WO2016117706A1 - ハードコートフィルム - Google Patents
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- WO2016117706A1 WO2016117706A1 PCT/JP2016/051943 JP2016051943W WO2016117706A1 WO 2016117706 A1 WO2016117706 A1 WO 2016117706A1 JP 2016051943 W JP2016051943 W JP 2016051943W WO 2016117706 A1 WO2016117706 A1 WO 2016117706A1
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- hard coat
- film
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- coat layer
- resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08J2323/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2365/00—Characterised by the use of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/16—Ethene-propene or ethene-propene-diene copolymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2425/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2425/02—Homopolymers or copolymers of hydrocarbons
- C08J2425/04—Homopolymers or copolymers of styrene
- C08J2425/08—Copolymers of styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2433/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2433/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
- C08J2433/06—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
Definitions
- the present invention relates to a hard coat film, and more specifically, flat panel displays such as liquid crystal display devices, plasma display devices and electroluminescence (EL) display devices, display device parts such as touch panels, and buildings, automobiles, and train windows.
- the present invention relates to a hard coat film in which a hard coat layer is provided via an easy-adhesion layer on a cycloolefin film that can be used as a protective film such as glass.
- a flood panel display such as a liquid crystal display (LCD)
- LCD liquid crystal display
- it is generally performed to impart scratch resistance using a hard coat film in which a hard coat layer is provided on a base film.
- a hard coat film in which a hard coat layer is provided on a base film.
- a cycloolefin film excellent in transparency, heat resistance, dimensional stability, low hygroscopicity, low birefringence, and optical isotropy as a base film is expected to be used for optical member applications.
- a hard coat layer is provided on a cycloolefin film.
- the cycloolefin film has a problem in that the adhesion between the base film and the hard coat layer is poor because the number of polar groups on the film surface is small. Therefore, conventionally, methods for imparting easy adhesion with a hard coat layer to a cycloolefin film are disclosed in Patent Document 1, Patent Document 2, and the like.
- Patent Document 1 discloses corona treatment, plasma treatment, UV treatment, and the like as methods for imparting easy adhesion with a hard coat layer to a cycloolefin film. Adhesion with the hard coat layer is insufficient, and there is a problem that adhesion failure with time tends to occur.
- Patent Document 2 discloses that an anchor coating agent made of an olefin resin is coated on a cycloolefin film.
- This anchor coat treatment improves the adhesion between the cycloolefin film and the hard coat layer to some extent, but in the anchor coat layer where the coating film is flexible and stretched and the hard coat layer where the coating film is hard and does not stretch, There was a problem that cracks (film cracks, cracks, etc.) were likely to occur on the surface of the hard coat layer due to the difference in shrinkage of both coating films under the conditions (for example, stored in a dryer at a temperature of 100 ° C. for 5 minutes).
- the present invention is a hard coat film in which a hard coat layer is provided on at least one surface of a cycloolefin film via an easy-adhesion layer, and has excellent temporal adhesion under normal conditions and moist heat resistance, and is heat resistant. It aims at providing the hard coat film which does not generate
- Another object of the present invention is to provide a hard coat film that is curled and excellent in processing suitability.
- the present invention has the following configuration.
- the first invention is a hard coat film in which a hard coat layer is provided on at least one side of a cycloolefin film via an easy adhesion layer, and the easy adhesion layer is a mixture of a polyolefin resin and a styrene acrylic resin. And the hard coat layer contains an ionizing radiation curable resin having a weight average molecular weight of 700 or more and 3600 or less.
- a blending ratio (parts by weight) of the polyolefin resin and the styrene acrylic resin in the easy-adhesion layer is in a range of 95/5 to 40/60. It is a hard coat film characterized by being.
- 3rd invention is the said 1st or 2nd invention.
- WHEREIN The said ionizing radiation curable resin contains the polyfunctional acrylate which has a 3 or more (meth) acryloyloxy group in 1 molecule. It is the hard coat film characterized.
- a fourth invention is a hard coat film according to any one of the first to third inventions, wherein the hard coat layer satisfies the following conditions.
- a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH.
- the elongation until cracks occur in the coating film is 8% or more and 45% or less.
- the fifth invention is the hard coat film according to any one of the first to fourth inventions, wherein the easy-adhesion layer has a thickness in the range of 0.1 ⁇ m to 1.0 ⁇ m. .
- a hard coat film in which a hard coat layer is provided on at least one surface of a cycloolefin film via an easy-adhesion layer, which has excellent adhesion over time under normal conditions and moist heat resistance, and is heat resistant.
- a hard coat film free from cracks under the conditions can be obtained.
- the layer constitution of the hard coat film 10 of one embodiment of the present invention is such that the hard coat layer 3 is provided on at least one surface of a cycloolefin film 1 as a base film via an easy adhesion layer 2.
- the easy-adhesion layer 2 includes a mixture of a polyolefin resin and a styrene acrylic resin, and a hard coat layer containing an ionizing radiation curable resin is formed on the easy-adhesion layer 2. It is.
- a cycloolefin film excellent in transparency, heat resistance, dimensional stability, low hygroscopicity, low birefringence, optical isotropy, and the like is used as the base film of the hard coat film 10.
- cycloolefin units are polymerized alternately or randomly in the polymer skeleton and have an alicyclic structure in the molecular structure, and include norbornene compounds, monocyclic cyclic olefins, cyclic conjugated dienes and vinyl fatty acids.
- the thickness of the cycloolefin film 1 is appropriately selected according to the use for which the hard coat film is used. From the viewpoint of mechanical strength, handling property, etc., the thickness is in the range of 10 ⁇ m to 300 ⁇ m. Preferably, it is in the range of 20 ⁇ m to 200 ⁇ m.
- thermogravimetry (TG) method for measuring a thermal change when a temperature change is applied to a sample or a differential scanning calorific value.
