WO2017031828A1 - 一种太阳能电池复合背膜及其制备方法 - Google Patents

一种太阳能电池复合背膜及其制备方法 Download PDF

Info

Publication number
WO2017031828A1
WO2017031828A1 PCT/CN2015/093267 CN2015093267W WO2017031828A1 WO 2017031828 A1 WO2017031828 A1 WO 2017031828A1 CN 2015093267 W CN2015093267 W CN 2015093267W WO 2017031828 A1 WO2017031828 A1 WO 2017031828A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
back film
composite
solar cell
zirconia
Prior art date
Application number
PCT/CN2015/093267
Other languages
English (en)
French (fr)
Inventor
施成军
张津
孟晓华
卢宝荣
Original Assignee
欧贝黎新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 欧贝黎新能源科技股份有限公司 filed Critical 欧贝黎新能源科技股份有限公司
Publication of WO2017031828A1 publication Critical patent/WO2017031828A1/zh

Links

Images

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H01L31/049—Protective back sheets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of solar cell technologies, and in particular, to a solar cell composite back film and a preparation method thereof.
  • the solar photovoltaic module is mainly composed of a glass cover plate, an ethylene-vinyl acetate copolymer (EVA), a battery sheet, a back sheet, a junction box and a frame. Because the back plate supports and protects the battery sheet, and the back plate serves as a packaging material that directly contacts the natural environment of the outside world, its performance directly determines the power generation efficiency and service life of the photovoltaic module, and the back plate must have excellent insulation. Water vapor barrier properties and weather resistance, so the impact of backplane performance on solar photovoltaic modules is very important. The backplane plays a key role in battery life, output power, and safety.
  • EVA ethylene-vinyl acetate copolymer
  • the solar cell backsheet with poor performance is used for 8 to 10 years in a common climate and 5 to 8 years in a special environment (plateau, island, wetland, etc.), that is, delamination, cracking, foaming, and deformation Yellow and other undesirable phenomena, resulting in battery module falling off, battery slip, battery effective output power reduction, etc., and even electric arcing phenomenon, causing battery components to burn and promote fire, resulting in personnel damage and property damage.
  • the existing back sheet is mainly made of polyethylene terephthalate (PET) as a substrate, and composite or coated with a functional fluorine material on one side or both sides, so that the back sheet has good barrier and weather resistance. And insulation properties, therefore, the performance of the fluorine-containing material outside the substrate is particularly critical.
  • PET polyethylene terephthalate
  • Cide No. 201110188877.4 discloses a solar cell backsheet comprising a gas barrier layer, a processing layer and a plurality of outer coating layers, and at least one outer coating layer is a composite film made of polyimide and Teflon.
  • the composite film may be formed by laminating a polyimide film and a Teflon film, or may be a coextruded film of polyimide and Teflon, and the gas barrier layer can effectively block moisture and process.
  • the layer is suitable for lamination processing or provides a buffering effect
  • the polyimide resin has weather resistance property
  • Teflon can further block moisture and ultraviolet rays, but the solar cell prepared by the prior art scheme
  • the back plate has poor heat dissipation and poor anti-pollution ability, which reduces the service life of the solar cell to a certain extent.
  • Cide No. 201310719113.2 discloses a solar cell backsheet comprising a base layer, wherein the base layer is a plastic layer, and the surfaces on both sides of the base layer are respectively connected with a resin layer through an adhesive layer, and the surface of the resin layer is protected.
  • a film, the protective film comprising a silicon oxide coating disposed on a surface of the resin layer, the surface of the silicon oxide coating being connected with a coating layer through another adhesive layer
  • the plastic layer Polyethylene terephthalate is used, the resin layer is a polyvinylidene fluoride resin layer, the adhesive layer is an ethyl acetate layer, and the coating film layer is a polyimide film layer.
  • the solar backing plate prepared by the prior art has good tensile strength, high water vapor transmission rate and high heat shrinkage rate, but there are still problems such as poor heat dissipation and poor anti-fouling ability, which all affect the electrical performance of the solar cell.
  • part of the solar cell back film undergoes yellowing under the irradiation of ultraviolet light, causing the molecular component of the back film layer to be destroyed, the overall performance of the back film is lowered, and the reflectance of the back film is lowered. , affecting the overall output of the component.
  • the heat transfer coefficient of the battery sheet material is poor, the local temperature is too high, which may cause the material to vaporize, so that a bulge appears in the back film, and the bulge pack is gradually enlarged to cause oxidative deterioration of the surrounding material, thereby affecting the service life of the assembly. It can be seen that the development of a solar cell back film with high strength, good moisture barrier performance, high UV resistance, good heat dissipation and good anti-fouling performance has become a technical problem.
