WO2016114337A1 - トリアジン環含有重合体およびそれを含む組成物 - Google Patents
トリアジン環含有重合体およびそれを含む組成物 Download PDFInfo
- Publication number
- WO2016114337A1 WO2016114337A1 PCT/JP2016/050930 JP2016050930W WO2016114337A1 WO 2016114337 A1 WO2016114337 A1 WO 2016114337A1 JP 2016050930 W JP2016050930 W JP 2016050930W WO 2016114337 A1 WO2016114337 A1 WO 2016114337A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- group
- branched structure
- carbon atoms
- alkyl group
- triazine
- Prior art date
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- G—PHYSICS
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Definitions
- the present invention relates to a triazine ring-containing polymer and a composition containing the same.
- a polymer containing a repeating unit having a triazine ring and an aromatic ring has a high refractive index, and the polymer alone has high heat resistance, high transparency, high refractive index, and high solubility. It has already been found that a low volume shrinkage can be achieved and it is suitable as a film-forming composition for producing an electronic device (Patent Document 1).
- Patent Document 1 can meet the demand in terms of refractive index, but there is room for improvement in terms of fine pattern formability.
- Patent Document 2 discloses a pattern-forming composition containing a triazine ring-containing polymer, the polymer has a refractive index of less than 1.7, and a higher refractive index is required. Not suitable for use.
- the present invention has been made in view of the above circumstances, and a triazine ring-containing polymer capable of forming a thin film having a high refractive index and excellent transparency and also capable of forming a fine pattern having a high refractive index, and
- the object is to provide a composition comprising.
- the present inventors have used a triazine ring-containing polymer having a carboxyl group on the aryl group constituting the main chain, thereby achieving high refractive index and transparency.
- the inventors have found that an excellent thin film can be formed and a fine pattern having a high refractive index can be formed, and the present invention has been completed.
- a triazine ring-containing polymer comprising a repeating unit structure represented by the following formula (1): ⁇ Wherein, R and R 'each independently represent a hydrogen atom, an alkyl group, an alkoxy group, an aryl group, or an aralkyl group, Ar 1 represents at least one selected from the group represented by formulas (2) to (13).
- R 1 to R 92 are independently of each other a hydrogen atom, a halogen atom, a carboxyl group, a sulfo group, an alkyl group which may have a branched structure having 1 to 10 carbon atoms, or a carbon number of 1
- R 93 and R 94 represent a hydrogen atom or an alkyl group which may have a branched structure of 1 to 10 carbon atoms
- W 1 and W 2 is independently a single bond
- CR 95 R 96 R 95 and R 96 are each independently a hydrogen atom or an alkyl group optionally having a branched structure of 1 to 10 carbon atoms ( However, these may be combined to form a ring.))
- C ⁇ O, O, S, SO, SO 2 , or NR 97 R 97 is a hydrogen atom or a carbon number of 1).
- X 1 Contact Fine X 2 are independently of each other a single bond, an alkylene group which may have a branched structure having 1 to 10 carbon atoms, or the formula, (14) (Wherein R 98 to R 101 are each independently a hydrogen atom, a halogen atom, a carboxyl group, a sulfo group, an alkyl group which may have a branched structure having 1 to 10 carbon atoms, or 1 carbon atom) Represents an alkoxy group which may have a branched structure of ⁇ 10, and Y 1 and Y 2 each independently represent an alkylene group which may have a single bond or a branched structure of 1 to 10 carbon atoms.
- each of the formulas (2) to (13) has at least one carboxyl group on one aromatic ring therein. ] 2.
- R 1 ′ to R 92 ′ each independently represent a hydrogen atom, a halogen atom, a sulfo group, an alkyl group which may have a branched structure having 1 to 10 carbon atoms, or 10 represents an alkoxy group which may have a branched structure
- R 93 and R 94 represent a hydrogen atom or an alkyl group which may have a branched structure having 1 to 10 carbon atoms
- W 1 and W 2 is independently a single bond
- CR 95 R 96 R 95 and R 96 are each independently a hydrogen atom or an alkyl group optionally having a branched structure of 1 to 10 carbon atoms (provided that And these may be combined to form a ring.)
- C ⁇ O, O, S, SO, SO 2 , or NR 97 R 97 is a hydrogen atom or a carbon number of 1 to represents an alkyl group which may have a branched structure 10.
- the Ar 1 is a triazine ring-containing polymer represented by formula (15): 4).
- the Ar 1 is a triazine ring-containing polymer represented by formula (16): 5.
- the Ar 2 is a triazine ring-containing polymer represented by formula (17): 6). Having at least one triazine ring terminal, and at least a part of the triazine ring terminal is sealed with an arylamino group optionally substituted with an alkyl group, an alkoxy group, an aryl group, or an aralkyl group; Any of the triazine ring-containing polymers of 5; 7).
- triazine-based polymer-containing compositions containing a crosslinking agent 12 11 triazine polymer-containing composition, wherein the cross-linking agent is a polyfunctional (meth) acrylic compound, 13. 11 or 12 triazine polymer-containing composition for forming a cured film or pattern, 14 A cured film obtained by curing the triazine polymer-containing composition of any one of 11 to 13, 15. A pattern made from 11 or 12 triazine polymer-containing composition; 16.
- An electronic device comprising a substrate and 14 cured films formed on the substrate; 17.
- An optical member comprising a substrate and 14 cured films formed on the substrate; 18.
- An electronic device comprising a substrate and 15 patterns formed on the substrate is provided.
- a cured film or a fine pattern produced from the composition of the present invention has high transparency and a high refractive index, so that the visibility of a transparent conductive film such as ITO or silver nanowire can be improved. Deterioration of the film can be suppressed.
- the high refractive index pattern produced from the composition of the present invention requires a high refractive index pattern including the above-mentioned prevention of transparent electrode bone appearance such as touch panel, light extraction use of organic EL display and black matrix use. It can be suitably used for the intended use.
- FIG. 2 is a 1 H-NMR spectrum diagram of the polymer compound [5] obtained in Example 1-1.
- 1 is a 1 H-NMR spectrum diagram of a polymer compound [6] obtained in Example 1-2.
- FIG. 2 is a 1 H-NMR spectrum diagram of the polymer compound [5] obtained in Example 1-1.
- 1 is a 1 H-NMR spectrum diagram of a polymer compound [6] obtained in Example 1-2.
- the triazine ring-containing polymer according to the present invention includes a repeating unit structure represented by the following formula (1).
- R and R ′ each independently represent a hydrogen atom, an alkyl group, an alkoxy group, an aryl group, or an aralkyl group.
- both of them may be hydrogen atoms.
- the number of carbon atoms of the alkyl group is not particularly limited, but is preferably 1 to 20, and more preferably 1 to 10 carbon atoms in view of further improving the heat resistance of the polymer. Is even more preferable.
- the structure may be any of a chain, a branch, and a ring.
- alkyl group examples include methyl, ethyl, n-propyl, isopropyl, cyclopropyl, n-butyl, isobutyl, s-butyl, t-butyl, cyclobutyl, 1-methyl-cyclopropyl, 2-methyl-cyclopropyl.
- N-pentyl 1-methyl-n-butyl, 2-methyl-n-butyl, 3-methyl-n-butyl, 1,1-dimethyl-n-propyl, 1,2-dimethyl-n-propyl, 2 , 2-dimethyl-n-propyl, 1-ethyl-n-propyl, cyclopentyl, 1-methyl-cyclobutyl, 2-methyl-cyclobutyl, 3-methyl-cyclobutyl, 1,2-dimethyl-cyclopropyl, 2,3- Dimethyl-cyclopropyl, 1-ethyl-cyclopropyl, 2-ethyl-cyclopropyl, n-hexyl, 1-methyl-n-pe Til, 2-methyl-n-pentyl, 3-methyl-n-pentyl, 4-methyl-n-pentyl, 1,1-dimethyl-n-butyl, 1,2-dimethyl-n-butyl, 1,3- Dimethyl-n-butyl, 2,2-di
- the number of carbon atoms of the alkoxy group is not particularly limited, but is preferably 1 to 20, and more preferably 1 to 10 carbon atoms, more preferably 1 to 3 carbon atoms in view of further improving the heat resistance of the polymer. preferable.
- the structure of the alkyl moiety may be any of a chain, a branch, and a ring.
- alkoxy group examples include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, s-butoxy, t-butoxy, n-pentoxy, 1-methyl-n-butoxy, 2-methyl-n -Butoxy, 3-methyl-n-butoxy, 1,1-dimethyl-n-propoxy, 1,2-dimethyl-n-propoxy, 2,2-dimethyl-n-propoxy, 1-ethyl-n-propoxy, n -Hexyloxy, 1-methyl-n-pentyloxy, 2-methyl-n-pentyloxy, 3-methyl-n-pentyloxy, 4-methyl-n-pentyloxy, 1,1-dimethyl-n-butoxy, 1,2-dimethyl-n-butoxy, 1,3-dimethyl-n-butoxy, 2,2-dimethyl-n-butoxy, 2,3-dimethyl-n-butoxy 3,3-dimethyl-n-butoxy, 1-ethoxy,
- the number of carbon atoms of the aryl group is not particularly limited, but is preferably 6 to 40. In view of further improving the heat resistance of the polymer, 6 to 16 carbon atoms are more preferable, and 6 to 13 are even more preferable. preferable.
- aryl group examples include phenyl, o-chlorophenyl, m-chlorophenyl, p-chlorophenyl, o-fluorophenyl, p-fluorophenyl, o-methoxyphenyl, p-methoxyphenyl, p-nitrophenyl, p-cyanophenyl, ⁇ -naphthyl, ⁇ -naphthyl, o-biphenylyl, m-biphenylyl, p-biphenylyl, 1-anthryl, 2-anthryl, 9-anthryl, 1-phenanthryl, 2-phenanthryl, 3-phenanthryl, 4 -Phenanthryl, 9-phenanthryl group and the like.
- the number of carbon atoms of the aralkyl group is not particularly limited, but preferably 7 to 20 carbon atoms, and the alkyl portion may be linear, branched or cyclic. Specific examples thereof include benzyl, p-methylphenylmethyl, m-methylphenylmethyl, o-ethylphenylmethyl, m-ethylphenylmethyl, p-ethylphenylmethyl, 2-propylphenylmethyl, 4-isopropylphenylmethyl, Examples include 4-isobutylphenylmethyl, ⁇ -naphthylmethyl group and the like.
- Ar 1 represents at least one selected from the group represented by formulas (2) to (13).
- R 1 to R 92 are independently of each other a hydrogen atom, a halogen atom, a carboxyl group, a sulfo group, an alkyl group that may have a branched structure having 1 to 10 carbon atoms, or a group having 1 to 10 carbon atoms.
- R 93 and R 94 represent a hydrogen atom or an alkyl group which may have a branched structure having 1 to 10 carbon atoms
- W 1 and W 2 represent Independent of each other, a single bond
- CR 95 R 96 R 95 and R 96 are each independently a hydrogen atom or an alkyl group optionally having a branched structure of 1 to 10 carbon atoms (however, these May be combined to form a ring.)
- C ⁇ O, O, S, SO, SO 2 , or NR 97 R 97 is a hydrogen atom or having 1 to 10 carbon atoms
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- alkyl group and alkoxy group are the same as those described above.
- X 1 and X 2 each independently represent a single bond, an alkylene group which may have a branched structure having 1 to 10 carbon atoms, or a group represented by the formula (14).
- R 98 to R 101 are each independently a hydrogen atom, a halogen atom, a carboxyl group, a sulfo group, an alkyl group which may have a branched structure having 1 to 10 carbon atoms, or a carbon atom having 1 to 10 carbon atoms.
