WO2017038587A1 - 硬化性組成物、硬化膜の製造方法、カラーフィルタ、遮光膜、固体撮像素子及び画像表示装置 - Google Patents
硬化性組成物、硬化膜の製造方法、カラーフィルタ、遮光膜、固体撮像素子及び画像表示装置 Download PDFInfo
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/322—Aqueous alkaline compositions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/1462—Coatings
- H01L27/14623—Optical shielding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14601—Structural or functional details thereof
- H01L27/14625—Optical elements or arrangements associated with the device
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14643—Photodiode arrays; MOS imagers
- H01L27/14645—Colour imagers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/148—Charge coupled imagers
- H01L27/14806—Structural or functional details thereof
- H01L27/14812—Special geometry or disposition of pixel-elements, address lines or gate-electrodes
- H01L27/14818—Optical shielding
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/04—Polymerisation in solution
- C08F2/06—Organic solvent
Definitions
- the present invention relates to a curable composition, a method for producing a cured film, a color filter, a light shielding film, a solid-state imaging device, and an image display device.
- a solid-state imaging device includes a photographing lens, a solid-state imaging device such as a CCD (charge coupled device) or a CMOS (complementary metal oxide semiconductor) disposed behind the photographing lens, and a circuit on which the solid-state imaging device is mounted.
- This solid-state imaging device is mounted on a digital camera, a mobile phone with a camera, a smartphone, or the like.
- noise may occur due to reflection of visible light. Therefore, in Patent Document 1, the generation of noise is suppressed by providing a predetermined light shielding film in the solid-state imaging device.
- a photosensitive resin composition containing a black pigment such as titanium black is used as the composition for forming the light shielding film.
- the light shielding film As the solid-state imaging device is reduced in size, thickness, and sensitivity is increased, further reduction in reflection of the light shielding film is required.
- the low-reflective light-shielding film as described above can be formed by a coating method such as a spin coating method having excellent productivity.
- the inventors of the present invention have studied the production of a light-shielding film using the photosensitive resin composition specifically disclosed in Patent Document 1, and found that the photosensitive resin composition exhibits excellent low reflectivity. Although it has, it came to discover that further improvement is required about developability.
- the layer structure of the coating film formed on the base material by spin coating using the photosensitive resin composition of Patent Document 1 was considered as one factor. Since the fluorine-containing polymer contained in the composition has low surface free energy, it is considered that the fluorine-containing polymer is unevenly distributed on the surface opposite to the substrate in the coating film. That is, it is considered that the coating film has a structure having a high refractive index layer having a high black pigment concentration on the substrate side and a low refractive index layer made of a fluorine-containing polymer on the upper layer. That is, although it is excellent in low reflectivity by the above configuration, it was assumed that development does not proceed well by repelling the developer to the low refractive index layer containing hydrophobic fluorine atoms during alkali development.
- An object of this invention is to provide the curable composition which can form the cured film which shows the outstanding developability and the outstanding low reflectivity in view of the said situation.
- the present invention also provides a method for producing a cured film using the curable composition, a color filter and a light-shielding film obtained by curing the curable composition, and a cured film obtained by curing the curable composition. It is another object of the present invention to provide a solid-state imaging device and an image display device.
- the present inventors have found that the above-mentioned problems can be solved by using a curable composition containing a fluorine-containing polymer having a specific structure, and have completed the present invention. That is, the present inventors have found that the above problem can be solved by the following configuration.
- a fluorine-containing polymer comprising a repeating unit represented by the formula (A) described later, a repeating unit represented by the formula (B) described later, and a repeating unit represented by the formula (C) described later; , A curable composition according to (2), comprising a colorant.
- the fluorine-containing polymer has an acid value of 70 to 150 mgKOH / g.
- the curable composition which can form the cured film which shows the outstanding low reflectivity can be provided.
- the solid-state image sensor and image display apparatus which have a cured film formed by hardening
- the sectional view of the suitable embodiment of the cured film of the present invention is represented. It is a perspective view which shows the solid-state imaging device of 1st Embodiment. It is a disassembled perspective view of the solid-state imaging device of 1st Embodiment. It is sectional drawing which shows the solid-state imaging device of 1st Embodiment. It is sectional drawing which shows the solid-state imaging device of 2nd Embodiment. It is sectional drawing which shows the solid-state imaging device of 3rd Embodiment. It is sectional drawing which shows the solid-state imaging device of 4th Embodiment.
- composition The curable composition of the present invention (hereinafter also simply referred to as “composition” or “composition of the present invention”), a method for producing a cured film using the curable composition, and the curable composition are described below.
- a preferred embodiment of a solid-state imaging device and an image display device having a cured color filter and a light-shielding film, and a cured film obtained by curing a curable composition will be described in detail.
- group atomic group
- substitution and non-substitution includes the thing which has a substituent with the thing which does not have a substituent. .
- the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
- radiation in the present specification means visible light, ultraviolet rays, far ultraviolet rays, electron beams, X-rays and the like. The description of the constituent elements described below may be made based on typical embodiments of the present invention, but the present invention is not limited to such embodiments.
- a numerical range expressed using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value.
- (meth) acrylate represents acrylate and methacrylate
- (meth) acryl represents acryl and methacryl
- (meth) acryloyl represents acryloyl and methacryloyl
- (Meth) acrylamide” represents acrylamide and methacrylamide.
- “monomer” and “monomer” are synonymous.
- the monomer in the present invention is distinguished from oligomers and polymers, and refers to a compound having a weight average molecular weight of 2,000 or less.
- the polymerizable compound means a compound having a polymerizable group, and may be a monomer or a polymer.
- the polymerizable group refers to a group that participates in a polymerization reaction.
- the curable composition of the present invention comprises a fluorine-containing polymer (hereinafter simply “specific”) containing a repeating unit represented by the formula (A) described later and a repeating unit represented by the formula (B) described later. Also referred to as "polymers”), but these polymers exhibit low surface free energy. Therefore, for example, in a coating film formed by applying a curable composition on a substrate, the specific polymer is likely to be concentrated in the vicinity of the coating film surface on the side opposite to the substrate.
- the cured film 10 on the substrate 100 obtained by curing the coating film has a colorant layer (lower layer) 12 containing a colorant (particularly preferably a black pigment) and a specific polymer. It has a two-layer structure with a coating layer (upper layer) 14 that is formed. When such a two-layer structure is formed, the light reflected at the surface of the coating layer and the light reflected at the interface between the coating layer and the colorant layer are canceled out by interference, thereby realizing low reflectivity.
- a carboxy group that is an acid group is connected to the main chain via a long chain connecting group having a predetermined number of carbon atoms or more.
- the carboxy group comes out of the fluorine atom-containing group that aggregates on the surface of the coating film and easily comes into contact with the developer, and further, forms a permeation path for the developer in the coating layer. Excellent developability.
- the specific polymer has a repeating unit having a polymerizable group in the side chain (preferably, a repeating unit represented by the formula (C)), it has been confirmed that the specific polymer is also excellent in chemical resistance. .
- the composition of the curable composition of the present invention will be described in detail.
- Curable composition X including fluorine-containing polymer X containing a repeating unit represented by formula (A) described later and a repeating unit represented by formula (B) described later, a colorant, and a polymerizable compound.
- Curable composition Y a fluorine-containing polymer comprising a repeating unit represented by formula (A) described later, a repeating unit represented by formula (B) described later, and a repeating unit having a polymerizable group in the side chain.
- a curable composition containing Y and a colorant is explained in full detail.
- Fluorine-containing polymer X includes a repeating unit represented by the following formula (A) and a repeating unit represented by the following formula (B).
- R 1 represents a hydrogen atom or an alkyl group
- L 1 represents a chain-like divalent linking group having a total carbon number of 3 or more, which may contain an ester bond.
- R 2 represents a hydrogen atom or an alkyl group
- L 2 represents a single bond or a divalent linking group
- R f represents a monovalent organic group containing a fluorine atom.
- R 1 represents a hydrogen atom or an alkyl group.
- R 1 is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and preferably a hydrogen atom or a methyl group.
- L 1 represents a chain-like divalent linking group having a total carbon number of 3 or more, which may contain an ester bond. The total number of carbons contained in the linking group may be 3 or more, but 5 or more is preferable and 10 or more is more preferable in terms of more excellent developability.
- the upper limit is not particularly limited, but the total carbon number is often 60 or less, preferably 30 or less, and more preferably 15 or less.
- the chain may be linear or branched.
- Examples of the divalent linking group include a chain alkylene group having 3 or more carbon atoms, which may contain an ester bond.
- the alkylene group may contain a hetero atom.
- a preferred embodiment of the repeating unit represented by the formula (A) is a repeating unit represented by the formula (A2) from the viewpoint of better developability.
- L 10 and L 11 represent a chain alkylene group.
- the total number of carbon atoms in L 10 and L 11 is 3 or more.
- L number of carbons in 11 need only be three or more.
- n is 2 or more, it is sufficient total and the number of carbon atoms in the sum of the plurality of L 10, a number of carbons in the L 11 is 3 or more.
- n is 2
- the number of carbon atoms in L 10 is 2
- the number of carbon atoms in the alkylene group represented by L 10 and L 11 is not particularly limited, but is preferably 2 or more, and more preferably 3 or more.
- the upper limit is not particularly limited, but is often 15 or less, preferably 10 or less, more preferably 6 or less from the viewpoint of handleability.
- n represents 0 or an integer of 1 or more. When n is 0, the oxygen atom and L 11 are directly bonded.
- n is preferably 1 or more, more preferably 1 to 3, and still more preferably 1 to 2.
- Aronix M-5300 manufactured by Toa Synthetic Chemical Industry Co., Ltd. and HO-MS or HOA-MS manufactured by Kyoeisha Chemical Co., Ltd. Etc.
- Aronix M-5300 manufactured by Toa Gosei Kagaku Kogyo Co., Ltd. is preferable because of its excellent developability and low cost.
- R represents a hydrogen atom or an alkyl group, and is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. More preferred is a hydrogen atom or a methyl group.
- the ratio of the repeating unit represented by the formula (A) is preferably 5 to 80 mol%, more preferably 10 to 50 mol% with respect to all repeating units in the fluorine-containing polymer X. 15 to 40 mol% is more preferable.
- the ratio of the repeating unit represented by the formula (A) is within the above range, it is effective in that the solubility in an organic solvent is good and the residual monomer is reduced.
- R 2 represents a hydrogen atom or an alkyl group.
- R 2 is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and preferably a hydrogen atom or a methyl group.
- L 2 represents a single bond or a divalent linking group. However, when L 2 represents a divalent linking group, it is preferable that L 2 does not contain a fluorine atom.
- Examples of the divalent linking group include an alkylene group, an arylene group, —NR 12 —, —CONR 12 —, —CO—, —CO 2 —, SO 2 NR 12 —, —O—, —S—, and Examples thereof include one selected from the group consisting of —SO 2 — or a combination of two or more thereof.
- R 12 represents a hydrogen atom or a methyl group.
- the alkylene group includes, for example, an alkylene group having 1 to 20 carbon atoms, preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 6 carbon atoms, and an alkylene group having 1 to 3 carbon atoms. Groups are more preferred.
- the alkylene group may be linear, branched or cyclic and may contain a hetero atom.
- arylene group examples include an arylene group having 6 to 20 carbon atoms, preferably an arylene group having 6 to 10 carbon atoms, and particularly preferably a phenylene group.
- L 2 is preferably a single bond or an alkylene group, and moreover, from the viewpoint of having a wide design range of reflectance reduction, L 2 is preferably a single bond or an alkylene group having 1 to 3 carbon atoms.
- R f represents a monovalent organic group containing a fluorine atom.
- the monovalent organic group containing a fluorine atom include an alkyl group substituted with a fluorine atom and an aryl group substituted with a fluorine atom.
- the alkyl group substituted with a fluorine atom is preferably a linear, branched or cyclic alkyl group in which at least one hydrogen atom is substituted with a fluorine atom.
- the alkyl group substituted with a fluorine atom preferably has 1 to 20 carbon atoms, more preferably 1 to 10 carbon atoms, and still more preferably 1 to 5 carbon atoms.
- the aryl group substituted with a fluorine atom is preferably directly substituted with a fluorine atom.
- the number of carbon atoms of the aryl group substituted with a fluorine atom is preferably 6 to 20, and more preferably a phenyl group.
- the alkyl group substituted with a fluorine atom and the aryl group substituted with a fluorine atom may further have a substituent other than the fluorine atom.
- an alkyl group substituted with a fluorine atom is a linear, branched or cyclic alkyl group in which at least one hydrogen atom is substituted with a fluorine atom.
- the alkyl group substituted with a fluorine atom is, in particular, a straight chain in which at least one hydrogen atom is substituted with a fluorine atom, A branched alkyl group is particularly preferable.
- X 1 represents a hydrogen atom or an alkyl group, preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. Further, a hydrogen atom or a methyl group is more preferable.
- R f is preferably a monovalent organic group having 1 to 3 carbon atoms substituted with a fluorine atom from the viewpoint of achieving both excellent developability and low reflectivity.
- a straight-chain or branched alkyl group having 1 to 3 carbon atoms in which a hydrogen atom is substituted with a fluorine atom is more preferable, and —C (CF 3 ) 2 is still more preferable.
- the proportion of the repeating unit represented by the formula (B) is preferably 20 to 95 mol%, more preferably 50 to 90 mol%, based on all repeating units in the fluorine-containing polymer X. 60 to 85 mol% is more preferable.
- the ratio of the repeating unit represented by the formula (B) is within the above range, it is effective in terms of being excellent in low reflection.
- the fluorine-containing polymer X may contain a repeating unit other than the repeating unit represented by the formula (A) and the repeating unit represented by the formula (B).
- the acid value of the fluorine-containing polymer X is not particularly limited, but is often in the range of 10 to 200 mgKOH / g. Among these, the range is preferably 70 to 150 mgKOH / g, more preferably 70 to 120 mgKOH / g, and still more preferably 70 to 100 mgKOH / g. If the acid value of the fluorine-containing polymer X is in the above range, both better low reflectivity and developability can be achieved. That is, if the acid value of the fluorine-containing polymer X is 150 mgKOH / g or less, good low reflectivity is obtained, and if it is 70 mgKOH / g or more, the alkali developability becomes better. Moreover, it is excellent also in the linearity of a pattern by setting it as said range.
- the acid value of the fluorine-containing polymer X can be calculated, for example, from the average content of acid groups in the polymer. Moreover, the polymer which has a desired acid value can be obtained by changing content of the structural unit containing the acid group which is a structural component of the fluorine-containing polymer X.
- the weight average molecular weight (Mw: in terms of polystyrene) of the fluorine-containing polymer X is preferably 5,000 to 50,000, more preferably 5,000 to 15,000. By setting it as the above range, more excellent developability can be obtained, and the linearity of the pattern is also more excellent.
- the dispersity (weight average molecular weight / number average molecular weight) is preferably 1.80 to 3.00, and more preferably 1.80 to 2.00.
- the GPC (gel permeation chromatography) method is based on the method described later in the Examples section.
- the content of the fluorine-containing polymer X in the curable composition X is preferably 1 to 50% by mass, more preferably 1 to 30% by mass with respect to the total solid content in the curable composition. % Is more preferable.
- the curable composition may contain the fluorine-containing polymer X alone or in combination of two or more. When a composition contains 2 or more types of fluorine-containing polymers X, the total should just be in the said range.
- the polymer (II) is preferably a polymer further containing a repeating unit having a polymerizable group in the side chain.
- the repeating unit having a polymerizable group in the side chain is the above formula (C)
- it is particularly preferable because low reflectivity, curability and sensitivity are improved and developability is further improved.
- the polymerizable compound is preferably a compound having at least one addition-polymerizable ethylenically unsaturated group and having a boiling point of 100 ° C or higher at normal pressure.
- the polymerizable compound preferably contains 2 to 10 ethylenically unsaturated groups, and is preferably a so-called polyfunctional polymerizable compound. Examples of the compound having at least one addition-polymerizable ethylenically unsaturated group and having a boiling point of 100 ° C.
- polyethylene glycol mono (meth) acrylate polypropylene glycol mono (meth) acrylate, and Monofunctional acrylates and methacrylates such as phenoxyethyl (meth) acrylate; polyethylene glycol di (meth) acrylate, trimethylolethane tri (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, Pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, hexanediol (meth) acrylate, trimethylolpropane tri (acryloyloxypropiate) ) Ether, tri (acryloyloxyethyl) isocyanurate; polyfunctional alcohols such as glycerin or trimethylolethane and then (meth)
- dipentaerythritol penta (meth) acrylate dipentaerythritol hexa (meth) acrylate, and structures in which these acryloyl groups are linked to dipentaerythritol via ethylene glycol or propylene glycol residues are preferred.
- These oligomer types can also be used.
- urethane oligomers UAS-10 and UAB-140 (trade name, manufactured by Nippon Paper Chemicals Co., Ltd.), UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), DPHA-40H (trade name, Japan) And UA-306H, UA-306T, UA-306I, AH-600, T-600, and AI-600 (trade name, manufactured by Kyoeisha Chemical Co., Ltd.). Further, ethylenically unsaturated compounds having an acid group are also suitable.
- Examples of commercially available products include TO-756, which is a carboxyl group-containing trifunctional acrylate manufactured by Toagosei Co., Ltd., and a carboxyl group-containing pentafunctional acrylate. Some TO-1382 and the like can be mentioned.
- the polymerizable compound used in the present invention is more preferably a tetrafunctional or higher acrylate compound. Examples of the tetra- or higher functional acrylate compound include KAYARD DPHA (trade name, manufactured by Nippon Kayaku Co., Ltd.).
- a polymeric compound may be used individually by 1 type, and may be used in combination of 2 or more type.
- the combination aspect can be suitably set according to the physical property etc. which are requested
- a suitable combination mode of the polymerizable compound for example, a mode in which two or more polymerizable compounds selected from the polyfunctional acrylate compounds described above are combined, and an example thereof is dipentaerythritol hexaacrylate. And a combination of pentaerythritol triacrylate.
- the content of the polymerizable compound is preferably 3 to 55% by mass with respect to the total solid content in the curable composition of the present invention, and more preferably 10 to 50% by mass.
- the weight ratio (polymerizable compound / (fluorine-containing polymer X or fluorine-containing polymer Y)) of the polymerizable compound and the fluorine-containing polymer X described above or the fluorine-containing polymer Y described later in the composition of the present invention is 0.1 to 20 is preferable.
- the fluorine-containing polymer contained in the composition of the present invention is unevenly distributed on the surface, the concentration of the polymerizable compound, the colorant and the initiator on the lower layer side in the coating film by the composition of the present invention is increased. There may be a concern about poor curing.
- the ratio of 0.5 to 15 is more preferable because the sensitivity of the composition is high and the composition can be cured uniformly.
- the ratio is more preferably 1 to 10.
- colorant Various known color pigments and color dyes can be used as the colorant.
- the coloring dye for example, in the case of use in the production of a color filter, chromatic dyes such as R (red), G (green), and B (blue) that form the color pixels of the color filter (chromatic color)
- colorants described in paragraphs 0027 to 0200 of JP-A-2014-42375 can also be used.
- the black dye (black dye) generally used for black matrix formation or light-shielding film system formation can be used. From the viewpoint of constituting the two-layer structure shown in FIG. 1, it is preferable to use a color pigment.
- coloring pigment for example, in the case of use in the production of a color filter, chromatic pigments (chromatic colors) such as R (red), G (green), and B (blue) that form color pixels of the color filter. Pigments), and black pigments (black pigments) commonly used for black matrix formation or light-shielding film system formation can be used.
- chromatic pigments chromatic colors
- R red
- G green
- B blue
- black pigments black pigments
- the chromatic pigment various conventionally known inorganic pigments or organic pigments can be used. Further, considering that it is preferable to have a high transmittance, whether it is an inorganic pigment or an organic pigment, it is preferable to use a finer one as much as possible, and considering the handling properties, the average primary particle diameter of the pigment is 0.01 ⁇ m. ⁇ 0.1 ⁇ m is preferable, and 0.01 ⁇ m to 0.05 ⁇ m is more preferable.
- the average primary particle diameter of a pigment can be measured using a transmission electron microscope (Transmission Electron Microscope, TEM).
- TEM Transmission Electron Microscope
- a transmission electron microscope HT7700 manufactured by Hitachi High-Technologies Corporation can be used.
- Maximum length of a particle image obtained using a transmission electron microscope (Dmax: maximum length at two points on the contour of the particle image), and maximum vertical length (DV-max: two straight lines parallel to the maximum length) The shortest length connecting two straight lines perpendicularly) was measured, and the geometric mean value (Dmax ⁇ DV-max) 1/2 was taken as the particle diameter.
- the particle diameter of 100 particles was measured by this method, and the arithmetic average value was taken as the average particle diameter to obtain the average primary particle diameter of the pigment.
- the “average primary particle size” in the examples of the present specification is also the same as the arithmetic average value.
- inorganic pigments include metal compounds represented by metal oxides and metal complex salts, specifically iron, cobalt, aluminum, cadmium, lead, copper, titanium, magnesium, chromium, zinc, and antimony. And the like, as well as complex oxides of the above metals.
- Examples of the pigment include conventionally known various inorganic pigments or organic pigments.
- examples of inorganic pigments include metal oxides such as iron, cobalt, aluminum, cadmium, lead, copper, titanium, magnesium, chromium, zinc, and antimony, as well as composite oxides of the above metals. The following can be mentioned as an organic pigment. However, the present invention is not limited to these.
- Black pigment In the present invention, a black pigment can also be used as the pigment.
- the black pigment will be described in more detail.
- Various known black pigments can be used as the black pigment.
- carbon black, titanium black, titanium oxide, iron oxide, manganese oxide, and graphite are preferable from the viewpoint of realizing a high optical density with a small amount.
- at least one of carbon black and titanium black is included.
- titanium black is more preferable from the viewpoint of less absorption in the light absorption wavelength region of the initiator related to the curing efficiency by exposure.
- Specific examples of carbon black are commercially available C.I. I.
- Organic pigments such as CI Pigment Black 1, and C.I. I. Examples thereof include, but are not limited to, inorganic pigments such as CI Pigment Black 7.
- pigments having infrared absorptivity other than the pigments described as black pigments can also be used.
- a tungsten compound, a metal boride, or the like is preferable, and among them, a tungsten compound is more preferable in terms of excellent light-shielding properties at wavelengths in the infrared region.
- a tungsten compound is preferable from the viewpoint of excellent light absorption wavelength region of the initiator related to curing efficiency by exposure and excellent translucency in the visible light region.
- pigments may be used in combination of two or more, or may be used in combination with a dye described later.
- chromatic pigments such as red, green, yellow, orange, purple, and blue as described above for black or infrared light-shielding pigments
- the pigment having black or infrared light shielding properties preferably contains a red pigment or dye and a purple pigment or dye, and the pigment having black or infrared light shielding properties particularly preferably contains a red pigment.
- the black pigment preferably contains titanium black.
- Titanium black is black particles containing titanium atoms. Preferred are low-order titanium oxide or titanium oxynitride.
- the surface of titanium black particles can be modified as necessary for the purpose of improving dispersibility or suppressing aggregation. It can be coated with silicon oxide, titanium oxide, germanium oxide, aluminum oxide, magnesium oxide, or zirconium oxide, and can also be treated with a water-repellent substance as disclosed in JP-A-2007-302836 It is.
- the titanium black is typically titanium black particles, and it is preferable that both the primary particle size and the average primary particle size of each particle are small. Specifically, the average primary particle size is preferably in the range of 10 nm to 45 nm.
- the particle diameter of the black pigment that is, the particle diameter is a diameter of a circle having an area equal to the projected area of the outer surface of the particle.
- the projected area of the particles can be obtained by measuring the area obtained by photographing with an electron micrograph and correcting the photographing magnification.
- the specific surface area of titanium black is not particularly limited, but the value measured by the BET (Brunauer, Emmett, Teller) method is used in order that the water repellency after the surface treatment of titanium black with a water repellent becomes a predetermined performance. It is preferably 5 m 2 / g or more and 150 m 2 / g or less, and more preferably 20 m 2 / g or more and 120 m 2 / g or less.
- Examples of commercially available titanium black include titanium black 10S, 12S, 13R, 13M, 13M-C, 13R, 13R-N, and 13M-T (trade name: manufactured by Mitsubishi Materials Corporation), and Tilac. (Tilac) D (trade name: manufactured by Ako Kasei Co., Ltd.) and the like.
- titanium black is contained as a dispersion in the composition, and the content ratio (Si / Ti) of Si atoms and Ti atoms in the dispersion is 0.05 or more in terms of mass. Is preferable, 0.05 to 0.5 is more preferable, and 0.07 to 0.4 is still more preferable.
- the to-be-dispersed bodies include both those in which titanium black is in the state of primary particles and those in the state of aggregates (secondary particles). In order to change the Si / Ti of the object to be dispersed (for example, 0.05 or more), the following means can be used.
- a dispersion is obtained by dispersing titanium oxide and silica particles using a disperser, and the dispersion is subjected to reduction treatment at a high temperature (for example, 850 to 1000 ° C.), whereby titanium black particles are mainly formed.
- a dispersed material containing Si and Ti as components can be obtained.
- the reduction treatment can also be performed in an atmosphere of a reducing gas such as ammonia.
- titanium oxide include TTO-51N (trade name: manufactured by Ishihara Sangyo).
- Examples of commercially available silica particles include AEROSIL (registered trademark) 90, 130, 150, 200, 255, 300, and 380 (trade name: manufactured by Evonik).
- a dispersing agent may be used for the dispersion of titanium oxide and silica particles.
- the dispersant include those described in the section of the dispersant described later.
- the dispersion may be performed in a solvent.
- the solvent include water and organic solvents. What is demonstrated in the column of the organic solvent mentioned later is mentioned. Titanium black whose Si / Ti is adjusted to 0.05 or more, for example, is produced by the method described in paragraph numbers [0005] and paragraph numbers [0016] to [0021] of Japanese Patent Laid-Open No. 2008-266045, for example. can do.
- the composition containing this dispersion by adjusting the content ratio (Si / Ti) of Si atoms and Ti atoms in the dispersion containing titanium black and Si atoms to a suitable range (for example, 0.05 or more).
- a suitable range for example, 0.05 or more.
- the adsorptivity of the entire film with the underlying layer is reduced, and this is presumed to contribute to the improvement of the development removal property of the uncured composition (particularly titanium black) in the formation of the light-shielding film.
- titanium black is excellent in light-shielding property for light in a wide wavelength range from ultraviolet light to infrared light. Therefore, the above-described dispersion containing titanium black and Si atoms (preferably Si / Ti is in terms of mass)
- the light-shielding film formed by using a material having a thickness of 0.05 or more exhibits excellent light-shielding properties.
- the content ratio (Si / Ti) of Si atoms to Ti atoms in the dispersion is, for example, the method (1-1) or the method (1-2) described in paragraph 0033 of JP2013-249417A ). Whether or not the content ratio (Si / Ti) of Si atoms and Ti atoms in the dispersion is 0.05 or more for the dispersion to be contained in the light-shielding film obtained by curing the composition Is determined using the method (2) described in paragraph 0035 of JP2013-249417A.
- the above-described titanium black can be used.
- a composite oxide such as Cu, Fe, Mn, V, and Ni, cobalt oxide, iron oxide, carbon black is used together with titanium black for the purpose of adjusting dispersibility or colorability.
- a black pigment composed of aniline black or the like may be used in combination as a dispersion to be used alone or in combination of two or more. In this case, it is preferable that 50% by mass or more of the total dispersion is occupied by the dispersion made of titanium black.
- Si-containing material such as silica
- examples of silica that can be used include precipitated silica, fumed silica, colloidal silica, and synthetic silica. These may be appropriately selected and used.
- the particle size of the silica particles is smaller than the film thickness when the light shielding film is formed, the light shielding property is more excellent. Therefore, it is preferable to use fine particle type silica as the silica particles.
