WO2016132634A1 - 現像剤容器およびこれを備える画像形成装置 - Google Patents
現像剤容器およびこれを備える画像形成装置 Download PDFInfo
- Publication number
- WO2016132634A1 WO2016132634A1 PCT/JP2015/084806 JP2015084806W WO2016132634A1 WO 2016132634 A1 WO2016132634 A1 WO 2016132634A1 JP 2015084806 W JP2015084806 W JP 2015084806W WO 2016132634 A1 WO2016132634 A1 WO 2016132634A1
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- WIPO (PCT)
- Prior art keywords
- developer
- toner
- cylindrical portion
- container
- discharge port
- Prior art date
Links
- 230000015572 biosynthetic process Effects 0.000 title 1
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 20
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims 1
- 238000003756 stirring Methods 0.000 description 58
- 230000032258 transport Effects 0.000 description 33
- 238000013019 agitation Methods 0.000 description 10
- 229920003002 synthetic resin Polymers 0.000 description 8
- 239000000057 synthetic resin Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000004891 communication Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0887—Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0865—Arrangements for supplying new developer
- G03G15/0875—Arrangements for supplying new developer cartridges having a box like shape
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0887—Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity
- G03G15/0891—Arrangements for conveying and conditioning developer in the developing unit, e.g. agitating, removing impurities or humidity for conveying or circulating developer, e.g. augers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0896—Arrangements or disposition of the complete developer unit or parts thereof not provided for by groups G03G15/08 - G03G15/0894
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0877—Arrangements for metering and dispensing developer from a developer cartridge into the development unit
- G03G15/0879—Arrangements for metering and dispensing developer from a developer cartridge into the development unit for dispensing developer from a developer cartridge not directly attached to the development unit
Definitions
- the present invention relates to a developer container suitably used for a copying machine, a printer, and the like, and an image forming apparatus including the developer container.
- An image forming apparatus such as a copying machine or a printer develops an electrostatic latent image on an image carrier into a toner image by a developer (toner) supplied from a developing device.
- the developer is accommodated in the developer container and supplied from the developer container to the developing device.
- the toner container described in Patent Document 1 includes a shutter mounting cylinder formed on the wall surface of a container container for storing toner.
- a toner discharge port is opened on the lower surface of the shutter mounting cylinder.
- a toner conveying screw for conveying the toner to the toner discharge port is rotatably supported in the container container. The toner conveying screw is rotationally driven by a drive motor.
- the present invention provides a developer container and an image forming apparatus including the developer container for suppressing problems due to poor developer discharge.
- the developer container of the present invention includes a container body, a conveying member, a first cylindrical part, and a second cylindrical part.
- the container body has a discharge port for containing the developer and discharging the developer to the outside.
- the conveying member conveys the developer in the container body toward the discharge port.
- the first cylindrical portion is provided in the container body so as to cover the discharge port.
- the second cylindrical portion communicates with the inside of the first cylindrical portion on the downstream side in the transport direction of the developer from the discharge port, and extends in a direction intersecting the transport direction.
- the image forming apparatus of the present invention includes the developer container described above.
- FIG. 1 is a front view schematically showing an internal structure of a color printer according to an embodiment of the present invention.
- FIG. 3 is a perspective view showing a toner container and a mounting portion according to an embodiment of the present invention.
- FIG. 3 is a perspective view showing a toner container according to an embodiment of the present invention.
- FIG. 4 is a perspective view illustrating a storage container portion of a toner container according to an embodiment of the present invention.
- FIG. 5 is a VV cross-sectional view of FIG. 3.
- FIG. 6 is a sectional view taken along line VI-VI in FIG. 3.
- FIG. 6 is a perspective view showing a rear portion of a storage container portion of a toner container according to an embodiment of the present invention.
- upstream and downstream and similar terms refer to “upstream” and “downstream” in the toner (developer) transport direction and similar concepts.
- FIG. 1 is a front view schematically showing the internal structure of the color printer 1.
- the color printer 1 includes an apparatus main body 2, a paper feed cassette 3, and a paper discharge tray 4.
- the apparatus main body 2 is formed in a substantially rectangular box shape.
