CN109754695A - A kind of teaching equipment sorting information-based intelligent operation for product testing - Google Patents
A kind of teaching equipment sorting information-based intelligent operation for product testing Download PDFInfo
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- CN109754695A CN109754695A CN201910224237.0A CN201910224237A CN109754695A CN 109754695 A CN109754695 A CN 109754695A CN 201910224237 A CN201910224237 A CN 201910224237A CN 109754695 A CN109754695 A CN 109754695A
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- 238000012360 testing method Methods 0.000 title description 7
- 238000001514 detection method Methods 0.000 claims abstract description 69
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- 239000000463 material Substances 0.000 claims abstract description 43
- 238000012545 processing Methods 0.000 claims abstract description 43
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- 230000009286 beneficial effect Effects 0.000 description 2
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Abstract
The invention belongs to intelligent control information teaching equipment technical fields, more particularly to a kind of teaching equipment that the information-based intelligent control of sorting is detected for auto parts and components forging products, comprising: order management unit, feeding unit material, rfid detection unit, detection supply unit, weighing unit, execution unit, numerical control processing unit, multistation processing unit, transplanting palletized unit, store in a warehouse unit, turn-key system and movable working platform；The order management unit, feeding unit material, rfid detection unit, detection supply unit, weighing unit, execution unit, numerical control processing unit, multistation processing unit, transplanting palletized unit, storage unit and turn-key system are arranged on the movable working platform；Teaching equipment provided by the invention realizes the purpose that information-based intelligent assembly line operating equipment is installed and imparted knowledge to students in classroom.
Description
Technical field
The invention belongs to intelligent control information teaching equipment technical fields, more particularly to a kind of product testing that is used for sort
The teaching equipment of information-based intelligent operation.
Background technique
Currently, the intelligence manufacture Informalized teaching equipment for middle professorship generally lays particular emphasis on the list to automation equipment technology
Ability teaching, there are no can feeding to product, detection, sorting, processing, storage technique simulated it is information-based intelligently
Assembly line teaching equipment, the invention can promote the relevant specialities construction such as the informationization of professional colleges intelligence manufacture and intelligent control；It pushes away
Into the reform and innovation of work-integrated learning talents cultivating mode and course teaching, training student is in intelligence manufacture informationization integration and intelligence
Comprehensive application ability in terms of intelligent control；Improve the intelligent industrial-control informationization integration and control application level of professional colleges teacher.
Summary of the invention
(1) technical problems to be solved
For existing technical problem, the present invention, which provides, a kind of sorts information-based intelligent operation for product testing
Teaching equipment, the intelligent assembly line operating equipment of informationization solved in industry would generally be bulky, and equipment is numerous, risk
Greatly, it is difficult to the technical issues of being installed and imparted knowledge to students in classroom.
(2) technical solution
In order to achieve the above object, the main technical schemes that the present invention uses include:
It is a kind of to detect the teaching equipment for sorting information-based intelligent control for auto parts and components forging products, comprising: order
Administrative unit, feeding unit material, rfid detection unit, detection supply unit, weighing unit, execution unit, numerical control processing list
Member, multistation processing unit, transplanting palletized unit, storage unit, turn-key system and movable working platform；
The order management unit, feeding unit material, rfid detection unit, detection supply unit, weighing unit, execution
Unit, numerical control processing unit, multistation processing unit, transplanting palletized unit, storage unit and turn-key system are arranged at described
On movable working platform；
The turn-key system is single with order management unit, feeding unit material, rfid detection unit, detection conveying respectively
Member, weighing unit, execution unit, numerical control processing unit, multistation processing unit, transplanting palletized unit, storage unit and removable
Dynamic workbench control connection；
The movable working platform is equipped with two axis robot material loading platforms；
The order management system is communicated by wireless protocol network order information being sent to the main control unit；
Auto parts and components forging products can be placed in the RFID according to the instruction of turn-key system by the feeding unit material
Assemble detection unit；
After the rfid detection unit completes assembling detection to auto parts and components forging products, auto parts and components are forged
Part product is temporarily put to the two axis robots material loading platform；
The two axis robots material loading platform can according to the instruction of turn-key system by auto parts and components forging products send to
The detection supply unit is detected；
The execution unit can send the auto parts and components forging products for completing detection to the weighing unit；
The weighing unit completes the acquisition to auto parts and components forging products weight by PLC analog quantity, and is shown in
On turn-key system, judge auto parts and components forging products for non-defective unit product or defective products product；
The execution unit can grab defective products product to the transplanting palletized unit；
Non-defective unit product can be sent to the numerical control processing unit by the execution unit；
The numerical control processing unit and multistation processing unit complete simulating cutting and simulation punching press to non-defective unit product；
The execution unit can send the non-defective unit product for completing simulating cutting and/or simulation punching press to storage unit.
Preferably, the order management unit is a tablet PC being arranged on the movable working platform.
