WO2016192295A1 - 多机任意移动换模车 - Google Patents
多机任意移动换模车 Download PDFInfo
- Publication number
- WO2016192295A1 WO2016192295A1 PCT/CN2015/093596 CN2015093596W WO2016192295A1 WO 2016192295 A1 WO2016192295 A1 WO 2016192295A1 CN 2015093596 W CN2015093596 W CN 2015093596W WO 2016192295 A1 WO2016192295 A1 WO 2016192295A1
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- positioning
- frame
- disposed
- machine
- rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
Definitions
- the invention relates to a changeover car, in particular to a multi-machine arbitrary mobile die-changing car suitable for small and medium-sized injection molding machines and presses.
- the large-scale injection molding machine has gradually adopted the die-changing trolley system.
- These die-changing trolleys usually occupy a large area, which is a special die-changing trolley built for a large injection molding machine, and the small injection molding machine is replaced by a mold.
- the problem of small space, high input cost, and low utilization rate has been artificially changed.
- high altitude hoisting is required, and the mold temperature is high.
- the manual mold change not only has a high risk factor, but also has a long mold change time, which delays production and reduces production efficiency. Meanwhile, since the manual mold change has no central positioning system, The mold change is inaccurate, and it is easy to damage the injection gun and damage the equipment.
- the invention provides a multi-machine arbitrary mobile die-changing car with convenient movement, convenient operation, fast and accurate positioning.
- the multi-machine arbitrarily moves the changeover car, including the frame, and the moving mechanism for driving the wheel is arranged under the frame, the lifting mechanism for lifting the conveying roller path is arranged on the frame, and one side of the frame is provided for the changing car a positioning mechanism positioned with the injection molding machine;
- the positioning mechanism includes at least one positioning rod and a positioning rod, the positioning rod is vertically disposed on one side of the frame, and the positioning rod is vertically disposed on the other side of the frame, and is positioned The rod is used in conjunction with a positioning groove fixed to the ground.
- the moving mechanism comprises a battery, a first motor and a wheel
- the battery provides electric power to drive the wheel to rotate
- the wheel is disposed at the bottom of the frame
- a control box is fixed on the frame, the battery and the first motor
- a power source of the lifting mechanism is disposed in the control box.
- the lifting mechanism comprises a hydraulic system, a second motor and a set of conveying rollers, a hydraulic system for powering the conveying roller table is arranged below the conveying roller, and a second motor controls the rollers in the conveying roller respectively. Rotating about its own axis, a second motor is disposed within the control box.
- the positioning groove is fixedly disposed at the front end of the injection molding machine, and the positioning rod is inserted into the positioning groove, and the positioning groove is disposed in the same direction as the conveying roller path.
- one end of the positioning groove is provided with an opening, and the other end is movably mounted with a positioning screw, and the positioning screw is horizontally disposed through the groove wall of the positioning groove.
- the positioning rod is a straight rod.
- the positioning rod When in use, the positioning rod is inserted into a positioning hole disposed on the ground, the positioning rod is fixed by the fixing clip, the fixing clip is disposed on the frame, and the positioning rod is arranged Set up to hold the clip Raised.
- an operating lever for controlling the frame is provided on one side of the frame.
- the lifting mechanism comprises a hydraulic system and a set of conveyor rollers, and a hydraulic system for powering the conveyor rollers is disposed below the conveyor rollers, and the rollers in the conveyor rollers are respectively rotatable about their own axes.
- the setting surface of the positioning plunger on the frame is the same surface as the setting surface of the operating rod on the frame.
- a switch for controlling each device in the control box is disposed outside the control box.
- the working principle of the invention is: setting a positioning groove in front of the injection molding machine/press machine, and moving the mold changing car to the injection molding machine to be changed by the operating rod, pushing the changing car to the position between the injection molding machine and the positioning groove, thereby ensuring The direction of the conveying roller is consistent with the long side of the positioning groove, so that the positioning rod is inserted into the positioning groove from the opening of the positioning groove. After adjusting the position, the top end of the positioning rod is inserted into the empty positioning hole at the front end of the injection molding machine.
