WO2016101756A1 - 一种现榨橙汁设备 - Google Patents

一种现榨橙汁设备 Download PDF

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Publication number
WO2016101756A1
WO2016101756A1 PCT/CN2015/095500 CN2015095500W WO2016101756A1 WO 2016101756 A1 WO2016101756 A1 WO 2016101756A1 CN 2015095500 W CN2015095500 W CN 2015095500W WO 2016101756 A1 WO2016101756 A1 WO 2016101756A1
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WO
WIPO (PCT)
Prior art keywords
bottle
filling
orange juice
high pressure
conveying
Prior art date
Application number
PCT/CN2015/095500
Other languages
English (en)
French (fr)
Inventor
邓军
Original Assignee
邓军
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 邓军 filed Critical 邓军
Priority to ES15871825T priority Critical patent/ES2746883T3/es
Priority to CA2971494A priority patent/CA2971494C/en
Priority to JP2017600113U priority patent/JP3214066U/ja
Priority to BR212017013053-5U priority patent/BR212017013053Y1/pt
Priority to AU2015371943A priority patent/AU2015371943B2/en
Priority to SG11201705000YA priority patent/SG11201705000YA/en
Priority to EP15871825.4A priority patent/EP3238546B1/en
Priority to KR2020177000048U priority patent/KR200487655Y1/ko
Publication of WO2016101756A1 publication Critical patent/WO2016101756A1/zh
Priority to US15/624,575 priority patent/US10638777B2/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/02Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
    • A23L2/04Extraction of juices
    • A23L2/06Extraction of juices from citrus fruits
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • A23N1/003Machines or apparatus for extracting juice especially for citrus fruits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/02Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073Sterilising, aseptic filling and closing
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07FCOIN-FREED OR LIKE APPARATUS
    • G07F13/00Coin-freed apparatus for controlling dispensing or fluids, semiliquids or granular material from reservoirs
    • G07F13/10Coin-freed apparatus for controlling dispensing or fluids, semiliquids or granular material from reservoirs with associated dispensing of containers, e.g. cups or other articles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice

Definitions

  • the utility model relates to a preparation process device for fruit juice, in particular to a freshly squeezed orange juice device.
  • the orange juice beverage obtained by using the citrus as raw material through the juicer has a sweet and delicious taste and high nutritional value, and is favored by consumers.
  • the existing orange juice equipment is a simple process using independent juicer pressing or squeezing.
  • the currently squeezed orange juice is fundamentally unable to ensure health and safety.
  • the orange juice that is currently squeezed cannot be kept fresh, and it is easy to taste and lose nutrients. Then the freshly squeezed orange juice is filled by the current filling method.
  • Hygiene is also not convenient to carry, and therefore, an improved technique is urgently needed to solve the deficiencies in the prior art.
  • the purpose of the present invention is to provide an existing orange juice device by overcoming the deficiencies of the prior art.
  • a freshly squeezed orange juice device characterized by comprising a rotary basket, a conveying guide, a juicer, a water supply tank, a high pressure water pump, a supercharging device, a spray conveying pipe, a spray pipe, a sprinkler , movable filter, orange juice collecting bucket, filling control valve, filling oval container, filling conveying pipeline, high pressure air pump, air treatment purification device, high pressure gas delivery pipeline, bottle, bottling container, bottle guiding device , bottle conveying mechanism, bottle traverse conveying mechanism, bottle inlet position detecting device, bottle filling position detecting device, bottle upper cover detecting device, filling position liquid level detecting device, bottle cap locking detecting device, automatic capping mechanism , liquid recovery guide, liquid recovery tank, finished product receiving device, UV sterilization device, refrigeration system
  • the filling liquid level detecting device, the bottle cap locking detecting device, the automatic capping mechanism, the liquid recovery guiding device, the liquid recycling barrel, the finished product receiving device, the UV sterilization device, the refrigeration system and the control center are disposed inside the heat insulating cavity.
  • the rotary basket is placed at the top of the juicer and connected to the juicer by a conveying guide.
  • the water supply tank is disposed at the bottom of the heat preservation chamber and connected to the high pressure water pump through a pump inlet connection line, and the high pressure water pump is connected to the pressure increasing device through a pump outlet connection line, and the pressure increasing device is sprayed by the spray device.
  • the line is connected to a spray line, and the shower head is mounted on the spray line.
  • the spray line is connected to the interior of the juicer by fasteners.
  • the filling oval container is connected under the filling control valve, the orange juice collecting bucket is connected above the filling control valve, and the orange juice collecting bucket is connected under the juicer by a fastener, the activity
  • the filter is placed underneath the juicer and attached to the orange juice collection bin.
