CN107437365A

CN107437365A - Electromechanical integration comprehensive practical traning equipment

Info

Publication number: CN107437365A
Application number: CN201710875068.8A
Authority: CN
Inventors: 崔智�; 朱建忠; 王克平; 胡鹏昌; 于宗泳
Original assignee: SHANDONG RHEIN TECHNOLOGY EQUIPMENT Co Ltd
Current assignee: SHANDONG RHEIN TECHNOLOGY EQUIPMENT Co Ltd
Priority date: 2017-09-25
Filing date: 2017-09-25
Publication date: 2017-12-05

Abstract

The invention belongs to actual training device field, more particularly to a kind of electromechanical integration comprehensive practical traning equipment, it is characterized in that including Charge motion station, materiel machining work station, feed transhipment work station, material detection work station and Material Sorting work station, often set work station is connected with independent PLC respectively, mutual signal connection between 5 sets of PLCs.The present invention has the advantages of integrated level is high, practice-training teaching effect is good.

Description

Electromechanical integration comprehensive practical traning equipment

Technical field

The invention belongs to actual training device field, and in particular to a kind of electromechanical integration comprehensive practical traning equipment.

Background technology

With the continuous improvement of China's industrial level and industrial automation level, skilled personnel's breach of electromechanical integration is got over Come bigger, every profession and trade, enterprise are very urgent to the demand of this kind of talent, and traditional electromechanical integration skilled personnel, which trains, has weight The defects of theoretical, light practical operation, student can not timely carry out real training, teaching efficiency is poor in training after theories of learning knowledge； Although student can also obtain the chance of some real trainings sometimes, current real training is all the electromechanics one of direct operative employee's station-service Body makeup is put, and it is not particularly suited for imparting knowledge to students, and teaching efficiency is very limited, and this, which results in current electromechanical integration skilled personnel, is present The defects of training time length, effect difference.

The content of the invention

Present invention aim to address currently without specialized electromechanical integration actual training device, electromechanical integration skill is caused There is the defects of long training time, effect difference in the energy talent, there is provided a kind of electromechanical integration comprehensive practical traning equipment, it is that one kind is based on Integrated automation control technology and the high-end teaching training system based on the network communications technology.Integration of equipments automatic technology is led Every technology (Electrical Control Technology, Pneumatic Control Technology, sensor technology, control and regulation technology, PLC controls required for domain Technology, PR0FINET EPA bussing techniques etc.), the product of each link of design, workpiece from Practical training equipment production technology The various aspects such as detection, control of product quality, the visualization of production process, the docking of upper monitoring software carry out real training, first By single teaching island module and erect-position learning and mastering single technology, other moulds are deeply gradually added then as study Block, further reach grasp automatic technology required for every technology purpose.

The present invention is achieved by the following technical solution：

I.e. a kind of electromechanical integration comprehensive practical traning equipment, it is characterised in that including be sequentially connected Charge motion station, material Machining workstation, feed transhipment work station, material detection work station and Material Sorting work station, often cover work station respectively with independence PLC connection, mutually signal connects between 5 sets PLCs.

The Charge motion station of the present invention includes feed chassis, and the front end for being fed chassis is provided with feed control panel, feed control Panel processed is provided with scram button, change-over switch, call button switch, and feed chassis is provided with vertically arranged feed bin, supplied Feed bin upper end open designs, and its bottom is provided with the first pusher sliding block and the first fixed slider, and one end of the first fixed slider is provided with transhipment Platform, the bottom of the first fixed slider are provided with the first pusher cylinder, and the expansion link of the first pusher cylinder and the first pusher sliding block are remote That one end connection of transferring platform, the side wall of feed bin are provided with material position fibre optical sensor, and the first pusher cylinder is provided with two Travel position magnetic induction switch (controls stretch out stroke and retraction stroke respectively), and the top at transferring platform place is provided with swing arm, Swing arm bottom is hinged on swing arm chassis, and hinged place is provided with swing arm cylinder and tilt cylinder position detection inductance sensor, before swing arm End is provided with the first vacuum generator and the first vacuum cup, is fed on chassis and is additionally provided with feed source of the gas valve group, its gas vent point It is not connected with the first pusher cylinder and swing arm cylinder, is fed on chassis and is additionally provided with terminal board and control terminal, binding post Plate, which includes 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards, control terminal, includes public M Terminal, DC24V power distributions belt current protection terminal, supply relay, DPN-PNP signal relays, magnetic valve distribution terminal With sensor distribution terminal.

The Charge motion station of the present invention is processed part Charge motion.

The transferring platform of the present invention is the platform of a depression.Workpiece is released to after platform from feed bin, in platform It will not be subjected to displacement.

The Charge motion station of the present invention can be divided into according to purposes, each element：

Control signal element：Scram button, change-over switch, call button switch；

Detection signal element：Material position fibre optical sensor, tilt cylinder position detection inductance sensor, travel position magnetic induction are opened Close；

Executive component：First pusher cylinder, the first vacuum cup, swing arm cylinder, the first vacuum generator, pusher source of the gas valve Group.

Executive component in the Charge motion station of the present invention is respectively provided with magnetic valve.

The Charge motion station principle of the present invention is as follows：

1) Charge motion station connects DC24V dc sources by 9 pin feeder ear daughter boards and controls power supply by supply relay, leads to 37 pin DO digital outputs terminal boards connection PLC is crossed with performing component, PLC is connected by 37 pin DI digital-quantity input terminals plates With control signal element, signal detection component.Compressed air is controlled by pusher source of the gas valve group, adjusts bleed pressure.

2) Charge motion station switchs startup program by control signal element change-over switch, call button and sends action letter Number.When material position fibre optical sensor detects there is workpiece in feed bin, workpiece is released feed bin by the first pusher cylinder of startup, The movement position that travel position magnetic induction switch detects the first pusher Telescopic-cylinder bar is stretched out, it is flat that workpiece carries out arrival transhipment Platform.

3) expansion link of the first pusher cylinder drives the first pusher sliding block to return to original position, retraction travel position magnetic induction switch After confirmation, in the presence of swing arm cylinder swing arm rotate run to above transferring platform, by tilt cylinder position detect inductance sensor Control space stop place.

4) swing arm motion in place after, the first vacuum generator operation extract vacuum, the first vacuum cup is by transferring platform Workpiece extraction.Swing arm reversely rotates 180 °, and the first vacuum generator dead electricity, the first vacuum cup no longer extracts vacuum, added Workpiece is fallen into the material position hole of materiel machining work station by self gravitation, and space stop place is sensed by tilt cylinder position detection inductance Device controls.Run by the workstation startup of PROFINET communications command materiel machinings at Charge motion station station.

The materiel machining work station of the present invention includes materiel machining chassis, and the front end of materiel machining chassis is provided with materiel machining Control panel, materiel machining control panel is provided with scram button, change-over switch, call button and switched, on materiel machining chassis Provided with circular material containing rotating disk, the material position hole of 4 circumference in equal parts distributions, the bottom difference in each material position hole are distributed on material containing rotating disk Provided with material position photoelectric sensor, locating and machining disk is provided with below material containing rotating disk, locating and machining disk is determined provided with No. 1 position rotation of disc Position inductance sensor, No. 2 position rotation of disc positioning inductance sensors, No. 3 position rotation of disc positioning inductance sensors and No. 4 position material Disk rotational positioning inductance sensor, the centre bottom of material containing rotating disk are provided with axis, and axis passes through shaft coupling through locating and machining disk It is connected with materiel machining turbine and worm reducing motor, the side of material containing rotating disk is provided with vertical drilling bracket, is set on drilling bracket There is screwdriver cylinder, screwdriver cylinder is provided with two travel position magnetic induction switches, and (control is stretched out stroke and retracted and goes respectively Journey), the expansion link of screwdriver cylinder is connected with screwdriver, and straight down, the side of drilling bracket is additionally provided with vertical screwdriver Gaging hole support, gaging hole support are provided with horizontal gaging hole cylinder arm, and the gaging hole cylinder that gaging hole cylinder arm is provided with strip is installed Hole, gaging hole cylinder straight down are arranged in gaging hole cylinder mounting holes, and gaging hole cylinder is provided with two travel position magnetic induction Switch (controls stretch out stroke and retraction stroke respectively), is additionally provided with terminal board and control terminal on materiel machining chassis, connects Line end daughter board, which includes 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards, control terminal, to be included Public M terminals, DC24V power distributions belt current protection terminal, motor positive and inverse control terminal, screwdriver power supply terminal, power supply Relay, magnetic valve distribution terminal and sensor distribution terminal, materiel machining source of the gas valve group is additionally provided with materiel machining chassis, its Gas vent is connected with screwdriver cylinder, gaging hole cylinder respectively.

