WO2017054426A1 - 一种防羽绒移位钻绒并维持织物弹性的结构及其制造工艺 - Google Patents

一种防羽绒移位钻绒并维持织物弹性的结构及其制造工艺 Download PDF

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Publication number
WO2017054426A1
WO2017054426A1 PCT/CN2016/077546 CN2016077546W WO2017054426A1 WO 2017054426 A1 WO2017054426 A1 WO 2017054426A1 CN 2016077546 W CN2016077546 W CN 2016077546W WO 2017054426 A1 WO2017054426 A1 WO 2017054426A1
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Prior art keywords
fabric
elasticity
elastic
maintaining
fabric layer
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PCT/CN2016/077546
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English (en)
French (fr)
Inventor
王瑞
王兆琦
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上海奕启服饰有限公司
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Publication of WO2017054426A1 publication Critical patent/WO2017054426A1/zh

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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/18—Elastic
    • A41D31/185—Elastic using layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14—Air permeable, i.e. capable of being penetrated by gases
    • A41D31/145—Air permeable, i.e. capable of being penetrated by gases using layered materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/02—Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing

Definitions

  • This invention relates to fabric fabrics, and more particularly to a structure for preventing downshifting, drilling, and maintaining fabric elasticity and a manufacturing process thereof.
  • down products such as down jackets, beddings, etc.
  • These down products are basically the same structure, mostly composed of lining layer, fabric layer, anti-drilling layer and down, but due to the characteristics of down.
  • the down In the process of use, the down is easy to be drilled from the inside and the pores of the fabric. Therefore, the down product has high requirements on the density of the fabric and the fabric; because the density of the fabric and the fabric is high, the horizontal and vertical directions are not stretchable and elastic, so only the production can be made. A coat with a certain degree of looseness, and it is not possible to make a down product that is close to the body.
  • the anti-velvet cloth is used to solve the problem of the downsizing of the ordinary fabric and the elastic fabric down products.
  • the anti-velvet cloth itself does not have elasticity, the anti-velvet cloth can limit the elasticity of the elastic fabric down product, that is, the down products in the prior art use the elastic fabric, but the anti-velvet cloth Restrictions make the elasticity of elastic fabrics extremely limited, and such down products are still not suitable for close-fitting wear.
  • the horizontal, vertical or lattice type bright line method is adopted, which can play the role of restricting down shifting, but at the same time It also greatly limits the tension and elasticity of the elastic fabric, and the surface of the down product adopting the horizontal, vertical or lattice bright line method forms a gully shape with a convex and concave shape, and the shape is unsightly and the form is single and rigid.
  • the present invention provides a structure for preventing downshifting of the pile and maintaining the elasticity of the fabric and a manufacturing process thereof, so that the down product can be prevented while being stretchable and elastic. Down and down velvet and shift problems occur.
  • the invention relates to a structure for preventing down-down of the down-sand and maintaining the elasticity of the fabric, comprising two layers of fabric layers and a down pile, the down pile being filled between the two layers of the fabric layer, and further comprising a plurality of connection points, wherein the connection points are used
  • the down is distributed in a network, the two layers of the fabric layer are both extended, elastic fabric, the down is wrapped with an elastic breathable film.
  • connection point is for fixing the inner surface of the elastic gas permeable membrane.
  • the elastic gas permeable film is attached to the inner or outer surface of the fabric layer.
  • connection point is used for fixing the two layers of the fabric layer and the elastic gas permeable film.
  • each two adjacent connecting points is 0.1-30 cm.
  • connection points is 1-15 cm.
  • connection points form an array of connection points.
  • connection points of the two adjacent columns of the connection point array are dislocated.
  • a further feature is that the distance between each two adjacent connection points is equal or unequal.
  • the two layers of the fabric layer are knitted with warp or weft knitted fabric, woven fabric with elastic or spandex, and elastic woven fabric.
  • the elastic breathable film is a TPU, PU, PVC, or PA breathable elastic film.
  • down can be replaced by fiber, mulberry silk or other bulk filler.
  • connection manner of the connection point includes glue bonding, sewing, embroidering, quilting, ultrasonic, and hot melting.
  • the elastic gas permeable film is applied to the inner or outer surface of the fabric layer by a coating or a squeegee process.
  • a manufacturing process for a structure that prevents down-spin shifting of the pile and maintains the elasticity of the fabric includes the following steps:
  • Step 1 woven the fabric layer with a cloth material
  • Step two attaching the elastic gas permeable film to the inner surface or the outer surface of the fabric layer
  • Step 3 using a bonding method of glue bonding, sewing, embroidering, twisting cotton or ultrasonic, to set a connection point on the fabric layer and/or the elastic gas permeable film;
  • step four the fabric layer is cut into pieces and cut into a shape required for the finished product
  • Step 5 sealing and sewing the circumference of the fabric layer after the piece is cut, and at the same time, the feather filling port is reserved;
  • Step 6 filling the middle of the elastic gas permeable film through the filling port, and uniformly distributing the down;
  • Step 7 Sewing the fabric layer filled with the down according to the shape of the finished product to form a finished product.
