WO2017126068A1 - Heating pouch - Google Patents
Heating pouch Download PDFInfo
- Publication number
- WO2017126068A1 WO2017126068A1 PCT/JP2016/051638 JP2016051638W WO2017126068A1 WO 2017126068 A1 WO2017126068 A1 WO 2017126068A1 JP 2016051638 W JP2016051638 W JP 2016051638W WO 2017126068 A1 WO2017126068 A1 WO 2017126068A1
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- WO
- WIPO (PCT)
- Prior art keywords
- sheet
- heating
- bag
- seal
- layer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
- B65D81/3415—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated in hot water, e.g. boil pouches
- B65D81/3423—Packages shrinking in hot water, e.g. for boiling hams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D33/00—Details of, or accessories for, sacks or bags
- B65D33/01—Ventilation or drainage of bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/26—Articles or materials wholly enclosed in laminated sheets or wrapper blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/28—Articles or materials wholly enclosed in composite wrappers, i.e. wrappers formed by associating or interconnecting two or more sheets or blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/22—Details
- B65D77/225—Pressure relief-valves incorporated in a container wall, e.g. valves comprising at least one elastic element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
- B65D81/3415—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated in hot water, e.g. boil pouches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/34—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
- B65D81/3446—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves
- B65D81/3461—Flexible containers, e.g. bags, pouches, envelopes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2205/00—Venting means
Definitions
- the present invention relates to a heating pouch.
- the microwave oven heating pouches shown in Patent Documents 1 and 2 are safe, convenient, and sanitary packages that can be cooked in a microwave oven in a completely sealed package.
- the greatest feature of the microwave heating pouches of Patent Documents 1 and 2 is an original automatic steaming mechanism.
- the bag is inflated by steam emitted from the heated food.
- steam will be discharged
- This steam port has a safety structure, and there is no danger that the pouch will burst and the contents will scatter.
- Patent Document 1 discloses the following heat treatment package. That is, for the heat treatment in which the same surface sides are brought into contact with each other by a plastic film, a first joint portion is joined in a palm-like shape by heat sealing with a predetermined width, and the contents for heat treatment are hermetically wrapped inside.
- the first joint portion is positioned on the upper surface side of the packaging body during the heat treatment of the contents, and is cut into one side portion from the one end portion toward the center side of the packaging body. It is an easy-open seal that is provided close to and releases the pressure when the internal pressure of the package rises due to heating.
- the peel strength of the easy-open seal is 150 to 1800 g / 15 mm, and when the package body is inflated, the short piece side is made substantially upright by the tension due to the expansion across the first joint, Due to the tension of the film of the packaging body on the opposite long piece side, the first joint portion rises with respect to the upper surface of the packaging body, and one side surface of the first joint portion contacts the short piece side surface of the packaging body Alternatively, proximity is avoided.
- the first joint portion that becomes this palm has an easy-opening property as described above, and is further shifted to one side of the package as described above.
- the upper part is hermetically sealed by heat sealing to complete a heat treatment package suitable for storage and management.
- the package is accommodated in a microwave oven and heated according to a predetermined temperature and time.
- the pressure relief portion provided at the first joint portion peels off and the internal gas is discharged, so that the pressure inside the package is lowered.
- the first joint Since the first joint is attached while being biased to one side in the packaging body, when the packaging body is expanded, the short piece side is made substantially upright by the tension due to expansion across the first joint section, Due to the tension of the package film on the opposite long side, the first joint rises with respect to the upper surface of the package, and contact or proximity between one side of the first joint and the package surface is avoided. Since the passage hole of the relief pressure part is located in the upper part of the package, the content does not leak out from the passage hole. For this reason, the excess pressure that has risen in the package acts at the appropriate position of the first joint having easy-opening properties and causes the internal pressure to escape.
- the plastic film is brought into contact with each other on the same surface side to form a bag by heat sealing, and a palm-shaped steaming junction is provided at one place of these heat seals to form the bag.
- the vapor bonding portion has a high temperature-dependent film interposed between the plastic films.
- the part is an easily openable seal that is located at the upper surface side of the package body and that releases the pressure when the internal pressure of the package body rises due to heating when the contents are heated.
- the openable seal has a peel strength in the normal state of 3 kgf / 15 mm or more, a peel strength at a temperature of 90 degrees Celsius of 0 to 1200 g / 15 mm, and a highly temperature-dependent fill at the vapor-bonded joint.
- a tape inserted between plastic films This tape is composed of a random copolymer polypropylene resin, a random copolymer polypropylene resin 60% by weight, an ethylene- ⁇ -olefin copolymer resin 20% by weight, and a metallocene linear low tape.
- Coextruded film consisting of a blend of 20% by weight density polyethylene, or a random copolymerized polypropylene resin, 60% by weight of a random copolymerized polypropylene resin, 20% by weight of a propylene- ⁇ -olefin copolymer resin, a metallocene linear low density It is a coextruded film composed of a blend of 20% by weight of polyethylene, and the heat-treated packaging body in which the palm-shaped steaming joint is heat-sealed through the tape is shown.
- the contents of the food or the like can be cooked with a microwave oven while being packaged, and the package can be prevented from being ruptured by an internal heating and rising pressure.
- the structure of the package is simple, and it is in bag making or content-filled hermetic packaging, and has a unique effect such as reduced production costs and the ability to provide packaged foods and the like at a low price.
- the inventor of the present application intends to provide a heating pouch suitable for both microwave heating and hot water bathing without further satisfaction with the microwave heating pouch described above.
- the present invention is a bag sheet provided with an easily peelable seal portion as a relief pressure seal portion, and the relief pressure seal portion overlaps a part of the sheet constituting the bag sheet with another part of the sheet.
- the relief pressure seal portion provides a heating pouch that peels off when the internal pressure increases and forms a deaeration passage that connects the inside of the bag sheet and the outside of the bag sheet.
- the relief pressure sealing portion includes an easily peelable layer and a skin layer, and the skin layer covers at least one of the part and the other part of the sheet, and the other one not covered. It is the resin layer which comprises the sealing surface which adhere
- This skin layer uses a material that has a higher tensile yield point stress than the easy peelable layer at high temperatures
- the interlayer peel type uses a material whose interlayer strength with the easy peelable layer decreases at high temperatures. Assume that the seal strength at 100 degrees Celsius is high.
- the above-mentioned “superimposing a part of the sheet on the other part of the sheet” includes not only overlapping the sheets so that they are in direct contact with each other, but also indirectly through other inclusions. For example, including overlapping the two sheets with a tape formed separately from the two sheets sandwiched between the two sheets.
- the skin layer covers at least one of the part of the sheet and the other part means that the skin layer is directly in contact with any of the sheets and is covered with other inclusions.
- a skin layer is provided on the surface of the tape formed separately from the two sheets, and any of the sheets is interposed via the tape.
- skin layers are provided on both surfaces of the tape and the tape is interposed between the two sheets.
- the skin layer on the front side of the tape the skin on the tape and the back side
- One sheet is indirectly coated with the layer as an inclusion
- the skin layer on the back side of the tape is indirectly coated with the other skin as the inclusion with the skin layer on the tape and the surface side.
- the sheet is indirectly covered with the sheet.
- the present invention is a bag sheet provided with an easily peelable seal portion as a relief pressure seal portion, and the relief pressure seal portion is configured such that a part of the sheet constituting the bag sheet is replaced with another part of the sheet.
- the relief pressure seal portion is peeled off when the internal pressure is increased, and forms a deaeration passage that connects the inside of the bag sheet and the outside of the bag sheet.
- the sealing portion provides a heating pouch comprising a flat portion forming a flat sealing surface and a bead portion formed in a protruding shape protruding toward the inner surface side of the bag sheet from the flat portion.
- the present invention has also provided a heating pouch that combines heating by a microwave oven and heating by a hot water bath.
- the present invention is a bag sheet provided with an easily peelable seal portion as a relief pressure seal portion, wherein the relief pressure seal portion overlaps a part of the sheet constituting the bag sheet with another part of the sheet.
- the relief pressure seal part is peeled off when the internal pressure rises to form a deaeration passage that connects the inside of the bag sheet and the outside of the bag sheet, and the relief pressure seal part Comprises at least one of a first seal mechanism and a second seal mechanism, and the relief pressure seal portion has a pressure strength of 6 to 30 kPa at 100 degrees Celsius, and is based on a hot water bath and a microwave oven.
- a heating pouch characterized by being capable of being heated.
- the relief pressure sealing portion includes an easily peelable layer and a skin layer, and the skin layer covers at least one of the part and the other part of the sheet, It is the resin layer which comprises the sealing surface adhere
- the relief pressure sealing portion includes a flat portion forming a flat sealing surface, and a bead portion formed in a protruding shape protruding toward the inner surface side of the bag sheet from the flat portion.
- the bead portion has a pressure strength of 6 to 30 kPa at 100 degrees Celsius, and the bead portion has a pressure strength higher than that of the flat portion.
- the hot water bath includes both hot water baths for cooking and hot water baths for heat sterilization (boil heating).
- the relief pressure sealing portion is provided with an easy-release tape, and the easy-release tape can be implemented as being easier to peel off at room temperature than at room temperature.
- seat can be implemented as what has the said easy peeling layer.
- the tape can be used without using the tape to form the relief pressure sealing portion.
- the present invention is a bag sheet provided with an easily peelable seal part as a relief pressure seal part, and the relief pressure seal part is a part of the sheet constituting the bag sheet.
- the relief pressure seal part peels off when the internal pressure rises and forms a degassing passage that connects the inside of the bag sheet and the outside of the bag sheet.
- a pouch for use with the above-described pressure relief seal portion is provided.
- the pressure-release seal portion has a pressure strength of 6 to 30 kPa at 100 degrees Celsius.
- the relief seal part has a seal strength of 1.3 to 20 N / 15 mm at 100 degrees Celsius.
- the relief pressure seal portion has an initial peak value / intermediate value of 1.3 to 3.0 of the seal strength at 100 degrees Celsius.
- first and second means may be each provided in the relief seal part alone, or may be provided with both of the two means. Further, all of the above first to third means may be provided in the relief pressure sealing portion.
- the present invention can provide a heating pouch in which the skin layer has a thickness of 3 to 40 ⁇ m.
- the microwave oven when heating the microwave oven by the above-described means, it is possible to release water vapor and the like from the degassing passage by peeling off when the internal pressure is increased and reliably forming the degassing passage. Rupture due to an increase in internal pressure can be suppressed.
- the relief seal part in the hot water bath, under the hot water conditions (heating conditions of about 100 degrees Celsius), the relief seal part does not easily peel off due to an increase in internal pressure, and the bag is sealed without forming a degassing passage. Therefore, it is possible to suppress the occurrence of an unfavorable situation in which the contents flow into the hot water.
- the present invention can easily provide a heating pouch suitable for combined use of heating by a microwave oven and hot water bath.
- microwave oven heating it peels off when the internal pressure rises to reliably form a degassing passage to prevent rupture due to the internal pressure rise.
- the necessary pressure-resistant strength can be easily imparted to the relief seal part, and the pressure-resistant strength suitable for the purpose of coexistence of degassing during microwave heating and sealing during hot water is easily achieved. It can be realized.
- the formation of the skin layer facilitates the design of the relief pressure seal portion and leads to the stability of quality. Furthermore, by forming the bead portion together with the flat portion on the relief pressure seal portion, the relief pressure seal portion can be made more difficult to peel off than the flat portion at the bead portion, and the entire relief pressure seal portion can be quickly blown when the internal pressure rises. It provided a structure that prevents peeling and ensures pressure resistance suitable for microwave heating and hot water bathing. More specifically, the present inventor has obtained the knowledge that, as a result of research, the pressure strength at 100 degrees Celsius is 6-30 kPa is suitable for satisfying both microwave heating and hot water bathing. The present invention can provide means for stably and easily obtaining the pressure strength.
- FIG. 1 is a schematic plan view of a heating pouch according to the present invention
- (B) is a partially cutaway enlarged sectional view of a bag sheet forming the heating pouch of (A)
- (C) is an X- X sectional view
- (D) is an enlarged sectional view of a partly cutaway part of (C)
- (E) is an enlarged sectional view of a partly notched part of (D)
- (F) is an inside of a pouch when heating a microwave oven.
- D The partial cutaway enlarged cross-sectional view showing the state where the relief pressure seal part of (D) is peeled off due to the generation of steam
- (G) is an explanation showing the transition of the peel strength of the heating pouch shown in (A) to (D). Figure.
- FIG. 1 is explanatory drawing which shows one process of manufacture of the pouch for heating of FIG. 1 (A)
- B is explanatory drawing which shows the next process of (A)
- C is the next process of (B).
- D is an explanatory view of a mechanism for intermittently feeding a plastic film performed during the steps (A) to (C)
- E is a dimension of each part of one embodiment of the present invention.
- (A) is explanatory drawing which shows the other manufacturing method of the heating pouch which concerns on this invention
- (B) is a part notch main part which shows other embodiment about the sealing part for relief of the heating pouch which concerns on this invention
- An enlarged cross-sectional view (C) is an enlarged cross-sectional view of an essential part of a notch showing another embodiment of the relief pressure seal portion
- (D) is a view showing still another embodiment of the relief pressure seal portion.
- Partial cutaway enlarged cross-sectional view, (E) is a partially cutaway main portion enlarged cross-sectional view showing another embodiment of the easy peelable tape
- (F) is a partially cutout showing another embodiment of the easy peelable tape.
- the principal part expanded sectional view, (G) is a partially cutaway main part enlarged sectional view showing still another embodiment of the easily peelable tape
- (H) is a partially cutout showing still another embodiment of the easily peelable tape.
- the principal part expanded sectional view, (I) is a partially cutaway principal part enlarged cross section showing still another embodiment of the easy-release tape .
- (A) is a partially cutaway enlarged cross-sectional view showing another embodiment of the relief pressure seal portion
- (B) is a partially cutaway enlarged view showing a method of forming the relief pressure seal portion shown in (A).
- Sectional drawing, (C) is a partially cutaway enlarged cross-sectional view showing a peeled state of the relief pressure seal portion
- (D) is a partially cutaway enlarged view showing another embodiment of the relief pressure seal portion.
- Cross-sectional view, (E) is a partially cutaway enlarged cross-sectional view showing still another embodiment of the relief pressure seal portion
- (F) shows the transition of the peel strength of the relief pressure seal portion shown in (D).
- (A) is a partially cutaway enlarged cross-sectional view showing another example of a method for forming a relief pressure seal portion
- (B), (C), (D), and (E) are portions showing a different formation method from (A).
- the heating pouch which is the heating package according to the present invention
- any one such as a three-side seal, a four-side seal, a joint palm flat bag, a joint palm gusset bag can be selected.
- the heating pouch can be implemented as a bag that automatically fills the contents while making a bag, or a bag sheet that has been made in advance and then filled with the contents to seal the bag sheet.
- FIG. 1 (A) shows a heating pouch 1 in a state where contents are accommodated.
- the heating pouch 1 of this embodiment is a bag sheet 10 provided with an easily peelable seal portion as a relief pressure seal portion 2.
- the relief pressure seal portion 2 is for sealing a portion of the sheet constituting the bag sheet 10 with another portion of the sheet, and the relief pressure seal portion 2 is peeled off when the internal pressure rises due to microwave heating.
- a degassing passage that connects the inside of the heating pouch 1 and the outside of the heating pouch 1 is formed.
- the relief pressure seal portion 2 is for releasing steam, and the relief pressure seal portion 2 is intended to release the pressure in the heating pouch 1 that is the bag sheet 10.
- the bag sheet 10 includes a lower sheet portion 12 and an upper sheet portion 11 that is arranged on the lower sheet portion 12. It is a substantially rectangular shape in plan view that accommodates the food f between the side sheet portion 12 and the upper sheet portion 11.
