WO2016192334A1 - 一种可传输大电流的基于TypeC的USB连接器 - Google Patents

一种可传输大电流的基于TypeC的USB连接器 Download PDF

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Publication number
WO2016192334A1
WO2016192334A1 PCT/CN2015/095350 CN2015095350W WO2016192334A1 WO 2016192334 A1 WO2016192334 A1 WO 2016192334A1 CN 2015095350 W CN2015095350 W CN 2015095350W WO 2016192334 A1 WO2016192334 A1 WO 2016192334A1
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WO
WIPO (PCT)
Prior art keywords
power signal
terminal
grounding
base
usb connector
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PCT/CN2015/095350
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English (en)
French (fr)
Inventor
彭易平
翟重阳
张安定
程正云
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昆山全方位电子科技有限公司
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Application filed by 昆山全方位电子科技有限公司 filed Critical 昆山全方位电子科技有限公司
Priority to KR1020177001495A priority Critical patent/KR101894195B1/ko
Priority to US15/327,377 priority patent/US9780505B2/en
Publication of WO2016192334A1 publication Critical patent/WO2016192334A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/26—Pin or blade contacts for sliding co-operation on one side only
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591—Specific features or arrangements of connection of shield to conductive members
    • H01R13/6597—Specific features or arrangements of connection of shield to conductive members the conductive member being a contact of the connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
    • H01R12/724—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2107/00—Four or more poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • the present invention relates to the field of electrical connectors, and in particular, to a TypeC-based USB connector capable of transmitting a large current.
  • USB Type C connectors are smaller in size and have better mechanical and electrical requirements.
  • major manufacturers have introduced corresponding designs.
  • the new-generation USB Type C connector has a small product, a large number of terminals, and limited space, it is impossible to reduce the resistance of the terminal by the structure. Therefore, it is common practice for the terminal material to select a special copper alloy having a high conductivity. The high cost of the above copper alloys leads to high overall cost of the product.
  • the technical problem to be solved by the present invention is to provide a USB connector based on TypeC, which has a simple structure, low cost, mass production, and can improve the reliability and simplicity of a product passing a large current.
  • the present invention provides a TypeC-based USB connector capable of transmitting a large current, comprising a housing, an upper insertion assembly and a lower insertion assembly, the upper insertion assembly including an upper insulation body and an upper row of conductive terminals
  • the lower insertion assembly includes a lower insulation body, a metal shield layer formed integrally and a lower row of conductive terminals, and the upper row of conductive terminals includes at least an upper ground terminal and an upper power signal terminal, and the lower row of conductive terminals includes at least a ground terminal and a lower power signal terminal, wherein
  • Each of the conductive terminals includes an abutting portion of the front end, a welded portion at the rear end, and a main body portion disposed inside the insulating body and located between the abutting portion and the welded portion;
  • the abutting portion of the lower grounding terminal includes a grounding base and a plate-shaped grounding portion formed by being protruded downward from the grounding base.
  • the grounding portion is in a different plane from the grounding base, and the grounding base is disposed inside the lower insulating body.
  • the grounding portion exposes the lower insulating body for contacting the grounding terminal of the mating connector;
  • the docking portion of the lower power signal terminal includes a power signal base and a plate-shaped power signal portion formed by a downward protruding from the power signal base.
  • the power signal portion is in a different plane from the power signal base, and the power signal base is disposed.
  • the power signal portion exposes the lower insulative housing for contacting the power signal terminal of the mating connector;
  • the grounding base of the lower grounding terminal, the power signal base of the lower power signal terminal, the main body of the lower grounding terminal, and the main body of the lower power signal terminal are all widened portions.
  • the widened portion has a width of 0.50 to 1.00 mm.
  • the widened portion has a width of 0.50 to 0.80 mm.
  • the position of the metal shield layer corresponding to the abutting portion of the lower ground terminal is a grounded base
  • the position of the metal shield layer corresponding to the abutting portion of the lower power signal terminal is a power signal base.