  • step one to step seven is interchangeable.
  • the second step comprises: forming an elastic gas permeable film on the inner surface or the outer surface of the fabric layer by using a coating or a squeegee process.
  • the present invention provides a fixed position and uniform distribution of the down in the fabric layer by setting the connection point without shifting due to cleaning, rubbing, gravity, etc., without destroying the elastic fabric layer.
  • the elasticity is easy to curl during use, and it is more versatile and more adaptable.
  • connection point in the present invention is simpler and more economical to save than the horizontal or vertical open line method in the prior art, which not only improves production efficiency but also saves cost.
  • connection points in the present invention are distributed in an array of meshes, and the connection points of two adjacent columns in the array are dislocated, so that the fixing of the down in the fabric layer is more stable, and the feather is prevented from being gravity or other external force. The effect shifts.
  • the distance between adjacent two connection points in the present invention is equal, so that the down distribution is more uniform in the fabric layer, and the warmth of the down product is better.
  • the invention has an elastic gas permeable membrane, which not only improves the anti-drilling performance of the down in the fabric fabric, but also has no requirement on the density of the fabric layer, so the fabric layer can be selected with a low density fabric, thereby reducing the fabric fabric.
  • the weight while greatly reducing the cost, improves the comfort of the finished product.
  • the elastic breathable film of the present invention adopts a TPU material film, and the TPU material film is a nano-scale material, which has good waterproof performance, gas permeability, oil resistance and cold resistance, and can maintain good elasticity at a temperature of nearly minus 40 degrees. Flexibility and other physical properties, thus making the fabric of the present technical solution have a wider range of use.
  • connection points in the present invention is 1-15 cm, which minimizes the influence of the connection point on the elastic force of the fabric layer and the elastic gas permeable film under the premise of ensuring the stability of the feather fixing, thereby making the technical solution
  • the fabrics provided are more comfortable to use and have a wider range of uses.
  • the two layers of the fabric layer of the invention are all made of elastic material, and the inner surface is provided with an elastic gas permeable film, so that the down product provided by the technical solution has good extensibility and elasticity, and can be used for making close-fitting, corset clothing, etc. .
  • the manufacturing process provided by the invention has simple process compared with the prior art, thereby greatly improving production efficiency, saving energy, reducing production cost, and facilitating the promotion and use of the product.
  • FIG. 1 is a schematic structural view of a structure for preventing downshifting of the pile and maintaining the elasticity of the fabric according to the present invention
  • FIG. 2 is a schematic structural view of a first embodiment of a structure for preventing downshifting of the pile and maintaining the elasticity of the fabric;
  • FIG. 3 is a schematic structural view of a second embodiment of a structure for preventing down-spinning and down-drilling and maintaining fabric elasticity;
  • FIG. 4 is a schematic structural view of a third embodiment of a structure for preventing downshifting of the pile and maintaining the elasticity of the fabric;
  • FIG. 5 is a schematic structural view of a fourth embodiment of a structure for preventing downshifting of the pile and maintaining the elasticity of the fabric.
  • a structure for preventing down-down shifting and maintaining the elasticity of the fabric comprises two layers of the fabric layer 1 and the down 2, and the down 2 is filled between the two layers of the fabric 1, and further comprises a plurality of The connection point 3 is used to position the down 2 so that the down 2 is distributed in a mesh shape.
  • the two layers of the fabric layer 1 are knitted or weft knitted fabrics, woven fabrics with elastic or spandex, and elastic crepe fabrics; down 2 can be down fillings such as duck down, goose down, cotton, pp Fiber fillers such as cotton, seven-hole cotton, nine-hole cotton, space cotton, or other bulk fillers such as mulberry silk; connection point 3 connects two layers of fabric layers 1 together, and multiple connection points 3 form an array of connection points.
  • connection point 3 may be a circle, a triangle or other patterns, or may be a short straight line or a curve, etc., and the connection points 3 of the adjacent two rows of the connection point array are dislocated, and the connection manner of the connection point 3 includes glue bonding, Sewing, embroidering, quilting, ultrasonic, hot melt, etc.
  • connection points is arranged on the fabric layer by means of glue bonding, sewing, embroidering, quilting, ultrasonic or hot melt connection;
  • the fabric layer provided with the array of connection points is cut into pieces and cut into a shape required for the finished product
  • the finished fabric layer is sewn according to the shape of the finished product to form a finished product.
  • a structure for preventing down-sand shifting the pile and maintaining the elasticity of the fabric comprises two layers of the fabric layer 1 and the down 2, and the down 2 is filled between the two layers of the fabric 1, and further comprises a plurality of The connection point 3 is used to position the down 2 so that the down 2 is distributed in a mesh shape.