The centre bore processing work line position of going forward side by side that the materiel machining work station of the present invention is used for workpiece puts detection.

The gaging hole cylinder mounting holes of the present invention are strip hole, are conveniently adjusted the position of gaging hole cylinder.

Detection signal element：Material position photoelectric sensor, No. 1 position rotation of disc positioning inductance sensor, No. 2 position rotation of disc Position inductance sensor, No. 3 position rotation of disc positioning inductance sensors, No. 4 position rotation of disc positioning inductance sensors, stroke position Put magnetic induction switch；

Executive component：Screwdriver cylinder, gaging hole cylinder, screwdriver, materiel machining turbine and worm reducing motor, material containing turn Disk, materiel machining source of the gas valve group.

The executive component of the materiel machining work station of the present invention is respectively provided with magnetic valve.

The operation principle of the materiel machining work station of the present invention is as follows：

1) materiel machining work station connects DC24V dc sources by 9 pin feeder ear daughter boards and controls confession by supply relay Electricity, PLC is connected with performing component by 37 pin DO digital outputs terminal boards, is connected by 37 pin DI digital-quantity input terminals plates Meet PLC and control signal element, signal detection component.Compressed air is controlled by the valve group of materiel machining three, adjusts bleed pressure.

2) materiel machining work station sends action letter by control signal element change-over switch, call button, startup program Number.When No. 1 position rotation of disc positioning inductance sensor of material containing rotating disk confirms that material containing rotating disk stops at No. 1 position, and material position light Electric transducer, which detects, workpiece in the material position hole of material containing rotating disk, materiel machining turbine and worm reducing motor startup optimization, inverse Hour hands rotate, and No. 2 position rotation of disc positioning inductance sensors confirm that material containing rotating disk stops at No. 2 positions, materiel machining turbine and worm Reducing motor stops.

3) material containing rotating disk stops at No. 2 positions, screw batch initiation rotation, solenoid valves, the expansion link band of screwdriver cylinder Dynamic screwdriver is descending, and workpiece is drilled, when screwdriver cylinder is run to stretching travel position magnetic induction switch, screwdriver Out of service, magnetic valve power-off, the expansion link of screwdriver cylinder is retracted, and drives screwdriver to return to initial bit, and punching terminates.Material Turbine and worm reducing motor startup optimization, rotate counterclockwise are processed, No. 3 position rotation of disc positioning inductance sensors confirm that material containing turns Disk stops at No. 3 positions, and materiel machining turbine and worm reducing motor stops.

4) material containing rotating disk stops at No. 3 positions, and the expansion link of gaging hole cylinder is descending, whether normal, the gaging hole cylinder of detection drilling Expansion link run to travel position magnetic induction switch is stretched out, return in situ, materiel machining turbine and worm reducing motor starts fortune OK, rotate counterclockwise, No. 4 position rotation of disc positioning inductance sensors confirm that material containing rotating disk stops at No. 4 positions, materiel machining turbine Worm speed-down motor stops.

5) material containing rotating disk stops at No. 4 positions, and workpiece is extracted by the manipulator of material transfer work station.Materiel machining works Stand and run by the workstation startup of PROFINET communications command material transfers.

No. 1 position of the materiel machining work station of the present invention, the corresponding postrotational position of Charge motion station swing arm, No. 2 positions are right The position of screwdriver is answered, No. 3 positions correspond to the position of gaging hole cylinder, the position of No. 4 position corresponding material transhipment work station manipulators.

The material transfer work station of the present invention includes material transfer chassis, and the front end of material transfer chassis is provided with material transfer Control panel, material transfer control panel is provided with scram button, change-over switch, call button and switched, on material transfer chassis Provided with horizontal manipulator, the front end of manipulator is provided with sucker cylinder, and sucker cylinder is opened provided with two travel position magnetic induction To close (stroke and retraction stroke are stretched out in control respectively), the expansion link front end of sucker cylinder is provided with the second vertical vacuum cup, the Two vacuum cups are connected by pipeline with the second vacuum generator, and the second vacuum generator is arranged on the upper end of manipulator, machinery The bottom of hand is connected with the expansion link of vertical manipulator lift cylinder, bottom and the transhipment turbine and worm of manipulator lift cylinder Reducing motor is connected, and manipulator lift cylinder is provided with two travel position magnetic induction switches, and (stroke and contracting are stretched out in control respectively Reversion journey), the lower section of the manipulator is provided with transhipment positioning disk, and transhipment positioning disk is provided with No. 1 position manipulator positioning inductance and passed Sensor, No. 2 position manipulator positioning inductance sensors and No. 3 position manipulator positioning inductance sensors, the center for transporting positioning disk is set There is the mesopore passed through for manipulator lift cylinder, transhipment positioning disk is provided with the manipulator pivot guide slot of arcuation, manipulator End is provided with fix bar straight down, and manipulator lift cylinder, which is located at the upper side of mesopore, is provided with horizontal fix bar support, Bottom of fixed is extended in manipulator pivot guide slot through fix bar support, is play the guiding role, on material transfer chassis also Provided with terminal board and control terminal, terminal board includes 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pins Digital quantity DI terminal boards, control terminal include public M terminals, DC24V power distributions belt current protection terminal, motor positive and inverse control Relay, supply relay, magnetic valve distribution terminal and sensor distribution terminal processed, material is additionally provided with materiel machining chassis and is turned Fortune source valve group, its gas vent are connected with sucker cylinder, manipulator lift cylinder respectively.

The material transfer work station of the present invention is used for the transhipment of workpiece.

The material transfer work station of the present invention can be divided into according to purposes, each element：

Detection signal element：Manipulator positioning inductance sensor, travel position magnetic induction switch；

Executive component：Sucker cylinder, manipulator lift cylinder, the second vacuum generator, the second vacuum cup, transhipment turbine Worm speed-down motor, material transfer source of the gas valve group.

The executive component of the material transfer work station of the present invention is respectively provided with magnetic valve.

The operation principle of the material transfer work station of the present invention is as follows：

1) material transfer work station connects DC24V dc sources by 9 pin feeder ear daughter boards and controls confession by supply relay Electricity, PLC is connected with performing component by 37 pin DO digital outputs terminal boards, is connected by 37 pin DI digital-quantity input terminals plates Meet PLC and control signal element, signal detection component.Compressed air is controlled by material transfer source of the gas valve group, adjusts bleed pressure.

2) material transfer work station sends action letter by control signal element change-over switch, call button, startup program Number.Confirm that manipulator stops at No. 1 position when No. 1 position manipulator positions inductance sensor, and materiel machining work station sends fortune Row signal, sucker cylinder drive the second vacuum cup to reach No. 4 positions up to materiel machining work station, the stretching row of sucker cylinder Journey position magnetic induction switch confirms position, and manipulator lift cylinder driving mechanical hand, the second vacuum cup drop to up to low level, machine The retraction travel position magnetic induction switch of tool hand lift cylinder confirms.When two-position confirms simultaneously, the second vacuum generator starts, Second vacuum cup suctions out workpiece from the material position hole of materiel machining work station.The expansion link of manipulator lift cylinder is stretched Go out, driving mechanical hand and the second vacuum cup return to an initial bit high position, the stretching travel position magnetic induction of manipulator lift cylinder Switch confirms.The expansion link of sucker cylinder, which is retracted to up to rear position, the retraction travel position magnetic induction switch of sucker cylinder, to be confirmed. When two-position confirms simultaneously, manipulator prepares rotation.