- TG thermogravimetry
- DSC measurement
- the cycloolefin film 1 when used for a hard coat film, a resin obtained by kneading a cycloolefin resin and an ultraviolet absorber is used in the form of a film for the purpose of preventing coating film deterioration and adhesion failure due to ultraviolet rays.
- a film or a film obtained by coating a cycloolefin film with one or both surfaces coated with a thermoplastic or thermosetting resin and an ultraviolet absorber may be used.
- the transmittance at a wavelength of 380 nm as measured by a spectrophotometer is preferably 10% or less. More preferably, it is 7% or less.
- the easy-adhesion layer 2 needs to contain a mixture of a polyolefin resin and a styrene acrylic resin.
- the polyolefin resin constituting the easy-adhesion layer 2 is a resin blended for the purpose of imparting adhesion between the cycloolefin film 1 and the hard coat layer 3.
- the present inventors have found that a polyolefin-based resin having excellent flexibility is suitable.
- the polyolefin-based resin used for the easy-adhesion layer 2 in the present invention is not particularly limited, but ethylene-propylene copolymer and propylene-butene copolymer are excellent in adhesion to the substrate (cycloolefin film). Those constituting the copolymer with two or more types of monomers such as polymers are preferred, and those containing a propylene monomer in the copolymer are particularly preferred. Further, the molecular weight is not particularly limited, but those having a weight average molecular weight in the range of 10,000 to 200,000 are preferable from the viewpoint of balance between flexibility and adhesion.
- polyolefin resin for example, commercially available Unistor (trade name: manufactured by Mitsui Chemicals), Surflen (trade name: manufactured by Mitsubishi Chemical), Arrow Base (trade name: manufactured by Unitika Ltd.) , Auroren (trade name: manufactured by Nippon Paper Industries Co., Ltd.) and the like.
- this polyolefin-type resin is resin excellent in a softness
- the blending amount of the fine particles exceeds 5.0 parts by weight, it is not preferable because the transparency and the adhesion to the cycloolefin film are lowered. On the other hand, there is a concern that a sufficient effect is not exhibited when the amount of the fine particles is less than 0.2 parts by weight.
- inorganic fine particles include fine particles such as alumina, zinc oxide, silica, titanium oxide, and cerium oxide.
- organic fine particles include fine particles such as acrylic, melamine / formaldehyde condensate, polyethylene, styrene acrylic, and polyester. It can be illustrated.
- the particle diameter for example, it is preferable to use fine particles of 0.05 ⁇ m to 0.20 ⁇ m. A particle diameter of less than 0.05 ⁇ m is not preferable because the effect of preventing pressure bonding is low. On the other hand, if the particle diameter exceeds 0.20 ⁇ m, the effect of preventing further press-bonding cannot be obtained, resulting in an increase in cost, an increase in external haze, and a decrease in transparency, which is not preferable.
- the styrene acrylic resin contained in the easy-adhesion layer 2 is a polymer comprising an acrylic monomer and a styrene monomer alternately or randomly in the structural unit.
- This styrene acrylic resin is a resin that is blended for the purpose of reducing the difference in shrinkage between the easy-adhesion layer 2 and the hard coat layer 3 and preventing the occurrence of cracks under heat-resistant conditions. It is required to be.
- styrene acrylic resin examples include a commercially available ARUFON resin (trade name: manufactured by Toa Gosei Co., Ltd.) and an acrylate resin (trade name: manufactured by Taisei Fine Chemical Co., Ltd.).
- the blending ratio (parts by weight) of the polyolefin resin and the styrene acrylic resin contained in the easy-adhesion layer 2 is desirably in the range of 95/5 to 40/60.
- the blending ratio of the polyolefin-based resin exceeds 95 parts by weight, the easy-adhesion layer that is formed is soft and easily stretched. Therefore, due to the difference in shrinkage from the hard coat layer that does not stretch hard, it can be stored at 100 ° C. for 5 minutes. ) And the problem that cracks are likely to occur, and when the hard coat layer is formed on the easy adhesion layer, the coating film hardness (pencil hardness) tends to decrease.
- the blending ratio of the polyolefin resin is less than 40 parts by weight, the shrinkage difference between the easy adhesion layer and the hard coat layer is small, and there is no cracking under heat resistant conditions. There is a problem that the adhesion with the film is lowered.
- the coating thickness of the easy-adhesion layer 2 is not particularly limited, but is 0 in a range that does not adversely affect the adhesion between the cycloolefin film and the hard coat layer or the pencil hardness of the hard coat layer.
- the thickness is desirably 1 ⁇ m to 1.0 ⁇ m, and more desirably 0.2 ⁇ m to 0.6 ⁇ m. If the thickness of the easy-adhesion layer 2 is less than 0.1 ⁇ m, the adhesion with the hard coat layer is lowered, which is not preferable.
- the thickness of the easy-adhesion layer 2 exceeds 1.0 ⁇ m, an easy-adhesion layer composed of a resin layer having low hardness is formed in the lower layer of the hard coat layer, and the pencil hardness of the hard coat film is reduced (for example, the pencil hardness is reduced from pencil hardness H to pencil hardness HB), and cracks are likely to occur under heat resistant conditions.
- the easy-adhesion layer 2 can be blended with a leveling agent for the purpose of improving coatability.
- a leveling agent such as a fluorine-based, acrylic-based, siloxane-based, or an adduct or mixture thereof is used. Is possible.
- the blending amount can be, for example, in the range of 0.03 to 3.0 parts by weight with respect to 100 parts by weight of the resin component of the easy adhesion layer.
- the easy-adhesion layer 2 can be blended with a benzotriazole-based UV absorber or a benzophenone-based UV absorber for the purpose of imparting light-proof adhesion (preventing adhesion failure due to ultraviolet rays).
- the blending amount is preferably 0.05 to 10.0 parts by weight with respect to 100 parts by weight of the resin component of the easy-adhesion layer. Particularly preferred is 1.0 to 5.0 parts by weight.