- the fine particle type silica include silica described in paragraph 0039 of JP2013-249417A, and the contents thereof are incorporated in the present specification.
- a tungsten compound and a metal boride can also be used.
- a tungsten compound and a metal boride are explained in full detail.
- the curable composition of the present invention can use a tungsten compound and / or a metal boride.
- Tungsten compounds and metal borides have high absorption for infrared rays (light having a wavelength of about 800 to 1200 nm) (that is, high light-blocking properties (shielding properties) for infrared rays) and absorption for visible light. It is a low infrared shielding material.
- the curable composition of this invention can form a pattern with high light-shielding property in an infrared region, and high translucency in a visible light region by containing a tungsten compound and / or a metal boride.
- the tungsten compound and the metal boride have a small absorption even for light having a wavelength shorter than the visible range, such as a high-pressure mercury lamp, KrF, and ArF, used for exposure at the time of image formation.
- a development residue can be suppressed more in pattern formation.
- tungsten compound examples include a tungsten oxide compound, a tungsten boride compound, a tungsten sulfide compound, and the like, and a tungsten oxide compound represented by the following general formula (composition formula) (I) is preferable.
- composition formula) (I) M x W y O z (I) M represents a metal, W represents tungsten, and O represents oxygen. 0.001 ⁇ x / y ⁇ 1.1 2.2 ⁇ z / y ⁇ 3.0
- alkali metal for example, alkali metal, alkaline earth metal, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, Al, Ga, In, Tl, Sn, Pb, Ti, Nb, V, Mo, Ta, Re, Be, Hf, Os, Bi, and the like can be given, and an alkali metal is preferable. 1 type or 2 types or more may be sufficient as the metal of M.
- M is preferably an alkali metal, more preferably Rb or Cs, and even more preferably Cs.
- infrared rays can be sufficiently shielded, and when it is 1.1 or less, generation of an impurity phase in the tungsten compound can be more reliably avoided. it can.
- z / y is 2.2 or more, chemical stability as a material can be further improved, and when it is 3.0 or less, infrared rays can be sufficiently shielded.
- tungsten oxide compound represented by the general formula (I) examples include Cs 0.33 WO 3 , Rb 0.33 WO 3 , K 0.33 WO 3 , Ba 0.33 WO 3 and the like. Cs 0.33 WO 3 or Rb 0.33 WO 3 is preferable, and Cs 0.33 WO 3 is more preferable.
- the tungsten compound is preferably fine particles.
- the average particle diameter of the tungsten fine particles is preferably 800 nm or less, more preferably 400 nm or less, and further preferably 200 nm or less. When the average particle diameter is in such a range, the tungsten fine particles are less likely to block visible light by light scattering, and thus the translucency in the visible light region can be further ensured. From the viewpoint of avoiding light scattering, the average particle size is preferably as small as possible, but for reasons such as ease of handling during production, the average particle size of the tungsten fine particles is usually 1 nm or more.
- two or more tungsten compounds can be used.
- Tungsten compounds are commercially available, but when the tungsten compound is, for example, a tungsten oxide compound, the tungsten oxide compound is obtained by a method of heat-treating the tungsten compound in an inert gas atmosphere or a reducing gas atmosphere. (See Japanese Patent No. 4096205). Further, the tungsten oxide compound is also available as a dispersion of tungsten fine particles such as YMF-02 manufactured by Sumitomo Metal Mining Co., Ltd.
- MoB 2 , Mo 2 B 5 , MoB molybdenum boride
- tungsten boride (W 2 B 5 ) and the like can be mentioned, and lanthanum boride (LaB 6 ) is preferable.
- the metal boride is preferably fine particles.
- the average particle diameter of the metal boride fine particles is preferably 800 nm or less, more preferably 300 nm or less, and still more preferably 100 nm or less.
- the average particle size is preferably as small as possible.
- the average particle size of the metal boride fine particles is usually 1 nm or more.
- two or more metal borides can be used.
- the metal boride is available as a commercial product, for example, as a dispersion of metal boride fine particles such as KHF-7 manufactured by Sumitomo Metal Mining Co., Ltd.
- Examples of the dye include, for example, JP-A No. 64-90403, JP-A No. 64-91102, JP-A No. 1-94301, JP-A No. 6-11614, No. 2592207, and US Pat. No. 4,808,501.
- a dye disclosed in Japanese Patent No. 194828 can be used.
- pyrazole azo compounds When classified as chemical structures, pyrazole azo compounds, pyromethene compounds, anilinoazo compounds, triphenylmethane compounds, anthraquinone compounds, benzylidene compounds, oxonol compounds, pyrazolotriazole azo compounds, pyridone azo compounds, cyanine compounds, phenothiazine compounds, and pyrrolopyrazole azomethine compounds Etc. can be used.
- a dye multimer may be used as the dye. Examples of the dye multimer include compounds described in JP2011-213925A and JP2013-041097A.
- a colorant having an absorption maximum in the wavelength range of 800 to 900 nm can be used as the colorant.
- colorants having such spectral characteristics include pyrrolopyrrole compounds, copper compounds, cyanine compounds, phthalocyanine compounds, iminium compounds, thiol complex compounds, transition metal oxide compounds, squarylium compounds, naphthalocyanine compounds, and quaterylenes. Examples include compounds, dithiol metal complex compounds, and croconium compounds.
- the phthalocyanine compound, naphthalocyanine compound, iminium compound, cyanine compound, squalium compound and croconium compound the compounds disclosed in paragraphs 0010 to 0081 of JP-A No.
- 2010-1111750 may be used. Incorporated.
- the cyanine compound for example, “functional pigment, Shin Okawara / Ken Matsuoka / Keijiro Kitao / Kensuke Hirashima, Kodansha Scientific”, the contents of which are incorporated herein.
- JP-A-2011-2011 it is also possible to use near-infrared absorbing particles made of oxide crystallites containing Cu and / or P disclosed in paragraphs 0034 to 0067 of Japanese Patent No. 164583 and having a number average aggregate particle diameter of 5 to 200 nm.
- the colorant having an absorption maximum in the wavelength range of 800 to 900 nm is preferably a pyrrolopyrrole compound.
- the pyrrolopyrrole compound may be a pigment or a dye, but a pigment is preferred because it is easy to obtain a curable composition capable of forming a film having excellent heat resistance.
- the description in paragraphs 0017 to 0047 of JP-A-2009-263614 can be referred to, and the contents thereof are incorporated herein. Specific examples thereof include compounds described in paragraph numbers 0049 to 0058 of JP-A-2009-263614, and the contents thereof are incorporated in the present specification.
- dye multimers described in paragraphs 0027 to 0200 of JP-A-2014-199436 can also be preferably used.
- the curable composition of this invention may contain the extender as needed.
- extender pigments include barium sulfate, barium carbonate, calcium carbonate, silica, basic magnesium carbonate, alumina white, gloss white, titanium white, and hydrotalcite. These extender pigments can be used alone or in admixture of two or more.
- the amount of extender used is usually 0 to 100 parts by weight, preferably 5 to 50 parts by weight, and more preferably 10 to 40 parts by weight with respect to 100 parts by weight of the colorant.
- the colorant and extender can be used with their surface modified with a polymer in some cases.
- a colored organic pigment or dye such as When using a colored organic pigment or dye in combination with a black pigment or a pigment excellent in light transmittance in the visible wavelength range and having a function of blocking light in the infrared wavelength range, use a red pigment or dye. 1 to 40% by mass is preferably used with respect to a black pigment or a pigment excellent in light transmittance in the visible wavelength region and excellent in the function of blocking light in the infrared wavelength range.
- Pigment Red 254 is preferable.
- the content of the colorant (particularly preferably black pigment) in the composition is preferably 20 to 80% by mass, more preferably 30 to 70% by mass, and more preferably 35 to 60% by mass with respect to the total solid content in the composition. % Is more preferable.
- the composition of the present invention preferably contains a dispersant.
- the dispersant contributes to the improvement of the dispersibility of the color pigment such as titanium black described above.
- a known pigment dispersant can be appropriately selected and used. Of these, polymer compounds are preferable.
- dispersant examples include polymer dispersants [for example, polyamidoamine and its salt, polycarboxylic acid and its salt, high molecular weight unsaturated acid ester, modified polyurethane, modified polyester, modified poly (meth) acrylate, (meth) acrylic type Copolymer, naphthalene sulfonic acid formalin condensate], polyoxyethylene alkyl phosphate ester, polyoxyethylene alkyl amine, pigment derivative and the like.
- the polymer compounds can be further classified into linear polymers, terminal-modified polymers, graft polymers, and block polymers based on their structures.
- the polymer compound is adsorbed on the surface of a dispersion such as a colorant such as a black pigment and a pigment used in combination as desired, and acts to prevent reaggregation. Therefore, a terminal-modified polymer, a graft polymer, or a block polymer having an anchor site to the pigment surface can be mentioned as a preferred structure.
- a dispersion such as a colorant such as a black pigment and a pigment used in combination as desired
- a terminal-modified polymer, a graft polymer, or a block polymer having an anchor site to the pigment surface can be mentioned as a preferred structure.
- the adsorptivity of the polymer compound to these can be promoted.
- the polymer compound preferably has a structural unit having a graft chain.
- structural unit is synonymous with “repeating unit”.
- Such a polymer compound having a structural unit having a graft chain is excellent in dispersibility of a colored pigment such as a black pigment and dispersion stability after a lapse of time because it has an affinity for a solvent by the graft chain. It is.
- the composition since the composition has an affinity for a polymerizable compound or other resin that can be used in combination due to the presence of the graft chain, a residue is hardly generated by alkali development. When the graft chain becomes longer, the steric repulsion effect becomes higher and the dispersibility is improved.
- the graft chain preferably has a number of atoms excluding hydrogen atoms in the range of 40 to 10,000, more preferably a number of atoms excluding hydrogen atoms of 50 to 2000, and atoms excluding hydrogen atoms. More preferably, the number is from 60 to 500.
- the graft chain means from the base of the main chain of the copolymer (the atom bonded to the main chain in a group branched from the main chain) to the end of the group branched from the main chain.
- the graft chain preferably has a polymer structure.
- a polymer structure include a poly (meth) acrylate structure (for example, a poly (meth) acrylic structure), a polyester structure, a polyurethane structure, a polyurea structure, and a polyamide structure. And a polyether structure.
- the graft chain is at least one selected from the group consisting of a polyester structure, a polyether structure and a poly (meth) acrylate structure.
- the graft chain is preferably a graft chain having at least one of a polyester structure and a polyether structure.
- the structure of the macromonomer having such a polymer structure as a graft chain is not particularly limited, but a macromonomer having a reactive double bond group can be preferably used.
- AA-6 trade name, Toa Gosei Co., Ltd.
- AA-10 Product name, manufactured by Toa Gosei Co., Ltd.
- AB-6 trade name, manufactured by Toa Gosei Co., Ltd.
- AS-6 trade name, produced by Toa Gosei Co., Ltd.
- AN-6 trade name, manufactured by Toa Gosei Co., Ltd.
- Co., Ltd. AW-6 (trade name, manufactured by Toa Gosei Co., Ltd.), AA-714 (trade name, manufactured by Toa Gosei Co., Ltd.), AY-707 (trade name, manufactured by Toa Gosei Co., Ltd.), AY-714 (trade name, manufactured by Toa Gosei Co., Ltd.), AK-5 (trade name, manufactured by Toa Gosei Co., Ltd.
- AA-6 (trade name, manufactured by Toa Gosei Co., Ltd.), AA-10 (trade name, manufactured by Toa Gosei Co., Ltd.), AB-6 (trade name, manufactured by Toa Gosei Co., Ltd.), AS- 6 (trade name, Toa Gosei Co., Ltd.), AN-6 (trade name, manufactured by Toa Gosei Co., Ltd.), Blemmer PME-4000 (trade name, manufactured by NOF Corporation) and the like are preferable.
- the polymer compound preferably includes a structural unit represented by any one of the following formulas (1) to (4) as a structural unit having a graft chain, and includes the following formula (1A), the following formula (2A), More preferably, it contains a structural unit represented by any one of the following formula (3A), the following formula (3B), and the following (4).
- W 1 , W 2 , W 3 , and W 4 each independently represent an oxygen atom or NH.
- W 1 , W 2 , W 3 , and W 4 are preferably oxygen atoms.
- X 1 , X 2 , X 3 , X 4 , and X 5 each independently represent a hydrogen atom or a monovalent organic group.
- X 1 , X 2 , X 3 , X 4 , and X 5 are each independently preferably a hydrogen atom or an alkyl group having 1 to 12 carbon atoms from the viewpoint of synthesis constraints. Further, a hydrogen atom or a methyl group is more preferable, and a methyl group is particularly preferable.
- Y 1 , Y 2 , Y 3 , and Y 4 each independently represent a divalent linking group, and the linking group is not particularly limited in structure.
- Specific examples of the divalent linking group represented by Y 1 , Y 2 , Y 3 , and Y 4 include the following (Y-1) to (Y-21) linking groups.
- a and B mean binding sites with the left end group and the right end group in formulas (1) to (4), respectively. Of the structures shown below, (Y-2) or (Y-13) is more preferable from the viewpoint of ease of synthesis.
- Z 1 , Z 2 , Z 3 , and Z 4 each independently represent a monovalent organic group.
- the structure of the organic group is not particularly limited. Specifically, an alkyl group, a hydroxyl group, an alkoxy group, an aryloxy group, a heteroaryloxy group, an alkylthioether group, an arylthioether group, a heteroarylthioether group, an amino group, and the like Is mentioned.
- the organic group represented by Z 1 , Z 2 , Z 3 , and Z 4 those having a steric repulsion effect are particularly preferable from the viewpoint of improving dispersibility, and each independently has 5 to 24 carbon atoms.
- a branched alkyl group having 5 to 24 carbon atoms, a cyclic alkyl group having 5 to 24 carbon atoms, or an alkoxy group having 5 to 24 carbon atoms is particularly preferable.
- the alkyl group contained in the alkoxy group may be linear, branched, or cyclic.
- n, m, p, and q are each independently an integer of 1 to 500.
- j and k each independently represent an integer of 2 to 8.
- J and k in the formulas (1) and (2) are preferably integers of 4 to 6 and most preferably 5 from the viewpoint of dispersion stability or developability.
- R 3 represents a branched or straight chain alkylene group, preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 2 or 3 carbon atoms. When p is 2 to 500, a plurality of R 3 may be the same or different from each other.
- R 4 represents a hydrogen atom or a monovalent organic group, and the monovalent organic group is not particularly limited in terms of structure.
- R 4 is preferably a hydrogen atom, an alkyl group, an aryl group, or a heteroaryl group, and more preferably a hydrogen atom or an alkyl group.
- the alkyl group is preferably a linear alkyl group having 1 to 20 carbon atoms, a branched alkyl group having 3 to 20 carbon atoms, or a cyclic alkyl group having 5 to 20 carbon atoms, A linear alkyl group having 1 to 20 carbon atoms is more preferable, and a linear alkyl group having 1 to 6 carbon atoms is still more preferable.
- a plurality of X 5 and R 4 present in the graft copolymer may be the same or different from each other.
- the polymer compound may have a structural unit having a graft chain, which has two or more different structures. That is, the polymer compound molecule may contain structural units represented by formulas (1) to (4) having different structures, and n, m in formulas (1) to (4). , P, and q each represent an integer of 2 or more, in formula (1) and formula (2), j and k may contain structures different from each other in the side chain. In the formula (4), a plurality of R 3 , R 4 and X 5 present in the molecule may be the same or different from each other.
- the structural unit represented by the formula (1) is more preferably a structural unit represented by the following formula (1A) from the viewpoint of dispersion stability or developability.
- the structural unit represented by the formula (2) is more preferably a structural unit represented by the following formula (2A) from the viewpoint of dispersion stability or developability.
- X 1, Y 1, Z 1 and n are as defined X 1, Y 1, Z 1 and n in Formula (1), and preferred ranges are also the same.
- X 2, Y 2, Z 2 and m are as defined X 2, Y 2, Z 2 and m in the formula (2), and preferred ranges are also the same.
- the structural unit represented by the formula (3) is more preferably a structural unit represented by the following formula (3A) or (3B) from the viewpoint of dispersion stability or developability.
- X 3, Y 3, Z 3 and p are as defined X 3, Y 3, Z 3 and p in formula (3), and preferred ranges are also the same.
- the polymer compound has a structural unit represented by the formula (1A) as a structural unit having a graft chain.
- the structural unit having a graft chain (for example, the structural unit represented by the above formulas (1) to (4)) is 2 to 90% of the total mass of the polymer compound in terms of mass. It is preferably included in a range, and more preferably in a range of 5 to 30%.
- the structural unit having a graft chain is contained within this range, the dispersibility of a colored pigment such as a black pigment (particularly titanium black particles) is high, and the developability when forming a colored layer is good.
- the polymer compound preferably has a hydrophobic structural unit different from the structural unit having a graft chain (that is, not corresponding to the structural unit having a graft chain).
- the hydrophobic structural unit is a structural unit having no acid group (for example, a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, a phenolic hydroxyl group, and the like).
- the hydrophobic structural unit is preferably a structural unit derived from (corresponding to) a compound (monomer) having a ClogP value of 1.2 or more, more preferably derived from a compound having a ClogP value of 1.2 to 8. A structural unit. Thereby, the effect of this invention can be expressed more reliably.
- ClogP values are available from Daylight Chemical Information System, Inc. It is a value calculated by the program “CLOGP” available from This program provides the value of “computation logP” calculated by Hansch, Leo's fragment approach (see below). The fragment approach is based on the chemical structure of a compound, which divides the chemical structure into substructures (fragments) and estimates the logP value of the compound by summing the logP contributions assigned to that fragment. Details thereof are described in the following documents. In the present invention, the ClogP value calculated by the program CLOGP v4.82 is used. A. J. et al. Leo, Comprehensive Medicinal Chemistry, Vol. 4, C.I. Hansch, P.A. G. Sammunens, J. et al. B.
- log P means the common logarithm of the partition coefficient P (Partition Coefficient), and quantitatively determines how an organic compound is distributed in the equilibrium of a two-phase system of oil (generally 1-octanol) and water. It is a physical property value expressed as a numerical value, and is represented by the following formula.
- logP log (Coil / Cwater)
- Coil represents the molar concentration of the compound in the oil phase
- Cwater represents the molar concentration of the compound in the aqueous phase.
- the polymer compound preferably has one or more structural units selected from structural units derived from monomers represented by the following general formulas (i) to (iii) as hydrophobic structural units.
- R 1 , R 2 , and R 3 are each independently a hydrogen atom, a halogen atom (eg, fluorine, chlorine, bromine, etc.), or a carbon atom number of 1 to 6 alkyl groups (for example, a methyl group, an ethyl group, and a propyl group).
- R 1 , R 2 , and R 3 are more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and still more preferably a hydrogen atom or a methyl group.
- R 2 and R 3 are particularly preferably a hydrogen atom.
- X represents an oxygen atom (—O—) or an imino group (—NH—), and is preferably an oxygen atom.
- L is a single bond or a divalent linking group.
- the divalent linking group include a divalent aliphatic group (for example, an alkylene group, a substituted alkylene group, an alkenylene group, a substituted alkenylene group, an alkynylene group, and a substituted alkynylene group), and a divalent aromatic group (for example, arylene).
- R 31 may be an aliphatic group, an aromatic group or a heterocyclic group), a carbonyl group (—CO—), or a combination thereof.
- the divalent aliphatic group may have a cyclic structure or a branched structure.
- the number of carbon atoms in the aliphatic group is preferably 1-20, more preferably 1-15, still more preferably 1-10.
- the aliphatic group may be an unsaturated aliphatic group or a saturated aliphatic group, but is preferably a saturated aliphatic group.
- the aliphatic group may have a substituent. Examples of the substituent include a halogen atom, an aromatic group and a heterocyclic group.
- the number of carbon atoms of the divalent aromatic group is preferably 6 to 20, more preferably 6 to 15, and still more preferably 6 to 10.
- the aromatic group may have a substituent. Examples of the substituent include a halogen atom, an aliphatic group, an aromatic group, and a heterocyclic group.
- the divalent heterocyclic group preferably has a 5-membered or 6-membered ring as the heterocycle.
- Another heterocyclic ring, an aliphatic ring or an aromatic ring may be condensed with the heterocyclic ring.
- the heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxy groups, oxo groups ( ⁇ O), thioxo groups ( ⁇ S), imino groups ( ⁇ NH), substituted imino groups ( ⁇ N—R 32 , where R 32 is a fatty acid Aromatic group, aromatic group or heterocyclic group), aliphatic group, aromatic group, or heterocyclic group.
- L is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure.
- the oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure.
- L may contain a polyoxyalkylene structure containing two or more oxyalkylene structures.
- the polyoxyalkylene structure is preferably a polyoxyethylene structure or a polyoxypropylene structure.
- the polyoxyethylene structure is represented by — (OCH 2 CH 2 ) n—, where n is preferably an integer of 2 or more, and more preferably an integer of 2 to 10.
- Z is an aliphatic group (eg, alkyl group, substituted alkyl group, unsaturated alkyl group, and substituted unsaturated alkyl group), aromatic group (eg, aryl group, substituted aryl group, arylene group, and substituted arylene). Group), a heterocyclic group, or a combination thereof. These groups include an oxygen atom (—O—), a sulfur atom (—S—), an imino group (—NH—), a substituted imino group (—NR 31 —, wherein R 31 is an aliphatic group, an aromatic group Group or heterocyclic group) or a carbonyl group (—CO—) may be contained.
- the aliphatic group may have a cyclic structure or a branched structure.
- the number of carbon atoms in the aliphatic group is preferably 1-20, more preferably 1-15, still more preferably 1-10.
- the aliphatic group further includes a ring assembly hydrocarbon group and a bridged cyclic hydrocarbon group. Examples of the ring assembly hydrocarbon group include a bicyclohexyl group, a perhydronaphthalenyl group, a biphenyl group, and 4 -A cyclohexylphenyl group and the like are included.
- bridged cyclic hydrocarbon ring examples include two rings such as pinane, bornane, norpinane, norbornane, and bicyclooctane ring (bicyclo [2.2.2] octane ring, bicyclo [3.2.1] octane ring, etc.) Hydrocarbon rings, homobredan, adamantane, tricyclo [5.2.1.0 2,6 ] decane, and tricyclic hydrocarbon rings such as tricyclo [4.3.1.1 2,5 ] undecane ring, and , Tetracyclo [4.4.0.1 2,5 .
- the bridged cyclic hydrocarbon ring includes condensed cyclic hydrocarbon rings such as perhydronaphthalene (decalin), perhydroanthracene, perhydrophenanthrene, perhydroacenaphthene, perhydrofluorene, perhydroindene, and perhydroindene.
- the aliphatic group is preferably a saturated aliphatic group rather than an unsaturated aliphatic group. Further, the aliphatic group may have a substituent. Examples of the substituent include a halogen atom, an aromatic group, and a heterocyclic group. However, the aliphatic group does not have an acid group as a substituent.
- the number of carbon atoms in the aromatic group is preferably 6 to 20, more preferably 6 to 15, and still more preferably 6 to 10.
- the aromatic group may have a substituent. Examples of the substituent include a halogen atom, an aliphatic group, an aromatic group, and a heterocyclic group. However, the aromatic group does not have an acid group as a substituent.
- the heterocyclic group preferably has a 5-membered or 6-membered ring as the heterocycle. Another heterocyclic ring, an aliphatic ring or an aromatic ring may be condensed with the heterocyclic ring. Further, the heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxy groups, oxo groups ( ⁇ O), thioxo groups ( ⁇ S), imino groups ( ⁇ NH), substituted imino groups ( ⁇ N—R 32 , where R 32 is a fatty acid Aromatic group, aromatic group or heterocyclic group), aliphatic group, aromatic group and heterocyclic group. However, the heterocyclic group does not have an acid group as a substituent.
- R 4 , R 5 , and R 6 are each independently a hydrogen atom, a halogen atom (eg, fluorine, chlorine, bromine, etc.), or an alkyl group having 1 to 6 carbon atoms ( For example, it represents a methyl group, an ethyl group, a propyl group, etc.), Z, or -LZ.
- L and Z are as defined above.
- R 4 , R 5 and R 6 are preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom.
- R 1 , R 2 , and R 3 are a hydrogen atom or a methyl group, and L is a single bond, an alkylene group, or an oxyalkylene structure.
- a compound in which X is an oxygen atom or an imino group, and Z is an aliphatic group, a heterocyclic group or an aromatic group is preferable.
- R 1 is a hydrogen atom or a methyl group
- L is an alkylene group
- Z is an aliphatic group, a heterocyclic group or an aromatic group. Is preferred.
- R 4 , R 5 , and R 6 are a hydrogen atom or a methyl group, and Z is an aliphatic group, a heterocyclic group, or an aromatic group. Certain compounds are preferred.
- Examples of typical compounds represented by formulas (i) to (iii) include radically polymerizable compounds selected from acrylic acid esters, methacrylic acid esters, styrenes, and the like.
- Examples of typical compounds represented by formulas (i) to (iii) compounds described in paragraphs 0089 to 0093 of JP2013-249417A can be referred to, and the contents thereof are described in the present specification. Incorporated into.
- the hydrophobic structural unit is preferably contained in a range of 10 to 90%, more preferably in a range of 20 to 80% with respect to the total mass of the polymer compound in terms of mass. When the content is in the above range, sufficient pattern formation can be obtained.
- the polymer compound can introduce a functional group capable of forming an interaction with a colored pigment such as a black pigment (particularly titanium black).
- the polymer compound preferably further has a structural unit having a functional group capable of forming an interaction with a colored pigment such as a black pigment.
- the functional group capable of forming an interaction with the colored pigment such as the black pigment include an acid group, a basic group, a coordination group, and a reactive functional group.
- the polymer compound has an acid group, a basic group, a coordinating group, or a reactive functional group
- the structural unit having an acid group, the structural unit having a basic group, or a coordinating group respectively. It is preferable to have a structural unit having or a structural unit having reactivity.
- the polymer compound further has an alkali-soluble group such as a carboxylic acid group as the acid group, it is possible to impart developability for pattern formation by alkali development to the polymer compound. That is, by introducing an alkali-soluble group into the polymer compound, the polymer compound as a dispersant that contributes to the dispersion of a colored pigment such as a black pigment has alkali solubility in the composition of the present invention.
- a composition containing such a polymer compound has excellent light-shielding properties in the exposed area, and the alkali developability in the unexposed area is improved.
- a high molecular compound has a structural unit which has an acid group
- the acid group in the structural unit having an acid group easily interacts with a color pigment such as a black pigment, and the polymer compound stably disperses the color pigment such as a black pigment, This is presumably because the viscosity of the polymer compound to be dispersed is low and the polymer compound itself is easily dispersed stably.
- the structural unit having an alkali-soluble group as an acid group may be the same structural unit as the above-described structural unit having a graft chain or a different structural unit. Is a structural unit different from the hydrophobic structural unit described above (that is, does not correspond to the hydrophobic structural unit described above).
- Examples of the acid group that is a functional group capable of forming an interaction with a colored pigment such as a black pigment include a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, or a phenolic hydroxyl group, and preferably a carboxylic acid Group, sulfonic acid group, and phosphoric acid group, and particularly preferred is a carboxylic acid group that has good adsorptive power to colored pigments such as black pigments and has high dispersibility.
- the polymer compound preferably further has a structural unit having at least one of a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group.
- the polymer compound may have one or more structural units having an acid group.
- the polymer compound may or may not contain a structural unit having an acid group.
- the content of the structural unit having an acid group is based on the total mass of the polymer compound in terms of mass. Preferably, it is 5 to 80%, and more preferably 10 to 60% from the viewpoint of suppressing damage of image strength due to alkali development.