  • the grounding base and the grounding portion are integrally formed, and the power signal base and the power signal portion are integrally formed.
  • the abutting portion of the lower grounding terminal and the main body portion of the lower grounding terminal are integrally formed, and the abutting portion of the lower power signal terminal and the main body portion of the lower power signal terminal are integrally formed.
  • the lower insulating body is provided with an opening corresponding to the grounding portion of the lower grounding terminal, and the grounding portion of the lower grounding terminal passes through the opening to expose the lower insulating body, thereby being opposite to the grounding terminal of the mating connector contact.
  • the lower insulating body is provided with an opening corresponding to the power signal portion of the lower power signal terminal, and the power signal portion of the lower power signal terminal passes through the opening to expose the lower insulating body, thereby being connected to the docking connector
  • the power signal terminals are in contact.
  • the welded portion extends horizontally rearward beyond the insulative body portion.
  • the front end of the housing has an elliptical butt joint for the forward and reverse insertion fit of the mating connector.
  • the grounding terminal and the power signal terminal of the present invention adopt a tearing structure, that is, the abutting portion of the lower grounding terminal includes a grounding base and a plate-shaped grounding portion which is formed to protrude downward from the grounding base, and the grounding portion is in a different plane from the grounding base.
  • the docking portion of the lower power signal terminal includes a power signal base and a plate-shaped power signal portion formed by projecting downward from the power signal base, the power signal portion being in a different plane from the power signal base.
  • the grounding base is disposed inside the lower insulating body, the grounding portion is exposed to the lower insulating body, and is used for contacting the grounding terminal of the mating connector, the grounding base and the grounding portion are integrated;
  • the power signal base is disposed inside the lower insulating body The power signal portion exposes the lower insulating body for contacting the power signal terminal of the mating connector, and the power signal base and the power signal portion are integrated.
  • the grounding base of the lower grounding terminal, the power signal base of the lower power signal terminal, the main body of the lower grounding terminal, and the main body of the lower power signal terminal are all widened portions, so that the area of the grounding terminal and the power signal terminal is larger. It can improve the reliability and simplicity of the product through large current, and effectively solve the problem of excessive temperature when transmitting large current, so as to achieve the purpose of transmitting high current.
  • the utility model has the advantages of simple structure, low cost and mass production.
  • the width of the widened portion is preferably 0.50 to 1.00 mm, and if the width of the widened portion is less than 0.50 mm, it is difficult to transmit a large current, and if the width of the widened portion is larger than 1.00 mm, there is a risk of short-circuiting.
  • FIG. 1 is a perspective assembled view of a USB connector of the present invention
  • Figure 2 is a perspective assembled view of the insertion assembly of the USB connector shown in Figure 1;
  • Figure 3 is an exploded perspective view of the insertion assembly of Figure 2;
  • FIG. 4 is a schematic view showing the integrally formed metal shield layer and the lower row of conductive terminals shown in FIG. 3;
  • Figure 5 is a schematic view of the lower ground terminal shown in Figure 4.
  • Figure 6 is a schematic view of another perspective view of the lower ground terminal shown in Figure 5;
  • Figure 7 is a schematic view of the lower power signal terminal shown in Figure 4.
  • Figure 8 is a schematic illustration of another perspective of the lower power signal terminal shown in Figure 7.
  • Figure 9 is a molded metal shield layer and a lower row of conductive terminals shown in Figure 4 installed Schematic diagram of the edge body.
  • the present invention provides a TypeC-based USB connector capable of transmitting a large current, comprising a housing 1, an upper insertion assembly 2 and a lower insertion assembly 3, the upper insertion assembly 2 including an upper insulating body 21,
  • the lower conductive component 22 includes a lower insulating body 31, an integrally formed metal shield layer and a lower row of conductive terminals 32.
  • the upper row of conductive terminals 22 includes at least an upper ground terminal 23 and an upper power signal terminal 24.
  • the lower row of conductive terminals 32 includes at least a lower ground terminal 33 and a lower power signal terminal 34, wherein each of the conductive terminals includes an abutting portion of the front end, a welded portion at the rear end, and is disposed inside the insulating body and located at the butting portion and the soldering portion The main body between.
