WO2017056295A1 - ロータリーヘッド、及び、表面実装機 - Google Patents
ロータリーヘッド、及び、表面実装機 Download PDFInfo
- Publication number
- WO2017056295A1 WO2017056295A1 PCT/JP2015/077955 JP2015077955W WO2017056295A1 WO 2017056295 A1 WO2017056295 A1 WO 2017056295A1 JP 2015077955 W JP2015077955 W JP 2015077955W WO 2017056295 A1 WO2017056295 A1 WO 2017056295A1
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- WO
- WIPO (PCT)
- Prior art keywords
- axis
- linear motor
- rotary head
- rotating body
- drive unit
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0413—Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/041—Incorporating a pick-up tool having multiple pick-up tools
Definitions
- the technology disclosed in this specification relates to a rotary head and a surface mounter.
- the rotating body is attached to the rotating body so as to be movable in the direction of the rotation axis, and is arranged on a virtual circle centered on the rotation axis.
- a device including a mounting head (so-called rotary head) having a plurality of suction nozzles (component holding members) for sucking a component at its tip portion and releasing the sucked component by a positive pressure.
- a suction nozzle drive unit that moves the suction nozzle in the direction of the rotation axis of the rotating body and a valve that switches the pressure supplied to the suction nozzle between positive pressure and negative pressure are provided at the positive pressure supply position.
- a valve that switches the pressure supplied to the suction nozzle between positive pressure and negative pressure
- the valve drive unit moved to a negative pressure supply position is known (for example, refer to patent documents 1).
- the overlapping rotary head described in Patent Document 1 includes a holding shaft lifting device that moves the nozzle holding shaft back and forth with an electric motor, and a switching device that switches the position of the valve spool with a linear motor.
- This specification discloses a technique for suppressing deterioration of mounting accuracy due to heat generated by a linear motor in a rotary head that drives a component holding member or valve by a linear motor and a surface mounter.
- the rotary head disclosed in the present specification is a rotary head of a surface mounter, and is attached to the rotary body, a rotary drive unit that rotationally drives the rotary body, and a rotary drive unit that is movable in the rotation axis direction.
- a rotary drive unit that rotationally drives the rotary body
- a rotary drive unit that is movable in the rotation axis direction.
- Arranged on a virtual circle centered on the axis of rotation has a plurality of component holding members that hold and release components, and an opposed linear motor with a core, and moves to a predetermined drive position on the virtual circle
- a holding member drive unit that moves the component holding member in the direction of the rotation axis by the opposed linear motor with a core.
- the linear motor disclosed in Patent Document 1 described above is a cylindrical linear motor, a so-called shaft type linear motor.
- a plurality of ring-shaped permanent magnets are provided as stators on the surface of the rod, and a mover including a plurality of coils is disposed outside the stator. They are fitted with a gap, and these movers move along the axial direction of the stator.
- a shaft-type linear motor has a low thrust density (thrust that can be generated with respect to the volume of the motor), and therefore easily generates heat when the operating load increases.
- the opposed linear motor with core has a higher thrust density than the shaft type linear motor, so if the motor is the same size, it will not generate heat easily even if the operating load increases. For this reason, according to said rotary head, the deterioration of the mounting precision by the heat_generation
- the holding member drive unit includes a movable element of the cored opposed linear motor included in the holding member drive unit on an arbitrary virtual straight line perpendicular to the rotation axis around the rotating body.
- the stator and the mover of the opposed linear motor with core are arranged in a posture aligned in the tangential direction of the virtual circle at the intersection of the virtual circle and the virtual straight line. May be.
- the holding member drive unit is arranged in a posture in which the mover moves in the rotation axis direction around the rotating body.
- the holding member drive unit is arranged in a posture in which the mover moves in the virtual linear direction. Compared with the case where it has, the protrusion of the holding member drive unit in a virtual linear direction can be suppressed.
- the holding member drive unit is arranged so that the tangent direction at the intersection of the virtual circle and the virtual line between the stator and the movable element on an arbitrary virtual line orthogonal to the rotation axis of the rotating body.
- the rotary head described above since the overhang of the holding member drive unit can be suppressed, the circle (outermost circumference) circumscribing the holding member drive unit around the rotation axis of the rotating body can be reduced. In other words, the rotary head can be made compact when viewed from the direction of the rotation axis of the rotating body. As a result, the rotary head can have a large movable region in the direction perpendicular to the rotation axis of the rotating body.
- a first read member provided on an output shaft to which a mover of the opposed linear motor with core is attached, the stator of the opposed linear motor with core sandwiching the output shaft
- the first read member extending substantially parallel to the output shaft on the opposite side of the first read member, and the output shaft on the opposite side across the first read member, the first read member
- a first position detection unit that detects the position of the member to be read.
- the output shaft has a straight shape extending straight in the rotation axis direction of the rotating body, and the extended portion is used as a member to be read, so that the stator and the first position detection unit are arranged side by side in the rotation axis direction. You can also. However, in that case, since the output shaft becomes longer in the rotation axis direction, it may be difficult to secure a space for arranging the holding member drive unit. According to the above rotary head, since the first read member extending substantially parallel to the output shaft is provided on the output shaft on the opposite side of the stator across the output shaft, the output shaft in the rotation axis direction is provided. The length can be shortened. As a result, when the output shaft is long in the rotation axis direction, it is easy to secure a space for arranging the holding member drive unit even if it is difficult to secure a space for arranging the holding member drive unit.
- the component holding member is a suction nozzle that sucks the component by negative pressure and releases the sucked component by positive pressure
- the rotary head is a negative pressure that supplies negative pressure to the suction nozzle.
- a plurality of valves attached to the rotating body movably between a supply position and a positive pressure supply position for supplying a positive pressure to the suction nozzle; and an opposed linear motor with a core; And a valve drive unit that moves the valve corresponding to the suction nozzle that has moved between the negative pressure supply position and the positive pressure supply position by the opposed linear motor with a core.
- the opposed linear motor with core has a higher thrust density than the shaft type linear motor, so if the motor is the same size, it will not generate heat even if the operating load increases. For this reason, according to said rotary head, the deterioration of the mounting precision by the heat_generation
- the rotary head disclosed in this specification is a rotary head of a surface mounter, and is attached to the rotary body, a rotary drive unit that rotationally drives the rotary body, and a rotary drive unit that is movable in the rotation axis direction.
- a plurality of suction nozzles that are arranged on an imaginary circle centered on the rotation axis, suck a component at its tip by negative pressure, and release the sucked component by positive pressure;
- a holding member drive unit that moves the suction nozzle moved to a predetermined drive position on a virtual circle in the rotation axis direction, a negative pressure supply position that supplies negative pressure to the suction nozzle, and positive pressure to the suction nozzle
- the suction nozzle having a plurality of valves attached to the rotating body so as to be movable between a positive pressure supply position and an opposed linear motor with a core, and having moved to the drive position And a valve driving unit for moving between the positive pressure supply position and the negative pressure supply position corresponding said valve by said core with opposing linear motor.
- the opposed linear motor with core has a higher thrust density than the shaft type linear motor, so if the motor is the same size, it will not generate heat even if the operating load increases. For this reason, according to said rotary head, the deterioration of the mounting precision by the heat_generation
- valve drive unit has a movable element of the opposed linear motor with a core included in the valve drive unit on an arbitrary virtual straight line perpendicular to the rotation axis around the rotating body in the direction of the rotation axis. Even if the stator and the movable element of the opposed linear motor with core are arranged in a posture to move and aligned in a tangential direction of the virtual circle at the intersection of the virtual circle and the virtual straight line. Good.
