WO2017000370A1 - 一种电荷连接层及其制造方法、叠层oled器件 - Google Patents

一种电荷连接层及其制造方法、叠层oled器件 Download PDF

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WO2017000370A1
WO2017000370A1 PCT/CN2015/088206 CN2015088206W WO2017000370A1 WO 2017000370 A1 WO2017000370 A1 WO 2017000370A1 CN 2015088206 W CN2015088206 W CN 2015088206W WO 2017000370 A1 WO2017000370 A1 WO 2017000370A1
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material layer
layer
oled device
type
charge connection
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PCT/CN2015/088206
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English (en)
French (fr)
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徐超
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深圳市华星光电技术有限公司
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Priority to US14/897,689 priority Critical patent/US20170338447A1/en
Publication of WO2017000370A1 publication Critical patent/WO2017000370A1/zh

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • H10K50/14Carrier transporting layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • H10K50/19Tandem OLEDs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/20Changing the shape of the active layer in the devices, e.g. patterning
    • H10K71/211Changing the shape of the active layer in the devices, e.g. patterning by selective transformation of an existing layer
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/20Changing the shape of the active layer in the devices, e.g. patterning
    • H10K71/231Changing the shape of the active layer in the devices, e.g. patterning by etching of existing layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202Conductive
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/85Arrangements for extracting light from the devices
    • H10K50/854Arrangements for extracting light from the devices comprising scattering means
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/30Devices specially adapted for multicolour light emission
    • H10K59/32Stacked devices having two or more layers, each emitting at different wavelengths
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/90Assemblies of multiple devices comprising at least one organic light-emitting element

Definitions

  • the present invention relates to the field of image display technology, and in particular to a charge connection layer, a method of fabricating the same, and a stacked OLED device.
  • OLED displays have a series of advantages such as low cost, low power consumption, fast response, wide viewing angle, high contrast, high brightness and flexibility.
  • advantages such as low cost, low power consumption, fast response, wide viewing angle, high contrast, high brightness and flexibility.
  • the main factors restricting the industrialization of OLEDs are the low luminous efficiency of OLED devices and the short working life of OLED devices.
  • the laminated OLED device can not only effectively improve the brightness and luminous efficiency, but also achieve high brightness at a low current density, thereby avoiding leakage current and electric field breakdown, thereby prolonging the life of the OLED device.
  • the laminated OLED device has a plurality of light emitting units connected in series through a charge connection layer (also referred to as a charge generation layer, abbreviated as CGL), so that all the light emitting units can be driven at the same current density, thereby making the brightness of the laminated OLED device greatly improve.
  • the charge connection layer is a key component of the stacked OLED device, which simultaneously supplies electrons and holes to adjacent light-emitting units. Therefore, the performance of the charge connection layer directly affects the performance of the stacked OLED device.
  • One embodiment of the present invention first provides a charge connection layer including: a first material layer and a second material layer, both of which are formed in the first material layer and the second material layer a raised portion and a recessed portion, wherein a raised portion of the first material layer extends to a recessed portion of the second material layer, and a raised portion of the second material layer extends to the first material layer Depression.
  • the first material layer and the second material layer form a staggered comb-like structure.
  • the first material layer is a P-type material layer, and the second material layer is an N-type material layer; or
  • the first material layer is an N-type material layer
  • the second material layer is a P-type material layer.
  • the P-type dopant material in the P-type material layer comprises any one or more of the following items:
  • the N-type dopant material in the N material layer comprises any one or more of the following items:
  • the raised portion and the recessed portion of the first material layer are formed on a first side of the first material layer, and the second side of the first material layer is flat.
  • the raised portion and the recessed portion of the second material layer are formed on a second side of the second material layer, the first side of the second material layer being flat.
  • the present invention also provides a stacked OLED device comprising: a first light emitting unit, a second light emitting unit, and the charge connecting layer according to any one of the above, wherein the first light emitting unit and The second light emitting unit is connected in series through the charge connection layer.
  • the invention provides a method of making a charge connection layer, the method comprising:
  • Each recess is filled with a second material and a second material unit is formed on the raised portion and the filled recess using the second material.