- the paper feed cassette 3 is provided in the lower part of the apparatus main body 2.
- the paper discharge tray 4 is provided in the upper part of the apparatus main body 2.
- the color printer 1 includes a conveyance unit 5, an image forming unit 6, and a fixing device 7 inside the apparatus main body 2.
- the transport unit 5 sends out the sheet S in the paper feed cassette 3 toward a transport path 8 extending from the paper feed cassette 3 to the paper discharge tray 4.
- the image forming unit 6 is provided in an intermediate part of the conveyance path 8.
- the fixing device 7 is provided on the downstream side of the conveyance path 8.
- the sheet S is not limited to a paper sheet, and includes a resin film, an OHP (Over Head Projector) sheet, and the like.
- the image forming unit 6 includes four toner containers 10, an intermediate transfer belt 11, four drum units 12, and an optical scanning device 13.
- the four toner containers 10 are juxtaposed in the left-right direction below the paper discharge tray 4.
- the intermediate transfer belt 11 is provided on the lower side of each toner container 10 so as to be able to travel in the direction of a white arrow.
- the four drum units 12 are juxtaposed in the left-right direction below the intermediate transfer belt 11.
- the optical scanning device 13 is disposed below each drum unit 12.
- the four toner containers 10 contain toners (developers) of four colors (yellow, magenta, cyan, black).
- the toner may be a one-component developer made of a magnetic toner or a two-component developer containing a toner and a carrier.
- Each drum unit 12 includes a photosensitive drum 20, a charging device 21, a developing device 22, a primary transfer roller 23, a cleaning device 24, and a charge removal device 25. Since the four drum units 12 have the same configuration, only one drum unit 12 will be described below.
- the photosensitive drum 20 is formed in a cylindrical shape that can rotate around an axis.
- the photosensitive drum 20 is in contact with the lower surface of the intermediate transfer belt 11.
- the charging device 21, the developing device 22, the primary transfer roller 23, the cleaning device 24 and the charge eliminating device 25 are arranged around the photosensitive drum 20 in the order of the transfer process.
- the developing device 22 is connected to the toner container 10 and receives toner supply from the toner container 10.
- the primary transfer roller 23 is disposed on the upper side of the photosensitive drum 20 with the intermediate transfer belt 11 interposed therebetween.
- a secondary transfer roller 26 that forms a secondary transfer nip portion 26a is disposed.
- a control device (not shown) of the color printer 1 executes an image forming process as follows based on the input image data.
- Each charging device 21 charges the surface of each photosensitive drum 20.
- the optical scanning device 13 performs exposure corresponding to the image data (see broken line arrows in FIG. 1) toward each photosensitive drum 20.
- Each developing device 22 develops the electrostatic latent image formed on the surface of each photosensitive drum 20 into a toner image.
- the four toner images carried on each photoconductor drum 20 are primary-transferred sequentially to the traveling intermediate transfer belt 11 by a primary transfer roller 23 to which a primary transfer bias is applied. As a result, a full-color toner image is formed on the surface of the intermediate transfer belt 11.
- the sheet S supplied from the paper feed cassette 3 is transported through the transport path 8 and passes through the secondary transfer nip portion 26a.
- the full-color toner image is secondarily transferred to the sheet S by the secondary transfer roller 26 to which a secondary transfer bias is applied.
- the fixing device 7 fixes a full-color toner image on the sheet S.
- the sheet S after the fixing process is discharged to the paper discharge tray 4.
- Each cleaning device 24 removes toner remaining on the surface of each photoconductive drum 20 after transfer.
- Each static elimination device 25 irradiates static elimination light and removes the electric charge of each photosensitive drum 20.
- FIG. 2 is a perspective view showing the toner container 10 and the mounting portion.
- FIG. 3 is a perspective view showing the toner container 10.
- FIG. 4 is a perspective view showing the storage container portion 40 of the toner container 10.
- 5 is a cross-sectional view taken along the line VV of FIG. 6 is a sectional view taken along line VI-VI in FIG.
- FIG. 7 is a perspective view showing the rear part of the storage container 40 of the toner container 10.
