WO2017088743A1 - 一种浇注成型的整体卫浴防水底盘 - Google Patents

一种浇注成型的整体卫浴防水底盘 Download PDF

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Publication number
WO2017088743A1
WO2017088743A1 PCT/CN2016/106848 CN2016106848W WO2017088743A1 WO 2017088743 A1 WO2017088743 A1 WO 2017088743A1 CN 2016106848 W CN2016106848 W CN 2016106848W WO 2017088743 A1 WO2017088743 A1 WO 2017088743A1
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WIPO (PCT)
Prior art keywords
aluminum
frame
frp resin
aluminum profile
core honeycomb
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PCT/CN2016/106848
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English (en)
French (fr)
Inventor
陶运喜
刘小良
谢庆武
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广州鸿力复合材料有限公司
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Publication of WO2017088743A1 publication Critical patent/WO2017088743A1/zh

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/40—Pans or trays
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H1/125—Small buildings, arranged in other buildings
    • E04H1/1266—Cubicles for dressing; Toilets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/40—Pans or trays
    • A47K3/405—Pans or trays flush with the surrounding floor, e.g. for easy access
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles

Definitions

  • the invention relates to a sanitary device in the field of construction, in particular to a cast-formed integral sanitary waterproofing chassis.
  • the whole bathroom has been used in the market for many years.
  • the common bathroom chassis on the market is made by mould.
  • the SMC chassis is made of steel hot pressing mold
  • the glass fiber reinforced plastic composite chassis is made of glass fiber reinforced plastic composite molding.
  • the use of mold technology to make the chassis cycle is long, the cost is high, and can not adapt to the variability of the civil structure and size. It can only be mass-produced through a single mold, and can not meet the needs of individualized production, which seriously restricts the development of the whole bathroom industry.
  • Patent Document Publication No. CN203961338U discloses an integral bathroom chassis comprising a disk body made of a lightweight honeycomb composite material, the disk body comprising an intermediate layer of a honeycomb core material, bonded to the intermediate layer by an adhesive layer The surface of the FRP surface layer is also bonded to the FRP surface layer of the disc body by a layer of adhesive.
  • the integral bathroom chassis is made of a honeycomb composite panel, which can improve the strength and rigidity of the whole bathroom under the condition of reducing weight, and is easy to install and transport.
  • This kind of chassis is only suitable for mass customization.
  • the FRP is prone to cracking and cracking during the handling process, causing damage to the FRP.
  • the object of the present invention is to provide a cast-formed integral sanitary waterproof chassis which does not require a pre-made mold, and solves the problem of mass production without opening the mold.
  • the shape and size of the waterproof chassis are completely unconstrained by the mold, and is completely adapted.
  • the variability of the civil structure and size, while the waterproof chassis is waterproof, light in weight, high in strength, long in life and easy to mass produce.
  • a cast-formed integral sanitary waterproofing chassis comprising a disk body, the disk body having an aluminum core honeycomb, wherein the disk body further comprises an aluminum profile frame,
  • the aluminum profile frame is a hollow closed frame, and the aluminum profile frame surrounds the aluminum core honeycomb, and the aluminum core honeycomb has a gap between the aluminum profile frame and the aluminum profile frame, the gap forms a continuously closed groove, and the groove is filled with A FRP resin, the upper surface and the lower surface of the aluminum core honeycomb are also cast with a FRP resin, and the FRP resin filled in the groove and the FRP resin cast on the upper surface and the lower surface of the aluminum core honeycomb are integrally molded by a FRP resin casting molding process.
  • a hollow fully enclosed bladder-shaped FRP resin sleeve is formed, and the FRP resin sleeve is closely connected with the aluminum profile frame and the aluminum core honeycomb, respectively, and the FRP resin sleeve integrally covers the aluminum.
  • a core honeycomb, the glass fiber reinforced plastic sleeve and the aluminum profile frame and the aluminum core honeycomb together form an integral rigid waterproof disk body, Both the support frame and the outer frame profile dual function of glass fiber reinforced resin molding die.
