WO2017051483A1 - 作業機械の油圧システム - Google Patents
作業機械の油圧システム Download PDFInfo
- Publication number
- WO2017051483A1 WO2017051483A1 PCT/JP2015/077188 JP2015077188W WO2017051483A1 WO 2017051483 A1 WO2017051483 A1 WO 2017051483A1 JP 2015077188 W JP2015077188 W JP 2015077188W WO 2017051483 A1 WO2017051483 A1 WO 2017051483A1
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- turning
- pump
- boom
- flow rate
- hydraulic
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/08—Superstructures; Supports for superstructures
- E02F9/10—Supports for movable superstructures mounted on travelling or walking gears or on other superstructures
- E02F9/12—Slewing or traversing gears
- E02F9/121—Turntables, i.e. structure rotatable about 360°
- E02F9/123—Drives or control devices specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2004—Control mechanisms, e.g. control levers
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2203—Arrangements for controlling the attitude of actuators, e.g. speed, floating function
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
- E02F9/2235—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps including an electronic controller
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2267—Valves or distributors
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
- F15B2211/20553—Type of pump variable capacity with pilot circuit, e.g. for controlling a swash plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/3056—Assemblies of multiple valves
- F15B2211/3059—Assemblies of multiple valves having multiple valves for multiple output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/63—Electronic controllers
- F15B2211/6303—Electronic controllers using input signals
- F15B2211/6306—Electronic controllers using input signals representing a pressure
- F15B2211/6316—Electronic controllers using input signals representing a pressure the pressure being a pilot pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/635—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements
- F15B2211/6355—Circuits providing pilot pressure to pilot pressure-controlled fluid circuit elements having valve means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/665—Methods of control using electronic components
- F15B2211/6652—Control of the pressure source, e.g. control of the swash plate angle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7058—Rotary output members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
- F15B2211/7135—Combinations of output members of different types, e.g. single-acting cylinders with rotary motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
- F15B2211/7142—Multiple output members, e.g. multiple hydraulic motors or cylinders the output members being arranged in multiple groups
Definitions
- the present invention relates to a hydraulic system for a work machine such as a hydraulic excavator.
- a boom direction control valve and a turning direction control valve are connected in parallel to the same pump line, and the turning motor and boom cylinder are driven by a common pump.
- Operability is obtained.
- “Good composite operability” means that, for example, when performing operations such as turning a boom that raises the boom and raises the boom at the same time, the swing acceleration is slower as the boom raising operation amount is larger than in the case of turning alone.
- the characteristic which becomes. This characteristic is due to the fact that the inertia of the swinging body is greater than the inertia of the boom, and is obtained when the swing load pressure is higher than the boom load pressure and a lot of pressure oil flows into the boom cylinder at the time of the initial swing.
- the hydraulic system disclosed in Patent Document 1 cannot always achieve both the above-described good combined operability and loss reduction.
- the hydraulic system is merely configured to cut off the command pressure to the discharge flow rate control valve by the presence or absence of the boom raising operation, and the turning speed does not decrease in proportion to the boom raising operation amount during the turning boom raising operation. Because.
- the discharge amount control valve In order to obtain good combined operability in the hydraulic system, for example, by controlling the discharge amount control valve, the flow rate supplied to the swing motor is suppressed and the flow rate supplied to the boom cylinder is increased as the operation amount for raising the boom is increased. There is a need. However, in this case, the pressure loss between the hydraulic pump and the boom cylinder increases, which causes a deterioration in fuel consumption.
- An object of the present invention is to provide a hydraulic system for a working machine that can realize a good combined operability while suppressing a diversion loss during a turning boom raising operation and suppressing a deterioration in fuel consumption.
- a hydraulic system for a work machine includes a working body including a traveling body, a revolving body that is turnably mounted on the traveling body, and a boom attached to the revolving body.
- a hydraulic system for a work machine wherein the turning hydraulic motor for turning the turning body, a boom cylinder for driving the boom, a first hydraulic pump for discharging pressure oil for driving the turning hydraulic motor, A second hydraulic pump that discharges the pressure oil that drives the boom cylinder; a turning operation device that instructs the operation of the turning hydraulic motor; a boom operation device that instructs the operation of the boom cylinder; and the first hydraulic pressure.
- a first pump volume increasing valve for controlling the volume of the pump, a turning operation amount detector for detecting a turning operation amount by the turning operation device, and a boom raising by the boom operation device
- a boom raising operation amount detector for detecting an operation amount, the first pump volume increase valve based on the turning operation amount detected by the turning operation amount detector and the boom raising operation amount detected by the boom raising operation amount detector;
- a controller that controls a first pump flow rate control signal that is a command signal for the turning, and the controller performs the turning operation when the turning operation by the turning operation device and the boom raising operation by the boom operation device are performed simultaneously.
- the discharge flow rate of the first hydraulic pump increases as the turning operation amount by the operation device increases, and the increase rate of the discharge flow rate of the first hydraulic pump decreases as the boom raising operation amount by the boom operation device increases.
- the first pump flow rate control signal is controlled.
- FIG. 3 is a circuit diagram of a pump driving device constituting the hydraulic system shown in FIG. 2. It is a functional block diagram of the controller which comprises the hydraulic system shown in FIG. It is a circuit diagram of the boom raising pilot pressure selection part which comprises the controller shown in FIG. It is a circuit diagram of the turning target power calculating part which comprises the controller shown in FIG. It is a circuit diagram of the turning target flow volume calculating part which comprises the controller shown in FIG. It is a circuit diagram of the pump flow control part which comprises the controller shown in FIG.
- FIG. 5 is a circuit diagram of an arm target power calculation unit constituting the controller shown in FIG. 4. It is a circuit diagram of the bucket target power calculating part which comprises the controller shown in FIG. It is a circuit diagram of the pump torque control part which comprises the controller shown in FIG.
- 1. 1 is a perspective view showing an example of a working machine to which a hydraulic system according to an embodiment of the present invention is applied.
- the front of the driver's seat (upper left direction in the figure) is the front of the aircraft.
- the illustration of the hydraulic excavator does not limit the application target of the hydraulic system according to the present invention, and the hydraulic system according to the present invention is necessary when there are similar circumstances even with other types of work machines. Can be applied accordingly.
- a hydraulic excavator is a hydraulic excavator, and includes a traveling body 8, a revolving body 9 that is turnably mounted on the traveling body 8, and a work device 10 attached to the revolving body 9.
- the traveling body 8 includes left and right crawlers 31 having endless track tracks in the present embodiment, and travels by driving the left and right crawlers 31 by left and right traveling motors 32, respectively.
- a hydraulic actuator is used for the travel motor 32.
- a driver's cab 33 in which an operator is boarded is provided at the front of the swivel body 9.
- a power chamber 34 that houses an engine, a hydraulic drive device and the like is provided on the rear side of the cab 33 in the revolving structure 9.
- a turning hydraulic motor 3 is provided in a turning frame that connects the turning body 9 to the traveling body 8.
- the operator cab 33 is provided with left and right operation levers 1 a and 1 b for instructing the turning operation of the revolving structure 9 and the operation of the work device 10.
- the power chamber 34 also accommodates a hydraulic pump device 2 that discharges the pressure oil that drives the hydraulic actuator, a control valve device 20 that controls the flow of pressure oil supplied from the hydraulic pump device 2 to the hydraulic actuator, and the like. ing.
- the working device 10 is connected to the front part of the swivel body 9 (right side of the cab 33 in this embodiment).
- the work device 10 is an articulated work device including a boom 35, an arm 36, and a bucket 7.
- the boom 35 is connected to the frame of the revolving structure 9 so as to be rotatable up and down, and is connected to the frame of the revolving structure 9 via the boom cylinder 4.
- the arm 36 is rotatably connected to the tip of the boom 35 and is connected to the boom 35 via the arm cylinder 5.