  • the high-pressure air pump is disposed at the bottom of the heat preservation chamber and connected to the air treatment and purification device through the air pump outlet connection pipeline, and the air treatment purification device is connected to the filling oval container and the filling control through the high-pressure gas delivery pipeline Valve connection.
  • the filling oval container outlet is connected to the bottle filling position by a filling conveying line.
  • the bottle is disposed in a bottling container, the bottling container is disposed above the bottle conveying mechanism, and the bottle is transported to the bottle guiding device by the bottle conveying mechanism and falls to the bottle inlet position, the bottle is at the bottle inlet
  • the position is conveyed to the bottle filling position by the bottle traverse conveying mechanism, and the bottle is conveyed to the bottle upper cover position by the bottle traverse conveying mechanism at the bottle filling position, and the bottle is automatically capped by the automatic capping mechanism
  • the automatic capping mechanism is disposed above the cap on the bottle, and the cap is placed on the bottle and transported to the finished product receiving device through the bottle traverse conveying mechanism.
  • the liquid recovery guiding device is disposed under the bottle filling position and connected to the bottle traverse conveying mechanism by a bolt, and the liquid recovery barrel is disposed at the bottom of the heat insulating chamber and connected to the outlet of the liquid recovery guiding device.
  • the UV sterilization device is disposed above the heat preservation chamber near the rotating basket.
  • the heat retention cavity is formed by a thin inner wall and a thin outer wall and forms a middle cavity, and the cavity of the heat preservation cavity is filled with a foam insulation material.
  • the refrigeration system is composed of a compressor, an evaporator, a condenser and a temperature control device, and the condenser of the refrigeration system is disposed in a middle cavity of the heat retention cavity and on a side of the thin inner wall.
  • the control center controls all of the execution components.
  • the utility model has the beneficial effects of: achieving one-stop operation of production and processing control, high degree of automation of production and processing equipment, no pollution during production and processing, and being able to work under constant temperature conditions, ensuring The safety, hygiene and quality of the product.
  • FIG. 1 is a schematic view of a process flow of the present invention.
  • FIG. 2 is a schematic flow chart of a spray cleaning process of the present invention.
  • FIG 3 is a schematic cross-sectional view of the heat insulating cavity of the present invention.
  • FIG. 4 is a schematic cross-sectional view of a built-in condenser of the heat retention chamber of the present invention.
  • a freshly squeezed orange juice device comprising a rotary basket 1, a conveying guide 2, a juicer 3, a water supply tank 4, a high pressure water pump 5, a supercharging device 6, a spray conveying line 7, a spray line 8.
  • the device 24, the bottle upper lid detecting device 25, the filling level liquid level detecting device 26, the cap locking detecting device 27, the automatic capping mechanism 28, the UV sterilizing device 32, and the refrigeration system 33 are commanded by the control center 35. Unified control.
  • the rotary basket 1 is provided at the top of the juicer 3 and is connected to the juicer 3 via a conveying guide 2.
  • the water supply tank 4 is disposed at the bottom of the heat retention chamber 34 and connected to the high pressure water pump 5 through a pump inlet connection line 701.
  • the high pressure water pump 5 is connected to the pressure increasing device 6 through a pump outlet connection line 702.
  • Supercharger 6 The overspray delivery line 7 is connected to the spray line 8, which is disposed on the spray line 8, which is connected to the inside of the juicer 3 by fasteners .
  • the filling oval container 13 is connected below the filling control valve 12, the orange juice collecting bucket 11 is connected above the filling control valve 12, and the orange juice collecting bucket 11 is connected to the juicer through a fastener 3 below, the movable filter 10 is disposed below the inside of the juicer 3 and is connected above the orange juice collecting bucket 11.
  • the high pressure air pump 15 is disposed at the bottom of the heat retention chamber 34 and connected to the air treatment purification device 16 through the air pump outlet connection line 1701, and the air treatment purification device 16 is connected to the filling ellipsoid through the high pressure gas delivery line 17.
  • the shaped container 13 is connected to the filling control valve 12.
  • the filling oval container outlet 1301 is connected to the bottle filling station 2401 by a filling transfer line 14.
  • the bottle 18 is disposed in the bottling container 19, and the bottling container 19 is disposed above the bottle conveying mechanism 21, and the bottle 18 is conveyed to the bottle guiding device 20 through the bottle conveying mechanism 21 and dropped to the bottle inlet position. 2301, the bottle 18 is transported at the bottle inlet position 2301 through the bottle traverse transport mechanism 22 to the bottle filling station 2401, and the bottle 18 is transported to the bottle cap position 250 by the bottle traverse transport mechanism 22 at the bottle filling station 2401.
