CN209571134U - Relay assembling detection production line automation Practical training equipment - Google Patents
Relay assembling detection production line automation Practical training equipment Download PDFInfo
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- CN209571134U CN209571134U CN201822212331.8U CN201822212331U CN209571134U CN 209571134 U CN209571134 U CN 209571134U CN 201822212331 U CN201822212331 U CN 201822212331U CN 209571134 U CN209571134 U CN 209571134U
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- 238000001514 detection method Methods 0.000 title claims abstract description 102
- 238000012549 training Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000005303 weighing Methods 0.000 claims abstract description 74
- 230000033001 locomotion Effects 0.000 claims abstract description 26
- 230000001360 synchronised effect Effects 0.000 claims description 25
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
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- 238000007906 compression Methods 0.000 claims description 7
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- 238000007689 inspection Methods 0.000 claims description 3
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- 238000013461 design Methods 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 15
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- 239000002994 raw material Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
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Abstract
The utility model belongs to actual training device field, detection production line automation Practical training equipment is assembled more particularly to a kind of relay, it is characterized in that, including three axle robert tiered warehouse facility, robot assembling unit, cylinder assembly unit, weighing detection unit, energization detection unit, 24V trolley straight line movement system and master station system, 24V trolley straight line movement system is closed system, three axle robert tiered warehouse facility, robot assembling unit, cylinder assembly unit, weighing detection unit, energization detection unit passes sequentially through the connection of 24V trolley straight line movement system, master station system respectively with three axle robert tiered warehouse facility, robot assembling unit, cylinder assembly unit, weighing detection unit, energization detection unit, the connection of 24V trolley straight line movement system signal.The utility model has the advantages that strong structurally reasonable, modularized design, expansion, teaching, result of training are good.
Description
Technical field
The utility model belongs to actual training device field, and in particular to a kind of relay assembling detection production line automation real training
Equipment.
Background technique
With the continuous improvement of China's industrial level and industrial automation level, the skill of electromechanical integration and automation control
Can talent shortage it is increasing, the demand of every profession and trade, enterprise to this kind of talent is very urgent, traditional electromechanical integration and automatic
Change control skilled personnel's training and have the defects that weight is theoretical, light practical operation, student when training, after theories of learning knowledge can not and
When carry out real training, teaching efficiency is poor；Although student's also chance of available some real trainings sometimes, current real training is all
It is the electromechanical integration and automatic control device or simple and crude indicator light simulation system of direct operative employee's station-service, and is not suitable for
In teaching, teaching efficiency is very limited, when this results in current electromechanical integration and automation control skilled personnel in the presence of training
Between long, defect that effect is poor.
Utility model content
Utility model aims to solve the prior arts not to have specialized electromechanical integration and automation control real
Training apparatus causes electromechanical integration skilled personnel to have the defects that the training time is long, effect is poor, provides a kind of relay assembling inspection
Production line automation Practical training equipment is surveyed, flexibility is used to design, can individually carrying out training operation, also combined training operates, real
The study of existing different difficulty and different technologies, expansion are strong.
The utility model is achieved by the following technical solution:
I.e. a kind of relay assembling detection production line automation Practical training equipment, which is characterized in that vertical including three axle robert
Body warehouse, robot assembling unit, cylinder assembly unit, weighing detection unit, energization detection unit, the transhipment of 24V trolley straight line
System and master station system, three axle robert tiered warehouse facility, robot assembling unit, cylinder assembly unit, weighing detection unit,
Energization detection unit is sequentially arranged in the 24V trolley straight line movement system of closure, master station system respectively with three axle robert
Tiered warehouse facility, robot assembling unit, cylinder assembly unit, weighing detection unit, energization detection unit, 24V trolley straight line turn
Transport system signal connection.
The 24V trolley straight line movement system of the utility model includes the oblong track of closure and installs in orbit
The electronic transport carriage of 24V, is prior art products.Its structure of the electronic transport carriage of 24V and the vertical intelligence science and technology of Hangzhou dragon are limited
The KPX rail flat car structure of company's production is identical, practice teaching use is intended merely to, by its miniaturized, the electronic transhipment of 24V
Control device built in trolley, control device are connect with master station system signal.
The master station system of the utility model is PC.
