CN103272986A - Automatic assembly system for chains - Google Patents
Automatic assembly system for chains Download PDFInfo
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- CN103272986A CN103272986A CN2013102576887A CN201310257688A CN103272986A CN 103272986 A CN103272986 A CN 103272986A CN 2013102576887 A CN2013102576887 A CN 2013102576887A CN 201310257688 A CN201310257688 A CN 201310257688A CN 103272986 A CN103272986 A CN 103272986A
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- 238000004140 cleaning Methods 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 12
- 238000004364 calculation method Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000007306 turnover Effects 0.000 abstract 1
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Abstract
The invention discloses an automatic assembly system for chains. The automatic assembly system comprises a chain assembly machine, and the chain assembly machine is sequentially connected with an air distribution piece replacement, a riveting head device, a detecting device, a pre-stretching running-in device, a chain link disassembly device and an automatic ring joint device. A whole production line of the automatic assembly system for the chains is full-automatic, 320 chain links are produced per minute, at most two operators are needed, working efficiency is improved by more than three times as compared with that of a traditional mode, and product turnover speed and stability of product quality are greatly improved.
Description
Technical field
The present invention relates to a kind of engine chain processing equipment, particularly a kind of chain automatic assembly system.
Background technology
Engine chain generally is made of five kinds of parts, be respectively outer plate, bearing pin, sleeve, roller is formed, part will load the prestretching running-in through mechanical type manual after being finished by special-purpose assembly machine assembling, tear open whole by hand, the manual distribution carrier bar (the outer plate color of the chain fixed position of same specification is different with other carrier bars) of changing, manual die and manual articulating, measure length, clean by manually always examining the back at last, the packing that oils warehouse-in, above operation is not only disperseed, all to carry chain when entering next process after each procedure is finished, and manual operations is loaded down with trivial details, process velocity is slow, and the precision of detection is not high yet, and product quality is low.
Summary of the invention
The objective of the invention is to, a kind of chain automatic assembly system is provided.Not only operation is concentrated for it, and each procedure closely is connected with next process, and is simple to operate, and process velocity is fast, and precision height and the product quality of detection improve greatly.
Technical scheme of the present invention: a kind of chain automatic assembly system, comprise chain assembly machine, chain assembly machine is connected with the distribution sheet in turn, and more changing device, die device, checkout gear, prestretching running in machine, chain are torn regulating device and automatic articulating device open.
In the aforesaid chain automatic assembly system, described chain assembly machine and distribution sheet more between the changing device, the distribution sheet more between changing device and the die device, prestretching running in machine and chain tear open and be equipped with the circuitous district that deposits of chain between the regulating device.The circuitous chain of distinguishing to come out from last one machine operation for temporarily depositing of depositing of chain does not intersect chain mutually and ties a knot, and keeps the smoothness of moving, and is convenient to the processing of following one machine operation.
In the aforesaid chain automatic assembly system, be provided with the chain cleaning device between described checkout gear and the prestretching running in machine.It is clean with the removing of the bur on the chain that the chain cleaning device is set, and reduces the error of chain when the prestretching running in machine is done load loading test, makes the result who loads test more accurate.
In the aforesaid chain automatic assembly system, described chain cleaning device is supersonic wave cleaning machine.Supersonic wave cleaning machine has replaced manual cleaning, and cleaning performance is good, and simple to operate, realizes automated job, can save process time.
In the aforesaid chain automatic assembly system, described distribution sheet more changing device comprises by the conveying device of PLC control, removes station and distribution sheet apparatus for assembling by the outer plate of PLC control, outer plate is removed station and is comprised calculation element, removes the chain panel assembly, and distribution sheet apparatus for assembling comprises distribution piece conveying device, distribution sheet pressure head and the hydraulic cylinder of power is provided for distribution sheet pressure head.Distribution sheet more changing device is controlled by PLC, automatically finish detection, the dismounting outer plate to the outer plate position that will remove and change the distribution sheet, do not need Artificial Control, only need get final product in the control of PLC control panel, operate very simply, further save process time; And machine operates automatically and replaced complicated manually-operated, reduced because of the powerful excessive fatigue error that occurs of working, and reduces error rate, improved product quality.
