WO2016157356A1 - 情報管理装置及び情報管理方法 - Google Patents
情報管理装置及び情報管理方法 Download PDFInfo
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- WO2016157356A1 WO2016157356A1 PCT/JP2015/059898 JP2015059898W WO2016157356A1 WO 2016157356 A1 WO2016157356 A1 WO 2016157356A1 JP 2015059898 W JP2015059898 W JP 2015059898W WO 2016157356 A1 WO2016157356 A1 WO 2016157356A1
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- information
- mounting
- component
- sampling
- wafer
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- 238000007726 management method Methods 0.000 title claims description 65
- 239000000758 substrate Substances 0.000 claims abstract description 35
- 238000005070 sampling Methods 0.000 claims description 138
- 238000007689 inspection Methods 0.000 claims description 89
- 239000000463 material Substances 0.000 claims description 84
- 230000002950 deficient Effects 0.000 claims description 72
- 230000007547 defect Effects 0.000 claims description 64
- 238000003860 storage Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 99
- 235000012431 wafers Nutrition 0.000 description 98
- 238000012545 processing Methods 0.000 description 22
- 238000010586 diagram Methods 0.000 description 10
- 230000032258 transport Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000007175 bidirectional communication Effects 0.000 description 2
- 230000006854 communication Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/282—Testing of electronic circuits specially adapted for particular applications not provided for elsewhere
- G01R31/2831—Testing of materials or semi-finished products, e.g. semiconductor wafers or substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/52—Mounting semiconductor bodies in containers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2855—Environmental, reliability or burn-in testing
- G01R31/286—External aspects, e.g. related to chambers, contacting devices or handlers
- G01R31/2865—Holding devices, e.g. chucks; Handlers or transport devices
- G01R31/2867—Handlers or transport devices, e.g. loaders, carriers, trays
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67144—Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67276—Production flow monitoring, e.g. for increasing throughput
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67288—Monitoring of warpage, curvature, damage, defects or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/20—Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/043—Feeding one by one by other means than belts
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/083—Quality monitoring using results from monitoring devices, e.g. feedback loops
Definitions
- the present invention relates to an information management apparatus and an information management method.
- the mounting system disclosed in Patent Document 1 receives a plurality of components supplied from a component supply unit by any one of a plurality of receiving nozzles, transfers the components to a predetermined pickup position, and supplies a plurality of components transferred to the pickup position. Pick up with one of the mounting heads and mount it on the substrate.
- This mounting system stores information as to which receiving nozzle has used the component to be transferred to the pickup position and information as to which mounting head has mounted the component in association with the component. Thereby, it is supposed that the movement path
- such a mounting system may be supplied with a wafer or the like from which a plurality of components (such as dies) can be collected.
- a defect is found in a part in an inspection after such a part is mounted on a base material, it is conceivable that some tendency is observed in the sampling position on the sampling source wafer from which the part was sampled.
- the mounting system manages information for identifying the movement path from when the component is supplied until it is mounted on the substrate. That's not true.
- the main object of the present invention is to make information management more appropriate when a plurality of parts are collected from a supplied wafer and mounted on a substrate.
- the present invention adopts the following means in order to achieve the main object described above.
- the information management apparatus of the present invention An information management device for managing information related to mounting in a mounting system in which each component is sampled from a wafer divided into a plurality of components and mounted on a substrate.
- Sampling source information acquisition means for acquiring sampling source information including sampling position information related to the sampling position of the component on the wafer;
- Mounting destination information acquisition means for acquiring mounting destination information including mounting position information related to the mounting position of the component on the substrate;
- storage means for storing mounting result information that associates the collection source information of the mounted component and the mounting destination information of the mounted component; It is a summary to provide.
- the information management apparatus of the present invention associates the collection source information including the collection position information of the mounted component and the mounting destination information including the mounting position information of the mounted component. Stores mounting performance information.
- the sampling position on the wafer from which the mounting component is sampled can be specified. For this reason, since mounting performance information can be used as information useful for investigating whether or not there is a relationship between a sampling position and a defect, for example, when a defect occurs in a mounted component, information management is more appropriate. Can be.
- the collection source information includes identification information for identifying the wafer
- the mounting destination information includes identification information for identifying the substrate
- the inspection result is a failure result indicating that a failure has occurred in the mounting component of the base material
- the defect result information acquisition means for acquiring the defect result information including the mounting position information of the defective component determined to be defective, the identification information of the defective base material, and the mounting position information of the defective component
- a source information specifying means for specifying the identification information of the source wafer from which the defective part was sampled and the sampling position information of the defective part on the source wafer, and You can also By doing this, it is possible to specify the sampling source wafer from which the defective component was sampled and the sampling position information of the defective component in the sampling source wafer, so that the mounting performance information can be made useful information for analysis of the cause of the defect.
- the information management apparatus of the present invention refers to the mounting performance information based on the identification information of the sampling source wafer and the sampling position information of the defective component, and samples the defective component in the sampling source wafer.
- a proximity sampling position that is a predetermined proximity range with respect to the position is selected, identification information of the base material on which the proximity component sampled from the proximity sampling position is mounted, and mounting position information of the proximity component on the base material
- a neighboring part information output means for specifying and outputting as neighboring part information. By doing so, it is possible to specify the base material and mounting position on which the nearby component is mounted, and therefore it is possible to follow up the mounting state of the nearby component.
