WO2017084338A1 - Heat exchange device - Google Patents

Heat exchange device Download PDF

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WO2017084338A1
WO2017084338A1 PCT/CN2016/086750 CN2016086750W WO2017084338A1 WO 2017084338 A1 WO2017084338 A1 WO 2017084338A1 CN 2016086750 W CN2016086750 W CN 2016086750W WO 2017084338 A1 WO2017084338 A1 WO 2017084338A1
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Prior art keywords
heat pipe
substrate
heat exchange
heat
flat plate
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PCT/CN2016/086750
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French (fr)
Chinese (zh)
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王雄
忻力
李彦涌
范伟
陈玉其
王晓元
王幸智
姚磊
唐威
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中车株洲电力机车研究所有限公司
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Publication of WO2017084338A1 publication Critical patent/WO2017084338A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20218Modifications to facilitate cooling, ventilating, or heating using a liquid coolant without phase change in electronic enclosures
    • H05K7/20254Cold plates transferring heat from heat source to coolant

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  • a fan that drives air to circulate on the surface of the flat heat pipe is further included.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

A heat exchange device comprises a substrate (1), a flat plate heat pipe (4) mounted on one side of the substrate (1), and a cover plate (2) mounted on the other side of the substrate (1) in a sealing manner. The flat plate heat pipe (4) is internally provided with a vacuum chamber having a capillary structure, and a heat exchange working medium located in the vacuum chamber. A cooling fluid flow passage is formed between the cover plate (2) and the substrate (1). When the temperature of peripheral air around the flat plate heat pipe (4) is higher than the temperature of the flat plate heat pipe (4), the peripheral air is used as a heat source, and the peripheral air can be cooled by the heat exchange device. When the temperature of the peripheral air around the flat plate heat pipe (4) is lower than the temperature of the flat plate heat pipe (4), the peripheral air is used as a cold source, and a power electronic component heat source can be cooled by the peripheral air. According to the heat exchange device, the flat plate heat pipe (4) and a corresponding water cooling pipeline are integrated by means of the substrate (1), so that different operating modes are switched correspondingly according to different actual application conditions; and the flat plate heat pipe (4) is used as a backup for water cooling and heat dissipation, and it can be ensured that heat dissipation stills normally works when a fault occurs on the water cooling pipeline, thereby improving use reliability.