- the bucket 7 is rotatably connected to the tip of the arm 36 and is connected to the arm 36 via the bucket cylinder 6.
- the boom cylinder 4, the arm cylinder 5 and the bucket cylinder 6 are hydraulic actuators.
- the pressure oil discharged from the hydraulic pump device 2 to the turning hydraulic motor 3, the boom cylinder 4, the arm cylinder 5, and the bucket cylinder 6 according to the operation of the left and right operation levers 1 a and 1 b. Is supplied via the control valve device 20.
- the turning hydraulic motor 3 turns the turning body 9, and the boom cylinder 4, the arm cylinder 5 and the bucket cylinder 6 drive the boom 35, the arm 36 and the bucket 7, respectively.
- the boom cylinder 4 the arm cylinder 5 and the bucket cylinder 6 expand and contract with pressure oil, the position and posture of the bucket 7 change.
- the turning body 9 turns with respect to the traveling body 8 by the rotation of the turning hydraulic motor 3 by the pressure oil. Since the operation of the traveling body 8 is not directly related to the present invention, the description thereof is omitted.
- FIG. 2 is a circuit diagram showing the main part of a hydraulic system according to an embodiment of the present invention.
- the hydraulic system shown in FIG. 2 includes a hydraulic pump device 2, a control valve device 20, left and right operation levers 1a and 1b, hydraulic actuators (such as a turning hydraulic motor 3 and a boom cylinder 4), a pilot hydraulic source 17 and a shuttle.
- a valve group, an operation amount detector, a pump control valve, a pump driving device 50 and a controller 100 are provided. Each component will be described below.
- the hydraulic pump device 2 includes a first hydraulic pump 2a, second hydraulic pumps 2b and 2c, and a pilot hydraulic power source 17, and is driven by an engine (not shown), for example.
- the first hydraulic pump 2a and the second hydraulic pumps 2b and 2c are variable displacement type hydraulic pumps.
- a swash plate type hydraulic pump will be described as an example, but a swash plate type hydraulic pump may be used.
- the first hydraulic pump 2a discharges the pressure oil that drives the turning hydraulic motor 3 to the first pump line 21a.
- the second hydraulic pumps 2b and 2c discharge the pressure oil that drives the boom cylinder 4, the arm cylinder 5 and the bucket cylinder 6 to the second pump lines 21b and 21c, respectively.
- the arm cylinder 5 and the bucket cylinder 6 are not shown in FIG. 2, the pressure oil discharged from the second hydraulic pump 2 b is applied to the bucket cylinder 6, and the second hydraulic pump 2 c is applied to the arm cylinder 5.
- the pressure oil discharged from is supplied.
- the boom cylinder 4 is supplied with the pressure oil discharged from the second hydraulic pumps 2b and 2c.
- the control valve device 20 includes boom direction control valves 22 and 23, a turning direction control valve 24, a bucket direction control valve 25, and an arm direction control valve 26.
- a configuration including two boom direction control valves 22 and 23 is illustrated. There may be one directional control valve.
- the boom direction control valve 22 and the bucket direction control valve 25 are provided in series with the second pump line 21b.
- the boom direction control valve 22 is located downstream of the bucket direction control valve 25.
- the boom direction control valve 23 and the arm direction control valve 26 are provided in series with the second pump line 21c.
- the boom direction control valve 23 is located downstream of the arm direction control valve 26.
- the turning direction control valve 24 is provided in the first pump line 21a.
- the boom direction control valves 22 and 23 control the flow of pressure oil supplied to the boom cylinder 4.
- the arm direction control valve 26 is a flow of pressure oil supplied to the arm cylinder 5
- the bucket direction control valve 25 is a flow of pressure oil supplied to the bucket cylinder 6
- the turning direction control valve 24 is a turning hydraulic motor 3. The flow of pressure oil supplied to each is controlled.
- the bucket direction control valve 25 is provided in the second pump line 21b and the arm direction control valve 26 is provided in the second pump line 21c.
- the traveling motor 32 A travel direction control valve (not shown) for controlling the flow of pressure oil supplied to FIG. 1) may be provided instead of the bucket direction control valve 25 and the arm direction control valve 26. That is, the boom cylinder 4 and the traveling motor 32 are driven by the second hydraulic pumps 2b and 2c.
- Operation levers 1a and 1b are operation devices that instruct the operations of the swing body 9 and the work device 10, and an electric lever may be used, but in this embodiment, a pilot-type lever device is exemplified.
- the left operation lever 1a is a turning operation device that instructs the operation of the turning hydraulic motor 3.
- the left turning pilot pressure Pl or The right turning pilot pressure Pr is discharged and output to the pilot pressure receiving portion of the turning direction control valve 24.
- the turning direction control valve 24 is switched to the left position in the figure, and the first pump line 21a is connected to the supply line on the left side in the figure of the turning hydraulic motor 3 to turn the turning body. 9 turns to the left.
- the right turn pilot pressure Pr is input, the turning direction control valve 24 is switched to the right position in the figure, and the turning hydraulic motor 3 is reversely rotated so that the turning body 9 turns right.
- the left operating lever 1a also serves as another operating device for instructing the operation of another hydraulic actuator (the arm cylinder 5 in this embodiment) driven by the second hydraulic pump 2c.
- the arm dump pilot pressure or the arm cloud pilot pressure is discharged according to the operation direction (whether the operation direction is front or back) and output to the pilot pressure receiving portion of the arm direction control valve 26.
- the left turn pilot pressure Pl, the right turn pilot pressure Pr, the arm dump pilot pressure, and the arm cloud pilot pressure are pressure signals having a magnitude corresponding to the operation amount of the left operation lever 1a.
- the operation directions of the turning operation and the arm operation may be interchanged.
- the right operation lever 1b is a boom operation device that instructs the operation of the boom cylinder 4.
- the boom lowering pilot pressure Pd or the boom raising is performed according to the operation direction (whether the operation direction is front or rear).
- the pilot pressure Pu is output and output to the pilot pressure receiving portions of the boom direction control valves 22 and 23.
- the boom raising pilot pressure Pu is input, the boom direction control valves 22 and 23 are switched to the right position in the figure, and the second pump lines 21b and 21c are connected to the bottom side oil chamber of the boom cylinder 4, 4 extends and the boom 35 is raised.
- the boom lowering pilot pressure Pd when the boom lowering pilot pressure Pd is input, the boom direction control valves 22 and 23 are switched to the positions on the left side in the figure, the boom cylinder 4 is contracted, and the boom 35 is lowered.
- the right operating lever 1b also serves as another operating device for instructing the operation of another hydraulic actuator (the bucket cylinder 6 in this embodiment) driven by the second hydraulic pump 2b.
- the bucket dump pilot pressure or the bucket cloud pilot pressure is discharged according to the operation direction (whether the operation direction is left or right) and output to the pilot pressure receiving portion of the bucket direction control valve 25.
- the boom lowering pilot pressure Pd, the boom raising pilot pressure Pu, the bucket dump pilot pressure, and the bucket cloud pilot pressure are pressure signals having a magnitude corresponding to the operation amount of the right operation lever 1b.
- the operation directions of the boom operation and the bucket operation may be interchanged.
- the pilot pressure discharged from the operation levers 1a and 1b is output to the pump drive device 50 through the shuttle valve group in addition to the corresponding directional control valve.
- the pump drive device 50 controls the tilt angles of the first hydraulic pump 2a and the second hydraulic pumps 2b and 2c by the pilot pressures and the like from the operation levers 1a and 1b.
- the pump driving device 50 will be described later.
- the shuttle valve group includes shuttle valves 11a-11f.
- the shuttle valve 11a supplies the higher one of the right turn pilot pressure Pr and the left turn pilot pressure Pl as the first pump flow control pressure Pf1 to the pump driving device 50.
- the shuttle valve 11b supplies the higher one of the arm dump pilot pressure and the arm cloud pilot pressure to the shuttle valve 11c.