- the information management apparatus of the present invention is based on the identification information of the sampling source wafer and the sampling position information of the defective part, and for the same type of wafer from which the same part is sampled.
- Statistical information output means for generating and outputting statistical information related to the occurrence of defective parts can also be provided. In this way, it is possible to grasp the tendency of the sampling position of the defective part that has occurred, analyze the cause of the defect, and examine the countermeasure.
- the information management apparatus of the present invention specifies a sampling position with a high occurrence rate of the defective part among the sampling positions of each part on the same type of wafer based on the statistical information, and from the specified sampling position Instruction information output means for outputting instruction information for instructing a mounting apparatus included in the mounting system not to collect components may be provided. In this way, when there is a certain tendency at the sampling position of the defective part, it is possible to collect the part avoiding the sampling position, thereby suppressing the occurrence of a defective part (defective substrate). Can do.
- the information management method of the present invention includes: An information management method for managing information related to mounting in a mounting system in which each component is collected from a wafer divided into a plurality of components and mounted on a base material, (A) acquiring sampling source information including sampling position information relating to the sampling position of the component on the wafer; (B) obtaining mounting destination information including mounting position information related to the mounting position of the component on the substrate; (C) When the component is mounted on the base material, storing the mounting result information associating the collection source information of the mounted component and the mounting destination information of the mounted component; It is made to include.
- the collection source information including the collection position information of the mounted component is associated with the mounting destination information including the mounting position information of the mounted component.
- the mounting performance information can be useful information for investigating whether or not there is a relationship between the sampling position and the defect, for example, when a defect occurs in the mounted component. Can be.
- FIG. 1 is a configuration diagram showing an outline of a configuration of a mounting system 1.
- FIG. 2 is a block diagram showing an electrical connection relationship of the mounting system 1.
- FIG. 3 is a perspective view of a wafer pallet 13.
- FIG. 1 is a configuration diagram showing an outline of the configuration of the mounting system 1
- FIG. 2 is a block diagram showing an electrical connection relationship of the mounting system 1.
- the left-right direction in FIG. 1 is the X direction
- the front-rear direction is the Y direction
- the up-down direction is the Z direction.
- the mounting system 1 includes a plurality of mounting devices 10 that mount components on the substrate S, an inspection device 70 that is provided on the downstream side of the mounting device 10 in the substrate transport direction and inspects the mounting state of the components, And a management device 90 that manages various types of information related to processing and inspection processing.
- the mounting apparatus 10 includes, as a component supply device that supplies components, a device that supplies components from a tape reel that accommodates components, a device that supplies components (die D) from a wafer pallet on which a wafer W is placed, and the like. In the present embodiment, the latter will be described.
- the mounting apparatus 10 includes a component supply device 12 that supplies a die D from a wafer pallet 13 on which a wafer W divided into a plurality of components (die D) is placed, and a flat substrate.
- the base material transport device 20 for transporting the S, the base material holding device 30 for holding the transported base material S, and the die D supplied from the component supply device 12 are collected by being sucked by the suction nozzle 52 and the base is collected.
- a head 50 mounted on the material S, a moving mechanism 40 for moving the head 50 in the XY direction, an ID mark indicating a base material ID attached to a predetermined position of the base material S, and a predetermined position of the wafer pallet 13 are attached.
- a mark camera 54 that can image an ID mark indicating a wafer ID
- a parts camera 56 that can image the die D collected by the suction nozzle 52 from below
- a mounting control device 60 that controls the entire mounting device 10. It comprises 2 reference) and FIG.
- the wafer pallet 13 is fixed to the pallet main body 14 by a rectangular pallet main body 14 having a circular hole 14a and a grip ring 16 in an extended state so as to close the circular hole 14a.
- the pressure-sensitive adhesive sheet 18 can be expanded and contracted.
- a wafer W on which a large number of rectangular dies D are formed is attached to the upper surface of the adhesive sheet 18.
- the die D is formed by forming a circuit by pattern printing before cutting the wafer W and then cutting the wafer W.
- An ID mark 19 indicating a wafer ID is attached to the upper surface of the wafer pallet 13.
- the wafer ID indicates the type or manufacturing number of the wafer W.
- a push-up pin (not shown) is disposed below the adhesive sheet 18. The push-up pin facilitates peeling of the die D from the pressure-sensitive adhesive sheet 18 by pushing the die D upward from below the pressure-sensitive adhesive sheet 18 when the die D is sucked by the suction nozzle 52.
- FIG. 4 is an explanatory diagram showing the sampling position of the die D sampled from the wafer W.
- the sampling position of the die D is, for example, the sampling position coordinates (X, Y) in the XY coordinate system in which the upper left corner is the reference position (1, 1) and the coordinate interval based on the size of the die D is determined.
- the “ ⁇ ” mark indicates a position where the die D is not picked up because it is at a position off the wafer W or a position where the shape of the die D can be chipped near the outer edge of the wafer W.