- the easily peelable relief pressure sealing portion 2 is provided on the upper sheet portion 11. That is, the relief pressure seal portion 2 is formed by laminating a part of the upper sheet part 11 and another part of the upper sheet part 11 in a palm-like shape. The relief pressure seal portion 2 will be described in detail later.
- the heating pouch 1 having a substantially rectangular shape in plan view seals the food f by sealing the lower sheet portion 12 and the upper sheet portion 11 at the front end side 3a, the rear end side 3b, and the left and right end sides 3c and 3d, respectively. .
- the sealing can be performed by heat sealing.
- Each end side of the heating pouch 1 is referred to as a joint portion as necessary in order to distinguish it from the relief pressure seal portion 2 that forms a deaeration passage.
- the front end side 3a after sealing is the front joining portion 3a
- the rear end side 3b after sealing is the rear joining portion 3b
- the right end side 3c after sealing is the right joining portion 3c
- 3d is referred to as a left joint 3d.
- the heating pouch 1 before the food is stored has one of the left and right edges 3c and 3d open, and after the food is stored. The opened edge is sealed as shown in FIGS.
- the upper sheet portion 11 and the lower sheet portion 12 constituting the bag sheet 10 are formed of a single plastic film p.
- the upper sheet part 11 and the lower sheet part 12 are connected to each other from the left and right end sides 3c, 3d before the food is accommodated. That is, taking the uppermost bag sheet in FIG. 2C as an example, the right bag sheet 10 has the left end side 3d open and the right end side 3c closed from the beginning, and the left bag sheet 10 has the right end side. 3c is opened and the left end side 3d is closed from the beginning.
- the bag sheet 10 may be a plastic having heat resistance against heating of a microwave oven.
- the bag sheet 10 includes a base material 10a and a sealant layer 10b.
- the sealant layer 10b is a layer laminated on one surface of the substrate 10a.
- the substrate 10a a plastic material having heat resistance against heating of a microwave oven is used.
- the substrate 10a may be a biaxially stretched film made of polypropylene, polyamide, polyester, ethylene-vinyl alcohol copolymer, vinylidene chloride-acrylate copolymer film, aluminum oxide-deposited biaxially stretched polyester film, polymer, etc. It can be formed of a material such as a taxylylene adipamide-based polyamide stretched film (including a co-extruded laminated film with 6-nylon). However, as long as it has the heat resistance with respect to the heating of a microwave oven, it is also possible to implement by using a plastic material other than the above for the base material 10a.
- the sealant layer 10b is made of a film that is excellent in both sealing strength and mechanical strength, has heat resistance and strength that can withstand heat sterilization and microwave cooking, and has excellent content resistance such as oil resistance.
- Specific examples of such films include linear low-density polyethylene, medium-density / high-density polyethylene, homo-random copolymer / block copolymer polypropylene, ⁇ -olefin copolymer, and others. What is blended and used is mentioned. Further, the sealant layer 10b does not cause peeling due to softening even when heated by microwave oven or hot water bath.
- At least one of the joints 3a to 3d has a notch for opening.
- the notch is a starting point for tearing the bag sheet 1 and may be a notch that facilitates opening.
- the notch may be a V-shaped notch, but may also be a U-shaped notch, for example, or may be a single linear notch.
- the above-described relief pressure sealing portion 2 preferably has a pressure strength at 100 degrees Celsius of 6 to 30 kPa.
- the relief pressure sealing portion 2 thus sets the lower limit value of the pressure strength at 100 degrees Celsius to 6 kPa.
- the lower limit value of the pressure strength is a numerical value for preventing bag breakage under the condition that, in the case of boil sterilization, a water tank of 95 degrees Celsius soaks several tens of centimeters below the water surface.
- the lower limit is preferably set to 8 kPa in order to prevent bag breaking more reliably.
- the relief pressure sealing portion 2 has an upper limit value of the pressure strength at 100 degrees Celsius as 30 kPa.
- This upper limit is a particularly preferable numerical value in order to ensure vapor permeability during heating in the microwave oven. This is because steaming is required due to the internal pressure of water vapor generated from food by microwave heating.
- the relief pressure sealing portion 2 can also be implemented by setting the sealing strength at 100 degrees Celsius to 1.3 to 20 N / 15 mm from the viewpoint of sealing strength. Further, the relief pressure sealing portion 2 can be implemented by setting the initial peak value / intermediate value of the seal strength at 100 degrees Celsius to 1.3 to 3.0 from the viewpoint of the ratio of the initial peak value / intermediate value. . Although the above numerical range is most desirable, it may be slightly deviated from the above ranges of strengths and ratios as long as both microwave heating and hot water bath can be achieved.
- the relief pressure seal portion 2 of this embodiment will be further specifically described. As shown in FIGS. 1A and 1D, the relief pressure sealing portion 2 includes a first sealing mechanism 21 and a steam port 8.
- the first seal mechanism 21 includes an easily peelable tape 20.
- the easily peelable tape 20 includes a tape body 4 that is an easily peelable layer and a skin layer 5.
- the tape body 4 is referred to as an easily peelable layer 4 as necessary.
- the easy-peeling tape 20 is inserted between a part of the upper sheet part 11 and another part of the upper sheet part 11 overlapped with the part at the palm.
- the skin layer 5 is provided on the surface side of the easy-peeling tape 20 that is the upper surface of the easy-peeling tape 20, and forms the seal surface m on the surface side of the easy-peeling tape 20.
- the lower surface of the easy peeling tape 20, that is, the back surface of the tape body 4 is directly bonded to the upper sheet portion 11.
- the skin layer 5 is formed only on one side of the easy-release tape 20.
- the pressure seal strength at 100 degrees Celsius is 6 to 30 kPa as described above, and more preferably.
- the pressure strength at 100 degrees Celsius is 8-25 kPa.
- the skin layer 5 is made of a resin that has a tensile yield stress (JIS K 7161, 7162) of 10-40 MPa, can be heat-sealed, and induces a seal strength of 30 N / 15 mm or more under normal conditions.
- the skin layer 5 can be formed of a polyolefin resin.
- the skin layer 5 is composed of linear low-density polyethylene, medium-density / high-density polyethylene, homo-random copolymer / block copolymer polypropylene, ⁇ -olefin copolymer, etc. alone or blended. Can be used.
- the production method of the skin layer 5 there are methods such as film forming by coextrusion together with other layers, direct application by an extrusion laminating method, and application of a film by a dry laminating method.
- the formation of the skin layer 5 by another known manufacturing method is not excluded.
- Said tape main body 4 is formed with a film with high temperature dependence, and makes an easily peelable layer.
- a material having heat sealability with the sealant layer 10b such as a polyolefin resin such as polypropylene or polyethylene, or a polyester resin can be used.
- the peeling mechanism of the easy peeling layer will be explained.
- the peeling mechanism there are (a) interfacial peeling, (b) delamination, and (c) cohesive peeling. Can be adopted.
- (A) Interfacial peeling is easy peeling at the interface between the bag body (sheet constituting the bag sheet) and the insertion tape (easy peeling tape 20). Therefore, it does not matter if the intermediate layer has the easy peeling layer 4 (no interfacial peeling).
- (B) Delamination is to peel the skin layer 5 and then peel between the skin layer 5 and the easy peel layer 4. The tensile yield stress of the skin layer 5, the skin layer 5 and the easy peel layer The interlayer adhesive strength of 4 affects the peel strength.
- (C) Aggregation peeling means that the material itself of the easy-peeling layer 4 is destroyed, and is produced by adjusting the cohesion force by appropriately providing a dispersed phase in the continuous phase.
- the intermediate layer has the easy peeling layer 4
- the strength when the skin layer 5 is torn off is also affected.
- the resin composition for forming the easy release layer 4 as the cohesive release layer include a blend of polybutene with low density polyethylene.
- the thickness of the skin layer 5 is 3 to 40 ⁇ m, preferably 3 to 30 ⁇ m, more preferably 3 to 15 ⁇ m.
- the thickness of the skin layer 5 is most preferably 5 to 15 ⁇ m.
- the skin layer 5 can be provided on the relief pressure seal portion 2 by inserting the easy-release tape 20 between the folds of the plastic film p before being formed into a palm shape. it can.
- the skin layer 5 is formed by laminating the above-described highly temperature-dependent film, for example, a linear low-density polyethylene material on the tape body 4.
- the skin layer 5 is a polyolefin layer in this example, and the skin layer 5 is a layer formed on the surface of the easily peelable tape 20, that is, the tape body 4 by coextruding the film forming the tape body 4 and the polyolefin. It is.
- the said formation of the skin layer 5 provides the sealing surface m on the surface of the easy peeling tape 20 (tape main body 4) to coat
- the strength of the easily peelable layer having high temperature dependency is reduced by the pressure increase due to heating, and as shown in FIG. 1 (F), the skin layer 5 is torn due to the expansion of the pouch, so that the relief pressure sealing portion 2 is formed. It will be in a state where it peels and can pass through.
- 5a of FIG. 1 (F) has shown the crack of the skin layer 5.
- FIG. 1 (F) has shown the crack of the skin layer 5.
- the easily peelable tape 20 is easily peeled from the bag sheet 10 by the vapor pressure in the bag when heated to a temperature higher than normal temperature, and the required peel strength can be easily adjusted by adjusting the skin layer 5. Can be designed, and the peel strength can be further stabilized.
- the easy-peeling tape 20 on which the skin layer 5 is formed is a tape having a property of reliably peeling when it reaches a predetermined pressure by heating, unlike an easy peel film that can be easily opened manually at room temperature. For this reason, the easy peeling tape 20 can be easily designed to reliably open the bag sheet 1 when the internal pressure rises in microwave heating.
- a known material other than the materials exemplified for the skin layer 5 may be employed.
- the easy-peeling tape 20 may be a multilayer having a layer other than the skin layer 5 together with the skin layer 5. Can be implemented.
- the skin layer 5 peels off from the sealant layer 10b of the bag sheet 10 under pressure.
- the sealing surface m to be bonded is provided.
- the sealant layer 10b of the bag sheet 10 has a thickness of 60 ⁇ m
- the base material 10a is a biaxially stretched polyamide film having a thickness of 15 ⁇ m.
- the tape body 4 has a thickness of 25 ⁇ m and the skin layer 5 has a thickness of 5 ⁇ m.
- the above numerical values are only examples for the thickness of each layer, and any other numerical values can be used as long as the above-mentioned peel strength can be ensured for both microwave heating and hot water bathing.
- the peel strength between the layer of the tape body 4 and the layer of the upper sheet portion 11 is stronger than the peel strength in the skin layer 5.
- the relief pressure seal portion 2 is formed over substantially the entire region in the front-rear width direction between the front end side 3a and the rear end side 3b. Although the entire region in the front-rear width direction may be evenly peeled off, the steam port 8 that peels preferentially in a predetermined position in the front-rear width direction of the relief pressure seal portion 2 over other positions in the front-rear width direction. Is preferably formed. In other words, it is preferable that the steam port 8 is provided as a relief portion when the heating pouch 1 is heated by microwave heating so that the steam is reliably discharged from the steam port 8 to the outside. As shown in FIG.
- the steam port 8 is provided in a portion of the upper sheet portion 11 that covers the easy-peeling tape 20, and the steam port 8 has the front end side 3 a and the rear end of the relief pressure seal portion 2. It arrange
- the steam port 8 is a cutout portion that is cut from the distal end 2 a side of the relief pressure seal portion 2 toward the base side of the relief pressure seal portion 2 (at a depth that does not reach the base portion).
- the steam port 8 is also a non-adhesive part that does not seal the bag sheet 10.
- the relief pressure seal portion 2 rises (in the direction indicated by the arrow Y), and the steam port 8 becomes the uppermost portion of the heating pouch 1 (FIG. 1C).
- the steam does not escape from the steam port 8 at all, but the effect of the skin layer or the bead layer in the relief pressure seal portion 2, that is, the easy-release tape 20 in the direction indicated by the arrow Y in FIG.
- the steam escapes from the steam port 8 in a refreshing manner.
- the easy-peeling tape 20 can be implemented by including the base layer 9 shown in FIG. 3E in addition to the easy-peeling layer 4 and the skin layer 5.
- the base layer 9 uses a resin that has a tensile yield stress (JIS K 7161, 7162) of 10-40 MPa, can be heat-sealed, and induces a seal strength of 30 N / 15 mm or more under normal conditions. Is preferred. That is, the base layer 9 can also be formed of a polyolefin resin.
- the base layer 9 includes linear low-density polyethylene, medium-density / high-density polyethylene, homo-random copolymer, and block copolymer.
- Polymerized polypropylene, ⁇ -olefin copolymer, and the like can be used alone or in combination.
- the base layer 9 can be made into two or more layers, and one of the layers not located on the sealing surface can be a biaxially stretched polyester film, a biaxially stretched polyamide film, a biaxially stretched polypropylene film, an unstretched polypropylene film, or other films.
- a biaxially stretched polyester film a biaxially stretched polyamide film
- a biaxially stretched polypropylene film a biaxially stretched polypropylene film
- unstretched polypropylene film unstretched polypropylene film
- FIGS. 1A to 1D A method for producing the heating pouch shown in FIGS. 1A to 1D will be described in summary. This manufacturing method performs the following steps 1) to 5).
- the belt-shaped plastic film p is formed into a flat-bottomed bag shape that opens upward in the end view, and left and right side edges v, w of the plastic film p at the top of the bag. Fold in a gusset shape so that the side extends laterally to the outside of the bag.
- reference numeral 16 denotes left and right folded portions of the bottom of the gusset.
- the right end side 3c which is the right joint portion 3c
- the left end side 3d which is the left joint portion 3d
- one sheet is used as a gusset bag. It is a fold formed by folding.
- the line for feeding the plastic film p includes a plurality of rollers that move the plastic film p and guide the movement.
- Each roller is depicted as a circle in FIG.
- the dancer roll d can move up and down unlike other rollers whose positions are fixed.
- the plastic film p is continuously fed on the upstream side z1 of the dancer roll d.
- the plastic film p is intermittently fed by the vertical movement of the dancer roll d.
- the steam port 8 is formed by a vertical sealing device (not shown), and the end portion of the steam port seal, that is, the ear portion 13a near the fold line 13 is removed by a slit.
- the side seal portion that is, the left and right joint portions 3c and 3d are formed by heat-sealing the left and right folded portions 16 with a side seal device (not shown).
- a side seal device (not shown)
- the right end side 3c which is the right joint portion 3c
- the left end side 3d which is the left joint portion 3d
- Horizontal sealing step On the downstream side of the dancer roll d, a horizontal sealing device (not shown) is intermittently sealed in a direction intersecting the feeding direction of the plastic film p to form a horizontal seal 3e.
- Horizontal seal cutting step In the horizontal seal 3e, the plastic film p is divided along the horizontal direction by a cutting machine (not shown). By this division, a pair of left and right bag sheets 10 are sequentially formed.
- a microwave oven pouch can be efficiently manufactured with a pair of left and right sides and two horizontal sides.
- the lower sheet portion 12 can be cut to form two symmetrical bag sheets as shown in the uppermost part of FIG.
- a microwave oven pouch can be efficiently manufactured with two horizontal surfaces according to general bag making.
- the use of an easily peelable tape is advantageous in terms of quality stability and cost compared to performing a release agent application or corona treatment as an easy opening process for imparting easy opening to a specific portion of the bag sheet 10. It becomes.
- the dancer roll d is attached to the equipment, the plastic film p can be folded while continuously flowing.
- variation of the folding dimension about a flow direction is suppressed. Further, there is an effect of preventing the folding position from being shifted or the folding from being opened downstream, which leads to prevention of defects, quality stabilization, and reduction of the loss rate. Furthermore, it is possible to prevent the folding position from changing by making the dancer roll d a large-diameter roll having a larger diameter than the other rollers constituting the line, or by providing irregularities on the roll circumference.
