WO2016074617A1 - 高效率集成滚压站 - Google Patents

高效率集成滚压站 Download PDF

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Publication number
WO2016074617A1
WO2016074617A1 PCT/CN2015/094279 CN2015094279W WO2016074617A1 WO 2016074617 A1 WO2016074617 A1 WO 2016074617A1 CN 2015094279 W CN2015094279 W CN 2015094279W WO 2016074617 A1 WO2016074617 A1 WO 2016074617A1
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WIPO (PCT)
Prior art keywords
rolling station
disposed
efficiency integrated
combined
rolling
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Application number
PCT/CN2015/094279
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English (en)
French (fr)
Inventor
李志军
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萨驰华辰机械(苏州)有限公司
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Publication of WO2016074617A1 publication Critical patent/WO2016074617A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24—Drums
    • B29D30/26—Accessories or details, e.g. membranes, transfer rings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/28—Rolling-down or pressing-down the layers in the building process

Definitions

  • the present invention relates to the field of tire molding technology, and in particular to a high efficiency integrated rolling station.
  • the transfer ring transfers the tread belt assembly on the main rail, the combined press roller is fixed under the forming drum, and the main drum housing is also fixed. Due to the long transmission distance of the transmission ring, the actions of transmission, molding, rolling, taking tires and other devices should avoid each other, resulting in low production and processing efficiency; because the devices are involved with each other, the specifications are poorly adapted, and when the specifications are switched, It takes time and effort to replace the tooling.
  • the inventors of the present invention need to conceive a new technique to improve the problem.
  • the technical problem to be solved by the present invention is that the prior art transmission ring and the combined pressure roller are separated and arranged so that the production processing efficiency is low and the specification adaptability is poor.
  • the technical solution of the present invention is:
  • a high efficiency integrated rolling station comprising a rolling station body and a transfer ring and a combined pressure roller disposed on the body of the rolling station, wherein the transfer ring comprises a plurality of sets of grippers, each of the grippers An edge is provided, and the edges of the plurality of sets of grippers are combined to form a hollow annular structure, the annular structure is located in the middle of the body of the rolling station;
  • the rolling station body is further provided with the combined pressing roller, and the combined pressing roller comprises a tread pressing roller and a swing pressing roller, wherein the swinging pressing roller is operated by the moving mechanism in the up and down direction and/or the left and right direction Movement, the moving mechanism is disposed on a mounting table above the body of the rolling station.
  • the combined pressing roller is disposed at an upper portion of the rolling station body, and the moving mechanism is disposed on a mounting table above the rolling station body.
  • the rolling station body has two front and rear mounting faces in the thickness direction. Both of the mounting faces have a circular hollow portion having a larger radius than the processed tread, such that the processed tread can move into or out of the body of the rolling station along the central axis of the processed tread Round hollow part;
  • the transfer ring is disposed between the front and rear mounting surfaces of the rolling station body, and the plurality of sets of grippers are arranged in a ring shape, and the edges of the plurality of sets of grippers are combined to form a hollow annular structure.
  • the hollow annular structure communicates with the circular hollow portion of the front and rear mounting faces of the rolling station body in the thickness direction,
  • the rolling station body is further provided with a combined press roll disposed outside the hollow annular structure.
  • the moving mechanism includes an upper and lower screw rods for driving the swinging pressure roller to move up and down, and a splitting screw rod for driving the swinging pressure roller to move left and right.
  • tread press roller is driven by a cylinder with a locking mechanism.
  • a balance cylinder for balancing the up and down motion is further included, and the balance cylinder is disposed on the mounting table.
  • each of the grippers further includes a mounting bracket, a grip body, a guide rail, a driving cylinder and a plurality of screws, wherein the edge is disposed under the mounting bracket, and the screw is disposed on the edge
  • the head of each of the screws has a tapered shape, and the grip body is disposed above the mounting bracket and telescopes on the rail under the driving of the driving cylinder.
  • the gripper further includes a locking cylinder, and the locking cylinder is mounted on the driving cylinder.
  • a rail seat that can be used with the main guide rail is disposed under the main body of the rolling station, and the rail base drives the rolling station body to move left and right on the main guide rail under the driving of the servo motor.
  • the upper and lower screw rods and/or the split screw rod are ball screws, and the ball screw rods are driven by a servo motor.
  • the number of the grippers is eight groups.
