CN103949577A - Automatic chain cut-off machine - Google Patents
Automatic chain cut-off machine Download PDFInfo
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- CN103949577A CN103949577A CN201410146138.2A CN201410146138A CN103949577A CN 103949577 A CN103949577 A CN 103949577A CN 201410146138 A CN201410146138 A CN 201410146138A CN 103949577 A CN103949577 A CN 103949577A
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- chain
- driving wheel
- cutting machine
- automatic
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Abstract
The invention discloses an automatic chain cut-off machine, which belongs to the technical field of chain processing equipment. The automatic chain cut-off machine comprises a rack (1) and a PLC (programmable logic controller) control unit (2) arranged on the rack (1), wherein one side of the rack (1) is provided with a wheel disc (3) capable of containing a chain, the rack (1) is provided with a driving wheel (4) which is fixedly arranged on a rotating shaft (5), the rotating shaft (5) is driven by a motor (11), a compressing wheel (6) used for compressing the chain is arranged above the driving wheel (4) and is arranged on a compressing support (8) by a pin shaft (7), the rack (1) is provided with a locking part used for locking the compressing support (8), a cutting knife (9) is arranged below the driving wheel (4), and a chain section number counting device is arranged on the rack (1). The automatic chain cut-off machine is suitable for cutting off various chains with different types and can accurately count the section number of the chain, so that the condition that the counting of the chain is influenced due to the fact that the chain is too tight or too loose is avoided, the rejection rate of the chain is reduced, and the working efficiency is improved.
Description
Technical field
The invention belongs to chain technical field of processing equipment, especially relate to a kind of for cutting off the chain automatic cutting machine of chain.
Background technology
Chain is generally chain link or the annulation of metal, and kind and specification are various, are commonly used for machine driving, at mechanical field, are widely used; Also there are some chains, make a string chain link and use in daily life or dress as ornament.And chain and chain are in process of production, it is all automated production, finished product is all a very long chain, therefore, and before using, as required chain is cut into certain length, traditional mode is all generally that workman utilizes manual mode to cut off according to length, inefficiency like this, and easily there is error, long need to cut off again, and the too short chain that causes is scrapped.
In the applying date, it is on September 28th, 2011, application number is that 201120371298.9 Chinese utility model discloses a kind of chain automatic cutting machine, the sprocket wheel that comprises frame, is located at the shearing device in frame and supplies to place chain, shearing device comprises the gas push oil cylinder of fixed cutting tool, moving cutting tool and the motion of drive moving cutting tool, fixed cutting tool is fixed on support, support is fixed in frame, moving cutting tool is connected with gas push oil cylinder by main shaft, sprocket wheel and stepper motor are in transmission connection, and this chain automatic cutting machine can cut off chain automatically.
In the applying date, it is on June 28th, 2011, application number is 201110177353.5 Chinese utility model, a kind of chain cutting device is disclosed, comprise chain guide groove, the side of chain guide groove is provided with chain fixer, the top of chain guide groove is provided with bearing pin liftout attachment, and chain fixer comprises cylinder and drives the inserted block for fixing chain breakage to be cut being connected on described cylinder; Bearing pin liftout attachment comprises oil pressure cylinder, drive be connected to described oil pressure cylinder below hit sub-holder and be arranged on described in hit sub-holder below at least one cut off red needle, chain cutting device also comprises chain link counting device, described chain link counting device comprises counting scale and the photoelectric sensor with some teeth, counting scale is coaxially connected with described drive sprocket, the position of photoelectric sensor is corresponding with the position of described counting scale, this chain cutting device can cut off chain automatically, and chain link counting device is provided, can calculate joint number.
But above-mentioned two kinds of chain cutting devices, because being all utilizes sprocket wheel to drive chain movement, utilize the number of teeth of sprocket wheel to count, in the time need to cutting off the chain of different model, due to sprocket wheel and chain inconsistent, just can not use; Or the essential sprocket wheel of changing, uses inconvenient like this; On the other hand, owing to utilizing the number of teeth to count, when chain occurs that tightness is different, or while there is knotting phenomenon in chain, will make to count inaccurate, causes chain to scrap.