3) No. 1 position manipulator positioning inductance sensor detects that manipulator stops No. 1 position, and transhipment turbine and worm slows down electric Machine startup optimization, rotate counterclockwise, No. 2 position manipulator positioning inductance sensors confirm to detect that manipulator stops just No. 2 positions Really, transport turbine and worm reducing motor to stop, the wood properly test station that workpiece is put into material detection work station is detected Identification.

4) workpiece identification finishes, and transports turbine and worm reducing motor startup optimization, rotate counterclockwise, and No. 3 position manipulators are determined Position inductance sensor, which is reaffirmed, detects manipulator in No. 3 stop positions, transhipment turbine and worm reducing motor stopping, by workpiece It is put into the bore process detection station of material detection work station.

5) after workpiece release, turbine and worm reducing motor startup optimization is transported, is turned clockwise, No. 1 position manipulator is determined Position inductance sensor, which is reaffirmed, detects that manipulator stops No. 1 position, and transhipment turbine and worm reducing motor stops.Repeat above-mentioned Action can continuously realize material transfer.

6) after manipulator, which returns to No. 1 position, to be stopped, material transfer work station is detected by PROFINET communications commands material Workstation startup is run, and carries out drilling depth detection.

The material detection work station of the present invention includes material detection chassis, and the front end of material detection chassis is detected provided with material Control panel, material detection control panel are provided with scram button, change-over switch, call button switch, and material is detected on chassis Provided with wood properly test station and drilling depth detection station, the wood properly test station includes wood properly test platform, wood properly test The upper surface of platform is embedded with capacitance sensor, and the front end of wood properly test platform is provided with the material quality detecting sensor installing plate of V-type, Inductance sensor and photoelectric sensor are arranged on material quality detecting sensor installing plate, and drilling depth detection station includes vertical Air cylinder support, air cylinder support upper end are provided with lifting cylinder connecting plate, expansion link upper end and the lifting cylinder connecting plate of lifting cylinder Connection, lifting cylinder are provided with low level, middle position and high-order travel position magnetic induction switch, and the bottom side of lifting cylinder, which is provided with, bores Hole depth detection platform, drilling depth detection platform are provided with the second pusher sliding block being stacked together, and drilling depth detection is flat The bottom of platform is provided with the second pusher cylinder, and the expansion link of the second pusher cylinder is connected with the outer end of the second pusher sliding block, and second pushes away Expect that cylinder is provided with two travel position magnetic induction switches (stroke and retraction stroke are stretched out in control respectively), also set on air cylinder support There is hole depth to measure cylinder, the expansion link of hole depth measurement cylinder is connected with depth gauge, depth gauge signal transmitting device, the probe of depth gauge The drilling of workpiece in face drilling depth detection platform, hole depth measurement cylinder are provided with two travel position magnetic induction switches (stroke and retraction stroke are stretched out in control respectively), the side of air cylinder support are upper provided with being matched with drilling depth detection platform inner end Lower two tilt slides, the slide rail of lower section is waste product slide rail, and the bottom of waste product slide rail is extended in waste product box, and waste product box is fixed on On material detection chassis, the slide rail of top is certified products slide rail, and terminal board and control terminal are additionally provided with material detection chassis Son, terminal board include 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards, control terminal Attached bag includes public M terminals, DC24V power distributions belt current protection terminal, supply relay, magnetic valve distribution terminal and sensor Distribution terminal, material detection source of the gas valve group is additionally provided with materiel machining chassis, and its gas vent is surveyed with lifting cylinder, hole depth respectively Measure cylinder and the connection of the second pusher cylinder.

The material detection work station of the present invention is used for the wood properly test of workpiece and depth of center hole detects.

The material detection work station of the present invention can be divided into according to purposes, each element：

Detection signal element：Photoelectric sensor, capacitance sensor, inductance sensor, travel position magnetic induction switch；

Executive component：Second pusher cylinder, lifting cylinder, hole depth measurement cylinder, depth gauge, material detection source of the gas valve group.

The executive component of the material detection work station of the present invention is respectively provided with magnetic valve.

The operation principle of the material detection work station of the present invention is as follows：

1) material detection work station connects DC24V dc sources by 9 pin feeder ear daughter boards and controls confession by supply relay Electricity, PLC is connected with performing component by 37 pin DO digital outputs terminal boards, is connected by 37 pin DI digital-quantity input terminals plates Meet PLC and control signal element, signal detection component.Compressed air detects the control of source of the gas valve group by material, adjusts bleed pressure.

2) material detection work station sends action letter by control signal element change-over switch, call button, startup program Number.First, the manipulator of material transfer work station, workpiece is put into wood properly test station and carries out detection identification (vacuum cup Still workpiece is held).The identification of workpiece material, color is completed by photoelectric sensor, capacitance sensor, inductance sensor.Again Workpiece is put into drilling depth detection platform by manipulator.

3) when the reset of material transfer work station, run signal is sent, lifting cylinder drives drilling depth detection platform to rise Reach high-order, the high-order travel position magnetic induction switch confirmation of lifting cylinder.Hole depth measurement cylinder, which is powered, to be declined, and drives depth gauge Drilling depth detection platform is moved to, detects workpiece drilling depth.

4) gaging hole depth is qualified, and lifting cylinder drives drilling depth detection platform to drop to up to middle position, in lifting cylinder Position travel position magnetic induction switch confirms that now drilling depth detection platform front end flushes with the upper end of certified products slide rail.Second The solenoid valves of pusher cylinder, the second pusher cylinder drive the second pusher sliding block to reach up to front position, the second pusher cylinder Stretching travel position magnetic induction switch confirm.Qualified workpiece is sent to Material Sorting work station by certified products slide rail.Second Pusher cylinder drives the second pusher sliding block to withdraw, and waits next qualified workpiece.

5) gaging hole depth is unqualified or workpiece material is unqualified, and lifting cylinder drops to up to low level, lifting cylinder it is low Position travel position magnetic induction switch confirms that now drilling depth detection platform front end flushes with the upper end of waste product slide rail.Second pushes away Expect the solenoid valves of cylinder, the second pusher cylinder drives the second pusher sliding block to reach up to front position, the second pusher cylinder Travel position magnetic induction switch is stretched out to confirm.Waste product workpiece enters waste material box by waste product slide rail.Second pusher cylinder drives Second pusher sliding block is withdrawn, and waits next waste product workpiece.

The Material Sorting work station of the present invention includes Material Sorting chassis, and the front end of Material Sorting chassis is provided with Material Sorting Control panel, Material Sorting control panel is provided with scram button, change-over switch, call button and switched, on Material Sorting chassis Provided with conveyer belt, one end roll shaft of conveyer belt is connected with DC speed-reducing, arrival end and the material detection work station of conveyer belt Certified products slide rail connection, the side of conveyer belt is sequentially provided with the 3rd pusher cylinder and the 4th pusher cylinder, the 3rd pusher cylinder Be provided with metal inductance sensor above the conveyer belt at place, the nonmetallic capacitance sensor in conveyer belt top at the 4th pusher cylinder, The opposite side of the conveyer belt position corresponding with the 3rd pusher cylinder is provided with metal processing piece receiver, the opposite side of conveyer belt with The corresponding position of 4th pusher cylinder is provided with nonmetallic workpiece receiver, divides on the 3rd pusher cylinder and the 4th pusher cylinder Not She You two travel position magnetic induction switches (stroke and retraction stroke are stretched out in control respectively), be additionally provided with Material Sorting chassis Terminal board and control terminal, terminal board include 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pins numeral DI terminal boards are measured, control terminal includes public M terminals, DC24V power distributions belt current protection terminal, rotating control relay Device, supply relay, magnetic valve distribution terminal and sensor distribution terminal, Material Sorting source of the gas is additionally provided with materiel machining chassis Valve group, its gas vent are connected with the 3rd pusher cylinder, the 4th pusher cylinder respectively.