- An alkoxy group which may have a branched structure is represented, and Y 1 and Y 2 each independently represent an alkylene group which may have a single bond or a branched structure having 1 to 10 carbon atoms.
- Examples of the halogen atom, alkyl group and alkoxy group are the same as those described above.
- Examples of the alkylene group that may have a branched structure having 1 to 10 carbon atoms include methylene, ethylene, propylene, trimethylene, tetramethylene, and pentamethylene groups.
- Ar 1 has at least one carboxyl group on the aromatic ring from the viewpoint of improving the solubility of the resulting thin film or cured film in an alkaline developer.
- the case of having at least one carboxyl group on the aromatic ring of Ar 1 is a case where each of formulas (2) to (13) has at least one carboxyl group on at least one aromatic ring therein Specifically, at least one of R 1 to R 4 in the formula (2) is a carboxyl group, at least one of R 5 to R 10 in the formula (3) is a carboxyl group, and R in the formula (4) At least one of 11 to R 15 is a carboxyl group, at least one of R 16 to R 23 in the formula (5) is a carboxyl group, and at least one of R 24 to R 31 in the formula (6) is a carboxyl group , At least one of R 32 to R 37 in formula (7) is a carboxyl group, at least one of R 38 to R 44 in formula (8) is a carboxyl group, and R 45 to
- carboxyl groups is not particularly limited, but in consideration of the balance between developability with an alkaline developer and solubility in an organic solvent, one is preferred for any group.
- Ar 1 is preferably at least one of the formulas (2), (5) to (13), and the formulas (2), (5), (7), (8), (11) to (11) More preferred is at least one of 13).
- Specific examples of the aryl group represented by the above formulas (2) to (13) include, but are not limited to, those represented by the following formulae.
- an aryl group represented by the following formula is more preferable because a polymer having a higher refractive index can be obtained.
- Ar 1 is preferably a group represented by the formula (15), and more preferably a group represented by the formula (16).
- the triazine ring-containing polymer of the present invention may contain only the repeating unit represented by the above formula (1), but using a diamine having no carboxyl group together with the repeating unit structure represented by the formula (1). It is preferable that the repeating unit represented by Formula (1 ') obtained is included. By setting it as the copolymer type which used together these two types of diamine, the solubility of the triazine ring containing polymer with respect to highly safe solvents, such as a resist solvent, can be improved more.
- R and R ′ represent the same meaning as described above, and Ar 2 represents at least one selected from the group represented by formulas (2 ′) to (13 ′).
- R 1 ′ to R 92 ′ are independently of each other a hydrogen atom, a halogen atom, a sulfo group, an alkyl group which may have a branched structure having 1 to 10 carbon atoms, or a branched group having 1 to 10 carbon atoms.
- R 93 and R 94 represent a hydrogen atom or an alkyl group which may have a branched structure having 1 to 10 carbon atoms
- W 1 and W 2 are Independently of each other, a single bond
- CR 95 R 96 R 95 and R 96 are independently of each other a hydrogen atom or an alkyl group which may have a branched structure having 1 to 10 carbon atoms. And may be combined to form a ring.)
- C ⁇ O, O, S, SO, SO 2 , or NR 97 (R 97 is a hydrogen atom or a branch having 1 to 10 carbon atoms) Represents an alkyl group which may have a structure.
- halogen atom, alkyl group and alkoxy group are the same as those described above.
- X 1 ′ and X 2 ′ each independently represent a single bond, an alkylene group which may have a branched structure having 1 to 10 carbon atoms, or a group represented by the formula (14 ′).
- R 98 ′ to R 101 ′ each independently represent a hydrogen atom, a halogen atom, a sulfo group, an alkyl group which may have a branched structure having 1 to 10 carbon atoms, or a branched structure having 1 to 10 carbon atoms.
- An alkoxy group which may have a structure is represented, and Y 1 and Y 2 represent the same meaning as described above. Examples of the halogen atom, alkyl group and alkoxy group are the same as those described above.
- Ar 2 is preferably at least one of the formulas (2), (5) to (13), and the formulas (2), (5), (7), (8), (11) to (11) More preferred is at least one of 13).
- Specific examples of the aryl group represented by the above formulas (2) to (13) include, but are not limited to, those represented by the following formulae.
- an aryl group represented by the following formula is more preferable because a polymer having a higher refractive index can be obtained.
- Ar 2 is preferably an m-phenylene group represented by the formula (17).
- the content ratio of the repeating unit represented by the formula (1) and the repeating unit represented by the formula (1 ′) is not particularly limited. Considering the balance between alkali solubility and solubility in organic solvents, the molar ratio is preferably about 50:50 to 99: 1, more preferably 60:40 to 90:10, and even more preferably 65:35 to 80:20 preferable.
- triazine ring-containing polymers include those represented by the formulas (19) to (22) and (19 ′) to (22 ′).
- R, R ′, R 1 to R 4 and R 1 ′ to R 4 ′ have the same meaning as described above, but only one of R 1 to R 4 is a carboxyl group.
- R, R ′ and R 1 ′ to R 4 ′ represent the same meaning as described above, and R 1 , R 2 and R 4 represent groups other than the carboxyl group among the groups exemplified above.
- R 1 ′ to R 4 ′ represent the same meaning as described above, and R 1 , R 2 and R 4 represent groups other than the carboxyl group among the groups exemplified above.
- R, R ′ and R 1 to R 4 have the same meaning as described above, but only one of R 1 to R 4 is a carboxyl group.
- R and R ′ represent the same meaning as described above, and R 1 , R 2 and R 4 represent groups other than the carboxyl group among the groups exemplified above.
- R 1 , R 2 and R 4 represent groups other than the carboxyl group among the groups exemplified above.
- the weight average molecular weight of the polymer in the present invention is not particularly limited, but is preferably 500 to 500,000, more preferably 500 to 100,000. From the viewpoint of further improving the heat resistance and reducing the shrinkage rate. It is preferably 2000 or more, preferably 50000 or less, more preferably 30000 or less, and even more preferably 10,000 or less from the viewpoint of further increasing the solubility and decreasing the viscosity of the obtained solution.
- the weight average molecular weight in this invention is an average molecular weight obtained by standard polystyrene conversion by gel permeation chromatography (henceforth GPC) analysis.
- the triazine ring-containing polymer (hyperbranched polymer) of the present invention can be produced according to the technique disclosed in Patent Document 1 described above.
- the triazine ring-containing polymer (22) includes a triazine compound (23), an aryl diamino compound (24) having a carboxyl group, and an aryl diamino compound (25) having no carboxyl group. It can be obtained by reacting in a suitable organic solvent.
- the charging ratio of the diamino compounds (24) and (25) is arbitrary as long as the target polymer is obtained, but the diamino compounds (24) and (25) are used per 1 equivalent of the triazine compound (23). ) Is preferably 0.01 to 10 equivalents, more preferably 1 to 5 equivalents.
- the diamino compounds (24) and (25) may be added neat or in a solution dissolved in an organic solvent. However, considering the ease of operation and control of the reaction, the latter method can be used. Is preferred.
- the reaction temperature may be appropriately set in the range from the melting point of the solvent to be used to the boiling point of the solvent, but is preferably about ⁇ 30 to 150 ° C., more preferably ⁇ 10 to 100 ° C.
- organic solvent various solvents usually used in this kind of reaction can be used, for example, tetrahydrofuran, dioxane, dimethyl sulfoxide; N, N-dimethylformamide, N-methyl-2-pyrrolidone, tetramethylurea, Hexamethylphosphoramide, N, N-dimethylacetamide, N-methyl-2-piperidone, N, N-dimethylethyleneurea, N, N, N ′, N′-tetramethylmalonic acid amide, N-methylcaprolactam, N-acetylpyrrolidine, N, N-diethylacetamide, N-ethyl-2-pyrrolidone, N, N-dimethylpropionic acid amide, N, N-dimethylisobutyramide, N-methylformamide, N, N'-dimethylpropylene urea Amide solvents such as, and mixed solvents thereof Among these, N, N-dimethylformamide, dimethyl s thereof,
- various bases usually used during polymerization or after polymerization may be added.
- this base include potassium carbonate, potassium hydroxide, sodium carbonate, sodium hydroxide, sodium hydrogen carbonate, sodium ethoxide, sodium acetate, lithium carbonate, lithium hydroxide, lithium oxide, potassium acetate, magnesium oxide, oxidized Calcium, barium hydroxide, trilithium phosphate, trisodium phosphate, tripotassium phosphate, cesium fluoride, aluminum oxide, ammonia, n-propylamine, trimethylamine, triethylamine, diisopropylamine, diisopropylethylamine, N-methylpiperidine, Examples include 2,2,6,6-tetramethyl-N-methylpiperidine, pyridine, 4-dimethylaminopyridine, N-methylmorpholine and the like.
- the amount of the base added is preferably 1 to 100 equivalents, more preferably 1 to 10 equivalents, relative to 1 equivalent of the triazine compound (23). These bases may be used as an aqueous solution. Although it is preferable that the raw material component does not remain in the obtained polymer, a part of the raw material may remain as long as the effect of the present invention is not impaired. After completion of the reaction, the product can be easily purified by a reprecipitation method or the like.
- the triazine ring-containing polymer of the present invention has at least one triazine ring terminal, and at least a part of the triazine ring terminal may be substituted with an alkyl group, an alkoxy group, an aryl group, or an aralkyl group. It is preferably sealed with a good arylamino group. Examples of the aryl group of the arylamino group include the same groups as described above, but a phenyl group is preferable.
- the arylamino group is substituted with an alkyl group, an alkoxy group, an aryl group, or an aralkyl group. More preferably, those having an alkyl group, an alkoxy group, an aryl group, or an aralkyl group in at least one of the ortho positions with respect to the amino group are more preferable, and the alkyl group is in both the ortho positions with respect to the amino group. And those having an alkoxy group, an aryl group, or an aralkyl group are more preferred.
- the substituent that the arylamino group has is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 10 carbon atoms, and still more preferably an alkyl group having 1 to 5 carbon atoms.
- alkyl group, alkoxy group, aryl group, and aralkyl group are the same as those exemplified above.
- the arylamino group preferably has an alkyl group having 1 to 20 carbon atoms in at least one of the ortho positions with respect to the amino group, and an alkyl group having 1 to 5 carbon atoms in both the ortho positions.
- Those having a group are more preferable, and a phenylamino group having a methyl group at both ortho positions represented by the formula (18) is optimal.
- the terminal blocking method a known method may be employed.
- the triazine ring-containing polymer (22) obtained by the above method is a terminal blocking agent that provides a terminal blocking group.
- the use amount of the end-capping agent is preferably about 0.05 to 10 equivalents, more preferably 0.1 to 5 equivalents, per 1 equivalent of halogen atoms derived from excess triazine compound not used in the polymerization reaction.
- 0.5 to 2 equivalents are even more preferable.
- the reaction solvent and reaction temperature include the same conditions as described in Scheme 1 above, and the end-capping agent may be charged simultaneously with the aryldiamine compound.
- an arylamine compound having no substituent may be used to end-clamp with two or more groups.
- the above-described triazine ring-containing polymer of the present invention can be suitably used as a film-forming composition or a pattern-forming composition together with a crosslinking agent.
- the crosslinking agent is not particularly limited as long as it is a compound having a substituent capable of reacting with the above-described triazine ring-containing polymer. Examples of such compounds include melamine compounds having a crosslinkable substituent such as a methylol group and methoxymethyl group, substituted urea compounds, compounds containing a crosslinkable substituent such as an epoxy group or an oxetane group, and blocked isocyanates.
