WO2017110778A1 - 焼結含油軸受及びその製造方法 - Google Patents
焼結含油軸受及びその製造方法 Download PDFInfo
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- WO2017110778A1 WO2017110778A1 PCT/JP2016/087885 JP2016087885W WO2017110778A1 WO 2017110778 A1 WO2017110778 A1 WO 2017110778A1 JP 2016087885 W JP2016087885 W JP 2016087885W WO 2017110778 A1 WO2017110778 A1 WO 2017110778A1
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- WIPO (PCT)
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- oil
- oil supply
- peripheral surface
- powder
- inner peripheral
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
- F16C33/1025—Construction relative to lubrication with liquid, e.g. oil, as lubricant
- F16C33/103—Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing
- F16C33/104—Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing in a porous body, e.g. oil impregnated sintered sleeve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/02—Sliding-contact bearings for exclusively rotary movement for radial load only
- F16C17/026—Sliding-contact bearings for exclusively rotary movement for radial load only with helical grooves in the bearing surface to generate hydrodynamic pressure, e.g. herringbone grooves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
- F16C33/1025—Construction relative to lubrication with liquid, e.g. oil, as lubricant
- F16C33/106—Details of distribution or circulation inside the bearings, e.g. details of the bearing surfaces to affect flow or pressure of the liquid
- F16C33/1065—Grooves on a bearing surface for distributing or collecting the liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/14—Special methods of manufacture; Running-in
- F16C33/145—Special methods of manufacture; Running-in of sintered porous bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/02—Mechanical properties
- F16C2202/10—Porosity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/50—Lubricating properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2202/00—Solid materials defined by their properties
- F16C2202/50—Lubricating properties
- F16C2202/52—Graphite
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2204/00—Metallic materials; Alloys
- F16C2204/10—Alloys based on copper
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/20—Shaping by sintering pulverised material, e.g. powder metallurgy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2220/00—Shaping
- F16C2220/60—Shaping by removing material, e.g. machining
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2240/00—Specified values or numerical ranges of parameters; Relations between them
- F16C2240/40—Linear dimensions, e.g. length, radius, thickness, gap
- F16C2240/44—Hole or pocket sizes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/22—Internal combustion engines
Definitions
- the present invention relates to a sintered oil-impregnated bearing that can be smoothly lubricated by impregnating the inside with a lubricating oil and a method for manufacturing the same.
- Sintered oil-impregnated bearings are used in a state where the pores are impregnated with lubricating oil, and when the shaft starts, the lubricating oil oozes from the inside between the shaft and the sliding surface of the bearing, and as the shaft rotates Thus, pressure is generated in the lubricating oil so that the shaft is supported. Due to such a lubricating characteristic, it can be used for a long time without lubrication, and therefore, it is widely used as a bearing such as a bearing of an in-vehicle motor.
- Patent Document 1 when forming a green compact before sintering, a rod in which a roughened portion having a larger surface roughness than other portions is formed in a part of the outer peripheral surface along the axial direction is used. Then, by forming a through hole to be a bearing hole, the voids on the inner peripheral surface of the through hole in contact with the roughening portion are crushed, and then the green compact is sintered to produce a sintered oil-impregnated bearing. A method is disclosed. In this sintered oil-impregnated bearing, the shaft is supported by the inner peripheral surface of the portion where the hole is crushed in the bearing hole, and oil is oozed out from the inner peripheral surface other than the crushed portion, and the hole is crushed. Supply to the inner peripheral surface of the part.
- the roughening portion is formed in a strip shape along the axial direction of the rod, and when the powder is compression-molded, the portion around the hole is pressed against the roughening portion of the rod, and plastically flows into the hole and is crushed.
- a portion that is in contact with the roughening portion is slightly protruded and is pressed by subsequent sizing to be flush with the inner peripheral surface of the bearing hole.
- Patent Document 2 by forming a plurality of stepped portions serving as sliding surfaces along the circumferential direction on the inner peripheral surface of the bearing hole, the groove bottom surface and shaft between adjacent stepped portions are formed.
- a sintered oil-impregnated bearing is disclosed in which an air gap is formed between the stepped portions and the air permeability on the sliding surface of the stepped portion is smaller than the air permeability on the inner peripheral surface of the bearing hole.