  • the lower grounding terminal 33 includes an abutting portion 331 at the front end, a welded portion 332 at the rear end, and a main body portion 333 disposed inside the insulating body and located between the abutting portion and the welded portion, and the welded portion 332 is lower.
  • the grounding terminal 33 extends horizontally rearward beyond the lower insulative housing 31;
  • the lower power signal terminal 34 includes a front end abutting portion 341, a rear end soldering portion 342, and a body disposed inside the insulative housing and located between the abutting portion and the soldering portion In the portion 343, the soldering portion 342 extends the lower power source signal terminal 34 horizontally rearward beyond the portion of the lower insulating body 31.
  • the abutting portion 331 of the lower grounding terminal 33 includes a grounding base 331A and a plate-shaped grounding portion 331B which is formed to protrude downward from the grounding base 331A.
  • the grounding portion 331B and the grounding base 331A are in different planes.
  • the grounding base 331A is disposed inside the lower insulating body 31, and the grounding portion 331B exposes the lower insulating body 31 for contacting the grounding terminal of the mating connector, that is, the lower grounding terminal 33 of the present invention is used. Tearing the structure.
  • the abutting portion 341 of the lower power signal terminal 34 includes a power signal base 341A and a plate-shaped power signal portion 341B which is formed by projecting downward from the power signal base 341A, and the power signal portion 341B and the power source
  • the signal base 341A is in a different plane
  • the power signal base 341A is disposed inside the lower insulating body 31, and the power signal portion 341B exposes the lower insulating body. 31, for contacting the power signal terminal of the docking connector. That is, the lower power signal terminal 34 of the present invention employs a tearing structure.
  • the metal shield layer and the lower row of conductive terminals 32 are an integral structure.
  • the position of the metal shield layer corresponding to the abutting portion 331 of the lower ground terminal 33 is the ground base 331A; the metal shield layer corresponds to the mating portion 341 of the lower power signal terminal 34.
  • the position is the power signal base 341A.
  • a preferred embodiment of the lower insulating body 31 is exposed as a ground portion 331B of the lower ground terminal 33.
  • the lower insulating body 31 is provided with an opening corresponding to the ground portion 331B of the lower ground terminal 33.
  • the grounding portion 331B of the terminal 33 passes through the opening to expose the lower insulating body 31 to be in contact with the grounding terminal of the mating connector;
  • a preferred embodiment of the lower insulating body 31 is exposed as the power signal portion 341B of the lower power signal terminal 34, and the lower insulating body 31 is provided with an opening corresponding to the power signal portion 341B of the lower power signal terminal 34, the lower power source
  • the power signal portion 341B of the signal terminal 34 passes through the opening to expose the lower insulating body 31, thereby coming into contact with the power signal terminal of the mating connector.
  • grounding portion 331B and the power signal portion 341B a person skilled in the art can form a tearing structure by a punching process of the metal shielding layer, and the stamping and shearing process is mature, simple in operation, and mass-produced. Further, the grounding portion 331B and the power source signal portion 341B formed by press shearing have a substantially plate-like structure, and the structure is simple and highly implementable, and is suitable for mass production and reduction in production cost.
  • the ground base 331A of the lower ground terminal 33, the power signal base 341A of the lower power signal terminal 34, the main body portion 333 of the lower ground terminal 33, and the main body portion 343 of the lower power signal terminal 34 are all widened portions.
  • the width of the widened portion is preferably 0.50 to 1.00 mm, and if the width of the widened portion is less than 0.50 mm, it is difficult to transmit a large current, and if the width of the widened portion is larger than 1.00 mm, there is a risk of short circuit. More preferably, the widened portion has a width of 0.50 to 0.80 mm.
  • the grounding base of the lower grounding terminal, the power signal base of the lower power signal terminal, the main body of the lower grounding terminal, and the main body of the lower power signal terminal are both
  • the widened portion makes the area of the grounding terminal and the power signal terminal larger, which can improve the reliability and simplicity of the product through large current, and effectively solve the problem of excessive temperature when transmitting a large current, thereby achieving the purpose of transmitting high current.
