WO2017081762A1 - 超電導線材 - Google Patents
超電導線材 Download PDFInfo
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- WO2017081762A1 WO2017081762A1 PCT/JP2015/081706 JP2015081706W WO2017081762A1 WO 2017081762 A1 WO2017081762 A1 WO 2017081762A1 JP 2015081706 W JP2015081706 W JP 2015081706W WO 2017081762 A1 WO2017081762 A1 WO 2017081762A1
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- main surface
- material layer
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- superconducting material
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- 239000000463 material Substances 0.000 claims abstract description 246
- 239000000758 substrate Substances 0.000 claims abstract description 174
- 239000010410 layer Substances 0.000 claims description 392
- 239000011241 protective layer Substances 0.000 claims description 80
- 238000000034 method Methods 0.000 description 35
- 238000004519 manufacturing process Methods 0.000 description 28
- 230000006641 stabilisation Effects 0.000 description 27
- 238000011105 stabilization Methods 0.000 description 27
- 229910052751 metal Inorganic materials 0.000 description 24
- 239000002184 metal Substances 0.000 description 24
- 230000004048 modification Effects 0.000 description 13
- 238000012986 modification Methods 0.000 description 13
- 239000000919 ceramic Substances 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000010408 film Substances 0.000 description 8
- 230000006866 deterioration Effects 0.000 description 6
- 239000002887 superconductor Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
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- 238000004544 sputter deposition Methods 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 238000007740 vapor deposition Methods 0.000 description 3
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000004549 pulsed laser deposition Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000012808 vapor phase Substances 0.000 description 2
- 229910001233 yttria-stabilized zirconia Inorganic materials 0.000 description 2
- 241000954177 Bangana ariza Species 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical group [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B12/00—Superconductive or hyperconductive conductors, cables, or transmission lines
- H01B12/02—Superconductive or hyperconductive conductors, cables, or transmission lines characterised by their form
- H01B12/06—Films or wires on bases or cores
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N60/00—Superconducting devices
- H10N60/01—Manufacture or treatment
- H10N60/0268—Manufacture or treatment of devices comprising copper oxide
- H10N60/0296—Processes for depositing or forming copper oxide superconductor layers
- H10N60/0576—Processes for depositing or forming copper oxide superconductor layers characterised by the substrate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N60/00—Superconducting devices
- H10N60/01—Manufacture or treatment
- H10N60/0268—Manufacture or treatment of devices comprising copper oxide
- H10N60/0801—Manufacture or treatment of filaments or composite wires
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N60/00—Superconducting devices
- H10N60/80—Constructional details
- H10N60/85—Superconducting active materials
- H10N60/855—Ceramic superconductors
- H10N60/857—Ceramic superconductors comprising copper oxide
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
Definitions
- This invention relates to a superconducting wire, and more particularly to a superconducting wire having a superconducting material layer formed on a substrate.
- Such an oxide superconducting wire generally has an intermediate layer formed on an oriented metal substrate, an oxide superconducting material layer formed on the intermediate layer, and silver (Ag) or copper (Cu ) Stabilization layer (see, for example, JP-A-2013-12406 (Patent Document 1)).
- the superconducting wire having the above-described configuration has a laminated structure in which a ceramic layer composed of an intermediate layer and a superconducting material layer is formed on a metal substrate.
- stress from the metal substrate acts on the ceramic layer due to a difference in thermal expansion coefficient between the metal substrate and the ceramic layer.
- the ceramic layer cannot follow the stress, the bonding strength at the interface between the metal substrate and the ceramic layer is lowered, and as a result, there is a problem that local peeling occurs at the edge portion of the ceramic layer. . Thereby, a part of the superconducting material layer is easily damaged or deformed, and as a result, superconducting characteristics are deteriorated.
- An object of the present invention is to provide a superconducting wire having stable superconducting characteristics by suppressing local peeling of the superconducting material layer.
- a superconducting wire according to one aspect of the present invention is disposed on a substrate including a first main surface and a second main surface located on the opposite side of the first main surface, and on the first main surface of the substrate. And a superconducting material layer formed. In at least a part of the direction in which the superconducting wire extends, the superconducting material layer is provided so as to cover the side surface of the substrate and at least a part of the second main surface in the width direction of the substrate. The thickness of the superconducting material layer located on the first main surface changes in the width direction. The maximum thickness of the superconducting material layer located on the second main surface is smaller than the maximum thickness of the superconducting material layer located on the first main surface.
- the superconducting wire having the superconducting material layer formed on the substrate local peeling of the superconducting material layer can be suppressed. Thereby, a superconducting wire having stable superconducting characteristics can be realized.
- FIG. 2 is a schematic cross-sectional view showing the configuration of a superconducting wire according to Embodiment 1.
- FIG. 2 is a schematic cross-sectional view illustrating a configuration of a stacked body according to Embodiment 1.
- FIG. It is a cross-sectional schematic diagram which shows the structure of the laminated body of the superconducting wire which concerns on a comparative example.
- 3 is a flowchart showing a method for manufacturing a superconducting wire according to the first embodiment.
- 5 is a schematic cross-sectional view for illustrating the method for manufacturing the superconducting wire according to Embodiment 1.
- FIG. 5 is a schematic cross-sectional view for illustrating the method for manufacturing the superconducting wire according to Embodiment 1.
- FIG. 5 is a schematic cross-sectional view for illustrating the method for manufacturing the superconducting wire according to Embodiment 1.
- FIG. 5 is a schematic cross-sectional view for illustrating the method for manufacturing the superconducting wire according to Embodiment 1.
- FIG. 5 is a schematic cross-sectional view for illustrating the method for manufacturing the superconducting wire according to Embodiment 1.
- FIG. 6 is a schematic cross-sectional view showing a configuration of a superconducting wire according to a first modification of Embodiment 1.
- FIG. 6 is a schematic cross-sectional view showing a configuration of a superconducting wire according to a second modification of the first embodiment.
- 6 is a schematic cross-sectional view showing a configuration of a superconducting wire according to Embodiment 2.
- FIG. 6 is a schematic cross-sectional view showing a configuration of a superconducting wire according to Embodiment 3.
- FIG. 6 is a schematic cross-sectional view showing a configuration of a superconducting wire according to Embodiment 4.
- FIG. 6 is a flowchart showing a method for manufacturing a superconducting wire according to a fourth embodiment.
- FIG. 10 is a schematic cross-sectional view showing a configuration of a superconducting wire according to a fifth embodiment. 10 is a flowchart showing a method for manufacturing a superconducting wire according to a fifth embodiment. It is a figure which shows typically the structure of the slitter used for a thin wire
- FIG. 10 is a schematic cross-sectional view for illustrating the method for manufacturing a superconducting wire according to the fifth embodiment.
- FIG. 10 is a schematic cross-sectional view showing the configuration of a superconducting wire according to a modification of the fifth embodiment.
- a superconducting wire 10 (see FIG. 1) according to an aspect of the present invention includes a substrate 1 and a superconducting material layer 5.