- the two guarantee the fixing of the changeover car; the hydraulic lifting system is lifted up to the set position by the switch to stop, and the mold on the changeover car is manually or driven by the second motor to the injection molding machine through the conveying roller; When finished, remove the positioning and move the change car to another location.
- the positioning slot, the positioning rod and the positioning rod are arranged to achieve the fixing of the entire device
- the whole system has a simple structure, can realize mechanical semi-automatic mold change, and reduces the risk factor of manual mold change;
- Figure 1 is a front elevational view of a mold changer of the present invention
- Figure 2 is a side view of the mold changer of the present invention.
- Figure 3 is a structural view of a positioning groove in the present invention.
- Figure 4 is a structural view of a mold changer in the present invention.
- Positioning rod 1. Conveying roller, 3. Positioning rod, 4. Operating rod, 5. Steering wheel, 6. Control box, 7. Fixing clip.
- the multi-machine arbitrarily moves the changeover car, including the frame with the rectangular parallelepiped, the moving mechanism on the frame, the lifting mechanism for lifting the conveying roller, and the molding machine for injection molding.
- the positioning mechanism of the machine positioning; the moving mechanism comprises a battery, a first motor and a wheel, the battery provides electric power to drive the wheel to rotate, the wheel is arranged at the bottom of the frame, and a control box 6 is fixed on the frame, the battery, the first A power source of the motor and the lifting mechanism is disposed in the control box, and the operating rod is movably mounted on one side of the control box, and the bottom end of the operating rod is fixedly fixed on the side wall of the control box, and is manually changed by moving the operating rod 4 and the wheel
- the movement of the mold car has five wheels, one of which is disposed at the lower end of the operating rod 4 as the steering wheel 5, and the other four wheels are fixed under the frame, which is the directional wheel, the first motor drives the wheel to walk or the person pushes the
- the positioning mechanism comprises a positioning groove, two positioning rods 1 and a positioning rod 3, the positioning rod 1 and the positioning rod 3 are vertically arranged on the frame, and the positioning groove is a positioning block with a groove in the middle.
- the positioning groove is fixedly disposed at the front end of the injection molding machine, and the positioning rod is inserted into the positioning groove; one end of the positioning groove is provided with an opening, and the other end is horizontally movable to install a positioning screw, and when the positioning rod slides into the positioning groove, the positioning screw is determined by the positioning screw
- the positioning rod stops at the position; the positioning groove is set in the same direction as the conveying roller.
- the positioning rod 3 is arranged on the frame; the positioning rod 3 is a straight rod, the positioning rod 3 is fixed by the fixing clip, the fixing clip is arranged on the frame, and the positioning rod is arranged for clamping and fixing
- the protrusion of the clip 7 is horizontally fixed with a handle at the top end of the positioning rod for conveniently operating the positioning rod.
- the bottom end of the positioning rod is inserted into the positioning hole fixed in front of the injection molding machine; the operation rod 4
- the setting surface is perpendicular to the conveying roller table, and the positioning plunger 3 is disposed on one side of the operating rod 4, and the setting surface of the positioning rod 1 on the frame is perpendicular to the horizontal plane of the conveying direction of the conveying roller.
- the lifting mechanism comprises a hydraulic lifting system, a second motor and a conveying roller 2, the conveying roller 2 is horizontally arranged on the hydraulic lifting system, and the second motor controls each roller in the conveying roller to rotate around its own axis, and the second motor is arranged at In the control box, the electric drive conveyor roller rotates thereby, and the push mold is realized.
- a switch for controlling the start and stop of the first motor, the start and stop of the second motor, and the start and stop of the hydraulic lifting system in the control box are disposed outside the control box 6.
