WO2016177324A1 - 一种薄抹灰保温装饰一体板及生产系统和生产方法 - Google Patents

一种薄抹灰保温装饰一体板及生产系统和生产方法 Download PDF

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Publication number
WO2016177324A1
WO2016177324A1 PCT/CN2016/080977 CN2016080977W WO2016177324A1 WO 2016177324 A1 WO2016177324 A1 WO 2016177324A1 CN 2016080977 W CN2016080977 W CN 2016080977W WO 2016177324 A1 WO2016177324 A1 WO 2016177324A1
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Prior art keywords
anchor
board
conveyor belt
layer
heat
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PCT/CN2016/080977
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English (en)
French (fr)
Inventor
马兴爱
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马兴爱
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Publication of WO2016177324A1 publication Critical patent/WO2016177324A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
    • E04F13/075—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for insulation or surface protection, e.g. against noise or impact
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping

Definitions

  • the invention belongs to the technical field of building energy-saving materials, in particular to a thin plastering heat-insulation decorative integrated board, and the invention also relates to a production system and a production method of a thin plastering heat-insulation decorative integrated board.
  • the energy crisis has become a global issue, and energy conservation and emission reduction is an eternal topic for human survival.
  • the exterior insulation system of the building originated in Germany and Sweden in the 1940s. After more than 60 years of development, the building exterior insulation system has been promoted and applied in various regions under different global climate conditions. To prove the outstanding contribution of the external thermal insulation system in reducing energy consumption and reducing comfort and living comfort.
  • the production of exterior insulation technology for our country's building exterior has experienced more than ten years of development and innovation, from scratch, from small to large, and has been fully applied throughout the country.
  • the external wall thermal insulation plastering system has a wide range of use, suitable for different climate regions, the inner surface of the wall surface will not substantially dew condensation, and does not reduce the use area. It is suitable for both new houses and old buildings. It does not affect the normal living and living in the room, and provides a reasonable living environment and other significant advantages, occupying more than 85% of the wall energy-saving market.
  • the external wall thermal insulation plastering system has long been subjected to repeated changes in the temperature of outdoor natural environment, the temperature stress caused by solar radiation and the decomposition of ultraviolet rays such as wind pressure, and the erosive of the harsh factors of rain, snow, frost and high temperature freezing and thawing in the atmospheric environment.
  • Natural deterioration, especially the surface mortar and paint, paint, etc. can not meet the environmental temperature and humidity during construction, personnel skills, quality process management, maintenance system, construction methods, etc., causing cracking, leakage, hollowing, falling off, Powdered discoloration quality accidents, everywhere see.
  • External wall thermal insulation thin plastering system is on-site wall-bonding insulation board, batch scraping surface mortar, batch scraping putty, spray coating and other on-site mixing preparation materials and manual operation is uncontrollable, such as the level and requirements of Shiding is very strict, not Being able to master the construction method, ambient temperature or humidity, or the low level of workers, and the construction management is not strict enough, it will easily lead to serious quality problems, such as empty wall surface, cracking, falling off, water seepage, interior wall surface anti-moisture, Moldy, frost, condensation, etc.
  • the thermal environment of buildings in China varies greatly.
  • the construction process of the same system is applicable in one area, and may not be completely suitable in another area. This requires us to continuously explore in practice, continuous improvement, and impact on quality.
  • the unfavorable factors of careful analysis and deepening of research will enable the building energy-saving market to develop healthily and create a healthy and harmonious living environment with sustainable development throughout the life cycle.
  • the object of the present invention is to provide a thin plastering heat-insulating decorative integrated board, which solves the problem that the on-site stirring operation of the external wall thermal insulation plastering system existing in the prior art is uncontrollable, resulting in poor product quality and poor heat preservation effect.
  • Another object of the present invention is to provide a production system for a thin plastering insulation decorative panel.
  • the first technical solution adopted by the invention is a thin plastering heat preservation and decoration integrated board, which comprises an insulation board, and the first anchor is fixed on the outer side surface of the heat insulation board, and the six surfaces of the heat insulation board are covered with the surface waterproofing
  • Each layer of the mortar layer and the surface of the waterproof mortar layer is covered with a mesh cloth, and the mesh cloth of the front surface of the first anchor is fixed with an elastic waterproof putty layer and a decorative layer of the texture paint.
  • a second anchor is also fixed on the surface of the decorative coating layer corresponding to the first anchor.
  • the thermal insulation board is a Class A non-combustible or Class B non-flammable insulation board.
  • the first anchor and the second anchor are anchors having an L-shaped cross section, and two right-angled sides of the first anchor are respectively attached to the heat insulating board, and two right-angle sides of the second anchor They are respectively adhered to the surface of the decorative layer of the texture paint and the side of the heat insulation board.
  • the first anchor and the second anchor are a cuboid housing having one less face
  • the interior of the first anchor is matched with the shape of the thermal insulation board
  • the first anchor covers the thermal insulation plate to the housing
  • the inside of the second anchor is matched with the shape of the heat insulation board coated with the decorative layer of the texture paint
  • the second anchor covers the heat insulation board coated with the decorative layer of the texture paint in the casing.
  • the thin plaster insulation decorative integrated board comprises an insulation board, a surface waterproof mortar layer, a mesh cloth, an elastic waterproof putty layer, a texture coating decorative layer, a first anchor and a second anchor, and the thermal insulation board
  • the two front surfaces and the four side surfaces are covered with a surface waterproof mortar layer
  • the first anchor is located between the heat insulation board and the surface waterproof mortar layer and is fixed on one of the two front surfaces of the heat insulation board or is insulated
  • One of the two front surfaces of the plate and at least one of the side surfaces are covered with a mesh cloth on each surface of the surface waterproof mortar layer, and the first anchor is fixed on the mesh cloth and the heat insulating plate
  • the position corresponding to the surface is sequentially coated with an elastic waterproof putty layer and a texture coating decorative layer
  • the second anchor is fixed on the surface of the decorative coating decorative layer at a position corresponding to the front surface of the thermal insulation board to which the first anchor is fixed.
  • the second technical solution adopted by the present invention is a production system for producing a thin plastering heat-insulating decorative integrated board, comprising a conveyor arranged in front of the conveyor belt, a front high-speed mixer, a front squeegee, and a grid cloth. Coating machine, calender, rear high speed mixer, rear squeegee and mesh folding machine.
  • the structure of the mesh folding machine includes a baffle body disposed in parallel on both sides of the conveyor belt, and a pair of baffle bodies are connected with a folding machine bracket, and the folding machine bracket is disposed on the conveyor belt.
  • a pair of baffle bodies are respectively provided with a 90° gear opening on the opposite surface, and the opening of the gear opening is in the same direction as the traveling direction of the conveyor belt, one side of the gear port is parallel with the conveyor belt, and the other of the gear port is The vertical angle of the gear opening is perpendicular to the conveyor belt.