  • the present invention provides a solar cell composite back film.
  • a solar cell back film with good insulation performance, anti-aging, good heat dissipation and corrosion resistance can be prepared.
  • the technical solution of the present invention is: a solar cell composite back film, which in turn comprises a first back film, a second back film, a third back film, a first back film and a second back film, a second back film and
  • the third back film further has an adhesive layer, and the first back film is adjacent to the EVA film of the solar cell, wherein the first back film is a polytetrafluoroethylene film; the second back film is a poly pair a composite film of a composite film of ethylene phthalate and gas phase white carbon; the third back film is a composite film composed of polycarbonate-zirconia-polytetrafluoroethylene.
  • the zirconia in the third back film is nano zirconia.
  • the zirconia in the third back film is nano zirconia modified by a hexafluoro propylene oxide oligomer type surfactant, a titanate coupling agent, and a polymer compatibilizer.
  • the polycarbonate is coated on the surface of the type of surfactant zirconia to form a structure in which zirconia is used as a core and polycarbonate is a shell.
  • the first back film may also be a composite film composed of polycarbonate-zirconia-polytetrafluoroethylene instead of the polytetrafluoroethylene film.
  • the invention also discloses a preparation method of the solar cell composite back film, which comprises the following steps:
  • Zirconium oxide modification The nano-zirconia was dried at 110 ° C for 30 min, then placed in a container containing toluene solvent, ultrasonically dispersed for 20 min, then added with a titanate coupling agent, and kept in a water bath at 100 ° C. Hours, naturally cool down, suction filtration, drying, and place the product in a desiccator for use;
  • preparing a third back film polycarbonate-zirconia-polytetrafluoroethylene composite film preparing zirconia-polycarbonate composite particles and polytetrafluoroethylene pellets in a weight ratio of 0.5 to 1:9.5-9 The proportion is placed in a high-speed pulverizer, uniformly mixed, and then the mixture is extruded in a twin-screw extruder and cast into a film; the temperature of each section of the screw in the twin-screw extruder is from the inlet to the outlet. A total of six temperature intervals are set in the hole, which are: 165 ° C, 180 ° C, 190 ° C, 190 ° C, 185 ° C, 170 ° C;
  • preparing a solar cell composite back film after applying a bonding layer on both sides of the second back film polyethylene terephthalate-gas phase silica composite film, then the first back film, the second back film and After the third back film is cured by thermocompression bonding, a composite back film of the solar cell is obtained.
  • the titanate coupling agent is added in an amount of 0.2 to 0.8% by weight based on the weight of the nano zirconia.
  • the acrylic polymer compatibilizer accounts for 1.5-2.8%, preferably 2.0% by weight of the nano-zirconia; the hexafluoropropylene oxide oligomer-type surfactant accounts for 0.3% by weight of the nano-zirconia. -1.2%, preferably 0.6%; the zirconia is 2-4%, preferably 2.5%, based on the total weight of the polycarbonate monomer.
  • the composite film composed of the polycarbonate-zirconia-polytetrafluoroethylene is cast into a film having a thickness of 20 to 45 ⁇ m, preferably 30 ⁇ m.
  • the fumed silica is 1.2-2.4% of the weight of the polyethylene terephthalate, It is preferably 2%.
  • the thickness of the first back film and the third back film is 30 ⁇ ; the thickness of the second back film is 200-300 ⁇ m, further preferably 250 ⁇ m; the adhesive layer is a vinyl acetate copolymer The thickness is 8-12 ⁇ m.
  • the solar cell composite back film provided by the invention adopts a composite film composed of polycarbonate-zirconia-polytetrafluoroethylene, and the prepared solar composite back film has good mechanical properties and higher
  • the temperature is used, and the polarity of the surface of the composite film is also lowered, the adhesion of dust is reduced, the dust deposition on the surface of the back film is reduced, and the service life of the back film is improved.
  • the second back film of the present invention adopts a polyethylene terephthalate-gas phase white carbon black composite film, which has strong resistance to ultraviolet light and has dual effects on the second back film and the third back film. Under the UV light can effectively block the outside of the battery back film, improving the anti-aging ability of the back film.
  • the solar cell back film provided by the invention has high thermal conductivity, and can dissipate the heat generated by the back film as soon as possible, preventing the local temperature of the back film from being too high, generating a bulge and affecting the power of the solar cell.
  • the solar cell back film provided by the invention uses the modified polytetrafluoroethylene film, has superior electrical performance, excellent weathering and aging resistance, low water permeability, can prevent moisture from entering the internal corrosion circuit, and affects the solar cell module. life.
  • the solar cell back film provided by the present invention has high interlayer peel strength.