Description

一种换热装置Heat exchange device
本申请要求于2015年11月19日提交中国专利局、申请号为201510814700.9、发明名称为“一种换热装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 201510814700.9, the entire disclosure of which is hereby incorporated herein in
技术领域Technical field
本发明涉及电力电子器件温度控制技术领域,特别涉及一种换热装置。The invention relates to the technical field of temperature control of power electronic devices, and in particular to a heat exchange device.
背景技术Background technique
变流器柜体内具有大量的电阻、变压器、电抗器、铜排和电容器等发热器件,工作使用时这些电气元件会产生很大的热量。由于其中还具有诸如IGBT一类的半导体元件,变流器工作时产生的热量可能使得半导体元件温度超过其结温温度而影响元件的可靠性,因此变流器使用过程中还需要设置相应的热交换器。The converter cabinet has a large number of heat-generating components such as resistors, transformers, reactors, copper bars and capacitors. These electrical components generate a lot of heat during operation. Since there are semiconductor components such as IGBTs, the heat generated when the converter operates may cause the temperature of the semiconductor components to exceed the junction temperature and affect the reliability of the components. Therefore, the converter needs to be set to use corresponding heat during use. Switch.
现有变流器柜体内电力电子器件冷却使用的有水冷方式的水冷散热器,也有风冷形式的散热器。但这一类散热器均为单一类型的散热器,使用过程中均具有动力部件出现故障而换热失效的风险;当出现这一问题时,电力电子器件结温快速上升将使半导体元件失效而影响整个变流器正常工作。随着应用需求的提高,现有的变流器功率不断增加,其产热量也大幅增加,采用现有的水冷、风冷散热器功率增大、出现故障率的可能性也相应增加。There are water-cooled water-cooled radiators for cooling power electronics in existing converter cabinets, and air-cooled radiators. However, this type of radiator is a single type of radiator, which has the risk of failure of the power component and heat exchange failure during use; when this problem occurs, the rapid rise of the junction temperature of the power electronics will invalidate the semiconductor component. Affect the entire converter to work properly. As the demand for applications increases, the power of existing converters continues to increase, and the heat production thereof also increases substantially. The possibility of using existing water-cooled and air-cooled radiators to increase power and the failure rate increases accordingly.
发明内容Summary of the invention
为解决现有变流器换热装置采用单一制冷方式而可能出现故障并散热失效的问题,本发明提供一种新的变流器用换热装置。In order to solve the problem that the existing converter heat exchange device adopts a single cooling mode and may cause failure and heat dissipation, the present invention provides a new heat exchanger for a converter.
本发明提供一种换热装置,包括基板、安装于所述基板一侧的平板热管、密封安装于所述基板另一侧的盖板;所述平板热管内具有毛细结构的真空腔室以及位于所述真空腔室内的换热工质;所述盖板和所述基板之间具有冷却液流道;当所述平板热管的周边空气温度高于所述平板热管温度 时,空气中的热量经所述平板热管和所述基板传递至所述冷却液流道内的冷却液;当所述平板热管的周边空气温度低于所述平板热管的温度时,所述基板上的热量经所述平板热管传递至周边空气。The present invention provides a heat exchange device including a substrate, a flat heat pipe mounted on one side of the substrate, and a cover plate sealed on the other side of the substrate; a vacuum chamber having a capillary structure in the flat heat pipe and located a heat exchange medium in the vacuum chamber; a cooling liquid flow path between the cover plate and the substrate; and a temperature of a peripheral air of the flat heat pipe is higher than a temperature of the flat heat pipe And the heat in the air is transferred to the cooling liquid in the cooling liquid passage through the flat heat pipe and the substrate; when the ambient air temperature of the flat heat pipe is lower than the temperature of the flat heat pipe, the substrate is on the substrate The heat is transferred to the surrounding air through the flat heat pipe.
可选的,具有多个所述平板热管;相邻所述平板热管间连接散热翅片。Optionally, there are a plurality of the flat heat pipes; and the heat radiating fins are connected between the flat heat pipes.
可选的,还具有驱动水泵;连通所述冷却液流道和所述驱动水泵的水嘴安装在所述盖板上。Optionally, there is also a driving water pump; a water nozzle that communicates the coolant flow path and the driving water pump is mounted on the cover plate.
可选的,还包括驱动空气在所述平板热管表面流通的风机。Optionally, a fan that drives air to circulate on the surface of the flat heat pipe is further included.
可选的,还具有分别与所述驱动水泵和所述风机连通的控制器。Optionally, there is also a controller that is in communication with the drive water pump and the fan, respectively.
可选的,所述基板和所述盖板、所述盖板和所述水嘴均为焊接连接。Optionally, the substrate and the cover plate, the cover plate and the water nozzle are all welded connections.
可选的,所述基板和所述平板热管采用焊接、粘接或过盈配合中的一种或几种连接方式。Optionally, the substrate and the flat heat pipe are connected by one or more of welding, bonding or interference fit.