- the tape can be inserted into a fixed position without stress by inserting the easily peelable tape at the timing described in the tape insertion process of 2) above. If the insertion is carried out downstream of this, the tape must be moved in the lateral direction by the length of the bag (substantially), resulting in defects such as tape breakage, inversion, and tape damage.
- FIG. 1G the transition of the peel strength of the relief pressure seal portion 2 at the time of heating and pressurization is shown in FIG.
- the vertical axis represents peel strength and the horizontal axis represents time.
- a peak of peel strength appears as an initial value in a portion surrounded by a dot-dash line circle in the graph of FIG. 1 (G), and then the peel strength decreases and changes stably as indicated by an intermediate value surrounded by a dotted circle. is doing. From this, it is possible to secure a large peel strength at the initial stage of pressurization at which the skin portion 5 shown in FIG. 1 (F) is torn, and after the skin layer 5 is torn, the peel strength is lowered and a stable state can be secured. I can grasp that.
- the upper sheet portion 11 and the lower sheet portion 12 constituting the bag sheet 10 are each formed by a single plastic film p.
- the upper sheet portion 11 and the lower sheet portion are separately formed plastic films p, and the right end sides 3c and the left end sides 3d of the plastic film p are sealed. Therefore, the present invention can be implemented as a single unit.
- FIG. 3A shows a state viewed from the same direction as the lowermost drawing in FIG.
- the easy-release tape 20 can also be implemented with a protruding portion h as shown in FIG. 3 (B).
- the protruding portion h is a portion of the easily peelable tape 20 that protrudes toward the inside of the bag of the heating pouch 1, that is, toward the food storage space k.
- the skin layer 5 may be provided on the upper surface side of the tape body 4 or may be provided on the lower surface side of the tape body 4 in both cases where the protruding portion h is provided and not provided. Further, in the embodiment shown in FIGS.
- the easily peelable tape 20 is provided with the skin layer 5 only on one surface, that is, the surface (upper surface) of the easily peelable tape 20 (tape body 4).
- the easy-release tape 20 can be implemented by providing the skin layer 5 on both sides, that is, both the front side and the back side of the tape body 4.
- FIG. 3C shows a state in which the sealing surface of the skin layer 5 on the upper surface side of the tape body 4 is peeled off during heating in the microwave oven. However, when the microwave oven is heated, the sealing surface of the skin layer 5 on the lower surface side of the tape body 4 may be peeled off, or the upper and lower skin layers 5 may be peeled off.
- the sealant layer 10b bonded to the skin layer 5 that does not peel off needs to have a peel strength that does not peel even when water vapor is generated.
- the skin layer 5 that peels from the sealant layer 10b when steam is generated is peeled off the skin layer 5h
- the sealant layer 10b that is bonded to the peeled skin layer 5h is peeled off
- the steam side sealant layer 10h is The skin layer 5 that does not peel from the sealant layer 10b when it is generated.
- the sealant layer 10b that is bonded to the non-peeled skin layer 5n is called a non-peel side sealant layer 10n.
- the bag sheet 10 includes a sheet member (hereinafter referred to as a first sheet member 14) including a base material 10a and a release-side sealant layer 10h, and a sheet member (hereinafter referred to as a second sheet member) including a base material 10a and a non-release-side sealant layer 10n.
- a sheet member hereinafter referred to as a first sheet member 14
- a sheet member hereinafter referred to as a second sheet member
- Each of the sheet members 15) is constituted by a separate sheet member.
- the release-side sealant layer 10h of the first sheet member 14 is already in the conditions and composition shown in the description of FIG. 1D, while the non-release skin layer 5n of the second sheet member 15 is a release skin layer.
- the sealing condition adjusted to the peeling strength that does not peel from the non-peeling side sealant layer 10n (the protruding portion is reduced or eliminated from the opposite-side relief pressure sealing portion 2) Or use adjusted materials. That is, the peel strength may be achieved by both selection of a material constituting the relief pressure sealing portion 2 and adjustment of the sealing condition.
- the relief pressure seal portion 2 is formed between the joining portions of the two bag sheets, and the form of joining these two bag sheets can be variously changed. It is desirable to employ a seal. Most preferably, the embodiment shown in FIG. 5A is advantageous because the sealing condition can be easily adjusted.
- the shape of the palm seal is adopted, and the length of the protruding portion h is set to the non-peeling side (between the upper sheet portion 11 on the upper side u1 and the easy peeling tape 20).
- the length is shorter than the peeling side (between the upper sheet portion 11 on the lower side u2 and the easy peeling tape 20).
- the length of the section where the seal g1 is formed on the non-peeling side is the easy peeling side (lower It becomes longer than the length of the section in which the seal g2 is formed (between the upper sheet portion 11 on the side u2 and the easy peeling tape 20) (in each drawing of FIG. 5, the non-peeling side seal g1 and the easy peeling side). This is an area indicated by dark spots on the seal g2).
- the easy peel side seal g2 is positioned on the lower side (skin layer 5 below the easy peel layer 4), the above structure can be realized very easily.
- the long side and the short side of the protruding portion h can be formed by at least one sealing operation.
- the inner end of the easy-peeling side seal g2 is fixed at the folding position indicated by T in FIG. 5 (A) of the upper sheet portion 11 of the lower u2 folded in half. This is because the inner end of the side seal g1 can be arbitrarily adjusted by simply changing the position of the seal plate S.
- FIG. 5C can be shown.
- the upper sheet portion 11 on the upper side u1 must be once detached so as not to be sealed (see FIG. 5B).
- an easily peelable side seal g2 (the longer side of the protruding portion h) is formed (FIG. 5C).
- FIG. 5A is most advantageous. However, when the present invention is implemented, it is not impossible to implement it as in the other diagrams of FIG.
- the easily peelable tape 20 is provided with the skin layers 5 on both the front and back surfaces, as shown in FIG. 3D, it can also be implemented with the protruding portion h similar to that shown in FIG.
- the thickness of both skin layers 5 is 5 ⁇ m
- the thicknesses of the other layers constituting the bag sheet 10 and the relief pressure seal portion 2 other than the skin layer 5 are as described above. This is the same as each layer in FIG.
- the above numerical values are examples for the thicknesses of the respective layers, and any other numerical values can be used as long as the above-described peel strength that achieves both microwave heating and hot water bath can be secured.
- matters not particularly mentioned are the same as those in the embodiment shown in FIGS.
- FIG. 3 (F) to 3 (I) show still another embodiment of the easy-release tape 20.
- FIG. An easily peelable tape 20 shown in FIG. 3 (F) is composed of the above easily peelable layer 4 and the base layer 9.
- the easy-release tape 20 shown in FIG. 3 (G) includes an easy-release layer 4 on the front surface side and the back surface side (upper and lower surfaces) of the base layer 9, and the skin layer 5 is easily laminated on both the easy-release layers 4.
- the skin layer 5 is the front and back of the release tape 20.
- the easily peelable tape 20 shown in FIG. 3 (H) is composed only of the easily peelable layer 4 and does not include the skin layer 5 or the base layer 9 described above.
- FIGS. 3E to 3I are composed of the base layer 9 and the easily peelable layer 4 laminated on the front side and the back side (upper and lower sides) of the base layer 9.
- the skin layer 5 is not provided.
- items not particularly mentioned are the same as those shown in FIG. 1, FIG. 2, or FIGS. 3A to 3D. .
- the relief pressure sealing portion 2 includes a second sealing mechanism 22 and a steam port 8.
- the steam port 8 is the same as the relief pressure seal portion 2 provided with the first seal mechanism 21 shown in FIG.
- the second sealing mechanism 22 includes a flat portion 6 that forms a flat sealing surface m, and a resin bead portion 7 formed in a protruding shape that protrudes toward the inner surface side of the bag sheet 1 from the flat portion 6.
- the inner surface side of the bag sheet 1 refers to the thickness direction of the sheet member that faces the seal surface m and is bonded to the seal surface m.
- the overall pressure relief seal portion 2 including the flat portion 6 and the bead portion 7 has a pressure resistance of 6 to 30 kPa.
- the bead portion 7 has a higher pressure resistance than the flat portion 6.
- the strength drop at high temperature is significant compared to PE (polyethylene) and PP (polypropylene) with uniform composition at high temperature. It is very difficult to design in the above peel strength range.
- a method of increasing the peel strength only at the initial stage of peeling is adopted, and it is preferable to employ the second seal mechanism 22 including the bead portion 7 as the method.
- the above-mentioned bead portion 7 is a bead of resin provided on the sealant layer 10b at the time of sealing, that is, bulges, by performing sealing at a high temperature or high pressure.
- the second seal mechanism 22 is a position closest to the accommodation space k in the deaeration passage from the accommodation space k side to the steam port 8 formed during steaming, that is, an inflow portion from the bag inside to the deaeration passage.
- the bead part 7 which is the above-mentioned rise is provided in the position which becomes.
- the bead part 7 which is a swelling part is arrange
- the intermediate region on the bag outer side, that is, on the steam port 8 side than the bead portion 7 is the flat portion 6 without the bead portion 7.
- the peel strength of the bead portion 7 at the initial peeling is 1.3 to 3.0 times the peel strength of the flat portion 6.
- the bag sheet 10 is composed of the first sheet member 14 and the second sheet member 15 having different properties of the sealant layer 10b.
- the sealant layer 10b of the first sheet member 14 located above the bead portion 7 serves as a release-side sealant layer 10b and serves as a non-peeling-side sealant layer 10b of the second sheet member 15 located below the bead portion 7. It is directly bonded to the flat portion 6 included in 10b.
- the non-peeling side sealant layer 10b functions in the same manner as the tape body 4 of the above-described easy-peeling tape 20, and when the pouch is expanded by microwave heating, as shown in FIG.
- the sealant layer 10b positioned below the bead portion 7 is used as a release side sealant layer 10b that peels from the bead portion 7, and the sealant layer 10b positioned above the bead portion 7 is used as a bead. It is also possible to implement as a non-peeling side sealant layer 10b that does not peel from the portion 7.
- the bead portion 7 has the sealant layer 10b on both sides of the upper sheet portion 11 that is in direct contact with another portion of the upper sheet portion 11 over the other portion. It can be formed by heating and melting. However, from the lower side of FIG. 4 (B), the lower second sheet portion 15 is heated by the seal bar s from the base material 10a side to melt the lower sealant layer 10b in the figure to form the bead portion 7. It is good. Moreover, it can implement also as what forms the bead part 7 by heat-dissolving both the upper and lower sealant layers 10b.
- a receiving member (not shown) facing the bag sheet may be provided on the opposite side of the seal bar s across the bag sheet.
- the heating may be performed by the seal bar s with the bag member sandwiched by the receiving member together with the seal bar s.
- FIG. 4F shows the transition of the peel strength of the relief pressure seal portion 2 during heating and pressurization.
- the vertical axis represents peel strength and the horizontal axis represents time.
- a peak of peel strength appears as an initial value in a portion surrounded by a dot-dash line circle in the graph of FIG. 4 (F), and then the peel strength decreases and stabilizes as indicated by an intermediate value surrounded by a dotted circle. It has changed. From this, in the second seal mechanism 22 provided with the bead portion 7, a large peel strength at the initial stage of pressurization is secured in the bead portion 7, and a stable one with a constant peel strength can be secured in the flat portion 6. I can understand.
- FIG. 4 (D) the second seal mechanism 22 is separate from the bag sheet 10 and easily peelable as in the embodiment shown in FIG. 1 (D) and FIGS. 3 (B) to 3 (E). 20 can be implemented. That is, in this modified example, the first seal mechanism 21 and the second seal mechanism 22 are provided side by side.
- the easily peelable tape 20 is composed only of the tape body 4 shown in the embodiment shown in FIG. 1 (D) and FIGS. 3 (B) to 3 (D). That is, in the example shown in FIG. 4D, the easy-release tape 20 does not include the skin layer 5.
- the easily peelable tape 20 that is, the surface of the tape body 4 forms a flat surface 6, and a bead portion 7 is provided on the surface of the tape body 4 together with the flat portion 6. Moreover, as shown to FIG.4 (E), it can implement also as what provides the flat part 6 and the bead part 7 in both the surface of the easily peelable tape 20, and a back surface.
- the easily peelable tape 20 can be implemented as including the protruding portion h that protrudes toward the accommodation space k in the examples shown in FIGS.
- the bead portion 7 is arranged not only near the accommodation space k of the heating pouch 1 but also on the opposite side of the accommodation space k across the bead portion 7, that is, on the front end 2 a side of the relief seal portion 2. It can be implemented as an arrangement.
- the relief pressure seal portion 2 can be implemented as including both the first seal mechanism 21 and the second seal mechanism 22. That is, for the easily peelable tape 20, the skin layer 5 is provided on the front surface and the back surface of the tape body 4, and the bead portion 7 is transferred from both skin layers 5 providing the sealing surface m to the bag sheet 10, that is, the upper sheet portion 11. It can protrude toward the inside of the thickness of the upper sheet part 11.
- the first seal mechanism 21 shown in FIGS. 1, 2, and 3A to 3D is provided for matters not particularly mentioned. This is the same as the embodiment, and the description is omitted.
- the first sealing mechanism 21 including the skin layer 5 is configured to form a degassing passage by the skin layer 5 being torn by the internal pressure when the internal pressure is increased by microwave heating.
- the first seal mechanism 21 can easily achieve the desired pressure resistance without greatly biasing the seal strength. Therefore, the first seal mechanism 21 is superior to the second seal mechanism 22 in terms of stability.
- the skin layer 5 is easy to design and leads to stable quality. As described above, the degassing passage is formed by tearing the skin layer 5 when the internal pressure rises due to microwave heating.
- the heating pouch 1 has a lateral width or lateral width t1 of 180 mm, a longitudinal width or longitudinal width t2 of 150 mm, and a left lateral width t3 between the left end and the base end of the relief pressure sealing portion 2 of 150 mm.
- the right lateral width t4 between the base end and the right end of the relief pressure seal portion 2 is 30 mm
- the front-rear width t5 of the front joint portion 3a is 10 mm
- the front-rear width t6 of the rear joint portion 3b is 10 mm.
- the right joint 3c is folded to form the bottom.
- the protrusion width t8 from the proximal end to the distal end of the relief pressure seal portion 2 is 10 mm. After the contents are put in from the position of the left joint 3d, the left joint 3d is formed.
- the lateral width t7 of the left joint 3d is 10 mm.
- Insertion Tape 20 A coextruded film composed of three layers of a base layer 9, an easy peeling layer 4 and a skin layer 5 shown in FIG.
- the easy peeling layer 4 was adjusted to a thickness of 10 ⁇ m
- the skin layer 5 was adjusted to a thickness of 0, 5, 15, 30, 40, and 50 ⁇ m. Note that the total thickness was 110 ⁇ m only for the skin layer of 50 ⁇ m, and the others were 70 ⁇ m, and the base layer 9 was adjusted to have such a thickness.
- prime polymer SP3530 L-LDPE, density 931 kg / cubic meter, tensile yield stress 13 MPa
- the easy release layer 4 was prepared by blending Nippon Polyethylene Novatec LD LF443 (LDPE) and Mitsui Chemicals Tafmer BL3110M (polybutene) in 80/20 (%), respectively.
- test bag heat pouch 1
- ONy 15 ⁇ m Unitika ON-RT
- L-LDPE 50 ⁇ m Toyobo L-6101
- a bag of 150 ⁇ 180 mm was prepared, and each insertion tape was sandwiched and sealed at the steam port.
- the sealing was performed under the conditions of a sealing temperature of 160 ° C., a sealing time of 1 second, a sealing pressure of 0.2 MPa, and a sealing frequency of 2 times.