- the shuttle valve 11d supplies the higher one of the boom raising pilot pressure Pu and the boom lowering pilot pressure Pd to the shuttle valves 11c and 11e.
- the shuttle valve 11c supplies the pump pilot device 50 with the higher pilot pressure supplied from the shuttle valve 11b and the shuttle valve 11d as the second pump flow control pressure Pf3.
- the shuttle valve 11f supplies the higher one of the bucket dump pilot pressure and the bucket cloud pilot pressure to the shuttle valve 11e.
- the shuttle valve 11e supplies the higher pilot pressure supplied from the shuttle valve 11d and the shuttle valve 11f to the pump driving device 50 as the second pump flow control pressure Pf2.
- the first pump flow control pressure Pf1 is a command signal (positive control pressure) for the first pump volume increase valve 51a (FIG. 3).
- the second pump flow rate control pressure Pf3 is a command signal (positive control pressure) for the second pump volume increase valve 51c (FIG. 3)
- the second pump flow rate control pressure Pf2 is for the second pump volume increase valve 51b (FIG. 3). This is a command signal (positive control pressure).
- the operation amount detector includes a turning pilot pressure sensor 12, a boom raising pilot pressure sensor 13, and second pump flow control pressure sensors 14a and 14b.
- the turning pilot pressure sensor 12 is a turning operation amount detector that detects a turning operation amount (left turning pilot pressure Pl or right turning pilot pressure Pr in this example) by the left operation lever 1a, and includes a shuttle valve 11a and a pump drive device. 50 oil passages are provided.
- the boom raising pilot pressure sensor 13 is a boom raising operation amount detector that detects a boom raising operation amount (boom raising pilot pressure Pu in this example) by the right operating lever 1b, and is a right operating lever in the boom raising pilot pressure output line. It is provided in the oil passage between 1b and the shuttle valve 11d.
- the second pump flow control pressure sensor 14a is a first maximum operation amount detector that detects the maximum values of the boom operation amount and the bucket operation amount (first maximum operation amount, in this example, the second pump flow control pressure Pf2). Yes, provided in the oil passage between the shuttle valve 11e and the pump driving device 50.
- the second pump flow control pressure sensor 14b is a second maximum operation amount detector that detects the maximum values of the boom operation amount and the arm operation amount (second maximum operation amount, in this example, the second pump flow control pressure Pf3). Yes, provided in the oil passage between the shuttle valve 11c and the pump driving device 50.
- the pump control valve includes a pump flow control valve 15 and pump torque control valves 16a and 16b.
- the pump flow rate control valve 15 is a control valve that controls the first pump flow rate control pressure Pf1.
- the pump flow rate control valve 15 plays a role of controlling the discharge flow rate of the first hydraulic pump 2 a and is provided in the oil path between the shuttle valve 11 a and the pump drive device 50.
- the pump torque control valve 16a is a control valve that controls a first pump torque control pressure Pt1 (described later) and a second pump torque control pressure Pt2 (described later) input to the pump driving device 50.
- the pump torque control valve 16a serves to control the absorption torque of the first hydraulic pump 2a and the second hydraulic pump 2b, and is provided in the oil path between the pilot hydraulic power source 17 and the pump drive device 50.
- the pump torque control valve 16b is a control valve that controls the second pump torque control pressure Pt3 input to the pump drive device 50.
- the pump torque control valve 16b serves to control the absorption torque of the second hydraulic pump 2c, and is provided in an oil path between the pilot hydraulic power source 17 and the pump drive device 50.
- the pump flow control valve 15 and the pump torque control valves 16a and 16b in the present embodiment are both configured by a pressure reducing type normally open valve.
- the controller 100 includes a turning pilot pressure sensor 12, a boom raising pilot pressure sensor 13 and second pump flow control pressure sensors 14a and 14b, a turning pilot pressure, a boom raising pilot pressure and a second pump flow control pressure Pf2, Based on Pf3, the pump flow control valve command Sf1 and the pump torque control valve commands St12 and St3 are calculated and output to drive the pump flow control valve 15 and the pump torque control valves 16a and 16b. Details of the controller 100 will be described later.
- FIG. 3 is a circuit diagram of the pump drive device 50.
- 3 includes a first pump volume increase valve 51a, second pump volume increase valves 51b and 51c, a first pump volume decrease valve 52a, second pump volume decrease valves 52b and 52c, and a first stroke.
- a suppression valve 53a and second stroke suppression valves 53b and 53c are provided.
- the first pump volume increase valve 51a, the first pump volume decrease valve 52a, and the first stroke suppression valve 53a are mechanically connected to the swash plate of the first hydraulic pump 2a via a link, and the first hydraulic pump 2a. It plays a role in controlling the volume.
- the second pump volume increase valve 51b, the second pump volume decrease valve 52b, and the second stroke suppression valve 53b are mechanically connected to the swash plate of the second hydraulic pump 2b via a link, so that the second hydraulic pressure is increased. It plays the role of controlling the volume of the pump 2b.
- the second pump volume increase valve 51c, the second pump volume decrease valve 52c, and the second stroke suppression valve 53c are mechanically connected to the swash plate of the second hydraulic pump 2c via a link, and the second hydraulic pump 2c. It plays a role in controlling the volume.
- the first pump volume increasing valve 51a and the second pump volume increasing valves 51b and 51c are biased by a spring from one side (right side in the figure) and have a pilot pressure receiving part on the other side (left side in the figure).
- first pump flow rate control pressure Pf1 is input to the pilot pressure receiving portion of the first pump volume increasing valve 51a, and the first pump volume increasing valve 51a is urged to the right side in the drawing, the volume of the first hydraulic pump 2a is increased. Increases and the discharge flow rate increases.
- the second pump flow rate control pressures Pf2 and Pf3 are input to the pilot pressure receiving portions of the second pump volume increase valves 51b and 51c, whereby the second pump volume increase valves 51b and 51c are urged to the right side in the figure. And the discharge flow rate of the second hydraulic pumps 2b and 2c increases.
- the first pump volume reduction valve 52a and the second pump volume reduction valves 52b and 52c have a pilot pressure receiving part on one side (right side in the figure) and are biased by a spring from the other side (left side in the figure).
- the pilot pressure receiving portion of the first pump volume reduction valve 52a receives the first pump torque control pressure Pt1, the discharge pressure Pd1 of the first hydraulic pump 2a, and the discharge pressure Pd2 of the second hydraulic pump 2b, and is driven thereby.
- the first pump volume reduction valve 52a is urged to the left in the figure by the total urging force due to these pressures, the discharge flow rate of the first hydraulic pump 2a is reduced and the absorption torque of the first hydraulic pump 2a is limited. .
- the pilot pressure receiving portion of the second pump volume reduction valve 52b receives the second pump torque control pressure Pt2, the discharge pressure Pd1 of the first hydraulic pump 2a, and the discharge pressure Pd2 of the second hydraulic pump 2b, and is driven thereby.
- the pilot pressure receiving portion of the second pump volume reduction valve 52c receives the second pump torque control pressure Pt3 and the discharge pressure Pd3 of the second hydraulic pump 2c, and the second pump volume reduction valve 52c is caused by the total urging force generated by these pressures.
- the absorption torque of the second hydraulic pump 2c is limited.
- the pressure of the pilot hydraulic pressure source 17 directly acts on the right side of the second stroke suppression valve 53b in the drawing, and the pilot pressure reduced by the second pump volume increasing valve 51b and the second pump volume decreasing valve 52b on the left side in the drawing.
- the pilot pressure of the hydraulic pressure source 17 acts.
- the second pump volume increase valve 51b, the second pump volume decrease valve 52b, and the second stroke suppression valve 53b move to the right side in the figure
- the pressure acting on the left side of the second stroke suppression valve 53b in the figure decreases
- the second pump volume When the increase valve 51b, the second pump volume decrease valve 52b, and the second stroke suppression valve 53b move to the left side in the figure, the pressure acting on the right side of the second stroke suppression valve 53b in the figure decreases.