- the air permeability of the sliding surface of the stepped portion is set to 3 ⁇ 10 ⁇ 10 cm 2
- the air permeability of the bottom surface of the groove is set to 30 ⁇ 10 ⁇ 10 cm 2
- the height of the stepped portion is set to 0.02 mm.
- Patent Document 1 does not describe the specific air permeability of the surface formed by the roughening portion or other surfaces, but the air permeability described in Patent Document 2 is used as a bearing in high-speed rotation or the like. It is difficult to suppress oil leakage from the sliding surface while supplying sufficient oil during operation, and seizure or the like may occur.
- the present invention has been made in view of such circumstances, and supplies a sufficient amount of oil to the sliding surface and suppresses the supplied oil from moving from the sliding surface to the inside.
- the purpose is to increase the friction coefficient and improve the sliding characteristics as a bearing.
- a sliding surface that supports the outer peripheral surface of the shaft and an oil supply surface are formed adjacent to the inner peripheral surface of the bearing hole into which the shaft is inserted.
- the surface opening ratio of the surface is 10% or less, and the surface opening ratio of the oil supply surface exceeds 10%.
- the oil supply surface may be formed in a spiral shape centering on the axis of the bearing hole.
- the shaft inserted into the bearing hole is generally loaded in the radial direction, so it is biased in one direction of the bearing hole. Since the oil supply surface is formed in a spiral shape, the direction of the spiral and the direction of the axial center intersect each other. For this reason, it becomes possible to make it the state which always supports a shaft by a sliding surface, and can support a shaft reliably.
- the sliding surface may be formed on the inner peripheral surface of both end portions of the bearing hole over the entire periphery.
- the length of the bearing hole is b
- the helical angle of the oil supply surface with respect to the shaft center is ⁇
- the width of the oil supply surface is W
- the area ratio of the sliding surface is a.
- a is preferably 0.4 or more and less than 1.0.
- the shaft should be in contact with the sliding surface within a range of (a x 100)% of the length of the bearing hole no matter where the shaft contacts the inner peripheral surface of the bearing hole.
- the area ratio of the sliding surface is the ratio of the area of the sliding surface to the area of the entire inner peripheral surface of the bearing hole.
- the method for producing a sintered oil-impregnated bearing according to the present invention includes a green compact molding step of molding a green compact by filling and pressing a raw material powder in a cylindrical space between a die plate and a core rod of a mold.
- a sintering step for sintering the green compact a correction step for correcting the inner and outer peripheral surfaces of the green compact after sintering, and the oil supply surface on the inner peripheral surface of the green compact after correction.
- the inner peripheral surface of the green compact is plastically flowed to reduce the surface opening ratio of the inner peripheral surface to form a dense layer, and the oil supply surface applying step Then, the dense layer is removed to form the oil supply surface.
- Lubricating surface application processes include cutting, broaching, and etching. You may perform simultaneously with a correction process, such as performing broaching at the time of extraction of a correction process.
- a sufficient amount of oil can be supplied to the sliding surface, and the supplied oil can be prevented from moving from the sliding surface to the inside to reduce the coefficient of friction. Characteristics can be improved.
- FIG. 1 It is a cross-sectional schematic diagram of the inner peripheral surface vicinity of the bearing hole in the sintered oil-impregnated bearing of one embodiment of the present invention, (a) shows the state after the oil supply surface processing, and (b) shows the state after the oil supply surface processing.
- (A) is a perspective view schematically showing the spiral shape of the oil supply surface of the sintered oil-impregnated bearing of one embodiment, and (b) is a view of the inner peripheral surface of the bearing hole along AA in (a).
- This sintered oil-impregnated bearing 1 is a cylindrical bearing formed of a sintered body of metal powder, and supports the outer peripheral surface of the shaft 11 on the inner peripheral surface of the bearing hole 2 as shown in FIG.
- a recess 4 in which a gap is formed is formed adjacent to the sliding surface 3 and the outer peripheral surface of the shaft 11.
- the recess 4 is processed to form the oil supply surface, and the inner surface of the recess 4 becomes the oil supply surface.
- the oil supply surface may be formed by a method other than the recess processing.
