WO2017071504A1 - 智能化多功能吸塑材料裁切机 - Google Patents

智能化多功能吸塑材料裁切机 Download PDF

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Publication number
WO2017071504A1
WO2017071504A1 PCT/CN2016/102536 CN2016102536W WO2017071504A1 WO 2017071504 A1 WO2017071504 A1 WO 2017071504A1 CN 2016102536 W CN2016102536 W CN 2016102536W WO 2017071504 A1 WO2017071504 A1 WO 2017071504A1
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WO
WIPO (PCT)
Prior art keywords
frame
side frame
disposed
sprocket
feeding
Prior art date
Application number
PCT/CN2016/102536
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English (en)
French (fr)
Inventor
陈金松
包春来
姜领
Original Assignee
江苏航天鸿鹏数控机械有限公司
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Publication of WO2017071504A1 publication Critical patent/WO2017071504A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/12—Fluid-pressure means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out

Definitions

  • the invention relates to a plastic material cutting machine, in particular to an intelligent multifunctional plastic material cutting machine.
  • a conventional cutting machine usually comprises a frame, an upper movable beam, a work table, an upper die, a lower die, a upper die holder, a lower die holder and a hydraulic cylinder.
  • the workbench is fixed in the inner lower part of the frame, the hydraulic cylinder is arranged on the inner upper part of the frame, the upper movable beam is connected with the hydraulic cylinder, the upper die holder is arranged on the upper movable beam, and the lower die holder is arranged on the workbench.
  • the upper die is disposed on the upper die holder, and the lower die is disposed on the lower die holder.
  • the plastic material When working, firstly, the plastic material is manually placed on the lower die, and then the movable beam is moved to the workbench by the hydraulic cylinder to cut the plastic material between the upper die and the lower die. The finished product that has been cut is manually removed. Due to manual feeding and blanking, not only work efficiency is low, but also safety hazards. At the same time, since the workbench is fixed in the inner lower part of the frame and is in a static state during the working process, the row spacing of the upper movable beam is shifted downward, thereby affecting the work efficiency.
  • the technical problem to be solved by the present invention is to provide an intelligent multi-functional plastic material cutting machine, which not only has high work efficiency, but also can avoid safety hazards.
  • an intelligent multifunctional plastic material cutting machine which comprises a frame, an upper movable beam, an upper die holder, an upper die, a lower die holder, a lower die, and an upper hydraulic cylinder.
  • the upper hydraulic cylinder is disposed at the inner upper part of the frame, and the upper movable beam and the upper hydraulic cylinder are arranged
  • the upper movable beam and the frame form a mobile connection
  • the upper die holder is arranged on the upper movable beam
  • the lower hydraulic cylinder is disposed in the frame.
  • the lower movable beam is connected to the lower hydraulic cylinder, the lower movable beam and the frame form a mobile connection
  • the lower die holder is disposed on the lower movable beam;
  • the feeding device comprises a conveying mechanism and a door width adjusting mechanism
  • the conveying mechanism comprises a conveying frame, two chains, two feeding sprockets, two front driving sprockets, two front driven sprockets, two discharging sprockets, two Rear drive sprocket, two rear driven sprocket, two press wheel, hexagonal shaft, motor and reducer
  • the carriage has a left side frame, a right side frame and a support beam, and the left side frame is parallel to the right side frame
  • the left side frame and the right side frame are respectively located on the left side and the right side of the support beam, and the left side frame and the right side frame can slide on the support beam, and the two ends of the support beam are respectively arranged on the frame through the support frame
  • two The feeding sprockets are respectively disposed on the upper inner side of the front end of the left side frame and the right side frame, and the hexagonal shaft is inserted into the through hole provided in the lower part of
  • the through hole at the lower end of the front end of the right side frame constitutes a rotational connection
  • the hexagonal holes provided in the center of the two front drive sprocket are respectively mounted on the two sides of the hexagonal shaft, and the two front drive sprocket are respectively disposed through the base
  • the two front drive sprockets can The square shaft is separated or opposed to each other, the speed reducer is arranged on one end of the support beam, one end of the hexagonal shaft is connected with the speed reducer, the motor is connected with the speed reducer, and the two front driven sprocket wheels are respectively arranged on the left side frame and the right side.
  • two discharge sprockets are respectively arranged on the upper inner side of the rear end of the left side frame and the right side frame, and two rear drive sprockets are arranged on the inner side of the rear side of the left side frame and the right side frame.
  • Two rear driven sprocket wheels are respectively disposed on the inner side of the rear end of the left side frame and the right side frame; the two chain lines are respectively provided with positioning pins, and the two chain pieces are respectively mounted on the left side frame And the feed sprocket on the inside of the right side frame, the front drive sprocket, The front driven sprocket, the discharging sprocket, the rear driving sprocket and the rear driven sprocket, the left side plate and the right side frame are respectively provided with a left guiding plate and a right guiding plate, and the left guiding plate is located on the left side frame Between the inner feed sprocket and the discharge sprocket, the right guide plate is located between the inner feed sprocket and the discharge sprocket on the right side frame; the two pressure rollers are respectively disposed on the inner side of the front end of the left side frame and the right side frame The pressing wheel is located above the feeding sprocket, and the pressing wheel is provided
  • the door width adjusting mechanism comprises a screw, a left nut, a right nut, a transmission device, an amplitude modulation motor and a mechanism frame, wherein the mechanism frame is fixed on the left and right sides of the support beam, and the left nut and the right nut are respectively disposed on the left side frame And the lower part of the right frame, the left and right parts of the screw are respectively provided with left and right threads, and the left and right threads of the screw are respectively worn in the left and right nuts, and the two ends of the screw respectively pass the bearing and the mechanism
  • the left side and the right side of the frame form a rotational connection, the amplitude modulation motor and the transmission device are disposed on the mechanism frame, the amplitude modulation motor is connected to the transmission device, and the transmission device is connected to one end of the screw;
  • the reclaiming device comprises a take-up rack, an upper and lower lifting mechanism, a horizontal moving mechanism, a suction cup, the horizontal moving mechanism is connected with the upper and lower lifting mechanism, the upper and lower lifting mechanism is arranged on the feeding rack, the suction cup is connected with the horizontal moving mechanism, and the feeding rack is located at the One side of the rack;
  • the upper and lower lifting mechanism comprises a vertical screw rod, a moving frame, a lifting frame, a cylinder, a motor and a top frame.
