CN206747779U - A kind of new production and processing streamline - Google Patents

Abstract

The utility model discloses a kind of new production and processing streamline, including multiple machining cells, connected between each two machining cell by a flexible delivery unit, each machining cell and each flexible delivery unit include a frame and the shield being located in frame, shield is provided with visualization window, and export-oriented wheel is provided with below frame；Machining cell includes adaptive lifting unit, radium-shine unit, detection unit；The shield of flexible delivery unit is a framework, and the shield specifically includes the lower surface of four sides, a upper surface and an opening, and two of which is respectively provided with the opening passed through for the first streamline on relative side；The upper surface of frame is the first workbench, and the first streamline is provided with first workbench, and the first streamline both ends are respectively equipped with connecting mechanism.Each machining cell is easy to remove in the utility model, while the setting of flexible delivery unit also make it that whole producing line is connected and adjustment is more prone to.

Description

A kind of new production and processing streamline

Technical field

Technical field of industrial equipment is the utility model is related to, particularly relates to a kind of new production and processing streamline.

Background technology

In the prior art, in the process of industrial products, it usually needs a complete production line and it is multiple plus Work station operates to complete the manufacture of product and detection etc., is packed after detection is qualified.An once but whole producing line cloth Put, movement is got up will be cumbersome；Two can not freely be connected come exactly whole producing line, increase or reduce one of them Processing stations are all relatively difficult, i.e., each change process is required for special personnel to be adjusted correspondingly, and convenience is much Not enough.

Therefore, utility model people of the present utility model needs a kind of new technology of design badly to improve its problem.

Utility model content

The utility model aims to provide a kind of new production and processing streamline, wherein each machining cell is easy to remove, The setting of flexible delivery unit simultaneously also make it that whole producing line is connected and adjustment is more prone to.

In order to solve the above technical problems, the technical solution of the utility model is：

A kind of new production and processing streamline, including：Multiple machining cells, pass through one between machining cell described in each two Flexible delivery unit connection, each machining cell and each flexible delivery unit include a frame and are located at institute The shield in frame is stated, the shield is provided with least one visualization window, and four export-oriented wheels are provided with below the frame；Institute Stating machining cell includes adaptive lifting unit, radium-shine unit, detection unit；

The shield of wherein described flexible delivery unit is a framework, and it is located in frame, and the shield specifically includes The lower surface of four sides, a upper surface and an opening, is respectively provided with the relative side of two of which for described first The opening that streamline passes through, size and size and the frame of the lower surface match；The upper surface of frame is the first workbench, The first streamline is provided with first workbench, the first streamline both ends are respectively equipped with connecting mechanism.

Preferably, adaptive lifting unit includes a lifting assembly, and the lifting assembly, which includes substrate, screw mandrel, screw mandrel, to be fixed Component, slide rail, slide rail connection cushion block, screw mandrel fixed seat, streamline installing plate, fixed big plate, timing belt, synchronizing wheel and the electricity that slows down Machine, wherein the slide rail and the screw mandrel fixation kit are respectively provided with the substrate, the slide rail connects provided with the slide rail Connection pad block, the lower end of the slide rail connection cushion block is connected with the streamline installing plate, flat where the streamline installing plate Face is vertical with the plane where the substrate；The screw mandrel be arranged in parallel with the slide rail, and it passes through the screw mandrel fixation kit Fix on the substrate, and be connected cushion block connection with the slide rail by the screw mandrel fixed seat；The big plate of the fixation and institute State substrate to be vertically fixedly connected, the big plate of fixation is provided with installation portion, and the synchronizing wheel and the reducing motor pass through the peace Dress portion is fixed on the both sides of the big plate of the fixation；The timing belt is set between two synchronizing wheels, the upper end of the screw mandrel with One synchronizing wheel connects, and the reducing motor drives the screw mandrel to rotate by the cooperation of the timing belt and the synchronizing wheel.

Preferably, the radium-shine unit includes a laser carving component, and the laser carving component includes laser engraving machine, laser carving connecting plate, driven Motivation structure, Z axis module and Y-axis module, wherein the laser engraving machine is fixedly installed on the laser carving connecting plate, the laser carving connection Plate is connected with the Z axis module；The drive mechanism is arranged on the Z axis module, and the Z axis module is in the drive mechanism Control under lower in the Z-axis direction move；The Y-axis module includes slide track component and bottom plate, the slide track component fixed setting On the bottom plate, the slide track component is provided with sliding shoe, realizes that the slip with the Z axis module connects by the sliding shoe Connect.