In the aforesaid chain automatic assembly system, described die device comprises chain intermittent conveyer and the hydraulic pressure die machine that is located on the die station, and the chain intermittent conveyer is intermittently sent chain into hydraulic pressure die machine.
In the aforesaid chain automatic assembly system, described checkout gear comprises detection transmission device, defect detector and defect record device, detect transmission device chain is sent into checkout gear, defect detector is arranged on the chain drive path, defect detector connects the defect record device, and the defect record device connects PLC.Realize automatic detection to the chain strip defect not needing Artificial Control by detecting transmission device, defect detector and defect record device, whole operation is controlled by PLC, operates very simply, further saves process time; Whole detection operation has replaced artificial operation by the very high machine of precision, has reduced because of the powerful excessive fatigue error that occurs of working, and has improved the precision that detects, and has further improved product quality.
In the aforesaid chain automatic assembly system, described prestretching running in machine comprises prestretching running-in machine.
In the aforesaid chain automatic assembly system, described chain tear open regulating device comprise counter, be located at both sides, chain movement path tear joint fixture and hydraulic detachment regulating device open, counter is used for the definite position that will tear joint open of chain joint number that record passes through, tear the joint fixture open and be used for fixedly chain, the hydraulic detachment regulating device is used for that chain is torn open joint to cut off.In this operation, by counter, tear joint fixture and hydraulic detachment regulating device open and cooperate, tearing open of automatically definite chain saves the position, automatically the link of tearing the joint position open cut off, whole operation has replaced artificial operation by the very high machine of precision, reduced because of the powerful excessive fatigue error that occurs of working, improve the precision that detects, further improved product quality.
In the aforesaid chain automatic assembly system, described automatic articulating device comprises articulating transmission device and chain die machine, and the articulating transmission device is sent chain into chain die machine.
Compared with prior art, the present invention is by chain assembly machine, chain assembly machine be connected with in turn the distribution sheet more changing device, die device, checkout gear, prestretching running in machine, chain tear open regulating device and automatically these technical characterictics of articulating device organically link together and constituted a kind of chain automatic assembly system.The present invention assembles chain part by chain assembly machine, assembling back by the distribution sheet more changing device carry out the dismounting of outer plate and the installation of distribution sheet, realize jumping riveting by the die device subsequently,, bearing pin length damaged to the part Short Item by checkout gear, chain are tightly died for the sake of honour etc. and to be detected and mark, the chain that detects after qualified loads test by the prestretching running in machine, last chain is torn regulating device open chain is torn open joint and counting, tears the joint back open and carries out link and die by automatic articulating device.Chain automatic assembly system whole production line of the present invention is automatically, production efficiency be 320 the joint/minute, operating personnel at most only need 2, and operating efficiency has improved more than 3 times than traditional approach, and has improved the stability of product turnaround speed and product quality greatly.
Description of drawings
Fig. 1 is structural representation of the present invention.
Reference numeral: chain assembly machine 1, the circuitous district 2 that deposits of first chain, the distribution sheet is the circuitous district 4 that deposits of changing device 3, the second chains more, die device 5, circuitous district 6, checkout gear 7, the chain cleaning device 8 deposited of the 3rd chain, prestretching running in machine 9, the circuitous district 10 that deposits of the 4th chain, chain is torn regulating device 11 open, automatically articulating device 12.
The specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples, but not as the foundation to the present invention's restriction.
Embodiment.A kind of chain automatic assembly system, constitute as shown in Figure 1, comprise chain assembly machine 1, chain assembly machine 1 is connected with the distribution sheet in turn, and more changing device 3, die device 5, checkout gear 7, prestretching running in machine 9, chain are torn regulating device 11 and automatic articulating device 12 open.
Chain assembly machine 1 and distribution sheet more between the changing device 3, the distribution sheet more between changing device 3 and the die device 5, prestretching running in machine 9 and chain tear open and be equipped with the circuitous district that deposits of chain between the regulating device 11, be respectively the circuitous district 2 that deposits of first chain, the circuitous district 4 that deposits of second chain, the circuitous circuitous district 10 that deposits of district's 6, the four chains that deposits of the 3rd chain.The circuitous chain of distinguishing to come out from last one machine operation for temporarily depositing of depositing of chain does not intersect chain mutually and ties a knot, and keeps the smoothness of moving, and is convenient to the processing of following one machine operation.