Further, the three axle robert tiered warehouse facility of the utility model includes stereo garage main frame, stereo garage material library, stands
Body library control cabinet, three axle robert and PLC control unit, stereo garage material library are mounted on the top of stereo garage main frame, stereo garage
The side of main frame is equipped with stereo garage control cabinet, and the front side in stereo garage material library is equipped with three axis machines being fixed on stereo garage main frame
Tool hand, three axle robert include upper and lower two parallel X-axis synchronous toothed belt electric cylinders and 1 vertical Y-axis synchronous tooth profile electrification
Cylinder, Y-axis synchronous toothed belt electric cylinders upper and lower ends are connect with the sliding block of two X-axis synchronous toothed belt electric cylinders respectively, Y-axis synchronous tooth profile
Sliding block with electric cylinders is equipped with cylinder, and the mandril of cylinder is connect with parallel air gripper, and the lower section of stereo garage main frame is equipped with stereo garage
PLC control unit, stereo garage material library are equipped with multiple charging trays.
The stereo garage main frame of the utility model use technical grade Europe superscript aluminum profile building structure, good appearance light weight,
Bottom uses shockproof nylon rubber hoof foot, and fixation is reliable；
The stereo garage material library of the utility model uses technical grade Europe superscript aluminum profile building structure, and all connecting portions are all made of
The connection of Europe superscript corner fittings, charging tray are processed using aluminium sheet, and top installs charging tray and positions copper ball component, and accurate positioning is reliable.
The three axle robert tiered warehouse facility control cabinet of the utility model is used to install control panel, realizes the online of manipulator
It operates, 1 scram button is equipped on panel, for control band (effect) of in emergency circumstances cutting off the power；1 green band lamp
The Start Button, 1 red zone lamp " Stop " button, 1 blue ribbon lamp " Qiut " button；1 " 0-1 " two knobs；1
" Auto/Hand " two knobs；1 " freigabe " key switch, 9 white band buttons are for each component under manual mode
Operation；7 inches of TFT display screens of 1 piece of Siemens's tunable optical, parameter setting and status display for module；
The cylinder and parallel air gripper of the utility model are perpendicular to X-axis synchronous toothed belt electric cylinders and Y-axis synchronous toothed belt electric cylinders
The plane of composition, i.e. cylinder and parallel air gripper are Z axis, and cylinder comes with pilot unit, is equipped with 24V on cylinder and parallel air gripper
Two five logical double electric control solenoid valves.
The electric cylinders of the utility model, cylinder are adopted as festo profession electric cylinders and cylinder, are respectively equipped with two in electric cylinders, cylinder
A magnetic approach switch sensor, as limit spacing, X-axis synchronous toothed belt electric cylinders and Y-axis synchronous toothed belt electric cylinders and servo
Motor connection, transmission is accurate, reliable and stable.
The three axle robert of the utility model by stereo garage PLC control unit control signal come control servo-driver and
The movement of manipulator is realized in the movement of solenoid valve, is realized by the movement of three axle robert real to PLC control system and servo
The integrated learning and real training of exercising system.
Further, the robot assembling unit of the utility model includes robotic asssembly unit main frame, industrial machine
People, Pneumatic manipulator, robotic asssembly unit station, industrial robot controller and robot PLC control unit, machine
Industrial robot is installed, the front end of industrial robot is equipped with Pneumatic manipulator, robotic asssembly on people's assembly unit main frame
The side of unit main frame is equipped with robotic asssembly unit station, and the lower section of robotic asssembly unit main frame is equipped with industrial machine
Device people controller and robot PLC control unit.
The robot assembling unit main frame of the utility model uses technical grade Europe superscript aluminum section bar frame structure, and protection uses
Aluminum profile and organic glass composite structure, to industrial machine human action effective protection, industrial robot is mounted on aluminum section bar frame
On platform, industrial robot controller is mounted on the bunk of aluminum section bar frame lower part；
The industrial robot of the utility model selects ABB120 industrial robot, and Pneumatic manipulator, realization pair are installed in front end
The crawl and installation of relay carrier, Pneumatic manipulator are parallel air gripper, and parallel air gripper passes through one 24V two five logical double electricity
Solenoid valve control is controlled, two 24V magnetic approach switch sensors are installed, for detecting pneumatic clamper position.The movement of industrial robot
Movement with double electric control solenoid valves is all made of the control of robot PLC control unit, and feeds back to robot PLC control unit, this
Training unit mainly realizes real training, programming and the study of industrial robot control.