Preferably, the detection unit includes a testing agency, and the testing agency includes X-axis module and Y-axis detection mould Group, wherein the X-axis module includes X-axis base, section brace frame, X-axis servomotor, X-axis connecting plate, first sensor, the Two sensors, sensor installing plate, the X-axis base and the X-axis servomotor are each attached to the one of the section brace frame Side, the sensor installing plate are fixedly installed on the side of the remote section brace frame of the X-axis base, and described first passes Sensor and the second sensor are arranged on the sensor installing plate, and the X-axis connecting plate is fixedly installed on the X-axis The lower section of base and the section brace frame；

Y-axis detection module include Y-axis base and the Y-axis slide rail being arranged on the Y-axis base, Y-axis servomotor, Shaft coupling, the first screw mandrel, the first screw mandrel fixed seat, the Y-axis base are vertically arranged with the X-axis base, the Y-axis slide rail with First screw mandrel be arranged in parallel；The Y-axis servomotor is connected by the shaft coupling with first screw mandrel；Described first Screw mandrel fixed seat is connected on the first screw mandrel, and is connected to together with the Y-axis slide rail on the X-axis connecting plate.

Preferably, the adaptive lifting unit also includes a streamline component, and it is arranged on the streamline installing plate On.

Preferably, the streamline component includes connecting plate, conveyer belt, sensor cluster and barrier plate, the streamline Component is connected by the connecting plate with the streamline installing plate, and the conveyer belt is arranged on the top of the connecting plate, institute Side or both sides that sensor cluster is arranged on the conveyer belt are stated, the barrier plate is arranged on the avris of the conveyer belt.

Preferably, the detection unit also includes portal frame and reinforcement, wherein described portal frame one end is examined with the Y-axis Module connection is surveyed, the other end is fixedly installed in the frame, and the reinforcement is arranged on the Y-axis detection module and the dragon Between door frame.

Preferably, the sensor cluster is opposite type sensor.

Preferably, the first sensor is color sensor, and the second sensor is displacement transducer.

Preferably, the visualization window is transparent glass door.

Using above-mentioned technical proposal, the utility model comprises at least following beneficial effect：

New production and processing streamline described in the utility model, wherein each machining cell is easy to remove, and meanwhile it is soft Property delivery unit setting also make it that whole producing line is connected and adjustment is more prone to.

Brief description of the drawings

Fig. 1 a are the structural representation of lifting unit described in the utility model；

Fig. 1 b are the structural representation of lifting assembly described in the utility model；

Fig. 1 c are the structural representation of streamline component described in the utility model；

Fig. 2 is the structural representation of the frame of lifting unit described in the utility model；

Fig. 3 a are the structural representation of radium-shine component described in the utility model；

Fig. 3 b are the structural representation of radium-shine component described in the utility model；

Fig. 3 c are the structural representation (omitting shield) of radium-shine unit described in the utility model；

Fig. 4 is the structural representation of detection unit described in the utility model；

Fig. 5 a are the structural representation (omitting shield) of flexible delivery unit described in the utility model；

Fig. 5 b are the structural representation (omitting shield) after two described in the utility model flexible delivery unit assemblings；

Fig. 6 a are that lifting unit described in the utility model (omits shield with the structural representation after the assembling of flexible delivery unit The frame of cover and lifting unit)；

Fig. 6 b are that radium-shine unit described in the utility model (omits shield with the structural representation after the assembling of flexible delivery unit Cover)；

Fig. 6 c are that detection unit described in the utility model (omits shield with the structural representation after the assembling of flexible delivery unit Cover)；

Fig. 7 a are the structural representation of cylinder assembled unit described in the utility model；

Fig. 7 b are cylinder drive control unit described in the utility model and the structural representation after the assembling of flexible delivery unit Scheme (omitting shield)；

Fig. 8 a are the structural representation of robot cell described in the utility model；

Fig. 8 b are that the structural representation after robot cell described in the utility model assembles with flexible delivery unit (omits Shield)；

Fig. 9 is the structural representation of shield described in the utility model；

Figure 10 is the robot model in an embodiment.