- an upper portion of the apparatus main body 2 is provided with a mounting portion 2a for mounting four toner containers 10 side by side in the left-right direction.
- Each toner container 10 is supported by the mounting portion 2a so as to be slidable in the front-rear direction.
- An opening / closing cover (not shown) for opening and closing the mounting portion 2 a is provided on the upper front surface of the apparatus main body 2. The user opens and closes the opening / closing cover to perform the attaching / detaching operation of each toner container 10 with respect to the mounting portion 2a.
- the toner containers 10 that contain toner of each color (yellow, magenta, cyan) except for black (K) are all set to the same capacity and the same specifications.
- the toner container 10 (K) that stores black toner is set to have a larger capacity than the other toner containers 10 and has different specifications.
- the four toner containers 10 differ only in their capacities and specific specifications, and the basic configuration is the same. Therefore, the toner containers 10 that store toner of each color except black will be described below.
- the toner container 10 includes a container body 30, a shutter mechanism 31, a stirring member 32, a conveying member 33, a first cylindrical portion 34, and a second cylindrical portion 35.
- the container body 30 has a discharge port 30 a for containing toner (developer) and discharging the toner to the developing device 22.
- the shutter mechanism 31 is provided to open and close the discharge port 30a of the container body 30.
- the stirring member 32 stirs the toner in the container body 30.
- the transport member 33 transports the toner in the container body 30 toward the discharge port 30a.
- the first cylindrical portion 34 and the second cylindrical portion 35 are provided in the container main body 30.
- the container body 30 is formed in a substantially rectangular parallelepiped shape that is long in the front-rear direction, for example, with a synthetic resin material.
- the container main body 30 has a storage container part 40 and a lid part 41.
- the storage container portion 40 includes side walls 43F, 43B, 43L, and 43R erected around the bottom portion 42, and is formed in a box shape having an open upper surface (see FIG. 4).
- the lid portion 41 is provided so as to seal the upper surface of the storage container portion 40.
- a storage chamber R1 for storing toner is formed inside the container body 30 (see FIG. 4).
- the bottom part 42 has an agitation recess 42a and a transport recess 42b that are curved so as to protrude downward in a front view.
- the stirring recess 42a is connected to the left side of the transport recess 42b in a front view, and is larger in the left-right direction than the transport recess 42b.
- a discharge port 30a is opened on the lower surface of the rear portion of the conveyance recess 42b (see FIGS. 5 and 6). The discharge port 30a is formed so as to penetrate the conveyance recess 42b in the vertical direction.
- a container-side flange 431 is formed at the upper end of each of the side walls 43F, 43B, 43L, 43R so as to extend outward in a plan view.
- the front side wall 43F has a filling port 44 for filling the container main body 30 (reservoir chamber R1) with toner.
- the filling port 44 is sealed with a cap 432 (see FIG. 5).
- a cover 433 is attached to the front side wall 43F so as to cover the filling port 44 (see FIG. 3).
- the cover 433 is formed with a grip portion 434 that the user grips when the toner container 10 is attached or detached (see FIG. 2). Note that characters (symbols) indicating the color of the toner are embossed on the surface of the cover 433.
- a stirring bearing boss 45 and a conveyance bearing boss 46 are formed on the front side wall 43F.
- the agitation bearing boss 45 projects in a cylindrical shape on the outer surface (front surface) of the side wall 43F.
- the agitation bearing boss 45 is provided in the vicinity of the center of curvature of the agitation recess 42a in front view (see FIG. 4).
- the conveyance bearing boss 46 protrudes in a cylindrical shape on the inner surface (rear surface) of the side wall 43F.
- the conveyance bearing boss 46 is provided in the vicinity of the center of curvature of the conveyance recess 42b in a front view (see FIG. 4).
- a stirring support hole 47 and a conveyance support hole 48 are opened in the rear side wall 43B.
- the stirring support hole 47 is provided in the vicinity of the center of curvature of the stirring recess 42a in front view (see FIG. 4).
- the transport support hole 48 is provided in the vicinity of the center of curvature of the transport recess 42b in a front view.
- the lid portion 41 has substantially the same shape as the storage container portion 40 in plan view.