  • the rolling station body includes a first mounting surface and a second mounting surface disposed opposite to each other, and the rolling station body is internally provided with a plurality of mounting plates, and the mounting board passes the first installation through the slot The face is fixedly coupled to the second mounting surface.
  • the present invention at least includes the following beneficial effects:
  • the high-efficiency integrated rolling station of the present invention separates the transfer ring and the combined press roll and synthesizes a device.
  • the size of the ring of the transfer ring does not affect other devices, so it can be designed to be large, and the size of the tire can be made very large.
  • using multiple edges to approximate a circle can accommodate multiple diameter circles, so it is not necessary to replace different tiles in the same way as in the conventional way, which is more suitable for small batch and multi-standard production methods.
  • the tread press roller driven by the cylinder with the locking mechanism can be used as a gripper when gripping the tread band assembly, and can be directly rolled when the locking structure is opened during rolling, without the need for extension action, saving time .
  • the swinging roller can be divided into upper and lower parts, and is driven by the servo motor.
  • the rolling is performed according to different tire curves, and the flexibility is very strong.
  • the balance cylinder can balance the weight of the entire combined roller device, and also improves the speed to a certain extent, ensuring production safety, and is suitable for large-scale applications in industrial production.
  • FIG. 1 is a schematic view showing the internal mechanism of a high-efficiency integrated rolling station according to the present invention
  • FIG. 2 is a schematic structural view of a high efficiency integrated rolling station according to the present invention.
  • FIG. 3 is a schematic view showing the structure of a gripper of a high-efficiency integrated rolling station according to the present invention.
  • Rolling station body 11. Mounting table, 12. Mounting plate, 2. Transfer ring, 3. Combination press roll, 31. Tread press roll, 32. Swing roll, 33. Upper and lower lead, 34. Split screw, 35. Balance cylinder, 4. Grip, 41. Edge, 42. Mounting bracket, 43. Grip body, 44. Guide rail, 45. Drive cylinder, 46. Screw, 47. Locking Cylinder, 5. Product.
  • a high-efficiency integrated rolling station includes a rolling station body 1 and a transfer ring 2 and a combined press roll 3 disposed on the roll station body 1,
  • the transfer ring 2 includes a plurality of sets of grippers 4, each of which has an edge 41, and the edges 41 of the plurality of sets of grippers 4 are combined to form a hollow annular structure.
  • the annular structure is approximately circular,
  • the product 5 includes, but is not limited to, various tires, tire treads during processing, and/or tire tread belt assemblies.
  • the transfer ring 2 can be precisely positioned by a servo motor.
  • the gas structure of the transfer ring 2 is composed of a welded steel structure ring body and six tile blocks, and the tile block can be replaced according to different specifications. Since it is a conventional technical means of those skilled in the art, it will not be described here.
  • the edge 41 provided on the grip 4 can have a certain area, that is, the edge 41 is a pressure plate.
  • the reason why it is called the edge 41 is mainly considering that when viewed from the front view angle of FIG. 1, the projection of the pressure plate at the front view angle is an edge, and the edges are combined to form a hollow ring structure.
  • various processed products such as a tire tread to be processed are accommodated, and each of the grippers 4 can grasp the tread of the processed tire or the like by the joint action of the edges 41 thereof.
  • the combination press roller 3 is disposed at an upper portion of the rolling station body 1, and the combined press roller 3 includes a tread press roller 31 and a swing press roller 32, wherein the swing press roller 32 is passed by a moving mechanism
  • the moving mechanism is disposed in the up and down direction and the left and right direction, and the moving mechanism is disposed on the mounting table 11 above the rolling station body 1.
  • the combination press roller 3 is disposed at the upper portion of the rolling station body 1 as a preferred technical solution.
  • the combined pressure roller 3 can also be disposed at other positions of the rolling station body 1, such as the side. As long as it can satisfy the position of the outer side of the hollow annular structure formed by the combination of the pressure rollers 3 disposed on the edge of the plurality of sets of grippers, it is a feasible technical solution.
  • the rolling station body 1 has two front and rear mounting faces in the thickness direction, both of which have a circular hollow portion having a larger radius than the processed tread, so that the processed tread can follow the processed tire
  • the central axis of the surface moves into or out of the circular hollow portion of the rolling station body 1;
  • the transmission ring 2 is disposed between the front and rear mounting surfaces of the rolling station body 1, and the plurality of sets of grippers 4 are arranged in a ring shape, and the plurality of groups are grasped.