Wherein：1. lifting assembly, 11. substrates, 12. screw mandrels, 13. screw mandrel fixation kits, 14. slide rails, 15. slide rail connection gaskets Block, 16. screw mandrel fixed seats, 17. streamline installing plates, 18. fix big plate, 19. timing belts, 120. synchronizing wheels, 121. deceleration electricity Machine, 130. streamline components, 131. connecting plates, 132. conveyer belts, 133. sensor clusters, 134. barrier plates；2. frame, 21. Workbench, 22. export-oriented wheels, 3. shields, 31. visualization windows, 32. touch-screens, 33. buttons, 34. indicator lamps；4. flexibility passes Send unit, 41. first workbench, 42. second workbench, 43. first streamlines, 44. second streamlines, 45. connecting mechanisms；5. Cylinder drive control unit, 51. cylinder assembled units, 52. first cylinders, 53. second cylinders, 54. the 3rd cylinders, 55. the 4th Cylinder, 56. the 5th cylinders；6. robot cell, 61. six axis robots, 62. material holding structures, 7. robot models；8. radium Carving component, 811. laser engraving machines, 812. laser carving connecting plates, 813. drive mechanisms, 814.Z Axle mould groups, 8141. first connecting portions, 8142. second connecting portions, 815.Y Axle mould groups, 8151. slide track components, 8152. bottom plates, 8153. sliding shoes, 816. gantry supports, 817.3d printer；9. detection unit, 911.X Axle mould groups, 9111.X axle bases, 9112. section brace framves, 9113.X axle servos Motor, 9114.X axis connection plates, 9115. first sensors, 9116. second sensors, 9117. sensor installing plates, 912.Y axles Detection module, 9121.Y axle bases, 9122.Y axle slide rails, 9123.Y axle servomotors, 9124. shaft couplings, 9125. first Bar, 9126. first screw mandrel fixed seats, 9127. screw mandrels fix holder assembly, 913. portal frames, 914. reinforcements.

Embodiment

Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.

As shown in Figures 1 to 9, to meet a kind of new production and processing streamline of the present utility model, including：Multiple processing Unit, connected by a flexible delivery unit 4 between machining cell described in each two, each machining cell and each described Flexible delivery unit 4 includes a frame 2 and the shield 3 being located in the frame 2, and the shield 3 is provided with least one Visualization window 31, the lower section of frame 2 are provided with four export-oriented wheels 22；The machining cell includes adaptive lifting unit, radium Penetrate unit, detection unit 9；

The shield 3 of wherein described flexible delivery unit 4 is a framework, and it is located in frame 2, and the shield 3 is specific Include the lower surface of four sides, a upper surface and an opening, two of which is respectively provided with described in confession on relative side The opening that first streamline 43 passes through, size and size and the frame 2 of the lower surface match；The upper surface of frame 2 is the One workbench 41, the first streamline 43 is provided with first workbench 41, the both ends of the first streamline 43, which are respectively equipped with, to be connect Refute mechanism 45.The flexible delivery unit 4 also includes the second streamline 44, and second streamline 44 is arranged on the equipment machine On the second workbench 42 inside frame 2, second workbench 42 is located at the underface of first workbench 41.Preferably, The connecting mechanism 45 is a card interface, and it can be realized is fixedly connected with other card interfaces, and concrete shape is referring to accompanying drawing.It is logical The setting of the connecting mechanism 45 is crossed, can not only realize the connection from different machining cells, while multiple flexibilities can also be realized The connection of delivery unit 4.

Preferably, adaptive lifting unit includes a lifting assembly 1, and the lifting assembly 1 includes substrate 11, screw mandrel 12, silk It is bar fixation kit 13, slide rail 14, slide rail connection cushion block 15, screw mandrel fixed seat 16, streamline installing plate 17, fixed big plate 18, same Walk band 19, synchronizing wheel 120 and reducing motor 121, wherein the slide rail 14 and the screw mandrel fixation kit 13 be arranged at it is described On substrate 11, the slide rail 14 is provided with slide rail connection cushion block 15, the lower end of the slide rail connection cushion block 15 and the stream Waterline installing plate 17 connects, and the plane where the streamline installing plate 17 is vertical with the plane where the substrate 11；It is described Screw mandrel 12 is be arranged in parallel with the slide rail 14, and it is fixed on the substrate 11 by the screw mandrel fixation kit 13, and is passed through The screw mandrel fixed seat 16 is connected cushion block 15 with the slide rail and connected；The big plate 18 of fixation fixed company vertical with the substrate 11 Connect, the big plate 18 of fixation is provided with installation portion, the synchronizing wheel 120 and the reducing motor 121 and fixed through the installation portion In the both sides of the big plate 18 of the fixation；The timing belt 19 is set between two synchronizing wheels 120, the upper end of the screw mandrel 12 with One synchronizing wheel 120 connects, and the reducing motor 121 passes through described in the cooperation drive of the timing belt 19 and the synchronizing wheel 120 Screw mandrel 12 rotates.

Preferably, the adaptive lifting unit also includes a streamline component 130, and it is arranged on the streamline installation On plate 17.

Preferably, the streamline component 130 includes connecting plate 131, conveyer belt 132, sensor cluster 133 and barrier plate 134, the streamline component 130 is connected by the connecting plate 131 with the streamline installing plate 17, the conveyer belt 132 The top of the connecting plate 131 is arranged on, the sensor cluster 133 is arranged on the side or both sides of the conveyer belt 132, The barrier plate 134 is arranged on the avris of the conveyer belt 132.