  • grounding base 331A and the grounding portion 331B of the present invention are integrally formed and electrically
  • the source signal base 341A and the power signal portion 341B are integrally formed, and the abutting portion 331 of the lower ground terminal 33 and the main body portion 333 of the lower ground terminal 33 are integrally formed, and the abutting portion 341 of the lower power signal terminal 34 and the lower power signal terminal 34 are formed.
  • the main body portion 343 is integrally formed, which simplifies the structure, reduces the volume, and ensures reliability and high efficiency in transmitting a high current.
  • the front end of the casing 1 has an elliptical butt joint port for positive and negative insertion fit of the mating connector, and has the advantage of convenient use for both forward and reverse insertion.
  • FIG. 1-9 is an embodiment of the present invention applied to a USB connector.
  • the USB connector shown in FIG. 1-9 has a total of 10 terminals, and the upper row of conductive terminals 22 includes an upper ground terminal and an upper portion.
  • the power signal terminal, the upper CC terminal, the upper D+ terminal, and the upper D- terminal, and the lower row conductive terminal 32 includes a lower ground terminal, a lower power signal terminal, a lower CC terminal, a lower D+ terminal, and a lower D-terminal.
  • the present invention is also applicable to other types of USB connectors, such as a 12-terminal USB connector, a 14-terminal USB connector, and a 16-terminal USB connector, but is not limited thereto.
  • the upper row of conductive terminals 22 includes an upper ground terminal, an upper power signal terminal, an upper CC terminal, an upper power signal terminal, and an upper ground terminal
  • the lower row of conductive terminals 32 includes a lower ground.
  • the upper row of conductive terminals 22 includes an upper ground terminal, an upper power signal terminal, an upper CC terminal, The upper D+ terminal, the upper D-terminal, the upper power signal terminal and the upper ground terminal, and the lower row of the conductive terminal 32 includes a lower ground terminal, a lower power signal terminal, a lower CC terminal, a lower power signal terminal, and a lower ground terminal.
  • the upper row of conductive terminals 22 includes an upper ground terminal, an upper power signal terminal, an upper CC terminal, an upper D+ terminal, an upper D-terminal, an upper power signal terminal, and an upper ground terminal.
  • the lower row of conductive terminals 32 includes a lower ground terminal, a lower power signal terminal, a lower CC terminal, a lower D+ terminal, a lower D-terminal, a lower power signal terminal, and a lower ground terminal.
  • the upper row of conductive terminals 22 includes an upper ground terminal, an upper power signal terminal, an upper RFU terminal, an upper D+ terminal, an upper D-terminal, an upper CC terminal, and an upper power signal terminal.
  • the upper grounding terminal, the lower row of conductive terminals 32 includes a lower grounding terminal, a lower power signal terminal, a lower CC terminal, a lower D+ terminal, a lower D-terminal, a lower CC terminal, a lower power signal terminal, and a lower ground terminal.