- the first stroke suppression valve 53a and the second stroke suppression valve 53c have the same configuration as the second stroke suppression valve 53b and perform the same function.
- Controller FIG. 4 is a functional block diagram of the controller 100.
- the controller 100 shown in the figure includes a boom raising pilot pressure selection unit 101, a turning target power calculation unit 102, a turning target flow rate calculation unit 103, a pump flow rate control unit 104, a boom target power calculation unit 105, and an arm target power calculation unit 106.
- the bucket target power calculation unit 107 and the pump torque control unit 108 are included.
- each functional unit will be described.
- FIG. 5 is a circuit diagram of the boom raising pilot pressure selection unit 101.
- the boom raising pilot pressure selecting unit 101 includes determiners 101a to 101c, a switch 101d, and a selector 101e.
- the determiners 101a to 101c are functional units that determine failure of the boom raising pilot pressure sensor 13. Specifically, whether or not the boom raising pilot pressure Pu detected by the boom raising pilot pressure sensor 13 is smaller than a predetermined lower limit threshold S0 is determined by the determiner 101a to be larger than a predetermined upper limit threshold S1 ( ⁇ S0).
- Whether the boom raising pilot pressure sensor 13 is malfunctioning is determined by the determiner 101b, and when one of them is true by the determiner 101c (that is, when S1 ⁇ Pu ⁇ S0 is not satisfied).
- the switch 101d is switched by the output of the determiner 101c, and when it is determined that the boom raising pilot pressure sensor 13 is normal (when S1 ⁇ Pu ⁇ S0), the boom raising pilot pressure Pu is selected and the boom raising pilot is selected. Output as pressure Pus.
- the switch 101d is switched and the output of the selector 101e is changed to the boom raising pilot pressure. Output as Pus.
- the output of the selector 101e is the larger of the second pump flow control pressures Pf2 and Pf3.
- the boom raising pilot pressure Pus is output to the turning target power calculation unit 102 and the boom target power calculation unit 105.
- FIG. 6 is a circuit diagram of the turning target power calculation unit 102.
- the turning target power calculation unit 102 is a functional unit that calculates the target power of the turning hydraulic motor 3 (hereinafter referred to as turning target power Hs) from the turning pilot pressure Pl or Pr and the boom raising pilot pressure Pus.
- the turning target power calculation unit 102 corrects the turning target power Hs so that the turning target power Hs increases as the turning pilot pressure Pl or Pr increases, while the turning target power Hs decreases as the boom raising pilot pressure Pus increases.
- the turning target power calculation unit 102 calculates the turning target power Hs from the turning pilot pressure Pl or Pr using the map 102a.
- a plurality of relations between the turning pilot pressures Pl and Pr and the turning target power Hs in the map 102a are prepared in accordance with the boom raising pilot pressure Pus.
- the turning target power Hs is reduced.
- the turning target power Hs is output to the turning target flow rate calculation unit 103 and the pump torque control unit 108.
- FIG. 7 is a circuit diagram of the turning target flow rate calculation unit 103.
- the turning target flow rate calculation unit 103 is a functional unit that calculates a target flow rate (hereinafter referred to as a turning target flow rate Fts) of the first hydraulic pump 2a from the turning pilot pressure Pl or Pr and the turning target power Hs.
- the turning target flow rate calculation unit 103 increases the turning target flow rate Fts as the turning pilot pressure Pl or Pr increases, whereas the turning target power Hs input from the turning target power calculation unit 102 decreases the turning target flow rate Fts. Make corrections to reduce the increase speed.
- the turning target flow rate calculation unit 103 includes maps 103a and 103c and a rate limiter 103b.
- a turning reference flow rate corresponding to the turning pilot pressure Pl or Pr is generated using the map 103a.
- the increasing speed of the turning reference flow rate is limited by the rate limiter 103b and calculated as the turning target flow rate Fts.
- the limit value of the increasing speed used in the rate limiter 103b is a value calculated using the map 103c from the turning target power Hs.
- the map 103c is set so that the increasing speed of the turning target flow rate Fts increases as the turning target power Hs increases.
- the turning target power Hs decreases as the boom raising pilot pressure Pus increases. Therefore, the increase speed of the turning target flow rate Fts decreases as the boom raising pilot pressure Pus increases.
- the turning target flow rate Fts calculated by the turning target flow rate calculation unit 103 is output to the pump flow rate control unit 104 and the boom target power calculation unit 105.
- FIG. 8 is a circuit diagram of the pump flow rate control unit 104.
- the pump flow rate control unit 104 is a functional unit that controls the discharge flow rate of the first hydraulic pump 2 a according to the turning target flow rate Fts input from the turning target flow rate calculation unit 103. Specifically, the pump flow rate control unit 104 calculates the above-described pump flow rate control valve command Sf1 from the turning target flow rate Fts using the map 104a and outputs it to the pump flow rate control valve 15.
- the map 104a is set so that the pump flow rate control valve command Sf1 decreases as the turning target flow rate Fts increases, and the discharge pressure of the pump flow rate control valve 15 increases.
- FIG. 9 is a circuit diagram of the boom target power calculation unit 105.
- the boom target power calculation unit 105 calculates boom target powers Hbo1 and Hbo2 from the boom raising pilot pressure Pus calculated by the boom raising pilot pressure selection unit 101 and the turning target flow rate Fts calculated by the turning target flow rate calculation unit 103. It is a functional unit and includes maps 105a and 105b, a multiplier 105c, and a subtractor 105d. When the boom raising pilot pressure Pus and the turning target flow rate Fts are input, the boom target power Hbo is generated according to the map 105a based on these.
- the map 105a is set so that the boom target power Hbo increases as the boom raising pilot pressure Pus increases, and the boom target power Hbo decreases as the turning target flow rate Fts increases.
- a plurality of relations between the boom raising pilot pressure Pus and the boom target power Hbo in the map 105a are prepared according to the turning target flow rate Fts, and the boom target with respect to the boom raising pilot pressure Pus calculated as the turning target flow rate Fts increases.
- the power Hbo is set to be small.
- the boom target power ratio R is calculated from the boom raising pilot pressure Pus using the map 105b.
- the boom target power ratio R is multiplied by the boom target power Hbo by the multiplier 105c, and a value obtained by multiplying the boom target power Hbo by the boom target power ratio R is the target torque of the boom cylinder 4 that is distributed to the second hydraulic pump 2c. Calculated as the boom target power Hbo2. Then, the value obtained by subtracting the boom target power Hbo2 from the boom target power Hbo by the subtractor 105d is calculated as the boom target power Hbo1, which is the target torque of the boom cylinder 4 distributed to the second hydraulic pump 2b.
- the characteristic of the map 105b is, for example, based on the ratio of the opening area of the boom direction control valves 22 and 23 to the boom raising pilot pressure Pus, the larger the opening area of the boom direction control valve 23, the larger the boom target power ratio R. It may be determined as follows.
- the boom target powers Hbo1 and Hbo2 are output to the pump torque control unit 108.
- FIG. 10 is a circuit diagram of the arm target power calculation unit 106.
- the arm target power calculation unit 106 is a functional unit that calculates the arm target power Har based on the detection signal of the second pump flow rate control pressure Pf3 from the second pump flow rate control pressure sensor 14b.
- the arm target power Har corresponding to the second pump flow rate control pressure Pf3 is calculated using the map 106a.
- the calculated arm target power Har is output to the pump torque control unit 108.
- FIG. 11 is a circuit diagram of the bucket target power calculation unit 107.
- the bucket target power calculation unit 107 is a functional unit that calculates the bucket target power Hbu based on the detection signal of the second pump flow rate control pressure Pf2 from the second pump flow rate control pressure sensor 14a.