  • the third technical solution adopted by the present invention is a production method of a thin plastering heat-insulating decorative integrated board, which is based on a production system of a thin plastering heat-insulation decorative integrated board, and the structure of the production system of the thin plastering heat-insulating decorative integrated board includes a conveyor belt, a front high speed mixer, a front squeegee, a mesh cloth laying machine, a calender, a rear high speed mixer, a rear squeegee, and a mesh folding machine, wherein the conveyor belt is connected in turn
  • the structure of the edge machine includes a baffle body disposed in parallel on both sides of the conveyor belt, and a pair of baffle bodies are connected with a folding machine bracket, and the folding machine bracket is disposed on both sides of the conveyor belt, and the opposite surfaces of the pair of baffle bodies are There is a 90° gear opening.
  • the radial direction of the gear opening is the same as the traveling direction of the conveyor belt.
  • One side of the gear port is parallel to the conveyor belt.
  • the other side of the gear port is perpendicular to the conveyor belt.
  • Step 1 uniformly apply the interface agent on each surface of the thermal insulation board, and then fix the first anchor on the outer side surface of the thermal insulation board;
  • Step 2 According to the conveyor belt of the conveyor, the insulation board fixed with the first anchor through step 1 is The second high speed mixer and the front squeegee are transported to the front. At this time, the front high speed mixer covers the surface of the thermal insulation board with the first anchor fixed on the surface of the thermal insulation board, and the front squeegee is applied to the surface waterproofing mortar. Smoothing to form a waterproof mortar layer;
  • Step 3 After applying the surface waterproof mortar layer through step 2, the mesh cloth spreading machine continues to cover the front surface of the thermal insulation board covered with the surface waterproof mortar layer, and then the calender presses the mesh cloth into the surface. Two-thirds of the waterproof mortar layer, then move the entire sheet to the steaming room for curing;
  • Step 4 The plate after curing in the steaming room is sent to the front squeegee again, and the uncoated surface waterproof mortar layer of the heat preservation plate is facing up, and the front high speed mixer covers the mixed smear waterproof mortar.
  • the front squeegee is smoothed on the surface of the uncoated surface waterproof mortar layer of the thermal insulation board;
  • Step 5 After applying the surface waterproof mortar layer through the step 4, the mesh cloth spreading machine continues to cover the surface of the thermal insulation board covered with the surface waterproof mortar layer in step 4, and when the mesh cloth is coated, The pair of opposite edges are more than 4 to 7 cm away from the opposite sides of the thermal insulation board, and the other two sides are aligned with the two sides of the thermal insulation board, and then the calender presses the mesh cloth into two-thirds of the surface of the plastering waterproof mortar layer, and then Move the entire board to the steaming room for curing;
  • Step 6 After the high-speed mixer, the elastic waterproof putty is coated on the front surface of the mesh cloth after the step 5, the rear squeegee is smoothed, and the calender is compacted and received;
  • Step 7 The sheet material after the step 6 is conveyed to the mesh fabric folding machine for wrapping.
  • the sheet material is conveyed to the mesh fabric folding machine through the conveyor belt, and the mesh cloth and the gear position beyond the edge of the heat insulation board are at this time.
  • the mouth is tangent to the right angle side of the conveyor belt.
  • the edge of the mesh cloth is gradually deformed and flexibly deformed, and the other right angle side of the gear position is combined to realize the 4 ⁇ exceeding the two sides in the step 5
  • the 7cm edge portion is folded at 90°, and the folded portion is automatically fixed at 90°;
  • Step 8 After completing the step 7 step, the whole plate is moved to the steaming room for curing;
  • Step 9 Manually pasting the mesh cloth by using the two sides of the sheet material that has been cured by the step 8 without covering the mesh cloth;
  • Step 10 transporting the plate after the step 9 and passing the inspection to the automatic spraying section, completing the spraying of the decorative layer of the textured paint on the surface of the elastic waterproof putty layer, and then at the position corresponding to the first anchor on the surface of the decorative layer of the textured paint
  • the second anchor is fixed, and then the conveyor conveys the sheet to the drying tunnel to dry the surface coating to obtain a final thin plaster insulation decorative panel.
  • the ambient temperature during maintenance of the steaming chamber is controlled at 20 to 25 ° C
  • the humidity is controlled at 45% to 55%
  • the curing time is 3 to 5 hours.
  • step 8 the ambient temperature control of the steaming chamber during curing At 20 to 25 ° C, the humidity is controlled at 45% to 55%, and the curing time is 3 to 5 hours.
  • the method comprises: step 1: uniformly applying an interface agent on two front surfaces and four side surfaces of the heat insulating board, and then fixing the first anchor on the two front surfaces of the heat insulating board One and four side surfaces;
  • Step 2 The insulation board fixed with the first anchor in step 1 is transported to the front high speed mixer and the front squeegee by the conveyor belt of the conveyor, and the front high speed mixer will stir the surface
  • the waterproof mortar is covered on the front surface and the side surface of the first anchor which are fixed to the heat insulation board, and the front squeegee scrapes the surface waterproof mortar to form the surface waterproof mortar layer;
  • Step 3 Apply the surface after the step 2 After the waterproof mortar layer, the mesh cloth laying machine covers the front surface of the thermal insulation board with the surface of the waterproof mortar layer, and then the calender is pressed into the two-thirds of the waterproof mortar layer of the surface.
  • Step 4 The plate after the curing through the steaming room is fed again to the front squeegee, and the front surface of the uncoated surface waterproofing mortar layer of the insulating plate is The front high-speed mixer covers the surface of the uncoated surface waterproof mortar layer of the heat preservation board on the front surface of the uncoated surface waterproof mortar layer of the heat insulation board, and the front squeegee performs the flattening;
  • Step 5 After applying the surface waterproofing mortar layer after the step 4
  • the mesh cloth spreading machine continues to cover the mesh surface of the heat insulating board covered with the surface waterproof mortar layer treated by the step 4, and the pair of opposite edge ratios of the mesh cloth when the mesh cloth is coated
  • the edge of the insulation board is more than 4 to 7 cm on both sides, and the other two sides are aligned with the two sides of the insulation board, and then the calender presses the grid cloth into two-thirds of the surface of the surface waterproof mortar layer;
  • Step 6 After the high speed
  • the sheet is conveyed to the mesh folding machine through the conveyor belt, and the mesh cloth and the gear opening beyond the edge of the heat insulation board at this time Parallel to the right angle of the conveyor belt Cut, as the conveyor belt runs, the edge of the mesh cloth is subjected to a gradual flexible deformation, and in combination with the other right-angled edge of the gear position, the edge portion of the 4 to 7 cm edge which is beyond the two sides in step 5 is folded at 90°, and folded at the same time.
