CN201859591U - Two station type modularized electromagnetic integrated production line training device - Google Patents
Two station type modularized electromagnetic integrated production line training device Download PDFInfo
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- CN201859591U CN201859591U CN2010206149426U CN201020614942U CN201859591U CN 201859591 U CN201859591 U CN 201859591U CN 2010206149426 U CN2010206149426 U CN 2010206149426U CN 201020614942 U CN201020614942 U CN 201020614942U CN 201859591 U CN201859591 U CN 201859591U
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Abstract
The utility model relates to a two station type modularized electromagnetic integrated production line training device, which comprises two independently designed work stations. Two work stations can work independently. A mechanical coupling terminal, a pneumatic coupling terminal, and an electric coupling terminal are provided on two stations for the mechanical coupling, the pneumatic coupling, and the electrical coupling. A production line is assembled, which can perform typical electromagnetic integrated production processes of feeding of workpieces, delivery of manipulators, speed changing delivery of workpieces, detection of workpieces (black metal, white plastic, silver metal, front and back sides), turning over of workpieces, sorting of workpieces, communication between two stations, control of the touch screen or the like. The utility model is completely suitable for work training, course teaching of typical electromagnetic integrated technique application in the industrial production line in the prior art, and technique test and training for related types of work.
Description
Technical field
The utility model relates to a kind of electromechanical integrated device, especially a kind of two standing posture modularization electromechanical integration production line actual training devices
Background technology
Electromechanical integration technology has merged technology such as machinery, electronics, sensing and computing machine.Electromechanical integration technology training at present and teaching equipment are according to the replication experiment equipment of old subject system at the single technology design, its mentality of designing, manufacturing process, standard and experimental project, with physical device, job requirement and the task of factory very big gap is arranged, can only be used for action and demonstrate and view and emulate, can't give the due skills training of student.And the design of equipment, training project and appraisal standards can not with national labour department occupation work post standard hooks.Therefore, follow the needs of identifying according to electromechanical integration technology job position request, training request, curriculum reform and technical ability, design and develop corresponding electromechanical integration practice-training teaching equipment and be very important
Summary of the invention
The purpose of this utility model is to provide a kind of can work independently, also can pass through mechanical connection, pneumatic connection and being electrically connected, form a production line, can finish the charging of workpiece, transmit, the speed change of workpiece is carried, detection (the ferrous metal of workpiece, white plastic, argentine, pros and cons), the upset of reverse side workpiece, the letter sorting of workpiece, communication between standing, typical electromechanical integration production procedures such as touch-screen control, and can simulate dismounting, programming, install, tasks such as debugging are used for training, teaching, two standing posture modularization electromechanical integration production line actual training devices of technical ability evaluation and technical ability contest.
In order to address the above problem, the scheme that the utility model adopts is: a kind of two standing posture modularization electromechanical integration production line actual training devices comprise a worktable, are positioned at the charging transfer station on the worktable and carry the letter sorting station.
Described worktable is made up by two platforms, wherein each comprises table top, is positioned at operation control unit, the safe socket of table top below and the castor that is used for travelling table, the purpose of She Zhiing is to make above-mentioned material transfer station and carries the letter sorting station to work alone respectively like this, can form a production line again and come work.
PLC control module wherein comprises frequency converter module, power module, step actuator module and touches frequency module.For utilizing the operating part of workstation to greatest extent, by custom-designed control transformation circuit, the PLC operation control unit can be replaced by the typical industrial control unit (ICU) kind of present electromechanical integration production line flexibly: S7200, S7300 and the FX of Mitsubishi
2N
PLC guarantees the dirigibility of training.
Described charging transfer station, it is arranged on the worktable, and the operation control unit of the worktable below by being positioned at its place is finished the charging and the transmission of workpiece.
Wherein the charging transfer station comprises human-computer interface module, is positioned at human-computer interface module one side feeding module, is positioned at a module that connects material of well formula feeding module one side, the four-degree-of-freedom manipulator that is positioned at a module one side that connects material and source of the gas processing module and air-operated solenoid valve group.
Described human-computer interface module is the industrial computer of the operation of control and monitor workstation.
Described feeding module is used to finish charging.
A described module that connects material is used for place work piece and locatees workpiece.
Described four-degree-of-freedom manipulator is used for workpiece picked up and be transferred to next station.
Described air-operated solenoid valve group is in order to control the action of each cylinder.
Carry the letter sorting station for one, be arranged on a side that is positioned at the charging transfer station on the platform, by the operation control unit of its worktable below, place finish workpiece speed change conveying, detection, the upset of reverse side workpiece and the letter sorting of different workpieces.
Wherein conveying letter sorting station comprises conveyor modules, the detection module that is positioned at the conveyor modules top that is positioned at the adjacent side of charging transfer station, the reverse side turning manipulator module that is positioned at detection module one side and letter sorting manipulator and alarm lamp module.