  • the first material is a P-type material and the second material is an N-type material;
  • the first material is an N-type material and the second material is a P-type material.
  • the junction of P/N type structures in the charge connection layer provided by the present invention for a charge connection layer of the same outer dimension The area (i.e., the interface area of the first material layer and the second material layer) is obviously much larger than the junction area of the P/N type structure in the existing charge connection layer. Therefore, compared with the existing charge connection layer, the charge connection layer provided by the present invention can generate more carriers, thereby effectively improving the performance of the charge connection layer, thereby improving the efficiency and use of the entire stacked OLED device. life.
  • FIG. 1 is a schematic structural view of a conventional stacked OLED device
  • FIG. 2 is a schematic structural view of a conventional charge connection layer
  • FIG. 3 is a schematic structural view of a charge connection layer according to an embodiment of the present invention.
  • FIG. 4 is a flow chart of fabricating a charge connection layer in accordance with one embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a charge connection layer according to another embodiment of the present invention.
  • the aging properties of the stacked OLED device and the conventional OLED device are the same.
  • the initial brightness of the stacked OLED device is relatively large, when converted to the same initial brightness, the lifetime of the stacked OLED device will be greatly extended compared to the conventional OLED device.
  • FIG. 1 shows a schematic structural view of a conventional stacked OLED device.
  • the conventional stacked OLED device includes a cathode 101, a first light emitting unit 102, a charge connection layer 103, a second light emitting unit 104, and an anode 105.
  • the cathode 101 is connected to the first light emitting unit 102
  • the anode 105 is connected to the second light emitting unit 104
  • the charge connecting layer 103 is connected between the first light emitting unit 102 and the second light emitting unit 104.
  • Fig. 2 is a view showing the structure of a conventional charge connection layer.
  • the conventional charge connection layer mainly adopts a structure of a planar heterojunction, and is mainly composed of a P-type material layer and an N-type material layer.
  • both the P-type material layer and the N-type material layer have a planar structure.
  • the charge connection layer functions to connect the individual light-emitting units in the stacked OLED device, but its more important function is to generate carriers and rapidly transport and inject the generated carriers into the light-emitting unit. Therefore, the role of the charge connection layer includes: efficiently generating carriers, rapidly transporting carriers, and efficiently injecting carriers. Whether the charge connection layer can efficiently generate carriers is the key to obtaining high performance stacked OLED devices.
  • the size of the interface area of the P/N type structure restricts its ability to generate carriers. Under the same conditions, the larger the interface area, the stronger the ability of the P/N structure to generate carriers; the smaller the interface area, the weaker the ability of the P/N structure to generate carriers.
  • the main starting point of the present invention in improving the performance of the charge connection layer is how to improve the interface area of the P/N type structure in the charge connection layer.
  • the present embodiment provides a charge connection layer as shown in FIG.
  • the charge connection layer provided in this embodiment includes a first material layer 301 and a second material layer 302.
  • a convex portion is formed in each of the first material layer 301 and the second material layer 302.
  • a recess is also formed in the first material layer 301 and the second material layer 302 with respect to the convex portion.
  • the convex portion of the first material layer 301 extends to the concave portion of the second material layer 302, and the convex portion of the second material layer 302 extends to the depressed portion of the first material layer 301.
  • the first material layer 301 and the second material layer 302 form a staggered comb-like structure.
  • the first The raised portion and the recessed portion of the material layer 301 are formed on the first side of the first material layer 301, and the second side of the first material layer 301 is flat, while the convex portion and the depressed portion of the second material layer 302 are both Formed on a second side of the second material layer, the second material layer 302 The first side is flat.
  • the charge connection layer is usually electrically doped to improve the luminous efficiency of the stacked OLED device. And reduce its driving voltage.
  • the charge connection layer provided in this embodiment adopts a P-type doping and an N-type doping method to improve the electrical properties of the charge connection layer.
  • the first material layer 301 is a P-type material layer
  • the second material layer is an N-type material layer.
  • the P-type dopant material contained in the first material layer is F 4 -TCNQ:m-MTDATA
  • the N-type dopant material contained in the second material layer is Rb 2 CO 3 .