  • Step 8 After completing the step 7 process, the entire plate is moved to the steaming room for curing;
  • Step 9 The two side surfaces of the uncoated mesh of the plate after the step 8 are cured Manually pasting the mesh cloth;
  • Step 10 transporting the plate after the step 9 and passing the inspection to the automatic spraying section, spraying the decorative layer of the textured paint on the surface of the elastic waterproof putty layer, and then on the surface of the decorative layer of the textured paint Fixing the second anchor at a position corresponding to the front surface of the thermal insulation board fixed to the first anchor, and then the conveyor conveys the sheet to the drying tunnel to dry the surface coating to obtain the final thin plaster insulation decoration. board.
  • the invention has the beneficial effects that the automatic production line is completed by the production system of the thin plastering heat preservation decorative integrated board, and the prefabricated standardized production is realized to ensure the quality assurance of the external wall external thermal insulation system in a steady state environment, reduce the cost and improve the efficiency, and overcome the ambient temperature. Quality accidents caused by uncontrollable factors such as humidity and randomness of manual operation.
  • FIG. 1 is a schematic structural view of a thin plaster insulation and decoration integrated board of the present invention
  • FIG. 2 is a schematic view showing a production system for producing a thin plastering heat-insulating decorative integrated board of the present invention
  • FIG. 3 is a structural schematic view of a mesh fabric folding machine for producing a thin plastering heat-insulating decorative integrated panel of the present invention.
  • FIG. 1 is a schematic view showing the structure of a thin plaster insulation and decoration integrated panel of the present invention.
  • the structure of the thin plaster insulation and decoration integrated board of the present invention comprises an insulation board 1, which is a Class A non-combustible or Class B flame retardant insulation board.
  • the first anchoring member 6 is fixed on the outer side surface of the heat insulating board 1.
  • the first anchoring member 6 is a hard-bonded engineering plastic hard joint, and may also have the same function as the reinforcing reinforcement to limit the thermal insulation deformation such as carbon fiber mesh. Soft connection with good flexibility.
  • the six surfaces of the thermal insulation board 1 are covered with a plastering waterproof mortar layer 2, and the two surfaces of the plastering waterproof mortar layer 2 opposed to each other are covered with a mesh cloth 3.
  • the mesh cloth 3 of the heat insulating plate 1 to which the front surface of the first anchor 6 is fixed is also sequentially coated with an elastic waterproof putty layer 4 and a texture coating decorative layer 5.
  • a second anchor 19 is also fixed to the surface of the textured paint decorative layer 5.
  • the first anchor 6 and the second anchor 19 may be anchors having an L-shaped cross section or a rectangular parallelepiped casing having a shape of one less.
  • first anchor 6 and the second anchor 19 are anchors having an L-shaped cross section
  • the two right-angled sides of the first anchor 6 are respectively attached to the heat insulating board 1, and the two right-angle sides of the second anchor 19 Table with decorative paint layer 5 respectively
  • the surface is attached to the side of the thermal insulation board 1;
  • the first anchor 6 and the second anchor 19 are a rectangular parallelepiped housing having one side, the interior of the first anchor 6 matches the shape of the thermal insulation board 1, the first anchor 6
  • the thermal insulation board 1 is covered in the casing, the interior of the second anchor 19 is matched with the shape of the thermal insulation board 1 coated with the decorative coating layer 5, and the second anchor 19 is to be coated with the thermal insulation board of the decorative coating decorative layer 5. 1 is enclosed in the housing.
  • Fig. 2 is a schematic view showing the production system of the thin plastering heat-insulating decorative integrated board of the present invention.
  • 3 is a schematic view showing the structure of a mesh fabric folding machine for producing a thin plastering heat-insulating decorative integrated board of the present invention;
  • the production system for producing a thin plaster insulation decorative integrated board of the present invention comprises a conveyor 12, a front high speed mixer 13, a front squeegee 14, and a mesh cloth laying, which are sequentially disposed on both sides of the conveyor belt 10.
  • the structure of the mesh folding machine 11 includes a baffle body 7 disposed in parallel on both sides of the conveyor belt 10.
  • a pair of baffle bodies 7 are connected with a folding machine bracket 8 and a folding machine bracket 8
  • the two sides of the conveyor belt 10 are disposed on the opposite sides of the pair of baffle bodies 7 with a 90° gear opening 9.
  • the opening of the gear port 9 is in the same radial direction as the conveyor belt 10, and one side of the gear port 9 Parallel to the conveyor belt 10, the other side of the gear port 9 is perpendicular to the conveyor belt 10, and the internal angle of the gear port 9 is arcuate.
  • the front high speed mixer 13 and the rear high speed mixer 17 are designed in a vertical structure, and the main shaft directly drives the planetary blades to operate at a high speed, and the raw materials are firstly dispersed and homogenized. After emulsification, a slurry having a viscosity conforming to the design requirements is prepared for use in the next order.
  • the raw materials are pumped by special equipment, and the feed is quickly metered accurately.
  • the feeding channel adopts thick special wear-resistant material, and the channel structure is specially designed to make it durable, wear-resistant, anti-blocking, anti-casting and hard, and does not produce secondary pollution of dust.
  • the mixing water is accurately and automatically metered.
  • the design of the whole machine adopts the process design of continuous feeding, continuous stirring and continuous discharging, so that the slurry does not need to be stored twice in the process of applying to the insulating substrate, and the precipitation and agglomeration are eliminated.
  • the occurrence of this has improved production efficiency.
  • the mixing chamber adopts a special structure design, which does not need to be removed and cleaned during normal use, which completely changes the problem of multiple disassembly and cleaning in each shift or shift in the past, thereby improving the production rate of the production line and greatly reducing the incidence of safety accidents.
  • the whole machine adopts energy-saving design, and the power consumption is more than 50% energy saving compared with the traditional mixer of the same type.
  • the production system based on the thin plastering heat-insulating decorative integrated board is specifically implemented according to the following steps:
  • Step 1 uniformly apply the interface agent on each surface of the thermal insulation board 1, and then fix the first anchor 6 on the outer side surface of the thermal insulation board 1;
  • Step 2 The heat insulation board 1 is sequentially transported by the conveyor belt 10 of the conveyor 12 to the front high speed mixer 13 and the front squeegee machine 14, at which time the front high speed mixer 13 covers the agitated surface waterproofing mortar on the heat insulation board 1.
  • the five surfaces of the first anchor 6 are fixed, the temperature of the surface waterproofing mortar is controlled at 23 ° C, the humidity is controlled at 50%, and the front squeegee 14 scrapes the surface waterproof mortar layer 2;
  • Step 3 After applying the surface waterproof mortar layer 2 through the step 2, the mesh cloth spreading machine 15 covers the front surface of the heat insulation board 1 covered with the surface waterproof mortar layer 2, and then covers the mesh cloth 3, and then the calender 16 Gb 3 is pressed into the two-thirds position of the waterproof mortar layer 2, and then the whole plate is moved to the steaming room for curing.