- the rotary head can be made compact when viewed from the rotation axis direction of the rotating body.
- the rotary head can have a large movable region in the direction perpendicular to the rotation axis of the rotating body.
- the holding member driving unit and the valve driving unit may overlap with each other when viewed from the rotation axis direction.
- the rotary head becomes large when viewed from the rotational axis direction of the rotating body.
- the valve drive unit and the holding member drive unit overlap each other when viewed from the rotation axis direction of the rotating body, so that the direction in which the holding member drive unit projects and the valve drive unit project. The direction is almost the same. For this reason, a rotary head can be made small seeing from the rotation-axis direction of a rotary body compared with the case where they have protruded in the mutually different direction. As a result, the rotary head can have a large movable region in the direction perpendicular to the rotation axis.
- a second read member provided on an output shaft to which a movable element of the opposed linear motor with core included in the valve drive unit is mounted, and opposed to the core with the output shaft interposed therebetween;
- a second read member extending substantially parallel to the output shaft on the opposite side of the stator of the linear motor, and the output shaft arranged on the opposite side of the second read member.
- a second position detector for detecting the position of the second member to be read.
- a surface mounting machine disclosed in the present specification includes the rotary head according to any one of claims 1 to 8, a component mounting apparatus for mounting the component on a substrate, and the component mounting.
- a component supply device that supplies the component to the device; and a substrate transfer device that transfers the substrate to a mounting position of the component by the component mounting device.
- Plan view of surface mounter Perspective view of rotary head An enlarged perspective view of a part of the rotary head The perspective view which shows the state which exposed the front-end
- Block diagram showing the electrical configuration of the surface mounter Front view of Z-axis drive unit Side view showing the inside of the Z-axis drive source Top view of rotating body and Z-axis drive device
- Front view of V-axis drive unit Side view showing the inside of the V-axis drive source Top view of rotating body and V-axis drive device
- a surface mounter 1 includes a base 10 and a transport conveyor (substrate transport device) for transporting a printed circuit board (an example of a substrate) B1. 20), a component mounting device 30 for mounting the electronic component (an example of the component) E1 on the printed circuit board B1, a component supply device 40 for supplying the electronic component E1 to the component mounting device 30, and the like. .
- the base 10 has a rectangular shape in plan view and a flat upper surface.
- a backup plate (not shown) for backing up the printed circuit board B1 when the electronic component E1 is mounted on the printed circuit board B1 is provided below the transport conveyor 20 in the base 10.
- the long side direction of the base 10 left-right direction in FIG. 1 and the transport direction of the transport conveyor 20 are defined as the X-axis direction
- the short side direction of the base 10 (vertical direction in FIG. 1) is the Y-axis direction.
- the vertical direction of the base 10 (the vertical direction in FIG. 2) is taken as the Z-axis direction.
- the transport conveyor 20 is disposed at a substantially central position of the base 10 in the Y-axis direction, and transports the printed circuit board B1 along the transport direction (X-axis direction).
- the conveyor 20 includes a pair of conveyor belts 22 that circulate in the conveying direction.
- the printed circuit board B ⁇ b> 1 is set so as to be installed on both conveyor belts 22.
- the printed circuit board B1 is carried from one side (the right side shown in FIG. 1) in the transport direction along the conveyor belt 22 to a work position on the base 10 (a position surrounded by a two-dot chain line in FIG. 1). After stopping and mounting the electronic component E1, it is carried out along the conveyor belt 22 to the other side (left side shown in FIG. 1).
- the parts supply device 40 is a feeder type, and is arranged at four places, two places in the X-axis direction on both sides of the conveyor 20 (upper and lower sides in FIG. 1).
- a plurality of feeders 42 are attached to these component supply devices 40 in a side-by-side arrangement.
- Each feeder 42 includes a reel (not shown) around which a component supply tape (not shown) in which a plurality of electronic components E1 are accommodated, an electric delivery device (not shown) that draws the component supply tape from the reel, and the like.
- the electronic components E1 are supplied one by one from the component supply position provided at the end located on the conveyor side.
- the component mounting apparatus 30 includes a pair of support frames 32 provided above the base 10 and a component supply apparatus 40 described later, a rotary head 50, and a rotary head drive mechanism that drives the rotary head 50.
- Each support frame 32 is located on both sides of the base 10 in the X-axis direction, and extends in the Y-axis direction.
- the support frame 32 is provided with an X-axis servo mechanism and a Y-axis servo mechanism that constitute a rotary head drive mechanism.
- the rotary head 50 is movable in the X-axis direction and the Y-axis direction within a certain movable region by the X-axis servo mechanism and the Y-axis servo mechanism.
- the Y-axis servo mechanism has a Y-axis guide rail 33Y, a Y-axis ball screw 34Y into which a ball nut (not shown) is screwed, and a Y-axis servo motor 35Y.
- a head support 36 fixed to a ball nut is attached to each Y-axis guide rail 33Y.
- the Y-axis servo motor 35Y is energized and controlled, the ball nut advances and retreats along the Y-axis ball screw 34Y.
- the head support 36 fixed to the ball nut and the rotary head 50 to be described later become the Y-axis guide. It moves in the Y-axis direction along the rail 33Y.
- the X-axis servo mechanism has an X-axis guide rail (not shown), an X-axis ball screw 34X in which a ball nut (not shown) is screwed, and an X-axis servo motor 35X.
- a rotary head 50 is movably attached to the X-axis guide rail along the axial direction.
- the X-axis servomotor 35X is energized and controlled, the ball nut advances and retreats along the X-axis ball screw 34X.
- the rotary head 50 fixed to the ball nut moves along the X-axis guide rail in the X-axis direction. Moving.
- the rotary head 50 has an arm shape in which a head main body 52 that is a main body is covered with covers 53 and 54, and sucks an electronic component E ⁇ b> 1 supplied by the component supply device 40. Mounted on the printed circuit board B1. As shown in FIG. 4, a total of 18 nozzle shafts 55 are supported at the tip of the rotary head 50 so as to be movable in the Z-axis direction (vertical direction) by the rotating body 60.
- the rotating body 60 is provided with a shaft portion 62 having an axial shape along the Z-axis direction, and a shaft holding member that is provided around the shaft portion 62 at the lower end portion of the rotary head 50 and has a substantially cylindrical shape having a larger diameter than the shaft portion 62. Part 64.
- the shaft portion 62 of the rotating body 60 is supported by the head main body portion 52 so as to be capable of bi-directional rotation (that is, rotatable) around the axis of the shaft portion 62.
- the shaft portion 62 has a double structure, and an N-axis driven gear 62N is provided around the axis of the shaft portion 62 on the inner shaft portion 62 (hereinafter referred to as “N-axis”).
- An R-axis driven gear 62R is provided around the axis of the shaft portion 62 at the upper portion of the shaft portion 62 (hereinafter referred to as “R-axis”).
- An N-axis drive device (an example of a rotation drive unit) (not shown) for rotationally driving the rotary body 60 is disposed at a substantially central portion of the rotary head 50 in the Z-axis direction.
- the N-axis drive device has an N-axis servomotor 35N (see FIG. 7) and an N-axis drive gear (not shown) provided around the output shaft of the N-axis servomotor 35N.
- the N-axis drive gear is meshed with the N-axis driven gear 62N.
- the shaft holding portion 64 of the rotating body 60 has 18 through holes formed at equal intervals in the circumferential direction.
- an axial nozzle shaft 55 is held via a cylindrical shaft holder 57 so as to extend along the Z-axis direction while penetrating the shaft holding portion 64.