- an antifoaming agent, an antifouling agent, an antioxidant, an antistatic agent, a light stabilizer, and the like are required as long as the effects of the present invention are not impaired. May be blended.
- the easy-adhesion layer 2 is coated on the cycloolefin film 1 with a paint obtained by dissolving and dispersing other additives in an appropriate organic solvent in addition to the polyolefin resin and the styrene acrylic resin. Processed, dried, or then cured and formed.
- the organic solvent in this case can be appropriately selected according to the solubility of the resin contained therein, and is a solvent that can uniformly dissolve or disperse at least a solid content (resin and other additives), and at the time of coating. From the viewpoint of workability and drying properties, it is preferable to use an organic solvent having a boiling point of 50 ° C to 160 ° C.
- solvents examples include aromatic solvents such as toluene, xylene and n-heptane, aliphatic solvents such as cyclohexane, methylcyclohexane and ethylcyclohexane, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate and acetic acid.
- aromatic solvents such as toluene, xylene and n-heptane
- aliphatic solvents such as cyclohexane, methylcyclohexane and ethylcyclohexane, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate and acetic acid.
- organic solvents such as ester solvents such as butyl and methyl lactate, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, and alcohol solvents such as methanol, ethanol, isopropyl alcohol, n-propyl alcohol and butanol
- ester solvents such as butyl and methyl lactate
- ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone
- alcohol solvents such as methanol, ethanol, isopropyl alcohol, n-propyl alcohol and butanol
- the method for applying the coating material for the easy adhesion layer onto the cycloolefin film 1 includes gravure coating, microgravure coating, fountain bar coating, slide die coating, slot die coating, and screen printing. It can be applied by a known coating method such as a spray coating method.
- the paint applied on the cycloolefin film 1 is usually dried at a temperature of about 50 to 120 ° C. to remove the solvent, and then cured by applying thermal energy or external energy such as ultraviolet rays or electron beams to form a coating film. Form.
- the resin contained in the hard coat layer 3 can be used without particular limitation as long as it is a resin that forms a film, but particularly provides the surface hardness (pencil hardness, scratch resistance) of the hard coat layer.
- the ionizing radiation curable resin used in the present invention is a transparent resin that is cured by irradiation with ultraviolet rays (hereinafter abbreviated as “UV”) or electron beams (hereinafter abbreviated as “EB”).
- UV or EB having three or more (meth) acryloyloxy groups in one molecule in order for the coating film hardness and the hard coat layer 3 to form a three-dimensional cross-linked structure. It is preferable to use a polyfunctional acrylate which can be cured.
- UV or EB curable polyfunctional acrylate having 3 or more (meth) acryloyloxy groups in the molecule include trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (Meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, trimethylolpropane ethoxytriacrylate, glycerin propoxy Examples include triacrylate and ditrimethylolpropane tetraacrylate.
- the polyfunctional acrylate may be used alone or in combination of two or more.
- the ionizing radiation curable resin used in the present invention is preferably a polymer having a weight average molecular weight in the range of 700 to 3600, more preferably a weight average molecular weight in the range of 700 to 3000, and a weight average molecular weight of 700. More preferred is 2400.
- the weight average molecular weight is less than 700, the curing shrinkage when cured by UV or EB irradiation is large, and the phenomenon that the hard coat film warps to the hard coat layer surface side (curl) increases, and the subsequent processing steps are performed. Trouble occurs and processing suitability is bad.
- the weight average molecular weight exceeds 3600, the flexibility of the hard coat layer increases, but it is not suitable because the hardness is insufficient.
- the number of functional groups in one molecule is desirably 3 or more and less than 10.
- the number of functional groups in one molecule is preferably 3 or more and 20 or less. If it is in the said range, curling can be suppressed and generation
- the resin contained in the hard coat layer 3 may be a thermoplastic resin such as polyethylene, polypropylene, polystyrene, polycarbonate, polyester, acrylic, styrene-acrylic, and fiber, You may mix
- acetophenones such as commercially available IRGACURE 651 and IRGACURE 184 (both trade names: manufactured by BASF), IRGACURE 500 ( Benzophenones such as trade name: BASF) can be used.
- the hard coat layer 3 may contain inorganic oxide fine particles to further improve the surface hardness (scratch resistance).
- the average particle diameter of the inorganic oxide fine particles is preferably in the range of 5 to 50 nm, more preferably in the range of 10 to 20 nm. If the average particle size is less than 5 nm, it is difficult to obtain sufficient surface hardness. On the other hand, when the average particle diameter exceeds 50 nm, the gloss and transparency of the hard coat layer are lowered, and the flexibility may be lowered.
- examples of the inorganic oxide fine particles include alumina and silica.
- alumina containing aluminum as a main component is particularly suitable because it has a high hardness and can obtain an effect with a smaller amount of addition than silica.
- the content of the inorganic oxide fine particles is preferably 0.1 to 10.0 parts by weight with respect to 100 parts by weight of the solid content of the hard coat layer coating composition.
- the content of the inorganic oxide fine particles is less than 0.1 parts by weight, it is difficult to obtain an effect of improving the surface hardness (abrasion resistance).
- the content exceeds 10.0 parts by weight, the haze increases, which is not preferable.
- a leveling agent can be used for the purpose of improving coatability.
- a known leveling agent such as fluorine-based, acrylic-based, siloxane-based, or an adduct or mixture thereof is used. Is possible.
- the blending amount can be 0.03 to 3.0 parts by weight with respect to 100 parts by weight of the solid content of the resin of the hard coat layer.
- adhesion to the cover glass (CG), transparent conductive member (TSP), liquid crystal module (LCM), etc. of the touch panel terminal using an optical transparent adhesive OCR is required.