- Multi-machine arbitrarily moving changeover car including a frame with a rectangular parallelepiped, a moving mechanism on the frame, a lifting mechanism for lifting the conveying roller, and a positioning mechanism for positioning the changing car and the injection molding machine;
- the utility model comprises a battery, a first motor and a wheel, wherein the battery provides electric power to drive the wheel to rotate, the wheel is arranged at the bottom of the frame, a control box 6 is fixed on the frame, and the power source of the battery, the first motor and the lifting mechanism It is arranged in the control box, and the operating lever is movably mounted on one side of the control box.
- the bottom end of the operating rod is fixedly fixed on the side wall of the control box, and the movement of the changing car is manually realized by moving the operating rod 4 and the wheel.
- One of them is disposed at the lower end of the operating lever 4 as a steering wheel 5,
- the remaining four wheels are fixed under the frame, which is a directional wheel.
- the first motor drives the wheel to walk or the person pushes the wheel to walk to the injection molding machine, and the side plates for decoration are arranged on both sides of the frame.
- the positioning mechanism includes a positioning groove, two positioning rods 1 and a positioning rod 3, and the positioning rod 1 and the positioning rod 3 are vertically disposed on the frame, and the positioning groove is a groove in the middle.
- the positioning block is fixedly disposed at the front end of the injection molding machine, and the positioning rod is inserted into the positioning groove; one end of the positioning groove is provided with an opening, and the other end is horizontally movable to install a positioning screw, and is positioned when the positioning rod slides into the positioning groove
- the screw determines the stop position of the positioning rod; the positioning groove is arranged in the same direction as the conveying roller.
- the positioning rod 3 is arranged on the frame; the positioning rod 3 is a straight rod, the positioning rod 3 is fixed by the fixing clip, the fixing clip is arranged on the frame, and the positioning rod is arranged for clamping and fixing
- the protrusion of the clip 7 is horizontally fixed with a handle at the top end of the positioning rod for conveniently operating the positioning rod.
- the operation rod 4 The setting surface is perpendicular to the conveying roller, the operating lever realizes up and down, left and right direction control and traction of the changing car on the setting surface thereof, the positioning plunger 3 is disposed on one side of the operating rod 4, and the positioning rod 1 is on the frame
- the setting surface is perpendicular to the horizontal plane of the conveying roller conveying direction.
- the lifting mechanism comprises a hydraulic lifting system and a conveying roller 2, and the conveying roller 2 is horizontally arranged on the hydraulic lifting system, and each roller in the conveying roller can be rotated around its own axis, and is arranged outside the control box 6 for control and control
- the first motor in the box starts and stops and the hydraulic lifting system starts and stops the switch.
- a positioning groove is arranged in front of the injection molding machine, and the changeover car is pushed between the injection molding machine and the positioning groove by moving the changeover car to the injection molding machine to be changed by the operation lever 4 to ensure the conveying roller.
- the direction of the track 2 is consistent with the long side of the positioning groove, so that the positioning rod 1 is inserted into the positioning groove from the opening of the positioning groove, and the initial position of the positioning screw is used for positioning, and after adjusting the position, the top end of the positioning rod is inserted.
- the two guarantee the fixing of the changeover car; the hydraulic lifting system is lifted up to the set position by the switch to stop, and the mold on the changeover car is manually or driven by the second motor.