- a suction nozzle 56 (an example of a component holding member) that sucks the electronic component E ⁇ b> 1 is respectively provided at a lower end portion protruding downward from the shaft holding portion 64 as shown in FIGS. 4 and 5. Is provided.
- each suction nozzle 56 A negative pressure or a positive pressure is supplied to each suction nozzle 56.
- Each suction nozzle 56 sucks and holds the electronic component E1 at its tip by negative pressure, and releases the electronic component E1 held at its tip by positive pressure.
- each suction nozzle 56 provided on each nozzle shaft 55 together with each nozzle shaft 55 is turned around the rotation axis of the rotating body 60.
- an R-axis drive device 70 for rotating each nozzle shaft 55 around its axis is disposed at a substantially central portion in the Z-axis direction of the rotary head 50.
- the R-axis drive device 70 includes an R-axis servomotor 35R and an R-axis drive gear 72R (see FIG. 3) provided around the output shaft of the R-axis servomotor 35R and meshed with the R-axis driven gear 62R.
- a common gear (not shown) is provided below the R-axis driven gear 62R.
- nozzle gears 57 ⁇ / b> R are provided around part of each shaft holder 57 around its cylinder axis.
- a nozzle gear 57R provided on each nozzle shaft 55 is meshed with the common gear.
- each shaft holder 57 rotates by meshing with the nozzle gear 57R. Since each shaft holder 57 and each nozzle shaft 55 are ball spline-coupled, 18 nozzle shafts 55 rotate in the same direction and at the same angle around the axis along with the rotation of the common gear. To do.
- a spring retaining bolt 58 is screwed to the upper end portion of each nozzle shaft 55.
- a winding spring 59 is disposed on the outer peripheral surface side of each nozzle shaft 55. The winding spring 59 is disposed in a compressed state between the spring retaining bolt 58 and the shaft holder 57, and each nozzle shaft 55 is biased upward by the elastic force of the winding spring 59.
- the rotary head 50 has a specific position (hereinafter referred to as drive) on a virtual circle 66 (see FIG. 10) in which the nozzle shafts 55 are arranged among the 18 nozzle shafts 55.
- the Z-axis drive device 80 has a box-shaped Z-axis drive source 82 and a Z-axis movable portion 84 that extends downward from the Z-axis drive source 82.
- a Z-axis linear motor 35Z (see FIG. 7) for driving the Z-axis movable portion 84 by linear motor drive.
- the Z-axis movable portion 84 is supported so as to be movable in the direction along the shaft portion 62 with respect to the Z-axis drive source 82, and is lifted and lowered in the direction along the shaft portion 62 by the Z-axis drive source 82.
- the Z-axis linear motor 35Z is an opposed linear motor with a core, more specifically, a moving magnet type opposed linear motor with a core.
- a moving magnet type opposed linear motor with a core is one in which a coil as a stator is wound around a core, and a permanent magnet as a mover is provided so as to be movable in the vicinity of the coil. is there.
- the opposed linear motor with a core may be called an F-type linear motor.
- the cored opposed linear motor includes a moving coil type having a permanent magnet as a stator and a coil as a mover.
- the Z-axis linear motor 35Z is a moving coil type opposed linear motor with a core. There may be.
- the moving coil method the wire that is energized to the coil moves with the coil, making the wiring complicated.
- the moving magnet method the coil is fixed, so there is no need for wiring in the magnet that is the moving part. Wiring can be simplified compared to the method.
- a cam follower 86 (hereinafter referred to as “Z-axis cam follower 86”) around the axis along the X-axis direction is provided at the lower end portion of the Z-axis movable portion 84 in the Z-axis drive device 80. It is attached to be rotatable.
- the Z-axis movable portion 84 is supported by the Z-axis drive source 82 in such an arrangement that the Z-axis cam follower 86 is close to the upper end portion (spring retaining bolt 58) of the nozzle shaft 55 at the drive position at the rising end position. (See FIG. 5). For this reason, in the state where the Z-axis movable part 84 is at the rising end position, the rotation around the shaft part 62 of each nozzle shaft 55 is allowed.
- the Z-axis cam follower 86 comes into contact with the upper end portion of the nozzle shaft 55 at the drive position, and the nozzle shaft 55 It is lowered against the elastic force.
- the nozzle shaft 55 is lowered, the suction nozzle 56 provided on the nozzle shaft 55 is lowered, and the tip of the suction nozzle 56 comes close to the printed circuit board B1 at the component supply position or work position of the component supply device 40. .
- the Z-axis movable portion 84 is raised from this state, the nozzle shaft 55 and the suction nozzle 56 are raised by the elastic force restoring force of the winding spring 59.
- the rotary head 50 includes a switching device 90 for switching the pressure supplied to each suction nozzle 56 between a negative pressure and a positive pressure.
- a total of 18 switching devices 90 are provided corresponding to each suction nozzle 56 (each nozzle shaft 55).
- Each switching device 90 is located between the two adjacent nozzle shafts 55 on the outer side of each nozzle shaft 55 arranged on the virtual circle 66, and similarly to each nozzle shaft 55, the shaft holding unit 64. They are provided at equal intervals on the virtual circle 66 along the outer periphery (see FIG. 4).
- each switching device 90 includes an axial valve spool 92 (an example of a valve) and a cylindrical sleeve 94 in which a lower portion of the valve spool 92 is accommodated. .
- Each sleeve 94 is attached to each attachment hole provided in the shaft holding portion 64. Specifically, the entire sleeve 94 excluding the large diameter portion 98 provided at the upper end is attached so as to be inserted into the attachment hole. In the sleeve 94, the lower part of the valve spool 92 (most part excluding the contact part 93 of the valve spool 92) is movable along the axial direction from the opening of the large diameter part 98 exposed from the shaft holding part 64. Be contained.
- Each valve spool 92 is arranged inside the sleeve 94 such that its axial direction is along the Z-axis direction (vertical direction), and is supplied to each suction nozzle 56 by moving along the axial direction. Switch the air pressure between negative pressure and positive pressure. Further, as shown in FIG. 6, each valve spool 92 has a substantially U-shape in the lateral direction and an abutting portion 93 with which a V-axis cam follower 106 of the V-axis drive device 100 described later is abutted. have. Each of the valve spools 92 is arranged with the abutting portion 93 having a substantially U shape facing the open side toward the outside (the side opposite to the shaft portion 62 side) (see FIG. 4). ).
- the contact portion 93 is formed in a substantially U-shape in the lateral direction so as to extend in a direction orthogonal to the axial direction (Z-axis direction) of the valve spool 92 and to be opposed to each other in the axial direction. It has a pair of opposing parts 93A.
- Each switching device 90 moves to the rising end position (hereinafter referred to as “negative pressure supply position 201”) where the upper end of the valve spool 92 accommodated in the sleeve 94 is the position indicated by the alternate long and short dash line 201 in FIG. A negative pressure is supplied into the sleeve 94.
- negative pressure supply position 202 which is a position indicated by a one-dot chain line 202 in FIG. 6, positive pressure is supplied into the sleeve 94.
- the negative pressure or the positive pressure supplied into each sleeve 94 is supplied to the suction nozzle 56 corresponding to the sleeve 94 through a supply path (not shown).
- each sleeve 94 has a negative pressure input port 94A to which negative pressure is input, a positive pressure input port 94B to which positive pressure is input, and a negative pressure input port 94A or a positive pressure input port 94B.
- an output port (not shown) from which a negative pressure or a positive pressure input from is output. The output port communicates with the corresponding suction nozzle 56.
- a first negative pressure supply path 62A for supplying a negative pressure is provided inside the inner shaft portion 62, and a first positive pressure supply for supplying a positive pressure is provided outside the rotating body 60.