  • the edge 41 of the hand is combined to form a hollow annular structure, and the hollow annular structure communicates with the circular hollow portion of the front and rear mounting faces of the rolling station body 1 in the thickness direction, and the rolling station body 1 is also provided.
  • There is a combined press roll, and the combined press roll 3 is disposed outside the hollow annular structure.
  • the moving mechanism includes an upper and lower screw rod 33 for driving the swinging pressure roller 32 to move up and down, and a split screw rod 34 for driving the swinging pressure roller 32 to move left and right.
  • the tread press roller 31 is driven by a cylinder with a locking mechanism.
  • the embodiment further includes a balance cylinder 35 for balancing the up and down movement, the balance cylinder 35 being disposed on the mounting table 11.
  • the balance cylinder 35 can balance the weight of the entire combined pressure roller 3, increase the speed and ensure safety.
  • each of the grippers 4 further includes a mounting bracket 42 , a grip body 43 , a guide rail 44 , a drive cylinder 45 and a plurality of screws 46 , wherein the edge 41 is disposed below the mounting bracket 42 46 is disposed on the edge 41, the head of each of the screws 46 is tapered, and the grip body 43 is disposed above the mounting bracket 42 and driven by the driving cylinder 45.
  • the guide rail 44 is stretched and contracted.
  • the gripper 4 further includes a locking cylinder 47 mounted on the driving cylinder 45.
  • the locking cylinder 47 can be locked at any position of the driving cylinder 45 according to different specifications, that is, The transfer body is fixed at any position. Since it is a conventional technical means of those skilled in the art, it will not be described here.
  • a rail seat that can be used with the main guide rail is disposed under the main body of the rolling station.
  • the rail base drives the rolling station body 1 to move left and right on the main guide rail under the driving of the servo motor.
  • a guide rail 44 is placed on the main body of the tire production plant, and the arrangement of the rail seat can ensure that the entire transfer ring 2 moves left and right on the main guide rail. Since the host structure is a structure in the prior art, those skilled in the art should be aware of the details, and therefore will not be described herein.
  • the combined pressure roller 3 is fixed under the main body feeding frame, and drives the upper and lower screw rods 33 and the dividing screw rod 34 to drive the two sets of pressure rollers to move back and forth and right and left, and the contouring of the tread pressing roller 31 The turn is driven by the cylinder.
  • the upper and lower threaded rods 33 and/or the partial threaded rods 34 are preferably ball screws which are driven by a servo motor. It should be understood by those skilled in the art that the selection of the above-mentioned screw and the selection of the driving manner are intended to provide a preferred embodiment for the purpose of fully illustrating the present embodiment. Any obvious form changes and substitutions are within the scope of the present embodiment. Inside. The structure of the servo motor is omitted from the drawings and should be known in the art.
  • the number of the grippers 4 is preferably eight groups. However, it should be understood by those skilled in the art that the present invention is intended to provide a preferred embodiment and is not intended to limit the scope of the embodiments, and any obvious quantitative changes are within the scope of the embodiments.
  • the rolling station body 1 includes a first mounting surface and a second mounting surface disposed opposite to each other, and the rolling station body 1 is internally provided with a plurality of mounting plates 12, and the mounting plate 12 passes the first through the slots The mounting surface and the second mounting surface are fixedly connected.
  • the working principle of this embodiment is that after the tread assembly is transferred from the belt drum to the rolling station, the gripper 4 and the tread pressing roller 31 are extended, the locking mechanism is locked, and the belt drum is retracted and retracted.
  • the forming drum transfers the carcass cylinder to the rolling station, the middle drum is inflated, the gripper 4 is retracted, the tread pressing roller 31 locking mechanism is opened and starts to roll, the combined pressing roller 3 falls, and the rolling is performed according to the curve.
  • the gripper 4 is extended, the embryo is grasped, and the forming drum is returned.
  • the integration of the transfer and the rolling is independent and realizes the complete automatic switching of the specifications; the traditional model is divided into several sections according to different specifications, each section only has several specifications of tires, and the rolling station enables the molding machine to Covering almost all semi-steel radial tires, freely switchable from 13′′-30′′ specifications; the bonding of the belt tread and the binding of the carcass composite parts are carried out independently on both sides and transmitted to the middle, making the efficiency Greatly improved, the time saved about 1/3.
