WO2016086718A1 - 高弹排球革的生产工艺 - Google Patents

高弹排球革的生产工艺 Download PDF

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Publication number
WO2016086718A1
WO2016086718A1 PCT/CN2015/091805 CN2015091805W WO2016086718A1 WO 2016086718 A1 WO2016086718 A1 WO 2016086718A1 CN 2015091805 W CN2015091805 W CN 2015091805W WO 2016086718 A1 WO2016086718 A1 WO 2016086718A1
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Prior art keywords
volleyball
base fabric
treatment agent
elastic
leather
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PCT/CN2015/091805
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English (en)
French (fr)
Inventor
吴小红
陈施明
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南通亿华塑胶有限公司
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Publication of WO2016086718A1 publication Critical patent/WO2016086718A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402—Amides imides, sulfamic acids
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0043—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
    • D06N3/005—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers obtained by blowing or swelling agent
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0065—Organic pigments, e.g. dyes, brighteners
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D06N3/08—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products with a finishing layer consisting of polyacrylates, polyamides or polyurethanes or polyester
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/045—Vinyl (co)polymers
    • D06N2203/048—Polyvinylchloride (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/16—Properties of the materials having other properties
    • D06N2209/1607—Degradability
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/16—Properties of the materials having other properties
    • D06N2209/1642—Hardnes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/16—Properties of the materials having other properties
    • D06N2209/1685—Wear resistance
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/16—Properties of the materials having other properties
    • D06N2209/1692—Weather resistance
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • D06N2211/28—Artificial leather

Definitions

  • the invention relates to a production process of high-elastic volleyball leather.
  • Volleyball leather is one of the ball leathers.
  • the back skin of goat skin or high-quality yellow cowhide is made of chrome tanning, which is usually dyed white and has a thickness of 1.2 to 1.8 mm.
  • the quality requirements are meticulous, full and elastic, uniform in thickness, small in elongation and consistent in longitudinal and transverse directions. They are lighter and softer than basketball leather. They are not loose or cracked, and are wear-resistant and waterproof.
  • the object of the present invention is to overcome the above deficiencies and to provide a production process of high-elastic volleyball leather.
  • a production process of high-elastic volleyball leather comprising the following steps:
  • the non-woven fabric is used as a base fabric, immersed in a dimethylformamide solution, so that the base fabric is completely impregnated, and then the base fabric is taken out, and the amount of the dimethylformamide solution immersed in the base fabric is controlled by a doctor blade to make the base
  • the immersion amount on the cloth is 0.4-0.6 kg/m;
  • step B Mixing 0.5-1 part by weight of the thermoplastic elastomer with 0.1-0.5 parts by weight of the foaming agent, and heating and melting at 150-250 ° C to form a foam, which is at a pressure of 0.2-0.8 MPa.
  • the product obtained in step A is bonded;
  • step C the outer layer of the product obtained in step B is coated with a surface treatment agent, and the surface treatment agent is dried to form a PVC surface layer;
  • thermoplastic elastomer is a polyurethane elastomer TPU, a styrene elastomer TPR, a thermoplastic elastomer TPE, a thermoplastic vulcanizate TRV, a styrene block copolymer SBS, an isoprene block copolymer SIS, Any one of thermoplastic rubber TPAE, ethylene-butene copolymer POE, or any combination thereof.
  • blowing agent is an AC open cell foaming agent or a microsphere closed cell foaming agent.
  • a further improvement of the invention is that the colorant is a color masterbatch or a toner.
  • a further improvement of the present invention resides in that the surface treatment agent is made of a synthetic resin.
  • a further improvement of the present invention is that the surface treatment agent is a wiping treatment agent or a scorch treatment agent.
  • the invention does not use solvent in the production process, has no influence on the environment and no pollution, and the raw materials used are environmentally friendly raw materials, can be reused, replace the traditional production methods, and solve the environmental pollution problem and improve the performance of the volleyball leather.
  • the thermoplastic elastomer is used in the invention to reduce the weight of the volleyball leather, and at the same time, the surface of the product is soft, strong, strong in elasticity, abrasion resistant, aging resistant and hydrolysis resistant.
  • a production process of high-elastic volleyball leather comprising the following steps:
  • the non-woven fabric is used as a base fabric, immersed in a dimethylformamide solution, so that the base fabric is completely impregnated, and then the base fabric is taken out, and the amount of the dimethylformamide solution immersed in the base fabric is controlled by a doctor blade to make the base
  • the immersion amount on the cloth is 0.4-0.6 kg/m;
  • step B Mixing 0.5-1 part by weight of the thermoplastic elastomer with 0.1-0.5 parts by weight of the foaming agent, and heating and melting at 150-250 ° C to form a foam, which is at a pressure of 0.2-0.8 MPa.
  • the product obtained in step A is bonded;
  • the top surface of the product obtained in step B is subjected to contact grinding treatment by wiping, and a surface treatment agent is applied to the outer layer of the product obtained in step B, and the surface treatment agent is dried to form a surface.
  • a surface treatment agent is applied to the outer layer of the product obtained in step B, and the surface treatment agent is dried to form a surface.
  • PVC surface layer the surface treatment agent is made of synthetic resin, and the surface treatment agent is a wiping treatment agent or a scorch treatment agent;
  • the thermoplastic elastomer is polyurethane elastomer TPU, styrene elastomer TPR, thermoplastic elastomer TPE, thermoplastic vulcanizate TRV, styrene block copolymer SBS, isoprene block copolymer SIS, thermoplastic rubber TPAE, ethylene-butyl Any one of the ene copolymer POEs or any combination thereof.
  • the blowing agent is an AC open cell foaming agent or a microsphere closed cell foaming agent.
  • the colorant is a color masterbatch or toner.
  • the invention does not use solvent in the production process, has no influence on the environment and no pollution, and the raw materials used are environmentally friendly raw materials, can be reused, replace the traditional production methods, and solve the environmental pollution problem and improve the performance of the volleyball leather.
  • the thermoplastic elastomer is used in the invention to reduce the weight of the volleyball leather, and at the same time, the surface of the product is soft, strong, strong in elasticity, abrasion resistant, aging resistant and hydrolysis resistant.
  • the present invention is not limited to the above embodiments, and all the modes in which the present invention is constructed by a similar structure and method of the present invention are within the scope of the present invention.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