The Material Sorting work station of the present invention is used for the wood properly test and sorting work of workpiece.

Detection signal element：Nonmetallic capacitance sensor, metal inductance sensor, travel position magnetic induction switch；

Executive component：3rd pusher cylinder, the 4th pusher cylinder, Material Sorting source of the gas valve group, DC speed-reducing.

The executive component of the Material Sorting work station of the present invention is respectively provided with magnetic valve.

The operation principle of the Material Sorting work station of the present invention is as follows：

1) Material Sorting work station connects DC24V dc sources by 9 pin feeder ear daughter boards and controls confession by supply relay Electricity, PLC is connected with performing component by 37 pin DO digital outputs terminal boards, is connected by 37 pin DI digital-quantity input terminals plates Meet PLC and control signal element, signal detection component.Compressed air is controlled by Material Sorting source of the gas valve group, adjusts bleed pressure.

2) Material Sorting work station sends action letter by control signal element change-over switch, call button, startup program Number.First, qualified workpiece is pushed into the conveyer belt of Material Sorting work station by material detection work station by certified products slide rail

3) when material detection work station reset, run signal is sent, DC speed-reducing drives conveyer belt to operate clockwise, Workpiece is sent to detecting position.

4) when workpiece reaches metal inductance sensor detecting position, part material meets metal material, and direct current slows down electric Machine is shut down, and the 3rd pusher cylinder, which is powered, to be started, and its expansion link stretches out releases conveyer belt by workpiece, is sent into metal processing piece Receiver.The stretching travel position magnetic induction switch of 3rd pusher cylinder confirms in place.3rd pusher cylinder is withdrawn, and is waited next Individual metal processing piece.

5) when workpiece reaches nonmetallic capacitance sensor detecting position, part material meets non-metallic material, and direct current subtracts Speed motor is shut down, and the 4th pusher cylinder, which is powered, to be started, and its expansion link stretches out releases conveyer belt by workpiece, is sent into nonmetallic Workpiece receiver.The stretching travel position magnetic induction switch of 4th pusher cylinder confirms in place.4th pusher cylinder is withdrawn, etc. Treat next nonmetallic workpiece.

The workpiece of the present invention is cylinder, and it includes white PVC workpieces, black PVC workpiece and silvery white steel Workpiece.

The electric control unit of the present invention, such as control signal button, supply relay, signal switching relay use The Related product of Schneider (Schneider) brand；

The detection unit of the present invention, such as position-detection sensor, travel position magnetic induction switch are using west gram (SICK) Related product of brand；

The pneumatic execution unit of the present invention, such as air supply unit, air-operated solenoid valve, vacuum generator, cylinder are using phenanthrene The Related product of Si Tuo (FESTO) brand.

The PLC of the present invention uses Siemens S7-300, and it handles AI/AO signals, and expansion variable DI/DO modules, Condition monitoring and debugging are carried out using Siemens HMI.

The chassis of each work station of the present invention is preferably but not limited to using the processing combination of Europe superscript aluminium section bar, interior hexagonal flat round head spiral shell Nail is fixedly connected, aluminium shape surface sandblasting oxidized zone silk-screen.

The present invention has the advantages of integrated level is high, practice-training teaching effect is good.All kinds of technologies are applied to emulation work by the present invention In industry production process, and realize the functions such as production, quality inspection and monitoring.The core component of the equipment is the life of modern industry high efficiency Indispensable classified detection system, PR0FINET EPA bussing techniques etc. in production, accurate production process, whole transmission System and the control system of substation position realized by 5 sets of Siemens S7-300 PLCs, and this 5 sets of PLC is arranged to master/slave Controller.Each station of the present invention is built according to typical modern industrial production scene, and passes through touch-screen To realize the control at scene；The debugging of complete equipment and normal operation are ensured by Siemens's S7-300 softwares；All erect-positions It can be transferred through PROFINET and PROFIBUS bussing techniques, the overall data of WINCC monitoring softwares completion equipment exchanges and process Monitoring；Realize horizontal overall data, the IT T- fabric switch of longitudinal direction and running status diagnosis；Make in whole production process Workpiece high efficiency, each station is accurately moved to, can be reequiped at any time according to the difference of task, in addition workpiece Number can increase and decrease at any time, can could be adapted and expand according to the difference of task at any time；Equipment according to modular theory, Designed, can applied and many industrial processes using the industrial components of standardization；Complete equipment can be realized really A modern industrial production scene is embodied, and the expanded function of equipment can be utilized to realize the production and inspection of different product.

Brief description of the drawings

Fig. 1 is the structural representation of the present invention；

Fig. 2 is the structural representation at the Charge motion station of the present invention；

Fig. 3 is the structural representation of the materiel machining work station of the present invention；

Fig. 4 is the structural representation of the feed transhipment work station of the present invention；

The material that Fig. 5 is the present invention detects the positive structural representation of work station；

Fig. 6 is that the material of the present invention detects the structural representation at the work station back side；

Fig. 7 is the structural representation of the Material Sorting work station of the present invention.

As shown in FIG.：1. Charge motion station；1-1. is fed control panel；1-2. is fed chassis；1-3. the first pusher gas Cylinder；1-4. swing arm cylinders；1-5. control terminal；1-6. terminal board；1-7. is fed source of the gas valve group；Detect 1-8. tilt cylinders position Inductance sensor；1-9. swing arm；1-10. the first vacuum generator；1-11. the first vacuum cup；1-12. the first fixed slider；1- 13. transferring platform；1-14. feed bin；1-15. material position fibre optical sensor；1-16. the first pusher sliding blocks；2. materiel machining works Stand；2-1. materiel machining control panels；2-2. materiel machining chassis；2-3. materiel machining turbine and worm reducing motors；2-4. material Disk rotational positioning inductance sensor；2-5. locating and machining disks；2-6. material position photoelectric sensors；2-7. control terminal；2-8. wiring Terminal board；2-9. materiel machining source of the gas valve groups；2-10. material position hole；2-11. material containing rotating disk；2-12. gaging hole support；2-13. gaging hole Cylinder；2-14. drilling bracket；2-15. screwdriver cylinder；3. feed transhipment work station；3-1. material transfer control panels；3-2. Material transfer chassis；3-3. transports turbine and worm reducing motor；3-4. sucker cylinders；The vacuum cups of 3-5. second；3-6. second Vacuum generator；3-7. control terminal；3-8. terminal board；3-9. material transfer source of the gas valve groups；3-10. manipulators positioning electricity Propagated sensation sensor；3-11. manipulator；3-12. fix bar；3-13. fix bar support；3-14. manipulator pivot guide slot；3-15. Manipulator lift cylinder；3-16. transport positioning disk；4. material detects work station；4-1. materials detect control panel；4-2. material Detect chassis；4-3. wood properly test platforms；4-4. capacitance sensor；4-5. material quality detecting sensor installing plates；4-6. second is pushed away Expect cylinder；4-7. drilling depth detection platforms；4-8. the second pusher sliding blocks；4-9. lifting cylinder；4-10. depth gauge；4-11. survey Deep meter signal transmitting device；4-12. air cylinder support；4-13. lifting cylinder connecting plate；4-14. hole depths measure cylinder；It is 4-15. qualified Product slide rail；4-16. waste product slide rail；4-17. inductance sensor；4-18. photoelectric sensor；4-19. materials detect source of the gas valve group；4- 20. terminal board；4-21. control terminal；5. Material Sorting work station；5-1. Material Sorting control panels；5-2. materials point Pick chassis；The nonmetallic workpiece receivers of 5-3.；5-4. metal processing piece receivers；5-5. conveyer belt；5-6. terminal board； 5-7. control terminal；5-8. metal inductance sensors；The pusher cylinders of 5-9. the 3rd；The pusher cylinders of 5-10. the 4th；5-11. material Sort source of the gas valve group；5-12. nonmetallic capacitance sensor；5-13. DC speed-reducing；5-14. roll shaft；6.PLC controllers.