Preferably, the sensor cluster 133 is opposite type sensor.

For the adaptive lifting unit, the opposite type sensor of pipelined front side first senses the supplied materials of product (preferably Sent from flexible delivery unit 4), so as to control conveyer belt 132 to move, product is delivered into the end of conveyer belt 132, streamline The stop motion of component 130.Then lifting assembly 1 drives streamline component 130 to move up and down so that product reaches the effect of backflow Fruit.Specific to lifting step, reducing motor 121 and screw mandrel 12 are connected mainly due to timing belt 19 and synchronizing wheel 120, passed through To drive the rotation of screw mandrel 12, (rotation can be converted into linear motion by screw mandrel 12, and it is this area for the rotation of reducing motor 121 Common knowledge, therefore here is omitted), then drive be connected to slide rail connection cushion block 15 on part (namely pass through stream The streamline component 130 that waterline installing plate 17 is fixed) motion, reach the purpose for carrying product up and down.

Preferably, the radium-shine unit includes a laser carving component 8, and the laser carving component 8 includes laser engraving machine 811, laser carving connects Plate 812, drive mechanism 813, Z axis module 814 and Y-axis module 815, wherein the laser engraving machine 811 is fixedly installed on the laser carving On connecting plate 812, the laser carving connecting plate 812 is connected with the Z axis module 814；The drive mechanism 813 is arranged on the Z In Axle mould group 814, the Z axis module 814 is lower in the Z-axis direction under the control of the drive mechanism 813 to move；The Y-axis Module 815 includes the component of slide rail 14 and bottom plate 8152, and the component of slide rail 14 is fixedly installed on the bottom plate 8152, the cunning The component of rail 14 is provided with sliding shoe 8153, is realized by the sliding shoe 8153 and is slidably connected with the Z axis module 814.

Preferably, the laser carving component 8 also includes at least one gantry support 816 for being used to support the laser carving component 8, It is fixedly installed on the lower section of the bottom plate 8152, and the lower section of gantry support 816 is provided with installation portion, real by the installation portion Now it is fixedly connected with the workbench 21.

Preferably, the Z axis module 814 includes a connector, and the connector includes first connecting portion 8141 and connected therewith The second connecting portion 8142 connect, wherein the first connecting portion 8141 is connected with the laser carving connecting plate 812, second connection Portion 8142 is fixedly connected with the sliding shoe 153.

Preferably, the slide track component 8151 includes two groups of slide rails, and the two is set in parallel on the bottom plate 8152.Also wrap A 3d printers 817 are included, it is arranged on the workbench 21, for realizing that the printing to product needs.

Because laser engraving machine 811 is fixed on laser carving connecting plate 812, then laser carving connecting plate 812 is connected to Z axis module 814 On, Z axis module 814 is lower in the Z-axis direction under the control of the drive mechanism 813 to move.Because Z axis module 814 passes through cunning Motion block 8153 is slidably connected with the slide rail 14, therefore can also realize the motion in Y direction.Servomotor band can be passed through The upper and lower and horizontal movement of moving mold adjusts the setting purpose of engraving parameter so as to reach.

Preferably, the detection unit 9 includes a testing agency, and the testing agency includes X-axis module 911 and Y-axis is examined Module 912 is surveyed, wherein the X-axis module 911 includes X-axis base 9111, section brace frame 9112, X-axis servomotor 9113, X Axis connection plate 9114, first sensor 9115, second sensor 9116, sensor installing plate 9117, the He of X-axis base 9111 The X-axis servomotor 9113 is each attached to the side of the section brace frame 9112, and the sensor installing plate 9117 is fixed It is arranged on the side of the remote section brace frame 9112 of the X-axis base 9111, the first sensor 9115 and described Second sensor 9116 is arranged on the sensor installing plate 9117, and the X-axis connecting plate 9114 is fixedly installed on the X The lower section of axle base 9111 and the section brace frame 9112；

The Y-axis detection module 912 includes Y-axis base 9121 and the Y-axis slide rail being arranged on the Y-axis base 9121 9122nd, Y-axis servomotor 9123, shaft coupling 9124, the first screw mandrel 9125, the first screw mandrel fixed seat 16, the Y-axis base 9121 It is vertically arranged with the X-axis base 9111, the Y-axis slide rail 9122 be arranged in parallel with first screw mandrel 9125；The Y-axis is watched Motor 9123 is taken to be connected with first screw mandrel 9125 by the shaft coupling 9124；The first screw mandrel fixed seat 16 is connected to On first screw mandrel 9125, and it is connected to together with the Y-axis slide rail 9122 on the X-axis connecting plate 9114.Certainly, the present embodiment Screw mandrel can also be included and fix holder assembly 9127, it is arranged on one end of first leading screw 9125, for realizing and the Y-axis The fixation of base 912.