  • the upper end of the vertical screw rod is connected with the top frame by a bearing, and the lower end of the vertical screw rod passes through the bearing and the bottom structure.
  • a top frame and a bottom frame are respectively disposed at an upper portion and a lower portion of the take-up rack, and the movable frame is provided with a nut, the nut is set on the vertical screw rod, the cylinder is disposed on the moving frame, and the cylinder is The piston rod is connected to the lifting frame, and the lifting frame is composed of four a rectangular structure on the side, the motor is connected to the upper end of the vertical screw through a transmission mechanism, and the motor is disposed on the top frame;
  • the horizontal moving mechanism comprises a horizontal screw, a screw nut, a servo motor, a linear guide, a suction cup holder, and two ends of the horizontal screw form a rotational connection with opposite side edges of the lifting frame, and the linear guide is disposed on the lifting frame
  • the suction cup holder is located on the linear guide rail
  • the suction cup holder can be moved on the linear guide rail
  • the screw nut is put on the horizontal screw rod
  • the screw nut is fixed on the suction cup holder
  • the servo motor is connected to one end of the horizontal screw rod.
  • a servo motor is disposed on the lifting frame
  • the suction cup is disposed on one end of the suction cup holder.
  • a vacuum suction cup is respectively disposed on the upper die holder and the lower die holder.
  • the two rear driven sprocket wheels disposed on the inner side of the left side frame and the rear side of the rear side frame are respectively provided with tensioning mechanisms.
  • the outer sides of the two feeding sprockets are respectively provided with feeding plates, and the two feeding plates are respectively disposed on the inner sides of the left side frame and the right side frame.
  • the outer sides of the two discharge sprockets are respectively provided with a discharge plate, and the two discharge plates are respectively disposed on the inner sides of the left side frame and the right side frame.
  • the upper hydraulic cylinder and the lower hydraulic cylinder are simultaneously used, in the operation process, the upper hydraulic cylinder and the lower hydraulic cylinder simultaneously drive the upper cutter die and the lower cutter die respectively.
  • the cutting operation is carried out to shorten the cutting time by half, thereby improving the work efficiency; and the feeding device and the reclaiming device are adopted, thereby overcoming the safety hazard caused by manual feeding and blanking in the prior art. .
  • Figure 2 is a left side view of Figure 1;
  • Figure 3 is a schematic structural view of the inner side of the rear end of the right side frame
  • Figure 4 is a schematic structural view of the inner side of the front end of the right side frame
  • Figure 5 is an enlarged schematic view showing the structure of the portion A in Figure 1;
  • Figure 6 is a schematic view showing the structure of the take-up device.
  • an intelligent multifunctional plastic material cutting machine comprising a frame 1, an upper movable beam 18, an upper die holder 17, an upper die, a lower die holder 5, and a lower A die, an upper hydraulic cylinder 19, an upper hydraulic cylinder 19 are disposed at an inner upper portion of the frame 1, and an upper movable cross member 18 is coupled to the upper hydraulic cylinder 19.
  • the upper movable beam 18 forms a mobile connection with the frame 1, and the upper die holder 17 is disposed on the upper movable beam 18.
  • the above intelligent multifunctional plastic material cutting machine further comprises a movable cross beam 4, a lower hydraulic cylinder 3, a feeding device and a reclaiming device.
  • the lower hydraulic cylinder 3 is disposed at the inner lower portion of the frame 1, the lower movable beam 4 is connected to the lower hydraulic cylinder 3, and the lower movable beam 4 is movably coupled to the frame 1, and the lower die holder 5 is disposed on the lower movable beam 4.
  • the feeding device comprises a conveying mechanism and a width adjusting mechanism.
  • the conveying mechanism comprises a conveying frame, two chains, two feeding sprockets, two front driving sprockets, two front driven sprockets, two discharging sprockets, two rear driven sprockets, and two pressing materials.
  • Wheel hexagonal shaft 11, motor 26 and reducer.
  • the carriage includes a left side frame 9, a right side frame 27 and a support beam 29.
  • the left side frame 9 is parallel to the right side frame 27, and the left side frame 9 and the right side frame 27 are respectively located on the left and right sides of the support beam 29, and the left side frame 9 and the right side frame 27 are slidable on the support beam 29. Both ends of the support beam 29 are respectively disposed on the frame 1 through the support frame 2.
  • Two feeding sprockets are set separately Placed on the upper inner side of the front end of the left side frame 9 and the right side frame 27, that is, the two feed sprockets are the left feed sprocket 15 and the right feed sprocket 21, respectively, and the left feed sprocket 15 is disposed on the inner side of the front end of the left side frame 9.
  • the right feed sprocket 21 is disposed on the inner side 37 of the front end of the right side frame 27, as shown in FIG.
  • the hexagonal shaft 11 is fitted in a through hole provided in a lower portion of the front end of the left side frame 9 and the right side frame 27, and the hexagonal shaft 11 is rotationally connected to the through hole at the lower end of the front end of the left side frame 9 and the right side frame 27 through bearings. .