Robotic asssembly unit station mainly installs control cabinet, and control cabinet is used to install control panel, realizes manipulator
On-line operation, 1 scram button is equipped on panel, for control band (effect) of in emergency circumstances cutting off the power；1 green band
Lamp the Start Button, 1 red zone lamp " Stop " button, 1 blue ribbon lamp " Qiut " button；1 " 0-1 " two knobs；1
A " Auto/Hand " two knobs；1 " freigabe " key switch, 9 white band buttons are for each under manual mode
The operation of component；7 inches of TFT display screens of 1 piece of Siemens's tunable optical, parameter setting and status display for module；
Further, the cylinder assembly unit of the utility model includes cylinder assembly unit main frame, cylinder assembly unit
Station, piston-cylinder unit PLC control unit, cylinder installation frame, filtering pressure reducing valve, proportional dump valve, linear displacement transducer,
Rodless cylinder and compression bar, cylinder assembly unit main frame is equipped with cylinder installation frame, cylinder installation frame is L-type, horizontal
Frame is fixed on cylinder assembly unit main frame, and vertical frame is equipped with rodless cylinder, and the slide bar and compression bar of rodless cylinder connect
It connects, vertical frame is equipped with filtering pressure reducing valve, the proportional dump valve connecting with rodless cylinder, stockless cylinder slipper and straight-line displacement
Sensor signal connection, cylinder assembly unit main frame lower section are equipped with piston-cylinder unit PLC control unit, and side is assembled equipped with cylinder
Unit station.
The cylinder assembly unit main frame of the utility model uses technical grade Europe superscript aluminum section bar frame structure, good appearance matter
Amount is light, and bottom uses shockproof nylon rubber hoof foot, and fixation is reliable.
The utility model cylinder assembly unit uses the linear motion of SMC CY1L series rodless cylinder, realizes that relay carries
The assembly of body, air cylinder air source control valve use the proportional pressure-reducing valve with LED display function, can more fast and accurately adjust gas
Cylinder imports and exports air pressure；Stockless cylinder slipper is connect with linear displacement transducer signal, by linear displacement transducer to cylinder
Travel feedback and control, realize the accurate positionin of rodless cylinder, and rodless cylinder both ends are installed 24V magnetic proximity sensor, are used for
Detect the slide position of rodless cylinder and feedback.The movement of rodless cylinder and solenoid valve passes through piston-cylinder unit PLC control unit
Control, and the signal of linear displacement transducer and 24V magnetic proximity sensor is fed back into piston-cylinder unit PLC control unit.This
Station owner will realize that PLC controls combining with pneumatic control, improve the real training and study of pneumatic control.
Further, the weighs detection module of the utility model includes weighing detection unit main frame, weighing detection unit
Station, weighing unit PLC control unit, Weighing module bracket, weighing sensor, 24V trolley bracket, smart camera bracket and
Smart camera, weighing detection unit main frame are equipped with Weighing module bracket, and Weighing module bracket is equipped with 24V trolley bracket,
It is equipped with weighing sensor below 24V trolley bracket, there is the intelligence being fixed on weighing detection unit main frame on Weighing module bracket
Energy camera support, smart camera bracket are equipped with smart camera, and smart camera is located at right above 24V trolley bracket, weighing detection
Weighing unit PLC control unit is equipped with below unit main frame, side is equipped with weighing detection unit station.
The weighing detection unit main frame of the utility model uses technical grade Europe superscript aluminum section bar frame structure, good appearance matter
Amount is light, and bottom uses shockproof nylon rubber hoof foot, and fixation is reliable.
The range of the weighing sensor of the utility model is 0-10Kg, is installed on 24V vehicle guide lower part.
The Weighing module bracket of the utility model uses industrial aluminum profile frame structure, and 24V trolley bracket is installed on top, when
When on 24V trolley travelling to 24V trolley bracket, 24V trolley supporting plate is lifted up, and is realized function of weighing, is controlled by weighing unit PLC
Unit processed realizes automation control.24V trolley is equipped with supporting plate, and supporting plate and trolley are to belong to opening to pin connection using band
The idler wheel height of the connection of formula, trolley bracket is higher than trolley supporting plate 3mm, can hold up the supporting plate on trolley.
The smart camera of the utility model uses industrial camera.Smart camera frame uses Europe superscript industrial aluminum profile frame knot
Structure, industrial camera are mounted on aluminum section bar frame, positioned at the top of 24V trolley, carry out carrier by the detection function of camera
The detection to carrier is realized in comparison, while will test information transmission weighing unit PLC control unit feedback, is realized to carrier
The detection of installation.This unit combining with weighing and industrial camera that be mainly PLC, realizes the function of PLC in different environments.