- Test method 3-1-1) Pressure strength at 100 degrees Celsius According to JIS Z0238 container burst strength test, the test bag is filled with air and sealed, and the air bag is held at 100 degrees Celsius. Then, air was fed into the test bag in an amount of 1.0 L / min, and the pressure when steaming or breaking the bag was measured to obtain the pressure resistance.
- 3-1-2) Seal strength at 100 degrees Celsius In accordance with JIS Z0238 heat seal strength test, the steam port is cut to a width of 15 mm, and in an air bath maintained at 100 degrees Celsius, a tensile speed of 300 mm / min, Seal strength (peak value and intermediate value) was measured under the condition of a peeling angle of 180 degrees.
- Example 4 can be used as the heating pouch of the present invention, it is inferior to the other examples (for this reason, it is marked as “-” in Table 1), and the other examples are compared with Example 4. Suitable as a heating pouch of the present invention.
- Comparative Example 1 does not include the skin layer 5, and the pressure resistance at 100 degrees Celsius is 4.8 kPa, and the seal strength peak value at 100 degrees Celsius is 0.82 N / 15 mm. An intermediate value of seal strength at 100 degrees is set to 0.75 N / 15 mm, and an initial peak value / intermediate value is set to 1.09.
- the thickness of the skin layer 5 is 2 ⁇ m
- the pressure strength at 100 degrees Celsius is 5.3 kPa
- the peak value of the seal strength at 100 degrees Celsius is 1.12 N / 15 mm
- the seal strength at 100 degrees Celsius is 0.78 N / 15 mm
- the initial peak value / intermediate value is 1.44.
- Comparative Example 3 As shown in Table 1, in Comparative Example 3 described above, there was no problem in both boil sterilization suitability and hot water bath suitability, but the microwave oven automatic steaming property was broken and the result was x.
- the bag breaking of Comparative Example 3 occurs after the sheet member 14 is stretched by the internal pressure. This is because, in a situation where the easily peelable layer 4 cannot be easily peeled off, the weakest portions of these are generally destroyed including the seal portions 3a to 3d and the first and second sheet members 14 and 15. It depends.
- Example 5 Details of the test results shown in Table 1 will be described later together with the evaluation of Example 5 shown in Table 2 as the evaluation results of Examples.
- the seal strength in Table 1 is as described in JIS Z 0238: 1998 (Test method for heat-sealed soft packaging bags and semi-rigid containers). The test was conducted according to the heat seal strength test of the bag, and the presence or absence of broken bag was determined according to JIS Z 0238: 1998. The test was performed according to the burst strength test of the container. In addition, the above 7. The correction of the load in the heat seal strength test of the bag conforms to JIS P 8113 (paper and paperboard-tensile property test method-Part 2: constant speed extension method).
- Example 5 shows the test results of Example 5.
- the fifth embodiment is of the type shown in FIG. 4A that employs the second seal mechanism 22 and includes the bead portion 7. Therefore, Example 5 does not include the skin layer 5 unlike Examples 1 to 4 in Table 1.
- Example 5 shown in Table 2 each test method and test bag manufacturing method are the same as those shown in Table 1, and the dimensions and configuration of the heating pouch 1 are the same as those described with reference to FIG. It is.
- Example 5 As shown in Table 2, in Example 5, the size of the bead portion 7, that is, the protruding width protruding from the flat portion 6 that is the seal surface m is 13 ⁇ m, the pressure strength at 100 degrees Celsius is 8.7 kPa, and the degree of pressure is 100 degrees Celsius.
- the peak value of the seal strength is 1.67 N / 15 mm, the intermediate value of the seal strength at 100 degrees Celsius is 0.82 N / 15 mm, and the initial peak value / intermediate value is 2.04.
- Table 2 about the test result of Example 5, as shown in Table 2, there was no bag breaking in any test of microwave oven automatic steaming property, boil sterilization suitability, and hot water bath suitability.
- Example 1 Pressure resistance at 100 ° C.
- Examples 1, 2, 3, and 5 After the test bag was fully inflated into a spherical shape due to the introduction of air, the easy-open seal part peeled off after 3 seconds, and the burst sound The steam was passed normally without leakage of the contents (water). After confirming the easy-open seal part after the test, the skin layer 5 was torn in Examples 1, 2, and 3. In Example 5, the bead part 7 was peeled from the sealant layer 10b of the seal part, and the easy peel layer 4 was Aggregate and peel. It was a normal peeling situation.
- Example 4 As in the case of (1) 1), steaming was normally performed by peeling the easy-peeling layer, but after the swelled into a spherical shape, the time until steaming increased to 5 seconds. We will refer to the evaluation in Table 1 in (2) 2) below.
- Example 4 Although the steaming was normally performed in the same manner as in (2) 1) above, the time until the steaming was increased to 5 seconds after swelling in a spherical shape. For this reason, as described above, it was evaluated as ⁇ ⁇ ( ⁇ minus) in the microwave oven automatic vapor permeability column of Table 1 as being slightly inferior to the other examples.
- the thickness of the skin layer 5 from Comparative Example 2, Examples 1 to 4, and Comparative Example 3 in Table 1 from the viewpoint of boil sterilization suitability and hot water suitability is preferably 4 to 40 ⁇ m from Comparative Example 2 and Examples 1 to 3, and the thickness of the skin layer 5 is particularly preferably 5 to 4 ⁇ m.
- the thickness is preferably 40 ⁇ m, and more preferably 5 to 30 ⁇ m.
- the pressure strength at 100 degrees Celsius is preferably 6 to 40 kPa from Comparative Example 2, Examples 1 to 4 and Comparative Examples 3 in Table 1, and particularly Comparative Example 2 and Examples 1 to 4 to 7 to 28. It is preferably 2 kPa, and particularly preferably from Examples 1 to 3 to 8.6 to 9 kPa.
- the peak value of the seal strength at 100 degrees Celsius is preferably 1.3 to 35 N / 15 mm from Comparative Example 2, Example 1 to 4 and Comparative Example 3 in Table 1, and in particular Comparative Example 2 and Example 1 are used. 4 to 1.3 to 20 N / 15 mm is preferable, and 1.5 to 17.1 N / 15 mm is particularly preferable. Among them, Examples 1 to 3 to 1.62 to 16.4 N / 15 mm are preferable.
- the peak value / intermediate value calculated from the peak and intermediate value of the seal strength at 100 degrees Celsius in Table 1 is preferably set to 1.3 to 3 from Comparative Example 2 and Examples 1 to 4, particularly 1 0.5 to 2.8 is preferable, and Examples 1 to 3 to 1.99 to 2.1 are particularly preferable.
- the pouch for heating which can make a microwave oven and the hot water bath including boiling heating compatible can be provided.
- the bead portion 7 from Table 2 it is possible to take numerical values within the range of each strength and ratio of the seal table 1 as a whole for the relief seal portion 2 and appropriate for boil sterilization suitability, hot water bath suitability, microwave oven heating. It was understood that there was no problem with steaminess.
Abstract
Description
特許文献1及び2の電子レンジ加熱用パウチの最大の特徴は、独自の自動通蒸機構にある。
この電子レンジ加熱用パウチにおいては、加熱された食品から出る蒸気により、袋が膨張する。そして当該袋内が一定圧に達すると、蒸気はその蒸気口から当該袋の外へ安全に排出され、食品を均一に加熱することができる。この蒸気口は安全構造を備え、パウチが破裂し、中身が飛び散るなどの危険性はない。更に、内容物が液体であっても、漏れる心配がないことから、内容物を問わず、多くの調理食品で利用されている。 There are many packaging forms in which a bag containing food is currently heated. In particular, the microwave oven heating pouches shown in
The greatest feature of the microwave heating pouches of
In this microwave heating pouch, the bag is inflated by steam emitted from the heated food. And when the inside of the said bag reaches a fixed pressure, vapor | steam will be discharged | emitted safely out of the said bag from the steam port, and a foodstuff can be heated uniformly. This steam port has a safety structure, and there is no danger that the pouch will burst and the contents will scatter. In addition, even if the contents are liquid, there is no risk of leakage, so it is used in many cooked foods regardless of the contents.
特に、この易開封性シールの剥離強度は、150~1800g/15mmであり、 前記包装体が膨張したとき、前記第一接合部を挟んで短片側が膨張による張力によって略起立状態とされると共に、反対側の長片側の前記包装体のフィルムの張力により、前記第一接合部が前記包装体の上面に対して起き上がり、前記第一接合部の一側面と前記包装体の短片側面との当接或いは近接が回避される。 Specifically,
In particular, the peel strength of the easy-open seal is 150 to 1800 g / 15 mm, and when the package body is inflated, the short piece side is made substantially upright by the tension due to the expansion across the first joint, Due to the tension of the film of the packaging body on the opposite long piece side, the first joint portion rises with respect to the upper surface of the packaging body, and one side surface of the first joint portion contacts the short piece side surface of the packaging body Alternatively, proximity is avoided.
上記包装体に収容された内容物を加熱処理するときは、包装体を電子レンジに収容して所定温度と時間により加熱を与えるもので、この加熱に伴って水蒸気の発生や包装体内の空気の熱膨張により内部圧力が上昇すると、第一接合部に設けた逃圧部が剥離して内部気体を排出することで包装体内の圧力は低下する。第一接合部は、包装体において一側に偏らせて取り付けられているので、前記包装体が膨張したとき、第一接合部を挟んで短片側が膨張による張力によって略起立状態とされると共に、反対側の長片側の包装体フィルムの張力により、第一接合部が包装体の上面に対して起き上がり、第一接合部の一側面と包装体面との当接或いは近接が回避される。逃圧部の相通孔は包装体の上部に位置しているため、当該相通孔からの内容物の漏れ出しを生じない。
このため、包装体内で上昇した過剰圧力は、易開封性を有する第一接合部の適所において作用し、剥離させるので内部圧力を逃す。 In a package that is made into a palm-shaped bag, the first joint portion that becomes this palm has an easy-opening property as described above, and is further shifted to one side of the package as described above. After the inside is filled with the contents, the upper part is hermetically sealed by heat sealing to complete a heat treatment package suitable for storage and management.
When the contents contained in the package are heat-treated, the package is accommodated in a microwave oven and heated according to a predetermined temperature and time. When the internal pressure rises due to thermal expansion, the pressure relief portion provided at the first joint portion peels off and the internal gas is discharged, so that the pressure inside the package is lowered. Since the first joint is attached while being biased to one side in the packaging body, when the packaging body is expanded, the short piece side is made substantially upright by the tension due to expansion across the first joint section, Due to the tension of the package film on the opposite long side, the first joint rises with respect to the upper surface of the package, and contact or proximity between one side of the first joint and the package surface is avoided. Since the passage hole of the relief pressure part is located in the upper part of the package, the content does not leak out from the passage hole.
For this reason, the excess pressure that has risen in the package acts at the appropriate position of the first joint having easy-opening properties and causes the internal pressure to escape.
尚、上記の「シートの一部を前記シートの他の一部と重ね」るとは、前記シート同士が直接接触するよう重ねることを含む他、他の介在物を介して間接的に前記シート同士を重ねることを含むものであり、例えば前記両シートと別体に形成されたテープを前記両シート間へ挟んで両シートを重ねることを含む。 In the present invention, the relief pressure sealing portion includes an easily peelable layer and a skin layer, and the skin layer covers at least one of the part and the other part of the sheet, and the other one not covered. It is the resin layer which comprises the sealing surface which adhere | attaches. This skin layer uses a material that has a higher tensile yield point stress than the easy peelable layer at high temperatures, and the interlayer peel type uses a material whose interlayer strength with the easy peelable layer decreases at high temperatures. Assume that the seal strength at 100 degrees Celsius is high.
The above-mentioned “superimposing a part of the sheet on the other part of the sheet” includes not only overlapping the sheets so that they are in direct contact with each other, but also indirectly through other inclusions. For example, including overlapping the two sheets with a tape formed separately from the two sheets sandwiched between the two sheets.
前記第1シール機構において、前記逃圧用シール部は、易剥離層とスキン層を備え、前記スキン層はシートの前記一部と前記他の一部の少なくとも前記何れか一方を被覆して、被覆されない他の一方に対し接着するシール面を構成する樹脂層である。
前記第2シール機構において、前記逃圧用シール部は、平坦なシール面をなす平坦部と、前記平坦部よりも前記袋シートの内面側へ向けて突出する突状に形成されたビーズ部とを備え、前記ビーズ部は、摂氏100度における耐圧強度を6~30kPaとし、前記ビーズ部は前記平坦部よりも耐圧強度が大きなものである。
尚、ここで湯煎とは、調理のための湯煎も、加熱殺菌(ボイル加熱)のための湯煎の双方を含む。 Furthermore, the present invention is a bag sheet provided with an easily peelable seal portion as a relief pressure seal portion, wherein the relief pressure seal portion overlaps a part of the sheet constituting the bag sheet with another part of the sheet. The relief pressure seal part is peeled off when the internal pressure rises to form a deaeration passage that connects the inside of the bag sheet and the outside of the bag sheet, and the relief pressure seal part Comprises at least one of a first seal mechanism and a second seal mechanism, and the relief pressure seal portion has a pressure strength of 6 to 30 kPa at 100 degrees Celsius, and is based on a hot water bath and a microwave oven. A heating pouch characterized by being capable of being heated.
In the first sealing mechanism, the relief pressure sealing portion includes an easily peelable layer and a skin layer, and the skin layer covers at least one of the part and the other part of the sheet, It is the resin layer which comprises the sealing surface adhere | attached with respect to the other one which is not performed.
In the second sealing mechanism, the relief pressure sealing portion includes a flat portion forming a flat sealing surface, and a bead portion formed in a protruding shape protruding toward the inner surface side of the bag sheet from the flat portion. The bead portion has a pressure strength of 6 to 30 kPa at 100 degrees Celsius, and the bead portion has a pressure strength higher than that of the flat portion.
Here, the hot water bath includes both hot water baths for cooking and hot water baths for heat sterilization (boil heating).
以上の具体的手段により、本発明は、易剥離性のシール部を逃圧用シール部として備えた袋シートであり、前記逃圧用シール部は、前記袋シートを構成するシートの一部を前記シートの他の一部と重ねて接着するものであり、前記逃圧用シール部は、内圧上昇時に剥離して前記袋シートの内部と前記袋シートの外部とを連絡する脱気用通路を形成する加熱用パウチにあって、前記逃圧用シール部に関して次の手段を備えたものを提供する。
第1の手段として、前記逃圧用シール部は、摂氏100度における耐圧強度を6~30kPaとする。
第2の手段として、前記逃圧用シール部は、摂氏100度におけるシール強度を1.3~20N/15mmとする。
第3の手段として、上記第2の手段において、前記逃圧用シール部は、摂氏100度におけるシール強度の、初期ピーク値/中間値を1.3~3.0とする。 In this invention, the sheet | seat which comprises the said bag sheet | seat can be implemented as what has the said easy peeling layer. By forming the easy release layer on the sheet itself constituting the bag sheet, the tape can be used without using the tape to form the relief pressure sealing portion.
By the above specific means, the present invention is a bag sheet provided with an easily peelable seal part as a relief pressure seal part, and the relief pressure seal part is a part of the sheet constituting the bag sheet. The relief pressure seal part peels off when the internal pressure rises and forms a degassing passage that connects the inside of the bag sheet and the outside of the bag sheet. A pouch for use with the above-described pressure relief seal portion is provided.
As a first means, the pressure-release seal portion has a pressure strength of 6 to 30 kPa at 100 degrees Celsius.
As a second means, the relief seal part has a seal strength of 1.3 to 20 N / 15 mm at 100 degrees Celsius.
As a third means, in the second means, the relief pressure seal portion has an initial peak value / intermediate value of 1.3 to 3.0 of the seal strength at 100 degrees Celsius.