  • the ambient temperature during the curing of the steaming room is controlled at 20-25 ° C, and the humidity is controlled at 45. % ⁇ 55%, curing time is 3 ⁇ 5 hours, adopting factory prefabricated standard production, the standard environment of constant steady state of steaming room can meet the requirements of material hydration cementation curing and health protection to avoid shrinkage cracking;
  • Step 4 The sheet which has been cured by the steaming chamber is again sent to the front squeegee 14 with the face of the uncoated smear-proof mortar layer facing upward, at which time the front high-speed mixer 13 covers the agitated smear-proof mortar.
  • the front squeegee 14 is flattened;
  • Step 5 After applying the surface waterproof mortar layer 2 through the step 4, the mesh cloth spreading machine 15 continues to coat the mesh cloth 3 with the surface of the thermal insulation board 1 covered with the surface waterproof mortar layer 2 in step 4, in this network
  • the pair of opposite edges are more than 4 to 7 cm away from the edges of the opposite sides of the heat insulating board 1, and the other two sides are aligned with the two sides of the heat insulating board 1, and then the calender 16 presses the mesh cloth 3 into the surface of the surface. Two-thirds of the position of the mortar layer 2;
  • Step 6 After the high speed mixer 17 applies the elastic waterproof putty to the front surface of the mesh cloth 3 after the step 5, the rear squeegee machine 18 is smoothed, and the calender 16 is compacted and received;
  • Step 7 The sheet material after the step 6 is conveyed to the mesh fabric folding machine 11 for wrapping.
  • the sheet material is conveyed to the mesh fabric folding machine 11 via the conveyor belt, and the mesh cloth exceeding the edge of the heat insulation board 1 is at this time.
  • 3 is tangent to the right angle side of the conveyor belt 10 parallel to the gear slot 9, and as the conveyor belt 10 is running, the edge of the mesh cloth 3 is subjected to a gradual flexible deformation, and combined with another right angle side of the gear slot 9, the step 5 is realized.
  • the 4 ⁇ 7cm edge portion beyond the middle side is folded at 90°, and the folded portion is automatically fixed at 90°;
  • Step 8 After the step 7 is completed, the whole plate is moved to the steaming room for curing.
  • the ambient temperature during the curing of the steaming room is controlled at 20 to 25 ° C, the humidity is controlled at 45% to 55%, and the curing time is 3 to 5 hours;
  • Step 9 manually pasting the two sides of the uncoated mesh 3 of the sheet after the curing in step 8;
  • Step 10 transporting the sheet after the step 9 and passing the inspection to the automatic spraying section, completing the spraying of the decorative coating layer 5 on the surface of the elastic waterproof putty layer 4, and then corresponding to the first anchor on the surface of the decorative coating layer 5
  • the second anchor 19 is fixed at the position of 6, and then the conveyor conveys the sheet to the drying tunnel to dry the surface coating to obtain a final thin plaster insulation decorative panel.