Weighing detection unit station mainly installs control cabinet, and control cabinet is used to install control panel, realizes manipulator
On-line operation is equipped with 1 scram button on panel, for control band (effect) of in emergency circumstances cutting off the power；1 green band lamp
The Start Button, 1 red zone lamp " Stop " button, 1 blue ribbon lamp " Qiut " button；1 " 0-1 " two knobs；1
" Auto/Hand " two knobs；1 " freigabe " key switch, 9 white band buttons are for each component under manual mode
Operation；7 inches of TFT display screens of 1 piece of Siemens's tunable optical, parameter setting and status display for module；
Further, the energization detection unit of the utility model includes energization detection unit main frame, energization detection unit
Station, the detection PLC control unit that is powered, cylinder fixed frame, band guiding lateral cylinder, longitudinal cylinder and energization contact pin；It is logical
Cylinder fixed frame is installed on electro-detection unit main frame, the transverse direction for being mounted on cylinder fixed frame with guiding lateral cylinder is led
On rail, the mandril front end with guiding lateral cylinder is equipped with longitudinal cylinder, and the mandril lower end of longitudinal cylinder is equipped with energization contact pin, is powered
The lower section of detection unit main frame is equipped with the detection PLC control unit that is powered, and side is equipped with energization detection unit station.
The energization detection unit main frame of the utility model uses technical grade Europe superscript aluminum section bar frame structure, good appearance matter
Amount is light, and bottom uses shockproof nylon rubber hoof foot, and fixation is reliable.
The power-on detection device of the utility model is mounted on main frame aluminum profile panel, and lateral cylinder uses band guiding single
The circular cylinder of member, longitudinal cylinder uses square compact cylinder, using 24V two-position five-way double electric control solenoid valve control, cylinder
Both ends are all made of 24V magnetic switch detection cylinder location and feed back, and the installation of square compact cylinder front end connects with relay base
The identical energization contact pin in terminal position (copper conductive column), when 24V trolley travelling to check bit postpones, the detection PLC control that is powered is single
Member control electromagnetism valve events, solenoid valve control cylinder movement are stretched out with guiding lateral cylinder (circular cylinder with pilot unit),
Longitudinal cylinder (compact cylinder) is fallen, and energization contact pin (copper conductive column) and relay base are powered and connect, and realizes the detection that is powered
Function, 24V magnetic proximity sensor and logical power detection signal feed back to energization detection PLC control unit on cylinder.
Energization detection unit station mainly installs control cabinet, and control cabinet is used to install control panel, realizes manipulator
On-line operation is equipped with 1 scram button on panel, for control band (effect) of in emergency circumstances cutting off the power；1 green band
Lamp the Start Button, 1 red zone lamp " Stop " button, 1 blue ribbon lamp " Qiut " button；1 " 0-1 " two knobs；1
A " Auto/Hand " two knobs；1 " freigabe " key switch, 9 white band buttons are for each portion under manual mode
The operation of part；7 inches of TFT display screens of 1 piece of Siemens's tunable optical, parameter setting and status display for module；
The utility model as a whole real training when:
Relay carrier element storage part puts raw material on the charging tray of three axle robert tiered warehouse facility, through three axle robert
It sets on the trolley tray of 24V trolley straight line movement system, passes sequentially through robot assembling unit, cylinder assembly unit, weighing
Detection unit, energization detection unit, finally put back to the product being completed on the charging tray of three axle robert tiered warehouse facility 2, complete
The operation of cost experience system.
The utility model such as has the following advantages:
1) all frame structures are all made of Europe superscript industrial aluminum profile structure, and Surface of profile oxidation processes enhance surface
Hardness and aesthetic effect reduce the weight of product under the premise of guaranteeing frame entirety structure.Each profile connecting component is equal
Using Detachable connection structure, realizes the multiple disassembly during equipment faster adjustment and real training, meet real training process
The replacement and different combinations of middle module.
2) design is scientific and reasonable for the utility model, selects intermediate relay component as carrier, passes through the outbound of relay
Storage, robot assembling, pneumatic assembly, weighing and camera contrasting detection and the detection that is powered, realize automatic programming control
Study and operation, each work station is independently operable, can also the system integration control, realize the flexible control of equipment.This is practical new
Type overcomes traditional substation teaching pattern, and student can individually train each system, all systems are then incorporated in one
The operation for realizing whole production line is acted, will integrade theory with practice, accomplish the effect studied in order to practise, realizes different difficulty and not
With the study of technology, expansion is strong.
3) the utility model selects actual Industry Control element as carrier, substitutes original indicator light simulation system,
Closer to the application in actual production, teaching, teaching result are good.