  • the two layers of the fabric layer 1 are both stretched and elastic fabrics, and the down 2 is covered with an elastic breathable film 4, the elastic breathable film 4 has a gap between the two layers of the fabric layer 1, and the connection point 3 is disposed on the inner surface of the elastic breathable film 4. Thereby, the inner surfaces of the elastic gas permeable film 4 are joined.
  • the two layers of the fabric layer 1 are knitted or weft knitted fabrics, woven fabrics with elastic or spandex, and elastic crepe fabrics;
  • down 2 can be down fillings such as duck down, goose down, cotton, pp Fiber, seven-hole cotton, nine-hole cotton, space cotton and other fibrous fillers, or other bulk fillers such as mulberry silk;
  • elastic breathable film 4 uses PU, TPU, PVC, or PA breathable elastic film;
  • connection point 3 will be elastic and breathable The inner surfaces of the film 4 are joined together, and the plurality of connection points 3 constitute an array of connection points, and the distance between the adjacent two connection points 3 may be equal or unequal.
  • connection point 3 When the distance between each two adjacent connection points 3 is equal, the distance between the two points is 0.1cm-30cm, and the connection point 3 may be a circle, a triangle or other patterns, or may be a short straight line or a curve, etc. Moreover, the connection points 3 of the adjacent two rows of the connection point array are dislocated, and the connection manner of the connection point 3 includes glue bonding, sewing, embroidering, quilting, ultrasonic, hot melting and the like.
  • connection point is set on the elastic gas permeable membrane by means of glue bonding, sewing, embroidering, quilting or ultrasonic connection;
  • the finished fabric layer is sewn according to the shape of the finished product to form a finished product.
  • a structure for preventing down-down shifting of the pile and maintaining the elasticity of the fabric comprises two layers of the fabric layer 1 and the down 2, and the down 2 is filled between the two layers of the fabric 1, and further comprises a plurality of The connection point 3 is used to position the down 2 so that the down 2 is distributed in a mesh shape.
  • the two layers of the fabric layer 1 are both stretched and elastic fabrics, and the down 2 is wrapped with an elastic breathable film 4, the elastic breathable film 4 has a gap between the two layers of the fabric layer 1, and the connection point 3 has two layers.
  • the fabric layers 1 are joined together and the elastic breathable film 4 is pressed between the two fabric layers 1.
  • the two layers of the fabric layer 1 are knitted or weft knitted fabrics, woven fabrics with elastic or spandex, and elastic crepe fabrics; down 2 can be down fillings such as duck down, goose down, cotton, pp Fiber, seven-hole cotton, nine-hole cotton, space cotton and other fibrous fillers, or other bulk fillers such as silk; elastic breathable film 4 using PU, TPU, PVC, or PA breathable elastic film; connecting point 3 will be two layers The fabric layers 1 are connected together, and a plurality of connection points 3 form an array of connection points. The distance between two adjacent connection points 3 is equal, and the distance is 1 cm-15 cm, and the connection point 3 can be a circle, a triangle or other patterns.
  • connection point 3 can also be a short straight line or a curve, and the connection point 3 of the adjacent two rows of the connection point array is dislocated.
  • the connection method of the connection point 3 includes glue bonding, sewing, embroidering, quilting, ultrasonic, hot melting, etc. the way.
  • connection point is set on the two layers of the fabric layer by means of glue bonding, sewing, embroidering, quilting, ultrasonic or hot melt connection;
  • the finished fabric layer is sewn according to the shape of the finished product to form a finished product.
  • a structure for preventing down-spinning and snagging the fabric and maintaining the elasticity of the fabric comprises two layers of the fabric layer 1 and the down 2, and the down 2 is filled between the two layers of the fabric 1, and further comprises a plurality of The connection point 3 is used to position the down 2 so that the down 2 is distributed in a mesh shape.
  • the two layers of the fabric layer 1 are both stretched and elastic fabrics, and the down 2 is wrapped with an elastic breathable film 4, and the elastic breathable film 4 is adhered to the inner surfaces of the two layers of the fabric layer 1 respectively.
  • the two layers of the fabric layers 1 are joined together and the elastic breathable film 4 is pressed between the two layers of the fabric layer 1.
  • the elastic gas permeable membrane 4 is adhered to the inner surface of the two layers of the fabric layer 1 by adhesive bonding, or is coated on the inner surface of the two fabric layers 1 by a coating or squeegee process.