- Examples of the basic group that is a functional group capable of forming an interaction with a colored pigment such as a black pigment include a primary amino group, a secondary amino group, a tertiary amino group, and a heterocyclic ring containing an N atom. And particularly preferred are tertiary amino groups that have good adsorptive power to colored pigments such as black pigments and high dispersibility.
- the polymer compound can have one or more of these basic groups.
- the polymer compound may or may not contain a structural unit having a basic group, but when it is contained, the content of the structural unit having a basic group is calculated by mass conversion to the total mass of the polymer compound. On the other hand, it is preferably 0.01% or more and 50% or less, and more preferably 0.01% or more and 30% or less from the viewpoint of suppression of developability inhibition.
- a coordinating group that is a functional group capable of forming an interaction with a colored pigment such as a black pigment, and a functional group having reactivity
- a functional group having reactivity for example, an acetylacetoxy group, a trialkoxysilyl group, an isocyanate group, an acid anhydride, And acid chlorides.
- an acetylacetoxy group which has a good adsorptive power to colored pigments such as black pigments and high dispersibility.
- the polymer compound may have one or more of these groups.
- the polymer compound may or may not contain a structural unit having a coordinating group or a structural unit having a reactive functional group, but when it is contained, the content of these structural units is: In terms of mass, it is preferably 10% or more and 80% or less, and more preferably 20% or more and 60% or less from the viewpoint of inhibition of developability inhibition with respect to the total mass of the polymer compound.
- the polymer compound in the present invention has a functional group capable of interacting with a colored pigment such as a black pigment in addition to the graft chain, it forms an interaction with various colored pigments such as the black pigment as described above.
- the functional group is not particularly limited as long as the functional group can be introduced, and how these functional groups are introduced, but the polymer compound is represented by the following general formulas (iv) to (vi) It is preferable to have one or more structural units selected from structural units derived from monomers.
- R 11 , R 12 , and R 13 are each independently a hydrogen atom, a halogen atom (eg, a fluorine atom, a chlorine atom, a bromine atom, etc.), or carbon
- An alkyl group having 1 to 6 atoms (for example, a methyl group, an ethyl group, a propyl group, etc.) is represented.
- R 11 , R 12 and R 13 are more preferably each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, most preferably Are each independently a hydrogen atom or a methyl group.
- R 12 and R 13 are each particularly preferably a hydrogen atom.
- X 1 in the general formula (iv) represents an oxygen atom (—O—) or an imino group (—NH—), and is preferably an oxygen atom.
- Y in the general formula (v) represents a methine group or a nitrogen atom.
- L 1 represents a single bond or a divalent linking group.
- the divalent linking group include a divalent aliphatic group (for example, an alkylene group, a substituted alkylene group, an alkenylene group, a substituted alkenylene group, an alkynylene group, and a substituted alkynylene group), a divalent aromatic group (for example, , Arylene groups and substituted arylene groups), divalent heterocyclic groups, oxygen atoms (—O—), sulfur atoms (—S—), imino groups (—NH—), substituted imino bonds (—NR 31 ′ —
- R 31 ′ includes an aliphatic group, an aromatic group or a heterocyclic group), a carbonyl bond (—CO—), or a combination thereof.
- the divalent aliphatic group may have a cyclic structure or a branched structure.
- the number of carbon atoms in the aliphatic group is preferably 1-20, more preferably 1-15, still more preferably 1-10.
- the aliphatic group is preferably a saturated aliphatic group rather than an unsaturated aliphatic group.
- the aliphatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aromatic group, and a heterocyclic group.
- the number of carbon atoms of the divalent aromatic group is preferably 6 to 20, more preferably 6 to 15, and most preferably 6 to 10.
- the aromatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aliphatic group, an aromatic group, and a heterocyclic group.
- the divalent heterocyclic group preferably has a 5-membered or 6-membered ring as the heterocycle.
- One or more heterocycles, aliphatic rings or aromatic rings may be condensed with the heterocycle.
- the heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxy groups, oxo groups ( ⁇ O), thioxo groups ( ⁇ S), imino groups ( ⁇ NH), substituted imino groups ( ⁇ N—R 32 , where R 32 is a fatty acid Aromatic group, aromatic group or heterocyclic group), aliphatic group, aromatic group and heterocyclic group.
- L 1 is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure.
- the oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure.
- L 1 may contain a polyoxyalkylene structure containing two or more oxyalkylene structures.
- the polyoxyalkylene structure is preferably a polyoxyethylene structure or a polyoxypropylene structure.
- the polyoxyethylene structure is represented by — (OCH 2 CH 2 ) n—, where n is preferably an integer of 2 or more, and more preferably an integer of 2 to 10.
- Z 1 represents a functional group capable of interacting with a colored pigment such as a black pigment in addition to the graft chain, and is a carboxylic acid group or a tertiary amino group. It is preferable that it is a carboxylic acid group.
- R 14 , R 15 , and R 16 are each independently a hydrogen atom, a halogen atom (for example, fluorine, chlorine, bromine, etc.), an alkyl group having 1 to 6 carbon atoms (for example, a methyl group, an ethyl group, and propyl group), - represents a Z 1, or -L 1 -Z 1.
- L 1 and Z 1 are the same meaning as L 1 and Z 1 in the above, it is the preferable examples.
- R 14 , R 15 and R 16 are each independently preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom.
- R 11 , R 12 , and R 13 are each independently a hydrogen atom or a methyl group, and L 1 is an alkylene group or an oxyalkylene structure.
- a compound in which X 1 is an oxygen atom or an imino group and Z 1 is a carboxylic acid group is preferable.
- R 11 is a hydrogen atom or a methyl group
- L 1 is an alkylene group
- Z 1 is a carboxylic acid group
- Y is methine. Compounds that are groups are preferred.
- R 14 , R 15 , and R 16 are each independently a hydrogen atom or a methyl group, and L 1 is a single bond or an alkylene group, A compound in which Z is a carboxylic acid group is preferred.
- monomers represented by general formula (iv) to general formula (vi).
- monomers include methacrylic acid, crotonic acid, isocrotonic acid, a reaction product of a compound having an addition polymerizable double bond and a hydroxyl group in the molecule (for example, 2-hydroxyethyl methacrylate) and succinic anhydride.
- a reaction product of a compound having an addition polymerizable double bond and a hydroxyl group in the molecule with phthalic anhydride a reaction product of a compound having an addition polymerizable double bond and a hydroxyl group in the molecule and tetrahydroxyphthalic anhydride , A reaction product of a compound having an addition polymerizable double bond and a hydroxyl group in the molecule and trimellitic anhydride, a reaction product of a compound having an addition polymerizable double bond and a hydroxyl group in the molecule and pyromellitic anhydride, Acrylic acid, acrylic acid dimer, acrylic acid oligomer, maleic acid, itaconic acid, fumaric acid, 4-vinylbenzoic acid, vinylphenol, and 4-hydroxy E sulfonyl methacrylamide.
- the content of the structural unit having a functional group capable of forming an interaction with a colored pigment such as a black pigment is from the viewpoint of interaction with a colored pigment such as a black pigment, dispersion stability, and permeability to a developer.
- 0.05 mass% to 90 mass% is preferable with respect to the total mass of the polymer compound, 1.0 mass% to 80 mass% is more preferable, and 10 mass% to 70 mass% is still more preferable.
- the polymer compound is a structural unit having a graft chain, a hydrophobic structural unit, and a colored pigment such as a black pigment as long as the effects of the present invention are not impaired for the purpose of improving various properties such as image strength.
- Other structural units having various functions different from structural units having functional groups capable of forming an interaction for example, structural units having functional groups having affinity with a dispersion medium used in the dispersion
- Examples of such other structural units include structural units derived from radically polymerizable compounds selected from acrylonitriles and methacrylonitriles.
- the polymer compound may use one or more of these other structural units, and the content thereof is preferably 0% or more and 80% or less in terms of mass with respect to the total mass of the polymer compound. Especially preferably, it is 10% or more and 60% or less. When the content is in the above range, sufficient pattern formability is maintained.
- the acid value of the polymer compound is preferably in the range of 0 mgKOH / g to 160 mgKOH / g, more preferably in the range of 10 mgKOH / g to 140 mgKOH / g, and still more preferably in the range of 20 mgKOH / g to 120 mgKOH / g.
- the range is as follows. If the acid value of the polymer compound is 160 mgKOH / g or less, pattern peeling during development when forming a colored layer can be more effectively suppressed. Moreover, if the acid value of a high molecular compound is 10 mgKOH / g or more, alkali developability will become more favorable.
- the acid value of the polymer compound is 20 mgKOH / g or more, it is possible to further suppress sedimentation of a colored pigment such as a black pigment (particularly titanium black), and a dispersion containing titanium black and Si atoms, which is coarse. The number of particles can be reduced, and the temporal stability of the composition can be further improved.
- the acid value of the polymer compound can be calculated, for example, from the average content of acid groups in the polymer compound.
- the resin which has a desired acid value can be obtained by changing content of the structural unit containing the acid group which is a structural component of a high molecular compound.
- the weight average molecular weight of the polymer compound in the present invention is 4,000 as a polystyrene-converted value by GPC (gel permeation chromatography) method from the viewpoint of pattern peeling inhibition during development and developability when forming a colored layer. It is preferably 300 or more and 300 or less, more preferably 5,000 or more and 200,000 or less, further preferably 6,000 or more and 100,000 or less, and 10,000 or more and 50,000 or less. It is particularly preferred.
- the GPC method uses HLC-8020GPC (manufactured by Tosoh Corporation), TSKgel SuperHZM-H, TSKgel SuperHZ4000, TSKgel SuperHZ2000 (manufactured by Tosoh Corporation, 4.6 mm ID ⁇ 15 cm) as columns and THF (tetrahydrofuran) as an eluent. ).
- the polymer compound can be synthesized based on a known method, and examples of the solvent used when synthesizing the polymer compound include ethylene dichloride, cyclohexanone, methyl ethyl ketone, acetone, methanol, ethanol, propanol, butanol, and ethylene glycol monomethyl.
- Ether ethylene glycol monoethyl ether, 2-methoxyethyl acetate, 1-methoxy-2-propanol, 1-methoxy-2-propyl acetate, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, toluene,
- Examples include ethyl acetate, methyl lactate, and ethyl lactate. These solvents may be used alone or in combination of two or more.
- organosiloxane polymer KP341 "manufactured by Shin-Etsu Chemical Co., Ltd .;” W001: cationic surfactant "manufactured by Yusho Corporation; polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl Nonionic surfactants such as ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, and sorbitan fatty acid ester; "W004, W005, and Anionic surfactant such as “W017”; “EFKA-46, EFKA-47, EFKA-47EA, EFKA polymer 100, EFKA polymer 400, EFKA polymer 401” manufactured by Morishita Sangyo Co., Ltd.
- “Acrybase FFS-6752” and “Acrybase FFS-187” manufactured by Fujikura Kasei Co., Ltd .; “Acrycure-RD-F8” manufactured by Nippon Shokubai Co., Ltd .; and “Cyclomer P” manufactured by Daicel Ornex Co., Ltd. can also be used.
- Commercially available amphoteric resins include, for example, DISPERBYK-130, DISPERBYK-140, DISPERBYK-142, DISPERBYK-145, DISPERBYK-180, DISPERBYK-187, DISPERBYK-191, DISPERBYK-2001, DISPERB manufactured by BYK Chemie.
- polymer compound As specific examples of the polymer compound, the polymer compounds described in paragraphs 0127 to 0129 of JP2013-249417A can be referred to, and the contents thereof are incorporated in the present specification.
- graft copolymers described in JP-A 2010-106268, paragraphs 0037 to 0115 corresponding to paragraphs 0075 to 0133 in US2011 / 0124824.
- it has a side chain structure in which acidic groups in paragraphs 0028 to 0084 (corresponding to columns 0075 to 0133 of US 2011/0279759) of JP 2011-153283 A are bonded via a linking group.
- Polymeric compounds containing constituents can be used, the contents of which can be incorporated and incorporated herein.
- the content of the dispersant in the composition of the present invention is preferably from 0.1 to 50% by mass, preferably from 0.5 to 0.5%, based on the total solid content of the composition. 30 mass% is more preferable.
- the fluorine-containing polymer Y includes a repeating unit represented by the following formula (A), a repeating unit represented by the following formula (B), and a repeating unit having a polymerizable group in the side chain.
- the polymerizable group include a (meth) acryloyloxy group, an epoxy group, and an oxetanyl group.
- the repeating unit having a polymerizable group in the side chain for example, those derived from the ethylenically unsaturated monomer having the polymerizable group are preferable.
- the repeating unit having a polymerizable group in the side chain is preferably a repeating unit represented by the following formula (C) from the viewpoint of further improving chemical resistance.
- R 1 represents a hydrogen atom or an alkyl group
- L 1 represents a chain-like divalent linking group having a total carbon number of 3 or more, which may contain an ester bond.
- R 2 represents a hydrogen atom or an alkyl group
- L 2 represents a single bond or a divalent linking group
- R f represents a monovalent organic group containing a fluorine atom.
- R 3 represents a hydrogen atom or an alkyl group
- L 3 represents a single bond or a divalent linking group
- R 4 represents an alkyl group.
- the definition and preferred embodiments of the repeating unit represented by the formula (A) and the repeating unit represented by the formula (B) are represented by the formula (A) contained in the fluorine-containing polymer X described above.
- the fluorine-containing polymer Y can further improve chemical resistance by including a repeating unit having a polymerizable group in the side chain (preferably a repeating unit represented by the formula (C)).
- the fluorine-containing polymer Y includes a repeating unit having a polymerizable group in the side chain (preferably, a repeating unit represented by the formula (C)) in the polymer, and has a polymerizable group in the structure thereof.
- a polymerizable compound in combination like the fluorine-containing polymer X it is desirable to use a polymerizable compound in combination from the viewpoint of better developability.
- a polymerizable compound used in combination a polymerizable compound used in combination with the fluorine-containing polymer X described above can be used.
- R 3 represents a hydrogen atom or an alkyl group.
- R 3 is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and preferably a hydrogen atom or a methyl group.
- L 3 represents a single bond or a divalent linking group.
- examples of the divalent linking group include an alkylene group, an arylene group, —NR 12 —, —CONR 12 —, —CO—, —CO 2 —, SO 2 NR 12 —. , -O-, -S-, -SO 2- , or a combination thereof.
- R 12 represents a hydrogen atom or a methyl group.
- R 4 represents a hydrogen atom or an alkyl group.
- R 4 is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, more preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and preferably a hydrogen atom or a methyl group. Particularly preferred.
- repeating unit represented by the formula (C) examples include 701A manufactured by Shin-Nakamura Chemical Co., Ltd., and Light Acrylate 3EG-A manufactured by Kyoeisha Chemical Co., Ltd. Since a structure having a detrimental effect on the surface uneven distribution property, a structure having no hydrophilic group is preferred. Specific examples of the repeating unit represented by the formula (C) include the following, but the present invention is not limited thereto.
- the ratio of the repeating unit having a polymerizable group in the side chain is 1 with respect to all repeating units in the fluorine-containing polymer Y. ⁇ 30 mol% is preferred, 1 ⁇ 20 mol% is more preferred, and 5 ⁇ 10 mol% is most preferred.
- the ratio of the repeating unit represented by the repeating unit having a polymerizable group in the side chain is within the above range, it is effective in that the chemical resistance is further improved.
- the preferred range of the acid value, weight average molecular weight, and dispersity (weight average molecular weight / number average molecular weight) of the fluorine-containing polymer Y is the acid value, weight average molecular weight, and dispersity of the fluorine-containing polymer Y described above. This is the same as the preferred range of (weight average molecular weight / number average molecular weight).
- the curable composition Y contains a colorant.
- the definition of a coloring agent is synonymous with the coloring agent contained in the curable composition X mentioned above.
- the range of content of the colorant in the curable composition Y is the same as the range of content of the colorant in the curable composition X described above.
- the curable composition Y may further contain a polymerizable compound.
- the definition of a polymeric compound is synonymous with the polymeric compound contained in the curable composition X mentioned above.
- the range of content of the polymeric compound in the curable composition Y is the same as the range of content of the polymeric compound in the curable composition X mentioned above.
- composition of the present invention may contain components other than the above-described main components.
- various optional components will be described in detail.
- the composition of the present invention may contain a polymerization initiator.
- a polymerization initiator There is no restriction
- the photopolymerization initiator is not particularly limited as long as it has the ability to initiate polymerization of a polymerizable compound, and can be appropriately selected from known photopolymerization initiators. For example, those having photosensitivity to visible light from the ultraviolet region are preferable.
- the photopolymerization initiator preferably contains at least one compound having a molar extinction coefficient of at least about 50 within a range of about 300 nm to 800 nm (more preferably 330 nm to 500 nm).
- Examples of the photopolymerization initiator include halogenated hydrocarbon derivatives (for example, those having a triazine skeleton and those having an oxadiazole skeleton), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime.
- Examples include oxime compounds such as derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, and hydroxyacetophenones.
- Examples of the halogenated hydrocarbon compound having a triazine skeleton include those described in Wakabayashi et al., Bull. Chem. Soc.
- trihalomethyltriazine compounds trihalomethyltriazine compounds, benzyldimethylketal compounds, ⁇ -hydroxyketone compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triallylimidazole dimers, oniums
- trihalomethyltriazine compounds More preferred are trihalomethyltriazine compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, oxime compounds, triallylimidazole dimers, onium compounds, benzophenone compounds, or acetophenone compounds, trihalomethyltriazine compounds, ⁇ - Particularly preferred is at least one compound selected from the group consisting of an aminoketone compound, an oxime compound, a triallylimidazole dimer, and a benzophenone compound.
- the curable composition of the present invention when used for the production of a light-shielding film of a solid-state imaging device, it is necessary to form a fine pattern with a sharp shape. It is important that it is developed without any problems. From such a viewpoint, it is particularly preferable to use an oxime compound as the photopolymerization initiator.
- an oxime compound as the photopolymerization initiator.
- stepper exposure is used for curing exposure, but this exposure machine may be damaged by halogen, and the amount of photopolymerization initiator added must be kept low.
- an oxime compound as a photopolymerization initiator for forming a fine pattern such as a solid-state imaging device. Further, the use of an oxime compound can improve the color transfer.
- the photopolymerization initiator for example, paragraphs 0265 to 0268 of JP2013-29760A can be referred to, and the contents thereof are incorporated in the present specification.
- hydroxyacetophenone compounds As the photopolymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can also be suitably used. More specifically, for example, an aminoacetophenone initiator described in JP-A-10-291969 and an acylphosphine initiator described in Japanese Patent No. 4225898 can also be used.
- hydroxyacetophenone-based initiator IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959, and IRGACURE-127 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379EG (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator a compound described in JP-A-2009-191179 in which an absorption wavelength is matched with a long wave light source such as 365 nm or 405 nm can also be used.
- acylphosphine initiator commercially available products IRGACURE-819 and DAROCUR-TPO (trade names: both manufactured by BASF) can be used.
- the photopolymerization initiator include oxime compounds.
- an oxime initiator is preferable because it has high sensitivity and high polymerization efficiency, can be cured regardless of the color material concentration, and can be easily designed with a high color material concentration.
- the composition of the present invention the curable composition X or the curable composition Y
- the fluorine-containing polymer X or the fluorine-containing polymer Y is unevenly distributed on the surface. In some cases, however, it can be cured regardless of the color material concentration, and it is preferable because the color material concentration is high and it is easy to design.
- oxime compound a compound described in JP-A-2001-233842, a compound described in JP-A-2000-80068, and a compound described in JP-A-2006-342166 can be used.
- the oxime compound that can be suitably used in the present invention include 3-benzoyloxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, 3-propionyloxyiminobutan-2-one, 2-acetoxyiminopentan-3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one, 3- (4-toluenesulfonyloxy) iminobutane Examples include -2-one and 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one.
- IRGACURE-OXE01 manufactured by BASF
- IRGACURE-OXE02 manufactured by BASF
- TR-PBG-304 manufactured by Changzhou Powerful Electronic New Materials Co., Ltd.
- Adeka Arkles NCI-831 and Adeka Arkles NCI-930 made by ADEKA
- oxime compounds other than those described above compounds described in JP-A-2009-519904 in which an oxime is linked to the carbazole N-position, compounds described in US Pat. No. 7,626,957 in which a hetero substituent is introduced into the benzophenone moiety, Compounds described in Japanese Patent Application Laid-Open No. 2010-15025 and US Patent Publication No. 2009-292039, in which a nitro group is introduced into the dye moiety, ketoxime compounds described in International Patent Publication No. 2009-131189, a triazine skeleton and an oxime skeleton in the same molecule The compound described in US Pat. No.
- the oxime compound is preferably a compound represented by the following formula (OX-1).
- the oxime N—O bond may be an (E) oxime compound, a (Z) oxime compound, or a mixture of (E) and (Z) isomers. .
- R and B each independently represent a monovalent substituent
- A represents a divalent organic group
- Ar represents an aryl group.
- the monovalent substituent represented by R is preferably a monovalent nonmetallic atomic group.
- the monovalent nonmetallic atomic group include an alkyl group, an aryl group, an acyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, a heterocyclic group, an alkylthiocarbonyl group, and an arylthiocarbonyl group.
- these groups may have one or more substituents.
- the substituent mentioned above may be further substituted by another substituent.
- the substituent examples include a halogen atom, an aryloxy group, an alkoxycarbonyl group, an aryloxycarbonyl group, an acyloxy group, an acyl group, an alkyl group, and an aryl group.
- the monovalent substituent represented by B is preferably an aryl group, a heterocyclic group, an arylcarbonyl group, or a heterocyclic carbonyl group. These groups may have one or more substituents. Examples of the substituent include the above-described substituents.
- the divalent organic group represented by A is preferably an alkylene group having 1 to 12 carbon atoms, a cycloalkylene group, or an alkynylene group. These groups may have one or more substituents. Examples of the substituent include the above-described substituents.
- an oxime compound having a fluorine atom can also be used as a photopolymerization initiator.
- Specific examples of the oxime compound having a fluorine atom include compounds described in JP 2010-262028 A, compounds 24 and 36 to 40 described in JP-A-2014-500852, and compounds described in JP-A 2013-164471. (C-3) and the like. This content is incorporated herein.
- a compound represented by the following general formula (1) or (2) can also be used as a photopolymerization initiator.
- R 1 and R 2 each independently represents an alkyl group having 1 to 20 carbon atoms, an alicyclic hydrocarbon group having 4 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, or carbon
- R 1 and R 2 are phenyl groups, the phenyl groups may be bonded to each other to form a fluorene group
- R 3 and R 4 are each independently hydrogen Represents an atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an arylalkyl group having 7 to 30 carbon atoms, or a heterocyclic group having 4 to 20 carbon atoms
- X is a direct bond, or A carbonyl group is shown.
- R 1, R 2, R 3 and R 4 have the same meanings as R 1, R 2, R 3 and R 4 in Formula (1)
- R 5 is -R 6, -OR 6 , —SR 6 , —COR 6 , —CONR 6 R 6 , —NR 6 COR 6 , —OCOR 6 , —COOR 6 , —SCOR 6 , —OCSR 6 , —COSR 6 , —CSOR 6 , —CN
- halogen R 6 represents an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an arylalkyl group having 7 to 30 carbon atoms, or a heterocyclic group having 4 to 20 carbon atoms.
- X represents a direct bond or a carbonyl group, and a represents an integer of 0 to 4.
- R 1 and R 2 are preferably each independently a methyl group, an ethyl group, an n-propyl group, an i-propyl group, a cyclohexyl group, or a phenyl group.
- R 3 is preferably a methyl group, an ethyl group, a phenyl group, a tolyl group, or a xylyl group.
- R 4 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group.
- R 5 is a methyl group, an ethyl group, a phenyl group, a tolyl group, or a naphthyl group is preferable.
- X is preferably a direct bond.
- Specific examples of the compounds represented by formula (1) and formula (2) include, for example, compounds described in paragraph numbers 0076 to 0079 of JP-A No. 2014-137466. This content is incorporated herein.
- the oxime compound preferably has a maximum absorption wavelength in the wavelength region of 350 nm to 500 nm, more preferably has a maximum absorption wavelength in the wavelength region of 360 nm to 480 nm, and particularly preferably has a high absorbance at 365 nm and 405 nm.
- the molar extinction coefficient at 365 nm or 405 nm of the oxime compound is preferably from 1,000 to 300,000, more preferably from 2,000 to 300,000, more preferably from 5,000 to 200, from the viewpoint of sensitivity. Is particularly preferred.
- For the molar extinction coefficient of the compound a known method can be used.
- an ethyl acetate solvent is used at a concentration of 0.01 g / L. It is preferable to measure. You may use the photoinitiator used for this invention in combination of 2 or more type as needed.
- the content of the polymerization initiator is preferably from 0.1 to 50% by mass, more preferably from 0.5 to 30% by mass, still more preferably from 1 to 20% by mass, based on the total solid content of the curable composition. is there. Within this range, better sensitivity and pattern formability can be obtained.
- the curable composition of the present invention may contain only one type of polymerization initiator or two or more types of polymerization initiators. When two or more types are included, the total amount is preferably within the above range.
- the content of the polymerization initiator in the composition of the present invention is preferably 0.1 to 30% by mass with respect to the total solid content in the composition.
- the content is more preferably 1 to 25% by mass, and further preferably 1 to 10% by mass.
- a silane coupling agent is a compound having a hydrolyzable group and other functional groups in the molecule.
- a hydrolyzable group such as an alkoxy group is bonded to a silicon atom.
- the hydrolyzable group refers to a substituent that is directly bonded to a silicon atom and can form a siloxane bond by a hydrolysis reaction and / or a condensation reaction.
- Examples of the hydrolyzable group include a halogen atom, an alkoxy group, an acyloxy group, and an alkenyloxy group.
- the hydrolyzable group has a carbon atom, the number of carbon atoms is preferably 6 or less, and more preferably 4 or less.
- the silane coupling agent preferably does not contain a fluorine atom and a silicon atom (excluding a silicon atom to which a hydrolyzable group is bonded).
- silicon atoms excluding silicon atoms bonded with hydrolyzable groups
- alkylene groups substituted with silicon atoms straight chain alkyl groups having 8 or more carbon atoms, and branched alkyl groups having 3 or more carbon atoms Desirably not.
- the silane coupling agent preferably has a group represented by the following formula (Z). * Represents a bonding position.
- R Z1 represents a hydrolyzable group, and the definition thereof is as described above.
- the silane coupling agent preferably has one or more curable functional groups selected from the group consisting of a (meth) acryloyloxy group, an epoxy group, and an oxetanyl group.
- the curable functional group may be directly bonded to the silicon atom, or may be bonded to the silicon atom via a linking group.
- a radically polymerizable group is also mentioned as a suitable aspect of the curable functional group contained in the said silane coupling agent.
- the molecular weight of the silane coupling agent is not particularly limited, and is often 100 to 1000 from the viewpoint of handleability, and is preferably 270 or more and more preferably 270 to 1000 from the viewpoint that the effect of the present invention is more excellent.
- silane coupling agent X represented by the formula (W).
- R z1 represents a hydrolyzable group, and the definition is as described above.
- R z2 represents a curable functional group, the definition is as described above, and the preferred range is also as described above.
- Lz represents a single bond or a divalent linking group.
- examples of the divalent linking group include an alkylene group which may be substituted with a halogen atom, an arylene group which may be substituted with a halogen atom, —NR 12 —, —CONR 12 -, - CO -, - CO 2 -, SO 2 NR 12 -, - O -, - S -, - SO 2 -, or combinations thereof.
- a group composed of a combination with one kind of group is preferable, an alkylene group which may be substituted by a halogen atom having 2 to 10 carbon atoms, —CO 2 —, —O—, —CO—, —CONR 12 —, or A group consisting of a combination of these groups is more preferred.
- R 12 represents a hydrogen atom or a methyl group.
