged on the linear slide rail, the letter sorting cylinder is fixed in the side of letter sorting bucket on the direction perpendicular to linear slide rail by brace, the letter sorting motor shaft is connected with synchronous pulley by support chip, the synchronous pulley pedestal is fixed on the substrate, one synchronous belt wheel is fixed on the synchronous pulley pedestal and is with synchronously and links to each other with another synchronous pulley, be respectively arranged with around the letter sorting bucket and can detect the material material, color and the photoelectric sensor that has or not, inductance approach switch and magnetic sensor, this photoelectric sensor, inductance approach switch all is connected with the PLC Programmable Logic Controller with magnetic sensor, Fibre Optical Sensor is arranged on a side of letter sorting bucket, this Fibre Optical Sensor is connected with the PLC Programmable Logic Controller, linear slide rail is provided with the original position travel switch, this original position travel switch and PLC Programmable Logic Controller.
Described computing machine PC, PLC Programmable Logic Controller Siemens SIMATIC-S7-200 Programmable Logic Controller.
Photoelectric sensor E18-DS3PA on the described feed unit, proximity transducer IEN-M5B-PS; Detect the photoelectric sensor G18-3A30PA on the machining cell, solenoid valve 4V110-06; Travel switch TMV103-C on the carrying unit, magnetic sensor CK3-VI; Magnetic sensor CK3-VI on the letter sorting unit, photoelectric sensor E3P-DS581, Fibre Optical Sensor BF4RP, original position travel switch TMV103-C.
Being operated under the computer software control of automated teaching field training device finished detection processing, carrying and sorting work to material.
Automated teaching field training device is a significant product of in kindization of teaching, transparence, modularization development.Whole device is by the integrated real-time monitoring of industrial computer, and PLC is a movement executing mechanism, constitutes fieldbus network each other.This device reproduces the production overall process of storage, feed, detection, processing, carrying and the letter sorting pile of industry spot automatic production line truly; Constitute by feed unit, detection machining cell, carrying unit, letter sorting four module stations, unit; Each station, unit can be used separately also can be combined into 2 stations with other station, 4 station patterns are used; All mechanical component on standing are detachable module, real training personnel's apparatus for assembling of can doing it yourself.
The utlity model has reasonable in design, easy to manufacture, can make automated teaching real training equipment more can embody the actual conditions of industry spot, increase the vividness of practice-training teaching, overcome the deficiency that the student participates in power, and can embody the characteristics of commercial production situation fully.
Four, description of drawings
Fig. 1 is the utility model feed machinery hand portion structural representation.
Fig. 2 detects the processing part structural representation for the utility model.
Fig. 3 is the utility model trucking department separation structure synoptic diagram.
Fig. 4 is the utility model letter sorting part-structure synoptic diagram.
Fig. 5 is that the utility model computing machine is in PLC annexation synoptic diagram.
Fig. 6 is the utility model feed machinery hand portion PLC and related elements annexation synoptic diagram.
Fig. 7 detects processing part PLC and related elements annexation synoptic diagram for the utility model.
Fig. 8 is the utility model carrying part PLC and related elements annexation synoptic diagram.
Fig. 9 is the utility model letter sorting part PLC and related elements annexation synoptic diagram.
Wherein, 1, substrate, 2, material, 3, the raw material supplying storehouse, 4, supply with barrel, 5, promote cylinder, 6, oscillating cylinder, 7, the oscillating cylinder support chip, 8, the sucker web member, 9, synchronous pulley, 10, swing arm, 11, photoelectric sensor, 12, proximity transducer, 13, magnetic sensor, 14, pillar, 15, sliding rail bracket, 16, activity machine table guide rail, 17, the activity machine table, 18, promote cylinder, 19, electric drill, 20, heavy cylinder, 21, photoelectric sensor, 22, magnetic sensor, 23, positioning motor, 24, feed rod, 25, leading screw, 26, be with synchronously, 27, synchronous pulley, 28, the swing motor, 29, the carrying main frame, 30, swing arm, 31, grasp cylinder, 32, travel switch, 33, the gas pawl, 34, magnetic sensor, 35, pedestal, 36, cutting plate, 37, the letter sorting motor, 38, the line style slide rail, 39, the letter sorting cylinder, 40, be with 41 synchronously, synchronous pulley, 42, the letter sorting bucket, 43, the synchronous pulley pedestal, 44, Fibre Optical Sensor, 45, inductance approach switch, 46, photoelectric sensor, 47, the shaft encoder support, 48, magnetic sensor, 49, shaft encoder, 50, the original position travel switch, 52, the feed Programmable Logic Controller, 60, the processing Programmable Logic Controller, 64, the carrying Programmable Logic Controller, 71, the letter sorting Programmable Logic Controller, 75, the PPI data line, 76, PC.