本发明提供变流器用换热装置通过基板将平板热管和相应的水冷管路集成在一起,根据实际应用情况不同相应的切换不同的工作模式;且平板热管作为水冷散热的备份使用,能够保证在水冷管路出现故障时变流器散热仍然正常工作,提高使用的可靠性。The invention provides a heat exchange device for a converter, which integrates a flat heat pipe and a corresponding water-cooled pipeline through a substrate, and switches different working modes according to actual application conditions; and the flat heat pipe is used as a backup of water cooling and heat dissipation, and can ensure When the water-cooled pipeline fails, the heat sink of the converter still works normally, improving the reliability of use.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明具体实施方式中变流器换热装置示意图;1 is a schematic view of a heat exchanger of a converter according to an embodiment of the present invention;
其中:1-基板、2-盖板、3-水嘴、4-平板热管、5-翅片、6-发热器件。Among them: 1-substrate, 2-cover, 3-water nozzle, 4-plate heat pipe, 5-fin, 6-heating device.
具体实施方式detailed description
本发明提供一种变流器换热装置,通过安装平板热管和相应的水冷管路,实现热量快速交换散失,有效降低变流器柜体内温度或电力电子器件结温。 The invention provides a converter heat exchange device, which realizes rapid exchange and loss of heat by installing a flat heat pipe and a corresponding water-cooled pipeline, and effectively reduces the temperature of the converter cabinet or the junction temperature of the power electronic device.
图1为本发明具体实施方式中换热装置示意图,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a heat exchange device according to an embodiment of the present invention. The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Some embodiments of the invention, rather than all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
如图1,本发明具体实施方式中的换热装置包括基板1、安装在基板1一侧的平板热管4和安装在基板1另一侧的盖板2;其中盖板2和基板1为密封连接并在内部形成流动冷却液的冷却液流道,冷却液流道和循环用的驱动水泵连接,在驱动水泵动力作用下冷却液循环流动;在平板热管4内具有毛细结构的真空腔室以及位于真空腔室内的换热工质。将这一换热装置安装在变流器屏柜内后,盖板2可贴合变流器中的发热器件6,实现相应的换热。As shown in FIG. 1, a heat exchange device according to an embodiment of the present invention includes a substrate 1, a flat heat pipe 4 mounted on one side of the substrate 1, and a cover 2 mounted on the other side of the substrate 1; wherein the cover 2 and the substrate 1 are sealed a coolant flow channel connecting the inside and forming a flowing coolant, the coolant flow channel is connected with a driving water pump for circulation, and the cooling liquid circulates under the action of the driving water pump; the vacuum chamber having the capillary structure in the flat heat pipe 4 and Heat exchange medium located in the vacuum chamber. After the heat exchange device is installed in the converter panel, the cover plate 2 can be attached to the heat generating device 6 in the converter to achieve corresponding heat exchange.
具体的,根据周围环境的不同,换热装置使用过程中其可能具有三种工作模式:Specifically, depending on the surrounding environment, the heat exchange device may have three working modes during its use:
如平板热管4周围的空气为热空气、也就是发热器件6等电力电子器件产生的部分热量释放到空气中使空气也成为热源时(简称双热源模式),平板热管4内靠近热空气一端为加热段而靠近基板1一端为冷凝段,换热工质在加热段蒸发汽化并在压差作用下流动至靠近基板1的冷凝段冷凝,将热量传递至基板1后由冷却液吸收排出;同时贴近盖板2的发热器件6产生的热量也由冷却液吸收排出。在变流器屏柜中使用时,换热装置一般采用双热源模式工作,也就是空气中热量被平板热管4导流至基板1中的冷却液中时,此时基板1、盖板2组成的水冷散热器集成为一体与平板热管4循环换热,相应地减少了冷却液管路的长度,也就减少了冷却液泄漏的可能性,提高装置使用可靠性。For example, when the air around the flat heat pipe 4 is hot air, that is, part of the heat generated by the power electronic device such as the heat generating device 6 is released into the air to make the air also become a heat source (referred to as a dual heat source mode), the end of the flat heat pipe 4 near the hot air is The heating section is adjacent to the end of the substrate 1 as a condensation section, and the heat exchange medium evaporates and vaporizes in the heating section and flows to the condensation section close to the substrate 1 under the pressure difference, and transfers the heat to the substrate 1 and is absorbed and discharged by the cooling liquid; The heat generated by the heat generating device 6 adjacent to the cover 2 is also absorbed and discharged by the cooling liquid. When used in a converter panel, the heat exchange device generally operates in a dual heat source mode, that is, when the heat in the air is led to the coolant in the substrate 1 by the flat heat pipe 4, the substrate 1 and the cover 2 are composed. The water-cooled radiator is integrated into the heat exchange of the flat heat pipe 4, which reduces the length of the coolant pipe, thereby reducing the possibility of coolant leakage and improving the reliability of the device.