- N- ⁇ -aminoethyl- ⁇ -aminopropyl-methyldimethoxysilane (trade name KBM-602 manufactured by Shin-Etsu Chemical Co., Ltd.), N- ⁇ -aminoethyl- ⁇ -aminopropyl-trimethoxy Silane (trade name KBM-603 manufactured by Shin-Etsu Chemical Co., Ltd.), N- ⁇ -aminoethyl- ⁇ -aminopropyl-triethoxysilane (trade name KBE-602 manufactured by Shin-Etsu Chemical Co., Ltd.), ⁇ -aminopropyl-trimethoxysilane (Trade name KBM-903 manufactured by Shin-Etsu Chemical Co., Ltd.), ⁇ -aminopropyl-triethoxysilane (trade name KBE-903 manufactured by Shin-Etsu Chemical Co., Ltd.), 3-methacryloxypropyltrimethoxysilane (trade name KBM-602 manufactured by Shin
- a silane coupling agent Y having at least a silicon atom, a nitrogen atom and a curable functional group in the molecule and having a hydrolyzable group bonded to the silicon atom is provided.
- the silane coupling agent Y only needs to have at least one silicon atom in the molecule, and the silicon atom can be bonded to the following atoms or substituents. They may be the same atom or substituent or may be different.
- the bondable atom or substituent includes a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkenyl group, an alkynyl group, an aryl group, an alkyl group and / or an aryl group, a silyl group Group, an alkoxy group having 1 to 20 carbon atoms, and an aryloxy group.
- substituents further include an amino group, a halogen atom, a sulfonamide group, a silyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an aryloxy group, a thioalkoxy group, an alkyl group and / or an aryl group. It may be substituted with an alkoxycarbonyl group, an amide group, a urea group, an ammonium group, an alkylammonium group, a carboxyl group or a salt thereof, and a sulfo group or a salt thereof.
- at least one hydrolyzable group is bonded to the silicon atom.
- the definition of the hydrolyzable group is as described above.
- the silane coupling agent Y may contain a group represented by the formula (Z).
- the silane coupling agent Y has at least one nitrogen atom in the molecule, and the nitrogen atom is preferably present in the form of a secondary amino group or a tertiary amino group, that is, the nitrogen atom is used as a substituent. It preferably has at least one organic group.
- the amino group structure may be present in the molecule in the form of a partial structure of a nitrogen-containing heterocycle, or may be present as a substituted amino group such as aniline.
- examples of the organic group include an alkyl group, an alkenyl group, an alkynyl group, an aryl group, or a combination thereof.
- substituents that can be introduced include silyl group, alkenyl group, alkynyl group, aryl group, alkoxy group, aryloxy group, thioalkoxy group, amino group, halogen atom, and sulfonamide.
- the nitrogen atom is couple
- Preferred examples of the organic linking group include the above-described nitrogen atom and a substituent that can be introduced into the organic group bonded thereto.
- the definition of the curable functional group contained in the silane coupling agent Y is as described above, and the preferred range is also as described above.
- the silane coupling agent Y only needs to have at least one curable functional group in one molecule, but it is also possible to adopt an embodiment having two or more curable functional groups, sensitivity, stability. From this viewpoint, it is preferable to have 2 to 20 curable functional groups, more preferably 4 to 15, and most preferably 6 to 10 curable functional groups in the molecule.
- the molecular weights of the silane coupling agent X and the silane coupling agent Y are not particularly limited, but include the above-described ranges (preferably 270 or more).
- the content of the silane coupling agent in the composition of the present invention is preferably 0.1 to 10% by mass with respect to the total solid content in the composition, 0.5 to 8 mass% is more preferable, and 1.0 to 6 mass% is still more preferable.
- the weight ratio of the silane coupling agent to the fluorine-containing polymer X or the fluorine-containing polymer Y in the composition is preferably 0.1 to 20, and the viewpoint of achieving both low reflectivity and linearity To 0.2 to 15 is more preferable, and 0.3 to 10 is particularly preferable.
- composition of the present invention may contain one silane coupling agent or two or more silane coupling agents.
- silane coupling agents When a composition contains 2 or more types of silane coupling agents, the sum should just be in the said range.
- the composition of the present invention preferably contains a resin.
- the resin does not include the above-described fluorine-containing polymers X and Y and the silane coupling agent. That is, the resin is a resin different from the fluorine-containing polymers X and Y and the silane coupling agent.
- the resin include a binder polymer (hereinafter sometimes referred to as an alkali-soluble resin).
- the alkali-soluble resin mentioned later may be contained as a pigment dispersant.
- the composition of the present invention may contain a binder polymer.
- a binder polymer a linear organic polymer is preferably used.
- a linear organic polymer a well-known thing can be used arbitrarily.
- a linear organic polymer that is soluble or swellable in water or weak alkaline water is selected to enable water development or weak alkaline water development.
- an alkali-soluble resin a resin having a group that promotes alkali-solubility
- the binder polymer is a linear organic polymer, and promotes at least one alkali solubility in a molecule (preferably a molecule having an acrylic copolymer or a styrene copolymer as a main chain). It can be suitably selected from alkali-soluble resins having a group. From the viewpoint of heat resistance, a polyhydroxystyrene resin, a polysiloxane resin, an acrylic resin, an acrylamide resin, or an acrylic / acrylamide copolymer resin is preferable, and from the viewpoint of developing property control, an acrylic resin, Acrylamide resins or acrylic / acrylamide copolymer resins are preferred.
- Examples of the group that promotes alkali solubility include a carboxyl group, a phosphate group, a sulfonate group, and a phenolic hydroxyl group. What can be developed is preferable, and (meth) acrylic acid is particularly preferable. These acid groups may be used alone or in combination of two or more.
- binder polymer examples include radical polymers having a carboxylic acid group in the side chain, such as JP-A-59-44615, JP-B-54-34327, JP-B-58-12577, JP-B-54-25957, Examples thereof include those described in Japanese Utility Model Laid-Open No. 54-92723, and Japanese Patent Application Laid-Open Nos. 59-53836 and 59-71048.
- a resin having a carboxyl group monomer alone or copolymerized a monomer having an acid anhydride alone or copolymerized, and a resin in which an acid anhydride unit is hydrolyzed, half-esterified or half-amidated, And epoxy acrylates obtained by modifying epoxy resins with unsaturated monocarboxylic acids and acid anhydrides.
- the monomer having a carboxyl group include acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, and 4-carboxyl styrene.
- the monomer having an acid anhydride include anhydrous And maleic acid.
- an acidic cellulose derivative having a carboxylic acid group in the side chain is also exemplified.
- a polymer obtained by adding a cyclic acid anhydride to a polymer having a hydroxyl group is useful.
- the acetal-modified polyvinyl alcohol-based binder polymer having an acid group described in European Patent No. 993966, European Patent No. 1204000, and Japanese Patent Application Laid-Open No. 2001-318463 has an excellent balance between film strength and developability. It is suitable.
- polyvinyl pyrrolidone, polyethylene oxide, and the like are useful as water-soluble linear organic polymers.
- alcohol-soluble nylon and polyether of 2,2-bis- (4-hydroxyphenyl) -propane and epichlorohydrin are also useful.
- a known radical polymerization method can be applied.
- Polymerization conditions such as temperature, pressure, type and amount of radical initiator, and type of solvent when producing an alkali-soluble resin by radical polymerization can be easily set by those skilled in the art. It can also be determined.
- a polymer having a structural unit having a graft chain and a structural unit having an acid group (alkali-soluble group) as the binder polymer.
- the definition of the structural unit which has a graft chain is synonymous with the structural unit which has the graft chain which the dispersing agent mentioned above has, and its suitable range is also the same.
- the acid group include a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, and a phenolic hydroxyl group, preferably at least one of a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group, Particularly preferred is a carboxylic acid group.
- the structural unit having an acid group preferably has one or more structural units selected from structural units derived from monomers represented by the following general formulas (vii) to (ix).
- R 21 , R 22 , and R 23 are each independently a hydrogen atom, a halogen atom (eg, a fluorine atom, a chlorine atom, a bromine atom, etc.), or carbon
- An alkyl group having 1 to 6 atoms (for example, a methyl group, an ethyl group, a propyl group, etc.) is represented.
- R 21 , R 22 and R 23 are more preferably each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and more preferably Are each independently a hydrogen atom or a methyl group.
- R 21 and R 23 are each particularly preferably a hydrogen atom.
- X 2 in the general formula (vii) represents an oxygen atom (—O—) or an imino group (—NH—), and is preferably an oxygen atom.
- Y in the general formula (viii) represents a methine group or a nitrogen atom.
- L 2 represents a single bond or a divalent linking group.
- the divalent linking group include a divalent aliphatic group (for example, an alkylene group, a substituted alkylene group, an alkenylene group, a substituted alkenylene group, an alkynylene group, and a substituted alkynylene group), a divalent aromatic group (for example, , Arylene group, and substituted arylene group), divalent heterocyclic group, oxygen atom (—O—), sulfur atom (—S—), imino group (—NH—), substituted imino bond (—NR 41 ′ —
- R 41 ′ includes an aliphatic group, an aromatic group, or a heterocyclic group), a carbonyl bond (—CO—), or a combination thereof.
- the divalent aliphatic group may have a cyclic structure or a branched structure.
- the number of carbon atoms in the aliphatic group is preferably 1-20, more preferably 1-15, still more preferably 1-10.
- the aliphatic group is preferably a saturated aliphatic group rather than an unsaturated aliphatic group.
- the aliphatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aromatic group, and a heterocyclic group.
- the number of carbon atoms of the divalent aromatic group is preferably 6 to 20, more preferably 6 to 15, and most preferably 6 to 10.
- the aromatic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an aliphatic group, an aromatic group, and a heterocyclic group.
- the divalent heterocyclic group preferably has a 5-membered or 6-membered ring as the heterocycle.
- One or more heterocycles, aliphatic rings or aromatic rings may be condensed with the heterocycle.
- the heterocyclic group may have a substituent. Examples of substituents include halogen atoms, hydroxy groups, oxo groups ( ⁇ O), thioxo groups ( ⁇ S), imino groups ( ⁇ NH), substituted imino groups ( ⁇ N—R 42 , where R 42 represents a fatty acid Aromatic group, aromatic group or heterocyclic group), aliphatic group, aromatic group and heterocyclic group.
- L 2 is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure.
- the oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure.
- L 2 may contain a polyoxyalkylene structure containing two or more oxyalkylene structures.
- the polyoxyalkylene structure is preferably a polyoxyethylene structure or a polyoxypropylene structure.
- the polyoxyethylene structure is represented by — (OCH 2 CH 2 ) n—, where n is preferably an integer of 2 or more, and more preferably an integer of 2 to 10.
- Z 2 is an acid group, preferably a carboxylic acid group.
- R 24 , R 25 , and R 26 are each independently a hydrogen atom, a halogen atom (for example, fluorine, chlorine, bromine, etc.), an alkyl group having 1 to 6 carbon atoms (for example, a methyl group, an ethyl group, and propyl group), - represents a Z 2, or -L 2 -Z 2.
- L 2 and Z 2 has the same meaning as L 2 and Z 2 in the above, and preferred examples are also the same.
- R 24 , R 25 and R 26 are each independently preferably a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, more preferably a hydrogen atom.
- R 21 , R 22 , and R 23 are each independently a hydrogen atom or a methyl group, and L 2 is an alkylene group or an oxyalkylene structure.
- a compound in which X 2 is an oxygen atom or an imino group and Z 2 is a carboxylic acid group is preferable.
- R 21 is a hydrogen atom or a methyl group
- L 2 is an alkylene group
- Z 2 is a carboxylic acid group
- Y is methine.
- Compounds that are groups are preferred.
- a compound in which R 24 , R 25 , and R 26 are each independently a hydrogen atom or a methyl group and Z 2 is a carboxylic acid group is preferable.
- the binder polymer can be synthesized by the same method as that of the pigment dispersant having a structural unit having a graft chain as described above, and the preferred acid value and weight average molecular weight are also the same.
- the binder polymer may have one or more structural units having an acid group.
- the content of the structural unit having an acid group is preferably 5 to 95%, in terms of mass, with respect to the total mass of the binder polymer, and more preferably from the viewpoint of suppressing damage to the image strength due to alkali development. 10 to 90%.
- the content of the binder polymer in the composition of the present invention is preferably 0.1 to 30% by mass with respect to the total solid content of the composition. More preferably, the content is 3 to 25% by mass.
- the composition of the present invention may contain a solvent.
- the solvent include water and organic solvents.
- organic solvents include, for example, acetone, methyl ethyl ketone, cyclohexane, ethyl acetate, ethylene dichloride, tetrahydrofuran, toluene, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether.
- Acetylacetone, cyclohexanone, cyclopentanone, diacetone alcohol ethylene glycol monomethyl ether acetate, ethylene glycol ethyl ether acetate, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether acetate, 3-methoxypropanol, methoxymethoxyethanol, diethylene glycol Nomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, 3-methoxypropyl acetate, N, N-dimethylformamide, dimethyl sulfoxide, ⁇ -butyrolactone, acetic acid Examples include, but are not limited to, ethyl, butyl acetate, methyl lactate, and ethyl lactate.
- a solvent may be used individually by 1 type and may be used in combination of 2 or more type.
- the amount of the solvent contained in the composition of the present invention is preferably 10 to 90% by mass, and preferably 20 to 85% by mass with respect to the total mass of the composition. % Is more preferable.
- the composition of the present invention may contain an ultraviolet absorber. Thereby, the shape of a pattern can be made more excellent (fine).
- an ultraviolet absorber salicylate, benzophenone, benzotriazole, substituted acrylonitrile, and triazine ultraviolet absorbers can be used.
- compounds of paragraphs 0137 to 0142 corresponding to paragraphs 0251 to 0254 of US2012 / 0068292 of JP2012-068418A can be used, and the contents thereof can be incorporated and incorporated in the present specification. .
- a diethylamino-phenylsulfonyl ultraviolet absorber (manufactured by Daito Chemical Co., Ltd., trade name: UV-503) and the like are also preferably used.
- the ultraviolet absorber include compounds exemplified in paragraphs 0134 to 0148 of JP2012-32556A.
- the composition of the present invention may or may not contain an ultraviolet absorber, but when it is included, the content of the ultraviolet absorber is preferably 0.001 to 15% by mass relative to the total solid content of the composition. 0.01 to 10% by mass is more preferable, and 0.1 to 5% by mass is still more preferable.
- Various surfactants may be added to the composition of the present invention from the viewpoint of further improving coatability.
- various surfactants such as a fluorosurfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and a silicone surfactant can be used.
- the fluorine-containing polymer X and the fluorine-containing polymer Y of the present invention are not included in the surfactant.
- the composition of the present invention contains a fluorosurfactant, the liquid properties (particularly fluidity) are further improved, so that the uniformity of coating thickness or the liquid-saving property can be further improved. .
- fluorosurfactant examples include Megafac F171, F172, F173, F176, F176, F177, F141, F142, F143, F144, R30, F437, F475, F479, F482, F554, F780 and F781F (manufactured by DIC Corporation); Florard FC430, FC431 and FC171 (manufactured by Sumitomo 3M Corporation); and Surflon S-382, SC-101, SC-103, SC-104, SC-105, SC1068, SC-381, SC-383, S393, and KH-40 (above, manufactured by Asahi Glass Co., Ltd.), etc. Is mentioned.
- surfactants include, for example, surfactants described in paragraphs 0174 to 0177 of JP2013-249417A, the contents of which are incorporated herein. Only one surfactant may be used, or two or more surfactants may be combined.
- the addition amount of the surfactant is preferably 0.001 to 2.0% by mass and more preferably 0.005 to 1.0% by mass with respect to the total mass of the composition.
- the following components may be further added to the composition of the present invention.
- examples include sensitizers, co-sensitizers, crosslinking agents, curing accelerators, fillers, thermosetting accelerators, polymerization inhibitors, plasticizers, diluents, and sensitizers.
- Adhesion promoters and other auxiliaries for example, conductive particles, fillers, antifoaming agents, flame retardants, leveling agents, peeling accelerators, antioxidants, fragrances, surface tension modifiers, chain transfer agents, etc.
- These components include, for example, paragraph numbers 0183 to 0228 of JP2012-003225A (corresponding US Patent Application Publication No.
- JP2008-250074A Paragraph numbers 0101 to 0102, paragraph numbers 0103 to 0104, and paragraph numbers 0107 to 0109, and paragraph numbers 0159 to 0184 of JP 2013-195480 A can be taken into consideration. Incorporated.
- the solid content concentration of the composition of the present invention is preferably 5 to 50% by mass, and more preferably 15 to 40% by mass from the viewpoint of the balance between the thickness of the formed colored layer and the light shielding property.
- the composition of the present invention can be prepared by mixing the above-described various components by a known mixing method (for example, a stirrer, a homogenizer, a high-pressure emulsifier, a wet pulverizer, and a wet disperser).
- the composition of the present invention is preferably filtered with a filter for the purpose of removing foreign substances or reducing defects. Any filter can be used without particular limitation as long as it has been conventionally used for filtration.
- a filter made of a fluororesin such as PTFE (polytetrafluoroethylene), a polyamide resin such as nylon, polyethylene, and a polyolefin resin (including high density and ultrahigh molecular weight) such as polypropylene (PP) can be used.
- a fluororesin such as PTFE (polytetrafluoroethylene)
- a polyamide resin such as nylon, polyethylene
- a polyolefin resin including high density and ultrahigh molecular weight
- polypropylene (PP) or nylon is preferable.
- the filter has a pore diameter of about 0.1 to 7.0 ⁇ m, preferably about 0.2 to 2.5 ⁇ m, more preferably about 0.2 to 1.5 ⁇ m, and still more preferably 0.3 to 0.0 ⁇ m. 7 ⁇ m.
- filters may be combined. At that time, the filtering by the first filter may be performed only once or may be performed twice or more. When filtering two or more times by combining different filters, it is preferable that the second and subsequent pore diameters are the same or larger than the pore diameter of the first filtering. Moreover, you may combine the 1st filter of a different hole diameter within the range mentioned above.
- the pore diameter here can refer to the nominal value of the filter manufacturer.
- a commercially available filter for example, it can be selected from various filters provided by Nippon Pole Co., Ltd., Advantech Toyo Co., Ltd., Japan Entegris Co., Ltd. (formerly Japan Microlith Co., Ltd.), KITZ Micro Filter Co., Ltd., etc. .
- the second filter a filter formed of the same material as the first filter described above can be used.
- the pore size of the second filter is suitably about 0.2 to 10.0 ⁇ m, preferably about 0.2 to 7.0 ⁇ m, and more preferably about 0.3 to 6.0 ⁇ m.
- a cured film can be formed by using the composition described above.
- the cured film to be formed is, as described with reference to FIG. 1 described above, a coating layer formed by including a colored layer (lower layer) containing a colorant (particularly a black pigment) and a fluorine-containing polymer X or Y. It has a two-layer structure with (upper layer).
- a coating layer is a layer normally arrange
- the colored layer mainly contains a colorant such as the black pigment described above.
- a coating layer is a layer formed by making fluorine-containing polymer X or Y unevenly distributed in the surface vicinity of the coating film obtained by apply
- the fluorine-containing polymer X or Y may react with another component (for example, a polymerizable compound).
- the coating layer does not contain a colorant.
- the refractive index of the cured film is preferably lower than the refractive index of the colored layer.
- the thickness of the cured film is not particularly limited, but is preferably 0.2 to 25 ⁇ m, more preferably 1.0 to 10 ⁇ m, from the viewpoint that the effect of the present invention is more excellent.
- the above thickness is an average thickness, and is a value obtained by measuring the thicknesses of five or more arbitrary points of the cured film and arithmetically averaging them.
- substrate, forming a coating film, performing a hardening process with respect to a coating film, and manufacturing a cured film is mentioned.
- the method of the curing treatment is not particularly limited, and examples thereof include a photocuring treatment or a thermosetting treatment, and a photocuring treatment (particularly a curing treatment by irradiation with actinic rays or radiation) is preferable from the viewpoint of easy pattern formation.
- the type of substrate used is not particularly limited.
- various members in the solid-state imaging device for example, an infrared light cut filter, an outer peripheral portion of a solid-state imaging device, an outer peripheral portion of a wafer level lens, and a solid
- the back surface of the image sensor and the like are used as a substrate.
- a preferred embodiment in the case of producing a patterned cured film is a step of applying a composition of the present invention on a substrate by spin coating to form a composition layer (hereinafter referred to as “composition layer forming step” as appropriate).
- composition layer forming step a step of applying a composition of the present invention on a substrate by spin coating to form a composition layer
- exposure step a step of exposing the composition layer by irradiation with actinic rays or radiation
- exposure step a cured film obtained by alkali development of the exposed composition layer.
- development step a step of forming
- composition of the present invention is applied onto a substrate directly or via another layer by spin coating to form a composition layer (composition layer forming step), and through a predetermined mask pattern. Then, exposure is performed by irradiating actinic rays or radiation, and only the coating film portion irradiated with light is cured (exposure process), and development is performed with an alkaline developer (development process), thereby producing a patterned cured film.
- exposure process irradiating actinic rays or radiation
- development process an alkaline developer
- composition layer forming step a composition layer is formed by applying the composition of the present invention on a substrate.
- the type of the substrate is not particularly limited, but when a cured film is disposed in the solid-state imaging device, for example, various members in the solid-state imaging device (for example, infrared light cut filter, outer peripheral portion of the solid-state imaging device, wafer level lens) And the like, and the like.
- a coating method of the composition of the present invention on the substrate various coating methods such as spin coating, slit coating, ink jet method, spray coating, spin coating, cast coating, roll coating, and screen printing are applied. However, spin coating is particularly preferred.
- the composition coated on the substrate is usually dried at 70 ° C. to 110 ° C. for about 2 minutes to 4 minutes to form a composition layer.
- the composition layer formed in the composition layer forming step is exposed by irradiating actinic rays or radiation through a mask, and only the coating film portion irradiated with the light is cured.
- the exposure is preferably performed by irradiation of radiation, and as radiation that can be used for exposure, ultraviolet rays such as g-line, h-line, and i-line are preferably used, and a high-pressure mercury lamp is preferred as the light source.
- the irradiation intensity is preferably 5 mJ / cm 2 or more 1500 mJ / cm 2 or less, 10 mJ / cm 2 or more 1000 mJ / cm 2 or less being more preferred.
- development processing (development step) is performed to elute the light non-irradiated portion in the exposure step into the developer. Thereby, only the photocured part remains.
- the developer it is desirable to use an organic alkali developer.
- the development temperature is usually from 20 ° C. to 30 ° C., and the development time is from 20 seconds to 90 seconds.
- aqueous alkaline solution for example, as the inorganic developer, any one selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, sodium hydrogen carbonate, sodium oxalate, and sodium metaoxalate, organic alkali Developer solutions include ammonia water, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, benzyltrimethylammonium hydroxide, choline, pyrrole, piperidine
- any one alkaline compound selected from the group consisting of 1,8-diazabicyclo- [5,4,0] -7-undecene and the like in a concentration of 0.001 to 10% by mass Preferably include an alkaline aqueous solution prepared by dissolving such that 0.005 to 0.5 mass%.
- a water-soluble organic solvent such as methanol and ethanol, or a surfactant can also be added to the alkaline aqueous solution.
- a developer composed of such an alkaline aqueous solution it is generally washed (rinsed) with pure water after development.
- the solid-state imaging device 2 includes a CMOS sensor 3 as a solid-state imaging device, a circuit board 4 on which the CMOS sensor 3 is mounted, and a ceramic ceramic substrate 5 that holds the circuit board 4. And.
- the solid-state image pickup device 2 is held on a ceramic substrate 5, an IR cut filter 6 that cuts infrared light (IR) toward the CMOS sensor 3, a photographing lens 7, and a lens holder 8 that holds the photographing lens 7. And a holding cylinder 9 that holds the lens holder 8 movably.
- a CCD sensor or an organic CMOS sensor may be provided instead of the CMOS sensor 3.
- the ceramic substrate 5 has an opening 5 a into which the CMOS sensor 3 is inserted, has a frame shape, and surrounds the side surface of the CMOS sensor 3.
- the circuit board 4 on which the CMOS sensor 3 is mounted is fixed to the ceramic substrate 5 with an adhesive (for example, an epoxy adhesive, the same applies hereinafter).
- an adhesive for example, an epoxy adhesive, the same applies hereinafter.
- Various circuit patterns are formed on the circuit board 4.
- a reflection film that reflects infrared light is formed on a plate-like glass or blue glass, and a surface on which the reflection film is formed becomes an incident surface 6 a.
- the IR cut filter 6 is formed in a size slightly larger than the opening 5a, and is fixed to the ceramic substrate 5 with an adhesive so as to cover the opening 5a.
- a CMOS sensor 3 is disposed behind the photographing lens 7 (downward in FIGS. 3 and 4), and an IR cut filter 6 is disposed between the photographing lens 7 and the CMOS sensor 3. The subject light enters the light receiving surface of the CMOS sensor 3 through the photographing lens 7 and the IR cut filter 6. At this time, the infrared light is cut by the IR cut filter 6.
- the circuit board 4 is connected to a control unit provided in an electronic device (for example, a digital camera) on which the solid-state imaging device 2 is mounted, and power is supplied from the electronic device to the solid-state imaging device 2.
- an electronic device for example, a digital camera
- CMOS sensor 3 a large number of color pixels are two-dimensionally arranged on the light receiving surface, and each color pixel photoelectrically converts incident light and accumulates generated signal charges.
- the light shielding film (light shielding layer) 11 described above is arranged over the entire circumference at the end of the incident surface 6 a of the IR cut filter 6, and infrared light with a light shielding film is provided. A cut filter is formed.
- the reflected light R1 emitted from the photographing lens 7 and reflected by the front surface (the upper surface in FIGS. 3 and 4) of the ceramic substrate 5 is incident on the CMOS sensor 3 after being repeatedly reflected or refracted in the device, or photographing.
- the reflected light R ⁇ b> 2 reflected from the inner wall surface of the lens holder 8 emitted from the lens 7 enters the CMOS sensor 3, flare occurs in the captured image.
- the light shielding film 11 shields harmful light such as reflected light R ⁇ b> 1 and R ⁇ b> 2 toward the CMOS sensor 3.
- the light shielding film 11 is applied by, for example, spin coating or spray coating. 3 and 4, the thickness of the light shielding film 11 is exaggerated.
- FIG. 5 shows a solid-state imaging device 20 according to the second embodiment.
- the solid-state imaging device 20 includes a CMOS sensor 3, a circuit board 4, a ceramic substrate 5, an IR cut filter 6, a photographing lens 7, a lens holder 8, and a holding cylinder 9.
- the above-described light shielding film (light shielding layer) 21 is formed on the side end face of the IR cut filter 6 over the entire circumference.
- the light shielding film 21 shields harmful light such as reflected light R ⁇ b> 3 directed toward the CMOS sensor 3.
- FIG. 6 shows a solid-state imaging device 30 according to the third embodiment.
- the solid-state imaging device 30 includes a CMOS sensor 3, a circuit board 4, a ceramic substrate 5, an IR cut filter 6, a photographing lens 7, a lens holder 8, and a holding cylinder 9.
- the light-shielding film (light-shielding layer) 31 described above is formed on the end and side end surfaces of the incident surface 6a of the IR cut filter 6 over the entire circumference. That is, the first and second embodiments are combined. In this embodiment, since the light shielding performance is higher than in the first and second embodiments, the occurrence of flare is reliably suppressed.
- FIG. 7 shows a solid-state imaging device 40 according to the fourth embodiment.
- the solid-state imaging device 40 includes a CMOS sensor 3, a circuit board 4, a ceramic substrate 5, an IR cut filter 6, a photographing lens 7, a lens holder 8, and a holding cylinder 9.
- the light-shielding film (light-shielding layer) 31 described above is formed on the end and side end surfaces of the incident surface 6a of the IR cut filter 6 over the entire circumference.
- a light shielding film (light shielding layer) 41 is formed on the inner wall surface of the ceramic substrate 5.