- a path 62B is provided (see FIG. 2).
- the shaft holding portion 64 communicates with a plurality of second negative pressure supply paths 64A to which negative pressure is supplied corresponding to each sleeve 94 and the first positive pressure supply path 62B, and positive pressure is supplied.
- Two second positive pressure supply paths 64B are provided.
- the first negative pressure supply path 62 ⁇ / b> A is configured to always communicate with all the second negative pressure supply paths 64 ⁇ / b> A at the lower end thereof regardless of whether the shaft part 62 is rotated.
- Each second negative pressure supply path 64A communicates with a negative pressure input port 94A of a sleeve 94 in which the valve spool 92 is accommodated in a state where the valve spool 92 is in the negative pressure supply position 201. Therefore, when the valve spool 92 is in the negative pressure supply position 201, it corresponds to the valve spool 92 (switching device 90) regardless of whether each suction nozzle 56 is turning around the axis of the rotating body 60. A negative pressure is always supplied to the suction nozzle 56.
- the two second positive pressure supply paths 64B are respectively provided at positions corresponding to the drive position in which the nozzle shaft 55 is moved up and down in the Z-axis direction by each Z-axis drive device 80 in the shaft holding portion 64. .
- Both the second positive pressure supply paths 64B are connected to the positive pressure of the sleeve 94 in which the valve spool 92 is accommodated in a state where the valve spool 92 corresponding to the suction nozzle 56 in the driving position is in the positive pressure supply position 202. It communicates with the input port 94B. Accordingly, when the valve spool 92 is in the positive pressure supply position 202, positive pressure is supplied from the output port to the suction nozzle 56 only when the suction nozzle 56 corresponding to the valve spool 92 is in the drive position. .
- the negative pressure is always supplied to the suction nozzle 56 corresponding to the valve spool 92 at the negative pressure supply position 201, so that the electronic component E1 sucked by the plurality of suction nozzles 56 is removed. Falling when the rotary head 50 is moved is suppressed.
- the positive pressure is supplied to the suction nozzle 56 corresponding to the valve spool 92 at the positive pressure supply position 202 only in a predetermined case, so that only the electronic component E1 to be mounted is positively applied. It can be mounted on the printed circuit board B1.
- outer seal rings 96 are arranged on the outer peripheral surface of each sleeve 94 at intervals in the Z-axis direction.
- the outer seal ring 96 is an annular ring made of an elastic body such as rubber, and has a function of sealing between the mounting hole of the shaft holding portion 64.
- inner seal rings are arranged at a plurality of locations along the axial direction.
- the inner seal ring is an annular ring made of an elastic body such as rubber, and is attached to the outer surface of the valve spool 92.
- the inner seal ring functions to seal between the inner peripheral surface of the sleeve 94 and the valve spool 92.
- the inner seal ring is configured such that the valve spool 92 moved to the negative pressure supply position or the positive pressure supply position by the friction force is held at that position.
- the rotary head 50 moves the valve spool 92 of each switching device 90 between the negative pressure supply position 201 and the positive pressure supply position 202 along the Z-axis direction (vertical direction).
- V-axis drive devices 100 an example of a valve drive unit.
- the two V-axis drive devices 100 have the same structure and are arranged symmetrically on both the left and right sides of the rotary head 50 with the shaft portion 62 of the rotating body 60 interposed therebetween (see FIG. 5).
- the two V-axis drive devices 100 are provided corresponding to the Z-axis drive devices 80, respectively, and are disposed directly below the corresponding Z-axis drive devices 80 (see FIGS. 5 and 13). In other words, the V-axis drive device 100 and the Z-axis drive device 80 corresponding to the V-axis drive device 100 overlap each other when viewed from the rotation axis direction of the rotating body 60.
- the V-axis drive device 100 includes a box-shaped V-axis drive source 102 and a V-axis movable unit 104 extending upward from the V-axis drive source 102.
- a V-axis linear motor 35V (see FIG. 7) for driving the V-axis movable unit 104 by linear motor drive is provided inside the V-axis drive source 102.
- the V-axis movable portion 104 is supported so as to be movable in the direction along the shaft portion 62 with respect to the V-axis drive source 102, and is moved up and down in the direction along the shaft portion 62 by the V-axis drive source 102.
- the V-axis linear motor 35V is also a moving magnet type cored opposed linear motor.
- V-axis cam follower 106 As shown in FIGS. 4 and 5, a cam follower 106 (hereinafter referred to as “V-axis cam follower 106”) is arranged around the axis along the X-axis direction at the upper end of the V-axis movable unit 104 in the V-axis drive device 100. It is attached to be rotatable.
- the V-axis movable portion 104 is arranged such that the V-axis cam follower 106 is positioned between a pair of opposed portions 93A in the contact portion of the valve spool with respect to the valve spool corresponding to the nozzle shaft in the driving position. It is supported by the V-axis drive source 102 (see FIG. 5).
- the V-axis cam follower 106 contacts the pair of opposed portions 93A located on both sides thereof to push up the valve spool 92, and the valve spool 92 is negatively pressurized.
- the feed position 201 is raised.
- the V-axis cam follower 106 contacts the pair of opposed portions 93A located on both sides thereof to push down the valve spool 92.
- the pressure is lowered to the positive pressure supply position 202.
- the rotation direction of the V-axis cam follower 106 is tangent to the trajectory that forms the circumference of each nozzle shaft 55 swung by the rotating body 60. It almost coincides with the direction. Therefore, when the rotating body 60 is rotated during the raising / lowering operation of the valve spool 92 by the V-axis cam follower 106, the V-axis cam follower 106 is maintained in a state where the V-axis cam follower 106 is in contact with the pair of opposed portions 93A. Since it rotates by the frictional force between a pair of opposing part 93A, the raising / lowering operation
- the V-axis cam follower 106 does not come into contact with both opposing portions 93A of the valve spool 92. ing. For this reason, when the V-axis movable unit 104 is in a state where the valve spool 92 is in the vicinity of the intermediate height position between the negative pressure supply position 201 and the positive pressure supply position 202, the V-axis cam follower 106 does not interfere with the valve spool 92, The rotating body 60 can be rotated.
- the rotary head 50 is provided with a substrate recognition camera C1 (see FIG. 7).
- the board recognition camera C1 moves together with the rotary head 50 to capture an image at an arbitrary position on the printed board B1 stopped at the work position.
- a component recognition camera C2 (see FIG. 1) is fixed near the work position on the base 10.
- the component recognition camera C ⁇ b> 2 captures an image of the electronic component E ⁇ b> 1 sucked from the component supply position of the component supply device 40 by the suction nozzle 56.
- the control unit 110 includes an arithmetic control unit 111 configured by a CPU or the like. Connected to the arithmetic control unit 111 are a motor control unit 112, a storage unit 113, an image processing unit 114, an external input / output unit 115, a feeder communication unit 116, a display unit 117, and an input unit 118, respectively. Has been.
- the motor control unit 112 drives the X-axis servo motor 35X and the Y-axis servo motor 35Y of the component mounting apparatus 30 in accordance with a mounting program 113A described later, and the N-axis servo motor 35N, R-axis servo motor 35R, Z of the rotary head 50.
- the shaft linear motor 35Z and the V-axis linear motor 35V are each driven.
- the motor control unit 112 drives the conveyor 20 according to the mounting program 113A.
- the storage unit 113 includes a ROM (Read Only Memory) that stores a program for controlling the CPU, a RAM (Random Access Memory) that temporarily stores various data during operation of the apparatus, and the like.
- the storage unit 113 stores a mounting program 113A and various data 113B described below.