- the bearing hole 2 rotatably supports the inserted shaft 11 and has an inner diameter slightly larger than the outer diameter of the shaft 11.
- the bearing hole 2 is 0 with respect to the shaft 11 having an outer diameter of 1 mm to 30 mm. It is formed with a gap of 0.005 mm or more and 0.05 mm or less.
- a plurality of recesses (oil supply surfaces) 4 formed on the inner peripheral surface of the bearing hole 2 are formed in a spiral shape with a constant width W and centering on the shaft center except for both end portions of the bearing hole 2. .
- the recess (oil supply surface) 4 is formed with a width W of 0.3 mm to 4.0 mm and a depth d of 0.01 mm to 0.2 mm.
- the surface other than the recess (oil supply surface) 4 is a sliding surface 3 that supports the shaft 11. Since this sintered oil-impregnated bearing 1 is formed of a sintered body of metal powder, holes 6 are formed inside and holes 6 are opened on the surface. In this case, since the sliding surface 3 is formed by the dense layer (dense layer) 7, the surface opening ratio of the air holes 6 is different between the sliding surface 3 and the recess (oil supply surface) 4. The sliding surface 3 is 10% or less, and the bottom surface of the recess 4 is over 10%. That is, the surface aperture ratio of the sliding surface 3 is preferably 5% or less, and more preferably 3% or less. This surface opening ratio is an area ratio of the opening portion of the hole 6 per unit area on the inner peripheral surface of the bearing hole 2.
- the concave portion (oil supply surface) 4 provided on the inner peripheral surface has a bearing hole 2 where the area ratio of the sliding surface on the inner peripheral surface is a, and the spiral angle (helical angle) ⁇ with respect to the shaft center of the bearing hole 2.
- b is the length of sin ⁇ ⁇ (W / ((1 ⁇ a) ⁇ b)) and the sliding surface area ratio a is 0.40 or more and less than 1.0, preferably 0.95 or less. More preferably, it is set to 0.9 or less.
- the method of manufacturing the sintered oil-impregnated bearing 1 includes a green compact forming step of filling a raw material powder into a molding die and pressurizing it to form a cylindrical green compact, and this green compact. Sintering process to sinter the body, straightening process to correct the inner and outer peripheral surfaces of the green compact after the sintering process, and forming a recess (oil supply surface) on the inner peripheral surface of the green compact after correction An oil supply surface applying step.
- a molding die 20 including a die plate 21, a core rod 22, a lower punch 23, and an upper punch 24 is used.
- a cylindrical through hole 21 a formed in the die plate 21 a cylindrical core rod 22 inserted in the center of the through hole 21 a, and between the through hole 21 a and the core rod 22.
- a cylindrical space is formed by the cylindrical lower punch 23 inserted from below.
- a predetermined amount of the raw material powder P is introduced into this cylindrical space from above, and the upper punch 24 is inserted from above to compress the raw material powder P by narrowing the distance between the lower punch 23 and the upper punch 24, thereby reducing the pressure.
- a powder is formed.
- the metal used as the material of the sintered oil-impregnated bearing 1 is not particularly limited, but the raw material powder P is preferably a copper-based powder or an iron-copper-based powder.
- the copper-based powder is a copper powder mainly composed of copper or a copper alloy, a low melting point metal powder (for example, tin powder) whose melting point is equal to or lower than the sintering temperature, 0.1 to 5% by mass, solid such as graphite
- the lubricant contains 0.5 to 5% by mass.
- the low melting point metal powder melts at a temperature below the sintering temperature, and the liquid phase metal intervenes between the iron powder and copper powder to act as a binder, increasing the mechanical strength of the sintered body, and solid
- the lubricant is also held firmly to prevent its falling off.
- the iron-copper powder is composed of 15 to 80% by mass of copper powder, 0.1 to 5% by mass of low melting point metal powder, 0.5 to 5% by mass of solid lubricant, and the balance being iron powder.
- the flat powder P1 has an aspect ratio (diameter / thickness) of 10 or more, and for example, a copper foil piece can be used.
- the mixing ratio of the flat powder P1 in the copper powder is preferably 5% by mass to 30% by mass in the case of copper-based powder and 20% by mass to 60% by mass in the case of iron-copper powder.