  • CC terminal Configuration Channel, detection terminal
  • D+ terminal Physical half of the USB 2.0 different pair, positive signal terminal
  • D-terminal Negative half of the USB 2.0 different pair
  • RFU terminal Reserved for future use, spare terminal

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

本发明提供一种可传输大电流的基于TypeC的USB连接器，其中，下接地端子的对接部包括接地基体和自接地基体向下凸起形成的板状的接地部，接地部与接地基体处于不同平面，接地基体设于下绝缘本体的内部，接地部露出下绝缘本体；下电源信号端子的对接部包括电源信号基体和自电源信号基体向下凸起形成的板状的电源信号部，电源信号部与电源信号基体处于不同平面，电源信号基体设于下绝缘本体的内部，电源信号部露出下绝缘本体；下接地端子的接地基体、下电源信号端子的电源信号基体、下接地端子的主体部、下电源信号端子的主体部均为加宽部。采用本发明，可以改善产品通过大电流的可靠性和简易性。

Description

一种可传输大电流的基于TypeC的USB连接器 技术领域
本发明涉及电连接器技术领域，特别涉及一种可传输大电流的基于TypeC的USB连接器。
背景技术
随着电子行业的科学技术的飞速发展，电子产品越来越轻薄短小，这样对电子的零组件的尺寸要求越来越小，连接器行业也首当其冲。新一代USB Type C连接器的尺寸更小，对机械性能，电气要求更好，为了保证产品传输大电流的可靠性，各大厂家纷纷推出相应的设计。但是，由于新一代USB Type C连接器的产品小，端子数量多，空间有限，无法通过结构减小端子的电阻，故现有的普遍做法是端子材料选择导电率较高的特殊铜合金，然而上述铜合金的成本高，导致产品的整体成本居高不下。
发明内容
本发明所要解决的技术问题在于，提供一种基于TypeC的USB连接器，其结构简单、成本低、可大规模量产，且可以改善产品通过大电流的可靠性和简易性。
为达到上述技术效果，本发明提供了一种可传输大电流的基于TypeC的USB连接器，包括壳体、上插入组件和下插入组件，所述上插入组件包括上绝缘本体、上排导电端子，所述下插入组件包括下绝缘本体、成型为一体的金属屏蔽层及下排导电端子，所述上排导电端子至少包括上接地端子和上电源信号端子，所述下排导电端子至少包括下接地端子和下电源信号端子，其中，
每一导电端子包括前端的对接部，后端的焊接部，及设在绝缘本体的内部且位于对接部和焊接部之间的主体部；
所述下接地端子的对接部包括接地基体和自接地基体向下凸起形成的板状的接地部，所述接地部与接地基体处于不同平面，所述接地基体设于下绝缘本体的内部，所述接地部露出下绝缘本体，用于与对接连接器的接地端子相接触；
所述下电源信号端子的对接部包括电源信号基体和自电源信号基体向下凸起形成的板状的电源信号部，所述电源信号部与电源信号基体处于不同平面，所述电源信号基体设于下绝缘本体的内部，所述电源信号部露出下绝缘本体，用于与对接连接器的电源信号端子相接触；
所述下接地端子的接地基体、下电源信号端子的电源信号基体、下接地端子的主体部、下电源信号端子的主体部均为加宽部。
作为上述方案的改进，所述加宽部的宽度为0.50～1.00mm。
作为上述方案的改进，所述加宽部的宽度为0.50～0.80mm。
作为上述方案的改进，所述金属屏蔽层对应下接地端子的对接部的位置为接地基体；
所述金属屏蔽层对应下电源信号端子的对接部的位置为电源信号基体。
作为上述方案的改进，所述接地基体和接地部为一体成型，所述电源信号基体和电源信号部为一体成型。
作为上述方案的改进，所述下接地端子的对接部与下接地端子的主体部为一体成型，所述下电源信号端子的对接部与下电源信号端子的主体部为一体成型。
作为上述方案的改进，所述下绝缘本体设有与下接地端子的接地部相对应的开口，所述下接地端子的接地部通过开口以露出下绝缘本体，从而与对接连接器的接地端子相接触。