Summary of the invention
The technical problem to be solved in the present invention is chain automatic cutting machine of the prior art when cutting off the chain of different model, and the essential technical problem of changing sprocket wheel provides a kind of energy to be applicable to cutting off the automatic chain cutting machine of various different model chains.
The technical problem that the present invention further will solve is that in prior art, chain joint number is calculated inaccurate problem, and a kind of automatic chain cutting machine that can accurately calculate chain joint number is provided, and reduces chain scrappage.
In order to solve the problems of the technologies described above, the invention provides a kind of automatic chain cutting machine, comprise frame and be arranged on the PLC control module in frame, a side setting of frame, can place the wheel disc of chain, in described frame, driving wheel is set, described driving wheel is fixedly installed on turning cylinder, described turning cylinder is driven by motor, above described driving wheel, be provided for compressing the contact roller of chain, described contact roller is arranged on and is compressed on support by bearing pin, in frame, be provided for the locking member that locking compresses support, cutting knife is set below driving wheel, described cutting knife is by air cylinder driven, chain accumulator tank is set below described cutting knife.
Above-mentioned automatic chain cutting machine arranges the chain section counting number device that can calculate the hole count that chain passes through in described frame, and described chain section counting number device comprises generating laser and laser detector.
Above-mentioned automatic chain cutting machine, described driving wheel surface is provided with groove, in described groove surfaces, zigzag is set, described contact roller surface arranges packing ring, jagged surface can increasing friction force, and packing ring is conducive to chain to be pressed on driving wheel, makes driving wheel drive chain to rotate.
Above-mentioned automatic chain cutting machine, arranges drive in a side of described driving wheel, and described drive is provided with two to ten.
Above-mentioned automatic chain cutting machine, is arranging contact roller near above the drive of described wheel disc.
Above-mentioned automatic chain cutting machine arranges round tube between near the drive of described wheel disc and described wheel disc, can allow chain pass.
Above-mentioned automatic chain cutting machine, the detection part that detects chain location status is set between the drive near described wheel disc and round tube, for detection of chain location status, when occurring that chain position is distorted or is wound around, chain location status detection part is reported to the police, and signal is passed to PLC control module simultaneously, makes the break-off of automatic chain cutting machine, when chain location restore is normal, miscellaneous part can be reworked.
Above-mentioned automatic chain cutting machine, between driving wheel and the drive near described driving wheel, arranging and detecting the detection part that chain has or not, for detection of chain, there is stateless, after having carried, there is vacancy in the chain on drive, chain has or not detection part to report to the police, and signal is passed to PLC control module simultaneously, makes the break-off of automatic chain cutting machine, after chain is reentered into, miscellaneous part can be reworked.
Above-mentioned automatic chain cutting machine, described cutting knife is fixedly installed on hilt one end, and described hilt is arranged on fixed block, and the other end of described hilt contacts with the piston rod of cylinder.
Above-mentioned automatic chain cutting machine, is provided for compressing the compact heap of chain between described driving wheel and cutting knife, compact heap compresses chain, prevents that cutting knife from sliding when cutting, affects cutting part accuracy.
Beneficial effect of the present invention is: (1), driving wheel is set on turning cylinder, the contact roller that is used for compressing chain in the arranged outside of driving wheel, utilize the match transmission of incompatible drive chain of driving wheel and contact roller, the chain that therefore can be applicable to cutting off various different models, avoids can not cutting off chain because sprocket wheel is different; (2), by setting, comprise and the chain section counting number device of generating laser and laser detector calculate the hole count that chain passes through, therefore can accurately calculate chain joint number, avoid affecting because chain is too tight or too loose the counting of chain, reduce chain scrappage.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is elaborated.
Fig. 1 is stereogram of the present invention.
Fig. 2 is front view of the present invention.
Fig. 3 is actuating unit structural representation of the present invention.
Fig. 4 is driving wheel vertical section structure schematic diagram.
Fig. 5 is contact roller structural representation.
Accompanying drawing mark explanation: 1-frame, 2-PLC control module, 3-wheel disc, 4-driving wheel, 5-turning cylinder, (6,18)-contact roller, 7-bearing pin, 8-compress support, 9-cutting knife, 10-cylinder, 11-motor, 12-chain accumulator tank, 13-generating laser, 14-laser detector, 15-groove, 16-packing ring, 17-drive, 19--round tube, (20,21)-detection part, 22-hilt, 23-fixed block, 24-piston rod, 25-compact heap, 26-nut.