  • the waterproof chassis of the invention is an integral rigid waterproof disk, which can be mass-produced without opening a mold without pre-molding.
  • the shape and size of the waterproof chassis can fully adapt to the variability of the civil structure and size.
  • the waterproof chassis is formed by composite molding of aluminum profile frame, glass fiber reinforced plastic and aluminum core honeycomb, and the aluminum profile frame forms a four-closed space.
  • the aluminum profile frame itself is an important component of the waterproof chassis product and has the function of supporting the outer frame.
  • the aluminum frame is more firm, which solves the problem that the FRP frame of the existing waterproof chassis is broken by the handling process, and the aluminum frame is an important component of the FRP resin casting molding, and has the function of the FRP resin molding die.
  • the shape of the aluminum frame is carefully designed so that during the composite forming process with the FRP resin, the FRP resin is filled into the groove between the pre-designed aluminum core honeycomb and the aluminum frame by pouring flow, and at the same time, the aluminum core
  • the upper and lower surfaces of the honeycomb are also cast with a FRP resin, and the FRP resin filled in the groove and the FRP resin cast on the upper and lower surfaces of the aluminum core honeycomb pass.
  • the FRP resin casting molding process is integrally formed to ensure that the formed FRP resin sleeve has good performance.
  • the FRP resin After the FRP resin is solidified, it is integrally formed to form a hollow fully enclosed bladder glass fiber reinforced plastic sleeve.
  • the FRP resin sleeve is connected with the aluminum profile frame and the aluminum core honeycomb to form a whole rigid waterproof disk body, and the FRP resin sleeve is A sac-like outer casing is integrally covered with an aluminum core honeycomb from the outside. Since the FRP resin sleeve is integrally molded as a whole, the waterproof chassis is constructed without leakage.
  • the aluminum profile frame is a rectangular frame and is welded from a plurality of linear aluminum profiles.
  • the aluminum profile frame is connected by a welding process, which has good structural strength, high rigidity and more precise size.
  • the aluminum profile frame is a first step frame that is large and small.
  • the aluminum profile frame of the invention adopts a stepped design and has two advantages. One is to prevent the chassis from interfering with cement mortar or other dirt at the bottom of the civil wall, and the other is to make the chassis between the chassis and the chassis during transportation. Can be superimposed on top of each other, similar to the stacking effect of the bowl and the bowl, reducing the volume of bulk transport.
  • both ends of each of the aluminum profiles are cut at an angle of inclination of 45° so that the grooves of the entire frame are turned on to form a continuously closed groove. .
  • the groove is entirely a rectangular groove
  • the FRP resin sleeve is a rectangular sleeve as a whole.
  • the invention can also be improved as follows: the joint surface of the aluminum profile frame and the FRP resin sleeve is provided with a jagged uneven barb to enhance the bonding force between the aluminum profile frame and the FRP resin sleeve. Grab the solid power.
  • the aluminum profile frame and the FRP resin sleeve joint surface of the invention adopts a sawtooth barb structure, and the glass fiber reinforced plastic resin fills all the grooves in a liquid state, and after solidification, the aluminum profile frame and the FRP resin sleeve are combined into an inseparable whole body, and the joint surface is adopted.
  • the serrated barb structure enhances the bonding force and the gripping force between the aluminum profile frame and the FRP resin sleeve, making the connection firm and reliable.
  • a layer of ceramic tile is also laid on the upper surface of the disk body.
  • the waterproof chassis of the invention solves the problem of mass production of the whole bathroom waterproof chassis without mold, the mold cost is zero, the shape and the size are completely unconstrained by the mold, and the whole bathroom will enter the household, and
  • the waterproof chassis has good water resistance, light weight, high strength, long life and easy mass production, and has an infinite market space.
  • FIG. 1 is a schematic perspective view of a waterproof chassis of the present invention
  • FIG. 2 is a schematic perspective view showing the structure of an aluminum profile frame in the waterproof chassis of the present invention