- the head 50 (suction nozzle 52), for example, sequentially collects the dies D from the left to the right in FIG. 4, and when the collection of one line of the dies D is completed, the head 50 (suction nozzle 52) repeats the process of moving to the next lower line.
- the mounting control device 60 is configured as a microprocessor centered on a CPU 61, and includes a ROM 62, an HDD 63, a RAM 64, and an input / output interface 65 in addition to the CPU 61. These are electrically connected via a bus 66.
- the mounting control device 60 receives an image signal from the mark camera 54, an image signal from the part camera 56, and the like via the input / output interface 65.
- the mounting control device 60 drives the component supply device 12, the drive signal to the substrate transport device 20, the drive signal to the substrate holding device 30, the drive signal to the moving mechanism 40, and the drive to the head 50.
- a signal or the like is output via the input / output interface 65.
- the mounting control device 60 is connected to the management device 90 via a communication network so as to be capable of bidirectional communication, and exchanges data and control signals with each other. Further, the mounting control device 60 stores a sampling position coordinate map of the die D based on the type of the wafer W (the size of the wafer W and the size of the cut die D) in the HDD 63, and when the wafer W is supplied. The sampling position coordinate map corresponding to the type of wafer W is read out. The sampling position coordinate map is stored by the operator.
- the inspection device 70 includes a base material transport device 72 that transports a base material S on which components such as a die D are mounted, a base material holding device 74 that holds the transported base material S, An inspection camera 78 that captures an inspection image for inspecting a mounted component such as the die D, a moving mechanism 76 that moves the inspection camera 78 in the XY directions, and an inspection control device 80 that controls the entire inspection device 70 Is provided.
- the substrate conveying device 72, the substrate holding device 74, and the moving mechanism 76 are configured in the same manner as the substrate conveying device 20, the substrate holding device 30, and the moving mechanism 40 of the mounting device 60, respectively.
- the inspection control device 80 is configured similarly to the mounting control device 60, and includes a CPU 81, a ROM 82, an HDD 83, a RAM 84, and an input / output interface 85. These are electrically connected via a bus 86.
- the inspection control device 80 receives an image signal or the like from the inspection camera 78 via the input / output interface 85.
- the inspection control device 80 outputs a drive signal to the moving mechanism 76, an imaging signal to the inspection camera 78, and the like via the input / output interface 85.
- the inspection control device 80 is connected to the management device 90 through a communication network so as to be capable of bidirectional communication, and exchanges data and control signals with each other.
- the management device 90 is, for example, a general-purpose computer, and includes a CPU 91, a ROM 92, an HDD 93, a RAM 94, an input / output interface 95, and the like. These are electrically connected via a bus 96.
- the management device 90 receives an input signal from an input device 97 such as a mouse or a keyboard via an input / output interface 95.
- the management device 90 outputs an image signal to the display 98 via the input / output interface 95.
- the HDD 93 stores a production plan for the base material S.
- the production plan of the base material S which part (die D) is mounted in which order on which position of the mounting surface of the base material S in the mounting apparatus 10, and what is the base material S on which the parts are mounted in that order.
- the production plan includes information on the base material S, information on the wafer W, mounting position information on the component (die D), and the like. These are acquired by the input of the operator.
- the management device 90 outputs a command signal to the mounting control device 60 so that the components are mounted according to the production plan, and outputs a command signal to the inspection control device 80 so that the base material S on which the components are mounted is inspected. To do.
- FIG. 5 is a flowchart showing an example of component mounting processing executed by the CPU 61 of the mounting control device 60.
- the CPU 61 first controls the base material transport device 20 to carry the base material S to above the base material holding device 30 and then controls the base material holding device 30 to hold the base material S. (S100).
- the CPU 61 captures an ID mark at a predetermined position on the base material S with the mark camera 54 and acquires the base material ID (S105).
- the CPU 61 obtains the mounting position information for mounting the component on the substrate S based on the received command signal (S110), and then sucks the component (die D) to the suction nozzle 52 so that the component is picked up.
- the part collection process to be collected is executed (S115).
- FIG. 6 is a flowchart showing an example of the component collection process executed by the CPU 61 of the mounting control device 60.
- the CPU 61 first determines whether a new wafer W is supplied from the component supply apparatus 12 (S200). When the CPU 61 determines that a new wafer W has been supplied, the CPU 61 captures the ID mark 19 at a predetermined position on the wafer pallet 13 with the mark camera 54 and acquires a wafer ID (S205). Then, the CPU 61 reads the sampling position coordinates corresponding to the wafer type based on the acquired wafer ID from the HDD 63 and updates the coordinate system for sampling the die D (S210), reads the sampling skip information from the HDD 63, and skips the skip position.
- the collection skip information is information transmitted from the management apparatus 90 in association with the type of the wafer W and the collection skip position information.
- the CPU 61 of the mounting control device 60 receives the sampling skip information from the management device 90, the CPU 61 stores the sampling skip information in the HDD 63, and reads the skip information of the skip information of the skip information corresponding to the wafer type in S215. .
- the CPU 61 skips S215 if the collection skip information corresponding to the wafer type is not stored in the HDD 63.
- the CPU 61 sets the sampling position coordinate at the upper left among the coordinates on the wafer W from which the die D can be sampled to the initial value.