The utility model is suitable for regular higher educational institutions, the electromechanical integration of School of High Profession Technology and Zhong Zhi universities and colleges and automatic
Change the study training operation of profession.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is the structural schematic diagram of the utility model three axle robert tiered warehouse facility；
Fig. 3 is the structural schematic diagram of three axle robert in Fig. 2；
Fig. 4 is the structural schematic diagram of the utility model robot assembling unit；
Fig. 5 is the structural schematic diagram of the utility model cylinder assembly unit；
Fig. 6 is the enlarged structure schematic diagram at the utility model cylinder installation frame；
Fig. 7 is the structural schematic diagram of the utility model weighing detection unit；
Fig. 8 is the enlarged structure schematic diagram at the utility model Weighing module bracket；
Fig. 9 is the structural schematic diagram of the utility model energization detection unit；
Figure 10 is the enlarged structure schematic diagram at the utility model cylinder fixed frame.
It is as shown in the figure: 1. master station systems；2. three axle robert tiered warehouse facility；2-1. stereo garage main frame；2-2. vertical
Expect library in body library；2-3. stereo garage control cabinet；2-4. three axle robert；2-4-1.X axis magnetic approach switch sensor；2-4-2.X
Axis synchronous toothed belt electric cylinders；2-4-3.X axis magnetic approach switch sensor；2-4-4.Y axis magnetic switch sensor；2-4-5.Y
Axis synchronous toothed belt electric cylinders；2-4-6. parallel air gripper；2-4-7. cylinder magnetic approach switch sensor；2-4-8.Y axis servo electricity
Machine；2-4-9.X axis servo motor；2-4-10. cylinder；2-4-11. cylinder magnetic approach switch sensor；2-5. stereo garage PLC
Control unit；3. robot assembling unit；3-1. robotic asssembly unit main frame；3-2. industrial robot；3-3. pneumatic motor
Tool hand；3-4. robotic asssembly unit station；3-5. industrial robot controller；3-6. robot PLC control unit；4. gas
Cylinder assembly unit；4-1. cylinder assembly unit main frame；4-2. cylinder assembly unit station；4-3. piston-cylinder unit PLC control
Unit；4-4. cylinder installation frame；4-5. filtering pressure reducing valve；4-6. proportional dump valve；4-7. linear displacement transducer；4-8. nothing
Bar cylinder；4-9. compression bar；4-10. magnetic proximity sensor；5. detection unit of weighing；5-1. weighing detection unit main frame；5-
2. detection unit station of weighing；5-3. weighing unit PLC control unit；5-4. Weighing module bracket；5-5. weighing sensor；
5-6. 24V trolley bracket；5-7. smart camera bracket；5-8. smart camera；6. energization detection unit；6-1., which is powered, detects list
First main frame；6-2. energization detection unit station；6-3., which is powered, detects PLC control unit；6-4. cylinder fixed frame；6-5.
Band guiding lateral cylinder；6-6. longitudinal cylinder；6-7. energization contact pin；7. 24V trolley straight line movement system.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solutions of the utility model.Following embodiment is only
For clearly illustrating the technical solution of the utility model, therefore it is only used as example, and it is originally practical to cannot be used as a limitation limitation
Novel protection scope.It should be noted that unless otherwise indicated, technical term or scientific term used in this application should
The ordinary meaning understood by the utility model one of ordinary skill in the art.
Three axle robert tiered warehouse facility 2, robot assembling unit 3, cylinder assembly unit 4, weighing detection as shown in Figure 1:
Unit 5, energization detection unit 6 pass sequentially through 24V trolley straight line movement system 7 connection, master station system 1 respectively with three shaft mechanicals
Hand tiered warehouse facility 2, robot assembling unit 3, cylinder assembly unit 4, weighing detection unit 5, energization detection unit 6,24V trolley
The connection of 7 signal of straight line movement system.
As shown in Figure 2 and Figure 3: the relay support material element storage part of three axle robert tiered warehouse facility 2 is in stereo garage material library
On charging tray in 2-2, stereo garage PLC control unit 2-5 controls three axle robert 2-4 movement, to the raw material in stereo garage material library 2
It is taken and is placed, three axle robert 2-4 includes that upper and lower two parallel X-axis synchronous toothed belt electric cylinders 2-4-2 and 1 are vertical
Y-axis synchronous toothed belt electric cylinders 2-4-5, Y-axis synchronous toothed belt electric cylinders 2-4-5 upper and lower ends respectively with two X-axis synchronous tooth profiles
Sliding block connection with electric cylinders 2-4-2, the sliding block of Y-axis synchronous toothed belt electric cylinders 2-4-5 are equipped with cylinder 2-4-10, cylinder 2-4-10
Mandril connect with parallel air gripper 2-4-6, the X-axis synchronous toothed belt electric cylinders 2-4-2 being located above be equipped with limit X-axis magnetic
It is same on property approach switch sensor 2-4-1 and X-axis magnetic approach switch sensor 2-4-3, Y-axis synchronous toothed belt electric cylinders 2-4-5
Sample is equipped on two Y-axis magnetic approach switch sensor 2-4-4, cylinder 2-4-10 and parallel air gripper 2-4-6 of limit respectively
If there are two cylinder magnetic approach switch sensor 2-4-7 and two parallel air gripper magnetic approach switch sensor 2-4-11, X-axis
Synchronous toothed belt electric cylinders 2-4-2 and Y-axis synchronous toothed belt electric cylinders 2-4-5 is electric with X-axis servo motor 2-4-9 and Y-axis servo respectively
Machine 2-4-8 connection.