  • FIG. 3 is a partial perspective structural view of an aluminum profile in the waterproof chassis of the present invention.
  • Figure 4 is a front elevational view of the aluminum profile of the waterproof chassis of the present invention.
  • Figure 5 is a cross-sectional view of an aluminum profile in the waterproof chassis of the present invention.
  • Figure 6 is a cross-sectional view taken along line A-A of Figure 1;
  • FIG. 7 is a partial cross-sectional structural view of the waterproof chassis of the present invention.
  • Figure 8 is a partial enlarged view of Figure 7, the glass fiber reinforced plastic has not been poured into the groove;
  • Figure 9 is a partial enlarged view of Figure 7, the glass fiber reinforced plastic resin has been poured into the groove;
  • Figure 10 is a structural view of the waterproof chassis of the present invention placed at a corner
  • Figure 11 is a schematic view showing the stacking of the waterproof chassis of the present invention.
  • a cast-formed integral sanitary waterproofing chassis comprises a disc body, the disc body is an aluminum core honeycomb composite disc, and the disc body comprises an aluminum profile frame 1 and an aluminum core honeycomb 2, and the upper surface of the disc body A layer of ceramic tile 3 is also laid.
  • the upper surface of the disk body is provided with three drain ports and a toilet seat 7 for placing the toilet.
  • the three drain ports are respectively a sink drain port 8 and two floor drain holes 6 in the disk body.
  • a drainage channel is provided, and the drainage channel is respectively connected with a port opened on the disk body to drain.
  • the aluminum frame 1 is a hollow rectangular frame which is closed at all times, and the aluminum frame 1 is welded by a plurality of straight aluminum profiles. In the plurality of aluminum profiles, both ends of each aluminum profile are cut at an angle of With an inclination angle of 45°, the aluminum profile frame 1 surrounds the aluminum core honeycomb 2, and the aluminum core honeycomb 2 has a gap with the aluminum profile frame 1, and the gap forms a continuously closed groove 4, and the groove 4 is a rectangular groove as a whole.
  • the groove 4 is filled with a FRP resin, and the upper surface and the lower surface of the aluminum core honeycomb 2 are also cast with a FRP resin, and the FRP resin filled in the groove and the FRP resin cast on the upper surface and the lower surface of the aluminum core honeycomb are poured through the FRP resin.
  • the molding process is integrally formed, and integrally formed to form a hollow fully enclosed bladder glass fiber reinforced plastic sleeve 5, the glass fiber reinforced plastic sleeve 5 is a rectangular sleeve as a whole, and the solidified glass fiber reinforced plastic sleeve 5 is respectively combined with the aluminum profile frame 1 and the aluminum core honeycomb 2 The cells are tightly joined, and the FRP resin sleeve 5 is entirely covered with the aluminum core honeycomb 2.
  • the FRP resin sleeve 5 is a bag, and the aluminum core honeycomb 2 is integrally coated from the outside.
  • the FRP resin sleeve 5 becomes a whole FRP resin disc after casting and solidification, which can ensure that the waterproof chassis does not leak water and has good waterproof property.
  • the FRP resin sleeve 5 and the aluminum profile frame 1 and the aluminum core honeycomb 2 together form an integral rigid waterproof disk body
  • the aluminum profile frame 1 has the dual functions of supporting the outer frame and the FRP resin molding die, and is made of aluminum.
  • the frame is more secure and prevents smashing and cracking during the handling of the waterproof chassis.
  • a layer of ceramic tile 3 laid on the upper surface of the disk body is specifically laid on the upper surface of the FRP resin sleeve 5.
  • the aluminum profile frame 1 in this embodiment is a first step frame which is upper and lower, and the joint surface of the aluminum profile frame 1 and the FRP resin sleeve 5 is provided with a jagged uneven barb 11 to enhance The bonding force and the gripping force between the aluminum profile frame 1 and the FRP resin sleeve 5.
  • the aluminum profile frame 1 in the present embodiment is preferably a rectangular frame.
  • a rectangular frame such as a square frame or a hollow frame such as a curved frame, a triangular frame or a shaped frame may be selected as needed, and the corresponding groove 4 and the FRP resin sleeve 5 as a whole.
  • the shape is adapted to the aluminum profile frame 1.
  • All of the components of the present invention can be manufactured by mechanical processing, and therefore, they have industrial applicability.