  • the high-efficiency integrated rolling station described in this embodiment separates the transfer ring 2 and the combined press roll 3 and combines one device.
  • the size of the ring body of the transfer ring 2 does not affect other devices, so it can be designed to be large, and it is possible to produce a tire having a large diameter.
  • the ring body of the transfer ring 2 does not affect other devices, so it can be designed to be large, and it is possible to produce a tire having a large diameter.
  • the tread press roller 31 driven by the cylinder with the locking mechanism can be used as a gripper 4 when gripping the tread band assembly, and can be directly rolled when the locking structure is opened during rolling, without the need for an extension action. save time.
  • the swinging pressure roller 32 can be divided into upper and lower parts, and is driven by a servo motor, and the rolling is performed according to different tire curves, and the flexibility is strong.
  • the balance cylinder 35 can balance the weight of the entire combined pressure roller 3 device, also improves the speed to a certain extent, ensures production safety, and is suitable for large-scale applications in industrial production.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种高效率集成滚压站，将传递环及组合压辊独立出来并合成一个装置。其传递环的环体的大小不会影响其他装置，可以制作轮胎直径很大的规格。用多条棱边去近似一个圆，可以适应多个直径的圆，在更换规格时不必像传统的方式一样去更换不同的瓦块，更适合小批量多规格的生产方式。而且带锁紧机构气缸驱动的胎面压辊在抓胎面带束组件时可以作为一个抓手使用，在滚压时打开锁紧结构就可以直接滚压，无需有伸出动作，更省时间。同时摆转压辊可以分合可以上下，都由伺服电机驱动，按不同的轮胎曲线实现滚压，灵活性很强。另外平衡气缸可以平衡整个组合压辊的重量，也在一定程度上提高了速度、保证了生产安全，适合工业生产的大规模应用。

Description

高效率集成滚压站 技术领域
本发明涉及轮胎成型技术领域，具体地是涉及一种高效率集成滚压站。
背景技术
传递环在主机导轨上传递胎面带束层组件，组合压辊在成型鼓下方固定，主鼓机箱也固定。由于传递环传递距离远，传递、成型、滚压、取胎等动作与其他装置要相互避让，导致生产加工效率较低；由于各装置相互牵扯，所以规格适应较差，并且在规格切换时要更换工装，耗时耗力。
因此，本发明的发明人亟需构思一种新技术以改善其问题。
发明内容
本发明所要解决的技术问题在于：现有技术中的传递环和组合压辊分离设置使得其生产加工效率较低、规格适应性差。