- the mounting program 113A stored in the storage unit 113 includes parts including board information relating to the number of printed boards B1 to be mounted and the number and types of electronic parts E1 mounted on the printed boards B1. Information, mounting information on the mounting position of the electronic component E1 on the printed circuit board B1, and the like.
- the various data 113B stored in the storage unit 113 includes data regarding the number and types of electronic components E1 held in the feeders 42 of the component supply device 40.
- the image processing unit 114 is configured to capture image signals output from the board recognition camera C1 and the component recognition camera C2. In the image processing unit 114, analysis of the component image and analysis of the board image are performed based on the captured image signals from the cameras C1 and C2, respectively.
- the external input / output unit 115 is a so-called interface, and is configured to receive detection signals output from various sensors 115A provided in the main body of the surface mounter 1.
- the external input / output unit 115 is configured to perform operation control on the various actuators 115 ⁇ / b> B based on a control signal output from the arithmetic processing unit 111.
- the feeder communication unit 116 is connected to the control unit of each feeder 42 attached to the component supply device 40, and controls each feeder 42 in an integrated manner.
- the control unit of each feeder 42 controls the driving of a motor for feeding the component supply tape.
- the display unit 117 includes a liquid crystal display device having a display screen and displays the state of the surface mounter 1 on the display screen.
- the input unit 118 is composed of a keyboard or the like, and accepts external input by manual operation.
- the transport state in which the transport substrate 20 transports the printed circuit board B1 and the printed circuit board B1 carried into the work position on the base 10 are performed.
- the box-shaped Z-axis drive source 82 includes a plate-shaped Z-axis main body 142 provided with a drive mechanism driven by a linear motor, and the drive mechanism attached to the Z-axis main body 142. And a Z-axis cover 143 that protects from the outside.
- the Z-axis cover 143 does not completely cover the Z-axis main body 142, and a cooling opening 143 ⁇ / b> A is provided in front of the Z-axis cover 143 to prevent heat from entering the inside of the Z-axis drive source 82. Is provided.
- a Z-axis drive source 82 is provided with a linear motor stator 150, and a Z-axis movable portion 84 is provided with a linear motor mover 160.
- the Z-axis drive source 82 is a fixed unit composed of six armature coils 152 arranged in parallel along the moving direction (Z-axis direction, vertical direction) of the Z-axis movable unit 84 on the plate surface of the Z-axis main body 142.
- a child 150 and two rail guides 154 extending along the moving direction of the Z-axis movable portion 84 are provided.
- the stator 150 is provided on the front side (left side in FIG. 9) of the Z-axis drive source 82, and the rail guide 154 is provided on the rear side of the Z-axis drive source 82.
- the rail guide 154 is provided with a rail groove (not shown) extending along the direction in which the rail guide 154 extends.
- the Z-axis movable portion 84 includes a thick plate-like yoke 162 (an example of an output shaft) that extends in the Z-axis direction with both plate surfaces directed in the front-rear direction, and a front surface of the yoke 162.
- a movable element 160 made up of a plurality of permanent magnets 164 (reference numerals are omitted except for one in FIG. 9), a rail 168 provided on the rear surface of the yoke 162, and a lower end portion of the yoke 162. And a cam follower support portion 169 attached thereto.
- a first read member 163 is provided that extends substantially parallel to the yoke 162 on the opposite side of the stator 150 with the yoke 162 interposed therebetween.
- the first read member 163 is formed in a U shape having a portion extending substantially parallel to the yoke 162.
- a scale (not shown) for optically detecting the vertical position of the yoke 162, that is, the vertical position of the movable element 160, is attached to the surface 163 ⁇ / b> A facing the rear side of the first read member 163. .
- the plurality of permanent magnets 164 constituting the mover 160 are arranged in parallel in a straight line at equal intervals so that different magnetic poles are alternately arranged.
- the direction A in FIG. 9 indicates the direction in which the stator 150 and the mover 160 are arranged.
- the rail 168 is provided in a groove shape along the extending direction of the yoke 162, and extends along the extending direction of the yoke 162 with respect to the rail guide 154 (the moving direction of the Z-axis movable portion 84, the Z-axis direction, and the up-down direction). It is movably fitted through a plurality of balls provided between the grooves.
- the cam follower support portion 169 is provided at the lower end portion of the yoke 162, and the Z-axis cam follower 86 is rotatably supported. When the yoke 162 moves, the cam follower support 169 and the Z-axis cam follower 86 move together with the yoke 162.
- the encoder unit 170 (an example of the first position detection unit) faces the first read member 163 provided on the yoke 162 from the rear side, and faces the rear side of the first read member 163.
- the vertical position of the mover 160 is detected by optically reading the scale attached to 163A.
- the Z-axis drive source 82 and the Z-axis movable portion 84 are configured as described above, so that when the armature coil 152 of the stator 150 is energized, the stator 150 can move.
- a propulsive force driven by a linear motor that moves the Z-axis movable portion 84 in the Z-axis direction (vertical direction) works with the child 160.
- the stator 150 and the mover 160 that give such a propulsive force are the Z-axis linear motor 35Z, and are controlled by the control unit 110.
- a point 61 indicates the rotation axis of the rotating body 60.
- a circle 66 indicated by a dotted line in FIG. 10 indicates a virtual circle in which the suction nozzles 56 are arranged.
- two positions 300A and 300B shown in FIG. 10 indicate drive positions at which the Z-axis drive device 80 drives the nozzle shaft 55 (that is, the suction nozzle 56).
- the two Z-axis drive devices 80 have the same structure, and are disposed symmetrically with respect to the rotation axis 61 as the target center when viewed from the direction of the rotation axis 61 of the rotating body 60.
- one Z-axis drive device 80 is arranged in a form in which the other Z-axis drive device 80 is rotated 180 degrees around the rotation axis 61.
- each Z-axis drive device 80 is arranged around the rotating body 60 when viewed from the direction of the rotation axis 61 of the rotating body 60.
- Each Z-axis drive device 80 has a posture in which the mover 16 moves in the direction of the rotation axis 61 on a virtual straight line 63 orthogonal to the rotation axis 61, and the stator 150 and the mover 160 are attached to the suction nozzle.
- the virtual circles 66 and 56 are arranged in a posture aligned in the tangential direction of the virtual circle 66 at the intersection of the virtual line 66 and the virtual straight line 63 (direction A shown in FIGS. 9 and 10).
- a box-shaped V-axis drive source 102 includes a plate-shaped V-axis main body 112 provided with a drive mechanism driven by a linear motor, and the V-axis main body 112 attached to the drive mechanism. And a V-axis cover 114 that protects from the outside.
- the V-axis cover 114 does not completely cover the V-axis main body 112, and a cooling opening 114 ⁇ / b> A is provided in front of the V-axis cover 114 to prevent heat from entering the inside of the V-axis drive source 102. Is provided.
- the V-axis drive source 102 is provided with a linear motor stator 120, and the V-axis movable portion 104 is provided with a linear motor mover 130.
- the V-axis drive source 102 is composed of three armature coils 122 arranged in parallel on the plate surface of the V-axis main body 112 along the moving direction (Z-axis direction, vertical direction) of the V-axis movable unit 104.
- a child 120, a rail guide 124 extending along the moving direction of the V-axis movable unit 104, and an iron piece (an example of a magnetic body) 126 are provided.
- the stator 120 is provided on the front side (left side in FIG. 12) of the V-axis drive source 102, and the rail guide 124 is provided on the rear side of the V-axis drive source 102.
- the rail guide 124 is provided with a rail groove (not shown) extending along the direction in which the rail guide 124 extends.
- the iron piece 126 is provided below the stator 120 with a predetermined space between the iron piece 126 and the stator 120.