  • the hexagonal holes provided in the center of the two front drive sprockets are respectively worn on both sides of the hexagonal shaft 11, that is, the two front drive sprockets are the left front drive sprocket 13 and the right front drive sprocket 23, respectively, and the left front drive sprocket 13 is attached to the left side of the hexagonal shaft 11, the left front drive sprocket 13 is disposed inside the front end of the left side frame 9 through the left base 12, and the right front drive sprocket 23 is worn on the right side of the hexagonal shaft 11, and the right front drive sprocket 23
  • the right base 24 is disposed on the front inner side 37 of the right side frame 27 as shown in FIG.
  • the left front drive sprocket 13 and the right front drive sprocket 23 are slidable or slidable on the hexagonal shaft 11.
  • the reducer is disposed on one end of the support beam 29, one end of the hexagonal shaft 11 is connected to the reducer, and the motor 26 is connected to the reducer.
  • Two front driven sprocket wheels are respectively disposed on the inner side of the front end of the left side frame 9 and the right side frame 27, that is, the two front driven sprocket wheels are the left front driven sprocket 14 and the right front driven sprocket 22, respectively.
  • the movable sprocket 14 is disposed on the inner side of the front end of the left side frame 9, and the right front driven sprocket 22 is disposed on the inner side 37 of the front end of the right side frame 27, as shown in FIG.
  • the two discharge sprockets are respectively disposed on the upper sides of the rear ends of the left side frame 9 and the right side frame 27, that is, the two discharge sprockets are the left discharge sprocket and the right discharge sprocket 38, respectively.
  • the sprocket is disposed at an inner upper portion of the rear end of the left side frame 9, and the right discharge sprocket 38 is disposed at an upper portion of the rear end inner side 32 of the right side frame 27.
  • the two rear drive sprockets are disposed at the lower inner side of the rear end of the left side frame and the right side frame, that is, the two rear drive sprockets are the left rear drive sprocket and the right rear drive sprocket 35, respectively, and the left rear drive sprocket is set.
  • the right rear drive sprocket 35 is disposed on the right side frame 27
  • the lower portion of the rear inner side 32 is shown in FIG.
  • Two rear driven sprocket wheels are respectively disposed on the inner side of the rear end of the left side frame 9 and the right side frame 27, that is, the two rear driven sprocket wheels are a left rear driven sprocket and a right rear driven sprocket 34, respectively.
  • the left rear driven sprocket is disposed on the inner side of the rear end of the left side frame 9, and the right rear driven sprocket 34 is disposed on the rear end inner side 32 of the right side frame 27, as shown in FIG.
  • Locating pins are respectively disposed on the two chains, and the two chains are respectively mounted on the feeding sprocket, the front driving sprocket and the front driven sprocket on the inner side of the left side frame 9 and the right side frame 27,
  • the discharge sprocket, the rear drive sprocket and the rear driven sprocket, that is, the two chains are the left chain 40 and the right chain 41, respectively, and the left chain 40 is mounted on the left feed sprocket 15 of the left frame 9, the left front drive chain
  • the right chain 41 is mounted on the right feed sprocket 21 and the right front drive sprocket of the right frame 27.
  • Right front driven sprocket 22, right discharge sprocket 38, right rear drive sprocket 35 and right rear driven sprocket 34 as shown in Figures 3 and 4.
  • the left side frame 9 and the right side frame 27 are respectively provided with a left guide plate and a right guide plate 30.
  • the left guide plate is located between the left feed sprocket 15 and the left discharge sprocket on the inner side of the left frame 9, and the right guide plate 30 Located between the right feed sprocket 21 and the right discharge sprocket 38 on the inside of the right side frame 27, as shown in Figs. 2, 3 and 4.
  • Two pressing rollers are respectively disposed on the upper inner side of the front end of the left side frame 9 and the right side frame 27, that is, the two pressing material wheels are the left pressing material wheel 16 and the right pressing material wheel 20, respectively, and the left pressing material wheel 16 is disposed on the left side.
  • the left inner side of the front side of the side frame 9 is located above the left feed sprocket 15, and the left pressure wheel 16 is provided with a press groove.
  • the press groove and the left chain 40 are provided with positioning pins 36.
  • the positioning 36 needle passes through the pressing groove of the left pressing roller 16;
  • the right pressing roller 20 is disposed at the upper portion of the front inner side 37 of the right side frame 27, and the right pressing roller 20 is located at the right feeding sprocket.
  • the right pressure roller 20 is provided with a pressing groove, and the pressing groove is matched with the positioning pin 36 on the right chain 41, as shown in FIG. 3 and FIG. 4, during the operation, the positioning pin 36 passed The press groove of the right pressure roller 20.
  • the door width adjusting mechanism comprises a screw, a left nut, a right nut, a transmission device, an amplitude modulation motor and a mechanism frame, wherein the mechanism frame is fixed on the left and right sides of the support beam, and the left nut and the right nut are respectively disposed on the left side frame And the lower part of the right frame, the left and right parts of the screw are respectively provided with left and right threads, and the left and right threads of the screw are respectively worn in the left and right nuts, and the two ends of the screw respectively pass the bearing and the mechanism
  • the left side and the right side of the frame form a rotational connection, the amplitude modulation motor and the transmission device are disposed on the mechanism frame, the amplitude modulation motor is connected to the transmission device, and the transmission device is connected to one end of the screw;
  • the door width adjusting mechanism includes a front screw 6, a rear screw 33, a front left nut 7, a front right nut 28, a rear left nut, a rear right nut, a transmission device, an amplitude modulation motor 8 and a mechanism frame
  • the mechanism frame includes
  • the left frame 10 and the right frame 25, the left frame 10 and the right frame 25 are respectively fixed to the left and right sides of the support beam 29, and the front left nut 7 and the front right nut 28 are respectively disposed on the left frame 9 and the right side.