Embodiment

As described in Figure 1：Charge motion station 1, materiel machining work station 2, feed transhipment work station 3, material detection work station 4 It is arranged in order with Material Sorting work station 5, often covers work station and be connected respectively with independent PLC 6,5 sets of PLCs 6 Between mutually signal connection.5 sets of PLC are arranged to master/slave.

As shown in Figure 2：Charge motion station 1 includes feed chassis 1-2, and feed chassis 1-2 front end is provided with feed chain of command Plate 1-1, feed control panel are provided with scram button, change-over switch, call button switch, and feed chassis is provided with vertically arranged Feed bin 1-14, feed bin 1-14 upper end opens design, its bottom is provided with the first pusher sliding block 1-16 and the first fixed slider 1- Bottom of 12, the first fixed slider 1-12 right-hand member provided with transferring platform 1-13, the first fixed slider 1-12 is provided with the first pusher cylinder 1-3, the first pusher cylinder 1-3 expansion link are connected with the first pusher sliding block 1-12 left ends, and feed bin 1-14 side wall is provided with Material position fibre optical sensor 1-15, the first pusher cylinder 1-3 is provided with two travel position magnetic induction switches, and (row is stretched out in control respectively Journey and retraction stroke), where transferring platform 1-13 at top be provided with swing arm 1-9, swing arm 1-9 bottoms are hinged on swing arm chassis On, hinged place is provided with swing arm cylinder 1-4 and tilt cylinder position detection inductance sensor 1-8, and the front end of swing arm is sent out provided with the first vacuum Feed source of the gas valve group 1-7, its gas vent difference are additionally provided with raw device 1-10 and the first vacuum cup 1-11, feed chassis 1-2 It is connected with the first pusher cylinder 1-3 and swing arm cylinder 1-4, terminal board 1-6 and control terminal is additionally provided with feed chassis 1-2 1-5, terminal board 1-6 include 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards, control Terminal 1-5 processed includes public M terminals, DC24V power distributions belt current protection terminal, supply relay, DPN-PNP signal relays Device, magnetic valve distribution terminal and sensor distribution terminal.

As shown in Figure 3：The materiel machining work station 2 of the present invention includes materiel machining chassis 2-2, materiel machining chassis 2-2 Front end be provided with materiel machining control panel 2-1, materiel machining control panel 2-1 is provided with scram button, change-over switch, signal Button switch, materiel machining chassis 2-2 are provided with circular material containing rotating disk 2-11, are distributed 4 Equal rounds on material containing rotating disk 2-11 The material position hole 2-10 of week distribution, each material position hole 2-10 bottom is respectively equipped with material position photoelectric sensor 2-6, material containing rotating disk 2-11 Lower section is provided with locating and machining disk 2-5, and locating and machining disk 2-5 is provided with 4 rotation of disc and positions inductance sensor 2-4, respectively position In No. 1 position, No. 2 positions, No. 3 positions and No. 4 positions, material containing rotating disk 2-11 centre bottom is provided with axis, and axis passes through locating and machining disk 2-5 is connected by shaft coupling with materiel machining turbine and worm reducing motor 2-3, and material containing rotating disk 2-11 side is provided with vertical brill Hole support 2-14, drilling bracket 2-14 are provided with screwdriver cylinder 2-15, and screwdriver cylinder is provided with two travel position magnetic strengths Inductive switch (stroke and retraction stroke are stretched out in control respectively), screwdriver cylinder 2-15 expansion link is connected with screwdriver, screwdriver Straight down, drilling bracket 2-14 side is additionally provided with vertical gaging hole support 2-12, and gaging hole support 2-12 is provided with horizontal Gaging hole cylinder arm, gaging hole cylinder arm are provided with the gaging hole cylinder mounting holes of strip, gaging hole cylinder 2-13 installations straight down In gaging hole cylinder mounting holes, gaging hole cylinder 2-13 is provided with two travel position magnetic induction switches, and (stroke is stretched out in control respectively With retraction stroke), terminal board 2-8 and control terminal 2-7, terminal board 2-8 bags are additionally provided with materiel machining chassis 2-2 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards are included, control terminal 2-7 includes public M ends Son, DC24V power distributions belt current protection terminal, motor positive and inverse control terminal, screwdriver power supply terminal, supply relay, Magnetic valve distribution terminal and sensor distribution terminal, materiel machining source of the gas valve group 2-9 is additionally provided with materiel machining chassis 2-2, its Gas vent is connected with screwdriver cylinder 2-15, gaging hole cylinder 2-13 respectively.

As shown in Figure 4：The material transfer work station 3 of the present invention includes material transfer chassis 3-2, material transfer chassis 3-2 Front end be provided with material transfer control panel 3-1, material transfer control panel is provided with scram button, change-over switch, signal and pressed Button switch, material transfer chassis are provided with horizontal manipulator 3-11, and manipulator 3-11 front end is provided with sucker cylinder 3-4, inhale Disk cylinder 3-4 is provided with two travel position magnetic induction switches (stroke and retraction stroke are stretched out in control respectively), sucker cylinder 3-4 Expansion link front end be provided with the second vertical vacuum cup 3-5, the second vacuum cup 3-5 and pass through pipeline and the second vacuum generator 3-6 connections, the second vacuum generator 3-6 are arranged on manipulator 3-11 upper end, manipulator 3-11 bottom and vertical machinery Hand lift cylinder 3-15 expansion link connection, manipulator lift cylinder 3-15 bottom and transhipment turbine and worm reducing motor 3-3 Connection, manipulator lift cylinder 3-15 is provided with two travel position magnetic induction switches, and (control is stretched out stroke and retracted and goes respectively Journey), the lower section of the manipulator 3-11 is provided with transhipment positioning disk 3-16, and transhipment positioning disk 3-16 is provided with 3 manipulators and positioned Inductance sensor 3-10, respectively positioned at No. 1 position, No. 2 positions and No. 3 positions, transhipment positioning disk 3-16 center, which is provided with, supplies manipulator liter The mesopore that sending down abnormally ascending cylinder 3-15 is passed through, transport manipulator pivot guide slot 3-14, manipulator 3- that 3-16 on positioning disk is provided with arcuation 11 end is provided with fix bar 3-12 straight down, and manipulator lift cylinder 3-15 is located at the upper side of mesopore provided with horizontal Fix bar support 3-13, fix bar 3-12 bottoms are extended in manipulator pivot guide slot 3-14 through fix bar support 3-13, It play the guiding role, terminal board 3-8 and control terminal 3-7, terminal board 3-8 bags is additionally provided with material transfer chassis 3-2 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards are included, control terminal 3-7 includes public M ends Son, DC24V power distributions belt current protection terminal, motor positive and inverse control relay, supply relay, magnetic valve distribution terminal With sensor distribution terminal, be additionally provided with material transfer source of the gas valve group 3-9 on materiel machining chassis 3-2, its gas vent respectively with Sucker cylinder 3-3, the 3-15 connections of manipulator lift cylinder.