作为上述方案的改进，所述下绝缘本体设有与下电源信号端子的电源信号部相对应的开口，所述下电源信号端子的电源信号部通过开口以露出下绝缘本体，从而与对接连接器的电源信号端子相接触。
作为上述方案的改进，所述焊接部为水平向后延伸超出绝缘本体部分。
作为上述方案的改进，所述壳体的前端具有椭圆形的对接框口，用于对接连接器的正反插入配合。
实施本发明，具有以下有益效果：
本发明的接地端子和电源信号端子采用撕破结构，即下接地端子的对接部包括接地基体和自接地基体向下凸起形成的板状的接地部，所述接地部与接地基体处于不同平面；下电源信号端子的对接部包括电源信号基体和自电源信号基体向下凸起形成的板状的电源信号部，所述电源信号部与电源信号基体处于不同平面。
其中，接地基体设于下绝缘本体的内部，接地部露出下绝缘本体，用于与对接连接器的接地端子相接触，接地基体与接地部为一体结构；电源信号基体设于下绝缘本体的内部，电源信号部露出下绝缘本体，用于与对接连接器的电源信号端子相接触，电源信号基体和电源信号部为一体结构。同时，下接地端子的接地基体、下电源信号端子的电源信号基体、下接地端子的主体部、下电源信号端子的主体部均为加宽部，使接地端子和电源信号端子的面积更大，可以改善产品通过大电流的可靠性和简易性，有效解决传输大电流时温度过高的问题，从而达到传输高电流的目的。而且，本实用新型结构简单、成本低、可大规模量产。
进一步，加宽部的宽度优选为0.50～1.00mm，若加宽部的宽度小于0.50mm，则难以传输大电流，若加宽部的宽度大于1.00mm，存在短路的风险。
附图说明
图1是本发明USB连接器的立体组合图；
图2是图1所示USB连接器的插入组件的立体组合图；
图3是图2所示插入组件的立体分解图；
图4是图3所示的成型为一体的金属屏蔽层及下排导电端子的示意图；
图5是图4所示的下接地端子的示意图；
图6是图5所示的下接地端子的另一视角的示意图；
图7是图4所示的下电源信号端子的示意图；
图8是图7所示的下电源信号端子的另一视角的示意图。
图9是图4所示的成型为一体的金属屏蔽层及下排导电端子安装在下绝 缘本体上的示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明作进一步地详细描述。仅此声明，本发明在文中出现或即将出现的上、下、左、右、前、后、内、外等方位用词，仅以本发明的附图为基准，其并不是对本发明的具体限定。
参见图1至3，本发明提供了一种可传输大电流的基于TypeC的USB连接器，包括壳体1、上插入组件2和下插入组件3，上插入组件2包括上绝缘本体21、上排导电端子22，下插入组件3包括下绝缘本体31、成型为一体的金属屏蔽层及下排导电端子32，所述上排导电端子22至少包括上接地端子23和上电源信号端子24，所述下排导电端子32至少包括下接地端子33和下电源信号端子34，其中，每一导电端子包括前端的对接部，后端的焊接部，及设在绝缘本体的内部且位于对接部和焊接部之间的主体部。
具体的，参见图4，下接地端子33包括前端的对接部331，后端的焊接部332，及设在绝缘本体的内部且位于对接部和焊接部之间的主体部333，焊接部332为下接地端子33水平向后延伸超出下绝缘本体31部分；下电源信号端子34包括前端的对接部341，后端的焊接部342，及设在绝缘本体的内部且位于对接部和焊接部之间的主体部343，焊接部342为下电源信号端子34水平向后延伸超出下绝缘本体31部分。
参见图5-6，所述下接地端子33的对接部331包括接地基体331A和自接地基体331A向下凸起形成的板状的接地部331B，所述接地部331B与接地基体331A处于不同平面，所述接地基体331A设于下绝缘本体31的内部，所述接地部331B露出下绝缘本体31，用于与对接连接器的接地端子相接触，也就是说，本发明的下接地端子33采用撕破结构。
参见图7-8，所述下电源信号端子34的对接部341包括电源信号基体341A和自电源信号基体341A向下凸起形成的板状的电源信号部341B，所述电源信号部341B与电源信号基体341A处于不同平面，所述电源信号基体341A设于下绝缘本体31的内部，所述电源信号部341B露出下绝缘本体 31，用于与对接连接器的电源信号端子相接触。也就是说，本发明的下电源信号端子34采用撕破结构。
需要说明的是，金属屏蔽层及下排导电端子32为一体结构，金属屏蔽层对应下接地端子33的对接部331的位置为接地基体331A；金属屏蔽层对应下电源信号端子34的对接部341的位置为电源信号基体341A。
