CN105679175B - A kind of intelligence manufacture production line information integration and control Practice Platform - Google Patents

A kind of intelligence manufacture production line information integration and control Practice Platform Download PDF

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Publication number
CN105679175B
CN105679175B CN201610219812.4A CN201610219812A CN105679175B CN 105679175 B CN105679175 B CN 105679175B CN 201610219812 A CN201610219812 A CN 201610219812A CN 105679175 B CN105679175 B CN 105679175B
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work station
control unit
platform
production line
station
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CN105679175A (en
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黄华圣
艾光波
韩亚彬
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Zhejiang Tianhuang Science and Technology Industrial Co Ltd
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Zhejiang Tianhuang Science and Technology Industrial Co Ltd
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

Abstract

The present invention relates to a kind of intelligence manufacture production line information integrations and control Practice Platform, it is characterised in that:The Practice Platform includes the integrated work station of feed sorting, industrial robot work station, multi-functional storage work station, intelligent production and manufacturing management system.Using technical solution provided by the present invention, provide a kind of Practice Platform of the application aspect of development trend and new technology of raising student in terms of intelligence manufacture, facilitate the optimization of the teaching plan of teacher, be more advantageous to the developing of culture, the thinking of the learning interest of student, turn out meet industry 4.0,《Made in China 2025》" intelligent plant ", " intelligence production " requirement, the intelligence manufacture production line information integration that enterprise is badly in need of and high-quality skilled talents of control in planning.

Description

A kind of intelligence manufacture production line information integration and control Practice Platform
Technical field
The present invention relates to a kind of intelligence manufacture production line information integrations applied to teaching field and control Practice Platform.
Background technology
Whole nation professional colleges automation class, electrical category, field of mechanical manufacture technology Specialized Construction, the reform of course teaching and excellent at present Change need followed by development trend and new technology of the industry in terms of intelligence manufacture application be combined, culture meet industry 4.0, 《Made in China 2025》" intelligent plant ", " intelligence production " requirement, the intelligence manufacture production line information collection that enterprise is badly in need of in planning Into particularly important with the high-quality skilled talents of control.
Higher and higher based on production line intelligence manufacture degree, the novel practice-training teaching based on " using vocational activity as guiding " is got over The skill set requirements of intelligent plant can be adapted to more to focus on student, each college, middle School of High Profession Technology's homework have opened up industry one after another Automation class course, but it is the problem of many teachers is allowed to compare headache that how specialized course teaching, which is carried out,.In this case, it is just non- Often need a kind of Practical Training Teaching-Platform that can assist teacher that intelligence manufacture production line is got across.
Invention content
The problem of for existing teaching, the purpose of the present invention is to provide a kind of intelligence manufacture production line information collection Into with controlling Practice Platform
To achieve the above object, it is artificial mainly to sort integrated work station, industrial machine by feed for technical scheme of the present invention It stands, multi-functional storage work station composition;
It is single that the integrated work station of feed sorting includes long-range manipulator, feeding machanism, mechanism for sorting and the first control Member, the long-range manipulator are used to grip the part on feeding machanism, and the long-range manipulator can grip other works simultaneously Part on standing is placed in the sorting slot of mechanism for sorting, and first control unit is responsible for the inductive signal of each unit Processing, and send and perform order, time series stereodata is carried out to each unit by circuit and gas circuit;
The industrial robot work station includes industrial robot, first conveyer belt, the first RFID detection device, duplex Position well formula feeding machanism, three station well formula feeding machanisms, assembly bench and the second control unit, the industrial robot are used to press from both sides The part that first conveyer belt conveying is taken to come, and part is transported on assembly bench, first RFID detection device is fixed In first conveyer belt, for detecting the information of part and attribute, the double-station well formula feeding machanism and three station well formulas Feeding machanism is used to export the part of different attribute, and the part of output is transported to assembly bench and with first by industrial robot The part that conveyer belt conveying comes is assembled, and second control unit is responsible for the processing of the inductive signal of each unit, and Transmission performs order, and time series stereodata is carried out to each unit by circuit and gas circuit;
The multi-functional storage work station includes tiered warehouse facility, X-axis horizontal mobile mechanism, Z axis vertical movement mechanism, the Two conveyer belts, the second RFID detection device, pneumatic cleft hand and third control unit, the X-axis horizontal mobile mechanism are vertical with Z axis Mobile mechanism is combined into rectangular co-ordinate carrying mechanism, and the pneumatic cleft hand is fixed in Z axis vertical movement mechanism, for carrying The product that comes of second conveyer belt conveying, and by product storage to tiered warehouse facility, second RFID detection device are fixed on the On two conveyer belts, for detecting the information of product and attribute, the third control unit is responsible for the inductive signal of each unit Processing, and send and perform order, time series stereodata is carried out to each unit by circuit and gas circuit;
The part of feeding machanism is transported to industrial machine by the integrated work station of feed sorting by long-range manipulator In the first conveyer belt of people's work station, the industrial robot will be transported to by the part that the first RFID detection device detected Assembly bench, and the part that double-station well formula feeding machanism and three station well formula feeding machanisms export and feed are sorted into a body running The part that conveying comes of standing is assembled, and industrial robot will assemble the product completed and is transported to the second conveyer belt again, and product is the Two conveyer belts are stored product to tiered warehouse facility by rectangular co-ordinate carrying mechanism after the second RFID detection device.