- a compound containing a group is preferred, and in particular, a compound having a blocked isocyanate group, and a polyfunctional epoxy compound and / or a polyfunctional (meth) acrylic compound that gives a photocurable composition without using an initiator are preferred.
- These compounds may have at least one crosslink forming substituent when used for polymer terminal treatment, and at least two crosslink forming substituents when used for cross-linking treatment between polymers. It is necessary to have.
- the polyfunctional epoxy compound is not particularly limited as long as it has two or more epoxy groups in one molecule. Specific examples include tris (2,3-epoxypropyl) isocyanurate, 1,4-butanediol diglycidyl ether, 1,2-epoxy-4- (epoxyethyl) cyclohexane, glycerol triglycidyl ether, diethylene glycol diglycidyl.
- epoxy resins having at least two epoxy groups YH-434, YH434L (manufactured by Tohto Kasei Co., Ltd.), epoxy resins having a cyclohexene oxide structure, Epolide GT-401 and GT -403, GT-301, GT-302, Celoxide 2021, 3000 (manufactured by Daicel Chemical Industries, Ltd.), bisphenol A type epoxy resin, Epicoat (currently jER) 1001, 1002, 1003, 1004, 1007, 1009, 1010, 828 (Japan Epoxy Resin Co., Ltd.), Bisphenol F type epoxy resin, Epicoat (currently jER) 807 (Japan Epoxy Resin Co., Ltd.) , Epicoat (a phenol novolac type epoxy resin) , JER) 152, 154 (above, manufactured by Japan Epoxy Resins Co., Ltd.), EPPN 201, 202 (above, manufactured by Nippon Kayaku Co., Ltd.
- the polyfunctional (meth) acrylic compound is not particularly limited as long as it has two or more (meth) acrylic groups in one molecule.
- Specific examples include ethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, ethoxylated bisphenol A diacrylate, ethoxylated bisphenol A dimethacrylate, ethoxylated trimethylolpropane triacrylate, and ethoxylated.
- Polyfunctional (meth) acrylic compounds can be obtained as commercial products. Specific examples thereof include NK ester A-200, same A-400, same A-600, same A-1000, same A- 9300 (Tris (2-acryloyloxyethyl) isocyanurate), A-9300-1CL, A-TMPT, UA-53H, 1G, 2G, 3G, 4G, 9G, 14G, 23G, ABE-300, A-BPE-4, A-BPE-6, A-BPE-10, A-BPE-20, A-BPE-30, BPE-80N, BPE- 100N, BPE-200, BPE-500, BPE-900, BPE-1300N, A-GLY-3E, A-GLY-9E, A-GLY-20E, A-TMPT-3EO, AT PT-9EO, AT-20E, ATM-4E, ATM-35E, A-DPH, A-TMPT, A-DCP, A-HD-N, TMPT, DCP, NPG, HD-
- the acid anhydride compound is not particularly limited as long as it is a carboxylic acid anhydride obtained by dehydration condensation of two molecules of carboxylic acid. Specific examples thereof include phthalic anhydride, tetrahydrophthalic anhydride, hexahydroanhydride.
- the isocyanate group (—NCO) when the isocyanate group (—NCO) has two or more blocked isocyanate groups blocked by an appropriate protective group in one molecule, it is exposed to a high temperature during thermosetting.
- the protective group (block part) is not particularly limited as long as it is dissociated by thermal dissociation and the resulting isocyanate group causes a crosslinking reaction with the resin.
- a group represented by the following formula Examples thereof include compounds having two or more in the molecule (note that these groups may be the same or different from each other).
- R b represents an organic group in the block part.
- Such a compound can be obtained, for example, by reacting an appropriate blocking agent with a compound having two or more isocyanate groups in one molecule.
- the compound having two or more isocyanate groups in one molecule include, for example, isophorone diisocyanate, 1,6-hexamethylene diisocyanate, methylene bis (4-cyclohexyl isocyanate), polyisocyanate of trimethylhexamethylene diisocyanate, and dimers thereof. , Trimers, and reaction products of these with diols, triols, diamines, or triamines.
- the blocking agent examples include alcohols such as methanol, ethanol, isopropanol, n-butanol, 2-ethoxyhexanol, 2-N, N-dimethylaminoethanol, 2-ethoxyethanol, cyclohexanol; phenol, o-nitrophenol , P-chlorophenol, phenols such as o-, m- or p-cresol; lactams such as ⁇ -caprolactam, oximes such as acetone oxime, methyl ethyl ketone oxime, methyl isobutyl ketone oxime, cyclohexanone oxime, acetophenone oxime, benzophenone oxime
- pyrazoles such as pyrazole, 3,5-dimethylpyrazole and 3-methylpyrazole
- thiols such as dodecanethiol and benzenethiol.
- a compound containing a blocked isocyanate is also available as a commercial product.
- Specific examples thereof include Takenate (registered trademark) B-830, B-815N, B-842N, B-870N, B-874N, B-882N, B-7005, B-7030, B-7075, B-5010 (Mitsui Chemicals Polyurethane Co., Ltd.), Duranate (registered trademark) 17B-60PX, TPA-B80E, MF-B60X, MF-K60X, E402-B80T (Asahi Kasei Chemicals Co., Ltd.), Karenz MOI-BM (Registered Trademark) (Showa Denko Co., Ltd.) TRIXENE BI7950, 7951, 7960, 7961, 7982, 7990, 7991, 7992 (registered trademark) (above, Baxenden Chem cal Co., Ltd.), and the like.
- the aminoplast compound is not particularly limited as long as it has two or more methoxymethylene groups in one molecule.
- hexamethoxymethylmelamine CYMEL (registered trademark) 303 tetrabutoxymethylglycoluril 1170 Cymel series such as Tetramethoxymethylbenzoguanamine 1123 (Nippon Cytec Industries, Ltd.), Nicalac (registered trademark) MW-30HM, MW-390, MW-100LM, which are methylated melamine resins
- melamine compounds such as MX-750LM, Nicarac series such as MX-270 and MX-280, which are methylated urea resins, and MX-280 and MX-290 (manufactured by Sanwa Chemical Co., Ltd.).
- the oxetane compound is not particularly limited as long as it has two or more oxetanyl groups in one molecule.
- OXT-221, OX-SQ-H, OX-SC containing oxetanyl group above And Toa Gosei Co., Ltd..
- the phenoplast compound has two or more hydroxymethylene groups in one molecule and undergoes a crosslinking reaction by a dehydration condensation reaction with the polymer of the present invention when exposed to a high temperature during thermosetting. It is.
- the phenoplast compound include 2,6-dihydroxymethyl-4-methylphenol, 2,4-dihydroxymethyl-6-methylphenol, bis (2-hydroxy-3-hydroxymethyl-5-methylphenyl) methane, Bis (4-hydroxy-3-hydroxymethyl-5-methylphenyl) methane, 2,2-bis (4-hydroxy-3,5-dihydroxymethylphenyl) propane, bis (3-formyl-4-hydroxyphenyl) methane Bis (4-hydroxy-2,5-dimethylphenyl) formylmethane, ⁇ , ⁇ -bis (4-hydroxy-2,5-dimethylphenyl) -4-formyltoluene and the like.
- the phenoplast compound is also available as a commercial product, and specific examples thereof include 26DMPC, 46DMOC, DM-BIPC-F, DM-BIOC-F, TM-BIP-A, BISA-F, BI25X-DF. BI25X-TPA (above, manufactured by Asahi Organic Materials Co., Ltd.).
- a polyfunctional (meth) acrylic compound is suitable from the viewpoint that the refractive index lowering due to the crosslinking agent blending can be suppressed and the curing reaction proceeds rapidly, and among these, the triazine ring-containing polymer is preferred. Since it is excellent in compatibility, the polyfunctional (meth) acrylic compound having the following isocyanuric acid skeleton is more preferable. Examples of the polyfunctional (meth) acrylic compound having such a skeleton include NK ester A-9300 and A-9300-1CL (both manufactured by Shin-Nakamura Chemical Co., Ltd.).
- R 111 to R 113 are each independently a monovalent organic group having at least one (meth) acryl group at the end).
- the resulting cured film it is liquid at 25 ° C. and its viscosity is 5000 mPa ⁇ s or less, preferably 1 To 3000 mPa ⁇ s, more preferably 1 to 1000 mPa ⁇ s, and even more preferably 1 to 500 mPa ⁇ s, a polyfunctional (meth) acrylic compound (hereinafter referred to as a low-viscosity crosslinking agent) alone or in combination of two or more.
- a polyfunctional (meth) acrylic compound hereinafter referred to as a low-viscosity crosslinking agent
- Such low-viscosity cross-linking agents are also commercially available.
- NK ester A-GLY-3E 85 mPa ⁇ s, 25 ° C.
- A-GLY -9E 95 mPa ⁇ s, 25 ° C
- A-GLY-20E 200 mPa ⁇ s, 25 ° C
- A-TMPT-3EO 60 mPa ⁇ s, 25 ° C
- A-TMPT-9EO ATM
- the chain length between (meth) acrylic groups such as -4E (150 mPa ⁇ s, 25 ° C.), ATM-35E (350 mPa ⁇ s, 25 ° C.) (manufactured by Shin-Nakamura Chemical Co., Ltd.) is relatively Long crosslinking agents.
- NK ester A-GLY-20E (made by Shin-Nakamura Chemical Co., Ltd.) and ATM-35E (made by Shin-Nakamura Chemical Co., Ltd.)
- a polyfunctional (meth) acrylic compound having the above isocyanuric acid skeleton in consideration of improving the alkali resistance of the cured film obtained, NK ester A-GLY-20E (made by Shin-Nakamura Chemical Co., Ltd.) and ATM-35E (made by Shin-Nakamura Chemical Co., Ltd.) ) And a polyfunctional (meth) acrylic compound having the above isocyanuric acid skeleton.
- the thin film laminated film can be cured well without being inhibited by oxygen. Sex can be obtained.
- the protective film since the protective film needs to be peeled after curing, it is preferable to use a polybasic acid-modified acrylic oligomer that gives a thin film with good peelability.
- the above-mentioned cross-linking agents may be used alone or in combination of two or more.
- the amount of the crosslinking agent used is preferably 1 to 100 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer, but considering the solvent resistance, the lower limit is preferably 2 parts by mass, more preferably 5 parts by mass. Furthermore, in consideration of controlling the refractive index, the upper limit is preferably 20 parts by mass, more preferably 15 parts by mass.
- an initiator corresponding to each crosslinking agent can be blended.
- a polyfunctional epoxy compound and / or polyfunctional (meth) acrylic compound is used as a crosslinking agent, photocuring proceeds without using an initiator to give a cured film.
- an initiator may be used.
- a photoacid generator or a photobase generator can be used.
- the photoacid generator may be appropriately selected from known ones.
- onium salt derivatives such as diazonium salts, sulfonium salts, and iodonium salts can be used.