- the substrate 1 includes a first main surface 1a and a second main surface 1b located on the opposite side of the first main surface 1a.
- Superconducting material layer 5 is disposed on first main surface 1a of the substrate.
- the superconducting material layer 5 includes the side surface (at least one of the first side surface 1c and the second side surface 1d) and the second side in the width direction of the substrate 1. It is provided so as to cover at least a part of main surface 1b.
- the thickness of the superconducting material layer 5 located on the first main surface 1a changes in the width direction.
- the maximum thickness T2 of superconducting material layer 5 located on second main surface 1b of substrate 1 is smaller than the maximum thickness T1 of superconducting material layer 5 located on first main surface 1a.
- the superconducting material layer 5 is formed so as to cover the first main surface 1a of the substrate 1 and at least a part of the side surface of the substrate 1 and the second main surface 1b. Therefore, the bonding strength between the substrate 1 and the superconducting material layer 5 can be increased at the end in the width direction of the substrate 1. Thereby, since generation
- the strength of the superconducting material layer 5 located on the second main surface 1b is the strength of the superconducting material layer 5 located on the first main surface 1a. Smaller than Thereby, with respect to the stress applied to the superconducting material layer 5, the superconducting material layer 5 located on the second main surface 1b may be broken before the superconducting material layer 5 located on the first main surface 1a. As a result, as a result, the superconducting material layer 5 located on the first main surface 1a is preferentially protected from damage and deformation with respect to the superconducting material layer 5 located on the second main surface 1b. be able to.
- the superconducting material layer 5 located on the first main surface 1a is a main part of the path through which the superconducting current flows, this part is preferentially protected, thereby deteriorating the superconducting characteristics in the superconducting wire 10. It can be effectively suppressed. As a result, the superconducting wire 10 having stable superconducting characteristics can be realized.
- the superconducting wire 10 further includes an intermediate layer 3 disposed between the first main surface 1 a of the substrate 1 and the superconducting material layer 5.
- intermediate layer 3 is provided so as to cover the side surface of substrate 1 and at least a part of second main surface 1b.
- the maximum thickness T4 of the intermediate layer 3 located on the second main surface 1b is smaller than the maximum thickness T3 of the intermediate layer 3 located on the first main surface 1a (see FIG. 8).
- the bonding strength between the substrate 1 and the intermediate layer 3 can be increased at the end in the width direction of the substrate 1, it is possible to suppress the intermediate layer 3 from being peeled from the substrate 1. Therefore, occurrence of peeling of the superconducting material layer 5 due to peeling of the intermediate layer 3 can be suppressed.
- the maximum thickness T4 smaller than the maximum thickness T3
- the strength of the intermediate layer 3 positioned on the second main surface 1b is compared with the strength of the intermediate layer 3 positioned on the first main surface 1a. Become smaller. Thereby, with respect to the stress applied to the intermediate layer 3, the possibility that the intermediate layer 3 positioned on the second main surface 1b will be broken before the intermediate layer 3 positioned on the first main surface 1a is increased.
- the intermediate layer 3 and the superconducting material layer 5 located on the first main surface 1a are preferentially damaged or deformed with respect to the intermediate layer 3 and the superconducting material layer 5 located on the second main surface 1b. Can be protected from.
- the superconducting wire 10 further includes a protective layer 7 formed on the superconducting material layer 5.
- protective layer 7 is provided so as to cover the side surface of substrate 1 and at least a part of second main surface 1b.
- the maximum thickness T6 of the protective layer 7 located on the second main surface 1b is smaller than the maximum thickness T5 of the protective layer 7 located on the first main surface 1a.
- the protective layer 7 can be formed so as to cover the side surface of the substrate 1 and the superconducting material layer 5 covering at least part of the second main surface 1b, the superconducting material layer 5 is protected, This can contribute to prevention of peeling of the superconducting material layer 5.
- the maximum thickness T6 smaller than the maximum thickness T5
- the superconducting material layer 5 and the protective layer 7 located on the second main surface 1b are superconducting material layer 5 located on the first main surface 1a.
- strength also becomes small. Thereby, the possibility that the superconducting material layer 5 located on the second main surface 1b will be broken before the superconducting material layer 5 located on the first main surface 1a is not hindered.
- the thickness of the superconducting material layer 5 located on the first main surface 1a is such that the thickness of the central portion in the width direction is the thickness of at least one end in the width direction. It changes in the width direction so that it becomes larger. Also in such a superconducting wire 10, it is possible to suppress the occurrence of local peeling of the superconducting material layer 5, and thus it is possible to suppress deterioration of superconducting characteristics in the superconducting wire 10. As a result, stable superconducting characteristics can be realized.
- the thickness of the superconducting material layer 5 located on the first main surface 1a is such that the thickness of at least one end in the width direction is the thickness of the center in the width direction. It changes in the width direction so that it becomes larger. Also in such a superconducting wire 10, it is possible to suppress the occurrence of local peeling of the superconducting material layer 5, and thus it is possible to suppress deterioration of superconducting characteristics in the superconducting wire 10. As a result, stable superconducting characteristics can be realized.
- the superconducting material layer 5 is provided directly or indirectly on the first main surface 1 a of the substrate 1.
- being indirectly provided on the first main surface 1a means that the intermediate layer 3 and other layers are interposed between the first main surface 1a and the superconducting material layer 5.
- substrate 1 and superconducting Since the bonding strength with the material layer 5 can be increased, the occurrence of local peeling of the superconducting material layer 5 can be suppressed.
- the first main surface 1a of the substrate 1 includes a curved portion. Therefore, since the surface area of the first main surface 1a is increased as compared with the substrate 1 having the flat first main surface 1a, the bonding strength between the first main surface 1a and the superconducting material layer 5 can be further increased. it can. Therefore, the occurrence of peeling of the superconducting material layer 5 can be strongly suppressed.
- the curved portion is located at the end of the substrate 1 in the width direction of the first main surface 1a. In this way, the followability of the superconducting material layer 5 to the contraction of the substrate 1 can be improved at the end in the width direction of the first main surface 1a, so that the occurrence of peeling of the superconducting material layer 5 can be suppressed. .
- the superconducting material layer 5 is made of an oxide superconducting material. Therefore, since local peeling of the oxide superconducting material layer can be suppressed, an oxide superconducting wire having stable superconducting characteristics can be realized.
- FIG. 1 is a schematic cross-sectional view showing the configuration of the superconducting wire according to the first embodiment.
- FIG. 1 shows a cross section cut in a direction intersecting the extending direction of the superconducting wire 10 according to the first embodiment. For this reason, it is assumed that the direction intersecting the paper surface is the longitudinal direction of the superconducting wire, and the superconducting current of the superconducting material layer 5 flows along the direction intersecting the paper surface. Further, in FIG.
- the vertical direction hereinafter also referred to as “thickness direction”
- the left-right direction hereinafter also referred to as “width direction”
- the length in the thickness direction of the cross section is sufficiently smaller than the length in the width direction.