  • the bottle 18 is automatically capped 1801 by the automatic capping mechanism 28, the automatic capping mechanism 18 is disposed above the capping position 2501 of the bottle, and the bottle 18 is passed through the bottle traverse conveying mechanism after the bottle cap 1801 22 is delivered to the finished product receiving device 31.
  • the liquid recovery guiding device 29 is disposed under the bottle filling position 2401 and connected to the bottle traverse conveying mechanism 22 by bolts.
  • the liquid recovery barrel 30 is disposed at the bottom of the heat insulating chamber 34 and is connected with the liquid recovery guiding device.
  • the outlet 2901 is connected.
  • the UV sterilization device 32 is disposed above the heat retention chamber 34 and adjacent to the rotary basket 1.
  • the heat insulating cavity 34 is composed of a thin inner wall 3401 and a thin outer wall 3402 and forms a middle cavity 3403.
  • the cavity 3403 of the heat insulating cavity 34 is filled with a foaming heat insulating material 3404.
  • the refrigeration system 33 is composed of a compressor 3301, an evaporator 3302, a condenser 3303, and a temperature control device 3304.
  • the condenser 3304 of the refrigeration system 33 is disposed in the middle cavity 3403 of the heat retention cavity 34 and is thin on the inner wall.
  • control center 35 controls all of the execution components.
  • the utility model realizes one-stop operation of production and processing control, and has high automation degree of production and processing equipment, and has no pollution during production and processing, and can work under a constant temperature state, ensuring The safety and quality of the product.
  • a freshly squeezed orange juice device the specific operation steps are:
  • the refrigeration system 33 starts to work, and under the control of the temperature control device 3304, the inner cavity 36 is kept at an angle of minus 10 degrees to an upper temperature of 25 degrees.
  • the UV sterilizing device 32 controls the cockroach by the control center 35 and sterilizes and sterilizes the cavity 36 of the heat insulating cavity 34.
  • the rotary hopper 1 is driven by the driving motor 101 to rotate the rotary turret 102, and the driving orange 103 is dropped from the outlet of the rotary hopper 1 into the conveying guide 2 and conveyed to the juicer 3 through the conveying guide 2,
  • the juicer 3 starts to work, and the squeezed orange juice flows into the filling oval container 13 through the movable filter 10 and the orange juice collecting bucket 11, and the filling control valve 12 is in a snoring state to ensure the juicer.
  • the orange juice in 3 can smoothly flow into the filling oval container 13, and the filling control valve 12 is closed after all the freshly squeezed orange juice flows into the filling oval container 13.
  • the bottle 18 is conveyed by the bottle transport mechanism 21 to the bottle guide 20 and dropped to the bottle entry position 2301, which is conveyed at the bottle entry position 2301 by the bottle traverse transport mechanism 22 to the bottle filling station 240.
  • the high-pressure air pump 15 delivers high-pressure gas to the high-pressure gas delivery line 17 via the air treatment purification device 16 and rapidly injects into the filling oval container 13, and the high-pressure gas generated by the high-pressure air pump 15 will be filled with an ellipse.
  • the freshly squeezed orange juice in the shaped container 13 is quickly injected into the bottle filling station 2401 via the filling delivery line 14 for filling the bottle 18.
  • the freshly squeezed orange juice in the filling oval container 13 is all filled into the bottle 18 waiting to be filled in the bottle filling position 2401, and the bottle 18 is passed through the bottle traverse conveying mechanism 22 at the bottle filling position 2401. It is conveyed to the bottle upper cover position 2501, and the bottle 18 is automatically capped 1801 by the automatic capping mechanism 28, and the traverse transport mechanism 22 transports the capped bottle 18 into the finished product receiving device 31.
  • a process of the presently squeezed orange juice device ends.
  • a spray cleaning process for preparing freshly squeezed orange juice the specific operation steps are:
  • the high pressure water pump 5 is connected through a pump inlet connection line 701, a pump outlet connection line 702, a supercharging device 6, and a spray
  • the rinsing and conveying pipeline 7 transports the cleaning liquid of the water supply tank 4 into the spray pipe 8, and the high-pressure liquid in the spray pipe 8 is sprayed through the shower head 9 to the inside of the juicer 3 for high-pressure spray cleaning.
  • the juicer 3 is kept in a working state during the spray cleaning process, and the cleaning liquid in the juicer 3 passes through the movable filter net 10, the orange juice collecting bucket 11 and flows into the filling oval container 13,
  • the filling control valve 12 is in a snoring state, and waits for all the cleaning liquid in the orange juice collecting bucket 11 to flow into the filling oval container 13, and the filling control valve 12 is in a closed state.