- aryldiazonium salts such as phenyldiazonium hexafluorophosphate, 4-methoxyphenyldiazonium hexafluoroantimonate, 4-methylphenyldiazonium hexafluorophosphate; diphenyliodonium hexafluoroantimonate, di (4-methylphenyl) Diaryliodonium salts such as iodonium hexafluorophosphate and di (4-tert-butylphenyl) iodonium hexafluorophosphate; triphenylsulfonium hexafluoroantimonate, tris (4-methoxyphenyl) sulfonium hexafluorophosphate, diphenyl-4-thiophenoxy Phenylsulfonium hexafluoroantimonate, diphenyl-4-thiophenoxy Enylsulfonium he
- onium salts commercially available products may be used. Specific examples thereof include Sun-Aid SI-60, SI-80, SI-100, SI-60L, SI-80L, SI-100L, SI-L145, SI- L150, SI-L160, SI-L110, SI-L147 (Sanshin Chemical Industry Co., Ltd.), UVI-6950, UVI-6970, UVI-6974, UVI-6990, UVI-6990 (above, Union Carbide) Co., Ltd.), CPI-100P, CPI-100A, CPI-200K, CPI-200S (above, manufactured by San Apro Co., Ltd.), Adekaoptomer SP-150, SP-151, SP-170, SP-171 (above, Asahi Denka Kogyo Co., Ltd.), Irgacure 261 (BASF), CI-2481, CI-2624, CI-2 39, CI-2064 (above, manufactured by Nippon Soda Co., Ltd.),
- the photobase generator may be appropriately selected from known ones, such as Co-amine complex, oxime carboxylic acid ester, carbamic acid ester, quaternary ammonium salt photobase generator.
- a photoacid or base generator When a photoacid or base generator is used, it is preferably used in the range of 0.1 to 15 parts by mass, more preferably in the range of 1 to 10 parts by mass with respect to 100 parts by mass of the polyfunctional epoxy compound. If necessary, an epoxy resin curing agent may be blended in an amount of 1 to 100 parts by mass with respect to 100 parts by mass of the polyfunctional epoxy compound.
- a radical photopolymerization initiator when a polyfunctional (meth) acrylic compound is used, a radical photopolymerization initiator can be used.
- the radical photopolymerization initiator may be appropriately selected from known ones, such as acetophenones, benzophenones, Michler's benzoylbenzoate, amyloxime esters, oxime esters, tetramethylthiuram monosulfide, and thioxanthones. Is mentioned.
- photocleavable photoradical polymerization initiators are preferred.
- the photocleavable photoradical polymerization initiator is described in the latest UV curing technology (p. 159, publisher: Kazuhiro Takahisa, publisher: Technical Information Association, Inc., published in 1991).
- radical photopolymerization initiators examples include BASF Corporation trade names: Irgacure 127, 184, 369, 379, 379EG, 651, 500, 754, 819, 903, 907, 784, 2959, CGI 1700, CGI 1750, CGI 1850. , CG24-61, OXE01, OXE02, Darocur 1116, 1173, MBF, manufactured by BASF, Inc.
- Product name Lucirin TPO, manufactured by UCB, Inc.
- radical photopolymerization initiator When using a radical photopolymerization initiator, it is preferably used in the range of 0.1 to 200 parts by weight, preferably in the range of 1 to 150 parts by weight, with respect to 100 parts by weight of the polyfunctional (meth) acrylate compound. Is more preferable.
- solvents are added to the composition of the present invention to dissolve the triazine ring-containing polymer.
- the solvent include water, toluene, p-xylene, o-xylene, m-xylene, ethylbenzene, styrene, ethylene glycol dimethyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol, propylene glycol monoethyl ether, ethylene Glycol monoethyl ether, ethylene glycol monoisopropyl ether, ethylene glycol methyl ether acetate, propylene glycol monomethyl ether acetate, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, propylene glycol monobutyl ether, ethylene glycol monobutyl ether, diethylene glycol diethyl ether, dipropylene Recall monomethyl ether, diethylene glycol monomethyl ether, propylene
- the solid content concentration in the composition is not particularly limited as long as it does not affect the storage stability, and may be appropriately set according to the target film thickness.
- the solid content concentration is preferably 0.1 to 50% by mass, and more preferably 0.1 to 40% by mass.
- the composition of the present invention includes other components other than the triazine ring-containing polymer, the crosslinking agent and the solvent, such as a leveling agent, a surfactant, a silane coupling agent, and a polymerization prohibition.
- surfactant examples include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether; polyoxyethylene octylphenol ether, polyoxyethylene nonylphenol Polyoxyethylene alkyl allyl ethers such as ethers; polyoxyethylene / polyoxypropylene block copolymers; sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristearate Sorbitan fatty acid esters such as polyoxyethylene sorbitan monolaurate, polyoxyethyleneso Nonionic surfactants such as polyoxyethylene sorbitan fatty acid esters such as bitane monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, polyoxyethylene sorbitan tristearate, trade name
- surfactants may be used alone or in combination of two or more.
- the amount of the surfactant used is preferably 0.0001 to 5 parts by mass, more preferably 0.001 to 1 part by mass, and 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer. Even more preferred.
- the inorganic fine particles include Be, Al, Si, Ti, V, Fe, Cu, Zn, Y, Zr, Nb, Mo, In, Sn, Sb, Ta, W, Pb, Bi, and Ce.
- examples thereof include oxides, sulfides and nitrides of one or more kinds of metals selected, and these metal oxides are particularly preferable.
- the inorganic fine particles may be used alone or in combination of two or more.
- Specific examples of the metal oxide include Al 2 O 3 , ZnO, TiO 2 , ZrO 2 , Fe 2 O 3 , Sb 2 O 5 , BeO, ZnO, SnO 2 , CeO 2 , SiO 2 and WO 3. It is done.
- the composite oxide is a mixture of two or more inorganic oxides in the production stage of fine particles.
- examples thereof include TiO 2 and ZrO 2 , TiO 2 , ZrO 2 and SnO 2 , and complex oxides of ZrO 2 and SnO 2 .
- the compound of the said metal may be sufficient.
- ZnSb 2 O 6 , BaTiO 3 , SrTiO 3 , SrSnO 3 and the like can be mentioned. These compounds can be used alone or in admixture of two or more, and may also be used in admixture with the above oxides.
- the said other component can be added at the arbitrary processes at the time of preparing the composition of this invention.
- the film-forming composition of the present invention can be applied to a substrate, then heated as necessary to evaporate the solvent, and then heated or irradiated with light to form a desired cured film.
- the coating method of the composition is arbitrary, for example, spin coating method, dip method, flow coating method, ink jet method, jet dispenser method, spray method, bar coating method, gravure coating method, slit coating method, roll coating method, transfer Methods such as printing, brush coating, blade coating, and air knife coating can be employed.
- silicon glass on which indium tin oxide (ITO) is formed, glass on which indium zinc oxide (IZO) is formed, polyethylene terephthalate (PET), plastic, glass, quartz, ceramics
- ITO indium tin oxide
- IZO indium zinc oxide
- PET polyethylene terephthalate
- the firing temperature is not particularly limited for the purpose of evaporating the solvent, and can be carried out at 110 to 400 ° C., for example.
- the baking method is not particularly limited, and for example, it may be evaporated using a hot plate or an oven in an appropriate atmosphere such as air, an inert gas such as nitrogen, or in a vacuum.
- the firing temperature and firing time may be selected in accordance with the process steps of the target electronic device, and the firing conditions may be selected so that the physical properties of the obtained film meet the required characteristics of the electronic device.
- the conditions for the light irradiation are not particularly limited, and an appropriate irradiation energy and time may be adopted depending on the triazine ring-containing polymer and the crosslinking agent to be used.
- a fine pattern can be formed by light irradiation through a mask and development with a developer. In this case, development after exposure can be performed by immersing the exposure resin in, for example, an organic solvent developer or an aqueous developer.
- organic solvent developer examples include PGME, PGMEA, a mixed solvent of PGME and PGMEA, NMP, ⁇ -butyrolactone, DMSO, and the like.
- aqueous developer examples include sodium carbonate, potassium carbonate, Examples include alkaline aqueous solutions such as sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide.
- the oxirane ring-containing compound include those having one or more, preferably two or more oxirane rings in the molecule. Specific examples thereof include glycidyl ether type epoxy resins, glycidyl ester type epoxy resins, and alicyclic epoxies. Resins, epoxy-modified polybutadiene resins, oxetane compounds and the like. These may be used alone or in combination of two or more.
- the amount of the oxirane-containing compound is not particularly limited, but can be about 10 to 400 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer.
- the photocurable catalyst examples include a photocation generator.
- the photocation generator include triarylsulfonium salts such as triphenylsulfonium hexafluorophosphate and triphenylsulfonium hexafluoroantimonate; triaryl selenium salts; diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate and the like. And diaryliodonium salts. These may be used alone or in combination of two or more.
- the blending amount of the photocurable catalyst is not particularly limited, but can be about 0.1 to 100 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer.
- the preparation method of the said negative pattern formation composition is not specifically limited, What is necessary is just to mix
- the above-described solvent may be used.
- the composition can be cured by, for example, irradiating ultraviolet light or the like at 1 to 4000 mj / cm 2 after being applied by the method described above. Light irradiation may be performed using various known methods such as a high-pressure mercury lamp, a metal halide lamp, a xenon lamp, an LED, and laser light. If necessary, it may be heated at about 110 to 180 ° C. before and after exposure. Development after exposure can be performed by immersing the exposure resin in the organic solvent developer or aqueous developer described above.
- an azide compound may be further added to the above composition.
- the azide compound a compound having one or more, preferably two or more 1,2-naphthoquinonediazide groups is preferable, and specific examples thereof include 2,3,4-trihydroxy-benzophenone and 1,2-naphthoquinone- (2) 1,2-naphthoquinone diazide sulfonic acid derivatives such as esters with -diazide-5-sulfonic acid.
- the amount of the oxirane-containing compound is not particularly limited, but can be about 4 to 60 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer.
- the method for preparing the positive pattern forming composition is not particularly limited, and may be prepared by blending the components in any order.
- the above-described solvent may be used.
- the composition After the composition is applied by the above-described method, it can be cured by, for example, irradiation with ultraviolet light at 1 to 2000 mj / cm 2 by the above-described light irradiation method. Also in this case, if necessary, heating may be performed at about 110 to 180 ° C. before and after exposure. Development after exposure can be performed by immersing the exposure resin in the organic solvent developer or aqueous developer described above.
- Additives include thermal cation generators such as benzyl-4-hydroxyphenylmethylsulfonium hexafluoroantimonate, 1-naphthylmethyl-4-hydroxyphenylmethylsulfonium hexafluoroantimonate, 4-hydroxyphenyldimethylsulfonium methyl sulfate; 2 , 5-diethylthioxanthone, anthracene, 9,10-ethoxyanthracene, and the like, and the additives exemplified in the film-forming composition.
- thermal cation generators such as benzyl-4-hydroxyphenylmethylsulfonium hexafluoroantimonate, 1-naphthylmethyl-4-hydroxyphenylmethylsulfonium hexafluoroantimonate, 4-hydroxyphenyldimethylsulfonium methyl sulfate
- 2 5-diethylthioxanthone, anthracene
- the cured film and fine pattern of the present invention obtained as described above can achieve high heat resistance, high refractive index, and low volume shrinkage, liquid crystal display, organic electroluminescence (EL) display, touch panel, optical semiconductor Electronic devices such as (LED) elements, solid-state imaging devices, organic thin film solar cells, dye-sensitized solar cells, organic thin film transistors (TFTs), lenses, prism cameras, binoculars, microscopes, and parts for manufacturing semiconductor exposure devices And can be suitably used in the field of optical materials.
- a cured film or a fine pattern produced from the composition of the present invention has high transparency and a high refractive index, so that the visibility of a transparent conductive film such as ITO or silver nanowire can be improved.
- the transparent conductive film a transparent conductive film having a conductive nanostructure such as an ITO film, an IZO film, a metal nanoparticle, a metal nanowire, or a metal nanomesh is preferable, and a transparent conductive film having a conductive nanostructure is more preferable.