- a lid side flange 411 is formed at the lower part of the lid portion 41 over the entire circumference.
- the lid portion 41 is disposed so that the lid side flange 411 faces the container side flange 431.
- the shutter mechanism 31 includes a holding member 50 and a shutter 51.
- the holding member 50 is formed in a substantially box shape that is flat in the vertical direction and has an open upper surface.
- the holding member 50 is attached to the lower surface of the transport recess 42b so as to cover the periphery of the discharge port 30a.
- An arrangement space S for arranging the shutter 51 and the like is formed between the bottom surface of the holding member 50 and the lower surface of the conveyance recess 42b.
- the holding member 50 is formed with a first communication hole 50a at a position corresponding to the discharge port 30a in a bottom view.
- the first communication hole 50a is formed so as to penetrate the holding member 50 in the vertical direction.
- the shutter 51 is formed in a substantially rectangular plate shape in plan view.
- a seal 52 formed of synthetic rubber or the like is fixed to the upper surface of the shutter 51.
- the shutter 51 is held in the arrangement space S so as to be slidable in the front-rear direction.
- a second communication hole 51a penetrating in the vertical direction is formed in a part (rear side) of the shutter 51 (seal 52).
- the shutter 51 is slidably provided between an open position (see FIG. 5) where the second communication hole 51a is aligned with the discharge port 30a and a closed position where the second communication hole 51a is shifted from the discharge port 30a. Yes.
- the holding member 50 is provided with a biasing member that biases the shutter 51 and the like toward the closed position. Therefore, when the toner container 10 is removed from the mounting portion 2a, the shutter 51 is maintained in the closed position, and the seal 52 is in close contact with the peripheral edge of the discharge port 30a. Thereby, the leakage of the toner from the discharge port 30a can be prevented.
- the shutter 51 engages with an engaging portion (not shown) provided on the mounting portion 2a and moves from the closed position to the open position (FIG. 5). reference).
- the discharge port 30a is connected to a toner conveyance path (not shown) extending from the developing device 22 via the communication holes 50a and 51a.
- the toner discharged from the discharge port 30a is supplied to the developing device 22 through the toner conveyance path.
- the stirring member 32 is disposed on the stirring recess 42a.
- the stirring member 32 includes a stirring rotation shaft 55, a stirring blade 56, and a stirring connecting member 57.
- the stirring rotation shaft 55 is supported so as to be rotatable around the axis in the container body 30.
- the stirring blade 56 is fixed along the longitudinal direction of the stirring rotation shaft 55.
- the stirring connecting member 57 is provided on the same axis as the stirring rotating shaft 55.
- the agitation rotating shaft 55 is formed, for example, in a rod shape that is long in the front-rear direction using a synthetic resin material.
- the stirring rotation shaft 55 is formed in a substantially rectangular shape when viewed from the front (sectional view).
- the stirring rotation shaft 55 is constructed between the pair of front and rear side walls 43F and 43B.
- the front end portion of the stirring rotation shaft 55 is rotatably supported by the stirring bearing boss 45.
- the rear end portion of the agitation rotating shaft 55 is rotatably supported by the agitation support hole 47 via the agitation connecting member 57.
- the stirring blade 56 is formed in a rectangular shape that is long in the front-rear direction by a flexible synthetic resin film.
- the stirring blade 56 is formed to have substantially the same length as the stirring rotation shaft 55.
- One side in the longitudinal direction of the stirring blade 56 is fixed to the stirring rotation shaft 55.
- the width dimension of the stirring blade 56 (the dimension in the radial direction of the stirring rotating shaft 55) is set longer than the distance connecting the axis of the stirring rotating shaft 55 and the inner surface of the stirring recess 42a (see FIG. 6).
- the stirring blade 56 is formed with a plurality of cut grooves 56a (see FIG. 5). Each cut groove 56 a is cut from the free end side of the stirring blade 56 toward the fixed side with the stirring rotating shaft 55.
- the stirring connecting member 57 has a stirring gear 57a and a stirring connecting shaft 57b.