Five, embodiment
Embodiment:
Automated teaching field training device, structure such as Fig. 1 are to shown in Figure 9, comprise feed unit, detect machining cell, carry unit and letter sorting unit, connect by web member between each unit, feed unit, detection machining cell, carrying unit and letter sorting unit all are provided with the PLC Programmable Logic Controller, and Programmable Logic Controller is connected with computing machine.
Described feed unit is made up of substrate 1, pendulous device and feeding device, described feeding device is made up of raw material supplying storehouse 3, supply barrel 4, promotion cylinder 5, raw material supplying storehouse 3 and promotion cylinder 5 are fixed on the substrate 1,3 both sides, raw material supplying storehouse are respectively equipped with photoelectric sensor 11, supply with barrel 4 and are arranged at 3 tops, raw material supplying storehouse; Described pendulous device is made up of oscillating cylinder 6, oscillating cylinder support chip 7, swing arm 10, sucker web member 8, synchronous pulley 9 and synchronous band thereof, oscillating cylinder support chip 7 is fixed on the substrate 1, be provided with proximity transducer 12 in the oscillating cylinder 6, the end that the oscillating cylinder axle passes oscillating cylinder support chip 7 and swing arm 10 fixes, the other end of swing arm 10 and sucker web member 8 fix, and synchronous pulley 9 is fixed in the two ends of swing arm 10 by band connection synchronously; Photoelectric sensor 11 and proximity transducer 12 are connected with PLC Programmable Logic Controller 52.
Described detection machining cell is by substrate 1, pillar 14, machine table and processing unit (plant) are formed, pillar 14 is fixed on the substrate 1, processing unit (plant) and machine table are individually fixed in the top and the bottom of pillar 14, described worktable is by sliding rail bracket 15, activity machine table guide rail 16, activity machine table 17 and promotion cylinder 18 are formed, sliding rail bracket 15 is fixed in the bottom of pillar 14, sliding rail bracket 15 tops are provided with activity machine table guide rail 16, activity machine table guide rail 16 tops are provided with activity machine table 17, promote cylinder 18 and are fixed on the pillar 14, be positioned at the dead astern of activity machine table 17; Described processing unit (plant) is made up of electric drill 19, heavy cylinder 20, heavy cylinder 20 is fixed in pillar 14 tops by web joint, electric drill 19 is connected with heavy cylinder 20 bottoms by brace, electric drill 19 be positioned at activity machine table 17 directly over, on the pedestal 1 of activity machine table 17 photoelectric sensor 21 is set, this photoelectric sensor 21 is connected 60 with the PLC Programmable Logic Controller, and magnetic sensor 22 is arranged on the heavy cylinder 20, is connected with PLC Programmable Logic Controller 60.
Described carrying unit is made up of substrate 1, locating device, pendulous device, grabbing device, and locating device is fixed on the substrate 1, and pendulous device and locating device fix, and grabbing device and pendulous device fix; Described locating device by positioning motor 23, leading screw 25, feed rod 24, synchronously be with 26 and synchronous pulley 27 form, positioning motor 23 is fixed on the substrate 1 by support chip, leading screw 25, feed rod 24 are fixed on the substrate 1 by pedestal, the positioning motor axle passes support chip and synchronous pulley 27 fixes, leading screw 25 passes pedestal and synchronous pulley 27 fixes, and synchronous pulley 27 is by being with 26 to be connected synchronously; Described pendulous device is made up of carrying main frame 29, swing motor 28 and swing arm 30, and carrying main frame 29 is fixed on leading screw 25, the feed rod 24, and the swing motor shaft passes carrying main frame 29 and links to each other with the swing arm 30 that is positioned at carrying main frame 28 tops; Described grabbing device is formed by grasping cylinder 31 and gas pawl 33, grasps cylinder 31 and fixes by brace and swing arm 30, and gas pawl 33 is connected with extracting cylinder 31 by brace; Be provided with travel switch 32 around feed rod 24 and the swing arm 30, grasp cylinder 31 and be provided with magnetic sensor 34, this magnetic sensor 34 is connected with PLC Programmable Logic Controller 64.