  • the dopant material in the first material layer and/or the second material layer may also be other reasonable materials, and the invention is not limited thereto.
  • any one or more of HAT-CN, FeCl 3 : NPB, and MoO 3 : NPB may be selected as the P-type dopant material in the first material layer, and second.
  • Any one or more of Li, Mg, Ca, Cs, LiF, CsF, Cs 2 CO 3 and CsN 3 may also be selected as the N-type dopant material in the material layer.
  • the first material layer may be an N-type material layer and the second material layer may be a P-type material layer, and the present invention is also not Limited to this.
  • the interface area of the P/N type structure in the charge connection layer provided in this embodiment ie, the first material layer 301 and the second material layer 302
  • the junction area is obviously much larger than the junction area of the P/N type structure in the existing charge connection layer. Therefore, the charge connection layer provided by the present embodiment can generate more carriers than the existing charge connection layer, thereby improving the performance of the stacked OLED device.
  • the present invention also provides a method of manufacturing the above-described charge connection layer, wherein Fig. 4 shows a flow chart of the method in the present embodiment.
  • the method for manufacturing a charge connection layer first forms a first material unit by using a first material, and forms a plurality of protrusions and depressions on the first material unit by using the first material.
  • the recessed portion is then filled with a second material, and a second material unit is formed on the raised portion and the filled recessed portion by the second material, thereby obtaining a desired charge-bonding layer.
  • the above-mentioned convex portion and concave portion may also be formed by etching, and the present invention is not limited thereto.
  • the first material may be a P-type material and the second material may be an N-type material, or the first material may be an N-type material and the second material may be a P-type material. Materials, the invention is not limited thereto.