As shown in Figure 5, Figure 6：The material detection work station 4 of the present invention includes material detection chassis 4-2, material detection chassis 4-2 front end is provided with material detection control panel 4-1, material detection control panel 4-1 be provided with scram button, change-over switch, Call button switchs, and material detection chassis 4-2 is provided with wood properly test station and drilling depth detection station, the wood properly test Station includes wood properly test platform 4-3, and wood properly test platform 4-3 upper surface is embedded with capacitance sensor 4-4, and wood properly test is put down Material quality detecting sensor the installing plate 4-5, inductance sensor 4-18 and photoelectric sensor 4-17 that the front end of platform is provided with V-type are arranged on On material quality detecting sensor installing plate 4-5, drilling depth detection station includes vertical air cylinder support 4-12, air cylinder support 4-12 Expansion link upper end of the upper end provided with lifting cylinder connecting plate 4-13, lifting cylinder 4-9 is connected with lifting cylinder connecting plate 4-13, is carried Rise cylinder 4-9 and be provided with low level, middle position and high-order travel position magnetic induction switch, lifting cylinder 4-9 bottom side, which is provided with, bores Hole depth detection platform 4-7, drilling depth detection platform 4-7 are provided with the second pusher sliding block 4-8 being stacked together, and drilling is deep The bottom for spending detection platform 4-7 is provided with the second pusher cylinder 4-6, the second pusher cylinder 4-6 expansion link and the second pusher sliding block 4-8 outer end connection, the second pusher cylinder 4-6 be provided with two travel position magnetic induction switches (respectively control stretch out stroke and Retraction stroke), hole depth measurement cylinder 4-14, hole depth measurement cylinder 4-14 expansion link and depth measurement are additionally provided with air cylinder support 4-12 4-10, the 4-11 connections of depth gauge signal transmitting device are counted, is processed on depth gauge 4-10 probe face drilling depth detection platform 4-7 The drilling of part, hole depth measurement cylinder 4-14 is provided with two travel position magnetic induction switches, and (stroke and retraction are stretched out in control respectively Stroke), air cylinder support 4-12 side is provided with two tilt slides up and down matched with drilling depth detection platform 4-7 inner ends, The slide rail of lower section is waste product slide rail 4-16, and waste product slide rail 4-16 bottom is extended in waste product box, and waste product box is fixed on material inspection Survey on chassis, the slide rail of top is certified products slide rail 4-15, and terminal board 4-20 and control are additionally provided with material detection chassis 4-2 Terminal 4-21 processed, terminal board 4-20 include 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI ends Daughter board, control terminal 4-21 include public M terminals, DC24V power distributions belt current protection terminal, supply relay, magnetic valve Distribution terminal and sensor distribution terminal, material detection source of the gas valve group 4-19 is additionally provided with materiel machining chassis 4-2, and its gas goes out Mouth is connected with lifting cylinder 4-9, hole depth measurement cylinder 4-14 and the second pusher cylinder 4-6 respectively.

As shown in Figure 7：The Material Sorting work station of the present invention includes Material Sorting chassis 5-2, Material Sorting chassis 5-2's Front end is provided with Material Sorting control panel 5-1, and Material Sorting control panel is provided with scram button, change-over switch, call button Switch, Material Sorting chassis 5-2 are provided with conveyer belt 5-5, conveyer belt 5-5 one end roll shaft 5-14 and DC speed-reducing 5-13 Connection, the certified products slide rail 4-15 that conveyer belt 5-5 arrival end detects work station 4 with material are connected, conveyer belt 5-5 side according to It is secondary to be provided with the 3rd pusher cylinder 5-9 and the 4th pusher cylinder 5-10, it is provided with above the conveyer belt 5-5 at the 3rd pusher cylinder 5-9 Nonmetallic capacitance sensor 5-12, conveyer belt 5- above conveyer belt at metal inductance sensor 5-8, the 4th pusher cylinder 5-10 The 5 opposite side position corresponding with the 3rd pusher cylinder 5-9 is provided with metal processing piece receiver 5-4, and conveyer belt 5-5's is another The side position corresponding with the 4th pusher cylinder 5-10 is provided with nonmetallic workpiece receiver 5-3, the 3rd pusher cylinder 5-9 and Two travel position magnetic induction switches (stroke and retraction stroke are stretched out in control respectively), thing are respectively equipped with four pusher cylinder 5-10 Terminal board 5-6 and control terminal 5-7 are additionally provided with material sorting chassis 5-2, terminal board 5-6 includes 9 pin power supply terminals Plate, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards, control terminal 5-7 include public M terminals, DC24V power supplys Distribute belt current protection terminal, rotating control relay, supply relay, magnetic valve distribution terminal and sensor distribution end Son, is additionally provided with Material Sorting source of the gas valve group 5-11 on materiel machining chassis 5-2, its gas vent respectively with the 3rd pusher cylinder 5- 9th, the 4th pusher cylinder 5-10 connections.

Process is as follows when the present invention uses

1. the Charge motion station 1 of the present invention uses：

1) Charge motion station switchs startup program by control signal element change-over switch, call button and sends action letter Number.When material position fibre optical sensor 1-15 detects there is workpiece in feed bin 1-14, start the first pusher cylinder 1-3 by workpiece The stretching travel position magnetic induction switch for releasing feed bin 1-4, the first pusher cylinder 1-3 confirms position, and workpiece is carried out arriving Up to transferring platform 1-13.

2) the first pusher cylinder 1-3 expansion link drives the first pusher sliding block 1-16 to return to original position, retraction travel position magnetic After inductive switch confirms, swing arm 1-9 is rotated and run to above transferring platform 1-13 in the presence of swing arm cylinder 1-4, by tilt cylinder Position detection inductance sensor 1-8 controls space stop place.

3) after swing arm 1-9 motions in place, vacuum is extracted in the first vacuum generator 1-10 operations, and the first vacuum cup 1-11 will Workpiece extraction on transferring platform 1-13.Swing arm reversely rotates 180 °, and the first vacuum generator 1-10 dead electricity, the first vacuum is inhaled Disk 1-11 no longer extracts vacuum, and workpiece is fallen into the material position hole 2-10 of materiel machining work station 2 by self gravitation, and space stops Position inductance sensor 1-8 controls are detected by tilt cylinder position.Charge motion station station 1 passes through PROFINET communications command materiel machinings The startup optimization of work station 2.

2. the materiel machining work station 2 of the present invention works：

1) materiel machining work station 2 sends action letter by control signal element change-over switch, call button, startup program Number.When the 2-11 of material containing rotating disk No. 1 position rotation of disc positioning inductance sensor 2-4 confirms that material containing rotating disk 2-11 stops at No. 1 Position, and material position photoelectric sensor 2-6 is detected workpiece in the 2-10 of material position hole, materiel machining turbine and worm reducing motor 2- 3 startup optimizations, rotate counterclockwise, No. 2 position rotation of disc positioning inductance sensor 2-4 confirm that material containing rotating disk 2-11 stops at No. 2 Position, materiel machining turbine and worm reducing motor 2-3 stop.

2) material containing rotating disk 2-11 stops at No. 2 positions, and screw batch initiation rotates, solenoid valves, screwdriver cylinder 2-15's Expansion link drives screwdriver descending, and workpiece is drilled, and screwdriver cylinder 2-15 is run to stretching travel position magnetic induction During switch, screwdriver is out of service, and magnetic valve power-off, screwdriver cylinder 2-15 expansion link is retracted, and drives screwdriver to return just Beginning position, punching terminates.Materiel machining turbine and worm reducing motor 2-3 startup optimizations, rotate counterclockwise, No. 3 position rotation of disc are determined Position inductance sensor 2-4 confirms that material containing rotating disk 2-11 stops at No. 3 positions, and materiel machining turbine and worm reducing motor 2-3 stops.

3) material containing rotating disk 2-11 stops at No. 3 positions, and gaging hole cylinder 2-13 expansion link is descending, and whether detection drilling is normal, Gaging hole cylinder 2-13 expansion link is run to travel position magnetic induction switch is stretched out, and returns to original position, and materiel machining turbine and worm subtracts Speed motor 2-3 startup optimizations, rotate counterclockwise, No. 4 position rotation of disc positioning inductance sensor 2-4 confirm that material containing rotating disk 2-11 stops Only stop in No. 4 positions, materiel machining turbine and worm reducing motor 2-3.

4) material containing rotating disk 2-11 stops at No. 4 positions, and workpiece is extracted by the manipulator 3-11 of material transfer work station 3.Thing Material machining workstation 2 passes through the startup optimization of PROFINET communications command material transfers work station 3.

No. 1 position of materiel machining work station 2, the corresponding postrotational positions of swing arm 1-9 of Charge motion station 1, No. 2 positions correspond to spiral shell The position of silk batch, No. 3 positions correspond to gaging hole cylinder 2-13 position, the manipulator 3-11's of No. 4 position corresponding material transhipment work stations 3 Position.