本发明公开了一种高弹排球革的生产工艺，包括以下步骤：A、将无纺布作为基布，浸渍在二甲基甲酰胺溶液中，使基布被浸透完全，然后取出基布，用刮刀控制浸入基布的二甲基甲酰胺溶液的量；B、将热塑性弹性体与发泡剂混合，加热熔融形成发泡体，发泡体与步骤A制得的制品粘合；C、在步骤B制得的制品的外层涂覆一表面处理剂，待所述表面处理剂干固后形成一PVC面层；D、将热塑性弹性体与着色剂混合，并熔融，与步骤C制得的制品粘合，通过带有球革纹路的压辊压制冷却，制得高弹排球革。上述方法在生产过程中不使用溶剂，对环境无影响无污染，所采用的原料为环保原料，制得的排球革表面柔软、涩感很强、弹性优越、耐磨、耐老化、耐水解。

Description

高弹排球革的生产工艺 技术领域：
本发明涉及一种高弹排球革的生产工艺。
背景技术：
随着人们生活水平的提高，身体素质的提高与健康紧密相连在一起，各项运动正走入人们生活大部分对于运动球类的质量提出了更高的要求。排球越来越成为人们普遍的运动方式，目前有真皮和仿真皮，而市场广为应用的是聚氯乙烯(PVC)、聚氨基甲酸酯(PU)为原料的球革。它们在生产过程中有硫化物、氯化物、络化合物、苯二甲酸盐、DMF废水废气排放，尽管人们已在回收处理，但很难达到环保的要求，对人们造成很大的危害。
排球革是球革之一。多用山羊皮或优质黄牛皮背部皮经铬鞣制作，一般染成白色，厚度1.2～1.8mm。质量要求革面细致，丰满有弹性，厚薄均匀，伸长率小且纵向和横向基本一致，比篮球革要轻而软些，不松不裂，耐磨及防水性好。
发明内容：
本发明的目的是为了克服以上的不足，提供一种高弹排球革的生产工艺。
本发明的目的通过以下技术方案来实现：一种高弹排球革的生产工艺，包括以下步骤：
A、将无纺布作为基布，浸渍在二甲基甲酰胺溶液中，使基布被浸透完全，然后取出基布，用刮刀控制浸入基布的二甲基甲酰胺溶液的量，使基布上的浸入量为0.4-0.6kg/m；
B、将0.5-1重量份的热塑性弹性体与0.1-0.5重量份的发泡剂混合，在150-250℃下加热熔融形成发泡体，所述发泡体在0.2-0.8Mpa压力下与步骤A制得的制品粘合；
C、步骤B制得的制品的外层涂覆一表面处理剂，待所述表面处理剂干固后形成一PVC面层；
D、将0.7-1重量份的热塑性弹性体与0.5-1重量份的着色剂混合，在150-350℃熔融，在0.2-0.8Mpa压力下与步骤C制得的制品粘合，通过带有球革纹路的压辊压制冷却，制得高弹排球革。
本发明的进一步改进在于：热塑性弹性体是聚氨酯弹性体TPU、苯乙烯类弹性体TPR、热塑性弹性体TPE、热塑性硫化橡胶TRV、苯乙烯嵌段共聚物SBS、异戊二烯嵌段共聚物SIS、热塑性橡胶TPAE、乙烯-丁烯共聚物POE中的任一种或其任意组合。
本发明的进一步改进在于：发泡剂是AC开孔发泡剂或微球闭孔发泡剂。
本发明的进一步改进在于：着色剂是色母料或色粉。
本发明的进一步改进在于：表面处理剂以合成树脂为原料。
本发明的进一步改进在于：表面处理剂为擦拭处理剂或擦焦处理剂。
本发明与现有技术相比具有以下优点：
本发明在生产过程中不使用溶剂，对环境无影响无污染，所采用的原料为环保原料，可以重复利用，取代传统生产方法，既解决环境污染问题又能提高排球革的性能。本发明中采用热塑性弹性体，减轻排球革的重量，同时还使得制品表面柔软、涩感很强、弹性优越、耐磨、耐老化、耐水解。
具体实施方式：
为了加深对本发明的理解，下面将结合实施例对本发明作进一步详述， 该实施例仅用于解释本发明，并不构成对本发明保护范围的限定。
一种高弹排球革的生产工艺，包括以下步骤：
A、将无纺布作为基布，浸渍在二甲基甲酰胺溶液中，使基布被浸透完全，然后取出基布，用刮刀控制浸入基布的二甲基甲酰胺溶液的量，使基布上的浸入量为0.4-0.6kg/m；