  • the lower portion of the front portion of the side frame 27, the rear left nut and the rear right nut are respectively disposed at the lower portions of the rear portions of the left side frame 9 and the right side frame 27.
  • the left and right portions of the front screw 6 and the rear screw 33 are respectively provided with left and right threads, and the left and right threads of the front screw 6 are respectively worn in the front left nut 7 and the front right nut 28, and the front screw 6
  • the two ends are respectively rotatably connected to the front portions of the left frame 10 and the right frame 28 through bearings, and the two ends of the rear screw 33 are respectively rotatably connected to the rear portions of the left frame 10 and the right frame 28 through bearings.
  • the left and right threads at both ends of the rear screw 33 are respectively worn in the rear left and rear right nuts, and the right end of the front screw 6 and the right end of the rear screw 33 are respectively provided with sprocket wheels, and the two sprocket wheels are equipped with chains, amplitude modulation
  • the motor 8 and the transmission are disposed on the left frame 10, and the amplitude modulation motor 8 is connected to the transmission device, and the transmission device is connected to the left end of the front screw 6.
  • the take-up device comprises a take-up rack 55, an upper and lower lifting mechanism, a horizontal moving mechanism, a suction cup 44, a horizontal moving mechanism is connected with the upper and lower lifting mechanism, and an upper and lower lifting mechanism is arranged on the take-up rack 55, and the suction cup 44 is connected with the horizontal moving mechanism to take the material.
  • a frame 55 is located on one side of the frame 1.
  • the upper and lower lifting mechanism comprises a vertical screw rod 53, a moving frame 45, a lifting frame 48, a cylinder 46, a motor and a top frame 43.
  • the upper end of the vertical screw rod 53 is connected to the top frame 43 by a bearing, and the vertical screw rod
  • the lower end of the 53 is pivotally coupled to the chassis 54 by bearings.
  • a top frame 43 and a bottom frame 54 are respectively disposed at upper and lower portions of the take-up rack 55.
  • the moving frame 45 is provided with a nut 47 which is fitted on the vertical screw 53, the cylinder 46 is disposed on the moving frame 45, and the piston rod of the cylinder 46 is connected to the lifting frame 48.
  • the lifting frame 48 is a rectangular structure having four sides, and the motor is connected to the upper end of the vertical screw 53 through a transmission mechanism 42, and the motor is disposed on the top frame 43.
  • the horizontal moving mechanism includes a horizontal screw rod 51, a screw nut 50, a servo motor 49, a linear guide rail, and a suction cup holder 52. Both ends of the horizontal screw rod 51 form a rotational connection with the opposite side edges of the lifting frame 48, and the linear guide rail is disposed.
  • the suction cup holder 52 is located on the linear guide rail, the suction cup holder 52 is movable on the linear guide rail, the screw nut 50 is worn on the horizontal screw rod 51, and the screw nut 50 is fixed to the suction cup holder
  • the servo motor 49 is connected to one end of the horizontal screw 51, and the servo motor 49 is disposed on the lifting frame 45, and the suction cup 44 is disposed on one end of the suction cup holder 52.
  • the upper die holder 17 and the lower die holder 5 are respectively provided with vacuum suction cups.
  • the two rear driven sprocket wheels disposed on the left side frame 9 and the lower end inner side 32 of the right side frame 27 are respectively provided with tensioning mechanisms.
  • the outer sides of the two feeding sprockets are respectively provided with a feeding plate, that is, a left feeding sprocket 15 and a right
  • the left feed plate and the right feed plate 39 are respectively disposed on the outer sides of the feed sprocket 21, as shown in FIG.
  • the outer sides of the two discharge sprockets are respectively provided with a discharge plate, that is, the left discharge sprocket and the right output feed sprocket 38 are respectively disposed on the inner sides of the left frame 9 and the right frame 27, as shown in the figure. 3 is shown.
  • the upper die is disposed on the upper die holder 17, and the lower die is disposed on the lower die holder 5, and the hexagonal shaft 11 is driven by the motor 26 to make the left front drive
  • the sprocket 13 and the right front drive sprocket 23 rotate, thereby driving the left chain 40 and the right chain 41 to follow the rotation, and the two sides of the blister material are on the left and right chains 40 and 40 of the left and right pressure rollers 20 and 40.
  • the positioning pin on the chain 41 is positioned to enter between the upper die and the lower die, and then stops moving.
  • the upper hydraulic cylinder 19 and the lower hydraulic cylinder 3 simultaneously drive the upper die and the lower die to move relative to each other.
  • the upper hydraulic cylinder 19 and the lower hydraulic cylinder 3 respectively drive the upper die and the lower die to move back to the original position, and the suction cup 44 of the take-up device is driven by the horizontal moving mechanism to enter the upper die.