The specific embodiment
Automatic chain cutting machine as shown in Figures 1 to 5, comprise frame 1 and be arranged on the PLC control module 2 in frame 1, a side in frame 1 arranges wheel disc 3, and chain is placed on wheel disc 3, and wheel disc 3 can rotate by rotating shaft, driving wheel 4 is set in frame 1, driving wheel 4 is fixedly installed on turning cylinder 5, and turning cylinder 5 is driven by motor 11, and this motor 11 is set to servomotor, can make transmission more accurate, motor 11 is connected with PLC control module 2 and is controlled by PLC control module 2.Above driving wheel 4, be provided for compressing the contact roller 6 of chain, contact roller 6 is arranged on and is compressed on support 8 by bearing pin 7, is provided for the locking member that locking compresses support 8 in frame 1, and it is fixing that for example this locking member can utilize nut 26 rotations; As an optimal way, on driving wheel 4 surfaces, be provided with groove 15, chain is placed on groove 15 surfaces, on groove 15 surfaces, be set to zigzag, jagged surface can increasing friction force, and contact roller 6 surfaces arrange packing ring 16, packing ring 16 is conducive to chain to be pressed on driving wheel 4, driving wheel 4 is rotated and drive chain to transmit, this structure can transmit various types of chains, avoids causing out of use phenomenon because of shape and the big or small impact of chain; Cutting knife 9 is set below driving wheel 4, and cutting knife 9 is driven by cylinder 10, and chain accumulator tank 12 is set below cutting knife 9, for reclaiming the chain of cut-out.
As Fig. 1, automatic chain cutting machine shown in Fig. 2, the chain section counting number device that can calculate the hole count that chain passes through is set in frame 1, as a kind of optimal way, this chain section counting number device is arranged on the below of driving wheel 4, this chain section counting number device comprises generating laser 13 and laser detector 14, generating laser 13 energy Emission Lasers, couple positioned opposite laser detector 14 at generating laser 13, laser detector 14 can receive the laser that generating laser 13 is launched, the chain driving by driving wheel 4 is through moving downward between generating laser 13 and laser detector 14, in the time of between chain is through generating laser 13 and laser detector 14, laser detector 14 can detect the quantity in the hole that chain passes, and the data-signal detecting is passed to PLC control module 2, reach the object of counting, the quantity in the hole that this utilization detection chain passes, it is more accurate to make to calculate, also avoid the kind difference because of chain, vary in size or teeth number of sprocket different and occur the problem of mistake in computation.
As shown in Figure 1 and Figure 2, measure as a further improvement on the present invention, arranges drive 17 in a side of driving wheel 4, and drive 17 is provided with two to ten, and described drive 17 is upper and lower cross arrangement, makes so the S-shaped transmission of chain; Certainly drive 17 also can be horizontal, and chain, alternately through drive 17, is made to the S-shaped transmission of chain.Near above the drive 17 of described wheel disc 3, contact roller 18 is being set, be used for compressing chain, prevent that chain from skidding off, as a kind of optimal way, between the drive 17 near wheel disc 3 and wheel disc 3, round tube 19 is set, round tube 19 can allow chain pass, and determines the position relationship of chain when transmitting.
As Fig. 1, shown in Fig. 2, measure as a further improvement on the present invention, the detection part 20 that detects chain location status is set between the drive 17 near wheel disc 3 and round tube 19, for detection of chain location status, when occurring that chain position is distorted or is wound around, chain location status detection part is reported to the police, signal is passed to PLC control module 2 simultaneously, by PLC control module 2, control and make other device break-ofves of automatic chain cutting machine, prevent miscount, cause chain to scrap, when chain location restore is normal, miscellaneous part can be reworked.Measure as a further improvement on the present invention, between the drive 17 of close driving wheel 4 and driving wheel 4, chain is set and has or not detection part 21, for detection of chain, there is stateless, after having carried, there is vacancy in the chain on drive 17, when chain has or not state-detection parts to detect there is no chain on drive 17, chain has or not 21 of detection parts to report to the police, signal is passed to PLC control module 2 simultaneously, by PLC control module 2, control and make other device break-ofves of automatic chain cutting machine, after chain is reentered into, miscellaneous part can be reworked.