- superconducting wire 10 has a long shape (tape shape) having a rectangular cross section, and here, a relatively large surface extending in the longitudinal direction of the long shape. Is the main surface.
- Superconducting wire 10 includes substrate 1, intermediate layer 3, superconducting material layer 5, protective layer 7, and stabilizing layer 9.
- the substrate 1 has a first main surface 1a and a second main surface 1b. Second main surface 1b is located on the side opposite to first main surface 1a.
- the substrate 1 further includes a first side surface 1c and a second side surface 1d facing the first side surface 1c.
- the substrate 1 is preferably made of, for example, metal and has a long shape (tape shape) having a rectangular cross section. In order to wind around a coil, it is preferable that the board
- substrate 1 is lengthened to about 2 km.
- the substrate 1 is more preferably an oriented metal substrate.
- the oriented metal substrate means a substrate having a uniform crystal orientation with respect to the biaxial direction in the plane of the substrate surface.
- Examples of oriented metal substrates include nickel (Ni), copper (Cu), chromium (Cr), manganese (Mn), cobalt (Co), iron (Fe), palladium (Pd), silver (Ag), and gold ( An alloy made of two or more metals of Au) is preferably used. These metals can be laminated with other metals or alloys. For example, an alloy such as SUS, which is a high-strength material, can be used.
- substrate 1 is not specifically limited to this, For example, you may use materials other than a metal.
- the length of the superconducting wire 10 in the width direction is, for example, about 4 mm to 10 mm.
- the cross-sectional area of the substrate 1 is small.
- the thickness of the substrate 1 is preferably about 0.1 mm, for example.
- the intermediate layer 3 is formed on the first main surface 1 a of the substrate 1.
- the superconducting material layer 5 is formed on the main surface of the intermediate layer 3 opposite to the main surface facing the substrate 1 (upper main surface in FIG. 1). That is, the superconducting material layer 5 is disposed on the first main surface 1a of the substrate 1 with the intermediate layer 3 interposed therebetween.
- the material constituting the intermediate layer 3 is preferably yttria stabilized zirconia (YSZ), cerium oxide (CeO 2 ), magnesium oxide (MgO), yttrium oxide (Y 2 O 3 ), strontium titanate (SrTiO 3 ), or the like. .
- these materials have extremely low reactivity with the superconducting material layer 5 and do not deteriorate the superconducting characteristics of the superconducting material layer 5 even at the interface in contact with the superconducting material layer 5.
- the difference in orientation between the substrate 1 having crystal orientation on the surface and the superconducting material layer 5 is relaxed, and the superconducting material layer 5 is formed at a high temperature. At this time, it is possible to prevent metal atoms from flowing out from the substrate 1 to the superconducting material layer 5.
- middle layer 3 is not specifically limited to this.
- the intermediate layer 3 may be composed of a plurality of layers.
- each layer constituting the intermediate layer 3 may be composed of a different material or a part of the same material.
- the superconducting material layer 5 is a thin film layer through which a superconducting current flows in the superconducting wire 10.
- the superconducting material is not particularly limited, but it is preferable to use, for example, a RE-123 oxide superconductor.
- the RE-123-based oxide superconductor is REBa 2 Cu 3 O y (y is 6 to 8, more preferably 6.8 to 7, RE is yttrium, or a rare earth such as Gd, Sm, or Ho. Means a superconductor expressed as).
- the thickness of the superconducting material layer 5 is preferably 0.5 ⁇ m to 10 ⁇ m.
- the protective layer 7 is formed on the main surface of the superconducting material layer 5 opposite to the main surface facing the intermediate layer 3 (upper main surface in FIG. 1).
- the protective layer 7 is made of, for example, silver (Ag) or a silver alloy, and the thickness is preferably 0.1 ⁇ m or more and 50 ⁇ m or less.
- a laminated body 20 is formed by the substrate 1, the intermediate layer 3, the superconducting material layer 5 and the protective layer 7 described above.
- the stabilization layer 9 is arrange
- the stabilization layer 9 is disposed so as to cover the outer periphery of the stacked body 20, that is, to cover substantially the entire outermost surface of the stacked body 20.
- the “periphery of the laminated body” in the present invention is not limited to the entire circumference, and may be only the main surface of the laminated body.
- the stabilization layer 9 is made of a foil or a plating layer of a highly conductive metal material.
- the stabilization layer 9 functions together with the protective layer 7 as a bypass through which the current of the superconducting material layer 5 is commutated when the superconducting material layer 5 transitions from the superconducting state to the normal conducting state.
- the material constituting the stabilization layer 9 is preferably, for example, copper (Cu) or a copper alloy.
- the thickness of the stabilization layer 9 is not particularly limited, but is preferably 10 ⁇ m to 500 ⁇ m from the viewpoint of physically protecting the protective layer 7 and the superconducting material layer 5.
- FIG. 2 is a schematic cross-sectional view showing the configuration of the laminate 20 according to the first embodiment.
- FIG. 2 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10 according to the first embodiment.
- the superconducting material layer 5 is provided so as to cover at least a part of the side surface in the width direction (left-right direction in FIG. 2) of the substrate 1 and the second main surface 1b. .
- the superconducting material layer 5 has one end in the width direction extending from the first side surface 1c to a part of the second main surface 1b. And the other end in the width direction extends from the second side surface 1d to a part of the second main surface 1b. These two end portions are separated from each other on the second main surface 1b. That is, the superconducting material layer 5 is provided so as to cover the entire area of the first main surface 1a and the side surfaces 1c and 1d of the substrate 1 and a part of the second main surface 1b.
- the bonding strength between the substrate 1 and the superconducting material layer 5 is increased as compared with the conventional superconducting wire in which the superconducting material layer 5 covers only the first main surface 1a of the substrate 1. be able to.
- the metal substrate and the superconducting material layer are caused by the difference in thermal expansion coefficient between the metal and the ceramic. Stress is generated between the two. Specifically, when the superconducting wire is cooled, each layer of the wire contracts. At this time, since the superconducting material layer has a smaller thermal expansion coefficient than the metal substrate, it cannot follow the shrinkage of the metal substrate and receives stress. As a result, in the conventional superconducting wire, the superconducting material layer may be peeled off particularly at the end in the width direction of the substrate.
- the intermediate layer is a ceramic layer, and therefore, at the end in the width direction of the substrate, the intermediate layer is the same as the superconducting material layer. Peeling may occur. When peeling occurs in the superconducting material layer or the intermediate layer as described above, the superconducting material layer is likely to be damaged or deformed, and as a result, the superconducting characteristics may be deteriorated.