即ち、電子レンジ加熱では内圧上昇時に剥離して脱気用通路を確実に形成し内圧上昇による破裂を防ぎ、なお且つ湯煎では内圧上昇によっても簡単に剥離せず即ち破袋を防ぎ袋シートの内部と外部とを簡単に連絡させずに内容物を湯中に流出させない加熱用パウチを容易に提供できるものとした。
特に、スキン層を形成することにより、逃圧用シール部に必要な耐圧強度を容易に付与でき、電子レンジ加熱時の脱気と湯煎時の密閉性の両立という目的に適した耐圧強度を容易に実現できるものとした。また、スキン層を形成することにより、逃圧用シール部の設計が容易となり、品質の安定性にも繋がる。
更に、逃圧用シール部へ上記平坦部と共に上記ビーズ部を形成することにより、逃圧用シール部はビーズ部において上記平坦部よりも剥離し難いものとでき、内圧上昇時に逃圧用シール部全体が一気に剥離することを防ぎ電子レンジ加熱及び湯煎に適した耐圧強度の確保を行い易い構造を提供した。
より具体的には、本発明者は、研究の末、摂氏100度における耐圧強度を6~30kPaとするのが、電子レンジ加熱と湯煎の双方を満たすに適するとの知見を得たものであり、本発明は、当該耐圧強度を安定的且つ容易に得るための手段を提供できたものである。 By adopting the above configuration, the present invention can easily provide a heating pouch suitable for combined use of heating by a microwave oven and hot water bath.
In other words, in microwave oven heating, it peels off when the internal pressure rises to reliably form a degassing passage to prevent rupture due to the internal pressure rise. It is possible to easily provide a heating pouch that does not allow the contents to flow into the hot water without easily communicating with the outside.
In particular, by forming a skin layer, the necessary pressure-resistant strength can be easily imparted to the relief seal part, and the pressure-resistant strength suitable for the purpose of coexistence of degassing during microwave heating and sealing during hot water is easily achieved. It can be realized. In addition, the formation of the skin layer facilitates the design of the relief pressure seal portion and leads to the stability of quality.
Furthermore, by forming the bead portion together with the flat portion on the relief pressure seal portion, the relief pressure seal portion can be made more difficult to peel off than the flat portion at the bead portion, and the entire relief pressure seal portion can be quickly blown when the internal pressure rises. It provided a structure that prevents peeling and ensures pressure resistance suitable for microwave heating and hot water bathing.
More specifically, the present inventor has obtained the knowledge that, as a result of research, the pressure strength at 100 degrees Celsius is 6-30 kPa is suitable for satisfying both microwave heating and hot water bathing. The present invention can provide means for stably and easily obtaining the pressure strength.
本発明に係る加熱包装体である加熱用パウチの形態は、三方シールや四方シール、合掌平袋、合掌ガゼット袋等任意のものが選定し得る。また、加熱用パウチは、製袋しつつ内容物を自動充填するものとしても、予め製袋された袋シートとした後に、内容物を充填し袋シートを封ずるものとしても実施できる。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As the form of the heating pouch which is the heating package according to the present invention, any one such as a three-side seal, a four-side seal, a joint palm flat bag, a joint palm gusset bag can be selected. Moreover, the heating pouch can be implemented as a bag that automatically fills the contents while making a bag, or a bag sheet that has been made in advance and then filled with the contents to seal the bag sheet.
図1(A)へ内容物を収容した状態の加熱用パウチ1を示す。この実施の形態の加熱用パウチ1は、易剥離性のシール部を逃圧用シール部2として備えた袋シート10である。逃圧用シール部2は、当該袋シート10を構成するシートの一部分を前記シートの他の一部分と重ねてシールするものであり、逃圧用シール部2は、電子レンジ加熱による内圧上昇時に剥離して加熱用パウチ1の内部と加熱用パウチ1の外部とを連絡する脱気用通路を形成するものである。逃圧用シール部2は、蒸気を逃がすものであり、逃圧用シール部2は、袋シート10である加熱用パウチ1内の圧力を逃がすことを最終目的とする。 (Basic configuration)
FIG. 1 (A) shows a
易剥離性の上記逃圧用シール部2は、上側シート部11に設けられる。即ち、逃圧用シール部2は、上側シート部11の一部分と上側シート部11の他の一部分を合掌状に重ねて接着したものである。逃圧用シール部2については、後に詳しく説明する。 In this example, as shown in FIGS. 1A and 1C, the
The easily peelable relief
加熱用パウチ1の上記各端辺を、脱気用通路を形成する上記逃圧用シール部2と区別するため、必要に応じて接合部と呼ぶ。具体的には、シール後の前端辺3aを前接合部3aと、シール後の後端辺3bを後接合部3bと、シール後の右端辺3cを右接合部3cと、シール後の左端辺3dを左接合部3dと呼ぶ。
図2(C)において最上段へ示す、左右の袋シート10のように、食品の収容前の加熱用パウチ1は、左右の端辺3c,3dの一方が開放されており、食品の収容後開放されていた端辺が図1(A)(C)へ示すようにシールされる。 The
Each end side of the
Like the left and
上記袋シート10は、電子レンジの加熱に対する耐熱性を備えたプラスチックであればよい。上記袋シート10は、図1(B)へ示すように、基材10aとシーラント層10bとを有する。シーラント層10bは基材10aの一方の面に積層された層である。 In this example, the
The
前述の逃圧用シール部2は、摂氏100度における耐圧強度を6~30kPaとするのが好ましい。
調理用加熱の他ボイル殺菌を含む湯煎加熱における破袋防止の数値として、このように逃圧用シール部2は、摂氏100度における耐圧強度の下限値を6kPaとする。この耐圧強度の下限値は、ボイル殺菌を例に採ると、摂氏95度の水槽内で水面から数十cm下へ浸け込むという条件での破袋防止の数値である。即ちボイル殺菌では、方式によって、摂氏95度の水槽内で水面から数十cm下の水圧に耐え、破袋を避ける必要があり上記下限値に制限される。特により確実に破袋防止を行うために当該下限値を8kPaとするのが好ましい。 (Relief pressure seal part 2)
The above-described relief
As a numerical value for preventing bag breakage in hot water heating including boil sterilization in addition to cooking heating, the relief
耐圧強度の上限値を上記30kPaとすることにより、加熱用パウチの内圧が30kPaを超えると、パウチ内で発生した蒸気は音を立てずに円滑に抜ける。
また、逃圧用シール部2は、シール強度の観点から、摂氏100度におけるシール強度を1.3~20N/15mmとすることによっても実施できる。
更に、逃圧用シール部2は、初期ピーク値/中間値の比率という観点から、摂氏100度におけるシール強度の、初期ピーク値/中間値を1.3~3.0とすることによっても実施できる。
上記数値範囲が最も望ましいが、電子レンジ加熱と湯煎とを両立できる限りにおいて、上記各強度や比率の範囲のものより多少外れたものであっても構わない。 Further, as described above, the relief
By setting the upper limit value of the pressure strength to 30 kPa, when the internal pressure of the heating pouch exceeds 30 kPa, the steam generated in the pouch is smoothly discharged without making a noise.
The relief
Further, the relief
Although the above numerical range is most desirable, it may be slightly deviated from the above ranges of strengths and ratios as long as both microwave heating and hot water bath can be achieved.
図1(A)(D)へ示す通り、逃圧用シール部2は、第1シール機構21と、蒸気口8とを備える。 The relief
As shown in FIGS. 1A and 1D, the relief
第1シール機構21は、易剥離テープ20を備える。易剥離テープ20は、易剥離層であるテープ本体4と、スキン層5とを備える。以下、テープ本体4を必要に応じて易剥離層4と呼ぶ。
図1(D)へ示す通り、易剥離テープ20は上側シート部11の一部と合掌にて当該一部に重ねられる上側シート部11の他の一部との間に挿入される。スキン層5は、易剥離テープ20の上面となる易剥離テープ20の表面側に設けられて易剥離テープ20の表面側にシール面mを形成する。この例では、易剥離テープ20の下面即ち上記テープ本体4の裏面が直接上側シート部11に接着される。図1(D)へ示す例では、易剥離テープ20の片面にのみスキン層5が形成されている。 (First seal mechanism 21)
The
As shown in FIG. 1 (D), the easy-peeling
具体的には、スキン層5は、ポリオレフィン樹脂にて形成することができる。この他スキン層5には、直鎖状低密度ポリエチレン、中密度・高密度の各ポリエチレン、ホモ・ランダム共重合・ブロック共重合の各ポリプロピレン、αオレフィン共重合体、その他を単独やブレンドして使用することができる。
スキン層5の製法については、他の層と共に共押出によりフィルム成形したり、押出ラミネート法で直接付与したり、フィルムをドライラミネート法で付与するといった方法がある。但し、周知の他の製法にてスキン層5を形成するのを除外するものではない。 The
Specifically, the
As for the production method of the
テープ本体4には、例えば、ポリプロピレン系やポリエチレン系等のポリオレフィン系樹脂或いはポリエステル系樹脂等、シーラント層10bとヒートシール性のある素材を用いることができる。 Said tape
For the
(a)界面剥離とは、袋本体(袋シートを構成するシート)と挿入テープ(易剥離テープ20)の界面で易剥離することである。従って、中間層に易剥離層4がある場合は関係ない(界面剥離はない)。
(b)層間剥離とは、スキン層5を引き千切った後、スキン層5と易剥離層4の層間で剥離することであり、スキン層5の引張降伏応力とスキン層5と易剥離層4の層間接着力が剥離強度に影響する。
(c)凝集剥離とは、易剥離層4の素材自身が破壊されることであり、連続相中に適度に分散相を設けることで凝集力を調整して作製する。
中間層に易剥離層4がある場合は、スキン層5を引き千切る際の強度も影響してくる。
易剥離層4を上記凝集剥離層として形成する為の樹脂配合としては、例えば、低密度ポリエチレンにポリブテンをブレンドする配合が挙げられる。 Here, the peeling mechanism of the easy peeling layer will be explained. As the peeling mechanism, there are (a) interfacial peeling, (b) delamination, and (c) cohesive peeling. Can be adopted.
(A) Interfacial peeling is easy peeling at the interface between the bag body (sheet constituting the bag sheet) and the insertion tape (easy peeling tape 20). Therefore, it does not matter if the intermediate layer has the easy peeling layer 4 (no interfacial peeling).
(B) Delamination is to peel the
(C) Aggregation peeling means that the material itself of the easy-
When the intermediate layer has the
Examples of the resin composition for forming the
後の製造方法の説明で述べる通り、上記易剥離テープ20を、合掌状にされる前の上記プラスチックフィルムpの折り目間へ挿入することにより、逃圧用シール部2へスキン層5を設けることができる。 The thickness of the
As will be described later in the description of the production method, the
スキン層5は、この例ではポリオレフィン層であり、スキン層5は、テープ本体4を形成するフィルムと、ポリオレフィンとを共押し出しすることで易剥離テープ20即ちテープ本体4の表面へ形成された層である。 In this example, the
The
易剥離テープ20は、常温よりも高温に加熱されたとき、袋内の蒸気圧にて上記袋シート10に対し常温時よりも剥離し易くなると共にスキン層5の調整によって必要な剥離強度を簡単に付与する設計が行え、更に当該剥離強度を安定的にすることができる。 Moreover, in this example, the said formation of the
The easily
例えば、この図1(E)へ示すものでは、袋シート10についてシーラント層10bは60μmの厚みを備え、基材10aは厚みを15μmとする2軸延伸ポリアミドフィルムである。そして、この図1(E)へ示す例では、逃圧用シール部2についてテープ本体4の厚みを25μmとしスキン層5の厚みを5μmとする。但し各層の厚みについて上記数値は例示であり、電子レンジ加熱と湯煎とを両立する上記剥離強度を確保できるものであれば、他の数値に変更して実施することが可能である。
尚、テープ本体4の層と上側シート部11の層との間の剥離強度は、スキン層5における剥離強度よりも強いものとする。 If the relationship between the
For example, in the case shown in FIG. 1E, the
The peel strength between the layer of the
即ち、加熱用パウチ1の電子レンジ加熱による昇圧時に逃圧部として上記蒸気口8を設けて当該蒸気口8から確実に水蒸気を外部へ排出するようにするのが好ましいのである。
図1(A)へ示す通り、蒸気口8は、上側シート部11の易剥離テープ20を覆う部分に設けられており、蒸気口8は、逃圧用シール部2の上記前端辺3aと後端辺3bの間の中間部分に配置されている。蒸気口8は、逃圧用シール部2の先端2a側から逃圧用シール部2の基部側へ向け(当該基部へ届かぬ深さに)切欠する切欠部である。また、蒸気口8は、袋シート10をシールしない非接着部でもある。電子レンジ加熱時加熱用パウチ1の膨張により逃圧用シール部2が(矢印Yへ示す方向へ)起立し、蒸気口8は加熱パウチ1の最上部となる(図1(C))。
電子レンジ加熱による膨張時、蒸気口8から蒸気は一気に抜けるのではなく、図1(C)の矢印Yへ示す方向へ逃圧用シール部2即ち易剥離テープ20において、スキン層ないしビーズ層の効果で、蒸気が小気味よく蒸気口8から抜けるのである。 The relief
In other words, it is preferable that the
As shown in FIG. 1 (A), the
At the time of expansion by microwave heating, the steam does not escape from the
ベース層9は、上記のスキン層5と同様、引張降伏応力(JIS K 7161,7162)が10-40MPa、ヒートシールが可能、常態下で30N/15mm以上のシール強度を誘引する樹脂を使用するのが好ましい。
即ち、ベース層9についても、ポリオレフィン樹脂にて形成することができ、この他ベース層9には、直鎖状低密度ポリエチレン、中密度・高密度の各ポリエチレン、ホモ・ランダム共重合・ブロック共重合の各ポリプロピレン、αオレフィン共重合体、その他を単独やブレンドして使用することができる。
またベース層9を2層以上とし、シール面に位置しないそのうち1層を二軸延伸ポリエステルフィルム、二軸延伸ポリアミドフィルム、二軸延伸ポリプロピレンフィルム、無延伸ポリプロピレンフィルム、その他のフィルムとすることができ、これにより伸び止めの効果を持たせることができる。 The easy-peeling
As with the
That is, the
Moreover, the
図1(A)~(D)へ示す加熱用パウチの製造方法を要約して説明する。
この製造方法は、次の1)~5)の各工程を遂行するものである。
1)折り込み工程
製造ラインにおいて、上記基材10aとシーラント層10bを備えた1枚の帯状のプラスチックフィルムpを連続して流しながら、当該プラスチックフィルムのシーラント層10b側を内側に向け、ガイド板を用いて「ひ」の字型に折り込む。具体的には、図2(A)へ示す通り、帯状のプラスチックフィルムpの端面視において上方が開口する平底の袋状にして、当該袋の上部においてプラスチックフィルムpの左右の側端v,w側を当該袋の外側へ横向きに伸びるようガゼット状に折り込む。また図2において、16は上記ガゼットの底の左右の折り込み部分を示している。 (Manufacturing method of the first seal mechanism 21)
A method for producing the heating pouch shown in FIGS. 1A to 1D will be described in summary.
This manufacturing method performs the following steps 1) to 5).