  • the solar cell back film prepared by the technical scheme of the invention has strong ability of reflecting sunlight, high resistance to high temperature and low temperature, and can also scatter infrared rays, reduce the temperature of the back film, and has good heat dissipation effect, and prolongs the use of the back film. life.
  • FIG. 1 is a schematic structural view of a composite back film of a solar cell provided by the present invention.
  • the reference numerals in the figure illustrate the first back film 1, the second back film 2, and the third back film 3.
  • a solar cell composite back film includes a first back film 1 , a second back film 2 , a third back film 3 , a first back film 1 and a second back film 2 , and a second There is also an adhesive layer 4 between the back film 2 and the third back film 3, and the first back film 1 is adjacent to the EVA film of the solar cell.
  • the first back film is a polytetrafluoroethylene film
  • the second back film is a composite film of a polyethylene terephthalate film and a gas phase white carbon black
  • the third back film is a polycarbonate-zirconia - A composite film composed of polytetrafluoroethylene.
  • the zirconia in the third back film 3 is nano zirconia.
  • the zirconia is nano zirconia modified by a hexafluoro propylene oxide oligomer type surfactant, a titanate coupling agent, and a polymer compatibilizer.
  • the polycarbonate is coated on the surface of the type of surfactant zirconia to form a structure in which zirconia is used as a core and polycarbonate is a shell.
  • the solar cell composite back film provided by the invention adopts a composite film composed of polycarbonate-zirconia-polytetrafluoroethylene, and the prepared solar composite back film has good mechanical properties and higher use temperature. Moreover, the polarity of the surface of the composite film is also reduced, the adhesion of dust is reduced, the dust deposition on the surface of the back film is reduced, and the service life of the back film is improved.
  • the second back film of the invention adopts a polyethylene terephthalate-gas phase white carbon black composite film, which has strong resistance to ultraviolet light, and under the dual action of the second back film and the third back film, The ultraviolet rays are effectively blocked on the outside of the battery back film, and the anti-aging ability of the back film is improved.
  • a solar cell composite back film includes a first back film 1, a second back film 2, a third back film 3, a first back film 1 and a second back film 2, and a second back film.
  • the second back film is a composite film of a polyethylene terephthalate film and a gas phase white carbon black; the first and third back films are composed of polycarbonate-zirconia-polytetrafluoroethylene. Composite film.
  • the zirconia in the first and third back films 3 is nano zirconia.
  • the zirconia is nano zirconia modified by a hexafluoro propylene oxide oligomer type surfactant, a titanate coupling agent, and a polymer compatibilizer.
  • the solar cell back film provided by the invention uses the modified polytetrafluoroethylene film, has superior electrical performance, excellent weathering and aging resistance, low water permeability, prevents moisture from entering the internal corrosion circuit, and affects the life of the solar cell module. Moreover, the solar cell backsheet provided by the present invention has a high interlayer peel strength.
  • a method for preparing a solar cell composite back film comprising: the following steps:
  • Zirconium oxide modification The nano-zirconia was dried at 110 ° C for 30 min, then placed in a container containing toluene solvent, and after ultrasonic dispersion for 20 min, a titanate coupling agent was added (weight accounted for 0.5% by weight of the nano-zirconia) ), kept in a water bath at 100 ° C for 3 hours, naturally cooled, suction filtered, dried, and placed in a desiccator for use;
  • preparing a composite film composed of polycarbonate-zirconia-polytetrafluoroethylene preparing zirconia-polycarbonate composite particles and polytetrafluoroethylene pellets in a weight ratio of 0.5 to 1:9.5 to 9
  • a high-speed pulverizer uniformly mix, and then the mixture is extruded in a twin-screw extruder, and cast into a film with a film thickness of 30 ⁇ m; the temperature of each section of the screw in the twin-screw extruder is from the inlet to the outlet.
  • a total of six temperature intervals are set, in order: 165 ° C, 180 ° C, 190 ° C, 190 ° C, 185 ° C, 170 ° C;
  • preparing a solar cell composite back film after applying a bonding layer on both sides of the second back film polyethylene terephthalate-gas phase silica composite film, then the first back film, the second back film and After the third back film is cured by thermocompression bonding, a composite back film of the solar cell is obtained.
  • the solar cell back film provided by the invention has high thermal conductivity, and can dissipate the heat generated by the back film as soon as possible, preventing the local temperature of the back film from being too high, generating a bulge and affecting the power of the solar cell. Moreover, it has strong ability to reflect sunlight, strong resistance to high and low temperature, and can also scatter infrared rays, reduce the temperature of the back film, and has good heat dissipation effect, which prolongs the service life of the back film.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Photovoltaic Devices (AREA)