Automatic chain cutting machine as shown in Figure 1, Figure 2, Figure 3 shows, cutting knife 9 is fixedly installed on one end of hilt 22, hilt 22 is arranged on fixed block 23, hilt 22 be take fixed block 23 as fulcrum, around fixed block 23, rotates, and the other end of hilt 22 contacts with the piston rod 24 of cylinder 10, when cylinder 10 work, make piston rod 24 flexible, promote hilt 22 and rotate, cutting knife 9 just can cut off chain like this.
Between driving wheel 4 and cutting knife 9, be provided for compressing as shown in Figure 1 and Figure 2 the compact heap 25 of chain, compact heap 25 compresses chain, prevent cutting knife 9 in when cutting because chain slides, affect cutting part accuracy.Measure as a further improvement on the present invention, arranges neonychium on compact heap 25 tops, and neonychium can be made with rubber or plastics, chain damage in the time of can preventing from compressing, and compact heap 25 can utilize cylinder to drive.Measure as a further improvement on the present invention, can arrange baffle in cutting knife 9 outsides, in use, baffle closed, and the safety lock that closes, baffle can prevent that foreign matter or hand from entering, and affects chain cutting and causes personal injury.
As shown in Figure 1 and Figure 2, the present invention in use, is first placed on chain on wheel disc 3, chain one end through round tube 19, then chain successively on drive 17, finally around to driving wheel 4, then with contact roller 6, chain is pressed on driving wheel 4, then with nut 26, contact roller 6 is locked, again chain is passed between generating laser 13 and laser detector 14, by PLC control module 2, the required hole count of passing of chain is set, the length that needs the chain of cut-out, open again motor 11, by motor 11, drive driving wheel 4 to rotate, when chain section counting number device detects passed through chain joint number, motor 11 stops operating, at this moment the compact heap between driving wheel 4 and cutting knife 9 25 compresses chain, by cylinder 10, control cutting knife 9 and cut off chain, the chain cutting off enters the chain accumulator tank 12 of cutting knife 9 belows, then compact heap 25 is decontroled chain, motor 11 drives driving wheel 4 to rotate again, as a little circulations, reach automatic cut-out chain.
By reference to the accompanying drawings embodiment of the present invention is explained in detail above; but the present invention is not limited to above-mentioned embodiment; to those skilled in the art; can also make under the premise of not departing from the present invention some modification and improvement, these also should be considered as belonging to protection scope of the present invention.
Claims (10)
1. an automatic chain cutting machine, comprise frame (1) and be arranged on the PLC control module (2) in frame (1), a side setting of frame (1), can place the wheel disc (3) of chain, it is characterized in that: driving wheel (4) is set in described frame (1), described driving wheel (4) is fixedly installed on turning cylinder (5), described turning cylinder (5) is driven by motor (11), in the top of described driving wheel (4), be provided for compressing the contact roller (6) of chain, described contact roller (6) is arranged on and is compressed on support (8) by bearing pin (7), in frame (1), be provided for the locking member that locking compresses support (8), in the below of driving wheel (4), cutting knife (9) is set, described cutting knife (9) is driven by cylinder (10), in described cutting knife (9) below, chain accumulator tank (12) is set.
2. automatic chain cutting machine according to claim 1, it is characterized in that: the chain section counting number device that can calculate the hole count that chain passes through is set in described frame (1), and described chain section counting number device comprises generating laser (13) and laser detector (14).
3. automatic chain cutting machine according to claim 1 and 2, is characterized in that: described driving wheel (4) surface is provided with groove (15), and on described groove (15) surface, zigzag is set, described contact roller (6) surface arranges packing ring (16).
4. automatic chain cutting machine according to claim 3, is characterized in that: the side at described driving wheel (4) arranges drive (17), and described drive (17) is provided with two to ten.
5. automatic chain cutting machine according to claim 4, is characterized in that: in drive (17) top near described wheel disc (3), contact roller (18) is set.
6. automatic chain cutting machine according to claim 5, is characterized in that: between the drive (17) near described wheel disc (3) and described wheel disc (3), round tube (19) is set.