Preferably, the feeding unit material includes: two axis robot of feeding platform and gate-type；
Two axis robot of gate-type and feeding platform are fixedly installed on the table top of the movable working platform, and the door
The manipulator of two axis robot of formula is located at the surface of the feeding platform；
The feeding platform rises material loading platform after receiving the instruction of turn-key system, and two axis robot of gate-type being capable of root
Auto parts and components forging products are grabbed from feeding platform according to the instruction of turn-key system and are placed on the detection supply unit, it is complete
At feeding task.
Preferably, the rfid detection unit includes: RFID support plate, RFID column, RFID extending column, RFID branch
Frame, high frequency RFID reader；
The RFID support plate and the RFID column are fixedly mounted；
The RFID extending column is mounted on the RFID column；
The RFID bracket is installed on the RFID extending column；
The high frequency RFID reader is installed on the RFID bracket；
The rfid detection unit can be written in order information by turn-key system, and controls the rfid detection
Unit completes assembling Detection task.
Preferably, the detection supply unit includes: conveyor belt and sensor module；
The sensor module is able to detect that the physics of the auto parts and components forging products in the conveyor belt
Information.
Preferably, the weighing unit include: weighing support plate, weighing mounting plate, electronic balance, two pieces have identical knot
The electronic balance fixed plate of structure, four have the padded axis of mutually isostructural localization tool and outer positioning plate；
The weighing support plate is for being fixedly supported on the movable working platform；
The weighing mounting plate is fixedly mounted in the weighing support plate；
The weighing mounting plate, which is used to support, places the electronic balance；
The weighing mounting plate is each side equipped with one piece of electronic balance fixed plate；
Four corners of the weighing mounting plate are equipped with four padded axis of localization tool, for determining for electronic balance
Position and padded support, and placement space is provided for the electronic balance；
The outer positioning plate is mounted on the top of four padded axis of localization tool, for positioning and protecting the electronics
Balance.
Preferably, the execution unit includes: servo motor mould group, four axle installing plate groups, straight line mould group and four axis machines
People；
The servo motor mould group is used to provide power resources for the straight line mould group；
The four axle installing plates group is mounted on the mobile position of the servo motor mould group, is used to support and fixes top
Four axis robots；
The artificial executing agency of four axis machine is used for Material Sorting and carrying；
The numerical control processing unit can carry out rapid laser carving in auto parts and components forging products.
Preferably, the multistation processing unit includes at least four stations.
Preferably, the storage unit includes: warehouse rack, intelligent commodity shelf platen, label and photoelectric sensor；
The intelligent commodity shelf platen is installed in two layers of top among warehouse rack；
Intelligent commodity shelf platen front is installed by the label；
Intelligent commodity shelf platen back upper place is installed by the photoelectric sensor.
Preferably, the turn-key system include: mode selection switch, it is start button, stop button, reset button, man-machine
Interface, scram button, operation panel box and the identical operation panel box support column composition of two root knot structures；
The mode selection switch, the start button, the stop button, the reset button, the man-machine interface
It is flush-mounted on the control panel box with the scram button, and by means of the identical operation panel box branch of two root knot structures
Dagger support is fixed on the table top of the movable working platform；
The movable working platform includes: the work head station of cuboid；
Four sides of the work head station are mounted on wire casing；
Workbench master switch, fan and oil water separator are installed on the right side metal plate sealing plate of the work head station；
The front and back of the work head station is equipped with 8 fan doors altogether, and every fan door is all made of two secondary hinges；
Work head station bottom is equipped with fixed footed glass and pulley.
(3) beneficial effect
The beneficial effects of the present invention are: the teaching for sorting information-based intelligent control provided by the present invention for product testing is set
It is standby, to realize the machinery of automobile forging process line and its peripheral equipment in intelligence manufacture informationization flexible integration platform
The installation of electrical system, sensing and detecting system calibration and Networking Debugging, Ethernet communication setting and operation, industry mechanical arm from
Line detail programming, Intelligent Data Collection System Terminal configuration, distance type configuration and interaction design, information integration and management system design are adjusted
The basic work tasks such as examination, and by Interface Development to system and control programming etc. complete different industrial control equipments and
The comprehensive tasks such as Online integration, online management, the long-distance intelligent control of instrument and meter, reach and investigate student in intelligence manufacture information
Parts selection, component adjustment, signal transmission during change realization, electrical connection, intelligent control, digital configuration, remote interaction
And the abilities such as information integration design, help student to establish the process step design in intelligence manufacture industry control process continuous control, technique matter
The professional ability and professional quality of amount, Collaborative Control, team collaboration and safety in production etc., and then student is helped to be formed in intelligence
The Comprehensive Vocation Ability in terms of continuous industry control process flexibilities are integrated with intelligent control technology can be manufactured.