  • the heights of the respective raised portions may be equal or unequal, and the present invention is not limited thereto.
  • the side of the material unit that is in contact with other material layers (e.g., light-emitting units) in the stacked OLED device may be flat.
  • the first material layer 301 and the second material layer 302 in the charge connection layer may also adopt other reasonable structures and cooperation manners, and the present invention is not limited thereto.
  • the charge connection layer adopts a structural form as shown in FIG. 5 to increase the interface area between the first material layer and the second material layer, thereby increasing the charge generating layer to generate carriers. ability.
  • the embodiment further provides a stacked OLED device using the charge connection layer as described above, and the first light emitting unit and the second light emitting unit in the stacked OLED device are connected in series through the charge connection layer stand up.
  • the number of the light-emitting units included in the stacked OLED device may be three or more, and the light-emitting units are connected in series through a plurality of the above-mentioned charge connection layers.

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
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Abstract

一种电荷连接层(103)及其制造方法和叠层OLED器件,其中,电荷连接层(103)包括:第一材料层(301)和第二材料层(302),在第一材料层(301)和第二材料层(302)中均形成有凸起部和凹陷部,其中,第一材料层(301)的凸起部延伸至第二材料层(302)的凹陷部,第二材料层(302)的凸起部延伸至第一材料层(301)的凹陷部。该电荷连接层(103)能够产生更多的载流子,从而能够有效提高电荷连接层的性能,进而提高了整个叠层OLED器件的效率和使用寿命。

Description

一种电荷连接层及其制造方法、叠层OLED器件
相关技术的交叉引用
本申请要求享有2015年06月30日提交的名称为:“一种电荷连接层及其制造方法、叠层OLED器件”的中国专利申请CN201510372259.3的优先权,其全部内容通过引用并入本文中。
技术领域
本发明涉及图像显示技术领域,具体地说,涉及一种电荷连接层及其制造方法、叠层OLED器件。
背景技术
有机发光二极管(Organic Light-emitting Device,简称为OLED)显示器具有成本低、功耗低、响应速度快、视角广、对比度高、亮度高以及可弯曲等一系列优点,因此被业界普遍视为21世纪最具前途的照明和显示设备之一。目前制约OLED产业化的主要因素是OLED器件的发光效率不高以及OLED器件的工作寿命较短。
为了提高OLED器件的发光效率,叠层OLED器件逐渐取代了传统的OLED器件。通过叠加发光单元,叠层OLED器件不仅能够有效提高亮度和发光效率,还能够实现低电流密度下的高亮度,从而避免漏电流和电场击穿问题,进而使得OLED器件的寿命得以延长。
叠层OLED器件是将多个发光单元通过电荷连接层(也称电荷生成层,简称为CGL)串联起来,使得所有发光单元能够在同一电流密度下进行驱动,从而使得叠层OLED器件的亮度大大提高。电荷连接层是叠层OLED器件的关键部件,它要同时向相邻的发光单元提供电子和空穴,因此电荷连接层性能的好坏直接影响着叠层OLED器件的性能。
因此,能否进一步提高电荷连接层的性能直接关系着叠层OLED显示器的产品竞争力。
发明内容