- an antifoaming agent As other additives to be added to the hard coat layer 3, as long as the effects of the present invention are not impaired, an antifoaming agent, a surface tension adjusting agent, an antifouling agent, an antioxidant, an antistatic agent, an ultraviolet absorber, light You may mix
- the hard coat layer 3 is formed by applying and drying a paint obtained by dissolving and dispersing a polymerization initiator, other additives and the like in an appropriate solvent in addition to the ionizing radiation curable resin. Formed.
- the solvent can be appropriately selected depending on the solubility of the resin to be blended, and may be any solvent that can uniformly dissolve or disperse at least solids (resin, polymerization initiator, and other additives).
- solvents examples include aromatic solvents such as toluene, xylene and n-heptane, aliphatic solvents such as cyclohexane, methylcyclohexane and ethylcyclohexane, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, acetic acid.
- aromatic solvents such as toluene, xylene and n-heptane
- aliphatic solvents such as cyclohexane, methylcyclohexane and ethylcyclohexane, methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, acetic acid.
- a single known organic solvent such as an ester solvent such as butyl or methyl lactate, a ketone solvent such as acetone, methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone, or an alcohol solvent such as methanol, ethanol, isopropyl alcohol or n-propyl alcohol. Or it can also be used in combination of several kinds as appropriate.
- an ester solvent such as butyl or methyl lactate
- a ketone solvent such as acetone, methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone
- an alcohol solvent such as methanol, ethanol, isopropyl alcohol or n-propyl alcohol.
- it can also be used in combination of several kinds as appropriate.
- the coating method of the hard coat layer 3 is not particularly limited, but gravure coating, micro gravure coating, fountain bar coating, slide die coating, slot die coating, screen printing method, spray coating method, etc. After being coated by the known coating method, it is usually dried at a temperature of about 50 to 120 ° C.
- the hard coat layer 3 preferably satisfies the following conditions. Conditions: A film is formed on a polyethylene terephthalate film by forming a hard coat layer made of the ionizing radiation curable resin cured at an ultraviolet light intensity of 50 to 1000 mJ / cm 2 so as to form a 2 ⁇ m thick coating film. Next, a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH. The elongation until cracks occur in the coating film is 8% or more and 45% or less.
- examples of the ionizing radiation curable resin contained in the hard coat layer 3 include EBECRYL-5129 (manufactured by Daicel Ornex Co., Ltd.), NK Oligo U-6LPA (Shin Nakamura).
- Preferable examples include Chemical Industry Co., Ltd., Art-Resin UN-908 (Negami Kogyo Co., Ltd.) and Unidic 17-806 (DIC Corporation).
- the coating thickness of the hard coat layer 3 is not particularly limited, but is preferably in the range of 1.0 ⁇ m to 15.0 ⁇ m, for example. If the coating thickness is less than 1.0 ⁇ m, it is difficult to obtain the required surface hardness. On the other hand, when the coating film thickness exceeds 15.0 ⁇ m, curling is strongly generated and handling properties are lowered in the manufacturing process and the like, which is not preferable.
- the coating thickness of the hard coat layer 3 can be measured by actually measuring with a micrometer.
- the hard coat layer coating containing the ionizing radiation curable resin is applied to a cycloolefin film having an easy-adhesion layer, dried, and then irradiated with UV or EB to cause photopolymerization and hard coating.
- a coating film having excellent properties can be obtained.
- a hard coat layer having a pencil hardness of B to 2H specified in JIS K5600-5-4 is preferable.
- the hard coat film of the present invention is provided with a hard coat layer on at least one side of a cycloolefin film via an easy adhesion layer
- the easy adhesion layer is a mixture of a polyolefin resin and a styrene acrylic resin.
- Example 1 ⁇ Preparation of easy adhesion layer paint> First, 60 parts of styrene acrylic resin “ARUFON UG-4070 (trade name)” (100% solid content, manufactured by Toa Gosei Co., Ltd., glass transition temperature 58 ° C.) was stirred into 140 parts of ethyl acetate using a stirrer. While adding a small amount, the resin was dissolved to prepare a solution having a concentration of 30%.
- styrene acrylic resin “ARUFON UG-4070 (trade name)” 100% solid content, manufactured by Toa Gosei Co., Ltd., glass transition temperature 58 ° C.
- the main component is 100 parts of a urethane acrylate UV curable resin “Shikou UV-7630B (trade name)” (100% solids, (meth) acryloyloxy group number: 6, weight average molecular weight: 2200, manufactured by Nippon Synthetic Chemical Co., Ltd.).
- Irgacure 184 photopolymerization initiator, manufactured by BASF
- TINUVIN 292 trade name
- a hard coat layer paint was prepared.
- a hard coat layer made of an ionizing radiation curable resin cured with an ultraviolet light amount of 50 to 1000 mJ / cm 2 is formed on a polyethylene terephthalate film so as to form a 2 ⁇ m thick coating film.
- a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH.
- the elongation rate until cracks occurred in the coating film was 11.5%.
- ⁇ Preparation of hard coat film> Apply the above-mentioned easy-adhesion layer paint using a bar coater on one side of a ZEONOR film ZF14 (manufactured by Nippon Zeon Co., Ltd.) having a thickness of 60 ⁇ m as a cycloolefin film, and dry and solidify in a 90 ° C. drying oven for 1 minute Then, an easy-adhesion layer having a coating film thickness of 0.3 ⁇ m was formed to obtain a film with an easy-adhesion layer.
- a ZEONOR film ZF14 manufactured by Nippon Zeon Co., Ltd.
- the above-mentioned hard coat layer paint is applied on the easy-adhesion layer of the film with the easy-adhesion layer using a bar coater and dried with hot air in a drying furnace at 80 ° C. for 1 minute to obtain a coating thickness of 5.
- a 0 ⁇ m coating layer was formed. This was cured using a UV irradiation apparatus set at a height of 60 mm from the coated surface at a UV irradiation amount of 150 mJ / cm 2 to form a hard coat layer, and a hard coat film of this example was produced.