Detailed description of the invention
Fig. 1 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the overall three-dimensional structure of equipment；
Fig. 2 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the two axis robot exploded view of feeding unit material gate-type of equipment；
Fig. 3 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the feeding unit material feeding platform exploded view of equipment；
Fig. 4 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the detection supply unit conveying equipment main body exploded view of equipment；
Fig. 5 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the detection supply unit visual detection equipment perspective view of equipment；
Fig. 6 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the detection supply unit Hall sensor apparatus perspective view of equipment；
Fig. 7 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the weighing unit exploded view of equipment；
Fig. 8 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn four station turnplate equipment exploded views of the multistation processing unit of equipment；
Fig. 9 is a kind of religion that the information-based intelligent control of sorting is detected for auto parts and components forging products provided by the invention
Learn the numerical control processing unit decomposition figure of equipment；
Figure 10 is that a kind of detect for auto parts and components forging products provided by the invention sorts information-based intelligent control
Teaching equipment transplants palletized unit perspective view；
Figure 11 is that a kind of detect for auto parts and components forging products provided by the invention sorts information-based intelligent control
The execution unit exploded view of teaching equipment；
Figure 12 is that a kind of detect for auto parts and components forging products provided by the invention sorts information-based intelligent control
The high frequency rfid of teaching equipment detects exploded view；
Figure 13 is that a kind of detect for auto parts and components forging products provided by the invention sorts information-based intelligent control
The storage unit perspective view of teaching equipment；
Figure 14 is that a kind of detect for auto parts and components forging products provided by the invention sorts information-based intelligent control
The master control platform perspective view of teaching equipment；
Figure 15 is that a kind of detect for auto parts and components forging products provided by the invention sorts information-based intelligent control
The workbench perspective view of teaching equipment.
[description of symbols]
1: feeding unit material；2: feeding platform；3: detection supply unit；4: weighing unit；5: multistation processes unit；6: numerical control
Process unit；7: turn-key system；8: execution unit；9:RFID assembles detection unit；10: storage unit；11: slide unit mounting plate；
12: two axis transplant support plate；13: rodless cylinder；14: pinboard；15: lifting cylinder mounting plate；16: twin shaft cylinder；17: feeding
Sucker stand；18: feeding vacuum chuck；19: drag chain bracket；110: drag chain；111: two-position five-way Unidirectional solenoid valve -1；112: true
Empty generator；113: two-position five-way Unidirectional solenoid valve -2；114: two-position five-way bidirectional electromagnetic valve；115: vacuum detecting pressure gauge branch
Frame；116: pressure vacuum gauge；
21: electric cylinder mounting plate；22: electric cylinder；23: ejection block；24: jacking support column；25: keel；26: limited post
Mounting plate；27: positioning column fixed plate；28: positioning column；29: height induction bracket；
31: conveyer belt frame；32: driving shaft；33: driven shaft；34: seat bearing；35: delivery wheel；36: synchronizing wheel -1；37:
Conveyor belt；38: baffle positioning column；39: baffle；310: opposite type sensor bracket；311: opposite type sensor；312: photoelectric sensing
Device bracket -1；313 opto-electronic sensor supports -2；314: opto-electronic sensor support -3；315: photoelectric sensor -1；316: photoelectric transfer
Sensor -2；317: photoelectric sensor -3；318: motor mounting plate；319: alternating current generator；
326: fixed plate；327: visual sensor fixed plate；
332: Hall sensor support plate；333: Hall sensor column；334: Hall sensor extending column；335: Hall
Sensor stand；336: Hall sensor；
41: weight support plate；42: weighing mounting plate；43: electronic balance；44: electronic balance positioning plate；45: localization tool pad
High axis；46: outer positioning plate；
51: divider mounting plate；52: divider support plate；53: four station dividers；54: sensing chip mounting ring；55: sense
Answer piece；56: approach switch sensor；57: shield；58: four station turnplates；59: working plate；510: positioning pin；511: round
Inductor support；512: photoelectric sensor；513: punching press support plate；514: punching press column；515: punching press extending column；516: cylinder
Mounting plate；517: twin shaft cylinder；518: seal mounting plate；519: seal；520: two-position five-way Unidirectional solenoid valve；
611:Z axis cylinder；612: air cylinder fixed plate；613: laser pen；614:T type screw rod；615: stepper motor；616: even
Axis device；617:Y axial filament bar；
71: rodless cylinder；72: stacking platform mounting base；73: stacking platform installation side plate；74: stacking platform mounting plate；
81: four axis robots；82: four axis sucker stands；83: sucker；84: four axle installing plates -2；
85: four axle installing plates -3；86: the padded plate of robot；87: four axle installing plates -1；88: servo motor mould group；
911: air cylinder fixed plate；912:Z axis cylinder；913: cartridge-type storage bin；914: straight line cylinder；915: push rod；
916:RFID reads and writes fixed plate；917: fixed RFID reader；918: cylinder；
101: warehouse rack；102: intelligent commodity shelf platen；103: label；104: photoelectric sensor；
1101: mode selection switch；1102: start button；1103: stop button；1104: reset button；1105: man-machine
Interface；1106: scram button；1107: operation panel box；1108: operation panel box support column；
1201: wire casing；1202: workbench master switch；1203: fan；1204: oil water separator；1205: teaching machine branch
Frame；1206: aluminium rack；1207: fan door；1208: hinge.
Specific embodiment
In order to preferably explain the present invention, in order to understand, with reference to the accompanying drawing, by specific embodiment, to this hair
It is bright to be described in detail.