- the sampling position coordinates (X, Y) are updated to the next sampling position ( S225).
- the CPU 61 updates the sampling position to that position and collects the adjacent position. If the position coordinates are not valid, the sampling position is incremented by 1 in the Y direction and the sampling position is updated to the leftmost position where a part can be sampled in the X direction.
- the CPU 61 determines whether or not the sampling position coordinates set in S220 or S225 match the sampling skip position read in S215 (S230). Until then, the updating of the sampling position coordinates (X, Y) in S225 is repeated. Thereby, the CPU 61 can prevent the suction nozzle 52 from collecting the die D from the collection skip position designated by the collection skip information (stored in the HDD 63) transmitted from the management device 90. For this reason, it is possible to prevent the die D at the sampling skip position from being mounted on the substrate S.
- the CPU 61 captures a predetermined range including the current sampling position with the mark camera 54 (S235), and processes the obtained image to determine whether or not the die D can be sampled (S240). If the CPU 61 determines that the die D cannot be sampled because the die D is missing or a defect (cracking, chipping) occurs in the die D, the process returns to S225 again, and the sampling position coordinates (X, Y ). On the other hand, when determining that the die D can be collected, the CPU 61 controls the moving mechanism 40 to move the head 50 so that the suction nozzle 52 is positioned on the collection position (S245), and controls the head 50 to suck it.
- the die D at the collection position coordinate (X, Y) is collected (S250). Then, the CPU 61 collects the wafer ID acquired in S205 and the sampling position coordinates (X, Y) from which the die D was sampled this time, that is, the latest sampling position coordinates (X, Y) set in S220 or S225. Original information is generated (S255), and the component collection process is terminated.
- the CPU 61 next controls the moving mechanism 40 to move the head 50 onto the substrate S via the part camera 56 (S120). Further, when the head 50 is above the parts camera 56, the CPU 61 images the die D sucked by the suction nozzle 52 with the parts camera 56, processes the obtained image, and processes the die D (suction part). The suction state is confirmed (S125), and it is determined whether there is an abnormality in the suction component (S130). If the CPU 61 determines that there is an abnormality such as a posture error of the die D or a positional deviation with respect to the suction nozzle 52 exceeding an allowable range, the CPU 61 controls the moving mechanism 40 to move the head 50 to a predetermined disposal position. D is discarded (S135), the process returns to S115, the die D is collected again, and the processes after S120 are performed.
- an abnormality such as a posture error of the die D or a positional deviation with respect to the suction nozzle 52 exceeding an allowable range
- the CPU 61 determines that there is no abnormality in the die D in S130, the CPU 61 controls the head 50 and mounts the die D on the substrate S with the suction nozzle 52 (S140). Subsequently, the CPU 61 generates mounting destination information including the substrate ID acquired in S105 and the current mounting position information (S145), and transmits the collection source information and the mounting destination information to the management apparatus 90 (S150). ). Then, the CPU 61 determines whether or not there is an unmounted die D on the base material S (S155). If there is an unmounted die D, the CPU 61 returns to S115 to collect the die D and perform the processing after S120. If there is no unmounted die D, the substrate S is unloaded (S160), and the component mounting process is terminated.
- FIG. 7 is a flowchart illustrating an example of inspection processing executed by the CPU 71 of the inspection control device 70.
- the CPU 71 first controls the base material transport device 72 to carry the base material S above the base material holding device 74, and then controls the base material holding device 74 to hold the base material S. (S300).
- the CPU 71 captures the ID mark on the base material S by the inspection camera 78 to acquire the base material ID (S305), and the inspection position (mounting) of each component based on the command signal transmitted from the management device 90. Position information) is acquired (S310).
- the CPU 71 images the mounting component on the base material S with the inspection camera 78, processes the obtained image, and inspects the mounting state of the mounting component (S315). Subsequently, when the CPU 71 determines that there is a die D having a good inspection result based on the inspection result (S320), the CPU 71 includes the mounting position information of the die D, the base material ID acquired in S305, and the inspection good result. Die inspection information is generated (S325). Further, when the CPU 71 determines that there is a die D whose inspection result is defective based on the inspection result (S330), the die including the mounting position information of the die D, the base material ID acquired in S305, and the inspection failure result. Inspection information is generated (S335). Then, the CPU 71 transmits the die inspection information generated in S325 and S335 to the management device 90 (S340), and ends the inspection process.
- FIG. 8 is a flowchart illustrating an example of information management processing executed by the CPU 91 of the management apparatus 90.
- the CPU 91 first determines whether or not the mounting destination information and collection source information transmitted from the mounting apparatus 10 in S150 of the component mounting process of FIG. 5 has been received (S400).
- the wafer ID and the collection position information of the collection source information are acquired (S405), and the base material ID and the mounting position information of the mounting destination information are acquired ( In step S410, the mounting record information in which the wafer ID, the collection position information, the substrate ID, and the mounting position information are associated with each other is stored in the HDD 93 (S415), and the process proceeds to the next process. If the CPU 91 determines that the mounting destination information and the collection source information are not received in S400, the CPU 91 skips S405 to S415 and proceeds to the next process.