如平板热管4周围的空气为冷空气且冷却液流动不足以排出发热器件6产生的热量时(简称双冷源模式),平板热管4靠近基板1的一端成为了加热段而靠近冷空气的一端为冷凝段,换热工质同样在加热段蒸发汽化并在冷凝段冷凝将热量从基板1传递至冷空气,同时由冷却液和冷空气将热量排出。 If the air around the flat heat pipe 4 is cold air and the coolant flow is insufficient to discharge the heat generated by the heat generating device 6 (referred to as the double cold source mode), the end of the flat heat pipe 4 near the substrate 1 becomes a heating section and is close to the end of the cold air. For the condensation section, the heat transfer medium is also vaporized in the heating section and condensed in the condensation section to transfer heat from the substrate 1 to the cold air, while the heat is discharged by the coolant and the cold air.
而平板热管4周围的空气与基板1周围温度基本一致时,由于没有温差动力作用,平板热管4内换热工质不流动而不产生换热作用,只由冷却液通道中的冷却液吸收热量并排除热量。When the air around the flat heat pipe 4 is substantially the same as the temperature around the substrate 1, since there is no temperature difference power, the heat transfer medium in the flat heat pipe 4 does not flow without heat exchange, and only the coolant in the coolant channel absorbs heat. And exclude heat.
为提高整个换热装置的换热效率,本发明一具体实施方式中采用多个平板热管4与基板1连接,并在平板热管4间连接的翅片5;这样可利用散热翅片5增加与空气的热交换速率,提高换热效率。In order to improve the heat exchange efficiency of the entire heat exchange device, in one embodiment of the present invention, a plurality of flat heat pipes 4 are connected to the substrate 1 and the fins 5 are connected between the flat heat pipes 4; The heat exchange rate of air improves the heat exchange efficiency.
附图所示的具体实施方式中,用于连通冷却液通道和外界散热装置的水嘴3均设置在盖板2上,驱动水泵将在外界降温的低温冷却液循环送入到冷却液通道中;当然在其他具体实施方式中也可将水嘴3设置在基板1上。In the embodiment shown in the drawings, the water nozzles 3 for connecting the coolant passage and the external heat sink are disposed on the cover plate 2, and the driving water pump circulates the low temperature coolant cooled outside to the coolant passage. Of course, in other embodiments, the water nozzle 3 can also be disposed on the substrate 1.
进一步地,在本发明的一具体实施方式中还可设置与驱动空气在平板热管4表面流通的风机,利用风机吹动空气循环而进一步增加平板热管4的换热效率。实际应用中,还可设置与驱动水泵和风机连通的控制器,利用控制器控制驱动水泵和风机是否工作,切换不同的换热类型,此时形成一种与前述三种模式不同的一种新的工作模式:Further, in a specific embodiment of the present invention, a fan that drives air to flow on the surface of the flat heat pipe 4 may be disposed, and the air circulation is blown by the fan to further increase the heat exchange efficiency of the flat heat pipe 4. In practical applications, a controller connected to the driving water pump and the fan may be provided, and the controller is used to control whether the driving water pump and the fan work, and switch different heat exchange types. At this time, a new type different from the foregoing three modes is formed. Working mode:
这一工作模式下冷却液停止流动而由平板热管4将热量从基板1传递至空气中;这一工作模式适用于冷却液通道出现故障或需要检修的情况,尤其可提高整个冷却系统工作的可靠性、降低使用时的变流器因温度过高而出现故障的概率。In this mode of operation, the coolant stops flowing and the heat is transferred from the substrate 1 to the air by the flat heat pipe 4; this mode of operation is suitable for the failure of the coolant passage or the need for overhaul, especially to improve the reliability of the entire cooling system. Sexuality, reduce the probability of failure of the converter when it is used due to excessive temperature.
本发明具体应用中,以上各个部件优选为焊接连接方式;其中基板1和盖板2优选为钎焊或搅拌摩擦焊连接方式,水嘴3和盖板2优选为氩弧焊或搅拌摩擦焊方式连接,这样可保证冷却液流道的密封可靠性。另外,由于平板热管4和基板1之间不需要密封连接,因此二者可为焊接连接,也可为粘接或过盈配合连接。In the specific application of the present invention, each of the above components is preferably a solder joint; wherein the substrate 1 and the cover plate 2 are preferably brazed or friction stir welded, and the nozzle 3 and the cover 2 are preferably argon arc welding or friction stir welding. Connections ensure the sealing reliability of the coolant flow path. In addition, since the sealing connection is not required between the flat heat pipe 4 and the substrate 1, the two may be welded joints or bonded or interference fit.
以上对本发明实施例中的变流器换热装置进行了详细介绍。本文应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想,在不脱离本发明原理的情况下,还可对本发明进行若干改进和修饰,这些改进和修饰也落入本发明的保护范围内。 The converter heat exchanger of the embodiment of the present invention has been described in detail above. The present invention has been described with reference to specific examples. The foregoing description of the embodiments of the present invention is only for the purpose of understanding the embodiments of the present invention. And modifications, such modifications and modifications are also intended to fall within the scope of the invention.