It is disclosed in the present embodiment as shown in Figure 1: a kind of for the information-based intelligence of auto parts and components forging products detection sorting
The teaching equipment that can control, comprising: order management unit 12, feeding unit material 1, rfid detection unit 9, detection supply unit
3, weighing unit 4, execution unit 8, numerical control processing unit 6, multistation processing unit 5, transplanting palletized unit, storage unit 10,
Turn-key system 7 and movable working platform.
The order management unit, feeding unit material 1, rfid detection unit 9, detection supply unit 3, weighing unit 4,
Execution unit 8, numerical control processing unit 6, multistation processing unit 5, transplanting palletized unit, storage unit 10 and turn-key system 7 are equal
It is arranged on the movable working platform.
The turn-key system 7 is conveyed with order management unit, feeding unit material 1, rfid detection unit 9, detection respectively
Unit 3, weighing unit 4, execution unit 8, numerical control processing unit 6, multistation processing unit 5, transplanting palletized unit, storage unit
10 and movable working platform control connection.
The movable working platform is equipped with two axis robot material loading platforms.
The order management system is communicated by wireless protocol network order information being sent to the turn-key system.
Auto parts and components forging products can be placed in described by the feeding unit material 1 according to the instruction of turn-key system 7
Rfid detection unit 9.
After the rfid detection unit 9 completes assembling detection to auto parts and components forging products, by auto parts and components
Forging products are temporarily put to the two axis robots material loading platform.
The two axis robots material loading platform can according to the instruction of turn-key system 7 by auto parts and components forging products send to
The detection supply unit 3 is detected.
The execution unit 8 can send the auto parts and components forging products for completing detection to the weighing unit 4.
The weighing unit 4 completes the acquisition to auto parts and components forging products weight by PLC analog quantity, and is shown in
On turn-key system 7, judge auto parts and components forging products for non-defective unit product or defective products product.
The execution unit 8 can grab defective products product to the transplanting palletized unit；The execution unit 8 can
Non-defective unit product is sent to the numerical control processing unit 6；The numerical control processing unit 6 and multistation processing unit 5 are to non-defective unit
Product completes simulating cutting and simulation punching press.
The execution unit 8 can send the non-defective unit product for completing simulating cutting and/or simulation punching press to storage unit 10.
Order management unit described in the present embodiment is a tablet PC being arranged on the movable working platform.
Feeding unit material 1 described in the present embodiment includes: two axis robot of feeding platform 2 and gate-type；Two shaft mechanical of gate-type
Hand and feeding platform 2 are fixedly installed on the table top of the movable working platform, and the manipulator position of two axis robot of the gate-type
In the surface of the feeding platform 2.
The feeding platform 2 rises material loading platform after receiving the instruction of turn-key system 7, and two axis robot of gate-type can
Auto parts and components forging products are grabbed from feeding platform 2 according to the instruction of turn-key system 7 and are placed in the detection supply unit 3
On, complete feeding task.
Rfid detection unit described in the present embodiment 9 include: RFID support plate, RFID column, RFID extending column,
RFID bracket, high frequency RFID reader；The RFID support plate and the RFID column are fixedly mounted；The RFID extending column peace
On the RFID column；The RFID bracket is installed on the RFID extending column；The height is installed on the RFID bracket
Frequency RFID reader.
The rfid detection unit 9 can be written in order information by turn-key system 7, and controls the rfid inspection
It surveys unit 9 and completes assembling Detection task.
Single 3 yuan of detection conveying described in the present embodiment includes: conveyor belt 37 and sensor module.
The sensor module is able to detect that the object of the auto parts and components forging products in the conveyor belt 37
Manage information.
It is noted that sensor module here includes a plurality of types of sensors, specific sensor type can be
It is described in detail in latter embodiments.
Weighing unit 4 described in the present embodiment includes: weighing support plate 41, weighing mounting plate 42,43, two pieces of electronic balance
There is the padded axis 45 of mutually isostructural localization tool and outer positioning plate with mutually isostructural electronic balance fixed plate 44, four
46。
The weighing support plate 41 is for being fixedly supported on the movable working platform；It is solid in the weighing support plate 41
Dingan County fills the weighing mounting plate 42；The weighing mounting plate 42, which is used to support, places the electronic balance 43；The weighing peace
Loading board 42 is each side equipped with one piece of electronic balance fixed plate 44.
Four corners of the weighing mounting plate 42 are equipped with four padded axis 45 of localization tool, are used for electronic balance
43 positioning and padded support, and placement space is provided for the electronic balance 43；The outer positioning plate 46 is mounted on four institutes
The top for stating the padded axis 45 of localization tool, for positioning and protecting the electronic balance 44.
Execution unit 8 described in the present embodiment includes: servo motor mould group 88, four axle installing plate groups, straight line mould group and four
Axis robot 81；The servo motor mould group 88 is used to provide power resources for the straight line mould group；The four axle installing plates group
It is mounted on the mobile position of the servo motor mould group 88, is used to support and fixes four axis robots 81 of top.Four axis
Robot 81 is executing agency, is used for Material Sorting and carrying；The numerical control processing unit can be produced in auto parts and components forging
Rapid laser carving is carried out on product.