- FIG. 9 is an explanatory diagram showing an example of the mounting record information stored in the HDD 93.
- each sampling position of the die D collected from the wafer W with the wafer ID “W-A1-001” and mounting destination information are stored in association with each other. Yes.
- the base material ID and the mounting position information are known as the mounting destination information of the die D
- the wafer ID “W-A1” indicates the wafer type, and “001” indicates the manufacturing number.
- “C-0017” or the like of the mounting position information indicates a circuit symbol on the base material S, but it may be indicated by XY coordinates based on a predetermined position as in the case of the sampling position.
- the CPU 91 determines whether or not the die inspection information transmitted from the inspection apparatus 70 in S340 of the inspection process of FIG. 7 has been received (S420).
- the CPU 91 determines that the die inspection information has been received, the inspection result registration process (S425), the neighboring die information output process (S430), the statistical information output process (S435), and the sampling skip information output process (S440).
- the CPU 91 determines that die inspection information has not been received, the CPU 91 skips S425 to S440 and ends the information management process.
- the inspection result registration process of S425 is a process of registering the inspection result in association with the mounting result, and is executed based on the flowchart of FIG. Moreover, FIG. 11 is explanatory drawing which shows an example of the mounting performance information to which the inspection result information was added.
- the CPU 91 first obtains the base material ID, the mounting position information, and the inspection result of the received die inspection information (S500), and refers to the mounting record information stored in the HDD 93. Collection source information (wafer ID and collection position information) corresponding to the base material ID and the mounting position information is read (S505). Subsequently, the CPU 91 determines whether or not there is a die D with a good inspection result (S510).
- the CPU 91 determines that there is a die D with a good inspection result, the CPU 91 obtains a wafer ID and sampling position information corresponding to the die D. It is specified as good die collection source position information (S515), the inspection result is updated by associating the identified good die collection source position information (wafer ID and collection position information) with the inspection good result (S520), and the next processing Proceed to In the example of FIG. 11, if the die D of the good inspection result is the mounting position “C-0041” of the base material ID “B-001”, the sampling position (7, 2) of the wafer ID “W-A1-001” ) Is identified as good die collection source position information, and “good” is associated with the inspection result. Note that in FIG. 11, when the inspection result information is blank, it indicates that the inspection has not been executed. If the CPU 91 determines in S510 that there is no die having a good inspection result, it skips S515 and S520 and proceeds to the next process.
- the CPU 91 determines whether or not there is a die D that is a defective inspection result (S525). If the CPU 91 determines that there is a die D that is a defective inspection result, the CPU 91 obtains a wafer ID and sampling position information corresponding to the die D. The defective die collection source position information is specified and displayed on the display 98 (S530), and the mounting result information is updated by associating the inspection defect result with the specified defective die collection source position information (wafer ID and collection position information) ( S535), the inspection result registration process is terminated. In the example of FIG.
- the CPU 91 displays the defective die collection source position information on the display 98. However, the CPU 91 keeps specifying the defective die collection source position information and displays it on the display 98 according to a request from the operator. It is good. On the other hand, if the CPU 91 determines that there is no inspection defective die in S525, the CPU 91 skips S530 and S535 and ends the inspection result registration process.
- the neighboring die information output process in S430 is a process for outputting information on neighboring dies collected from the vicinity of the die D whose inspection result is defective, and is executed based on the flowchart of FIG.
- FIG. 13 is an explanatory diagram showing an example of selecting a neighborhood collection position and neighborhood die information.
- the CPU 91 first determines whether or not the defective die collection source information is specified in the inspection result registration process of FIG. 10 (S600), and the defective die collection source information is specified. If it is determined that there is not, the neighborhood die information output process is terminated as it is.
- the CPU 91 determines that the defective die collection source information has been specified, the CPU 91 selects a nearby collection position within a predetermined vicinity range with respect to the collection position specified as the defective die collection source information (S605).
- the neighborhood range can be, for example, a range including eight sampling positions surrounding the sampling positions (Xi, Yj) specified as defective die collection source information.
- the CPU 91 When selecting the vicinity collection position, the CPU 91 specifies the base material ID and the mounting position information corresponding to the vicinity collection position with reference to the mounting result information (S610), and the specified base ID and the mounting position information are in the vicinity.
- the information is displayed on the display 98 as die mounting destination information (S615), and the neighboring die information output processing is terminated. For example, as shown in FIG. 13B, along with the defective die sampling position information (Xi, Yj) and its mounting destination information, the neighboring die sampling position information and its mounting destination information (substrate ID and mounting position information). A list of will be displayed.
- the defect such as cracking of the die D is caused by the die D generated at the time of cutting due to the influence of the thickness or warping of the die D, and the die D is collected (adsorbed) or mounted by the mounting apparatus 10.
- equipment such as a pushing failure of the suction nozzle 52 and a pushing pin.
- the die D in which the defect has occurred and the adjacent die D have similar thicknesses and warpages and are simultaneously cut. For this reason, there is a high possibility that a defect due to the die D will also occur in the nearby die D.
- the pushing-in failure of the suction nozzle 52 and the pushing-up failure of the push-up pin may be biased to a specific region rather than the entire region of the wafer W.