- the metal which comprises electroconductive nanostructure is not specifically limited, Silver, gold
- a transparent conductive film having silver nanoparticles, silver nanowires, silver nanomesh, gold nanoparticles, gold nanowires, gold nanomesh, copper nanoparticles, copper nanowires, copper nanomesh, etc. is preferred, and transparent conductive materials having silver nanowires in particular.
- a membrane is preferred.
- the high refractive index pattern produced from the composition of the present invention requires a high refractive index pattern including the above-mentioned prevention of transparent electrode bone appearance such as touch panel, light extraction use of organic EL display and black matrix use. It can be suitably used for the intended use.
- 2,4,6-trichloro-1,3,5-triazine [1] (9.22 g, 0.05 mol, manufactured by Eponic Degussa) dissolved in 69.85 g of THF was added dropwise and stirred for 1 hour.
- This reaction solution was added dropwise to a 300 mL four-necked flask with 81.49 g of NMP, added dropwise to a tank heated to 85 ° C. in an oil bath in advance over 30 minutes, and polymerized by stirring for 2 hours. Thereafter, aniline (11.31 g, 0.125 mol) was added, and the reaction was terminated after stirring for 1 hour.
- n-propylamine (6.21 g, 0.105 mol) was added dropwise and stirred for 1 hour to quench the hydrochloric acid. Then, it was reprecipitated in ion exchange water (1397 g). The precipitate was filtered, redissolved in THF (77.6 g) and stirred for 1 hour. After removing the supernatant, the concentration was adjusted by adding THF (25.87 g), and reprecipitation was performed in ion-exchanged water (620.9 g). The resulting precipitate was filtered and dried in a vacuum dryer at 100 ° C.
- H-24X the target polymer compound [5] (hereinafter abbreviated as H-24X).
- the measurement result of the 1 H-NMR spectrum of the polymer compound [5] is shown in FIG.
- the weight average molecular weight Mw measured by polystyrene conversion by H-24X GPC was 1,200, and the polydispersity Mw / Mn was 1.32.
- Example 1-1 5.87 mg of the polymer compound [5] obtained in Example 1-1 was weighed in a platinum pan and measured with TG-DTA at a rate of temperature increase of 15 ° C./min. A 5% weight loss was 355.4 ° C. Met.
- Example 1-1 The polymer compound obtained in Example 1-1 was added to THF, cyclohexanone (CHN), cyclopentane (CPN), and propylene glycol monomethyl ether (PGME) so as to be 10% by mass, 20% by mass, and 30% by mass.
- CHN cyclohexanone
- CPN cyclopentane
- PGME propylene glycol monomethyl ether
- the polymer compound obtained in Example 1-1 is a polymer compound having a carboxyl group-containing arylene group in the main chain, it is soluble in various organic solvents and dissolved in a weak alkaline aqueous solution. Excellent in properties.
- 3,5-diaminobenzoic acid [2] (18.24 g, 0.12 mol, manufactured by Nippon Pure Chemicals Co., Ltd.) was added to a 500 mL four-necked flask, and N, N-dimethylacetamide (DMAc) 129. It melt
- DMAc N, N-dimethylacetamide
- This solution was added dropwise to a 500 mL four-necked flask that had been previously heated to 90 ° C. by adding 129.39 g of DMAc. After dropping, the mixture was reacted at 90 ° C. for 2 hours, and aniline (27.9 g, 0.3 mol, manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise and stirred for 3 hours. Thereafter, the temperature was lowered to room temperature, and 17.7 g of n-propylamine was added dropwise to terminate the polymerization. The obtained reaction solution was dropped into 1600 g of ion-exchanged water, and reprecipitation was performed.
- the obtained precipitate was filtered, and the filtrate was redispersed in 262 g of tetrahydrofuran and further reprecipitated in 1596 g of ion-exchanged water. Thereafter, the product obtained by filtration was dried at 120 ° C. for 8 hours to obtain 25.5 g of the target polymer compound [6] (hereinafter referred to as HB-TDCOOH).
- the measurement result of the 1 H-NMR spectrum of the polymer compound [6] is shown in FIG.
- Example 2-1 When 5.200 mg of the polymer compound [6] obtained in Example 2-1 was added to a platinum pan and measured by TG-DTA at a heating rate of 15 ° C./min, the 5% weight loss was 392 ° C. .
- Example 2-1 Production of coating [Example 2-1] The polymer compound [5] obtained in Example 1-1 was dissolved in PGME so as to be 10% by mass, spin-coated on a glass substrate using a spin coater, and heated on a 120 ° C. hot plate for 3 minutes. A film was obtained by firing.
- Example 2-2 In a sample bottle under nitrogen, 4.00 g of the polymer compound [6] obtained in Example 2-1 was added to PGME / n-propylamine / ion-exchanged water (72.25 / 12.25 / 15 mass ratio). ) was dissolved in 16.00 g of a mixed solvent to obtain a 20% by mass polymer solution. This solution was diluted to 10% by mass with PGME, spin-coated on a glass substrate using a spin coater aiming at a film thickness of 700 nm, and baked on a hot plate at 100 ° C. for 1 minute to obtain a film. Table 2 shows the refractive index and film thickness of the coatings prepared in Example 2-1 and Example 2-2.
- the thin film prepared from the polymer compound obtained in Example 1-1 has a refractive index exceeding 1.75.
- Example 3-1 Preparation of crosslinking agent-added composition and pattern formation and production of cured film [Example 3-1] 0.6 g of the polymer compound [5] obtained in Example 1-1, 0.3 g of polyfunctional acrylate (DN-0075, manufactured by Nippon Kayaku Co., Ltd.), polyfunctional acrylate (A-GLY-20E, Shin-Nakamura Chemical Co., Ltd.) 0.3 g, photoradical initiator (Irgacure OXE01, BASF) 0.06 g and PGME 5.04 g were added, and 6.36 g of pattern forming composition having a solid content of 20% by mass was added. Prepared.
- polyfunctional acrylate DN-0075, manufactured by Nippon Kayaku Co., Ltd.
- A-GLY-20E Shin-Nakamura Chemical Co., Ltd.
- photoradical initiator Irgacure OXE01, BASF
- the composition was filtered through a 0.45 ⁇ m filter, applied onto a glass substrate using a spin coater, and then baked on a hot plate at 120 ° C. for 60 seconds to form a coating film.