- the V-axis movable unit 104 includes a thick plate-like yoke 132 (an example of an output shaft) that extends in the moving direction of the V-axis drive source 102 with both plate surfaces directed in the front-rear direction.
- the mover 130 is provided on the front surface of the yoke 132 and is composed of a plurality of permanent magnets 134
- the position holding magnet 136 is disposed on the front surface of the yoke 132 and is composed of one permanent magnet
- the rail is provided on the rear surface of the yoke 132.
- 138, and a cam follower support portion 139 attached to the upper end portion of the yoke 132.
- the yoke 132 is integrally provided with a second read member 133 by folding the lower end of the yoke 132 to the side opposite to the stator 120.
- a scale (not shown) for optically detecting the vertical position of the yoke 132, that is, the vertical position of the movable element 130, is attached to the surface 133A facing the rear side of the second member 133 to be read. .
- the plurality of permanent magnets 134 constituting the mover 130 are arranged in parallel in a straight line at equal intervals so that different magnetic poles are alternately arranged.
- the B direction in FIG. 12 indicates the direction in which the stator 120 and the mover 130 are arranged.
- the position holding magnet 136 is provided in front of the lower end portion of the yoke 132 and below the plurality of permanent magnets 134 constituting the mover 130.
- the surfaces of the plurality of permanent magnets 134 and the surface of the position holding magnet 136 are located on the same plane.
- the rail 138 is provided in a groove shape along the extending direction of the yoke 132, and moves along the extending direction of the yoke 132 (the moving direction of the V-axis movable unit 104, the Z-axis direction, and the vertical direction) with respect to the rail guide 124. It can be fitted.
- the cam follower support portion 139 is provided at the upper end portion of the yoke 132, and the V-axis cam follower 106 is rotatably supported. When the yoke 132 moves, the cam follower support part 139 and the V-axis cam follower 106 move together with the yoke 132.
- the encoder unit 171 (an example of the second position detection unit) faces the second read member 133 that is a folded portion of the yoke 132 from the rear side, and the rear side of the second read member 133 is arranged on the rear side.
- the vertical position of the mover 130 is detected by optically reading the scale on the facing surface 133A.
- the rail guide 124 of the V-axis movable unit 104 is fitted to the rail 138 in a state where the plurality of permanent magnets 134 and the stator 120, the position holding magnet 136 and the iron piece 126 are all close to each other.
- the distance between the plurality of permanent magnets 134 and the stator 120 and the distance between the position holding magnet 136 and the iron piece 126 are substantially equal.
- the distance D1 between the position holding magnet 136 and the plurality of permanent magnets 134 constituting the mover 130 is made larger than the distance D2 between the plurality of permanent magnets 134 included in the mover 130. ing.
- the V-axis drive source 102 and the V-axis movable unit 104 are configured as described above, so that when the armature coil 122 of the stator 120 is energized, the stator 120 is movable.
- a propulsive force driven by a linear motor that moves the V-axis movable unit 104 in the Z-axis direction (vertical direction) works with the child 130.
- the stator 120 and the mover 130 that give such a propulsive force are V-axis linear motors 35V and are controlled by the control unit 110.
- the V-axis movable unit 104 when the energization of the armature coil 122 of the stator 120 is stopped, the V-axis movable unit 104 is moved to the Z-axis by the magnetic force acting between the position holding magnet 136 and the iron piece 126.
- the valve spool 92 In the direction (vertical direction), the valve spool 92 is held at an intermediate height position between the negative pressure supply position 201 and the positive pressure supply position 202. That is, the position holding magnet 136 and the iron piece 126 function as a so-called magnetic spring.
- the magnetic force of the plurality of permanent magnets 134 constituting the mover 130 is larger than the magnetic force of the position holding magnet 136, and the movement of the V-axis drive source 102 by linear motor driving is affected by the position holding magnet 136. There is no such thing.
- a point 61 indicates the rotation axis of the rotating body 60.
- two positions 301A and 301B shown in FIG. 13 indicate drive positions at which the V-axis drive device 100 drives the valve spool 92 (that is, the valve).
- the two V-axis drive devices 100 have the same structure and are arranged symmetrically with respect to the rotation axis 61 of the rotating body 60.
- one V-axis drive device 100 is arranged in a form in which the other V-axis drive device 100 is rotated 180 degrees around the rotation axis 61.
- each V-axis drive device 100 is arranged around the rotating body 60 when viewed from the direction of the rotation axis 61 of the rotating body 60.
- Each V-axis drive device 100 has a posture in which the mover 130 moves in the direction of the rotation axis 61 on a virtual straight line 64 orthogonal to the rotation axis 61, and the stator 120 and the mover 130 are attached to the suction nozzle.
- the virtual circles 66 and 56 are arranged in a posture aligned in the tangential direction of the virtual circle 66 (the B direction shown in FIGS. 12 and 13) at the intersection of the virtual circle 66 and the virtual straight line 64.
- the Z-axis drive device 80 has a cored opposed linear motor as a drive source. Since the opposed linear motor with a core has a higher thrust density than the shaft type linear motor, a motor of the same size is unlikely to generate heat even if the operation load increases. For this reason, according to the rotary head 50, deterioration of mounting accuracy due to heat generated by the linear motor can be suppressed.
- the Z-axis driving device 80 is arranged around the rotating body 60 in a posture in which the mover 160 moves in the direction of the rotation axis 61.
- the Z-axis drive device 80 can be prevented from overhanging in the direction of the imaginary straight line 63 as compared with the case where the Z-axis drive device 80 is arranged in a posture that moves to the position of
- the Z-axis driving device 80 includes a stator 150 and a movable element 160 on an arbitrary virtual straight line (in this embodiment, a virtual straight line 63) orthogonal to the rotational axis 61 of the rotating body 60.
- stator 150 and the mover 160 are disposed in an inclined posture with respect to the tangential direction because the virtual circle 66 and the movable line 160 are disposed in a posture aligned with the tangential direction of the virtual circle 66 at the intersection of the virtual circle 66 and the virtual straight line 63.
- the overhang of the Z-axis drive device 80 in the virtual straight line 63 direction can be further suppressed.
- the overhang of the Z-axis drive device 80 can be suppressed. Therefore, as shown in FIG.
- the outer circumferential circle) 65 can be reduced.
- the rotary head 50 can be made compact when viewed from the direction of the rotation axis 61 of the rotating body 60. As a result, the rotary head 50 can have a large movable region in a direction perpendicular to the rotation axis 61 of the rotating body 60.
- the first read member 163 extending substantially parallel to the yoke 162 is provided on the yoke 162 (an example of the output shaft) on the opposite side to the stator 150 with the yoke 162 interposed therebetween.
- the stator 162 and the encoder unit 170 are arranged side by side in the direction of the rotation axis 61 by making the yoke 162 a straight shape extending straight in the direction of the rotation axis 61 of the rotating body 60 and using the extended portion as a member to be read.
- the V-axis drive device 100 since the V-axis drive device 100 has a cored opposed linear motor as a drive source, it is difficult to generate heat even when a high operating load is applied. For this reason, according to the rotary head 50, deterioration of mounting accuracy due to heat generated by the linear motor can be suppressed.
- the V-axis drive device 100 is configured so that the mover 130 moves in the direction of the rotation axis 61 on the virtual straight line 64 orthogonal to the rotation axis 61 around the rotating body 60. Since the stator 120 and the mover 130 are arranged in the posture aligned in the tangential direction (the B direction shown in FIGS. 12 and 13) of the virtual circle 66 at the intersection of the virtual circle 66 and the virtual straight line 64, the rotating body 60.