- the statistical information output process of S435 is a process of outputting statistical information in which the defect rate of the inspection result is statistically executed, and is executed based on the flowchart of FIG.
- the CPU 91 first reads statistical information about the same type of wafer W from the HDD 93 (S700), and determines whether or not good die collection source information has been specified in the inspection result registration process of FIG. (S705). If the CPU 91 determines that the good die collection source information has been identified, the CPU 91 increments and updates the parameter in the statistical information by 1 for the collection position identified as the good die collection source information (S710), and proceeds to the next processing. . If the CPU 91 determines that the good die collection source information is not specified, the CPU 91 skips S710 and proceeds to the next process.
- the CPU 91 determines whether or not the defective die collection source information has been specified in the inspection result registration process (S715). If the CPU 91 determines that the defective die collection source information is specified, the CPU 91 is specified as defective die collection source information. The parameter and the number of defects in the statistical information are updated by incrementing by 1 for the sampling position (S720), and the process proceeds to the next process. If the CPU 91 determines that the defective die collection source information is not specified, the CPU 91 skips S720 and proceeds to the next process.
- the CPU 91 updates the statistical information by recalculating the defect rate of the sampling position where the population parameter and the number of defects are updated, and stores them in the HDD 93 (S725), and displays a defect position trend map based on the statistical information. 98 (S730), and the statistical information output process is terminated.
- FIG. 15 is an explanatory diagram showing an example of defect statistical information and a defect position tendency map.
- the defect statistical information in FIG. 15A the defect rate of the die D at each sampling position of the wafer W of the same type “W-A1” is statistically calculated.
- the die D collected from the collection position (6, 2) has a defect number of 3 with respect to the population parameter 300, and the defect rate is 1.00%.
- the die D collected from the collection position (7, 2) has 14 defects with respect to the parameter 280, and the defect rate is 5.00%.
- the defect position tendency map shows the sampling position of the die D and the defect rate at that position.
- FIG. 15B shows the sampling position of the die D and the defect rate at that position.
- the defect rate is indicated by four levels of high, medium, low, and value 0 (including unaggregated), so that the die D collected from any sampling position (collecting range) It is possible to easily show the tendency of the defect rate as to whether the defect rate is high.
- the collection skip information output process of S440 is a process of outputting an instruction to skip the collection of a part (die D) from a collection position with a high defect rate based on statistical information to the mounting apparatus 10, and is based on the flowchart of FIG. Executed.
- the CPU 91 first sets the collection position whose defect rate is calculated in S725 of the statistical information output process of FIG. 14 as the process target position (S800), and the defect rate of the process target position is predetermined. It is determined whether or not it is greater than or equal to the skip threshold (S805).
- the skip threshold value can be, for example, a defect rate corresponding to the boundary between the “high” and “medium” defect rates in the defect position tendency map of FIG.
- the CPU 91 determines that the defect rate of the processing target position is equal to or greater than a predetermined skip threshold, whether or not the population of the processing target position is equal to or greater than the predetermined number (S810), the processing target position is already set as the sampling skip position. Whether or not (S815). If the CPU 91 determines that the parameter of the processing target position is equal to or larger than the predetermined number and is not set as the sampling skip position, the CPU 91 sets the processing target position as the sampling skip position (S820), and the wafer type and the sampling skip position information.
- the mounting apparatus 10 registers the sampling skip information including the wafer type and the sampling skip position information in the HDD 93, and when the wafer W of the same wafer type is supplied, the component sampling shown in FIG. The die D is not collected from the collection skip position read out in step S215. For this reason, since the management device 90 can instruct the die D not to be collected from the sampling position where the defect rate tends to be high, mounting defects can be reduced.
- the CPU 91 determines that the parameter of the processing target position is less than the predetermined number, or determines that the processing target position has already been set to the collection skip position, the CPU 91 skips S820 and S825 and performs the next processing. Proceed to Here, when the number of parameters is less than a predetermined number (for example, about several to a dozen or more), even if one defect is found by chance, the defect rate becomes extremely high. For this reason, the defect rate tends to be equal to or higher than the skip threshold, and sampling skip that accurately reflects the tendency of the defect position may not be possible.
- a predetermined number for example, about several to a dozen or more
- the CPU 91 does not set the collection skip position if the population is less than the predetermined number. Thereby, the tendency (statistical information) of a defect position can be reflected more accurately, and the collection of the die D can be skipped from the collection position where the defect is likely to occur. If the CPU 91 determines in S805 that the defect rate at the processing target position is not greater than or equal to the skip threshold value, it skips S810 to S825 and proceeds to the next process. The CPU 91 repeats these processes until it determines that there is no unprocessed processing target position (S830), and then ends the collection skip information output process.
- the management apparatus 90 of this embodiment corresponds to an information management apparatus
- the CPU 91 that executes the process of S405 of the information management process of FIG. 8 corresponds to the collection source information acquisition unit
- the CPU 91 that executes the process of S410 of the information management process Corresponds to the mounting destination information acquisition means
- the CPU 91 that executes the process of S415 of the information management process and the HDD 93 that stores the mounting result information of FIG. 9 correspond to the storage means.
- the CPU 91 that executes the processes of S530 and S535 of the inspection result registration process is the collection source. It corresponds to information specifying means.