1) Folding process In the production line, while continuously feeding one sheet of plastic film p having the
上記の折り込み工程と並行しテープ挿入工程にて易剥離性テープ20を挿入しながらガイド板(図示しない。)にてプラスチックフィルムpへ最後の折り込みをしてガゼット状に閉じる。
即ち図2(B)へ示す通り上記左右の側端v,w側同士を内側へ向けて折り、図2(C)の最下段へ図示するように突き合わせる。図2(B)の13は側端v,wを内側へ折り込む折り目を示している。
尚、図2(C)のzは、プラスチックフィルムpの送り方向を示している。
図2(C)へ示す状態において、右接合部3cとした右端辺3cと、左接合部3dとした左端辺3dとは、夫々シールにより接合されておらず、ガゼット袋として1枚のシートを折ることにて形成した折り目である。 2) Tape Insertion Process While inserting the easily
That is, as shown in FIG. 2 (B), the left and right side edges v, w are folded inward and abutted as shown in the lowermost stage of FIG. 2 (C).
In addition, z of FIG.2 (C) has shown the feed direction of the plastic film p.
In the state shown in FIG. 2C, the
図2(D)へ示す、上記ダンサーロールdを通じて、プラスチックフィルムpの流れを断続的な動きにする。具体的には、プラスチックフィルムpを送るラインは、プラスチックフィルムpを移動させ、更に当該移動をガイドする、複数のローラを備える。各ローラは、図2(D)へ円として描かれたものである。当該ローラのうち上記ダンサーロールdは、位置が固定された他のローラと異なり、上下に移動することができる。上記ラインにおいてダンサーロールdの上流側z1ではプラスチックフィルムpは連続して送られる。一方、ダンサーロールdの下流側z2ではプラスチックフィルムpは、ダンサーロールdの上下動によって断続的に送られる。 3) Intermittent feed process The flow of the plastic film p is made to move intermittently through the dancer roll d shown in FIG. Specifically, the line for feeding the plastic film p includes a plurality of rollers that move the plastic film p and guide the movement. Each roller is depicted as a circle in FIG. Among the rollers, the dancer roll d can move up and down unlike other rollers whose positions are fixed. In the above line, the plastic film p is continuously fed on the upstream side z1 of the dancer roll d. On the other hand, on the downstream side z2 of the dancer roll d, the plastic film p is intermittently fed by the vertical movement of the dancer roll d.
縦シール装置(図示しない。)にて、蒸気口8を形成し、蒸気口シール端部即ち上記折り目13付近の耳部13aをスリットにて除去する。 4) Steam port forming step The
サイドシール装置(図示しない。)にて、上記左右の折り込み部分16上をヒートシールすることにより、サイドシール部即ち左右接合部3c,3dを形成する。但し、右接合部3cとした右端辺3cと、左接合部3dとした左端辺3dとは、夫々シールにより接合せずに上記折り目のままとしてもよい。
6)横シール工程
上記ダンサーロールdの下流側において、横シール装置(図示しない。)にてプラスチックフィルムpの送り方向と交差する方向について断続的にシールし、横シール3eを形成する。
7)横シール切断工程
上記の横シール3eにおいて、裁断機(図示しない。)により横方向に沿ってプラスチックフィルムpを分割する。この分割により左右1対の袋シート10を順次形成する。 5) Side seal process The side seal portion, that is, the left and right
6) Horizontal sealing step On the downstream side of the dancer roll d, a horizontal sealing device (not shown) is intermittently sealed in a direction intersecting the feeding direction of the plastic film p to form a
7) Horizontal seal cutting step In the
上記1)~7)の工程を経ることで、電子レンジ用パウチを左右一対、横2面付けで効率的に製造することができる。最終的に下側シート部12を切断して、図2(C)の最上段に図示の通り、左右対称な2枚の袋シートを形成することができる。
図2へ示す方法により、一般の製袋に準じて、電子レンジ用パウチを横2面付けで効率良く製造できる。
また、易剥離性テープの使用は、袋シート10の特定箇所に易開封性を付与する易開封性処理として離型剤塗布やコロナ処理等を行うのに比較し、品質安定、コスト面で有利となる。
更にダンサーロールdが設備に付帯していることで、プラスチックフィルムpを連続して流しながら折り込める。これにより流れ方向についての折り込み寸法の変動が抑えられる。またその下流で折り込み位置がずれたり、折り込みが開くことを防止する効果があり、不良発生の防止、品質安定、ロス率の低減に繋がる。
また更に、ダンサーロールdを、ラインを構成する他のローラよりも径の大きな大径ロールにしたり、ロール円周に凹凸を付けることで、折り込み位置が変化することを抑えることが出来る。 (Merit of the above manufacturing method)
Through the steps 1) to 7), a microwave oven pouch can be efficiently manufactured with a pair of left and right sides and two horizontal sides. Finally, the
According to the method shown in FIG. 2, a microwave oven pouch can be efficiently manufactured with two horizontal surfaces according to general bag making.
In addition, the use of an easily peelable tape is advantageous in terms of quality stability and cost compared to performing a release agent application or corona treatment as an easy opening process for imparting easy opening to a specific portion of the
Furthermore, since the dancer roll d is attached to the equipment, the plastic film p can be folded while continuously flowing. Thereby, the fluctuation | variation of the folding dimension about a flow direction is suppressed. Further, there is an effect of preventing the folding position from being shifted or the folding from being opened downstream, which leads to prevention of defects, quality stabilization, and reduction of the loss rate.
Furthermore, it is possible to prevent the folding position from changing by making the dancer roll d a large-diameter roll having a larger diameter than the other rollers constituting the line, or by providing irregularities on the roll circumference.
第1シール機構21を備えた図1(D)~(F)へ示すパウチを例に採り、加熱昇圧時の逃圧用シール部2の剥離強度の推移を図1(G)へ示す。図1(G)の縦軸が剥離強度を示し横軸が時間を示す。
この図1(G)のグラフの一点鎖線の丸で囲んだ部分に初期値として剥離強度のピークが現れ、その後破線の丸で囲んだ中間値が示す通り剥離強度は低下して安定して推移している。このことから、図1(F)へ示すスキン部5が裂ける加圧初期の大きな剥離強度を確保し、スキン層5が裂けた後、剥離強度は低下し一定の状態に安定したものを確保できていることが把握できる。 (Change in peel strength of first seal mechanism 21)
Taking the pouch shown in FIGS. 1D to 1F with the
A peak of peel strength appears as an initial value in a portion surrounded by a dot-dash line circle in the graph of FIG. 1 (G), and then the peel strength decreases and changes stably as indicated by an intermediate value surrounded by a dotted circle. is doing. From this, it is possible to secure a large peel strength at the initial stage of pressurization at which the
図2へ示す実施の形態において、袋シート10を構成する上側シート部11と下側シート部12とは、夫々1枚のプラスチックフィルムpにて形成した。この他、図3(A)へ示す通り、上側シート部11と下側シート部は別々に形成されたプラスチックフィルムpとし、プラスチックフィルムpの各右端辺3c同士,各左端辺3d同士をシールすることにより、一体にされるものとしても実施できる。尚図3(A)は図2(C)の最下段の図と同じ向きから眺めた状態を示す。 (Example of changing the configuration of the bag sheet 10)
In the embodiment shown in FIG. 2, the
図1(D)へ示す実施の形態と異なり、易剥離テープ20は図3(B)へ示す通りはみ出し部hを備えるものとしても実施できる。はみ出し部hは、易剥離テープ20において、加熱用パウチ1の袋の内側即ち食品の収容空間k側へ突出する部位である。
尚、はみ出し部hを備える場合と備えない場合の何れの場合も、スキン層5は、テープ本体4の上面側へ設けるものとしてもよくテープ本体4の下面側へ設けるものとしてもよい。
また、図1(D)~(F)に示す実施の形態において易剥離テープ20は、片面即ち易剥離テープ20(テープ本体4)の表面(上面)にのみスキン層5が設けられるものとした。この他、図3(C)へ示す通り、易剥離テープ20は、両面即ちテープ本体4の表面側と裏面側の双方にスキン層5を設けるものとしても実施できる。図3(C)は電子レンジ加熱時、テープ本体4の上面側のスキン層5のシール面が剥離する状態を示している。但し、電子レンジ加熱時、テープ本体4の下面側のスキン層5のシール面が剥離するものであってもよいし、上下の両スキン層5が剥離するものであってもよい。 (Modification example of the relief
Unlike the embodiment shown in FIG. 1 (D), the easy-
Note that the
Further, in the embodiment shown in FIGS. 1D to 1F, the easily
そして、第1シート部材14の剥離側シーラント層10hは既に図1(D)の説明で示した条件・組成のものである一方、第2シート部材15の非剥離スキン層5nは、剥離スキン層5hの剥離側シーラント層10hから剥離する加圧条件では、非剥離側シーラント層10nから剥離しない剥離強度に調整されたシール状況(はみ出し部を反対側逃圧用シール部2より減らす乃至は無くす)とするか或いは調整された素材を採用しておくのである。即ち、剥離強度は、逃圧用シール部2を構成する素材の選択とシール状況の調整の、双方にて達成すればよい。 Here, if necessary, the
The release-
最も望ましくは、図5(A)に示すような形態にて実施することが、シール状況の調節を容易に行うことができるため有利である。 The relief
Most preferably, the embodiment shown in FIG. 5A is advantageous because the sealing condition can be easily adjusted.
図中S0は、シール板Sに対応する受け台を示す。 At that time, if the easy peel side seal g2 is positioned on the lower side (
In the figure, S0 indicates a cradle corresponding to the seal plate S.
また他の比較例として、非易剥離側シールg1のはみ出し部hを長くするため剥離剤g3を部分的に塗工したり(図5(D))、シールをされないように離型性のあるシートg4を間に挟むことも出来る(図5(E))が、これも加工工程が増えたり、生産効率が落ちることとなる。
以上のように、図5(A)が最も有利であるが、本発明の実施に際して、あえて図5の他の図のようにして実施することも不可能ではない。 As a comparative example for this, FIG. 5C can be shown. This shows a case where the
As another comparative example, a release agent g3 is partially applied to lengthen the protruding portion h of the non-easy-peeling side seal g1 (FIG. 5D), or has a releasing property so as not to be sealed. The sheet g4 can be sandwiched between them (FIG. 5E), but this also increases the number of processing steps and decreases the production efficiency.
As described above, FIG. 5A is most advantageous. However, when the present invention is implemented, it is not impossible to implement it as in the other diagrams of FIG.
図3(C)(D)の場合において、両スキン層5の厚みを5μmとし、当該スキン層5以外の、袋シート10や逃圧用シール部2を構成する他の層の厚みは、上述の図1(E)の各層と同様である。
但し上記各層の厚みについて上記数値は例示であり、電子レンジ加熱と湯煎とを両立する上記剥離強度を確保できるものであれば、他の数値に変更して実施することが可能である。
図3(A)~(D)へ示す実施の形態においても、特に言及しなかった事項については、図1及び図2へ示す実施の形態と同様である。 Even when the easily
In the case of FIGS. 3C and 3D, the thickness of both
However, the above numerical values are examples for the thicknesses of the respective layers, and any other numerical values can be used as long as the above-described peel strength that achieves both microwave heating and hot water bath can be secured.
In the embodiment shown in FIGS. 3A to 3D, matters not particularly mentioned are the same as those in the embodiment shown in FIGS.
図3(F)に示す易剥離テープ20は、上記易剥離層4とベース層9とにて構成されたものである。
図3(G)に示す易剥離テープ20は、ベース層9の表面側と裏面側(上下両面)とに易剥離層4を備え、更に両易剥離層4へスキン層5を積層して易剥離テープ20の表裏を当該スキン層5としたものである。
図3(H)へ示す易剥離テープ20は、易剥離層4のみから構成されたものであり、上記のスキン層5やベース層9は備えない。
図3(I)へ示す易剥離テープ20は、ベース層9と当該ベース層9の表面側と裏面側(上下両面)とに積層された易剥離層4とにて構成されたものであり、スキン層5は備えない。
図3(E)~図3(I)へ示す各実施の形態において、特に言及しない事項については、図1、図2または図3(A)~(D)へ示す実施の形態と同様である。 3 (F) to 3 (I) show still another embodiment of the easy-
An easily
The easy-
The easily
The easily
In each embodiment shown in FIGS. 3E to 3I, items not particularly mentioned are the same as those shown in FIG. 1, FIG. 2, or FIGS. 3A to 3D. .
第2シール機構22は、平坦なシール面mをなす平坦部6と、平坦部6よりも袋シート1の内面側へ向けて突出する突状に形成された樹脂製のビーズ部7とを備える。袋シート1の内面側とは、この例では、上記シール面mに対向し当該シール面mへ接着されるシート部材の肉厚方向をいう。
第2シール機構22を備えた逃圧用シール部2においても、平坦部6やビーズ部7といった構成を含む逃圧用シール部2全体として耐圧強度を6~30kPaとする。
但しビーズ部7は平坦部6よりも耐圧強度が大きい。 (Second seal mechanism 22)
The
In the relief
However, the
第2シール機構22は、通蒸の際に形成される前述の収容空間k側から蒸気口8へ向かう脱気通路中最も収容空間k寄りの位置即ち袋内側から当該脱気通路への流入部となる位置において、上記盛り上がりであるビーズ部7を備える。
このため図4(A)へ示すように盛り上がり部であるビーズ部7は、上記平坦部6よりも収容空間k側へ配置されたものである。このようにビーズ部7より袋外側即ち蒸気口8側の中間領域をビーズ部7の無い上記平坦部6とする。
剥離初期のビーズ部7の剥離強度は、平坦部6の剥離強度の1.3~3.0倍である。 More specifically, taking a general cohesive peel type easy peel resin as an example, the strength drop at high temperature is significant compared to PE (polyethylene) and PP (polypropylene) with uniform composition at high temperature. It is very difficult to design in the above peel strength range. As a countermeasure, a method of increasing the peel strength only at the initial stage of peeling is adopted, and it is preferable to employ the
The
For this reason, as shown to FIG. 4 (A), the
The peel strength of the
図4(A)のビーズ部7の形成方法について説明する。図4(B)へ示す通り、ビーズ部7は、上側シート部11の一部を他の一部へ重ねて直接接触する両部分のシーラント層10bをシールバーsにて上方の基材10a側から加熱して、溶融させることによって形成することができる。
但し、図4(B)の下方側から、下方の第2シート部15の基材10a側からシールバーsにて加熱し図中下方のシーラント層10bを溶融してビーズ部7を形成するものとしてもよい。また、上下両方のシーラント層10bを加熱溶解してビーズ部7を形成するものとしても実施できる。
上下何れから袋シートを加熱する場合も、袋シートを挟んでシールバーsと反対側に袋シートと対面する受け部材(図示しない。)を設けておけばよい。シールバーsと共に上記受け部材にて、袋シートを挟んでシールバーsにて上記加熱を行えばよいのである。
当該製造方法において、特に言及しない事項については、図2へ示す第1シール機構21の製造方法と同様である。 (Method for Manufacturing Second Seal Mechanism 22)
A method for forming the
However, from the lower side of FIG. 4 (B), the lower
Even when the bag sheet is heated from above or below, a receiving member (not shown) facing the bag sheet may be provided on the opposite side of the seal bar s across the bag sheet. The heating may be performed by the seal bar s with the bag member sandwiched by the receiving member together with the seal bar s.
