CN105598355A - Automatic production system for roller chain - Google Patents
Automatic production system for roller chain Download PDFInfo
- Publication number
- CN105598355A CN105598355A CN201610114806.2A CN201610114806A CN105598355A CN 105598355 A CN105598355 A CN 105598355A CN 201610114806 A CN201610114806 A CN 201610114806A CN 105598355 A CN105598355 A CN 105598355A
- Authority
- CN
- China
- Prior art keywords
- automatic
- chain
- roller chain
- production system
- whole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
- B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
- B21L9/065—Assembling or disassembling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
- B21L9/06—Sorting, feeding, assembling, riveting, or finishing parts of chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L9/00—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains
- B21L9/02—Making chains or chain links, the links being composed of two or more different parts, e.g. drive chains of roller-chain or other plate-link type
Abstract
The invention discloses an automatic production system for a roller chain. The automatic production system for the roller chain comprises an automatic assembling device, an automatic detection device, an automatic snapping device, an automatic pretensioning device, an automatic oiling device and an automatic packaging and casing device, wherein the automatic assembling device is used for assembling all parts into the whole chain; the automatic detection device comprises a missing part detection device and an image detection device, and the missing part detection device and the image detection device are respectively arranged to be used for conducting missing part detection and defect detection on the whole chain; the automatic snapping device is arranged to be used for snapping hinge shafts on the whole chain; the automatic pretensioning device is arranged to be used for pretensioning the whole chain to discharge scraps in the chain. The system is convenient to operate, high in integration degree and capable of realizing high-efficiency, automatic and systematic production of the roller chain.
Description
Technical field
The present invention relates to chain production field, be specifically related to a kind of roller chain Automatic Production System.
Background technology
Chain is a kind of multi-purpose machinery basic part that is made up of flexible system rigid member, is mainly used inMeet the functional requirements such as transmission, conveying, towing. Roller chain is a kind of widely used chain type,It is mainly by upper and lower outer plate (outer plate), upper and lower interior sheet (inner plate), bearing pin, large tubule (rollerAnd sleeve) composition. Domestic market uses manual work or semiautomatic working pattern, chain partRepeat turnover, in circular flow, cause part to be scattered or batch mixing, cause raw material and manually waste; ThisOutward, assembling and production efficiency thereof are low, adopt naked eyes to detect the phenomenons such as easily appearance is undetected, false retrieval, chainBar quality is unstable, cannot meet domestic and international high-grade chain requirement.
As can be seen here, on market, urgently there is a kind of production system of novel roller chain, Neng GoushiThe now high efficiency to roller chain, automation, systematized production.
Summary of the invention
Technical problem to be solved by this invention is to overcome the defect that aforementioned techniques exists, and provides a kind ofRoller chain Automatic Production System, this system features in convenient, integrated level is high, can realize roller chainThe high efficiency of bar, automation, systematized production.
For solving the problems of the technologies described above, the technical scheme that the present invention takes is as follows:
An Automatic Production System for roller chain, described roller chain Automatic Production System comprises successivelyAutomatic assembling apparatus, automatic detection device, automatically die device, from movable pre-stretching device, automatically oilingDevice and automatically packaging boxing apparatus; Wherein said automatic assembling apparatus is provided for each partsBe assembled into whole chain; Described automatic detection device comprises Short Item checkout gear and image detection device,Described Short Item checkout gear and image detection device are provided for respectively described whole chain to lackPart detects and defects detection; Described automatic die device is provided for the bearing pin on described whole chainCarry out die processing; Describedly be provided for described whole chain to carry out prestretching by chain from movable pre-stretching deviceChip in bar is discharged; Described automatic oiling device is provided for when to described whole chain oiling pairUpper oil mass controls to reduce the pollution of oil smoke to environment; Described automatic packaging boxing apparatus arranges useIn described whole chain refilled and be connected into chain circle after suitable length is torn joint open, form described rollerAfter chain, pack and case.
Further, described automatic assembling apparatus comprises automated part on-line measuring device, automatic blankingDevice and self-winding parts assembled orientation device, wherein said automated part on-line measuring device is provided forDescribed each parts are detected online and underproof parts are discharged from, describedly automatically fallMaterials device is provided for that qualified parts are fallen into described self-winding parts assembled orientation device to carry outAssembling, to form described whole chain.
Further, described automatic die device is oil pressure head riveter, and described oil pressure head riveter arranges useFour sides die is carried out at top in the bearing pin on described whole chain.
Further, describedly comprise dynamic pretension fixing device and static pretension fixing device from movable pre-stretching device, itsDescribed in dynamically pretension fixing device be provided for described whole chain to carry out saturated loading, make whereinChip is discharged; Described static pretension fixing device is provided for described whole chain to carry out pulling force detection and lengthDegree detects.