  • the automatic program-controlled limit ensures the uniform thickness of various materials and reduces the cracking hazard of uneven stress; the fully enclosed automatic spraying line, the spray coating does not splash everywhere like the outdoor The environment produces pollution, and the spraying effect is ensured to achieve uniform durability; compared with traditional wet work such as high altitude, manual, weather, etc., the construction period is saved more than three times; the dust on the construction site is reduced, the paint mist is floating, and the like; no cracking or waterproofing Durable, the energy-saving effect and life of the external thermal insulation system are guaranteed; the light weight and shock resistance are good, only 8 kg per square meter; the built-in reinforcement and reinforcement of the first anchor 6 is anchored and connected to the base of the wall, which is truly safe and reliable. The overall system will not fall out of safety risks.
  • the high-altitude operation, the wet operation link and the uncontrollable natural environment influence at the construction site are reduced and avoided as much as possible, and completed by the factory automatic production line, and the prefabricated standardized production is realized to ensure that the external thermal insulation system is stable. Quality assurance is completed in the environment. Reduce costs and improve efficiency, and overcome quality accidents caused by uncontrollable factors such as ambient temperature, humidity and randomness of manual operation.

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Abstract

一种薄抹灰保温装饰一体板，包括保温板（1）、第一锚固件（6）、抹面防水砂浆层（2）、网格布（3）、弹性防水腻子层（4）、质感涂料装饰层（5）以及第二锚固件（19）。该一体板的生产方法为：保温板（1）外侧面固接有第一锚固件（6），保温板（1）的六个表面均覆盖有抹面防水砂浆层（2）；每个抹面防水砂浆层（2）的表面均包覆有网格布（3）；网格布（3）上依次涂覆弹性防水腻子层（4）和质感涂料装饰层（5）；质感涂料装饰层（5）的表面上固接第二锚固件（19）。该一体板的生产系统包括输送机（12）、前高速搅拌机(13)、前刮浆机(14)、网格布铺敷机(15)、压光机(16)、后高速搅拌机(17)、后刮浆机(18)和网格布折边机(11)。该一体板及其生产设备和方法可有效提高生产效率，增强保温效果，提高施工质量。

Description

一种薄抹灰保温装饰一体板及生产系统和生产方法 技术领域
本发明属于建筑节能材料技术领域，具体涉及一种薄抹灰保温装饰一体板，本发明还涉及薄抹灰保温装饰一体板的生产系统及生产方法。
背景技术
能源危机已经成为全球性问题，节能减排是人类赖以生存的永恒的话题。
建筑外墙外保温系统最早起源于上个世纪四十年代的德国和瑞典，经过了六十多年的发展，建筑外墙外保温系统已经在全球不同气候条件下的各种地区得到推广和应用，证明外墙外保温系统在降低能耗减排和提高舒适居住方面的突出贡献。
我们国家建筑外墙外保温技术的产生经历了十多年的发展创新，从无到有，从小到大，并在全国全面推开应用。外墙外保温薄抹灰系统具有使用范围广，适用不同气候地区、墙面内表面基本不会发生结露、不减少使用面积、既适用于新建房屋也适用于既有建筑旧房改造，施工不影响房内正常起居生活，提供适宜的居住环境等显著优势，占据了墙体节能市场85％以上的份额。
随着我国住宅产业化发展及高品质节能住宅的普及，越来越多的节能建筑出现在人们的生活中，但由于众多原因，商品住宅的质量问题让人甚忧。特别是对建筑节能市场的准入、质量控制、工程验收及奖罚还缺少有力的监管机制和措施更加剧了这种混乱现象的出现，据现场调查，很多监管单位对保温的方法、材料、施工过程及材料质量把关都还处在一个学习的阶段，因此充分认识节能工程质量通病产生的原因及其危害性，杜绝保温工程质量通病则是节能产业的当务之急。
外墙外保温薄抹灰系统长期处于户外自然界气温变化、太阳辐射带来的温度应力和风压等紫外线的分解与大气环境中雨雪、霜冻、高温冻融的恶劣因素的浸蚀的反复作用下的自然劣化，尤其是抹面砂浆和腻子、涂料等对施工时的环境温度和湿度、人员技能、质量过程管理、养护制度、施工方法等无法满足，引发的开裂、渗漏、空鼓、脱落、粉化变色的质量事故，随处可 见。
外墙外保温薄抹灰系统是在施工现场墙面粘贴保温板、批刮抹面砂浆、批刮腻子、喷涂涂料等现场搅拌配制材料和手工操作不可控，如施丁水平和要求非常严格，未能掌握其施工方法、环境温度或湿度，或工人水平较低良莠不齐、施工管理不够严格，将易产生严重的质量问题，如外墙面空鼓、开裂、脱落、渗水，内墙面反潮、发霉、泛霜、结露等。同时，我国各地建筑热环境差异很大，同一个系统的施工工艺，在一个地区适用，到另一个地区可能就不完全合适，这就要求我们在实践中不断摸索，持续改进，对质量产生影响的不利因素认真分析、深化研究，方能使建筑节能市场健康发展，创造全生命周期可持续发展的良性健康的和和谐生存环境。
发明内容
【技术问题】