When this unit uses: relay carrier element storage part takes raw material by three axle robert 2-4 on charging tray
It puts.Signal is controlled by stereo garage PLC control unit 2-5 to control Y-axis servo motor 2-4-8 and X-axis servo motor 2-4-9
The displacement for realizing parallel air gripper X-axis, Y-axis realizes machine by the solenoid valve on control cylinder 2-4-10 and parallel air gripper 2-4-6
The movement of tool hand Z axis displacement and crawl, release.
It is as shown in Figure 4: industrial robot being installed on the robotic asssembly unit main frame 3-1 of robotic asssembly unit 3
The front end of 3-2, industrial robot 3-2 are equipped with Pneumatic manipulator 3-3, and the side of robotic asssembly unit main frame 3-1 is equipped with machine
The lower section of device people assembly unit station 3-4, robotic asssembly unit main frame 3-1 be equipped with industrial robot controller 3-5 and
Robot PLC control unit 3-6.
This unit in use, industrial robot 3-2 is mounted on the mounting plate of robotic asssembly unit main frame 3-1, by
Robot PLC control unit 3-6 controls industrial robot controller 3-5 and realizes programming and operation to industrial robot 3-2,
Pneumatic manipulator 3-3 is installed in the front end industrial robot 3-2, controls Pneumatic manipulator by 1 two five logical double electric control solenoid valves
The folding of 3-3, while the opening and closing signal of Pneumatic manipulator 3-3 is fed back to by robot PLC control by 24V magnetic proximity sensor
Unit 3-6 processed realizes the preliminary assembly to relay carrier module.Robotic asssembly unit station 3-4 installs hand push button
With touch screen, it can be achieved that manual programming and manual operation function.
As shown in Figure 5, Figure 6: the cylinder assembly unit main frame 4-1 of cylinder assembly unit 4 is equipped with cylinder installation frame
4-4, cylinder installation frame 4-4 are L-type, and horizontal frame is fixed on cylinder assembly unit main frame 4-1, and vertical frame is set
There is rodless cylinder 4-8, the slide bar of rodless cylinder 4-8 is connect with compression bar 4-9, and vertical frame is equipped with the mistake connecting with rodless cylinder
Pressure reducing valve 4-5, proportional dump valve 4-6 are filtered, stockless cylinder slipper is connect with linear displacement transducer 4-7 signal, and cylinder assembly is single
Piston-cylinder unit PLC control unit 4-3 is equipped with below first main frame 4-1, side is equipped with cylinder assembly unit station 4-2.
This unit in use, 24V straight-line displacement trolley in place after signal feed back to piston-cylinder unit PLC control unit 4-3,
Piston-cylinder unit PLC control unit 4-3 issues signal and proportional dump valve 4-6 is acted, and controls rodless cylinder 4-8 sliding block to bottom
It moves, the compression bar 4-9 being mounted on sliding block is fallen, and completes the assembly of relay carrier.It is connect simultaneously with rodless cylinder 4-8 sliding block
Linear displacement transducer 4-7 movement, and feed data back to piston-cylinder unit PLC control unit 4-3.Pass through filtering pressure reducing valve 4-5
Adjust the pressure of compressed air, the impurity in filtering compressed air.Cylinder assembly unit station 4-2 installs hand push button and touching
Screen is touched, it can be achieved that manual programming and manual operation function.
As shown in Figure 7, Figure 8: the weighing detection unit main frame 5-1 of weighing detection unit 5 is equipped with Weighing module bracket
5-4, Weighing module bracket 5-4, which are equipped with below 24V trolley bracket 5-6,24V trolley bracket 5-6, is equipped with weighing sensor 5-5,
There are the smart camera bracket 5-7 being fixed on weighing detection unit main frame 5-1, smart camera branch on Weighing module bracket 5-4
Frame 5-7 is equipped with smart camera 5-8, and smart camera 5-8 is located at right above 24V trolley bracket 5-6, the main frame of detection unit of weighing
Weighing unit PLC control unit 5-3 is equipped with below frame 5-1, side is equipped with weighing detection unit station 5-2.
