CN106626462A - 胎面接头压头机 - Google Patents

胎面接头压头机 Download PDF

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Publication number
CN106626462A
CN106626462A CN201611235223.1A CN201611235223A CN106626462A CN 106626462 A CN106626462 A CN 106626462A CN 201611235223 A CN201611235223 A CN 201611235223A CN 106626462 A CN106626462 A CN 106626462A
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周德勇
刘千凯
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CHONGQING JINDUN RUBBER PRODUCTS Co Ltd
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CHONGQING JINDUN RUBBER PRODUCTS Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/10—Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/14—Rolling-down or pressing-down the layers in the building process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/10—Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16—Applying the layers; Guiding or stretching the layers during application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/28—Rolling-down or pressing-down the layers in the building process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/10—Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16—Applying the layers; Guiding or stretching the layers during application
    • B29D2030/1664—Details, accessories or auxiliary operations not provided for in the other subgroups of B29D30/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/10—Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16—Applying the layers; Guiding or stretching the layers during application
    • B29D2030/1664—Details, accessories or auxiliary operations not provided for in the other subgroups of B29D30/00
    • B29D2030/1685—Details, accessories or auxiliary operations not provided for in the other subgroups of B29D30/00 the layers being applied being already cut to the appropriate length, before the application step
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B29D2030/3064—Details, accessories and auxiliary operations not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00—Producing pneumatic or solid tyres or parts thereof
    • B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08—Building tyres
    • B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/30—Applying the layers; Guiding or stretching the layers during application
    • B29D2030/3064—Details, accessories and auxiliary operations not otherwise provided for
    • B29D2030/3085—Details, accessories and auxiliary operations not otherwise provided for the layers being applied being already cut to the appropriate length, before the application step

Abstract

本发明公开了一种胎面接头压头机，水平导轨的后端通过连接板固定在机架上，水平导轨的前端为自由端，机架的上端设置有框形架，框形架位于水平导轨的上方靠近后部，框形架的顶面的前端设置有门形架，翻转架的后部通过转轴铰接在框形架中，翻转架的顶面的前部与设置在门形架上的气缸的活塞杆相连；翻转架下表面的前端的两侧分别设置有竖向安装支耳，在两侧的竖向安装支耳之间设置有压辊，压辊通过电机驱动绕压辊轴旋转，水平导轨上滑动连接有水平胎面支撑梁，水平胎面支撑梁通过驱动装置驱动沿着水平导轨来回移动。通过对胎面的接头实行反复的碾压，使得其接头不张口，避免因此造成的成品鼓包现象。

Description

胎面接头压头机
技术领域
本发明涉及一种胎面接头压头机，属于轮胎生产设备领域。
背景技术
用橡胶生产轮胎的过程为：配料—混炼—压出胎面—成型—打孔—硫化—成品检验—包装出厂。
胎面在切割好后为成型，成型包括将胎面的两头搭接，形成一个圆环。目前，搭接后就直接进行下一步工序，这样胎面接头易张开，容易造成成品轮胎鼓包。
发明内容
为了解决上述技术问题，本发明提供一种胎面接头压头机，可以避免接头张开的情况。
为了实现上述目的，本发明的技术方案如下：一种胎面接头压头机，包括机架，其特征在于：水平导轨的后端通过连接板固定在机架上，所述水平导轨的前端为自由端，所述机架的上端设置有框形架，所述框形架位于水平导轨的上方靠近后部，所述框形架的顶面的前端设置有门形架，翻转架的后部通过转轴铰接在框形架中，所述翻转架的顶面的前部与设置在门形架上的气缸的活塞杆相连；所述翻转架下表面的前端的两侧分别设置有竖向安装支耳，在两侧的竖向安装支耳之间设置有压辊，所述压辊通过电机驱动绕压辊轴旋转，所述压辊的压辊轴的中轴线与水平导轨的中轴线垂直；所述水平导轨上滑动连接有水平胎面支撑梁，所述水平胎面支撑梁通过驱动装置驱动沿着水平导轨来回移动。
采用上述方案，使用时，将成环的胎面从水平导轨的自由端套在水平胎面支撑梁上，有接头的一面朝上，按下气缸控制按钮，气缸控制翻转架下压，让压辊与胎面接触，然后电机驱动压辊旋转，压胎面接头，同时，驱动装置驱动水平胎面支撑梁在水平导轨上来回移动，实现对胎面接头的反复碾压，碾压完成后，按下气缸按钮，气缸活塞杆缩回，停止电机及驱动装置，取下胎面环。
上述方案中：所述电机安装在翻转架上。
上述方案中：所述机架为由地面支撑框架和纵向框架组成的L形机架，所述水平导轨固定在纵向框架上。
上述方案中：所述压辊的表面设置有若干环形沟槽。这样能更好的碾压胎面接头。
上述方案中，所述水平导轨的前端设置限位板。避免水平胎面支撑梁脱离水平导轨。
有益效果：本发明设计的胎面接头压头机通过对胎面的接头实行反复的碾压，使得其接头不张口，避免因此造成的成品鼓包现象，结构简单，设计合理，成本低。
附图说明
图1为本发明的侧视图。
图2为俯视图。
图3为图1左侧视图。
具体实施方式
下面结合附图和实施例对本发明作进一步说明：
实施例1，如图1-3所示：本发明的胎面接头压头机由机架1、水平导轨2、连接板3、翻转架4、转轴5、框形架6、门形架7、气缸8、竖向安装支耳9、压辊10、电机11、水平胎面支撑梁12、限位板13等部件组成。
机架1为由地面支撑框架和纵向框架组成的L形机架。水平导轨2的后端通过连接板3固定在机架1的纵向框架的上部，水平导轨2的前端为自由端，机架1的上端设置有框形架6，框形架6位于水平导轨2的上方靠近后部，框形架6的顶面的前端设置有门形架7，翻转架4的后部通过转轴5铰接在框形架6中，翻转架4的顶面的前部与设置在门形架7上的气缸8的活塞杆相连；翻转架4下表面的前端的两侧分别设置有竖向安装支耳9，在两侧的竖向安装支耳9之间设置有压辊10，压辊10的压辊轴的中轴线与水平导轨2的中轴线垂直。压辊10的表面设置有若干环形沟槽10a。压辊10通过电机11驱动绕压辊轴旋转，具体的，压辊10的压辊轴上套有链轮11a，电机11的减速机的输出轴上套有链轮，两个链轮通过链条相连，此为现有技术，图中未画全。电机11安装在翻转架4上。
水平导轨2上滑动连接有水平胎面支撑梁12，水平胎面支撑梁12通过驱动装置驱动沿着水平导轨2来回移动。驱动装置可以为伺服电机，也可以为气缸或油缸等，此为常规设计，图中未画出驱动装置。可以在水平导轨2的下方设置两个接近开关14，两个接近开关分别靠近前部和后部，当水平胎面支撑梁12到达接近开关后，停止，然后换向运动。水平导轨2的前端设置限位板13。避免水平胎面支撑梁12脱离水平导轨2。
本发明不局限于上述具体实施例，应当理解，本领域的普通技术人员无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。总之，凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案，皆应在由权利要求书所确定的保护范围内。