- This coating film was irradiated with ultraviolet rays having a dose of 100 mJ / cm 2 at 365 nm through a photomask using an ultraviolet irradiation device MA6 (manufactured by SSUS). Thereafter, the film was immersed in a 0.04 mass% potassium hydroxide aqueous solution at 23 ° C. for 60 seconds for development, and further washed with running ultrapure water. After development, a stripe pattern having a line / space of 60 ⁇ m / 500 ⁇ m was resolved without residue. As a result of visual observation under a sodium lamp, no foreign matter was found in the cured film formed on the glass substrate. Furthermore, when observed with an electron microscope, no foreign matter was found on the cured film.
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Abstract
Description
求められる具体的な特性としては、1)耐熱性、2)透明性、3)高屈折率、4)高溶解性、5)低体積収縮率、6)高温高湿耐性、7)高膜硬度などが挙げられる。
この点に鑑み、本発明者らは、トリアジン環および芳香環を有する繰り返し単位を含む重合体が高屈折率を有し、ポリマー単独で高耐熱性、高透明性、高屈折率、高溶解性、低体積収縮を達成でき、電子デバイスを作製する際の膜形成用組成物として好適であることを既に見出している(特許文献1)。
特に、近年では、高精細液晶ディスプレイや携帯電話用ディスプレイの需要が高まっていることにより、直径10μm以下の小さなパターンが求められるようになっている。
また、タッチパネルにおいては、透明電極の視認性向上のために高屈折率層の必要性が高まっているが、電極配線部分に絶縁膜が存在すると応答性に影響が出てくることから、配線部分から100~1000μmの幅で絶縁層を除去する必要がある。
当該用途に用いられている既存材料は、屈折率という点で不十分であり、また、透明性を維持しつつ、その屈折率を1.7超まで向上することは困難である。
この点、上記特許文献1の重合体は、屈折率という点では要求に応えられるものの、微細パターンの形成性という点で改善の余地がある。
1. 下記式(1)で表される繰り返し単位構造を含むことを特徴とするトリアジン環含有重合体、
Ar1は、式(2)~(13)で示される群から選ばれる少なくとも1種を表す。
ただし、式(2)~(13)は、いずれもその中の1つの芳香環上に少なくとも1つのカルボキシル基を有する。〕
2. さらに、下記式(1′)で表される繰り返し単位構造を含む1のトリアジン環含有重合体、
Ar2は、式(2′)~(13′)で示される群から選ばれる少なくとも1種を表す。
3. 前記Ar1が、式(15)で示される1のトリアジン環含有重合体、
7. 前記アリールアミノ基が、このアミノ基に対してオルト位の少なくとも一方に前記アルキル基、アルコキシ基、アリール基、またはアラルキル基を有する6のトリアジン環含有重合体、
8. 前記アリールアミノ基が、このアミノ基に対してオルト位の双方に前記アルキル基、アルコキシ基、アリール基、またはアラルキル基を有する7のトリアジン環含有重合体、
9. 前記アリールアミノ基が、式(18)で示される8のトリアジン環含有重合体、
11. さらに、架橋剤を含む10のトリアジン系重合体含有組成物、
12. 前記架橋剤が、多官能(メタ)アクリル化合物である11のトリアジン系重合体含有組成物、
13. 硬化膜形成用またはパターン形成用である11または12のトリアジン系重合体含有組成物、
14. 11~13のいずれかのトリアジン系重合体含有組成物を硬化させて得られる硬化膜、
15. 11または12のトリアジン系重合体含有組成物から作製されたパターン、
16. 基材と、この基材上に形成された14の硬化膜とを備える電子デバイス、
17. 基材と、この基材上に形成された14の硬化膜とを備える光学部材、
18. 基材と、この基材上に形成された15のパターンとを備える電子デバイス
を提供する。
本発明の組成物から作製された硬化膜や微細パターンは、架橋されたトリアジン環含有重合体による、高耐熱性、高屈折率、低体積収縮という特性を発揮し得るため、液晶ディスプレイ、有機エレクトロルミネッセンス(EL)ディスプレイ、タッチパネル、光半導体(LED)素子、固体撮像素子、有機薄膜太陽電池、色素増感太陽電池、有機薄膜トランジスタ(TFT)、レンズ、プリズム、カメラ、双眼鏡、顕微鏡、半導体露光装置等を作製する際の一部材など、電子デバイスや光学材料の分野に好適に利用できる。
特に、本発明の組成物から作製された硬化膜や微細パターンは、透明性が高く、屈折率も高いため、ITOや銀ナノワイヤ等の透明導電膜の視認性を改善することができ、透明導電膜の劣化を抑制することができる。
また、本発明の組成物から作製された高屈折率パターンは、上述したタッチパネル等の透明電極骨見え防止、有機ELディスプレイの光取出し用途やブラックマトリックス用途をはじめとした、高屈折率パターンが要求される用途に好適に用いることできる。
本発明に係るトリアジン環含有重合体は、下記式(1)で表される繰り返し単位構造を含むものである。
本発明において、アルキル基の炭素数としては特に限定されるものではないが、1~20が好ましく、ポリマーの耐熱性をより高めることを考慮すると、炭素数1~10がより好ましく、1~3がより一層好ましい。また、その構造は、鎖状、分岐状、環状のいずれでもよい。
アリール基の具体例としては、フェニル、o-クロルフェニル、m-クロルフェニル、p-クロルフェニル、o-フルオロフェニル、p-フルオロフェニル、o-メトキシフェニル、p-メトキシフェニル、p-ニトロフェニル、p-シアノフェニル、α-ナフチル、β-ナフチル、o-ビフェニリル、m-ビフェニリル、p-ビフェニリル、1-アントリル、2-アントリル、9-アントリル、1-フェナントリル、2-フェナントリル、3-フェナントリル、4-フェナントリル、9-フェナントリル基等が挙げられる。
その具体例としては、ベンジル、p-メチルフェニルメチル、m-メチルフェニルメチル、o-エチルフェニルメチル、m-エチルフェニルメチル、p-エチルフェニルメチル、2-プロピルフェニルメチル、4-イソプロピルフェニルメチル、4-イソブチルフェニルメチル、α-ナフチルメチル基等が挙げられる。
ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子が挙げられる。
なお、アルキル基、アルコキシ基としては上記と同様のものが挙げられる。
また、X1およびX2は、互いに独立して、単結合、炭素数1~10の分岐構造を有していてもよいアルキレン基、または式(14)で示される基を表す。
炭素数1~10の分岐構造を有していてもよいアルキレン基としては、メチレン、エチレン、プロピレン、トリメチレン、テトラメチレン、ペンタメチレン基等が挙げられる。
Ar1の芳香環上に少なくとも1つのカルボキシル基を有する場合とは、式(2)~(13)が、いずれもその中の少なくとも1つの芳香環上に少なくとも1つのカルボキシル基を有する場合であり、具体的には、式(2)のR1~R4の少なくとも1つがカルボキシル基であり、式(3)のR5~R10の少なくとも1つがカルボキシル基であり、式(4)のR11~R15の少なくとも1つがカルボキシル基であり、式(5)のR16~R23の少なくとも1つがカルボキシル基であり、式(6)のR24~R31の少なくとも1つがカルボキシル基であり、式(7)のR32~R37の少なくとも1つがカルボキシル基であり、式(8)のR38~R44の少なくとも1つがカルボキシル基であり、式(9)のR45~R56の少なくとも1つがカルボキシル基であり、式(10)のR57~R68の少なくとも1つがカルボキシル基であり、式(11)のR69~R76の少なくとも1つがカルボキシル基であり(X1および/またはX2が式(14)の場合、R69~R76およびR98~R101の少なくとも1つがカルボキシル基であり)、式(12)のR77~R84の少なくとも1つがカルボキシル基であり、式(13)のR85~R92の少なくとも1つがカルボキシル基であることを意味する。
このような2種類のジアミンを併用した共重合型とすることで、レジスト溶剤等の安全性の高い溶剤に対するトリアジン環含有重合体の溶解性をより高めることができる。
また、X1′およびX2′は、互いに独立して、単結合、炭素数1~10の分岐構造を有していてもよいアルキレン基、または式(14′)で示される基を表す。
なお、本発明における重量平均分子量は、ゲルパーミエーションクロマトグラフィー(以下、GPCという)分析による標準ポリスチレン換算で得られる平均分子量である。
例えば、下記スキーム1に示されるように、トリアジン環含有重合体(22)は、トリアジン化合物(23)、カルボキシル基を有するアリールジアミノ化合物(24)およびカルボキシル基を有しないアリールジアミノ化合物(25)を適当な有機溶媒中で反応させて得ることができる。
ジアミノ化合物(24),(25)は、ニートで加えても、有機溶媒に溶かした溶液で加えてもよいが、操作の容易さや反応のコントロールのし易さなどを考慮すると、後者の手法が好適である。
反応温度は、用いる溶媒の融点から溶媒の沸点までの範囲で適宜設定すればよいが、特に、-30~150℃程度が好ましく、-10~100℃がより好ましい。
中でもN,N-ジメチルホルムアミド、ジメチルスルホキシド、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、およびそれらの混合系が好ましく、特に、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドンが好適である。
この塩基の具体例としては、炭酸カリウム、水酸化カリウム、炭酸ナトリウム、水酸化ナトリウム、炭酸水素ナトリウム、ナトリウムエトキシド、酢酸ナトリウム、炭酸リチウム、水酸化リチウム、酸化リチウム、酢酸カリウム、酸化マグネシウム、酸化カルシウム、水酸化バリウム、リン酸三リチウム、リン酸三ナトリウム、リン酸三カリウム、フッ化セシウム、酸化アルミニウム、アンモニア、n-プロピルアミン、トリメチルアミン、トリエチルアミン、ジイソプロピルアミン、ジイソプロピルエチルアミン、N-メチルピペリジン、2,2,6,6-テトラメチル-N-メチルピペリジン、ピリジン、4-ジメチルアミノピリジン、N-メチルモルホリン等が挙げられる。
塩基の添加量は、トリアジン化合物(23)1当量に対して1~100当量が好ましく、1~10当量がより好ましい。なお、これらの塩基は水溶液にして用いてもよい。
得られる重合体には、原料成分が残存していないことが好ましいが、本発明の効果を損なわなければ一部の原料が残存していてもよい。
反応終了後、生成物は再沈法等によって容易に精製できる。
アリールアミノ基のアリール基としては、上記と同様のものが挙げられるがフェニル基が好ましい。
特に、レジスト溶剤等の安全性の高い溶剤に対するトリアジン環含有重合体の溶解性を確保するという観点から、上記アリールアミノ基は、アルキル基、アルコキシ基、アリール基、またはアラルキル基で置換されていることがより好ましく、そのアミノ基に対してオルト位の少なくとも一方にアルキル基、アルコキシ基、アリール基、またはアラルキル基を有するものがより一層好ましく、上記アミノ基に対してオルト位の双方にアルキル基、アルコキシ基、アリール基、またはアラルキル基を有するものがさらに好ましい。
アリールアミノ基が有する置換基としては、炭素数1~20のアルキル基が好ましく、炭素数1~10のアルキル基がより好ましく、炭素数1~5のアルキル基がより一層好ましい。
なお、これらアルキル基、アルコキシ基、アリール基、アラルキル基としては、上記で例示したものと同様のものが挙げられる。
この場合、末端封止剤の使用量は、重合反応に使われなかった余剰のトリアジン化合物由来のハロゲン原子1当量に対し、0.05~10当量程度が好ましく、0.1~5当量がより好ましく、0.5~2当量がより一層好ましい。
反応溶媒や反応温度としては、上記スキーム1で述べたのと同様の条件が挙げられ、また、末端封止剤は、アリールジアミン化合物と同時に仕込んでもよい。
なお、上記所定の置換基を有するアリールアミン化合物とともに、置換基を有しないアリールアミン化合物を用い、2種類以上の基で末端封止を行ってもよい。
架橋剤としては、上述したトリアジン環含有重合体と反応し得る置換基を有する化合物であれば特に限定されるものではない。
そのような化合物としては、メチロール基、メトキシメチル基などの架橋形成置換基を有するメラミン系化合物、置換尿素系化合物、エポキシ基またはオキセタン基などの架橋形成置換基を含有する化合物、ブロック化イソシアナートを含有する化合物、酸無水物を有する化合物、(メタ)アクリル基を有する化合物、フェノプラスト化合物等が挙げられるが、耐熱性や保存安定性の観点からエポキシ基、ブロックイソシアネート基、(メタ)アクリル基を含有する化合物が好ましく、特に、ブロックイソシアネート基を有する化合物や、開始剤を用いなくとも光硬化可能な組成物を与える多官能エポキシ化合物および/または多官能(メタ)アクリル化合物が好ましい。
なお、これらの化合物は、重合体の末端処理に用いる場合は少なくとも1個の架橋形成置換基を有していればよく、重合体同士の架橋処理に用いる場合は少なくとも2個の架橋形成置換基を有する必要がある。