为解决上述技术问题，本发明的技术方案是：
一种高效率集成滚压站，包括滚压站本体和设置在所述滚压站本体上的传递环和组合压辊，其中所述传递环包括多组抓手，每一所述抓手上设有一棱边，多组抓手的所述棱边组合后为一中空的环形结构，该环形结构位于所述滚压站本体的中部；
所述滚压站本体还设置有所述组合压辊，所述组合压辊包括胎面压辊和摆转压辊，其中由移动机构操作所述摆转压辊在上下方向和/或左右方向运动，所述移动机构设置在所述滚压站本体上方的安装台上。
进一步地，所述组合压辊设置在所述滚压站本体的上部，所述移动机构设置在所述滚压站本体上方的安装台上。
进一步地，所述滚压站本体在厚度方向上具有前后两个安装面， 两个所述安装面均具有比被加工胎面更大半径的圆形中空部分，使得被加工胎面能够沿着被加工胎面的中心轴线方向移入或移出所述滚压站本体的所述圆形中空部分；
所述传递环设置在所述滚压站本体的所述前后两个安装面之间，所述多组抓手呈环形布置，多组抓手的所述棱边组合后为一中空的环形结构，所述中空的环形结构与所述滚压站本体在厚度方向上的前后两个安装面上的所述圆形中空部分相连通，
所述滚压站本体还设置有组合压辊，所述组合压辊设置在所述中空的环形结构的外侧。
进一步地，所述移动机构包括用于带动所述摆转压辊上下运动的上下丝杆和用于带动所述摆转压辊左右运动的分合丝杆。
进一步地，所述胎面压辊由气缸驱动，该气缸带有锁紧机构。
进一步地，还包括一用于平衡上下运动的平衡气缸，所述平衡气缸设置在所述安装台上。
进一步地，每一所述抓手还包括安装架、抓手本体、导轨、驱动气缸和多个螺钉，其中所述棱边设置在所述安装架下方，所述螺钉设置在所述棱边上，每一所述螺钉的头部呈尖锥状，所述抓手本体设置在所述安装架上方并在所述驱动气缸的驱动下在所述导轨上伸缩。
进一步地，所述抓手还包括锁紧气缸，所述锁紧气缸安装在所述驱动气缸上。
进一步地，所述滚压站本体下方设有能与主机导轨配合使用的轨道座，所述轨道座在伺服电机的驱动下带动所述滚压站本体在主机导轨上左右移动。
进一步地，所述上下丝杆和/或所述分合丝杆为滚珠丝杠，所述滚珠丝杆由伺服电机驱动。
进一步地，所述抓手的数量为八组。
进一步地，所述滚压站本体包括相对设置的第一安装面和第二安装面，所述滚压站本体内部设有多个安装板，所述安装板通过插槽将所述第一安装面和所述第二安装面固定连接。
采用上述技术方案，本发明至少包括如下有益效果：
本发明所述的高效率集成滚压站，将传递环及组合压辊独立出来并合成一个装置。首先其传递环的环体的大小不会影响其他装置，所以可以设计的很大，可以制作轮胎直径很大的规格。其次，用多条棱边去近似一个圆，可以适应多个直径的圆，所以在更换规格时不必像传统的方式一样去更换不同的瓦块，更适合小批量多规格的生产方式。而且带锁紧机构气缸驱动的胎面压辊在抓胎面带束组件时可以作为一个抓手使用，在滚压时打开锁紧结构就可以直接滚压，无需有伸出动作，更省时间。同时摆转压辊可以分合可以上下，都由伺服电机驱动，按不同的轮胎曲线实现滚压，灵活性很强。另外平衡气缸可以平衡整个组合压辊装置的重量，也在一定程度上提高了速度、保证了生产安全，适合工业生产的大规模应用。
附图说明
图1为本发明所述的高效率集成滚压站的内部机构示意图；
图2为本发明所述的高效率集成滚压站的结构示意图。
图3为本发明所述的高效率集成滚压站的抓手结构示意图。
其中：1.滚压站本体，11.安装台，12.安装板，2.传递环，3.组合压辊，31.胎面压辊，32.摆转压辊，33.上下丝杆，34.分合丝杆，35.平衡气缸，4.抓手，41.棱边，42.安装架，43.抓手本体，44.导轨，45.驱动气缸，46.螺钉，47.锁紧气缸，5.产品。
具体实施方式
下面结合附图和实施例对本发明进一步说明。
如图1至图3所示，为符合本发明的一种高效率集成滚压站，包括滚压站本体1和设置在所述滚压站本体1上的传递环2和组合压辊3，其中所述传递环2包括多组抓手4，每一所述抓手4上设有一棱边41，多组抓手4的所述棱边41组合后为一中空的环形结构，该环形结构位于所述滚压站本体1的中部，该环形结构近似于圆形， 用于将产品5置于其中并通过所述抓手4夹紧，所述产品5包括但不限于各种轮胎、加工过程中的轮胎胎面和/或轮胎胎面带束层组件。所述传递环2可以由伺服电机驱动精确定位，所述传递环2的气结构由焊接的钢结构环体和六个瓦块组成，瓦块可以根据不同的规格进行更换。由于其为本领域技术人员的常规技术手段，故此处不再赘述。需要说明的是，此处的抓手4上设置的棱边41可以具有一定面积，即棱边41为压板。之所以称其为棱边41，主要是考虑到从图1的正视角度观察时，此时的压板在正视角度上的投影为一条棱边，各条棱边一起组合成一个中空的环形结构，此中空的环形结构中用于容纳被加工的轮胎胎面等各种被加工产品，各个抓手4可以通过其棱边41的共同作用，将被加工的轮胎胎面等抓紧。