- the stirring gear 57a is a so-called spur gear, and is disposed along the rear surface of the side wall 43B.
- the agitation gear 57a is rotationally driven by a drive motor (not shown) provided in the apparatus main body 2.
- the stirring connecting shaft 57b protrudes from the rotational axis of the stirring gear 57a.
- the stirring connecting shaft 57b is inserted into the stirring support hole 47 of the side wall 43B from the rear, and is rotatably supported by the stirring support hole 47.
- the tip end portion (front end portion) of the stirring connecting shaft 57b is non-rotatably connected to the rear end portion (axial center portion) of the stirring rotating shaft 55.
- the transport member 33 is disposed on the transport recess 42b.
- the conveyance member 33 includes a conveyance rotation shaft 60, a first blade 61, a second blade 62, and a conveyance connection member 63.
- the conveyance rotation shaft 60 is supported by the container body 30 so as to be rotatable around the axis within the container body 30.
- the first blade 61 and the second blade 62 have a spiral shape and are provided on the peripheral surface of the transport rotation shaft 60.
- the second blade 62 is provided in the opposite direction to the first blade 61.
- the conveyance connecting member 63 is provided on the same axis as the conveyance rotation shaft 60.
- the conveyance rotation shaft 60 is formed, for example, in the shape of a round bar that is long in the front-rear direction using a synthetic resin material.
- the conveyance rotation shaft 60 is constructed between a pair of front and rear side walls 43F and 43B.
- the conveyance rotation shaft 60 is integrally formed by a rotation shaft portion 60a and a fitting shaft portion 60b.
- the rotary shaft portion 60a extends from the front end portion to the vicinity of the discharge port 30a.
- the front end portion of the rotating shaft portion 60a is rotatably supported by the transport bearing boss 46.
- the fitting shaft portion 60b is connected to the rear end portion of the rotating shaft portion 60a.
- the fitting shaft portion 60b has the same axial center as the rotation shaft portion 60a and is formed in a hollow cylindrical shape that is thicker than the rotation shaft portion 60a.
- the fitting shaft portion 60 b is rotatably supported by the transport support hole 48 via the transport connecting member 63.
- the connection part of the rotating shaft part 60a and the fitting shaft part 60b is located above the discharge port 30a (front side) (refer FIG. 5).
- the first blade 61 is made of, for example, a synthetic resin material integrally with the rotary shaft portion 60a.
- wing 61 protrudes in the radial direction from the surrounding surface of the rotating shaft part 60a, and is formed spirally along the longitudinal direction of the rotating shaft part 60a.
- wing 61 is being fixed between the front-end part of the conveyance rotating shaft 60 to the discharge port 30a (refer FIG. 5).
- the second blade 62 is made of, for example, a synthetic resin material integrally with the fitting shaft portion 60b.
- the second blade 62 protrudes in the radial direction from the peripheral surface of the fitting shaft portion 60b, and is formed in a spiral shape of one or two turns.
- wing 62 is formed so that the spiral direction may be reverse (reverse phase) with respect to the 1st blade
- wing 62 is formed in the same diameter as the 1st blade
- wing 62 is provided in the surrounding surface of the fitting shaft part 60b in the downstream (rear side) rather than the discharge port 30a (refer FIG. 5).
- wing 62 are not provided above the discharge port 30a (refer FIG. 5).
- the transport connecting member 63 has a transport gear 63a and a transport connecting shaft 63b.
- the conveyance gear 63a is a so-called spur gear, and is disposed along the rear surface of the side wall 43B.
- the transport gear 63a is connected to a drive mechanism (not shown) including a drive motor and a gear train provided in the apparatus main body 2.
- the transport gear 63a is connected (engaged) to the agitation gear 57a via the intermediate gear 63c.
- the conveyance connecting shaft 63b protrudes from the rotation axis of the conveyance gear 63a.
- the conveyance connecting shaft 63 b is inserted into the conveyance support hole 48 of the side wall 43 ⁇ / b> B from the rear and is rotatably supported by the conveyance support hole 48.
- the front end portion (front end portion) of the conveyance connecting shaft 63b is fitted in the hollow inside of the fitting shaft portion 60b of the conveyance rotation shaft 60 so as not to rotate.