Should illustrate: multistation processing unit described here includes at least four stations.
Storage unit 10 described in the present embodiment includes: warehouse rack 101, intelligent commodity shelf platen 102, label 103 and light
Electric transducer 104.
The intelligent commodity shelf platen 102 is installed in two layers of top among warehouse rack 101；Before the intelligent commodity shelf platen 102
Side is installed by the label 103；102 back upper place of intelligent commodity shelf platen is installed by the photoelectric sensor 104.
Turn-key system 7 described in the present embodiment includes: mode selection switch 1101, start button 1102, stop button
1103, reset button 1104, man-machine interface 1105, scram button 1106, operation panel box 1107 and the identical behaviour of two root knot structures
Make the composition of panel box support column 1108.
The mode selection switch 1101, the start button 1102, the stop button 1103, the reset button
1104, the man-machine interface 1105 and the scram button 1106 are flush-mounted on the control panel box 1107, and by means of
The identical support of operation panel box support column 1108 of two root knot structures is fixed on the table top of the movable working platform.
The movable working platform includes: the work head station of cuboid；Four sides of the work head station are respectively mounted wired
Slot 1201；Workbench master switch 1202, fan 1203 and water-oil separating are installed on the right side metal plate sealing plate of the work head station
1204 devices；The front and back of the work head station is equipped with 8 fan doors 1207 altogether, and every fan door 1207 is all by two secondary 1208 groups of hinges
At；Work head station bottom is equipped with fixed footed glass and pulley.
In the description of the present embodiment, it should be noted that term " center ", "lower", "left", "right", " is erected at "upper"
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For the convenience of describing the present invention and simplifying the description, rather than the position of indication or suggestion meaning or element must have specific side
Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
As shown in Fig. 2, two axis robot of gate-type includes: slide unit mounting plate 11, two axis transplanting support plate 12, rodless cylinder
13, pinboard 14, lifting cylinder mounting plate 15, twin shaft cylinder 16, feeding sucker stand 17, feeding vacuum chuck 18, drag chain branch
Frame 19, drag chain 110, two-position five-way Unidirectional solenoid valve -1111, vacuum generator 112, two-position five-way Unidirectional solenoid valve -2113, two
Position five pass two-way solenoid valves 114, vacuum detecting pressure gauge bracket 115, vacuum detecting pressure gauge 116,11 both ends of slide unit mounting plate
Installation is connect with two axis support plates 12, rodless cylinder 13 is locked in 11 lower surface of slide unit mounting plate, before rodless cylinder 13 can carry out
The movement moved afterwards, rodless cylinder 13 are equipped with pinboard 14, and pinboard 14 and the installation of lifting cylinder mounting plate 15 connect, lifting air
The movement that cylinder 16 can move up and down, lifting cylinder mounting plate 15 are connect with twin shaft cylinder 16, and installation takes on twin shaft cylinder 16
Expect sucker stand 17, two vacuum chucks 18 are installed on feeding sucker stand 17, two vacuum chucks 18 draw object for stablizing
Material, drag chain bracket 19 are locked in 13 side of rodless cylinder, and drag chain bracket 19 is connect with drag chain 110,110 other end of drag chain and slide unit
Mounting plate 11 is fixedly mounted, and drag chain 110 can be slided with rodless cylinder 13, and the tracheae on rodless cylinder 13, magnet ring is facilitated to be routed, and two
The logical Unidirectional solenoid valve -1111 in position five controls single channel air pressure and switchs to negative pressure air pressure, supply vacuum feeding by vacuum generator 112
Sucker 18 uses, and two-position five-way Unidirectional solenoid valve -2113 is turned off using the conducting of 1 signal control two-way gas, controls twin shaft
The movement of cylinder 16, two-position five-way bidirectional electromagnetic valve 114 are turned off using the conducting that 2 signals control two-way gas respectively, control
The movement of rodless cylinder 13, pressure vacuum gauge bracket 115 are mounted on slide unit mounting plate 11, and pressure vacuum gauge 116 is mounted on very
On hollow pressure gauge bracket 115, pressure vacuum gauge 116 is used to detect the suction vacuum pressure value of sucker, to judge sucker, whether there is or not suctions
To workpiece.Structure is compact to design rationally not to interfere, not to influence the motion flow of feeding, and work efficiency is high, meets and uses
It is required that.