  • the two layers of the fabric layer 1 are knitted or weft knitted fabrics, woven fabrics with elastic or spandex and elastic crepe fabrics; down 2 can be down fillings such as duck down and goose down; elastic breathable film 4 using a TPU film; the connection point 3 connects the inner surfaces of the two layers of the fabric layer 1, and the plurality of connection points 3 form an array of connection points, the distance between adjacent two connection points 3 is equal, and the distance is 1 cm - 15 cm
  • the connection point 3 may be a circle, a triangle or other patterns, or may be a short straight line or a curve, etc., and the connection points 3 of the adjacent two rows of the connection point array are dislocated, and the connection manner of the connection point 3 includes glue bonding. , sewing, embroidery, cotton, ultrasonic, hot melt and other methods.
  • Adhesive bonding is used to bond the elastic gas permeable film to the inner surface of the fabric layer, or the elastic gas permeable film material is coated on the inner surface of the fabric layer by a coating or squeegee process to form an elastic breathable film;
  • connection point is set on the two layers of the fabric layer by means of glue bonding, sewing, embroidering, twisting cotton or ultrasonic connection;
  • the finished fabric layer is sewn according to the shape of the finished product to form a finished product.
  • Adhesive bonding is used to bond the elastic gas permeable film to the inner surface of the fabric layer, or the elastic gas permeable film material is coated on the inner surface of the fabric layer by a coating or squeegee process to form an elastic breathable film;
  • connection point is set on the two layers of the fabric layer by means of glue bonding, sewing, embroidering, twisting cotton or ultrasonic connection;
  • the fabric layer is sewn according to the shape of the finished product to form a finished product.
  • the utility model relates to a structure for preventing down-spinning and squeezing and maintaining the elasticity of the fabric, comprising two layers of the fabric layer 1 and the down 2, the down 2 is filled between the two layers of the fabric layer 1, and further comprises a plurality of connection points 3, and the connection point 3 is used for Position the down 2 so that the down 2 is distributed in a mesh.
  • the preferred embodiment of the present invention is that the two layers of the fabric layer 1 are both stretched and elastic fabrics, and the down 2 is wrapped with an elastic breathable film 4, and the elastic breathable film 4 is adhered to the outer surfaces of the two layers of the fabric layer 1 respectively. 3 The two layers of elastic breathable film 4 are joined together, and the two layers of the fabric layer 1 are pressed between the two layers of the fabric layer 1.