- the conveyor roller is transported to the injection molding machine; after completion, the positioning is removed and the changeover car is moved to another location.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明公开了多机任意移动换模车，包括车架，车架下设置有用于驱动车轮的移动机构，车架上设置有用于升降输送辊道的升降机构，车架的一侧设有用于将换模车与注塑机定位的定位机构；定位机构包括至少一根定位杆和定位插杆，定位杆竖直设置在车架的一个侧面，定位插杆活动竖直设置在车架的另一个侧面上，定位杆和固定在地面上的定位槽相配合使用。本发明的有益效果是：可采用人工驱动车轮或者第一电机驱动车轮，实现省时省力；通过在换模车上设置用于将换模车与注塑机定位的定位机构实现了精确换模；定位槽、定位杆和定位插杆的设置实现了整个装置的固定；整个换模车可实现任意移动，满足多台注塑机的模具更换。
Description
本发明涉及一种换模车，特别涉及一种适用于中小型注塑机、压力机的多机任意移动换模车。
现在大型注塑机换模已经逐步采用换模台车系统，这些换模台车通常占地面积大，是针对某一大型注塑机而建的专用的换模台车，而小型注塑机由于换模空间小，投入成本高，利用率低等问题，一直采用人工换模。然后由于现场空间小，需要高空吊装，而且模具温度较高，人工换模不但危险系数高，而且换模时间长，耽误了生产，降低了生产效率；同时，由于人工换模没有中心定位系统，造成换模不精确，容易碰坏注射枪，损坏设备。
发明内容
本发明为了提供一种移动方便、操作方便的、定位快速准确的多机任意移动换模车。
为了达成上述目的，本发明采用如下技术方案：
多机任意移动换模车，包括车架，车架下设置有用于驱动车轮的移动机构，车架上设置有用于升降输送辊道的升降机构，车架的一侧设有用于将换模车与注塑机定位的定位机构；定位机构包括至少一根定位杆和定位插杆，定位杆竖直设置在车架的一个侧面，定位插杆活动竖直设置在车架的另一个侧面上，定位杆和固定在地面上的定位槽相配合使用。
进一步地，移动机构包括蓄电池、第一电机和车轮，蓄电池为第一电机提供电力驱动车轮转动，车轮设置在所述车架的底部，在车架上固定设置一个控制箱，蓄电池、第一电机和所述升降机构的动力源设置在控制箱内。
进一步地，升降机构包括液压系统、第二电机和一组输送辊道，用于为输送辊道升降提供动力的液压系统设置在输送辊道的下方，第二电机控制输送辊道内各根辊子分别绕着自身轴线旋转，第二电机设置在所述控制箱内。
进一步地，定位槽固定设置在注塑机前端，所述定位杆插入到定位槽内，定位槽与输送辊道同方向设置。
进一步地，定位槽的一端设有开口，另一端活动安装一个定位螺杆，定位螺杆穿过定位槽的槽壁水平设置。
进一步地，定位插杆为一根直杆，在使用时，定位插杆插入到设置在地面上的定位孔，定位插杆通过固定夹活动固定，固定夹设置在车架上，在定位插杆上设置用于卡住固定夹
的凸起。
进一步地，在车架的一侧设有用于控制所述车架的操作杆。
可选地，升降机构包括液压系统和一组输送辊道，用于为输送辊道升降提供动力的液压系统设置在输送辊道的下方，输送辊道内各根辊子分别可以绕着自身轴线旋转。
进一步地，定位插杆在所述车架上的设置面与所述操作杆在车架上的设置面为同一个面。
进一步地，在所述控制箱外设置用于控制控制箱内各个设备的开关。
本发明的工作原理是：在注塑机/压力机的前方设置定位槽，通过操作杆移动换模车到要换模具的注塑机前，将换模车推至注塑机与定位槽之间，保证输送辊道的方向与定位槽的长边保证一致，使得定位杆从定位槽的开口处划入定位槽内，调整好位置后，将定位插杆的顶端插入到注塑机前端的空地处定位孔中，二者保证换模车的固定；通过开关控制液压升降系统向上提升到设定位置后停止，手动或者由第二电机驱动将换模车上的模具通过输送辊道输送到注塑机上；完成后，移除定位，将换模车移动到其它地方。