- the CPU 91 for executing the neighborhood die information output process of FIG. 12 and the display 98 for displaying the neighborhood die information of FIG. 13B correspond to the neighborhood part information output means.
- the CPU 91 that executes the statistical information output process of FIG. 14 and the display 98 that displays the defect position tendency map of FIG. 15B correspond to the statistical information output means.
- the CPU 91 that executes the collection skip information output process of FIG. 16 corresponds to instruction information output means.
- an example of the information management method of the present invention is also clarified by describing the operation of the management device 90.
- the management device 90 When the component (die D) is mounted on the substrate S, the management device 90 according to the present embodiment described above collects the sampling source information including the mounting component sampling position information and the mounting destination including the mounting component mounting position information. Information is acquired and the mounting record information in which both pieces of information are associated is stored in the HDD 93. Therefore, referring to the mounting record information and tracing the collection source information from the mounting destination information of the mounted component, the mounted component is collected.
- the sampling position on the wafer W can be specified. For this reason, for example, when a failure occurs in a mounted component, the mounting record information can be used to investigate whether or not there is a relationship between the component sampling position and the occurrence of the failure.
- the management device 90 includes a wafer ID for identifying the wafer W in the collection source information, and includes a base material ID for identifying the base material S in the mounting destination information, and a component (die D). If the inspection result of the base material S on which is mounted is a failure result, the inspection information including the base material ID of the base material S on which the defective component is mounted and the mounting position information of the defective component is acquired. Then, referring to the mounting result information of the HDD 93, the wafer ID of the wafer W from which the defective part was collected and the collection position information of the defective part in the wafer W as the sampling source are specified. For this reason, it is possible to identify the wafer W from which the defective component was collected and the collection position information of the defective component on the wafer W from which the defective component has been collected. be able to.
- the management device 90 refers to the mounting result information based on the wafer ID of the wafer W as the sampling source and the sampling position information of the defective component, and determines the predetermined position for the sampling position of the defective component in the wafer W as the sampling source.
- the vicinity sampling position that is the vicinity range of the substrate is selected, and the base material ID of the base material S on which the proximity component (neighboring die) collected from the proximity sampling position is mounted and the mounting position information of the proximity component on the base material are specified Then, it is output to the display 98 as neighboring part information. For this reason, since the base material S on which the nearby components are mounted and the mounting position thereof can be specified, the mounting state of the nearby components can be traced.
- the management device 90 also provides statistical information on the occurrence of defective components for each sampling position for the same type of wafers from which the same components are sampled based on the wafer ID of the sampling source wafer W and the sampling location information for defective components. And output to the display 98. For this reason, it is possible to grasp the tendency of the sampling position of the defective part that has occurred and analyze the cause of the defect or examine the countermeasure.
- the management device 90 identifies a sampling position with a high occurrence rate of defective parts among the sampling positions of the parts of the same type of wafer based on the statistical information, and sampling skip information instructing not to collect the parts from the specified sampling position (Instruction information) is output to the mounting apparatus. For this reason, when a certain tendency is observed at the sampling position of the defective part, it is possible to collect the part avoiding the sampling position, so that the defective part is mounted on the base material S and the defective base material is generated. Can be suppressed.
- the mounting information on the neighboring die is specified and output for the neighboring die collected from the neighboring range of the defective die D, but the present invention is not limited to this.
- the CPU 91 determines whether or not the neighboring die has been mounted. If the mounting is completed, the CPU 91 specifies and outputs the mounting information of the neighboring die, and if the mounting is not completed, For example, the die mounting may be stopped. That is, it is not limited to setting a sampling position where the defect rate of statistical information is equal to or greater than a predetermined skip threshold as a skip position, and immediately when a defective die D is detected, sampling of the surrounding dies D is skipped. It may be a thing.
- the CPU 91 may set the sampling position in the vicinity of the defective die D as the sampling skip position and transmit it to the mounting apparatus 10.
- the present invention is not limited to sequentially collecting adjacent dies D as in the embodiment, and the dies D are spaced by a predetermined number. It is good also as something that collects after emptying.
- the die inspection information transmitted from the inspection device 70 is used as the inspection result of the die D for outputting the neighboring die information.
- the present invention is not limited to this.
- defect occurrence information after product shipment after the substrate S on which the die D is mounted is shipped as a product may be used as the inspection result of the die D.
- defect occurrence information after product shipment may be used.
- the base material ID is included in the mounting destination information in S145 of the component mounting process in FIG. 5, but the present invention is not limited to this, and only the mounting position information is included in the mounting destination information without including the base material ID. Also good.
- the wafer ID is included in the collection source information.
- the present invention is not limited to this, and only the collection position information may be included in the collection source information without including the wafer ID. Even in this case, for example, when the correspondence between the wafer W and the substrate S can be grasped, such as when inspecting immediately after mounting, the sampling position can be specified from the mounting position.
- the present invention is not limited to this, and any one or two of the three processes or all of the processes may not be performed.
- the collection skip information output process is performed based on the statistical information. Therefore, when the statistical information output process is not performed, the collection skip information output process is not performed. In that case, S215 and S230 of the component collection process of FIG. 6 may be omitted.