- the superconducting material layer 5 is formed so as to extend from the side surfaces 1c and 1d of the substrate 1 to at least a part of the second main surface 1b. In this way, since the bonding area between the substrate 1 and the superconducting material layer 5 can be increased as compared with the conventional superconducting wire, the bonding strength between the substrate 1 and the superconducting material layer 5 can be increased. Thereby, since the followability of the superconducting material layer 5 to the contraction of the substrate 1 is improved when the superconducting wire 10 is cooled, the superconducting material layer 5 can be prevented from peeling off from the substrate 1. As a result, the superconducting material layer 5 can be prevented from being damaged or deformed, so that deterioration of the superconducting characteristics in the superconducting wire 10 can be suppressed.
- the intermediate layer 3 is provided so as to cover the entire area of the first main surface 1a and the side surfaces 1c and 1d of the substrate 1 and a part of the second main surface 1b. It has been. According to this, since the bonding strength between the substrate 1 and the intermediate layer 3 can be increased similarly to the superconducting material layer 5, it is possible to suppress the intermediate layer 3 from being peeled from the substrate 1. Therefore, occurrence of peeling of the superconducting material layer 5 due to peeling of the intermediate layer 3 can be suppressed. As shown in FIG. 2, the superconducting material layer 5 preferably covers the end of the intermediate layer 3 in the width direction. Thereby, peeling of the intermediate
- the protective layer 7 covers the whole area of the first main surface 1a and the side surfaces 1c and 1d of the substrate 1 and also covers a part of the second main surface 1b. Is provided. In this way, since the protective layer 7 can be formed so as to cover the superconducting material layer 5 covering the side surfaces 1c, 1d and the second main surface 1b of the substrate 1, the superconducting material layer 5 is protected and superconducting This can contribute to prevention of peeling of the material layer 5. As shown in FIG. 2, it is preferable that the protective layer 7 covers the end of the superconducting material layer 5 in the width direction. Thereby, peeling of the superconducting material layer 5 can be further suppressed.
- the superconducting wire 10 extends in a portion where the superconducting material layer 5, the intermediate layer 3, and the protective layer 7 cover at least a part of the second main surface 1b. If it exists in at least a part of the direction (longitudinal direction) to be performed, the bonding strength between the substrate 1 and the superconducting material layer 5 and the intermediate layer 3 can be increased.
- the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 located on the first main surface 1a have cross-sectional shapes such that the central portion in the width direction protrudes. . That is, the upper surfaces of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 are curved outwardly convex. Therefore, each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 located on the first main surface 1a changes in the width direction. In the example of FIG. 2, the curved top is located at the substantially central portion in the width direction of each upper surface. Therefore, each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 has a thickness in the center portion in the width direction that is larger than the thickness in the end portion in the width direction.
- T2 is smaller than T1 (T2 ⁇ T1).
- the strength of the superconducting material layer 5 located on the second major surface 1b becomes smaller than the strength of the superconducting material layer 5 located on the first major surface 1a. Therefore, when the superconducting material layer 5 receives stress from the substrate 1, the superconducting material layer 5 positioned on the second main surface 1b precedes the superconducting material layer 5 positioned on the first main surface 1a. The possibility of breaking increases. As a result, the superconducting material layer 5 positioned on the first main surface 1a is preferentially protected against the stress applied to the superconducting material layer 5.
- the superconducting material layer 5 located on the first main surface 1a is a main part of the path through which the superconducting current flows, this part is protected preferentially, thereby effectively suppressing deterioration of the superconducting characteristics. It becomes possible to do.
- the ratio of T2 to T1 (T2 / T1) is preferably 0.1% or more and 95% or less. If the ratio is 95% or less, the strength of the superconducting material layer 5 located on the second major surface 1b is surely made smaller than the strength of the superconducting material layer 5 located on the first major surface 1a. Therefore, the above-described effects can be sufficiently exhibited. On the other hand, if the ratio is less than 0.1%, sufficient bonding strength cannot be maintained between the substrate 1 and the superconducting material layer 5 on the second main surface 1b, and the above-described effects may not be sufficiently exhibited. There is.
- FIG. 3 is a schematic cross-sectional view showing the configuration of the laminate in the superconducting wire according to the comparative example.
- FIG. 3 shows a cross section cut in a direction crossing the extending direction of the superconducting wire according to the comparative example.
- the laminate 200 according to the comparative example has basically the same configuration as the laminate 20 shown in FIG. 2. However, in the laminated body 200, the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 are provided so as to cover the first main surface 1a of the substrate 1 and part of the side surfaces 1c and 1d. This is different from the laminate 20 shown in FIG.
- the stacked body 20 shown in FIG. 2 has a larger bonding area between the substrate 1 and the superconducting material layer 5 and a bonding area between the substrate 1 and the intermediate layer 3.
- the substrate 1 contracts not only in the width direction but also in the thickness direction during cooling.
- the laminated body 20 shown in FIG. 2 since the superconducting material layer 5 and the intermediate layer 3 extend to the second main surface 1b, it is good not only for shrinkage in the width direction but also for shrinkage in the thickness direction. Can exhibit excellent follow-up performance.
- the superconducting material layer 5 and the intermediate layer 3 positioned on the side surfaces 1c and 1d can follow the shrinkage in the width direction of the substrate 1, but follow the shrinkage in the thickness direction of the substrate 1. Is considered inferior.
- the end portion in the width direction of the superconducting material layer 5 has a U-shape when viewed in cross section. Therefore, the end portion in the width direction of the superconducting material layer 5 is substantially hooked on the second main surface 1b. In this state, the end portion functions as a claw for fixing the superconducting material layer 5 to the substrate 1 structurally. As a result, a structure with improved resistance to stress from the substrate 1 can be realized as compared with the comparative example.
- the superconducting wire 10 according to Embodiment 1 can more strongly suppress the superconducting material layer 5 and the intermediate layer 3 from being peeled from the substrate 1 as compared with the superconducting wire according to the comparative example.
- the intermediate layer 3 and the superconducting material layer 5 covering the side surface of the substrate 1 and at least a part of the second main surface 1b are, as shown in FIG. 1 and FIG.
- the first side surface 1c and the second side surface 1d may be formed so as to cover both, or only one of the first side surface 1c and the second side surface 1d may be formed.
- the intermediate layer 3 and the superconducting material layer 5 may be provided so as to cover at least one of the first side surface 1c and the second side surface 1d and at least a part of the second main surface 1b.
- the bonding strength between the substrate 1, the intermediate layer 3, and the superconducting material layer 5 can be increased as compared with the conventional superconducting wire and the comparative example (FIG. 3).
- FIG. 4 is a flowchart showing a method of manufacturing a superconducting wire according to the first embodiment.
- the present embodiment will be described by taking as an example a method of manufacturing the superconducting wire 10 using the substrate 1 processed into a thin wire with a width of 4 mm.
- a substrate preparation step (S10) is first performed. Specifically, referring to FIG. 5, a substrate 1 made of an oriented metal substrate and having a tape shape with a desired width (for example, 4 mm width) is prepared.
- the substrate 1 includes a first main surface 1a, a second main surface 1b positioned on the opposite side of the first main surface 1a, a first side surface 1c, and a second surface facing the first side surface 1c. Side surface 1d.