  • the elastic gas permeable membrane 4 is adhered to the outer surface of the two layers of the fabric layer 1 by adhesive bonding, or is coated on the outer surface of the two fabric layers 1 by a coating or squeegee process.
  • the two layers of the fabric layer 1 are knitted or weft knitted fabrics, woven fabrics with elastic or spandex and elastic crepe fabrics; down 2 can be down fillings such as duck down and goose down; elastic breathable film 4 using a TPU film; the connection point 3 connects the inner surfaces of the two layers of the fabric layer 1, and the plurality of connection points 3 form an array of connection points, the distance between adjacent two connection points 3 is equal, and the distance is 1 cm - 15 cm
  • the connection point 3 may be a circle, a triangle or other patterns, or may be a short straight line or a curve, etc., and the connection points 3 of the adjacent two rows of the connection point array are dislocated, and the connection manner of the connection point 3 includes glue bonding. , sewing, embroidery, cotton, ultrasonic, hot melt and other methods.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

一种防羽绒移位钻绒并维持织物弹性的结构及其制造工艺，该结构包括两层面料层（1）和羽绒（2），羽绒（2）填充于两层面料层（1）之间，还包括多个连接点（3），连接点（3）用于定位羽绒（2），使羽绒（2）呈网状分布，两层面料层（1）均采用延伸、弹性织物，羽绒（2）外包裹有弹性透气薄膜（4）。该结构能使得弹性羽绒制品最大限度的维持织物弹性，并使得羽绒的分布始终保持均匀、防钻绒。

Description

一种防羽绒移位钻绒并维持织物弹性的结构及其制造工艺 技术领域
本发明涉及织物面料，尤其涉及一种防羽绒移位、钻绒并维持织物弹性的结构及其制造工艺。
背景技术
目前市场上有很多羽绒制品，例如羽绒服、床上用品等，这些羽绒制品的结构都基本相同，大都是由里料层、面料层、防钻绒胆布层和羽绒构成，但由于羽绒的自身特性，在使用过程中羽绒易从里、面料的孔隙中钻出，因此，羽绒制品对里、面料密度要求高；由于里、面料密度高，其横、纵向没有延伸性、弹性，所以只能制作具有一定宽松度的外衣，而不能制作贴身、束身的羽绒制品。
在现有技术中，为了防止羽绒制品钻绒，均是利用防绒胆布来解决普通面料和弹性面料羽绒制品的钻绒问题。但由于防绒胆布本身不具有弹性，因此防绒胆布就会限制弹性面料羽绒制品的弹性，也就是说，现有技术中的羽绒制品即使采用了弹性面料，但由于防绒胆布的限制，使得弹性面料的弹性受到了极大的限制，这样的羽绒制品仍不适用于贴身穿着。同时，现有技术中的羽绒制品，为了防止羽绒因重力等原因发生移位，均是采用横向、纵向或格子式的明线方式，这样的方式虽然能够起到限制羽绒移位的作用，但同时也极大的限制了弹性面料的张力和弹力，而且采用横向、纵向或格子式的明线方式的羽绒制品表面形成了凸凹非常明显的沟壑状，造型不美观且形式单一、呆板。
由于上述这些原因，导致了市场上目前还没有出现既具有弹性功能，又具有防止羽绒钻出、移位，且适合贴身穿着的羽绒制品。
发明内容
针对上述现有技术的缺陷及存在的技术问题，本发明提供一种防羽绒移位钻绒并维持织物弹性的结构及其制造工艺，使得羽绒制品在具有延伸性、弹性的同时，又能防止羽绒钻绒和移位问题的发生。
实现上述目的的技术方案是：
本发明的一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层和羽绒，所述羽绒填充于两层面料层之间，还包括多个连接点，所述连接点用于定位羽绒、使羽绒呈网状分布，两层所述面料层均采用延伸、弹性织物，所述羽绒外包裹有弹性透气薄膜。
进一步特征为，所述连接点用于固定连接弹性透气薄膜的内表面。
进一步特征为，所述弹性透气薄膜贴合于面料层的内表面或外表面。
进一步特征为，所述连接点用于固定连接两层面料层及弹性透气薄膜。
进一步特征为，每两个相邻的所述连接点之间的间距为0.1-30cm。
进一步特征为，所述连接点之间的间距为1-15cm。
进一步特征为，若干所述连接点组成连接点阵列。
进一步特征为，所述连接点阵列相邻两列的连接点相错位设置。