Described conveyor modules is driven by the three phase electric machine of Frequency Converter Control, carries in order to workpiece is carried out speed change.
Whether described detection module is finished the detection to workpiece by stopping that cylinder, sensor form (electric capacity, inductance, photoelectricity), detect workpiece and put in place.
Mechanical arm in the described reverse side turning manipulator module is pure pneumatic mode, is the front in order to the workpiece upset with reverse side.
Described letter sorting mechanical arm can be the pneumatic letter sorting mechanical arm of no bar, also can be servomotor letter sorting mechanical arm, can also be stepper motor letter sorting mechanical arm, can change according to different job position requests and training request.The letter sorting mechanical arm is positioned over different stations in order to finish with different workpiece.
Described alarm lamp module is a red green two color, the display workstation running status.
Good effect of the present utility model is: technology has contained typical electromechanical integration technology application in the commercial production such as mechanical technique, programmable controller, modern pneumatics, sensor technology, electric machine speed regulation technology (frequency conversion, servo, stepping), human machine interface technologies, industrial network; The industrial standard element that all elements adopt true production line to use, the mounting process and the standard of mechanical connection, gas circuit connection, electric control system adopt national regulation and industry standard; But independent operation and function are finished in each functional module isolated operation, and the module of each workstation can cooperate the operation of finishing three operations of twice; Simultaneously, each workstation is provided with mechanical connection end, pneumatic link, electrical connection terminal and castor, after the training that finishes workstation, can carry out mechanical connection, the pneumatic connection between two stations and be electrically connected, form a production line, can finish the cooperation at two stations, also can connect simultaneously by the communication of PLC, finish the combined network communication at two stations, form more complicated production line flow process function, carry out high-level electromechanical integration technology training.By custom-designed control transformation circuit, control system PLC can be replaced by S7200, S7300 and the FX of Mitsubishi flexibly
2N
PLC utilizes the operating part of workstation to greatest extent; The technical scope that this actual training device relates to, skill training project and appraisal standards can be used for the training and the examination of programmable control system designer (level Four, three grades, secondary) with reference to the programmable control system designer of Provincial Labour Department, Guangdong occupation work post national standard.
Therefore, the utility model is applicable to the technical ability examination training of typical electromechanical integration technology is used in the present industrial production line job training, course teaching and relevant work post fully.
Description of drawings
Fig. 1 is the main body figure of two standing posture modularization electromechanical integration production line actual training devices.
Fig. 2 is the planimetric map of two workstations.
Fig. 3 is the robot manipulator structure synoptic diagram.
Embodiment
A kind of two standing posture modularization electromechanical integration production line actual training devices of the present utility model comprise a worktable, two workstations.
Worktable is as shown in Figure 1 made up by two platforms, and wherein each comprises table top 1, is positioned at control module, the safe socket 11 of table top below and the castor 14 that is used for travelling table.
Comprise frequency converter module 13, power module 15, step actuator module 16 and touch frequency module 17 as Fig. 1 PLC control module wherein.For utilizing the operating part of workstation to greatest extent, by custom-designed control transformation circuit, the PLC control module can be replaced by the typical industrial control unit (ICU) kind of present electromechanical integration production line flexibly: S7200, S7300 and the FX of Mitsubishi
2N
PLC guarantees the dirigibility of training.
Two workstations as shown in Figure 2 are:
A charging transfer station 2, it is arranged on one of them worktable, finishes the charging and the transmission of workpiece by the control module below the worktable that is positioned at its place.
Wherein charging transfer station 2 comprises human-computer interface module 21, is positioned at human-computer interface module one side feeding module 22, is positioned at the module 23 that connects material of well formula feeding module one side, the four-degree-of-freedom manipulator 24 that is positioned at a module one side that connects material and source of the gas processing module 26 and air-operated solenoid valve group 25.
Human-computer interface module 21 is the industrial computer of the operation of control and monitor workstation.Feeding module 22 is used to finish charging.The module 23 that connects material is used for place work piece and locatees workpiece.Four-degree-of-freedom manipulator 24 is used for workpiece picked up and be transferred to next station.Air-operated solenoid valve group 25 is in order to control the action of each cylinder.
Carry letter sorting station 3 for one, be arranged on a side that is positioned at charging transfer station 2 on another worktable, by the operation control unit of its worktable below, place finish workpiece speed change conveying, detection, the upset of reverse side workpiece and the letter sorting of different workpieces.
Wherein conveying letter sorting station comprises conveyor modules 31, the detection module 32 that is positioned at the conveyor modules top that is positioned at the adjacent side of charging transfer station, the reverse side turning manipulator module 33 that is positioned at detection module one side and letter sorting manipulator 34, alarm lamp module 35 and air-operated solenoid valve group 36.
Claims (9)
1.