- the thickness of the substrate 1 may be appropriately adjusted according to the purpose, and can usually be in the range of 10 ⁇ m to 500 ⁇ m.
- the thickness of the substrate 1 is, for example, about 100 ⁇ m.
- an intermediate layer forming step (S20 in FIG. 4) for forming the intermediate layer 3 on the substrate 1 is performed. Specifically, referring to FIG. 6, intermediate layer 3 is formed on first main surface 1 a of substrate 1.
- any film formation method can be used.
- a physical vapor deposition method such as a pulsed laser deposition method (PLD method) can be used.
- PLD method pulsed laser deposition method
- a superconducting material layer forming step (S30 in FIG. 4) for forming the superconducting material layer 5 on the intermediate layer 3 is performed.
- an RE-123-based oxide superconductor is formed on the main surface opposite to the main surface facing intermediate substrate 3 (upper main surface in FIG. 7).
- a superconducting material layer 5 is formed.
- any film forming method can be used.
- the superconductive material layer 5 is formed by a vapor phase method and a liquid phase method, or a combination thereof. Examples of the vapor phase method include laser vapor deposition, sputtering, and electron beam vapor deposition.
- the superconducting material layer 5 When performed by at least one of a laser vapor deposition method, a sputtering method, an electron beam method, and an organometallic deposition method, the superconducting material layer 5 having a surface excellent in crystal orientation and surface smoothness can be formed.
- a protective layer forming step (S40 in FIG. 4) for forming the protective layer 7 on the superconducting material layer 5 is performed.
- silver (Ag) or a silver alloy is formed on the main surface opposite to the main surface (upper main surface in FIG. 8) opposite to intermediate layer 3 of superconducting material layer 5.
- the protective layer 7 is formed by physical vapor deposition such as sputtering, electroplating, or the like.
- oxygen annealing is performed in which heat treatment is performed in an oxygen atmosphere (oxygen introduction step), and oxygen is introduced into the superconducting material layer 5.
- a stabilization layer forming step for forming the stabilization layer 9 around the stacked body 20 is performed.
- the stabilization layer 9 made of copper (Cu) or a copper alloy is publicly known so as to cover the outer periphery of the stacked body 20, that is, to cover almost the entire outermost surface of the stacked body 20. It is formed by a plating method.
- T4 is preferably smaller than T3 (T4 ⁇ T3).
- the strength of the intermediate layer 3 positioned on the second main surface 1b becomes smaller than the strength of the intermediate layer 3 positioned on the first main surface 1a. Therefore, when the intermediate layer 3 receives stress from the substrate 1, the intermediate layer 3 positioned on the second main surface 1b may be broken before the intermediate layer 3 positioned on the first main surface 1a. Becomes higher. As a result, the intermediate layer 3 positioned on the first main surface 1a is preferentially protected against the stress applied to the intermediate layer 3, and as a result, on the first main surface 1a. It is possible to preferentially protect the superconducting material layer 5 positioned from damage or deformation.
- T6 is It is preferably smaller than T5 (T6 ⁇ T5).
- the intermediate layer 3, the superconducting material layer 5 and the protective layer 7 located on the second main surface 1b become the intermediate layer 3 and the superconducting material located on the first main surface 1a.
- strength also becomes small.
- FIG. 9 is a schematic cross-sectional view showing the configuration of the superconducting wire 10A according to the first modification of the first embodiment.
- FIG. 9 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10A.
- superconducting wire 10 ⁇ / b> A basically has the same structure as superconducting wire 10 shown in FIG. 1, but the shape of stabilization layer 9 is different from that of superconducting wire 10. ing.
- the thickness of stabilization layer 9 located on the width direction end portion of first main surface 1a of substrate 1 is the stabilization layer located on the width direction center portion of first main surface 1a.
- the thickness is larger than 9.
- substrate 1 is larger than the thickness of the stabilization layer 9 located on the width direction center part of the 2nd main surface 1b. Is also getting bigger.
- the intermediate layer 3 and the superconducting material layer 5 are formed to extend from the side surfaces 1c and 1d of the substrate 1 to a part of the second main surface 1b. Further, the maximum thickness T2 of the superconducting material layer 5 located on the second main surface 1b is smaller than the maximum thickness T1 of the superconducting material layer 5 located on the first main surface 1a. Furthermore, the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the second main surface 1b are smaller than the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the first main surface 1a, respectively. Yes. For this reason, 10 A of superconducting wires can acquire the effect similar to the superconducting wire 10 shown in FIG.
- the method of manufacturing the superconducting wire 10A has basically the same configuration as the method of manufacturing the superconducting wire according to Embodiment 1 described with reference to FIGS.
- the film forming conditions in the stabilizing layer forming step (S50 in FIG. 4) are different from those in the first embodiment.
- the stabilization layer 9 is formed using the electroplating method so as to cover the outer periphery of the stacked body 20, the plating layer covering the corner portion is thick because current tends to concentrate on the corner portion of the stacked body 20.
- the stabilization layer 9 shown in FIG. 9 can be formed.
- a superconducting wire 10A is obtained.
- FIG. 10 is a schematic cross-sectional view showing the configuration of the superconducting wire 10B according to the second modification of the first embodiment.
- FIG. 10 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10B.
- superconducting wire 10B according to the second modification basically has the same structure as superconducting wire 10 shown in FIG. 1, but the structure of laminate 20 is the laminate shown in FIG. 2. It is different from the body 20.
- a protective layer 7 located on the second main surface 1b is provided so as to cover the entire second main surface 1b. Also in the superconducting wire 10B, the intermediate layer 3 and the superconducting material layer 5 are formed so as to extend from the side surfaces 1c and 1d of the substrate 1 to a part of the second main surface 1b. Further, the maximum thickness T2 of the superconducting material layer 5 located on the second main surface 1b is smaller than the maximum thickness T1 of the superconducting material layer 5 located on the first main surface 1a.
- the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the second main surface 1b are smaller than the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the first main surface 1a, respectively. Yes.
- the superconducting wire 10B can obtain the same effect as the superconducting wire 10 shown in FIG.
- the method for manufacturing the superconducting wire 10B has basically the same configuration as the method for manufacturing the superconducting wire according to Embodiment 1 described with reference to FIGS.
- the film forming conditions in the protective layer forming step are different from those in the first embodiment.
- the protective layer 7 is formed on the main surface opposite to the main surface facing the intermediate layer 3 of the superconducting material layer 5 by using an electroplating method, the entire second main surface 1b is plated.
- the protective layer 7 shown in FIG. 10 can be formed.
- a superconducting wire 10B is obtained.
- the portion where the superconducting material layer 5 covers a part of the second main surface 1b exists in at least a part of the longitudinal direction of the superconducting wire.
- the bonding strength between the substrate 1 and the superconducting material layer 5 can be increased.
- the portion where the intermediate layer 3 covers a part of the second main surface 1b and the portion where the protective layer 7 covers at least a part of the second main surface 1b are at least in the longitudinal direction of the superconducting wire. It only has to exist in part.