Preferably, the detection unit 9 also includes at least one portal frame 913, its one end and Y-axis detection module 912 connections, the other end is fixedly installed on the workbench 21 of the frame 2 (preferably, to be reserved with the workbench 21 Multiple mounting holes, matching mounting hole is also reserved on the portal frame 913 accordingly, then realized and fixed by screw). Portal frame 913 is preferably 2 in the present embodiment, for supporting whole detection unit 9.

Preferably, the detection unit 9 also includes reinforcement 914, and it is arranged on Y-axis detection module 912 and described It is more steady when running whole detection unit 9 for strengthening the supporting role of portal frame 913 between portal frame 913.

Preferably, the first sensor 9115 is color sensor (preferably, for by detecting material in product Color judges whether product is qualified), the second sensor 9116 is that displacement transducer (preferably, detects production for passing through The distance of material judges whether product lacks material in product).

In the detection unit 9, because X-axis module 911 and Y-axis detection module 912 are set in a manner of perpendicular to one another, therefore Detection (X-axis and Y direction and the above-mentioned X-axis module of the X-axis and Y direction to product can be realized by the cooperation of the two 911 is consistent with the in-plane where Y-axis detection module 912).Specifically, Y-axis servomotor 9123 by shaft coupling 9124 with First screw mandrel 9125 connects, and so as to drive the first screw mandrel 9125 to rotate forward or invert, makes the group being connected on the first screw mandrel 9125 Part (X-axis module 911) advance or retreat (because the first screw mandrel fixed seat 16 is connected on the first screw mandrel 9125, and with First slide rail 14 is connected on the X-axis connecting plate 9114 together, and the whole X-axis module 911 is also secured to the X On axis connection plate 9114, the motion of such first screw mandrel 9125 has just driven the motion of whole X-axis module 911), parallel first slides It is more steady that the setting of rail 14 make it that the motion of the first screw mandrel 9125 is got up.In on X-axis module 911, it passes through X-axis servomotor The motion of 9113 control modules, whether qualified detect product using sensor.Sensor applies sight method in the industry, main application In the detection to article, identification, sorting etc., therefore the present embodiment goes for a variety of industrial occasions, it is of course also possible to be applied to Teaching field, facilitate observation of students and understand the detecting step in production practices.

Preferably, the visualization window 31 is transparent glass door, is easy to observe and opens maintenance, operation etc..

Preferably, the lower end of the board and/or the frame 2 is provided with four export-oriented wheels 22, easy to remove, can be applicable Factory and the different size in laboratory.

Preferably, the shield 3 and/or the case are provided with a man-machine interaction unit.

Preferably, the man-machine interaction unit includes the one or more in touch-screen 32, button 33, indicator lamp 34.

Preferably, the button 33 is pressed including scram button 33, SR 33, start button 33, manual/auto selection Button 33.

The relevant parameter such as the concrete composition of all parts and selection in the present embodiment is exemplified below.

(1. the specific setting of the upper surface of frame 2 can be set frame 2 according to different machining cells in the present embodiment Meter, it can be designed that the installation position consistent with machining cell, and to achieve a fixed connection, the present embodiment is not gone to live in the household of one's in-laws on getting married to this State, those skilled in the art should know)

Frame 2 is made up of big plate, acrylic, sheet metal shell, 4 export-oriented wheels 22.

Design parameter is as follows：

Big plate：S45C

Acrylic：Transparent acrylic

Sheet metal shell：Flat board light baking vanish white

Extroversion wheel 22：GD-100F meter Si meter

2. man-machine interaction unit

Man-machine interaction unit is mainly made up of touch-screen 32, button 33, indicator lamp 34.

Concrete model is as follows：

1) touch-screen 32 is using Mitsubishi's brand

Model：GS2110-WTBD

COM1：RS232/RS422/USB

Display size：10 cun

Resolution ratio：800*840

Program capacity：9MB

Power port：DC24V power supplys

Appearance and size (W*H*D)：272*214*56(mm)

Operating temperature：0~55 DEG C

Working relative humidity：30%~85%RH (frozen-free)

Storage temperature：- 20~60 DEG C

2) button 33 obtains brand using day

Start button 33：TN2BFG-1A

SR 33：TN2BFY-1A

Scram button 33：TN2BFR-1A

3) two Omrons of switching button 33：A22W-2M-24A-10

4) three Omrons of switching button 33：A22W-3M-24A-20

5) tri coloured lantern obtains brand (model using day：OYL-3CDF60A-A)