Be provided with chain cleaning device 8 between checkout gear 7 and the prestretching running in machine 9.Chain cleaning device 8 is supersonic wave cleaning machines, the model KYX-1730T supersonic wave cleaning machine of can space letter company of use section producing.
Distribution sheet more changing device 3 comprises by the conveying device of PLC control, removes station and assembling gas sheet station by the outer plate of PLC control, outer plate is removed station and is comprised calculation element, removes the chain panel assembly, assembling gas sheet station comprises distribution sheet apparatus for assembling, and distribution sheet apparatus for assembling comprises the distribution sheet pressure head that is located on the assembly station, hydraulic cylinder and the distribution piece conveying device of power is provided for distribution sheet pressure head.
Die device 5 comprises chain intermittent conveyer and the hydraulic pressure die machine that is located on the die station, and the chain intermittent conveyer is intermittently sent chain into hydraulic pressure die machine.。
Checkout gear 7 comprises detection transmission device, defect detector and defect record device, detects transmission device chain is sent into checkout gear 7, and defect detector is arranged on the chain drive path, and defect detector connects the defect record device, and the defect record device connects PLC.
Prestretching running in machine 9 comprises deceleration device and prestretching running-in machine.
Chain tear open regulating device 11 comprise counter, be located at both sides, chain movement path tear joint fixture and hydraulic detachment regulating device open, counter is used for the definite position that will tear joint open of chain joint number that record passes through, tear the joint fixture open and be used for fixedly chain, the hydraulic detachment regulating device is used for chain is torn open joint.
Automatically articulating device 12 comprises articulating transmission device and chain die machine, and the articulating transmission device is sent chain into chain die machine.
Chain assembly machine 1 is the high-speed chain assembly machine that Zhuji doulbe-sides' victory machinery plant produces, and chain part is put into high-speed chain assembly machine assemble; And part quality state and accordance detected.
The distribution sheet more the conveying device of changing device 3 be one group by motor-driven sprocket wheel, quantity is according to the length setting of chain, 3,4 or more.The distribution sheet more outer plate dismounting station of changing device 3 comprises calculation element, removes the chain panel assembly, and assembling gas sheet station comprises distribution sheet apparatus for assembling and blanking device.
Calculation element comprises the sensor that is located on the sprocket wheel, and sensor can be arranged on first sprocket wheel of chain import.Sensor connects PLC, and sensor detects the number of turns that sprocket wheel turns over, and PLC saves the position by the tearing open of Tooth Number Calculation chain that sprocket wheel turns over.Sensor the sensor here can the operating speed sensor, and the model that Kai Jite Electric Applicance Co., Ltd in Nanjing produces is XSA-V11801.
Go the chain panel assembly to comprise positioner, tear the chain panel assembly open and blow the chain panel assembly, positioner is the cylinder that is located at the chain both sides, tears the chain panel assembly open and comprises and tear joint pin open and drive the power set of tearing the motion of joint pin open that the diameter of tearing the joint pin open is littler than chain hinge pin.Power set comprise and connect the guide post of tearing the joint pin open and drive the cylinder that guide post moves; When chain entered distribution sheet installation position, sprocket wheel stopped operating, and the PLC control cylinder moves downward guide post, drove to tear the joint pin open the bearing pin of chain is applied power, tears the joint pin open bearing pin is ejected, and the outer plate of upside and bearing pin are come off; Blow the chain panel assembly and comprise magnetic valve by PLC control, magnetic valve connects compressed-air atomizer, after outer plate is removed, and the given magnetic valve signal of PLC, magnetic valve is opened compressed-air atomizer, and the outer plate of tearing open behind the joint is blown away.