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  • Architecture (AREA)
  • Health & Medical Sciences (AREA)
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  • Civil Engineering (AREA)
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  • General Health & Medical Sciences (AREA)
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Abstract

一种浇注成型的整体卫浴防水底盘，包括盘体，盘体包括铝型材框（1）和铝芯蜂窝（2），铝型材框（1）为中空的闭合框，铝型材框（1）包围铝芯蜂窝（2），铝芯蜂窝（2）与铝型材框（1）之间具有间隙，该间隙形成一条连续闭合的沟槽（4），沟槽（4）内填充有玻璃钢树脂，铝芯蜂窝（2）的上表面和下表面也浇注有玻璃钢树脂，沟槽（4）内填充的玻璃钢树脂以及铝芯蜂窝（2）的上表面和下表面浇注的玻璃钢树脂通过玻璃钢树脂浇注成型工艺一体成型，形成一个空心的全封闭的囊状玻璃钢树脂套（5），玻璃钢树脂套（5）分别与铝型材框（1）和铝芯蜂窝（2）紧密相连接。该防水底盘无需预先制作模具，防水性好、质量轻且寿命长。

Description

一种浇注成型的整体卫浴防水底盘 技术领域
本发明涉及建筑领域的卫浴设备，具体是指一种浇注成型的整体卫浴防水底盘。
背景技术
整体卫浴在市场已使用多年，市面上常见的整体卫浴底盘均采用模具制作，例如SMC底盘采用钢制热压模具制作，又例如玻璃钢复合底盘采用玻璃钢模复合成型。采用模具工艺来制作底盘周期长，成本高，且不能适应土建结构和尺寸的多变性，只能通过单一模具批量生产，不能适应个性化生产的需求，严重约束了整体卫浴的行业发展。
公开号为CN203961338U的专利文献公开了一种整体卫浴间底盘，包括由轻质蜂窝复合材料制成的盘体，盘体包括蜂窝芯材的中间层、通过粘胶剂层粘接在中间层外表面的玻璃钢表层，盘体向上的玻璃钢表层上还通过粘胶剂层粘接有面层。该整体卫浴间底盘通过蜂窝复合板制成，在减轻重量的情况下实现提高整体浴室的强度、刚度，且安装运输简易。
虽然上述整体卫浴间底盘与之前的底盘相比更具先进性，然而其制作过程仍然需要开玻璃钢模具，需要增加玻璃钢模具的投入，面对离散的个人市场，具有很大的局限性。
这种底盘只适用于批量定制，对于形状、尺寸多变的土建结构，比如家庭卫生间需求，则完全不能满足，同时，玻璃钢在搬运过程中容易出现磕碰碎裂的现象，造成玻璃钢的损毁。
基于以上情况，整体卫浴领域急需一种无需模具，不需要开模制作，防水性好，质量轻、强度高、寿命长且便于批量生产的防水底盘，以适应土建结构和尺寸的多变性。
发明内容
本发明的目的是提供一种浇注成型的整体卫浴防水底盘，该防水底盘无需预先制作模具，解决了无需开模即可批量生产的问题，防水底盘的形状和尺寸完全不受模具束缚，完全适应土建结构和尺寸的多变性，同时该防水底盘防水性好、质量轻、强度高、寿命长且便于批量生产。
本发明的上述目的通过如下技术方案来实现的：一种浇注成型的整体卫浴防水底盘，包括盘体，盘体具有铝芯蜂窝，其特征在于：所述盘体还包括铝型材框，所述铝型材框为中空的闭合框，铝型材框包围所述铝芯蜂窝，所述铝芯蜂窝与铝型材框之间具有间隙，该间隙形成一条连续闭合的沟槽，所述沟槽内填充有玻璃钢树脂，所述铝芯蜂窝的上表面和下表面也浇注有玻璃钢树脂，沟槽内填充的玻璃钢树脂以及铝芯蜂窝的上表面和下表面浇注的玻璃钢树脂通过玻璃钢树脂浇注成型工艺一体成型，一体成型后形成一个空心的全封闭的囊状玻璃钢树脂套，所述的玻璃钢树脂套分别与所述的铝型材框和铝芯蜂窝紧密相连接，并且玻璃钢树脂套整体全包覆所述的铝芯蜂窝，所述的玻璃钢树脂套与所述的铝型材框和铝芯蜂窝共同构成整体的刚性防水盘体，所述的铝型材框兼具支撑外框以及玻璃钢树脂成型模具的双重功能。
本发明的防水底盘为整体刚性防水盘，无需预先制作模具，无需开模即可批量生产，防水底盘的形状和尺寸能够完全适应土建结构和尺寸的多变性。
该防水底盘通过采用铝型材框、玻璃钢树脂与铝芯蜂窝复合成形，铝型材框形成一个四周围闭的空间，铝型材框本身既是防水底盘产品的一个重要组成部分，具有支撑外框的功能，铝制边框更牢固，解决了现有防水底盘的玻璃钢边框因搬运过程磕碰碎裂的问题，同时该铝型材框又是玻璃钢树脂浇注成型的重要组成部分，具有玻璃钢树脂成型模具的功能。
铝型材框结构形状经过精心设计，使其在与玻璃钢树脂复合成形的过程中，玻璃钢树脂通过浇注流动填充到预先设计好的铝芯蜂窝与铝型材框之间的沟槽内，同时，铝芯蜂窝的上表面和下表面也浇注有玻璃钢树脂，沟槽内填充的玻璃钢树脂以及铝芯蜂窝的上表面和下表面浇注的玻璃钢树脂通过 玻璃钢树脂浇注成型工艺一体成型，保证所形成的玻璃钢树脂套具有良好的性能。