进一步特征为，每两个相邻所述连接点之间的距离相等或不等。进一步特征为，两层所述面料层均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物。
进一步特征为，所述弹性透气薄膜采用TPU、PU、PVC、或PA透气弹性膜。
进一步特征为，所述羽绒可替换为纤维、桑蚕丝或其他散状填充物。
进一步特征为，所述连接点的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔。
进一步特征为，所述弹性透气薄膜采用涂层或刮胶工艺贴合于面料层的内表面或外表面。
另一方面，一种防羽绒移位钻绒并维持织物弹性的结构的制造工艺，其中，所述制造工艺包括如下步骤：
步骤一，采用制布材料编织面料层；
步骤二，将弹性透气薄膜附于面料层的内表面或外表面；
步骤三，采用胶粘合、缝纫、绣花、绗棉或超声波的连接方式，在面料层和/或弹性透气薄膜上设置连接点；
步骤四，将面料层进行裁片，裁制成成品所需要的形状；
步骤五，对裁片后的面料层的四周进行密封缝制，同时，预留羽绒填充口；
步骤六，通过填充口向弹性透气薄膜中间充进羽绒，并使羽绒均匀分布；
步骤七，按照成品形状对充满羽绒后的面料层进行缝制，制成成品。
进一步特征为，所述步骤一至步骤七之间的顺序可互换。
进一步特征为，所述步骤二包括：将弹性透气薄膜原料采用涂层或刮胶工艺在面料层的内表面或外表面形成弹性透气薄膜。
对上述本发明制造工艺步骤，显然，所描述的制造工艺步骤例仅仅是本发明一部分制造工艺步骤，而不是全部的制造工艺步骤。基于本发明中的制造工艺步骤，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他制造工艺步骤，都属于本发明保护的范围。
本发明由于采用了以上技术方案，使其具有以下有益效果是：
1、本发明与现有技术相比，通过设置连接点，使得羽绒在面料层内位置固定且分布均匀，而不会因为清洗、揉搓、重力等原因发生移位，同时又不破坏弹性面料层的弹力，而且使用过程中可自由卷曲，用途更加广泛，适用性更强。
2、本发明中的连接点，与现有技术中全部采用横向或纵向的明线方式相比，制造工艺上更加简单节约，这不仅提高了生产效率，而且节约了成本。
3、本发明中的连接点呈网状分布为阵列，且阵列中相邻两列的连接点相错位设置，从而使得羽绒在面料层内的固定更加稳定，并防止了羽绒因重力或其他外力作用发生移位。
4、本发明中的相邻两个连接点之间的距离相等，从而使得羽绒在面料层内分布更加均匀，羽绒制品的保暖性更好。
5、本发明中具有弹性透气薄膜，该弹性透气薄膜不仅提高了织物面料内羽绒的防钻出性能，而且对面料层的密度无要求，因此面料层可选用低密度织物，从而降低了织物面料的重量，同时大大降低了成本，提高了制成品的舒适性。
6、本发明中的弹性透气薄膜采用TPU材质薄膜，TPU材质薄膜属纳米级材料，具有良好的防水性能、透气性、耐油性和耐寒性，在近零下40°时仍能保持良好的弹性、柔顺性和其他物理性能，因此使得本技术方案提供的织物面料具有更加广泛的使用范围。
7、本发明中连接点之间的距离在1-15cm，此距离在确保羽绒固定稳定的前提下，将连接点对面料层和弹性透气薄膜的弹力的影响降到了最低，从而使得本技术方案提供的织物面料使用时更加舒适，使用范围更广。
8、本发明中的两层面料层均采用弹性材质，而且其内表面附有弹性透气薄膜，从而使得本技术方案提供的羽绒制品具有良好的延伸性和弹性，可用于制作贴身、束身服装等。
9、本发明提供的制造工艺，与现有技术相比，工艺简单，从而大大提高了生产效率、节约了能源、减少了生产成本，利于产品的推广使用。
附图说明
图1为本发明一种防羽绒移位钻绒并维持织物弹性的结构的结构示意图；
图2为本发明一种防羽绒移位钻绒并维持织物弹性的结构的实施例一结构示意图；
图3为本发明一种防羽绒移位钻绒并维持织物弹性的结构的实施例二结构示意图；
图4为本发明一种防羽绒移位钻绒并维持织物弹性的结构的实施例三结构示意图；
图5为本发明一种防羽绒移位钻绒并维持织物弹性的结构的实施例四结构示意图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一
如图1和图2所示，一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层1和羽绒2，羽绒2填充于两层面料层1之间，还包括多个连接点3，连接点3用于定位羽绒2，使羽绒2呈网状分布。
在本实施例中，两层面料层1均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物；羽绒2可以为鸭绒、鹅绒等羽绒填充物，棉、pp棉、七孔棉、九孔棉、太空棉等纤维填充物，或者桑蚕丝等其他散状填充物；连接点3将两层面料层1连接在一起，多个连接点3组成连接点阵列，连接点3可以为圆形、三角形或其他花型，也可以为短直线或曲线等，且连接点阵列相邻两列的连接点3相错位设置，连接点3的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔等方式。
本实施例提供的一种防羽绒移位钻绒并维持织物弹性的结构的制造工艺如下：
采用制布原材料编织面料层；
采用胶粘合、缝纫、绣花、绗棉、超声波或热熔的连接方式，在面料层上设置连接点阵列；
将设置有连接点阵列的面料层进行裁片，裁制成成品所需要的形状；
对裁片后的面料层的四周进行密封缝制，同时，预留羽绒填充口；
通过填充口向两层面料层中间充进羽绒，并通过拍打或其他方式使羽绒均匀分布；
按照成品形状对充满羽绒后的面料层进行缝制，制成成品。
对上述本发明制造工艺步骤，显然，所描述的制造工艺步骤例仅仅是本发明一部分制造工艺步骤，而不是全部的制造工艺步骤。基于本发明中的制造工艺步骤，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他制造工艺步骤，都属于本发明保护的范围。
实施例二
如图1和图3所示，一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层1和羽绒2，羽绒2填充于两层面料层1之间，还包括多个连接点3，连接点3用于定位羽绒2，使羽绒2呈网状分布。两层面料层1均采用延伸、弹性织物，羽绒2外包裹有弹性透气薄膜4，弹性透气薄膜4与两层面料层1之间具有间隙，连接点3设置于弹性透气薄膜4的内表面，从而使得弹性透气薄膜4的内表面相连接。