Distribution sheet apparatus for assembling comprises the distribution sheet pressure head that is located on the assembly station, hydraulic cylinder and the distribution piece conveying device of power is provided for distribution sheet pressure head.The distribution piece conveying device can be Pneumatic manipulator, the prior string of distribution sheet is placed in the magazine well, after chain is blown away outer plate, PLC control Pneumatic manipulator is placed into ready distribution sheet the top of chain, PLC control hydraulic cylinder starts then, promotes distribution sheet pressure head the distribution sheet is pressed on the chain.Behind the outer plate removal of certain fixed position of same specification chain, the distribution sheet of reinstalling is different with the color of outer plate.The removal position of its outer plate of chain of different size can change, and therefore, the position of changing the distribution sheet during design can respective change.
By chain gear transmission chain is sent into outer plate and remove station, adopt the sensor on the sprocket wheel to count, the number of turns that PLC turns over according to sprocket wheel determines to tear open the joint position, PLC sets the sprocket rotation number of turns in advance according to the joint position of tearing open of chain, sprocket wheel stops operating after the number of turns value that reaches setting, chain two side pneumatic cylinders begin action, push rod is fixed chain, tear the external carrier bar of chain panel assembly open and remove this moment, after the dismounting, the given electronic valve signal of PLC makes its unlatching, connect compressed-air atomizer, blow away the outer plate of dismounting.After finishing this work step of tearing outer plate open, sprocket wheel is started working, and chain is transported to assembling gas sheet station, and sprocket wheel stops transmission.At this moment, PLC control Pneumatic manipulator will be gone here and there in advance and will be placed on the top that the interior distribution sheet of magazine is placed into chain, and PLC control hydraulic cylinder starts then, promotes distribution sheet pressure head the distribution sheet is pressed on the chain.
After a certain joint distribution sheet assembling was finished, sprocket wheel turned round again, and chain is sent in the circuitous district of chain, carried out the work step of next distribution sheet that changes the outfit.The chain that is come out by chain assembly machine 1 enters more changing device 3 of distribution sheet through the circuitous district 2 that deposits of first chain, by the distribution sheet more the chain that comes out of changing device 3 enter die device 5 through the circuitous district 4 that deposits of second chain.
Die device 5 comprises chain intermittent conveyer and the hydraulic pressure die machine that is located on the die station.The chain intermittent conveyer comprises the cam mechanism that is driven by motor.Die device 5 is used for the chain pivot pin of changing the distribution sheet is carried out riveted, and the riveting point is undertaken by the chain number of chain, and the pivot pin of one of them chain link does not need anchor head, is convenient to follow-up articulating operation.Drive cam mechanism by motor and realize intermittently feeding, chain is sent into hydraulic pressure die station, can control hydraulic pressure die machine by PLC according to chain number chain hinge pin is carried out riveted, one of them bearing pin is realized jumping riveting, for next step chain cuts off and the articulating operation is got ready.The die mould of hydraulic pressure die machine can adopt carbide alloy, and realizes that the position is adjustable, to improve the quality of products and service life.
After die is finished, chain is sent to the circuitous district 6 that deposits of the 3rd chain, then enter checkout gear 7 by synchronous sprocket wheel, checkout gear 7 comprises detection transmission device, defect detector and defect record device, the chain drive path is provided with defect detector, defect detector connects the detection record device, and the detection record device connects PLC.Defect detector can be photoelectric sensor, the detection that photoelectric sensor can be realized is damaged to chain part, bearing pin length, chain are tightly waited indefinitely situation, and the defect record device can be laser instrument or displacement transducer.If detecting chain goes wrong, get automatic record position ready by laser instrument, even can also feed back to PLC warning shutdown by defect detector.If defect record device displacement transducer, displacement transducer can detect the chain joint number of passing through, and can recording defect place node location.
The chain that detects after qualified enters cleaning machine by chain wheel driving mechanism, chain is wrapped on two rollers rotates, and adopts super ripple cleaning machine to clean, and cleaning then sprays by the high-pressure filteration oil pump, dries up with blower fan again.
The chain that cleaning is finished can pass through the reductor deceleration transmission, enters prestretching running in machine 9.Prestretching running in machine 9 adopts prestretching running-in machine, and prestretching running-in machine loads by hydraulic way, and connects PLC, sets loading force and time, and actual loaded power shows in real time on the control panel of prestretching running-in machine, can both report to the police automatically when loading force is excessive or too small.