Abstract

一种太阳能电池复合背膜，依次包括第一背膜（1）、第二背膜（2）、第三背膜（3），第一背膜和第二背膜之间、第二背膜和第三背膜之间还具有粘结层（4），第一背膜与太阳能电池的乙烯醋酸乙烯共聚物胶膜邻接，其特征在于：第一背膜为聚四氟乙烯膜；第二背膜为聚对苯二甲酸乙二酯膜与气相白炭黑复合而成的复合膜；第三背膜为聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜。还公开了该太阳能电池复合背膜的制备方法。太阳能电池复合背膜，具有良好的力学性能和更高的使用温度，而且也降低了复合膜表面的极性，使灰尘的附着力降低，减小背膜表面灰尘沉积，提升了背膜的使用寿命。

Description

一种太阳能电池复合背膜及其制备方法 技术领域
本发明涉及太阳能电池技术领域，尤其涉及一种太阳能电池复合背膜及其制备方法。
背景技术
太阳能光伏组件主要由玻璃盖板、乙烯－醋酸乙烯共聚物(EVA)、电池片、背板、接线盒和边框等组成。由于背板对电池片起支撑和保护作用，且背板作为直接与外界自然环境大面积接触的封装材料，其性能直接决定了光伏组件的发电效率和使用寿命，背板必须具备优异的绝缘性、水汽阻隔性和耐候性等，因此背板性能对太阳能光伏组件的影响十分重要。背板对电池使用寿命，输出功率，安全可靠性起到关键作用。性能较差的太阳能电池背板在普通气候环境下使用8～10年、在特殊环境(高原、海岛、湿地等环境)下使用5～8年，即出现脱层、龟裂、起泡、变黄等不良现象，从而造成电池模块脱落、电池片滑移、电池有效输出功率降低等情况，甚至出现电打弧现象，引起电池组件燃烧并促发火灾，造成人员损害和财产损失。
现有的背板主要是以聚对苯二甲酸乙二醇酯(PET)为基板，在其单面或双面复合或涂覆具有功能性的氟材料，从而使背板具有良好阻隔、耐候及绝缘性能，因此，基板外面的含氟材料的性能就显得尤为关键。
中国专利201110188877.4公开了一种太阳能电池背板，包括阻气层、耐加工层和若干外覆层，且至少有一层外覆层是由聚酰亚胺与铁氟龙制成的复合膜，所述复合膜可以是由聚酰亚胺膜和铁氟龙膜相贴合所构成，也可以是聚酰亚胺与铁氟龙的共挤出膜，阻气层能够有效阻隔水气，耐加工层适于贴合加工或提供缓冲效果，聚酰亚胺树脂具有耐候性质，可保护阻气层，铁氟龙则可进一步阻绝水气和抗紫外线，但该现有技术的方案制备的太阳能电池背板散热差，抗污能力差，在一定程度了降低了太阳能电池的使用寿命。
中国专利201310719113.2公开了一种太阳能电池背板，包括基层，所述的基层为塑料层，所述的基层两侧的表面分别通过粘合层连接有树脂层，所述的树脂层表面设有保护膜，所述的保护膜包括设置在所述树脂层表面的硅氧化物涂层，所述的硅氧化物涂层表面通过另一层粘合层连接有涂膜层，所述的塑料层 采用聚对苯二甲酸二乙酯，所述的树脂层为聚偏氟乙烯树脂层，所述的粘合层为乙酸乙酯层，所述的涂膜层为聚酰亚胺薄膜层。该现有技术制备的太阳能背板拉伸强度好、水汽透过率高、热收缩率高，但仍然存在着散热差、抗污能力差等问题，这些都会影响太阳能电池的电气性能。
现有技术中，部分太阳能电池背膜(背板)在紫外光的照射下会发生黄变，导致背膜层的分子组成部分被破坏，背膜的整体性能下降，同时背膜的反射率降低，影响组件的整体输出。而且，如果电池片材料的传热系数差，则局部温度过高会导致材料气化，从而在背膜出现鼓包，鼓包还会逐渐扩大致使周围的材料氧化变质，影响组件的使用寿命。可见，开发出一种强度高、水汽阻隔性能好、抗紫外线、散热好、抗污能好的太阳能电池背膜，成为一个技术问题。
发明内容
针对上述技术问题，本发明提供了一种太阳能电池复合背膜。采用本发明的技术方案，可以制备隔绝性能好、抗老化、散热好、耐腐蚀的太阳能电池背膜。
本发明的技术方案是：一种太阳能电池复合背膜，依次包括第一背膜，第二背膜、第三背膜，第一背膜和第二背膜之间、第二背膜和第三背膜之间还具有粘结层，第一背膜与太阳能电池的EVA胶膜邻接，其特征在于：所述第一背膜为聚四氟乙烯膜；所述第二背膜为聚对苯二甲酸乙二脂膜与气相白炭黑复合而成的复合膜；所述第三背膜为聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜。
进一步，所述第三背膜中的氧化锆为纳米氧化锆。
进一步，所述第三背膜中的氧化锆为通过六氟环氧丙烷齐聚物型表面活性剂、钛酸酯偶联剂、高分子相容剂改性后的纳米氧化锆。
进一步，所述聚碳酸酯包覆在所述型表面活性剂氧化锆的表面，形成以氧化锆为核、聚碳酸酯为壳的结构。
进一步，作为本发明一种可选的实施方式，所述第一背膜也可以用聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜来替代聚四氟乙烯膜。