  • the horizontal moving mechanism is moved downward by the upper and lower lifting mechanism, the suction cup 44 sucks up the cut product, and then moves up by the lower lifting mechanism, and finally the horizontal moving mechanism returns to the original position. , the finished product sucked on the suction cup 44 falls off He was taken away on a conveyor belt.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

公开了一种智能化多功能吸塑材料裁切机，包括机架(1)、上活动横梁(18)、上刀模座(17)、上刀模、下刀模座(5)、下刀模和上液压缸(19)，上液压缸(19)设置在机架(1)的内上部，上活动横梁(18)与上液压缸(19)相连，上活动横梁(18)与机架(1)构成移动连接，上刀模座(17)设置在上活动横梁(18)上，该裁切机还包括下活动横梁(4)、下液压缸(3)、进料装置和取料装置，下液压缸(3)设置在机架(1)的内下部，下活动横梁(4)与下液压缸(3)相连，下活动横梁(4)与机架(1)构成移动连接，下刀模座(5)设置在下活动横梁(4)上。该智能化多功能吸塑材料裁切机工作效率高，能够避免安全隐患。

Description

智能化多功能吸塑材料裁切机 技术领域
本发明涉及一种吸塑材料裁切机，特别是一种智能化多功能吸塑材料裁切机。
背景技术
现有吸塑材料的下料，通常是通过裁切机来完成的。现有的一种裁切机，通常含有机架、上活动横梁、工作台、上刀模、下刀模、上刀模座、下刀模座和液压缸。工作台固定在机架的内下部，液压缸设置在机架的内上部，上活动横梁与液压缸相连，上刀模座设置在上活动横梁上，下刀模座设置在工作台上。上刀模设置在上刀模座上，下刀模设置在下刀模座上。工作时，首先通过人工将吸塑材料放入下刀模上，然后上活动横梁在液压缸的带动下移至工作台，对位于上刀模和下刀模之间吸塑材料进行裁切作业，被裁切后的成品，通过人工取出。由于通过人工进料和下料，不仅工作效率低，而且存在安全隐患。同时，由于工作台固定在机架的内下部，在工作过程中处于静止状态，因此上活动横梁下移的行距长，从而影响了工作效率的提高。
发明内容
本发明要解决的技术问题是提供一种智能化多功能吸塑材料裁切机，该裁切机不仅工作效率高，而且能够避免安全隐患。
为解决上述技术问题，本发明一种智能化多功能吸塑材料裁切机，含有机架、上活动横梁、上刀模座、上刀模、下刀模座、下刀模、上液压缸，上液压缸设置在机架的内上部，上活动横梁与上液压缸相 连，上活动横梁与机架构成移动连接，上刀模座设置在上活动横梁上，还含下活动横梁、下液压缸、进料装置和取料装置，下液压缸设置在机架的内下部，下活动横梁与下液压缸相连，下活动横梁与机架构成移动连接，所述下刀模座设置在下活动横梁上；
送料装置含输送机构和门幅调节机构，输送机构含有输送架、两个链条、两个送料链轮、两个前传动链轮、两个前从动链轮、两个出料链轮、两个后传动链轮、两个后从动链轮、两个压料轮、六方轴、电机和减速机，输送架含有左侧架、右侧架和支撑梁，左侧架与右侧架平行，左侧架与右侧架分别位于支撑梁的左侧和右侧上，左侧架和右侧架能够在支撑梁上滑动，支撑梁的两端分别通过支撑架设置在机架上，两个送料链轮分别设置在左侧架和右侧架的前端内侧上部，六方轴穿装在左侧架和右侧架的前端的下部设有的通孔中，六方轴通过轴承与左侧架和右侧架的前端下部的通孔构成转动连接，所述两个前传动链轮中央设有的六角孔分别穿装在六方轴的两侧，两个前传动链轮通过底座分别设置在所述左侧架和右侧架的前端内侧，两个前传动链轮能够在六方轴上相离或相向滑动，减速机设置在支撑梁的一端上，六方轴的一端与减速机相连，电机与减速机相连，两个前从动链轮分别设置在左侧架和右侧架的前端内侧上，两个出料链轮分别设置在左侧架和右侧架的后端内侧的上部，两个后传动链轮设置在左侧架和右侧架的后端内侧的下部，两个后从动链轮分别设置在左侧架和右侧架的后端内侧上；所述两个链条上分别均布设有定位针，所述两个链条分别装在所述左侧架和右侧架内侧上的送料链轮、前传动链轮、 前从动链轮、出料链轮、后传动链轮和后从动链轮上，左侧架和右侧架的内侧分别设有左导向板和右导向板，左导向板位于左侧架内侧送料链轮和出料链轮之间，右导向板位于右侧架内侧送料链轮和出料链轮之间；两个压料轮分别设置在左侧架和右侧架的前端内侧上部，压料轮位于送料链轮的上方，压料轮上设有压料槽，该压料槽与所述链条上均布设有的定位针相配，作业时，所述定位针通过所述压料轮上的压料槽；