参见图9，作为下接地端子33的接地部331B露出下绝缘本体31的一优选实施例，所述下绝缘本体31设有与下接地端子33的接地部331B相对应的开口，所述下接地端子33的接地部331B通过开口以露出下绝缘本体31，从而与对接连接器的接地端子相接触；
作为下电源信号端子34的电源信号部341B露出下绝缘本体31的一优选实施例，所述下绝缘本体31设有与下电源信号端子34的电源信号部341B相对应的开口，所述下电源信号端子34的电源信号部341B通过开口以露出下绝缘本体31，从而与对接连接器的电源信号端子相接触。
关于接地部331B、电源信号部341B的制作成型，本领域技术人员在金属屏蔽层通过冲压的剪切工艺即可形成撕破结构，冲压剪切工艺技术成熟，操作简单，可量产。并且，冲压剪切形成的接地部331B、电源信号部341B为一大致的板状结构，该结构简单，可实施性高，适合大规模量产，降低生产成本。
所述下接地端子33的接地基体331A、下电源信号端子34的电源信号基体341A、下接地端子33的主体部333、下电源信号端子34的主体部343均为加宽部。所述加宽部的宽度优选为0.50～1.00mm，若加宽部的宽度小于0.50mm，则难以传输大电流，若加宽部的宽度大于1.00mm，存在短路的风险。更佳的，所述加宽部的宽度为0.50～0.80mm。
由于本发明的下接地端子和下电源信号端子采用撕破结构，且下接地端子的接地基体、下电源信号端子的电源信号基体、下接地端子的主体部、下电源信号端子的主体部均为加宽部，使接地端子和电源信号端子的面积更大，可以改善产品通过大电流的可靠性和简易性，有效解决传输大电流时温度过高的问题，从而达到传输高电流的目的。
进一步，本实用新型的接地基体331A和接地部331B为一体成型，电 源信号基体341A和电源信号部341B为一体成型，下接地端子33的对接部331与下接地端子33的主体部333为一体成型，下电源信号端子34的对接部341与下电源信号端子34的主体部343为一体成型，可以简化结构，减少体积，并保证传输高电流时的可靠性和高效性。
所述壳体1的前端具有椭圆形的对接框口，用于对接连接器的正反插入配合，具有正反插均适用的使用便捷性优势。
需要说明的是，图1-9是本发明应用于一种USB连接器的实施方式，图1-9所示的USB连接器共含有10个端子，上排导电端子22包括上接地端子、上电源信号端子、上CC端子、上D+端子和上D-端子，下排导电端子32包括下接地端子、下电源信号端子、下CC端子、下D+端子和下D-端子。
本发明还可以应用于其他类型的USB连接器，例如12个端子的USB连接器，14个端子的USB连接器，16个端子的USB连接器，但不限于此。
当本发明应用于12个端子的USB连接器时，上排导电端子22包括上接地端子、上电源信号端子、上CC端子、上电源信号端子和上接地端子，下排导电端子32包括下接地端子、下电源信号端子、下CC端子、下D+端子、下D-端子、下电源信号端子和下接地端子；或者，上排导电端子22包括上接地端子、上电源信号端子、上CC端子、上D+端子、上D-端子、上电源信号端子和上接地端子，下排导电端子32包括下接地端子、下电源信号端子、下CC端子、下电源信号端子和下接地端子。
当本发明应用于14个端子的USB连接器时，上排导电端子22包括上接地端子、上电源信号端子、上CC端子、上D+端子、上D-端子、上电源信号端子和上接地端子，下排导电端子32包括下接地端子、下电源信号端子、下CC端子、下D+端子、下D-端子、下电源信号端子和下接地端子。
当本发明应用于16个端子的USB连接器时，上排导电端子22包括上接地端子、上电源信号端子、上RFU端子、上D+端子、上D-端子、上CC端子、上电源信号端子和上接地端子，下排导电端子32包括下接地端子、下电源信号端子、下CC端子、下D+端子、下D-端子、下CC端子、下电源信号端子和下接地端子。
还需要说明的是，CC端子，D+端子、D-端子、RFU端子的含义分别如 下：CC端子(Configuration Channel、检测端子)，D+端子(Positive half of the USB 2.0 different pair，正信号端子)、D-端子(Negative half of the USB 2.0 different pair，负信号端子)、RFU端子(Reserved for future use，备用端子)。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (10)

