CN109785707A - A kind of novel electromechanical integration skills practice training device and its application method - Google Patents
A kind of novel electromechanical integration skills practice training device and its application method Download PDFInfo
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- CN109785707A CN109785707A CN201910191044.XA CN201910191044A CN109785707A CN 109785707 A CN109785707 A CN 109785707A CN 201910191044 A CN201910191044 A CN 201910191044A CN 109785707 A CN109785707 A CN 109785707A
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- electromechanical integration
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- mechanical movement
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Abstract
The present invention discloses a kind of novel electromechanical integration skills practice training device and its application method, including electric unit control module and mechanical movement module.Electric unit control module contains leakage circuit breakers, indicator light, control button, Switching Power Supply, A.C. contactor, electrothermal relay, the time relay and output terminal row etc..Mechanical movement module contains aluminum alloy bottom plate, flange-mount type alternating current generator, shaft coupling, speed reducer, spur gear, bevel gear support, bevel gear, turbine and worm, synchronous pulley and bearing block, precision ball screw, two pair of quad straight guide rail, limit switch etc.；The advantages that present invention has apparatus structure design rationally, modular combination, expansion is strong.Electric control module and mechanical module combine skill trainings and the examinations such as the wiring that the typical electric control circuit of electromechanical integration technology can be achieved, mechanical mechanism movement, machine components dismounting, parts' parameters and Mechatronic Systems integral system joint debugging.
Description
Technical field
The present invention relates to instructional device technical field, more particularly to a kind of novel electromechanical integration skills practice training device and
Its application method.
Background technique
With the fast development of China's economic society, need to cultivate a large amount of electromechanical integration technology talents.In this kind of talent
In incubation, theory and practice is combined and is even more important, but mostly heavy theory in current cultural method, light to practice, using " saying
Lack more, see practice it is few " teaching pattern, the main reason is that being not equipped with specialized teaching training apparatus.
In existing teaching, the greatest difficulty of Our Country's Higher Vocational and applied undergraduate education implementation Scene teaching is
Teaching hardwares are insufficient, and most of experiments, the indoor experimental provision of real training lie substantially in stationary state, it is not easy to assemble and carry or
It cannot independently be used after person's disassembly.Experimental provision module is all mutually indepedent, can not be efficient and rational by engineering in teaching
Cartography technology, machine components installation and debugging technology, Electrical Control Technology are combined together and achieve the purpose that comprehensive practical traning.It leads
Cause the installation of students component of machine, debugging, the abilities such as positioning process, selection and use means capability, electric circuit diagram
Reading graph ability, selection, wiring, debugging and the energy using tool of the electric elements and conducting wire of basic and typical electric control circuit
Real work requirement is not achieved in power.
Summary of the invention
The object of the present invention is to provide a kind of novel electromechanical integration skills practice training device and its application methods, on solving
Problem of the existing technology is stated, with design is scientific and reasonable, the canonical form of each unit module, removable combination, real training
Property with the strong feature of expansion.
To achieve the above object, the present invention provides following schemes: the present invention provides a kind of novel electromechanical integration technical ability
Actual training device, including the electric unit control module and mechanical movement module being arranged independently of each other, the electric unit controls mould
The output terminal row of block is connected with the connecting terminal block in the mechanical movement module, and the electric unit control module is used for
Control the mechanism kinematic in the mechanical movement module.
Preferably, the electric control unit module includes mesh plate and electrical component, is installed on the mesh plate useful
In the U-shaped rail or G type rail of the fixation electrical component, the mesh plate branch is arised from desktop just when the electrical component is installed
In installation.
Preferably, the electrical component includes being fixed on the U-shaped rail or the leakage circuit breakers on G type rail, indicator light, control
Button, Switching Power Supply, AC relay and A.C. contactor processed；Between each electrical component can according to training need by electric wire into
Any connection of row.
Preferably, the mechanical movement module includes aluminum alloy bottom plate and dismounting part, mating on the aluminum alloy bottom plate
There are two moving handle, the dismounting parts to be mounted on the aluminum alloy bottom plate for setting.
Preferably, the dismounting part includes the alternating current generator, shaft coupling, deceleration being mounted on the aluminum alloy bottom plate
Machine, spur gear, bevel gear support, bevel gear, worm and gear, synchronous pulley and bearing block etc.；The alternating current generator be other zero
Part structure provides power.
The present invention also provides a kind of application method of novel electromechanical integration skills practice training device, applied to above-mentioned novel
Electromechanical integration skills practice training device, comprising the following steps:
1) judgment experiment type and required module；
2) respective element in electric unit control module and mechanical movement module is selected as needed；
3) use will be attached between required element.
The present invention achieves following technical effect compared with the existing technology:
Electromechanical integration skills practice training device in the present invention can be carried out effectively pair by mechanical engineering foundation module
The teaching and real training of the mechanical base knowledges such as tolerance fit, engineering material, common mechanism, machine driving；It includes can be correct
Related handbook is consulted, the relevant calculation cooperated；The mark of geometric tolerance and surface roughness can be distinguished；It can be according to common material
Expect type, the trade mark, performance, correct the selection of material and Heat Treatment Analysis, can select flat key, pin, threaded connection connection type；Energy
Determine the fundamental type of four-bar linkage；The transmission ratio of common mechanical transmission can be calculated, can determine that worm gear and fixed shaft gear train
The steering of driven wheel.