- FIG. 11 is a schematic cross-sectional view showing a configuration of a superconducting wire 10C according to the second embodiment.
- FIG. 11 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10C.
- superconducting wire 10C according to Embodiment 2 basically has the same structure as superconducting wire 10 shown in FIG. 1, but the structure of laminated body 20 is the laminated structure shown in FIG. It is different from the body 20.
- the intermediate layer 3, the superconducting material layer 5 and the protective layer 7 located on the first main surface 1a are protruded at both ends in the width direction, and as a result, the central portion in the width direction faces the substrate 1 side.
- the cross-sectional shape is recessed. That is, the upper surfaces of the intermediate layer 3, the superconducting material layer 5 and the protective layer 7 are concavely curved on the substrate 1 side. Therefore, each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 located on the first main surface 1a changes in the width direction.
- each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 has a thickness at the end in the width direction that is greater than the thickness at the center in the width direction.
- the maximum thickness T2 of superconducting material layer 5 located on second main surface 1b is smaller than the maximum thickness T1 of superconducting material layer 5 located on first main surface 1a.
- the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the second main surface 1b are smaller than the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the first main surface 1a, respectively. Yes. For this reason, the superconducting wire 10C can obtain the same effects as the superconducting wire 10 shown in FIG.
- the method for manufacturing the superconducting wire 10C has basically the same configuration as the method for manufacturing the superconducting wire according to Embodiment 1 described with reference to FIGS. However, the respective film forming conditions of the intermediate layer forming step (S20 in FIG. 4 and FIG. 6), the superconducting material layer forming step (S30 and FIG. 7 in FIG. 4), and the protective layer forming step (S40 and FIG. 8 in FIG. 4). Is different from the first embodiment.
- FIG. 12 is a schematic cross-sectional view showing the configuration of the superconducting wire 10D according to the third embodiment.
- FIG. 12 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10D.
- superconducting wire 10D according to Embodiment 3 basically has the same structure as superconducting wire 10 shown in FIG. 1, but the structure of laminate 20 is the laminate shown in FIG. It is different from the body 20.
- the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 located on the second main surface 1b are provided so as to cover the entire second main surface 1b.
- the maximum thickness T2 of superconducting material layer 5 located on second main surface 1b is smaller than the maximum thickness T1 of superconducting material layer 5 located on first main surface 1a.
- the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the second main surface 1b are smaller than the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the first main surface 1a, respectively. Yes.
- the superconducting wire 10D can obtain the same effect as the superconducting wire 10 shown in FIG.
- the bonding strength between the substrate 1 and the superconducting material layer 5 is as long as the portion where the superconducting material layer 5 covers the entire second main surface 1b is present in at least part of the longitudinal direction of the superconducting wire 10D. Can be increased. Further, the portion in which the intermediate layer 3 covers the entire second main surface 1b and the portion in which the protective layer 7 covers the entire second main surface 1b are at least a part in the longitudinal direction of the superconducting wire 10D. As long as it exists.
- the manufacturing method of the superconducting wire 10D has basically the same configuration as the manufacturing method of the superconducting wire according to the first embodiment described with reference to FIGS. However, the film forming conditions of the intermediate layer forming step (S20 in FIG. 4 and FIG. 6), the superconducting material layer forming step (S30 and FIG. 7 in FIG. 4), and the protective layer forming step (S40 and FIG. 8 in FIG. 4) This is different from Form 1.
- FIG. 13 is a schematic cross-sectional view showing the configuration of the laminate in superconducting wire 10E according to Embodiment 4.
- FIG. 13 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10E.
- superconducting wire 10E according to Embodiment 4 basically has the same structure as that of superconducting wire 10 shown in FIG. 1, but the structure of laminate 20 is the laminate shown in FIG. It is different from the body 20.
- intermediate layer 3 superconducting material layer 5 and protective layer 7 cover the entire area of first main surface 1a and first side surface 1c of substrate 1, and part of second main surface 1b. It is provided so as to cover.
- the second side surface 1 d of the substrate 1 is not covered with the intermediate layer 3, the superconducting material layer 5, and the protective layer 7.
- the intermediate layer 3, the superconducting material layer 5 and the protective layer 7 located on the first main surface 1a have cross-sectional shapes such that one end in the width direction protrudes. That is, the upper surfaces of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 are curved outwardly convex. Therefore, each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 located on the first main surface 1a changes in the width direction.
- each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 has a thickness at one end in the width direction that is greater than the thickness at the other end.
- the maximum thickness T2 of superconducting material layer 5 located on second main surface 1b is smaller than the maximum thickness T1 of superconducting material layer 5 located on first main surface 1a.
- the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the second main surface 1b are smaller than the maximum thicknesses of the intermediate layer 3 and the protective layer 7 positioned on the first main surface 1a, respectively. Yes. For this reason, the superconducting wire 10E can obtain the same effect as the superconducting wire 10 shown in FIG.
- FIG. 14 is a flowchart showing a method of manufacturing a superconducting wire according to the fourth embodiment.
- the superconducting wire manufacturing method according to the fourth embodiment has basically the same configuration as the superconducting wire manufacturing method according to the first embodiment described with reference to FIGS. is doing. However, it differs from the first embodiment in that it has a fine wire processing step.
- a substrate preparation step (S10) is performed. Specifically, a substrate 1 made of an oriented metal substrate and having a wide tape shape is prepared.
- the width of the substrate 1 at this time can be, for example, about twice as large as the width of the substrate 1 (for example, 4 mm width) in the superconducting wire 10E (for example, 8 mm width).
- an intermediate layer forming step (S20), a superconducting material layer forming step (S30), and a protective layer forming step (S40) are formed in this order on the wide substrate 1.
- the intermediate layer forming step, the superconducting material layer forming step, and the protective layer forming step are performed in the same manner as in the first embodiment. By performing the above steps, a wide laminate 20 is formed.
- a thin wire processing step (S60) for cutting the wide laminate 20 into a predetermined width for example, 4 mm width
- a predetermined width for example, 4 mm width
- the laminate is thinned to a width of 4 mm by performing mechanical slitting that mechanically cuts the laminate of 8 mm width using a rotary blade.
- the fine wire processing step (S60) for example, two laminates 20 each having a width of 4 mm are obtained by cutting the laminate 20 having a length in the width direction of about 8 mm into two equal parts in the width direction.
- the laminate 20 shown in FIG. 13 is one of these.
- the cut surface can be one end surface in the width direction in each of the two stacked bodies 20.
- the second side surface 1 d of the substrate 1 is exposed and is not covered with the intermediate layer 3, the superconducting material layer 5, and the protective layer 7.
- the laminated body 20 (not shown) which opposes the laminated body 20 shown in FIG. 13 in a cut surface, the 1st side surface 1c of the board
- the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 cover the entire area of the first main surface 1a and the second side surface 1d of the substrate 1 and the second main surface 1b. While partly covered, the first side surface 1c is not covered with the intermediate layer 3, the superconducting material layer 5, and the protective layer 7, but is exposed.