在本实施例中，两层面料层1均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物；羽绒2可以为鸭绒、鹅绒等羽绒填充物，棉、pp棉、七孔棉、九孔棉、太空棉等纤维填充物，或者桑蚕丝等其他散状填充物；弹性透气薄膜4采用PU、TPU、PVC、或PA透气弹性膜；连接点3将弹性透气薄膜4的内表面连接在一起，多个连接点3组成连接点阵列，相邻两个连接点3之间的距离可以相等，也可以不等。当每两个相邻连接点3之间的距离相等时，两点之间距离为0.1cm-30cm，连接点3可以为圆形、三角形或其他花型，也可以为短直线或曲线等，且连接点阵列相邻两列的连接点3相错位设置，连接点3的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔等其他方式。
本实施例提供的一种防羽绒移位钻绒并维持织物弹性的结构的制造工艺如下：
采用制布原材料编织面料层；
采用胶粘合、缝纫、绣花、绗棉或超声波的连接方式，在弹性透气薄膜上设置连接点；
将弹性透气薄膜附于面料层的内表面；
对附有弹性透气薄膜的面料层进行裁片，裁制成成品所需要的形状；
对裁片后的面料层的四周进行密封缝制，同时，预留至少一个羽绒填充口；
通过填充口向弹性透气薄膜中间充进羽绒，并通过拍打等方式使羽绒均匀分布；
按照成品形状对充满羽绒后的面料层进行缝制，制成成品。
对上述本发明制造工艺步骤，显然，所描述的制造工艺步骤例仅仅是本发明一部分制造工艺步骤，而不是全部的制造工艺步骤。基于本发明中的制造工艺步骤，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他制造工艺步骤，都属于本发明保护的范围。
实施例三
如图1和图4所示，一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层1和羽绒2，羽绒2填充于两层面料层1之间，还包括多个连接点3，连接点3用于定位羽绒2，使羽绒2呈网状分布。
本发明的优选方式为，两层面料层1均采用延伸、弹性织物，羽绒2外包裹有弹性透气薄膜4，弹性透气薄膜4与两层面料层1之间具有间隙，连接点3将两层面料层1连接在一起，并将弹性透气薄膜4压紧在两层面料层1之间。
在本实施例中，两层面料层1均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物；羽绒2可以为鸭绒、鹅绒等羽绒填充物，棉、pp棉、七孔棉、九孔棉、太空棉等纤维填充物，或者桑蚕丝等其他散状填充物；弹性透气薄膜4采用PU、TPU、PVC、或PA透气弹性膜；连接点3将两层面料层1连接在一起，多个连接点3组成连接点阵列，相邻两个连接点3之间的距离相等，且距离为1cm-15cm，连接点3可以为圆形、三角形或其他花型，也可以为短直线或曲线等，且连接点阵列相邻两列的连接点3相错位设置，连接点3的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔等其他方式。
本实施例提供的一种防羽绒移位钻绒并维持织物弹性的结构的制造工艺如下：
采用制布原材料编织面料层；
将弹性透气薄膜附于面料层的内表面；
采用胶粘合、缝纫、绣花、绗棉、超声波或热熔的连接方式，在两层面料层上设置连接点；
对附有弹性透气薄膜的面料层进行裁片，裁制成成品所需要的形状；
对裁片后的面料层的四周进行密封缝制，同时，预留至少一个羽绒填充口；
通过填充口向弹性透气薄膜中间充进羽绒，并通过拍打等方式使羽绒均匀分布；
按照成品形状对充满羽绒后的面料层进行缝制，制成成品。
对上述本发明制造工艺步骤，显然，所描述的制造工艺步骤例仅仅是本发明一部分制造工艺步骤，而不是全部的制造工艺步骤。基于本发明中的制造工艺步骤，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他制造工艺步骤，都属于本发明保护的范围。
实施例四
如图1和图5所示，一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层1和羽绒2，羽绒2填充于两层面料层1之间，还包括多个连接点3，连接点3用于定位羽绒2，使羽绒2呈网状分布。
本发明的优选方式为，两层面料层1均采用延伸、弹性织物，羽绒2外包裹有弹性透气薄膜4，弹性透气薄膜4分别粘合于两层面料层1的内表面上，连接点3将两层面料层1连接在一起，并将弹性透气薄膜4压紧在两层面料层1之间。在本实施例中，弹性透气薄膜4采用胶粘合的方式贴合于两层面料层1的内表面上，或者采用涂层、刮胶工艺布于两层面料层1的内表面上。
在本实施例中，两层面料层1均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物；羽绒2可以为鸭绒、鹅绒等羽绒填充物；弹性透气薄膜4采用TPU膜；连接点3将两层面料层1的内表面连接在一起，多个连接点3组成连接点阵列，相邻两个连接点3之间的距离相等，且距离为1cm-15cm，连接点3可以为圆形、三角形或其他花型，也可以为短直线或曲线等，且连接点阵列相邻两列的连接点3相错位设置，连接点3的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔等其他方式。
本实施例提供的一种防羽绒移位钻绒并维持织物弹性的结构的一种制造工艺如下：
采用制布原材料编织面料层；
采用胶粘合的方式将弹性透气薄膜用胶粘合于面料层的内表面，或者采用涂层、刮胶工艺将弹性透气薄膜原料布于面料层内表面上，形成一层弹性透气薄膜；
采用胶粘合、缝纫、绣花、绗棉或超声波的连接方式，在两层面料层上设置连接点；
对附有弹性透气薄膜的面料层进行裁片，裁制成成品所需要的形状；
对裁片后的面料层的四周进行密封缝制，同时，预留至少一个羽绒填充口；
通过填充口向弹性透气薄膜中间充进羽绒，并通过拍打等方式使羽绒均匀分布；
按照成品形状对充满羽绒后的面料层进行缝制，制成成品。
本实施例提供的一种防羽绒移位钻绒并维持织物弹性的结构的另一种制造工艺如下：
采用制布原材料编织面料层；
采用胶粘合的方式将弹性透气薄膜用胶粘合于面料层的内表面，或者采用涂层、刮胶工艺将弹性透气薄膜原料布于面料层内表面上，形成一层弹性透气薄膜；