待玻璃钢树脂凝固后，一体成型后形成一个空心的全封闭的囊状玻璃钢树脂套，玻璃钢树脂套与铝型材框和铝芯蜂窝相连接，共同构成一个整体的刚性防水盘体，玻璃钢树脂套为一个囊状的外套，从外部整体全包覆铝芯蜂窝，由于玻璃钢树脂套为一体浇注成型的整体，因此所构成的防水底盘绝无漏水之可能。
本发明中，作为优先实施例，所述的铝型材框为矩形框，由多根直线型的铝型材焊接而成。铝型材框采用焊接工艺连接，结构强度好、刚性高、尺寸更精确。
本发明中，所述铝型材框为上大下小的一级台阶框。
本发明的铝型材框采用台阶式设计，具有两个优点，其一是避免底盘与土建墙体底部的水泥砂浆或其它污物干涉，其二是使底盘在运输过程中，底盘与底盘之间可以上下相互叠加，近似于碗与碗的叠加效果，减少批量运输的体积。
本发明中，所述多根铝型材中，每一根铝型材的两端都裁切成角度为45°的倾斜角，以使得整个边框的沟槽都导通，形成一条连续闭合的沟槽。对于不同尺寸或形状的底盘，只需要裁切不同长度的铝型材焊接对应尺寸或形状的边框即可生产。
作为优先实施例，本发明中，所述沟槽整体为矩形槽，所述的玻璃钢树脂套整体为矩形套。
本发明还可以作如下改进：所述铝型材框与玻璃钢树脂套相连接的结合面上设置有呈锯齿状的凸凹不平的倒钩，以增强铝型材框与玻璃钢树脂套之间的结合力和抓固力。
本发明的铝型材框与玻璃钢树脂套结合面采用锯齿倒钩结构，玻璃钢树脂在液体状态下填充满所有沟槽，凝固后，铝型材框与玻璃钢树脂套结合成密不可分的整体，结合面采用锯齿倒钩结构能够增强铝型材框与玻璃钢树脂套之间的结合力和抓固力，使得连接牢固更加可靠。
本发明中，所述盘体的上表面还铺设一层瓷砖。
与现有技术相比，本发明的防水底盘解决了无模具批量生产整体卫浴防水底盘的问题，模具成本为零，形状和尺寸完全不受模具束缚，将使整体卫浴进入千家万户，并且该防水底盘防水性好、质量轻、强度高、寿命长且便于批量生产，具有无可限量的市场空间。
附图概述
图1是本发明防水底盘的立体结构示意图；
图2是本发明防水底盘中铝型材框的立体结构示意图；
图3是本发明防水底盘中铝型材的局部立体结构示意图；
图4是本发明防水底盘中铝型材的正视图；
图5是本发明防水底盘中铝型材的截面图；
图6是图1的A—A剖面图；
图7是本发明防水底盘带局部剖的结构图；
图8是图7的局部放大图，沟槽内尚未浇注玻璃钢树脂；
图9是图7的局部放大图，沟槽内已经浇注了玻璃钢树脂；
图10是本发明防水底盘放置在墙角处的结构图；
图11是本发明防水底盘叠放示意图。
附图标记说明
1、铝型材框；11、倒钩；2、铝芯蜂窝；3、瓷砖；4、沟槽；5、玻璃钢树脂套；6、地漏孔；7、马桶口；8、洗手台排水口。
本发明的较佳实施方式
如图1至图11所示的一种浇注成型的整体卫浴防水底盘，包括盘体，盘体为铝芯蜂窝复合盘，盘体包括铝型材框1和铝芯蜂窝2，盘体的上表面还铺设一层瓷砖3，盘体的上表面开设有三个排水口以及一个放置马桶的马桶口7，三个排水口分别为一个洗手台排水口8以及两个地漏孔6，盘体内 置有排水通道，排水通道分别与盘体上开设的口相连接以排水。
铝型材框1为中空的且四周闭合的长方形框，铝型材框1由多根直线型的铝型材焊接而成，多根铝型材中，每一根铝型材的两端都裁切成角度为45°的倾斜角，该铝型材框1包围铝芯蜂窝2，铝芯蜂窝2与铝型材框1之间具有间隙，该间隙形成一条连续闭合的沟槽4，沟槽4整体为长方形槽，沟槽4内填充有玻璃钢树脂，铝芯蜂窝2的上表面和下表面也浇注有玻璃钢树脂，沟槽内填充的玻璃钢树脂以及铝芯蜂窝的上表面和下表面浇注的玻璃钢树脂通过玻璃钢树脂浇注成型工艺一体成型，一体成型后形成一个空心的全封闭的囊状玻璃钢树脂套5，该玻璃钢树脂套5整体为矩形套，凝固后的玻璃钢树脂套5分别与铝型材框1和铝芯蜂窝2紧密相连接，并且玻璃钢树脂套5整体全包覆铝芯蜂窝2。
玻璃钢树脂套5为一个囊袋，从外部整体包覆铝芯蜂窝2，玻璃钢树脂套5在浇注成型凝固后成为一个整体的玻璃钢树脂盘，能够保证防水底盘不漏水，具有良好的防水性。
本实施例中，玻璃钢树脂套5与铝型材框1和铝芯蜂窝2共同构成一个整体的刚性防水盘体，铝型材框1兼具支撑外框以及玻璃钢树脂成型模具的双重功能，并且铝制边框更牢固，能够防止防水底盘搬运过程中的磕碰碎裂。盘体的上表面铺设的一层瓷砖3具体铺设在玻璃钢树脂套5的上表面。
本实施例中的铝型材框1为上大下小的一级台阶框，铝型材框1与玻璃钢树脂套5相连接的结合面上设置有呈锯齿状的凸凹不平的倒钩11，以增强铝型材框1与玻璃钢树脂套5之间的结合力和抓固力。
本实施例中的铝型材框1优选长方形框，也可以根据需要选择正方形框等矩形框，或者弧形框、三角形框、异形框等中空框，相应的沟槽4与玻璃钢树脂套5的整体形状与铝型材框1相适配。
本发明的上述实施例并不是对本发明保护范围的限定，本发明的实施方式不限于此，凡此种种根据本发明的上述内容，按照本领域的普通技术知识和惯用手段，在不脱离本发明上述基本技术思想前提下，对本发明上述结构做出的其它多种形式的修改、替换或变更，均应落在本发明的保护范围之内。
工业实用性
本发明的所有部件均可以通过机械加工方式制造，因此，其具有产业上的可利用性。