- the bucket target power Hbu corresponding to the second pump flow control pressure Pf2 is calculated using the map 107a.
- the calculated bucket target power Hbu is output to the pump torque control unit 108.
- FIG. 12 is a circuit diagram of the pump torque control unit 108.
- the pump torque control unit 108 includes selectors 108a and 108d, an adder 108b, and maps 108c and 108e.
- the pump torque control unit 108 is a functional unit that calculates a pump torque control valve command St12 for the pump torque control valve 16a based on the previously calculated turning target power Hs, boom target power Hbo1, and bucket target power Hbu.
- the pump torque control unit 108 is also a functional unit that calculates a pump torque control valve command St3 for the pump torque control valve 16b based on the boom target power Hbo2 and the arm target power Har.
- the selector 108d selects the larger one as the pump target power Hp3.
- a pump torque control valve command St3 corresponding to the pump target power Hp3 is calculated using the map 108e and output to the pump torque control valve 16b.
- the pump torque control valve commands St12 and St3 increase as the pump target powers Hp12 and Hp3 increase, and the discharge pressures of the pump torque control valves 16a and 16b (that is, the first pump torque control pressure Pt1 and the second pump).
- the torque control pressures Pt2, Pt3) are set to be low.
- the discharge pressure of the pump torque control valve 16a decreases, the discharge flow rates of the second hydraulic pump 2b and the first hydraulic pump 2a increase, and the discharge pressure of the pump torque control valve 16b increases.
- the discharge flow rate of the second hydraulic pump 2c increases.
- the turning target power Hs calculated by the turning target power calculation unit 102 increases as the turning operation amount (that is, the turning pilot pressure Pl or Pr) increases. Become. At this time, when the swinging boom raising operation is performed (that is, when the swinging pilot pressure Pl or Pr and the boom raising pilot pressure Pu are simultaneously input to the controller 100), the boom raising operation amount (that is, the boom raising pilot pressure Pus as described above). ) Is larger, the turning target power Hs is corrected to be smaller than a value corresponding to the turning operation amount.
- the turning target flow rate Fts calculated by the turning target flow rate calculation unit 103 is corrected so that the increasing speed is smaller than the value corresponding to the turning operation amount as the turning target power Hs is smaller.
- the turning acceleration becomes slower as the boom raising operation amount is larger than that during the turning single operation. Therefore, “good composite operability” at the time of the turning boom raising operation can be obtained.
- the larger one of the second pump flow control pressures Pf2 and Pf3 indicates the boom raising pilot pressure. It is output from the boom raising pilot pressure selection unit 101 as a substitute signal for Pu.
- the boom raising pilot pressure Pu is one of the candidates for the second pump flow control pressures Pf2, Pf3. Therefore, if the boom raising operation is performed, the second pump flow control pressure Pf2 , Pf3 also rises.
- the boom raising operation may have been performed even if the boom raising pilot pressure sensor 13 has failed. It can be detected. Therefore, even when the boom raising pilot pressure sensor 13 is out of order, the second pump flow control pressure Pf2 or Pf3 is replaced with the boom raising pilot pressure Pus, so that a good combined operability during the turning boom raising operation can be obtained. Can be secured.
- the discharge pressure Pd2 of the second hydraulic pump 2b is configured to act on the first pump volume reduction valve 52a. That is, when the boom raising operation is performed and the boom cylinder 4 and the second hydraulic pump 2b communicate with each other, the load pressure of the boom cylinder 4 acts on the first pump volume reduction valve 52a as the discharge pressure Pd2 of the second hydraulic pump 2b. Therefore, regardless of whether or not the boom raising pilot pressure sensor 13 has failed, the discharge flow rate of the first hydraulic pump 2a is suppressed by the load pressure of the boom cylinder 4 acting on the first pump volume reduction valve 52a during the turning boom raising operation. The turning acceleration is suppressed. Also in this respect, good composite operability can be ensured.
- the map 105a in the boom target power calculation unit 105 is set so that the boom target power Hbo calculated with respect to the boom raising pilot pressure Pus decreases as the turning target flow rate Fts increases as described above.
- the boom raising speed can be lowered when the turning speed increases and the turning load pressure decreases during the turning boom raising operation. This can also contribute to good composite operability.
- pilot-type operation levers 1a and 1b are used as an example, but an electric lever may be used for various operation devices such as a turning operation device and a boom operation device.
- the pump flow rate control valve 15 and the pump torque control valves 16a and 16b can be omitted.
- a potentiometer that directly detects the operation amount of the electric lever can be used instead of the turning pilot pressure sensor 12 and the boom raising pilot pressure sensor 13.
- the pilot pressure of the pilot hydraulic source 17 (or another pilot hydraulic source) is reduced by the electromagnetic valve
- the solenoid valve is controlled by a command signal calculated by the controller 100 based on the potentiometer signal so as to generate control pressure signals corresponding to the first pump flow rate control pressure Pf1 and the second pump flow rate control pressures Pf2 and Pf3. Then, the same function as the above embodiment can be realized.
- the pump flow rate control valve 15 and the pump torque control valves 16a and 16b are omitted, and the first pump volume increase valve 51a and the second pump volume increase valve are omitted.
- a configuration is also possible in which 51b and 51c are electromagnetically driven, and the first pump volume reduction valve 52a and the second pump volume reduction valves 52b and 52c are electromagnetic pilot types.
- control pressure signals corresponding to the first pump flow control pressure Pf1, the second pump flow control pressures Pf2, Pf3, the first pump torque control pressure Pt1, and the second pump torque control pressures Pt2, Pt3 are based on the potentiometer signal.
- SYMBOLS 1a Left operation lever (turning operation device, other operation devices), 1b ... Right operation lever (boom operation device, other operation devices), 2a ... First hydraulic pump, second hydraulic pumps 2b, 2c, 3 ... turning hydraulic motor, 4 ... boom cylinder, 5 ... arm cylinder (other hydraulic actuator), 6 ... bucket cylinder (other hydraulic actuator), 8 ... traveling body, 9 ... turning body, 10 ... working device, 12 ... Turning pilot pressure sensor (turning operation amount detector), 13 ... Boom raising pilot pressure sensor (boom raising operation amount detector), 14a, 14b ... Second pump flow rate control pressure sensor (maximum operation amount detector), 15 ... Pump Flow control valve, 35 ... boom, 51a ...