- Example 2 A hard coat film was obtained in the same manner as in Example 1 except that the blending part of the polyolefin resin and the styrene acrylic resin in the easy-adhesion layer of Example 1 was 95 parts / 5 parts.
- Example 3 A hard coat film was obtained in the same manner as in Example 1 except that the blending part of the polyolefin resin and the styrene acrylic resin in the easy adhesion layer of Example 1 was 40 parts / 60 parts.
- Example 4 A hard coat film was obtained in the same manner as in Example 1 except that the coating thickness of the easy-adhesion layer in Example 1 was 0.1 ⁇ m.
- Example 5 A hard coat film was obtained in the same manner as in Example 1 except that the thickness of the easy-adhesion layer in Example 1 was 1.0 ⁇ m.
- Example 6 Except for using “Polyolefin resin unistal P-901 (trade name)” (solid content 22%, manufactured by Mitsui Chemicals, Inc.) instead of the polyolefin resin Surflen P-1000 used in the easy-adhesion layer of Example 1. Obtained a hard coat film in the same manner as in Example 1.
- Example 7 A hard coat film was obtained in the same manner as in Example 1 except that the cycloolefin film of Example 1 was changed to “ARTON FILM FEKP100 (trade name)” (manufactured by JSR Corporation) having a thickness of 100 ⁇ m.
- Example 8 “UA-306H (trade name)” (solid content 100%, (meth) acryloyloxy group number: 3, in place of the urethane acrylate ultraviolet curable resin “purple UV-7630B” used in the hard coat layer of Example 1
- a hard coat film was obtained in the same manner as in Example 1 except that weight average molecular weight: 732, manufactured by Kyoeisha Chemical Co., Ltd.) was used.
- a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH.
- the elongation rate until cracks occurred in the coating film was 8.2%.
- Example 9 A hard coat film was obtained in the same manner as in Example 1 except that the blending part of the polyolefin resin and the styrene acrylic resin in the easy-adhesion layer of Example 1 was 97 parts / 3 parts.
- Example 10 A hard coat film was obtained in the same manner as in Example 1 except that the blending part of the polyolefin-based resin and the styrene-acrylic resin in the easy adhesion layer of Example 1 was 37 parts / 63 parts.
- Example 11 “ARUFON UG-4035 (trade name)” (solid content 30%, glass transition temperature 52 ° C., Toa) instead of the styrene acrylic resin “ARUFON UG-4070 (trade name)” used in the easily adhesive layer of Example 2 A hard coat film was obtained in the same manner as in Example 2 except that Synthetic Co., Ltd. was used.
- Example 12 “ARUFON UG-4040 (trade name)” (solid content 30%, glass transition temperature 63 ° C., Toa, instead of styrene acrylic resin “ARUFON UG-4070 (trade name)” used in the easy-adhesion layer of Example 2 A hard coat film was obtained in the same manner as in Example 2 except that Synthetic Co., Ltd. was used.
- Example 13 "EBECRYL-5129 (trade name)" (100% solids, (meth) acryloyloxy) instead of the urethane acrylate UV curable resin "Shikou UV-7630B (trade name)" used in the hard coat layer of Example 1
- a hard coat film was obtained in the same manner as in Example 1 except that base number: 6, weight average molecular weight: 800, manufactured by Daicel Ornex Co., Ltd. was used.
- a hard coat layer made of an ionizing radiation curable resin cured with an ultraviolet light amount of 50 to 1000 mJ / cm 2 on a polyethylene terephthalate film using the hard coat layer coating material of this example becomes a 2 ⁇ m thick coating film. A film thus formed is prepared.
- a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH.
- the elongation rate until cracks occurred in the coating film was 8.5%.
- Example 14 “NK Oligo U-6LPA (trade name)” (100% solid content, (meta)) instead of the urethane acrylate UV curable resin “Shikou UV-7630B (trade name)” used in the hard coat layer of Example 1
- a hard coat film was obtained in the same manner as in Example 1 except that the number of acryloyloxy groups: 6, weight average molecular weight: 760, manufactured by Shin-Nakamura Chemical Co., Ltd. was used.
- a hard coat layer made of an ionizing radiation curable resin cured with an ultraviolet light amount of 50 to 1000 mJ / cm 2 on a polyethylene terephthalate film using the hard coat layer coating material of this example becomes a 2 ⁇ m thick coating film. A film thus formed is prepared.
- a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH.
- the elongation rate until cracks occurred in the coating film was 44.5%.
- Example 1 The same as Example 1 except that the blending number of the polyolefin resin and the styrene acrylic resin of the easy adhesion layer of Example 1 was 100 parts / 0 part (that is, the styrene acrylic resin was not used). Thus, a hard coat film was obtained.
- Example 2 The same procedure as in Example 1 except that the blending part of the polyolefin resin and the styrene acrylic resin in the easy adhesion layer of Example 1 was 0 part / 100 parts (that is, the polyolefin resin was not used). To obtain a hard coat film.
- a test piece having a width of 15 mm and a length of 150 mm was prepared from the film, and the test piece was subjected to a tensile test at a tensile speed of 50 mm / min in an environment of a temperature of 23 ° C. and a humidity of 50% RH.
- the elongation rate until cracks occurred in the coating film was 7.8%.
- Adhesion (initial adhesion and adhesion over time) The adhesion was evaluated according to JIS-K5600-5-6. In addition, in order to confirm the adhesion between the easy-adhesion layer and the cycloolefin film and the adhesion between the easy-adhesion layer and the hard coat layer, the easy-adhesion layer and the cycloolefin were formed by forming an easy-adhesion layer on the cycloolefin film. The adhesion with the film was confirmed, and the adhesion between the easy adhesion layer and the hard coat layer was evaluated by forming an easy adhesion layer and a hard coat layer on the cycloolefin film.