  • the high-pressure air pump 15 delivers high-pressure gas to the high-pressure gas delivery line 17 via the air treatment purification device 16 and rapidly injects into the filling oval container 13, and the high-pressure gas generated by the high-pressure air pump 15 will be filled with an ellipse.
  • the cleaning liquid in the shaped container 13 is quickly injected into the liquid recovery guide 29 through the filling transfer line 14 and flows into the liquid recovery tank 30.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Physical Water Treatments (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Devices For Dispensing Beverages (AREA)

Abstract

一种现榨橙汁设备,包括旋转货篮、输送导向装置、榨汁机、供水箱、高压水泵、增压装置、喷淋输送管路、喷淋管路、喷淋头、活动式过滤网、橙汁收集斗、灌装控制阀门、灌装椭形容器、灌装输送管路、高压气泵、空气处理净化装置、高压气体输送管路、瓶子、装瓶容器、瓶子导向装置、瓶子输送机构、瓶子横移输送机构、瓶子入口位检测装置、瓶子灌装位检测装置、瓶子上盖位检测装置、灌装位液位检测装置、瓶盖锁紧检测装置、自动上盖机构、液体回收导向装置、液体回收桶、成品接收装置、UV灭菌装置、制冷系统、保温腔体及控制中心。

Description

一种现榨橙汁设备
技术领域
[0001] 本实用新型涉及一种果汁的制备工艺设备, 尤其涉及一种现榨橙汁设备。
背景技术
[0002] 以柑橘类为原料经过榨汁机现榨得到的橙汁饮料, 味道酸甜可口, 营养价值高 , 深受广大消费者的青睐。 随着社会的不断发展, 人们的生活水平日益提高, 人们对食品的卫生安全也越来越重视, 但是现有的现榨橙汁设备, 是利用独立 的榨汁机压榨或挤压等简单工艺, 现榨的橙汁从根本上无法保证卫生安全, 其 次现榨的橙汁不能及吋保鲜, 很容易口感失真、 营养成分丢失, 再就是现榨的 橙汁以目前市面上的灌装方式来灌装, 不卫生也不方便携带, 因此, 急需一种 改进的技术来解决现有技术中所存在的不足问题。
技术问题
[0003] 本实用新型的目的是在于克服现有技术的不足而提供一种现榨橙汁设备。
问题的解决方案
技术解决方案
[0004] 本实用新型解决其技术问题所采取的技术方案是:
[0005] 一种现榨橙汁设备, 其特征在于包括旋转货篮、 输送导向装置、 榨汁机、 供水 箱、 高压水泵、 增压装置、 喷淋输送管路、 喷淋管路、 喷淋头、 活动式过滤网 、 橙汁收集斗、 灌装控制阀门、 灌装椭形容器、 灌装输送管路、 高压气泵、 空 气处理净化装置、 高压气体输送管路、 瓶子、 装瓶容器、 瓶子导向装置、 瓶子 输送机构、 瓶子横移输送机构、 瓶子入口位检测装置、 瓶子灌装位检测装置、 瓶子上盖位检测装置、 灌装位液位检测装置、 瓶盖锁紧检测装置、 自动上盖机 构、 液体回收导向装置、 液体回收桶、 成品接收装置、 UV灭菌装置、 制冷系统
、 保温腔体及控制中心, 所述旋转货篮、 输送导向装置、 榨汁机、 供水箱、 高 压水泵、 增压装置、 喷淋输送管路、 喷淋管路、 喷淋头、 活动式过滤网、 橙汁 收集斗、 灌装控制阀门、 灌装椭形容器、 灌装输送管路、 高压气泵、 空气处理 净化装置、 高压气体输送管路、 瓶子、 装瓶容器、 瓶子导向装置、 瓶子输送机 构、 瓶子横移输送机构、 瓶子入口位检测装置、 瓶子灌装位检测装置、 瓶子上 盖位检测装置、 灌装位液位检测装置、 瓶盖锁紧检测装置、 自动上盖机构、 液 体回收导向装置、 液体回收桶、 成品接收装置、 UV灭菌装置、 制冷系统及控制 中心设于保温腔体内部。