- the laminate may be thinned by laser processing.
- the laminated body 20 shown in FIG. 13 can also be obtained by adjusting the processing conditions of the laser processing.
- a stabilization forming step (S50) for forming the stabilization layer 9 around the laminated body 20 that has been subjected to fine wire processing is performed.
- the stabilization forming step is performed in the same manner as in the first embodiment. By performing the above steps, the superconducting wire 10E shown in FIG. 13 is manufactured.
- FIG. 15 is a schematic cross-sectional view showing the configuration of the laminated body in superconducting wire 10F according to the fifth embodiment.
- FIG. 15 shows a cross section cut in a direction crossing the extending direction of the superconducting wire 10F.
- superconducting wire 10F according to Embodiment 5 basically has the same structure as that of superconducting wire 10 shown in FIG. 1, but the structure of laminate 20 is the laminate shown in FIG. It is different from the body 20.
- the first main surface 1a of the substrate 1 has a curved surface convex outward.
- the top of the curved surface is located at the substantially central portion of the first main surface 1a in the width direction.
- the end of the curved surface is located at the end of the first main surface 1a in the width direction.
- An intermediate layer 3, a superconducting material layer 5, and a protective layer 7 are formed along the first main surface 1a.
- the upper surface of the laminate 20 (the upper surface of the protective layer 7) is also curved outwardly.
- Each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 has a thickness that changes in the width direction.
- the maximum thickness T2 of the superconducting material layer 5 located on the second main surface 1b is larger than the maximum thickness T1 of the superconducting material layer 5 located on the first main surface 1a. Is also getting smaller.
- the surface area of the first main surface 1a can be increased compared to the substrate 1 having the flat first main surface 1a. . Since the intermediate layer 3 and the superconducting material layer 5 are formed so as to cover the entire region of the first main surface 1a having the curved portion, the bonding area between the substrate 1 and the intermediate layer 3, and the substrate 1 and the superconducting material The bonding area with the material layer 5 can be increased. Thereby, the bonding strength between the substrate 1 and the intermediate layer 3 and the bonding strength between the substrate 1 and the superconducting material layer 5 can be further increased.
- the curved surface portion may be formed over the entire area of the first main surface 1a, or may be partially formed on the first main surface 1a.
- the curved surface portion may be a curved surface convex outward or a curved surface (concave shape) recessed toward the second main surface 1b.
- FIG. 16 is a flowchart showing a method of manufacturing a superconducting wire according to the fifth embodiment.
- the superconducting wire manufacturing method according to the fifth embodiment has basically the same configuration as the superconducting wire manufacturing method according to the first embodiment described with reference to FIGS. is doing. However, it differs from the first embodiment in that it has a fine wire processing step.
- a substrate preparation step (S10) is performed. Specifically, a substrate 1 made of an oriented metal substrate and having a wide (for example, about 30 mm) tape shape is prepared.
- a thin wire processing step (S70) for cutting the 30 mm width substrate 1 into a predetermined width for example, 4 mm width
- a predetermined width for example, 4 mm width
- the substrate 1 is thinned to a width of 4 mm by performing mechanical slit processing that mechanically cuts the substrate 1 having a width of 30 mm using a rotary blade.
- FIG. 17 is a diagram schematically showing the configuration of a slitter used in the fine wire processing step.
- the right side of FIG. 17 shows the configuration of the substrate 1 slit by the slitter 30.
- the slitter 30 includes a plurality of rotary blades 31 and a plurality of spacers 32.
- the slitter 30 has, for example, a total of seven rotary blades 31.
- Three rotary blades 31 having a width of about 4 mm are arranged on the rotary shaft on the upper side of the slitter 30.
- a spacer 32 is disposed between the rotary blades 31 adjacent in the rotation axis direction.
- Four rotating blades 31 having a width of about 4 mm are also arranged on the lower rotating shaft of the slitter 30.
- variety of the rotary blade 31 installed in an upper side rotating shaft and a lower side rotating shaft can be set arbitrarily.
- the substrate 1 slit by the rotary blade 31 contacting from the second main surface 1 b side is adjusted by adjusting slit conditions such as the distance between adjacent rotary blades 31 and the overlapping height.
- the cross-sectional shape is such that the central portion in the width direction of the first main surface 1a protrudes (the first main surface 1a has a convex shape).
- substrate 1 of a cross-sectional shape as shown in FIG. 18 can be obtained.
- substrate 1 which the rotary blade 31 contacted and slitted from the 1st main surface 1a side adjusts slit conditions, such as the distance between the adjacent rotary blades 31, and an overlap height, and it is 2nd main.
- the cross-sectional shape is such that the central portion in the width direction of the surface 1b protrudes (the second main surface 1b has a convex shape).
- the substrate 1 is cut by shearing using the rotary blades 31 facing each other in the vertical direction.
- the edge portion is curved according to the direction (slit direction) in which the rotary blade 31 enters. Specifically, at the edge portion of the thin line (substrate 1e) slit from the first main surface 1a side by the upper rotary blade 31, the substrate 1 is curved toward the first main surface 1a side.
- the substrate 1 is curved to the second main surface 1b side, and as a result, the first The main surface 1a has a convex shape.
- the width of the rotary blade 31 placed on the first main surface 1a side and the width of the rotary blade 31 put on the second main surface 1b side are the same.
- a rotary blade 31 corresponding to a predetermined line width (for example, 4 mm width) is used for the rotary blade 31 inserted from the main surface 1b side, and the rotary blade 31 having a narrower width as the rotary blade 31 inserted from the first main surface 1a side. May be used.
- the number of thin lines obtained by slitting from the second main surface 1b side (the substrate 1 on which the first main surface 1a has a convex shape as shown in FIG. 18) can be increased.
- an intermediate layer forming step (S20), a superconducting material layer forming step (S30), and a protective layer forming step (S40) are formed in this order on the substrate 1 shown in FIG.
- the intermediate layer forming step, the superconducting material layer forming step, and the protective layer forming step are performed in the same manner as in the first embodiment.
- the stacked body 20 shown in FIG. 15 is formed.
- the stabilization formation process (S50) which forms the stabilization layer 9 around the laminated body 20 is implemented.
- the stabilization forming step is performed in the same manner as in the first embodiment.
- the superconducting wire 10F shown in FIG. 15 is manufactured.
- FIG. 19 is a schematic cross-sectional view showing a configuration of a superconducting wire 10G according to a modification of the fifth embodiment.
- FIG. 19 shows a cross section cut in a direction intersecting the extending direction of the superconducting wire 10G.
- a superconducting wire 10G according to the modification basically has the same structure as superconducting wire 10 shown in FIG. 1, but the structure of laminated body 20 is the laminated body 20 shown in FIG. Is different.
- the superconducting wire 10 ⁇ / b> G a curved portion is provided at the end in the width direction of the substrate 1 on the first main surface 1 a of the substrate 1. Thereby, the 1st main surface 1a becomes the curved surface shape convex outside.