Abstract
Description
図1は本発明の一実施形態に係る油圧システムを適用する作業機械の一例を示す斜視図である。以下の説明において断り書きのない場合は運転席の前方(同図中では左上方向)を機体の前方とする。但し、油圧ショベルの例示は本発明に係る油圧システムの適用対象を限定するものではなく、他種の作業機械であっても同じような事情がある場合には本発明に係る油圧システムは必要に応じて適用され得る。
図2は本発明の一実施形態に係る油圧システムの要部を表す回路図である。図2に示した油圧システムは、油圧ポンプ装置2、コントロールバルブ装置20、左右の操作レバー1a,1b、油圧アクチュエータ(旋回用油圧モータ3やブームシリンダ4等)の他、パイロット油圧源17、シャトル弁群、操作量検出器、ポンプ制御弁、ポンプ駆動装置50及びコントローラ100を備えている。以下に各構成要素について説明する。
油圧ポンプ装置2は、第1油圧ポンプ2a、第2油圧ポンプ2b,2c及びパイロット油圧源17を含み、例えば図示しないエンジンで駆動される。第1油圧ポンプ2a及び第2油圧ポンプ2b,2cは容量可変型の油圧ポンプである。本実施形態では斜板式の油圧ポンプを例に説明するが、斜軸式の油圧ポンプを用いても良い。また、第2油圧ポンプが2つある場合を例示するが、1つの場合もある。第1油圧ポンプ2aは、旋回用油圧モータ3を駆動する圧油を第1ポンプライン21aに吐出する。第2油圧ポンプ2b,2cは、ブームシリンダ4、アームシリンダ5及びバケットシリンダ6を駆動する圧油をそれぞれ第2ポンプライン21b,21cに吐出する。図2においてアームシリンダ5及びバケットシリンダ6は図示省略してあるが、バケットシリンダ6に対しては第2油圧ポンプ2bから吐出された圧油が、アームシリンダ5に対しては第2油圧ポンプ2cから吐出された圧油が供給される。ブームシリンダ4に対しては第2油圧ポンプ2b,2cから吐出された圧油が合流して供給される。
コントロールバルブ装置20は、ブーム用方向制御弁22,23、旋回用方向制御弁24、バケット方向制御弁25及びアーム方向制御弁26を含む。本実施形態では第2油圧ポンプ2b,2cの圧油を合流させてブームシリンダ4に供給する構成であるため2つのブーム用方向制御弁22,23を備えた構成を例示しているが、ブーム用方向制御弁は1つの場合もある。
操作レバー1a,1bは、旋回体9及び作業装置10の動作を指示する操作装置であり、電気レバーを用いることもあるが本実施形態ではパイロット式のレバー装置を例示する。
シャトル弁群は、シャトル弁11a-11fから構成される。シャトル弁11aは、右旋回パイロット圧Prと左旋回パイロット圧Plの高い方を第1ポンプ流量制御圧Pf1としてポンプ駆動装置50へ供給する。シャトル弁11bはアームダンプパイロット圧とアームクラウドパイロット圧の高い方をシャトル弁11cへ供給する。シャトル弁11dはブーム上げパイロット圧Puとブーム下げパイロット圧Pdの高い方をシャトル弁11c,11eへ供給する。シャトル弁11cはシャトル弁11bとシャトル弁11dから供給されるパイロット圧の高い方を第2ポンプ流量制御圧Pf3としてポンプ駆動装置50へ供給する。シャトル弁11fはバケットダンプパイロット圧とバケットクラウドパイロット圧の高い方をシャトル弁11eへ供給する。シャトル弁11eはシャトル弁11dとシャトル弁11fから供給されるパイロット圧の高い方を第2ポンプ流量制御圧Pf2としてポンプ駆動装置50へ供給する。第1ポンプ流量制御圧Pf1は第1ポンプ容積増加弁51a(図3)に対する指令信号(ポジコン圧)である。同様に、第2ポンプ流量制御圧Pf3は第2ポンプ容積増加弁51c(図3)に対する指令信号(ポジコン圧)、第2ポンプ流量制御圧Pf2は第2ポンプ容積増加弁51b(図3)に対する指令信号(ポジコン圧)である。
操作量検出器は、旋回パイロット圧センサ12、ブーム上げパイロット圧センサ13及び第2ポンプ流量制御圧センサ14a,14bを含む。旋回パイロット圧センサ12は、左操作レバー1aによる旋回操作量(この例では左旋回パイロット圧Pl又は右旋回パイロット圧Pr)を検出する旋回操作量検出器であり、シャトル弁11aとポンプ駆動装置50の間の油路に設けられている。ブーム上げパイロット圧センサ13は、右操作レバー1bによるブーム上げ操作量(この例ではブーム上げパイロット圧Pu)を検出するブーム上げ操作量検出器であり、ブーム上げパイロット圧の出力ラインにおける右操作レバー1bとシャトル弁11dの間の油路に設けられている。第2ポンプ流量制御圧センサ14aは、ブーム操作量及びバケット操作量の最大値(第1最大操作量、この例では第2ポンプ流量制御圧Pf2)を検出する第1の最大操作量検出器であり、シャトル弁11eとポンプ駆動装置50の間の油路に設けられている。第2ポンプ流量制御圧センサ14bは、ブーム操作量及びアーム操作量の最大値(第2最大操作量、この例では第2ポンプ流量制御圧Pf3)を検出する第2の最大操作量検出器であり、シャトル弁11cとポンプ駆動装置50の間の油路に設けられている。
ポンプ制御弁は、ポンプ流量制御弁15及びポンプトルク制御弁16a,16bを含む。ポンプ流量制御弁15は第1ポンプ流量制御圧Pf1を制御する制御弁である。このポンプ流量制御弁15は、第1油圧ポンプ2aの吐出流量を制御する役割を果たし、シャトル弁11aとポンプ駆動装置50の間の油路に設けられている。ポンプトルク制御弁16aはポンプ駆動装置50に入力される第1ポンプトルク制御圧Pt1(後述)及び第2ポンプトルク制御圧Pt2(後述)を制御する制御弁である。このポンプトルク制御弁16aは、第1油圧ポンプ2a及び第2油圧ポンプ2bの吸収トルクを制御する役割を果たし、パイロット油圧源17とポンプ駆動装置50の間の油路に設けられている。ポンプトルク制御弁16bは、ポンプ駆動装置50に入力される第2ポンプトルク制御圧Pt3を制御する制御弁である。このポンプトルク制御弁16bは、第2油圧ポンプ2cの吸収トルクを制御する役割を果たし、パイロット油圧源17とポンプ駆動装置50の間の油路に設けられている。本実施形態におけるポンプ流量制御弁15、ポンプトルク制御弁16a,16bはいずれも減圧方式のノーマルオープン弁で構成されている。
コントローラ100は、旋回パイロット圧センサ12、ブーム上げパイロット圧センサ13及び第2ポンプ流量制御圧センサ14a,14bから入力された旋回パイロット圧、ブーム上げパイロット圧及び第2ポンプ流量制御圧Pf2,Pf3に基づき、ポンプ流量制御弁指令Sf1及びポンプトルク制御弁指令St12,St3を演算して出力し、ポンプ流量制御弁15及びポンプトルク制御弁16a,16bを駆動する。コントローラ100の詳細については後述する。
図3はポンプ駆動装置50の回路図である。図3に示したポンプ駆動装置50は、第1ポンプ容積増加弁51a、第2ポンプ容積増加弁51b,51c、第1ポンプ容積減少弁52a、第2ポンプ容積減少弁52b,52c、第1ストローク抑制弁53a及び第2ストローク抑制弁53b,53cを備えている。第1ポンプ容積増加弁51a、第1ポンプ容積減少弁52a及び第1ストローク抑制弁53aは、第1油圧ポンプ2aの斜板にリンクを介して機械的に連結されていて、第1油圧ポンプ2aの容積を制御する役割を果たす。同様に第2ポンプ容積増加弁51b、第2ポンプ容積減少弁52b及び第2ストローク抑制弁53bは、第2油圧ポンプ2bの斜板にリンクを介して機械的に連結されていて、第2油圧ポンプ2bの容積を制御する役割を果たす。第2ポンプ容積増加弁51c、第2ポンプ容積減少弁52c及び第2ストローク抑制弁53cは、第2油圧ポンプ2cの斜板にリンクを介して機械的に連結されていて、第2油圧ポンプ2cの容積を制御する役割を果たす。
図4はコントローラ100の機能ブロック図である。同図に示したコントローラ100は、ブーム上げパイロット圧選択部101、旋回目標パワー演算部102、旋回目標流量演算部103、ポンプ流量制御部104、ブーム目標パワー演算部105、アーム目標パワー演算部106、バケット目標パワー演算部107及びポンプトルク制御部108を含む。以下、各機能部について説明する。