3. sensor

1) fibre optical sensor E32-ZD200 2M

Brand：Omron

Detection mode：Reflection-type

Size：M6

Detect direction：Linear pattern

Detecting distance：300mm

Fiber amplifier E3X-NA11 2M

Brand：Omron

Supply voltage：DC12~24V ± 10% fluctuates (p-p) less than 10%

Control output：Open collector output type (NPN)

Response time：Action resets：Each below 200 μ s

Protection circuit：Reverse power connection protection, output short circuit protection

Environment temperature：During action：During -25~+45 DEG C of storages：- 30~+70 DEG C (not freezing, without condensation)

Ambient humidity：When being stored during action：Each 35~85%RH (no condensation)

2) CMOS laser displacement sensors

Sensor probe IL-030

Brand：Keyemce

Reference range：30mm

Measurement distance：20 arrive 45mm

Light source：Red semiconductor laser wavelength：655nm (visible ray)

Bright spot scope：About 200 × 750 μm

The linearity：F.S. ± 0.1% (25 arrive 35mm)

Repeatable accuracy：1μm

Action indicator 34：Laser emission warning bright lamp green LED, the orange LED of simulation coverage indicator lamp 34, benchmark Apart from the red/green LED of indicator lamp 34

Use environment temperature：- 10 to+50 DEG C, no condensation, nothing is freezed

Amplifier unit IL-1000

Brand：Keyemce

Type：DIN guide rails are installed

The minimum unit of display：1μm

Indication range：± 99.999mm to ± 99mm (optional 4 grades)

Analog voltage exports：± 5V, 1-5V, 0-5V, the Ω of output impedance 100

Analog current exports：4-20mA, the Ω of peak load resistance 350

Judge output：Open collector exports

Warning output：Open collector exports

Supply voltage：10 arrive 30VDC

Consume power：Below 2300mW

Use environment temperature：- 10 to+50 DEG C, no condensation, nothing is freezed

Use ambient humidity, light and temperature：35 to 85%RH (no to condense)

3) opposite type sensor E3Z-T61

Brand：Omron

Detection mode：Correlation type

Control output：NPN is exported

Detecting distance：15m

Standard detection object：More than Φ 12mm opaque article

Light source (emission wavelength)：Infrared optical diode (870mm)

Supply voltage：DC12~24V ± 10% fluctuates (p-p) less than 10%

Consume electric current：Below 35mA

Protection circuit：Power supply is inverse to connect protection, output short circuit protection

Response time：Action, reset：Each below 1ms

Environment temperature：During action：During -25~+55 DEG C of storages：- 40~+70 DEG C (not freezing, without condensation)

Ambient humidity, light and temperature：During action：When 35~85%RH, storage：35~95%RH (no condensation)

Indicator lamp 34：Action indicator 34 (orange), stable indicator lamp 34 (green)

Certainly, the machining cell can also include cylinder drive control unit 5 and robot cell 6, and certainly, other add Work order member also within the protection domain of the present embodiment, asks those skilled in the art to know.

The frame 2 of wherein described cylinder drive control unit 5 is a framework, and thereon, end set has a workbench 21, the cylinder assembled unit 51 is provided with the workbench 21, the cylinder assembled unit 51 includes the first driver Structure and the second transmission mechanism and the 3rd transmission mechanism being attached thereto, first transmission mechanism are provided with the first cylinder 52, institute State the second transmission mechanism and be provided with the second cylinder 53 and the 3rd cylinder 54；3rd transmission mechanism is provided with the He of the 4th cylinder 55 5th cylinder 56, the 3rd transmission mechanism are connected by a connection piece with first transport mechanism, the 4th cylinder 55 It is fixed on the 5th cylinder 56 below the connector, the lower section of the 5th cylinder 56, which is provided with, to be used to clamp assembling module Clamping device.

Preferably, first cylinder 52, the second cylinder 53, the 3rd cylinder 54, the 4th cylinder 55 and/or the 5th cylinder 56 For Rodless cylinder, thin cylinder, wide type clamping jaw cylinder, rotary cylinder, Standard Cylinder, rotary cylinder, double-rod cylinder, mini gas One kind that cylinder, multiposition are fixed in cylinder.It is further preferable that first cylinder 52 is Rodless cylinder, second cylinder 53 For Rodless cylinder, the 3rd cylinder 54 is rotary cylinder, and the 4th cylinder 55 is thin cylinder, and the 5th cylinder 56 is Wide type clamping jaw cylinder.Its operation principle is：Grasping mechanism under 5th cylinder 56 is used to capture product, and the 4th cylinder 55 drives 5th cylinder 56 moves up and down.Product is overturn if necessary simultaneously, (can namely be revolved by the 3rd cylinder 54 Rotaring cylinder) realize and drive the 3rd cylinder 54 to move up and down in 180 ° of product upsets, the second cylinder 53.Additionally, due to the 3rd transmission Component is connected by connector with first transmission component, so the first cylinder 52 on the first transmission component can band The product of dynamic crawl moves in the horizontal direction, and is passed to transportation line, is sent into next installation procedure.By being located at State the shield 3 in frame 2 and be provided with visualization window 31, operating personnel or student can intuitively see respectively through the window The motion process of individual component, is easy to observation of students and understanding, and personnel easy to operation pinpoint the problems and repaired in time.