[0006] 所述旋转货篮设于榨汁机的顶部并通过输送导向装置与榨汁机相连接。
[0007] 所述供水箱设于保温腔体底部并通过泵入口连接管路连接到高压水泵, 所述高 压水泵通过泵出口连接管路连接到增压装置, 所述增压装置通过喷淋输送管路 连接到喷淋管路, 所述喷淋头安装在喷淋管路上。 所述喷淋管路通过紧固件连 接在榨汁机内部上方。
[0008] 所述灌装椭形容器连接在灌装控制阀门下方, 所述橙汁收集斗连接在灌装控制 阀门上方,所述橙汁收集斗通过紧固件连接在榨汁机下方, 所述活动式过滤网设 于榨汁机内部下方并连接在橙汁收集斗上方。
[0009] 所述高压气泵设于保温腔体底部并通过气泵出口连接管路连接到空气处理净化 装置, 所述空气处理净化装置通过高压气体输送管路连接到灌装椭形容器与灌 装控制阀门连接处。
[0010] 所述灌装椭形容器出口通过灌装输送管路连接到瓶子灌装位。
[0011] 所述瓶子设于装瓶容器内, 所述装瓶容器设于瓶子输送机构上方, 所述瓶子通 过瓶子输送机构输送到瓶子导向装置并掉到瓶子入口位, 所述瓶子在瓶子入口 位通过瓶子横移输送机构输送到瓶子灌装位, 所述瓶子在瓶子灌装位通过瓶子 横移输送机构输送到瓶子上盖位, 所述瓶子通过自动上盖机构自动上瓶盖, 所 述自动上盖机构设于瓶子上盖位上方, 所述瓶子上好瓶盖后通过瓶子横移输送 机构输送到成品接收装置内。
[0012] 所述液体回收导向装置设于瓶子灌装位下方并通过螺栓与瓶子横移输送机构相 连接, 所述液体回收桶设于保温腔体底部并与液体回收导向装置出口相连接。
[0013] 所述 UV灭菌装置设于保温腔体上方靠近旋转货篮。
[0014] 所述保温腔体由薄内壁、 薄外壁所构成并形成中腔, 所述保温腔体中腔填充发 泡保温材料。 [0015] 所述制冷系统由压缩机、 蒸发器、 冷凝器及温度控制装置所构成, 所述制冷系 统冷凝器设于保温腔体的中腔且靠薄内壁一侧。
[0016] 所述控制中心控制所有执行部件。
发明的有益效果
有益效果
[0017] 对比现有技术, 本实用新型的有益效果是: 实现了生产加工控制一条龙作业, 且生产加工设备自动化程度高, 而且生产加工过程中无污染, 且能保持恒温状 态下工作, 保证了产品的安全、 卫生与质量。
对附图的简要说明
附图说明
[0018] 图 1是本实用新型的工艺流程示意图。
[0019] 图 2是本实用新型的喷淋清洗工艺流程示意图。
[0020] 图 3是本实用新型的保温腔体剖面示意图。
[0021] 图 4是本实用新型的保温腔体内置冷凝器剖面示意图。
[0022] 其中: 1、 旋转货篮, 101、 驱动电机, 102、 旋转转盘, 103、 橙子, 2、 输送 导向装置, 3、 榨汁机, 4、 供水箱, 5、 高压水泵, 6、 增压装置, 7、 喷淋输送 管路, 701、 泵入口连接管路, 702、 泵出口连接管路, 8、 喷淋管路, 9、 喷淋 头, 10、 活动式过滤网, 11、 橙汁收集斗, 12、 灌装控制阀门, 13、 灌装椭形 容器, 1301、 灌装椭形容器出口, 14、 灌装输送管路, 15、 高压气泵, 16、 空 气处理净化装置, 17、 高压气体输送管路, 1701、 气泵出口连接管路, 18、 瓶 子, 1801、 瓶盖, 19、 装瓶容器, 20、 瓶子导向装置, 21、 瓶子输送机构, 22 、 瓶子横移输送机构, 23、 瓶子入口位检测装置, 2301、 瓶子入口位, 24、 瓶 子灌装位检测装置, 2401、 瓶子灌装位, 25、 瓶子上盖位检测装置, 2501、 瓶 子上盖位, 26、 灌装位液位检测装置, 27、 瓶盖锁紧检测装置, 28、 自动上盖 机构, 29、 液体回收导向装置, 2901、 液体回收导向装置出口, 30、 液体回收 桶, 31、 成品接收装置, 32、 UV灭菌装置, 33、 制冷系统, 3301、 压缩机, 330 2、 蒸发器, 3303、 冷凝器, 3304、 温度控制装置, 34、 保温腔体, 3401、 薄内 壁, 3402、 薄外壁, 3403、 中腔, 3404、 发泡保温材料, 35、 控制中心, 36、 内腔体。 本发明的实施方式