本发明还公开了该太阳能电池复合背膜的制备方法，其特征在于：包括以下步骤：
1)氧化锆改性：将纳米氧化锆在110℃干燥30min，然后放入盛有甲苯溶剂的容器中，超声分散20min后，加入钛酸酯偶联剂，在在100℃的水浴中保持3 小时，自然降温，抽滤，干燥，将产物置于干燥器中备用；
2)制备氧化锆-聚碳酸酯复合粒子：将改性后的氧化锆加入去离子水、丙烯酸高分子相容剂、六氟环氧丙烷齐聚物型表面活性剂，在常温下搅拌30min，使共聚物分散均匀，升温至60℃，再匀速滴加聚碳酸酯单体，同时用机械搅拌引发聚合反应。反应结束后，自然降温至30℃，分离出产物，然后在恒温干燥箱中于50℃干燥4h，即制得氧化锆-聚碳酸酯复合粒子；
3)制备第三背膜聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜：将制备氧化锆-聚碳酸酯复合粒子和聚四氟乙烯粒料以重量比0.5～1：9.5～9的比例放入高速粉碎机中，均匀混合，然后将混料放入双螺杆挤出机中挤出，流延成膜；所述双螺杆挤出机中螺杆各段温度从进料口到出口孔共设置6个温度区间，依次是：165℃、180℃、190℃、190℃、185℃、170℃；
4)制备第二背膜聚对苯二甲酸乙二脂-气相白炭黑复合膜：按照配比称取气相白炭黑，溶于盛有二甲基甲酰胺溶液的容器中，高速搅拌30min，然后加入苯二甲酸乙二脂，置于80℃的水浴中，持续加热搅拌2h，带待聚合物完全溶解后，蒸去二甲基甲酰胺溶液，于50℃温度下真空脱泡0.5-2h，将所得溶液通过静电纺丝工艺形成厚度为200-250μm的薄膜，吹冷风凝固成型，然后用去离子水清洗干净，晾干，即制得聚对苯二甲酸乙二脂与气相白炭黑复合膜。
5)制备太阳能电池复合背膜：在第二背膜聚对苯二甲酸乙二脂-气相白炭黑复合膜的两面涂覆粘结层后，然后将第一背膜、第二背膜和第三背膜通过热压粘合固化后，即制得太阳能电池复合背膜。
其中，
步骤1)中，所述钛酸酯偶联剂的加入量占纳米氧化锆重量的0.2-0.8％。
步骤2)中，所述丙烯酸高分子相容剂占纳米氧化锆重量的1.5-2.8％，优选为2.0％；所述六氟环氧丙烷齐聚物型表面活性剂占纳米氧化锆重量的0.3-1.2％，优选为0.6％；所述氧化锆占聚碳酸酯单体的总重量的为2-4％，优选为2.5％。
步骤3)中，所述聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜流延成膜的厚度为20-45μm，优选为30μm。
所述步骤4)中，所述气相白炭黑为聚对苯二甲酸乙二脂重量的1.2-2.4％， 优选为2％。
步骤5)中，所述第一背膜、第三背膜的厚度为30μ；所述第二背膜的厚度为200-300μm，进一步优选为250μm；所述粘结层为醋酸乙烯脂共聚物，厚度为8-12μm。
与现有技术相比，本发明的有益效果是：
(1)本发明提供的太阳能电池复合背膜，第三背膜采用聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜，制得的太阳能复合背膜具有良好的力学性能和更高的使用温度，而且也降低了复合膜表面的极性，使灰尘的附着力降低，减少背膜表面灰尘沉积，提升了背膜的使用寿命。
(2)本发明的第二背膜采用聚对苯二甲酸乙二脂-气相白炭黑复合膜，对紫外光有很强的抵抗能力，在第二背膜和第三背膜的双重作用下，可将紫外线有效地阻挡在电池背膜的外面，提高了背膜的抗老化能力。
(3)本发明提供的太阳能电池背膜，具有较高的导热能力，可以将背膜产生的热量尽快地散发出去，防止背膜局部温度过高、产生鼓包而影响太阳能电池的功率。
(4)本发明提供的太阳能电池背膜，使用改性后的聚四氟乙烯膜，电气性能优越，耐侯抗老化性能优异，透水率低，可以防止水汽进入内部腐蚀电路，影响太阳能电池组件的寿命。
(5)本发明提供的太阳能电池背膜，具有很高的层间剥离强度。
(6)采用本发明的技术方案制备的太阳能电池背膜，反射阳光能力强，耐高低温度能力强，而且还可以散射红外线，降低了背膜的温度，散热效果好，延长了背膜的使用寿命。
附图说明
图1是本发明提供的太阳能电池复合背膜结构示意图；
图中附图标记说明：第一背膜1、第二背膜2、第三背膜3。
具体实施方式
以下结合附图和实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
实施例1
如图1所示，一种太阳能电池复合背膜，依次包括第一背膜1，第二背膜2、第三背膜3，第一背膜1和第二背膜2之间、第二背膜2和第三背膜3之间还具有粘结层4，第一背膜1与太阳能电池的EVA胶膜邻接。而且，第一背膜为聚四氟乙烯膜；第二背膜为聚对苯二甲酸乙二脂膜与气相白炭黑复合而成的复合膜；第三背膜为聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜。