- the present invention can be used in the mounting field where components are collected from a wafer and mounted on a substrate.
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Abstract
Description
複数の部品に分割されたウェハから各部品を採取して基材に実装する実装システムにおける、実装に関する情報を管理する情報管理装置であって、
前記ウェハにおける前記部品の採取位置に関する採取位置情報を含む採取元情報を取得する採取元情報取得手段と、
前記基材における前記部品の実装位置に関する実装位置情報を含む実装先情報を取得する実装先情報取得手段と、
前記部品が前記基材に実装されると、該実装された実装部品の前記採取元情報と、該実装部品の前記実装先情報とを関連付けた実装実績情報を記憶する記憶手段と、
を備えることを要旨とする。
複数の部品に分割されたウェハから各部品を採取して基材に実装する実装システムにおける、実装に関する情報を管理する情報管理方法であって、
(a)前記ウェハにおける前記部品の採取位置に関する採取位置情報を含む採取元情報を取得するステップと、
(b)前記基材における前記部品の実装位置に関する実装位置情報を含む実装先情報を取得するステップと、
(c)前記部品が前記基材に実装されると、該実装された実装部品の前記採取元情報と、該実装部品の前記実装先情報とを関連付けた実装実績情報を記憶するステップと、
を含むことを要旨とする。
Claims (6)
- 複数の部品に分割されたウェハから各部品を採取して基材に実装する実装システムにおける、実装に関する情報を管理する情報管理装置であって、
前記ウェハにおける前記部品の採取位置に関する採取位置情報を含む採取元情報を取得する採取元情報取得手段と、
前記基材における前記部品の実装位置に関する実装位置情報を含む実装先情報を取得する実装先情報取得手段と、
前記部品が前記基材に実装されると、該実装された実装部品の前記採取元情報と、該実装部品の前記実装先情報とを関連付けた実装実績情報を記憶する記憶手段と、
を備える情報管理装置。 - 請求項1に記載の情報管理装置であって、
前記採取元情報には、前記ウェハを識別するための識別情報を含み、
前記実装先情報には、前記基材を識別するための識別情報を含み、
前記部品が実装された前記基材の検査結果を受け付け、該検査結果が前記基材の実装部品に不良が発生している旨の不良結果の場合、該不良とされた不良基材の識別情報と、該不良とされた不良部品の実装位置情報とを含む不良結果情報を取得する不良結果情報取得手段と、
前記不良基材の識別情報と、前記不良部品の実装位置情報とに基づいて、前記実装実績情報を参照して、前記不良部品が採取された採取元ウェハの識別情報と、該採取元ウェハにおける前記不良部品の採取位置情報とを特定する採取元情報特定手段と、
を備える情報管理装置。 - 請求項2に記載の情報管理装置であって、
前記採取元ウェハの識別情報と、前記不良部品の採取位置情報とに基づいて、前記実装実績情報を参照して、前記採取元ウェハにおける前記不良部品の採取位置に対し所定の近傍範囲となる近傍採取位置を選定し、該近傍採取位置から採取された近傍部品が実装された前記基材の識別情報と、該基材における前記近傍部品の実装位置情報とを特定して近傍部品情報として出力する近傍部品情報出力手段
を備える情報管理装置。 - 請求項2または3に記載の情報管理装置であって、
前記採取元ウェハの識別情報と、前記不良部品の採取位置情報とに基づいて、同じ部品が採取される同種のウェハについて、各部品の採取位置毎の前記不良部品の発生に関する統計情報を作成して出力する統計情報出力手段
を備える情報管理装置。 - 請求項4に記載の情報管理装置であって、
前記統計情報に基づいて、前記同種のウェハにおける各部品の採取位置のうち前記不良部品の発生率の高い採取位置を特定し、該特定した採取位置から前記部品を採取しないよう、実装システムが有する実装装置に対して指示する指示情報を出力する指示情報出力手段
を備える情報管理装置。 - 複数の部品に分割されたウェハから各部品を採取して基材に実装する実装システムにおける、実装に関する情報を管理する情報管理方法であって、
(a)前記ウェハにおける前記部品の採取位置に関する採取位置情報を含む採取元情報を取得するステップと、
(b)前記基材における前記部品の実装位置に関する実装位置情報を含む実装先情報を取得するステップと、
(c)前記部品が前記基材に実装されると、該実装された実装部品の前記採取元情報と、該実装部品の前記実装先情報とを関連付けた実装実績情報を記憶するステップと、
を含む情報管理方法。
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JPWO2019111394A1 (ja) * | 2017-12-07 | 2020-12-17 | 株式会社Fuji | 情報管理装置及び情報管理方法 |
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US20180108541A1 (en) | 2018-04-19 |
JPWO2016157356A1 (ja) | 2018-01-25 |
EP3280240B1 (en) | 2023-05-17 |
US10692738B2 (en) | 2020-06-23 |
EP3280240A1 (en) | 2018-02-07 |
CN107432118A (zh) | 2017-12-01 |
EP3280240A4 (en) | 2018-04-04 |
CN107432118B (zh) | 2019-10-25 |
JP6633616B2 (ja) | 2020-01-22 |
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