- Each of the intermediate layer 3, the superconducting material layer 5, and the protective layer 7 has a thickness that changes in the width direction.
- the maximum thickness T2 of superconducting material layer 5 located on second main surface 1b is smaller than the maximum thickness T1 of superconducting material layer 5 located on first main surface 1a.
- the maximum thickness of the intermediate layer 3 and the protective layer 7 located on the second main surface 1b is smaller than the maximum thickness of the intermediate layer 3 and the protective layer 7 located on the first main surface 1a.
- Superconducting wire 10G can be basically obtained by performing steps (S10) to (S70) shown in FIG.
- steps (S10) to (S70) shown in FIG. In the fine line processing step in the above-described step (S70), the wide substrate 1 is cut to a desired width by laser processing, and then curved at the end in the width direction of the first main surface 1a of the cut substrate 1. Processing for forming the portion may be performed.
- each of the intermediate layer, the superconducting material layer, and the protective layer is configured such that the superconducting material layer is provided so as to cover at least part of the side surface and the second main surface of the substrate.
- the configuration covering at least a part of the side surface of the substrate and the second main surface has been exemplified, the present invention is not limited to this embodiment, and the intermediate layer and the superconducting material layer are formed on the side surface of the substrate and the second main surface.
- a structure covering at least a part a structure in which only the superconducting material layer covers the side surface of the substrate and at least a part of the second main surface, and a superconducting material layer and a protective layer at least on the side surface of the substrate and the second main surface It further includes a structure covering a part.
- the configuration in which the intermediate layer and the superconducting material layer cover the side surface of the substrate and at least a part of the second main surface is the same as the first main surface also in the side surface of the substrate and the second main surface.
- the configuration in which the stabilization layer is formed so as to cover the outer periphery of the multilayer body is illustrated, but a configuration in which the stabilization layer is provided at least on the upper surface of the multilayer body may be employed.
- the outer periphery of the superconducting wire may be covered with an insulating coating layer from the viewpoint of protecting the superconducting wire.
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Abstract
Description
最初に本発明の実施態様を列記して説明する。
以下、本発明の実施の形態について図に基づいて説明する。なお、以下の図面において、同一または相当する部分には同一の参照番号を付し、その説明は繰り返さない。
(超電導線材の構成)
図1は、実施の形態1に係る超電導線材の構成を示す断面模式図である。図1は、実施の形態1に係る超電導線材10の延在する方向に交差する方向に切断した断面を示している。このため、紙面に交差する方向が超電導線材の長手方向であり、超電導材料層5の超電導電流は紙面に交差する方向に沿って流れるものとする。また、図1および以降の断面模式図においては、図を見やすくするために矩形状の断面における上下方向(以下、「厚み方向」とも称する)と左右方向(以下、「幅方向」とも称する)との長さの差を小さくしているが、実際は当該断面の厚み方向の長さは幅方向の長さに比べて十分に小さい。
次に、図4~図8を参照して、実施の形態1に係る超電導線材の製造方法について説明する。
以下、図9および図10を参照して、実施の形態1に係る超電導線材の変形例を説明する。
図11は、実施の形態2に係る超電導線材10Cの構成を示す断面模式図である。図11は、超電導線材10Cの延在する方向に交差する方向に切断した断面を示している。
図12は、実施の形態3に係る超電導線材10Dの構成を示す断面模式図である。図12は、超電導線材10Dの延在する方向に交差する方向に切断した断面を示している。
図13は、実施の形態4に係る超電導線材10Eにおける積層体の構成を示す断面模式図である。図13は、超電導線材10Eの延在する方向に交差する方向に切断した断面を示している。
図15は、実施の形態5に係る超電導線材10Fにおける積層体の構成を示す断面模式図である。図15は、超電導線材10Fの延在する方向に交差する方向に切断した断面を示している。
図19は、実施の形態5の変形例に係る超電導線材10Gの構成を示す断面模式図である。図19は、超電導線材10Gの延在する方向に交差する方向に切断した断面を示している。
Claims (10)
- 超電導線材であって、
第1の主面と、前記第1の主面と反対側に位置する第2の主面とを含む基板と、
前記基板の前記第1の主面上に配置された超電導材料層とを備え、
前記超電導線材が延在する方向の少なくとも一部において、前記超電導材料層は、前記基板の幅方向における前記基板の側面と前記第2の主面の少なくとも一部とを覆うように設けられ、
前記第1の主面上に位置する前記超電導材料層の厚みは前記幅方向に変化しており、かつ、
前記第2の主面上に位置する前記超電導材料層の最大厚みは、前記第1の主面上に位置する前記超電導材料層の最大厚みよりも小さい、超電導線材。 - 前記基板の前記第1の主面と前記超電導材料層との間に配置された中間層をさらに備え、
前記超電導線材が延在する方向の少なくとも一部において、前記中間層は、前記基板の前記側面と前記第2の主面の少なくとも一部とを覆うように設けられ、
前記第2の主面上に位置する前記中間層の最大厚みは、前記第1の主面上に位置する前記中間層の最大厚みよりも小さい、請求項1に記載の超電導線材。 - 前記超電導材料層上に形成された保護層をさらに備え、
前記超電導線材が延在する方向の少なくとも一部において、前記保護層は、前記基板の前記側面と前記第2の主面の少なくとも一部とを覆うように設けられ、
前記第2の主面上に位置する前記保護層の最大厚みは、前記第1の主面上に位置する前記保護層の最大厚みよりも小さい、請求項1または請求項2に記載の超電導線材。 - 前記第1の主面上に位置する前記超電導材料層の厚みは、前記幅方向の中央部の厚みが前記幅方向の少なくとも一方の端部の厚みよりも大きくなるように、前記幅方向に変化している、請求項1から請求項3のいずれか1項に記載の超電導線材。
- 前記第1の主面上に位置する前記超電導材料層の厚みは、前記幅方向の少なくとも一方の端部の厚みが前記幅方向の中央部の厚みよりも大きくなるように、前記幅方向に変化している、請求項1から請求項3のいずれか1項に記載の超電導線材。
- 前記超電導線材が延在する方向の少なくとも一部において、前記第2の主面の前記幅方向の一方の端部上に位置する前記超電導材料層と、前記第2の主面の前記幅方向の他方の端部上に位置する前記超電導材料層とは離間している、請求項1から請求項5のいずれか1項に記載の超電導線材。
- 前記超電導材料層は、前記基板の前記第1の主面上に直接的または間接的に設けられている、請求項1から請求項6のいずれか1項に記載の超電導線材。
- 前記基板の前記第1の主面は、曲面状の部分を含む、請求項1から請求項7のいずれか1項に記載の超電導線材。
- 前記曲面状の部分は、前記第1の主面において前記幅方向における端部に位置する、請求項8に記載の超電導線材。
- 前記超電導材料層は、酸化物超電導材料からなる、請求項1から請求項9のいずれか1項に記載の超電導線材。
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