The intelligence manufacture production line information integration and control Practice Platform, it is characterised in that:The long-range machinery Hand includes uniaxial transmission module, guide rod cylinder, pneumatic cleft hand, and the pneumatic cleft hand is fixed on guide rod cylinder, the guide rod cylinder It is fixed on uniaxial transmission module;
The feeding machanism includes three job libraries, three pusher cylinders, three workpiece intermediate stations, the job library For hollow cylinder structure, top is feeding mouth, bottom is discharge port, discharge port side setting pusher cylinder, another Side sets workpiece intermediate station, and the discharge outlet is equipped with judgement sensor, and the workpiece intermediate station bottom is equipped with judgement sensor;
The mechanism for sorting includes three oblique chutes, three stents, and the oblique chute is fixed on stent.
The intelligence manufacture production line information integration and control Practice Platform, it is characterised in that:The X-axis level is moved Motivation structure is vertical with Z axis vertical movement mechanism to be fixed, including AC servo motor, ball-screw, elastic shaft joint and detection Sensor, the AC servo motor are connected by elastic shaft joint with ball-screw, and the detection sensor is fixed on For detecting origin or extreme position, the pneumatic cleft hand is fixed in Z axis vertical movement mechanism at ball-screw both ends.
The intelligence manufacture production line information integration and control Practice Platform, it is characterised in that:Further include three real trainings Platform, first control unit, the second control unit, third control unit are assembled in the practical traning platform in the form of mesh plate Interior, the feed sorts integrated work station, industrial robot work station, multi-functional storage work station and is mounted on practical traning platform; The practical traning platform has transverse concave groove, and each unit can adjust position along groove, be connected and be fixed by connector between the practical traning platform; The practical traning platform front panel side is equipped with man-machine interface for control device and monitoring device working condition, and opposite side is equipped with outer Portion switchs and emergency stop button.
The intelligence manufacture production line information integration and control Practice Platform, it is characterised in that:Be also equipped with one it is special Air pump and a pressure regulation filter.
The intelligence manufacture production line information integration and control Practice Platform, it is characterised in that:First control is single Member, the second control unit, third control unit exchange data by bus communication and realize linkage.
The intelligence manufacture production line information integration of the present invention has the following advantages that with control Practice Platform:With intuitive production Product output function, equipment not only has comprehensive safety guarantee, and by the assembling and adjustment of modules, improves student's Practical operation is horizontal.The promotion of its drive or cylinder by motor checks a kind of special workpiece, is assembled, is put in storage, And pass through RFID and material is managed, realize the simulation of a whole set of intelligence manufacture production line.The present invention is actually to be equivalent to The scene of intelligence manufacture be brought in practice-training teaching classroom come, allow student can complete to have in Training Room it is real The learning effect that working site can be only achieved.The present invention is installed using modularization, and student can be not limited to one kind with self assemble Pattern, the structure and principle of grasping intelligence manufacture production line that student can be allowed intuitive, succinct.
Description of the drawings
The present invention will be further described with reference to the accompanying drawings of the specification:
Fig. 1 is the structure diagram of an exemplary embodiments of the invention;
Fig. 2 is the front front view of an exemplary embodiments of the invention;
Fig. 3 is the vertical view of an exemplary embodiments of the invention.