- the adhesion (initial adhesion) between the easy-adhesion layer and the cycloolefin film is 1 mm using a cross-cut peel test jig under normal conditions, that is, constant temperature and humidity conditions (23 ° C., 50% RH).
- 100 cross-cuts of 2 were prepared, Sekisui Chemical Co., Ltd. adhesive tape No. 252 was applied on it, pressed evenly with a spatula, then peeled in the direction of 90 degrees, leaving an easily adhesive layer The number was evaluated in four stages.
- the adhesion (initial adhesion) between the easy-adhesion layer and the hard coat layer was evaluated in the same manner.
- the evaluation criteria are as follows, and ⁇ and ⁇ evaluation products were judged to have passed. Evaluation criteria ⁇ : 100 pieces ⁇ : 99 to 95 pieces ⁇ : 94 to 50 pieces ⁇ : 49 to 0 pieces
- each hard coat film (with a hard coat layer coated on the easy-adhesion layer) prepared in the examples and comparative examples was suspended in a sample in a blow dryer at a temperature of 90 ° C. After being mounted on the tool and stored for 30 days, a sample was taken out and evaluated for adhesion according to JIS-K5600-5-6 described above. The evaluation criteria are the same as in the case of the above initial adhesion. This time-dependent adhesion was evaluated at all the interfaces between the base material, the easy-adhesion layer, and the hard coat layer.
- Pencil Hardness Pencil hardness of the hard coat films prepared in each Example and Comparative Example was measured by a test method according to JIS K5600-5-4. The hardness without scratches on the surface was indicated.
- Curl characteristics About the hard coat film produced by each Example and the comparative example, the test piece of the square rhombus shape of 10 cm of one side based on the application direction (MD direction of illustration) was cut out like FIG. 2, and the hard coat layer surface was set
- the cycloolefin film and the hard coat layer were formed by the easy adhesion layer containing (in combination with) the mixture of the polyolefin resin and the styrene acrylic resin. Adhesiveness with both can be improved, and a hard coat film having excellent adhesion over time under normal conditions and heat-and-moisture resistance conditions and free from cracks under heat-resistant conditions can be obtained.
- an ionizing radiation curable resin contained in the hard coat layer has a resin having three or more (meth) acryloyloxy groups in one molecule, it has excellent surface hardness (abrasion resistance, pencil hardness). A coated film can be obtained.
- Comparative Examples 1 and 2 in which the polyurethane resin and the styrene acrylic resin are not used in combination in the easy-adhesion layer, there is a problem that the crack is likely to occur under heat resistant conditions (Comparative Example 1), There existed a problem (comparative example 2) in which adhesiveness and the time-dependent adhesiveness under heat-and-moisture resistance conditions were inferior.
- Comparative Example 3 in which an ionizing radiation curable resin having a weight average molecular weight of 4900 is used for the hard coat layer, cracks are likely to occur under heat resistant conditions, and the curl is large and the processing suitability is poor.
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Abstract
Description
そこで、従来、シクロオレフィンフィルムにハードコート層との易接着性を付与する方法が特許文献1、特許文献2等に開示されている。
すなわち、本発明は以下の構成を有するものである。