3. the material transfer work station of the present invention uses：

1) material transfer work station 3 sends action letter by control signal element change-over switch, call button, startup program Number.When No. 1 position manipulator positioning inductance sensor 3-10 confirms that manipulator 3-11 stops at No. 1 position, and materiel machining work Standing and 2 send run signal, sucker cylinder 3-4 drives the second vacuum cup 3-5 to reach No. 4 positions up to materiel machining work station 2, Sucker cylinder 3-4 stretching travel position magnetic induction switch confirmation position, manipulator lift cylinder 3-15 driving mechanical hands 3-11, Second vacuum cup 3-5 drops to be confirmed up to low level, manipulator lift cylinder 3-15 retraction travel position magnetic induction switch.When Two-position confirms simultaneously, and the second vacuum generator 3-6 starts, and the second vacuum cup 3-5 is by workpiece from materiel machining work station 2 Material position hole 2-10 in suction out.Manipulator lift cylinder 3-15 expansion link is stretched out, and driving mechanical hand 3-11 and the second vacuum are inhaled Disk 3-5 returns to an initial bit high position, and manipulator lift cylinder 3-15 stretching travel position magnetic induction switch confirms.Sucker cylinder 3- 4 expansion link, which is retracted to up to rear position, sucker cylinder 3-4 retraction travel position magnetic induction switch, to be confirmed.When two-position simultaneously Confirm, manipulator 3-11 prepares rotation.

2) No. 1 position manipulator positioning inductance sensor 3-10 detects that manipulator 3-11 stops No. 1 position, transports turbine snail Bar reducing motor 3-3 startup optimizations, rotate counterclockwise, No. 2 position manipulator positioning inductance sensor 3-10 confirm to detect machinery Hand 3-11 stops correct, transhipment turbine and worm reducing motor 3-3 stoppings No. 2 positions, and workpiece is put into material detection work station 4 Wood properly test station carry out detection identification.

3) workpiece identification finishes, and transports turbine and worm reducing motor 3-3 startup optimizations, rotate counterclockwise, No. 3 position manipulators Positioning inductance sensor 3-10, which is reaffirmed, detects manipulator 3-11 in No. 3 stop positions, transhipment turbine and worm reducing motor 3-3 Stop, workpiece is put into the bore process detection station of material detection work station.

4) after workpiece release, turbine and worm reducing motor 3-3 startup optimizations is transported, are turned clockwise, No. 1 position manipulator Positioning inductance sensor 3-10, which is reaffirmed, detects that manipulator 3-11 stops No. 1 position, transhipment turbine and worm reducing motor 3-3 Stop.Material transfer can continuously be realized by repeating above-mentioned action.

5) after manipulator 3-11, which returns to No. 1 position, to be stopped, material transfer work station 3 passes through PROFINET communications command materials The startup optimization of work station 4 is detected, carries out drilling depth detection.

4. the material detection work station of the present invention uses：

1) material detection work station 4 sends action letter by control signal element change-over switch, call button, startup program Number.First, the manipulator 3-11 of material transfer work station 3, workpiece is put into wood properly test station and carries out detection identification (second Vacuum cup 3-5 still holds workpiece).Completed by photoelectric sensor 4-18, capacitance sensor 4-5, inductance sensor 4-17 The identification of workpiece material, color.Workpiece is put into drilling depth detection platform 4-7 by manipulator 3-11 again.

2) when material transfer work station 3 resets, run signal is sent, lifting cylinder 4-9 drives drilling depth detection platform 4-7, which is risen to up to a high position, lifting cylinder 4-9 high-order travel position magnetic induction switch, to be confirmed.Hole depth measurement cylinder 4-14 is powered Decline, drive depth gauge 4-10 to move to drilling depth detection platform 4-7, detect workpiece drilling depth.

3) gaging hole depth is qualified, and lifting cylinder 4-9 drives drilling depth detection platform 4-7 to drop to up to middle position, lifts gas Cylinder 4-7 middle position travel position magnetic induction switch confirms, now drilling depth detection platform 4-7 front ends and certified products slide rail 4-15 Upper end flush.Second pusher cylinder 4-6 solenoid valves, the second pusher cylinder 4-6 drive the second pusher sliding block 4-8 to stretch out Front position is reached, the second pusher cylinder 4-6 stretching travel position magnetic induction switch confirms.Qualified workpiece is slided by certified products Rail 4-15 is sent to Material Sorting work station 5.Second pusher cylinder 4-6 drives the second pusher sliding block 4-8 to withdraw, and waits next conjunction Lattice workpiece.

4) gaging hole depth is unqualified or workpiece material is unqualified, and lifting cylinder 4-9 drops to up to low level, lifting cylinder 4- 9 low level travel position magnetic induction switch confirms, now drilling depth detection platform 4-7 front ends and waste product slide rail 4-16 upper end Flush.Second pusher cylinder 4-6 solenoid valves, before the second pusher cylinder 4-6 drives the second pusher sliding block 4-8 to reach and reach Position, the second pusher cylinder 4-6 stretching travel position magnetic induction switch confirm.Waste product workpiece is entered by waste product slide rail 4-16 Enter waste material box.Second pusher cylinder 4-6 drives the second pusher sliding block 4-8 to withdraw, and waits next waste product workpiece.

5. the Material Sorting work station 5 of the present invention uses：

1) Material Sorting work station 5 sends action letter by control signal element change-over switch, call button, startup program Number.First, qualified workpiece is slided into Material Sorting work station 5 by material detection work station 4 by certified products slide rail 4-15 Conveyer belt 5-5.

2) resetted when material detects work station 4, send run signal, DC speed-reducing 5-13 drives conveyer belt 5-5 suitable Hour hands are operated, and workpiece is sent into detecting position.

3) when workpiece reaches metal inductance sensor 5-8 detecting positions, part material meets metal material, and direct current slows down Motor 5-13 is shut down, and the 3rd pusher cylinder 5-9, which is powered, to be started, and its expansion link stretches out releases conveyer belt 5-5 by workpiece, send Enter metal processing piece receiver 5-4.3rd pusher cylinder 5-9 stretching travel position magnetic induction switch confirms in place.3rd pushes away Expect that cylinder 5-9 is withdrawn, wait next metal processing piece.

4) when workpiece reaches nonmetallic capacitance sensor 5-12 detecting positions, part material meets non-metallic material, directly Stream reducing motor 5-5 is shut down, and the 4th pusher cylinder 5-10, which is powered, to be started, and its expansion link stretches out releases conveyer belt by workpiece 5-5, it is sent into nonmetallic workpiece receiver 5-3.4th pusher cylinder 5-10 stretching travel position magnetic induction switch confirms Position.4th pusher cylinder 5-10 is withdrawn, and waits next nonmetallic workpiece.

Claims

1. a kind of electromechanical integration comprehensive practical traning equipment, it is characterised in that including Charge motion station, materiel machining work station, feed Work station, material detection work station and Material Sorting work station are transported, work station is often covered and connects respectively with independent PLC Connect, mutual signal connection between 5 sets of PLCs.

2. electromechanical integration comprehensive practical traning equipment according to claim 1, it is characterised in that Charge motion station includes feed Chassis, the front end for being fed chassis are provided with feed control panel, and feed chassis is provided with vertically arranged feed bin, feed bin upper end Opening design, its bottom are provided with the first pusher sliding block and the first fixed slider, and one end of the first fixed slider is provided with transferring platform, and first The bottom of fixed slider is provided with the first pusher cylinder, and the expansion link of the first pusher cylinder and the first pusher sliding block are away from transferring platform That one end connects, and the side wall of feed bin is provided with material position fibre optical sensor, and the top at transferring platform place is provided with swing arm, swing arm Bottom is hinged on swing arm chassis, and hinged place is provided with swing arm cylinder and tilt cylinder position detection inductance sensor, and the front end of swing arm is set Have the first vacuum generator and the first vacuum cup, be fed on chassis and be additionally provided with feed source of the gas valve group, its gas vent respectively with First pusher cylinder connects with swing arm cylinder, is fed on chassis and is additionally provided with terminal board and control terminal, control terminal includes Public M terminals, DC24V power distributions belt current protection terminal, supply relay, DPN-PNP signal relays, magnetic valve distribution Terminal and sensor distribution terminal.