Claims (7)

  1. 一种浇注成型的整体卫浴防水底盘，包括盘体，盘体具有铝芯蜂窝，其特征在于：所述盘体还包括铝型材框，所述铝型材框为中空的闭合框，铝型材框包围所述铝芯蜂窝，所述铝芯蜂窝与铝型材框之间具有间隙，该间隙形成一条连续闭合的沟槽，所述沟槽内填充有玻璃钢树脂，所述铝芯蜂窝的上表面和下表面也浇注有玻璃钢树脂，沟槽内填充的玻璃钢树脂以及铝芯蜂窝的上表面和下表面浇注的玻璃钢树脂通过玻璃钢树脂浇注成型工艺一体成型，一体成型后形成一个空心的全封闭的囊状玻璃钢树脂套，所述的玻璃钢树脂套分别与所述的铝型材框和铝芯蜂窝紧密相连接，并且玻璃钢树脂套整体全包覆所述的铝芯蜂窝，所述的玻璃钢树脂套与所述的铝型材框和铝芯蜂窝共同构成整体的刚性防水盘体，所述的铝型材框兼具支撑外框以及玻璃钢树脂成型模具的双重功能。
  2. 根据权利要求1所述的浇注成型的整体卫浴防水底盘，其特征在于：所述的铝型材框为矩形框，由多根直线型的铝型材焊接而成。
  3. 根据权利要求2所述的浇注成型的整体卫浴防水底盘，其特征在于：所述铝型材框为上大下小的一级台阶框。
  4. 根据权利要求2所述的浇注成型的整体卫浴防水底盘，其特征在于：所述多根铝型材中，每一根铝型材的两端都裁切成角度为45°的倾斜角。
  5. 根据权利要求2至4任一项所述的浇注成型的整体卫浴防水底盘，其特征在于：所述沟槽整体为矩形槽，所述的玻璃钢树脂套整体为矩形套。
  6. 根据权利要求5所述的浇注成型的整体卫浴防水底盘，其特征在于：所述铝型材框与玻璃钢树脂套相连接的结合面上设置有呈锯齿状的凸凹不平的倒钩，以增强铝型材框与玻璃钢树脂套之间的结合力和抓固力。
  7. 根据权利要求5所述的浇注成型的整体卫浴防水底盘，其特征在于：所述盘体的上表面还铺设一层瓷砖。
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