図5はブーム上げパイロット圧選択部101の回路図である。同図に示したように、ブーム上げパイロット圧選択部101は、判定器101a-101c、スイッチ101d及び選択器101eを備えている。判定器101a-101cは、ブーム上げパイロット圧センサ13の故障を判定する機能部である。具体的には、ブーム上げパイロット圧センサ13で検出されたブーム上げパイロット圧Puが所定の下限閾値S0よりも小さいかどうかを判定器101aによって、所定の上限閾値S1(<S0)よりも大きいかどうかを判定器101bによって判定し、更に判定器101cによっていずれか一方が真である場合に(つまりS1<Pu<S0ではない場合に)ブーム上げパイロット圧センサ13が故障中であると判定する。スイッチ101dは判定器101cの出力によって切り換わり、ブーム上げパイロット圧センサ13正常であると判定された場合(S1<Pu<S0である場合)にはブーム上げパイロット圧Puを選択してブーム上げパイロット圧Pusとして出力する。反対に、ブーム上げパイロット圧センサ13が故障中であると判定された場合(Pu≦S1又はS0≦Puである場合)には、スイッチ101dが切り換わって選択器101eの出力がブーム上げパイロット圧Pusとして出力される。選択器101eの出力は、第2ポンプ流量制御圧Pf2,Pf3のいずれか大きい方である。ブーム上げパイロット圧Pusは、旋回目標パワー演算部102及びブーム目標パワー演算部105に出力される。
図6は旋回目標パワー演算部102の回路図である。旋回目標パワー演算部102は、旋回パイロット圧Pl又はPr、及びブーム上げパイロット圧Pusから旋回用油圧モータ3の目標パワー(以下、旋回目標パワーHsという)を演算する機能部である。この旋回目標パワー演算部102は、旋回パイロット圧Pl又はPrが大きいほど旋回目標パワーHsを大きくする一方で、ブーム上げパイロット圧Pusが大きいほど旋回目標パワーHsを小さくする補正をする。具体的には、旋回目標パワー演算部102は、旋回パイロット圧Pl又はPrからマップ102aを用いて旋回目標パワーHsを演算する。マップ102aにおける旋回パイロット圧Pl,Prと旋回目標パワーHsとの関係はブーム上げパイロット圧Pusに応じて複数用意されており、ブーム上げパイロット圧Pusが高くなるほど演算される旋回パイロット圧Pl又はPrに対する旋回目標パワーHsが小さくなる。旋回目標パワーHsは旋回目標流量演算部103及びポンプトルク制御部108に出力される。
図7は旋回目標流量演算部103の回路図である。旋回目標流量演算部103は、旋回パイロット圧Pl又はPr、及び旋回目標パワーHsから第1油圧ポンプ2aの目標流量(以下、旋回目標流量Ftsという)を演算する機能部である。この旋回目標流量演算部103は、旋回パイロット圧Pl又はPrが大きいほど旋回目標流量Ftsを大きくする一方で、旋回目標パワー演算部102から入力された旋回目標パワーHsが小さいほど旋回目標流量Ftsの増加速度を小さくする補正をする。具体的には、旋回目標流量演算部103は、マップ103a,103c及びレート制限器103bを備えている。旋回パイロット圧Pl又はPrが入力されると、マップ103aを用いて旋回パイロット圧Pl又はPrに応じた旋回基準流量が生成される。この旋回基準流量の増加速度は、レート制限器103bにより制限されて旋回目標流量Ftsとして演算される。レート制限器103bで用いられる増加速度の制限値は、旋回目標パワーHsからマップ103cを用いて演算された値である。マップ103cは、旋回目標パワーHsが大きいほど旋回目標流量Ftsの増加速度が大きくなるように設定してある。旋回目標パワー演算部102ではブーム上げパイロット圧Pusが高いほど旋回目標パワーHsが小さくなるので、ブーム上げパイロット圧Pusが高いほど旋回目標流量Ftsの増加速度が小さくなる。旋回目標流量演算部103で演算された旋回目標流量Ftsは、ポンプ流量制御部104及びブーム目標パワー演算部105に出力される。
図8はポンプ流量制御部104の回路図である。ポンプ流量制御部104は、旋回目標流量演算部103から入力された旋回目標流量Ftsに応じて第1油圧ポンプ2aの吐出流量を制御する機能部である。具体的には、ポンプ流量制御部104は、旋回目標流量Ftsからマップ104aを用いて前述したポンプ流量制御弁指令Sf1を演算してポンプ流量制御弁15に出力する。マップ104aは旋回目標流量Ftsが大きいほどポンプ流量制御弁指令Sf1を小さくし、ポンプ流量制御弁15の吐出圧が高くなるように設定してある。
図9はブーム目標パワー演算部105の回路図である。ブーム目標パワー演算部105は、ブーム上げパイロット圧選択部101で演算されたブーム上げパイロット圧Pus、及び旋回目標流量演算部103で演算された旋回目標流量Ftsからブーム目標パワーHbo1,Hbo2を演算する機能部であり、マップ105a,105b、乗算器105c及び減算器105dを備えている。ブーム上げパイロット圧Pus及び旋回目標流量Ftsが入力されると、これらを基にマップ105aに従ってブーム目標パワーHboが生成される。マップ105aは、ブーム上げパイロット圧Pusが大きいほどブーム目標パワーHboが大きくなり、旋回目標流量Ftsが大きいほどブーム目標パワーHboが小さくする補正がされるように設定してある。例えば、マップ105aにおけるブーム上げパイロット圧Pusとブーム目標パワーHboとの関係は旋回目標流量Ftsに応じて複数用意されており、旋回目標流量Ftsが大きいほど演算されるブーム上げパイロット圧Pusに対するブーム目標パワーHboが小さくなるように設定してある。同時に、ブーム上げパイロット圧Pusからマップ105bを用いてブーム目標パワー比率Rが演算される。ブーム目標パワー比率Rは、乗算器105cでブーム目標パワーHboに乗じられ、ブーム目標パワーHboにブーム目標パワー比率Rを乗じた値が、第2油圧ポンプ2cに振り分けるブームシリンダ4の目標トルクであるブーム目標パワーHbo2として演算される。そして、減算器105dでブーム目標パワーHboからブーム目標パワーHbo2を差し引かれた値が、第2油圧ポンプ2bに振り分けるブームシリンダ4の目標トルクであるブーム目標パワーHbo1として演算される。マップ105bの特性は、例えばブーム上げパイロット圧Pusに対するブーム用方向制御弁22,23の開口面積の比を基に、ブーム用方向制御弁23の開口面積が大きいほどブーム目標パワー比率Rが大きくなるように定めても良い。ブーム目標パワーHbo1,Hbo2はポンプトルク制御部108に出力される。
図10はアーム目標パワー演算部106の回路図である。アーム目標パワー演算部106は、第2ポンプ流量制御圧センサ14bからの第2ポンプ流量制御圧Pf3の検出信号を基にアーム目標パワーHarを演算する機能部である。本実施形態のアーム目標パワー演算部106では、マップ106aを用いて第2ポンプ流量制御圧Pf3に応じたアーム目標パワーHarが演算される。演算されたアーム目標パワーHarはポンプトルク制御部108に出力される。
図11はバケット目標パワー演算部107の回路図である。バケット目標パワー演算部107は、第2ポンプ流量制御圧センサ14aからの第2ポンプ流量制御圧Pf2の検出信号を基にバケット目標パワーHbuを演算する機能部である。本実施形態のバケット目標パワー演算部107では、マップ107aを用いて第2ポンプ流量制御圧Pf2に応じたバケット目標パワーHbuが演算される。演算されたバケット目標パワーHbuはポンプトルク制御部108に出力される。