その具体例としては、トリス(2,3-エポキシプロピル)イソシアヌレート、1,4-ブタンジオールジグリシジルエーテル、1,2-エポキシ-4-(エポキシエチル)シクロヘキサン、グリセロールトリグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、2,6-ジグリシジルフェニルグリシジルエーテル、1,1,3-トリス[p-(2,3-エポキシプロポキシ)フェニル]プロパン、1,2-シクロヘキサンジカルボン酸ジグリシジルエステル、4,4’-メチレンビス(N,N-ジグリシジルアニリン)、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、トリメチロールエタントリグリシジルエーテル、ビスフェノール-A-ジグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル等が挙げられる。
その具体例としては、エチレングリコールジアクリレート、エチレングリコールジメタクリレート、ポリエチレングリコールジアクリレート、ポリエチレングリコールジメタクリレート、エトキシ化ビスフェノールAジアクリレート、エトキシ化ビスフェノールAジメタクリレート、エトキシ化トリメチロールプロパントリアクリレート、エトキシ化トリメチロールプロパントリメタクリレート、エトキシ化グリセリントリアクリレート、エトキシ化グリセリントリメタクリレート、エトキシ化ペンタエリスリトールテトラアクリレート、エトキシ化ペンタエリスリトールテトラメタクリレート、エトキシ化ジペンタエリスリトールヘキサアクリレート、ポリグリセリンモノエチレンオキサイドポリアクリレート、ポリグリセリンポリエチレングリコールポリアクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、ネオペンチルグリコールジアクリレート、ネオペンチルグリコールジメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールトリメタクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、トリシクロデカンジメタノールジアクリレート、トリシクロデカンジメタノールジメタクリレート、1,6-ヘキサンジオールジアクリレート、1,6-ヘキサンジオールジメタクリレート、多塩基酸変性アクリルオリゴマー等が挙げられる。
上記多塩基酸変性アクリルオリゴマーも市販品として入手が可能であり、その具体例としては、アロニックスM-510,520(以上、東亞合成(株)製)等が挙げられる。
一分子中2個以上のイソシアネート基を有する化合物としては、例えば、イソホロンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、メチレンビス(4-シクロヘキシルイソシアネート)、トリメチルヘキサメチレンジイソシアネートのポリイソシアネートや、これらの二量体、三量体、および、これらとジオール類、トリオール類、ジアミン類、またはトリアミン類との反応物などが挙げられる。
ブロック剤としては、例えば、メタノール、エタノール、イソプロパノール、n-ブタノール、2-エトキシヘキサノール、2-N,N-ジメチルアミノエタノール、2-エトキシエタノール、シクロヘキサノール等のアルコール類;フェノール、o-ニトロフェノール、p-クロロフェノール、o-、m-またはp-クレゾール等のフェノール類;ε-カプロラクタム等のラクタム類、アセトンオキシム、メチルエチルケトンオキシム、メチルイソブチルケトンオキシム、シクロヘキサノンオキシム、アセトフェノンオキシム、ベンゾフェノンオキシム等のオキシム類;ピラゾール、3,5-ジメチルピラゾール、3-メチルピラゾール等のピラゾール類;ドデカンチオール、ベンゼンチオール等のチオール類などが挙げられる。
オキセタン化合物としては、オキセタニル基を一分子中2個以上有するものであれば、特に限定されるものではなく、例えば、オキセタニル基を含有するOXT-221、OX-SQ-H、OX-SC(以上、東亜合成(株)製)等が挙げられる。
フェノプラスト化合物としては、例えば、2,6-ジヒドロキシメチル-4-メチルフェノール、2,4-ジヒドロキシメチル-6-メチルフェノール、ビス(2-ヒドロキシ-3-ヒドロキシメチル-5-メチルフェニル)メタン、ビス(4-ヒドロキシ-3-ヒドロキシメチル-5-メチルフェニル)メタン、2,2-ビス(4-ヒドロキシ-3,5-ジヒドロキシメチルフェニル)プロパン、ビス(3-ホルミル-4-ヒドロキシフェニル)メタン、ビス(4-ヒドロキシ-2,5-ジメチルフェニル)ホルミルメタン、α,α-ビス(4-ヒドロキシ-2,5-ジメチルフェニル)-4-ホルミルトルエン等が挙げられる。
フェノプラスト化合物は、市販品としても入手が可能であり、その具体例としては、26DMPC、46DMOC、DM-BIPC-F、DM-BIOC-F、TM-BIP-A、BISA-F、BI25X-DF、BI25X-TPA(以上、旭有機材工業(株)製)等が挙げられる。
このような骨格を有する多官能(メタ)アクリル化合物としては、例えば、NKエステルA-9300、同A-9300-1CL(いずれも、新中村化学工業(株)製)が挙げられる。
このような低粘度架橋剤も市販品として入手可能であり、例えば、上述した多官能(メタ)アクリル化合物のうち、NKエステルA-GLY-3E(85mPa・s,25℃)、同A-GLY-9E(95mPa・s,25℃)、同A-GLY-20E(200mPa・s,25℃)、同A-TMPT-3EO(60mPa・s,25℃)、同A-TMPT-9EO、同ATM-4E(150mPa・s,25℃)、同ATM-35E(350mPa・s,25℃)(以上、新中村化学工業(株)製)等の、(メタ)アクリル基間の鎖長が比較的長い架橋剤が挙げられる。
光酸発生剤としては、公知のものから適宜選択して用いればよく、例えば、ジアゾニウム塩、スルホニウム塩やヨードニウム塩などのオニウム塩誘導体を用いることができる。
その具体例としては、フェニルジアゾニウムヘキサフルオロホスフェート、4-メトキシフェニルジアゾニウムヘキサフルオロアンチモネート、4-メチルフェニルジアゾニウムヘキサフルオロホスフェート等のアリールジアゾニウム塩;ジフェニルヨードニウムヘキサフルオロアンチモネート、ジ(4-メチルフェニル)ヨードニウムヘキサフルオロホスフェート、ジ(4-tert-ブチルフェニル)ヨードニウムヘキサフルオロホスフェート等のジアリールヨードニウム塩;トリフェニルスルホニウムヘキサフルオロアンチモネート、トリス(4-メトキシフェニル)スルホニウムヘキサフルオロホスフェート、ジフェニル-4-チオフェノキシフェニルスルホニウムヘキサフルオロアンチモネート、ジフェニル-4-チオフェノキシフェニルスルホニウムヘキサフルオロホスフェート、4,4′-ビス(ジフェニルスルフォニオ)フェニルスルフィド-ビスヘキサフルオロアンチモネート、4,4′-ビス(ジフェニルスルフォニオ)フェニルスルフィド-ビスヘキサフルオロホスフェート、4,4′-ビス[ジ(β-ヒドロキシエトキシ)フェニルスルホニオ]フェニルスルフィド-ビスヘキサフルオロアンチモネート、4,4′-ビス[ジ(β-ヒドロキシエトキシ)フェニルスルホニオ]フェニルスルフィド-ビス-ヘキサフルオロホスフェート、4-[4′-(ベンゾイル)フェニルチオ]フェニル-ジ(4-フルオロフェニル)スルホニウムヘキサフルオロアンチモネート、4-[4′-(ベンゾイル)フェニルチオ]フェニル-ジ(4-フルオロフェニル)スルホニウムヘキサフルオロホスフェート等のトリアリールスルホニウム塩等が挙げられる。
その具体例としては、2-ニトロベンジルシクロヘキシルカルバメート、トリフェニルメタノール、O-カルバモイルヒドロキシルアミド、O-カルバモイルオキシム、[[(2,6-ジニトロベンジル)オキシ]カルボニル]シクロヘキシルアミン、ビス[[(2-ニトロベンジル)オキシ]カルボニル]ヘキサン1,6-ジアミン、4-(メチルチオベンゾイル)-1-メチル-1-モルホリノエタン、(4-モルホリノベンゾイル)-1-ベンジル-1-ジメチルアミノプロパン、N-(2-ニトロベンジルオキシカルボニル)ピロリジン、ヘキサアンミンコバルト(III)トリス(トリフェニルメチルボレート)、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン、2,6-ジメチル-3,5-ジアセチル-4-(2’-ニトロフェニル)-1,4-ジヒドロピリジン、2,6-ジメチル-3,5-ジアセチル-4-(2’,4’-ジニトロフェニル)-1,4-ジヒドロピリジン等が挙げられる。
また、光塩基発生剤は市販品を用いてもよく、その具体例としては、TPS-OH、NBC-101、ANC-101(いずれも製品名、みどり化学(株)製)等が挙げられる。
なお、必要に応じてエポキシ樹脂硬化剤を、多官能エポキシ化合物100質量部に対して、1~100質量部の量で配合してもよい。
光ラジカル重合開始剤としても、公知のものから適宜選択して用いればよく、例えば、アセトフェノン類、ベンゾフェノン類、ミヒラーのベンゾイルベンゾエート、アミロキシムエステル、オキシムエステル類、テトラメチルチウラムモノサルファイドおよびチオキサントン類等が挙げられる。
特に、光開裂型の光ラジカル重合開始剤が好ましい。光開裂型の光ラジカル重合開始剤については、最新UV硬化技術(159頁、発行人:高薄一弘、発行所:(株)技術情報協会、1991年発行)に記載されている。
市販の光ラジカル重合開始剤としては、例えば、BASF社製 商品名:イルガキュア 127、184、369、379、379EG、651、500、754、819、903、907、784、2959、CGI1700、CGI1750、CGI1850、CG24-61、OXE01、OXE02、ダロキュア 1116、1173、MBF、BASF社製 商品名:ルシリン TPO、UCB社製 商品名:ユベクリル P36、フラテツリ・ランベルティ社製 商品名:エザキュアー KIP150、KIP65LT、KIP100F、KT37、KT55、KTO46、KIP75/B等が挙げられる。
光ラジカル重合開始剤を用いる場合、多官能(メタ)アクリレート化合物100質量部に対して、0.1~200質量部の範囲で使用することが好ましく、1~150質量部の範囲で使用することがより好ましい。
溶媒としては、例えば、水、トルエン、p-キシレン、o-キシレン、m-キシレン、エチルベンゼン、スチレン、エチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、プロピレングリコール、プロピレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノイソプロピルエーテル、エチレングリコールメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールエチルエーテルアセテート、ジエチレングリコールジメチルエーテル、プロピレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールジエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテル、トリエチレングリコールジメチルエーテル、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコール、1-オクタノール、エチレングリコール、ヘキシレングリコール、トリメチレングリコール、1-メトキシ-2-ブタノール、シクロヘキサノール、ジアセトンアルコール、フルフリルアルコール、テトラヒドロフルフリルアルコール、プロピレングリコール、ベンジルアルコール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、γ-ブチロラクトン、アセトン、メチルエチルケトン、メチルイソプロピルケトン、ジエチルケトン、メチルイソブチルケトン、メチルノーマルブチルケトン、シクロペンタノン、シクロヘキサノン、酢酸エチル、酢酸イソプロピル、酢酸ノーマルプロピル、酢酸イソブチル、酢酸ノーマルブチル、乳酸エチル、メタノール、エタノール、イソプロパノール、tert-ブタノール、アリルアルコール、ノーマルプロパノール、2-メチル-2-ブタノール、イソブタノール、ノーマルブタノール、2-メチル-1-ブタノール、1-ペンタノール、2-メチル-1-ペンタノール、2-エチルヘキサノール、1-メトキシ-2-プロパノール、テトラヒドロフラン、1,4-ジオキサン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド(DMAc)、N-メチルピロリドン、1,3-ジメチル-2-イミダゾリジノン、ジメチルスルホキシド、N-シクロヘキシル-2-ピロリジノン等が挙げられ、これらは単独で用いても、2種以上混合して用いてもよい。
界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシエチレンオクチルフェノールエーテル、ポリオキシエチレンノニルフェノールエーテル等のポリオキシエチレンアルキルアリルエーテル類;ポリオキシエチレン・ポリオキシプロピレンブロックコポリマー類;ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類;ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等のノニオン系界面活性剤、商品名エフトップEF301、EF303、EF352(三菱マテリアル電子化成(株)製(旧(株)ジェムコ製))、商品名メガファックF171、F173、R-08、R-30、R-40、R-41、F-114、F-410、F-430、F-444、F-477、F-552、F-553、F-554、F-555、F-556、F-557、F-558、F-559、F-561、F-562、RS-75、RS-72-K、RS-76-E、RS-76NS、RS-77(DIC(株)製)、フロラードFC430、FC431(住友スリーエム(株)製)、商品名アサヒガードAG710,サーフロンS-382、SC101、SC102、SC103、SC104、SC105、SC106(旭硝子(株)製)等のフッ素系界面活性剤、オルガノシロキサンポリマーKP341(信越化学工業(株)製)、BYK-302、BYK-307、BYK-322、BYK-323、BYK-330、BYK-333、BYK-370、BYK-375、BYK-378(ビックケミー・ジャパン(株)製)等が挙げられる。