本发明所要解决的技术问题是为了进一步地提高电荷连接层的性能。为解决上述问 题,本发明的一个实施例首先提供了一种电荷连接层,所述电荷连接层包括:第一材料层和第二材料层,在所述第一材料层和第二材料层中均形成有凸起部和凹陷部,其中,所述第一材料层的凸起部延伸至所述第二材料层的凹陷部,所述第二材料层的凸起部延伸至所述第一材料层的凹陷部。
根据本发明的一个实施例,所述第一材料层与第二材料层形成交错配合的梳齿状结构。
根据本发明的一个实施例,
所述第一材料层为P型材料层,所述第二材料层为N型材料层;或,
所述第一材料层为N型材料层,所述第二材料层为P型材料层。
根据本发明的一个实施例,所述P型材料层中的P型掺杂剂材料包括以下所列项中的任一项或几项:
HAT-CN,FeCl3:NPB,MoO3:NPB和F4-TCNQ:m-MTDATA。
根据本发明的一个实施例,所述N材料层中的N型掺杂剂材料包括以下所列项中的任一项或几项:
Li、Mg、Ca、Cs、LiF、CsF、Cs2CO3、CsN3和Rb2CO3
根据本发明的一个实施例,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
根据本发明的一个实施例,所述第二材料层的凸起部和凹陷部形成在所述第二材料层的第二侧,所述第二材料层的第一侧是平坦的。
本发明还提供了一种叠层OLED器件,所述叠层OLED器件包括:第一发光单元、第二发光单元和如上任一项所述的电荷连接层,其中,所述第一发光单元和第二发光单元通过所述电荷连接层串联。
本发明海提供了一种制造电荷连接层的方法,所述方法包括:
利用第一材料形成第一材料单元,并利用第一材料在所述第一材料单元上形成若干个凸起部和凹陷部;
利用第二材料填充各个凹陷部,并利用所述第二材料在所述凸起部和填充后的凹陷部上形成第二材料单元。
根据本发明的一个实施例,
所述第一材料为P型材料且所述第二材料为N型材料;或,
所述第一材料为N型材料且所述第二材料为P型材料。
对于同样外形尺寸的电荷连接层,本发明所提供的电荷连接层中P/N型结构的交界 面积(即第一材料层与第二材料层的交界面积)显然要远远大于现有的电荷连接层中P/N型结构的交界面积。因此,相较于现有的电荷连接层,本发明所提供的电荷连接层能够产生更多的载流子,从而能够有效提高电荷连接层的性能,进而提高整个叠层OLED器件的效率和使用寿命。
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要的附图做简单的介绍:
图1是现有的叠层OLED器件的结构示意图;
图2是现有的电荷连接层的结构示意图;
图3是根据本发明一个实施例的电荷连接层的结构示意图;
图4是根据本发明一个实施例的制造电荷连接层的流程图;
图5是根据本发明另一个实施例的电荷连接层的结构示意图。
具体实施方式
以下将结合附图及实施例来详细说明本发明的实施方式,借此对本发明如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本发明中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本发明的保护范围之内。
同时,在以下说明中,出于解释的目的而阐述了许多具体细节,以提供对本发明实施例的彻底理解。然而,对本领域的技术人员来说显而易见的是,本发明可以不用这里的具体细节或者所描述的特定方式来实施。
众所周知,空穴和电子复合形成的激子数越多,激子衰变时发出的光子数也就越多,OLED器件的效率也就越高。对于传统的OLED器件来说,在发光区复合形成的激子来自于从阴极和阳极注入的电子和空穴的结合,而且注入的一对电子和空穴最多只能形成一对激子。
然而对于叠层OLED器件来说,注入的一对电子和空穴可以分别与电荷连接层产生的空穴和电子结合形成两对激子。因此,叠层OLED器件的发光亮度和效率会随叠加的 发光单元数目的增加而成倍增加,同时叠层OLED器件的电压也会相应增加。
在相同的电流密度下,叠层OLED器件和传统OLED器件的老化性质是一样的。但由于叠层OLED器件的初始亮度比较大,因此当转换成同样初始亮度时,相较于传统OLED器件,叠层OLED器件的寿命将大大延长。
图1示出了现有的叠层OLED器件的结构示意图。
如图1所示,现有的叠层OLED器件包括:阴极101、第一发光单元102、电荷连接层103、第二发光单元104和阳极105。其中,阴极101与第一发光单元102连接,阳极105与第二发光单元104连接,电荷连接层103连接在第一发光单元102与第二发光单元104之间。
图2示出了现有的电荷连接层的结构示意图。如图2所示,现有的电荷连接层主要采用的是平面异质结的结构,主要由P型材料层和N型材料层构成。其中,在现有的电荷连接层中,P型材料层和N型材料料层均采用平面结构。
电荷连接层在叠层OLED器件中起着连接各个发光单元的作用,但是其更重要的作用是用于产生载流子并将所产生的载流子快速传输和注入到发光单元中。所以,电荷连接层的作用包括:高效地产生载流子、快速地传输载流子和有效地注入载流子。而电荷连接层是否能够高效地产生载流子则是能否获得高性能叠层OLED器件的关键。
由于载流子的产生是在P/N型结构的交界处,因此P/N型结构交界面面积的大小制约着其产生载流子的能力。在相同的条件下,交界面面积越大,P/N型结构产生载流子的能力也就越强;交界面面积越小,P/N型结构产生载流子的能力也就越弱。