The frame 2 of the robot cell 6 is provided with a six axis robot 61 and material holding structure 62；The material is deposited The quantity of laying mechanism 62 is multiple, and is respectively fixedly disposed in frame 2, is all provided with needing on each material holding structure 62 Processing materials.

Preferably, design parameter is as follows：

Robot model：SR6-700-3

Brand：Win many six axis robots 6171

Joint number：6

Maximal rate (°/s)：

First joint 330

Second joint 275

3rd joint 225

4th joint 450

5th joint 720

6th joint 720

Load：Specified 3kg, maximum 5kg

Repetitive positioning accuracy：±0.02mm

0~45 DEG C of environment temperature

Mounting means：Ground is installed, and wall hanging installation, tilts installation, suspended fixing

This body weight (is free of cable weight)：33kg

Largest motion scope (P points：J4J5J6 centers)：700mm

Wrist flange face：772.5mm

Largest motion scope：

First joint ± 170 °

90 °~-135 ° of second joint

3rd 190 °~-80 ° of joint

4th 190 ° of joint

5th 135 ° of joint

6th 360 ° of joint

It is environment resistant：Equivalent to IP40.

Two joints more than the axis robot of six axis robot 61 to four, therefore have more " freedom of action degree ".Six shaft mechanicals First joint of hand 61 can rotate freely as four axis robots in horizontal plane, and latter two joint can be moved in vertical plane It is dynamic.In addition, six axis robot 61 has one " arm ", two " wrist " joints, this allows it to have the arm of the mankind similar with wrist Ability.61 more joints of six axis robot mean that they can pick up the part of any direction on horizontal plane, with special Angle be put into packaging product in.They can also carry out many operations that could be completed by experienced operator.

Operation principle of the present utility model is illustrated with a specific embodiment below.

It is processing object with a robot model 7 in the present embodiment, being set on the robot model 7 multiple needs to assemble Material (referring to the variously-shaped hollow part in robot module in Figure 10), these materials pass through different processing respectively Unit is completed.Specific in the present embodiment, before use, first by all machining cells in producing line respectively described in the present embodiment Flexible delivery unit 4 connect, i.e., realize and connect with the flexible delivery units 4 of other machining cells, ensure product or Carrier can realize transmission.Multiple flexible delivery units 4 are spliced to form a supply line each other, and transport thereon has etc. to be processed Robot model 7.Robot model 7 by adaptive pneumatic unit, after being machined by it, is transmitted by flexibility first Unit 4 is sent to robot cell 6, then flows into radium-shine unit and the grade of detection unit 9 (because its respective operation principle is above It has been illustrated that, therefore here is omitted).Simultaneously as the setting of flexible delivery unit 4 and adaptive lifting unit, can be incited somebody to action Each machining cell is used separately, and can also be linked to be a producing line and be used.If there is some additional function modules in addition, Producing line can be connected into by flexible delivery unit 4, flexibility and practicality are higher.

In addition, other annexations in the present embodiment, can be screwed connection, can also be by welding, cutting with scissors Connect, the mode such as buckle realizes connection, due to the conventional technical means that it is those skilled in the art, therefore the present embodiment is not made to this Repeat, those skilled in the art should know.

The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or new using this practicality Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein The General Principle of justice can be realized in other embodiments in the case where not departing from spirit or scope of the present utility model.Cause This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein The most wide scope consistent with features of novelty.