It, can be effectively to the rudimentary knowledge of electrotechnical, electronic, alternating current basic knowledge, common by electrical and electronic technology module
Low-voltage electrical apparatus, electromotor control circuit and simple digital circuit can be built etc. and carry out teaching and real training, it includes examine synthesis
Using the technical ability of electromechanical integration knowledge: simple mechanical device can be dismounted, typical part can be surveyed and drawn, can install, wiring and
Typical electric control circuit is debugged, one typical electromechanical integrated device of debugging is completed.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is mechanical movement modular structure schematic diagram；
Fig. 2 is electric unit control module structural schematic diagram；
Wherein, 1 aluminum alloy bottom plate；2 motor；3 synchronizing wheel synchronous belt mechanisms one；4 Worm and worm-wheel gearings；5 cone teeth
Wheel drive mechanism；6 shaft couplings；7 synchronizing wheel synchronous belt mechanisms two；8 linear guide backing plates；9 ball-screws；10 linear guides；11
Lead limit switch；12 connecting terminal blocks；13 direct insertion fuses；14 screw base fuses；15 low-voltage circuit breakers；16 exchanges connect
Tentaculum；17 control buttons；18 output terminals row；19 mesh plates；20 AC relays.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The object of the present invention is to provide a kind of novel electromechanical integration skills practice training device and its application methods, on solving
Problem of the existing technology is stated, with design is scientific and reasonable, the canonical form of each unit module, removable combination, real training
Property with the strong feature of expansion.
Based on this, novel electromechanical integration skills practice training device provided by the invention is electrical including what is be arranged independently of each other
Unit control module and mechanical movement module, output terminal row and the wiring in mechanical movement module of electric unit control module
Terminal block is connected, and electric unit control module is used to control the mechanism kinematic in mechanical movement module.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing and specific real
Applying mode, the present invention is described in further detail.
Please refer to Fig. 1-2, wherein Fig. 1 is mechanical movement modular structure schematic diagram；Fig. 2 is electric unit control module knot
Structure schematic diagram.
As shown in Figs. 1-2, the present invention provides a kind of electromechanical integration skills practice training device, comprising respectively solely mutually independent
Electric unit control module, mechanical movement module；On the output terminal row 18 of electric unit control module and mechanical movement module
Connecting terminal block 12 be connected, pass through electric unit operation control mechanical movement module operation.
Electric unit control module is needed using mesh plate 19, by leakage circuit breakers, indicator light, control button 17, switch
The compositions such as power supply, AC relay 20, output terminal row 18.Mesh plate 19 is equipped with U-shaped rail, G type rail is fixed for device, peace
Fill device when mesh plate 19 arise from desktop facilitate carry out device installation.Be further fixed on mesh plate 19 direct insertion fuse 13,
The electrical components such as screw base fuse 14, low-voltage circuit breaker 15, A.C. contactor 16.Circuit can be voluntarily carried out as needed to set
The operation of the related electrics such as meter, electric control system wiring control aspect.
Mechanical movement module is configured with 2 mobile hands based on an aluminum alloy bottom plate 1 not less than 560*500*20MM
Handle facilitates carrying, the dismounting part of modular, including (U, V, W phase of flange-mount type ac motor 2 is mounted with above frame
Sequence, which is all opened to, to be come, and be can according to need and is connect star delta-connection, is embodied open), shaft coupling 6, speed reducer, spur gear, cone
Gear drive 5, Worm and worm-wheel gearing 4, synchronizing wheel synchronous belt mechanism 1, synchronizing wheel synchronous belt mechanism 27 and bearing
Seat, precision ball screw 9,10 liang of pairs of quad straight guide rail (being correspondingly arranged on two groups of linear guide backing plates 8), lead limit switch
11 equal compositions, major embodiment alternating current generator are that power drives all kinds of movement mechanisms to be driven, and achieve the purpose that motion control.
By mechanical engineering foundation module, can effectively carry out to tolerance fit, engineering material, common mechanism, mechanical biography
The dynamic teaching and real training for waiting mechanical base knowledges；It includes can correctly consult related handbook, the relevant calculation cooperated；Energy
Distinguish the mark of geometric tolerance and surface roughness；Can be according to common used material type, the trade mark, performance, correct the selection of material and heat
Processing analysis, can select flat key, pin, threaded connection connection type；It can determine that the fundamental type of four-bar linkage；It can calculate
The transmission ratio of common mechanical transmission, the steering that can determine that worm gear and fixed shaft gear train driven wheel.
It, can be effectively to the rudimentary knowledge of electrotechnical, electronic, alternating current basic knowledge, common by electrical and electronic technology module
Low-voltage electrical apparatus, 2 control circuit of motor and simple digital circuit can be built etc. and carry out teaching and real training, it includes examine synthesis
Using the technical ability of electromechanical integration knowledge: simple mechanical device can be dismounted, typical part can be surveyed and drawn, can install, wiring and
Typical electric control circuit is debugged, one typical electromechanical integrated device of debugging is completed.