门幅调节机构含有螺杆、左螺母、右螺母、传动装置、调幅电机、机构架，机构架固定在所述支撑梁的左、右两侧，左螺母和右螺母分别设置在所述左侧架和右侧架的下部，螺杆的左部和右部分别设有左螺旋和右螺纹，螺杆的左螺纹和右螺纹分别穿装在左螺母和右螺母中，螺杆的两端分别通过轴承与机构架的左侧和右侧构成转动连接，调幅电机和传动装置设置在机构架上，调幅电机与传动装置相连，传动装置与螺杆的一端相连；
取料装置含有取料架、上下升降机构、水平移动机构、吸盘，水平移动机构与上下升降机构相连，上下升降机构设置在取料架上，吸盘与水平移动机构相连，取料架位于所述机架的一侧；
所述上下升降机构含有竖直丝杆、移动架、升降架、气缸、电机、顶架，竖直丝杆的上端通过轴承与顶架构成转动连接，竖直丝杆的下端通过轴承与底架构成转动连接，顶架和底架分别设置在所述取料架的上部和下部，移动架上设有螺母，该螺母套装在所述竖直丝杆上，气缸设置在移动架上，气缸的活塞杆与升降架相连，升降架为含有四 个侧边的矩形结构，电机通过传动机构与竖直丝杆的上端相连，电机设置在顶架上；
水平移动机构含有水平丝杆、丝杆螺母、伺服电机、直线导轨、吸盘架，水平丝杆的两端与所述升降架的相对两侧边构成转动连接，直线导轨设置在所述升降架的下方，吸盘架位于直线导轨上，吸盘架能够在直线导轨上移动，丝杆螺母穿装在水平丝杆上，丝杆螺母固定在所述吸盘架上，伺服电机与水平丝杆的一端相连，伺服电机设置在所述升降架上，所述吸盘设置在吸盘架的一端上。
所述上刀模座和下刀模座上分别设有负压吸盘器。
所述左侧架和右侧架后端内侧下部设置的两个后从动链轮分别设有张紧机构。
所述两个送料链轮的外侧分别设有送料板，两个送料板分别设置在所述左侧架与右侧架的内侧上。
所述两个出料链轮的外侧分别设有出料板，两个出料板分别设置在所述左侧架与右侧架的内侧上。
在上述智能化多功能吸塑材料裁切机中，由于同时采用了上液压缸和下液压缸，因此在作业过程中，上液压缸和下液压缸分别同时带动上刀模和下刀模相对移动进行裁切作业，使裁切时间缩短一半，从而提高了工作效率高；同时由于采用了进料装置和取料装置，从而克服了现有技术通过人工进料和下料而造成的安全隐患。
附图说明
图1是本发明一种智能化多功能吸塑材料裁切机(未含取料装置)的结 构示意图；
图2是图1的左视图；
图3是右侧架后端内侧的结构示意图；
图4是右侧架前端内侧的结构示意图；
图5是图1中的A部结构放大示意图；
图6是取料装置的结构示意图。
具体实施方式
图1、图2和图6中，一种智能化多功能吸塑材料裁切机，含有机架1、上活动横梁18、上刀模座17、上刀模、下刀模座5、下刀模、上液压缸19，上液压缸19设置在机架1的内上部，上活动横梁18与上液压缸19相连。上活动横梁18与机架1构成移动连接，上刀模座17设置在上活动横梁18上。上述智能化多功能吸塑材料裁切机还含下活动横梁4、下液压缸3、进料装置和取料装置。下液压缸3设置在机架1的内下部，下活动横梁4与下液压缸3相连，下活动横梁4与机架1构成移动连接，所述下刀模座5设置在下活动横梁4上。
送料装置含输送机构和门幅调节机构。
输送机构含有输送架、两个链条、两个送料链轮、两个前传动链轮、两个前从动链轮、两个出料链轮、两个后从动链轮、两个压料轮、六方轴11、电机26和减速机。输送架含有左侧架9、右侧架27和支撑梁29。左侧架9与右侧架27平行，左侧架9与右侧架27分别位于支撑梁29的左侧和右侧上，左侧架9和右侧架27能够在支撑梁29上滑动。支撑梁29的两端分别通过支撑架2设置在机架1上。两个送料链轮分别设 置在左侧架9和右侧架27的前端内侧上部，即两个送料链轮分别是左送料链轮15和右送料链轮21，左送料链轮15设置在左侧架9前端内侧上，右送料链轮21设置在右侧架27前端内侧37上，如图4所示。六方轴11穿装在左侧架9和右侧架27的前端的下部设有的通孔中，六方轴11通过轴承与左侧架9和右侧架27的前端下部的通孔构成转动连接。所述两个前传动链轮中央设有的六角孔分别穿装在六方轴11的两侧，即两个前传动链轮分别是左前传动链轮13和右前传动链轮23，左前传动链轮13穿装在六方轴11的左侧，左前传动链轮13通过左底座12设置在左侧架9的前端内侧，右前传动链轮23穿装在六角轴11的右侧，右前传动链轮23通过右底座24设置在右侧架27的前端内侧37上，如图4所示。左前传动链轮13和右前传动链轮23能够在六方轴11上相离或相向滑动。减速机设置在支撑梁29的一端上，六方轴11的一端与减速机相连，电机26与减速机相连。两个前从动链轮分别设置在左侧架9和右侧架27的前端内侧上，即两个前从动链轮分别是左前从动链轮14和右前从动链轮22，左前从动链轮14设置在左侧架9的前端内侧上，右前从动链轮22设置在右侧架27前端内侧37上，如图4所示。两个出料链轮分别设置在左侧架9和右侧架27的后端内侧的上部，即两个出料链轮分别是左出料链轮和右出料链轮38，左出料链轮设置在左侧架9的后端内侧上部，右出料链轮38设置在右侧架27的后端内侧32的上部。两个后传动链轮设置在左侧架和右侧架的后端内侧的下部，即两个后传动链轮分别是左后传动链轮和右后传动链轮35，左后传动链轮设置在左侧架9的后端内侧的下部，右后传动链轮35设置在右侧架27 的后端内侧32的下部，如图3所示。两个后从动链轮分别设置在左侧架9和右侧架27的后端内侧上，即两个后从动链轮分别是左后从动链轮和右后从动链轮34，左后从动链轮设置在左侧架9的后端内侧上，右后从动链轮34设置在右侧架27的后端内侧32上，如图3所示。