此外，所述第三背膜3中的氧化锆为纳米氧化锆。该氧化锆为通过六氟环氧丙烷齐聚物型表面活性剂、钛酸酯偶联剂、高分子相容剂改性后的纳米氧化锆。聚碳酸酯包覆在所述型表面活性剂氧化锆的表面，形成以氧化锆为核、聚碳酸酯为壳的结构。
本发明提供的太阳能电池复合背膜，第三背膜采用聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜，制得的太阳能复合背膜具有良好的力学性能和更高的使用温度，而且也降低了复合膜表面的极性，使灰尘的附着力降低，减少背膜表面灰尘沉积，提升了背膜的使用寿命。
本发明的第二背膜采用聚对苯二甲酸乙二脂-气相白炭黑复合膜，对紫外光有很强的抵抗能力，在第二背膜和第三背膜的双重作用下，可将紫外线有效地阻挡在电池背膜的外面，提高了背膜的抗老化能力。
实施例2
参考图1，一种太阳能电池复合背膜，依次包括第一背膜1，第二背膜2、第三背膜3，第一背膜1和第二背膜2之间、第二背膜2和第三背膜3之间还具有粘结层4，第一背膜1与太阳能电池的EVA胶膜邻接。而且，所述第二背膜为聚对苯二甲酸乙二脂膜与气相白炭黑复合而成的复合膜；第一、三背膜为聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜。
此外，所述第一、三背膜3中的氧化锆为纳米氧化锆。该氧化锆为通过六氟环氧丙烷齐聚物型表面活性剂、钛酸酯偶联剂、高分子相容剂改性后的纳米氧化锆。
本发明提供的太阳能电池背膜，使用改性后的聚四氟乙烯膜，电气性能优越，耐侯抗老化性能优异，透水率低，可防止水汽进入内部腐蚀电路，影响太阳能电池组件的寿命。而且，本发明提供的太阳能电池背膜，具有很高的层间剥离强度。
实施例3
一种太阳能电池复合背膜的制备方法，其特征在于：包括以下步骤：
1)氧化锆改性：将纳米氧化锆在110℃干燥30min，然后放入盛有甲苯溶剂的容器中，超声分散20min后，加入钛酸酯偶联剂(重量占纳米氧化锆重量的0.5％)，在在100℃的水浴中保持3小时，自然降温，抽滤，干燥，将产物置于干燥器中备用；
2)制备氧化锆-聚碳酸酯复合粒子：将改性后的氧化锆加入去离子水、丙烯酸高分子相容剂(占纳米氧化锆重量的2.0％)、六氟环氧丙烷齐聚物型表面活性剂(占纳米氧化锆重量的0.6％)，在常温下搅拌30min，使共聚物分散均匀，升温至60℃，再匀速滴加聚碳酸酯单体(氧化锆占聚碳酸酯单体的总重量的为5％)，同时用机械搅拌引发聚合反应，反应结束后，自然降温至30℃，分离出产物，然后在恒温干燥箱中于50℃干燥4h，即制得氧化锆-聚碳酸酯复合粒子；
3)制备聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜：将制备氧化锆-聚碳酸酯复合粒子和聚四氟乙烯粒料以重量比0.5～1：9.5～9的比例放入高速粉碎机中，均匀混合，然后将混料放入双螺杆挤出机中挤出，流延成膜，膜厚为30μm；双螺杆挤出机中螺杆各段温度从进料口到出口孔共设置6个温度区间，依次是：165℃、180℃、190℃、190℃、185℃、170℃；
4)制备聚对苯二甲酸乙二脂-气相白炭黑复合膜：称取占聚对苯二甲酸乙二脂重量2％的气相白炭黑，溶于盛有二甲基甲酰胺溶液的容器中，高速搅拌30min，然后加入苯二甲酸乙二脂，置于80℃的水浴中，持续加热搅拌2h，带待聚合物完全溶解后，蒸去二甲基甲酰胺溶液，于50℃温度下真空脱泡0.5-2h，将所得溶液通过静电纺丝工艺形成厚度为200-250μm的薄膜，吹冷风凝固成型，然后用去离子水清洗干净，晾干，即制得聚对苯二甲酸乙二脂与气相白炭黑复合膜。
5)制备太阳能电池复合背膜：在第二背膜聚对苯二甲酸乙二脂-气相白炭黑复合膜的两面涂覆粘结层后，然后将第一背膜、第二背膜和第三背膜通过热压粘合固化后，即制得太阳能电池复合背膜。
本发明提供的太阳能电池背膜，具有较高的导热能力，可以将背膜产生的热量尽快地散发出去，防止背膜局部温度过高、产生鼓包而影响太阳能电池的功率。而且，反射阳光能力强，耐高低温度能力强，而且还可以散射红外线，降低了背膜的温度，散热效果好，延长了背膜的使用寿命。
上述说明示出并描述了本发明的优选实施例，如前所述，应当理解本发明并非局限于本文所披露的形式，不应看作是对其他实施例的排除，而可用于各种其他组合、修改和环境，并能够在本文所述发明构想范围内，通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围，则都应在本发明所附权利要求的保护范围内。