通过上述分析,本发明在提高电荷连接层性能时主要的着手点是如何提高电荷连接层中P/N型结构的交界面积。为此,本实施例提供了一种如图3所示的电荷连接层。
如图3所示,本实施例所提供的电荷连接层包括第一材料层301和第二材料层302。其中,在第一材料层301和第二材料层302中均形成有凸起部。相对于凸起部,在第一材料层301和第二材料层302中还形成有凹陷部。其中,第一材料层301的凸起部延伸至第二材料层302的凹陷部,第二材料层302的凸起部延伸至第一材料层301的凹陷部。这样,如图3所示,本实施例中,第一材料层301与第二材料层302便形成了交错配合的梳齿状结构。
同时,为了保证电荷连接层在使用时能够与叠层OLED器件中的其他材料层(例如发光层)紧密贴合,如图3所示,在本实施例所提供的电荷连接层中,第一材料层301的凸起部和凹陷部形成在第一材料层301的第一侧,第一材料层301的第二侧是平坦的,同时,第二材料层302的凸起部和凹陷部均形成在第二材料层的第二侧,第二材料层302 的第一侧是平坦的。
为了提高电荷的注入速度和传输能力,并减少在电荷连接层中的注入层和传输层上的电压降,电荷连接层通常采用电学掺杂的结构,以此来提高叠层OLED器件的发光效率并降低其驱动电压。
本实施例所提供的电荷连接层采用了P型掺杂和N型掺杂的方式来改善电荷连接层的电学性能。其中,第一材料层301为P型材料层,第二材料层为N型材料层。本实施例中,第一材料层中所含有的P型掺杂剂材料为F4-TCNQ:m-MTDATA,第二材料层中所含有的N型掺杂剂材料为Rb2CO3
需要说明的是,在本发明的其他实施例中,第一材料层和/或第二材料层中的掺杂剂材料还可以为其他合理材料,本发明不限于此。例如在本发明的其他实施例中,第一材料层中还可以选用HAT-CN、FeCl3:NPB和MoO3:NPB中的任一项或几项来作为P型掺杂剂材料,第二材料层中还可以选用Li、Mg、Ca、Cs、LiF、CsF、Cs2CO3和CsN3中的任一项或几项来作为N型掺杂剂材料。
同时,还需要说明的是,在本发明的其他实施例所提供的电荷连接层中,还可以是第一材料层为N型材料层而第二材料层为P型材料层,本发明同样不限于此。
对于同样外形尺寸的电荷连接层(在图3中表现为相同宽度),本实施例所提供的电荷连接层中P/N型结构的交界面积(即第一材料层301与第二材料层302的交界面积)显然要远远大于现有的电荷连接层中P/N型结构的交界面积。因此,相较于现有的电荷连接层,本实施例所提供的电荷连接层能够产生更多的载流子,从而提高了叠层OLED器件的性能。
本发明还提供了一种制造上述电荷连接层的方法,其中,图4示出了本实施例中该方法的流程图。
如图4所示,本实施例所提供的电荷连接层的制造方法首先利用第一材料形成第一材料单元,并利用第一材料在第一材料单元上形成若干个凸起部和凹陷部。随后利用第二材料填充上述凹陷部,并利用第二材料在上述凸起部和填充后的凹陷部上形成第二材料单元,从而得到所需要的电荷连接层。当然,在本发明的其他实施例中,上述凸起部和凹陷部还可以是通过刻蚀的方式形成的,本发明不限于此。
需要说明的是,在本发明的不同实施例中,既可以是第一材料为P型材料而第二材料为N型材料,也可以为第一材料为N型材料而第二材料为P型材料,本发明不限于此。
同时,还需要指出的是,在本发明的不同实施例中,各个凸起部的高度既可以相等,也可以不相等,本发明同样不限于此。在这些电荷连接层中,只要保证最后形成的第二材 料单元中用于与叠层OLED器件中的其他材料层(例如发光单元)相接触的一面是平坦的即可。
此外,还需要说明的是,在发明的其他实施例中,电荷连接层中的第一材料层301与第二材料层302也可以采用其他合理的结构以及配合方式,本发明同样不限于此。例如在本发明的一个实施例中,电荷连接层采用了如图5所示的结构形式来增大第一材料层与第二材料层的交界面积,以此提高电荷连接层产生载流子的能力。
本实施例还提供了一种叠层OLED器件,该叠层OLED器件采用了如上所述电荷连接层,而叠层OLED器件中的第一发光单元和第二发光单元则通过该电荷连接层串联起来。当然,在本发明的其他实施例中,叠层OLED器件中所包含的发光单元的数量还可以为3个以上,这些发光单元则是通过多个上述电荷连接层串联起来。
应该理解的是,本发明所公开的实施例不限于这里所公开的特定结构、处理步骤或材料,而应当延伸到相关领域的普通技术人员所理解的这些特征的等同替代。还应当理解的是,在此使用的术语仅用于描述特定实施例的目的,而并不意味着限制。
说明书中提到的“一个实施例”或“实施例”意指结合实施例描述的特定特征、结构或特性包括在本发明的至少一个实施例中。因此,说明书通篇各个地方出现的短语“一个实施例”或“实施例”并不一定均指同一个实施例。
为了方便,在此使用的多个项目、结构单元和/或组成单元可出现在共同列表中。然而,这些列表应解释为该列表中的每个元素分别识别为单独唯一的成员。因此,在没有反面说明的情况下,该列表中没有一个成员可仅基于它们出现在共同列表中便被解释为相同列表的任何其它成员的实际等同物。另外,在此还可以连同针对各元件的替代一起来参照本发明的各种实施例和示例。应当理解的是,这些实施例、示例和替代并不解释为彼此的等同物,而被认为是本发明的单独自主的代表。