3. electromechanical integration comprehensive practical traning equipment according to claim 1, it is characterised in that materiel machining work station includes Materiel machining chassis, the front end of materiel machining chassis are provided with materiel machining control panel, and materiel machining chassis is provided with circular Material containing rotating disk, the material position hole of 4 circumference in equal parts distributions of distribution on material containing rotating disk, the bottom in each material position hole is respectively equipped with material position light Electric transducer, material containing rotating disk lower section are provided with locating and machining disk, and locating and machining disk is provided with No. 1 position rotation of disc positioning inductance sensing Device, No. 2 position rotation of disc positioning inductance sensors, No. 3 position rotation of disc positioning inductance sensors and No. 4 position rotation of disc positioning Inductance sensor, the centre bottom of material containing rotating disk are provided with axis, and axis passes through shaft coupling and materiel machining through locating and machining disk Turbine and worm reducing motor connects, and the side of material containing rotating disk is provided with vertical drilling bracket, and drilling bracket is provided with screwdriver gas Cylinder, the expansion link of screwdriver cylinder are connected with screwdriver, and straight down, the side of drilling bracket is additionally provided with vertical survey to screwdriver Hole support, gaging hole support are provided with horizontal gaging hole cylinder arm, and gaging hole cylinder arm is provided with the gaging hole cylinder mounting holes of strip, Gaging hole cylinder straight down is arranged in gaging hole cylinder mounting holes, and terminal board and control are additionally provided with materiel machining chassis Terminal, control terminal include public M terminals, DC24V power distributions belt current protection terminal, motor positive and inverse control terminal, spiral shell Silk criticizes power supply terminal, supply relay, magnetic valve distribution terminal and sensor distribution terminal, and thing is additionally provided with materiel machining chassis Material processing source of the gas valve group, its gas vent are connected with screwdriver cylinder, gaging hole cylinder respectively.

4. electromechanical integration comprehensive practical traning equipment according to claim 1, it is characterised in that material transfer work station includes Material transfer chassis, the front end of material transfer chassis are provided with material transfer control panel, and material transfer chassis is provided with horizontal Manipulator, the front end of manipulator are provided with sucker cylinder, and the expansion link front end of sucker cylinder is provided with the second vertical vacuum cup, the Two vacuum cups are connected by pipeline with the second vacuum generator, and the second vacuum generator is arranged on the upper end of manipulator, machinery The bottom of hand is connected with the expansion link of vertical manipulator lift cylinder, bottom and the transhipment turbine and worm of manipulator lift cylinder Reducing motor connects, and the lower section of the manipulator is provided with transhipment positioning disk, and transhipment positioning disk is provided with No. 1 position manipulator positioning electricity Propagated sensation sensor, No. 2 position manipulator positioning inductance sensors and No. 3 position manipulator positioning inductance sensors, are transported in positioning disk The heart is provided with the mesopore passed through for manipulator lift cylinder, and transhipment positioning disk is provided with the manipulator pivot guide slot of arcuation, machinery The end of hand is provided with fix bar straight down, and manipulator lift cylinder, which is located at the upper side of mesopore, is provided with horizontal fix bar branch Frame, bottom of fixed are extended in manipulator pivot guide slot through fix bar support, and wiring is additionally provided with material transfer chassis Terminal board and control terminal, control terminal include public M terminals, DC24V power distributions belt current protection terminal, motor positive and inverse Control relay, supply relay, magnetic valve distribution terminal and sensor distribution terminal, material is additionally provided with materiel machining chassis Source of the gas valve group is transported, its gas vent is connected with sucker cylinder, manipulator lift cylinder respectively.

5. electromechanical integration comprehensive practical traning equipment according to claim 1, it is characterised in that material detection work station includes Material detects chassis, and the front end of material detection chassis is provided with material detection control panel, and material detects chassis and examined provided with material Surveying station and drilling depth detection station, the wood properly test station includes wood properly test platform, the upper end of wood properly test platform Face is embedded with capacitance sensor, and the front end of wood properly test platform is provided with the material quality detecting sensor installing plate of V-type, inductance sensor It is arranged on photoelectric sensor on material quality detecting sensor installing plate, drilling depth detection station includes vertical air cylinder support, Air cylinder support upper end is provided with lifting cylinder connecting plate, and the expansion link upper end of lifting cylinder is connected with lifting cylinder connecting plate, lifting Cylinder is provided with low level, middle position and high-order travel position magnetic induction switch, and the bottom side of lifting cylinder is examined provided with drilling depth Platform is surveyed, drilling depth detection platform is provided with the second pusher sliding block being stacked together, the bottom of drilling depth detection platform Provided with the second pusher cylinder, the expansion link of the second pusher cylinder is connected with the outer end of the second pusher sliding block, is also set on air cylinder support There is hole depth to measure cylinder, the expansion link of hole depth measurement cylinder is connected with depth gauge, depth gauge signal transmitting device, the probe of depth gauge The drilling of workpiece in face drilling depth detection platform, the side of air cylinder support are provided with and drilling depth detection platform inner end Two tilt slides up and down matched somebody with somebody, the slide rail of lower section is waste product slide rail, and the bottom of waste product slide rail is extended in waste product box, waste product box Be fixed on material detection chassis, the slide rail of top be certified products slide rail, be additionally provided with material detection chassis terminal board with Control terminal, control terminal include public M terminals, DC24V power distributions belt current protection terminal, supply relay, magnetic valve Distribution terminal and sensor distribution terminal, material detection source of the gas valve group, its gas vent difference are additionally provided with materiel machining chassis It is connected with lifting cylinder, hole depth measurement cylinder and the second pusher cylinder.

6. electromechanical integration comprehensive practical traning equipment according to claim 1, it is characterised in that Material Sorting work station includes Material Sorting chassis, the front end of Material Sorting chassis are provided with Material Sorting control panel, and Material Sorting chassis is provided with conveyer belt, One end roll shaft of conveyer belt is connected with DC speed-reducing, the certified products slide rail of the arrival end and material detection work station of conveyer belt Connection, the side of conveyer belt are sequentially provided with the 3rd pusher cylinder and the 4th pusher cylinder, on the conveyer belt at the 3rd pusher cylinder Side is provided with metal inductance sensor, the nonmetallic capacitance sensor in conveyer belt top at the 4th pusher cylinder, conveyer belt it is another The side position corresponding with the 3rd pusher cylinder is provided with metal processing piece receiver, the opposite side of conveyer belt and the 4th pusher cylinder Corresponding position is provided with nonmetallic workpiece receiver, and terminal board and control terminal are additionally provided with Material Sorting chassis, Control terminal includes public M terminals, DC24V power distributions belt current protection terminal, rotating control relay, power supply relay Device, magnetic valve distribution terminal and sensor distribution terminal, Material Sorting source of the gas valve group, its gas are additionally provided with materiel machining chassis Outlet is connected with the 3rd pusher cylinder, the 4th pusher cylinder respectively.

7. the electromechanical integration comprehensive practical traning equipment according to Claims 2 or 3 or 4 or 5 or 6, it is characterised in that Mei Gegong Scram button, change-over switch, call button switch are equipped with the control panel for making to stand.

8. the electromechanical integration comprehensive practical traning equipment according to Claims 2 or 3 or 4 or 5 or 6, it is characterised in that Mei Gegong The terminal board for making to stand includes 9 pin feeder ear daughter boards, 37 pin digital quantity DO terminal boards and 37 pin digital quantity DI terminal boards.

9. the electromechanical integration comprehensive practical traning equipment according to Claims 2 or 3 or 4 or 5 or 6, it is characterised in that lifting gas Cylinder is provided with low level, middle position and high-order stroke magnetic induction switch, is equipped with other cylinders and stretches out travel position, retraction stroke position Put magnetic induction switch.