金属酸化物の具体例としては、Al2O3、ZnO、TiO2、ZrO2、Fe2O3、Sb2O5、BeO、ZnO、SnO2、CeO2、SiO2、WO3などが挙げられる。
また、複数の金属酸化物を複合酸化物として用いることも有効である。複合酸化物とは、微粒子の製造段階で2種以上の無機酸化物を混合させたものである。例えば、TiO2とZrO2、TiO2とZrO2とSnO2、ZrO2とSnO2との複合酸化物などが挙げられる。
さらに、上記金属の化合物であってもよい。例えば、ZnSb2O6、BaTiO3、SrTiO3、SrSnO3などが挙げられる。これらの化合物は、単独でまたは2種以上を混合して用いることができ、さらに上記の酸化物と混合して用いてもよい。
なお、上記その他の成分は、本発明の組成物を調製する際の任意の工程で添加することができる。
組成物の塗布方法は任意であり、例えば、スピンコート法、ディップ法、フローコート法、インクジェット法、ジェットディスペンサー法、スプレー法、バーコート法、グラビアコート法、スリットコート法、ロールコート法、転写印刷法、刷毛塗り、ブレードコート法、エアーナイフコート法等の方法を採用できる。
焼成温度は、溶媒を蒸発させる目的では特に限定されず、例えば110~400℃で行うことができる。
焼成方法としては、特に限定されるものではなく、例えば、ホットプレートやオーブンを用いて、大気、窒素等の不活性ガス、真空中等の適切な雰囲気下で蒸発させればよい。
焼成温度および焼成時間は、目的とする電子デバイスのプロセス工程に適合した条件を選択すればよく、得られる膜の物性値が電子デバイスの要求特性に適合するような焼成条件を選択すればよい。
光照射する場合の条件も特に限定されるものではなく、用いるトリアジン環含有重合体および架橋剤に応じて、適宜な照射エネルギーおよび時間を採用すればよい。
また、上記組成物を光照射にて硬化膜を作製するにあたって、マスクを介して光照射した後、現像液にて現像することで微細パターンを形成することもできる。
この場合、露光後の現像は、例えば有機溶媒現像液または水性現像液中に露光樹脂を浸漬して行うことができる。
有機溶媒現像液の具体例としては、PGME、PGMEA、PGMEとPGMEAの混合溶媒、NMP、γ-ブチロラクトン、DMSO等が挙げられ、一方、水性現像液の具体例としては、炭酸ナトリウム、炭酸カリウム、水酸化ナトリウム,水酸化カリウム,テトラメチルアンモニウムヒドロキシド等のアルカリ水溶液が挙げられる。
オキシラン環含有化合物としては、分子内にオキシラン環を1個以上、好ましくは2個以上有するものが挙げられ、その具体例としては、グリシジルエーテル型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、脂環式エポキシ樹脂、エポキシ変性ポリブタジエン樹脂、オキセタン化合物等が挙げられる。これらは単独で用いても、2種以上組み合わせて用いてもよい。
オキシラン含有化合物の配合量は、特に限定されるものではないが、トリアジン環含有重合体100質量部に対し、10~400質量部程度とすることができる。
光硬化型触媒の配合量は、特に限定されるものではないが、トリアジン環含有重合体100質量部に対し、0.1~100質量部程度とすることができる。
上記組成物は、上述した手法によって塗布した後、例えば、紫外光等を1~4000mj/cm2にて光照射して硬化させることができる。光照射は、高圧水銀ランプ、メタルハライドランプ、キセノンランプ、LED、レーザー光等の公知の各種手法を用いて行えばよい。
なお、必要に応じ、露光前後に110~180℃程度で加熱してもよい。
露光後の現像は、上述した有機溶媒現像液または水性現像液中に露光樹脂を浸漬して行うことができる。
アジド化合物としては、1,2-ナフトキノンジアジド基を1個以上、好ましくは2個以上有する化合物が好ましく、その具体例としては、2,3,4-トリヒドロキシ-ベンゾフェノンと1,2-ナフトキノン-(2)-ジアジド-5-スルホン酸とのエステル等の1,2-ナフトキノンジアジドスルホン酸誘導体などが挙げられる。
オキシラン含有化合物の配合量は、特に限定されるものではないが、トリアジン環含有重合体100質量部に対し、4~60質量部程度とすることができる。
上記組成物は、上述した手法によって塗布した後、例えば、上述の光照射法により、紫外光等を1~2000mj/cm2にて光照射して硬化させることができる。この場合も、必要に応じ、露光前後に110~180℃程度で加熱してもよい。
露光後の現像は、上述した有機溶媒現像液または水性現像液中に露光樹脂を浸漬して行うことができる。
特に、本発明の組成物から作製された硬化膜や微細パターンは、透明性が高く、屈折率も高いため、ITOや銀ナノワイヤ等の透明導電膜の視認性を改善することができ、透明導電膜の劣化を抑制することができる。
透明導電膜としては、ITOフィルム、IZOフィルム、金属ナノ粒子、金属ナノワイヤ、金属ナノメッシュ等の導電性ナノ構造を有する透明導電膜が好ましく、導電性ナノ構造を有する透明導電膜がより好ましい。導電性ナノ構造を構成する金属は特に限定されないが、銀、金、銅、ニッケル、白金、コバルト、鉄、亜鉛、ルテニウム、ロジウム、パラジウム、カドミウム、オスミウム、イリジウム、これらの合金等が挙げられる。すなわち、銀ナノ粒子、銀ナノワイヤ、銀ナノメッシュ、金ナノ粒子、金ナノワイヤ、金ナノメッシュ、銅ナノ粒子、銅ナノワイヤ、銅ナノメッシュ等を有する透明導電膜が好ましく、特に銀ナノワイヤを有する透明導電膜が好ましい。
また、本発明の組成物から作製された高屈折率パターンは、上述したタッチパネル等の透明電極骨見え防止、有機ELディスプレイの光取出し用途やブラックマトリックス用途をはじめとした、高屈折率パターンが要求される用途に好適に用いることできる。
[1H-NMR]
装置:Varian NMR System 400NB(400MHz)
JEOL-ECA700(700MHz)
測定溶媒:DMSO-d6
基準物質:テトラメチルシラン(TMS)(δ0.0ppm)
[GPC]
装置:SHIMADZU社製 SCL-10Avp GPCに改造
カラム:Shodex KF-804L+KF-805L
カラム温度:60℃
溶媒:N-メチル-2-ピロリドン(NMP)(1%LiCl添加)
検出器:UV(254nm)
検量線:標準ポリスチレン
[紫外線可視分光光度計]
装置:(株)島津製作所製 SHIMADSU UV-3600
[エリプソメーター]
装置:ジェー・エー・ウーラム・ジャパン製 多入射角分光エリプソメーターVASE
[示差熱天秤(TG-DTA)]
装置:(株)リガク製 TG-8120
昇温速度:10℃/分
測定温度:25℃-750℃
[電子顕微鏡]
日本電子(株)製 電子顕微鏡S-4800
その後、アニリン(11.31g、0.125mol)を加え、1時間撹拌後、反応を終了した。氷浴により室温まで冷却後、n-プロピルアミン(6.21g、0.105mol)を滴下し、1時間撹拌して塩酸をクエンチした。その後、イオン交換水(1397g)に再沈殿させた。沈殿物をろ過し、THF(77.6g)に再溶解させ、1時間撹拌した。上澄みを除去後、THF(25.87g)を加えて濃度調製し、イオン交換水(620.9g)に再沈殿させた。得られた沈殿物をろ過し、減圧乾燥機で100℃、5時間乾燥し、目的とする高分子化合物[5](以下、H-24Xと略す)12.5gを得た。高分子化合物[5]の1H-NMRスペクトルの測定結果を図1に示す。
H-24XのGPCによるポリスチレン換算で測定される重量平均分子量Mwは1,200、多分散度Mw/Mnは1.32であった。
○:不溶物なし
△:わずかに散乱
×:沈降物あり
得られた反応液をイオン交換水1600gに滴下し、再沈殿を行った。得られた沈殿物をろ過し、ろ物をテトラヒドロフラン262gに再分散させ、さらにイオン交換水1596gに再沈殿した。その後、ろ過により得られた生成物を120℃で8時間乾燥し、目的の高分子化合物[6]25.5gを得た(以下、HB-TDCOOH)。
高分子化合物[6]の1H-NMRスペクトルの測定結果を図2に示す。
[実施例2-1]
実施例1-1で得られた高分子化合物[5]を、10質量%となるようにPGMEに溶解させ、ガラス基板上にスピンコーターを用いてスピンコートし、120℃のホットプレートで3分間焼成して被膜を得た。
窒素下、サンプル瓶内で、実施例2-1で得られた高分子化合物[6]4.00gを、PGME/n-プロピルアミン/イオン交換水(72.25/12.25/15質量比)の混合溶媒16.00gに溶かし、20質量%のポリマー溶液を得た。
この溶液をPGMEにて10質量%に希釈し、ガラス基板上にスピンコーターを用いて膜厚700nm狙いでスピンコートし、100℃のホットプレートで1分間焼成して被膜を得た。
上記実施例2-1および実施例2-2で作製した被膜の屈折率および膜厚を表2に示す。
[実施例3-1]
実施例1-1で得られた高分子化合物[5]0.6gに、多官能アクリレート(DN-0075、日本化薬(株)製)0.3g、多官能アクリレート(A-GLY-20E、新中村化学工業(株)製)0.3g、光ラジカル開始剤(イルガキュアOXE01、BASF社製)0.06gおよびPGME5.04gを加えて固形分20質量%のパターン形成用組成物6.36gを調製した。
この組成物を0.45μmのフィルターで濾過し、ガラス基板上にスピンコーターを用いて塗布した後、ホットプレート上で、120℃、60秒焼成して塗膜を形成した。この塗膜に、紫外線照射装置MA6(SUSS社製)により、フォトマスクを介して365nmにおける照射量が100mJ/cm2の紫外線を照射した。その後、23℃の0.04質量%の水酸化カリウム水溶液で60秒浸漬して現像し、さらに超純水で流水洗浄を行った。現像後、ライン/スペースが60μm/500μmのストライプ状パターンが残渣なく解像した。ナトリウムランプの下で目視観察を行ったところ、ガラス基板上に形成された硬化膜に異物は見られなかった。さらに、電子顕微鏡観察を行ったところ、硬化膜上に異物は見られなかった。
Claims (18)
- 下記式(1)で表される繰り返し単位構造を含むことを特徴とするトリアジン環含有重合体。
Ar1は、式(2)~(13)で示される群から選ばれる少なくとも1種を表す。
R93およびR94は、水素原子または炭素数1~10の分岐構造を有していてもよいアルキル基を表し、
W1およびW2は、互いに独立して、単結合、CR95R96(R95およびR96は、互いに独立して、水素原子または炭素数1~10の分岐構造を有していてもよいアルキル基(ただし、これらは一緒になって環を形成していてもよい。)を表す。)、C=O、O、S、SO、SO2、またはNR97(R97は、水素原子または炭素数1~10の分岐構造を有していてもよいアルキル基を表す。)を表し、
X1およびX2は、互いに独立して、単結合、炭素数1~10の分岐構造を有していてもよいアルキレン基、または式(14)
Y1およびY2は、互いに独立して、単結合または炭素数1~10の分岐構造を有していてもよいアルキレン基を表す。)で示される基を表す。
ただし、式(2)~(13)は、いずれもその中の1つの芳香環上に少なくとも1つのカルボキシル基を有する。〕 - さらに、下記式(1′)で表される繰り返し単位構造を含む請求項1記載のトリアジン環含有重合体。
Ar2は、式(2′)~(13′)で示される群から選ばれる少なくとも1種を表す。
R93およびR94は、水素原子または炭素数1~10の分岐構造を有していてもよいアルキル基を表し、
W1およびW2は、互いに独立して、単結合、CR95R96(R95およびR96は、互いに独立して、水素原子または炭素数1~10の分岐構造を有していてもよいアルキル基(ただし、これらは一緒になって環を形成していてもよい。)を表す。)、C=O、O、S、SO、SO2、またはNR97(R97は、水素原子または炭素数1~10の分岐構造を有していてもよいアルキル基を表す。)を表し、
X1′およびX2′は、互いに独立して、単結合、炭素数1~10の分岐構造を有していてもよいアルキレン基、または式(14′)
Y1およびY2は、互いに独立して、単結合または炭素数1~10の分岐構造を有していてもよいアルキレン基を表す。)で示される基を表す。〕} - 少なくとも1つのトリアジン環末端を有し、このトリアジン環末端の少なくとも一部が、アルキル基、アルコキシ基、アリール基、またはアラルキル基で置換されていてもよいアリールアミノ基で封止されている請求項1~5のいずれか1項記載のトリアジン環含有重合体。
- 前記アリールアミノ基が、このアミノ基に対してオルト位の少なくとも一方に前記アルキル基、アルコキシ基、アリール基、またはアラルキル基を有する請求項6記載のトリアジン環含有重合体。
- 前記アリールアミノ基が、このアミノ基に対してオルト位の双方に前記アルキル基、アルコキシ基、アリール基、またはアラルキル基を有する請求項7記載のトリアジン環含有重合体。
- 請求項1~9のいずれか1項記載のトリアジン環含有重合体と有機溶媒とを含むトリアジン系重合体含有組成物。
- さらに、架橋剤を含む請求項10記載のトリアジン系重合体含有組成物。
- 前記架橋剤が、多官能(メタ)アクリル化合物である請求項11記載のトリアジン系重合体含有組成物。
- 硬化膜形成用またはパターン形成用である請求項11または12記載のトリアジン系重合体含有組成物。
- 請求項11~13のいずれか1項記載のトリアジン系重合体含有組成物を硬化させて得られる硬化膜。
- 請求項11または12記載のトリアジン系重合体含有組成物から作製されたパターン。
- 基材と、この基材上に形成された請求項14記載の硬化膜とを備える電子デバイス。
- 基材と、この基材上に形成された請求項14記載の硬化膜とを備える光学部材。
- 基材と、この基材上に形成された請求項15記載のパターンとを備える電子デバイス。
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