- the cured film of this invention can be used also for a color filter.
- the color filter can be suitably used for a solid-state imaging device such as a CCD (Charge Coupled Device) or a CMOS (Complementary Metal Oxide Semiconductor), and particularly suitable for a CCD or CMOS having a high resolution exceeding 1 million pixels. It is.
- the color filter can be used by being disposed between a light receiving portion of each pixel constituting a CCD or CMOS and a microlens for condensing light.
- the color filter can be preferably used for an organic electroluminescence (organic EL) element.
- organic EL element a white organic EL element is preferable.
- the organic EL element preferably has a tandem structure.
- tandem structure of organic EL elements in addition to Japanese Laid-Open Patent Publication No. 2003-45676, “The forefront of organic EL technology development: high brightness, high accuracy, long life, know-how collection (supervised by Akiyoshi Mikami, Technical Information Association) 326-328 pages, 2008) "and the like.
- Examples of the tandem structure of the organic EL element include a structure in which an organic EL layer is provided between a lower electrode having light reflectivity and an upper electrode having light transmittance on one surface of a substrate.
- the lower electrode is preferably made of a material having a sufficient reflectance in the visible light wavelength region.
- the organic EL layer preferably includes a plurality of light emitting layers and has a stacked structure (tandem structure) in which the plurality of light emitting layers are stacked.
- the organic EL layer may include a red light emitting layer, a green light emitting layer, and a blue light emitting layer in the plurality of light emitting layers. And it is preferable that they have a some light emission auxiliary layer for light-emitting a light emitting layer together with a some light emitting layer.
- the organic EL layer can have, for example, a stacked structure in which light emitting layers and light emitting auxiliary layers are alternately stacked.
- an organic EL element having an organic EL layer having such a structure can emit white light.
- the spectrum of white light emitted from the organic EL element preferably has a strong maximum emission peak in the blue region (430 nm to 485 nm), the green region (530 nm to 580 nm), and the yellow region (580 nm to 620 nm).
- those having a maximum emission peak in the red region (650 nm to 700 nm) are more preferable.
- the film thickness of the colored pattern (colored pixel) in the color filter is preferably 2.0 ⁇ m or less, more preferably 1.0 ⁇ m or less, and even more preferably 0.7 ⁇ m or less.
- the lower limit can be, for example, 0.1 ⁇ m or more, and can also be 0.2 ⁇ m or more.
- the size (pattern width) of the colored pattern (colored pixel) is preferably 2.5 ⁇ m or less, more preferably 2.0 ⁇ m or less, and particularly preferably 1.7 ⁇ m or less.
- the lower limit can be, for example, 0.1 ⁇ m or more, and can also be 0.2 ⁇ m or more.
- the cured film (color filter, light-shielding film, etc.) of the present invention can be used for an image display device such as a liquid crystal display device or an organic electroluminescence display device.
- the display device For the definition of the display device or details of each display device, refer to, for example, “Electronic Display Device (Akio Sasaki, Kogyo Kenkyukai Co., Ltd., issued in 1990)” and “Display Device (Junsho Ibuki, Sangyo Tosho) Issued in 1989) ”.
- the liquid crystal display device is described, for example, in “Next-generation liquid crystal display technology (edited by Tatsuo Uchida, Industrial Research Co., Ltd., published in 1994)”.
- the liquid crystal display device to which the present invention can be applied is not particularly limited, and can be applied to, for example, various types of liquid crystal display devices described in the “next generation liquid crystal display technology”.
- the color filter in the present invention may be used for a color TFT (Thin Film Transistor) type liquid crystal display device.
- the color TFT liquid crystal display device is described in, for example, “Color TFT liquid crystal display (issued in 1996 by Kyoritsu Publishing Co., Ltd.)”.
- the present invention relates to a liquid crystal display device having a wide viewing angle, such as a horizontal electric field driving method such as IPS (In Plane Switching), a pixel division method such as MVA (Multi-domain Vertical Alignment), and a STN (Super-Twist Nematic).
- IPS In Plane Switching
- MVA Multi-domain Vertical Alignment
- STN Super-Twist Nematic
- the color filter in the present invention can be used for a bright and high-definition COA (Color-filter On Array) system.
- COA Color-filter On Array
- the required characteristics for the color filter require the required characteristics for the interlayer insulating film, that is, the low dielectric constant and the stripping solution resistance, in addition to the normal required characteristics as described above. Sometimes. Since the color filter of the present invention is excellent in light resistance and the like, a COA type liquid crystal display device having high resolution and excellent long-term durability can be provided.
- a resin film may be provided on the color filter layer.
- image display methods are described, for example, on page 43 of "EL, PDP, LCD display-technology and latest trends in the market-(issued in 2001 by Toray Research Center Research Division)".
- the liquid crystal display device includes various members such as an electrode substrate, a polarizing film, a retardation film, a backlight, a spacer, and a viewing angle guarantee film in addition to the color filter in the present invention.
- the color filter of the present invention can be applied to a liquid crystal display device composed of these known members.
- these materials for example, “'94 Liquid Crystal Display Peripheral Materials / Chemicals Market (Kentaro Shima, CMC 1994)” and “2003 Liquid Crystal Related Markets Current Status and Future Prospects (Volume 2)” "Fuji Chimera Research Institute, Ltd., published in 2003)”.
- backlights SID meeting Digest 1380 (2005) (A. Konno et.al), Monthly Display December 2005, pages 18-24 (Yasuhiro Shima), pages 25-30 (Takaaki Yagi), etc. It is described in.
- fluorine-containing resins 1 to 9 used in Examples and Comparative Examples were synthesized by the following method.
- Step 1 Synthesis of fluororesin 1> The synthesis was performed through the following two steps.
- Step 1 Synthesis of fluororesin 1a
- composition 1 A monomer solution for dropping obtained by mixing the components shown in composition 1 was dropped into 5.0 g of propylene glycol monomethyl ether acetate heated to 80 ° C. in a nitrogen atmosphere over 3 hours. Thereafter, 0.096 g of 2,2′-azobis (methyl 2-methylpropionate) was added to the reaction solution obtained above, heated to 90 ° C. and heated for 2 hours to obtain a 30% by mass solution. The following fluororesin 1a was obtained.
- Step 2 Synthesis of fluororesin 1
- the fluororesin 1a solution obtained in Step 1 above, 0.014 g of dibutylhydroxytoluene and 0.290 g of dioctyltin (IV) dioctanoate were mixed and stirred at 50 ° C.
- 0.522 g of methacryloyloxyethyl isocyanate manufactured by Showa Denko KK, “Karenz MOI”
- the monomer solution for dropping obtained by mixing the components shown in the above composition 2 was dropped into 5.0 g of propylene glycol monomethyl ether acetate heated to 80 ° C. in a nitrogen atmosphere over 3 hours. Thereafter, 0.096 g of 2,2′-azobis (methyl 2-methylpropionate) was added to the reaction solution obtained above, heated to 90 ° C. and heated for 2 hours to obtain a 30% by mass solution. The following fluororesin 2 was obtained.
- Table 1 below summarizes the monomer compositions of the fluorine-containing resins 2 to 9 and the amounts of the polymerization initiators used for the synthesis of the fluorine-containing resins 2 to 9, respectively.
- the unit of “amount” of monomer 1, monomer 2, and initiator is “g”.
- the “amount” in the initiator column means the initial addition amount “g” when the initiator is mixed with the monomer.
- MAA represents methacrylic acid.
- Table 2 summarizes the structures, weight average molecular weight (Mw), molecular weight distribution (Mw / Mn), and acid value of the fluorine-containing resins 1 to 9 prepared above.
- the weight average molecular weight (Mw) and molecular weight distribution (Mw / Mn) of the obtained fluororesins 1 to 9 were calculated by GPC (Gel Permeation Chromatography) measurement under the following measurement conditions.
- the acid value was determined by neutralization titration using an aqueous sodium hydroxide solution. Specifically, the solution obtained by dissolving the fluororesin in a solvent is titrated with an aqueous sodium hydroxide solution using a potentiometric method, and the number of millimoles of acid contained in 1 g of the fluororesin solid is calculated. The value was then determined by multiplying the molecular weight of KOH by 56.1.
- the components shown in the above composition were mixed and subjected to a dispersion treatment to obtain a dispersion.
- Example 1 Preparation of black curable composition M-1
- various components and cyclohexanone were mixed so as to have the composition shown in Table 3 to obtain a black curable composition M-1 having a solid content of 32%.
- the specific resin B was synthesized by referring to the description in paragraphs 0219 to 0223 of JP2013-249417A (specific resin 9 in the literature).
- the specific resin B had a skeleton of the following formula (T), in which x was 43% by mass, y was 49% by mass, and z was 8% by mass.
- the specific resin B had a weight average molecular weight of 30,000, an acid value of 60 mgKOH / g, and the number of graft chain atoms (excluding hydrogen atoms) was 117.
- Black curable compositions M-2 to M-9 were prepared in the same manner as in the preparation of the black curable composition M-1, except that the fluororesin 1 was changed. However, in the black curable composition M-3 of Examples 7 and 8, the composition of the fluororesin 3 was prepared as 18 parts and 25 parts, respectively.
- paddle development was performed at 23 ° C. for a predetermined time using a 0.3 mass% aqueous solution of tetramethylammonium hydroxide (TMAH).
- TMAH tetramethylammonium hydroxide
- Example 3 and 6 when Examples 3, 5 and 6 are compared, the acid value of the fluororesin is set to 70 to 150 mgKOH / g, so that it is excellent in developability, linearity and low reflectivity. confirmed.
- Example 3 and Example 9 when Example 3 and Example 9 are compared, more excellent developability and linearity can be obtained by setting the polymerization average molecular weight of the fluororesin to 5,000 to 50,000. It was confirmed.
- the long-chain acid groups of the fluororesin are more long-chained (preferably having a total carbon number of 5 or more, more preferably a total carbon number of 10 or more. ), It was confirmed that developability was further improved.
- the black curable composition of Example 1 has chemical resistance because the fluororesin 1 contains a repeating unit having a polymerizable group in the side chain (preferably a repeating unit represented by the formula (C)). It was confirmed that the properties were excellent.
- the coating film produced from the black curable composition of Example 1 was concentrated by continuously using the developer used in the development process (tramethylammonium hydroxide (TMAH) 0.3 mass% aqueous solution) for a long period of time. Even when immersed in a concentrated solution of the developer for a long time, the surface of the exposed portion was not roughened and kept clean compared to other samples. It was found to be excellent in chemical resistance.
- TMAH tramethylammonium hydroxide
- Example 3-A Preparation and pattern formation of black curable composition M-3-A
- the amount of fluorine-containing resin added was 3.0 parts
- the weight ratio of the polymerizable compound to the fluorine-containing resin (polymerizable compound / fluorine-containing resin) was 0.7
- the solid was made of cyclohexanone.
- a black curable composition M-3-A was prepared in the same manner except that the amount was adjusted (the content of the fluororesin 3 with respect to the total solid content in the black curable composition M-3-A: 3 .7% by mass).
- Example 3-B Preparation and pattern formation of black curable composition M-3-B
- the addition amount of the fluorine-containing resin was 3.0 parts
- the weight ratio of the polymerizable compound to the fluorine-containing resin was 2.8
- the solid substance was cyclohexanone.
- a black curable composition M-3-B was prepared in the same manner except that the amount was adjusted (the content of the fluororesin 3 with respect to the total solid content in the black curable composition M-3-B: 3 .5% by mass).
- Example 3-C Preparation and pattern formation of black curable composition M-3-C
- the amount of fluorine-containing resin added is 3.0 parts
- the weight ratio of the polymerizable compound to the fluorine-containing resin (polymerizable compound / fluorine-containing resin) is 11, and the solid is the amount of cyclohexanone.
- a black curable composition M-3-C was prepared in the same manner (content of fluororesin 3 with respect to the total solid content in black curable composition M-3-B: 2.7 mass%). Except that the obtained black curable composition M-3-C was used and the coating film [black curable composition layer] was formed so that the film thickness after coating and heat treatment was 3.0 ⁇ m.
- [Black curable composition layer forming step] to [Post-baking step] were performed to perform pattern formation and evaluation.
- Example 3-1 Pattern formation of black curable composition M-3
- Example 3 was used except that the black curable composition of Example 3 was used to form a coating film [black curable composition layer] so that the film thickness after coating and heat treatment was 3.0 ⁇ m.
- the method from [Black curable composition layer forming step] to [Post-baking step] was carried out in the same manner as above to perform pattern formation and evaluation.
- Example 3-1 and Example 3-B the same results (linearity and low reflectivity) as in Example 3 were obtained.
- Example 3-A and Example 3-C in the evaluation of linearity, the edge portion of the pattern became a straight line having a slightly rough shape.
- Example 3-A and Example 3-C were each evaluated in the same manner with a film thickness of 2.0 ⁇ m, and the same results (linearity and low reflectivity) as Example 3 were obtained.
- Example 3-D In Example 3, instead of titanium black, carbon black (trade name “Color Black S170”, manufactured by Degussa, average primary particle diameter of 17 nm, BET specific surface area of 200 m 2 / g, carbon black manufactured by gas black method) A black curable composition M-3-D was prepared in the same manner except that was used. Using the obtained black curable composition M-3-D, the process from [Black curable composition layer forming step] to [Post-baking step] was performed in the same manner as in Example 3 to perform pattern formation and evaluation. It was. In Example 3-D, the same result as in Example 3 was obtained with respect to low reflectivity, but in the evaluation of linearity, the edge portion of the pattern was a straight line with a slightly rough shape.
- Example 3-E A pigment dispersion R1 was obtained in the same manner except that Pigment Red 254 (trade name BK-CF, manufactured by Ciba Specialty Chemicals Co., Ltd.) was used instead of titanium black in preparation of the titanium black dispersion of Example 3. Thereafter, a black curable composition M-3-E was prepared in the same manner except that the titanium black of Example 3 was changed to the pigment dispersion R1. Using the obtained black curable composition M-3-E, the process from [Black curable composition layer forming step] to [Post-baking step] was performed in the same manner as in Example 3 to perform pattern formation and evaluation. It was. In Example 3-E, the same results as in Example 3 were obtained with respect to linearity, but the results were slightly inferior in the evaluation of low reflection.
- Pigment Red 254 trade name BK-CF, manufactured by Ciba Specialty Chemicals Co., Ltd.
- Example 3-F Except for changing 45 parts of titanium black of Example 3 to 40 parts of titanium black and 5 parts of pigment dispersion R1, a pigment dispersion R2 was obtained in the same manner, and then the titanium black of Example 3 was used as a pigment dispersion.
- a black curable composition M-3-F was prepared in the same manner except that R2 was changed.
- the process from [Black curable composition layer forming step] to [Post-baking step] was performed in the same manner as in Example 3 to perform pattern formation and evaluation. It was.
- Example 3-F was evaluated in the same manner as in Example 3. As a result, the same results (linearity and low reflectivity) as in Example 3 were obtained.
- permeability of light are low in the wavelength of an infrared region, and it is excellent in light-shielding property.
- Example 3-F A black curable composition M-3-F was prepared in the same manner except that the polymerization initiator of Example 3 was changed to IRGACURE-907 (manufactured by BASF Japan). Using the obtained black curable composition M-3-F, the process from [Black curable composition layer forming step] to [Post-baking step] was performed in the same manner as in Example 3 to perform pattern formation and evaluation. It was. In Example 3-F, the same results as in Example 3 were obtained with respect to low reflectivity, but in the evaluation of linearity, the pattern edge portion was a straight line with a rough shape.