  1. 一种可传输大电流的基于TypeC的USB连接器，包括壳体、上插入组件和下插入组件，所述上插入组件包括上绝缘本体、上排导电端子，所述下插入组件包括下绝缘本体、成型为一体的金属屏蔽层及下排导电端子，所述上排导电端子至少包括上接地端子和上电源信号端子，所述下排导电端子至少包括下接地端子和下电源信号端子，其特征在于，
    每一导电端子包括前端的对接部，后端的焊接部，及设在绝缘本体的内部且位于对接部和焊接部之间的主体部；
    所述下接地端子的对接部包括接地基体和自接地基体向下凸起形成的板状的接地部，所述接地部与接地基体处于不同平面，所述接地基体设于下绝缘本体的内部，所述接地部露出下绝缘本体，用于与对接连接器的接地端子相接触；
    所述下电源信号端子的对接部包括电源信号基体和自电源信号基体向下凸起形成的板状的电源信号部，所述电源信号部与电源信号基体处于不同平面，所述电源信号基体设于下绝缘本体的内部，所述电源信号部露出下绝缘本体，用于与对接连接器的电源信号端子相接触；
    所述下接地端子的接地基体、下电源信号端子的电源信号基体、下接地端子的主体部、下电源信号端子的主体部均为加宽部。
  2. 如权利要求1所述的USB连接器，其特征在于，所述加宽部的宽度为0.50～1.00mm。
  3. 如权利要求2所述的USB连接器，其特征在于，所述加宽部的宽度为0.50～0.80mm。
  4. 如权利要求1所述的USB连接器，其特征在于，所述金属屏蔽层对应下接地端子的对接部的位置为接地基体；
    所述金属屏蔽层对应下电源信号端子的对接部的位置为电源信号基体。
  5. 如权利要求1所述的USB连接器，其特征在于，所述接地基体和接地 部为一体成型，所述电源信号基体和电源信号部为一体成型。
  6. 如权利要求1或5所述的USB连接器，其特征在于，所述下接地端子的对接部与下接地端子的主体部为一体成型，所述下电源信号端子的对接部与下电源信号端子的主体部为一体成型。
  7. 如权利要求1所述的USB连接器，其特征在于，所述下绝缘本体设有与下接地端子的接地部相对应的开口，所述下接地端子的接地部通过开口以露出下绝缘本体，从而与对接连接器的接地端子相接触。
  8. 如权利要求1或7所述的USB连接器，其特征在于，所述下绝缘本体设有与下电源信号端子的电源信号部相对应的开口，所述下电源信号端子的电源信号部通过开口以露出下绝缘本体，从而与对接连接器的电源信号端子相接触。
  9. 如权利要求1所述的USB连接器，其特征在于，所述焊接部为水平向后延伸超出绝缘本体部分。
  10. 如权利要求1所述的USB连接器，其特征在于，所述壳体的前端具有椭圆形的对接框口，用于对接连接器的正反插入配合。
PCT/CN2015/095350 2015-06-05 2015-11-24 一种可传输大电流的基于TypeC的USB连接器 WO2016192334A1 (zh)

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CN203398366U (zh) * 2013-04-27 2014-01-15 蔡添庆 一种电连接器
CN204720620U (zh) * 2015-06-05 2015-10-21 昆山全方位电子科技有限公司 一种可传输大电流的基于TypeC的USB连接器
CN105006668A (zh) * 2015-06-05 2015-10-28 昆山全方位电子科技有限公司 一种可传输大电流的基于TypeC的USB连接器

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CN105006668A (zh) 2015-10-28
KR20170013396A (ko) 2017-02-06
KR101894195B1 (ko) 2018-09-04
US20170201052A1 (en) 2017-07-13
US9780505B2 (en) 2017-10-03

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