通过填充口向弹性透气薄膜中间充进羽绒，并通过拍打等方式使羽绒均匀分布；
采用胶粘合、缝纫、绣花、绗棉或超声波的连接方式，在两层面料层上设置连接点；
对设置有连接点的面料层进行裁片，裁制成成品所需要的形状；
按照成品形状对面料层进行缝制，制成成品。
对上述本发明制造工艺步骤，显然，所描述的制造工艺步骤例仅仅是本发明一部分制造工艺步骤，而不是全部的制造工艺步骤。基于本发明中的制造工 艺步骤，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他制造工艺步骤，都属于本发明保护的范围。
实施例五
一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层1和羽绒2，羽绒2填充于两层面料层1之间，还包括多个连接点3，连接点3用于定位羽绒2，使羽绒2呈网状分布。
本实用新型的优选方式为，两层面料层1均采用延伸、弹性织物，羽绒2外包裹有弹性透气薄膜4，弹性透气薄膜4分别粘合于两层面料层1的外表面上，连接点3将两层弹性透气薄膜4连接在一起，并将两层面料层1压紧在两层面料层1之间。在本实施例中，弹性透气薄膜4采用胶粘合的方式贴合于两层面料层1的外表面上，或者采用涂层、刮胶工艺布于两层面料层1的外表面上。
在本实施例中，两层面料层1均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物；羽绒2可以为鸭绒、鹅绒等羽绒填充物；弹性透气薄膜4采用TPU膜；连接点3将两层面料层1的内表面连接在一起，多个连接点3组成连接点阵列，相邻两个连接点3之间的距离相等，且距离为1cm-15cm，连接点3可以为圆形、三角形或其他花型，也可以为短直线或曲线等，且连接点阵列相邻两列的连接点3相错位设置，连接点3的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔等其他方式。
以上结合附图实施例对本发明进行了详细说明，本领域中普通技术人员可根据上述说明对本发明做出种种变化例。因而，实施例中的某些细节不应构成对本发明的限定，本发明将以所附权利要求书界定的范围作为本发明的保护范围。

Claims (17)

  1. 一种防羽绒移位钻绒并维持织物弹性的结构，包括两层面料层和羽绒，所述羽绒填充于两层面料层之间，其特征在于：还包括多个连接点，所述连接点用于定位羽绒、使所述羽绒呈网状分布，两层所述面料层均采用延伸、弹性织物，所述羽绒外包裹有弹性透气薄膜。
  2. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述连接点用于固定连接弹性透气薄膜的内表面。
  3. 根据权利要求2所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述弹性透气薄膜贴合于面料层的内表面或外表面。
  4. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述连接点用于固定连接两层面料层及弹性透气薄膜。
  5. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：每两个相邻的所述连接点之间的间距为0.1-30cm。
  6. 根据权利要求5所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述连接点之间的间距为1-15cm。
  7. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：若干所述连接点组成连接点阵列。
  8. 根据权利要求7所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述连接点阵列相邻两列的连接点相错位设置。
  9. 根据权利要求7或8所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：每两个相邻所述连接点之间的距离相等或不等。
  10. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：两层所述面料层均采用经编或纬编的针织物、具有橡筋或氨纶的梭织物及弹力绉织物。
  11. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述弹性透气薄膜采用TPU、PU、PVC、或PA透气弹性膜。
  12. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述羽绒可替换为纤维、桑蚕丝或其他散状填充物。
  13. 根据权利要求1所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述连接点的连接方式包括胶粘合、缝纫、绣花、绗棉、超声波、热熔。
  14. 根据权利要求3所述的一种防羽绒移位钻绒并维持织物弹性的结构，其特征在于：所述弹性透气薄膜采用涂层或刮胶工艺贴合于面料层的内表面或外表面。
  15. 一种防羽绒移位钻绒并维持织物弹性的结构的制造工艺，其中，所述制造工艺包括如下步骤：
    步骤一，采用制布材料编织面料层；
    步骤二，将弹性透气薄膜附于面料层的内表面或外表面；
    步骤三，采用胶粘合、缝纫、绣花、绗棉或超声波的连接方式，在面料层和/或弹性透气薄膜上设置连接点；
    步骤四，将面料层进行裁片，裁制成成品所需要的形状；
    步骤五，对裁片后的面料层的四周进行密封缝制，同时，预留羽绒填充口；
    步骤六，通过填充口向弹性透气薄膜中间充进羽绒，并使羽绒均匀分布；
    步骤七，按照成品形状对充满羽绒后的面料层进行缝制，制成成品。
  16. 根据权利要求15所述的制造工艺，其中，所述步骤一至步骤七之间的顺序可互换。
  17. 根据权利要求15所述的制造工艺，其中，所述步骤二包括：将弹性透气薄膜原料采用涂层或刮胶工艺在面料层的内表面或外表面形成弹性透气薄膜。
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