In figure:1- single shafts transmission module, 2- are led in the pneumatic cleft hand 1 of lever, 3-, 4- job libraries, 5- pusher cylinders, 6- workpiece Turntable, 7- judgements sensor, 8- oblique chutes, 9- slipping groove stents, 10- industrial robots, 11- first conveyer belts, the first RFID of 12- Detection device, 13- double-station well formulas feeding machanism, tri- station well formula feeding machanisms of 14-, 15- assembly bench, 16-4 rows 6 arrange solid Warehouse, 17-X axis horizontal mobile mechanism, 18-Z axis horizontal mobile mechanism, 19- AC servo motors, 20- ball screws, 21- bullets Property shaft coupling, 22- detection sensors, the second conveyer belts of 23-, the second RFID detection devices of 24-, 25- practical training stands, 26- are man-machine Interface, 27- outer buttons, 28- control units, the pneumatic cleft hands 2 of 29-, 30- pressure regulation filter, 31- transverse concave grooves, 32- sortings one Body running station, 33- long-ranges manipulator, 34- feeding machanisms, 35- parts, 36- industrial robots work station, 37- rectangular co-ordinates are removed Transport the multi-functional storage work station of mechanism, 38-, 39- mechanism for sorting.
Specific embodiment
As shown in Figure 1 to Figure 3, intelligence manufacture production line information integration of the invention and control Practice Platform, including feed The integrated work station 32 of sorting, industrial robot work station 36, multi-functional storage work station 38 and intelligent production and manufacturing management system.
The described integrated work station 32 of feed sorting includes long-range manipulator 33, feeding machanism 34, mechanism for sorting 39 and the One control unit.The long-range manipulator is used to grip the part on feeding machanism, and the long-range manipulator can press from both sides simultaneously The part on other work stations is taken to be placed in the sorting slot of mechanism for sorting.First control unit is responsible for each unit The processing of inductive signal, and send and perform order, time series stereodata is carried out to each unit by circuit and gas circuit.
The industrial robot work station 36 includes industrial robot 10, first conveyer belt 11, the first RFID detection dresses 12, double-station well formula feeding machanism 13, three station well formula feeding machanisms 14,15 and second control unit of assembly bench are put, it is described Industrial robot is used to grip the part that first conveyer belt conveying comes, and part is transported on assembly bench, described first RFID detection device is fixed in first conveyer belt, for detecting the information of part and attribute, double-station well formula feed Mechanism and three station well formula feeding machanisms are used to export the part of different attribute, are carried the part of output by industrial robot The part come to assembly bench and with first conveyer belt conveying is assembled, and second control unit is responsible for the sense of each unit The processing of induction signal, and send and perform order, time series stereodata is carried out to each unit by circuit and gas circuit.
The multi-functional storage work station 38 includes tiered warehouse facility 16, X-axis horizontal mobile mechanism 17, Z axis and vertically moves Mechanism 18, the second conveyer belt 23, the second RFID detection device 24, pneumatic cleft hand 29 and third control unit, the X-axis level are moved Motivation structure is combined into rectangular co-ordinate carrying mechanism with Z axis vertical movement mechanism, and the pneumatic cleft hand is fixed on Z axis and vertically moves In mechanism, for carrying the product that the conveying of the second conveyer belt comes, and by product storage to tiered warehouse facility, the tiered warehouse facility is 4 row, 6 row tiered warehouse facility.Second RFID detection device is fixed on the second conveyer belt, for detecting the information of product and category Property, the third control unit is responsible for the processing of the inductive signal of each unit, and sends and perform order, gentle by circuit Road carries out time series stereodata to each unit.
The part of feeding machanism is transported to industrial machine by the integrated work station of feed sorting by long-range manipulator In the first conveyer belt of people's work station, the industrial robot will be transported to by the part that the first RFID detection device detected Assembly bench, and the part that double-station well formula feeding machanism and three station well formula feeding machanisms export and feed are sorted into a body running The part that conveying comes of standing is assembled, and industrial robot will assemble the product completed and is transported to the second conveyer belt again, and product is the Two conveyer belts are stored product to tiered warehouse facility by rectangular co-ordinate carrying mechanism after the second RFID detection device.