- Example 3-G A black curable composition M-3-G was prepared by the same method except that the solvent in Example 3 was changed from cyclohexanone to 1: 1 by mass ratio of cyclohexanone to propylene glycol monomethyl ether acetate. Using the obtained black curable composition M-3-G, the process from [Black curable composition layer forming step] to [Post-baking step] was performed in the same manner as in Example 3 to perform pattern formation and evaluation. It was. For Example 3-G, the same results (linearity and low reflectivity) as in Example 3 were obtained.
- the polymerizable compound of Example 3 was KAYARAD DPHA (dipentaerythritol hexaacrylate, manufactured by Nippon Kayaku Co., Ltd.) 10.0 parts, and PET-30 (pentaerythritol triacrylate, manufactured by Nippon Kayaku Co., Ltd.)
- a black curable composition M-3-H was prepared in the same manner except that the amount was changed to 5 parts.
- the process from [Black curable composition layer forming step] to [Post-baking step] was performed in the same manner as in Example 3 to perform pattern formation and evaluation. It was.
- Example 3-H the same results (linearity and low reflectivity) as in Example 3 were obtained.
- Solid-state imaging device 3
- CMOS sensor 4
- Circuit board 5
- Inner wall 6
- IR cut filter 7
- Eyeing lens 8
- Lens holder 9
- Holding cylinder 10
- Cured film 11, 21, 31, 41
- Light-shielding film 12
- Colored layer 14 Covering layer 100 Substrate
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Abstract
Description
固体撮像装置においては、可視光の反射によるノイズの発生が生じる場合がある。そこで、特許文献1においては、固体撮像装置内に所定の遮光膜を設けることにより、ノイズの発生の抑制を図っている。遮光膜を形成するための組成物としては、例えば、チタンブラック等の黒色顔料を含有する感光性樹脂組成物が使用されている。
例えば、固体撮像装置の小型化、薄型化、及び高感度化に伴い、遮光膜のより一層の低反射化が求められている。特に、生産性に優れるスピンコート法等の塗布法により上記のような低反射性の遮光膜を形成することができれば、工業的な点から好ましい。
本発明者らは、特許文献1で具体的に開示されている感光性樹脂組成物を用いて遮光膜を製造して検討を行ったところ、上記感光性樹脂組成物は優れた低反射性を有するものの、現像性については更なる改良が必要であることを知見するに至った。
この要因として、特許文献1の感光性樹脂組成物を用いてスピンコートにより基材上に形成された塗膜の層構造が一因として考えられた。上記組成物中に含有するフッ素含有ポリマーは、低表面自由エネルギーであるため、塗膜中において基材とは反対側の表面に偏在化していると考えられる。すなわち、塗膜は、基材側に黒色顔料濃度の高い高屈折率層を有し、その上層にフッ素含有ポリマーによる低屈折率層を有する構造をとっていると考えられる。つまり、上記構成によって低反射性には優れるものの、アルカリ現像の際に、疎水性のフッ素原子を含む低屈折率層に現像液が弾かれることで、現像がうまく進行しないと推測された。
また、本発明は、上記硬化性組成物を用いた硬化膜の製造方法、上記硬化性組成物を硬化してなるカラーフィルタ及び遮光膜、並びに、硬化性組成物を硬化してなる硬化膜を有する固体撮像素子及び画像表示装置を提供することも目的とする。
すなわち、本発明者らは、以下の構成により上記課題が解決できることを見出した。
重合性化合物と、
着色剤と、を含む、硬化性組成物。
(2) 後述する式(A)で表される繰り返し単位と、後述する式(B)で表される繰り返し単位と、側鎖に重合性基を有する繰り返し単位とを含むフッ素含有ポリマーと、
着色剤と、を含む、硬化性組成物。
(3) 後述する式(A)で表される繰り返し単位と、後述する式(B)で表される繰り返し単位と、後述する式(C)で表される繰り返し単位とを含むフッ素含有ポリマーと、
着色剤と、を含む、(2)に記載の硬化性組成物。
(4) 上記フッ素含有ポリマーの酸価が70~150mgKOH/gである、(1)~(3)のいずれかに記載の硬化性組成物。
(5) 上記フッ素含有ポリマーの含有量が、硬化性組成物中の全固形分に対して、1~20質量%である、(1)~(4)のいずれかに記載の硬化性組成物。
(6) 上記フッ素含有ポリマーにおいて、Rfがフッ素原子で置換された総炭素数1~3の1価の有機基である、(1)~(5)のいずれかに記載の硬化性組成物。
(7) 上記フッ素含有ポリマーの重量平均分子量が5000~50000である、(1)~(6)のいずれかに記載の硬化性組成物。
(8) 上記着色剤が、黒色顔料を含む、(1)~(7)のいずれかに記載の硬化性組成物。
(9) スピンコートによって基材上に(1)~(8)のいずれかに記載の硬化性組成物の組成物層を形成する工程と、
上記組成物層に活性光線又は放射線を照射することにより露光する工程と、
上記露光後の組成物層をアルカリ現像して硬化膜を形成する工程と、を備える硬化膜の製造方法。
(10) (1)~(8)のいずれかに記載の硬化性組成物を硬化してなるカラーフィルタ。
(11) (1)~(8)のいずれかに記載の硬化性組成物を硬化してなる遮光膜。
(12) (1)~(8)のいずれかに記載の硬化性組成物を硬化してなる硬化膜を有する固体撮像素子。
(13) (1)~(8)のいずれかに記載の硬化性組成物を硬化してなる硬化膜を有する画像表示装置。
また、本発明によれば、上記硬化性組成物を硬化してなるカラーフィルタ及び遮光膜、並びに、硬化性組成物を硬化してなる硬化膜を有する固体撮像素子及び画像表示装置を提供することもできる。
なお、本明細書に於ける基(原子団)の表記に於いて、置換及び無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含する。
また本明細書中における「放射線」は、可視光線、紫外線、遠紫外線、電子線、及びX線等を含むものを意味する。
以下に記載する構成要件の説明は、本発明の代表的な実施態様に基づいてなされることがあるが、本発明はそのような実施態様に限定されるものではない。なお、本明細書において「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。
なお、本明細書において、“(メタ)アクリレート”はアクリレート及びメタアクリレートを表し、“(メタ)アクリル”はアクリル及びメタアクリルを表し、“(メタ)アクリロイル”は、アクリロイル及びメタクリロイルを表し、“(メタ)アクリルアミド”は、アクリルアミド及びメタアクリルアミドを表す。また、本明細書中において、“単量体”と“モノマー”とは同義である。本発明における単量体は、オリゴマー及びポリマーと区別され、重量平均分子量が2,000以下の化合物をいう。本明細書中において、重合性化合物とは、重合性基を有する化合物のことをいい、単量体であっても、ポリマーであってもよい。重合性基とは、重合反応に関与する基をいう。
まず、本発明の硬化性組成物は、後述する式(A)で表される繰り返し単位と、後述する式(B)で表される繰り返し単位とを含む、フッ素含有ポリマー(以後、単に「特定ポリマー」とも称する)を用いるが、これらのポリマーは低表面自由エネルギーを示す。そのため、例えば、基板上に硬化性組成物を塗布して形成される塗膜においては、基板とは反対側の塗膜表面近傍に特定ポリマーが濃縮して存在しやすい。結果として、図1に示すように、塗膜を硬化して得られる基板100上の硬化膜10は、着色剤(特に好ましくは黒色顔料)を含む着色剤層(下側層)12と特定ポリマーを含んで形成される被覆層(上側層)14との2層構造を有する。このような2層構造が形成されると、被覆層表面で反射される光と、被覆層と着色剤層との界面で反射される光とが干渉により打ち消されて、低反射性が実現される。
更に、特定ポリマーは、後述する式(A)で表される繰り返し単位において、主鎖に、所定炭素数以上の長鎖鎖状の連結基を介して酸基であるカルボキシ基が連結されていることに特徴がある。この構造により、塗膜表面で凝集するフッ素原子含有基からカルボキシ基が外にでて現像液に接触しやすく、更には、被覆層中に現像液の浸透パスを形成していると考えられ、優れた現像性を有する。
また、特定ポリマーは側鎖に重合性基を有する繰り返し単位(好ましくは、式(C)で表される繰り返し単位)を有する場合には、耐薬品性にも優れていることが確認されている。
以下では、まず、本発明の硬化性組成物(遮光膜形成用組成物)の組成について詳述する。
本発明の硬化性組成物の態様としては、以下の2つの態様が挙げられる。
硬化性組成物X:後述する式(A)で表される繰り返し単位と、後述する式(B)で表される繰り返し単位とを含むフッ素含有ポリマーX、着色剤、及び、重合性化合物を含む硬化性組成物。
硬化性組成物Y:後述する式(A)で表される繰り返し単位と、後述する式(B)で表される繰り返し単位と、側鎖に重合性基を有する繰り返し単位とを含むフッ素含有ポリマーY、及び、着色剤を含む硬化性組成物。
以下に、上記硬化性組成物X及びYに含まれる各成分について詳述する。
以下では、まず、硬化性組成物Xに含まれる各成分について詳述する。
式(B)中、R2は、水素原子又はアルキル基を表し、L2は、単結合又は2価の連結基を表し、Rfはフッ素原子を含む1価の有機基を表す。
式(A)で表される繰り返し単位において、R1は水素原子又はアルキル基を表す。R1は、水素原子、又は炭素原子1~5のアルキル基であることが好ましく、水素原子、又は炭素数1~3のアルキル基であることがより好ましく、水素原子又はメチル基であることが特に好ましい。
また、L1は、エステル結合を含んでいてもよい、総炭素数3以上の鎖状の2価の連結基を表す。上記連結基中に含まれる総炭素数は3以上であればよいが、現像性がより優れる点で、5以上が好ましく、10以上がより好ましい。上限は特に制限されないが、総炭素数としては60以下の場合が多く、30以下が好ましく、15以下がより好ましい。
なお、鎖状としては、直鎖状であっても分岐鎖状であってもよい。
上記2価の連結基としては、例えば、エステル結合を含んでいてもよい、総炭素数3以上の鎖状のアルキレン基等が挙げられる。なお、アルキレン基中には、ヘテロ原子が含まれていてもよい。これらの連結基を有することで、塗膜表面で凝集するフッ素原子含有基からカルボキシ基が外にでて現像液に接触しやすく、更には現像液の浸透パスを形成しやすくなり、現像性が向上する。
L10及びL11は、鎖状のアルキレン基を表す。なお、L10及びL11中の炭素数の合計は3以上である。なお、nが0の場合、L11中の炭素数が3以上であればよい。また、nが2以上の場合、複数のL10中の合計の炭素数と、L11中の炭素数との合計が3以上であればよい。例えば、nが2で、L10中の炭素数が2で、L11中の炭素数が1の場合、L10及びL11中の炭素数は2×2+1=5と計算される。
L10及びL11で表されるアルキレン基中の炭素数は特に制限されないが、それぞれ2以上であることが好ましく、3以上であることが好ましい。上限は特に制限されないが、15以下の場合が多く、取り扱い性の点から、10以下が好ましく、6以下がより好ましい。
nは、0又は1以上の整数を表す。nが0の場合、酸素原子とL11とが直接結合する。nは1以上が好ましく、1~3がより好ましく、1~2が更に好ましい。
また、L2は、単結合又は2価の連結基を表す。但し、L2が2価の連結基を表す場合、L2にはフッ素原子が含まれないことが好ましい。
2価の連結基としては、例えば、アルキレン基、アリーレン基、-NR12-、-CONR12-、-CO-、-CO2-、SO2NR12-、-O-、-S-、及び-SO2-よりなる群から選択される1種又はこれらを2種以上組み合わせた基が挙げられる。上記R12は、水素原子又はメチル基を表す。
フッ素原子を含む1価の有機基としては、例えば、フッ素原子で置換されたアルキル基、及び、フッ素原子で置換されたアリール基が挙げられる。
フッ素原子で置換されたアルキル基は、少なくとも1つの水素原子がフッ素原子で置換された直鎖状、分岐状又は環状のアルキル基であることが好ましい。フッ素原子で置換されたアルキル基の炭素数は、1~20であることが好ましく、1~10であることがより好ましく、1~5であることが更に好ましい。
フッ素原子で置換されたアルキル基、及び、フッ素原子で置換されたアリール基は、フッ素原子以外の置換基を更に有していてもよい。
フッ素原子で置換されたアルキル基及びフッ素原子で置換されたアリール基の例としては、例えば、特開2011-100089号公報の段落0266~0272を参酌することができ、この内容は本明細書に組み込まれる。
なかでも、現像性と低反射性とを両立する観点から、フッ素原子で置換されたアルキル基は、少なくとも1つの水素原子がフッ素原子で置換された直鎖状、分岐状又は環状のアルキル基であることが好ましく、更に、反射率低減の設計巾が広いメリットを有する観点から、フッ素原子で置換されたアルキル基は、なかでも、少なくとも1つの水素原子がフッ素原子で置換された直鎖状、又は分岐状のアルキル基であることが特に好ましい。
なかでも、70~150mgKOH/gの範囲であることが好ましく、70~120mgKOH/gの範囲であることがより好ましく、70~100mgKOH/gの範囲であることが更に好ましい。フッ素含有ポリマーXの酸価が上記範囲であれば、より良好な低反射性と現像性を両立することができる。すなわち、フッ素含有ポリマーXの酸価が150mgKOH/g以下であれば、良好な低反射性が得られ、70mgKOH/g以上であればアルカリ現像性がより良好となる。また、上記の範囲とすることで、パターンの直線性にも優れる。
また、分散度(重量平均分子量/数平均分子量)は、1.80~3.00であることが好ましく、1.80~2.00であることがより好ましい。
GPC(ゲル浸透クロマトグラフィー)法は、実施例欄において後述する方法に基づく。
硬化性組成物は、フッ素含有ポリマーXを1種単独で含んでいてもよく、2種以上を含んでいてもよい。組成物がフッ素含有ポリマーXを2種以上含む場合は、その合計が上記範囲内であればよい。
重合性化合物は、少なくとも1個の付加重合可能なエチレン性不飽和基を有し、沸点が常圧で100℃以上である化合物が好ましい。特に、重合性化合物中にはエチレン性不飽和基が2個以上10個以下含まれることが好ましく、いわゆる多官能重合性化合物であることが好ましい。
少なくとも1個の付加重合可能なエチレン性不飽和基を有し、沸点が常圧で100℃以上である化合物としては、例えば、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、及びフェノキシエチル(メタ)アクリレート等の単官能のアクリレート及びメタアクリレート;ポリエチレングリコールジ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ヘキサンジオール(メタ)アクリレート、トリメチロールプロパントリ(アクリロイルオキシプロピル)エーテル、トリ(アクリロイロキシエチル)イソシアヌレート;グリセリン又はトリメチロールエタン等の多官能アルコールにエチレンオキサイド又はプロピレンオキサイドを付加させた後(メタ)アクリレート化したもの;ペンタエリスリトール又はジペンタエリスリトールをポリ(メタ)アクリレート化したもの;特公昭48-41708号、特公昭50-6034号、及び特開昭51-37193号の各公報に記載のウレタンアクリレート類;特開昭48-64183号、特公昭49-43191号、及び特公昭52-30490号の各公報に記載のポリエステルアクリレート類;並びに、エポキシ樹脂と(メタ)アクリル酸との反応生成物であるエポキシアクリレート類等の多官能のアクリレート及びメタアクリレートを挙げることができる。更に、日本接着協会誌Vol.20、No.7、300~308頁に光硬化性モノマー及びオリゴマーとして紹介されているものも使用できる。
また、特開平10-62986号公報において一般式(1)及び一般式(2)としてその具体例と共に記載の多官能アルコールに、エチレンオキサイド又はプロピレンオキサイドを付加させた後に(メタ)アクリレート化した化合物も用いることができる。
なかでも、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、及びこれらのアクリロイル基がエチレングリコール又はプロピレングリコール残基を介してジペンタエリスリトールに連結している構造が好ましい。これらのオリゴマータイプも使用できる。
また、特公昭48-41708号、特開昭51-37193号、特公平2-32293号、及び特公平2-16765号の各公報に記載されているようなウレタンアクリレート類、並びに、特公昭58-49860号、特公昭56-17654号、特公昭62-39417号、及び特公昭62-39418号の各公報記載のエチレンオキサイド系骨格を有するウレタン化合物類も好適である。更に、特開昭63-277653号、特開昭63-260909号、及び特開平1-105238号の各公報に記載される、分子内にアミノ構造又はスルフィド構造を有する付加重合性化合物類を用いた場合には、非常に感光スピードに優れた光重合性組成物を得ることができる。市販品としては、ウレタンオリゴマーUAS-10、及びUAB-140(商品名、日本製紙ケミカル(株)製)、UA-7200(新中村化学工業(株)製)、DPHA-40H(商品名、日本化薬(株)製)、並びに、UA-306H、UA-306T、UA-306I、AH-600、T-600、及びAI-600(商品名、共栄社化学(株)製)等が挙げられる。
また、酸基を有するエチレン性不飽和化合物類も好適であり、市販品としては、例えば、東亞合成株式会社製のカルボキシル基含有3官能アクリレートであるTO-756、及びカルボキシル基含有5官能アクリレートであるTO-1382等が挙げられる。本発明に用いられる重合性化合物としては、4官能以上のアクリレート化合物がより好ましい。4官能以上のアクリレート化合物として、例えばKAYARD DPHA(商品名、日本化薬(株)製)等が挙げられる。
2種以上の重合性化合物を組み合わせて用いる場合、その組み合わせ態様は、組成物に要求される物性等に応じて適宜設定することができる。重合性化合物の好適な組み合わせ態様の一つとしては、例えば、上述した多官能のアクリレート化合物から選択した2種以上の重合性化合物を組み合わせる態様が挙げられ、その一例としては、ジペンタエリスリトールヘキサアクリレート及びペンタエリスリトールトリアクリレートの組み合わせが挙げられる。
重合性化合物の含有量は、本発明の硬化性組成物中の全固形分に対して、3~55質量%となるように含有されることが好ましく、10~50質量%がより好ましい。
本発明の組成物中に含有するフッ素含有ポリマーが表面に偏在化した場合、本発明の組成物による塗膜内における下層側は重合性化合物、着色材及び開始剤の濃度が濃くなり、部分的な硬化不良が懸念される場合がある。しかし、この場合であっても、上記比が特に0.5~15であると組成物の感度が高く、且つ、均一に硬化できるためより好ましい。更に、低反射性と直線性を両立する観点からは、上記比が1~10であることが更に好ましい。
(c)着色剤
着色剤としては、各種公知の着色顔料及び着色染料を用いることができる。
着色染料としては、例えば、カラーフィルタ製造に用いる場合であれば、カラーフィルタの色画素を形成するR(レッド)、G(グリーン)、及びB(ブルー)等の有彩色系の染料(有彩色染料)の他、特開2014-42375の段落0027~0200に記載の着色剤を用いることもできる。また、ブラックマトリクス形成用若しくは遮光性膜系形成用に一般に用いられている黒色系染料(黒色染料)を用いることができる。
図1に示した2層構造を構成する観点からは、着色顔料を用いることが好ましい。
着色顔料としては、例えば、カラーフィルタ製造に用いる場合であれば、カラーフィルタの色画素を形成するR(レッド)、G(グリーン)、及びB(ブルー)等の有彩色系の顔料(有彩色顔料)、並びに、ブラックマトリクス形成用若しくは遮光性膜系形成用に一般に用いられている黒色系顔料(黒色顔料)を用いることができる。
透過型電子顕微鏡を用いて得た粒子像の最大長(Dmax:粒子画像の輪郭上の2点における最大長さ)、及び最大長垂直長(DV-max:最大長に平行な2本の直線で画像を挟んだ時、2直線間を垂直に結ぶ最短の長さ)を測長し、その相乗平均値(Dmax×DV-max)1/2を粒子径とした。この方法で100個の粒子の粒子径を測定し、その算術平均値を平均粒子径として、顔料の平均一次粒子径とした。本明細書の実施例における「平均一次粒子径」も上記の算術平均値と同じである。
顔料としては、従来公知の種々の無機顔料又は有機顔料を挙げることができる。
無機顔料としては、鉄、コバルト、アルミニウム、カドミウム、鉛、銅、チタン、マグネシウム、クロム、亜鉛、及びアンチモン等の金属酸化物のほか、上記金属の複合酸化物を挙げることができる。
有機顔料として、以下のものを挙げることができる。但し本発明は、これらに限定されるものではない。
カラーインデックス(C.I.)ピグメントイエロー1,2,3,4,5,6,10,11,12,13,14,15,16,17,18,20,24,31,32,34,35,35:1,36,36:1,37,37:1,40,42,43,53,55,60,61,62,63,65,73,74,77,81,83,86,93,94,95,97,98,100,101,104,106,108,109,110,113,114,115,116,117,118,119,120,123,125,126,127,128,129,137,138,139,147,148,150,151,152,153,154,155,156,161,162,164,166,167,168,169,170,171,172,173,174,175,176,177,179,180,181,182,185,187,188,193,194,199,213,及び214等、
C.I.ピグメントオレンジ 2,5,13,16,17:1,31,34,36,38,43,46,48,49,51,52,55,59,60,61,62,64,71,及び73等、
C.I.ピグメントレッド 1,2,3,4,5,6,7,9,10,14,17,22,23,31,38,41,48:1,48:2,48:3,48:4,49,49:1,49:2,52:1,52:2,53:1,57:1,60:1,63:1,66,67,81:1,81:2,81:3,83,88,90,105,112,119,122,123,144,146,149,150,155,166,168,169,170,171,172,175,176,177,178,179,184,185,187,188,190,200,202,206,207,208,209,210,216,220,224,226,242,246,254,255,264,270,272,及び279等、
C.I.ピグメントグリーン 7,10,36,37,58,及び59等、
C.I.ピグメントバイオレット 1,19,23,27,32,37,及び42等、
C.I.ピグメントブルー 1,2,15,15:1,15:2,15:3,15:4,15:6,16,22,60,64,66,79,及び80等。
これら有機顔料は、単独若しくは色純度を上げるため種々組合せて用いることができる。
本発明では、顔料として黒色顔料を用いることもできる。以下、黒色顔料について更に詳しく説明する。
黒色顔料は、各種公知の黒色顔料を用いることができる。特に、少量で高い光学濃度を実現できる観点から、カーボンブラック、チタンブラック、酸化チタン、酸化鉄、酸化マンガン、及びグラファイト等が好ましく、なかでも、カーボンブラック及びチタンブラックのうちの少なくとも1種を含むことが好ましく、特に露光による硬化効率に関わる開始剤の光吸収波長領域の吸収が少ない観点からチタンブラックがより好ましい。カーボンブラックの具体例としては、市販品である、C.I.ピグメントブラック 1等の有機顔料、及びC.I.ピグメントブラック 7等の無機顔料が挙げられるがこれらに限定されるものではない。
本発明では、顔料として黒色顔料として記載した顔料以外で赤外線吸収性を有する顔料を用いることもできる。
赤外線吸収性を有する顔料としては、タングステン化合物、又は金属ホウ化物等が好ましく、なかでも、赤外領域の波長における遮光性に優れる点から、タングステン化合物がより好ましい。特に露光による硬化効率に関わる開始剤の光吸収波長領域と、可視光領域の透光性に優れる観点から、タングステン化合物が好ましい。
チタンブラックとは、チタン原子を含有する黒色粒子である。好ましくは低次酸化チタン又は酸窒化チタン等である。チタンブラック粒子は、分散性向上、又は凝集性抑制等の目的により必要に応じて表面を修飾することが可能である。酸化珪素、酸化チタン、酸化ゲルマニウム、酸化アルミニウム、酸化マグネシウム、又は酸化ジルコニウムで被覆することが可能であり、また、特開2007-302836号公報に表されるような撥水性物質での処理も可能である。
チタンブラックは、典型的には、チタンブラック粒子であり、個々の粒子の一次粒径及び平均一次粒径のいずれもが小さいものであることが好ましい。
具体的には、平均一次粒径で10nm~45nmの範囲のものが好ましい。なお、本発明における黒色顔料の粒径、即ち、粒子直径とは、粒子の外表面の投影面積と等しい面積をもつ円の直径である。粒子の投影面積は、電子顕微鏡写真での撮影により得られた面積を測定し、撮影倍率を補正することにより得られる。
チタンブラックの市販品の例としては、チタンブラック10S、12S、13R、13M、13M-C、13R、13R-N、及び13M-T(商品名:三菱マテリアル(株)製)、並びに、ティラック(Tilack)D(商品名:赤穂化成(株)製)等が挙げられる。
この形態において、チタンブラックは、組成物中において被分散体として含有されるものであり、被分散体中のSi原子とTi原子との含有比(Si/Ti)が質量換算で0.05以上が好ましく、0.05~0.5がより好ましく、0.07~0.4が更に好ましい。
ここで、上記被分散体は、チタンブラックが一次粒子の状態であるもの、凝集体(二次粒子)の状態であるものの双方を包含する。
被分散体のSi/Tiを変更する(例えば、0.05以上とする)ためには、以下のような手段を用いることができる。
先ず、酸化チタンとシリカ粒子とを分散機を用いて分散することにより分散物を得て、この分散物を高温(例えば、850~1000℃)にて還元処理することにより、チタンブラック粒子を主成分とし、SiとTiとを含有する被分散体を得ることができる。上記還元処理は、アンモニア等の還元性ガスの雰囲気下で行うこともできる。
酸化チタンとしては、TTO-51N(商品名:石原産業製)等が挙げられる。
シリカ粒子の市販品としては、AEROSIL(登録商標)90、130、150、200、255、300、及び380(商品名:エボニック製)等が挙げられる。
酸化チタンとシリカ粒子との分散は、分散剤を用いてもよい。分散剤としては、後述する分散剤の欄で説明するものが挙げられる。
上記の分散は溶剤中で行ってもよい。溶剤としては、水及び有機溶剤が挙げられる。後述する有機溶剤の欄で説明するものが挙げられる。
Si/Tiが、例えば、0.05以上等に調整されたチタンブラックは、例えば、特開2008-266045公報の段落番号〔0005〕及び段落番号〔0016〕~〔0021〕に記載の方法により作製することができる。
残渣物が低減される理由は未だ明確ではないが、上記のような被分散体は小粒径となる傾向があり(例えば、粒径が30nm以下)、更に、この被分散体のSi原子が含まれる成分が増すことにより、膜全体の下地との吸着性が低減され、これが、遮光膜の形成における未硬化の組成物(特に、チタンブラック)の現像除去性の向上に寄与すると推測している。
また、チタンブラックは、紫外光から赤外光までの広範囲に亘る波長領域の光に対する遮光性に優れることから、上記したチタンブラック及びSi原子を含む被分散体(好ましくはSi/Tiが質量換算で0.05以上であるもの)を用いて形成された遮光膜は優れた遮光性を発揮する。
なお、被分散体中のSi原子とTi原子との含有比(Si/Ti)は、例えば、特開2013-249417号公報の段落0033に記載の方法(1-1)又は方法(1-2)を用いて測定できる。
また、組成物を硬化して得られた遮光膜に含有される被分散体について、その被分散体中のSi原子とTi原子との含有比(Si/Ti)が0.05以上か否かを判断するには、特開2013-249417号公報の段落0035に記載の方法(2)を用いる。
また、この被分散体においては、チタンブラックと共に、分散性、又は着色性等を調整する目的により、Cu、Fe、Mn、V、及びNi等の複合酸化物、酸化コバルト、酸化鉄、カーボンブラック、又はアニリンブラック等からなる黒色顔料を、1種又は2種以上を組み合わせて、被分散体として併用してもよい。
この場合、全被分散体中の50質量%以上をチタンブラックからなる被分散体が占めることが好ましい。
また、この被分散体においては、遮光性の調整等を目的として、本発明の効果を損なわない限りにおいて、チタンブラックと共に、他の着色剤(有機顔料又は染料等)を所望により併用してもよい。
以下、被分散体にSi原子を導入する際に用いられる材料について述べる。被分散体にSi原子を導入する際には、シリカ等のSi含有物質を用いればよい。
用いうるシリカとしては、沈降シリカ、フュームドシリカ、コロイダルシリカ、及び合成シリカ等を挙げることができ、これらを適宜選択して使用すればよい。
更に、シリカ粒子の粒径が遮光膜を形成した際に膜厚よりも小さい粒径であると遮光性がより優れるため、シリカ粒子として微粒子タイプのシリカを用いることが好ましい。なお、微粒子タイプのシリカの例としては、例えば、特開2013-249417号公報の段落0039に記載のシリカが挙げられ、これらの内容は本明細書に組み込まれる。
以下に、タングステン化合物、及び金属ホウ化物について詳述する。
本発明の硬化性組成物は、タングステン化合物、及び/又は金属ホウ化物を使用できる。
タングステン化合物、及び金属ホウ化物は、赤外線(波長が約800~1200nmの光)に対しては吸収が高く(すなわち、赤外線に対する遮光性(遮蔽性)が高く)、可視光に対しては吸収が低い赤外線遮蔽材である。このため、本発明の硬化性組成物は、タングステン化合物、及び/又は金属ホウ化物を含有することで、赤外領域における遮光性が高く、可視光領域における透光性が高いパターンを形成できる。
また、タングステン化合物、及び金属ホウ化物は、画像形成の際に露光に用いられる例えば、高圧水銀灯、KrF、及びArF等の可視域より短波の光に対しても吸収が小さい。このため、後述する重合性化合物、アルカリ可溶性樹脂、及び光重合開始剤と組み合わされることにより、優れたパターンが得られるとともに、パターン形成において、現像残渣をより抑制できる。
MxWyOz・・・(I)
Mは金属、Wはタングステン、Oは酸素を表す。
0.001≦x/y≦1.1
2.2≦z/y≦3.0
z/yが2.2以上であることにより、材料としての化学的安定性をより向上させることができ、3.0以下であることにより赤外線を十分に遮蔽することができる。
また、酸化タングステン系化合物は、例えば、住友金属鉱山株式会社製のYMF-02等のタングステン微粒子の分散物としても、入手可能である。
染料としては、例えば特開昭64-90403号公報、特開昭64-91102号公報、特開平1-94301号公報、特開平6-11614号公報、特登2592207号、米国特許4808501号明細書、米国特許5667920号明細書、米国特許505950号明細書、米国特許5667920号明細書、特開平5-333207号公報、特開平6-35183号公報、特開平6-51115号公報、及び特開平6-194828号公報等に開示されている色素を使用できる。化学構造として区分すると、ピラゾールアゾ化合物、ピロメテン化合物、アニリノアゾ化合物、トリフェニルメタン化合物、アントラキノン化合物、ベンジリデン化合物、オキソノール化合物、ピラゾロトリアゾールアゾ化合物、ピリドンアゾ化合物、シアニン化合物、フェノチアジン化合物、及びピロロピラゾールアゾメチン化合物等を使用できる。また、染料としては色素多量体を用いてもよい。色素多量体としては、特開2011-213925号公報、及び特開2013-041097号公報に記載されている化合物が挙げられる。
このような分光特性を有する着色剤としては、例えば、ピロロピロール化合物、銅化合物、シアニン化合物、フタロシアニン化合物、イミニウム化合物、チオール錯体系化合物、遷移金属酸化物系化合物、スクアリリウム化合物、ナフタロシアニン化合物、クオタリレン化合物、ジチオール金属錯体系化合物、及びクロコニウム化合物等が挙げられる。
フタロシアニン化合物、ナフタロシアニン化合物、イミニウム化合物、シアニン化合物、スクアリウム化合物及びクロコニウム化合物は、特開2010-111750号公報の段落0010~0081に開示の化合物を使用してもよく、この内容は本明細書に組み込まれる。シアニン化合物は、例えば、「機能性色素、大河原信/松岡賢/北尾悌次郎/平嶋恒亮・著、講談社サイエンティフィック」を参酌することができ、この内容は本願明細書に組み込まれる。
ピロロピロール化合物の詳細については、特開2009-263614号公報の段落番号0017~0047の記載を参酌でき、この内容は本明細書に組み込まれる。また、その具体例としては、特開2009-263614号公報の段落番号0049~0058に記載の化合物等が挙げられ、この内容は本明細書に組み込まれる。
また、黒色顔料、又は可視光領域の波長の光の透過性に優れ、赤外線領域の波長の光を遮光する機能に優れる顔料に加えて、必要に応じて赤色、青色、黄色、緑色、及び紫色等の着色有機顔料又は染料を含んでいてもよい。着色有機顔料又は染料と、黒色顔料、又は可視光領域の波長の光の透過性に優れ、赤外線領域の波長の光を遮光する機能に優れる顔料とを併用する場合としては、赤色顔料又は染料を、黒色顔料、又は可視光領域の波長の光の透過性に優れ、赤外線領域の波長の光を遮光する機能に優れる顔料に対して1~40質量%用いることが好ましく、赤色顔料又は染料としてはピグメントレッド254であることが好ましい。
本発明の組成物は、分散剤を含有することが好ましい。分散剤は、上述したチタンブラック等の着色顔料の分散性向上に寄与する。
分散剤としては、例えば、公知の顔料分散剤を適宜選択して用いることができる。なかでも、高分子化合物が好ましい。
分散剤としては、高分子分散剤〔例えば、ポリアミドアミンとその塩、ポリカルボン酸とその塩、高分子量不飽和酸エステル、変性ポリウレタン、変性ポリエステル、変性ポリ(メタ)アクリレート、(メタ)アクリル系共重合体、ナフタレンスルホン酸ホルマリン縮合物〕、ポリオキシエチレンアルキルリン酸エステル、ポリオキシエチレンアルキルアミン、及び、顔料誘導体等〕を挙げることができる。
高分子化合物は、その構造から更に直鎖状高分子、末端変性型高分子、グラフト型高分子、及びブロック型高分子に分類することができる。
一方で、チタンブラック、又は上記したチタンブラック及びSi原子を含む被分散体の表面を改質することにより、これらに対する高分子化合物の吸着性を促進させることもできる。
このようなグラフト鎖を有する構造単位を有する高分子化合物は、グラフト鎖によって溶剤との親和性を有するために、黒色顔料等の着色顔料の分散性、及び、経時後の分散安定性に優れるものである。また、組成物においては、グラフト鎖の存在により重合性化合物又はその他の併用可能な樹脂等との親和性を有するので、アルカリ現像で残渣を生じにくくなる。
グラフト鎖が長くなると立体反発効果が高くなり分散性は向上するが、一方グラフト鎖が長すぎると黒色顔料等の着色顔料への吸着力が低下して分散性は低下する傾向となる。このため、グラフト鎖は、水素原子を除いた原子数が40~10000の範囲であるものが好ましく、水素原子を除いた原子数が50~2000であるものがより好ましく、水素原子を除いた原子数が60~500であるものが更に好ましい。
ここで、グラフト鎖とは、共重合体の主鎖の根元(主鎖から枝分かれしている基において主鎖に結合する原子)から、主鎖から枝分かれしている基の末端までを示す。
グラフト鎖と溶剤との相互作用性を向上させ、それにより分散性を高めるために、グラフト鎖は、ポリエステル構造、ポリエーテル構造及びポリ(メタ)アクリレート構造からなる群から選ばれた少なくとも1種を有するグラフト鎖であることが好ましく、ポリエステル構造及びポリエーテル構造の少なくともいずれかを有するグラフト鎖であることがより好ましい。
式(1)~式(4)において、X1、X2、X3、X4、及びX5は、それぞれ独立に、水素原子又は1価の有機基を表す。X1、X2、X3、X4、及びX5としては、合成上の制約の観点からは、それぞれ独立に、水素原子又は炭素数1~12のアルキル基であることが好ましく、それぞれ独立に、水素原子又はメチル基であることがより好ましく、メチル基が特に好ましい。
また、式(1)及び式(2)において、j及びkは、それぞれ独立に、2~8の整数を表す。式(1)及び式(2)におけるj及びkは、分散安定性又は現像性の観点から、4~6の整数が好ましく、5が最も好ましい。
式(4)中、R4は水素原子又は1価の有機基を表し、この1価の有機基としては特に構造上限定はされない。R4として好ましくは、水素原子、アルキル基、アリール基、又はヘテロアリール基が挙げられ、更に好ましくは、水素原子、又はアルキル基である。R4がアルキル基である場合、アルキル基としては、炭素数1~20の直鎖状アルキル基、炭素数3~20の分岐状アルキル基、又は炭素数5~20の環状アルキル基が好ましく、炭素数1~20の直鎖状アルキル基がより好ましく、炭素数1~6の直鎖状アルキル基が更に好ましい。式(4)において、qが2~500のとき、グラフト共重合体中に複数存在するX5及びR4は互いに同じであっても異なっていてもよい。
また、式(2)で表される構造単位としては、分散安定性又は現像性の観点から、下記式(2A)で表される構造単位であることがより好ましい。
A. J. Leo, Comprehensive Medicinal Chemistry, Vol.4, C. Hansch, P. G. Sammnens, J. B. Taylor and C. A. Ramsden, Eds., p.295, Pergamon Press, 1990 C. Hansch & A. J. Leo. SUbstituent Constants For Correlation Analysis in Chemistry and Biology. John Wiley & Sons. A.J. Leo. Calculating logPoct from structure. Chem. Rev., 93, 1281-1306, 1993.