In the manufacturing method, matters not particularly mentioned are the same as those in the manufacturing method of the
第2シール機構22を備えた図4(A)の実施の形態を例に採り、加熱昇圧時の逃圧用シール部2の剥離強度の推移を図4(F)へ示す。図4(F)の縦軸が剥離強度を示し横軸が時間を示す。
この図4(F)のグラフの一点鎖線の丸で囲んだ部分に初期値として剥離強度のピークが現れ、その後破線の丸で囲んだ中間値が示す通り剥離強度は低下して安定するように推移している。このことから、ビーズ部7を備えた第2シール機構22において、ビーズ部7にて加圧初期の大きな剥離強度を確保し平坦部6にて一定の剥離強度で安定したものを確保できていることが把握できる。 (Change in peel strength of the second seal mechanism 22)
The embodiment of FIG. 4A provided with the
A peak of peel strength appears as an initial value in a portion surrounded by a dot-dash line circle in the graph of FIG. 4 (F), and then the peel strength decreases and stabilizes as indicated by an intermediate value surrounded by a dotted circle. It has changed. From this, in the
第2シール機構22を備えた逃圧用シール部2の他の実施の形態について説明する。
図4(D)へ示す通り、上記第2シール機構22は、図1(D)や図3(B)~(E)へ示す実施の形態と同様、袋シート10と別体の易剥離テープ20を備えるものとして実施できる。即ちこの変更例は、第1シール機構21と第2シール機構22とを併設したものである。但し、この易剥離テープ20は、図1(D)や図3(B)~(D)へ示す実施の形態に示すテープ本体4のみからなる。即ち、図4(D)へ示す例では易剥離テープ20はスキン層5を備えない。易剥離テープ20即ち上記テープ本体4の表面が平坦面6をなし、更に平坦部6と共にテープ本体4の表面にビーズ部7が設けられている。また、図4(E)へ示す通り、易剥離テープ20の表面と裏面の双方に平坦部6とビーズ部7とを設けるものとしても実施できる。
図示しないが、図4(D)(E)に示すものにおいても、易剥離テープ20は、収容空間k側へ突出するはみ出し部hを備えるものとして実施できる。 (Modification example of the relief
Another embodiment of the relief
As shown in FIG. 4 (D), the
Although not shown, the easily
図示は省略するが、逃圧用シール部2は、第1シール機構21と第2シール機構22の双方を備えるものとしても実施できる。即ち、易剥離テープ20について、テープ本体4の表面と裏面とに上記スキン層5を設けると共に、ビーズ部7を、シール面mを提供する両スキン層5から袋シート10即ち上側シート部11へ向けて突出し、上側シート部11の肉厚内へ食い込むものとすることができる。
上述の第2シール機構22を備える各実施の形態においても、特に言及しなかった事項については、図1、図2、図3(A)~(D)へ示す第1シール機構21を備えた実施の形態と同様であり、説明を省略する。 Further, the
Although not shown in the drawings, the relief
In each of the embodiments including the
ビーズ部7を備える第2シール機構22では、安定した強度を得るためには都度の条件調整が必要である。スキン層5を備える第1シール機構21は、電子レンジ加熱による内圧上昇時に、当該内圧にてスキン層5が引きちぎられることにより脱気用通路が形成されるものであり、スキン層5を備える第1シール機構21は、シール強度を大幅に偏らせなくとも容易に目的の耐圧強度を実現でき、このため安定性の面では第1シール機構21は第2シール機構22よりも優れる。また、スキン層5は、設計も容易であり、品質の安定性にも繋がる。
前述の通り、電子レンジ加熱による内圧上昇時に、スキン層5が引きちぎられることにより、脱気通路が形成される。 (Summary)
In the
As described above, the degassing passage is formed by tearing the
表1へ、第1シール機構21を採用する実施例1~4と、比較例1~3とを示す。
図2(E)へ示す通り、この加熱用パウチ1について、左右幅即ち横幅t1は180mm、前後幅即ち縦幅t2は150mm、左端と逃圧用シール部2基端の間の左側横幅t3は150mm、逃圧用シール部2基端と右端の間の右側横幅t4は30mm、前接合部3aの前後幅t5は10mm,後接合部3bの前後幅t6は10mmである。右接合部3cは折り込まれて底部を形成している。逃圧用シール部2の基端から先端までの突出幅t8は10mmである。
左接合部3dの位置から内容物を入れた後に左接合部3dが形成される。
左接合部3dの横幅t7は10mmである。 (Embodiment in which the
Table 1 shows Examples 1 to 4 that employ the
As shown in FIG. 2E, the
After the contents are put in from the position of the left joint 3d, the left joint 3d is formed.
The lateral width t7 of the left joint 3d is 10 mm.
図3(E)へ示すベース層9と易剥離層4とスキン層5の3層よりなる共押出フィルムを製膜し使用した。易剥離層4は10μm、スキン層5は0、5,15,30,40,50μmの各厚みに調整した。なお総厚はスキン層50μmのみ110μm、他は70μmとしたものであり、ベース層9にてそのような厚みとなるよう調整した。
ベース層9とスキン層5の材料にはプライムポリマーSP3530(L-LDPE、密度931kg/立方メートル,引張降伏応力13MPa)を使用した。易剥離層4については、日本ポリエチレン ノバテックLD LF443(LDPE)と三井化学タフマーBL3110M(ポリブテン)を夫々80/20(%)に配合して作成した。 1) Preparation of Insertion Tape (Easy Peeling Tape 20) A coextruded film composed of three layers of a
For the material of the
ONy15μm(ユニチカON-RT)とL-LDPE50μm(東洋紡L-6101)をドライラミネート法にて積層し使用した。150×180mm(寸法は別紙参照)の袋を作成、蒸気口部には各挿入テープを挟んでシールした。シールはシール温度摂氏160度、シール時間1秒、シール圧力0.2MPa、シール回数2回の条件で実施した。 2) Preparation of test bag (heating pouch 1) ONy 15 μm (Unitika ON-RT) and L-LDPE 50 μm (Toyobo L-6101) were laminated by the dry laminating method and used. A bag of 150 × 180 mm (see the attached sheet for the dimensions) was prepared, and each insertion tape was sandwiched and sealed at the steam port. The sealing was performed under the conditions of a sealing temperature of 160 ° C., a sealing time of 1 second, a sealing pressure of 0.2 MPa, and a sealing frequency of 2 times.
3-1-1)摂氏100度での耐圧強度
JIS Z0238 容器の破裂強さ試験に準じ、試験袋に空気を充填して密封し、摂氏100度に保持されたエアーバス内にて、試験袋に空気を1.0L/minの量で送入し、通蒸ないし破袋した際の圧力を測定し耐圧強度とした。
3-1-2)摂氏100度でのシール強度
JIS Z0238 ヒートシール強さ試験に準じ、蒸気口部を15mm巾に切り取り、摂氏100度に保持されたエアーバス内で、引張速度300mm/min、剥離角度180度の条件でシール強度(ピーク値と中間値)を測定した。
3-2)電子レンジ通蒸試験
水150gを充填包装して試験に供した。600W電子レンジにて3分間加熱し、正常に通蒸するかを確認した。
3-3)ボイル殺菌適性
水150gを充填包装して試験に供した。ボイル殺菌槽(湯温摂氏95度、水深60cm)に試験体を1時間浸漬し、破袋の有無を確認した。
3-4)湯煎適性
文化鍋(直径24cm、容量4.5L)に試験体を入れて湯を満たし、沸騰を維持しながら30分加熱を行い、破袋の有無を確認した。 3) Test method 3-1-1) Pressure strength at 100 degrees Celsius According to JIS Z0238 container burst strength test, the test bag is filled with air and sealed, and the air bag is held at 100 degrees Celsius. Then, air was fed into the test bag in an amount of 1.0 L / min, and the pressure when steaming or breaking the bag was measured to obtain the pressure resistance.
3-1-2) Seal strength at 100 degrees Celsius In accordance with JIS Z0238 heat seal strength test, the steam port is cut to a width of 15 mm, and in an air bath maintained at 100 degrees Celsius, a tensile speed of 300 mm / min, Seal strength (peak value and intermediate value) was measured under the condition of a peeling angle of 180 degrees.
3-2) Microwave oven fumigation test 150 g of water was packed and packaged for use in the test. Heating was performed for 3 minutes in a 600 W microwave oven, and it was confirmed whether or not normal steaming was performed.
3-3) Suitability for boil sterilization Filled and packaged with 150 g of water and used for the test. The specimen was immersed in a boil sterilization tank (95 ° C. hot water, 60 cm water depth) for 1 hour to confirm the presence or absence of broken bags.
3-4) Suitability for hot water bath The test specimen was placed in a culture pan (diameter 24 cm, capacity 4.5 L), filled with hot water, heated for 30 minutes while maintaining boiling, and checked for the presence of broken bags.
表1へ示す通り、実施例1~4は、スキン層5の厚みを5~40μmとし摂氏100度での耐圧強度を8.6~28.2kPaとし摂氏100度でのシール強度のピーク値を1.62~17.1N/15mmとし摂氏100度でのシール強度の中間値を0.77~6.1N/15mmとし、初期ピーク値/中間値を1.99~2.8とする。
この実施例1~4については、電子レンジ自動通蒸性とボイル殺菌適正と湯煎適正の何れも問題ないものであった。即ち、実施例1~4では表1おいて電子レンジ自動通蒸性とボイル殺菌適正と湯煎適正の何れも○で示すように破袋はなかった。 (About test results)
As shown in Table 1, in Examples 1 to 4, the thickness of the
In Examples 1 to 4, there were no problems with any of automatic steaming through a microwave oven, boil sterilization suitability, and hot water bath suitability. That is, in Examples 1 to 4, as shown in Table 1, there was no broken bag as indicated by ○ in Table 1.
上記実施例1~4に対し比較例1は、スキン層5を備えず、摂氏100度での耐圧強度を4.8kPaとし摂氏100度でのシール強度のピーク値を0.82N/15mmとし摂氏100度でのシール強度の中間値を0.75N/15mmとし、初期ピーク値/中間値を1.09とする。比較例2は、スキン層5の厚みを2μmとし摂氏100度での耐圧強度を5.3kPaとし摂氏100度でのシール強度のピーク値を1.12N/15mmとし摂氏100度でのシール強度の中間値を0.78N/15mmとし、初期ピーク値/中間値を1.44とする。 Although Example 4 can be used as the heating pouch of the present invention, it is inferior to the other examples (for this reason, it is marked as “-” in Table 1), and the other examples are compared with Example 4. Suitable as a heating pouch of the present invention.
In contrast to the above Examples 1 to 4, Comparative Example 1 does not include the
また比較例3は、スキン層5の厚みを50μmとし摂氏100度での耐圧強度を40.6kPaとし摂氏100度でのシール強度のピーク値を36.7N/15mmとする。
表1へ示す通り上記の比較例3では、ボイル殺菌適正と湯煎適正の双方において問題ないものの、電子レンジ自動通蒸性については、破袋が生じ×であった。
比較例3の破袋は、シート部材14が内圧により引き延ばされた後生じている。これは易剥離層4が容易に剥離できない状況では各シール部3a~3d及び第1第2の各シート部材14,15をも含め、一般的にはこれらのうち最も強度の弱い部分が破壊されたことによる。 As shown in Table 1, in Comparative Example 1 and Comparative Example 2 described above, although automatic steaming in a microwave oven is recognized (◯ in Table 1), it is referred to as broken bag (× in Table 1) for both boil sterilization suitability and hot water suitability. It was a result. The bag breaking in the comparative example 1 and the comparative example 2 occurs in the
In Comparative Example 3, the thickness of the
As shown in Table 1, in Comparative Example 3 described above, there was no problem in both boil sterilization suitability and hot water bath suitability, but the microwave oven automatic steaming property was broken and the result was x.
The bag breaking of Comparative Example 3 occurs after the
尚上記の通り、表1のシール強度についてはJIS Z 0238:1998(ヒートシール軟包装袋及び半剛性容器の試験方法)の7.袋のヒートシール強さ試験にしたがって行い、破袋の有無についはJIS Z 0238:1998の8.容器の破裂強さ試験に従って行った。また、上記7.袋のヒートシール強さ試験における荷重の補正については、JIS P 8113(紙及び板紙-引張特性の試験方法-第2部:定速伸張法)に準じる。 Details of the test results shown in Table 1 will be described later together with the evaluation of Example 5 shown in Table 2 as the evaluation results of Examples.
As described above, the seal strength in Table 1 is as described in JIS Z 0238: 1998 (Test method for heat-sealed soft packaging bags and semi-rigid containers). The test was conducted according to the heat seal strength test of the bag, and the presence or absence of broken bag was determined according to JIS Z 0238: 1998. The test was performed according to the burst strength test of the container. In addition, the above 7. The correction of the load in the heat seal strength test of the bag conforms to JIS P 8113 (paper and paperboard-tensile property test method-Part 2: constant speed extension method).
表2へ、実施例5の試験結果を示す。実施例5は、第2シール機構22を採用しビーズ部7を備える図4(A)へ示すタイプのものである。従って実施例5は表1の実施例1~4と異なりスキン層5を備えない。表2へ示す実施例5において、各試験法や試験袋の製法については表1へ示すものと同様であり、加熱用パウチ1の寸法・構成についても図2(E)について説明したのと同様である。
表2へ示す通り、実施例5は、ビーズ部7の大きさ即ちシール面mである平坦部6から突出する突出幅を13μmとし摂氏100度での耐圧強度を8.7kPaとし摂氏100度でのシール強度のピーク値を1.67N/15mmとし摂氏100度でのシール強度の中間値を0.82N/15mmとし、初期ピーク値/中間値を2.04とする。
実施例5の試験結果については、表2へ示す通り、電子レンジ自動通蒸性とボイル殺菌適正と湯煎適正の何れの試験においても破袋はなかった。 (Example in which the
Table 2 shows the test results of Example 5. The fifth embodiment is of the type shown in FIG. 4A that employs the
As shown in Table 2, in Example 5, the size of the
About the test result of Example 5, as shown in Table 2, there was no bag breaking in any test of microwave oven automatic steaming property, boil sterilization suitability, and hot water bath suitability.
以下へ、上記の表1及び表2に示す実施例及び比較例における試験結果の評価をまとめる。
(1)100℃での耐圧強度
1)実施例1,2,3、5について
空気の送入により試験袋が球状にフルに膨らんだのち、3秒後に易開封性シール部が剥離し破裂音、内容物(水)の漏れもなく正常に通蒸した。試験終了後易開封性シール部を確認したところ、実施例1,2,3ではスキン層5が破れ、実施例5ではビーズ部7がシール部のシーラント層10bから剥離し、易剥離層4が凝集剥離する。
正常な剥離状況であった。上記剥離までの3秒が試験袋の破袋せずに耐えている時間である。
2)実施例4について
上記(1)1)と同様に易剥離層の剥離にて正常に通蒸したが、球状に膨らんだのち通蒸するまでの時間が、5秒に伸びた。後の(2)2)にて表1での評価に言及する。 (Evaluation results of Examples and Comparative Examples)
Below, the evaluation of the test result in the Example and comparative example which are shown in said Table 1 and Table 2 is put together.
(1) Pressure resistance at 100 ° C. 1) Examples 1, 2, 3, and 5 After the test bag was fully inflated into a spherical shape due to the introduction of air, the easy-open seal part peeled off after 3 seconds, and the burst sound The steam was passed normally without leakage of the contents (water). After confirming the easy-open seal part after the test, the
It was a normal peeling situation. 3 seconds until the peeling is the time that the test bag can withstand without breaking.
2) About Example 4 As in the case of (1) 1), steaming was normally performed by peeling the easy-peeling layer, but after the swelled into a spherical shape, the time until steaming increased to 5 seconds. We will refer to the evaluation in Table 1 in (2) 2) below.
上記(1)1)と同様に正常に通蒸した。
4)比較例3について
空気の送入により試験袋が球状にフルに膨らんだのちも通蒸せず、8~15秒後に試験袋が大きな音を伴って破裂し水が洩れた。試験終了後試験袋を確認すると袋本体フィルムが引き延ばされた状態であり、袋上面フィルムの中央部が大きく斜め方向に裂けていた。また易剥離性シール部は剥離していなかった。 3) About Comparative Examples 1 and 2 Normal steaming was performed in the same manner as in (1) 1) above.
4) About Comparative Example 3 After the test bag was inflated into a spherical shape due to the introduction of air, it did not pass through the steam, and after 8 to 15 seconds, the test bag burst with a loud noise and water leaked. When the test bag was checked after the test was completed, the bag body film was in a stretched state, and the central portion of the bag upper surface film was largely torn in an oblique direction. Further, the easily peelable seal part was not peeled off.