本发明的目的是提供一种薄抹灰保温装饰一体板，解决了现有技术中存在的外墙保温薄抹灰系统现场搅拌操作不可控导致产品质量低劣、保温效果不佳的问题。
本发明的另一目的是提供一种薄抹灰保温装饰一体板的生产系统。
本发明的再一目的是提供一种薄抹灰保温装饰一体板的生产方法。
【技术方案】
本发明所采用的第一技术方案是，一种薄抹灰保温装饰一体板，包括保温板，保温板的外侧面上固接有第一锚固件，保温板的六个表面均覆盖有抹面防水砂浆层，抹面防水砂浆层的每个表面均包覆有网格布，保温板的固接有第一锚固件的正表面的网格布上还依次涂有弹性防水腻子层和质感涂料装饰层，质感涂料装饰层的表面上与第一锚固件对应位置处还固接有第二锚固件。
根据本发明的实施例，保温板为A级不燃或B级难燃的保温板。
根据本发明的实施例，第一锚固件和第二锚固件为截面呈L形的锚固件，第一锚固件的两个直角边均与保温板贴合，第二锚固件的两个直角边分别与质感涂料装饰层的表面和保温板侧面贴合。
根据本发明的实施例，第一锚固件和第二锚固件为少一个面的长方体的壳体，第一锚固件的内部与保温板外形匹配，第一锚固件将保温板罩于壳体 内，第二锚固件的内部与涂覆有质感涂料装饰层的保温板外形匹配，第二锚固件将涂覆有质感涂料装饰层的保温板罩于壳体内。
根据本发明的实施例，薄抹灰保温装饰一体板包括保温板、抹面防水砂浆层、网格布、弹性防水腻子层、质感涂料装饰层、第一锚固件和第二锚固件，保温板的两个正表面和四个侧表面均覆盖有抹面防水砂浆层，第一锚固件位于保温板和所述抹面防水砂浆层之间并固接在保温板的两个正表面中的一个上或者保温板的两个正表面中的一个与至少一个侧表面上，抹面防水砂浆层的每个表面均包覆有网格布，在网格布上与保温板的固接有第一锚固件的正表面对应的位置处依次涂有弹性防水腻子层和质感涂料装饰层，在质感涂料装饰层的表面上与保温板的固接有第一锚固件的正表面对应的位置处固接第二锚固件。
本发明所采用的第二技术方案是，一种生产薄抹灰保温装饰一体板的生产系统，包括依次设置在传输带两侧的输送机、前高速搅拌机、前刮浆机、网格布铺敷机、压光机、后高速搅拌机、后刮浆机和网格布折边机。
根据本发明的实施例，网格布折边机的结构包括平行设置在传输带两侧的挡板本体，一对挡板本体上连接有折边机支架，折边机支架设置在传输带两侧，一对挡板本体上相对面上均开有90°的挡位口，挡位口开口径向与传输带行进方向一致，挡位口的其中一边与传输带平行，挡位口的另一边与传输带垂直，挡位口内部直角呈圆弧状。
本发明所采用的第三技术方案是，一种薄抹灰保温装饰一体板的生产方法，基于薄抹灰保温装饰一体板的生产系统，薄抹灰保温装饰一体板的生产系统的结构包括通过传输带依次连接的输送机、前高速搅拌机、前刮浆机、网格布铺敷机、压光机、后高速搅拌机、后刮浆机和网格布折边机，其中，网格布折边机的结构包括平行设置在传输带两侧的挡板本体，一对挡板本体上连接有折边机支架，折边机支架设置在传输带两侧，一对挡板本体相对面上均开有90°的挡位口，挡位口开口径向与传输带行进方向一致，挡位口的其中一边与传输带平行，挡位口的另一边与传输带垂直，挡位口内部直角呈圆弧状，具体按照以下步骤实施：
步骤1：在保温板的每个表面上均匀涂抹界面剂，然后将第一锚固件固定在保温板的外侧面上；
步骤2：由输送机的传输带将经过步骤1固定有第一锚固件的保温板依 次运至前高速搅拌机和前刮浆机，此时前高速搅拌机将搅拌好的抹面防水砂浆覆盖在保温板的固接有第一锚固件的五个表面上，前刮浆机对抹面防水砂浆进行刮平，以形成抹面防水砂浆层；
步骤3：经过步骤2涂覆抹面防水砂浆层后，网格布铺敷机对保温板覆盖有抹面防水砂浆层的正表面继续包覆网格布，然后压光机将网格布压入抹面防水砂浆层的三分之二位置处，然后将整个板材移至蒸养室进行养护；
步骤4：将经过蒸养室进行养护过后的板材再次送入前刮浆机，将保温板的未涂覆抹面防水砂浆层的面朝上，此时前高速搅拌机将搅拌好的抹面防水砂浆覆盖在保温板的未涂覆抹面防水砂浆层的面上，前刮浆机进行刮平；
步骤5、经过步骤4涂覆抹面防水砂浆层后，网格布铺敷机对保温板经过步骤4覆盖有抹面防水砂浆层的面继续包覆网格布，本次网格布包覆时，其中一对相对的边沿比保温板相对两边的边沿超出4～7cm，另外两边与保温板两边相齐，然后压光机将网格布压入抹面防水砂浆层的三分之二位置处，然后将整个板材移至蒸养室进行养护；
步骤6、后高速搅拌机将弹性防水腻子涂覆在经过步骤5之后的网格布正表面上，后刮浆机进行刮平，压光机压实收光；
步骤7、将经过步骤6之后的板材输送至网格布折边机进行包边，首先，板材经传输带传送至网格布折边机，此时超出保温板边沿的网格布与挡位口平行于传输带的直角边相切，随着传输带运行，网格布边沿进行渐变式柔性变形，结合挡位口的另一直角边，实现将所述步骤5中两侧超出的4～7cm边沿部分进行90°折叠，同时对折叠部分进行90°自动固定；
步骤8、完成步骤7工序以后，将整个板材移至蒸养室进行养护；
步骤9、将经过所述步骤8养护后的板材未包覆网格布的两个侧边进行人工粘贴网格布；
步骤10、将经过步骤9之后并检验合格的板材运至自动喷涂工段，在弹性防水腻子层的表面完成质感涂料装饰层的喷涂，然后在质感涂料装饰层表面上对应第一锚固件的位置处固接第二锚固件，然后输送机将板材输送至烘道使表面涂层干燥后，得到最终的薄抹灰保温装饰一体板。根据本发明的实施例，在步骤3中，蒸养室进行养护时的环境温度控制在20～25℃，湿度控制在45％～55％，养护时间为3～5小时。
根据本发明的实施例，在步骤8中，蒸养室进行养护时的环境温度控制 在20～25℃，湿度控制在45％～55％，养护时间为3～5小时。
根据本发明的实施例，所述方法包括：步骤1：在保温板的两个正表面和四个侧表面上均匀涂抹界面剂，然后将第一锚固件固定在保温板的两个正表面的一个以及四个侧表面上；步骤2：由输送机的传输带将经过步骤1固定有第一锚固件的保温板依次运至前高速搅拌机和前刮浆机，前高速搅拌机将搅拌好的抹面防水砂浆覆盖在保温板的固接有第一锚固件的正表面和侧表面上，前刮浆机对抹面防水砂浆进行刮平，以形成抹面防水砂浆层；步骤3：经过步骤2涂覆抹面防水砂浆层后，网格布铺敷机对保温板的覆盖有抹面防水砂浆层的正表面继续包覆网格布，然后压光机将网格布压入抹面防水砂浆层的三分之二位置处，然后将整个板材移至蒸养室进行养护；步骤4：将经过蒸养室进行养护过后的板材再次送入前刮浆机，将保温板的未涂覆抹面防水砂浆层的正表面朝上，前高速搅拌机将搅拌好的抹面防水砂浆覆盖在保温板的未涂覆抹面防水砂浆层的正表面上，前刮浆机进行刮平；步骤5：经过步骤4涂覆抹面防水砂浆层后，网格布铺敷机对保温板的经步骤4处理的覆盖有抹面防水砂浆层的正表面继续包覆网格布，在网格布包覆时，网格布的一对相对的边沿比保温板相对两边的边沿超出4～7cm，另外两边与保温板两边相齐，然后压光机将网格布压入抹面防水砂浆层的三分之二位置处；步骤6：后高速搅拌机将弹性防水腻子涂覆在经过步骤5之后的保温板的与固接有第一锚固件的正表面上，后刮浆机进行刮平，压光机压实收光，以形成弹性防水腻子层；步骤7：将经过步骤6之后的板材输送至网格布折边机进行包边，首先，板材经传输带传送至网格布折边机，此时超出保温板边沿的网格布与挡位口平行于传输带的直角边相切，随着传输带运行，网格布边沿进行渐变式柔性变形，结合挡位口的另一直角边，实现将步骤5中两侧超出的4～7cm边沿部分进行90°折叠，同时对折叠部分进行90°自动固定；步骤8：完成步骤7工序以后，将整个板材移至蒸养室进行养护；步骤9：将经过步骤8养护后的板材的未包覆网格布的两个侧表面进行人工粘贴网格布；步骤10：将经过步骤9之后并检验合格的板材运至自动喷涂工段，在弹性防水腻子层的表面完成质感涂料装饰层的喷涂，然后在质感涂料装饰层的表面上与保温板的固接有第一锚固件的正表面对应的位置处固接第二锚固件，然后输送机将板材输送至烘道使表面涂层干燥后，得到最终的薄抹灰保温装饰一体板。