Claims (10)

  1. 一种太阳能电池复合背膜，依次包括第一背膜(1)，第二背膜(2)、第三背膜(3)，第一背膜(1)和第二背膜(2)之间、第二背膜(2)和第三背膜(3)之间还具有粘结层(4)，第一背膜(1)与太阳能电池的EVA胶膜邻接，其特征在于：所述第一背膜(1)为聚四氟乙烯膜；所述第二背膜(2)为聚对苯二甲酸乙二脂与气相白炭黑复合而成的复合膜；所述第三背膜(3)为聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜。
  2. 根据权利要求要求1所述的太阳能电池复合背膜，其特征在在于：所述第三背膜(3)中的氧化锆为纳米氧化锆。
  3. 根据权利要求要求2所述的太阳能电池复合背膜，其特征在于：所述第三背膜(3)中的氧化锆为通过六氟环氧丙烷齐聚物型表面活性剂、钛酸酯偶联剂、高分子相容剂改性后的纳米氧化锆。
  4. 根据权利要求要求3所述的太阳能电池复合背膜，其特征在于：所述聚碳酸酯包覆在所述型表面活性剂氧化锆的表面，形成以氧化锆为核、聚碳酸酯为壳的结构。
  5. 根据权利要求要求1所述的太阳能电池复合背膜，其特征在于：所述第一背膜(1)用聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜来替代聚四氟乙烯膜。
  6. 一种太阳能电池复合背膜的制备方法，其特征在于：包括以下步骤：
    1)氧化锆改性：将纳米氧化锆在110℃干燥30min，然后放入盛有甲苯溶剂的容器中，超声分散20min后，加入钛酸酯偶联剂，在在100℃的水浴中保持3小时，自然降温，抽滤，干燥，将产物置于干燥器中备用；
    2)制备氧化锆-聚碳酸酯复合粒子：将改性后的氧化锆加入去离子水、丙烯酸高分子相容剂、六氟环氧丙烷齐聚物型表面活性剂，在常温下搅拌30min，使共聚物分散均匀，升温至60℃，再匀速滴加聚碳酸酯单体，同时用机械搅拌引发聚合反应，反应结束后，自然降温至30℃，分离出产物，然后在恒温干燥箱中于50℃干燥4h，即制得氧化锆-聚碳酸酯复合粒子；
    3)制备第三背膜聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜：将制备氧化锆-聚碳酸酯复合粒子和聚四氟乙烯粒料以重量比为0.5～1：9.5～9的比例放入高速粉碎机中，均匀混合，然后将混料放入双螺杆挤出机中挤出，流延成膜；
    4)制备第二背膜聚对苯二甲酸乙二脂-气相白炭黑复合膜：按照配比称取气相白炭黑，溶于盛有二甲基甲酰胺溶液的容器中，高速搅拌30min，然后加入苯二甲酸乙二脂，置于80℃的水浴中，持续加热搅拌2h，带待聚合物完全溶解后，蒸去二甲基甲酰胺溶液，于50℃温度下真空脱泡0.5-2h，将所得溶液通过静电纺丝工艺形成厚度为200-250μm的薄膜，吹冷风凝固成型，然后用去离子水清洗干净，晾干，即制得聚对苯二甲酸乙二脂与气相白炭黑复合膜。
    5)制备太阳能电池复合背膜：在第二背膜(2)的两面涂覆粘结层(4)后，然后将第一背膜(1)、第二背膜(2)和第三背膜(3)通过热压粘合固化后，即制得太阳能电池复合背膜。
  7. 根据权利要求6所述的太阳能电池复合背膜的制备方法，其特征在于：所述步骤3)中，所述聚碳酸酯-氧化锆-聚四氟乙烯组成的复合膜流延成膜的厚度为20-45μm。
  8. 根据权利要求6所述的太阳能电池复合背膜的制备方法，其特征在于：所述步骤4)中所述气相白炭黑的重量为聚对苯二甲酸乙二脂重量的1.2-2.4％。
  9. 根据权利要求6所述的太阳能电池复合背膜的制备方法，其特征在于：所述步骤5)中第一背膜(1)、第三背膜(3)的厚度为30μ，所述第二背膜(2)的厚度为200-300μm。
  10. 根据权利要求6所述的太阳能电池复合背膜的制备方法，其特征在于：所述粘结层(4)为醋酸乙烯脂共聚物，厚度为8-12μm。
PCT/CN2015/093267 2015-08-26 2015-10-29 一种太阳能电池复合背膜及其制备方法 WO2017031828A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201510531990.6A CN105140328B (zh) 2015-08-26 2015-08-26 一种太阳能电池复合背膜及其制备方法
CN2015105319906 2015-08-26

Publications (1)

Publication Number Publication Date
WO2017031828A1 true WO2017031828A1 (zh) 2017-03-02

Family

ID=54725613

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/093267 WO2017031828A1 (zh) 2015-08-26 2015-10-29 一种太阳能电池复合背膜及其制备方法

Country Status (2)

Country Link
CN (1) CN105140328B (zh)
WO (1) WO2017031828A1 (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111334200A (zh) * 2020-04-14 2020-06-26 杭州福斯特应用材料股份有限公司 一种封装胶膜及其制备方法
CN112397600A (zh) * 2019-08-16 2021-02-23 福建金石能源有限公司 一种高防水的柔性太阳能电池的封装材料及其制备方法
CN112701179A (zh) * 2020-12-25 2021-04-23 苏州度辰新材料有限公司 一种用于太阳能电池的背板及制备方法

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105185855B (zh) * 2015-09-17 2017-05-31 广东爱康太阳能科技有限公司 一种低温太阳能电池组件
CN107516686A (zh) * 2016-06-15 2017-12-26 天津栋天新能源科技有限公司 一种太阳能电池用防静电导热粘结材料
CN108212452A (zh) * 2017-11-23 2018-06-29 嘉善东佳新材料科技有限公司 一种光伏添加剂快速制造方法及装置