- the rotary head 50 can be made compact when viewed from the direction of the rotation axis 61. Thereby, the rotary head 50 can have a large movable region in the direction perpendicular to the rotation axis 61 of the rotating body 60.
- the Z-axis driving device 80 and the V-axis driving device 100 overlap each other when viewed from the direction of the rotation axis 61 of the rotating body 60. If the Z-axis driving device 80 and the V-axis driving device 100 protrude in different directions when viewed from the direction of the rotational axis 61 of the rotating body 60, the rotary head 50 becomes larger when viewed from the direction of the rotating axis 61 of the rotating body 60. End up.
- the rotary head 50 since the Z-axis drive device 80 and the V-axis drive device 100 overlap with each other when viewed from the direction of the rotation axis 61 of the rotating body 60, the Z-axis drive device 80 is in a protruding direction.
- the direction in which the V-axis drive device 100 projects is substantially the same.
- the rotary head 50 can be made smaller as viewed from the direction of the rotation axis 61 as compared with the case where they project in different directions.
- the rotary head 50 can have a large movable region in the direction perpendicular to the rotation axis 61.
- the second read member 133 is provided on the yoke 132 (an example of an output shaft) and extends substantially parallel to the yoke 132 on the opposite side of the stator 120 with the yoke 132 interposed therebetween. Therefore, when the yoke 132 is long in the direction of the rotation axis 61, it is easy to secure the space for arranging the V-axis drive device 100 even if it is difficult to secure the space for arranging the V-axis drive device 100. Become.
- the two Z-axis drive devices 80 are provided, and the two Z-axis drive devices 80 are point-symmetric with respect to the rotation axis 61 as viewed from the direction of the rotation axis 61 of the rotating body 60.
- the case where it is arranged has been described as an example.
- the two Z-axis drive devices 80 do not necessarily have to be arranged point-symmetrically.
- the V-axis drive device 100 corresponds to the V-axis drive device 100.
- the case where it is located directly below the device 80 (when the Z-axis driving device 80 and the V-axis driving device 100 corresponding to the Z-axis driving device 80 overlap with each other when viewed from the direction of the rotation axis 61 of the rotating body 60) is taken as an example. explained.
- the V-axis drive device 100 does not have to be located directly below the Z-axis drive device 80, and only one set of the V-axis drive device 100 is directly below the Z-axis drive device 80. May be located.
- the Z-axis drive device 80 has the cored opposed linear motor
- the V-axis drive device 100 has the cored opposed linear motor.
- the Z-axis drive device 80 may not have a cored opposed linear motor.
- the Z-axis drive device 80 may move the suction valve 56 by a linear motor other than the cored opposed type, or a rotary type It may be moved by a motor.
- the V-axis drive device 100 has a cored opposed linear motor
- the Z-axis drive device 80 has a cored opposed linear motor.
- the V-axis drive device 100 may not have the cored opposed linear motor.
- the V-axis drive device 100 may move the suction valve 56 by a linear motor other than the opposed linear motor with a core, or a rotary type It may be moved by a motor, moved by an electromagnetic valve, or moved by air pressure.
- the suction nozzle is described as an example of the component holding member in the above embodiment, the component holding member is not limited to the suction nozzle.
- the component holding member may be a so-called chuck that holds a component with two claws.
- SYMBOLS 1 Surface mounter, 20 ... Conveyor (an example of a board
- Z-axis driving device (an example of holding member driving unit), 92 ... Valve spool (an example of valve), 100 ... V-axis driving device (valve) Example of drive unit), 120... Stator, 130... Movable element, 132... Yoke (an example of output shaft), 133... Second read member, 150. ... Yoke (an example of an output shaft), 163 ... first read member, 170 ... encoder unit (an example of a first position detector), 171 ... encoder unit (an example of a second position detector), 201 ... Negative pressure supply position, 202 ... Positive pressure supply position, 300A, 300B ... Drive position
Abstract
Description
前述した特許文献1に記載の重複型ロータリーヘッドは、このようなリニアモータの発熱による実装精度の悪化を抑制する上で改善の余地があった。
上記のロータリーヘッドによると、出力軸を挟んで固定子とは逆側において当該出力軸と略平行に延びている第1の被読み取り部材を出力軸に設けたので、回転軸線方向における出力軸の長さを短くすることができる。これにより、出力軸が回転軸線方向に長い場合は保持部材駆動ユニットを配置するスペースを確保することが困難な場合であっても、保持部材駆動ユニットを配置するスペースを確保し易くなる。