[0023] 下面结合附图和实施例对本实用新型进一步说明。
[0024] 一种现榨橙汁设备, 包括旋转货篮 1、 输送导向装置 2、 榨汁机 3、 供水箱 4、 高 压水泵 5、 增压装置 6、 喷淋输送管路 7、 喷淋管路 8、 喷淋头 9、 活动式过滤网 10 、 橙汁收集斗 11、 灌装控制阀门 12、 灌装椭形容器 13、 灌装输送管路 14、 高压 气泵 15、 空气处理净化装置 16、 高压气体输送管路 17、 瓶子 18、 装瓶容器 19、 瓶子导向装置 20、 瓶子输送机构 21、 瓶子横移输送机构 22、 瓶子入口位检测装 置 23、 瓶子灌装位检测装置 24、 瓶子上盖位检测装置 25、 灌装位液位检测装置 2 6、 瓶盖锁紧检测装置 27、 自动上盖机构 28、 液体回收导向装置 29、 液体回收桶 30、 成品接收装置 31、 UV灭菌装置 32、 制冷系统 33、 保温腔体 34及控制中心 35 , 所述旋转货篮 1、 输送导向装置 2、 榨汁机 3、 供水箱 4、 高压水泵 5、 增压装置 6、 喷淋输送管路 7、 喷淋管路 8、 喷淋头 9、 活动式过滤网 10、 橙汁收集斗 11、 灌装控制阀门 12、 灌装椭形容器 13、 灌装输送管路 14、 高压气泵 15、 空气处理 净化装置 16、 高压气体输送管路 17、 瓶子 18、 装瓶容器 19、 瓶子导向装置 20、 瓶子输送机构 21、 瓶子横移输送机构 22、 瓶子入口位检测装置 23、 瓶子灌装位 检测装置 24、 瓶子上盖位检测装置 25、 灌装位液位检测装置 26、 瓶盖锁紧检测 装置 27、 自动上盖机构 28、 液体回收导向装置 29、 液体回收桶 30、 成品接收装 置 31及 UV灭菌装置 32设于保温腔体 34内腔体 36中, 确保现榨橙汁一直存贮于恒 温状态且不受外界的环境污染。 所述旋转货篮 1、 榨汁机 3、 高压水泵 5、 灌装控 制阀门 12、 高压气泵 15、 瓶子输送机构 21、 瓶子横移输送机构 22、 瓶子入口位 检测装置 23、 瓶子灌装位检测装置 24、 瓶子上盖位检测装置 25、 灌装位液位检 测装置 26、 瓶盖锁紧检测装置 27、 自动上盖机构 28、 UV灭菌装置 32及制冷系统 3 3由控制中心 35发出指令统一控制。
[0025] 所述旋转货篮 1设于榨汁机 3的顶部并通过输送导向装置 2与榨汁机 3相连接。
[0026] 所述供水箱 4设于保温腔体 34底部并通过泵入口连接管路 701连接到高压水泵 5 , 所述高压水泵 5通过泵出口连接管路 702连接到增压装置 6, 所述增压装置 6通 过喷淋输送管路 7连接到喷淋管路 8, 所述喷淋头 9设于在喷淋管路 8上, 所述喷 淋管路 8通过紧固件连接在榨汁机 3内部上方。
[0027] 所述灌装椭形容器 13连接在灌装控制阀门 12下方, 所述橙汁收集斗 11连接在灌 装控制阀门 12上方, 所述橙汁收集斗 11通过紧固件连接在榨汁机 3下方, 所述活 动式过滤网 10设于榨汁机 3内部下方并连接在橙汁收集斗 11上方。
[0028] 所述高压气泵 15设于保温腔体 34底部并通过气泵出口连接管路 1701连接到空气 处理净化装置 16, 所述空气处理净化装置 16通过高压气体输送管路 17连接到灌 装椭形容器 13与灌装控制阀门 12连接处。
[0029] 所述灌装椭形容器出口 1301通过灌装输送管路 14连接到瓶子灌装位 2401。
[0030] 所述瓶子 18设于装瓶容器 19内, 所述装瓶容器 19设于瓶子输送机构 21上方, 所 述瓶子 18通过瓶子输送机构 21输送到瓶子导向装置 20并掉到瓶子入口位 2301, 所述瓶子 18在瓶子入口位 2301通过瓶子横移输送机构 22输送到瓶子灌装位 2401 , 所述瓶子 18在瓶子灌装位 2401通过瓶子横移输送机构 22输送到瓶子上盖位 250 1, 所述瓶子 18通过自动上盖机构 28自动上瓶盖 1801, 所述自动上盖机构 18设于 瓶子上盖位 2501上方, 所述瓶子 18上好瓶盖 1801后通过瓶子横移输送机构 22输 送到成品接收装置 31内。
[0031] 所述液体回收导向装置 29设于瓶子灌装位 2401下方并通过螺栓与瓶子横移输送 机构 22相连接, 所述液体回收桶 30设于保温腔体 34底部并与液体回收导向装置 出口 2901相连接。