- the driving force of the drive motor rotates the transport gear 63a (transport connection shaft 63b).
- the rotation of the transport gear 63a rotates the stirring gear 57a (stirring connecting shaft 57b) via the intermediate gear 63c.
- the stirring connecting member 57 and the stirring rotating shaft 55 rotate integrally around the same axis.
- the stirring blade 56 slides on the inner surface of the stirring recess 42a while being elastically curved (see FIG. 6). That is, the stirring blade 56 stirs the toner in the storage chamber R1 while scraping off the toner adhering to the inner surface of the stirring recess 42a.
- the conveyance connecting member 63 and the conveyance rotation shaft 60 rotate integrally around the same axis.
- wing 61 conveys the toner stirred by the stirring member 32 toward the discharge port 30a (front to back).
- the toner is blocked by the rotation of the second blade 62.
- the toner is brought to the discharge port 30a and smoothly discharged from the discharge port 30a toward the outside of the container body 30 (developing device 22).
- the first blade 61 applies a conveying force toward the downstream side (rear side) to the toner
- the second blade 62 applies a conveying force toward the upstream side (front side) to the toner.
- the fitting shaft portion 60b to which the second blade 62 is fixed is formed with a larger diameter than the rotating shaft portion 60a to which the first blade 61 is fixed. For this reason, the magnitude of the conveying force of the first blade 61 is set to be larger than the magnitude of the conveying force of the second blade 62.
- the first cylindrical portion 34 is formed integrally with the rear end portion of the transport recess 42b, for example, with a synthetic resin material.
- the 1st cylindrical part 34 is formed so that the discharge port 30a may be covered. That is, the first cylindrical portion 34 is formed in a substantially cylindrical shape that extends in the front-rear direction (horizontal direction) integrally with the transport recess 42 b.
- a transfer chamber R ⁇ b> 2 that includes a rear end portion of the transfer member 33 rotatably is formed inside the first cylindrical portion 34.
- the inner diameter of the first cylindrical portion 34 is formed slightly larger than the outer diameter of the first blade 61 of the conveying member 33.
- the toner in the storage chamber R1 is sent into the first cylindrical portion 34 (conveyance chamber R2) by the rotating conveyance member 33, and is discharged toward the developing device 22 from the discharge port 30a (see FIG. 5). Since the discharge port 30a is covered with the first cylindrical portion 34, an excessive amount of toner is not carried to the discharge port 30a. In other words, the first cylindrical portion 34 is provided to adjust the amount (replenishment amount) of toner discharged from the discharge port 30a. Thereby, it is possible to prevent toner from being oversupplied to the developing device 22.
- the second cylindrical portion 35 is formed integrally with the storage container portion 40, for example, of a synthetic resin material.
- the second cylindrical portion 35 is connected to the rear side wall 43B and the right side wall 43R, and is connected to the upper portion of the first cylindrical portion 34. That is, the second cylindrical portion 35 is formed in a rectangular cylindrical shape extending vertically upward from the upper peripheral surface of the first cylindrical portion 34 along the side walls 43B and 43R.
- the second cylindrical portion 35 communicates with the inside (conveying chamber R2) of the first cylindrical portion 34 on the downstream side (rear side) from the discharge port 30a (see FIG. 5).
- the second tubular portion 35 communicates with the first tubular portion 34 at a position overlapping the rear side of the discharge port 30a in a side view.
- a retracting chamber R3 communicating with the transfer chamber R2 is formed inside the second cylindrical portion 35. That is, the evacuation chamber R3 extends the volume of the transfer chamber R2 upward.
- a gap 35 a as a through opening is formed between the upper end portion of the second cylindrical portion 35 and the lower surface of the lid portion 41. The gap 35a opens to the front side and the left side of the second cylindrical portion 35. The gap 35a directly connects the evacuation chamber R3 and the storage chamber R1.
- a positioning protrusion 412 protruding from the lower surface of the lid portion 41 is engaged with the upper end portion of the second cylindrical portion 35 on the side wall 43B side of the retracting chamber R3 (see FIG. 5).