此外,所描述的特征、结构或特性可以任何其他合适的方式结合到一个或多个实施例中。在上面的描述中,提供一些具体的细节,例如数量等,以提供对本发明的实施例的全面理解。然而,相关领域的技术人员将明白,本发明无需上述一个或多个具体的细节便可实现,或者也可采用其它方法、组件、材料等实现。在其它示例中,周知的结构、材料或操作并未详细示出或描述以免模糊本发明的各个方面。
虽然上述示例用于说明本发明在一个或多个应用中的原理,但对于本领域的技术人员来说,在不背离本发明的原理和思想的情况下,明显可以在形式上、用法及实施的细节上作各种修改而不用付出创造性劳动。因此,本发明由所附的权利要求书来限定。

Claims (20)

  1. 一种电荷连接层,其中,所述电荷连接层包括:第一材料层和第二材料层,在所述第一材料层和第二材料层中均形成有凸起部和凹陷部,其中,所述第一材料层的凸起部延伸至所述第二材料层的凹陷部,所述第二材料层的凸起部延伸至所述第一材料层的凹陷部。
  2. 如权利要求1所述的电荷连接层,其中,所述第一材料层与第二材料层形成交错配合的梳齿状结构。
  3. 如权利要求1所述的电荷连接层,其中,
    所述第一材料层为P型材料层,所述第二材料层为N型材料层;或,
    所述第一材料层为N型材料层,所述第二材料层为P型材料层。
  4. 如权利要求3所述的电荷连接层,其中,所述P型材料层中的P型掺杂剂材料包括以下所列项中的任一项或几项:
    HAT-CN,FeCl3:NPB,MoO3:NPB和F4-TCNQ:m-MTDATA。
  5. 如权利要求3所述的电荷连接层,其中,所述N材料层中的N型掺杂剂材料包括以下所列项中的任一项或几项:
    Li、Mg、Ca、Cs、LiF、CsF、Cs2CO3、CsN3和Rb2CO3
  6. 如权利要求1所述的电荷连接层,其中,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
  7. 如权利要求2所述的电荷连接层,其中,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
  8. 如权利要求3所述的电荷连接层,其中,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
  9. 如权利要求6所述的电荷连接层,其中,所述第二材料层的凸起部和凹陷部形成在所述第二材料层的第二侧,所述第二材料层的第一侧是平坦的。
  10. 一种叠层OLED器件,其中,所述叠层OLED器件包括:第一发光单元、第二发光单元和电荷连接层,所述第一发光单元和第二发光单元通过所述电荷连接层串联,所述电荷连接层包括:第一材料层和第二材料层,在所述第一材料层和第二材料层中均形成有凸起部和凹陷部,其中,所述第一材料层的凸起部延伸至所述第二材料层的凹陷部,所述第二材料层的凸起部延伸至所述第一材料层的凹陷部。
  11. 如权利要求10所述的叠层OLED器件,其中,所述第一材料层与第二材料层形成交错配合的梳齿状结构。
  12. 如权利要求10所述的叠层OLED器件,其中,
    所述第一材料层为P型材料层,所述第二材料层为N型材料层;或,
    所述第一材料层为N型材料层,所述第二材料层为P型材料层。
  13. 如权利要求12所述的叠层OLED器件,其中,所述P型材料层中的P型掺杂剂材料包括以下所列项中的任一项或几项:
    HAT-CN,FeCl3:NPB,MoO3:NPB和F4-TCNQ:m-MTDATA。
  14. 如权利要求12所述的叠层OLED器件,其中,所述N材料层中的N型掺杂剂材料包括以下所列项中的任一项或几项:
    Li、Mg、Ca、Cs、LiF、CsF、Cs2CO3、CsN3和Rb2CO3
  15. 如权利要求10所述的叠层OLED器件,其中,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
  16. 如权利要求11所述的叠层OLED器件,其中,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
  17. 如权利要求12所述的叠层OLED器件,其中,所述第一材料层的凸起部和凹陷部形成在所述第一材料层的第一侧,所述第一材料层的第二侧是平坦的。
  18. 如权利要求15所述的叠层OLED器件,其中,所述第二材料层的凸起部和凹陷部形成在所述第二材料层的第二侧,所述第二材料层的第一侧是平坦的。
  19. 一种制造电荷连接层的方法,其中,所述方法包括:
    利用第一材料形成第一材料单元,并利用第一材料在所述第一材料单元上形成若干个凸起部和凹陷部;
    利用第二材料填充各个凹陷部,并利用所述第二材料在所述凸起部和填充后的凹陷部上形成第二材料单元。
  20. 如权利要求19所述的方法,其中,
    所述第一材料为P型材料且所述第二材料为N型材料;或,
    所述第一材料为N型材料且所述第二材料为P型材料。
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