7. automatic chain cutting machine according to claim 6, is characterized in that: the detection part (20) that detects chain location status is set between the drive (17) near described wheel disc (3) and round tube (19).
8. automatic chain cutting machine according to claim 7, is characterized in that: between driving wheel (4) and the drive (17) near described driving wheel (4), arrange and detect the detection part (21) that chain has or not.
9. automatic chain cutting machine according to claim 3, it is characterized in that: described cutting knife (9) is fixedly installed on hilt (22) one end, it is upper that described hilt (22) is arranged on fixed block (23), and the other end of described hilt (22) contacts with the piston rod (24) of cylinder (10).
10. automatic chain cutting machine according to claim 9, is characterized in that: the compact heap (25) that is provided for compressing chain between described driving wheel (4) and cutting knife (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410146138.2A CN103949577B (en) | 2014-04-14 | 2014-04-14 | Automatic chain cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410146138.2A CN103949577B (en) | 2014-04-14 | 2014-04-14 | Automatic chain cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103949577A true CN103949577A (en) | 2014-07-30 |
| CN103949577B CN103949577B (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410146138.2A Active CN103949577B (en) | 2014-04-14 | 2014-04-14 | Automatic chain cutting machine |
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| CN (1) | CN103949577B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190853A (en) * | 2014-08-13 | 2014-12-10 | 湖州广恒链业有限公司 | Chain dismounting device |
| CN104588563A (en) * | 2015-01-19 | 2015-05-06 | 浙江双鸟机械有限公司 | Automatic counting chain cutting machine for round-link chain |
| CN106583632A (en) * | 2016-10-26 | 2017-04-26 | 杭州浙中链条有限公司 | Automatic chain breaking machine and operation method thereof |
| CN107755621A (en) * | 2017-10-31 | 2018-03-06 | 安吉长虹制链有限公司 | A kind of chain cutting device |
| CN107952926A (en) * | 2017-10-31 | 2018-04-24 | 安吉长虹制链有限公司 | A kind of Novel chain disconnecting device |
| CN107952927A (en) * | 2017-10-31 | 2018-04-24 | 安吉长虹制链有限公司 | A kind of portable chain disconnecting device |
| CN114406345A (en) * | 2022-03-31 | 2022-04-29 | 如皋市淇奥五金制品有限公司 | Automatic chain cutting device |
| CN116753846A (en) * | 2023-08-16 | 2023-09-15 | 江苏亚星锚链股份有限公司 | Chain length measuring device |
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| US4009627A (en) * | 1975-11-03 | 1977-03-01 | Morley Brotman | Device for dispensing portions of a chain |
| CN201669459U (en) * | 2009-12-16 | 2010-12-15 | 福建省金得利集团有限公司 | Chain shearing machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104190853A (en) * | 2014-08-13 | 2014-12-10 | 湖州广恒链业有限公司 | Chain dismounting device |
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| CN104588563A (en) * | 2015-01-19 | 2015-05-06 | 浙江双鸟机械有限公司 | Automatic counting chain cutting machine for round-link chain |
| CN106583632A (en) * | 2016-10-26 | 2017-04-26 | 杭州浙中链条有限公司 | Automatic chain breaking machine and operation method thereof |
| CN106583632B (en) * | 2016-10-26 | 2018-06-26 | 杭州浙中链条有限公司 | A kind of automatic chain rupture machine and its operating method |
| CN107755621A (en) * | 2017-10-31 | 2018-03-06 | 安吉长虹制链有限公司 | A kind of chain cutting device |
| CN107952926A (en) * | 2017-10-31 | 2018-04-24 | 安吉长虹制链有限公司 | A kind of Novel chain disconnecting device |
| CN107952927A (en) * | 2017-10-31 | 2018-04-24 | 安吉长虹制链有限公司 | A kind of portable chain disconnecting device |
| CN114406345A (en) * | 2022-03-31 | 2022-04-29 | 如皋市淇奥五金制品有限公司 | Automatic chain cutting device |
| CN116753846A (en) * | 2023-08-16 | 2023-09-15 | 江苏亚星锚链股份有限公司 | Chain length measuring device |
| CN116753846B (en) * | 2023-08-16 | 2023-11-21 | 江苏亚星锚链股份有限公司 | Chain length measuring device |
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| CN103949577B (en) | 2015-12-16 |
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