B、将0.5-1重量份的热塑性弹性体与0.1-0.5重量份的发泡剂混合，在150-250℃下加热熔融形成发泡体，所述发泡体在0.2-0.8Mpa压力下与步骤A制得的制品粘合；
C、以擦拭方式对步骤B制得的制品的顶层面进行接触磨除加工处理，在步骤B制得的制品的外层涂覆一表面处理剂，待所述表面处理剂干固后形成一PVC面层，表面处理剂以合成树脂为原料，表面处理剂为擦拭处理剂或擦焦处理剂；
D、将0.7-1重量份的热塑性弹性体与0.5-1重量份的着色剂混合，在150-350℃熔融，在0.2-0.8Mpa压力下与步骤C制得的制品粘合，通过带有球革纹路的压辊压制冷却，制得高弹排球革。
热塑性弹性体是聚氨酯弹性体TPU、苯乙烯类弹性体TPR、热塑性弹性体TPE、热塑性硫化橡胶TRV、苯乙烯嵌段共聚物SBS、异戊二烯嵌段共聚物SIS、热塑性橡胶TPAE、乙烯-丁烯共聚物POE中的任一种或其任意组合。发泡剂是AC开孔发泡剂或微球闭孔发泡剂。着色剂是色母料或色粉。
本发明在生产过程中不使用溶剂，对环境无影响无污染，所采用的原料为环保原料，可以重复利用，取代传统生产方法，既解决环境污染问题又能提高排球革的性能。本发明中采用热塑性弹性体，减轻排球革的重量，同时还使得制品表面柔软、涩感很强、弹性优越、耐磨、耐老化、耐水解。
申请人又一声明，本发明通过上述实施例来说明本发明的实现方法及装置结构，但本发明并不局限于上述实施方式，即不意味着本发明必须依赖上述方法及结构才能实施。所属技术领域的技术人员应该明了，对本发明的任何改进，对本发明所选用实现方法等效替换及步骤的添加、具体方式的选择等，均落在本发明的保护范围和公开的范围之内。
本发明并不限于上述实施方式，凡采用和本发明相似结构及其方法来实现本发明目的的所有方式，均在本发明的保护范围之内。

Claims (6)

  1. 一种高弹排球革的生产工艺，其特征在于：包括以下步骤：
    A、将无纺布作为基布，浸渍在二甲基甲酰胺溶液中，使基布被浸透完全，然后取出基布，用刮刀控制浸入基布的二甲基甲酰胺溶液的量，使基布上的浸入量为0.4-0.6kg/m；
    B、将0.5-1重量份的热塑性弹性体与0.1-0.5重量份的发泡剂混合，在150-250℃下加热熔融形成发泡体，所述发泡体在0.2-0.8Mpa压力下与步骤A制得的制品粘合；
    C、步骤B制得的制品的外层涂覆一表面处理剂，待所述表面处理剂干固后形成一PVC面层；
    D、将0.7-1重量份的热塑性弹性体与0.5-1重量份的着色剂混合，在150-350℃熔融，在0.2-0.8Mpa压力下与步骤C制得的制品粘合，通过带有球革纹路的压辊压制冷却，制得高弹排球革。
  2. 根据权利要求1所述高弹排球革的生产工艺，其特征在于：热塑性弹性体是聚氨酯弹性体TPU、苯乙烯类弹性体TPR、热塑性弹性体TPE、热塑性硫化橡胶TRV、苯乙烯嵌段共聚物SBS、异戊二烯嵌段共聚物SIS、热塑性橡胶TPAE、乙烯-丁烯共聚物POE中的任一种或其任意组合。
  3. 根据权利要求1所述高弹排球革的生产工艺，其特征在于：发泡剂是AC开孔发泡剂或微球闭孔发泡剂。
  4. 根据权利要求1所述高弹排球革的生产工艺，其特征在于：着色剂是色母料或色粉。
  5. 根据权利要求1所述高弹排球革的生产工艺，其特征在于：所述表 面处理剂以合成树脂为原料。
  6. 根据权利要求1所述高弹排球革的生产工艺，其特征在于：所述表面处理剂为擦拭处理剂或擦焦处理剂。
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