- the granular powder P2 of the copper-based powder and the flat powder P1 have an average particle diameter of 5 ⁇ m or more and 100 ⁇ m or less, while the maximum diameter of the flat powder P1 is 1 ⁇ m or more and 100 ⁇ m or less. It is formed. Moreover, in iron-copper-type powder, the average particle diameter of iron powder is formed more than equivalent to the average particle diameter of copper powder.
- FIG. 4 schematically shows a state where the flat powder P ⁇ b> 1 is gathered near the outer peripheral surface of the core rod 22.
- the surface layer portion becomes copper-rich and the ratio of iron increases toward the inside. Therefore, the obtained green compact has a dense layer of copper on the surface.
- the green compact after sintering (hereinafter referred to as “sintered body S”) is corrected with a correction die.
- This correction die 30 corrects the outer shape of the sintered body S.
- the die plate 31, the core rod 32, the lower punch 33 and the upper punch 34 are provided in the same manner as the molding die 20.
- the inner peripheral surface of the die plate 31 in contact with the sintered body S and the end surfaces of the lower punch 33 and the upper punch 34 are finished to smooth surfaces.
- the sintered compact S is arrange
- the outer diameter and inner diameter are finished to the product dimensions, and the hole 6 is formed because the soft flat copper powder layer formed on the inner peripheral surface slides with the inner peripheral surface of the core rod and the die plate to cause plastic flow. It is crushed.
- the entire inner peripheral surface of the sintered body S is formed in a crushed state, resulting in a denser layer 7.
- the both ends are remove
- the depth d of the concave portion (oil supply surface) 4 is obtained by removing the dense layer 7 formed by collecting the flat powder P1 in the molding step and crushing it in the correction step, and relatively reducing the inside The depth is such that the rough layer is exposed. Thereby, the surface opening ratio is large in the concave portion (oil supply surface) 4 on the inner peripheral surface, and the surface opening ratio is left small by the dense layer 7 on the surface other than the concave portion (oil supply surface) 4.
- the sintered oil-impregnated bearing 1 manufactured in this way has an inner peripheral surface as a bearing hole 2 and rotatably supports the inserted shaft 11.
- a recess (oil supply surface) 4 is formed in a spiral shape on the inner peripheral surface of the bearing hole 2, and a surface other than the recess (oil supply surface) 4 is a sliding surface 3 that supports the shaft 11.
- a gap is formed between the bottom surface of the recess 4 and the outer peripheral surface of the shaft 11.
- the sliding surface 3 has a small surface opening ratio of the pores 6 due to the copper dense layer 7 and is 10% or less, and the concave portion (oil supply surface) 4 has a surface opening ratio exceeding 10%. .
- the oil film can reduce the frictional resistance and improve the sliding characteristics.
- the concave portion (oil supply surface) 4 is formed in the above-described spiral shape, so that the length (a) of the bearing hole 2 is the same regardless of the position of the shaft 11 in contact with the inner peripheral surface of the bearing hole 2. It will contact the sliding surface 3 in the range of ⁇ 100)%, and the shaft 11 can be stably supported.
- the recess (oil supply surface) 4 is not formed at both ends of the bearing hole 2 and the sliding surface 3 is formed over the entire circumference, oil does not leak to both ends of the bearing through the oil supply surface.
- the oil from the recess (oil supply surface) 4 can be efficiently supplied to the sliding surface.
- the sintered oil-impregnated bearing 1 can prevent oil shortage reliably by these synergistic actions, and can exhibit good sliding characteristics for a long time.
- the raw material powder used in the test was an iron-copper powder in which iron, copper, tin (low melting point alloy), graphite, and the like were mixed at a predetermined ratio.
- the mixing ratio is 50% by mass for copper powder, 2% by mass for tin powder, 5% by mass for copper-phosphorus powder, 10% by mass for copper-zinc powder, and 0.5% by mass for solid lubricants such as graphite. And the remainder was adjusted as iron powder.
- the raw material powder was compression-molded and sintered at a temperature of 950 ° C., and then a straightening process was obtained. A recess was formed on the inner peripheral surface of the bearing hole by cutting. In both cases, the bearing length was 8 mm, and the inner diameter (of the sliding surface) of the bearing hole was 8 mm.