所述组合压辊3设置在所述滚压站本体1的上部，所述组合压辊3包括胎面压辊31和摆转压辊32，其中所述摆转压辊32由通过移动机构在上下方向和左右方向运动，所述移动机构设置在所述滚压站本体1上方的安装台11上。需要指出的是，组合压辊3设置在滚压站本体1的上部是一种优选的技术方案，除此之外，组合压辊3也可以设置在滚压站本体1的其他位置，比如侧部，只要能够满足组合压辊3设置在多组抓手的棱边组合后形成的中空的环形结构的外侧的位置，就都是可行的技术方案。
优选地，滚压站本体1在厚度方向上具有前后两个安装面，两个安装面均具有比被加工胎面更大半径的圆形中空部分，使得被加工胎面能够沿着被加工胎面的中心轴线方向移入或移出滚压站本体1的圆形中空部分；传递环2设置在滚压站本体1的前后两个安装面之间，多组抓手4呈环形布置，多组抓手的棱边41组合后为一中空的环形结构，中空的环形结构与滚压站本体1在厚度方向上的前后两个安装面上的圆形中空部分相连通，滚压站本体1还设置有组合压辊，组合压辊3设置在中空的环形结构的外侧。
优选地，所述移动机构包括用于带动所述摆转压辊32上下运动的上下丝杆33和用于带动所述摆转压辊32左右运动的分合丝杆34。
优选地，所述胎面压辊31由气缸驱动，该气缸带有锁紧机构。
为保证灵活运动，本实施例还包括一用于平衡上下运动的平衡气缸35，所述平衡气缸35设置在所述安装台11上。所述平衡气缸35可以平衡整个组合压辊3的重量，提高速度并保证安全。
优选地每一所述抓手4还包括安装架42、抓手本体43、导轨44、驱动气缸45和多个螺钉46，其中所述棱边41设置在所述安装架42下方，所述螺钉46设置在所述棱边41上，每一所述螺钉46的头部呈尖锥状，所述抓手本体43设置在所述安装架42上方并在所述驱动气缸45的驱动下在所述导轨44上伸缩。
所述抓手4还包括锁紧气缸47，所述锁紧气缸47安装在所述驱动气缸45上，所述锁紧气缸47可以根据不同的规格锁紧在驱动气缸45行程的任意位置，即将所述转手本体固定于任何位置。由于其为本领域技术人员的常规技术手段，故此处不再赘述。
所述滚压站本体1下方设有能与主机导轨配合使用的轨道座，所述轨道座在伺服电机的驱动下带动所述滚压站本体1在主机导轨上左右移动。众所周知在轮胎生产车间主机上会铺设有导轨44，通过所述轨道座的设置可以保证整个传递环2在主机导轨上左右移动。由于所述主机结构为现有技术中的结构，本领域技术人员应当知晓，故此处不再赘述。组合压辊3则固定在主机供料架的下方，驱动所述上下丝杆33和所述分合丝杆34带动两组压辊前后运动和左右分合，胎面压辊31的仿形摆转则由气缸驱动。
所述上下丝杆33和/或所述分合丝杆34优选为滚珠丝杠，所述滚珠丝杆由伺服电机驱动。本领域技术人员应当知晓，上述丝杆的选择和驱动方式的选择旨在为了充分说明本实施例而提供的一种优选实施方式，任何显而易见的形式变化和替换均在本实施例的保护范围之内。附图中省略了伺服电机的结构，本领域技术应当知晓。
所述抓手4的数量优选为八组。但是本领域技术人员应当知晓，本实施例旨在提供一种优选的实施方式并非用于对本实施例的限制，任何显而易见的数量变化均在本实施例的保护范围之内。
所述滚压站本体1包括相对设置的第一安装面和第二安装面，所述滚压站本体1内部设有多个安装板12，所述安装板12通过插槽将所述第一安装面和所述第二安装面固定连接。
本实施例的工作原理在于：胎面组件由带束鼓传递至滚压站之后，抓手4及胎面压辊31伸出，锁紧机构锁紧，带束鼓收缩退回。成型鼓将胎体筒传递至滚压站，中鼓充气贴合，抓手4退回，胎面压辊31锁紧机构打开并开始滚压，组合压辊3下落，按曲线进行滚压。滚压结束，抓手4伸出，抓住胎胚，成型鼓退回。将传递与滚压集成并独立出来，实现了规格的完全自动切换；传统的机型按不同规格划分几个区间，每个区间只做几个规格的轮胎，而该滚压站使得成型机可以覆盖几乎全部的半钢子午线轮胎，从13″-30″的规格可以自由切换；带束胎面的贴合和胎体复合件的贴合同时在两侧独立进行，并向中间传递，使得效率大大提高，时间大约节约了1/3。