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101290950A (zh) * 2008-05-23 2008-10-22 嵊州市新化科技有限公司 一种太阳能电池板背膜及其生产工艺
CN103346182A (zh) * 2013-06-07 2013-10-09 浙江帆度光伏材料有限公司 一种太阳能电池板背膜及其生产工艺
CN104109306A (zh) * 2014-06-23 2014-10-22 安徽荣玖光纤通信科技有限公司 一种光纤线缆用绝缘电缆料及其制备方法
CN104403478A (zh) * 2014-11-14 2015-03-11 无锡中洁能源技术有限公司 太阳能电池背板用高耐磨性ptfe涂料及其制备方法
CN104835870A (zh) * 2015-03-26 2015-08-12 乐凯胶片股份有限公司 一种太阳能电池背板

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5127123B2 (ja) * 2005-07-22 2013-01-23 ダイキン工業株式会社 太陽電池のバックシート
CN101423656A (zh) * 2008-12-04 2009-05-06 上海大学 聚碳酸酯/聚酯合金纳米复合材料及其制备方法
CN104022173A (zh) * 2014-06-20 2014-09-03 中天光伏材料有限公司 一种高反射率太阳能电池用一体化背板及其制造方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101290950A (zh) * 2008-05-23 2008-10-22 嵊州市新化科技有限公司 一种太阳能电池板背膜及其生产工艺
CN103346182A (zh) * 2013-06-07 2013-10-09 浙江帆度光伏材料有限公司 一种太阳能电池板背膜及其生产工艺
CN104109306A (zh) * 2014-06-23 2014-10-22 安徽荣玖光纤通信科技有限公司 一种光纤线缆用绝缘电缆料及其制备方法
CN104403478A (zh) * 2014-11-14 2015-03-11 无锡中洁能源技术有限公司 太阳能电池背板用高耐磨性ptfe涂料及其制备方法
CN104835870A (zh) * 2015-03-26 2015-08-12 乐凯胶片股份有限公司 一种太阳能电池背板

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112397600A (zh) * 2019-08-16 2021-02-23 福建金石能源有限公司 一种高防水的柔性太阳能电池的封装材料及其制备方法
CN111334200A (zh) * 2020-04-14 2020-06-26 杭州福斯特应用材料股份有限公司 一种封装胶膜及其制备方法
CN112701179A (zh) * 2020-12-25 2021-04-23 苏州度辰新材料有限公司 一种用于太阳能电池的背板及制备方法
CN112701179B (zh) * 2020-12-25 2022-04-01 苏州度辰新材料有限公司 一种用于太阳能电池的背板及制备方法

Also Published As

Publication number Publication date
CN105140328A (zh) 2015-12-09
CN105140328B (zh) 2017-05-03

Similar Documents

Publication Publication Date Title
WO2017031828A1 (zh) 一种太阳能电池复合背膜及其制备方法
EP1898470B1 (en) Use of a back sheet for photovoltaic modules and resulting photovoltaic module
EP1930953A1 (en) Encapsulation film for photovoltaic module and photovoltaic module
KR101536381B1 (ko) 다층 필름 및 이를 포함하는 광전지 모듈
JP5914224B2 (ja) 太陽電池用保護シートとその製造方法、太陽電池用バックシート、太陽電池モジュール
TWI541313B (zh) 太陽電池用背板及太陽電池模組
US20130340830A1 (en) Solar cell backsheet, producing method of the same, and solar cell module
JP5702116B2 (ja) 太陽電池保護シート及びその製造方法、太陽電池用バックシート、並びに太陽電池モジュール
WO2013024892A1 (ja) 太陽電池用バックシート及びその製造方法、並びに太陽電池モジュール
WO2012063945A1 (ja) 太陽電池用バックシート及び太陽電池モジュール
KR20130135788A (ko) 친환경 광전지 모듈용 백시트 및 이의 제조방법
JP2013042007A (ja) 太陽電池モジュール用バックシートおよび太陽電池モジュール
JP2005322681A (ja) 太陽電池モジュール用バックシート及びこれを用いた太陽電池モジュール
JP2013203852A (ja) ポリマーシート、太陽電池用裏面保護シートおよび太陽電池モジュール
WO2013008945A1 (ja) 太陽電池用ポリマーシート及び太陽電池モジュール
WO2017031827A1 (zh) 太阳能电池复合背板及其制备方法
JP2015509664A (ja) 太陽光モジュール用バックシート及びその製造方法
WO2013024893A1 (ja) 太陽電池用ポリマーシート及びその製造方法、並びに太陽電池モジュール
JP5735462B2 (ja) ポリマーシートとその製造方法、太陽電池用バックシートおよび太陽電池モジュール
WO2021128585A1 (zh) 太阳能电池背板
JP3232550U (ja) 太陽電池バックシート
JP2008211158A (ja) 電気・電子絶縁シート
JP2013026340A (ja) 太陽電池用基材フィルム、太陽電池用バックシートおよび太陽電池モジュール
WO2013024884A1 (ja) 太陽電池モジュール用ポリマーシートとその製造方法、太陽電池モジュール用バックシート及び太陽電池モジュール
KR20170009292A (ko) 이면 시트 및 그 제조방법

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15902098

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 15902098

Country of ref document: EP

Kind code of ref document: A1