After the running-in of chain prestretching was finished, chain entered the circuitous district 10 that deposits of the 4th chain, by chain gear transmission chain was sent into chain then and tore regulating device 11 open, and chain is torn regulating device 11 open and comprised counter, tears joint fixture and hydraulic chain open and tear regulating device open.Counter is for connecting the sensor of PLC; Tearing the joint fixture open is the cylinder that is located at the chain both sides; Hydraulic chain is torn regulating device open and is comprised and tear joint pin open and drive the hydraulic power unit of tearing the motion of joint pin open, and hydraulic power unit comprises and connects the guide post of tearing the joint pin open and the hydraulic cylinder that drives the guide post motion; When entering, chain tears the joint station open, sensor is counted the chain that passes through, after the chain joint number of passing through reaches setting value, PLC control sprocket wheel stops, and starts cylinder chain is fixed, and PLC control hydraulic cylinder moves downward guide post then, drive is torn joint pin open the bearing pin of chain is applied power, outer plate and the bearing pin of upside are come off, and following outer plate and the bearing pin of separation also split away off from chain, the split joint number for needing of chain.
Automatically articulating device 12 comprises articulating transmission device and chain die machine.The articulating transmission device comprises the sprocket wheel by PLC control, and chain die machine can adopt Zhuji City to converge and win the 08B chain die machine that mechanical Co., Ltd produces.Enter automatic articulating device after chain is torn joint open, PLC control sprocket wheel stops operating, and chain die machine carries out the head and the tail riveted joint to chain.
Whole production line is controlled with PLC, guarantees each station running coordination.Adopt the computer control panel to show the running status of production line in real time, can realize reporting to the police automatically or autostop to the defective of chain.
The course of work of the present invention: the present invention assembles chain part by chain assembly machine 1, assembling back by the distribution sheet more changing device carry out the dismounting of outer plate and the installation of distribution sheet, realize jumping riveting by the die device subsequently,, bearing pin length damaged to the part Short Item by checkout gear, chain are tightly died for the sake of honour etc. and to be detected and mark, the chain that detects after qualified loads test by the prestretching running in machine, last chain is torn regulating device open chain is torn open joint and counting, tears the joint back open and carries out link and die by automatic articulating device.Chain automatic assembly system whole production line of the present invention is automatically, production efficiency be 320 the joint/minute, operating personnel at most only need 2, and operating efficiency has improved more than 3 times than traditional approach, and has improved the stability of product turnaround speed and product quality greatly.
Claims (10)
1. chain automatic assembly system, it is characterized in that: comprise chain assembly machine (1), chain assembly machine (1) is connected with the distribution sheet in turn, and more changing device (3), die device (5), checkout gear (7), prestretching running in machine (9), chain are torn regulating device (11) and automatic articulating device (12) open.
2. chain automatic assembly system according to claim 1 is characterized in that: described chain assembly machine (1) and distribution sheet more between the changing device (3), the distribution sheet more between changing device (3) and the die device (5), prestretching running in machine (9) and chain tear open and be equipped with the circuitous district that deposits of chain between the regulating device (11).
3. chain automatic assembly system machine according to claim 1 is characterized in that: be provided with chain cleaning device (8) between described checkout gear (7) and the prestretching running in machine (9).
4. according to each described chain automatic assembly system of claim 3, it is characterized in that: described chain cleaning device (8) is supersonic wave cleaning machine.
5. according to each described chain automatic assembly system of claim 1-3, it is characterized in that: described distribution sheet more changing device (3) comprises by the conveying device of PLC control, removes station and distribution sheet apparatus for assembling by the outer plate of PLC control, outer plate is removed station and is comprised calculation element, removes the chain panel assembly, and distribution sheet apparatus for assembling comprises distribution piece conveying device, distribution sheet pressure head and the hydraulic cylinder of power is provided for distribution sheet pressure head.
6. according to each described chain automatic assembly system of claim 1-3, it is characterized in that: described die device (5) comprises chain intermittent conveyer and the hydraulic pressure die machine that is located on the die station, and the chain intermittent conveyer is intermittently sent chain into hydraulic pressure die machine.