Described letter sorting unit is by substrate 1, and feed bin and sorting equipment are formed, and described feed bin is made up of pedestal 35, cutting plate 36, and pedestal 35 is fixed on the substrate 1, and cutting plate 36 flexibly connects with pedestal 35; Sorting equipment is by letter sorting motor 37, linear slide rail 38, letter sorting bucket 42, be with 40 synchronously, synchronous pulley 41, letter sorting cylinder 39, synchronous pulley pedestal 43 is formed, linear slide rail 38 is fixed on the substrate 1, letter sorting bucket 42 is arranged on the linear slide rail 38, letter sorting cylinder 39 is fixed in the side of letter sorting bucket 42 on the direction perpendicular to linear slide rail 38 by brace, the letter sorting motor shaft is connected with synchronous pulley 41 by support chip, synchronous pulley pedestal 43 is fixed on the substrate 1, one synchronous belt wheel 41 is fixed on the synchronous pulley pedestal 43 and by being with 40 to link to each other with another synchronous pulley synchronously, be respectively arranged with around the letter sorting bucket 42 and can detect the material material, color and the photoelectric sensor 46 that has or not, inductance approach switch 45 and magnetic sensor 48, this photoelectric sensor 46, inductance approach switch 45 all is connected with PLC Programmable Logic Controller 64 with magnetic sensor 48, Fibre Optical Sensor 44 is arranged on a side of letter sorting bucket 42, this Fibre Optical Sensor 44 is connected with PLC Programmable Logic Controller 64, linear slide rail 38 is provided with original position travel switch 50, and this original position travel switch 50 is connected with PLC Programmable Logic Controller 64.
Described computing machine PC, PLC Programmable Logic Controller Siemens SIMATIC-S7-200 Programmable Logic Controller.
Photoelectric sensor E18-DS3PA on the described feed unit, proximity transducer IEN-M5B-PS; Detect the photoelectric sensor G18-3A30PA on the machining cell, solenoid valve 4V110-06; Travel switch TMV103-C on the carrying unit, magnetic sensor CK3-VI; Magnetic sensor CK3-VI on the letter sorting unit, photoelectric sensor E3P-DS581, Fibre Optical Sensor BF4RP, original position travel switch TMV 103-C.
Claims (7)
1. automated teaching field training device, comprise feed unit, detect machining cell, carry unit and letter sorting unit, it is characterized in that, connect by web member between each unit, feed unit, detection machining cell, carrying unit and letter sorting unit all are provided with the PLC Programmable Logic Controller, and the PLC Programmable Logic Controller is connected with computing machine.
2. automated teaching field training device as claimed in claim 1, it is characterized in that, described feed unit is made up of substrate, pendulous device and feeding device, described feeding device is made up of raw material supplying storehouse, supply barrel, promotion cylinder, raw material supplying storehouse and promotion cylinder are fixed on the substrate, both sides, raw material supplying storehouse are respectively equipped with photoelectric sensor, supply with barrel and are arranged at top, raw material supplying storehouse; Described pendulous device is made up of oscillating cylinder, oscillating cylinder support chip, swing arm, sucker web member, synchronous pulley and synchronous band thereof, the oscillating cylinder support chip is fixed on the substrate, be provided with proximity transducer in the oscillating cylinder, the end that the oscillating cylinder axle passes oscillating cylinder support chip and swing arm fixes, the other end of swing arm and vacuum cup web member fix, and synchronous pulley is fixed in the two ends of swing arm by band connection synchronously; Photoelectric sensor and proximity transducer are connected with the PLC Programmable Logic Controller.
3. automated teaching field training device as claimed in claim 1, it is characterized in that, described detection machining cell is by substrate, pillar, machine table and processing unit (plant) are formed, pillar is fixed on the substrate, processing unit (plant) and machine table are individually fixed in the top and the bottom of pillar, described worktable is by sliding rail bracket, activity machine table guide rail, activity machine table and promotion cylinder are formed, sliding rail bracket is fixed in the bottom of pillar, the sliding rail bracket top is provided with activity machine table guide rail, activity machine table guide rail top is provided with the activity machine table, promotes cylinder and is fixed on the pillar, be positioned at the dead astern of activity machine table; Described processing unit (plant) is made up of electric drill, heavy cylinder, heavy cylinder is fixed in pillar top by web joint, electric drill is connected with heavy cylinder lower by brace, electric drill be positioned at the activity machine table directly over, on the pedestal of activity machine table photoelectric sensor is set, this photoelectric sensor is connected with the PLC Programmable Logic Controller, and magnetic sensor is arranged on the heavy cylinder, is connected with the PLC Programmable Logic Controller.