As shown in figure 3, feeding platform includes electric cylinder mounting plate 21, electric cylinder 22, ejection block 23, jacking support column 24, pad
High block 25, limited post mounting plate 26, positioning column fixed plate 27, positioning column 28, height induction bracket 29, photoelectric sensor 210, electricity
Electric cylinder 22 is installed, electric cylinder 22 can control lifting and carry out feeding, the connection of electric cylinder 22 top among dynamic 21 lower surface of cylinder mounting plate
Expect block 23, for jacking material, installation jacking support column 24 in 21 lower surface of electric cylinder mounting plate, four side is set for being fixedly supported on
On standby host platform, keel 25 is installed on 21 upper surface both sides of electric cylinder mounting plate, and limited post mounting plate 26, limit are installed on keel 25
4 adjustable positioning column fixed plates 27 are installed on position column mounting plate 26, positioning column 28 is installed in positioning column fixed plate 27, it can root
Height induction bracket 29 is flexibly and easily connected on limited post mounting plate 26 according to big 28 size of minor adjustment positioning column of workpiece, it is high
Photoelectric sensor 210 is installed in degree induction bracket 29, photoelectric sensor 210 is used to detect the workpiece of feeding platform, and whether there is or not carry out
Feeding control.
As shown in figure 4, conveying detection unit include conveyer belt frame 31, driving shaft 32, it is driven shaft 33, seat bearing 34, defeated
Send wheel 35, synchronizing wheel -136, conveyor belt 37, baffle positioning column 38, baffle 39, opposite type sensor bracket 310, opposite type sensor
311, opto-electronic sensor support -1312, opto-electronic sensor support -2313, opto-electronic sensor support -3314, photoelectric sensor -
1315, photoelectric sensor -2316, photoelectric sensor -3317, motor mounting plate 318, alternating current generator 319,31 liang of conveyer belt frame
Driving shaft 32 and driven shaft 33 are installed across circular hole in end, and driving shaft 32 and driven shaft 33 are fixed on conveying belt machine using bearing block 34
On frame 31,2 delivery wheels 35 are respectively installed on driving shaft 32 and driven shaft 33, synchronizing wheel -136 is installed on driving shaft 31, it is defeated
It send and is set with conveyor belt 37 on wheel 35,8 baffle positioning columns 38 are housed in conveyer belt frame 31, baffle 39 is mounted on baffle positioning
On column 38, baffle 39 is provided with different hole locations, and for adjusting different sizes, opposite type sensor bracket is installed in 31 front end of conveyer belt frame
310, opposite type sensor 311 is installed on opposite type sensor bracket 310, for the detection of pan feeding, 31 side of conveyer belt frame peace
Equipped with opto-electronic sensor support -1312, opto-electronic sensor support -2313, opto-electronic sensor support -3314, above mountable light
Electric transducer -1315, photoelectric sensor -2316, photoelectric sensor -3317, sensor stand can be flexibly transferred to, and debugging is facilitated,
Photoelectric sensor makes belt accurately stop in different location, motor mounting plate 318 is fixed on conveyer belt for detecting material
In rack 31, alternating current generator 319 is fixed by motor mounting plate 318.
As shown in figure 5, visual detection unit includes fixed plate 326, visual sensor fixed plate 327, visual sensor group
At when workpiece reaches vision-based detection area side, conveyor belt 37 stops, and visual sensor completes color detection function.
As shown in fig. 6, material tests unit includes Hall sensor support plate 332, Hall sensor column 333, Hall
Sensor extending column 334, Hall sensor bracket 335, Hall sensor 336 form, defeated when workpiece reaches material detection area
Belt 37 is sent to stop, Hall sensor completes material detection function.
As shown in fig. 7, weighing unit is fixed including weighing support plate 41, weighing mounting plate 42, electronic balance 43, electronic balance
Position plate 44, the padded axis 45 of localization tool, outer positioning plate 46, weighing support plate 41 are weighed for being fixedly supported on equipment board
Fixed support weighing mounting plate 42, is used to support and places electronic balance 43, electronic balance 43 is for weighing workpiece in support plate 41
Weight simultaneously transmits numerical value, and installing respectively at left and right sides of mounting plate 42 of weighing has one piece of electronic balance fixed plate 44, is used for electronic balance
Positioning, fixed effect prevent electronic balance from skidding off from side, and weighing 42 4 corners of mounting plate are equipped with four localization tool pads
High axis 45 provides placement space, outer positioning plate 46 for the positioning of electronic balance 43 and the effect of padded support for electronic balance 43
It is mounted on the top of the padded axis 45 of four localization tools, for positioning and protecting electronic balance 43.
As shown in figure 8, multistation processing unit includes: divider mounting plate 51, divider support plate 52, the segmentation of four stations
Device 53, sensing chip mounting ring 54, sensing chip 55, approach switch sensor 56, shield 57, four station turnplates 58, working plate 59,
Positioning pin 510, round inductor support 511, photoelectric sensor 512, punching press support plate 513, punching press column 514, punching press extend
Column 515, cylinder mounting plate 516, twin shaft cylinder 517, seal mounting plate 518, seal 519, two-position five-way Unidirectional solenoid valve 520,
Divider support plate 52 is installed on 51 bottom of divider mounting plate, four side, and four station dividers are installed in 51 top of divider mounting plate
53, sensing chip mounting ring 54 is installed on the side rotating shaft of four station dividers 53, sensing chip 55 is installed in sensing chip mounting ring 54,
For 1 circle of induction machine rotation, approach switch sensor 56 senses that control motor stops, and installs outside rotary inductive piece 55
There is shield 57, play the role of safeguard protection, four station turnplates 58 are installed on four station dividers 53, it is every on four station turnplates 58
A station is equipped with working plate 59, and for placing workpiece, four station turnplates 58 are equipped with positioning pin 510, can be used for working plate 59
It is accurately positioned, makes four station dividers 53 that working plate 59 can be driven to rotate, four station dividers, 53 fixed part is equipped with circle
Inductor support 511 installs photoelectric sensor 512 in round inductor support 511.