Claims (10)

1. A kind of 1. new production and processing streamline, it is characterised in that including：Multiple machining cells, machining cell described in each two Between connected by a flexible delivery unit, each machining cell and each flexible delivery unit include a frame With the shield being located in the frame, the shield is provided with least one visualization window, four is provided with below the frame Individual export-oriented wheel；The machining cell includes adaptive lifting unit, radium-shine unit, detection unit；

   The shield of wherein described flexible delivery unit is a framework, and it is located in frame, and the shield specifically includes four The lower surface of side, a upper surface and an opening, is respectively provided with the relative side of two of which and leads to for the first streamline The opening crossed, size and size and the frame of the lower surface match；The upper surface of frame is the first workbench, this first Workbench is provided with the first streamline, and the first streamline both ends are respectively equipped with connecting mechanism.
2. 2. new production and processing streamline as claimed in claim 1, it is characterised in that：Adaptive lifting unit includes a lifting Component, the lifting assembly include substrate, screw mandrel, screw mandrel fixation kit, slide rail, slide rail connection cushion block, screw mandrel fixed seat, streamline Installing plate, fixed big plate, timing belt, synchronizing wheel and reducing motor, wherein the slide rail and the screw mandrel fixation kit are respectively provided with On the substrate, the slide rail is provided with slide rail connection cushion block, the lower end of the slide rail connection cushion block and the flowing water Line installing plate connects, and the plane where the streamline installing plate is vertical with the plane where the substrate；The screw mandrel and institute Slide rail is stated to be arranged in parallel, its by the screw mandrel fixation kit fix on the substrate, and by the screw mandrel fixed seat with The slide rail connection cushion block connection；The big plate of fixation is vertical with the substrate to be fixedly connected, and the big plate of fixation is provided with peace Dress portion, the synchronizing wheel and the reducing motor are fixed on the both sides of the big plate of the fixation through the installation portion；The timing belt It is set between two synchronizing wheels, the upper end of the screw mandrel is connected with a synchronizing wheel, and the reducing motor passes through the timing belt Cooperation with the synchronizing wheel drives the screw mandrel to rotate.
3. 3. new production and processing streamline as claimed in claim 1, it is characterised in that：The radium-shine unit includes a laser carving group Part, the laser carving component includes laser engraving machine, laser carving connecting plate, drive mechanism, Z axis module and Y-axis module, wherein the laser engraving machine is consolidated Surely it is arranged on the laser carving connecting plate, the laser carving connecting plate is connected with the Z axis module；The drive mechanism is arranged on institute State on Z axis module, the Z axis module is lower in the Z-axis direction under the control of the drive mechanism to move；The Y-axis module bag Slide track component and bottom plate are included, the slide track component is fixedly installed on the bottom plate, and the slide track component is provided with sliding shoe, is led to Cross the sliding shoe and realize and be slidably connected with the Z axis module.
4. 4. new production and processing streamline as claimed in claim 1, it is characterised in that：The detection unit includes a detection machine Structure, the testing agency includes X-axis module and Y-axis detection module, wherein the X-axis module includes X-axis base, section brace Frame, X-axis servomotor, X-axis connecting plate, first sensor, second sensor, sensor installing plate, the X-axis base and described X-axis servomotor is each attached to the side of the section brace frame, and the sensor installing plate is fixedly installed on the X-axis base The remote section brace frame side, the first sensor and the second sensor are arranged at the sensor peace In loading board, the X-axis connecting plate is fixedly installed on the lower section of the X-axis base and the section brace frame；

   The Y-axis detection module includes Y-axis base and the Y-axis slide rail, Y-axis servomotor, the shaft coupling that are arranged on the Y-axis base Device, the first screw mandrel, the first screw mandrel fixed seat, the Y-axis base are vertically arranged with the X-axis base, the Y-axis slide rail with it is described First screw mandrel be arranged in parallel；The Y-axis servomotor is connected by the shaft coupling with first screw mandrel；First screw mandrel Fixed seat is connected on the first screw mandrel, and is connected to together with the Y-axis slide rail on the X-axis connecting plate.
5. 5. new production and processing streamline as claimed in claim 2, it is characterised in that：The adaptive lifting unit also includes One streamline component, it is arranged on the streamline installing plate.
6. 6. new production and processing streamline as claimed in claim 5, it is characterised in that：The streamline component includes connection Plate, conveyer belt, sensor cluster and barrier plate, the streamline component are connected by the connecting plate and the streamline installing plate Connect, the conveyer belt is arranged on the top of the connecting plate, the sensor cluster be arranged on the conveyer belt side or Both sides, the barrier plate are arranged on the avris of the conveyer belt.
7. 7. new production and processing streamline as claimed in claim 4, it is characterised in that：The detection unit also includes portal frame And reinforcement, wherein described portal frame one end is connected with Y-axis detection module, the other end is fixedly installed in the frame, The reinforcement is arranged between the Y-axis detection module and the portal frame.
8. 8. new production and processing streamline as claimed in claim 6, it is characterised in that：The sensor cluster is to penetrating sensing Device.
9. 9. new production and processing streamline as claimed in claim 4, it is characterised in that：The first sensor senses for color Device, the second sensor are displacement transducer.
10. 10. the new production and processing streamline as described in claim 1-9 is any, it is characterised in that：The visualization window is Transparent glass door.