Further, described automatic oiling device also comprises and blows oil system and lampblack purifying system, described inBlow oil system and be set to control oil mass in the process of oiling, described lampblack purifying system is set to uselessOil is processed.
Further, described automatic packaging boxing apparatus comprises and automatically tears regulating device, automatic mounting joint dress openPut and automatically pack boxing apparatus, the wherein said regulating device of automatically tearing open is set to described whole chain to existSuitable length is torn joint open, and described automatic mounting piecing devices are set to the chain attaching of tearing open after joint to become instituteState chain circle, described automatic packaging boxing apparatus is set to the described roller being formed by described chain circleChain is packed and is cased.
Further, described automatic mounting piecing devices are provided with servomotor manipulator.
A kind of roller chain Automatic Production System provided by the invention by by roller chain produce inLinks organically combines, and chain is manufactured to link and carry out quality testing, effectively carriesThe high product quality of chain, has also reduced and has produced required artificial quantity simultaneously, has reduced artificial one-tenthThis, and integrated after production line efficiency higher, security performance is better.
Brief description of the drawings
Fig. 1 is chain Automatic Production System figure of the present invention.
Detailed description of the invention
For abundant disclosed object, below with reference to embodiment, the present invention is described in further details.Should be appreciated that the specific embodiment of the following stated, only for explaining the present invention, is not intended to limit thisBright protection domain.
As shown in Figure 1, a kind of roller chain intelligence Automatic Production System comprises: automatic assembling apparatus,Be used for each piece test and be assembled into chain; Automatic detection device, for entering semi-finished product chainRow lacks sheet, sleeve orientation, tubule, major and minor axis, bad order detect and report to the police greatly; Automatically rivetingHead unit, carries out die processing for the bearing pin of the chain to through automatic detection device; Automatically prestretchingDevice, for carrying out prestretching processing to the chain of process die processing; Automatic oiling device, for rightThrough the heat radiation that oils of the chain of prestretching processing; Automatic packing apparatus, for to through automatically oilingThe chain of device carries out itemize assembling packaging.
Wherein, described automatic assembling apparatus further comprises: automated part on-line measuring device, forAll parts is carried out to bad discharge; Automatic blanking device, for examining online through automated partSurvey the qualified parts of device and deliver to predeterminated position; Self-winding parts assembled orientation device, for to sleeve,The chain parts such as inner tube are assembled;
Described automatic detection device further comprises: Short Item checkout equipment, and for equipped through automatic mountingThe chain of putting detects whether lack part; Image detection system, for to through Short Item checkout equipmentChain carries out sleeve orientation, major and minor axis, tubule, bad order are carried out computer for analysis greatly, find defectTime, system autostop is reported to the police and on display screen, is demonstrated defective locations.
Described automatic die device is oil pressure head riveter, and oil pressure head riveter die mode is four sides riveting, withDie is carried out at the four sides of the bearing pin end face to complete chain.
Describedly further comprise from movable pre-stretching device: dynamically pretension fixing device, for to through four sides dieChain chain load saturatedly, the rubbish such as foreign material, burr in chain is discharged; Static prestretchingDevice, for chain is carried out to pulling force detection, online chain length detects;
Described automatic oiling device is provided with and blows oil system, to control the attached oil mass on chain; Also be provided withLampblack purifying system, to reduce the pollution of oil smoke to environment;
Described automatic packing apparatus further comprises: automatically tear regulating device open, for passing through automatically oilingWhole chain of device torn joint open; Automatic mounting piecing devices, for entering the chain two ends of tearing open after jointLuggage connects final formation chain circle; Automatically packaging boxing apparatus, for packing dress by finished product chainCase;
Wherein, described automatic mounting piecing devices are provided with servomotor manipulator.
The job step of whole Automatic Production System is as follows:
Step 1, pours each parts in corresponding stock chest into, will not meet the demands by detectingParts discharge, qualified enters automatic blanking device by track;
Step 2, each parts enter assembly machine from automatic blanking device and assemble, by all partsBe connected, be assembled into whole chain through slivering assembly machine;
Step 3, the whole chain assembling enters Short Item checkout equipment and image inspection by transmitting deviceMeasurement equipment, detects whether defectiveness of slivering equipment, finds that there is defect stopping alarm;
Step 4, the complete chain after after testing enters oil pressure head riveter, oil pressure head riveter die modeFor four sides riveting, carry out die with the four sides of the bearing pin end face to complete chain;
Step 5, carry out prestretching processing and oil through the chain of four sides die, and prestretching is by chainChip is discharged, can be with blowing the attached oil mass of oil system control and opening lampblack purifying system to useless in the process that oilsOil is processed; First prestretching is reoiled and can be increased the friction between parts in prestretching process, makes hairThe discharges such as thorn chip,
Step 6, tears whole chain of the prestretching processing that oils in step 5 open joint and is assembled into finished product chainBar, and carry out packaging vanning automatically.