As shown in figure 9, numerical control processing unit includes: that Z axis cylinder 611 is fixed in air cylinder fixed plate 612, processing jig is
Laser pen 613.Stepper motor 615 is connect with screw rod 614 by shaft joint 616.Stepper motor 615 and 619 provides T-type screw rod
614 provide power, and the major function of mould group is to complete laser by X-axis screw rod 614 and Y-axis screw rod 617 and Z axis cylinder mould group
Carving function.
As shown in Figure 10, transplanting palletized unit includes: rodless cylinder 71, stacking platform mounting base 72, stacking platform installation side
Plate 73, stacking platform mounting plate 74, stacking platform mounting base 72 are mounted on rodless cylinder 71, and rodless cylinder 71 can drive stacking platform
Mounting base 72 moves left and right, and 72 both sides of stacking platform mounting base connect stacking platform installation side plate 73, and stacking platform mounting plate fills 74
In the top of stacking platform installation side plate 73, due to placing workpiece.It can be moved, it is simple and practical in structure.
As shown in figure 11, execution unit include: servo motor mould group 88, four axle installing plates -187, four axle installing plates -
284, four axle installing plates -385, four axis robots 81, four axis sucker stands 82, sucker 83.The padded plate 86 of robot passes through padded
Robot increases the motion range of robot Z axis.Servo motor mould group, for providing power resources, four axis to straight line mould group
Mounting plate is mounted on the mobile position of servo mould group, is used to support and fixes four axis robots 81 of top, four axis robots 81
Executing agency is served as, Material Sorting and carrying are used for.
As shown in figure 12, FRID assembling test unit includes: air cylinder fixed plate 911, Z axis cylinder 912；Cartridge-type storage bin
913, straight line cylinder 914, push rod 915；RFID read-write fixed plate 916 is for fixing RFID reader 917.Push rod 915 is by chip
Storage bin 913 is released, Z axis cylinder 912 is for being pressed RFID chip, and after the completion of press fitting, the mobile RFID information of completing of cylinder 918 is read
Take function.
As shown in figure 13, storage unit includes: warehouse rack 101, intelligent commodity shelf platen 102, label 103, photoelectric sensing
Shelf platen 102 is installed in device 104, two layers of 101 centre of warehouse rack top, and label 103, shelf are installed in 102 front of shelf platen
102 back upper place of platen is installed by photoelectric sensor 104.
As shown in figure 14, master control platform includes mode selection switch 1101, start button 1102, stop button 1103, resets
1107, two button 1104, man-machine interface 1105, scram button 1106, operation panel box 1108 groups of operation panel box support columns
At selection switch 1101, start button 1102, stop button 1103, reset button 1104, man-machine interface 1105, scram button
1106 on control panel box, and table surface is fixed in You Lianggen operation panel box support column support 1108.
As shown in figure 15, four side of table top of movable working platform is mounted with wire casing 1201；On the right side of workbench on metal plate sealing plate
It is mounted with workbench master switch 1202, fan 1203, oil water separator 1204；Teaching pendant bracket 1205 is to place robot teaching
The position of device.Table front and the back side are equipped with 8 fan doors 1207, and every fan door 1207 is all fixed on aluminium machine by two secondary hinges 1208
On frame 1206, workbench bottom is mounted with fixed footed glass and pulley.
The technical principle of the invention is described above in combination with a specific embodiment, these descriptions are intended merely to explain of the invention
Principle shall not be construed in any way as a limitation of the scope of protection of the invention.Based on explaining herein, those skilled in the art
It can associate with other specific embodiments of the invention without creative labor, these modes fall within this hair
Within bright protection scope.