Claims (5)

1.一种胎面接头压头机，包括机架(1)，其特征在于：水平导轨(2)的后端通过连接板(3)固定在机架(1)上，所述水平导轨(2)的前端为自由端，所述机架(1)的上端设置有框形架(6)，所述框形架(6)位于水平导轨(2)的上方靠近后部，所述框形架(6)的顶面的前端设置有门形架(7)，翻转架(4)的后部通过转轴(5)铰接在框形架(6)中，所述翻转架(4)的顶面的前部与设置在门形架(7)上的气缸(8)的活塞杆相连；所述翻转架(4)下表面的前端的两侧分别设置有竖向安装支耳(9)，在两侧的竖向安装支耳(9)之间设置有压辊(10)，所述压辊(10)通过电机(11)驱动绕压辊轴旋转，所述压辊(10)的压辊轴的中轴线与水平导轨(2)的中轴线垂直；所述水平导轨(2)上滑动连接有水平胎面支撑梁(12)，所述水平胎面支撑梁(12)通过驱动装置驱动沿着水平导轨(2)来回移动。
2.根据权利要求1所述胎面接头压头机，其特征在于：所述电机(11)安装在翻转架(4)上。
3.根据权利要求2所述胎面接头压头机，其特征在于：所述机架(1)为由地面支撑框架和纵向框架组成的L形机架，所述水平导轨(2)固定在纵向框架上。
4.根据权利要求1-3任一项所述胎面接头压头机，其特征在于：所述压辊(10)的表面设置有若干环形沟槽(10a)。
5.根据权利要求4所述胎面接头压头机，其特征在于：所述水平导轨(2)的前端设置限位板(13)。
CN201611235223.1A 2016-12-28 2016-12-28 胎面接头压头机 Pending CN106626462A (zh)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201009427Y (zh) * 2007-02-14 2008-01-23 张�诚 翻新轮胎胎面成型机
CN205202232U (zh) * 2015-11-12 2016-05-04 四川君格橡胶制品有限公司 一种橡胶轮胎生胎接头滚压机
WO2016074617A1 (zh) * 2014-11-11 2016-05-19 萨驰华辰机械(苏州)有限公司 高效率集成滚压站

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201009427Y (zh) * 2007-02-14 2008-01-23 张�诚 翻新轮胎胎面成型机
WO2016074617A1 (zh) * 2014-11-11 2016-05-19 萨驰华辰机械(苏州)有限公司 高效率集成滚压站
CN205202232U (zh) * 2015-11-12 2016-05-04 四川君格橡胶制品有限公司 一种橡胶轮胎生胎接头滚压机

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Application publication date: 20170510