条件:ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた前記電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、前記塗膜にクラックが発生するまでの伸び率が8%以上45%以下である。
なお、本明細書において、「○○~△△」とは、特に断りのない限り、「○○以上△△以下」を意味するものとする。
まず、ハードコートフィルムの基材フィルムについて説明する。
本発明において、ハードコートフィルム10の基材フィルムとしては、透明性、耐熱性、寸法安定性、低吸湿性、低複屈折性、及び光学的等方性等に優れるシクロオレフィンフィルムを用いることを特徴とする。具体的には、シクロオレフィン類単位がポリマー骨格中に交互に又はランダムに重合し分子構造中に脂環構造を有するものであり、ノルボルネン系化合物、単環の環状オレフィン、環状共役ジエンおよびビニル脂環式炭化水素から選択される少なくとも一種の化合物を含んでなる(共)重合体であるシクロオレフィンコポリマーフィルム又はシクロオレフィンポリマーフィルムが対象となり何れかを適宜選択し使用される。
次に、上記易接着層2について説明する。
本発明において、上記易接着層2は、ポリオレフィン系樹脂とスチレンアクリル系樹脂との混合物を含有することが必要である。
ポリオレフィン系樹脂の配合比率が95重量部を超えると、形成される易接着層が軟らかく伸び易いため、硬く伸びないハードコート層との収縮差により、耐熱条件下(例えば、100℃で5分間保存)でクラックが発生し易い問題点や、易接着層上にハードコート層を形成した際、塗膜硬度(鉛筆硬度)が低下し易い問題点がある。一方、ポリオレフィン系樹脂の配合比率が40重量部未満では、易接着層とハードコート層との収縮差が小さくなり耐熱条件下でのクラックの発生は無く良好であるが、易接着層とシクロオレフィンフィルムとの密着性が低下する問題点がある。
次に、上記ハードコート層3について説明する。
本発明において、上記ハードコート層3に含まれる樹脂としては、被膜を形成する樹脂であれば特に制限なく用いることができるが、特にハードコート層の表面硬度(鉛筆硬度、耐擦傷性)を付与し、また、紫外線の露光量によって架橋度合を調節することが可能であり、ハードコート層の表面硬度の調節が可能になるという点で、電離放射線硬化型樹脂を用いることが好ましい。
条件:ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた前記電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、前記塗膜にクラックが発生するまでの伸び率が8%以上45%以下である。
ハードコート層3が上記条件を満たすために、ハードコート層3に含有される電離放射線硬化型樹脂としては、例えば、EBECRYL-5129(ダイセル・オルネクス株式会社製)、NKオリゴ U-6LPA(新中村化学工業株式会社製)、Art-Resin UN-908(根上工業株式会社製)、ユニディック17-806(DIC株式会社製)等を好ましく挙げることができる。
なお、特に断りのない限り、以下に記載する「部」及び「%」は、それぞれ「重量部」及び「重量%」を表す。
<易接着層塗料の調製>
まず、スチレンアクリル系樹脂「ARUFON UG-4070(商品名)」(固形分100%、東亜合成株式会社製、ガラス転移温度58℃)60部を、攪拌機を用いて酢酸エチル140部中へ攪拌しながら少量ずつ添加し樹脂溶解を行い濃度30%の溶解液を作製した。
次いで、ポリオレフィン系樹脂「サーフレンP-1000(商品名)」(固形分20%、三菱化学株式会社製)70部と上記のスチレンアクリル系樹脂「ARUFON UG-4070(商品名)」(固形分30%)20部とを配合し、酢酸ブチル/トルエン=85/15(重量%)にて固形分濃度5%となるまで希釈し易接着層塗料を調製した。
ウレタンアクリレート系紫外線硬化型樹脂「紫光UV-7630B(商品名)」(固形分100%、(メタ)アクリロイルオキシ基数:6、重量平均分子量:2200、日本合成化学株式会社製)100部を主剤とし、イルガキュア184(光重合開始剤、BASF社製)3.5部と、ヒンダードアミン系光安定化剤「TINUVIN 292(商品名)」(BASF社製)2.5部と、レベリング剤RS75(フッ素系レベリング剤、DIC株式会社製)0.3部を酢酸ブチル/n-プロピルアルコール=50/50(重量部)で紫外線硬化型樹脂の塗料中の固形分濃度が45%となるまで希釈し十分攪拌してハードコート層塗料を調製した。
なお、該ハードコート層塗料を用いて、ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、上記塗膜にクラックが発生するまでの伸び率は11.5%であった。
シクロオレフィンフィルムとして厚さ60μmのゼオノアフィルムZF14(日本ゼオン株式会社製)の片面に上記の易接着層塗料をバーコーターを用いて塗工し、90℃の乾燥炉で1分間熱風乾燥させ乾燥固化し、塗膜厚み0.3μmの易接着層を形成させ、易接着層付きフィルムを得た。
次に、その易接着層付きフィルムの易接着層上に、上記のハードコート層塗料を、バーコーターを用いて塗工し、80℃の乾燥炉で1分間熱風乾燥させ、塗膜厚み5.0μmの塗工層を形成した。これを、塗工面より60mmの高さにセットされたUV照射装置を用い、UV照射量150mJ/cm2にて硬化させてハードコート層を形成し、本実施例のハードコートフィルムを作製した。
実施例1の易接着層のポリオレフィン系樹脂とスチレンアクリル系樹脂との配合部数を95部/5部とした以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1の易接着層のポリオレフィン系樹脂とスチレンアクリル系樹脂との配合部数を40部/60部とした以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1の易接着層の塗膜厚みを0.1μmとした以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1の易接着層の塗膜厚みを1.0μmとした以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1の易接着層に用いたポリオレフィン系樹脂サーフレンP-1000の替わりに「ポリオレフィン系樹脂ユニストールP-901(商品名)」(固形分22%、三井化学株式会社製)を使用した以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1のシクロオレフィンフィルムを厚さ100μmの「ARTON FILM FEKP100(商品名)」(JSR株式会社製)に替えた以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1のハードコート層に用いたウレタンアクリレート系紫外線硬化型樹脂「紫光UV-7630B」の替わりに「UA-306H(商品名)」(固形分100%、(メタ)アクリロイルオキシ基数:3、重量平均分子量:732、共栄社化学株式会社製)を使用した以外は、実施例1と同様にしてハードコートフィルムを得た。
なお、本実施例のハードコート層塗料を用いて、ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、上記塗膜にクラックが発生するまでの伸び率は8.2%であった。
実施例1の易接着層のポリオレフィン系樹脂とスチレンアクリル系樹脂との配合部数を97部/3部とした以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1の易接着層のポリオレフィン系樹脂とスチレンアクリル系樹脂との配合部数を37部/63部とした以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例2の易接着層で用いたスチレンアクリル系樹脂「ARUFON UG-4070(商品名)」の替わりに「ARUFON UG-4035(商品名)」(固形分30%、ガラス転移温度52℃、東亜合成株式会社製)を使用した以外は、実施例2と同様にしてハードコートフィルムを得た。