7. according to each described chain automatic assembly system of claim 1-3, it is characterized in that: described checkout gear (7) comprises detection transmission device, defect detector and defect record device, detect transmission device chain is sent into checkout gear (7), defect detector is arranged on the chain drive path, defect detector connects the defect record device, and the defect record device connects PLC.
8. according to each described chain automatic assembly system of claim 1-3, it is characterized in that: described prestretching running in machine (9) comprises prestretching running-in machine.
9. according to each described chain automatic assembly system of claim 1-3, it is characterized in that: described chain tear open regulating device (11) comprise counter, be located at both sides, chain movement path tear joint fixture and hydraulic detachment regulating device open, counter is used for the definite position that will tear joint open of chain joint number that record passes through, tear the joint fixture open and be used for fixedly chain, the hydraulic detachment regulating device is used for chain is torn open joint.
10. according to each described chain automatic assembly system of claim 1-3, it is characterized in that: described automatic articulating device comprises articulating transmission device and chain die machine, and the articulating transmission device is sent chain into chain die machine.
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| CN201310257688.7A CN103272986B (en) | 2013-06-25 | 2013-06-25 | A kind of chain automatic assembly system |
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| CN201310257688.7A CN103272986B (en) | 2013-06-25 | 2013-06-25 | A kind of chain automatic assembly system |
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| CN103272986B CN103272986B (en) | 2015-08-19 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127289A (en) * | 2017-07-07 | 2017-09-05 | 李�杰 | It is a kind of while assembling the roller chain production line of many chain links |
| WO2017148187A1 (en) * | 2016-03-01 | 2017-09-08 | 苏州椿盟智能科技有限公司 | Automatic production system for roller chains |
| CN107168271A (en) * | 2017-07-10 | 2017-09-15 | 张耀忠 | A kind of multiple production line is shipped to apparatus control system |
| CN108994250A (en) * | 2018-06-13 | 2018-12-14 | 浙江东亿自动化科技有限公司 | A kind of automation chain production line |
| CN110695308A (en) * | 2019-10-18 | 2020-01-17 | 长春理工大学 | Universal toothed chain pre-pulling and dismantling device |
| CN111321447A (en) * | 2020-03-23 | 2020-06-23 | 湖州求精汽车链传动有限公司 | Electrophoretic paint protection treatment process method for agricultural harvester chain and engineering forklift plate-type chain |
| CN112620575A (en) * | 2020-12-11 | 2021-04-09 | 芜湖精锋园林机械科技有限公司 | Full-automatic assembling equipment for chain of electric saw |
| CN113618371A (en) * | 2021-10-12 | 2021-11-09 | 常州市迅隆电器有限公司 | Transmission chain link dismounting equipment and method for steering gear convenient to operate |
| CN113649521A (en) * | 2021-08-12 | 2021-11-16 | 安徽黄山中友链条制造有限公司 | An automatic assembly machine for pinning chain |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017148187A1 (en) * | 2016-03-01 | 2017-09-08 | 苏州椿盟智能科技有限公司 | Automatic production system for roller chains |
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| CN111321447A (en) * | 2020-03-23 | 2020-06-23 | 湖州求精汽车链传动有限公司 | Electrophoretic paint protection treatment process method for agricultural harvester chain and engineering forklift plate-type chain |
| CN111321447B (en) * | 2020-03-23 | 2021-03-30 | 湖州求精汽车链传动有限公司 | Electrophoretic paint protection treatment process method for agricultural harvester chain and engineering forklift plate-type chain |
| CN112620575A (en) * | 2020-12-11 | 2021-04-09 | 芜湖精锋园林机械科技有限公司 | Full-automatic assembling equipment for chain of electric saw |
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| CN103272986B (en) | 2015-08-19 |
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Denomination of invention: An automatic chain assembly system Effective date of registration: 20220712 Granted publication date: 20150819 Pledgee: Zhejiang Nanxun Rural Commercial Bank branch Shuanglin Limited by Share Ltd. Pledgor: HUZHOU QIUJING CHAIN TRANSMISSION Co.,Ltd. Registration number: Y2022330001340 |