- the control device of the color printer 1 executes a toner replenishing operation to the developing device 22 as follows.
- the drive motor is driven and controlled by the control device, and rotates the stirring member 32 and the conveying member 33.
- the conveying member 33 conveys the toner stirred by the stirring member 32 toward the discharge port 30a.
- the toner is introduced into the conveyance chamber R2 of the first cylindrical portion 34, and is replenished to the developing device 22 from the opened discharge port 30a through the toner conveyance path (see the solid line thick arrow in FIG. 5).
- the toner container 10 solves the above-described problem by allowing the toner to be conveyed to escape from the conveyance chamber R2 to the retreat chamber R3.
- the toner when the rotation of the conveying member 33 or the like is continued in a state where the toner discharge failure has occurred, the toner is sent further downstream (rear side) beyond the discharge port 30a, and the second blade 62 rotates. Receives the reverse conveying force. For this reason, the toner overflows from the transfer chamber R2 of the first cylindrical portion 34 and is introduced into the retreat chamber R3 of the second cylindrical portion 35 (see the broken thick arrows in FIGS. 5 and 6).
- the toner flows backward. There is no. The toner is blocked by the conveying force (forward force) of the second blade 62, and the toner is transferred from the inside of the first cylindrical portion 34 (conveying chamber R2) to the inside of the second cylindrical portion 35 (by the conveying force of the first blade 61). Pushed into the evacuation chamber R3). The toner can escape from the transfer chamber R2 to the retreat chamber R3 without backflow. Therefore, even if toner conveyance is continued in a state where toner discharge failure has occurred, an excessive load is not applied to the conveyance member 33 and the drive motor that drives the conveyance member 33.
- the toner When the rotation of the conveyance member 33 and the like is further continued in a state where toner discharge failure has occurred, the toner continues to flow from the conveyance chamber R2 into the retreat chamber R3. Then, the toner is accumulated in the evacuation chamber R3. When the toner fills the retreat chamber R3, the toner is discharged from the upper gap 35a into the storage chamber R1 (see the two-dot chain thick arrows in FIGS. 5 and 6). That is, the toner overflowing from the evacuation chamber R3 can be released to the storage chamber R1. Therefore, the toner filled in the evacuation chamber R3 does not apply an excessive load to the transport member 33, the drive motor that drives the transport member 33, and the like. Thereby, the conveyance member 33, a drive motor, etc. can be protected.
- the second cylindrical portion 35 communicates with the inside of the first cylindrical portion 34, the inside of the transfer chamber R2 of the first cylindrical portion 34 is removed.
- the overflowing toner (developer) can escape into the retracting chamber R3 of the second cylindrical portion 35. Therefore, even when toner conveyance is continued in a state where toner discharge failure occurs, it is possible to reduce the load acting on the conveyance member 33 and the drive motor. Thereby, damage to the conveyance member 33, the drive motor, etc. can be prevented.
- the second cylindrical portion 35 extends vertically upward from the peripheral surface of the first cylindrical portion 34. For this reason, when the toner is well discharged (normal), the conveyed toner is normally discharged from the discharge port 30a without entering the second cylindrical portion 35 provided in the upward posture. As a result, it is possible to stabilize the toner discharge amount at the normal time.
- the toner container 10 has the second cylindrical portion 35 erected vertically upward, but the present invention is not limited to this.
- the second cylindrical portion 35 only needs to extend from the peripheral surface of the first cylindrical portion 34 in a direction that intersects (is not necessarily orthogonal to) the transport direction.
- the second cylindrical portion 35 may be inclined with respect to the first cylindrical portion 34.
- the second cylindrical portion 35 of the toner container 10 forms a gap 35a between the lid portion 41, but the present invention is not limited to this.
- a through opening (not shown) penetrating the side surface of the second cylindrical portion 35 may be formed.
- the description of the above embodiment shows one aspect of the developer container and the image forming apparatus including the developer container according to the present invention, and the technical scope of the present invention is not limited to the above embodiment. .
- the components in the above embodiment can be appropriately replaced or combined with existing components and the like, and the description of the above embodiment does not limit the content of the invention described in the claims. .