図12はポンプトルク制御部108の回路図である。ポンプトルク制御部108は、選択器108a,108d、加算器108b及びマップ108c,108eを備えている。このポンプトルク制御部108は、先に演算された旋回目標パワーHs、ブーム目標パワーHbo1及びバケット目標パワーHbuに基づいてポンプトルク制御弁16aに対するポンプトルク制御弁指令St12を演算する機能部である。同時に、ポンプトルク制御部108は、ブーム目標パワーHbo2及びアーム目標パワーHarに基づいてポンプトルク制御弁16bに対するポンプトルク制御弁指令St3を演算する機能部でもある。
(1)良好な複合操作性
上記構成の油圧システムによれば、旋回目標パワー演算部102で演算される旋回目標パワーHsは、旋回操作量(つまり旋回パイロット圧Pl又はPr)が大きいほど大きくなる。このとき、旋回ブーム上げ操作時(つまり旋回パイロット圧Pl又はPrとブーム上げパイロット圧Puとがコントローラ100に同時に入力された場合)には、前述した通りブーム上げ操作量(つまりブーム上げパイロット圧Pus)が大きいほど、旋回目標パワーHsは旋回操作量に応じた値よりも小さく補正されて算出される。旋回目標流量演算部103で演算される旋回目標流量Ftsは、旋回目標パワーHsが小さいほど旋回操作量に応じた値よりも増加速度が小さく補正される。これにより、旋回ブーム上げ時には、旋回単独動作時と比較してブーム上げ操作量が大きいほど旋回加速度が遅くなる。従って、旋回ブーム上げ操作時の「良好な複合操作性」が得られる。
旋回用油圧モータ3とブームシリンダ4とを異なる油圧ポンプ(第1油圧ポンプ2a及び第2油圧ポンプ2b,2c)で駆動するので、共通の油圧ポンプで駆動する構成で発生するような分流損失を抑制することができる。また、旋回操作量のみならずブーム上げ操作量に応じて第1油圧ポンプ2aの吐出流量が制御されるので、旋回速度を調節するのに第1及び第2油圧ポンプ2b,2cとブームシリンダ4の間の圧損が増大することがなく、燃費悪化を抑制することができる。
判定器101a-101cでブーム上げパイロット圧センサ13が故障していると判定された場合、前述した通り第2ポンプ流量制御圧Pf2,Pf3の大きい方の信号がブーム上げパイロット圧Puの代替信号としてブーム上げパイロット圧選択部101から出力される。シャトル弁11b-11fの接続関係から分かる通り、ブーム上げパイロット圧Puが第2ポンプ流量制御圧Pf2,Pf3の候補の一つであるため、ブーム上げ操作が行われれば第2ポンプ流量制御圧Pf2,Pf3も立ち上がる。従って、第2ポンプ流量制御圧Pf2,Pf3をブーム上げパイロット圧選択部101に入力することにより、ブーム上げパイロット圧センサ13が故障していても、ブーム上げ操作がなされた可能性があることを検出できる。そのため、ブーム上げパイロット圧センサ13が故障した場合であっても、第2ポンプ流量制御圧Pf2又はPf3を代替的にブーム上げパイロト圧Pusとすることによって旋回ブーム上げ操作時の良好な複合操作性が確保され得る。
ブーム目標パワー演算部105におけるマップ105aは、前述した通り旋回目標流量Ftsが大きいほどブーム上げパイロット圧Pusに対して演算されるブーム目標パワーHboが小さくなるように設定されている。これにより、旋回ブーム上げ操作の際に旋回速度が大きくなって旋回負荷圧が下がった場合にブーム上げ速度を遅くすることができる。これも良好な複合操作性に寄与し得る。
本実施形態ではパイロット式の操作レバー1a,1bを用いた場合を例に挙げたが、旋回用操作装置やブーム用操作装置等の各種操作装置に電気レバーを用いても良い。旋回用操作装置やブーム用操作装置に電気レバーを用いた場合、ポンプ流量制御弁15やポンプトルク制御弁16a,16bは省略可能である。また、操作量検出器には、旋回パイロット圧センサ12やブーム上げパイロット圧センサ13等に代えて、例えば電気レバー操作量を直接検出するポテンショメータを用いることができる。この場合、例えば第1ポンプトルク制御圧Pt1、第2ポンプトルク制御圧Pt2,Pt3と同じように、パイロット油圧源17(又は別のパイロット油圧源)のパイロット圧を電磁弁で減圧する構成とし、ポテンショメータの信号を基にコントローラ100で演算された指令信号で電磁弁を制御して、第1ポンプ流量制御圧Pf1、第2ポンプ流量制御圧Pf2,Pf3に相当する制御圧信号を生成するようにすれば、上記実施形態と同様の機能を実現することができる。
Claims (4)
- 走行体、前記走行体上に旋回可能に搭載された旋回体、前記旋回体に取り付けたブームを含む作業装置を備えた作業機械の油圧システムであって、
前記旋回体を旋回させる旋回用油圧モータと、
前記ブームを駆動するブームシリンダと、
前記旋回用油圧モータを駆動する圧油を吐出する第1油圧ポンプと、
前記ブームシリンダを駆動する圧油を吐出する第2油圧ポンプと、
前記旋回用油圧モータの動作を指示する旋回用操作装置と、
前記ブームシリンダの動作を指示するブーム用操作装置と、
前記第1油圧ポンプの容積を制御する第1ポンプ容積増加弁と、
前記旋回用操作装置による旋回操作量を検出する旋回操作量検出器と、
前記ブーム用操作装置によるブーム上げ操作量を検出するブーム上げ操作量検出器と、
前記旋回操作量検出器で検出した旋回操作量及び前記ブーム上げ操作量検出器で検出したブーム上げ操作量に基づいて前記第1ポンプ容積増加弁に対する指令信号である第1ポンプ流量制御信号を制御するコントローラとを備え、
前記コントローラは、前記旋回用操作装置による旋回操作と前記ブーム用操作装置によるブーム上げ操作が同時になされた場合、前記旋回用操作装置による旋回操作量が大きいほど前記第1油圧ポンプの吐出流量が大きくなると共に、前記ブーム用操作装置によるブーム上げ操作量が大きいほど前記第1油圧ポンプの吐出流量の増加速度が小さくなるように前記第1ポンプ流量制御信号を制御する
ことを特徴とする作業機械の油圧システム。 - 前記第1ポンプ流量制御信号を制御するポンプ流量制御弁を備え、
前記コントローラは、前記旋回用油圧モータの目標パワーである旋回目標パワーを演算する旋回目標パワー演算部と、前記第1油圧ポンプの目標流量である旋回目標流量を演算する旋回目標流量演算部と、前記ポンプ流量制御弁に対する指令信号であるポンプ流量制御弁指令を演算し出力するポンプ流量制御部とを備え、
前記旋回目標パワー演算部は、前記旋回用操作装置による旋回操作量が大きいほど前記旋回目標パワーを大きくする一方で、前記ブーム用操作装置によるブーム上げ操作量が大きいほど前記旋回目標パワーを小さくする補正をし、
前記旋回目標流量演算部は、前記旋回用操作装置による旋回操作量が大きいほど前記旋回目標流量を大きくする一方で、前記旋回目標パワーが小さいほど前記旋回目標流量の増加速度を小さくする補正をし、
前記ポンプ流量制御部は、前記旋回目標流量演算部から入力された前記旋回目標流量に基づいて前記ポンプ流量制御弁指令を演算する
ことを特徴とする請求項1に記載の作業機械の油圧システム。 - 前記第2油圧ポンプから吐出された圧油で駆動される、前記ブームシリンダ以外の油圧アクチュエータである他の油圧アクチュエータと、
前記他の油圧アクチュエータの動作を指示する他の操作装置と、
前記ブーム用操作装置によるブーム上げ操作量及び前記他の操作装置の操作量の最大値である最大操作量を検出する最大操作量検出器と、
前記ブーム上げ操作量検出器の故障を判定する判定器と、
前記判定器の出力により切り換わり、前記ブーム上げ操作量検出器が故障中であると判定された場合に前記最大操作量を前記ブーム用操作装置によるブーム上げ操作量として前記旋回目標パワー演算部に出力するスイッチと
を備えていることを特徴とする請求項2に記載の作業機械の油圧システム。 - 前記第1油圧ポンプ及び前記第2油圧ポンプの吐出圧力により駆動され、前記第1油圧ポンプの吸収トルクを制限するように作動する第1ポンプ容積減少弁を備えていることを特徴とする請求項3に記載の作業機械の油圧システム。
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