本实施例所述的高效率集成滚压站，将传递环2及组合压辊3独立出来并合成一个装置。首先其传递环2的环体的大小不会影响其他装置，所以可以设计的很大，可以制作轮胎直径很大的规格。其次，用多条棱边41去近似一个圆，可以适应多个直径的圆，所以在更换规格时不必像传统的方式一样去更换不同的瓦块，更适合小批量多规格的生产方式。而且带锁紧机构气缸驱动的胎面压辊31在抓胎面带束组件时可以作为一个抓手4使用，在滚压时打开锁紧结构就可以直接滚压，无需有伸出动作，更省时间。同时摆转压辊32可以分合可以上下，都由伺服电机驱动，按不同的轮胎曲线实现滚压，灵活性很强。另外平衡气缸35可以平衡整个组合压辊3装置的重量，也在一定程度上提高了速度、保证了生产安全，适合工业生产的大规模应用。
以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明创造的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的任何等同变化，均应仍处于本发明的专利涵盖范围之内。

Claims (12)

  1. 一种高效率集成滚压站，其特征在于：包括滚压站本体和设置在所述滚压站本体上的传递环和组合压辊，其中所述传递环包括多组抓手，每一所述抓手上设有一棱边，多组抓手的所述棱边组合后为一中空的环形结构，该环形结构位于所述滚压站本体的中部；
    所述滚压站本体还设置有所述组合压辊，所述组合压辊包括胎面压辊和摆转压辊，其中由移动机构操作所述摆转压辊在上下方向和/或左右方向运动，所述移动机构设置在所述滚压站本体上方的安装台上。
  2. 如权利要求1所述的高效率集成滚压站，其特征在于：所述组合压辊设置在所述滚压站本体的上部，所述移动机构设置在所述滚压站本体上方的安装台上。
  3. 如权利要求1或2所述的高效率集成滚压站，其特征在于：所述滚压站本体在厚度方向上具有前后两个安装面，两个所述安装面均具有比被加工胎面更大半径的圆形中空部分，使得被加工胎面能够沿着被加工胎面的中心轴线方向移入或移出所述滚压站本体的所述圆形中空部分；
    所述传递环设置在所述滚压站本体的所述前后两个安装面之间，所述多组抓手呈环形布置，多组抓手的所述棱边组合后为一中空的环形结构，所述中空的环形结构与所述滚压站本体在厚度方向上的前后两个安装面上的所述圆形中空部分相连通，
    所述滚压站本体还设置有组合压辊，所述组合压辊设置在所述中空的环形结构的外侧。
  4. 如权利要求3所述的高效率集成滚压站，其特征在于：所述移动机构包括用于带动所述摆转压辊上下运动的上下丝杆和用于带动所述摆转压辊左右运动的分合丝杆。
  5. 如权利要求4所述的高效率集成滚压站，其特征在于：所述胎面压辊由气缸驱动，该气缸带有锁紧机构。
  6. 如权利要求5所述的高效率集成滚压站，其特征在于：还包括一用于平衡上下运动的平衡气缸，所述平衡气缸设置在所述安装台上。
  7. 如权利要求6所述的高效率集成滚压站，其特征在于：每一所述抓手还包括安装架、抓手本体、导轨、驱动气缸和多个螺钉，其中所述棱边设置在所述安装架下方，所述螺钉设置在所述棱边上，每一所述螺钉的头部呈尖锥状，所述抓手本体设置在所述安装架上方并在所述驱动气缸的驱动下在所述导轨上伸缩。
  8. 如权利要求7所述的高效率集成滚压站，其特征在于：所述抓手还包括锁紧气缸，所述锁紧气缸安装在所述驱动气缸上。
  9. 如权利要求8所述的高效率集成滚压站，其特征在于：所述滚压站本体下方设有能与主机导轨配合使用的轨道座，所述轨道座在伺服电机的驱动下带动所述滚压站本体在主机导轨上左右移动。
  10. 如权利要求9所述的高效率集成滚压站，其特征在于：所述上下丝杆和/或所述分合丝杆为滚珠丝杠，所述滚珠丝杆由伺服电机驱动。
  11. 如权利要求10所述的高效率集成滚压站，其特征在于：所述抓手的数量为八组。
  12. 如权利要求11所述的高效率集成滚压站，其特征在于：所述滚压站本体包括相对设置的第一安装面和第二安装面，所述滚压站本体内部设有多个安装板，所述安装板通过插槽将所述第一安装面和所 述第二安装面固定连接。
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