【有益效果】
本发明的有益效果是，通过薄抹灰保温装饰一体板的生产系统实现自动化生产线完成，实现预制标准化生产确保外墙外保温系统在稳态环境中完成品质保证，降低成本提高效率，克服环境温度、湿度和人工操作随意性等不可控因素引发的质量事故。
附图说明
图1是本发明的薄抹灰保温装饰一体板的结构示意图；
图2是本发明的生产薄抹灰保温装饰一体板的生产系统示意图；
图3是本发明的生产薄抹灰保温装饰一体板的生产系统的网格布折边机结构示意图。
在附图中，1、保温板，2、抹面防水砂浆层，3、网格布，4、弹性防水腻子层，5、质感涂料装饰层，6、第一锚固件，7、挡板本体，8、折边机支架，9、挡位口，10、传输带，11、网格布折边机，12、输送机，13、前高速搅拌机，14、前刮浆机，15、网格布铺敷机，16、压光机，17、后高速搅拌机，18、后刮浆机，19、第二锚固件。
具体实施方式
下面结合附图和具体实施方式对本发明进行详细说明。
图1是本发明的薄抹灰保温装饰一体板的结构示意图。
如图1所示，本发明的薄抹灰保温装饰一体板的结构包括保温板1，保温板1为A级不燃或B级难燃的保温板。保温板1的外侧面上固接有第一锚固件6，第一锚固件6是强度较好的工程塑料硬连接，也可以是功能一样起加固增强限制保温变形如碳纤维网布一样的刚度高柔韧度好的软连接。保温板1的六个表面均覆盖有抹面防水砂浆层2，抹面防水砂浆层2的彼此相对的两个表面均包覆有网格布3。保温板1的固接有第一锚固件6的正面的网格布3上还依次涂有弹性防水腻子层4和质感涂料装饰层5。质感涂料装饰层5的表面上还固接有第二锚固件19。第一锚固件6和第二锚固件19可以为截面为L形的锚固件，或者形状为少一个面的长方体壳体。当第一锚固件6和第二锚固件19为截面为L形的锚固件时，第一锚固件6的两个直角边均与保温板1贴合，第二锚固件19的两个直角边分别与质感涂料装饰层5的表 面和保温板1的侧面贴合；当第一锚固件6和第二锚固件19为少一个面的长方体壳体时，第一锚固件6的内部与保温板1外形匹配，第一锚固件6将保温板1罩于壳体内，第二锚固件19的内部与涂覆有质感涂料装饰层5的保温板1外形匹配，第二锚固件19将涂覆有质感涂料装饰层5的保温板1罩于壳体内。
下面将参照图2和图3描述本发明的生产薄抹灰保温装饰一体板的生产系统。
图2是本发明的生产薄抹灰保温装饰一体板的生产系统示意图。图3是本发明的生产薄抹灰保温装饰一体板的生产系统的网格布折边机结构示意图
如图2所示，本发明的生产薄抹灰保温装饰一体板的生产系统包括依次设置在传输带10两侧的输送机12、前高速搅拌机13、前刮浆机14、网格布铺敷机15、压光机16、后高速搅拌机17、后刮浆机18和网格布折边机11。如图3所示，网格布折边机11的结构包括平行设置在传输带10两侧的挡板本体7，一对挡板本体7上连接有折边机支架8，折边机支架8设置在传输带10两侧，一对挡板本体7相对面上均开有90°的挡位口9，挡位口9开口径向与传输带10行进方向一致，挡位口9的其中一边与传输带10平行，挡位口9的另一边与传输带10垂直，挡位口9内部直角呈圆弧状。
在本发明的生产薄抹灰保温装饰一体板的生产系统中，前高速搅拌机13和后高速搅拌机17，采用立式结构设计，主轴直接驱动行星叶片高速运转，高效快速将原材料先进行分散均化后再进行乳化，制出粘稠度符合设计要求的浆料供下序使用。原材料采用专用设备密闭泵送，进料迅速计量精确。进料通道采用厚特种耐磨材料，通道结构经过特殊设计，使之耐用、耐磨、防堵、防铸不出硬块，且不产生粉尘的二次污染。搅拌用水精确自动计量，整机设计采用连续进料、连续搅拌、连续出料的工艺设计方式，使浆料在涂抹到保温基材上的过程中不需要二次存放，杜绝了沉淀结块现象的发生，提高了生产效率。搅拌仓采用专用结构设计，正常使用中不用卸下清理，彻底改变了以前每班或班中多次拆卸清理的难题，从而提高了生产线的出动率，并极大地降低了安全事故的发生率。整机采用节能设计，动力消耗较传统同型号搅拌机节能50％以上。
根据本发明的薄抹灰保温装饰一体板的生产方法，基于薄抹灰保温装饰一体板的生产系统具体按照以下步骤实施：
步骤1：在保温板1的每个表面上均匀涂抹界面剂，然后将第一锚固件6固定在保温板1的外侧面上；
步骤2：由输送机12的传输带10将保温板1依次运至前高速搅拌机13和前刮浆机14，此时前高速搅拌机13将搅拌好的抹面防水砂浆覆盖在所述保温板1的固接有第一锚固件6的五个表面上，涂覆抹面防水砂浆时的温度控制在23℃，湿度控制在50％，前刮浆机14对抹面防水砂浆层2进行刮平；
步骤3：经过步骤2涂覆抹面防水砂浆层2后，网格布铺敷机15对保温板1覆盖有抹面防水砂浆层2的正面继续包覆网格布3，然后压光机16将网格布3压入抹面防水砂浆层2的三分之二位置处，然后将整个板材移至蒸养室进行养护，蒸养室进行养护时的环境温度控制在20～25℃，湿度控制在45％～55％，养护时间为3～5小时，采用工厂预制标准化生产，蒸养房恒定稳态的标准环境可以满足材料水化胶结固化和养生要求避免收缩开裂；
步骤4：将经过蒸养室进行养护过后的板材再次送入前刮浆机14，将未涂覆抹面防水砂浆层的面朝上，此时前高速搅拌机13将搅拌好的抹面防水砂浆覆盖在保温板1的未涂覆抹面防水砂浆层2的表面上，前刮浆机14进行刮平；
步骤5：经过步骤4涂覆抹面防水砂浆层2后，网格布铺敷机15对保温板1经过步骤4覆盖有抹面防水砂浆层2的面继续包覆网格布3，在本次网格布3包覆时，其中一对相对的边沿比保温板1相对两边的边沿超出4～7cm，另外两边与保温板1两边相齐，然后压光机16将网格布3压入抹面防水砂浆层2的三分之二位置处；
步骤6：后高速搅拌机17将弹性防水腻子涂覆在经过步骤5之后的网格布3正表面上，后刮浆机18进行刮平，压光机16压实收光；
步骤7：将经过步骤6之后的板材输送至网格布折边机11进行包边，首先，板材经传输带传送至网格布折边机11，此时超出保温板1边沿的网格布3与挡位口9平行于传输带10的直角边相切，随着传输带10运行，网格布3边沿进行渐变式柔性变形，结合挡位口9的另一直角边，实现将步骤5中两侧超出的4～7cm边沿部分进行90°折叠，同时对折叠部分进行90°自动固定；
步骤8：完成步骤7工序以后，将整个板材移至蒸养室进行养护，蒸养室进行养护时的环境温度控制在20～25℃，湿度控制在45％～55％，养护时间为3～5小时；
步骤9：将经过步骤8养护后的板材的未包覆网格布3的两个侧边进行人工粘贴网格布；
步骤10：将经过步骤9之后并检验合格的板材运至自动喷涂工段，在弹性防水腻子层4的表面完成质感涂料装饰层5的喷涂，然后在质感涂料装饰层5表面上对应第一锚固件6的位置处固接第二锚固件19，然后输送机将板材输送至烘道使表面涂层干燥后，得到最终的薄抹灰保温装饰一体板。