logP=log(Coil/Cwater)
式中、Coilは油相中の化合物のモル濃度を、Cwaterは水相中の化合物のモル濃度を表す。
logPの値が0をはさんでプラスに大きくなると油溶性が増し、マイナスで絶対値が大きくなると水溶性が増すことを意味し、有機化合物の水溶性と負の相関があり、有機化合物の親疎水性を見積るパラメータとして広く利用されている。
R1、R2、及びR3は、より好ましくは水素原子、又は炭素原子数が1~3のアルキル基であり、更に好ましくは、水素原子又はメチル基である。R2及びR3は、水素原子であることが特に好ましい。
Xは、酸素原子(-O-)又はイミノ基(-NH-)を表し、酸素原子であることが好ましい。
脂肪族基は、不飽和脂肪族基よりも飽和脂肪族基の方が好ましい。また、脂肪族基は、置換基を有していてもよい。置換基の例は、ハロゲン原子、芳香族基及び複素環基が挙げられる。ただし、脂肪族基は、置換基として酸基を有さない。
また、上記一般式(ii)で表される単量体として、R1が水素原子又はメチル基であって、Lがアルキレン基であって、Zが脂肪族基、複素環基又は芳香族基である化合物が好ましい。また、上記一般式(iii)で表される単量体として、R4、R5、及びR6が水素原子又はメチル基であって、Zが脂肪族基、複素環基又は芳香族基である化合物が好ましい。
なお、式(i)~(iii)で表される代表的な化合物の例としては、特開2013-249417号公報の段落0089~0093に記載の化合物を参照でき、これらの内容は本明細書に組み込まれる。
この黒色顔料等の着色顔料と相互作用を形成しうる官能基としては、例えば、酸基、塩基性基、配位性基、及び、反応性を有する官能基等が挙げられる。
高分子化合物が、酸基、塩基性基、配位性基、又は、反応性を有する官能基を有する場合、それぞれ、酸基を有する構造単位、塩基性基を有する構造単位、配位性基を有する構造単位、又は、反応性を有する構造単位を有することが好ましい。
特に、高分子化合物が、更に、酸基として、カルボン酸基等のアルカリ可溶性基を有することで、高分子化合物に、アルカリ現像によるパターン形成のための現像性を付与することができる。
すなわち、高分子化合物にアルカリ可溶性基を導入することで、本発明の組成物は、黒色顔料等の着色顔料の分散に寄与する分散剤としての高分子化合物がアルカリ可溶性を有することになる。このような高分子化合物を含有する組成物は、露光部の遮光性に優れたものとなり、且つ、未露光部のアルカリ現像性が向上される。
また、高分子化合物が酸基を有する構造単位を有することにより、高分子化合物が溶剤となじみやすくなり、塗布性も向上する傾向となる。
これは、酸基を有する構造単位における酸基が黒色顔料等の着色顔料と相互作用しやすく、高分子化合物が黒色顔料等の着色顔料を安定的に分散すると共に、黒色顔料等の着色顔料を分散する高分子化合物の粘度が低くなっており、高分子化合物自体も安定的に分散されやすいためであると推測される。
すなわち、高分子化合物は、カルボン酸基、スルホン酸基、及び、リン酸基のうち少なくとも1種を有する構造単位を更に有することが好ましい。
高分子化合物は、酸基を有する構造単位を含有してもしなくてもよいが、含有する場合、酸基を有する構造単位の含有量は、質量換算で、高分子化合物の総質量に対して、好ましくは5~80%であり、より好ましくは、アルカリ現像による画像強度のダメージ抑制という観点から、10~60%である。
高分子化合物は、塩基性基を有する構造単位を含有してもしなくてもよいが、含有する場合、塩基性基を有する構造単位の含有量は、質量換算で、高分子化合物の総質量に対して、好ましくは0.01%以上50%以下であり、より好ましくは、現像性阻害抑制という観点から、0.01%以上30%以下である。
高分子化合物は、配位性基を有する構造単位、又は、反応性を有する官能基を有する構造単位を含有してもしなくてもよいが、含有する場合、これらの構造単位の含有量は、質量換算で、高分子化合物の総質量に対して、好ましくは10%以上80%以下であり、より好ましくは、現像性阻害抑制という観点から、20%以上60%以下である。
一般式(iv)~一般式(vi)中、R11、R12、及びR13は、より好ましくは、それぞれ独立に水素原子、又は炭素原子数が1~3のアルキル基であり、最も好ましくは、それぞれ独立に水素原子又はメチル基である。一般式(iv)中、R12及びR13は、それぞれ水素原子であることが特に好ましい。
また、一般式(v)中のYは、メチン基又は窒素原子を表す。
また、一般式(v)で表される単量体として、R11が水素原子又はメチル基であって、L1がアルキレン基であって、Z1がカルボン酸基であって、Yがメチン基である化合物が好ましい。
更に、一般式(vi)で表される単量体として、R14、R15、及びR16がそれぞれ独立に水素原子又はメチル基であって、L1が単結合又はアルキレン基であって、Zがカルボン酸基である化合物が好ましい。
単量体の例としては、メタクリル酸、クロトン酸、イソクロトン酸、分子内に付加重合性二重結合及び水酸基を有する化合物(例えば、メタクリル酸2-ヒドロキシエチル)とコハク酸無水物との反応物、分子内に付加重合性二重結合及び水酸基を有する化合物とフタル酸無水物との反応物、分子内に付加重合性二重結合及び水酸基を有する化合物とテトラヒドロキシフタル酸無水物との反応物、分子内に付加重合性二重結合及び水酸基を有する化合物と無水トリメリット酸との反応物、分子内に付加重合性二重結合及び水酸基を有する化合物とピロメリット酸無水物との反応物、アクリル酸、アクリル酸ダイマー、アクリル酸オリゴマー、マレイン酸、イタコン酸、フマル酸、4-ビニル安息香酸、ビニルフェノール、及び4-ヒドロキシフェニルメタクリルアミド等が挙げられる。
このような、他の構造単位としては、例えば、アクリロニトリル類及びメタクリロニトリル類等から選ばれるラジカル重合性化合物に由来の構造単位が挙げられる。
高分子化合物は、これらの他の構造単位を1種或いは2種以上用いることができ、その含有量は、質量換算で、高分子化合物の総質量に対して、好ましくは0%以上80%以下であり、特に好ましくは、10%以上60%以下である。含有量が上記範囲において、十分なパターン形成性が維持される。
高分子化合物の酸価が160mgKOH/g以下であれば、着色層を形成する際の現像時におけるパターン剥離がより効果的に抑えられる。また、高分子化合物の酸価が10mgKOH/g以上であればアルカリ現像性がより良好となる。また、高分子化合物の酸価が20mgKOH/g以上であれば、黒色顔料等の着色顔料(特に、チタンブラック)、並びに、チタンブラック及びSi原子を含む被分散体の沈降をより抑制でき、粗大粒子数をより少なくすることができ、組成物の経時安定性をより向上できる。
GPC法は、HLC-8020GPC(東ソー(株)製)を用い、カラムとしてTSKgel SuperHZM-H、TSKgel SuperHZ4000、TSKgel SuperHZ2000(東ソー(株)製、4.6mmID×15cm)を、溶離液としてTHF(テトラヒドロフラン)を用いる方法に基づく。
また、両性樹脂の市販品としては、例えば、ビックケミー社製のDISPERBYK-130、DISPERBYK-140、DISPERBYK-142、DISPERBYK-145、DISPERBYK-180、DISPERBYK-187、DISPERBYK-191、DISPERBYK-2001、DISPERBYK-2010、DISPERBYK-2012、DISPERBYK-2025、及びBYK-9076のほか、味の素ファインテクノ社製のアジスパーPB821、アジスパーPB822、及びアジスパーPB881等が挙げられる。
これらの高分子化合物は、単独で使用してもよく、2種以上を組み合わせて使用してもよい。
また、上記以外にも、特開2011-153283号公報の段落0028~0084(対応するUS2011/0279759の段落0075~0133欄)の酸性基が連結基を介して結合してなる側鎖構造を有する構成成分を含む高分子化合物が使用でき、これらの内容は援用でき、本明細書に組み込まれる。
次に、硬化性組成物Yに含まれる各成分について詳述する。
フッ素含有ポリマーYは、下記式(A)で表される繰り返し単位と、下記式(B)で表される繰り返し単位と、側鎖に重合性基を有する繰り返し単位と、を含む。
重合性基としては、例えば、(メタ)アクリロイルオキシ基、エポキシ基、及び、オキセタニル基等が挙げられる。側鎖に重合性基を有する繰り返し単位としては、例えば、上記の重合性基を有するエチレン性不飽和単量体を由来とするものが好ましい。側鎖に重合性基を有する繰り返し単位が含有されることで、硬化膜の耐薬品性をより向上させることが可能となる。
本発明において、側鎖に重合性基を有する繰り返し単位は、耐薬品性をより向上させるという観点から、下記式(C)で表される繰り返し単位であることが好ましい。
式(B)中、R2は、水素原子又はアルキル基を表し、L2は、単結合又は2価の連結基を表し、Rfはフッ素原子を含む1価の有機基を表す。
式(C)中、R3は、水素原子又はアルキル基を表し、L3は、単結合又は2価の連結基を表し、R4はアルキル基を表す。
フッ素含有ポリマーYは、ポリマー中に側鎖に重合性基を有する繰り返し単位(好ましくは、式(C)で表される繰り返し単位)を含み、その構造中に重合性基を有するため、上述したフッ素含有ポリマーXのように重合性化合物を必須で併用する必要はないが、より優れた現像性の観点から、重合性化合物を併用することが望ましい。
重合性化合物を併用する場合には、上述したフッ素含有ポリマーXと併用される重合性化合物を使用することができる。
式(C)で表される繰り返し単位において、R3は水素原子又はアルキル基を表す。R3は、水素原子、又は炭素原子1~5のアルキル基であることが好ましく、水素原子、又は炭素数1~3のアルキル基であることがより好ましく、水素原子又はメチル基であることが特に好ましい。
また、L3は、単結合又は2価の連結基を表す。L3が2価の連結基を表す場合、2価の連結基としては、アルキレン基、アリーレン基、-NR12-、-CONR12-、-CO-、-CO2-、SO2NR12-、-O-、-S-、-SO2-、又は、これらの組み合わせが挙げられる。なかでも、炭素数2~10のアルキレン基及び炭素数6~12のアリーレン基からなる群から選択される少なくとも1種、又は、これらの基と-NR12-、-CONR12-、-CO-、-CO2-、SO2NR12-、-O-、-S-、及びSO2-からなる群から選択される少なくとも1種の基との組み合わせからなる基が好ましく、炭素数2~10のアルキレン基、-CO2-、-O-、-CO-、-CONR12-、又は、これらの基の組み合わせからなる基がより好ましい。ここで、上記R12は、水素原子又はメチル基を表す。
R4は、水素原子又はアルキル基を表す。R4は、水素原子、又は炭素原子1~5のアルキル基であることが好ましく、水素原子、又は炭素原子1~3のアルキル基であることがより好ましく、水素原子、メチル基であることが特に好ましい。
式(C)で表される繰り返し単位の具体例としては、以下が挙げられるが本発明はこれらに限定されるものではない。
また、上述したように、硬化性組成物Yには、重合性化合物が更に含まれていてもよい。重合性化合物の定義は、上述した硬化性組成物X中に含まれる重合性化合物と同義である。なお、硬化性組成物Y中における重合性化合物の含有量の範囲は、上述した硬化性組成物X中での重合性化合物の含有量の範囲と同じである。
硬化性組成物X及びY(以後、これらを総称して「本発明の組成物」と称する)中には、上述した各主成分以外の他の成分が含まれていてもよい。
以下、各種任意成分について詳述する。
本発明の組成物は、重合開始剤を含有していてもよい。
重合開始剤としては特に制限はなく、公知の重合開始剤の中から適宜選択することができ、例えば、感光性を有するもの(いわゆる、光重合開始剤)が好ましい。
光重合開始剤としては、重合性化合物の重合を開始する能力を有する限り、特に制限はなく、公知の光重合開始剤の中から適宜選択することができる。例えば、紫外線領域から可視の光線に対して感光性を有するものが好ましい。また、光励起された増感剤と何らかの作用を生じ、活性ラジカルを生成する活性剤であってもよく、モノマーの種類に応じてカチオン重合を開始させるような開始剤であってもよい。
また、光重合開始剤は、約300nm~800nm(330nm~500nmがより好ましい。)の範囲内に少なくとも約50のモル吸光係数を有する化合物を、少なくとも1種含有していることが好ましい。
光重合開始剤の具体例としては、例えば、特開2013-29760号公報の段落0265~0268を参酌することができ、この内容は本願明細書に組み込まれる。
ヒドロキシアセトフェノン系開始剤としては、IRGACURE-184、DAROCUR-1173、IRGACURE-500、IRGACURE-2959、及びIRGACURE-127(商品名:いずれもBASF社製)を用いることができる。
アミノアセトフェノン系開始剤としては、市販品であるIRGACURE-907、IRGACURE-369、及びIRGACURE-379EG(商品名:いずれもBASF社製)を用いることができる。アミノアセトフェノン系開始剤は、365nm又は405nm等の長波光源に吸収波長がマッチングされた特開2009-191179公報に記載の化合物も用いることができる。
アシルホスフィン系開始剤としては、市販品であるIRGACURE-819及びDAROCUR-TPO(商品名:いずれもBASF社製)を用いることができる。
オキシム化合物の具体例としては、特開2001-233842号公報記載の化合物、特開2000-80068号公報記載の化合物、及び特開2006-342166号公報記載の化合物を用いることができる。
本発明において、好適に用いることのできるオキシム化合物としては、例えば、3-ベンゾイロキシイミノブタン-2-オン、3-アセトキシイミノブタン-2-オン、3-プロピオニルオキシイミノブタン-2-オン、2-アセトキシイミノペンタン-3-オン、2-アセトキシイミノ-1-フェニルプロパン-1-オン、2-ベンゾイロキシイミノ-1-フェニルプロパン-1-オン、3-(4-トルエンスルホニルオキシ)イミノブタン-2-オン、及び2-エトキシカルボニルオキシイミノ-1-フェニルプロパン-1-オン等が挙げられる。
また、J.C.S.Perkin II(1979年)pp.1653-1660)、J.C.S.Perkin II(1979年)pp.156-162、Journal of Photopolymer Science and Technology(1995年)pp.202-232、特開2000-66385号公報記載の化合物、特開2000-80068号公報、特表2004-534797号公報、及び特開2006-342166号公報の各公報に記載の化合物等も挙げられる。
市販品ではIRGACURE-OXE01(BASF社製)、及びIRGACURE-OXE02(BASF社製)も好適に用いられる。また、TR-PBG-304(常州強力電子新材料有限公司社製)、アデカアークルズNCI-831及びアデカアークルズNCI-930(ADEKA社製)も用いることができる。
好ましくは、例えば、特開2013-29760号公報の段落0274~0275を参酌することができ、この内容は本願明細書に組み込まれる。
具体的には、オキシム化合物としては、下記式(OX-1)で表される化合物が好ましい。なお、オキシムのN-O結合が(E)体のオキシム化合物であっても、(Z)体のオキシム化合物であっても、(E)体と(Z)体との混合物であってもよい。
一般式(OX-1)中、Rで表される一価の置換基としては、一価の非金属原子団であることが好ましい。
一価の非金属原子団としては、アルキル基、アリール基、アシル基、アルコキシカルボニル基、アリールオキシカルボニル基、複素環基、アルキルチオカルボニル基、及びアリールチオカルボニル基等が挙げられる。また、これらの基は、1以上の置換基を有していてもよい。また、前述した置換基は、更に他の置換基で置換されていてもよい。
置換基としてはハロゲン原子、アリールオキシ基、アルコキシカルボニル基、アリールオキシカルボニル基、アシルオキシ基、アシル基、アルキル基、及びアリール基等が挙げられる。
一般式(OX-1)中、Bで表される一価の置換基としては、アリール基、複素環基、アリールカルボニル基、又は複素環カルボニル基が好ましい。これらの基は1以上の置換基を有していてもよい。置換基としては、前述した置換基が例示できる。
一般式(OX-1)中、Aで表される二価の有機基としては、炭素数1~12のアルキレン基、シクロアルキレン基、又はアルキニレン基が好ましい。これらの基は1以上の置換基を有していてもよい。置換基としては、前述した置換基が例示できる。
式(1)及び式(2)で表される化合物の具体例としては、例えば、特開2014-137466号公報の段落番号0076~0079に記載された化合物が挙げられる。この内容は本明細書に組み込まれることとする。
オキシム化合物は、365nm又は405nmにおけるモル吸光係数は、感度の観点から、1,000~300,000であることが好ましく、2,000~300,000であることがより好ましく、5,000~200,000であることが特に好ましい。
化合物のモル吸光係数は、公知の方法を用いることができるが、例えば、紫外可視分光光度計(Varian社製Cary-5 spctrophotometer)にて、酢酸エチル溶媒を用い、0.01g/Lの濃度で測定することが好ましい。
本発明に用いられる光重合開始剤は、必要に応じて2種以上を組み合わせて使用してもよい。
シランカップリング剤とは、分子中に加水分解性基とそれ以外の官能基を有する化合物である。なお、アルコキシ基等の加水分解性基は、珪素原子に結合している。
加水分解性基とは、珪素原子に直結し、加水分解反応及び/又は縮合反応によってシロキサン結合を生じ得る置換基をいう。加水分解性基としては、例えば、ハロゲン原子、アルコキシ基、アシルオキシ基、及びアルケニルオキシ基が挙げられる。加水分解性基が炭素原子を有する場合、その炭素数は6以下であることが好ましく、4以下であることがより好ましい。特に、炭素数4以下のアルコキシ基又は炭素数4以下のアルケニルオキシ基が好ましい。
また、シランカップリング剤は基板と硬化膜間の密着性を向上させるため、フッ素原子及び珪素原子(ただし、加水分解性基が結合した珪素原子は除く)を含まないことが好ましく、フッ素原子、珪素原子(ただし、加水分解性基が結合した珪素原子は除く)、珪素原子で置換されたアルキレン基、炭素数8以上の直鎖アルキル基、及び、炭素数3以上の分鎖アルキル基は含まないことが望ましい。
式(Z) *-Si-(RZ1)3
式(Z)中、RZ1は加水分解性基を表し、その定義は上述の通りである。
なお、上記シランカップリング剤に含まれる硬化性官能基の好適態様としては、ラジカル重合性基も挙げられる。
式(W) RZ2-Lz-Si-(RZ1)3
Rz1は、加水分解性基を表し、定義は上述の通りである。
Rz2は、硬化性官能基を表し、定義は上述のとおりであり、好適範囲も上述の通りである。
Lzは、単結合又は2価の連結基を表す。Lzが2価の連結基を表す場合、2価の連結基としては、ハロゲン原子が置換していてもよいアルキレン基、ハロゲン原子が置換していてもよいアリーレン基、-NR12-、-CONR12-、-CO-、-CO2-、SO2NR12-、-O-、-S-、-SO2-、又は、これらの組み合わせが挙げられる。なかでも、炭素数2~10のハロゲン原子が置換していてもよいアルキレン基及び炭素数6~12のハロゲン原子が置換していてもよいアリーレン基からなる群から選択される少なくとも1種、又は、これらの基と-NR12-、-CONR12-、-CO-、-CO2-、SO2NR12-、-O-、-S-、及びSO2-からなる群から選択される少なくとも1種の基との組み合わせからなる基が好ましく、炭素数2~10のハロゲン原子が置換していてもよいアルキレン基、-CO2-、-O-、-CO-、-CONR12-、又は、これらの基の組み合わせからなる基がより好ましい。ここで、上記R12は、水素原子又はメチル基を表す。
このシランカップリング剤Yは、分子内に少なくとも1つの珪素原子を有すればよく、珪素原子は、以下の原子又は置換基と結合できる。それらは同じ原子又は置換基であっても異なっていてもよい。結合しうる原子又は置換基は、水素原子、ハロゲン原子、水酸基、炭素数1から20のアルキル基、アルケニル基、アルキニル基、アリール基、アルキル基及び/又はアリール基で置換可能なアミノ基、シリル基、炭素数1から20のアルコキシ基、及びアリーロキシ基等が挙げられる。これらの置換基は更に、シリル基、アルケニル基、アルキニル基、アリール基、アルコキシ基、アリーロキシ基、チオアルコキシ基、アルキル基及び/又はアリール基で置換可能なアミノ基、ハロゲン原子、スルホンアミド基、アルコキシカルボニル基、アミド基、ウレア基、アンモニウム基、アルキルアンモニウム基、カルボキシル基又はその塩、及びスルホ基又はその塩等で置換されていてもよい。
なお、珪素原子には少なくとも一つの加水分解性基が結合している。加水分解性基の定義は、上述の通りである。
シランカップリング剤Yには、式(Z)で表される基が含まれていてもよい。
ここで、有機基としては、アルキル基、アルケニル基、アルキニル基、アリール基、又は、これらの組み合わせ等が挙げられる。これらは更に置換基を有してもよく、導入可能な置換基としては、シリル基、アルケニル基、アルキニル基、アリール基、アルコキシ基、アリーロキシ基、チオアルコキシ基、アミノ基、ハロゲン原子、スルホンアミド基、アルコキシカルボニル基、カルボニルオキシ基、アミド基、ウレア基、アルキレンオキシ基アンモニウム基、アルキルアンモニウム基、カルボキシル基又はその塩、及びスルホ基等が挙げられる。
また、窒素原子は、任意の有機連結基を介して硬化性官能基と結合していることが好ましい。好ましい有機連結基としては、上述の窒素原子及びそれに結合する有機基に導入可能な置換基を挙げることができる。
シランカップリング剤Yには、硬化性官能基は一分子中に少なくとも一つ以上有していればよいが、硬化性官能基を2以上有する態様をとることも可能であり、感度、安定性の観点からは、硬化性官能基を2~20有することが好ましく、4~15有することが更に好ましく、最も好ましくは分子内に硬化性官能基を6~10有する態様である。
また、組成物中におけるシランカップリング剤と、前述したフッ素含有ポリマーX、又はフッ素含有ポリマーYの重量比が、0.1~20であることが好ましく、低反射性と直線性を両立する観点から0.2~15であることがより好ましく、0.3~10であることが特に好ましい。
本発明の組成物は、樹脂を含有することが好ましい。なお、樹脂は、上述したフッ素含有ポリマーX及びY、並びにシランカップリング剤は含まれない。つまり、樹脂はフッ素含有ポリマーX及びY、並びにシランカップリング剤とは異なる樹脂である。
樹脂としては、バインダーポリマー(以降、アルカリ可溶性樹脂と表記する場合がある)とが挙げられる。なお、後述するアルカリ可溶性樹脂は顔料分散剤として含まれていてもよい。
以下、それらについて詳述する。
本発明の組成物は、バインダーポリマーを含有していてもよい。
バインダーポリマーとしては、線状有機ポリマーを用いることが好ましい。このような線状有機ポリマーとしては、公知のものを任意に使用することができる。好ましくは、水現像又は弱アルカリ水現像を可能とするために、水又は弱アルカリ水に可溶性又は膨潤性である線状有機ポリマーが選択される。なかでも、バインダーポリマーとしては、アルカリ可溶性樹脂(アルカリ可溶性を促進する基を有する樹脂)が特に好ましい。
バインダーポリマーとしては、線状有機高分子重合体であって、分子(好ましくは、アクリル系共重合体、又はスチレン系共重合体を主鎖とする分子)中に少なくとも1つのアルカリ可溶性を促進する基を有するアルカリ可溶性樹脂の中から適宜選択することができる。耐熱性の観点からは、ポリヒドロキシスチレン系樹脂、ポリシロキサン系樹脂、アクリル系樹脂、アクリルアミド系樹脂、又は、アクリル/アクリルアミド共重合体樹脂が好ましく、現像性制御の観点からは、アクリル系樹脂、アクリルアミド系樹脂、又は、アクリル/アクリルアミド共重合体樹脂が好ましい。
アルカリ可溶性を促進する基(以下、酸基ともいう)としては、例えば、カルボキシル基、リン酸基、スルホン酸基、及びフェノール性水酸基等が挙げられるが、有機溶剤に可溶で弱アルカリ水溶液により現像可能なものが好ましく、(メタ)アクリル酸が特に好ましいものとして挙げられる。これら酸基は、1種のみであってもよいし、2種以上であってもよい。
また、欧州特許第993966号、欧州特許第1204000号、及び特開2001-318463号等の各公報に記載の酸基を有するアセタール変性ポリビニルアルコール系バインダーポリマーは、膜強度及び現像性のバランスに優れており、好適である。
更に、この他に水溶性線状有機ポリマーとして、ポリビニルピロリドン及びポリエチレンオキサイド等が有用である。また、硬化皮膜の強度を上げるために、アルコール可溶性ナイロン、及び、2,2-ビス-(4-ヒドロキシフェニル)-プロパンとエピクロロヒドリンのポリエーテル等も有用である。
市販品としては、例えばアクリベースFF-187、FF-426(藤倉化成社製)、アクリキュア-RD-F8(日本触媒(株))、及びダイセルオルネクス(株)製サイクロマーP(ACA)230AA等が挙げられる。
グラフト鎖を有する構造単位の定義は、上述した分散剤が有するグラフト鎖を有する構造単位と同義であり、また好適範囲も同様である。
酸基としては、例えば、カルボン酸基、スルホン酸基、リン酸基、及びフェノール性水酸基等があり、好ましくは、カルボン酸基、スルホン酸基、及びリン酸基のうち少なくとも1種であり、特に好ましいものは、カルボン酸基である。
一般式(vii)~一般式(ix)中、R21、R22、及びR23は、より好ましくは、それぞれ独立に水素原子、又は炭素原子数が1~3のアルキル基であり、更に好ましくは、それぞれ独立に水素原子又はメチル基である。一般式(vii)中、R21及びR23は、それぞれ水素原子であることが特に好ましい。
また、一般式(viii)中のYは、メチン基又は窒素原子を表す。
また、一般式(vii)で表される単量体として、R21が水素原子又はメチル基であって、L2がアルキレン基であって、Z2がカルボン酸基であって、Yがメチン基である化合物が好ましい。
更に、一般式(ix)で表される単量体として、R24、R25、及びR26がそれぞれ独立に水素原子又はメチル基であって、Z2がカルボン酸基である化合物が好ましい。
酸基を有する構造単位の含有量は、質量換算で、上記バインダーポリマーの総質量に対して、好ましくは5~95%であり、より好ましくは、アルカリ現像による画像強度のダメージ抑制という観点から、10~90%である。
本発明の組成物は、溶剤を含有していてもよい。
溶剤としては、水又は有機溶剤が挙げられる。
有機溶剤の例としては、例えば、アセトン、メチルエチルケトン、シクロヘキサン、酢酸エチル、エチレンジクロライド、テトラヒドロフラン、トルエン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、アセチルアセトン、シクロヘキサノン、シクロペンタノン、ジアセトンアルコール、エチレングリコールモノメチルエーテルアセテート、エチレングリコールエチルエーテルアセテート、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノブチルエーテルアセテート、3-メトキシプロパノール、メトキシメトキシエタノール、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、3-メトキシプロピルアセテート、N,N-ジメチルホルムアミド、ジメチルスルホキシド、γ-ブチロラクトン、酢酸エチル、酢酸ブチル、乳酸メチル、及び乳酸エチル等が挙げられるが、これらに限定されない。
溶剤を2種以上組み合わせて用いる場合、特に好ましくは、上記の3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、エチルセロソルブアセテート、乳酸エチル、ジエチレングリコールジメチルエーテル、酢酸ブチル、3-メトキシプロピオン酸メチル、2-ヘプタノン、シクロヘキサノン、シクロペンタノン、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールメチルエーテル、及びプロピレングリコールメチルエーテルアセテートからなる群から選択される2種以上で構成される。
本発明の組成物(硬化性組成物X及び硬化性組成物Y)に含まれる溶剤の量としては、組成物の全質量に対し、10~90質量%であることが好ましく、20~85質量%であることがより好ましい。
本発明の組成物には、紫外線吸収剤が含まれていてもよい。これにより、パターンの形状をより優れた(精細な)ものにすることができる。
紫外線吸収剤としては、サリシレート系、ベンゾフェノン系、ベンゾトリアゾール系、置換アクリロニトリル系、及びトリアジン系の紫外線吸収剤を使用することができる。これらの具体例としては、特開2012-068418号公報の段落0137~0142(対応するUS2012/0068292の段落0251~0254)の化合物が使用でき、これらの内容が援用でき、本明細書に組み込まれる。
他にジエチルアミノ-フェニルスルホニル系紫外線吸収剤(大東化学製、商品名:UV-503)等も好適に用いられる。
紫外線吸収剤としては、特開2012-32556号公報の段落0134~0148に例示される化合物が挙げられる。
本発明の組成物は、紫外線吸収剤を含んでも含まなくてもよいが、含む場合、紫外線吸収剤の含有量は、組成物の全固形分に対して、0.001~15質量%が好ましく、0.01~10質量%がより好ましく、0.1~5質量%が更に好ましい。