これに対し、上記のロータリーヘッドによると、回転体の回転軸線方向から見てバルブ駆動ユニットと保持部材駆動ユニットとが重なっているので、保持部材駆動ユニットが張り出している方向とバルブ駆動ユニットが張り出している方向とがほぼ同じ方向となる。このため、それらが互いに異なる方向に張り出している場合に比べ、回転体の回転軸線方向から見てロータリーヘッドを小さくすることができる。これにより、回転軸線に垂直な方向において、ロータリーヘッドに大きな可動領域を持たせることが可能となる。
図1に示すように、本実施形態に係る表面実装機1は、基台10、プリント基板(基板の一例)B1を搬送するための搬送コンベア(基板搬送装置の一例)20、プリント基板B1上に電子部品(部品の一例)E1を実装するための部品実装装置30、部品実装装置30に電子部品E1を供給するための部品供給装置40等を備えている。
続いてロータリーヘッド50の構成について詳しく説明する。ロータリーヘッド50は、図2に示すように、本体であるヘッド本体部52がカバー53、54によって覆われたアーム状をなしており、部品供給装置40によって供給される電子部品E1を吸着してプリント基板B1上に実装する。図4に示すように、ロータリーヘッド50の先端部には計18本のノズルシャフト55が回転体60によってZ軸方向(上下方向)に移動可能に支持されている。
また、各バルブスプール92は、図6に示すように、その上側部分に、横向きの略U字状をなすとともに後述するV軸駆動装置100のV軸カムフォロア106が当接される当接部93を有している。そして、各バルブスプール92は、略U字状をなす当接部93について、その開いた側を外側(軸部62側とは反対側)に向けた形でそれぞれ配されている(図4参照)。当接部93は、横向きの略U字状をなすことで、バルブスプール92の軸方向(Z軸方向)と直交する方向に伸びるとともに互いに対向する形で当該軸方向に離間して設けられた一対の対向部93Aを有する。
また、内側シールリングは、その摩擦力によって、負圧供給位置又は正圧供給位置に移動されたバルブスプール92がその位置において保持されるようになっている。
次に、表面実装機1の電気的構成について、図7を参照して説明する。表面実装機1の本体は、制御部110によってその全体が制御統括されている。制御部110は、CPU等により構成される演算制御部111を備えている。演算制御部111には、モータ制御部112と、記憶部113と、画像処理部114と、外部入出力部115と、フィーダ通信部116と、表示部117と、入力部118と、がそれぞれ接続されている。
次に、Z軸駆動装置80におけるリニアモータ駆動の駆動機構について図8~図10を参照して説明する。
図8に示すように、箱状のZ軸駆動源82は、リニアモータ駆動による駆動機構が設けられた板状のZ軸本体部142と、Z軸本体部142に取り付けられて上記駆動機構を外部から保護するZ軸カバー143と、を備えている。Z軸カバー143はZ軸本体部142を完全には覆っておらず、Z軸カバー143の前方には、Z軸駆動源82の内部に熱が籠らないようにするための冷却開口143Aが設けられている。
可動子160を構成する複数の永久磁石164は、異なる磁極が交互に並ぶように等間隔で直線状に並列配置されている。ここで、図9においてA方向は固定子150と可動子160との並び方向を示している。
次に、V軸駆動装置100におけるリニアモータ駆動の駆動機構について図11~図13を参照して説明する。
図11に示すように、箱状のV軸駆動源102は、リニアモータ駆動による駆動機構が設けられた板状のV軸本体部112と、V軸本体部112に取り付けられて上記駆動機構を外部から保護するV軸カバー114と、を備えている。V軸カバー114はV軸本体部112を完全には覆っておらず、V軸カバー114の前方には、V軸駆動源102の内部に熱が籠らないようにするための冷却開口114Aが設けられている。
可動子130を構成する複数の永久磁石134は、異なる磁極が交互に並ぶように等間隔で直線状に並列配置されている。ここで、図12においてB方向は固定子120と可動子130との並び方向を示している。
レール138は、ヨーク132の延伸方向に沿って溝状に設けられ、レールガイド124に対してヨーク132の延伸方向(V軸可動部104の移動方向、Z軸方向、上下方向)に沿って移動可能に嵌合されている。カムフォロア支持部139は、ヨーク132の上端部に設けられ、V軸カムフォロア106が回転可能に支持されている。ヨーク132が移動すると、ヨーク132と共にカムフォロア支持部139及びV軸カムフォロア106が移動する。
以上説明した本実施形態に係るロータリーヘッド50によると、Z軸駆動装置80は駆動源としてコア付き対向型リニアモータを有している。コア付き対向型リニアモータはシャフト型リニアモータに比べて推力密度が高いので、同じサイズのモータであれば動作負荷が高くなっても発熱し難い。このためロータリーヘッド50によると、リニアモータの発熱による実装精度の悪化を抑制できる。
これに対し、ロータリーヘッド50によると、ヨーク162を挟んで固定子150とは逆側においてヨーク162と略平行に延びている第1の被読み取り部材163を設けたので、回転軸線61方向におけるヨーク162の長さを短くすることができる。これにより、ヨーク162が回転軸線61方向に長い場合はZ軸駆動装置80を配置するスペースを確保することが困難な場合であっても、Z軸駆動装置80を配置するスペースを確保し易くなる。
これに対し、ロータリーヘッド50によると、回転体60の回転軸線61方向から見てZ軸駆動装置80とV軸駆動装置100とが重なっているので、Z軸駆動装置80が張り出している方向とV軸駆動装置100が張り出している方向とがほぼ同じ方向となる。このため、それらが互いに異なる方向に張り出している場合に比べ、回転軸線61方向から見てロータリーヘッド50を小さくすることができる。これにより、回転軸線61に垂直な方向において、ロータリーヘッド50に大きな可動領域を持たせることが可能となる。
本明細書で開示される技術は上記既述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も技術的範囲に含まれる。
Claims (9)
- 表面実装機のロータリーヘッドであって、
回転体と、
前記回転体を回転駆動する回転駆動部と、
回転軸線方向に移動可能に前記回転体に取り付けられ、前記回転軸線を中心とする仮想円上に配列されており、部品を保持及び解放する複数の部品保持部材と、
コア付き対向型リニアモータを有し、前記仮想円上の所定の駆動位置に移動した前記部品保持部材を前記コア付き対向型リニアモータによって前記回転軸線方向に移動させる保持部材駆動ユニットと、
を備える、ロータリーヘッド。 - 前記保持部材駆動ユニットは、前記回転体の周囲において、前記回転軸線に直交する任意の仮想直線上に、当該保持部材駆動ユニットが有する前記コア付き対向型リニアモータの可動子が前記回転軸線方向に移動する姿勢で、且つ、当該コア付き対向型リニアモータの固定子と当該可動子とが、前記仮想円と当該仮想直線との交点における前記仮想円の接線方向に並ぶ姿勢で配置されている、請求項1に記載のロータリーヘッド。
- 前記コア付き対向型リニアモータの可動子が取り付けられている出力軸に設けられている第1の被読み取り部材であって、当該出力軸を挟んで当該コア付き対向型リニアモータの固定子とは逆側において当該出力軸と略平行に延びている第1の被読み取り部材と、
前記第1の被読み取り部材を挟んで前記出力軸とは逆側に配置されており、前記第1の被読み取り部材の位置を検出する第1の位置検出部と、
をさらに備える、請求項1又は請求項2に記載のロータリーヘッド。 - 前記部品保持部材は負圧によって前記部品を吸着し、正圧によってその吸着している前記部品を解放する吸着ノズルであり、
当該ロータリーヘッドは、
前記吸着ノズルに負圧を供給する負圧供給位置と前記吸着ノズルに正圧を供給する正圧供給位置との間で移動可能に前記回転体に取り付けられている複数のバルブと、
コア付き対向型リニアモータを有し、前記駆動位置に移動してきた前記吸着ノズルに対応する前記バルブを前記コア付き対向型リニアモータによって前記負圧供給位置と前記正圧供給位置との間で移動させるバルブ駆動ユニットと、
をさらに備える請求項1乃至請求項3のいずれか一項に記載のロータリーヘッド。 - 表面実装機のロータリーヘッドであって、
回転体と、
前記回転体を回転駆動する回転駆動部と、
回転軸線方向に移動可能に前記回転体に取り付けられ、前記回転軸線を中心とする仮想円上に配列されており、負圧によってその先端部に部品を吸着し、正圧によってその吸着している前記部品を解放する複数の吸着ノズルと、
前記仮想円上の所定の駆動位置に移動した前記吸着ノズルを前記回転軸線方向に移動させる保持部材駆動ユニットと、
前記吸着ノズルに負圧を供給する負圧供給位置と前記吸着ノズルに正圧を供給する正圧供給位置との間で移動可能に前記回転体に取り付けられている複数のバルブと、
コア付き対向型リニアモータを有し、前記駆動位置に移動してきた前記吸着ノズルに対応する前記バルブを前記コア付き対向型リニアモータによって前記負圧供給位置と前記正圧供給位置との間で移動させるバルブ駆動ユニットと、
を備えるロータリーヘッド。 - 前記バルブ駆動ユニットは、前記回転体の周囲において、前記回転軸線に直交する任意の仮想直線上に、当該バルブ駆動ユニットが有する前記コア付き対向型リニアモータの可動子が前記回転軸線方向に移動する姿勢で、且つ、当該コア付き対向型リニアモータの固定子と当該可動子とが、前記仮想円と当該仮想直線との交点における前記仮想円の接線方向に並ぶ姿勢で配置されている、請求項4又は請求項5に記載のロータリーヘッド。
- 前記回転軸線方向から見て前記保持部材駆動ユニットと前記バルブ駆動ユニットとが重なっている、請求項4乃至請求項6のいずれか一項に記載のロータリーヘッド。
- 前記バルブ駆動ユニットが有する前記コア付き対向型リニアモータの可動子が取り付けられている出力軸に設けられている第2の被読み取り部材であって、当該出力軸を挟んで当該コア付き対向型リニアモータの固定子とは逆側において当該出力軸と略平行に延びている第2の被読み取り部材と、
前記第2の被読み取り部材を挟んで前記出力軸とは逆側に配置されており、前記第2の被読み取り部材の位置を検出する第2の位置検出部と、
をさらに備える、請求項4乃至請求項7のいずれか一項に記載のロータリーヘッド。 - 請求項1乃至請求項8のいずれか1項に記載のロータリーヘッドを有し、基板上に前記部品を実装する部品実装装置と、
前記部品実装装置に前記部品を供給する部品供給装置と、
前記基板を前記部品実装装置による前記部品の実装位置まで搬送する基板搬送装置と、
を備える表面実装機。
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