実施例2の易接着層で用いたスチレンアクリル系樹脂「ARUFON UG-4070(商品名)」の替わりに「ARUFON UG-4040(商品名)」(固形分30%、ガラス転移温度63℃、東亜合成株式会社製)を使用した以外は、実施例2と同様にしてハードコートフィルムを得た。
実施例1のハードコート層で用いたウレタンアクリレート系紫外線硬化型樹脂「紫光UV-7630B(商品名)」の替わりに「EBECRYL-5129(商品名)」(固形分100%、(メタ)アクリロイルオキシ基数:6、重量平均分子量:800、ダイセル・オルネクス株式会社製)を使用した以外は、実施例1と同様にしてハードコートフィルムを得た。
なお、本実施例のハードコート層塗料を用いて、ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、上記塗膜にクラックが発生するまでの伸び率は8.5%であった。
実施例1のハードコート層で用いたウレタンアクリレート系紫外線硬化型樹脂「紫光UV-7630B(商品名)」の替わりに「NKオリゴ U-6LPA(商品名)」(固形分100%、(メタ)アクリロイルオキシ基数:6、重量平均分子量:760、新中村化学工業株式会社製)を使用した以外は、実施例1と同様にしてハードコートフィルムを得た。
なお、本実施例のハードコート層塗料を用いて、ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、上記塗膜にクラックが発生するまでの伸び率は44.5%であった。
実施例1の易接着層のポリオレフィン系樹脂とスチレンアクリル系樹脂との配合部数を100部/0部(つまり、スチレンアクリル系樹脂を使用しなかった)としたこと以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1の易接着層のポリオレフィン系樹脂とスチレンアクリル系樹脂との配合部数を0部/100部(つまり、ポリオレフィン系樹脂を使用しなかった)としたこと以外は、実施例1と同様にしてハードコートフィルムを得た。
実施例1のハードコート層で用いたウレタンアクリレート系紫外線硬化型樹脂「紫光UV-7630B(商品名)」の替わりに「Art-Resin UN-904(商品名)」(固形分100%、(メタ)アクリロイルオキシ基数:10、重量平均分子量:4900、根上工業株式会社製)を使用した以外は、実施例1と同様にしてハードコートフィルムを得た。
なお、本比較例のハードコート層塗料を用いて、ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、上記塗膜にクラックが発生するまでの伸び率は7.8%であった。
(1)塗膜の厚み
易接着層及びハードコート層の塗膜の形成厚みは、Thin-Film Analyzer F20(商品名)(FILMETRICS社製)を用いて測定した。
各実施例、比較例で作製したハードコートフィルムについて、JIS K7136に示される試験法により全光線透過率を測定した。
密着性は、JIS-K5600-5-6に準じて評価した。また、易接着層とシクロオレフィンフィルムとの密着性、及び易接着層とハードコート層との密着性を各々確認するため、シクロオレフィンフィルムに易接着層を形成したもので易接着層とシクロオレフィンフィルムとの密着性を確認し、シクロオレフィンフィルムに易接着層、及びハードコート層を形成したもので易接着層とハードコート層との密着性を評価した。
まず、易接着層とシクロオレフィンフィルムとの密着性(初期密着性)については、通常条件下、すなわち恒温恒湿条件下(23℃、50%RH)で、碁盤目剥離試験治具を用い1mm2のクロスカットを100個作製し、積水化学工業株式会社製の粘着テープNo.252をその上に貼り付け、ヘラを用いて均一に押し付け後、90度方向に剥離し、易接着層の残存個数を4段階評価した。
次に、同様にして易接着層とハードコート層との密着性(初期密着性)を評価した。
評価基準は下記の通りであり、◎と○評価品を密着性は合格と判定した。
評価基準
◎:100個 ○:99~95個 △:94~50個 ×:49~0個
実施例、比較例で作製した各ハードコートフィルムを、100℃の乾燥機中でサンプル掛けを用い5分間吊るし保存した後、ハードコートフィルムサンプルを取り出し、クラックの発生の有無を目視評価した。クラックの発生程度を次の基準で評価した。○評価品を耐熱クラックは良好とした。
評価基準
○:クラックの発生なし ×:クラックの発生あり
実施例、比較例で作製した各ハードコートフィルムについて、JIS-K5600-5-10に準じた試験方法にて、ハードコート層面を、スチールウール#0000を用い、荷重1kgをかけ10往復摩擦し、傷のつき具合を次の基準で評価した。○評価品を耐擦傷性は良好としたが、△評価品も製品として使用可能である。
評価基準
○:傷の発生なし。△:傷が少し発生する。×:傷が無数に発生する。
各実施例、比較例で作製したハードコートフィルムについて、JIS K5600-5-4に準じた試験法により鉛筆硬度を測定した。表面に傷の発生なき硬度を表記した。
各実施例、比較例で作製したハードコートフィルムについて、図2のように塗布方向(図示のMD方向)を基軸とした1辺10cmの正方形菱形状の試験片を切り出し、水平面にハードコート層面を上にして設置し、23℃、50%RH環境下に30分間保存した後、反り立っている4頂点(A,B,C,D)の水平面からの高さを測定し、その平均値をカール高さとし、以下の基準で評価した。△以上を実用上問題無い範囲とする。
評価基準
◎:カール高さが30mm以下
○:カール高さが30mm超、40mm以下
△:カール高さが40mmを超えるが、筒状にはならない。
×:カールが大きく、各頂点から反り返り、試験片が筒状になる。
また更に、易接着層におけるポリオレフィン系樹脂とスチレンアクリル系樹脂との配合比率(重量部)が、95/5~40/60の範囲であることにより、本発明の効果はより顕著に発揮されることが示される。
2 易接着層
3 ハードコート層
10 ハードコートフィルム
Claims (5)
- シクロオレフィンフィルムの少なくとも片面に易接着層を介してハードコート層が設けられたハードコートフィルムであって、
前記易接着層は、ポリオレフィン系樹脂とスチレンアクリル系樹脂との混合物を含有し、前記ハードコート層は、重量平均分子量が700以上3600以下の電離放射線硬化型樹脂を含有することを特徴とするハードコートフィルム。 - 前記易接着層における前記ポリオレフィン系樹脂と前記スチレンアクリル系樹脂との配合比率(重量部)が、95/5~40/60の範囲であることを特徴とする請求項1に記載のハードコートフィルム。
- 前記電離放射線硬化型樹脂は、1分子中に3個以上の(メタ)アクリロイルオキシ基を有する多官能アクリレートを含有することを特徴とする請求項1又は2に記載のハードコートフィルム。
- 前記ハードコート層が以下の条件を満たすことを特徴とする請求項1乃至3のいずれかに記載のハードコートフィルム。
条件:ポリエチレンテレフタレートフィルム上に、紫外線光量50~1000mJ/cm2で硬化させた前記電離放射線硬化型樹脂からなるハードコート層を2μm厚の塗膜となるよう形成させたフィルムを作成する。次に、当該フィルムから幅15mm×長さ150mmの試験片を作成し、温度23℃、湿度50%RHの環境下で、当該試験片を引張速度50mm/分にて引張試験を行った際の、前記塗膜にクラックが発生するまでの伸び率が8%以上45%以下である。 - 前記易接着層の厚みは、0.1μm~1.0μmの範囲であることを特徴とする請求項1乃至4のいずれかに記載のハードコートフィルム。
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