[0032] 所述 UV灭菌装置 32设于保温腔体 34上方并靠近旋转货篮 1。
[0033] 所述保温腔体 34由薄内壁 3401、 薄外壁 3402所构成并形成中腔 3403, 所述保温 腔体 34中腔 3403填充发泡保温材料 3404。
[0034] 所述制冷系统 33由压缩机 3301、 蒸发器 3302、 冷凝器 3303及温度控制装置 3304 所构成, 所述制冷系统 33冷凝器 3304设于保温腔体 34的中腔 3403且靠薄内壁 340
1一侧盘旋环绕。
[0035] 所述控制中心 35控制所有执行部件。
[0036] 对比现有技术, 本实用新型实现了生产加工控制一条龙作业, 且生产加工设备 自动化程度高, 而且生产加工过程中无污染, 且能保持恒温状态下工作, 保证 了产品的安全与质量。
[0037] 实施例 1 :
[0038] 一种现榨橙汁设备, 具体操作步骤为:
[0039] 所述制冷系统 33幵始工作, 在温度控制装置 3304控制下保持内腔体 36零下 10度 到零上 25度可调恒温状态。
[0040] 所述 UV灭菌装置 32通过控制中心 35控制幵启并对保温腔体 34内腔体 36实吋消 毒灭菌。
[0041] 所述旋转货篮 1由驱动电机 101带动旋转转盘 102转动, 驱动橙子 103从旋转货篮 1出口掉入到输送导向装置 2并通过输送导向装置 2输送到榨汁机 3, 所述榨汁机 3 幵始工作, 现榨的橙汁经过活动式过滤网 10、 橙汁收集斗 11流入到灌装椭形容 器 13内, 所述的灌装控制阀门 12为打幵状态, 保证榨汁机 3内的橙汁能顺利流向 灌装椭形容器 13内, 所述灌装控制阀门 12在现榨橙汁全部流入到灌装椭形容器 1 3后关闭。
[0042] 所述瓶子 18通过瓶子输送机构 21输送到瓶子导向装置 20并掉到瓶子入口位 2301 , 所述瓶子 18在瓶子入口位 2301通过瓶子横移输送机构 22输送到瓶子灌装位 240
1等待灌装。
[0043] 所述高压气泵 15经空气处理净化装置 16将高压气体输送到高压气体输送管路 17 并快速注入到灌装椭形容器 13内, 所述高压气泵 15产生的高压气体将灌装椭形 容器 13内的现榨橙汁经过灌装输送管路 14快速注入到瓶子灌装位 2401等待灌装 的瓶子 18内。
[0044] 所述灌装椭形容器 13内的现榨橙汁全部灌流到在瓶子灌装位 2401等待灌装的瓶 子 18内, 所述瓶子 18在瓶子灌装位 2401通过瓶子横移输送机构 22输送到瓶子上 盖位 2501, 所述瓶子 18通过自动上盖机构 28自动上瓶盖 1801, 所述横移输送机 构 22将上好盖后的瓶子 18输送到成品接收装置 31内。
[0045] 所述一种现榨橙汁设备的一个过程结束。
[0046] 实施例 2:
[0047] 一种现榨橙汁的制备喷淋清洗流程, 具体操作步骤为:
[0048] 所述高压水泵 5通过泵入口连接管路 701、 泵出口连接管路 702、 增压装置 6及喷 淋输送管路 7将供水箱 4的清洗液体输送到喷淋管路 8内, 所述喷淋管路 8内的高 压液体通过喷淋头 9喷洒到榨汁机 3内部进行高压喷淋清洗, 所述榨汁机 3在喷淋 清洗过程中保持工作状态, 所述榨汁机 3内的清洗液体经过活动式过滤网 10、 橙 汁收集斗 11并流入到灌装椭形容器 13内, 所述的灌装控制阀门 12为打幵状态, 等待橙汁收集斗 11内的清洗液体全部流入到灌装椭形容器 13内, 所述的灌装控 制阀门 12为关闭状态。
[0049] 所述高压气泵 15经空气处理净化装置 16将高压气体输送到高压气体输送管路 17 并快速注入到灌装椭形容器 13内, 所述高压气泵 15产生的高压气体将灌装椭形 容器 13内的清洗液体经过灌装输送管路 14快速注入到液体回收导向装置 29并流 到液体回收桶 30内。
[0050] 以上结合具体实施例描述了本实用新型的技术原理。 这些描述只是为了解释本 实用新型的原理, 而不能以任何方式解释为对本实用新型保护范围的限制。 基 于此处的解释, 本领域的技术人员不需要付出创造性的劳动即可联想到本实用 新型的其它具体实施方式, 这些方式都将落入本实用新型的保护范围之内。

Claims

权利要求书