This unit in use, 24V straight-line displacement trolley in place after signal feed back to weighing unit PLC control unit 5-3,
24V trolley bracket 5-6 holds up the supporting plate on 24V trolley, realizes the disengaging of supporting plate and trolley, is mounted on Weighing module bracket 5-
Weighing-up wave is fed back to weighing unit PLC control unit 5-3 by the weighing sensor 5-5 on 4, completes function of weighing.It is mounted on
Smart camera 5-8 on smart camera bracket 5-7 carries out detection of taking pictures to relay carrier, and will test signal and feed back to weighing
Unit PLC control unit 5-3 realizes detection function.The detection unit station 5-2 that weighs installs hand push button and touch screen, can
Realize manual programming and manual operation function.
It is as shown in Figure 9, Figure 10: cylinder fixed frame being installed on the energization detection unit main frame 6-1 of energization detection unit 6
Frame 6-4 is mounted on the cross slide way of cylinder fixed frame 6-4 with guiding lateral cylinder 6-5, with guiding lateral cylinder 6-5's
Mandril front end is equipped with longitudinal cylinder 6-6, and the mandril lower end of longitudinal cylinder 6-6 is equipped with energization contact pin 6-7, the main frame of energization detection unit
The lower section of frame 6-1 is equipped with the detection PLC control unit 6-3 that is powered, and side is equipped with energization detection unit station 6-2.
This unit in use, 24V straight-line displacement trolley in place after signal feed back to energization detection PLC control unit 6-3,
PLC control unit 6-3 controls two-position five-way double electric control electromagnetism valve events, and band guiding lateral cylinder 6-5 and longitudinal cylinder 6-6 is dynamic
It stretches out, energization contact pin 6-7 contacts energization with relay base, and the 24V magnetic sensor and relay base on cylinder are powered
Signal feeds back to energization detection PLC control unit 6-3, realizes the energization detection of relay.Energization detection unit station 2 is installed
Hand push button and touch screen are, it can be achieved that manual programming and manual operation function.
The utility model as a whole real training when: as shown in Figure 1: relay carrier element storage part three axle robert solid
On the charging tray in warehouse 2, raw material is placed on the trolley tray of 24V trolley straight line movement system by three axle robert 2-4, according to
It is secondary by robot assembling unit 3, cylinder assembly unit 4, weighing detection unit 5, energization detection unit 6, finally group is installed
At product put back on the charging tray of three axle robert tiered warehouse facility 2, complete the operation of this experience system.
The above various embodiments is only to illustrate the technical solution of the utility model, rather than its limitations；Although referring to aforementioned
The utility model is described in detail in each embodiment, those skilled in the art should understand that: it still can be with
It modifies the technical solutions described in the foregoing embodiments, or some or all of the technical features is equal
Replacement；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution various embodiments of the utility model technical side
The range of case should all cover in the claim of the utility model and the range of specification.
Claims (6)
1. a kind of relay assembling detection production line automation Practical training equipment, which is characterized in that including three axle robert solid storehouse
Library, robot assembling unit, cylinder assembly unit, weighing detection power supply, energization detection unit, 24V trolley straight line movement system
With master station system, 24V trolley straight line movement system be closed system, three axle robert tiered warehouse facility, robot assembling unit,
Cylinder assembly unit, weighing detection unit, energization detection unit pass sequentially through the connection of 24V trolley straight line movement system, master station
System is examined with three axle robert tiered warehouse facility, robot assembling unit, cylinder assembly unit, weighing detection unit, energization respectively
Survey unit, the connection of 24V trolley straight line movement system signal.
2. relay assembling detection production line automation Practical training equipment according to claim 1, which is characterized in that three axis machines
Tool hand tiered warehouse facility includes stereo garage main frame, stereo garage material library, stereo garage control cabinet, three axle robert and PLC control unit,
Stereo garage material library is mounted on the top of stereo garage main frame, and the side of stereo garage main frame is equipped with stereo garage control cabinet, stereo garage
The front side in material library is equipped with the three axle robert being fixed on stereo garage main frame, and three axle robert includes upper and lower two parallel X
Axis synchronous toothed belt electric cylinders and 1 vertical Y-axis synchronous toothed belt electric cylinders, Y-axis synchronous toothed belt electric cylinders upper and lower ends respectively with
The sliding block connection of two X-axis synchronous toothed belt electric cylinders, the sliding block of Y-axis synchronous toothed belt electric cylinders are equipped with cylinder, the mandril of cylinder
It is connect with parallel air gripper, the lower section of stereo garage main frame is equipped with stereo garage PLC control unit, and stereo garage material library is equipped with multiple material
Disk.