根据本发明的薄抹灰保温装饰一体板的生产方法，自动程控限位确保各种材料均匀厚度，降低应力不均的开裂隐患；全封闭自动喷涂线，喷涂涂料不会像户外那样到处飞溅对环境产生污染，也保证喷涂效果均匀一致实现耐久性；较之现场高空、手工、天气影响等传统湿作业，节省工期三倍以上；减少施工现场扬尘、漆雾飘飞等污染；不开裂、防水、耐久使外墙外保温系统的节能功效和寿命得到保障；重量轻抗震好，每平米仅为8公斤；内置的加固补强的第一锚固件6通过锚固连接墙体基层，真正形成安全可靠整体系统，不会发生脱落的安全隐患。
在本发明中，把在施工现场的高空作业、湿作业环节和不可控的自然环境影响这些不因素尽可能减低和避免，通过工厂自动化生产线完成，实现预制标准化生产确保外墙外保温系统在稳态环境中完成品质保证。降低成本提高效率，克服环境温度、湿度和人工操作随意性等不可控因素引发的质量事故。

Claims (9)

  1. 一种薄抹灰保温装饰一体板，其特征在于，所述薄抹灰保温装饰一体板包括保温板(1)，
    所述保温板(1)的外侧面上固接有第一锚固件(6)，保温板(1)的六个表面均覆盖有抹面防水砂浆层(2)，所述抹面防水砂浆层(2)的每个表面均包覆有网格布(3)，
    所述保温板(1)上固接有第一锚固件(6)的正表面的网格布(3)上还依次涂有弹性防水腻子层(4)和质感涂料装饰层(5)，
    在所述质感涂料装饰层(5)的表面上与所述第一锚固件(6)的正表面对应的位置处还固接有第二锚固件(19)。
  2. 根据权利要求1所述的薄抹灰保温装饰一体板，其特征在于，所述保温板(1)为A级不燃或B级难燃的保温板。
  3. 根据权利要求1所述的薄抹灰保温装饰一体板，其特征在于，所述第一锚固件(6)和第二锚固件(19)为截面呈L形的锚固件，所述第一锚固件(6)的两个直角边均与所述保温板(1)贴合，所述第二锚固件(19)的两个直角边分别与所述质感涂料装饰层(5)的表面和保温板(1)侧面贴合。
  4. 根据权利要求1所述的薄抹灰保温装饰一体板，其特征在于，所述第一锚固件(6)和第二锚固件(19)为少一个面的长方体的壳体，
    所述第一锚固件(6)的内部与所述保温板(1)的外形匹配，所述第一锚固件(6)将所述保温板(1)罩于壳体内，
    所述第二锚固件(19)的内部与涂覆有所述质感涂料装饰层(5)的保温板(1)的外形匹配，所述第二锚固件(19)将涂覆有所述质感涂料装饰层(5)的保温板(1)罩于壳体内。
  5. 一种生产薄抹灰保温装饰一体板的生产系统，其特征在于，所述生产系统包括依次设置在传输带(10)两侧的输送机(12)、前高速搅拌机(13)、前刮浆机(14)、网格布铺敷机(15)、压光机(16)、后高速搅拌机(17)、后刮浆机(18)和网格布折边机(11)。
  6. 根据权利要求5所述的薄抹灰保温装饰一体板的生产系统，其特征在于，所述网格布折边机(11)包括平行设置在所述传输带(10)两侧的挡板本体(7)，
    一对挡板本体(7)上连接有折边机支架(8)，所述折边机支架(8)设置在所述传输带(10)两侧，一对挡板本体(7)相对面上均开有90°的挡位口(9)，
    所述挡位口(9)开口径向与所述传输带(10)行进方向一致，所述挡位口(9)的一边与所述传输带(10)平行，所述挡位口(9)的另一边与所述传输带(10)垂直，所述挡位口(9)内部直角呈圆弧状。
  7. 一种薄抹灰保温装饰一体板的生产方法，其特征在于，基于薄抹灰保温装饰一体板的生产系统，所述薄抹灰保温装饰一体板的生产系统的结构包括依次设置在传输带(10)两侧的输送机(12)、前高速搅拌机(13)、前刮浆机(14)、网格布铺敷机(15)、压光机(16)、后高速搅拌机(17)、后刮浆机(18)和网格布折边机(11)，
    所述网格布折边机(11)的结构包括平行设置在所述传输带(10)两侧的挡板本体(7)，一对挡板本体(7)上连接有折边机支架(8)，所述折边机支架(8)与所述传输带(10)悬空设置，所述一对挡板本体(7)相对面上均开有90°的挡位口(9)，所述挡位口(9)开口径向与所述传输带(10)行进方向一致，所述挡位口(9)的一边与所述传输带(10)平行，所述挡位口(9)的另一边与所述传输带(10)垂直，所述挡位口(9)内部直角呈圆弧状，
    按照以下步骤实施：
    步骤1：在保温板(1)的每个表面上均匀涂抹界面剂，然后将第一锚固件(6)固定在保温板(1)的外侧面上；
    步骤2：由输送机(12)的传输带(10)将经过步骤1固定有第一锚固件(6)的保温板(1)依次运至前高速搅拌机(13)和前刮浆机(14)，此时前高速搅拌机(13)将搅拌好的抹面防水砂浆覆盖在所述保温板(1)的固接有第一锚固件(6)的五个表面上，前刮浆机(14)对抹面防水砂浆进行刮平，以形成抹面防水砂浆层(2)；
    步骤3：经过步骤2涂覆抹面防水砂浆层(2)后，网格布铺敷机(15)对所述保温板(1)的覆盖有抹面防水砂浆层(2)的正表面继续包覆网格布(3)，然后压光机(16)将网格布(3)压入抹面防水砂浆层(2)的三分之二位置处，然后将整个板材移至蒸养室进行养护；
    步骤4：将经过蒸养室进行养护过后的板材再次送入前刮浆机(14)，将 所述保温板(1)的未涂覆抹面防水砂浆层(2)的面朝上，此时前高速搅拌机(13)将搅拌好的抹面防水砂浆覆盖在所述保温板(1)的未涂覆抹面防水砂浆层的面上，前刮浆机(14)进行刮平；
    步骤5：经过步骤4涂覆抹面防水砂浆层(2)后，网格布铺敷机(15)对所述保温板(1)的经过步骤4覆盖有抹面防水砂浆层(2)的面继续包覆网格布(3)，在网格布(3)包覆时，网格布(3)的一对相对的边沿比所述保温板(1)相对两边的边沿超出4～7cm，另外两边与保温板(1)两边相齐，然后压光机(16)将网格布(3)压入抹面防水砂浆层(2)的三分之二位置处；
    步骤6：后高速搅拌机(17)将弹性防水腻子涂覆在经过步骤5之后的网格布(3)正表面上，后刮浆机(18)进行刮平，压光机(16)压实收光，以形成弹性防水腻子层(4)；
    步骤7：将经过步骤6之后的板材输送至网格布折边机(11)进行包边，首先，板材经传输带(10)传送至网格布折边机(11)，此时超出保温板(1)边沿的网格布(3)与挡位口(9)平行于传输带(10)的直角边相切，随着传输带(10)运行，网格布(3)边沿进行渐变式柔性变形，结合挡位口(9)的另一直角边，实现将步骤5中两侧超出的4～7cm边沿部分进行90°折叠，同时对折叠部分进行90°自动固定；
    步骤8：完成步骤7工序以后，将整个板材移至蒸养室进行养护；
    步骤9：将经过步骤8养护后的板材的未包覆网格布(3)的两个侧边进行人工粘贴网格布；
    步骤10：将经过步骤9之后并检验合格的板材运至自动喷涂工段，在弹性防水腻子层(4)的表面完成质感涂料装饰层(5)的喷涂，然后在质感涂料装饰层(5)的表面上对应第一锚固件(6)的位置处固接第二锚固件(19)，然后输送机将板材输送至烘道使表面涂层干燥后，得到最终的薄抹灰保温装饰一体板。
  8. 根据权利要求7所述的薄抹灰保温装饰一体板的生产方法，其特征在于，在步骤3中，蒸养室进行养护时的环境温度控制在20～25℃，湿度控制在45％～55％，养护时间为3～5小时。
  9. 根据权利要求7所述的薄抹灰保温装饰一体板的生产方法，其特征在于，在步骤8中，蒸养室进行养护时的环境温度控制在20～25℃，湿度控制在 45％～55％，养护时间为3～5小时。
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