The intelligence production and manufacturing management system is upper computer software, excellent including order placement, production schedule layout, production Change, be put in storage tracking, creation data collection, flow guiding is provided for whole system.
In said program, first control unit, the second control unit, third control unit use PLC controller, respectively Control unit exchanges data by bus communication and realizes linkage, and PLC controller is known to the specific control process of each work station Technology, this will not be repeated here.
To advanced optimize said program, the long-range manipulator 33 include one it is uniaxial be driven module 1, a guide rod cylinder 2, One pneumatic cleft hand 3, the pneumatic cleft hand 3 are fixed on guide rod cylinder 2, and the guide rod cylinder 2 is fixed on uniaxial transmission module 1 On.The long-range manipulator has many advantages, such as mobile quick, remote carrying, multi-nodal accurate positioning function, resetting Trueness error is less than 0.05mm.The feeding machanism 34 includes three workpiece transfers of pusher cylinder 5, three of job library 4, three Platform 6, each job library at least two judgement sensor 7, the 4 one hollow cylinder structure of job library, top is feeding mouth, Bottom is discharge port, and the discharge port side is the pusher cylinder 5, and opposite side is the workpiece intermediate station 6.The judgement passes Sensor 7 one is connected on the discharge port of the job library 4, to judge workpiece whether there is in place.Another is fixed in the workpiece 6 bottom of turntable, for judging workpiece whether there is in place.The mechanism for sorting 39 includes three oblique chutes, 8, three slipping groove stents 9, The sliding slot 8 is fixed in slipping groove stent 9, facilitates adjusting on the table.
The X-axis horizontal mobile mechanism 17 is vertical with Z axis vertical movement mechanism 18 fixed, including AC servo motor 19th, ball-screw 20, elastic shaft joint 21 and detection sensor 22, the AC servo motor pass through elastic shaft joint and rolling Ballscrew is connected, and the detection sensor is fixed on ball-screw both ends for detecting origin or extreme position, described pneumatic Cleft hand is fixed in Z axis vertical movement mechanism.The X-axis horizontal mobile mechanism 17 is combined into directly with Z axis vertical movement mechanism 18 Angular coordinate carrying mechanism 37 is carried for the inbound/outbound process of tiered warehouse facility, and the X-axis horizontal mobile mechanism 17 is vertically moved with Z axis Mechanism 18 is driven using ball-screw 20, and servo motor 19 drives.The structure has that running noises are low, operate steadily, and precision is high The advantages that.
Further to optimize said program, the intelligence manufacture production line information integration is also wrapped with control Practice Platform Three practical traning platforms 25 are included, first control unit, the second control unit, third control unit are assembled in institute in the form of mesh plate It states in practical traning platform, three work stations are fixed on practical traning platform;The experimental bench has transverse concave groove 31, and each unit can To adjust position along groove, connected and fixed by connector between practical traning platform;The practical traning platform front panel side is man-machine equipped with one Interface 26 is used for control device and monitoring device working condition, and opposite side is equipped with external switch and emergency stop button 27.It is described A kind of intelligence manufacture production line information integration with control Practice Platform be also equipped with an air pump special and a pressure regulation filter 30, To provide stable gas circuit air pressure.For student is allowed to have more perceptual knowledge, the order pipe of the invention by entire intelligence manufacture Reason, handling of goods and materials, process management, production scheduling, quality keyholed back plate, equipment keyholed back plate, which are connected to simulate, to be come.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and All any modification, equivalent and improvement made within principle etc., are all contained within protection scope of the present invention.