所述两个链条上分别均布设有定位针，所述两个链条分别装在所述左侧架9和右侧架27内侧上的送料链轮、前传动链轮、前从动链轮、出料链轮、后传动链轮和后从动链轮上，即两个链条分别是左链条40和右链条41，左链条40装在左侧架9的左送料链轮15、左前传动链轮13、左前从动链轮14、左出料链轮、左后传动链轮和左后从动链轮上；右链条41装在右侧架27的右送料链轮21、右前传动链轮23、右前从动链轮22、右出料链轮38、右后传动链轮35和右后从动链轮34，如图3和图4所示。左侧架9和右侧架27的内侧分别设有左导向板和右导向板30，左导向板位于左侧架9内侧左送料链轮15和左出料链轮之间，右导向板30位于右侧架27内侧右送料链轮21和右出料链轮38之间，如图2、图3和图4所示。两个压料轮分别设置在左侧架9和右侧架27的前端内侧上部，即两个压料轮分别是左压料轮16和右压料轮20，左压料轮16设置在左侧架9的前端内侧上部，左压料轮16位于左送料链轮15的上方，左压料轮16上设有压料槽，该压料槽与所述左链条40上设有定位针36相配，作业时，所述定位36针通过所述左压料轮16的压料槽；右压料轮20设置在右侧架27的前端内侧37上部，右压料轮20位于右送料链轮20的上方，右压料轮20上设有压料槽，该压料槽与所述右链条41上设有定位针36相配，如图3和图4所示，作业时，所述定位针36通过 所述右压料轮20的压料槽。
门幅调节机构含有螺杆、左螺母、右螺母、传动装置、调幅电机、机构架，机构架固定在所述支撑梁的左、右两侧，左螺母和右螺母分别设置在所述左侧架和右侧架的下部，螺杆的左部和右部分别设有左螺旋和右螺纹，螺杆的左螺纹和右螺纹分别穿装在左螺母和右螺母中，螺杆的两端分别通过轴承与机构架的左侧和右侧构成转动连接，调幅电机和传动装置设置在机构架上，调幅电机与传动装置相连，传动装置与螺杆的一端相连；
在本实施例中，门幅调节机构含有前螺杆6、后螺杆33、前左螺母7、前右螺母28、后左螺母、后右螺母、传动装置、调幅电机8和机构架，机构架包括左架10和右架25，左架10和右架25分别固定在所述支撑梁29的左侧和右侧，前左螺母7、前右螺母28分别设置在所述左侧架9和右侧架27的前部的下部，后左螺母、后右螺母分别设置在所述左侧架9和右侧架27的后部的下部。前螺杆6和后螺杆33的左部和右部分别设有左螺旋和右螺纹，前螺杆6的左螺纹和右螺纹分别穿装在前左螺母7和前右螺母28中，前螺杆6的两端分别通过轴承与左架10和右架28的前部构成转动连接，后螺杆33的两端分别通过轴承与左架10和右架28的后部构成转动连接。后螺杆33两端的左螺纹和右螺纹分别穿装在后左螺母和后右螺母中，前螺杆6右端和后螺杆33的右端上分别设有链轮，这两个链轮上装有链条，调幅电机8和传动装置设置在左架10上，调幅电机8与传动装置相连，传动装置与前螺杆6的左端相连。
取料装置含有取料架55、上下升降机构、水平移动机构、吸盘44，水平移动机构与上下升降机构相连，上下升降机构设置在取料架55上，吸盘44与水平移动机构相连，取料架55位于所述机架1的一侧。
所述上下升降机构含有竖直丝杆53、移动架45、升降架48、气缸46、电机、顶架43，竖直丝杆53的上端通过轴承与顶架43构成转动连接，竖直丝杆53的下端通过轴承与底架54构成转动连接。顶架43和底架54分别设置在所述取料架55的上部和下部。移动架45上设有螺母47，该螺母47套装在所述竖直丝杆53上，气缸46设置在移动架45上，气缸46的活塞杆与升降架48相连。升降架48为含有四个侧边的矩形结构，电机通过传动机构42与竖直丝杆53的上端相连，电机设置在顶架43上。
水平移动机构含有水平丝杆51、丝杆螺母50、伺服电机49、直线导轨、吸盘架52，水平丝杆51的两端与所述升降架48的相对两侧边构成转动连接，直线导轨设置在所述升降架48的下方，吸盘架52位于直线导轨上，吸盘架52能够在直线导轨上移动，丝杆螺母50穿装在水平丝杆51上，丝杆螺母50固定在所述吸盘架52上，伺服电机49与水平丝杆51的一端相连，伺服电机49设置在所述升降架45上，所述吸盘44设置在吸盘架52的一端上。
所述上刀模座17和下刀模座5上分别设有负压吸盘器。
所述左侧架9和右侧架27后端内侧32下部设置的两个后从动链轮分别设有张紧机构。
所述两个送料链轮的外侧分别设有送料板，即左送料链轮15和右 送料链轮21的外侧分别设置左送料板和右送料板39，如图4所示。
所述两个出料链轮的外侧分别设有出料板，即左出料链轮和右出送料链轮38分别设置在所述左侧架9与右侧架27的内侧上，如图3所示。
使用上述智能化多功能吸塑材料裁切机时，上刀模设置在上刀模座17上，下刀模设置在下刀模座5上，六方轴11在电机26的带动下，使左前传动链轮13和右前传动链轮23转动，从而带动左链条40和右链条41跟随转动，吸塑材料的两边在左压料轮16和右压料轮20的压料槽及左链条40和右链条41上的定位针的定位下，进入到上刀模和下刀模之间后停止移动，上液压缸19和下液压缸3分别同时带动上刀模和下刀模相对移动进行裁切作业，裁切作业完成后，上液压缸19和下液压缸3分别同时带动上刀模和下刀模相反移动返回原位，取料装置的吸盘44在水平移动机构带动下，进入在上刀模和下刀模之间，水平移动机构在上下升降机构的带动下下移，吸盘44将裁切后的成品吸起，然后在下下升降机构的带动下上移，最后水平移动机构退回到原位，吸在吸盘44上的成品脱落到外设的输送带上被带走。