- the surface opening ratio of each of the sliding surface and the oil supply surface is obtained by taking an SEM image (SEI) at a magnification of 500 times for each of the bearing sliding surface and the oil supply surface, and binarizing the photograph with image analysis software. After extracting the openings, the area ratio of the openings was measured.
- SEI SEM image
- the shaft is inserted into the bearing hole, and the shaft is rotated with the load surface pressure shown in Table 1 in the vertical direction orthogonal to the shaft center. Torque was measured, and the friction coefficient was calculated from the rotational torque. The number of rotations of the shaft was 12,500 rpm, and the coefficient of friction after rotating for 30 minutes was calculated.
- the oil supply surface is formed in a single spiral shape, but a plurality of oil supply surfaces are formed within the range of the area ratio a of the sliding surface that satisfies sin ⁇ ⁇ (W / ((1 ⁇ a) ⁇ b)). May be.
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Abstract
Description
この焼結含油軸受1は、金属粉末の焼結体により形成された筒状の軸受であり、図2に示すように、その軸受孔2の内周面に、軸11の外周面を支持する摺動面3と、軸11の外周面との間に隙間が形成される凹部4とが隣接して形成されている。本実施形態では給油面を形成するために凹部4を加工しており、その凹部4の内表面が給油面となるが、凹部加工以外の方法で給油面を形成してもよい。
なお、表1中、No.5は凹部を形成しなかったものであり、No.6は摺動面をすべて切削したものである。このため、No.5では凹部底面、No.6では摺動面についての表面開口率の欄を「-」で表した。
例えば、前記実施形態では給油面を1本の螺旋状に形成したが、sinθ≧(W/((1-a)×b))を満たす摺動面の面積比率aの範囲内で複数本形成してもよい。
2…軸受孔
3…摺動面
4…凹部(給油面)
6…空孔
7…緻密層
11…軸
20…成形金型
21…ダイプレート
21a…貫通孔
22…コアロッド
23…下パンチ
24…上パンチ
30…矯正金型
31…ダイプレート
32…コアロッド
33…下パンチ
33…両パンチ
34…上パンチ
P…原料粉末
P1…扁平状粉末
P2…粒状粉末
S…焼結体
S1…緻密層
Claims (5)
- 軸が挿入される軸受孔の内周面に、前記軸の外周面を支持する摺動面と、給油面とが隣接して形成されており、前記摺動面における表面開口率は10%以下であり、前記給油面の表面開口率が10%を超えていることを特徴とする焼結含油軸受。
- 前記給油面は、前記軸受孔の軸心を中心とする螺旋状に形成されていることを特徴とする請求項1記載の焼結含油軸受。
- 前記軸受孔の両端部の内周面に、その全周にわたって前記摺動面が形成されていることを特徴とする請求項2記載の焼結含油軸受。
- 前記軸受孔の長さをb、前記軸心に対する前記給油面の螺旋角度をθ、前記給油面の幅をW、前記摺動面の面積比率をaとするとき、sinθ≧(W/((1-a)×b))であり、aが0.4以上1.0未満であることを特徴とする請求項2又は3記載の焼結含油軸受。
- 請求項1から3のいずれか一項記載の焼結含油軸受を製造する方法であって、金型のダイプレートとコアロッドとの間の筒状空間内に原料粉末を充填して加圧することにより圧粉体を成形する圧粉体成形工程と、前記圧粉体を焼結する焼結工程と、焼結後の圧粉体の内周面及び外周面を矯正する矯正工程と、矯正後の圧粉体の内周面に前記給油面を形成する給油面付与工程とを有し、前記圧粉体成形工程では、前記原料粉末として扁平状粉末と粒状粉末とを混合して充填するとともに、前記扁平状粉末を前記コアロッドの外周面上に偏在させた状態で加圧し、前記矯正工程では、前記圧粉体の内周面を塑性流動させることにより該内周面の表面開口率を小さくして緻密層を形成し、前記給油面付与工程では、前記緻密層を除去して前記給油面を形成することを特徴とする焼結含油軸受の製造方法。
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US10570959B2 (en) | 2020-02-25 |
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