フッ素系界面活性剤としては、例えば、メガファックF171、同F172、同F173、同F176、同F177、同F141、同F142、同F143、同F144、同R30、同F437、同F475、同F479、同F482、同F554、同F780、及び同F781F(以上、DIC(株)製);フロラードFC430、同FC431、及び同FC171(以上、住友スリーエム(株)製);並びに、サーフロンS-382、同SC-101、同SC-103、同SC-104、同SC-105、同SC1068、同SC-381、同SC-383、同S393、及び同KH-40(以上、旭硝子(株)製)等が挙げられる。
他の界面活性剤の具体例としては、例えば、特開2013-249417号公報の段落0174~0177に記載の界面活性剤が挙げられ、これらの内容は本明細書に組み込まれる。
界面活性剤は、1種のみを用いてもよいし、2種類以上を組み合わせてもよい。
界面活性剤の添加量は、組成物の全質量に対して、0.001~2.0質量%が好ましく、0.005~1.0質量%がより好ましい。
これらの成分は、例えば、特開2012-003225号公報の段落番号0183~0228(対応する米国特許出願公開第2013/0034812号明細書の[0237]~[0309])、特開2008-250074号公報の段落番号0101~0102、段落番号0103~0104、及び段落番号0107~0109、並びに特開2013-195480号公報の段落番号0159~0184等の記載を参酌でき、これらの内容は本願明細書に組み込まれる。
本発明の組成物は、上述した各種成分を公知の混合方法(例えば、攪拌機、ホモジナイザー、高圧乳化装置、湿式粉砕機、及び湿式分散機)により混合して調製することができる。
本発明の組成物は、異物の除去又は欠陥の低減等の目的で、フィルタで濾過することが好ましい。フィルタとしては、従来からろ過用途等に用いられているものであれば特に限定されることなく用いることができる。例えば、PTFE(ポリテトラフルオロエチレン)等のフッ素樹脂、ナイロン等のポリアミド系樹脂、ポリエチレン、及び、ポリプロピレン(PP)等のポリオレフィン樹脂(高密度、超高分子量を含む)等によるフィルタが挙げられる。これら素材の中でもポリプロピレン(高密度ポリプロピレンを含む)、又はナイロンが好ましい。
フィルタの孔径は、0.1~7.0μm程度が適しており、好ましくは0.2~2.5μm程度、より好ましくは0.2~1.5μm程度、更に好ましくは0.3~0.7μmである。この範囲とすることにより、顔料のろ過詰まりを抑えつつ、顔料に含まれる不純物及び凝集物等の微細な異物を確実に除去することが可能となる。
フィルタを使用する際、異なるフィルタを組み合わせてもよい。その際、第1のフィルタでのフィルタリングは、1回のみでもよいし、2回以上行ってもよい。異なるフィルタを組み合わせて2回以上フィルタリングを行う場合は1回目のフィルタリングの孔径より2回目以降の孔径が同じ、又は、大きい方が好ましい。また、上述した範囲内で異なる孔径の第1のフィルタを組み合わせてもよい。ここでの孔径は、フィルタメーカーの公称値を参照することができる。市販のフィルタとしては、例えば、日本ポール株式会社、アドバンテック東洋株式会社、日本インテグリス株式会社(旧日本マイクロリス株式会社)及び株式会社キッツマイクロフィルタ等が提供する各種フィルタの中から選択することができる。
第2のフィルタは、上述した第1のフィルタと同様の材料等で形成されたものを使用することができる。第2のフィルタの孔径は、0.2~10.0μm程度が適しており、好ましくは0.2~7.0μm程度、更に好ましくは0.3~6.0μm程度である。
上述した組成物を用いることにより、硬化膜を形成することができる。
形成される硬化膜は、上述した図1にて説明したように、着色剤(特に、黒色顔料)を含む着色層(下側層)とフッ素含有ポリマーX又はYを含んで形成される被覆層(上側層)との2層構造を有する。なお、通常、被覆層は、基板上に配置される硬化膜中の基板とは反対側(空気側)に配置される層である。
着色層には、上述した黒色顔料等の着色剤が主に含まれる。
被覆層は、組成物を塗布して得られる塗膜の表面付近に偏在したフッ素含有ポリマーX又はYを主たる成分として形成される層である。なお、被覆層においては、フッ素含有ポリマーX又はYは他の成分(例えば、重合性化合物)と反応していてもよい。なお、被覆層には、着色剤が含まれていない。
硬化膜の屈折率は、着色層の屈折率よりも低いことが好ましい。
上記厚みは平均厚みであり、硬化膜の任意の5点以上の厚みを測定し、それらを算術平均した値である。
硬化処理の方法は特に制限されず、光硬化処理又は熱硬化処理が挙げられ、パターン形成が容易である点から、光硬化処理(特に、活性光線又は放射線を照射することによる硬化処理)が好ましい。
なお、使用される基板の種類は特に制限されない。なかでも、固体撮像装置内に硬化膜を配置する場合は、基板として、固体撮像装置内の各種部材(例えば、赤外光カットフィルタ、固体撮像素子の外周部、ウェハーレベルレンズ外周部、及び固体撮像素子裏面等)等が好ましく挙げられる。
具体的には、本発明の組成物を、直接又は他の層を介して基板上にスピンコートにより塗布して、組成物層を形成し(組成物層形成工程)、所定のマスクパターンを介して活性光線又は放射線を照射することにより露光し、光照射された塗布膜部分だけを硬化させ(露光工程)、アルカリ現像液で現像することによって(現像工程)、パターン状の硬化膜を製造することができる。
以下、上記態様における各工程について説明する。
組成物層形成工程では、基板上に、本発明の組成物を塗布して組成物層を形成する。
基板の種類は特に制限されないが、固体撮像装置内に硬化膜を配置する場合は、例えば、固体撮像装置内の各種部材(例えば、赤外光カットフィルタ、固体撮像素子の外周部、ウェハーレベルレンズ外周部、及び固体撮像素子裏面等)等が挙げられる。
基板上への本発明の組成物の塗布方法としては、スピンコート、スリット塗布、インクジェット法、スプレー塗布、回転塗布、流延塗布、ロール塗布、及びスクリーン印刷法等の各種の塗布方法を適用することができるが、スピンコートが特に好ましい。
基板上に塗布された組成物は、通常、70℃以上110℃以下で2分以上4分以下程度の条件下で乾燥され、組成物層が形成される。
露光工程では、組成物層形成工程において形成された組成物層をマスクを介して活性光線又は放射線を照射することにより露光し、光照射された塗布膜部分だけを硬化させる。
露光は放射線の照射により行うことが好ましく、露光に際して用いることができる放射線としては、特に、g線、h線、及びi線等の紫外線が好ましく用いられ、光源としては高圧水銀灯が好まれる。照射強度は5mJ/cm2以上1500mJ/cm2以下が好ましく、10mJ/cm2以上1000mJ/cm2以下がより好ましい。
露光工程に次いで、現像処理(現像工程)を行い、露光工程における光未照射部分を現像液に溶出させる。これにより、光硬化した部分だけが残る。
現像液としては、有機アルカリ現像液を用いることが望ましい。現像温度としては通常20℃以上30℃以下であり、現像時間は20秒以上90秒以下である。
アルカリ水溶液としては、例えば、無機系現像液としては水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸水素ナトリウム、硅酸ナトリウム、及びメタ硅酸ナトリウムからなる群より選ばれるいずれか1種、有機アルカリ現像液としては、アンモニア水、エチルアミン、ジエチルアミン、ジメチルエタノールアミン、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、テトラプロピルアンモニウムヒドロキシド、テトラブチルアンモニウムヒドロキシド、ベンジルトリメチルアンモニウムヒドロキシド、コリン、ピロール、ピペリジン、及び1,8-ジアザビシクロ-[5,4,0]-7-ウンデセン等からなる群より選ばれるいずれか1種のアルカリ性化合物を、濃度が0.001~10質量%、好ましくは0.005~0.5質量%となるように溶解したアルカリ水溶液が挙げられる。アルカリ水溶液には、例えばメタノール及びエタノール等の水溶性有機溶剤、又は界面活性剤等を適量添加することもできる。なお、このようなアルカリ水溶液からなる現像液を使用した場合には、一般に現像後純水で洗浄(リンス)する。
着色剤として黒色顔料を用いた場合は、上述した硬化膜はいわゆる遮光膜として好適に適用できる。また、このような遮光膜は、固体撮像装置に好適に適用することができる。
以下では、まず、本発明の遮光膜を有する固体撮像装置の第1実施形態について詳述する。
図2及び図3に示すように、固体撮像装置2は、固体撮像素子としてCMOSセンサ3と、このCMOSセンサ3が実装される回路基板4と、回路基板4を保持するセラミック製のセラミック基板5とを備えている。また、固体撮像装置2は、セラミック基板5に保持され、CMOSセンサ3に向かう赤外光(IR)をカットするIRカットフィルタ6と、撮影レンズ7と、この撮影レンズ7を保持するレンズホルダ8と、このレンズホルダ8を移動自在に保持する保持筒9とを備えている。また、CMOSセンサ3に代えて、CCDセンサ又は有機CMOSセンサを設けてもよい。
セラミック基板5は、CMOSセンサ3が挿入される開口5aが形成され、枠状となっており、CMOSセンサ3の側面を囲んでいる。この状態で、CMOSセンサ3が実装された回路基板4は、接着剤(例えば、エポキシ系接着剤、以下同様)によりセラミック基板5に固定されている。回路基板4には、各種回路パターンが形成されている。
撮影レンズ7の背後(図3及び図4における下方)に、CMOSセンサ3が配され、撮影レンズ7とCMOSセンサ3との間に、IRカットフィルタ6が配されている。被写体光は、撮影レンズ7、IRカットフィルタ6を通ってCMOSセンサ3の受光面に入射する。このとき、赤外光は、IRカットフィルタ6によりカットされる。
回路基板4は、固体撮像装置2が搭載される電子機器(例えば、デジタルカメラ)に設けられた制御部に接続され、電子機器から固体撮像装置2に電力が供給される。CMOSセンサ3は、受光面上に多数のカラー画素が二次元に配列されており、各カラー画素は入射光を光電変換し、発生した信号電荷を蓄積する。
固体撮像装置20は、CMOSセンサ3と、回路基板4と、セラミック基板5と、IRカットフィルタ6と、撮影レンズ7と、レンズホルダ8と、保持筒9とを備えている。IRカットフィルタ6の側端面に、全周に亘って上述した遮光膜(遮光層)21が形成されている。撮影レンズ7から出射され、セラミック基板5の前面で反射した反射光R3が、装置内で反射又は屈折を繰り返した後にCMOSセンサ3に入射した場合には、撮影画像でフレアが発生する原因となる。遮光膜21は、CMOSセンサ3に向かう反射光R3等の有害光を遮光する。
固体撮像装置30は、CMOSセンサ3と、回路基板4と、セラミック基板5と、IRカットフィルタ6と、撮影レンズ7と、レンズホルダ8と、保持筒9とを備えている。IRカットフィルタ6の入射面6aの端部及び側端面に、全周に亘って上述した遮光膜(遮光層)31が形成されている。すなわち、第1、第2実施形態を組み合わせたものとなっている。この実施形態では、第1、第2実施形態よりも遮光性能が高くなるので、フレアの発生が確実に抑制される。
固体撮像装置40は、CMOSセンサ3と、回路基板4と、セラミック基板5と、IRカットフィルタ6と、撮影レンズ7と、レンズホルダ8と、保持筒9とを備えている。IRカットフィルタ6の入射面6aの端部及び側端面に、全周に亘って上述した遮光膜(遮光層)31が形成されている。
また、セラミック基板5の内壁面には、遮光膜(遮光層)41が形成されている。撮影レンズ7から出射され、IRカットフィルタ6を通過してセラミック基板5の内壁面で反射した反射光がCMOSセンサ3に入射した場合には、撮影画像のフレアが発生する原因となる。遮光膜41は、セラミック基板5の内壁面よりも遮光性能が高くなるので、フレアの発生が確実に抑制される。
また、本発明の硬化膜は、カラーフィルタにも用いることができる。
また、着色パターン(着色画素)のサイズ(パターン幅)としては、2.5μm以下が好ましく、2.0μm以下がより好ましく、1.7μm以下が特に好ましい。下限は、例えば0.1μm以上とすることができ、0.2μm以上とすることもできる。
本発明の硬化膜(カラーフィルタ、遮光膜等)は、液晶表示装置又は有機エレクトロルミネッセンス表示装置等の、画像表示装置に用いることができる。
また、本発明におけるカラーフィルタは、明るく高精細なCOA(Color-filter On Array)方式にも供することが可能である。COA方式の液晶表示装置にあっては、カラーフィルタに対する要求特性は、前述のような通常の要求特性に加えて、層間絶縁膜に対する要求特性、すなわち低誘電率及び剥離液耐性が必要とされることがある。本発明のカラーフィルタは、耐光性等に優れるので、解像度が高く長期耐久性に優れたCOA方式の液晶表示装置を提供することができる。なお、低誘電率の要求特性を満足するためには、カラーフィルタ層の上に樹脂被膜を設けてもよい。
これらの画像表示方式については、例えば、「EL、PDP、LCDディスプレイ-技術と市場の最新動向-(東レリサーチセンター調査研究部門 2001年発行)」の43ページ等に記載されている。
バックライトに関しては、SID meeting Digest 1380(2005)(A.Konno et.al)、及び、月刊ディスプレイ 2005年12月号の18~24ページ(島 康裕)、同25~30ページ(八木隆明)等に記載されている。
以下に示す2つのステップを経て合成した。
(Step1:含フッ素樹脂1aの合成)
-組成1-
・i6FMA <メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル> 5.98g
・2-ヒドロキシエチルメタクリレート〔モノマー〕 5.98g
・M-5300<ω-カルボキシ-ポリカプロラクトン(n≒2)モノアクリレート>〔東亞合成株式会社製、モノマー〕 2.56g
・2,2’-アゾビス(2-メチルプロピオン酸メチル)〔開始剤〕 0.096g
・プロピレングリコールモノメチルエーテルアセテート〔溶剤〕14.9g
その後、上記で得られた反応液に、2,2’-アゾビス(2-メチルプロピオン酸メチル)0.096gを添加し、90℃に昇温後、2時間加熱し、30質量%の溶液として、下記に示す含フッ素樹脂1aを得た。
上記Step1で得た含フッ素樹脂1aの溶液とジブチルヒドロキシトルエン0.014gとジオクタン酸ジオクチル錫(IV)0.290gとを混合し、50℃で撹拌した。更に、上記で得られた混合液に、メタクリロイルオキシエチルイソシアネート(昭和電工株式会社製、「カレンズMOI」)0.522gを1時間かけて滴下した。滴下終了後、1時間撹拌し、メタクリロイルオキシエチルイソシアネートが消失したことをNMR(核磁気共鳴)で確認し、下記に示す含フッ素樹脂1を得た。
-組成2-
・C6FMA <2-(パーフルオロへキシル)-エチルメタクリレート>〔モノマー〕 5.98g
・HO―MS <2-メタクリロイロキシエチルコハク酸>〔共栄社化学(株) 、モノマー〕 2.56g
・2,2’-アゾビス(2-メチルプロピオン酸メチル)〔開始剤〕 0.096g
・プロピレングリコールモノメチルエーテルアセテート〔溶剤〕14.9g
その後、上記で得られた反応液に、2,2’-アゾビス(2-メチルプロピオン酸メチル)0.096gを添加し、90℃に昇温後、2時間加熱し、30質量%の溶液として、下記に示す含フッ素樹脂2を得た。
含フッ素樹脂2の合成において滴下用モノマーに用いたモノマー及び重合開始剤を、それぞれ下記表1に記載のモノマー及び重合開始剤に替えた以外は、上記合成例2(含フッ素樹脂2の合成方法)と同様の手順により、含フッ素樹脂3~9を得た。
なお、下記表1において、モノマー1、及びモノマー2及び開始剤の「量」の単位は、いずれも「g」である。また、開始剤欄における「量」は、開始剤をモノマーと混合する際の初期添加量「g」を意味する。
なお、表1中、MAAはメタクリル酸を表す。
検出器:示差屈折計(RI検出器)
プレカラム TSKGUARDCOLUMN MP(XL)6mm×40mm〔東ソー(株)製〕
サンプル側カラム:以下4本を直結〔全て東ソー(株)製〕
TSK-GEL Multipore-HXL-M 7.8mm×300mm
リファレンス側カラム:サンプル側カラムに同じ
恒温槽温度:40℃
移動相:テトラヒドロフラン
サンプル側移動層流量:1.0mL/分
リファレンス側移動層流量:0.3mL/分
試料濃度:0.1質量%
試料注入量:100μL
データ採取時間:試料注入後16分~46分
サンプリングピッチ:300msec
-組成-
・(A)チタンブラック(平均一次粒径 30nm)
45部
・(B)分散剤(後述する樹脂2) 13.5部
上記で作製したチタンブラック分散液を用いて、表3の組成になるように各種成分とシクロヘキサノンを混合し、固形分32%である黒色硬化性組成物M-1を得た。
特開2010-106268号公報の段落0338~0340の製造方法に従い(文献中特定樹脂4を参照)、特定樹脂Aを得た。なお、特定樹脂Aは、下記式(T)の骨格を有しており、式中、xは90質量%、yは0質量%、zは10質量%であった。また、特定樹脂Aの重量平均分子量は40000であり、酸価は100mgKOH/gであり、グラフト鎖の原子数(水素原子を除く)は117であった。
特定樹脂Bは特開2013-249417号公報の段落0219~0223の記載を参照(文献中特定樹脂9)して合成した。なお、特定樹脂Bは、下記式(T)の骨格を有しており、式中、xは43質量%、yは49質量%、zは8質量%であった。また特定樹脂Bの重量平均分子量は30000であり、酸価は60mgKOH/gであり、グラフト鎖の原子数(水素原子を除く)は117であった。
上記黒色硬化性組成物M-1の調製において、含フッ素樹脂1を変更した以外は同様の方法により、黒色硬化性組成物M-2~M-9をそれぞれ調製した。ただし実施例7、8の黒色硬化性組成物M-3においては含フッ素樹脂3の組成をそれぞれ18部、25部として調製した。
〔黒色硬化性組成物層形成工程〕
塗布・加熱処理後の膜厚が2.0μmになるように、スピンコートの塗布回転数を調整して、シリコンウエハー〔支持体〕上に、黒色硬化性組成物M-1~M―9のいずれかを均一に塗布し、表面温度120℃のホットプレートにより120秒間加熱処理した。このようにして、膜厚2.0μmの塗膜〔黒色硬化性組成物層〕を得た。
次いで、i線ステッパー、FPA-3000iS+〔キャノン(株)製〕を使用して、線形300μm(幅300μm、長さ4mm)を有するマスクを介して200mJ/cm2の露光量で照射(露光)した。
照射(露光)後に、テトラメチルアンモニウムハイドロオキサイド(TMAH)0.3質量%水溶液を用いて、23℃にて所定時間パドル現像を行った。
更にクリーンオーブンCLH-21CDH(光洋サーモ(株)製)を用いて220℃で300秒間加熱処理を行った。
上記のようにして得られた塗膜及びパターンについて、以下のような評価を行った。
上記のようにして得られた塗膜について、黒色硬化性組成物層形成工程後、露光を行わなかった塗膜について、下記の評価基準により、現像性を評価した。現像は、上記〔現像工程〕に記載の条件で行った。
「A」:30秒以下で現像した(すべて溶解できた)。
「B」:現像できたが、現像に30秒超60秒以下を必要とした。
「C」:現像できたが、現像に60秒超を必要とした。
「D」:現像できなかった。
評価結果を下記表4に示す。尚、表4に記載したフッ素含有ポリマーの重量平均分子量(Mw)及び酸価(mgKOH/g)は、いずれも表2に記載したものと同じである。
反射率評価は作製した硬化膜に対して入射角度5°で400~800nmの光を入射し、波長750nmでの透過率を日立ハイテクノロジー製分光器UV4100により測定した。なお、反射率評価に用いた硬化膜は、上記作成方法において〔露光工程〕を全面露光とした以外は同様に〔ポストベーク工程〕までを行うことで作製した。
結果を表4、及び表5に示す。
「A」:反射率3%以下
「B」:反射率3%超~5%以下
「C」:反射率5%より大きい
上記〔ポストベーク工程〕を経て得られたパターンについて、電子顕微鏡で目視にて観察し、下記の評価基準により、直線性を評価した。
「A」:30秒以下で現像でき、パターンのエッジ部(露光部と未露光部の境界部)がきれいな直線で現像できた。
「B」:現像できたが、パターンのエッジ部が、荒れた形状の直線になった。
「C」:パターンのエッジ部が、現像不良で直線にならなかった。
結果を表5に示す。
また、表4、5において、黒色硬化性組成物中における含フッ素樹脂含有量の異なる実施例3、7、8を対比すると、組成物の全固形分に対して含フッ素樹脂が1~20質量%で含まれることで、現像性、直線性、及び低反射性により優れることが確認された。
また、表4、5において、実施例3、5,6を対比すると、含フッ素樹脂の酸価を70~150mgKOH/gとすることで、現像性、直線性、及び低反射性により優れることが確認された。
また、表4,5において、実施例3と実施例9を対比すると、含フッ素樹脂の重合平均分子量を5,000~50,000とすることで、より優れた現像性及び直線性が得られることが確認された。
また、表4において、実施例2、3、4を対比すると、含フッ素樹脂の長鎖鎖状酸基をより長鎖鎖状(好ましくは総炭素数5以上、より好ましくは総炭素数10以上)とすることで、現像性がより改善されることが確認された。
また、実施例1の黒色硬化性組成物は含フッ素樹脂1が、側鎖に重合性基を有する繰り返し単位(好ましくは式(C)で表される繰り返し単位)を含有することから、耐薬品性にも優れていることが確認された。
実施例1の黒色硬化性組成物により作製した塗布膜は、現像工程で用いた現像液(トラメチルアンモニウムハイドロオキサイド(TMAH)0.3質量%水溶液)を継続して長期間使用し、濃縮された現像液の濃縮液に長時間浸漬しても、ほかのサンプルと比較し、露光部の表面は荒れず、きれいな状態を保った。耐薬品に優れることがわかった。
上記で得られた黒色硬化性組成物M-3(実施例3)をインクジェット法、又はスプレー塗布法をそれぞれ用いて塗布し、同様の評価を行ったところ、各評価で同様の結果が得られた。その後、繰り返し評価を実施した場合に、インクジェット法では吐出曲がり、及びスプレー塗布法で再開時のノズル詰まりが発生する場合があった。
実施例3において、含フッ素樹脂の添加量を3.0部とし、重合性化合物と含フッ素樹脂との重量比(重合性化合物/含フッ素樹脂))を0.7とし、固形物をシクロヘキサノンの量で調整した以外は、同様の方法により黒色硬化性組成物M-3-Aを調製した(黒色硬化性組成物M-3-A中の全固形分に対する含フッ素樹脂3の含有量:3.7質量%)。
得られた黒色硬化性組成物M-3-Aを用い、塗布・加熱処理後の膜厚が3.0μmになるように塗膜〔黒色硬化性組成物層〕を形成した以外は、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3において、含フッ素樹脂の添加量を3.0部とし、重合性化合物と含フッ素樹脂との重量比(重合性化合物/含フッ素樹脂))を2.8とし、固形物をシクロヘキサノンの量で調整した以外は、同様の方法により黒色硬化性組成物M-3-Bを調製した(黒色硬化性組成物M-3-B中の全固形分に対する含フッ素樹脂3の含有量:3.5質量%)。
得られた黒色硬化性組成物M-3-Bを用い、塗布・加熱処理後の膜厚が3.0μmになるように塗膜〔黒色硬化性組成物層〕を形成した以外は、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3において、含フッ素樹脂の添加量を3.0部とし、重合性化合物と含フッ素樹脂との重量比(重合性化合物/含フッ素樹脂))を11とし、固形物をシクロヘキサノンの量で調整した以外は、同様の方法により黒色硬化性組成物M-3-Cを調製した(黒色硬化性組成物M-3-B中の全固形分に対する含フッ素樹脂3の含有量:2.7質量%)。
得られた黒色硬化性組成物M-3-Cを用い、塗布・加熱処理後の膜厚が3.0μmになるように塗膜〔黒色硬化性組成物層〕を形成した以外は、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
また、実施例3の黒色硬化性組成物を用いて、塗布・加熱処理後の膜厚が3.0μmになるように塗膜〔黒色硬化性組成物層〕を形成した以外は、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-1及び実施例3-Bにおいては実施例3と同様の結果(直線性及び低反射性)が得られた。しかし、実施例3-A及び実施例3-Cについては、直線性の評価において、パターンのエッジ部がやや荒れた形状の直線になった。
実施例3-A及び実施例3-Cについて、それぞれ膜厚を2.0μmとして同様の評価を行なったところ、実施例3と同様の結果(直線性及び低反射性)が得られた。
実施例3において、チタンブラックに変えて、カーボンブラック(商品名「カラーブラック S170」、デグサ社製、平均一次粒子径17nm、BET比表面積200m2/g、ガスブラック方式により製造されたカーボンブラック)を使用した以外は同様の方法により黒色硬化性組成物M-3-Dを調製した。
得られた黒色硬化性組成物M-3-Dを用い、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-Dにおいては、低反射性については実施例3と同様の結果が得られたが、直線性の評価において、パターンのエッジ部がやや荒れた形状の直線になった。
実施例3のチタンブラック分散液の作製において、チタンブラックに変えて、ピグメントレッド254(チバスペシャリティケミカルズ社製、商品名BK-CF)を使用した以外は同様にして、顔料分散液R1を得た後、実施例3のチタンブラックを顔料分散液R1に変えた以外は同様の方法により黒色硬化性組成物M-3-Eを調製した。
得られた黒色硬化性組成物M-3-Eを用い、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-Eにおいては、直線性については実施例3と同様の結果が得られたが、低反射の評価において、やや劣る結果であった。
実施例3のチタンブラック 45部を、チタンブラック 40部と、顔料分散液R1 5部に変えた以外は同様にして、顔料分散液R2を得た後、実施例3のチタンブラックを顔料分散液R2に変えた以外は同様の方法により黒色硬化性組成物M-3-Fを調製した。得られた黒色硬化性組成物M-3-Fを用い、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-Fについて、実施例3と同様の評価を行なったところ、実施例3と同様の結果(直線性及び低反射性)が得られた。
また、実施例3と比較し、赤外線領域の波長において光の反射率及び透過率が低く、遮光性に優れることが分かった。
実施例3の重合開始剤をIRGACURE-907(BASFジャパン社製)に変えた以外は同様の方法により黒色硬化性組成物M-3-Fを調製した。
得られた黒色硬化性組成物M-3-Fを用い、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-Fにおいては、低反射性については実施例3と同様の結果が得られたが、直線性の評価において、パターンのエッジ部が荒れた形状の直線となった。
実施例3の溶剤をシクロヘキサノンから、シクロヘキサノンとプロピレングリコールモノメチルエーテルアセテートの質量比で1:1に変えた以外は同様の方法により黒色硬化性組成物M-3-Gを調製した。
得られた黒色硬化性組成物M-3-Gを用い、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-Gについては、実施例3と同様の結果(直線性及び低反射性)が得られた。
実施例3の重合性化合物をKAYARAD DPHA(ジペンタエリスリトールヘキサアクリレート、日本化薬(株)製) 10.0部、及びPET-30(ペンタエリスリトールトリアクリレート、日本化薬(株)製) 8.5部に変えた以外は同様の方法により黒色硬化性組成物M-3-Hを調製した。
得られた黒色硬化性組成物M-3-Hを用い、実施例3と同様の方法により〔黒色硬化性組成物層形成工程〕から〔ポストベーク工程〕までを行い、パターン形成及び評価を行なった。
実施例3-Hについては、実施例3と同様の結果(直線性及び低反射性)が得られた。
3 CMOSセンサ
4 回路基板
5 セラミック基板
5a 開口
5b 内壁面
6 IRカットフィルタ
7 撮影レンズ
8 レンズホルダ
9 保持筒
10 硬化膜
11,21,31,41 遮光膜(遮光層)
12 着色層
14 被覆層
100 基板
Claims (13)
- 前記フッ素含有ポリマーの酸価が70~150mgKOH/gである、請求項1~3のいずれか1項に記載の硬化性組成物。
- 前記フッ素含有ポリマーの含有量が、硬化性組成物中の全固形分に対して、1~20質量%である、請求項1~4のいずれか1項に記載の硬化性組成物。
- 前記フッ素含有ポリマーにおいて、Rfがフッ素原子で置換された総炭素数1~3の1価の有機基である、請求項1~5のいずれか1項に記載の硬化性組成物。
- 前記フッ素含有ポリマーの重量平均分子量が5000~50000である、請求項1~6のいずれか1項に記載の硬化性組成物。
- 前記着色剤が、黒色顔料を含む、請求項1~7のいずれか1項に記載の硬化性組成物。
- スピンコートによって基材上に請求項1~8のいずれか1項に記載の硬化性組成物の組成物層を形成する工程と、
前記組成物層に活性光線又は放射線を照射することにより露光する工程と、
前記露光後の組成物層をアルカリ現像して硬化膜を形成する工程と、を備える硬化膜の製造方法。 - 請求項1~8のいずれか1項に記載の硬化性組成物を硬化してなるカラーフィルタ。
- 請求項1~8のいずれか1項に記載の硬化性組成物を硬化してなる遮光膜。
- 請求項1~8のいずれか1項に記載の硬化性組成物を硬化してなる硬化膜を有する固体撮像素子。
- 請求項1~8のいずれか1項に記載の硬化性組成物を硬化してなる硬化膜を有する画像表示装置。
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