Roller chain Automatic Production System provided by the present invention, each by during roller chain is producedIndividual link organically combines, by each manufacture link tight linking with coordinate, make systemThe chain of creating has more stability.
The above embodiment has only expressed embodiments of the present invention, and it describes comparatively concrete and detailedCarefully, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention. It is right to it should be pointed out thatIn those of ordinary skill in the art, without departing from the inventive concept of the premise, can also doGo out some distortion and improvement, these all belong to protection scope of the present invention. Therefore, patent of the present inventionProtection domain should be as the criterion with claims.
Claims (7)
1. an Automatic Production System for roller chain, is characterized in that, described roller chain is automatically rawProduct system comprise automatic assembling apparatus, automatic detection device, automatically die device, from movable pre-stretching device,Automatic oiling device and automatically packaging boxing apparatus; Wherein said automatic assembling apparatus is provided for respectivelyIndividual parts are assembled into whole chain; Described automatic detection device comprises Short Item checkout gear and image inspectionSurvey device, described Short Item checkout gear and image detection device are provided for respectively described whole chainCarry out Short Item detection and defects detection; Described automatic die device is provided on described whole chainBearing pin carry out die processing; Describedly be provided for described whole chain to carry out in advance from movable pre-stretching deviceDraw the chip in chain is discharged; Described automatic oiling device is provided for working as on described whole chainWhen oil, upper oil mass is controlled to reduce the pollution of oil smoke to environment; Described automatic packaging boxing apparatusBe provided for described whole chain after suitable length is torn joint open, to refill and be connected into chain circle, form instituteAfter stating roller chain, pack and case.
2. the Automatic Production System of roller chain according to claim 1, is characterized in that,Described automatic assembling apparatus comprises automated part on-line measuring device, automatic blanking device and self-winding partsAssembled orientation device, wherein said automated part on-line measuring device is provided for described each zeroPart detects online and underproof parts is discharged from, and described automatic blanking device is provided forQualified parts are fallen into described self-winding parts assembled orientation device and assemble, described in formingWhole chain.
3. the Automatic Production System of roller chain according to claim 1, is characterized in that, instituteStating automatic die device is oil pressure head riveter, and described oil pressure head riveter is provided for described whole chainOn the top of bearing pin carry out four sides die.
4. roller chain Automatic Production System according to claim 1, is characterized in that, described inComprise dynamic pretension fixing device and static pretension fixing device from movable pre-stretching device, wherein said dynamic pretension fixing deviceBe provided for described whole chain to carry out saturated loading, chip is wherein discharged; Described static statePretension fixing device is provided for described whole chain to carry out pulling force detection and length detection.
5. the Automatic Production System of roller chain according to claim 1, is characterized in that, instituteState automatic oiling device and also comprise and blow oil system and lampblack purifying system, described in blow oil system and be set toIn the process that oils, control upper oil mass, described lampblack purifying system is set to waste oil to process.
6. the Automatic Production System of roller chain according to claim 1, is characterized in that, instituteState automatic packaging boxing apparatus and comprise that automatically tearing regulating device, automatic mounting piecing devices and automatic packaging open casesDevice, the wherein said regulating device of automatically tearing open is set to described whole chain to tear open at suitable lengthJoint, described automatic mounting piecing devices are set to the chain attaching of tearing open after joint to become described chain circle, described inAutomatically packaging boxing apparatus is set to the described roller chain being formed by described chain circle to packAnd vanning.