[权利要求 1] 一种现榨橙汁设备, 包括旋转货篮 (1) 、 输送导向装置 (2) 、 榨汁 机 (3) 、 供水箱 (4) 、 高压水泵 (5) 、 增压装置 (6) 、 喷淋输送 管路 (7) 、 喷淋管路 (8)、 喷淋头 (9)、 活动式过滤网 (10)、 橙汁收集 斗 (11)、 灌装控制阀门 (12)、 灌装椭形容器 (13)、 灌装输送管路 (14)、 高压气泵 (15)、 空气处理净化装置 (16)、 高压气体输送管路 (17)、 瓶子 (18)、 装瓶容器 (19)、 瓶子导向装置 (20)、 瓶子输送机构 (21)、 瓶子横 移输送机构 (22)、 瓶子入口位检测装置 (23)、 瓶子灌装位检测装置 (24) 、 瓶子上盖位检测装置 (25)、 灌装位液位检测装置 (26)、 瓶盖锁紧检 测装置 (27)、 自动上盖机构 (28)、 液体回收导向装置 (29)、 液体回收桶 (30)、 成品接收装置 (31)、 UV灭菌装置 (32)、 制冷系统 (33)、 保温腔 体 (34)、 控制中心 (35) , 其特征是: 所述旋转货篮 (1) 设于榨汁 机 (3) 的顶部并通过输送导向装置 (2) 与榨汁机 (3) 相连接, 所 述供水箱 (4) 设于保温腔体 (34) 底部并通过泵入口连接管路 (701 ) 连接到高压水泵 (5) , 所述高压水泵 (5) 通过泵出口连接管路 ( 702) 连接到增压装置 (6) , 所述增压装置 (6) 通过喷淋输送管路 (7) 连接到喷淋管路 (8) , 所述喷淋头 (9) 设于在喷淋管路 (8) 上, 所述灌装椭形容器 (13) 连接在灌装控制阀门 (12) 下方, 所述 橙汁收集斗 (11) 连接在灌装控制阀门 (12) 上方, 所述橙汁收集斗 (11) 通过紧固件连接在榨汁机 (3) 下方, 所述高压气泵 (15) 设 于保温腔体 (34) 底部并通过气泵出口连接管路 (1701) 连接到空气 处理净化装置 (16) , 所述空气处理净化装置 (16) 通过高压气体输 送管路 (17) 连接到灌装椭形容器 (13) 与灌装控制阀门 (12) 连接 处, 所述瓶子 (18) 设于装瓶容器 (19) 内, 所述装瓶容器 (19) 设 于瓶子输送机构 (21) 上方, 所述液体回收导向装置 (29) 设于瓶子 灌装位 (2401) 下方, 所述 UV灭菌装置 (32) 设于保温腔体 (34) 上方并靠近旋转货篮 (1) 。
[权利要求 2] 根据权利要求 1所述的一种现榨橙汁设备, 其特征在于: 所述旋转货 篮 (1) 由驱动电机 (101) 带动旋转转盘 (102) 转动, 驱动橙子 (1 03) 从旋转货篮 (1) 出口掉入到输送导向装置 (2) 并通过输送导向 装置 (2) 输送到榨汁机 (3) 。
[权利要求 3] 根据权利要求 1所述的一种现榨橙汁设备, 其特征在于: 所述瓶子 (1
8) 通过瓶子输送机构 (21) 输送到瓶子导向装置 (20) 并掉到瓶子 入口位 (2301) , 所述瓶子 (18) 在瓶子入口位 (2301) 通过瓶子横 移输送机构 (22) 输送到瓶子灌装位 (2401) , 所述瓶子 (18) 在瓶 子灌装位 (2401) 通过瓶子横移输送机构 (22) 输送到瓶子上盖位 ( 2501) , 所述瓶子 (18) 通过自动上盖机构 (28) 自动上瓶盖 (1801 ) , 所述自动上盖机构 (18) 设于瓶子上盖位 (2501) 上方, 所述瓶 子 (18) 上好瓶盖 (1801) 后通过瓶子横移输送机构 (22) 输送到成 品接收装置 (31) 内。
[权利要求 4] 根据权利要求 1所述的一种现榨橙汁设备, 其特征在于: 所述保温腔 体 (34) 由薄内壁 (3401) 、 薄外壁 (3402) 所构成并形成中腔 (34 03) , 所述保温腔体 (34) 中腔 (3403) 填充发泡保温材料 (3404)
[权利要求 5] 根据权利要求 1所述的一种现榨橙汁设备, 其特征在于: 所述制冷系 统 (33) 由压缩机 (3301) 、 蒸发器 (3302) 、 冷凝器 (3303) 及温 度控制装置 (3304) 所构成, 所述制冷系统 (33) 冷凝器 (3304) 设
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