本发明的有益效果是：
1)通过第一电机控制换模车的移动，实现换模车移动省时省力；
2)通过在换模车上设置用于将换模车与注塑机定位的定位机构实现了精确换模；
3)定位槽、定位杆和定位插杆的设置实现了整个装置的固定；
4)整个系统结构简单，能够实现机械半自动换模，降低了人工换模的危险系数；
5)整个换模车可实现任意移动，满足多台注塑机的模具更换。
图1是本发明中换模车的主视图；
图2是本发明中换模车的侧视图；
图3是本发明中定位槽的结构图；
图4是本发明中换模车的结构图；
其中：1.定位杆，2.输送辊道，3.定位插杆，4.操作杆，5.转向轮，6.控制箱，7.固定夹。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整的描述。
实施例1
如图1-4所示，多机任意移动换模车，包括以呈长方体的车架，在车架上设置移动机构、用于提升输送辊道的升降机构和用于将换模车与注塑机定位的定位机构；移动机构包括蓄电池、第一电机和车轮，蓄电池为第一电机提供电力驱动车轮转动，车轮设置在车架的底部，在车架上固定设置一个控制箱6，蓄电池、第一电机和升降机构的动力源设置在控制箱内，在控制箱的一侧活动安装操作杆，操作杆的底端活动固定在控制箱的侧壁上，人工通过移动操作杆4和车轮实现换模车的移动，车轮共有五个，其中一个设置在操作杆4的下端为转向轮5，其余四个车轮固定在车架下方，为定向轮，第一电机驱动车轮行走或者人推动车轮行走到注塑机前，在车架的两个侧面设置用于装饰的侧板。
定位机构包括定位槽、两根定位杆1和一根定位插杆3，所述定位杆1和定位插杆3竖直设置在所述车架上，定位槽为一块中间有一条槽的定位块，定位槽固定设置在注塑机前端，定位杆插入到定位槽内；定位槽的一端设有开口，另一端水平活动安装一个定位螺杆，当定位杆滑入到定位槽内时，通过定位螺杆确定定位杆停止位置；定位槽与输送辊道同方向设置。
定位插杆3活动设置在车架上；定位插杆3为一根直杆，定位插杆3通过固定夹活动固定，固定夹设置在车架上，在定位插杆上设置用于卡住固定夹7的凸起，在定位插杆的顶端水平固定一个把手，方便操作定位插杆，在固定时，将定位插杆的底端插入到固定在注塑机前方的定位孔中；操作杆4的设置面与输送辊道垂直，定位插杆3设置在操作杆4的一侧，定位杆1在车架上的设置面与输送辊道输送方向所在水平面垂直。
升降机构包括液压升降系统、第二电机和输送辊道2，输送辊道2水平设置在液压升降系统上，第二电机控制输送辊道内各根辊子分别绕着自身轴线旋转，第二电机设置在控制箱内，由此实现电动驱动输送辊道旋转，实现推模。
在所述控制箱6外设置用于控制控制箱内第一电机启停、第二电机启停和液压升降系统启停的开关。
实施例2
多机任意移动换模车，包括以呈长方体的车架，在车架上设置移动机构、用于提升输送辊道的升降机构和用于将换模车与注塑机定位的定位机构；移动机构包括蓄电池、第一电机和车轮，蓄电池为第一电机提供电力驱动车轮转动，车轮设置在车架的底部，在车架上固定设置一个控制箱6，蓄电池、第一电机和升降机构的动力源设置在控制箱内，在控制箱的一侧活动安装操作杆，操作杆的底端活动固定在控制箱的侧壁上，人工通过移动操作杆4和车轮实现换模车的移动，车轮共有五个，其中一个设置在操作杆4的下端为转向轮5，
其余四个车轮固定在车架下方，为定向轮，第一电机驱动车轮行走或者人推动车轮行走到注塑机前，在车架的两个侧面设置用于装饰的侧板。
定位机构包括定位槽、两根定位杆1和一根定位插杆3，所述定位杆1和定位插杆3竖直设置在所述车架上，所述定位槽为一块中间有一条槽的定位块，定位槽固定设置在注塑机前端，定位杆插入到定位槽内；定位槽的一端设有开口，另一端水平活动安装一个定位螺杆，当定位杆滑入到定位槽内时，通过定位螺杆确定定位杆停止位置；定位槽与输送辊道同方向设置。