As shown in Figs. 1-2, the connecting terminal block 12 of the connecting line access mechanical movement module of electric unit control module, can
Mechanical movement module is controlled；Unit can be freely combined according to practice teaching or examination request in electric unit control module,
It can be achieved:
1. being able to achieve 2 crawl of motor and continuous rotation circuit connection real training and examination；
2. being able to achieve the 2 forward and backward circuit connection real training of motor and examination of contactor interlocking；
3. being able to achieve 2 round trip control circuit of motor connection real training and examination；
4. being able to achieve the star-delta reduced-voltage starting control real training and examination of three contactors；
5. being able to achieve 2 string resistance reduced-voltage starting of motor control real training and examination；
6. being able to achieve 2 full-wave rectification dynamic braking control circuit of motor connection real training and examination；
7. being able to achieve the reversing braking control real training and examination of 2 time principle of motor；
8. other relays control real training and examination etc..
Contain numerous mechanical structure units in mechanical movement module, it can be dismounted as required, survey and draw skills practice training,
Connecting terminal block 12 is accessed by connecting line, controlling it by electric control module may be implemented:
1. components cognition and real training and the examination of typical machine mechanism；
2. the installation and debugging real training and examination of mechanically operated all kinds of mechanisms；
3. the mapping real training and examination of mechanical main parts size；
4. carrying out the installation and debugging real training and examination of equipment according to portion's dress figure and general assembly drawing；
5. conical gear, Spur Gear Driving installation and debugging real training and examination；
6. Worm and Worm Gear Driving installation and debugging real training and examination；
7. bevel gear tooth system installation and debugging real training and examination；
8. the installation and debugging real training of synchronous belt synchronizing wheel and examination；
9. the installation and debugging real training and examination of screw rod movement；
10. 10 installation and debugging real training of linear guide and examination.
It is used in conjunction with electric control module and mechanical movement block combiner, it can be achieved that integrated practice teaching, real training and examination
It is required that.
Specific examples are applied in the present invention, and principle and implementation of the present invention are described, above embodiments
Illustrate to be merely used to help understand method and its core concept of the invention；At the same time, for those skilled in the art, according to
According to thought of the invention, there will be changes in the specific implementation manner and application range.In conclusion the content of the present specification
It should not be construed as limiting the invention.
Claims (6)
1. a kind of novel electromechanical integration skills practice training device, it is characterised in that: including the electric unit control being arranged independently of each other
Molding block and mechanical movement module, output terminal row and the connecing in the mechanical movement module of the electric unit control module
Line terminals row is connected, and the electric unit control module is used to control the mechanism kinematic in the mechanical movement module.
2. novel electromechanical integration skills practice training device according to claim 1, it is characterised in that: the electrical control list
Element module includes mesh plate and electrical component, and U-shaped rail or G type for fixing the electrical component are equipped on the mesh plate
The mesh plate branch is arised from when installing the electrical component and is easily installed on desktop by rail.
3. novel electromechanical integration skills practice training device according to claim 2, it is characterised in that: the electrical component packet
Include be fixed on the U-shaped rail or leakage circuit breakers on G type rail, indicator light, control button, Switching Power Supply, AC relay and
A.C. contactor；It can need to carry out any connection by electric wire according to training between each electrical component.
4. novel electromechanical integration skills practice training device according to claim 1, it is characterised in that: the mechanical movement mould
Block includes aluminum alloy bottom plate and dismounting part, and there are two moving handle, the dismounting zero for mating setting on the aluminum alloy bottom plate
Part is mounted on the aluminum alloy bottom plate.
5. novel electromechanical integration skills practice training device according to claim 4, it is characterised in that: the dismounting part packet
Include the alternating current generator being mounted on the aluminum alloy bottom plate, shaft coupling, speed reducer, spur gear, bevel gear support, bevel gear, snail
Worm and gear, synchronous pulley and bearing block etc.；The alternating current generator provides power for other parts structure.
6. a kind of application method of novel electromechanical integration skills practice training device is applied to described in any one of claim 1-5
Novel electromechanical integration skills practice training device, it is characterised in that: the following steps are included:
1) judgment experiment type and required module；
2) respective element in electric unit control module and mechanical movement module is selected as needed；
3) use will be attached between required element.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910191044.XA CN109785707A (en) | 2019-03-05 | 2019-03-05 | A kind of novel electromechanical integration skills practice training device and its application method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910191044.XA CN109785707A (en) | 2019-03-05 | 2019-03-05 | A kind of novel electromechanical integration skills practice training device and its application method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111462607A (en) * | 2020-04-14 | 2020-07-28 | 杭州仪迈科技有限公司 | Mechanical transmission training system and combination method |
| CN112951026A (en) * | 2021-02-21 | 2021-06-11 | 河南工业职业技术学院 | Extensive applicability's mechatronic combination formula experimental system |
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Patent Citations (6)
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| CN111462607A (en) * | 2020-04-14 | 2020-07-28 | 杭州仪迈科技有限公司 | Mechanical transmission training system and combination method |
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