Claims (6)

1. a kind of intelligence manufacture production line information integration and control Practice Platform, it is characterised in that:The platform is mainly by feed point Pick integrated work station, industrial robot work station, multi-functional storage work station composition;
The integrated work station of feed sorting includes long-range manipulator, feeding machanism, mechanism for sorting and the first control unit, institute The long-range manipulator stated is used to grip the part on feeding machanism, and the long-range manipulator can be gripped on other work stations simultaneously Part be placed in the sorting slot of mechanism for sorting, first control unit is responsible for the place of the inductive signal of each unit Reason, and send and perform order, time series stereodata is carried out to each unit by circuit and gas circuit;
The industrial robot work station includes industrial robot, first conveyer belt, the first RFID detection device, double-station well Formula feeding machanism, three station well formula feeding machanisms, assembly bench and the second control unit, the industrial robot is for gripping the The part that comes of one conveyer belt conveying, and part is transported on assembly bench, first RFID detection device are fixed on the On one conveyer belt, for detecting the information of part and attribute, the double-station well formula feeding machanism and three station well formulas feed Mechanism is used to export the part of different attribute, and the part of output is transported to assembly bench by industrial robot and is conveyed with first The part come with conveying is assembled, and second control unit is responsible for the processing of the inductive signal of each unit, and sends Order is performed, time series stereodata is carried out to each unit by circuit and gas circuit;
The multi-functional storage work station includes tiered warehouse facility, X-axis horizontal mobile mechanism, Z axis vertical movement mechanism, second defeated Band, the second RFID detection device, pneumatic cleft hand and third control unit are sent, the X-axis horizontal mobile mechanism is vertically moved with Z axis Mechanism Combination coordinate carrying mechanism at a right angle, the pneumatic cleft hand are fixed in Z axis vertical movement mechanism, for carrying second The product that conveyer belt conveying comes, and product is stored to tiered warehouse facility, it is defeated that second RFID detection device is fixed on second It send and takes, for detecting the information of product and attribute, the third control unit is responsible for the place of the inductive signal of each unit Reason, and send and perform order, time series stereodata is carried out to each unit by circuit and gas circuit;
It is artificial that the part of feeding machanism by long-range manipulator is transported to industrial machine by the described integrated work station of feed sorting Make in the first conveyer belt stood, the industrial robot will be transported to assembling by the part that the first RFID detection device detected Platform, and the part that double-station well formula feeding machanism and three station well formula feeding machanisms export and the integrated work station of feed sorting is defeated The part sent is assembled, and the product for assembling completion is transported to the second conveyer belt by industrial robot again, and product is defeated second Band is sent to be stored product to tiered warehouse facility by rectangular co-ordinate carrying mechanism after the second RFID detection device.
2. intelligence manufacture production line information integration according to claim 1 and control Practice Platform, it is characterised in that:It is described Long-range manipulator include uniaxial transmission module, guide rod cylinder, pneumatic cleft hand, the pneumatic cleft hand is fixed on guide rod cylinder, institute The guide rod cylinder stated is fixed on uniaxial transmission module;
The feeding machanism includes three job libraries, three pusher cylinders, three workpiece intermediate stations, during the job library is Hollow cylinder structure, top is feeding mouth, bottom is discharge port, and the discharge port side setting pusher cylinder, opposite side are set Workpiece intermediate station is put, the discharge outlet is equipped with judgement sensor, and the workpiece intermediate station bottom is equipped with judgement sensor;
The mechanism for sorting includes three oblique chutes, three stents, and the oblique chute is fixed on stent.
3. intelligence manufacture production line information integration according to claim 1 and control Practice Platform, it is characterised in that:It is described X-axis horizontal mobile mechanism it is vertical with Z axis vertical movement mechanism fix, including AC servo motor, ball-screw, elasticity even Axis device and detection sensor, the AC servo motor are connected by elastic shaft joint with ball-screw, and the detection passes Sensor is fixed on ball-screw both ends for detecting origin or extreme position, and the pneumatic cleft hand is fixed on Z axis vertical mover On structure.
4. intelligence manufacture production line information integration according to claim 1 and control Practice Platform, it is characterised in that:Also wrap Three practical traning platforms are included, first control unit, the second control unit, third control unit are assembled in institute in the form of mesh plate It states in practical traning platform, the integrated work station of feed sorting, industrial robot work station, multi-functional storage work station are mounted on real It instructs on platform;The practical traning platform has transverse concave groove, and each unit can adjust position along groove, be connected between the practical traning platform by connector Connect fixation;The practical traning platform front panel side is used for control device and monitoring device working condition equipped with man-machine interface, another Side is equipped with external switch and emergency stop button.
5. intelligence manufacture production line information integration according to claim 1 and control Practice Platform, it is characterised in that:Also match There are an air pump special and a pressure regulation filter.
6. intelligence manufacture production line information integration according to claim 1 and control Practice Platform, it is characterised in that:It is described First control unit, the second control unit, third control unit exchange data by bus communication and realize linkage.
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