在上述智能化多功能吸塑材料裁切机中，由于在作业过程中，上液压缸19和下液压缸3分别同时带动上刀模和下刀模相对移动进行裁切作业，使裁切时间缩短一半，从而提高了工作效率高；同时由于采用了进料装置和取料装置，从而克服了现有技术通过人工进料和下料而造成的安全隐患。

Claims (5)

  1. 一种智能化多功能吸塑材料裁切机，含有机架、上活动横梁、上刀模座、上刀模、下刀模座、下刀模、上液压缸，上液压缸设置在机架的内上部，上活动横梁与上液压缸相连，上活动横梁与机架构成移动连接，上刀模座设置在上活动横梁上，其特征在于：还含下活动横梁、下液压缸、进料装置和取料装置，下液压缸设置在机架的内下部，下活动横梁与下液压缸相连，下活动横梁与机架构成移动连接，所述下刀模座设置在下活动横梁上；
    送料装置含输送机构和门幅调节机构，输送机构含有输送架、两个链条、两个送料链轮、两个前传动链轮、两个前从动链轮、两个出料链轮、两个后传动链轮、两个后从动链轮、两个压料轮、六方轴、电机和减速机，输送架含有左侧架、右侧架和支撑梁，左侧架与右侧架平行，左侧架与右侧架分别位于支撑梁的左侧和右侧上，左侧架和右侧架能够在支撑梁上滑动，支撑梁的两端分别通过支撑架设置在机架上，两个送料链轮分别设置在左侧架和右侧架的前端内侧上部，六方轴穿装在左侧架和右侧架的前端的下部设有的通孔中，六方轴通过轴承与左侧架和右侧架的前端下部的通孔构成转动连接，所述两个前传动链轮中央设有的六角孔分别穿装在六方轴的两侧，两个前传动链轮通过底座分别设置在所述左侧架和右侧架的前端内侧，两个前传动链轮能够在六方轴上相离或相向滑动，减速机设置在支撑梁的一端上，六方轴的一端与减速机相连，电机与减速机相连，两个前从动链轮分别设置在左侧架和右侧架的前端内侧上，两个出料链轮分别设置 在左侧架和右侧架的后端内侧的上部，两个后传动链轮设置在左侧架和右侧架的后端内侧的下部，两个后从动链轮分别设置在左侧架和右侧架的后端内侧上；所述两个链条上分别均布设有定位针，所述两个链条分别装在所述左侧架和右侧架内侧上的送料链轮、前传动链轮、前从动链轮、出料链轮、后传动链轮和后从动链轮上，左侧架和右侧架的内侧分别设有左导向板和右导向板，左导向板位于左侧架内侧送料链轮和出料链轮之间，右导向板位于右侧架内侧送料链轮和出料链轮之间；两个压料轮分别设置在左侧架和右侧架的前端内侧上部，压料轮位于送料链轮的上方，压料轮上设有压料槽，该压料槽与所述链条上均布设有的定位针相配，作业时，所述定位针通过所述压料轮上的压料槽；
    门幅调节机构含有螺杆、左螺母、右螺母、传动装置、调幅电机、机构架，机构架固定在所述支撑梁的左、右两侧，左螺母和右螺母分别设置在所述左侧架和右侧架的下部，螺杆的左部和右部分别设有左螺旋和右螺纹，螺杆的左螺纹和右螺纹分别穿装在左螺母和右螺母中，螺杆的两端分别通过轴承与机构架的左侧和右侧构成转动连接，调幅电机和传动装置设置在机构架上，调幅电机与传动装置相连，传动装置与螺杆的一端相连；
    取料装置含有取料架、上下升降机构、水平移动机构、吸盘，水平移动机构与上下升降机构相连，上下升降机构设置在取料架上，吸盘与水平移动机构相连，取料架位于所述机架的一侧；
    所述上下升降机构含有竖直丝杆、移动架、升降架、气缸、电机、 顶架，竖直丝杆的上端通过轴承与顶架构成转动连接，竖直丝杆的下端通过轴承与底架构成转动连接，顶架和底架分别设置在所述取料架的上部和下部，移动架上设有螺母，该螺母套装在所述竖直丝杆上，气缸设置在移动架上，气缸的活塞杆与升降架相连，升降架为含有四个侧边的矩形结构，电机通过传动机构与竖直丝杆的上端相连，电机设置在顶架上；
    水平移动机构含有水平丝杆、丝杆螺母、伺服电机、直线导轨、吸盘架，水平丝杆的两端与所述升降架的相对两侧边构成转动连接，直线导轨设置在所述升降架的下方，吸盘架位于直线导轨上，吸盘架能够在直线导轨上移动，丝杆螺母穿装在水平丝杆上，丝杆螺母固定在所述吸盘架上，伺服电机与水平丝杆的一端相连，伺服电机设置在所述升降架上，所述吸盘设置在吸盘架的一端上。
  2. 根据权利要求1所述的一种智能化多功能吸塑材料裁切机，其特征在于：所述上刀模座和下刀模座上分别设有负压吸盘器。
  3. 根据权利要求1所述的一种智能化多功能吸塑材料裁切机，其特征在于：所述左侧架和右侧架后端内侧下部设置的两个后从动链轮分别设有张紧机构。
  4. 根据权利要求1所述的一种智能化多功能吸塑材料裁切机，其特征在于：所述两个送料链轮的外侧分别设有送料板，两个送料板分别设置在所述左侧架与右侧架的内侧上。
  5. 根据权利要求1所述的一种智能化多功能吸塑材料裁切机，其特征在于：所述两个出料链轮的外侧分别设有出料板，两个出料板分别设 置在所述左侧架与右侧架的内侧上。
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