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Abstract
Description
Claims (8)
- 現像剤を収容し、前記現像剤を外部に排出する排出口を有する容器本体と、
前記容器本体内の前記現像剤を前記排出口に向けて搬送する搬送部材と、
前記排出口を覆うように前記容器本体内に設けられる第1筒状部と、
前記排出口よりも前記現像剤の搬送方向下流側において前記第1筒状部の内部に連通し、前記搬送方向に交差する方向に延設される第2筒状部と、を備えている現像剤容器。 - 前記搬送部材は、
前記容器本体によって回転可能に支持される回転軸と、
前記回転軸の周面に設けられ、前記現像剤に前記搬送方向下流側に向かう搬送力を作用させる第1羽根と、
前記排出口よりも前記搬送方向下流側において前記回転軸の周面に設けられ、前記現像剤に前記搬送方向上流側に向かう搬送力を作用させる第2羽根と、を有し、
前記第1羽根の搬送力の大きさは、前記第2羽根の搬送力の大きさよりも大きくなるように設定されている請求項1に記載の現像剤容器。 - 前記第1筒状部は、水平方向に延びており、
前記第2筒状部は、前記第1筒状部の周面から上方に向かって延設されている請求項1に記載の現像剤容器。 - 前記容器本体の内部には、前記現像剤を貯留する貯留室が形成され、
前記第2筒状部の内部には、前記第1筒状部の内部に連通する退避室が形成され、
前記第2筒状部には、前記貯留室と前記退避室とを直接連通させる貫通開口が形成されている請求項1に記載の現像剤容器。 - 前記容器本体は、
上面を開放した箱状に形成される貯留容器部と、
前記貯留容器部の上面を封止する蓋部と、を備え、
前記貫通開口は、前記第2筒状部の上端部と前記蓋部の下面との間に形成されている請求項4に記載の現像剤容器。 - 前記第2筒状部の上端部には、前記蓋部の下面から突設される突起が係合している請求項5に記載の現像剤容器。
- 前記第2筒状部は、前記容器本体と一体に形成されている請求項1に記載の現像剤容器。
- 請求項1に記載の現像剤容器を備えている画像形成装置。
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JP2017500295A JP6380646B2 (ja) | 2015-02-17 | 2015-12-11 | 現像剤容器およびこれを備える画像形成装置 |
AU2015383280A AU2015383280B2 (en) | 2015-02-17 | 2015-12-11 | Developer container and image formation device equipped with same |
RU2017124899A RU2658104C1 (ru) | 2015-02-17 | 2015-12-11 | Кассета с красителем и содержащий ее аппарат формирования изображения |
US15/549,184 US9971280B2 (en) | 2015-02-17 | 2015-12-11 | Developer case and image forming apparatus including the same |
CN201580074523.3A CN107209470B (zh) | 2015-02-17 | 2015-12-11 | 显影剂容器以及具有该显影剂容器的图像形成装置 |
EP15882735.2A EP3260922B1 (en) | 2015-02-17 | 2015-12-11 | Developer case and image forming apparatus including the same |
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EP3327512A1 (en) * | 2016-11-24 | 2018-05-30 | Kyocera Document Solutions Inc. | Developer container that reduces coming-off of rotating member and image forming apparatus that includes the same |
JP7511811B2 (ja) | 2020-06-01 | 2024-07-08 | 株式会社リコー | 粉体収容容器、トナー収容容器、現像装置、画像形成装置 |
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JPWO2016132634A1 (ja) | 2017-10-26 |
CN107209470A (zh) | 2017-09-26 |
US9971280B2 (en) | 2018-05-15 |
AU2015383280A1 (en) | 2017-08-10 |
EP3260922B1 (en) | 2020-09-09 |
EP3260922A4 (en) | 2018-09-05 |
JP6380646B2 (ja) | 2018-08-29 |
EP3260922A1 (en) | 2017-12-27 |
US20180024467A1 (en) | 2018-01-25 |
CN107209470B (zh) | 2020-09-11 |
RU2658104C1 (ru) | 2018-06-19 |
AU2015383280B2 (en) | 2018-01-18 |
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