3. relay assembling detection production line automation Practical training equipment according to claim 1, which is characterized in that robot
Assembling unit include robotic asssembly unit main frame, industrial robot, Pneumatic manipulator, robotic asssembly unit station,
Industrial robot controller and robot PLC control unit are equipped with industrial robot, work on robotic asssembly unit main frame
The front end of industry robot is equipped with Pneumatic manipulator, and the side of robotic asssembly unit main frame is operated equipped with robotic asssembly unit
The lower section of platform, robotic asssembly unit main frame is equipped with industrial robot controller and robot PLC control unit.
4. relay assembling detection production line automation Practical training equipment according to claim 1, which is characterized in that cylinder dress
It include cylinder assembly unit main frame, cylinder assembly unit station, piston-cylinder unit PLC control unit, cylinder installation with unit
Frame, filtering pressure reducing valve, proportional dump valve, linear displacement transducer, rodless cylinder and compression bar, on cylinder assembly unit main frame
It is L-type equipped with cylinder installation frame, cylinder installation frame, horizontal frame is fixed on cylinder assembly unit main frame, is erected
Straight frame is equipped with rodless cylinder, and the slide bar of rodless cylinder is connect with compression bar, and vertical frame is equipped with the mistake connecting with rodless cylinder
Pressure reducing valve, proportional dump valve are filtered, stockless cylinder slipper is connect with linear displacement transducer signal, under cylinder assembly unit main frame
Side is equipped with piston-cylinder unit PLC control unit, and side is equipped with cylinder assembly unit station.
5. relay assembling detection production line automation Practical training equipment according to claim 1, which is characterized in that weighing inspection
Surveying module includes weighing detection unit main frame, weighing detection unit station, weighing unit PLC control unit, Weighing module
Bracket, weighing sensor, 24V trolley bracket, smart camera bracket and smart camera, weighing detection unit main frame, which is equipped with, to be claimed
Weight module carrier, Weighing module bracket are equipped with 24V trolley bracket, are equipped with weighing sensor below 24V trolley bracket, mould of weighing
There is the smart camera bracket being fixed on weighing detection unit main frame on block bracket, smart camera bracket is equipped with intelligent phase
Machine, smart camera are located at right above 24V trolley bracket, and it is single that weighing unit PLC control is equipped with below weighing detection unit main frame
Member, side are equipped with weighing detection unit station.
6. relay assembling detection production line automation Practical training equipment according to claim 1, which is characterized in that be powered inspection
Survey unit includes energization detection unit main frame, energization detection unit station, energization detects PLC control unit, cylinder is fixed
Frame, band guiding lateral cylinder, longitudinal cylinder and energization contact pin；Cylinder fixed frame is installed on energization detection unit main frame
Frame is mounted on the cross slide way of cylinder fixed frame with guiding lateral cylinder, and the mandril front end with guiding lateral cylinder is equipped with
Longitudinal cylinder, the mandril lower end of longitudinal cylinder are equipped with energization contact pin, and the lower section of energization detection unit main frame is equipped with the detection that is powered
PLC control unit, side are equipped with energization detection unit station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822212331.8U CN209571134U (en) | 2018-12-26 | 2018-12-26 | Relay assembling detection production line automation Practical training equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822212331.8U CN209571134U (en) | 2018-12-26 | 2018-12-26 | Relay assembling detection production line automation Practical training equipment |
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| Publication Number | Publication Date |
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| CN209571134U true CN209571134U (en) | 2019-11-01 |
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ID=68330958
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822212331.8U Withdrawn - After Issue CN209571134U (en) | 2018-12-26 | 2018-12-26 | Relay assembling detection production line automation Practical training equipment |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109448533A (en) * | 2018-12-26 | 2019-03-08 | 山东莱茵科技设备有限公司 | Relay assembling detection production line automation Practical training equipment |
| CN110827653A (en) * | 2019-12-04 | 2020-02-21 | 无锡职业技术学院 | Automatic gear pump assembly practical training production line |
-
2018
- 2018-12-26 CN CN201822212331.8U patent/CN209571134U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109448533A (en) * | 2018-12-26 | 2019-03-08 | 山东莱茵科技设备有限公司 | Relay assembling detection production line automation Practical training equipment |
| CN109448533B (en) * | 2018-12-26 | 2024-03-19 | 山东莱茵科斯特智能科技有限公司 | Automatic practical training equipment for relay assembly detection production line |
| CN110827653A (en) * | 2019-12-04 | 2020-02-21 | 无锡职业技术学院 | Automatic gear pump assembly practical training production line |
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