7. the Automatic Production System of roller chain according to claim 6, is characterized in that, instituteState automatic mounting piecing devices and be provided with servomotor manipulator.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610114806.2A CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
| PCT/CN2016/107214 WO2017148187A1 (en) | 2016-03-01 | 2016-11-25 | Automatic production system for roller chains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610114806.2A CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105598355A true CN105598355A (en) | 2016-05-25 |
| CN105598355B CN105598355B (en) | 2018-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610114806.2A Active CN105598355B (en) | 2016-03-01 | 2016-03-01 | A kind of Automatic Production System of roller chain |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105598355B (en) |
| WO (1) | WO2017148187A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834350A (en) * | 2016-06-14 | 2016-08-10 | 苏州椿盟智能科技有限公司 | Automatic production system of chain |
| CN105921678A (en) * | 2016-06-14 | 2016-09-07 | 苏州椿盟智能科技有限公司 | Chain pre-pulling system |
| WO2017148187A1 (en) * | 2016-03-01 | 2017-09-08 | 苏州椿盟智能科技有限公司 | Automatic production system for roller chains |
| CN107971449A (en) * | 2016-10-21 | 2018-05-01 | 南京利民机械有限责任公司 | A kind of assembly method of timing chain |
| CN108557157A (en) * | 2018-01-19 | 2018-09-21 | 湖州众诚链传动制造厂 | A kind of material-receiving device in chain process of manufacture |
| CN109060823A (en) * | 2018-08-03 | 2018-12-21 | 珠海格力智能装备有限公司 | The thermal grease coating quality detection method and device of radiator |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807283A (en) * | 2019-03-11 | 2019-05-28 | 杭州自强链传动有限公司 | A kind of escalator chain pin shaft snap mold |
| CN114714075A (en) * | 2022-03-10 | 2022-07-08 | 杭州东华链条集团有限公司 | Automatic assembly equipment and assembly process for long-pin-shaft chain |
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| DE3241183A1 (en) * | 1981-11-09 | 1983-05-19 | Omark Industries, Inc.,, 97222 Portland, Oreg. | SAW CHAIN AND METHOD FOR THEIR PRODUCTION |
| US4941316A (en) * | 1987-09-15 | 1990-07-17 | Bechtold Stephen K | Chain assembly |
| CN101786138A (en) * | 2010-01-29 | 2010-07-28 | 南京聚星机械装备股份有限公司 | Automatic production line for automobile chains |
| CN102451878A (en) * | 2011-11-22 | 2012-05-16 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN205380249U (en) * | 2016-03-01 | 2016-07-13 | 太仓椿盟链传动有限公司 | Automatic production system of roller chain |
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| JP5215973B2 (en) * | 2009-10-16 | 2013-06-19 | 伊藤工業株式会社 | O-ring chain automatic manufacturing equipment |
| CN202824507U (en) * | 2011-12-29 | 2013-03-27 | 杭州顺峰链业有限公司 | Automatic chain production line |
| CN103272986B (en) * | 2013-06-25 | 2015-08-19 | 湖州求精汽车链传动有限公司 | A kind of chain automatic assembly system |
| CN105598355B (en) * | 2016-03-01 | 2018-03-02 | 苏州椿盟智能科技有限公司 | A kind of Automatic Production System of roller chain |
-
2016
- 2016-03-01 CN CN201610114806.2A patent/CN105598355B/en active Active
- 2016-11-25 WO PCT/CN2016/107214 patent/WO2017148187A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3241183A1 (en) * | 1981-11-09 | 1983-05-19 | Omark Industries, Inc.,, 97222 Portland, Oreg. | SAW CHAIN AND METHOD FOR THEIR PRODUCTION |
| US4941316A (en) * | 1987-09-15 | 1990-07-17 | Bechtold Stephen K | Chain assembly |
| CN101786138A (en) * | 2010-01-29 | 2010-07-28 | 南京聚星机械装备股份有限公司 | Automatic production line for automobile chains |
| CN102451878A (en) * | 2011-11-22 | 2012-05-16 | 太仓椿盟链传动有限公司 | System and method for automatically manufacturing chain |
| CN205380249U (en) * | 2016-03-01 | 2016-07-13 | 太仓椿盟链传动有限公司 | Automatic production system of roller chain |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017148187A1 (en) * | 2016-03-01 | 2017-09-08 | 苏州椿盟智能科技有限公司 | Automatic production system for roller chains |
| CN105834350A (en) * | 2016-06-14 | 2016-08-10 | 苏州椿盟智能科技有限公司 | Automatic production system of chain |
| CN105921678A (en) * | 2016-06-14 | 2016-09-07 | 苏州椿盟智能科技有限公司 | Chain pre-pulling system |
| CN105921678B (en) * | 2016-06-14 | 2018-01-30 | 苏州椿盟智能科技有限公司 | A kind of pre- pull system of chain |
| CN107971449A (en) * | 2016-10-21 | 2018-05-01 | 南京利民机械有限责任公司 | A kind of assembly method of timing chain |
| CN107971449B (en) * | 2016-10-21 | 2019-06-25 | 南京利民机械有限责任公司 | A kind of assembly method of timing chain |
| CN108557157A (en) * | 2018-01-19 | 2018-09-21 | 湖州众诚链传动制造厂 | A kind of material-receiving device in chain process of manufacture |
| CN109060823A (en) * | 2018-08-03 | 2018-12-21 | 珠海格力智能装备有限公司 | The thermal grease coating quality detection method and device of radiator |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017148187A1 (en) | 2017-09-08 |
| CN105598355B (en) | 2018-03-02 |
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Address after: 215412 Jiangsu city of Suzhou province Taicang City Lu Du Zhen Zhu Jing Industrial Park No. 9 Applicant after: Suzhou Chunmeng Intelligent Technology Co., Ltd. Address before: 215412 Jiangsu city of Suzhou province Taicang City Lu Du Zhen Zhu Jing Industrial Park No. 9 Applicant before: Taicang Chunmeng Chain Drive Co.,Ltd. |
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