Claims (7)

  1. 一种换热装置,其特征在于:包括基板(1)、安装于所述基板(1)一侧的平板热管(4)、密封安装于所述基板(1)另一侧的盖板(2);所述平板热管(4)内具有毛细结构的真空腔室以及位于所述真空腔室内的换热工质;所述盖板(2)和所述基板(1)之间具有冷却液流道;当所述平板热管(4)的周边空气温度高于所述平板热管(4)温度时,空气中的热量经所述平板热管(4)和所述基板(1)传递至所述冷却液流道内的冷却液;当所述平板热管(4)的周边空气温度低于所述平板热管(4)的温度时,所述基板(1)上的热量经所述平板热管(4)传递至周边空气。A heat exchange device comprising: a substrate (1); a flat heat pipe (4) mounted on one side of the substrate (1); and a cover plate sealed on the other side of the substrate (1) (2) a vacuum chamber having a capillary structure in the flat heat pipe (4) and a heat exchange medium located in the vacuum chamber; a coolant flow between the cover plate (2) and the substrate (1) When the ambient air temperature of the flat heat pipe (4) is higher than the temperature of the flat heat pipe (4), heat in the air is transferred to the cooling through the flat heat pipe (4) and the substrate (1) a cooling liquid in the liquid flow path; when the ambient air temperature of the flat heat pipe (4) is lower than the temperature of the flat heat pipe (4), heat on the substrate (1) is transmitted through the flat heat pipe (4) To the surrounding air.
  2. 根据权利要求1所述的换热装置,其特征在于:具有多个所述平板热管(4);相邻所述平板热管(4)间连接散热翅片(5)。The heat exchange device according to claim 1, characterized by comprising a plurality of said flat heat pipes (4); and said heat radiating fins (5) are connected between said flat heat pipes (4).
  3. 根据权利要求1或2所述的换热装置,其特征在于:还具有驱动水泵;连通所述冷却液流道和所述驱动水泵的水嘴(3)安装在所述盖板(2)上。A heat exchange apparatus according to claim 1 or 2, further comprising: a drive water pump; a water nozzle (3) communicating with said coolant flow path and said drive water pump is mounted on said cover plate (2) .
  4. 根据权利3所述的换热装置,其特征在于:还包括驱动空气在所述平板热管(4)表面流通的风机。The heat exchange device according to claim 3, further comprising a fan that drives air to flow on the surface of the flat heat pipe (4).
  5. 根据权利要求4所述的换热装置,其特征在于:还包括分别与所述驱动水泵和所述风机连通的控制器。The heat exchange device according to claim 4, further comprising a controller in communication with said drive water pump and said fan, respectively.
  6. 根据权利要求5所述的换热装置,其特征在于:所述基板(1)和所述盖板(2)、所述盖板(2)和所述水嘴(3)均为焊接连接。The heat exchange device according to claim 5, characterized in that the substrate (1) and the cover plate (2), the cover plate (2) and the water nozzle (3) are both welded.
  7. 根据权利要求5所述的换热装置,其特征在于:所述基板(1)和所述平板热管(4)采用焊接、粘接或过盈配合中的一种或几种连接方式。 The heat exchange device according to claim 5, characterized in that the substrate (1) and the flat heat pipe (4) are connected by one or more of welding, bonding or interference fit.
PCT/CN2016/086750 2015-11-19 2016-06-22 Heat exchange device WO2017084338A1 (en)

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