1)実施例1,2,3、5について
試験袋内の水が沸騰するとともに球状にフルに膨らみ、2秒後に易開封性シール部が剥離し破裂音、内容物(水)の漏れもなく正常に通蒸した。試験終了後易開封性シール部を確認したところ、実施例1,2,3ではスキン層5が破れ、実施例5ではビーズ部7がシール部のシーラント層10bから剥離し、易剥離層4が凝集剥離する正常な剥離状況であった。
2)実施例4について
上記(2)1)と同様に正常に通蒸したが、球状に膨らんだのち通蒸するまでの時間が、5秒に伸びた。このため前述の通り他の実施例よりやや劣るものとして、表1の電子レンジ自動通蒸性欄において○-(○マイナス)と評価した。 (2) Microwave oven automatic vapor permeability 1) Examples 1, 2, 3, and 5 The water in the test bag boiled and fully swelled in a spherical shape, and the easy-open seal part peeled off after 2 seconds, and a burst sound. The content (water) leaked normally without leakage. After confirming the easy-open seal part after the test, the
2) About Example 4 Although the steaming was normally performed in the same manner as in (2) 1) above, the time until the steaming was increased to 5 seconds after swelling in a spherical shape. For this reason, as described above, it was evaluated as ○ − (○ minus) in the microwave oven automatic vapor permeability column of Table 1 as being slightly inferior to the other examples.
上記(2)1)と同様に正常に通蒸した。
4)比較例3について
試験袋が球状にフルに膨らんだのちも通蒸せず、8~10秒後に試験袋が大きな音を伴って破裂し水が洩れた。試験終了後試験袋を確認すると袋本体フィルムが引き延ばされた状態であり、袋上面フィルムの中央部が大きく斜め方向に裂けていた。また易剥離性シール部は剥離していなかった。 3) About Comparative Examples 1 and 2 Normal steaming was performed as in (2) 1) above.
4) About Comparative Example 3 After the test bag was fully inflated into a spherical shape, it did not pass through the steam, and after 8 to 10 seconds, the test bag burst with a loud noise and water leaked. When the test bag was checked after the test was completed, the bag body film was in a stretched state, and the central portion of the bag upper surface film was largely torn in an oblique direction. Further, the easily peelable seal part was not peeled off.
1)実施例1,2,3、4、5について
試験後試験袋を取り出し確認したところ破袋はなく、内容物(水)漏れなく、易開封性シール部、その他シール部に剥離は見られなかった。
2)比較例1,2について
試験後試験袋を取り出し確認したところ破袋していた。易開封性シール部が剥離しており、内容物(水)が漏れ出し失われていた。
4)比較例3について
上記(3)1)と同様で破袋はなかった。 (3) Boil sterilization suitability and hot water bath suitability 1) Examples 1, 2, 3, 4 and 5 After test, the test bag was taken out and confirmed, there was no broken bag, no contents (water) leaked, and an easy-open seal part The other seals were not peeled off.
2) About Comparative Examples 1 and 2 When the test bag was taken out and confirmed after the test, it was broken. The easy-open seal part was peeled off, and the contents (water) leaked and were lost.
4) About Comparative Example 3 There was no bag breakage as in (3) 1) above.
例示した条件の第1シール機構21を備える逃圧用シール部2について、ボイル殺菌適正や湯煎適正の観点において、表1の比較例2と実施例1~4と比較例3からスキン層5の厚みを3~48μmとするのが好ましく特に比較例2及び実施例1~3からスキン層5の厚みを4~40μmとするのが好ましく、とりわけ実施例1~3からスキン層5の厚みを5~40μmとするのが好ましく、その中でも5~30μmとするのが好ましい。
そして上記ボイル殺菌適正や湯煎適正の観点に電子レンジ加熱における通蒸性の観点を加え、次の結論に至った。 (Conclusion)
Regarding the relief
And the viewpoint of the vapor permeability in microwave oven heating was added to the viewpoint of the above-mentioned boil sterilization suitability and hot water suitability, and the following conclusion was reached.
また摂氏100度におけるシール強度のピーク値を、表1の比較例2と実施例1~4と比較例3から1.3~35N/15mmとするのが好ましく、特に比較例2と実施例1~4から1.3~20N/15mmとするのが好ましく、とりわけ1.5~17.1N/15mmとするのが好ましく、その中でも実施例1~3から1.62~16.4N/15mmとするのが好ましい。
更に表1の摂氏100度におけるシール強度のピークと中間値とで算出したピーク値/中間値を、比較例2と実施例1~4とから1.3~3とするのが好ましく、特に1.5~2.8とするのが好ましく、とりわけ実施例1~3から1.99~2.1とするのが好ましい。
上述の通り逃圧用シール部2全体として上記表1の各数値範囲を採ることで、電子レンジとボイル加熱を含む湯煎とを両立できる加熱用パウチを提供できる。
表2からビーズ部7を設けることによっても、逃圧用シール部2全体としてシール表1の各強度や比率の範囲内の数値を採ることができ、ボイル殺菌適正や湯煎適正、電子レンジ加熱における通蒸性について問題ないことが把握できた。 That is, the pressure strength at 100 degrees Celsius is preferably 6 to 40 kPa from Comparative Example 2, Examples 1 to 4 and Comparative Examples 3 in Table 1, and particularly Comparative Example 2 and Examples 1 to 4 to 7 to 28. It is preferably 2 kPa, and particularly preferably from Examples 1 to 3 to 8.6 to 9 kPa.
The peak value of the seal strength at 100 degrees Celsius is preferably 1.3 to 35 N / 15 mm from Comparative Example 2, Example 1 to 4 and Comparative Example 3 in Table 1, and in particular Comparative Example 2 and Example 1 are used. 4 to 1.3 to 20 N / 15 mm is preferable, and 1.5 to 17.1 N / 15 mm is particularly preferable. Among them, Examples 1 to 3 to 1.62 to 16.4 N / 15 mm are preferable. It is preferable to do this.
Further, the peak value / intermediate value calculated from the peak and intermediate value of the seal strength at 100 degrees Celsius in Table 1 is preferably set to 1.3 to 3 from Comparative Example 2 and Examples 1 to 4, particularly 1 0.5 to 2.8 is preferable, and Examples 1 to 3 to 1.99 to 2.1 are particularly preferable.
By taking each numerical value range of the said Table 1 as the whole relief
By providing the
2 逃圧用シール部
2a(逃圧用シール部2の)先端
3a 前端辺(前接合部)
3b 後端辺(後接合部)
3c 右端辺(右接合部)
3d 左端辺(左接合部)
3e(パウチ製造時の)横シール
4 テープ本体(易剥離層)
5 スキン層
5a(スキン層5の)裂け目
5h 剥離側スキン層
5n 非剥離側スキン層
6 平坦部
7 ビーズ部
8 蒸気口
9 ベース層
10 袋シート
10a 基材
10b シーラント層
10h 剥離側シーラント層
10n 非剥離側シーラント層
11 上側シート部
12 下側シート部
13 (パウチ製造時のプラスチックフィルム10の)折り目
13a(パウチ製造時のプラスチックフィルム10の)耳部
16 (パウチ製造時のプラスチックフィルム10が呈するガゼットの底左右の)折り込み部分
14 第1シート部材
15 第2シート部材
20 易剥離テープ
21 第1シール機構
22 第2シール機構
d ダンサーロール
f 食品
h はみ出し部
J 蒸気
k 収容空間
m シール面
s シールバー
s0 受け台
v (パウチ製造時のプラスチックフィルム10の)左端側
w (パウチ製造時のプラスチックフィルム10の)右端側
z1(製造ラインの)上流
z2(製造ラインの)下流 1 Pouch for heating
2
3a Front edge (front joint)
3b Rear edge (rear joint)
3c Right edge (right joint)
3d Left edge (left joint)
3e (when manufacturing pouch)
5
16 Folded parts (on the left and right sides of the bottom of the gusset presented by the
14
w Right side of
Claims (8)
- 易剥離性のシール部を逃圧用シール部として備えた袋シートであり、
前記逃圧用シール部は、前記袋シートを構成するシートの一部を前記シートの他の一部と重ねて接着するものであり、前記逃圧用シール部は、内圧上昇時に剥離して前記袋シートの内部と前記袋シートの外部とを連絡する脱気用通路を形成するものであり、
前記逃圧用シール部は、易剥離層とスキン層を備え、前記スキン層はシートの前記一部と前記他の一部の少なくとも前記何れか一方を被覆して、被覆されない他の一方に対し接着するシール面を構成する樹脂層であり、
前記スキン層は易剥離層よりも摂氏100度におけるシール強度が高いことを特徴とする加熱用パウチ。 It is a bag sheet equipped with an easily peelable seal part as a relief pressure seal part,
The relief pressure seal part is a part of the sheet constituting the bag sheet and is adhered to another part of the sheet, and the relief pressure seal part is peeled off when the internal pressure is increased. Forming a deaeration passage that connects the inside of the bag sheet and the outside of the bag sheet,
The relief pressure sealing portion includes an easily peelable layer and a skin layer, and the skin layer covers at least one of the part of the sheet and the other part and adheres to the other one not covered. A resin layer constituting the sealing surface
A pouch for heating, wherein the skin layer has a higher sealing strength at 100 degrees Celsius than an easily peelable layer. - 易剥離性のシール部を逃圧用シール部として備えた袋シートであり、
前記逃圧用シール部は、前記袋シートを構成するシートの一部を前記シートの他の一部と重ねて接着するものであり、前記逃圧用シール部は、内圧上昇時に剥離して前記袋シートの内部と前記袋シートの外部とを連絡する脱気用通路を形成するものであり、
前記逃圧用シール部は、平坦なシール面をなす平坦部と、前記平坦部よりも前記袋シートの内面側へ向けて突出する突状に形成されたビーズ部とを備えたことを特徴とする加熱用パウチ。 It is a bag sheet equipped with an easily peelable seal part as a relief pressure seal part,
The relief pressure seal part is a part of the sheet constituting the bag sheet and is adhered to another part of the sheet, and the relief pressure seal part is peeled off when the internal pressure is increased. Forming a deaeration passage that connects the inside of the bag sheet and the outside of the bag sheet,
The relief pressure sealing portion includes a flat portion forming a flat sealing surface, and a bead portion formed in a protruding shape protruding toward the inner surface side of the bag sheet from the flat portion. Pouch for heating. - 電子レンジによる加熱と湯煎による加熱とを兼用するものであることを特徴とする請求項1又は2記載の加熱用パウチ。 The heating pouch according to claim 1 or 2, wherein heating by a microwave oven and heating by a hot water bath are combined.
- 易剥離性のシール部を逃圧用シール部として備えた袋シートであり、
前記逃圧用シール部は、前記袋シートを構成するシートの一部分を前記シートの他の一部分と重ねて接着するものであり、前記逃圧用シール部は、内圧上昇時に剥離して前記袋シートの内部と前記袋シートの外部とを連絡する脱気用通路を形成するものであり、前記逃圧用シール部は、摂氏100度における耐圧強度を6~30kPaとするものであり、
前記逃圧用シール部が、第1シール機構と第2シール機構の少なくとも何れか一方のシール機構を備えた湯煎と電子レンジによる加熱とが可能な加熱用パウチであり、
前記第1シール機構は、易剥離層とスキン層を備え、前記スキン層はシートの前記一部と前記他の一部の少なくとも前記何れか一方を被覆して、被覆されない他の一方に対し接着するシール面を構成する樹脂層であり、
前記第2シール機構は、平坦なシール面をなす平坦部と、前記平坦部よりも前記袋シートの内面側へ向けて突出する突状に形成されたビーズ部とを備え、前記ビーズ部は前記平坦部よりも耐圧強度が大きなものであることを特徴とする加熱用パウチ。 It is a bag sheet equipped with an easily peelable seal part as a relief pressure seal part,
The relief pressure seal portion is formed by overlapping a part of the sheet constituting the bag sheet with another portion of the sheet and bonding, and the relief pressure seal portion is peeled off when the internal pressure is increased, And a degassing passage that communicates with the outside of the bag sheet, and the relief seal portion has a pressure strength at 100 degrees Celsius of 6 to 30 kPa,
The relief pressure sealing part is a heating pouch capable of heating by a hot water bath and a microwave oven provided with at least one of a first sealing mechanism and a second sealing mechanism;
The first sealing mechanism includes an easily peelable layer and a skin layer, and the skin layer covers at least one of the part and the other part of the sheet and adheres to the other one not covered. A resin layer constituting the sealing surface
The second sealing mechanism includes a flat portion that forms a flat sealing surface, and a bead portion that is formed in a protruding shape that protrudes toward the inner surface side of the bag sheet from the flat portion. A heating pouch characterized by having a higher compressive strength than a flat part. - 前記逃圧用シール部は、易剥離テープを備えたものであり、前記易剥離テープは、常温よりも高温のとき、常温時よりも剥離し易くなることを特徴とする請求項1乃至4の何れかに記載の加熱用パウチ。 The said relief pressure seal part is provided with an easily peelable tape, and when the temperature is higher than normal temperature, the easily peelable tape is more easily peeled off than at normal temperature. A pouch for heating according to crab.
- 前記袋シートを構成するシートの一部と前記袋シートを構成するシートの他の一部の、少なくとも何れか一方に易剥離層を有することを特徴とする請求項1乃至4の何れかに記載の加熱用パウチ。 5. An easily peelable layer is provided on at least one of a part of the sheet constituting the bag sheet and the other part of the sheet constituting the bag sheet. Pouch for heating.
- 前記逃圧用シール部は、前記易剥離層を有するテープを備えたものではなく、前記袋シートを構成するシート自身が前記易剥離層を備えたことを特徴とする請求項6に記載の加熱用パウチ。 The heating relief according to claim 6, wherein the relief pressure sealing portion is not provided with a tape having the easy release layer, but the sheet itself constituting the bag sheet is provided with the easy release layer. Pouch.
- 前記スキン層の厚みを3~40μmとする請求項1又は3記載の加熱用パウチ。 The heating pouch according to claim 1 or 3, wherein the skin layer has a thickness of 3 to 40 µm.
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PCT/JP2016/051638 WO2017126068A1 (en) | 2016-01-21 | 2016-01-21 | Heating pouch |
CN201680070263.7A CN108473249B (en) | 2016-01-21 | 2016-01-21 | Heating pouch |
US16/071,859 US20190047772A1 (en) | 2016-01-21 | 2016-01-21 | Heating pouch |
JP2016546856A JP6072997B1 (en) | 2016-01-21 | 2016-01-21 | Pouch for heating |
KR1020187022816A KR102579018B1 (en) | 2016-01-21 | 2016-01-21 | Heating Pouch |
JP2017008643A JP6916621B2 (en) | 2016-01-21 | 2017-01-20 | Heating pouch |
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PCT/JP2016/051638 WO2017126068A1 (en) | 2016-01-21 | 2016-01-21 | Heating pouch |
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JP6922366B2 (en) | 2017-04-12 | 2021-08-18 | 凸版印刷株式会社 | Steamable pouch |
JP2019131290A (en) * | 2018-01-31 | 2019-08-08 | 大日本印刷株式会社 | bag |
WO2019221049A1 (en) * | 2018-05-16 | 2019-11-21 | 出光ユニテック株式会社 | Bag body and method for manufacturing bag body |
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JP7157612B2 (en) * | 2018-10-01 | 2022-10-20 | 株式会社サンエー化研 | Heat-treated packaging bag, method for manufacturing heat-treated packaging bag, and food for microwave oven |
WO2020162424A1 (en) * | 2019-02-04 | 2020-08-13 | 日清フーズ株式会社 | Sauce contained in packing bag |
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