定位插杆3活动设置在车架上；定位插杆3为一根直杆，定位插杆3通过固定夹活动固定，固定夹设置在车架上，在定位插杆上设置用于卡住固定夹7的凸起，在定位插杆的顶端水平固定一个把手，方便操作定位插杆，在固定时，将定位插杆的底端插入到固定在注塑机前方的定位孔中；操作杆4的设置面与输送辊道垂直，操作杆在其设置面上实现上下、左右的方向控制和对换模车的牵引，定位插杆3设置在操作杆4的一侧，定位杆1在车架上的设置面与输送辊道输送方向所在水平面垂直。
升降机构包括液压升降系统和输送辊道2，输送辊道2水平设置在液压升降系统上，输送辊道内各根辊子分别可以绕着自身轴线旋转，在所述控制箱6外设置用于控制控制箱内第一电机启停和液压升降系统启停的开关。
在两个实施例中，在注塑机的前方设置定位槽，通过操作杆4移动换模车到要换模具的注塑机前，将换模车推至注塑机与定位槽之间，保证输送辊道2的方向与定位槽的长边保证一致，使得定位杆1从定位槽的开口处划入定位槽内，利用定位螺杆的端面进行初步定位，调整好位置后，将定位插杆的顶端插入到注塑机前端的空地处定位孔中，二者保证换模车的固定；通过开关控制液压升降系统向上提升到设定位置后停止，手动或者由第二电机驱动将换模车上的模具通过输送辊道输送到注塑机上；完成后，移除定位，将换模车移动到其它地方。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。
Claims (10)
- 多机任意移动换模车，其特征在于，包括车架，车架下设置有用于驱动车轮的移动机构，车架上设置有用于升降输送辊道的升降机构，车架的一侧设有用于将换模车与注塑机定位的定位机构；定位机构包括至少一根定位杆和定位插杆，定位杆竖直设置在车架的一个侧面，定位插杆活动竖直设置在车架的另一个侧面上，定位杆和固定在地面上的定位槽相配合使用。
- 如权利要求1所述的多机任意移动换模车，其特征在于，所述移动机构包括蓄电池、第一电机和车轮，蓄电池为第一电机提供电力驱动车轮转动，车轮设置在所述车架的底部，在车架上固定设置一个控制箱，蓄电池、第一电机和所述升降机构的动力源设置在控制箱内。
- 如权利要求1所述的多机任意移动换模车，其特征在于，所述升降机构包括液压系统、第二电机和一组输送辊道，用于为输送辊道升降提供动力的液压系统设置在输送辊道的下方，第二电机控制输送辊道内各根辊子分别绕着自身轴线旋转，第二电机设置在所述控制箱内。
- 如权利要求1所述的多机任意移动换模车，其特征在于，所述定位槽固定设置在注塑机前端，所述定位杆插入到定位槽内，所述定位槽与所述输送辊道同方向设置。
- 如权利要求1或4所述的多机任意移动换模车，其特征在于，所述定位槽的一端设有开口，另一端活动安装一个定位螺杆，定位螺杆穿过定位槽的槽壁水平设置。
- 如权利要求1所述的多机任意移动换模车，其特征在于，所述定位插杆为一根直杆，在使用时，定位插杆插入到设置在地面上的定位孔，定位插杆通过固定夹活动固定，固定夹设置在车架上，在定位插杆上设置用于卡住固定夹的凸起。
- 如权利要求1所述的多机任意移动换模车，其特征在于，在所述车架的一侧设有用于控制所述车架的操作杆。
- 如权利要求1所述的多机任意移动换模车，其特征在于，升降机构包括液压系统和一组输送辊道，用于为输送辊道升降提供动力的液压系统设置在输送辊道的下方，输送辊道内各根辊子分别可以绕着自身轴线旋转。
- 如权利要求7所述的多机任意移动换模车，其特征在于，所述定位插杆在所述车架上的设置面与所述操作杆在所述车架上的设置面为同一个面。
- 如上述任一权利要求所述的多机任意移动换模车，其特征在于，在所述控制箱外设置用于控制控制箱内各个设备的开关。
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