Claims (10)
1. a kind of detect the teaching equipment for sorting information-based intelligent control for auto parts and components forging products, which is characterized in that
Include: order management unit, feeding unit material, rfid detection unit, detection supply unit, weighing unit, execute list
Member, numerical control processing unit, multistation processing unit, transplanting palletized unit, storage unit, turn-key system and movable working platform；
The order management unit, rfid detection unit, detection supply unit, weighing unit, executes list at feeding unit material
Member, numerical control processing unit, multistation processing unit, transplanting palletized unit, storage unit and turn-key system be arranged at it is described can
In mobile work platform；
The turn-key system respectively with order management unit, feeding unit material, rfid detection unit, detection supply unit, claim
Weight unit, execution unit, numerical control processing unit, multistation processing unit, transplanting palletized unit, storage unit and mobile work
Platform control connection；
The movable working platform is equipped with two axis robot material loading platforms；
The order management system is communicated by wireless protocol network order information being sent to the main control unit；
Auto parts and components forging products can be placed in the rfid according to the instruction of turn-key system by the feeding unit material
Detection unit；
After the rfid detection unit completes assembling detection to auto parts and components forging products, auto parts and components forging is produced
Product are temporarily put to the two axis robots material loading platform；
The two axis robots material loading platform can send auto parts and components forging products to described according to the instruction of turn-key system
Detection supply unit is detected；
The execution unit can send the auto parts and components forging products for completing detection to the weighing unit；
The weighing unit completes the acquisition to auto parts and components forging products weight by PLC analog quantity, and is shown in master control
In system, judge auto parts and components forging products for non-defective unit product or defective products product；
The execution unit can grab defective products product to the transplanting palletized unit；
Non-defective unit product can be sent to the numerical control processing unit by the execution unit；
The numerical control processing unit and multistation processing unit complete simulating cutting and simulation punching press to non-defective unit product；
The execution unit can send the non-defective unit product for completing simulating cutting and/or simulation punching press to storage unit.
2. teaching equipment according to claim 1, which is characterized in that the order management unit be one setting it is described can
Tablet PC in mobile work platform.
3. teaching equipment according to claim 2, which is characterized in that
The feeding unit material includes: two axis robot of feeding platform and gate-type；
Two axis robot of gate-type and feeding platform are fixedly installed on the table top of the movable working platform, and the gate-type two
The manipulator of axis robot is located at the surface of the feeding platform；
The feeding platform rises material loading platform after receiving the instruction of turn-key system, and two axis robot of gate-type can be according to total
Auto parts and components forging products are grabbed from feeding platform and are placed on the detection supply unit by the instruction of control system, in completion
Material task.
4. teaching equipment according to claim 3, which is characterized in that
The rfid detection unit includes: RFID support plate, RFID column, RFID extending column, RFID bracket, high-frequency RF ID
Reader；
The RFID support plate and the RFID column are fixedly mounted；
The RFID extending column is mounted on the RFID column；
The RFID bracket is installed on the RFID extending column；
The high frequency RFID reader is installed on the RFID bracket；
The rfid detection unit can be written in order information by turn-key system, and controls the rfid detection unit
Complete assembling Detection task.
5. teaching equipment according to claim 4, which is characterized in that
The detection supply unit includes: conveyor belt and sensor module；
The sensor module is able to detect that the physical message of the auto parts and components forging products in the conveyor belt.
6. teaching equipment according to claim 5, which is characterized in that
The weighing unit include: weighing support plate, weighing mounting plate, electronic balance, two pieces have mutually isostructural electronics day
Flat fixed plate, four have the padded axis of mutually isostructural localization tool and outer positioning plate；
The weighing support plate is for being fixedly supported on the movable working platform；
The weighing mounting plate is fixedly mounted in the weighing support plate；
The weighing mounting plate, which is used to support, places the electronic balance；
The weighing mounting plate is each side equipped with one piece of electronic balance fixed plate；
It is described weighing mounting plate four corners four padded axis of localization tool are installed, for electronic balance positioning and
Padded support, and placement space is provided for the electronic balance；
The outer positioning plate is mounted on the top of four padded axis of localization tool, for positioning and protecting the electronics day
It is flat.
7. teaching equipment according to claim 6, which is characterized in that
The execution unit includes: servo motor mould group, four axle installing plate groups, straight line mould group and four axis robots；
The servo motor mould group is used to provide power resources for the straight line mould group；
The four axle installing plates group is mounted on the mobile position of the servo motor mould group, is used to support and fixes four axis of top
Robot；
The artificial executing agency of four axis machine is used for Material Sorting and carrying；
The numerical control processing unit can carry out rapid laser carving in auto parts and components forging products.
8. teaching equipment according to claim 7, which is characterized in that
The multistation processing unit includes at least four stations.
9. teaching equipment according to claim 7, which is characterized in that
The storage unit includes: warehouse rack, intelligent commodity shelf platen, label and photoelectric sensor；
The intelligent commodity shelf platen is installed in two layers of top among warehouse rack；
Intelligent commodity shelf platen front is installed by the label；
Intelligent commodity shelf platen back upper place is installed by the photoelectric sensor.
10. teaching equipment according to claim 7, which is characterized in that
The turn-key system include: mode selection switch, start button, stop button, reset button, man-machine interface, emergency stop by
Button, operation panel box and the identical operation panel box support column composition of two root knot structures；
The mode selection switch, the start button, the stop button, the reset button, the man-machine interface and institute
It states scram button to be flush-mounted on the control panel box, and by means of the identical operation panel box support column of two root knot structures
Support is fixed on the table top of the movable working platform；
The movable working platform includes: the work head station of cuboid；
Four sides of the work head station are mounted on wire casing；
Workbench master switch, fan and oil water separator are installed on the right side metal plate sealing plate of the work head station；
The front and back of the work head station is equipped with 8 fan doors altogether, and every fan door is all made of two secondary hinges；
Work head station bottom is equipped with fixed footed glass and pulley.
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