4. automated teaching field training device as claimed in claim 1, it is characterized in that, described carrying unit is made up of substrate, locating device, pendulous device, grabbing device, locating device is fixed on the substrate, pendulous device and locating device fix, and grabbing device and pendulous device fix; Described locating device is by positioning motor, leading screw, feed rod, band and synchronous pulley are formed synchronously, positioning motor is fixed on the substrate by support chip, leading screw, feed rod are fixed on the substrate by pedestal, the positioning motor axle passes support chip and fixes with big synchronizing wheel, leading screw passes pedestal and little synchronizing wheel fixes, and big or small synchronizing wheel is connected by synchronous band; Described pendulous device is made up of carrying main frame, swing motor and swing arm, and the carrying main frame is fixed on the leading screw feed rod, and the swing motor shaft passes the carrying main frame, and to be positioned at the swing arm of carrying main frame top continuous; Described grabbing device is formed by grasping cylinder and gas pawl, grasps cylinder and fixes by brace and swing arm, and the gas pawl is connected with the extracting cylinder by brace; Be provided with travel switch around feed rod and the swing arm, grasp cylinder and be provided with magnetic sensor, this magnetic sensor is connected with the PLC Programmable Logic Controller.
5. automated teaching field training device as claimed in claim 1 is characterized in that described letter sorting unit is by substrate, feed bin and sorting equipment are formed, described feed bin is made up of pedestal, cutting plate, and pedestal is fixed on the substrate, and cutting plate and pedestal flexibly connect; Sorting equipment is by the letter sorting motor, linear slide rail, the letter sorting bucket, be with synchronously, synchronous pulley, the letter sorting cylinder, the synchronous pulley pedestal is formed, linear slide rail is fixed on the substrate, the letter sorting bucket is arranged on the linear slide rail, the letter sorting cylinder is fixed in the side of letter sorting bucket on the direction perpendicular to linear slide rail by brace, the letter sorting motor shaft is connected with synchronous pulley by support chip, the synchronous pulley pedestal is fixed on the substrate, one synchronous belt wheel is fixed on the synchronous pulley pedestal and is with synchronously and links to each other with another synchronous pulley, be respectively arranged with around the letter sorting bucket and can detect the material material, color and the photoelectric sensor that has or not, inductance approach switch and magnetic sensor, this photoelectric sensor, inductance approach switch all is connected with the PLC Programmable Logic Controller with magnetic sensor, Fibre Optical Sensor is arranged on a side of letter sorting bucket, this Fibre Optical Sensor is connected with the PLC Programmable Logic Controller, linear slide rail is provided with the original position travel switch, this original position travel switch and PLC Programmable Logic Controller.
6. automated teaching field training device as claimed in claim 1 is characterized in that, described computing machine PC, PLC Programmable Logic Controller Siemens SIMATIC-S7-200 Programmable Logic Controller.
7. as claim 1 or 2 or 3 or 4 or 5 described automated teaching field training devices, it is characterized in that the photoelectric sensor E18-DS3PA on the described feed unit, proximity transducer IEN-M5B-PS; Detect the photoelectric sensor G18-3A30PA on the machining cell, solenoid valve 4V110-06; Travel switch V103-C on the carrying unit, magnetic sensor CK3-VI; Magnetic sensor CK3-VI on the letter sorting unit, photoelectric sensor E3P-DS581, Fibre Optical Sensor BF4RP, original position travel switch TMV103-C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2007200234175U CN201041704Y (en) | 2007-06-08 | 2007-06-08 | Training device for automatic practice teaching |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2007200234175U CN201041704Y (en) | 2007-06-08 | 2007-06-08 | Training device for automatic practice teaching |
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CN201041704Y true CN201041704Y (en) | 2008-03-26 |
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CNU2007200234175U Expired - Fee Related CN201041704Y (en) | 2007-06-08 | 2007-06-08 | Training device for automatic practice teaching |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103208223A (en) * | 2013-03-23 | 2013-07-17 | 柳州铁道职业技术学院 | Simple industrial automatic comprehensive practical training control system |
CN104200713A (en) * | 2014-07-25 | 2014-12-10 | 上海华欣民福电气科技有限公司 | Dynamic simulation test device for electric control system of mining winch |
CN106652748A (en) * | 2016-12-27 | 2017-05-10 | 河源职业技术学院 | Modularized teaching hydraulic pneumatic integrated practical training table based on production line |
CN107219829A (en) * | 2017-06-09 | 2017-09-29 | 南京工程学院 | One kind teaching processing type intelligence manufacture integrated system |
-
2007
- 2007-06-08 CN CNU2007200234175U patent/CN201041704Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103208223A (en) * | 2013-03-23 | 2013-07-17 | 柳州铁道职业技术学院 | Simple industrial automatic comprehensive practical training control system |
CN104200713A (en) * | 2014-07-25 | 2014-12-10 | 上海华欣民福电气科技有限公司 | Dynamic simulation test device for electric control system of mining winch |
CN106652748A (en) * | 2016-12-27 | 2017-05-10 | 河源职业技术学院 | Modularized teaching hydraulic pneumatic integrated practical training table based on production line |
CN107219829A (en) * | 2017-06-09 | 2017-09-29 | 南京工程学院 | One kind teaching processing type intelligence manufacture integrated system |
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