A kind of two standing posture modularization electromechanical integration production line actual training devices is characterized in that: it comprises a worktable, is positioned at the charging transfer station on the work top and carries the letter sorting station
2.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 1, it is characterized in that: described worktable is made up by two platforms, and wherein each comprises table top, is positioned at PLC control module, the safe socket of table top below and the castor that is used for travelling table
3.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 2 is characterized in that: described PLC control module comprises frequency converter module, power module, step actuator module and touches frequency module
4.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 1 is characterized in that: described charging transfer station comprises human-computer interface module, be positioned at the feeding module of the adjacent side of human-computer interface module, be positioned at the adjacent side of well formula feeding module a module that connects material, be positioned at four-degree-of-freedom manipulator and the source of the gas processing module and the air-operated solenoid valve group of the adjacent side of a module that connects material
5.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 1 is characterized in that: described conveying letter sorting station comprises conveyor modules, the detection module that is positioned at the conveyor modules top that is positioned at the adjacent side of charging transfer station, the reverse side turning manipulator module that is positioned at detection module one side and letter sorting manipulator and alarm lamp module
6.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 5 is characterized in that: described detection module comprises and stops cylinder and sensor.
7.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 5, it is characterized in that: described letter sorting manipulator is selected the pneumatic letter sorting mechanical arm of no bar for use
8.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 5 is characterized in that: described letter sorting manipulator is selected servomotor letter sorting mechanical arm for use
9.
A kind of two standing posture modularization electromechanical integration production line actual training devices according to claim 5 is characterized in that: described letter sorting manipulator is selected stepper motor letter sorting mechanical arm for use
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206149426U CN201859591U (en) | 2010-11-18 | 2010-11-18 | Two station type modularized electromagnetic integrated production line training device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206149426U CN201859591U (en) | 2010-11-18 | 2010-11-18 | Two station type modularized electromagnetic integrated production line training device |
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| Publication Number | Publication Date |
|---|---|
| CN201859591U true CN201859591U (en) | 2011-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206149426U Expired - Fee Related CN201859591U (en) | 2010-11-18 | 2010-11-18 | Two station type modularized electromagnetic integrated production line training device |
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| CN (1) | CN201859591U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431059A (en) * | 2011-09-09 | 2012-05-02 | 宁波市胜源技术转移有限公司 | Collector for processing sealing rubber strip |
| CN103198747A (en) * | 2013-04-28 | 2013-07-10 | 苏州博实机器人技术有限公司 | Electromechanical and pneumatic integrated production training system |
| CN103208223A (en) * | 2013-03-23 | 2013-07-17 | 柳州铁道职业技术学院 | Simple industrial automatic comprehensive practical training control system |
| CN103236219A (en) * | 2013-04-28 | 2013-08-07 | 苏州博实机器人技术有限公司 | Linear multi-unit MPS automated logistics system |
| CN105016059A (en) * | 2015-06-29 | 2015-11-04 | 河北安泰塑料包装制品有限公司 | Automatic pipe laying machine |
| CN105666527A (en) * | 2016-03-31 | 2016-06-15 | 上海电气自动化设计研究所有限公司 | Industrial robot work fixture detection system |
| CN107967834A (en) * | 2018-01-18 | 2018-04-27 | 成都启迪微光科技有限公司 | A kind of optical, mechanical and electronic integration Practical training equipment |
-
2010
- 2010-11-18 CN CN2010206149426U patent/CN201859591U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431059A (en) * | 2011-09-09 | 2012-05-02 | 宁波市胜源技术转移有限公司 | Collector for processing sealing rubber strip |
| CN103208223A (en) * | 2013-03-23 | 2013-07-17 | 柳州铁道职业技术学院 | Simple industrial automatic comprehensive practical training control system |
| CN103198747A (en) * | 2013-04-28 | 2013-07-10 | 苏州博实机器人技术有限公司 | Electromechanical and pneumatic integrated production training system |
| CN103236219A (en) * | 2013-04-28 | 2013-08-07 | 苏州博实机器人技术有限公司 | Linear multi-unit MPS automated logistics system |
| CN103198747B (en) * | 2013-04-28 | 2015-04-22 | 苏州博实机器人技术有限公司 | Electromechanical and pneumatic integrated production training system |
| CN103236219B (en) * | 2013-04-28 | 2015-04-22 | 苏州博实机器人技术有限公司 | Linear multi-unit MPS automated logistics system |
| CN105016059A (en) * | 2015-06-29 | 2015-11-04 | 河北安泰塑料包装制品有限公司 | Automatic pipe laying machine |
| CN105016059B (en) * | 2015-06-29 | 2018-02-13 | 河北安泰塑料包装制品有限公司 | Automatic detonator distribution machine |
| CN105666527A (en) * | 2016-03-31 | 2016-06-15 | 上海电气自动化设计研究所有限公司 | Industrial robot work fixture detection system |
| CN107967834A (en) * | 2018-01-18 | 2018-04-27 | 成都启迪微光科技有限公司 | A kind of optical, mechanical and electronic integration Practical training equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110608 Termination date: 20141118 |
|
| EXPY | Termination of patent right or utility model |